WO2018099345A1 - Low calorific value coal gas power generation system and power generation method - Google Patents
Low calorific value coal gas power generation system and power generation method Download PDFInfo
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- WO2018099345A1 WO2018099345A1 PCT/CN2017/113100 CN2017113100W WO2018099345A1 WO 2018099345 A1 WO2018099345 A1 WO 2018099345A1 CN 2017113100 W CN2017113100 W CN 2017113100W WO 2018099345 A1 WO2018099345 A1 WO 2018099345A1
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- steam
- superheater
- calorific value
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01D15/10—Adaptations for driving, or combinations with, electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B31/00—Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements or dispositions of combustion apparatus
- F22B31/08—Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
Definitions
- the invention relates to gas power generation, in particular to a low calorific value gas power generation system and a power generation method.
- China's steel industry has developed rapidly and has been ranked as the world's largest producer for many years.
- Iron and steel enterprises produce a large amount of by-product gas during the smelting process, such as blast furnace gas, converter gas and coke oven gas.
- Coke oven gas and converter gas can be effectively utilized in production and life due to their high calorific value.
- the blast furnace gas has the characteristics of maximum output, lowest calorific value, difficulty in stable combustion, and low power generation efficiency.
- Blast furnace gas is a colorless, odorless and odorless gas mixture.
- the main components are CO, CO 2 , N 2 , H 2 , CH 4 , etc., wherein the combustible component CO content accounts for about 25%; H 2 and CH 4 content Rarely, it has little effect on total calorific value; the contents of inert gas CO 2 and N 2 account for 15% and 55% respectively (both in volume fraction), which account for a high proportion, and neither participate in combustion to generate heat, nor can it support combustion.
- the effective conversion and utilization of blast furnace gas is an important part of steel enterprises' clean production and energy conservation.
- blast furnace gas is significantly different from other high calorific value solid or gaseous fuels.
- the heat transfer characteristics of gas boilers vary greatly, and the heating surface layout is significantly different from that of coal-fired gas boilers.
- a full-burning blast furnace gas boiler flue gas waste heat recovery and utilization system application number: 201320444475.0
- a full-burning blast furnace gas boiler flue gas waste heat recovery system application number: 201320446384.0
- announced the relevant blast furnace Gas boiler flue gas waste heat recovery and utilization system announced the relevant blast furnace Gas boiler flue gas waste heat recovery and utilization system, however, it only focuses on improving the recovery and utilization of flue gas side waste heat, but does not consider the heat transfer and heating surface arrangement of gas boilers due to the low calorific value of blast furnace gas and difficult to stabilize combustion.
- the core important issues are not considered, and how to improve the efficiency of low calorific value gas power generation through the optimization of the steam-water side process.
- blast furnace gas boilers have a desuperheating water usage at high load, which far exceeds the design value, especially in the case of gas boiler load rise or high-load gas boiler load fluctuation, there is desuperheated water can not keep up, gas boiler
- the problem that the superheater is heated and the surface is easy to overheat.
- various heating surfaces of the blast furnace gas boiler including the arrangement of the heating surface and the proportion of the heating surface, so as to solve the problem that the heating surface of the gas boiler superheater is easy to overheat, stabilize the steam and water parameters, and improve the low heat value.
- the overall thermal efficiency of the gas power plant is necessary to arrange various heating surfaces of the blast furnace gas boiler, including the arrangement of the heating surface and the proportion of the heating surface, so as to solve the problem that the heating surface of the gas boiler superheater is easy to overheat, stabilize the steam and water parameters, and improve the low heat value.
- the object of the present invention is to provide a low calorific value gas power generation system, which is intended to solve the thermal efficiency of the existing low calorific value gas. Low problem.
- the present invention is implemented as follows:
- Embodiments of the present invention provide a low calorific value gas power generation system including a gas boiler and a generator set, the generator set including a steam turbine connected to the gas boiler pipeline and a generator driven by the steam turbine, the gas boiler including a furnace body having a built-in combustion chamber and a steam-steamable drum, the furnace body comprising a horizontal flue above the combustion chamber and a vertical flue communicating with the horizontal flue, the furnace body being provided with a water-cooling wall, at least one port of the water-cooling wall is in communication with a liquid outlet of the drum, at least one port is in communication with a vapor inlet of the drum, and is disposed in the horizontal flue and the vertical flue, respectively a superheating unit and an economizer unit, wherein the superheating unit communicates with a vapor outlet of the drum and a high pressure cylinder inlet of the steam turbine, and the economizer unit communicates with a steam outlet of the steam turbine and the drum a liquid inlet, and
- the embodiment of the invention further provides a low calorific value gas power generation method, comprising the following steps:
- the low calorific value gas is sent from the gas pipeline to the combustion chamber of the gas boiler through the burner for combustion, and heat is generated by combustion to heat the heated surfaces;
- the water in a drum is discharged through the liquid outlet, and is sent to the water wall of the furnace body of the gas boiler through a pipe, and the water is heated in the water wall, and the phase is changed into a steam-water mixture, and is sent back through the pipeline.
- the steam-water mixture is subjected to steam-water separation in the drum, and the separated saturated steam is sent to the ceiling pipe through the pipeline, and the saturated steam is introduced into the superheating unit in the furnace body through the ceiling pipe to continue heating to superheated steam;
- the superheated steam is sent to the high pressure cylinder of the steam turbine through the pipeline, and the steam rushes the blades of the steam turbine, and the steam turbine drives the generator to generate electricity, and the steam temperature and pressure are reduced after the work is performed;
- the steam coming out of the high-pressure cylinder enters a low-temperature reheater, and then enters a high-temperature reheater to be heated again to superheated steam, and the superheated steam is introduced into the low-pressure cylinder of the steam turbine, and after the work is performed, the steam temperature and The pressure is lowered again;
- the spent steam from the low pressure cylinder of the steam turbine enters the condenser for condensation, is condensed into water in the condenser, and then the water is pumped into the low pressure heater by the condensate pump, where it is Low-pressure extraction steam heating of the turbine;
- the water from the low-pressure heater enters the deaerator, and after the deaerator is deaerated, the high-pressure heater is driven by the feed water pump, and is heated by the high-pressure extraction steam of the steam turbine in the high-pressure heater, after which Enter the main economizer;
- the water liquid After the main economizer is heated by the flue gas, the water liquid enters the bypass economizer, is further heated, and is re-introduced into the drum for recycling.
- the low calorific value gas first enters the combustion chamber of the furnace body, and is burned and released by the burner, and the liquid water in the drum is guided from the liquid outlet to the water wall of the furnace body.
- Low calorific value gas combustion releases heat to heat water cooling
- the liquid water in the wall further changes the endothermic phase of the liquid water into a gaseous state, and the water vapor mixture in the water wall is re-introduced into the drum for water vapor separation, wherein the separated liquid is reheated through the liquid outlet into the water wall.
- the steam enters the superheating unit and is heated to superheated steam.
- the superheated steam can be introduced into the steam turbine for power generation.
- the spent steam is condensed into liquid water by the condenser, and then heated into the economizer unit to heat up, and the liquid water after heating is heated. It is recycled into the drum.
- the low-calorific value gas is stably burned by the burner, and the liquid water in the water wall is first heated to a gaseous state, and then the steam is heated to superheated steam by using a superheating unit, and the superheated steam is used for power generation to stabilize the steam and water parameters.
- the power generation efficiency can reach more than 37%, and the heat utilization rate is relatively high.
- FIG. 1 is a schematic structural diagram of a low calorific value gas power generation system according to an embodiment of the present invention
- FIG. 2 is a schematic flow chart of the low calorific value gas power generation system of FIG. 1.
- an embodiment of the present invention provides a low calorific value gas power generation system, including a gas boiler 1 and a generator set 2.
- the low calorific value gas can be introduced into the gas boiler 1 for combustion, and then the heat generated by the low calorific value gas combustion is utilized.
- Power generation by the genset 2 includes a steam turbine 21 and a generator 22, and the steam turbine 21 includes a high pressure cylinder 211.
- the heat generated by the combustion of the low calorific value gas in the gas boiler 1 can heat the liquid water into steam, thereby introducing steam into the high pressure.
- the cylinder 211 drives the steam turbine 21 to work, and then the steam turbine 21 drives the generator 22 to generate electricity, and the steam works as the exhaust steam from the exhaust steam outlet and is exported for reuse.
- the structure of the gas boiler 1 is refined, which comprises a furnace body 11 having a built-in combustion chamber 111 and a drum 12 capable of separating the steam and water.
- a burner 112 is disposed in the combustion chamber 111, and the low calorific value gas is introduced into the combustion chamber 111 by the burner 112. The igniting heat is emitted.
- a plurality of burners 112 are disposed in the combustion chamber 111, and can be arranged in layers on the front and rear walls of the combustion chamber 111 through the burner 112.
- two layers can be arranged on the front wall, and the rear wall is arranged. There is one layer, and each layer is sequentially arranged with three burners 112.
- the low calorific value gas entering the combustion chamber 111 can be completely burned, and the combustion chamber 111 can be used.
- the coke oven gas is used as the ignition material, and the high-energy igniter is used as the igniter.
- Each burner 112 is provided with a high-energy igniter and a coke oven air gun.
- the high-energy igniter is used to ignite the coke oven gas to ignite the corresponding burner 112.
- the low-calorific gas is ignited by the burner 112.
- the upper burner 112 can be ignited by the lower burner 112 without using an igniter, and each burner 112 is in the form of a double-swirl structure, which can realize the combustion of low-calorific gas.
- a hole for the flame detecting device is left on each burner 112 bracket for configuring the fire detecting device to ensure the safety of the gas boiler 1 during the combustion process; and the drum 12 is located outside the furnace body 11,
- the utility model can realize the steam-water separation effect, and adopts a single-stage evaporation system, in which the cyclone separator, the cleaning orifice plate, the top corrugated plate separator and the top perforated plate are arranged in the drum 12, and when the steam-water mixture is introduced into the drum 12, The steam and the water in the steam-water mixture can be sufficiently separated by the above separate separation devices, and the steam is filled in the upper space of the drum 12, and the water is located in the drum 12 In the lower space, the drum 12 is provided with two two-color water level gauges, two electric
- the structure of the furnace body 11 is further refined, and the main structure adopts double-frame all-steel welding, and the internal space further includes a horizontal flue 113 and a vertical flue 114, and the horizontal flue 113 is located above the combustion chamber 111, which communicates with the combustion chamber.
- the straight flue 114 discharges the gas boiler 1, and of course, the flue gas discharged from the gas boiler 1 needs to be further purified and discharged to the atmosphere, and the full-membrane water-cooling wall 115 is disposed on the furnace body 11, and the ceiling pipe and the package are also arranged.
- the wall tube and the steam separated in the drum 12 first enter the ceiling tube and the wall tube, and are then distributed to the subsequent superheating unit 13.
- the ceiling tube and the wall tube are both made of a film tube with a flat tube and water cooled.
- the wall 115 has at least one port communicating with the liquid outlet of the drum 12.
- the water wall 115 has a plurality of ports communicating with the liquid outlet of the drum 12, and the water in the drum 12 can enter the water wall 115 through the corresponding pipe.
- the water wall 115 also has One port is connected to the vapor inlet of the drum 12, the water wall 115 is welded from the flat tube by using the light pipe, and the refractory belt is applied on the water wall 115, and the weight of the water wall 115 of the furnace body 11 passes through the upper header.
- the inclined water wall 115 is suspended from the top steel frame by a lead pipe passing through the horizontal flue 113, and the entire furnace body 11 is heated and then expanded downward together, and at the water wall 115.
- a ring of rigid beams is arranged around the outer side every 3 m in the height direction to increase the rigidity of the water wall 115 and meet the design pressure requirements of the combustion chamber 111.
- the horizontal flue 113 and the vertical flue 114 are respectively provided with a superheating unit 13 and an economizer unit 14, both of which are located on the flue of the low calorific value gas combustion to generate flue gas, wherein the superheating unit 13 communicates with the drum
- the superheated steam is then introduced into the steam turbine 21 for work, and the economizer unit 14 is connected to the spent steam outlet of the steam turbine 21 and the liquid inlet of the drum 12, and between the economizer unit 14 and the steam turbine 21
- a condenser 23 is disposed on the road, and when the flue gas generated after the combustion of the low calorific value gas flows along the horizontal flue 113 and the vertical flue 114 to the economizer unit 14, it also has a higher temperature, and the superheated steam is Work in the steam turbine 21
- the exhausted steam is discharged from the exhaust steam outlet, and is liquefied into a water liquid by the condenser 23, and then introduced into the economizer unit 14, and then the liquid water can be heated by the economizer unit 14, and the heated liquid is introduced.
- the drum 12 is recycled.
- low calorific value gas is introduced into the combustion chamber 111 of the furnace body 11, and is ignited by the burner 112, while the water liquid in the drum 12 flows through the liquid outlet to the water wall 115, due to the low calorific value gas.
- the flue gas is generated during combustion and is accompanied by a large amount of heat release, and the water in the water-cooling wall 115 can be heated by the part of the heat, so that part of the water-liquid phase becomes steam, and then the soda-water mixture is re-introduced into the drum 12
- the vapor-liquid separation is generally disposed in the furnace body 11 with an evaporation convection tube screen 116, which is a spiral fin tube, which is fixed on the top steel frame by hanging, and the two ends of the evaporation convection tube screen 116 are respectively connected to the drum.
- the liquid outlet of 12 and the inlet of the vapor, the water in the drum 12 is diverted into the evaporating convection pipe 116 in the process of leading to the water wall 115, and is heated to steam, evaporating the soda in the convection pipe 116.
- the mixture is also introduced into the drum 12 for vapor-liquid separation, and the separated water liquid is further guided to the water-cooling wall 115 or the evaporation convection pipe screen 116 for reheating, and the separated steam is led to the superheater. 13 is also heated again, so that the steam can be heated to superheated steam, and the superheated steam can be led to the steam turbine 21 for power generation.
- the superheated steam after work is generated as the exhaust steam is derived from the exhaust steam outlet of the steam turbine 21.
- the spent steam enters the condenser 23 and is liquefied to a water temperature of about 40 ° C, and then is driven into the low pressure heater 25 by the condensate pump 24, heated by the low pressure steam of the steam turbine in the low pressure heater 25, and discharged from the low pressure heater 25
- the water enters the deaerator 26, is deaerated by the deaerator 26, is pumped into the high pressure heater 28 through the feed water pump 27, is heated by the high pressure extraction of the turbine in the high pressure heater 28, and is then introduced into the province.
- the coal unit 14 is heated again, and the heated water is introduced into the drum 12 and recycled in sequence according to the above steps.
- the burner 112 in this manner ignites the low calorific value gas, so that the low calorific value gas can be stably burned in the combustion chamber 111, and after the low calorific value gas is ignited by the burner 112, the released heat is first The water wall 115 is heated or the water in the convection tube panel 116 is evaporated, and then the steam can be heated at the superheating unit 13. Finally, the water after the work can be heated at the economizer unit 14, the heat is used multiple times, and the whole The heat of the low calorific value gas in the process is located in the furnace body 11, which is not easy to be lost, can effectively ensure the overall thermal efficiency of the power generation system, and strengthen the steam-water heat exchange.
- a reheater unit 15 is provided in the furnace body 11, and the reheater unit 15 is connected to the inlet of the low pressure cylinder 212 of the steam turbine 21 and the outlet of the high pressure cylinder 211 of the steam turbine 21.
- the general steam turbine 21 further includes a low pressure cylinder 212.
- the superheated steam is introduced into the inlet of the high pressure cylinder 211 to generate power, and the steam after the work can be led out from the outlet of the high pressure cylinder 211, and is circulated in the high pressure cylinder 211 due to the superheated steam.
- the work is performed, and the steam pressure and temperature discharged from the outlet of the high pressure cylinder 211 are both lowered, and this can be introduced into the reheater unit 15 to be reheated into superheated steam, and the superheated steam can be introduced into the low pressure cylinder 212 to perform the work again.
- the steam temperature and pressure are again lowered, which can be referred to as spent steam, and the spent steam is introduced into the condenser 23 from the spent steam outlet to be liquefied into water.
- the utilization rate of the superheated steam can be increased, and the overall thermal efficiency of the low calorific value gas to the power generation system can be ensured.
- the structure of the reheater unit 15 is refined, which includes a low temperature reheater 151 installed in the vertical flue 114, to which the high pressure cylinder 211 outlet of the steam turbine 21 is connected.
- the low temperature reheater 151 also adopts the structural form of the spiral fin tube, and the reverse In the flow arrangement, the steam in the steam turbine 21 is discharged from the outlet of the high pressure cylinder 211 and enters the inlet header of the low temperature reheater 151.
- a desuperheater may be disposed at the inlet header, that is, the steam discharged from the high pressure cylinder 211 first enters the low temperature and then reheats.
- the temperature in the inlet header of the device 151 is adjusted by a desuperheater, and the desuperheater mainly adopts water spray temperature adjustment, finely adjusts the steam temperature, and the steam after the desuperheating enters the low temperature reheater 151 for heating.
- the reheater unit 15 further includes a high temperature reheater 152 disposed in the horizontal flue 113, which communicates with the low temperature reheater 151 and the low pressure cylinder 212 inlet, since the horizontal flue 113 is located vertically
- the flue 114 is directed forward of the flue gas flow, and the temperature at the horizontal flue 113 is higher than the temperature at the vertical flue 114.
- the steam discharged from the high pressure cylinder 211 is first heated into the low temperature reheater 151, and then introduced into the high temperature and then reheated.
- the heater 152 is heated, and the steam heated by the high temperature reheater 152 is superheated steam, which can be led to the low pressure cylinder 212 in the steam turbine 21 for work.
- the high temperature reheater 152 adopts a light pipe structure and is arranged in a side-by-side arrangement, and is opposite to the arrangement direction of the low temperature reheater 151, so that the heat absorption efficiency can be improved.
- the furnace body 11 performs flue adjustment corresponding to the reheater unit 15, and the double flue design is performed in the vertical flue 114 of the furnace body 11, and then a flue gas baffle 161 is disposed at the end of the double flue.
- the opening degree of the flue gas baffle 161 is adjusted to realize the distribution of the amount of flue gas in the two flue gases, and the purpose of adjusting the reheat steam temperature by the reheater unit 15 can be achieved, so that the temperature and pressure of the reheat steam are very stable.
- the structure of the economizer unit 14 is refined, including a main economizer 141 installed at the bottom of the vertical flue 114 and a bypass economizer 142 located above the main economizer 141.
- the bypass economizer 142 may be two, and the two are connected in parallel.
- the main economizer 141 is respectively connected to the two bypass economizers 142 through two flow paths, and the outlet of the condenser 23 is connected to the main economizer.
- the bypass economizer 142 and the low temperature reheater 151 are arranged side by side, respectively, in the double flue of the vertical flue 114
- the superheater partition wall 16 usually a membrane type partition wall structure
- part of the steam entering the ceiling tube can enter the superheater partition wall 16 to be heated, and the heated steam can enter the superheating unit 13
- the inside is heated again to superheated steam, and the flue gas flow between the bypass economizer 142 and the low temperature reheater 151 corresponding to the flue is adjusted by the above-mentioned flue gas baffle 161, and the main economizer 141 is located in the double flue.
- the flue gas flows along the bypass economizer 142 in the direction of the main economizer 141, and the water discharged from the condenser 23 flows from the main economizer 141 to the bypass economizer 142, thereby realizing
- the working medium and the flue gas are mutually countercurrent
- the main economizer 141 and the bypass economizer 142 are both spiral fin tube structures, wherein the main economizer 141 is arranged in a staggered arrangement, and the bypass economizer 142 is Arranged in line, the bypass economizer 142 adopts a suspended structure, and all the weights are fixed on the wall wall pipe by the hanging device, and then suspended from the top steel frame through the wall pipe header box, and the main economizer 141 Resting on the ventilation beam, the ventilation beam passes through the furnace body 11 and is supported on the furnace body 11 shield.
- the main economizer 142 resting on the ventilation beam, the ventilation beam passes through the furnace body 11 and is supported on the
- the above embodiment is optimized to divide the vertical flue 114 into an upper space and a lower space, wherein the main economizer 141 is located in the lower space, and the bypass economizer 142 and the low temperature reheater 151 are located in the upper space, and the upper portion The space and the lower space are connected by the expansion joint 117.
- the vertical flue 114 is divided into an upper space and a lower space by the above-mentioned double flue and single flue.
- the double flue corresponds to the upper space
- the main economizer 141 is located below the double flue, which is a single flue, corresponding to the lower space, for which a non-metallic expansion joint 117 is used at the junction of the double flue and the single flue. Connected, which absorbs expansion and reduces leakage.
- the structure of the superheating unit 13 is refined, including the screen superheater assembly 131, the convection low temperature superheater 132, and the convection high temperature superheater 133, which are sequentially connected, that is, the steam sequentially passes through the screen superheater assembly 131.
- the low temperature superheater 132 and the high temperature superheater 133, and the vapor outlet of the drum 12 communicates with the screen superheater assembly 131, and the high temperature superheater 133 communicates with the inlet of the high pressure cylinder 211 of the steam turbine 21.
- the heat absorption ratio of the screen type superheater unit 131 is 6.5% to 7.6%
- the heat absorption ratio of the low temperature superheater 132 is 9.4% to 10.8%
- the heat absorption ratio of the high temperature superheater 133 is 9.9% to 10.9%.
- the heat absorption ratio mainly refers to the ratio of the corresponding components in the furnace body 11 to the total heat absorption.
- the heat absorption ratio of the screen type superheater assembly 131 is 6.5% to 7.6%
- the influencing factors of the heat absorption ratio are various, mainly It is determined according to the heating surface of the corresponding component, and of course, it is related to the position of the corresponding component in the furnace body, mainly the temperature of the flue gas is higher near the position of the combustion chamber 111, thereby facilitating the improvement of the endothermic ratio, and adopting this structure.
- the form of the superheating unit 13 can make the superheated steam after heating to be 13.7 MPa/566 ° C, forming an ultra-high temperature ultra-high voltage power generation system, thereby solving the problem that the heating surface of the superheater of the gas boiler 1 is overheated, and stabilizing the steam and water parameters, especially
- the gas boiler 1 stabilizes the steam and water parameters when the load is pulled up or the high load fluctuates, which not only ensures the safety of the gas boiler 1, but also avoids the risk of the superheater being easy to squirt, and improves the low calorific value gas ultra high temperature and ultra high pressure.
- the endothermic ratio of the screen superheater assembly 131 is 6.0% to 7.0%, and the endothermic ratio of the low temperature superheater 132 is 9.0% to 10.5%, and the high temperature superheater 133
- the heat absorption ratio is 9.5% to 10.5%, and the superheating unit 13 adopting such a structure can make the superheated steam after heating to be 13.7 MPa/540 ° C to form a high-temperature ultra-high voltage power generation system; or, the screen type superheater assembly 131
- the endothermic ratio is 7.8% to 8.9%, the endothermic ratio of the low temperature superheater 132 is 10.8% to 12.2%, and the endothermic ratio of the high temperature superheater 133 is 11.4% to 12.3%, and the superheating unit 13 adopting such a structure is adopted.
- the heated superheated steam can be made 16.7 MPa/600 ° C to form an ultra-high temperature subcritical power generation system; or the screen type superheater assembly 131 has an endothermic ratio of 7.5% to 8.5%, and the low temperature superheater 132 has an endothermic ratio of 10.3% to 11.8%, the heat absorption ratio of the high temperature superheater 133 is 10.9% to 11.9%, and the superheating unit 13 adopting this structure can make the superheated steam after heating to be 16.7 MPa/566 ° C to form an ultrahigh temperature subcritical Power generation system; or, screen type
- the heat absorption ratio of the device assembly 131 is 6.8% to 7.8%
- the heat absorption ratio of the low temperature superheater 132 is 9.9% to 11.3%
- the heat absorption ratio of the high temperature superheater 133 is 10.5% to 11.5%, and this structural form is adopted.
- the superheating unit 13 can make the superheated steam after heating 600 ° C / 11.5 MPa to form an ultra-high temperature ultra-high voltage power generation system; or, the heat absorption ratio of the screen type superheater assembly 131 is 5.2% - 6.1%, the low temperature superheater 132 The heat absorption ratio is 8.2% to 9.7%, and the heat absorption ratio of the high temperature superheater 133 is 8.9% to 9.5%, and the superheating unit 13 adopting such a structure can make the superheated steam after heating 9.8 MPa/540 °C. Form a high temperature and high voltage power generation system.
- the screen superheater assembly 131 is a semi-radiant superheater, and the low temperature superheater 132 and the high temperature superheater 133 are both convective superheaters, that is, the superheating unit 13 provided by the present invention is combined with radiation and convection.
- the screen superheater assembly 131 is located directly above the combustion chamber 111, and the high-temperature flue gas generated after the low-calorific value gas combustion first flows to the screen superheater assembly 131, and the high-temperature superheater 133 And low
- the temperature superheaters 132 are sequentially disposed along the flow direction of the flue gas, and the steam heated in the wall tube and the steam heated in the superheater partition wall 16 are both introduced into the screen superheater assembly 131 and heated by the screen superheater assembly 131.
- the heat is introduced into the low temperature superheater 132, and finally heated into the high temperature superheater 133, so that the superheated steam can be obtained for the work done in the steam turbine 21.
- the furnace body 11 is bent and extended into the horizontal flue 113 at the outlet of the combustion chamber 111 to form a flame angle 118.
- the flame angle 118 includes a first inclined section and a second inclined section, wherein the first inclined section is upward.
- the direction extends obliquely into the horizontal flue 113, and the second inclined section extends obliquely upward from the first inclined section toward the vertical flue 114, so that the first inclined section can be formed to first narrow the combustion chamber 111 to the horizontal
- the caliber of the flue 113, and then through the second inclined section, causes the diameter of the horizontal flue 113 to be tapered along the flow direction of the flue gas, which can effectively improve the aerodynamic field in the horizontal flue 113.
- the screen superheater assembly 131 includes a front screen superheater 134 and a rear screen superheater 135, both of which are located in the space of the horizontal flue 113 corresponding to the flame angle 118, and the front screen superheater 134 and the steam of the drum 12
- the body outlet is in communication, specifically communicating with the outlet of the wall tube and the outlet of the superheater partition 16 such that both of the steam in both can flow into the front screen superheater 134, while the rear screen superheater 135 is connected to the front screen superheater.
- the steam heated in the front screen superheater 134 is first heated into the rear screen superheater 135 and then into the low temperature superheater 132.
- the front screen superheater 134, the rear screen superheater 135, the low temperature superheater 132 and the high temperature superheater 133 are suspended by a boom on a top steel frame and are made of 12Cr1MoVG material, and some steel sections are made of steel grinding 102 alloy. steel.
- the superheater unit 13 is further provided with a steam temperature adjusting structure.
- a first-stage water spray structure is arranged on the flow path between the front screen superheater 134 and the rear screen superheater 135, and the first-stage water spray structure adopts water spray desuperheating.
- the device cools the steam spray in the flow path between the front screen superheater 134 and the rear screen superheater 135, which is a coarse adjustment, and can initially adjust the temperature of the steam.
- the steam temperature regulating structure further comprises a two-stage water spray structure, which is installed on the high temperature superheater 133.
- the high temperature superheater 133 comprises two cold sections and one hot section, and the hot section is located between the two cold sections, which can be in front
- the secondary spray structure is arranged on the flow path between a cold section and a hot section, where the adjustment is fine adjustment, and a regulating valve and a shut-off valve can be arranged on the flow path, so that the relative temperature adjustment of the steam temperature in the flow path can be achieved.
- the temperature of the superheated steam under the rated load of the gas boiler 1 can be ensured, and the water for the first-stage water spray structure and the secondary spray structure can be used.
- a steam header 136 is disposed on the flow path between the superheating unit 13 and the steam turbine 21, and the superheated steam heated by the high temperature superheater 133 first enters the steam header 136 for buffering, and then is introduced into the high pressure of the steam turbine 21.
- the cylinder 211 is rushed to work.
- an air preheater 17 is further disposed at the bottom of the vertical flue 114, and the air replenished into the combustion chamber 111 first enters the air preheater 17, and the flue gas flow in the vertical flue 114 is advanced to the air preheating.
- the heater 17 can heat the air therein to increase the utilization of the heat of the flue gas.
- the flue gas is not mixed with the air in the air preheater 17, and the two are non-contact heating.
- the air preheater 17 adopts a vertical tube box structure, single-stage single-stroke arrangement, and the tube of the air preheater 17 is a thin-walled spiral groove tube, the longitudinal direction of the flue gas tube is flushed, and the air tube is laterally flushed to prevent the air preheater.
- the vibration of 17 is equipped with a shock-proof partition in the pipe box.
- the power generation system with the above structure can generate heat generated after combustion of low calorific value gas.
- the amount of power is used for power generation. The specific steps are as follows:
- the low calorific value gas is sent from the gas pipe through the double swirl burner 112 into the combustion chamber 111 of the gas boiler 1 for combustion, and heat is generated by combustion to heat the heated surfaces;
- the water in the drum 12 flows out through the liquid outlet, and two flow paths are formed, wherein the first-class road is sent to the water-cooling wall 115 of the furnace body 11 through the pipeline, and the other flow path is sent to the evaporation convection pipe screen 116 through the pipeline, and the water is in the liquid.
- the water wall 115 and the evaporating convection pipe screen 116 are heated, phased into a soda water mixture, and sent back to the drum 12 through a pipe;
- the steam-water mixture is separated into steam and water in the drum 12, and the separated saturated steam is sent to the ceiling pipe through the pipeline.
- the steam is divided into four roads, and two of the roads (the front left side pack and the front right side pack) are heated.
- the other two enter the superheater partition wall 16, and the steam coming out from the wall pipe and the superheater partition wall 16 enters the front screen superheater 134;
- the front screen superheater 134 After the front screen superheater 134 is heated, it enters the rear screen superheater 135, and the temperature of the steam is adjusted by the first stage water spray structure between the front screen superheater 134 and the rear screen superheater 135, after the rear screen superheater 135 is heated, The low temperature superheater 132 is heated, and then heated into the high temperature superheater 133, and is again tempered by the secondary spray structure between the cold section and the hot section of the high temperature superheater 133, and the superheated steam after the secondary spray water temperature adjustment Entering the steam header 136;
- the superheated steam is buffered in the steam collecting header, it is sent to the high pressure cylinder 211 of the steam turbine 21 through the pipeline, and the steam is used to drive the blades of the steam turbine 21, and the steam turbine 21 drives the generator 22 to generate electricity, and the steam temperature and pressure are reduced after the work is performed;
- the steam from the high pressure cylinder 211 enters the low temperature reheater 151, and then enters the high temperature reheater 152 to be reheated into superheated steam, and the superheated steam is introduced into the low pressure cylinder 212 of the steam turbine 21, and after the work is performed, the steam temperature and pressure are again reduce;
- the exhausted steam from the low pressure cylinder 212 of the steam turbine 21 enters the condenser 23 for condensation, is condensed into a water liquid of about 40 ° C in the condenser 23, and is then driven into the low pressure heater 25 by the condensate water pump 24, at the low pressure heater 25
- the medium is heated by the low pressure steam extraction of the steam turbine;
- the water from the low-pressure heater 25 enters the deaerator 26, and after the deaerator 26 performs deaeration, the feed water pump 27 is driven into the high-pressure heater 28, and is heated by the high-pressure extraction steam of the turbine in the high-pressure heater 28, after which Entering the main economizer 141;
- the main economizer 141 After the main economizer 141 is heated by the flue gas at the end of the vertical flue 114, the water liquid enters the bypass economizer 142, is further heated, and is recycled into the drum 12, and the water in the above steps is sequentially repeated. With steam steps.
- a branch is also provided at the outlet of the main economizer 141, and is sent to the drum 12 as washing water when necessary, for cleaning of the drum 12.
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Abstract
Description
本发明涉及煤气发电,尤其涉及一种低热值煤气发电系统以及发电方法。The invention relates to gas power generation, in particular to a low calorific value gas power generation system and a power generation method.
我国钢铁工业迅猛发展,已连续多年位居世界第一生产大国。钢铁企业在冶炼过程中产生了大量的副产煤气,如高炉煤气、转炉煤气和焦炉煤气。焦炉煤气和转炉煤气由于发热值高,可以在生产和生活中有效利用。而高炉煤气具有产量最大、热值最低、难于稳定燃烧、发电效率低等特点。China's steel industry has developed rapidly and has been ranked as the world's largest producer for many years. Iron and steel enterprises produce a large amount of by-product gas during the smelting process, such as blast furnace gas, converter gas and coke oven gas. Coke oven gas and converter gas can be effectively utilized in production and life due to their high calorific value. The blast furnace gas has the characteristics of maximum output, lowest calorific value, difficulty in stable combustion, and low power generation efficiency.
高炉煤气是一种无色无味、无臭的混合气体,主要成分为CO、CO2、N2、H2、CH4等,其中可燃成分CO含量约占25%;H2、CH4的含量很少,对总发热量影响不大;惰性气体CO2、N2的含量分别占15%、55%(均以体积分数计),所占比例高,既不参与燃烧产生热量,也不能助燃,相反,还吸收大量的燃烧过程中产生的热量;火焰较长;着火点温度约为700℃;火焰传播速度很慢,温度不高,燃烧稳定性不好;热值一般为3100kJ/Nm3-4200kJ/Nm3,烟气量大。因此,高炉煤气的有效转换和利用是钢铁企业清洁生产和节能的重要环节。Blast furnace gas is a colorless, odorless and odorless gas mixture. The main components are CO, CO 2 , N 2 , H 2 , CH 4 , etc., wherein the combustible component CO content accounts for about 25%; H 2 and CH 4 content Rarely, it has little effect on total calorific value; the contents of inert gas CO 2 and N 2 account for 15% and 55% respectively (both in volume fraction), which account for a high proportion, and neither participate in combustion to generate heat, nor can it support combustion. On the contrary, it also absorbs a large amount of heat generated during the combustion process; the flame is long; the temperature at the ignition point is about 700 ° C; the flame propagation speed is very slow, the temperature is not high, and the combustion stability is not good; the heating value is generally 3100 kJ/Nm 3 - 4200kJ/Nm 3 , the amount of smoke is large. Therefore, the effective conversion and utilization of blast furnace gas is an important part of steel enterprises' clean production and energy conservation.
基于高炉煤气燃料及燃烧特性,高炉煤气与其它高热值的固体或者气体燃料有显著的区别,煤气锅炉的传热特性有很大的变化,其受热面布置与燃煤煤气锅炉有显著不同。虽然专利《一种全烧高炉煤气锅炉烟气余热回收利用系统》(申请号:201320444475.0)及《一种全烧高炉煤气锅炉烟气余热深度回收利用系统》(申请号:201320446384.0)公布了相关高炉煤气锅炉烟气余热回收利用系统,但是,其仅着重提高烟气侧余热的回收利用,而未考虑因高炉煤气的热值低、难于稳定燃烧等特点带来的煤气锅炉传热和受热面布置等核心重要问题,也未考虑如何通过汽水侧工艺优化提高低热值煤气发电效率。Based on blast furnace gas fuel and combustion characteristics, blast furnace gas is significantly different from other high calorific value solid or gaseous fuels. The heat transfer characteristics of gas boilers vary greatly, and the heating surface layout is significantly different from that of coal-fired gas boilers. Although the patent "a full-burning blast furnace gas boiler flue gas waste heat recovery and utilization system" (application number: 201320444475.0) and "a full-burning blast furnace gas boiler flue gas waste heat recovery system" (application number: 201320446384.0) announced the relevant blast furnace Gas boiler flue gas waste heat recovery and utilization system, however, it only focuses on improving the recovery and utilization of flue gas side waste heat, but does not consider the heat transfer and heating surface arrangement of gas boilers due to the low calorific value of blast furnace gas and difficult to stabilize combustion. The core important issues are not considered, and how to improve the efficiency of low calorific value gas power generation through the optimization of the steam-water side process.
同时,目前很多高炉煤气锅炉在高负荷时存在减温水使用量远远超过设计值,特别是在煤气锅炉负荷拉升或在高负荷煤气锅炉负荷波动情况下,存在减温水跟不上,煤气锅炉过热器受热面易超温的问题。为此,需要对高炉煤气锅炉的各类受热面进行合理布置,包括受热面布置形式、受热面布置比例等,从而解决煤气锅炉过热器受热面易超温的问题,稳定汽水参数,提高低热值煤气发电装置的整体热效率。At the same time, many blast furnace gas boilers have a desuperheating water usage at high load, which far exceeds the design value, especially in the case of gas boiler load rise or high-load gas boiler load fluctuation, there is desuperheated water can not keep up, gas boiler The problem that the superheater is heated and the surface is easy to overheat. To this end, it is necessary to arrange various heating surfaces of the blast furnace gas boiler, including the arrangement of the heating surface and the proportion of the heating surface, so as to solve the problem that the heating surface of the gas boiler superheater is easy to overheat, stabilize the steam and water parameters, and improve the low heat value. The overall thermal efficiency of the gas power plant.
发明内容Summary of the invention
本发明的目的在于提供一种低热值煤气发电系统,旨在用于解决现有的低热值煤气的热效率较 低的问题。The object of the present invention is to provide a low calorific value gas power generation system, which is intended to solve the thermal efficiency of the existing low calorific value gas. Low problem.
本发明是这样实现的:The present invention is implemented as follows:
本发明实施例提供一种低热值煤气发电系统,包括煤气锅炉以及发电机组,所述发电机组包括与所述煤气锅炉管道连接的汽轮机以及由所述汽轮机驱使旋转的发电机,所述煤气锅炉包括内置燃烧室的炉体以及可汽水分离的锅筒,所述炉体包括位于所述燃烧室上方的水平烟道以及与所述水平烟道连通的竖直烟道,所述炉体上设置有水冷壁,所述水冷壁至少一个端口与所述锅筒的液体出口连通,至少一个端口与所述锅筒的汽体入口连通,于所述水平烟道以及所述竖直烟道内分别设置有过热机组以及省煤器机组,所述过热机组连通所述锅筒的汽体出口以及所述汽轮机的高压缸入口,所述省煤器机组连通所述汽轮机的乏汽出口与所述锅筒的液体入口,且于所述省煤器机组与所述汽轮机之间的管路上设置有冷凝器。Embodiments of the present invention provide a low calorific value gas power generation system including a gas boiler and a generator set, the generator set including a steam turbine connected to the gas boiler pipeline and a generator driven by the steam turbine, the gas boiler including a furnace body having a built-in combustion chamber and a steam-steamable drum, the furnace body comprising a horizontal flue above the combustion chamber and a vertical flue communicating with the horizontal flue, the furnace body being provided with a water-cooling wall, at least one port of the water-cooling wall is in communication with a liquid outlet of the drum, at least one port is in communication with a vapor inlet of the drum, and is disposed in the horizontal flue and the vertical flue, respectively a superheating unit and an economizer unit, wherein the superheating unit communicates with a vapor outlet of the drum and a high pressure cylinder inlet of the steam turbine, and the economizer unit communicates with a steam outlet of the steam turbine and the drum a liquid inlet, and a condenser is disposed on the pipeline between the economizer unit and the steam turbine.
本发明实施例还提供一种低热值煤气发电方法,包括以下步骤:The embodiment of the invention further provides a low calorific value gas power generation method, comprising the following steps:
将低热值煤气由煤气管道经燃烧器送入煤气锅炉的燃烧室内进行燃烧,燃烧产生热量,加热各受热面;The low calorific value gas is sent from the gas pipeline to the combustion chamber of the gas boiler through the burner for combustion, and heat is generated by combustion to heat the heated surfaces;
将一锅筒中的水液通过液体出口流出,通过管道送入所述煤气锅炉的炉体的水冷壁内,水液在所述水冷壁内被加热,相变为汽水混合物,通过管道送回所述锅筒;The water in a drum is discharged through the liquid outlet, and is sent to the water wall of the furnace body of the gas boiler through a pipe, and the water is heated in the water wall, and the phase is changed into a steam-water mixture, and is sent back through the pipeline. Pot drum
汽水混合物在所述锅筒内进行汽水分离,分离出来的饱和蒸汽通过管道送至顶棚管,且经所述顶棚管将饱和蒸汽导入所述炉体内的过热机组内继续加热为过热蒸汽;The steam-water mixture is subjected to steam-water separation in the drum, and the separated saturated steam is sent to the ceiling pipe through the pipeline, and the saturated steam is introduced into the superheating unit in the furnace body through the ceiling pipe to continue heating to superheated steam;
过热蒸汽通过管道送至汽轮机的高压缸内,蒸汽冲转所述汽轮机的叶片,所述汽轮机带动发电机进行发电,冲转做功后蒸汽温度和压力降低;The superheated steam is sent to the high pressure cylinder of the steam turbine through the pipeline, and the steam rushes the blades of the steam turbine, and the steam turbine drives the generator to generate electricity, and the steam temperature and pressure are reduced after the work is performed;
从所述高压缸出来的蒸汽进入一低温再热器,之后进入一高温再热器被再次加热为过热蒸汽,将该过热蒸汽导入所述汽轮机的低压缸,在冲转做功后,蒸汽温度和压力再次降低;The steam coming out of the high-pressure cylinder enters a low-temperature reheater, and then enters a high-temperature reheater to be heated again to superheated steam, and the superheated steam is introduced into the low-pressure cylinder of the steam turbine, and after the work is performed, the steam temperature and The pressure is lowered again;
从所述汽轮机的低压缸出来的乏汽进入冷凝器进行冷凝,在所述冷凝器中被冷凝为水液,之后通过凝结水泵将水液打入低压加热器,在所述低压加热器中被汽机的低压抽汽加热;The spent steam from the low pressure cylinder of the steam turbine enters the condenser for condensation, is condensed into water in the condenser, and then the water is pumped into the low pressure heater by the condensate pump, where it is Low-pressure extraction steam heating of the turbine;
从所述低压加热器出来的水进入除氧器,在所述除氧器进行除氧后,通过给水泵打入高压加热器,在所述高压加热器中被汽机的高压抽汽加热,之后进入主省煤器;The water from the low-pressure heater enters the deaerator, and after the deaerator is deaerated, the high-pressure heater is driven by the feed water pump, and is heated by the high-pressure extraction steam of the steam turbine in the high-pressure heater, after which Enter the main economizer;
水液在所述主省煤器经烟气加热后进入旁路省煤器,被进一步加热后重新导入所述锅筒内循环使用。After the main economizer is heated by the flue gas, the water liquid enters the bypass economizer, is further heated, and is re-introduced into the drum for recycling.
本发明具有以下有益效果:The invention has the following beneficial effects:
本发明的发电系统中,低热值煤气先进入炉体的燃烧室内,且在燃烧器的作用下使其燃烧放出热量,锅筒内的液态水由其液体出口导至炉体的水冷壁内,低热值煤气燃烧放出的热量加热水冷 壁内的液态水,进而使得部分液态水吸热相变为气态,将水冷壁内的水汽混合物重新导入锅筒内进行水汽分离,其中分离后的液体经液体出口进入水冷壁内重新加热,而蒸汽则进入过热机组内加热为过热蒸汽,可以将过热蒸汽导入汽轮机内进行做功发电,做功后的乏汽经冷凝器凝结为液态水后进入省煤器机组内加热升温,且升温后的液态水导入锅筒内循环利用。在上述过程中,通过燃烧器稳定燃烧低热值煤气,先将水冷壁内的液态水加热为气态,然后采用过热机组将蒸汽加热为过热蒸汽,采用过热蒸汽做功发电,可以稳定汽水参数,既可以保证安全性,还能够提高低热值煤气的发电效率,发电效率可达37%以上,热量利用率比较高。In the power generation system of the present invention, the low calorific value gas first enters the combustion chamber of the furnace body, and is burned and released by the burner, and the liquid water in the drum is guided from the liquid outlet to the water wall of the furnace body. Low calorific value gas combustion releases heat to heat water cooling The liquid water in the wall further changes the endothermic phase of the liquid water into a gaseous state, and the water vapor mixture in the water wall is re-introduced into the drum for water vapor separation, wherein the separated liquid is reheated through the liquid outlet into the water wall. The steam enters the superheating unit and is heated to superheated steam. The superheated steam can be introduced into the steam turbine for power generation. After the work is completed, the spent steam is condensed into liquid water by the condenser, and then heated into the economizer unit to heat up, and the liquid water after heating is heated. It is recycled into the drum. In the above process, the low-calorific value gas is stably burned by the burner, and the liquid water in the water wall is first heated to a gaseous state, and then the steam is heated to superheated steam by using a superheating unit, and the superheated steam is used for power generation to stabilize the steam and water parameters. To ensure safety, it can also improve the power generation efficiency of low calorific value gas, the power generation efficiency can reach more than 37%, and the heat utilization rate is relatively high.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明实施例提供的低热值煤气发电系统的结构示意图;1 is a schematic structural diagram of a low calorific value gas power generation system according to an embodiment of the present invention;
图2为图1的低热值煤气发电系统的流程示意图。2 is a schematic flow chart of the low calorific value gas power generation system of FIG. 1.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
参见图1以及图2,本发明实施例提供一种低热值煤气发电系统,包括煤气锅炉1以及发电机组2,低热值煤气可以导入煤气锅炉1内进行燃烧,然后利用低热值煤气燃烧产生的热量通过发电机组2进行发电,发电机组2包括汽轮机21与发电机22,汽轮机21包括高压缸211,低热值煤气在煤气锅炉1内燃烧产生的热量可以加热液态水为蒸汽,进而可以将蒸汽导入高压缸211内驱使汽轮机21做功,然后由汽轮机21带动发电机22旋转发电,而蒸汽做功成为乏汽由乏汽出口并导出重复利用。细化煤气锅炉1的结构,其包括内置燃烧室111的炉体11以及可汽水分离的锅筒12,在燃烧室111内设置有燃烧器112,低热值煤气导入燃烧室111内由燃烧器112点燃放出热量,一般,燃烧室111内设置有多个燃烧器112,可以通过燃烧器112支架分层布置在燃烧室111的前后墙上,比如可以在前墙上设置有两层,后墙设置有一层,而每一层均依次间隔设置有三个燃烧器112,通过这种布置可以使得进入燃烧室111内的低热值煤气能够燃烧完全,燃烧室111内可以采
用焦炉煤气作为点火材料,高能点火枪作为点火器,每只燃烧器112均设置有高能点火枪和焦炉气枪,先通过高能点火枪点燃焦炉煤气以引燃对应的燃烧器112,再由燃烧器112点燃低热值煤气,上层燃烧器112可不使用点火装置,靠下层燃烧器112引燃,另外每一燃烧器112均采用双旋流结构形式,可以实现对低热值煤气的燃烧,当然为了保证燃烧安全,每只燃烧器112支架上留有火焰检测装置用孔,用于配置火检设备,以保证燃烧过程中煤气锅炉1的安全;而锅筒12位于炉体11的外侧,其可以实现汽水分离效果,采用单段蒸发系统,在锅筒12内设置有旋风分离器、清洗孔板、顶部波形板分离器和顶部多孔板等设备,当将汽水混合物导入锅筒12内后,通过上述各分离设备可以充分分离汽水混合物中的蒸汽与水液,且蒸汽填充于锅筒12的上部空间,水液则位于锅筒12的下部空间内,锅筒12上设置有2只双色水位表、2只电接点水位表、3只单室水位平衡容器,用于保证蒸汽品质良好以及能及时处理锅筒12满水现象,通常在锅筒12内还装有磷酸盐加药管,连续排污管和紧急放水管,用于保障水质。继续细化炉体11结构,其主体结构采用双框架全钢焊接,而内部空间还包括有水平烟道113以及竖直烟道114,水平烟道113位于燃烧室111的上方,其连通燃烧室111与竖直烟道114,而燃烧室111与竖直烟道114相对设置,三者围合形成π型,低热值煤气燃烧后产生的烟气依次经燃烧室111、水平烟道113以及竖直烟道114排出煤气锅炉1,当然由煤气锅炉1排出的烟气需要做进一步净化处理后排至大气,在炉体11上设置有全膜式水冷壁115,同时还布置有顶棚管与包墙管,锅筒12内分离的蒸汽先进入顶棚管与包墙管内,再被分配至后续的过热机组13内,顶棚管与包墙管均采用光管加扁钢的膜式壁结构,水冷壁115具有至少一个端口与锅筒12的液体出口连通,通常水冷壁115有多个端口与锅筒12的液体出口连通,锅筒12内的水液可以经对应的管道进入水冷壁115内,且水冷壁115还具有至少一个端口与锅筒12的汽体入口连通,水冷壁115从采用光管加扁钢焊接成,且在水冷壁115上敷有卫燃带,炉体11的水冷壁115的重量通过上集箱用吊杆悬吊于顶部梁格上,斜后水冷壁115由穿过水平烟道113的引出管悬吊于顶部钢架上,整个炉体11受热后一起向下膨胀,且在水冷壁115外侧四周沿高度方向每隔3m左右设置一圈刚性梁,以增加水冷壁115的刚度,满足燃烧室111设计压力的要求。进一步地,在水平烟道113以及竖直烟道114内分别设置有过热机组13以及省煤器机组14,两者均位于低热值煤气燃烧产生烟气的烟道上,其中过热机组13连通锅筒12的汽体出口以及汽轮机21的高压缸211入口,锅筒12内分离的蒸汽先进入上述的顶棚管内,其中部分蒸汽进入包墙管内加热,加热后的蒸汽进入该过热机组13内再次加热为过热蒸汽,然后将该过热蒸汽导入汽轮机21内做功,而省煤器机组14则连通汽轮机21的乏汽出口以及锅筒12的液体入口,且在省煤器机组14与汽轮机21之间的管路上设置有冷凝器23,当低热值煤气燃烧后产生的烟气沿水平烟道113与竖直烟道114流动至省煤器机组14处时,其还具有较高的温度,而过热蒸汽在汽轮机21内做功
后成为乏汽由乏汽出口排出,且经冷凝器23液化为水液后导入省煤器机组14内,进而可以借助省煤器机组14对该部分水液进行加热,加热后的水液导入锅筒12内循环利用。Referring to FIG. 1 and FIG. 2, an embodiment of the present invention provides a low calorific value gas power generation system, including a
本发明中,将低热值煤气导入炉体11的燃烧室111内,通过燃烧器112将其点燃,同时锅筒12内的水液经其液体出口流至水冷壁115内,由于低热值煤气在燃烧时产生烟气且伴随大量的热量释放,通过该部分热量可以对水冷壁115内的水液进行加热,进而使得部分水液相变为蒸汽,然后将该汽水混合物重新导入锅筒12内进行汽液分离,通常在炉体11内还设置有蒸发对流管屏116,其为螺旋鳍片管,采用吊挂的方式固定于顶部钢架上,该蒸发对流管屏116两端分别连通锅筒12的液体出口以及汽体入口,对此锅筒12内的水液在导至水冷壁115的过程中被分流部分进入蒸发对流管屏116内进行加热为蒸汽,蒸发对流管屏116内的汽水混合物也被导入锅筒12内进行汽液分离,而在分离后的水液继续被导至水冷壁115或者蒸发对流管屏116内进行再次加热,分离后的蒸汽则被导至过热机组13内也被再次加热,进而可以使得蒸汽被加热为过热蒸汽,过热蒸汽可以则可以被导至汽轮机21内进行做功发电,做功后的过热蒸汽生成为乏汽由汽轮机21的乏汽出口导出,乏汽进入冷凝器23内液化为约40℃水液,之后通过凝结水泵24被打入低压加热器25,在低压加热器25中被汽机的低压抽汽加热,而从低压加热器25出来的水液进入除氧器26内,在被除氧器26进行除氧后,通过给水泵27抽入高压加热器28,在高压加热器28中被汽机的高压抽汽加热,然后将其导入省煤器机组14内被再次加热,加热后的水液导入锅筒12内按照上述步骤依次循环使用。在上述整个过程中,采用这种方式的燃烧器112点燃低热值煤气,可以使得低热值煤气在燃烧室111内稳定燃烧,且在低热值煤气在被燃烧器112点燃后,其释放的热量先加热水冷壁115或者蒸发对流管屏116内的水液,然后可以在过热机组13处加热蒸汽,最后还可以在省煤器机组14处加热做功后的水液,热量被多次利用,而且整个过程中低热值煤气的热量均位于炉体11内,不容易散失,可以有效保证发电系统的整体热效率,强化了汽水换热。In the present invention, low calorific value gas is introduced into the
优化上述实施例,在炉体11内还设置有再热器机组15,该再热器机组15连通汽轮机21的低压缸212入口以及汽轮机21的高压缸211出口。本实施例中,一般汽轮机21还包括有低压缸212,过热蒸汽由高压缸211入口导入后做功发电,其做功后的蒸汽可由高压缸211出口导出,且由于过热蒸汽在高压缸211内冲转做功,由高压缸211出口排出的蒸汽压力与温度均降低,对此可将其导入再热器机组15内被再次加热为过热蒸汽,过热蒸汽可以被导入低压缸212内进行再次冲转做功,蒸汽温度和压力再次被降低,可称为乏汽,乏汽则由乏汽出口导入冷凝器23内液化为水液。对此,通过增设再热器机组15可以提高过热蒸汽的利用率,保证低热值煤气对发电系统的整体热效率。The above embodiment is optimized, and a
细化再热器机组15的结构,其包括安设于竖直烟道114内的低温再热器151,汽轮机21的高压缸211出口连通至该低温再热器151。低温再热器151也采用螺旋鳍片管的结构形式,且顺列逆
流布置,汽轮机21内蒸汽由高压缸211出口排出后进入低温再热器151的进口集箱,可以在该进口集箱处设置有减温器,即高压缸211排出的蒸汽先进入低温再热器151的进口集箱内通过减温器进行调温,而该减温器主要是采用喷水调温,微调蒸汽温度,减温后的蒸汽进入低温再热器151内进行加热。通常再热器机组15还包括有高温再热器152,高温再热器152安设于水平烟道113内,其连通低温再热器151与低压缸212进口,由于水平烟道113位于竖直烟道114沿烟气流向的前方,则水平烟道113处的温度高于竖直烟道114处的温度,由高压缸211排出的蒸汽先进入低温再热器151加热,然后导入高温再热器152加热,且经高温再热器152加热后的蒸汽为过热蒸汽,可以被导至汽轮机21内的低压缸212内冲转做功。高温再热器152采用光管结构,且为顺列顺流布置,与低温再热器151的排列方向相反,可以提高吸热效率。另外炉体11对应再热器机组15处进行烟道调节,炉体11的竖直烟道114内进行双烟道设计,然后在双烟道的尾端位置设置有烟气挡板161,通过调节烟气挡板161的开度来实现两条烟道内烟气量的分配,进而可以达到通过再热器机组15调节再热蒸汽温度的目的,以使再热蒸汽的温度与压力非常稳定。The structure of the
进一步地,细化省煤器机组14的结构,其包括安设于竖直烟道114底部的主省煤器141以及位于主省煤器141上方的旁路省煤器142,两者之间连通,旁路省煤器142可以为两个,两者并联,主省煤器141通过两个流路分别与两个旁路省煤器142连通,冷凝器23的出口连通至主省煤器141,而旁路省煤器142的其中一端口连通至锅筒12的液体入口,且旁路省煤器142与低温再热器151两者并排设置,分别位于竖直烟道114的双烟道内,且两者之间通过过热器隔墙16进行分隔,通常采用膜式隔墙结构,进入顶棚管的部分蒸汽可以进入该过热器隔墙16内加热,加热后的蒸汽可以进入过热机组13内被再次加热为过热蒸汽,且由上述的烟气挡板161两调节旁路省煤器142与低温再热器151对应烟道之间的烟气流量,主省煤器141位于双烟道末端的下方。本实施例中,烟气沿旁路省煤器142向主省煤器141的方向流动,而冷凝器23排出的水液则由主省煤器141流动至旁路省煤器142,从而实现工质与烟气之间互为逆流,主省煤器141与旁路省煤器142均为螺旋鳍片管结构,其中主省煤器141为错列布置,而旁路省煤器142为顺列布置,旁路省煤器142采用悬吊结构,全部重量通过吊挂装置固定在包墙管上,再通过包墙管集箱引出管悬吊在顶部钢架上,主省煤器141搁于通风梁上,通风梁穿出炉体11支承在炉体11护板上。另外在工作时,由给水泵27提供的水液在进入主省煤器141内加热后,可以根据需要将其中一部分水液直接导至锅筒12内作为清洗水使用。Further, the structure of the
优化上述实施例,将竖直烟道114分为上部空间与下部空间,其中主省煤器141位于下部空间内,而旁路省煤器142与低温再热器151位于上部空间内,而上部空间与下部空间之间则通过膨胀节117连通。本实施例中,竖直烟道114通过上述的双烟道与单烟道分为上部空间与下部空间,
即双烟道对应上部空间,而主省煤器141位于双烟道的下方,为单烟道,对应下部空间,对此在双烟道与单烟道的连接处采用非金属的膨胀节117连接,其可以吸收膨胀,减少泄漏。The above embodiment is optimized to divide the
进一步地,细化过热机组13的结构,包括屏式过热器组件131、对流式的低温过热器132以及对流式的高温过热器133,三者依次连通,即蒸汽依次经过屏式过热器组件131、低温过热器132以及高温过热器133,且锅筒12的汽体出口连通屏式过热器组件131,高温过热器133连通汽轮机21的高压缸211入口。另外在这里屏式过热器组件131的吸热比为6.5%~7.6%,低温过热器132的吸热比为9.4%~10.8%,高温过热器133的吸热比为9.9%~10.9%,吸热比主要是指在炉体11内对应部件占总体吸热的比例,比如屏式过热器组件131吸热比例即为6.5%~7.6%,而吸热比的影响因素有多种,主要是根据对应部件的受热面来确定,当然还与对应部件在炉体内的位置相关,主要是靠近燃烧室111的位置烟气温度较高,进而有利于提高其吸热比,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为13.7MPa/566℃,形成超高温超高压发电系统,从而解决了煤气锅炉1过热器受热面易超温的问题,稳定了汽水参数,尤其是使煤气锅炉1在负荷拉升或高负荷波动时,稳定了汽水参数,不仅保证了煤气锅炉1安全,避免了过热器易爆管的风险,而且提高了低热值煤气超高温超高压发电系统的整体热效率;或者在另外的实施例中,屏式过热器组件131的吸热比为6.0%~7.0%,低温过热器132的吸热比为9.0%~10.5%,高温过热器133的吸热比为9.5%~10.5%,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为13.7MPa/540℃,形成高温超高压发电系统;或者,屏式过热器组件131的吸热比为7.8%~8.9%,低温过热器132的吸热比为10.8%~12.2%,高温过热器133的吸热比为11.4%~12.3%,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为16.7MPa/600℃,形成超超高温亚临界发电系统;或者屏式过热器组件131的吸热比为7.5%~8.5%,低温过热器132的吸热比为10.3%~11.8%,高温过热器133的吸热比为10.9%~11.9%,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为16.7MPa/566℃,形成超高温亚临界发电系统;或者,屏式过热器组件131的吸热比为6.8%~7.8%,低温过热器132的吸热比为9.9%~11.3%,高温过热器133的吸热比为10.5%~11.5%,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为600℃/11.5MPa,形成超超高温超高压发电系统;或者,屏式过热器组件131的吸热比为5.2%~6.1%,低温过热器132的吸热比为8.2%~9.7%,高温过热器133的吸热比为8.9%~9.5%,而采用这种结构形式的过热机组13可以使得加热后的过热蒸汽为9.8MPa/540℃,形成高温高压发电系统。本实施例中,屏式过热器组件131为半辐射式过热器,而低温过热器132与高温过热器133均为对流式过热器,即本实用新型提供的过热机组13采用辐射与对流相结合的方式,多次交叉混合,设置时,屏式过热器组件131位于燃烧室111的正上方,低热值煤气燃烧后产生的高温烟气先流至屏式过热器组件131处,高温过热器133与低
温过热器132则沿烟气的流向依次设置,由包墙管内加热的蒸汽与过热器隔墙16内加热的蒸汽均导入屏式过热器组件131内,且经屏式过热器组件131加热后进入低温过热器132内加热,最后进入高温过热器133内加热,进而可以得到过热蒸汽用于汽轮机21内的冲转做功。一般,炉体11在燃烧室111的出口处向水平烟道113内弯折延伸形成有折焰角118,折焰角118包括第一倾斜段与第二倾斜段,其中第一倾斜段沿向上的方向向水平烟道113内倾斜延伸,而第二倾斜段则是由第一倾斜段向竖直烟道114的方向向上倾斜延伸,从而可以通过第一倾斜段形成先缩小燃烧室111至水平烟道113的口径,然后通过第二倾斜段使得水平烟道113的口径沿烟气的流向呈渐缩状,其可以有效改善水平烟道113内的空气动力场。上述的屏式过热器组件131包括有前屏过热器134与后屏过热器135,两者均位于水平烟道113对应折焰角118的空间内,前屏过热器134与锅筒12的汽体出口连通,具体地与包墙管的出口以及过热器隔墙16的出口连通,使得两者内的蒸汽均可流至前屏过热器134内,而后屏过热器135则连通前屏过热器134与低温过热器132,前屏过热器134内加热的蒸汽先进入后屏过热器135内加热,再进入低温过热器132内。前屏过热器134、后屏过热器135、低温过热器132以及高温过热器133均通过吊杆悬吊于顶部钢架上,且采用12Cr1MoVG材料制成,其中部分钢段则采用钢研102合金钢。Further, the structure of the superheating
进一步地,过热机组13中还设置有汽温调节结构,比如在前屏过热器134与后屏过热器135之间的流路上设置有一级喷水结构,一级喷水结构采用喷水减温器对前屏过热器134与后屏过热器135之间的流路内的蒸汽喷水降温,此为粗调,能够初步调节蒸汽的温度。汽温调节结构还包括二级喷水结构,其安设于高温过热器133上,高温过热器133包括有两个冷段与一个热段,热段位于两个冷段之间,可以在前一冷段与热段之间的流路上设置有该二级喷水结构,此处调节为精调,可以在流路上设置有调节阀与截止阀,可以实现流路内蒸汽温度的相对精确调节。对此通过一级喷水结构与二级喷水结构的共同调节作用,可以保证煤气锅炉1额定负荷下的过热蒸汽的温度,对于一级喷水结构与二级喷水结构的用水均可采用给水泵27抽取的除氧后水液。通常在过热机组13与汽轮机21之间的流路上还设置有一个蒸汽集箱136,由高温过热器133加热后的过热蒸汽先进入该蒸汽集箱136内进行缓冲,然后被导入汽轮机21的高压缸211内冲转做功。Further, the
进一步地,在竖直烟道114的底部还设置有一个空气预热器17,向燃烧室111内补充的空气先进入空气预热器17,竖直烟道114内的烟气流至空气预热器17处可以向其内的空气进行加热,提高烟气热量的利用率,当然烟气不与空气预热器17内的空气混合,两者为非接触式加热。空气预热器17采用立式管箱结构,单级单行程布置,空气预热器17的管为薄壁螺旋槽管,烟气管内纵向冲刷,空气管外横向冲刷,为防止空气预热器17的震动,在管箱中装有防震隔板。Further, an
参见图1以及图2,综上所述,采用上述结构的发电系统可以将低热值煤气燃烧后产生的热 量利用做功发电,具体操作步骤如下:Referring to FIG. 1 and FIG. 2, in summary, the power generation system with the above structure can generate heat generated after combustion of low calorific value gas. The amount of power is used for power generation. The specific steps are as follows:
将低热值煤气由煤气管道经双旋流式燃烧器112送入煤气锅炉1的燃烧室111内进行燃烧,燃烧产生热量,加热各受热面;The low calorific value gas is sent from the gas pipe through the
锅筒12中的水液通过液体出口流出,且形成两个流路,其中一流路通过管道送入炉体11的水冷壁115,另一流路通过管道送入蒸发对流管屏116,水液在水冷壁115和蒸发对流管屏116被加热,相变为汽水混合物,通过管道送回锅筒12;The water in the
汽水混合物在锅筒12内进行汽水分离,分离出来的饱和蒸汽通过管道送至顶棚管,在顶棚管内蒸汽被分为四路,其中两路(前左侧包与前右侧包)被加热后进入包墙管,另外两路(后左侧包与后右侧包)被加热后进入过热器隔墙16,从包墙管和过热器隔墙16出来的蒸汽一起进入前屏过热器134;The steam-water mixture is separated into steam and water in the
在前屏过热器134被加热后进入后屏过热器135,前屏过热器134和后屏过热器135之间通过一级喷水结构调节蒸汽的温度,在后屏过热器135被加热后,进入低温过热器132加热,之后进入高温过热器133加热,且在高温过热器133的冷段与热段之间通过二级喷水结构再次调温,经过二级喷水调温后的过热蒸汽进入蒸汽集箱136;After the
过热蒸汽在集汽集箱进行缓冲后,通过管道送至汽轮机21高压缸211,蒸汽冲转汽轮机21叶片,汽轮机21带动发电机22进行发电,冲转做功后蒸汽温度和压力降低;After the superheated steam is buffered in the steam collecting header, it is sent to the
从高压缸211出来的蒸汽进入低温再热器151,之后进入高温再热器152被再次加热为过热蒸汽,将该过热蒸汽导入汽轮机21低压缸212,在冲转做功后,蒸汽温度和压力再次降低;The steam from the
从汽轮机21低压缸212出来的乏汽进入冷凝器23进行冷凝,在冷凝器23中被冷凝为约40℃的水液,之后通过凝结水泵24被打入低压加热器25,在低压加热器25中被汽机的低压抽汽加热;The exhausted steam from the
从低压加热器25出来的水进入除氧器26,在除氧器26进行除氧后,通过给水泵27打入高压加热器28,在高压加热器28中被汽机的高压抽汽加热,之后进入主省煤器141;The water from the low-
水液在主省煤器141被竖直烟道114尾部的烟气加热后进入旁路省煤器142,被进一步加热后进入锅筒12内被循环使用,依次重复上述各步骤中的水液与蒸汽步骤。另外主省煤器141出口还设有一个支路,在必要的时候作为清洗水送至锅筒12,用于锅筒12的清洗。After the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., which are included in the spirit and scope of the present invention, should be included in the present invention. Within the scope of protection.
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| RU2018144999A RU2717181C1 (en) | 2016-11-29 | 2017-11-27 | Electric power generation system and method of power generation from coal gas with low calorific value |
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| CN201621288479.4U CN206600188U (en) | 2016-11-29 | 2016-11-29 | Low-heat value gas electricity generation system |
| CN201611068562.5A CN106594699B (en) | 2016-11-29 | 2016-11-29 | Low-heat value gas electricity generation system |
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| CN201621288416.9 | 2016-11-29 | ||
| CN201621288465.2U CN206531044U (en) | 2016-11-29 | 2016-11-29 | Low-heat value gas superhigh temperature super-pressure electricity generation system |
| CN201621288487.9U CN206369199U (en) | 2016-11-29 | 2016-11-29 | Low-heat value gas HTHP electricity generation system |
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| CN201621288416.9U CN206347547U (en) | 2016-11-29 | 2016-11-29 | The subcritical electricity generation system of the super superhigh temperature of low-heat value gas |
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| CN201621288394.6U CN206625876U (en) | 2016-11-29 | 2016-11-29 | The subcritical electricity generation system of low-heat value gas superhigh temperature |
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| RU2717181C1 (en) | 2020-03-18 |
| MY190688A (en) | 2022-05-11 |
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