WO2018084269A1 - Vehicle lamp - Google Patents
Vehicle lamp Download PDFInfo
- Publication number
- WO2018084269A1 WO2018084269A1 PCT/JP2017/039831 JP2017039831W WO2018084269A1 WO 2018084269 A1 WO2018084269 A1 WO 2018084269A1 JP 2017039831 W JP2017039831 W JP 2017039831W WO 2018084269 A1 WO2018084269 A1 WO 2018084269A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light
- light emitting
- lens
- incident surface
- emitting chip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/255—Lenses with a front view of circular or truncated circular outline
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/12—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of emitted light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
- F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/151—Light emitting diodes [LED] arranged in one or more lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/25—Projection lenses
- F21S41/275—Lens surfaces, e.g. coatings or surface structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/32—Optical layout thereof
- F21S41/321—Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/40—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
- F21S41/43—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/60—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution
- F21S41/65—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources
- F21S41/663—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by a variable light distribution by acting on light sources by switching light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/04—Refractors for light sources of lens shape
Definitions
- the present invention relates to a vehicular lamp.
- Patent Document 1 discloses a vehicular lamp including a lamp unit that can form both a low beam light distribution pattern and a high beam light distribution pattern, and the high beam light distribution pattern uses a plurality of light emitting chips.
- a vehicular lamp that can perform variable high beam (Adaptive Driving Beam) control that changes a light distribution pattern according to the position of a preceding vehicle or an oncoming vehicle is disclosed.
- the light emitting chip is also present at a position away from the lens focal point of the projection lens, and light emission located outside thereof due to off-axis aberrations.
- the vehicle lamp disclosed in Patent Document 1 does not consider the problem of this off-axis aberration.
- the present invention has been made in view of such circumstances, and is a vehicular lamp including a lamp unit that can form both a low beam light distribution pattern and a high beam light distribution pattern.
- An object is to provide a suppressed vehicular lamp.
- a vehicular lamp according to the present invention includes a first light emitting chip for low beam light distribution, a plurality of second light emitting chips arranged in a horizontal direction for high beam light distribution, the first light emitting chip and the second light emitting chip.
- a lens that irradiates the light from the front side, a reflector that reflects the light from the first light emitting chip toward the lens, and a shade that blocks a part of the light reflected by the reflector, and the lens Comprises an upper incident surface vertically above the basic optical axis passing through the rear basic focal point of the lens, and a lower incident surface vertically lower than the basic optical axis, and the upper incident surface is the basic incident surface. It has a shape in which the radius of curvature increases from the optical axis side toward the outer edge of the upper incident surface, and the lower incident surface increases in radius of curvature from the horizontal center to the horizontal outer side.
- the vertical section is straight It has a shape which is Jo.
- the second light emitting chip is disposed vertically below the rear basic focus of the lens in the vertical direction, and the second light emitting chip passes through the light emission center.
- the light emitting surface is disposed so as to be inclined upward in the vertical direction so that the light emitting optical axis intersects the upper incident surface.
- the first reflecting unit that reflects a part of light emitted from the second light emitting chip toward the lower incident surface upward in the vertical direction;
- a second reflecting portion that reflects a part of light emitted upward from the second light emitting chip in the vertical direction downward.
- the first reflecting portion is incident on the lower incident surface directly from the second light emitting chip toward the lower incident surface. Light is reflected so that the amount of light is 1/3 to 6/7.
- the light source includes a light diffusion structure that is formed on the lower incident surface and the upper incident surface and scatters light incident on the lens,
- the light diffusion structure formed on the center side in the horizontal direction of the incident surface is set to have a larger amount of light scattering than the light diffusion structure formed on the lower incident surface.
- the vehicular lamp according to the present invention includes a first light emitting chip for low beam distribution, a plurality of second light emitting chips arranged in a horizontal direction for high beam distribution, the first light emitting chip and the second light emitting chip.
- a lens that irradiates the light from the front side, a reflector that reflects the light from the first light emitting chip toward the lens, and a shade that blocks a part of the light reflected by the reflector, and the lens Includes an upper incident surface vertically above the basic optical axis passing through the rear basic focal point of the lens, and a lower incident surface vertically lower than the basic optical axis, and passes through the rear basic focal point of the lens. In a vertical section along the basic optical axis, the upper end portion of the upper incident surface is located on the front side of the lower end portion of the lower incident surface.
- the lamp unit which can form both a low beam light distribution pattern and a high beam light distribution pattern
- FIG. 3 is a horizontal sectional view along a basic optical axis passing through a rear basic focal point of a lens. It is a figure explaining the design method of the entrance plane for suppressing the light distribution collapse by an off-axis aberration.
- FIG. 3 is a diagram showing a light distribution pattern formed by light from a second light emitting chip disposed at a position farthest to the left (vehicle inside) from a vertical axis (Y axis) passing through the rear basic focal point of the lens in FIG. 2. is there.
- the vehicular lamp according to the embodiment of the present invention is a vehicular headlamp (101R, 101L) provided on each of the left and right sides of the front of the vehicle 102 shown in FIG. 1, and is simply referred to as a vehicular lamp.
- the vehicular lamp according to the present embodiment includes a housing (not shown) that opens to the front side of the vehicle and an outer lens (not shown) that is attached to the housing so as to cover the opening, and is formed by the housing and the outer lens.
- a lamp unit 10 (see FIG. 2) and the like are disposed in the lamp chamber. In the following description of the lamp unit 10, the description will be given mainly using the vehicle lamp on the right side of the vehicle as an example, but the parts not specifically mentioned are common to the left and right vehicle lamps.
- FIG. 2 is a plan view of the lamp unit 10 as viewed from the front side
- FIG. 3 is a cross-sectional view of the lamp unit 10.
- the lens 50 is omitted and the inside is shown.
- FIG. 3 is a vertical sectional view along the basic optical axis (see Z axis) passing through the rear basic focal point O of the lens 50.
- the lamp unit 10 includes a heat sink 20, a first light source 25, a reflector 30, a shade 31, a mounting member 40, a second light source 43, a power supply connector 44, a lens 50,
- the first reflection part 61 and the second reflection part 62 are mainly provided.
- the heat sink 20 includes a base portion 21 and a plurality of radiating fins 22 integrally formed on the lower side of the base portion 21 and extending downward in the vertical direction.
- a mounting portion 26 for mounting the first light source 25 is formed on the upper surface of the base portion 21 in the vertical direction, and the first light source 25 is attached by a holder 27.
- the heat sink 20 is preferably formed of a metal or a resin having a high thermal conductivity in order to efficiently dissipate the heat generated by the first light source 25.
- the heat sink 20 made of aluminum die casting is used. Yes.
- the first light source 25 is a light source that emits light for forming a low beam light distribution pattern.
- the first light source 25 is arranged so as to emit light upward in the vertical direction.
- a first light emitting chip 24 provided on the substrate 23.
- the LED chip which is a semiconductor light emitting element is used for the first light emitting chip 24.
- the first light emitting chip 24 is not limited to the LED chip.
- the semiconductor light emitting element is a semiconductor light emitting element.
- a certain LD chip laser diode chip may be used.
- the reflector 30 is a member that reflects light radiated upward in the vertical direction from the first light emitting chip 24 toward the lens 50, and the reflecting surface 30 a of the reflector 30 is opened to the front side so that the first light emitting chip 24 opens. It is attached to the base portion 21 of the heat sink 20 so as to cover the top in a semi-dome shape.
- the shade 31 is disposed between the first light source 25 and the lens 50, blocks a part of the light reflected by the reflector 30 toward the lens 50, and cuts off a low beam light distribution pattern. It is a member which forms.
- the edge 31 a on the front side of the shade 31 has a shape matched to the cut-off line
- the rear basic focal point O of the lens 50 is the edge on the front side of the shade 31.
- the shade 31 is disposed so as to be positioned in the vicinity of the portion forming the upper end portion of the oblique cut-off line 31a.
- the shade 31 is arranged so that the rear basic focal point O of the lens 50 is positioned about 1.0 mm behind the front edge 31 a of the shade 31.
- the attachment member 40 is a member to which the shade 31, the second light source 43, the power supply connector 44, the first reflection portion 61, and the second reflection portion 62, which will be described later, are attached.
- the attachment member 40 is formed as a separate member from the heat sink 20, and the attachment member 40 is fixed to the heat sink 20.
- the attachment member 40 is not necessarily configured as a separate member from the heat sink 20.
- a structure corresponding to the mounting member 40 may be formed integrally.
- the first surface 40 a located on the front side is a surface on which the second light source 43 is arranged.
- the reason will be described later, but the rear basic focal point O of the lens 50 is set.
- the first surface 40a is formed so as to face obliquely upward in the vertical direction at an angle ⁇ 1 with respect to the passing vertical axis (see the Y axis).
- the first surface 40a is a surface inclined obliquely upward in the vertical direction so that the angle ⁇ 1 is about 25 °.
- the second light source 43 is a light source that emits light for forming a high-beam light distribution pattern. As shown in FIG. 3, the second light source 43 includes a second substrate 41 disposed on the first surface 40 a of the mounting member 40, And a plurality of second light emitting chips 42 (see FIG. 2) provided on the two substrates 41 so as to be arranged in the horizontal direction.
- the second light emitting chip 42 also uses an LED chip that is a semiconductor light emitting element, as with the first light emitting chip 24.
- the second light emitting chip 42 is not limited to the LED chip. It may be an LD chip (laser diode chip) which is a light emitting element.
- the four on the vehicle outer side (the left side in the figure) on the basis of the vertical axis (see the Y axis) passing through the rear basic focal point O of the lens 50 when viewed from the front side of the vehicle.
- the second light emitting chip 42 is provided, seven second light emitting chips 42 are provided on the vehicle inner side (right side in the figure), and eleven second light emitting chips 42 are provided so as to be arranged in the horizontal direction.
- the number of the second light emitting chips 42 may be increased or decreased according to the horizontal light distribution range required for the high beam light distribution pattern to be formed.
- the horizontal left and right directions are based on the vertical axis (see the Y axis) passing through the rear basic focal point O of the lens 50. What is necessary is just to arrange
- the arrangement state of the second light emitting chip 42 will be described with reference to the vehicle inner side and the vehicle outer side as described above.
- Four second light emitting chips 42 are provided on the vehicle outer side (left side in the figure) on the basis of a vertical axis passing through the focal point O (see the Y axis), and seven second light emitting chips 42 are provided on the vehicle inner side (right side in the figure). It will be provided.
- the arrangement pitch in the horizontal direction is different from the remaining nine second light emitting chips 42.
- the pitch between the second light emitting chips 42 in the horizontal direction is set so that the light distribution pattern formed by the light from the adjacent second light emitting chips 42 is appropriately adjusted on the screen. What is necessary is just to set so that it may overlap.
- the 2nd light source 43 has shown about the case where the some 2nd light emitting chip 42 is provided on the 2nd board
- variable high beam (Adaptive Driving Beam) control for changing the high beam light distribution pattern can be performed.
- the power supply connector 44 is a connector to which an external connector for supplying power is connected. As shown in FIG. 3, the power supply connector 44 is provided on the second substrate 41 and is connected to the second light emitting chip 42 formed on the second substrate 41. The conductive pattern is electrically connected.
- the lens 50 is formed of glass, resin, or the like, and is a member that irradiates light from the first light emitting chip 24 and the second light emitting chip 42 while controlling light distribution so as to form a predetermined light distribution pattern on the front side. It is attached to the heat sink 20 via the lens holder 50a. A specific configuration for light distribution control in the lens 50 will be described later.
- the material for forming the lens 50 is not particularly limited, but the lens 50 is preferably formed of a resin from the viewpoint of good moldability.
- a resin from the viewpoint of easily suppressing the occurrence of blue spectral colors, an acrylic resin having a small refractive index wavelength dependency is preferable.
- the number of second light emitting chips 42 is increased, and thus the lens 50 may be required to have heat resistance.
- a polycarbonate resin having excellent heat resistance may be used.
- the first reflecting portion 61 is a member that reflects a part of light emitted from each second light emitting chip 42 toward the lower side in the vertical direction, and is attached to the attachment member 40.
- the angle ⁇ 2 radiates downward in the vertical direction at an angle larger than about 17 ° with respect to the basic optical axis (see the Z axis) passing through the rear basic focal point O of the lens 50. The light to be reflected is reflected.
- the second reflection unit 62 is a member that reflects a part of light emitted from each second light emitting chip 42 toward the upper side in the vertical direction.
- the second reflecting portion 62 is provided below the shade 31 in the vertical direction, and is attached to the attachment member 40 together with the shade 31.
- the second reflecting portion 62 is disposed so that the reflecting surface of the second reflecting portion 62 is substantially parallel to the light emission optical axis OZ passing through the light emission center of the second light emitting chip 42.
- FIG. 4 is a diagram for explaining the shape of the incident surface 51 of the lens 50.
- FIG. 4A is a vertical cross section along the basic optical axis (see the Z axis) passing through the rear basic focal point O of the lens 50.
- FIG. 4B is a horizontal sectional view along the basic optical axis (see Z axis) passing through the rear basic focal point O of the lens 50.
- FIG. 5 is a diagram for explaining a method of designing an incident surface for suppressing the collapse of light distribution due to off-axis aberrations.
- the lens L shown in FIG. 5 is a horizontal sectional view of a lens having a basic shape for forming the lens 50.
- FIG. 5 shows an example of a state in which light rays parallel to the optical axis P of the lens L are incident on the lens L from one surface S1 and are emitted from the other surface S2, and are incident on the one surface S1.
- An extension line of the previous light beam and an extension line of the light beam after exiting from the other surface S2 are indicated by a one-dot chain line, and a point where the extension lines intersect (refer to a point where the one-dot chain line intersects) is a point D.
- the locus of the point D is as indicated by a dotted line
- the locus indicated by the dotted line is the main surface SML of the lens L.
- a point where the optical axis P of the lens L intersects with the principal surface SML is a principal point SP of the lens L.
- the main surface SML is a perfect circle (Apollon circle) centered on the basic focus BF
- the basic focus of the lens L can be suppressed in order to suppress the off-axis aberration of the lens L.
- the other surface S2 may be formed so that the distance K between BF and the point D is constant at the focal length F.
- K W / sin ⁇ ′ can be expressed
- the basic optical axis (see Z axis) passing through the rear basic focal point O (see FIG. 3) of the lens 50 intersects with the incident surface 51.
- a shape in which the radius of curvature continuously increases in the radial direction that is, in the direction of the outer peripheral edge of the lens 50) with reference to M (see FIG. 4).
- the lens 50 of the present embodiment is obtained based on the sine condition violation amount OSC in consideration of performing the light distribution control for the low beam light distribution pattern and the light distribution control for the high beam light distribution pattern.
- the shape is a basic shape with some modifications.
- the lens 50 has a basic optical axis (see Z axis) passing through the rear basic focal point O (see FIG. 3) of the lens 50 as an incident surface 51 on which light is incident.
- the curvature radius increases from the basic optical axis (see Z axis) side toward the outer edge of the upper incident surface 52.
- the upper incident surface 52 having a curved shape projecting toward the rear side is a point M (where the basic optical axis (see Z axis) and the incident surface 51 intersect. 4), the radius of curvature Rvc is about 150 mm, the radius of curvature continuously increases toward the upper side in the vertical direction, and the radius of curvature Rvt becomes about 300 mm on the outer edge side of the upper incident surface 52. It has become.
- the lower incident surface 53 when viewed from the cross section (vertical cross section) shown in FIG. 4A, with respect to the lower incident surface 53, the lower end of the lower incident surface 53 from the point M in order to suppress the influence on the low beam light distribution pattern.
- the diameter of the lens 50 is about 68 mm, when viewed in a vertical section along the basic optical axis (see Z axis) passing through the rear basic focal point O (see FIG. 3) of the lens 50.
- the vertical width of the lower incident surface 53 is about 34 mm. Even if the lower incident surface 53 is a curved surface protruding rearward, the vertical cross section along the basic optical axis (see Z-axis).
- the lower incident surface 53 When the radius of curvature of the lower incident surface 53 is sufficiently larger than the width of the lower incident surface 53 (for example, when the radius of curvature is 20 times or more the vertical width of the lower incident surface 53), That is, if the lower incident surface 53 is a sufficiently gentle curved surface having a constant radius of curvature of about 1000 mm, the lower incident surface 53 can be said to be sufficiently linear.
- the upper incident surface 52 and the lower incident surface 53 have the shapes as described above, they pass through the rear basic focal point O (see FIG. 3) of the lens as shown in FIG.
- the upper end UE of the upper incident surface 52 is located on the front side of the lower end Rvb of the lower incident surface 53.
- the upper incident surface 52 has a radius of curvature at the point M (see FIG. 4) where the basic optical axis (see Z axis) and the incident surface 51 intersect.
- Rhc is about 250 mm
- the radius of curvature continuously increases toward the outer side in the horizontal direction
- the radius of curvature Rhl and Rhr are both about 450 mm on the outer edge side of the upper incident surface 52.
- the curvature radius is continuously large toward the outer periphery part side similarly in the horizontal cross section.
- the upper incident surface 52 has a shape in which the radius of curvature increases from the basic optical axis (see Z axis) side toward the outer edge of the upper incident surface 52 (a shape in which the radius of curvature increases radially).
- the lower incident surface 53 has a radius of curvature that increases from the horizontal center (Z-axis) side toward the outer side in the horizontal direction in consideration of the influence on the low beam light distribution pattern and the suppression of the light distribution collapse.
- the vertical cross section has a linear shape.
- the incident surface 51 By forming the incident surface 51 on a convex free-form surface on the rear side provided with the upper incident surface 52 and the lower incident surface 53 having such a shape, it is possible to suppress the light distribution collapse due to the off-axis aberration. .
- FIG. 3 it is on the rear side (about 2.1 mm rear side in this example) from the rear basic focus O of the lens 50 and vertically below the rear basic focus O of the lens 50 (in this example).
- the second light emitting chips 42 are arranged on a horizontal line passing through a point at a position of about 1.8 mm lower side), and the light emitted from each second light emitting chip 42 is not obstructed by anything,
- the two light emitting chips 42 are not inclined obliquely upward in the vertical direction as in the present embodiment, when light is irradiated toward the lens 50, a light distribution pattern formed by light emitted from each second light emitting chip 42 is obtained. It may be separated in the vertical direction.
- FIG. 6 shows a first reflection of light from the second light emitting chip 42 disposed close to the left side (vehicle inside) of the vertical axis (see the Y axis) passing through the rear basic focal point O of the lens 50 in FIG.
- the second light emitting chip 42 is arranged without being reflected by the part 61 or the second reflecting part 62 and tilted upward in the vertical direction, and simulates the case where light is irradiated toward the incident surface 51.
- the VU-VL line indicates a vertical reference line on the screen
- the HL-HR line indicates a horizontal reference line on the screen.
- FIG. 6 shows the light distribution pattern on the screen by isoluminous lines.
- the vertical reference line on the screen is indicated by the VU-VL line
- the horizontal reference line on the screen is indicated by the HL-HR line. It is assumed that the pattern is indicated by an isoluminous line.
- a light distribution pattern formed by light incident on the lens 50 from the upper incident surface 52 and irradiated on the front side appears on the lower side in the vertical direction on the screen, and enters the lens 50 from the lower incident surface 53.
- the light distribution pattern formed by the light irradiated to the front side may appear on the upper side in the vertical direction on the screen, and a light distribution pattern separated in the vertical direction may be formed.
- the light emitting direction of the second light emitting chip 42 is adjusted, and the amount of light is adjusted by the first reflecting unit 61, so that the light of the lens 50 is directed to the front side.
- the shape of the exit surface 54 that irradiates the light it is possible to form a better light distribution pattern with a rectangular shape as a whole, which will be described in detail below.
- FIG. 7 is a view for explaining the shape of the exit surface 54 of the lens 50
- FIG. 7A is a view of the lens 50 viewed from the rear side (view of the entrance surface 51 in front).
- 7B is a vertical sectional view along the basic optical axis (see Z axis) passing through the rear basic focal point O of the lens 50.
- the lens 50 has, as an exit surface 54, an upper exit surface 55 that is vertically above the basic optical axis (see Z axis) passing through the rear basic focal point O (see FIG. 3) of the lens 50. And a lower emission surface 56 on the lower side in the vertical direction from the basic optical axis (see Z axis). Further, as shown in FIG. 7A, the lower emission surface 56, as viewed from the incident surface 51 side, the first lower emission surface 56a on the horizontal center side, and the horizontal left outer side (vehicle inner side). And an emission surface 56c on the right outside in the horizontal direction (vehicle outside).
- the emission surface 56b and the emission surface 56c are collectively referred to, they may be referred to as second lower emission surfaces 56b and 56c. That is, the lower emission surface 56 includes a first lower emission surface 56a on the center side in the horizontal direction, and two second lower emission surfaces 56b and 56c located on the outer side in the horizontal direction of the first lower emission surface 56a. have.
- the first lower emission surface 56a is an area where light from the first light emitting chip 24 (see FIG. 3) that emits light for forming a low beam light distribution pattern is mainly irradiated toward the front side,
- the second lower emission surfaces 56b, 56c horizontally outward from the first lower emission surface 56a are regions where light from the first light emitting chip 24 (see FIG. 3) is not irradiated to the front side, that is, This is a region that does not greatly contribute to the formation of the low beam light distribution pattern.
- the horizontal and horizontal spread angles of light emitted from the point light source (the rear of the lens 50)
- a region in which light having an angle of 28 degrees or less that passes through the basic focal point O (incident with respect to the Z axis) is incident from the incident surface 51 and irradiated forward is defined as a first lower emission surface 56a.
- the regions on the outer side in the horizontal direction are the second lower emission surfaces 56b and 56c.
- the shape of the second lower emission surfaces 56b and 56c having a low contribution to the low beam distribution pattern is adjusted so as not to affect the low beam distribution pattern. It is possible to suppress the separation and bring it closer to a rectangular light distribution pattern. As will be described later, the same operation is performed on the upper emission surface 55.
- the light from the point light source is formed in a shape that irradiates the lower side in the vertical direction on the screen.
- the position of the outer peripheral edge on the outer side in the horizontal direction from the position Q1 is defined as a position Q2
- the position of the outer peripheral edge on the lower side in the vertical direction from the position Q1 is defined as a position Q3
- a position Q4 is a position that is the vertex of a right triangle other than the position Q2 and the position Q3 when the right triangle formed by connecting the position Q1, the position Q2, and the position Q3 is axisymmetric with respect to.
- the light is emitted downward in the vertical direction on the screen as it approaches position Q2 from position Q1.
- the second lower shape is formed so that light is emitted toward the lower side of the horizontal reference line on the screen by 1.5 degrees (in FIG. 7, the lower side is indicated by minus).
- the side emission surfaces 56b and 56c are formed.
- the light is emitted downward in the vertical direction on the screen as it approaches the position Q3 from the position Q1, and at the position Q3, 1.5 degrees below the horizontal reference line on the screen.
- the second lower emission surfaces 56b and 56c are formed in a shape for irradiating light toward the lower side (in FIG. 7, the lower side is indicated by minus).
- the position Q1 approaches the position Q4, light is irradiated downward in the vertical direction on the screen.
- the screen at the position Q4
- the second lower emission surfaces 56b and 56c are formed in a shape that irradiates light toward the lower 1.5 degrees from the horizontal reference line on the upper side (in FIG. 7, the lower side is indicated by minus). Yes.
- the outer peripheral edge that is the end of the actual lens 50 does not reach the lower 1.5 degrees.
- the second lower emission surfaces 56b and 56c are positioned at the position Q1 on the first lower emission surface 56a side in the vertical direction (that is, the basic optical axis Z side (point M).
- the light from the point light source is perpendicular to the screen. It is formed in a shape that irradiates downward in the direction.
- the light emitted from the lower emission surface 56 to the front side forms a light distribution pattern that appears on the upper side in the vertical direction on the screen.
- the shapes of the second lower emission surfaces 56b and 56c Is adjusted so that the upper side of the upper light distribution pattern shown in FIG. 6 is positioned on the lower side, and the light is distributed so as to spread slightly in the horizontal direction.
- the light distribution is extended to the side of the lower light distribution pattern appearing on the screen, and the light distribution is controlled in the direction in which the two separated light distribution patterns are integrated.
- the light emitted from the upper emission surface 55 to the front side forms a light distribution pattern that appears on the lower side in the vertical direction on the screen.
- the shape of the upper emission surface 55 shown in FIG. While extending the lower light distribution pattern upward, it is integrated with the light distribution pattern appearing on the upper side in the vertical direction on the screen formed by the light from the lower emission surface 56 by being close to a rectangular shape, The light distribution pattern when the two light distribution patterns are multiplexed can be made closer to a rectangular shape.
- the upper emission surface 55 will be described.
- the upper emission surface 55 irradiates light from the point light source forward from the lens 50 when assuming a point light source at the rear basic focal point O toward the upper side in the vertical direction.
- the light is distributed downward on the center side of the lens 50 and is distributed on the upper side of the lens 50.
- a light beam L1 (overlapping the Z axis) shown in FIG.
- Light from the point light source is irradiated in a substantially horizontal direction, but it is formed in a shape that continuously irradiates light from the point light source downward in the vertical direction toward the upper side in the vertical direction.
- the light beam L2 the light is irradiated at 1.2 degrees below the horizontal reference line on the screen in the vertical direction (in FIG. 7, the lower side is indicated by minus).
- the upper emission surface 55 is further formed in a shape that continuously irradiates light from a point light source toward the upper side in the vertical direction, and at the position on the uppermost vertical direction of the upper emission surface 55, As indicated by the light beam L3, light is emitted toward 0.7 degrees above the horizontal reference line on the screen in the vertical direction.
- the shape of the upper emission surface 55 is assumed to be a point light source at the rear basic focal point O toward the upper side in the vertical direction, light from the point light source is irradiated downward in the vertical direction. Assuming a shape that irradiates the upper side in the vertical direction, the lower vertical light distribution pattern shown in FIG. The light distribution range can be expanded to the upper side in the vertical direction while approaching the rectangular shape.
- the lens 50 when the light emitted from the upper emission surface 55 is continuously distributed downward in the vertical direction toward the upper side in the vertical direction and then distributed in the upper direction in the vertical direction to form a light distribution pattern, the lens 50 The spectral color appearing at the lower end of the light distribution pattern formed by the light emitted from the upper emission surface 55 can also be suppressed.
- the emission surface 54 is formed on a convex free-form surface on the front side including the lower emission surface 56 and the upper emission surface 55 having the above-described shape, and the upper emission surface 55 as shown in FIG.
- the light emitting surface is inclined upward in the vertical direction so that the light emitting optical axis OZ passing through the light emission center of the second light emitting chip 42 intersects the vertical intermediate portion of the upper incident surface 52 so as to increase the amount of light emitted from
- a light distribution pattern as shown in FIG. 8 is formed.
- FIG. 8 is a diagram showing a light distribution pattern on the screen formed in a state before providing the first reflecting portion 61 and the second reflecting portion 62 in this embodiment
- FIG. FIG. 8B is a diagram showing a light distribution pattern formed by the light emitted from the lower emission surface 56
- FIG. FIG. 8C is a diagram illustrating a light distribution pattern formed by light from the second light emitting chip 42 on which the light distribution patterns of FIG. 8A and FIG. 8B are multiplexed.
- the light distribution pattern formed by the light emitted from the upper emission surface 55 is also the light distribution formed by the light emitted from the lower emission surface 56.
- the pattern is also substantially in the shape of a rectangle as a whole, and can be sufficiently overlapped in the vertical direction when these light distribution patterns are multiplexed. .
- the light distribution pattern formed by multiplexing the light distribution patterns shown in FIGS. 8A and 8B is cracked as shown in FIG. As a whole, it is quite close to a rectangular shape.
- the separation of the high luminous intensity band is further suppressed by mainly providing the first reflecting portion 61.
- the first reflecting portion 61 reflects a part of the light directed to the lower incident surface 53 out of the light emitted from each second light emitting chip 42 to the lens 50 to the upper incident surface.
- the amount of light incident on 52 is greater than the amount of light incident on the lower incident surface 53.
- the first reflecting portion 61 has a light quantity incident on the lower incident surface 53 that is less than half of the light emitted directly from the second light emitting chip 42 toward the lower incident surface 53.
- the light is reflected toward the upper incident surface 52 so as to be almost halved in this example.
- it is not always necessary to make it half or less.
- the amount of light is about 1/3 to 6/7.
- the light distribution pattern formed by the light incident on the lens 50 from the lower incident surface 53 and irradiated from the lower output surface 56, that is, the light amount of the light distribution pattern appearing on the upper side of the screen is halved. can do.
- the light reflected by the first reflecting portion 61 is irradiated from the upper emission surface 55 about 5 degrees above the horizontal reference line on the screen, as shown in FIG.
- Light distribution is performed on the outer periphery on the upper side in the vertical direction of the light distribution pattern shown in FIG.
- FIG. 9 is a view for explaining the light diffusion structure formed on the incident surface 51.
- the figure which shows the shape of a light-diffusion structure is also shown in figure as an enlarged view.
- the light diffusion structure divides the incident surface 51 into four regions (first region 57a, second region 57b, third region 57c, and fourth region 57d) to adjust the amount of light diffusion. Yes.
- the light diffusion structure formed in each region has a structure in which a plurality of irregularities are formed as shown in the enlarged view.
- the amount of unevenness (height of unevenness) corresponding to each region is set.
- the light diffusing structure is shown with rounded irregularities, but the light diffusing structure may have a ridge line of a rectangle or a rhombus, and a concave or convex square pyramid. It may be a structure.
- the light diffusion amount may be adjusted by adjusting the density of the convex portions, the concave portions, and the convex portions.
- the unevenness amount is set to 5 ⁇ m in consideration of the influence on the low beam light distribution pattern, and the light distribution shown in FIG. The pattern is obscured and the high luminous intensity band seen in FIG. 8B becomes inconspicuous.
- a region corresponding to the upper incident surface 52 a second region 57b which is the central side in the horizontal direction, a third region 57c on the right side in the horizontal direction of the second region 57b (the vehicle outside), and a horizontal region of the second region 57b.
- the fourth region 57d on the left side of the direction (inner side of the vehicle) is set, and the amount of light diffusion is larger than that of the light diffusion structure formed on the lower incident surface 53 with the unevenness of the second region 57b being 6 ⁇ m. Is set larger.
- the amount of light diffusion in the second region 57b is increased to add a harshness, and the inner side of the light distribution pattern in FIG. 8A is widened outward to make the light distribution shape closer to a rectangular shape. At the same time, the amount of light is made uniform.
- the third region 57c and the fourth region 57d located on the outer side in the horizontal direction of the second region 57b have an unevenness amount of 4 ⁇ m and a small amount of wrinkle, and the rectangular shape of the light distribution pattern is maintained.
- the uniformity of light distribution can be improved by combining with the tanning in the two regions 57b.
- FIG. 10 is a diagram showing a light distribution pattern on the screen of the vehicular lamp according to the present embodiment
- FIG. 10 (a) is a light distribution pattern formed by light emitted from the upper emission surface 55.
- 10 (b) is a light distribution pattern formed by light emitted from the lower emission surface 56
- FIG. 10 (c) is a diagram in which the light distribution patterns of FIG. 10 (a) and FIG. 10 (b) are multiplexed. It is a figure which shows the light distribution pattern which the light from the 2nd light emitting chip
- the light distribution pattern of FIG. 10 (a) is closer to a rectangular shape than FIG. 8 (a).
- the light distribution pattern in FIG. 10B is closer to a rectangular shape than in FIG.
- the light distribution pattern obtained by multiplexing these light distribution patterns has a single high-luminance band and has a good rectangular shape as a whole. .
- FIG. 11 is arranged at a position farthest to the left (the vehicle inner side) from the vertical axis (see the Y axis) passing through the rear basic focal point O of the lens 50 in a front view as viewed from the vehicle front side in FIG.
- tip 42 is shown.
- the incident surface 51 is formed in the shape as described above, and the off-axis aberration is suppressed, so that the light distribution pattern has a clean rectangular shape.
- the light distribution collapse due to off-axis aberrations is greatly suppressed.
- the present invention has been described based on the specific embodiments, the present invention is not limited to the above embodiments.
- the upper incident surface 52 has a radius of curvature Rvc of about 150 mm on the point M (see FIG. 4) side and is directed upward in the vertical direction. Since the radius of curvature continuously increases and the radius of curvature Rvt on the outer edge side is about 300 mm, the upper entrance surface 52 has an average radius of curvature averaged from the point M to the outer edge, It was a relatively small gradually changing curved surface.
- the lower incident surface 53 is linear from the point M to the lower end Rvb in order to suppress the influence on the low beam light distribution pattern, and the curvature from the point M to the lower end Rvb.
- the average curvature radius obtained by averaging the radii is larger than the average curvature radius of the upper incident surface 52.
- the lower incident surface 53 only needs to have an average radius of curvature that is larger than the average curvature radius of the upper incident surface 52 and can suppress the influence on the low beam light distribution pattern.
- the curvature radius may be gradually changed from the bottom toward the lower end Rvb.
- the lower incident surface 53 has a radius of curvature Rvc of about 150 mm on the point M (see FIG. 4) side of the lower incident surface 53, and the radius of curvature continuously increases downward in the vertical direction. It may be a curved surface in which the curvature radius is gradually changed so that the curvature radius is about 1000 mm at the lower end Rvb.
- the lower incident surface 53 has an average radius of curvature larger than that of the upper incident surface 52 as in the above-described embodiment, the basic passing through the rear basic focal point O (see FIG. 3) of the lens.
- the upper end UE (see FIG. 4) of the upper incident surface 52 is positioned in front of the lower end Rvb (see FIG. 4) of the lower incident surface 53.
- the lower incident surface 53 a gradually curved surface, the influence of off-axis aberrations is further suppressed, and the arrangement is much closer to a rectangular shape than the light distribution pattern shown in FIG. It can be a light pattern.
- the lens is An upper emission surface on the upper side in the vertical direction from the basic optical axis; A lower emission surface vertically below the basic optical axis, and The upper emission surface is formed in such a shape that light radiated forward from the lens is distributed such that the central side in the vertical direction of the lens distributes to the lower side in the vertical direction, and the upper side in the vertical direction of the lens distributes to the upper side in the vertical direction.
- the lower emission surface is A first lower emission surface on the horizontal center side; Two second lower emission surfaces located on the outside in the horizontal direction of the first lower emission surface, The second lower emission surface is closer to the outer peripheral edge of the second lower emission surface from the position on the basic optical axis side toward the outer peripheral edge of the second lower emission surface.
- the second light emitting chip is disposed on the lower side in the vertical direction on the rear side than the rear basic focus of the lens, The light emitting surface of the second light emitting chip is disposed so as to be inclined upward in the vertical direction so that a light emitting optical axis passing through a light emitting center intersects the upper incident surface.
- Item 1. A vehicle lamp according to item 1.
- ⁇ Claim 5> The first reflecting unit has a light quantity incident on the lower incident surface of the light emitted directly from the second light emitting chip toward the lower incident surface from 1/3 to 2/3.
- the vehicular lamp according to claim 4 wherein the vehicular lamp reflects light.
- ⁇ Claim 6> A light diffusing structure that is formed on the lower incident surface and the upper incident surface and diffuses light incident on the lens; 2.
- the light diffusion structure formed on the center side in the horizontal direction of the upper incident surface has a light diffusion amount set larger than that of the light diffusion structure formed on the lower incident surface.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
Description
本発明は車両用灯具に関するものである。 The present invention relates to a vehicular lamp.
特許文献1には、ロービーム配光パターンとハイビーム配光パターンの双方を形成することができる灯具ユニットを備えた車両用灯具であって、ハイビーム配光パターンについては、複数の発光チップを用いて、先行車や対向車の位置に応じて、配光パターンを変化させる可変ハイビーム(Adaptive Driving Beam)制御が可能である車両用灯具が開示されている。
ところで、このように多数の発光チップを並べて配置する構成の場合、投影レンズのレンズ焦点から離れた位置にも発光チップが存在することになり、軸外収差のために、その外側に位置する発光チップからの光による配光パターンが配光崩れする場合があるが、特許文献1の車両用灯具では、この軸外収差の問題に関しては考慮されていない。
By the way, in the case of such a configuration in which a large number of light emitting chips are arranged side by side, the light emitting chip is also present at a position away from the lens focal point of the projection lens, and light emission located outside thereof due to off-axis aberrations. Although the light distribution pattern by the light from the chip may be lost, the vehicle lamp disclosed in
本発明は、このような事情に鑑みてなされたものであり、ロービーム配光パターンとハイビーム配光パターンの双方を形成することができる灯具ユニットを備えた車両用灯具であって、配光崩れを抑制した車両用灯具を提供することを目的とする。 The present invention has been made in view of such circumstances, and is a vehicular lamp including a lamp unit that can form both a low beam light distribution pattern and a high beam light distribution pattern. An object is to provide a suppressed vehicular lamp.
本発明は、上記目的を達成するために以下の構成によって把握される。
(1)本発明の車両用灯具は、ロービーム配光用の第1発光チップと、ハイビーム配光用の水平方向に並ぶ複数の第2発光チップと、前記第1発光チップ及び前記第2発光チップの光を前方側に照射するレンズと、前記第1発光チップからの光を前記レンズに向けて反射するリフレクタと、前記リフレクタで反射される光の一部を遮光するシェードと、備え、前記レンズは、前記レンズの後方基本焦点を通る基本光軸から鉛直方向上側の上側入射面と、前記基本光軸から鉛直方向下側の下側入射面と、を備え、前記上側入射面は、前記基本光軸側から前記上側入射面の外側縁部に向かって曲率半径が大きくなる形状を有し、前記下側入射面は、前記水平方向の中央側から水平方向外側に向かって曲率半径が大きくなるとともに、鉛直断面が直線状である形状を有している。
The present invention is grasped by the following composition in order to achieve the above-mentioned object.
(1) A vehicular lamp according to the present invention includes a first light emitting chip for low beam light distribution, a plurality of second light emitting chips arranged in a horizontal direction for high beam light distribution, the first light emitting chip and the second light emitting chip. A lens that irradiates the light from the front side, a reflector that reflects the light from the first light emitting chip toward the lens, and a shade that blocks a part of the light reflected by the reflector, and the lens Comprises an upper incident surface vertically above the basic optical axis passing through the rear basic focal point of the lens, and a lower incident surface vertically lower than the basic optical axis, and the upper incident surface is the basic incident surface. It has a shape in which the radius of curvature increases from the optical axis side toward the outer edge of the upper incident surface, and the lower incident surface increases in radius of curvature from the horizontal center to the horizontal outer side. In addition, the vertical section is straight It has a shape which is Jo.
(2)上記(1)の構成において、前記第2発光チップは、前記レンズの前記後方基本焦点より後方側の鉛直方向下側に配置されており、前記第2発光チップは、発光中心を通る発光光軸が前記上側入射面に交わるように、発光面が鉛直方向上側に傾斜して配置されている。 (2) In the configuration of (1) above, the second light emitting chip is disposed vertically below the rear basic focus of the lens in the vertical direction, and the second light emitting chip passes through the light emission center. The light emitting surface is disposed so as to be inclined upward in the vertical direction so that the light emitting optical axis intersects the upper incident surface.
(3)上記(1)又は(2)の構成において、前記第2発光チップから前記下側入射面に向かって放射される光の一部を鉛直方向上側に反射する第1反射部と、前記第2発光チップから鉛直方向上側に放射される光の一部を鉛直方向下側に反射する第2反射部と、を備えている。 (3) In the configuration of (1) or (2), the first reflecting unit that reflects a part of light emitted from the second light emitting chip toward the lower incident surface upward in the vertical direction; A second reflecting portion that reflects a part of light emitted upward from the second light emitting chip in the vertical direction downward.
(4)上記(3)の構成において、前記第1反射部は、前記第2発光チップから、直接、前記下側入射面に向かって放射される光のうち、前記下側入射面に入射する光量が1/3から6/7となるように、光を反射している。 (4) In the configuration of (3) above, the first reflecting portion is incident on the lower incident surface directly from the second light emitting chip toward the lower incident surface. Light is reflected so that the amount of light is 1/3 to 6/7.
(5)上記(1)から(4)のいずれか1つの構成において、前記下側入射面及び前記上側入射面に形成され、前記レンズに入射する光を散乱する光拡散構造を備え、前記上側入射面の水平方向中央側に形成される光拡散構造は、前記下側入射面に形成される光拡散構造よりも光の散乱量が大きく設定されている。 (5) In any one of the constitutions (1) to (4), the light source includes a light diffusion structure that is formed on the lower incident surface and the upper incident surface and scatters light incident on the lens, The light diffusion structure formed on the center side in the horizontal direction of the incident surface is set to have a larger amount of light scattering than the light diffusion structure formed on the lower incident surface.
(6)本発明の車両用灯具は、ロービーム配光用の第1発光チップと、ハイビーム配光用の水平方向に並ぶ複数の第2発光チップと、前記第1発光チップ及び前記第2発光チップの光を前方側に照射するレンズと、前記第1発光チップからの光を前記レンズに向けて反射するリフレクタと、前記リフレクタで反射される光の一部を遮光するシェードと、備え、前記レンズは、前記レンズの後方基本焦点を通る基本光軸から鉛直方向上側の上側入射面と、前記基本光軸から鉛直方向下側の下側入射面と、を備え、前記レンズの後方基本焦点を通る基本光軸に沿った鉛直断面において、前記上側入射面の上端部が、前記下側入射面の下端部よりも前方側に位置している。 (6) The vehicular lamp according to the present invention includes a first light emitting chip for low beam distribution, a plurality of second light emitting chips arranged in a horizontal direction for high beam distribution, the first light emitting chip and the second light emitting chip. A lens that irradiates the light from the front side, a reflector that reflects the light from the first light emitting chip toward the lens, and a shade that blocks a part of the light reflected by the reflector, and the lens Includes an upper incident surface vertically above the basic optical axis passing through the rear basic focal point of the lens, and a lower incident surface vertically lower than the basic optical axis, and passes through the rear basic focal point of the lens. In a vertical section along the basic optical axis, the upper end portion of the upper incident surface is located on the front side of the lower end portion of the lower incident surface.
本発明によれば、ロービーム配光パターンとハイビーム配光パターンの双方を形成することができる灯具ユニットを備えた車両用灯具であって、配光崩れを抑制した車両用灯具を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, it is a vehicle lamp provided with the lamp unit which can form both a low beam light distribution pattern and a high beam light distribution pattern, Comprising: The vehicle lamp which suppressed light distribution collapse can be provided. .
以下、添付図面を参照して、本発明を実施するための形態(以下、「実施形態」と称する)について詳細に説明する。
なお、実施形態の説明の全体を通して同じ要素には同じ番号を付している。
また、実施形態及び図中において、特に断りがない場合、「前」、「後」は、各々、車両の「前進方向」、「後進方向」を示し、「上」、「下」、「左」、「右」は、各々、車両に乗車する運転者から見た方向を示す。
DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as “embodiments”) will be described in detail with reference to the accompanying drawings.
Note that the same number is assigned to the same element throughout the description of the embodiment.
In the embodiments and drawings, “front” and “rear” indicate “forward direction” and “reverse direction” of the vehicle, respectively, and “up”, “down”, “left” unless otherwise specified. "And" Right "respectively indicate directions viewed from the driver who gets on the vehicle.
本発明に係る実施形態の車両用灯具は、図1に示す車両102の前方の左右のそれぞれに設けられる車両用前照灯(101R、101L)であり、以下では単に車両用灯具と記載する。
本実施形態の車両用灯具は、車両前方側に開口したハウジング(図示せず)と開口を覆うようにハウジングに取り付けられるアウターレンズ(図示せず)を備え、ハウジングとアウターレンズとで形成される灯室内に灯具ユニット10(図2参照)等が配置されている。
なお、以下の灯具ユニット10の説明では、主に車両右側の車両用灯具を例にして説明を行うが、特に断りがない部分については、左右の車両用灯具で共通である。
The vehicular lamp according to the embodiment of the present invention is a vehicular headlamp (101R, 101L) provided on each of the left and right sides of the front of the
The vehicular lamp according to the present embodiment includes a housing (not shown) that opens to the front side of the vehicle and an outer lens (not shown) that is attached to the housing so as to cover the opening, and is formed by the housing and the outer lens. A lamp unit 10 (see FIG. 2) and the like are disposed in the lamp chamber.
In the following description of the
(灯具ユニット10)
図2は灯具ユニット10を前方側から見た平面図であり、図3は灯具ユニット10の断面図である。
なお、図2ではレンズ50を省略し内部がわかる図示としており、図3はレンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に沿った鉛直方向の断面図になっている。
(Lamp unit 10)
FIG. 2 is a plan view of the
In FIG. 2, the
図3に示すように、灯具ユニット10は、ヒートシンク20と、第1光源25と、リフレクタ30と、シェード31と、取付部材40と、第2光源43と、給電コネクタ44と、レンズ50と、第1反射部61と、第2反射部62と、を主に備えている。
As shown in FIG. 3, the
(ヒートシンク20)
ヒートシンク20は、ベース部21と、ベース部21の鉛直方向下側に一体に形成された鉛直方向下側に延びる複数の放熱フィン22と、を備えている。
また、ベース部21の鉛直方向上側の面には、第1光源25を載置する載置部26が形成されており、第1光源25がホルダ27によって取り付けられるようになっている。
(Heat sink 20)
The
A
ヒートシンク20は、第1光源25が発生する熱を効率よく、放熱するために熱伝導率のよい金属や樹脂によって形成されることが好ましく、本実施形態では、アルミダイカスト製のヒートシンク20を用いている。
The
(第1光源25)
第1光源25は、ロービーム配光パターンを形成するための光を放射する光源であり、載置部26上に配置される第1基板23と、光を鉛直方向上側に放射するように第1基板23上に設けられた第1発光チップ24と、を備えている。
(First light source 25)
The
本実施形態では、半導体型の発光素子であるLEDチップを第1発光チップ24に用いているが、第1発光チップ24はLEDチップに限定される必要はなく、例えば、半導体型の発光素子であるLDチップ(レーザダイオードチップ)であってもよい。 In this embodiment, the LED chip which is a semiconductor light emitting element is used for the first light emitting chip 24. However, the first light emitting chip 24 is not limited to the LED chip. For example, the semiconductor light emitting element is a semiconductor light emitting element. A certain LD chip (laser diode chip) may be used.
(リフレクタ30)
リフレクタ30は、第1発光チップ24から鉛直方向上側に放射された光をレンズ50に向けて反射する部材であり、前方側に開口するように、リフレクタ30の反射面30aが第1発光チップ24上を半ドーム状に覆うようにヒートシンク20のベース部21に取り付けられている。
(Reflector 30)
The
(シェード31)
シェード31は、図3に示すように、第1光源25とレンズ50との間に配置され、リフレクタ30でレンズ50側に反射された光の一部を遮光し、ロービーム配光パターンのカットオフラインを形成する部材である。
(Shade 31)
As shown in FIG. 3, the
より具体的には、図2に示すように、シェード31の前方側の縁部31aがカットオフラインに合わせた形状を有し、レンズ50の後方基本焦点Oが、シェード31の前方側の縁部31aの斜めカットオフラインの上側端部を形成する部分の近傍に位置するように、シェード31は配置されている。
具体的には、図3に示すように、レンズ50の後方基本焦点Oがシェード31の前方側の縁部31aから約1.0mm後方に位置するように、シェード31は配置されている。
More specifically, as shown in FIG. 2, the
Specifically, as shown in FIG. 3, the
(取付部材40)
取付部材40は、シェード31や後述する第2光源43、給電コネクタ44、第1反射部61及び第2反射部62が取り付けられる部材である。
(Mounting member 40)
The
本実施形態では、取付部材40がヒートシンク20と別部材として形成され、ヒートシンク20に対して取付部材40を固定するものとしているが、必ずしも、ヒートシンク20と別部材に構成する必要はなく、ヒートシンク20に一体に取付部材40に対応する構造を作り込むようにしてもよい。
In the present embodiment, the
図3に示すように、取付部材40は、前方側に位置する第1面40aが第2光源43を配置する面になっており、理由については後述するが、レンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)に対して、第1面40aが角度θ1で鉛直方向斜め上側に向くように形成されている。
なお、本実施形態では、第1面40aは、角度θ1が約25°となるように鉛直方向斜め上側に傾いた面になっている。
As shown in FIG. 3, in the mounting
In the present embodiment, the
(第2光源43)
第2光源43は、ハイビーム配光パターンを形成するための光を放射する光源であり、図3に示すように、取付部材40の第1面40a上に配置される第2基板41と、第2基板41上に水平方向に並ぶように設けられた複数の第2発光チップ42(図2参照)と、を備えている。
(Second light source 43)
The second
第2発光チップ42も、本実施形態では、第1発光チップ24と同様に、半導体型の発光素子であるLEDチップを用いているが、LEDチップに限定される必要はなく、例えば、半導体型の発光素子であるLDチップ(レーザダイオードチップ)であってもよい。
In the present embodiment, the second
本実施形態では、図2に示すように、車両前方側から見た正面視で、レンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)を基準に車両外側(図左側)に4個の第2発光チップ42が設けられるとともに、車両内側(図右側)に7個の第2発光チップ42が設けられ、水平方向に並ぶように11個の第2発光チップ42を設けているが、第2発光チップ42の数は、形成するハイビーム配光パターンに求められる水平方向の配光範囲に合わせて増やしてもよく、減らしてもよい。
In the present embodiment, as shown in FIG. 2, the four on the vehicle outer side (the left side in the figure) on the basis of the vertical axis (see the Y axis) passing through the rear basic focal point O of the
なお、車両左側の車両用灯具の場合には、図2に示す車両前方側から見た正面視で、レンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)を基準に水平方向左右の第2発光チップ42の配置を逆転させるように配置すればよい。
ただし、車両左側と車両右側とでは、車両の内外の関係も逆転するので、車両内側及び車両外側を基準として第2発光チップ42の配置状態を説明すれば、上述した通り、レンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)を基準に車両外側(図左側)に4個の第2発光チップ42が設けられるとともに、車両内側(図右側)に7個の第2発光チップ42が設けられるものとなる。
In the case of the vehicular lamp on the left side of the vehicle, in the front view as seen from the front side of the vehicle shown in FIG. 2, the horizontal left and right directions are based on the vertical axis (see the Y axis) passing through the rear basic focal point O of the
However, since the relationship between the inside and outside of the vehicle is reversed between the vehicle left side and the vehicle right side, the arrangement state of the second
また、本実施形態では、最も車両内側(図右側)の2個の第2発光チップ42について、残る9個の第2発光チップ42と水平方向での配置ピッチが異なるように、具体的には、若干ピッチが広くなるようにしているが、第2発光チップ42間の水平方向での配置ピッチは、隣接する第2発光チップ42からの光が形成する配光パターンが、スクリーン上で適切にオーバーラップするように設定すればよい。
Further, in the present embodiment, specifically, with respect to the two second
さらに、本実施形態では、第2光源43は、1つの共通基板である第2基板41上に複数の第2発光チップ42を設けるようにした場合について示しているが、第2発光チップ42毎に基板を設けるようにして複数の光源を備えた第2光源部のような構成であってもよい。
Furthermore, in this embodiment, although the 2nd
そして、本実施形態の灯具ユニット10では、先行車や対向車の位置に応じて、第2発光チップ42の点消灯を制御することで、先行車や対向車に対するグレア光の発生を抑制するように、ハイビーム配光パターンを変化させる可変ハイビーム(Adaptive Driving Beam)制御が行えるようになっている。
And in the
(給電コネクタ44)
給電コネクタ44は、給電を行うための外部コネクタが接続されるコネクタであり、図3に示すように、第2基板41上に設けられ、第2基板41に形成された第2発光チップ42への導電パターンと電気的に接続されている。
(Power supply connector 44)
The
(レンズ50)
レンズ50は、ガラスや樹脂等によって形成され、第1発光チップ24及び第2発光チップ42からの光を前方側に所定の配光パターンを形成するように配光制御して照射する部材であり、レンズホルダ50aを介して、ヒートシンク20に取り付けられている。
なお、レンズ50における具体的な配光制御のための構成については後述する。
(Lens 50)
The
A specific configuration for light distribution control in the
レンズ50を形成する材料に関しては、特に限定されるものではないが、成形性が良好である観点で、レンズ50は樹脂で形成されることが好ましい。
例えば、青色分光色の発生を抑制しやすい観点からは、屈折率の波長依存性が小さいアクリル系樹脂が好ましい。
The material for forming the
For example, from the viewpoint of easily suppressing the occurrence of blue spectral colors, an acrylic resin having a small refractive index wavelength dependency is preferable.
一方、ADB制御を行う場合、第2発光チップ42の数が多くなるため、レンズ50に耐熱性が求められる場合がある。
そのような場合には、耐熱性に優れたポリカーボネート系樹脂を用いるようにすればよい。
On the other hand, when the ADB control is performed, the number of second
In such a case, a polycarbonate resin having excellent heat resistance may be used.
(第1反射部61)
第1反射部61は、各第2発光チップ42から鉛直方向下側に向かって放射される光のうちの一部の光を反射する部材であり、取付部材40に取り付けられている。
そして、理由については後述するが、本実施例では、レンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に対して角度θ2が約17°より大きい角度で鉛直方向下側に放射される光を反射するようになっている。
(1st reflection part 61)
The first reflecting
Although the reason will be described later, in this embodiment, the angle θ2 radiates downward in the vertical direction at an angle larger than about 17 ° with respect to the basic optical axis (see the Z axis) passing through the rear basic focal point O of the
(第2反射部62)
第2反射部62は、各第2発光チップ42から鉛直方向上側に向かって放射される光のうちの一部の光を反射する部材である。
そして、第2反射部62は、シェード31の鉛直方向下側に設けられており、シェード31とともに取付部材40に取り付けられている。
なお、本実施形態では、第2反射部62の反射面が第2発光チップ42の発光中心を通る発光光軸OZとほぼ平行になるように、第2反射部62が配置されている。
(Second reflection part 62)
The
The second reflecting
In the present embodiment, the second reflecting
次に、配光制御に関連する構成について説明しながら、さらに詳細に説明する。
図4はレンズ50の入射面51の形状を説明するための図であり、図4(a)はレンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に沿った鉛直方向の断面図であり、図4(b)はレンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に沿った水平断面図である。
Next, it explains in detail, explaining the composition relevant to light distribution control.
FIG. 4 is a diagram for explaining the shape of the
また、図5は軸外収差による配光崩れを抑制するための入射面の設計方法について説明する図である。
なお、図5に示すレンズLは、レンズ50とするための基本形状を有するレンズの水平断面図を示している。
FIG. 5 is a diagram for explaining a method of designing an incident surface for suppressing the collapse of light distribution due to off-axis aberrations.
The lens L shown in FIG. 5 is a horizontal sectional view of a lens having a basic shape for forming the
図5では、レンズLに対してレンズLの光軸Pに平行な光線が一方の面S1から入射し、他方の面S2から出射する状態の一例を示しており、一方の面S1に入射する前の光線の延長線と他方の面S2から出射した後の光線の延長線とを一点鎖線で示し、この延長線が交わる点(一点鎖線の交わる点参照)を点Dとしている。 FIG. 5 shows an example of a state in which light rays parallel to the optical axis P of the lens L are incident on the lens L from one surface S1 and are emitted from the other surface S2, and are incident on the one surface S1. An extension line of the previous light beam and an extension line of the light beam after exiting from the other surface S2 are indicated by a one-dot chain line, and a point where the extension lines intersect (refer to a point where the one-dot chain line intersects) is a point D.
そして、一方の面S1に入射する光線の入射位置を一方の面S1に沿って変え、上述と同様に点Dを求めていくと、その点Dの軌跡は点線で示すようになっており、この点線で示す軌跡がレンズLの主面SMLである。
また、レンズLの光軸Pと主面SMLが交わる点が、レンズLの主点SPである。
Then, when the incident position of the light beam incident on one surface S1 is changed along one surface S1 and the point D is obtained in the same manner as described above, the locus of the point D is as indicated by a dotted line, The locus indicated by the dotted line is the main surface SML of the lens L.
A point where the optical axis P of the lens L intersects with the principal surface SML is a principal point SP of the lens L.
そして、主面SMLが基本焦点BFを中心とする真円(アポロンの円)であるときに、軸外収差が無くなるので、レンズLの軸外収差を抑制するためには、レンズLの基本焦点BFと点Dとの距離Kが焦点距離Fで一定であるように、他方の面S2を形成すればよいことになる。 Since the off-axis aberration is eliminated when the main surface SML is a perfect circle (Apollon circle) centered on the basic focus BF, the basic focus of the lens L can be suppressed in order to suppress the off-axis aberration of the lens L. The other surface S2 may be formed so that the distance K between BF and the point D is constant at the focal length F.
ここで、軸外収差の程度を表す評価量として、正弦条件違反量OSC=K-Fを定義すると、主面SMLに沿って、正弦条件違反量OSCを求めたときに、それらの値がゼロに近いほど軸外収差が抑制されていることになる。
なお、K=W/sinθ’と表すことができるので、正弦条件違反量OSCは、正弦条件違反量OSC=W/sinθ’-Fと記述することができる。
Here, when the sine condition violation amount OSC = K−F is defined as an evaluation amount representing the degree of off-axis aberration, when the sine condition violation amount OSC is obtained along the main surface SML, those values are zero. The closer to is, the more off-axis aberration is suppressed.
Since K = W / sin θ ′ can be expressed, the sine condition violation amount OSC can be described as the sine condition violation amount OSC = W / sin θ′−F.
この正弦条件違反量OSCが小さくなるように、入射面の形状を求めると、レンズ50の後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)が入射面51と交差する点M(図4参照)を基準に放射方向(つまり、レンズ50の外周縁部方向)に向かって、曲率半径が連続的に大きくなる形状となる。
When the shape of the incident surface is determined so that the sine condition violation amount OSC becomes small, the basic optical axis (see Z axis) passing through the rear basic focal point O (see FIG. 3) of the
一方、本実施形態のレンズ50は、ロービーム配光パターン用の配光制御と、ハイビーム配光パターン用の配光制御と、を行うことを考慮して、正弦条件違反量OSCに基づいて求めた形状を基本形状として、一部修正を加えたものになっている。
On the other hand, the
具体的には、図4(a)に示すように、レンズ50は、光が入射する入射面51として、レンズ50の後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)から鉛直方向上側の上側入射面52と、基本光軸(Z軸参照)から鉛直方向下側の下側入射面53と、を備えるものとしており、上側入射面52については、上述したように、基本光軸(Z軸参照)側から上側入射面52の外側縁部に向かって曲率半径が大きくなる形状を有するものとしている。
Specifically, as shown in FIG. 4A, the
このため、図4(a)に示す断面で見ると、後方側に向かって突出する曲面形状を有する上側入射面52は、基本光軸(Z軸参照)と入射面51が交差する点M(図4参照)側では、曲率半径Rvcが約150mmであり、鉛直方向上側に向かって連続的に曲率半径が大きくなっていき、上側入射面52の外側縁部側では曲率半径Rvtが約300mmになっている。
一方で、図4(a)に示す断面(鉛直断面)で見ると、下側入射面53に関しては、ロービーム配光パターンへの影響を抑制するために、点Mから下側入射面53の下端(下端部Rvb)に至るまで直線状になっている。
なお、曲率半径が無限大に近づけば、その曲線が限りなく直線に近づくことからも明らかな通り、十分に大きな曲率半径の曲線が直線状であることは言うまでもない。
For this reason, when viewed in the cross section shown in FIG. 4A, the
On the other hand, when viewed from the cross section (vertical cross section) shown in FIG. 4A, with respect to the
Needless to say, if the radius of curvature approaches infinity, the curve having a sufficiently large radius of curvature is linear, as is apparent from the fact that the curve approaches a straight line as much as possible.
例えば、本実施形態では、レンズ50の直径が約68mmであるから、レンズ50の後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)に沿った鉛直断面で見たときに、下側入射面53の鉛直方向の幅は約34mm前後になっており、下側入射面53は後方側に突出する曲面であっても、基本光軸(Z軸参照)に沿った鉛直断面の下側入射面53の幅に対して、下側入射面53の曲率半径が十分に大きい場合(例えば、下側入射面53の鉛直方向の幅の20倍以上の曲率半径を有する場合)、つまり、下側入射面53が約1000mm程度の一定の曲率半径を有するような十分に緩やかな曲面であれば、その下側入射面53は十分に直線状であるといえる。
For example, in the present embodiment, since the diameter of the
そして、上側入射面52及び下側入射面53が、上述のような形状を有していることから、図4(a)に示される通り、レンズの後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)の鉛直断面において、上側入射面52の上端部UEが、下側入射面53の下端部Rvbよりも前方側に位置している。
Since the
一方、図4(b)に示す断面(水平断面)では、上側入射面52については、基本光軸(Z軸参照)と入射面51が交差する点M(図4参照)側では、曲率半径Rhcが約250mmであり、水平方向外側に向かって連続的に曲率半径が大きくなっていき、上側入射面52の外側縁部側では曲率半径Rhl及びRhrが共に約450mmになっている。
そして、下側入射面53についても、水平断面は、同様に、外周縁部側に向かって曲率半径が連続的に大きくなっている。
On the other hand, in the cross section (horizontal cross section) shown in FIG. 4B, the
And also about the lower
つまり、上側入射面52は、基本光軸(Z軸参照)側から上側入射面52の外側縁部に向かって曲率半径が大きくなる形状(放射状に曲率半径が大きくなる形状)を有している。
一方、下側入射面53は、ロービーム配光パターンへの影響と配光崩れを抑制することを考慮し、水平方向の中央(Z軸)側から水平方向外側に向かって曲率半径が大きくなるとともに、鉛直断面が直線状である形状を有するものとしている。
That is, the
On the other hand, the
このような形状を有する上側入射面52と下側入射面53とを備えた後方側に凸形状の自由曲面に入射面51を形成することで軸外収差による配光崩れを抑制することができる。
By forming the
ところで、図3に示すように、レンズ50の後方基本焦点Oよりも後方側(本例では約2.1mm後方側)で、レンズ50の後方基本焦点Oよりも鉛直方向下側(本例では約1.8mm下側)の位置の点を通る水平線上に第2発光チップ42を並べて、各第2発光チップ42から放射される光がなにものにも邪魔されずに、また、各第2発光チップ42を本実施形態のように鉛直方向斜め上側に傾けない状態として、レンズ50に向けて光を照射すると、各第2発光チップ42から放射される光で形成される配光パターンが鉛直方向に分離したものとなる場合がある。
By the way, as shown in FIG. 3, it is on the rear side (about 2.1 mm rear side in this example) from the rear basic focus O of the
具体的には、図6に示すスクリーン上での配光パターンのように、鉛直方向に配光パターンが分離するような場合がある。
なお、図6は、図2におけるレンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)の左側(車両内側)に近接して配置された第2発光チップ42からの光を第1反射部61や第2反射部62で反射することなく、また、第2発光チップ42を鉛直方向斜め上側に傾けずに配置して、光を入射面51に向けて照射した場合を模擬したものになっており、図6におけるVU-VL線はスクリーン上での鉛直基準線を示し、HL-HR線はスクリーン上での水平基準線を示している。
また、図6はスクリーン上における配光パターンを等光度線で示したものになっている。
以降においてもスクリーン上での配光パターンを示す図においては、スクリーン上での鉛直基準線をVU-VL線で示し、スクリーン上での水平基準線をHL-HR線で示すものとし、配光パターンを等光度線で示すものとする。
Specifically, there are cases where the light distribution patterns are separated in the vertical direction, such as the light distribution pattern on the screen shown in FIG.
FIG. 6 shows a first reflection of light from the second
Further, FIG. 6 shows the light distribution pattern on the screen by isoluminous lines.
In the following figures showing the light distribution pattern on the screen, the vertical reference line on the screen is indicated by the VU-VL line, and the horizontal reference line on the screen is indicated by the HL-HR line. It is assumed that the pattern is indicated by an isoluminous line.
つまり、上側入射面52からレンズ50に入射して前方側に照射された光で形成される配光パターンがスクリーン上の鉛直方向下側に現れるとともに、下側入射面53からレンズ50に入射して前方側に照射された光で形成される配光パターンがスクリーン上の鉛直方向上側に現れ、鉛直方向に分離した配光パターンが形成されることがある。
That is, a light distribution pattern formed by light incident on the
そこで、本実施形態では、以下で説明するように、第2発光チップ42の光を放射する方向を調整するとともに、さらに、第1反射部61で光量を調節し、レンズ50の光を前方側に照射する出射面54の形状を調節することで、全体に矩形状でより良好な配光パターンが形成できるようにしており、以下、具体的に説明する。
Therefore, in the present embodiment, as described below, the light emitting direction of the second
図7はレンズ50の出射面54の形状を説明するための図であり、図7(a)はレンズ50を後方側から見た図(入射面51を正面に見た図)であり、図7(b)はレンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に沿った鉛直断面図である。
FIG. 7 is a view for explaining the shape of the
レンズ50は、図7(b)に示すように、出射面54として、レンズ50の後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)から鉛直方向上側の上側出射面55と、基本光軸(Z軸参照)から鉛直方向下側の下側出射面56と、を備えている。
また、下側出射面56に関しては、図7(a)に示すように、入射面51側から見て、水平方向中央側の第1下側出射面56aと、水平方向左外側(車両内側)の出射面56bと、水平方向右外側(車両外側)の出射面56cと、を有している。
As shown in FIG. 7B, the
Further, as shown in FIG. 7A, the
なお、以降では、出射面56b及び出射面56cをまとめて指す場合に、第2下側出射面56b、56cと記載する場合がある。
つまり、下側出射面56は、水平方向中央側の第1下側出射面56aと、第1下側出射面56aの水平方向外側に位置する2つの第2下側出射面56b、56cと、を有している。
Hereinafter, when the
That is, the
第1下側出射面56aは、ロービーム配光パターンを形成するための光を放射する第1発光チップ24(図3参照)からの光が主に前方側に向かって照射される領域であり、その第1下側出射面56aから水平方向外側の第2下側出射面56b、56cは、第1発光チップ24(図3参照)からの光が前方側に向かってあまり照射されない領域、つまり、ロービーム配光パターンの形成に大きく寄与しない領域になっている。
The first
具体的には、レンズ50の後方基本焦点O(図7(b)参照)に点光源を仮定したときに、その点光源から放射される光の水平方向左右への広がり角度(レンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に対する角度)が28度以内である光が入射面51から入射して前方側に照射される領域を第1下側出射面56aとしており、それよりも水平方向外側の領域を第2下側出射面56b、56cとしている。
Specifically, when a point light source is assumed at the rear basic focal point O of the lens 50 (see FIG. 7B), the horizontal and horizontal spread angles of light emitted from the point light source (the rear of the lens 50) A region in which light having an angle of 28 degrees or less that passes through the basic focal point O (incident with respect to the Z axis) is incident from the
このロービーム配光パターンへの寄与度が低い第2下側出射面56b、56cの形状を調整することで、ロービーム配光パターンに影響しないようにしつつ、ハイビーム配光パターンにおける図6に示したような分離を抑制するとともに矩形状の配光パターンに近づけるようにする。
なお、後述するが、同様のことを上側出射面55でも行う。
As shown in FIG. 6 in the high beam distribution pattern, the shape of the second lower emission surfaces 56b and 56c having a low contribution to the low beam distribution pattern is adjusted so as not to affect the low beam distribution pattern. It is possible to suppress the separation and bring it closer to a rectangular light distribution pattern.
As will be described later, the same operation is performed on the
つまり、第2下側出射面56b、56cについては、図7(a)に示すように、鉛直方向上側の第1下側出射面56a側の位置Q1から外周縁部側ほど、レンズ50の後方基本焦点O(図7(b)参照)に点光源を仮定したときに、その点光源からの光をスクリーン上での鉛直方向下側に照射する形状に形成している。
That is, for the second lower emission surfaces 56b and 56c, as shown in FIG. 7A, from the position Q1 on the first
より具体的に説明すると、位置Q1から水平方向外側の外周縁部の位置を位置Q2とし、位置Q1から鉛直方向下側の外周縁部の位置を位置Q3とし、位置Q2と位置Q3を結ぶ直線を基準として位置Q1、位置Q2及び位置Q3を結んでできる直角三角形を線対称にしたときの位置Q2及び位置Q3以外の直角三角形の頂点となる位置を位置Q4とする。 More specifically, the position of the outer peripheral edge on the outer side in the horizontal direction from the position Q1 is defined as a position Q2, the position of the outer peripheral edge on the lower side in the vertical direction from the position Q1 is defined as a position Q3, and a straight line connecting the position Q2 and the position Q3. A position Q4 is a position that is the vertex of a right triangle other than the position Q2 and the position Q3 when the right triangle formed by connecting the position Q1, the position Q2, and the position Q3 is axisymmetric with respect to.
この4つの位置(位置Q1、位置Q2、位置Q3及び位置Q4)を結ぶ矩形状を仮定したときに、位置Q1から位置Q2に近づくほどスクリーン上での鉛直方向下側に光が照射されるようになっており、位置Q2では、スクリーン上での水平基準線よりも下側1.5度(図7では、下側をマイナスで示している)に向けて光を照射する形状に第2下側出射面56b、56cは形成されている。 Assuming a rectangular shape connecting these four positions (position Q1, position Q2, position Q3, and position Q4), the light is emitted downward in the vertical direction on the screen as it approaches position Q2 from position Q1. In the position Q2, the second lower shape is formed so that light is emitted toward the lower side of the horizontal reference line on the screen by 1.5 degrees (in FIG. 7, the lower side is indicated by minus). The side emission surfaces 56b and 56c are formed.
同様に、位置Q1から位置Q3に近づくほどスクリーン上での鉛直方向下側に光が照射されるようになっており、位置Q3では、スクリーン上での水平基準線よりも下側1.5度(図7では、下側をマイナスで示している)に向けて光を照射する形状に第2下側出射面56b、56cは形成されている。 Similarly, the light is emitted downward in the vertical direction on the screen as it approaches the position Q3 from the position Q1, and at the position Q3, 1.5 degrees below the horizontal reference line on the screen. The second lower emission surfaces 56b and 56c are formed in a shape for irradiating light toward the lower side (in FIG. 7, the lower side is indicated by minus).
また、位置Q1から位置Q4に近づくほどスクリーン上での鉛直方向下側に光が照射されるようになっているが、仮想的に位置Q4の位置までレンズ50があれば、位置Q4では、スクリーン上での水平基準線よりも下側1.5度(図7では、下側をマイナスで示している)に向けて光を照射する形状に第2下側出射面56b、56cは形成されている。
ただし、実際には、位置Q4のところまでレンズ50は存在しないため、実際のレンズ50の端である外周縁部では、下側1.5度には到達していない。
Further, as the position Q1 approaches the position Q4, light is irradiated downward in the vertical direction on the screen. However, if the
However, in reality, since the
なお、上記では、位置Q1から位置Q2、位置Q3及び位置Q4に向かっての部分について説明したが、位置Q1から位置Q2と位置Q4を結ぶ線上及び位置Q4と位置Q3を結ぶ線上の各点に向かっても同様である。
したがって、第2下側出射面56b、56cについては、図7(a)に示すように、鉛直方向上側の第1下側出射面56a側の位置Q1(つまり、基本光軸Z側(点M側)の位置)から放射状に外周縁部側ほど、レンズ50の後方基本焦点O(図7(b)参照)に点光源を仮定したときに、その点光源からの光をスクリーン上での鉛直方向下側に照射する形状に形成している。
In the above description, the portions from the position Q1 to the position Q2, the position Q3, and the position Q4 have been described. However, the points on the line connecting the position Q1 to the position Q2 and the position Q4 and on the line connecting the position Q4 to the position Q3 are described. The same applies to the front.
Accordingly, as shown in FIG. 7A, the second lower emission surfaces 56b and 56c are positioned at the position Q1 on the first
そして、下側出射面56から前方側に照射される光によって、スクリーン上の鉛直方向上側に現れる配光パターンが形成されるが、前述のように、第2下側出射面56b、56cの形状を調整すると、図6に示した上側の配光パターンの上側が下側に位置するように、また、水平方向に若干広がるように配光されるため、矩形状の配光パターンに近づくとともに、スクリーン上に現れる下側の配光パターン側に拡張され、2つの分離した配光パターンが一体化する方向に配光制御される。
The light emitted from the
一方、上側出射面55から前方側に照射される光によって、スクリーン上の鉛直方向下側に現れる配光パターンが形成されるが、上側出射面55の形状を調整することで、図6に示した下側の配光パターンを上側に拡張しつつ、矩形状に近づけることで、下側出射面56からの光によって形成されたスクリーン上の鉛直方向上側に現れる配光パターンと一体化するとともに、2つの配光パターンが多重されたときの配光パターンをより矩形状に近づけることができる。
以下、上側出射面55について説明する。
On the other hand, the light emitted from the
Hereinafter, the
図7(b)に示すように、上側出射面55は、鉛直方向上側に向かって、後方基本焦点Oに点光源を仮定したときに、その点光源からの光をレンズ50から前方側に照射するときに、レンズ50の中央側では下側に配光するとともに、レンズ50の上側では上側に配光する形状に形成されている。
As shown in FIG. 7B, the
より具体的には、上側出射面55の鉛直方向下側(下側出射面56との境界側)では、図7(b)に示す光線L1(Z軸と重なっている)で示すように、ほぼ水平方向に点光源からの光が照射されているが、鉛直方向上側に向かって連続的に鉛直方向下側に点光源からの光を照射する形状に形成されており、最も下側に照射する位置で、光線L2で示すように、スクリーン上での水平基準線より鉛直方向下側の1.2度(図7では、下側をマイナスで示している)に照射するようになっている。 More specifically, on the lower side in the vertical direction of the upper emission surface 55 (the boundary side with the lower emission surface 56), as shown by a light beam L1 (overlapping the Z axis) shown in FIG. Light from the point light source is irradiated in a substantially horizontal direction, but it is formed in a shape that continuously irradiates light from the point light source downward in the vertical direction toward the upper side in the vertical direction. In this position, as shown by the light beam L2, the light is irradiated at 1.2 degrees below the horizontal reference line on the screen in the vertical direction (in FIG. 7, the lower side is indicated by minus). .
その後、上側出射面55は、更に、鉛直方向上側に向かって連続に点光源からの光を鉛直方向上側に照射する形状に形成されており、上側出射面55の最も鉛直方向上側の位置では、光線L3で示すように、スクリーン上での水平基準線より鉛直方向上側の0.7度に向けて光を照射するようになっている。
Thereafter, the
このように、上側出射面55の形状を、鉛直方向上側に向かって、後方基本焦点Oに点光源を仮定したときに、その点光源からの光を鉛直方向下側に照射するようにした後に鉛直方向上側に照射する形状とすると、図6に示した下側の配光パターンにおける鉛直方向下側の丸みを帯びた部分を上側に配光するようにして、配光パターンの鉛直方向下側を矩形状に近づけつつ、鉛直方向上側に配光範囲を広げるようにすることができる。
As described above, when the shape of the
また、このように上側出射面55から照射される光を鉛直方向上側に向かって連続的に鉛直方向下側に配光した後に鉛直方向上側に配光して配光パターンを形成すると、レンズ50の分光の影響を抑制することができ、上側出射面55から照射される光が形成する配光パターンの下端に現れる分光色を抑制することもできる。
Further, when the light emitted from the
そして、上述のような形状を有する下側出射面56と上側出射面55とを備える前方側に凸形状の自由曲面に出射面54を形成するとともに、図3に示すように、上側出射面55から照射される光の光量を高めるように、第2発光チップ42の発光中心を通る発光光軸OZが上側入射面52の鉛直方向の中間部に交わるように、発光面が鉛直方向上側に傾斜するように第2発光チップ42を配置すると、図8に示すような配光パターンが形成されるようになる。
Then, the
図8は本実施形態における第1反射部61及び第2反射部62を設ける前の状態で形成されるスクリーン上での配光パターンを示す図であり、図8(a)は上側出射面55から照射された光によって形成される配光パターンを示す図であり、図8(b)は下側出射面56から照射された光によって形成される配光パターンを示す図であり、図8(c)は図8(a)と図8(b)の配光パターンが多重された第2発光チップ42からの光が形成する配光パターンを示す図である。
FIG. 8 is a diagram showing a light distribution pattern on the screen formed in a state before providing the first reflecting
図8を見るとわかる通り、上側出射面55から照射される光によって形成される配光パターン(図8(a)参照)も、下側出射面56から照射される光によって形成される配光パターン(図8(b)参照)も、全体的に矩形状にかなり近い形状となっているとともに、それらの配光パターンが多重されたときに鉛直方向で十分にオーバーラップできる状態になっている。
As can be seen from FIG. 8, the light distribution pattern formed by the light emitted from the upper emission surface 55 (see FIG. 8A) is also the light distribution formed by the light emitted from the
このため、図8(c)に示すように、図8(a)及び図8(b)に示した配光パターンが多重されて形成される配光パターンは、図6に示したような割れを起こさないものになっているとともに、全体として矩形状にかなり近いものとなっている。 Therefore, as shown in FIG. 8C, the light distribution pattern formed by multiplexing the light distribution patterns shown in FIGS. 8A and 8B is cracked as shown in FIG. As a whole, it is quite close to a rectangular shape.
一方、図8(b)の配光パターン見ると、鉛直方向上側に高光度帯があり、このため図8(c)の配光パターンでも若干鉛直方向上側に高光度帯が現れたものになっている。
そこで、本実施形態では、図3に示すように、主に第1反射部61を設けるようにすることで高光度帯が分離するのを、さらに抑制するようにしている。
On the other hand, when looking at the light distribution pattern in FIG. 8B, there is a high luminous intensity band on the upper side in the vertical direction. Therefore, even in the light distribution pattern in FIG. 8C, the high luminous intensity band appears slightly on the upper side in the vertical direction. ing.
Therefore, in the present embodiment, as shown in FIG. 3, the separation of the high luminous intensity band is further suppressed by mainly providing the first reflecting
具体的には、図3を参照して、先に述べたように、各第2発光チップ42から鉛直方向下側に向かって放射される光のうち、レンズ50の後方基本焦点Oを通る基本光軸(Z軸参照)に対して角度θ2が約17°より大きい角度で鉛直方向下側に放射される光を上側入射面52に向けて反射して、下側入射面53からレンズ50に入射する光を制限するようにしている。
つまり、第1反射部61は、各第2発光チップ42からレンズ50へ照射される光のうち、下側入射面53に向かう光の一部を鉛直方向上側に反射することで、上側入射面52に入射する光のほうが下側入射面53に入射する光よりも多くなるようにしている。
Specifically, with reference to FIG. 3, as described above, of the light emitted from each second
That is, the first reflecting
本実施形態では、第1反射部61は、第2発光チップ42から、直接、下側入射面53に向かって放射される光のうち、下側入射面53に入射する光量が半分以下となる(本例では、ほぼ半減する)ように、光を上側入射面52に向けて反射している。
なお、必ずしも、半分以下とする必要はなく、例えば、光量が1/3から6/7程度となるようにするのが好ましい。
In the present embodiment, the first reflecting
In addition, it is not always necessary to make it half or less. For example, it is preferable that the amount of light is about 1/3 to 6/7.
このようにすると、下側入射面53からレンズ50に入射して下側出射面56から照射される光によって形成される配光パターン、つまり、スクリーン上の上側に現れる配光パターンの光量を半減することができる。
In this way, the light distribution pattern formed by the light incident on the
なお、第1反射部61で反射された光は、図3に示すように、上側出射面55からスクリーン上の水平基準線よりも約5度上側に照射されるようになっており、図8(a)に示す配光パターンの鉛直方向上側の外周に配光されるようになっている。
As shown in FIG. 3, the light reflected by the first reflecting
また、実施形態では、入射面51に光を拡散する光拡散構造を設けるようにして、均一な配光とするようにしている。
図9は入射面51に形成された光拡散構造を説明するための図である。
なお、図9では拡大図として光拡散構造の形状を示す図も併せて図示している。
図9に示すように、光拡散構造は入射面51を4つの領域(第1領域57a、第2領域57b、第3領域57c及び第4領域57d)に分けて光の拡散量を調節している。
In the embodiment, a light diffusing structure for diffusing light is provided on the
FIG. 9 is a view for explaining the light diffusion structure formed on the
In addition, in FIG. 9, the figure which shows the shape of a light-diffusion structure is also shown in figure as an enlarged view.
As shown in FIG. 9, the light diffusion structure divides the
各領域(第1領域57a、第2領域57b、第3領域57c及び第4領域57d)に形成されている光拡散構造は、拡大図に示すように、複数の凹凸が形成された構造になっており、光の拡散量を調節するために、それぞれの領域に応じた凹凸量(凹凸の高さ)を設定するようにしている。
なお、本実施形態では、光拡散構造として、丸みを帯びた凹凸が形成されているものを示しているが、光拡散構造は、稜線が長方形やひし形でもよく、また、四角錘の凹あるいは凸構造でもよい。
また、凸部間や凹凸間に入射面51の基本形状のままの部分があってもよく、凸部や凹部と凸部の密度を調整することで光の拡散量を調整してもよい。
The light diffusion structure formed in each region (the
In the present embodiment, the light diffusing structure is shown with rounded irregularities, but the light diffusing structure may have a ridge line of a rectangle or a rhombus, and a concave or convex square pyramid. It may be a structure.
In addition, there may be a portion with the basic shape of the
具体的には、下側入射面53に対応する第1領域57aでは、ロービーム配光パターンへの影響を考慮して凹凸量を5μmに設定しており、図8(b)に示した配光パターンに暈しが加わり、図8(b)で見られる高光度帯が目立たなくなる。
一方、上側入射面52に対応する領域として、水平方向の中央側になる第2領域57bと、第2領域57bの水平方向右側(車両外側)の第3領域57cと、第2領域57bの水平方向左側(車両内側)の第4領域57dと、の3つの領域を設定し、第2領域57bの凹凸量を6μmとして下側入射面53に形成されている光拡散構造よりも光の拡散量が大きく設定されている。
Specifically, in the
On the other hand, as a region corresponding to the
この第2領域57bの光の拡散量を大きくすることで暈しを強く加えるようにし、図8(a)の配光パターンにおける内側を外側に広げるようにして配光形状をより矩形状に近づけるとともに光量の均一化を図っている。
一方、第2領域57bの水平方向外側に位置する第3領域57c及び第4領域57dは、凹凸量を4μmに留め、暈し量を少なめにしており、配光パターンの矩形状を保つとともに第2領域57bでの暈しと合わせることで配光の均一性を高めることができる。
The amount of light diffusion in the
On the other hand, the
図10は本実施形態の車両用灯具のスクリーン上での配光パターンを示す図であり、図10(a)は上側出射面55から照射される光によって形成される配光パターンであり、図10(b)は下側出射面56から照射される光によって形成される配光パターンであり、図10(c)は図10(a)と図10(b)の配光パターンが多重された第2発光チップ42からの光が形成する配光パターンを示す図である。
FIG. 10 is a diagram showing a light distribution pattern on the screen of the vehicular lamp according to the present embodiment, and FIG. 10 (a) is a light distribution pattern formed by light emitted from the
図10に示すように、第1反射部61及び光拡散構造を設けることで、図8(a)よりも図10(a)の配光パターンのほうがさらに矩形状に近づいており、同様に、図8(b)よりも図10(b)の配光パターンのほうがさらに矩形状に近づいている。
そして、図10(c)を見るとわかる通り、それらの配光パターンが多重された配光パターンは、高光度帯が1つであるとともに全体としてきれいな矩形状を有する良好なものになっている。
As shown in FIG. 10, by providing the first reflecting
As can be seen from FIG. 10 (c), the light distribution pattern obtained by multiplexing these light distribution patterns has a single high-luminance band and has a good rectangular shape as a whole. .
ところで、これまでの配光パターンは、いずれも図2における車両前方側から見た正面視でレンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)の左側(車両内側)に近接して配置された第2発光チップ42からの光で形成される配光パターンについて示してきたが、軸外収差による配光崩れの影響は、レンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)から最も離れた第2発光チップ42からの光によって形成される配光パターンに現れやすい。
By the way, all the light distribution patterns so far are close to the left side (the vehicle inner side) of the vertical axis (see the Y axis) passing through the rear basic focal point O of the
そこで、図11に、図2における車両前方側から見た正面視でレンズ50の後方基本焦点Oを通る鉛直軸(Y軸参照)から最も左側(車両内側)に離れた位置に配置されている第2発光チップ42からの光で形成される配光パターンを示す。
Accordingly, FIG. 11 is arranged at a position farthest to the left (the vehicle inner side) from the vertical axis (see the Y axis) passing through the rear basic focal point O of the
図11を見るとわかるように、本実施形態では、先に説明した通りの形状に入射面51を形成し、軸外収差を抑制するようにしているため、配光パターンはきれいな矩形状をしており、軸外収差による配光崩れが大幅に抑制されている。
As can be seen from FIG. 11, in the present embodiment, the
以上、具体的な実施形態を基に本発明の説明を行ってきたが、本発明は、上記実施形態に限定されるものではない。
例えば、上記実施形態では、図4(a)を参照して説明したように、上側入射面52は点M(図4参照)側の曲率半径Rvcが約150mmであり、鉛直方向上側に向かって連続的に曲率半径が大きくなっていき、外側縁部側の曲率半径Rvtが約300mmであることから、上側入射面52は点Mから外側縁部までの曲率半径を平均した平均曲率半径が、比較的小さい徐変した曲面であった。
Although the present invention has been described based on the specific embodiments, the present invention is not limited to the above embodiments.
For example, in the above embodiment, as described with reference to FIG. 4A, the
これに対して、下側入射面53は、ロービーム配光パターンへの影響を抑制するために、点Mから下端部Rvbに至るまで直線状になっており、点Mから下端部Rvbまでの曲率半径(点Mから下端部Rvbまでが完全な直線(曲率半径無限大)を含む。)を平均した平均曲率半径が上側入射面52の平均曲率半径より大きいものになっている。
On the other hand, the
そして、下側入射面53は、上側入射面52の平均曲率半径よりも大きい、ロービーム配光パターンへの影響を抑制できる平均曲率半径を有していればよく、下側入射面53は点Mから下端部Rvbに向かって、曲率半径が徐変されたものになっていてもよい。
例えば、下側入射面53は、下側入射面53の点M(図4参照)側の曲率半径Rvcが約150mmで、鉛直方向下側に向かって連続的に曲率半径が大きくなっていき、下端部Rvbで曲率半径が約1000mmになるような曲率半径が徐変された曲面であってもよい。
The
For example, the
この場合でも、上記実施形態と同様に、下側入射面53は、上側入射面52よりも大きな平均曲率半径を有していることから、レンズの後方基本焦点O(図3参照)を通る基本光軸(Z軸参照)の鉛直断面において、上側入射面52の上端部UE(図4参照)が、下側入射面53の下端部Rvb(図4参照)よりも前方側に位置するものとなる。
Even in this case, since the
そして、上述のように、下側入射面53を徐変した曲面とすることで、軸外収差の影響が更に抑制され、図11に示した配光パターンよりも、より一層矩形状に近い配光パターンにすることができる。 As described above, by making the lower incident surface 53 a gradually curved surface, the influence of off-axis aberrations is further suppressed, and the arrangement is much closer to a rectangular shape than the light distribution pattern shown in FIG. It can be a light pattern.
このように、本発明には、技術的思想を逸脱することのない変更や改良を行ったものも発明の技術的範囲に含まれるものであり、そのことは当業者にとって特許請求の範囲の記載から明らかである。 As described above, the present invention includes modifications and improvements that do not depart from the technical idea, and are also included in the technical scope of the invention. It is clear from
以下に、優先権前の出願の願書に最初に添付した特許請求の範囲に記載した発明を付記する。付記に記載した請求項の項番は、優先権前の出願の願書に最初に添付した特許請求の範囲の通りである。
<請求項1>
ロービーム配光用の第1発光チップと、
ハイビーム配光用の水平方向に並ぶ複数の第2発光チップと、
前記第1発光チップ及び前記第2発光チップの光を前方側に照射するレンズと、
前記第1発光チップからの光を前記レンズに向けて反射するリフレクタと、
前記リフレクタで反射される光の一部を遮光するシェードと、備え、
前記レンズは、
前記レンズの後方基本焦点を通る基本光軸から鉛直方向上側の上側入射面と、
前記基本光軸から鉛直方向下側の下側入射面と、を備え、
前記上側入射面は、前記基本光軸側から前記上側入射面の外側縁部に向かって曲率半径が大きくなる形状を有し、
前記下側入射面は、
前記水平方向の中央側から水平方向外側に向かって曲率半径が大きくなるとともに、鉛直断面が直線状である形状を有していることを特徴とする車両用灯具。
<請求項2>
前記レンズは、
前記基本光軸から鉛直方向上側の上側出射面と、
前記基本光軸から鉛直方向下側の下側出射面と、を備え、
前記上側出射面は、前記レンズから前方側に照射する光を、レンズの鉛直方向中央側は鉛直方向下側に配光し、レンズの鉛直方向上側は鉛直方向上側に配光する形状に形成されており、
前記下側出射面は、
水平方向中央側の第1下側出射面と、
前記第1下側出射面の水平方向外側に位置する2つの第2下側出射面と、を有し、
前記第2下側出射面は、前記基本光軸側の位置から前記第2下側出射面の外周縁部に向かって、前記第2下側出射面の外周縁部側ほど、前記後方基本焦点からの光を鉛直方向下側に照射する形状に形成されていることを特徴とする請求項1に記載の車両用灯具。
<請求項3>
前記第2発光チップは、前記レンズの前記後方基本焦点より後方側の鉛直方向下側に配置されており、
前記第2発光チップは、発光中心を通る発光光軸が前記上側入射面に交わるように、発光面が鉛直方向上側に傾斜して配置されていることを特徴とする請求項1又は請求項2に記載の車両用灯具。
<請求項4>
前記第2発光チップから前記下側入射面に向かって放射される光の一部を鉛直方向上側に反射する第1反射部と、
前記第2発光チップから鉛直方向上側に放射される光の一部を鉛直方向下側に反射する第2反射部と、を備えていることを特徴とする請求項1から請求項3のいずれか1項に記載の車両用灯具。
<請求項5>
前記第1反射部は、前記第2発光チップから、直接、前記下側入射面に向かって放射される光のうち、前記下側入射面に入射する光量が1/3から2/3となるように、光を反射していることを特徴とする請求項4に記載の車両用灯具。
<請求項6>
前記下側入射面及び前記上側入射面に形成され、前記レンズに入射する光を拡散する光拡散構造を備え、
前記上側入射面の水平方向中央側に形成される光拡散構造は、前記下側入射面に形成される光拡散構造よりも光の拡散量が大きく設定されていることを特徴とする請求項1から請求項5のいずれか1項に記載の車両用灯具。
The invention described in the scope of claims attached to the application for the pre-priority application is added below. The item numbers of the claims described in the appendix are as in the scope of the claims first attached to the application for the pre-priority application.
<Claim 1>
A first light emitting chip for low beam distribution;
A plurality of second light emitting chips arranged in a horizontal direction for high beam distribution;
A lens that irradiates light of the first light emitting chip and the second light emitting chip forward;
A reflector that reflects light from the first light emitting chip toward the lens;
A shade that blocks a portion of the light reflected by the reflector, and
The lens is
An upper incident surface on the upper side in the vertical direction from the basic optical axis passing through the rear basic focal point of the lens;
A lower incident surface vertically below the basic optical axis, and
The upper incident surface has a shape in which the radius of curvature increases from the basic optical axis side toward the outer edge of the upper incident surface,
The lower incident surface is
A vehicular lamp having a shape in which a radius of curvature increases from a horizontal center side toward a horizontal direction outer side and a vertical cross section is linear.
<Claim 2>
The lens is
An upper emission surface on the upper side in the vertical direction from the basic optical axis;
A lower emission surface vertically below the basic optical axis, and
The upper emission surface is formed in such a shape that light radiated forward from the lens is distributed such that the central side in the vertical direction of the lens distributes to the lower side in the vertical direction, and the upper side in the vertical direction of the lens distributes to the upper side in the vertical direction. And
The lower emission surface is
A first lower emission surface on the horizontal center side;
Two second lower emission surfaces located on the outside in the horizontal direction of the first lower emission surface,
The second lower emission surface is closer to the outer peripheral edge of the second lower emission surface from the position on the basic optical axis side toward the outer peripheral edge of the second lower emission surface. The vehicular lamp according to
<Claim 3>
The second light emitting chip is disposed on the lower side in the vertical direction on the rear side than the rear basic focus of the lens,
The light emitting surface of the second light emitting chip is disposed so as to be inclined upward in the vertical direction so that a light emitting optical axis passing through a light emitting center intersects the upper incident surface. The vehicle lamp as described in 2.
<Claim 4>
A first reflecting part for reflecting a part of light emitted from the second light emitting chip toward the lower incident surface upward in the vertical direction;
4. The apparatus according to
<Claim 5>
The first reflecting unit has a light quantity incident on the lower incident surface of the light emitted directly from the second light emitting chip toward the lower incident surface from 1/3 to 2/3. Thus, the vehicular lamp according to claim 4, wherein the vehicular lamp reflects light.
<Claim 6>
A light diffusing structure that is formed on the lower incident surface and the upper incident surface and diffuses light incident on the lens;
2. The light diffusion structure formed on the center side in the horizontal direction of the upper incident surface has a light diffusion amount set larger than that of the light diffusion structure formed on the lower incident surface. The vehicular lamp according to claim 5.
10 灯具ユニット
20 ヒートシンク
21 ベース部
22 放熱フィン
23 第1基板
24 第1発光チップ
25 第1光源
26 載置部
27 ホルダ
30 リフレクタ
30a 反射面
31 シェード
31a 縁部
40 取付部材
40a 第1面
41 第2基板
42 第2発光チップ
43 第2光源
44 給電コネクタ
50 レンズ
50a レンズホルダ
51 入射面
52 上側入射面
53 下側入射面
54 出射面
55 上側出射面
56 下側出射面
56a 第1下側出射面
56b、56c 第2下側出射面(出射面)
57a 第1領域
57b 第2領域
57c 第3領域
57d 第4領域
61 第1反射部
62 第2反射部
101L、101R 車両用前照灯
102 車両
BF 基本焦点
D 点
F 焦点距離
K 距離
L レンズ
M 点
O 後方基本焦点
OSC 正弦条件違反量
OZ 発光光軸
P 光軸
Q1、Q2、Q3、Q4 位置
S1 一方の面
S2 他方の面
SML 主面
SP 主点
θ1、θ2 角度
DESCRIPTION OF
57a 1st area |
Claims (6)
ハイビーム配光用の水平方向に並ぶ複数の第2発光チップと、
前記第1発光チップ及び前記第2発光チップの光を前方側に照射するレンズと、
前記第1発光チップからの光を前記レンズに向けて反射するリフレクタと、
前記リフレクタで反射される光の一部を遮光するシェードと、備え、
前記レンズは、
前記レンズの後方基本焦点を通る基本光軸から鉛直方向上側の上側入射面と、
前記基本光軸から鉛直方向下側の下側入射面と、を備え、
前記上側入射面は、前記基本光軸側から前記上側入射面の外側縁部に向かって曲率半径が大きくなる形状を有し、
前記下側入射面は、
前記水平方向の中央側から水平方向外側に向かって曲率半径が大きくなるとともに、鉛直断面が直線状である形状を有していることを特徴とする車両用灯具。 A first light emitting chip for low beam distribution;
A plurality of second light emitting chips arranged in a horizontal direction for high beam distribution;
A lens that irradiates light of the first light emitting chip and the second light emitting chip forward;
A reflector that reflects light from the first light emitting chip toward the lens;
A shade that blocks a portion of the light reflected by the reflector, and
The lens is
An upper incident surface on the upper side in the vertical direction from the basic optical axis passing through the rear basic focal point of the lens;
A lower incident surface vertically below the basic optical axis, and
The upper incident surface has a shape in which the radius of curvature increases from the basic optical axis side toward the outer edge of the upper incident surface,
The lower incident surface is
A vehicular lamp having a shape in which a radius of curvature increases from a horizontal center side toward a horizontal direction outer side and a vertical cross section is linear.
前記第2発光チップは、発光中心を通る発光光軸が前記上側入射面に交わるように、発光面が鉛直方向上側に傾斜して配置されていることを特徴とする請求項1に記載の車両用灯具。 The second light emitting chip is disposed on the lower side in the vertical direction on the rear side than the rear basic focus of the lens,
2. The vehicle according to claim 1, wherein the second light emitting chip is disposed such that a light emitting surface is inclined upward in a vertical direction so that a light emitting optical axis passing through a light emitting center intersects the upper incident surface. Lamps.
前記第2発光チップから鉛直方向上側に放射される光の一部を鉛直方向下側に反射する第2反射部と、を備えていることを特徴とする請求項1に記載の車両用灯具。 A first reflecting part for reflecting a part of light emitted from the second light emitting chip toward the lower incident surface upward in the vertical direction;
2. The vehicular lamp according to claim 1, further comprising: a second reflecting portion configured to reflect a part of light emitted upward from the second light emitting chip in the vertical direction downward.
前記上側入射面の水平方向中央側に形成される光拡散構造は、前記下側入射面に形成される光拡散構造よりも光の拡散量が大きく設定されていることを特徴とする請求項1に記載の車両用灯具。 A light diffusing structure that is formed on the lower incident surface and the upper incident surface and diffuses light incident on the lens;
2. The light diffusion structure formed on the center side in the horizontal direction of the upper incident surface has a light diffusion amount set larger than that of the light diffusion structure formed on the lower incident surface. The vehicle lamp as described in 2.
ハイビーム配光用の水平方向に並ぶ複数の第2発光チップと、
前記第1発光チップ及び前記第2発光チップの光を前方側に照射するレンズと、
前記第1発光チップからの光を前記レンズに向けて反射するリフレクタと、
前記リフレクタで反射される光の一部を遮光するシェードと、備え、
前記レンズは、
前記レンズの後方基本焦点を通る基本光軸から鉛直方向上側の上側入射面と、
前記基本光軸から鉛直方向下側の下側入射面と、を備え、
前記レンズの後方基本焦点を通る基本光軸に沿った鉛直断面において、前記上側入射面の上端部が、前記下側入射面の下端部よりも前方側に位置していることを特徴とする車両用灯具。 A first light emitting chip for low beam distribution;
A plurality of second light emitting chips arranged in a horizontal direction for high beam distribution;
A lens that irradiates light of the first light emitting chip and the second light emitting chip forward;
A reflector that reflects light from the first light emitting chip toward the lens;
A shade that blocks a portion of the light reflected by the reflector, and
The lens is
An upper incident surface on the upper side in the vertical direction from the basic optical axis passing through the rear basic focal point of the lens;
A lower incident surface vertically below the basic optical axis, and
A vehicle characterized in that, in a vertical cross section along a basic optical axis passing through a rear basic focal point of the lens, an upper end portion of the upper incident surface is located in front of a lower end portion of the lower incident surface. Lamps.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP17866521.2A EP3537030A4 (en) | 2016-11-02 | 2017-11-02 | Vehicle lamp |
| CN201780067518.9A CN110088525B (en) | 2016-11-02 | 2017-11-02 | Vehicle lamps |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016215539 | 2016-11-02 | ||
| JP2016-215539 | 2016-11-02 | ||
| JP2017069223A JP7000695B2 (en) | 2016-11-02 | 2017-03-30 | Vehicle lighting |
| JP2017-069223 | 2017-03-30 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018084269A1 true WO2018084269A1 (en) | 2018-05-11 |
Family
ID=62150703
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2017/039831 Ceased WO2018084269A1 (en) | 2016-11-02 | 2017-11-02 | Vehicle lamp |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP3537030A4 (en) |
| JP (1) | JP7000695B2 (en) |
| CN (1) | CN110088525B (en) |
| WO (1) | WO2018084269A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020021825A1 (en) * | 2018-07-24 | 2020-01-30 | マクセル株式会社 | Headlight device |
| CN112984460A (en) * | 2019-12-17 | 2021-06-18 | 欧司朗股份有限公司 | Lamp and corresponding method |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7131250B2 (en) * | 2018-09-26 | 2022-09-06 | 市光工業株式会社 | vehicle lamp |
| JP2020102429A (en) * | 2018-12-25 | 2020-07-02 | 市光工業株式会社 | Vehicle headlamp lens and vehicle headlamp |
| CN109630971A (en) * | 2019-01-15 | 2019-04-16 | 江西省绿野汽车照明有限公司 | Automobile far lighting system and automobile |
| FR3105347A1 (en) * | 2019-12-19 | 2021-06-25 | Valeo Vision | Luminous device capable of projecting two pixelated light beams |
| CN212081109U (en) * | 2020-07-02 | 2020-12-04 | 惠州市弗朗特光电科技有限公司 | Vehicle and high-low beam integrated LED vehicle lamp thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014157733A (en) * | 2013-02-15 | 2014-08-28 | Ichikoh Ind Ltd | Vehicle lamp |
| JP2015076375A (en) * | 2013-10-11 | 2015-04-20 | 株式会社小糸製作所 | Vehicular headlamp |
| US20150146446A1 (en) * | 2013-11-22 | 2015-05-28 | Varroc Lighting Systems, s.r.o. | Headlamp system for motor vehicles |
| JP2016039020A (en) | 2014-08-07 | 2016-03-22 | 株式会社小糸製作所 | Vehicular lighting fixture |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4782064B2 (en) * | 2007-04-10 | 2011-09-28 | 株式会社小糸製作所 | Vehicle lamp unit |
| JP5326821B2 (en) * | 2009-05-28 | 2013-10-30 | 市光工業株式会社 | Lighting fixtures for vehicles |
| DE102011013211B4 (en) * | 2011-03-05 | 2012-12-06 | Automotive Lighting Reutlingen Gmbh | Motor vehicle headlight with a multi-function projection module |
| JP6146040B2 (en) * | 2013-02-15 | 2017-06-14 | スタンレー電気株式会社 | Vehicle headlamp |
| JP6261276B2 (en) * | 2013-10-11 | 2018-01-17 | 株式会社小糸製作所 | Vehicle lighting |
| JP2016039021A (en) * | 2014-08-07 | 2016-03-22 | 株式会社小糸製作所 | Vehicular lighting fixture |
| JP6448250B2 (en) * | 2014-08-11 | 2019-01-09 | 株式会社小糸製作所 | Vehicle lighting |
-
2017
- 2017-03-30 JP JP2017069223A patent/JP7000695B2/en active Active
- 2017-11-02 WO PCT/JP2017/039831 patent/WO2018084269A1/en not_active Ceased
- 2017-11-02 CN CN201780067518.9A patent/CN110088525B/en not_active Expired - Fee Related
- 2017-11-02 EP EP17866521.2A patent/EP3537030A4/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014157733A (en) * | 2013-02-15 | 2014-08-28 | Ichikoh Ind Ltd | Vehicle lamp |
| JP2015076375A (en) * | 2013-10-11 | 2015-04-20 | 株式会社小糸製作所 | Vehicular headlamp |
| US20150146446A1 (en) * | 2013-11-22 | 2015-05-28 | Varroc Lighting Systems, s.r.o. | Headlamp system for motor vehicles |
| JP2016039020A (en) | 2014-08-07 | 2016-03-22 | 株式会社小糸製作所 | Vehicular lighting fixture |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP3537030A4 |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020021825A1 (en) * | 2018-07-24 | 2020-01-30 | マクセル株式会社 | Headlight device |
| JPWO2020021825A1 (en) * | 2018-07-24 | 2021-06-24 | マクセル株式会社 | Headlight device |
| US11378244B2 (en) | 2018-07-24 | 2022-07-05 | Maxell, Ltd. | Headlight apparatus |
| JP7097974B2 (en) | 2018-07-24 | 2022-07-08 | マクセル株式会社 | Headlight device |
| CN112984460A (en) * | 2019-12-17 | 2021-06-18 | 欧司朗股份有限公司 | Lamp and corresponding method |
| CN112984460B (en) * | 2019-12-17 | 2024-05-31 | 欧司朗股份有限公司 | Lamp and corresponding method |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3537030A4 (en) | 2020-07-08 |
| CN110088525B (en) | 2022-02-01 |
| JP7000695B2 (en) | 2022-02-04 |
| EP3537030A1 (en) | 2019-09-11 |
| CN110088525A (en) | 2019-08-02 |
| JP2018078089A (en) | 2018-05-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5445923B2 (en) | Vehicle lighting | |
| JP4970136B2 (en) | Vehicle headlamp lamp unit | |
| JP6746896B2 (en) | Vehicle lighting | |
| JP7000695B2 (en) | Vehicle lighting | |
| JP5253888B2 (en) | Lighting fixtures for vehicles | |
| EP1980787B1 (en) | Lamp unit for vehicle | |
| JP5481764B2 (en) | Vehicle lighting | |
| CN107614969B (en) | Vehicle lamps | |
| JP5516854B2 (en) | Vehicle lighting | |
| EP2500628B1 (en) | Vehicle headlamp | |
| JP2003317514A (en) | Light source unit | |
| CN103375747B (en) | Light emitting module | |
| JP2003317513A (en) | Light source unit | |
| JPWO2016024489A1 (en) | Vehicle headlamp | |
| JP5640306B2 (en) | Lamp unit | |
| JP5839677B2 (en) | Lighting fixtures for vehicles | |
| JP6724520B2 (en) | Vehicle lighting | |
| JP2005259532A (en) | Vehicular lighting fixture unit | |
| JP6432902B2 (en) | Lamp unit | |
| JP7047330B2 (en) | Light fixtures for vehicles | |
| JP4926642B2 (en) | Lighting fixtures for vehicles | |
| JP6805706B2 (en) | Vehicle lighting | |
| JP4865060B2 (en) | Vehicle lighting | |
| JP4647650B2 (en) | Light source unit and vehicle lamp | |
| JP2023051424A (en) | vehicle lamp |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 17866521 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 2017866521 Country of ref document: EP Effective date: 20190603 |