WO2018070118A1 - Resin composition - Google Patents
Resin composition Download PDFInfo
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- WO2018070118A1 WO2018070118A1 PCT/JP2017/030477 JP2017030477W WO2018070118A1 WO 2018070118 A1 WO2018070118 A1 WO 2018070118A1 JP 2017030477 W JP2017030477 W JP 2017030477W WO 2018070118 A1 WO2018070118 A1 WO 2018070118A1
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- Prior art keywords
- fatty acid
- resin composition
- cyclic olefin
- resin
- compound
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/105—Esters; Ether-esters of monocarboxylic acids with phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
Definitions
- the present invention relates to a resin composition.
- cyclic olefin-based resins have been suitably used as materials for optical components because of their high light transmittance and low optical distortion.
- the cyclic olefin-based resin is likely to have linear irregularities (called flow marks) on the surface of the molded product during injection molding.
- the flow mark impairs the mirror finish of the molded product.
- Patent Document 1 discloses a method of suppressing the generation of a spray mark, which is a type of flow mark, in a molded product using an amorphous cyclic olefin resin.
- the present invention has been made in order to solve the above-described problems, and an object of the present invention is to obtain a molded article in which the generation of a flow mark is suppressed while maintaining the transparency of the cyclic olefin resin. It is to provide a composition.
- the present inventor has conducted extensive research to solve the above problems. As a result, it was found that the flow mark is caused by a cross-linked product generated during plasticization of the resin in the injection molding of the cyclic olefin resin. Furthermore, it was also found that the cross-linked product is generated by shear and friction that the pellets undergo when plasticizing the resin. As a result of further investigations, the inventors have found that the generation of the cross-linked product can be suppressed by blending a specific component together with the cyclic olefin resin, and the above-described problems can be solved, and the present invention has been completed. More specifically, the present invention provides the following.
- a cyclic olefin-based resin, a fatty acid ester-based compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol-based antioxidant, and a phenyl acrylate-based compound Content of the said fatty-acid metal salt is a resin composition which is more than 0.02 mass part with respect to 100 mass parts of said cyclic olefin resin.
- the hindered phenol-based antioxidant is pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], any of (1) to (4)
- the phenyl acrylate compound is 2- [1- (2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate (1 ) To (5).
- a resin composition capable of obtaining a molded product in which the generation of flow marks is suppressed while the transparency of the cyclic olefin resin is maintained.
- the resin composition of the present invention comprises a cyclic olefin resin, a fatty acid ester compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol antioxidant, and a phenyl acrylate compound,
- the content of the fatty acid metal salt is more than 0.02 parts by mass with respect to 100 parts by mass of the cyclic olefin resin.
- the flow mark on the surface of the molded product is caused by a cross-linked product generated during plasticization of the resin in the injection molding of the cyclic olefin resin.
- the cross-linked product is generated mechanochemically by shearing or friction performed to plasticize the resin. More specifically, when the resin pellets are subjected to shearing or friction, in the cyclic olefin resin, cleavage of the main chain or extraction of hydrogen atoms occurs, and radicals are generated in the polymer. As a result of coupling of the radicals, a crosslinked product is formed.
- the shearing and friction of the resin pellets can be caused by contact between the resin pellets or contact between the resin pellets and a molding machine (particularly, a barrel wall surface or a screw). Therefore, the generation of flow marks can be suppressed by suppressing the shearing force and frictional force generated by these contacts. Moreover, when radicals are generated in the polymer, generation of flow marks can be suppressed by suppressing coupling of the generated radicals.
- the shearing force and frictional force generated by contact between resin pellets can be suppressed by blending a fatty acid ester compound and / or a fatty acid amide compound. It has been found that the shearing force and frictional force generated by the contact between the resin pellets and the barrel wall surface of the molding machine or a screw can be suppressed by blending the fatty acid metal salt. It has been found that radical coupling can be suppressed by hindered phenolic antioxidants and phenylacrylate compounds functioning as radical trappers.
- a cyclic olefin resin a fatty acid ester compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol antioxidant, a phenyl acrylate compound, As a result, a molded product in which the generation of flow marks is suppressed while maintaining the transparency of the cyclic olefin resin is obtained.
- the above components are combined and blended, and each component can be combined with the cyclic olefin-based resin singly or in combination with only a part, and a remarkable flow mark generation suppressing effect is obtained. Played.
- each component in the resin composition will be described.
- the cyclic olefin resin in the present invention is not particularly limited as long as it is a polymer or copolymer containing a structural unit derived from a cyclic olefin in the main chain.
- a polymer or copolymer containing a structural unit derived from a cyclic olefin in the main chain For example, an addition polymer of a cyclic olefin or a hydrogenated product thereof, an addition copolymer of a cyclic olefin and an ⁇ -olefin, or a hydrogenated product thereof can be used.
- a cyclic olefin resin may be used individually by 1 type, and may be used in combination of 2 or more type.
- examples of the cyclic olefin-based resin include those obtained by grafting and / or copolymerizing an unsaturated compound having a polar group in the polymer or the copolymer containing a structural unit derived from a cyclic olefin in the main chain. It is done.
- Examples of the polar group include a carboxyl group, an acid anhydride group, an epoxy group, an amide group, an ester group, and a hydroxyl group.
- Examples of the unsaturated compound having a polar group include (meth) acrylic acid and maleic acid. Acid, maleic anhydride, itaconic anhydride, glycidyl (meth) acrylate, alkyl (meth) acrylate (carbon number 1-10) ester, alkyl maleate (carbon number 1-10) ester, (meth) acrylamide, (meta And 2-hydroxyethyl acrylate.
- cyclic olefin-based resins examples include TOPAS (registered trademark) (manufactured by TOPAS Advanced Polymers), Apel (registered trademark) (manufactured by Mitsui Chemicals), Zeonex (registered trademark) (manufactured by Nippon Zeon), Examples include ZEONOR (registered trademark) (manufactured by ZEON Corporation), ARTON (registered trademark) (manufactured by JSR Corporation), and the like.
- TOPAS registered trademark
- Apel registered trademark
- Zeonex registered trademark
- ZEONOR registered trademark
- ARTON registered trademark
- Particularly preferred examples of the addition copolymer of cyclic olefin and ⁇ -olefin include [1] a structural unit derived from an ⁇ -olefin having 2 to 20 carbon atoms, and [2] represented by the following general formula (I). And a copolymer containing a structural unit derived from a cyclic olefin.
- R 1 to R 12 may be the same or different and are each selected from the group consisting of a hydrogen atom, a halogen atom, and a hydrocarbon group; R 9 and R 10 , R 11 and R 12 may be integrated to form a divalent hydrocarbon group, R 9 or R 10 and R 11 or R 12 may form a ring with each other.
- N represents 0 or a positive integer; When n is 2 or more, R 5 to R 8 may be the same or different in each repeating unit.
- ⁇ -olefin having 2 to 20 carbon atoms The ⁇ -olefin having 2 to 20 carbon atoms is not particularly limited. For example, the same ones as in JP2007-302722 can be mentioned. These ⁇ -olefins may be used singly or in combination of two or more. Of these, ethylene is most preferably used alone.
- R 1 to R 12 in the general formula (I) may be the same or different and are selected from the group consisting of a hydrogen atom, a halogen atom, and a hydrocarbon group.
- Specific examples of the cyclic olefin represented by the general formula (I) include those similar to those described in JP-A-2007-302722.
- cyclic olefins may be used singly or in combination of two or more.
- the polymerization method of the ⁇ -olefin having 2 to 20 carbon atoms and the cyclic olefin represented by [2] general formula (I) and the hydrogenation method of the obtained polymer are not particularly limited. Can be carried out according to a known method.
- the polymerization catalyst used is not particularly limited, and a cyclic olefin resin can be obtained by a known method using a conventionally known catalyst such as a Ziegler-Natta, metathesis, or metallocene catalyst.
- the glass transition point of the cyclic olefin resin is preferably 70 ° C. or higher and 190 ° C. or lower. If the glass transition point of cyclic olefin resin is 70 degreeC or more, it is preferable at the point that the molded article which has high transparency which can be used conveniently as an optical component is easy to be obtained. If the glass transition point of cyclic olefin resin is 190 degrees C or less, it is preferable at the point that the molded article which has the impact resistance which can be used conveniently as an optical component is easy to be obtained.
- the glass transition point of the cyclic olefin resin can be adjusted by adjusting the content of the cyclic olefin skeleton of the main chain.
- the glass transition point a value measured by a DSC method (method described in JIS K7121) under a temperature rising rate of 10 ° C./min is employed.
- the cyclic olefin resin two or more cyclic olefin resins having different glass transition points may be used in combination.
- the content of the cyclic olefin resin in the resin composition is not particularly limited, but 60% by mass or more in the resin composition from the viewpoint that a molded product having high transparency that can be suitably used as an optical component is easily obtained. It is preferable that it is 70 mass% or more.
- the fatty acid ester compound in the present invention is not particularly limited.
- fatty acids having 12 to 32 carbon atoms lauric acid, palmitic acid, heptadecanoic acid, stearic acid, oleic acid, arachidic acid, behenic acid, etc.
- monohydric aliphatic alcohols palmityl alcohol, stearyl alcohol, behenyl alcohol, etc.
- a compound ester of an ester compound with a polyhydric aliphatic alcohol (glycerin, pentaerythritol, dipentaerythritol, sorbitan, etc.), a fatty acid, a polybasic organic acid, a monohydric aliphatic alcohol or a polyhydric aliphatic alcohol A compound or the like can be used.
- fatty acid ester compounds examples include cetyl palmitate, butyl stearate, stearyl stearate, stearyl citrate, glycerol monocaprylate, glycerol monocaprate, glycerol monolaurate, glycerol monopalmitate, and glycerol dipalmitate.
- the above fatty acid ester compounds may be used alone or in combination of two or more.
- pentaerythritol tetrastearate is particularly suitable because it is highly compatible with the cyclic olefin-based resin, easily maintains the transparency of the molded product, and easily suppresses the generation of flow marks.
- the fatty acid amide compound in the present invention is not particularly limited.
- a compound obtained by dehydration condensation of a fatty acid having 12 to 32 carbon atoms lauric acid, palmitic acid, heptadecanoic acid, stearic acid, oleic acid, arachidic acid, behenic acid, erucic acid, etc.
- an amine is used.
- fatty acid amide compound examples include lauric acid amide, palmitic acid amide, heptadecanoic acid amide, stearic acid amide, oleic acid amide, arachidic acid amide, behenic acid amide, erucic acid amide, and the like.
- the above fatty acid amide compounds may be used singly or in combination of two or more.
- oleic acid amide and erucic acid amide can be particularly preferably used because they have high compatibility with the cyclic olefin-based resin, easily maintain the transparency of the molded product, and easily suppress the generation of flow marks. .
- the resin composition of the present invention contains at least one of a fatty acid ester compound and a fatty acid amide compound, and may contain both. From the viewpoint that generation of flow marks is particularly easy to suppress, the resin composition of the present invention preferably contains a fatty acid amide compound.
- the content of the fatty acid ester compound and the fatty acid amide compound in the resin composition is not particularly limited.
- the content of the fatty acid ester compound or the fatty acid amide compound is 0.1 parts by mass or more with respect to 100 parts by mass of the cyclic olefin resin from the viewpoint that the flow mark of the obtained molded product can be effectively reduced.
- it is 0.4 mass part or more.
- the content of the fatty acid ester compound or the fatty acid amide compound is 3.0 parts by mass or less with respect to 100 parts by mass of the cyclic olefin resin from the viewpoint that it is easy to maintain high transparency of the obtained molded product. Is preferable, and it is more preferable that it is 2.0 mass parts or less.
- the fatty acid metal salt suppresses the generation of flow marks by suppressing the frictional force between the resin pellets and the molding machine or the like (particularly, the barrel wall surface or screw).
- the fatty acid metal salt in the present invention is not particularly limited as long as it is a metal salt of a higher fatty acid (long chain fatty acid having 12 or more carbon atoms).
- a metal salt of a higher fatty acid long chain fatty acid having 12 or more carbon atoms.
- zinc stearate can be particularly preferably used because the resulting resin composition has excellent processability and a molded article having extremely excellent transparency can be easily obtained.
- the content of the fatty acid metal salt in the resin composition is more than 0.02 parts by mass with respect to 100 parts by mass of the cyclic olefin resin. From the viewpoint that the flow mark of the obtained molded product can be more effectively reduced, it is preferably 0.025 parts by mass or more, and 0.100 parts by mass or more with respect to 100 parts by mass of the cyclic olefin resin. More preferred. Moreover, it is preferable that it is 2.000 mass parts or less with respect to 100 mass parts of cyclic olefin resin from the point that it is easy to maintain the high transparency of the molded article obtained, and it is 1.000 mass parts or less. More preferred.
- the hindered phenol-based antioxidant suppresses the generation of flow marks by suppressing the coupling of radicals generated in the polymer.
- the injection molding of the cyclic olefin-based resin is performed by removing the dissolved oxygen by heating and deaerating (drying) the resin pellets before molding, and blocking the oxygen by purging nitrogen into the cylinder. Although there is little oxygen in the system, it is present in a trace amount, and radical coupling mediated by oxygen can occur (such as R00R).
- the hindered phenol-based antioxidant effectively captures radicals mediated by oxygen and suppresses coupling.
- Examples thereof include a monocyclic hindered phenol compound, a polycyclic hindered phenol compound linked by a hydrocarbon group or a group containing a sulfur atom, a hindered phenol compound having an ester group or an amide group.
- these compounds include 2,6-di-t-butyl-p-cresol, 2,2′-methylenebis (4-methyl-6-t-butylphenol), 4,4′-methylenebis (2,6 -Di-t-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane, 4,4'-butylidenebis (3-methyl-6-t-butylphenol) 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 4,4′-thiobis (3-methyl-6-tert-butylphenol) ), N-octadecyl-3- (4′-hydroxy-3 ′, 5′-di-t-butylphenyl) propionate, n-octadecyl-2- (4′-hydroxy-3 ′, 5′-di-t) -Butyl Nyl) propionate, 1,6
- pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] has excellent processability of the resulting resin composition and is a molded article with extremely excellent transparency. Since it is easy to obtain, it can be used particularly suitably.
- content in the resin composition of a hindered phenolic antioxidant is not specifically limited, From the point that it is easy to reduce effectively the flow mark of the obtained molded article, with respect to 100 mass parts of cyclic olefin resin.
- the amount is preferably 0.1 parts by mass or more, and more preferably 0.3 parts by mass or more.
- the phenyl acrylate compound suppresses the generation of flow marks by suppressing the coupling of radicals generated in the polymer.
- the injection molding of the cyclic olefin-based resin is performed by removing the dissolved oxygen by heating and deaerating (drying) the resin pellets before molding, and blocking the oxygen by purging nitrogen into the cylinder.
- the radical coupling is a coupling between alkyl radicals (R.) (that is, RR is generated).
- the phenyl acrylate compound can effectively capture the alkyl radical (R ⁇ ) and suppress coupling.
- Examples of the phenyl acrylate compound in the present invention include 2-t-butyl-6- (3′-t-butyl-5′-methyl-2′-hydroxybenzyl) -4-methylphenyl acrylate, 2- [1 Examples include-(2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate and the like.
- the said component can be used individually or in combination of 2 or more types.
- 2- [1- (2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate has the processability of the resulting resin composition. Since it is easy to obtain a molded article that is excellent and extremely excellent in transparency, it can be particularly preferably used.
- the content of the phenyl acrylate-based compound in the resin composition is not particularly limited, but is 0.1% with respect to 100 parts by mass of the cyclic olefin-based resin from the viewpoint of easily reducing the flow mark of the obtained molded product.
- the amount is preferably at least part by mass, and more preferably at least 0.3 part by mass.
- a resin other than the cyclic olefin resin (styrenic elastomers such as SEBS, SEPS, SIBS, and SEEPS) and other known additives (within a range not impairing the object of the present invention)
- SABS cyclic olefin resin
- SEPS cyclic olefin resin
- SEEPS cyclic olefin resin
- other known additives within a range not impairing the object of the present invention
- a hindered amine light stabilizer, an ultraviolet light absorber, a flame retardant, a sulfur stabilizer, a metal extractant, etc. may be added.
- the kind and amount of the additive can be appropriately adjusted according to the effect to be obtained.
- the manufacturing method of the resin composition of this invention is not specifically limited, The method normally used in manufacture of a resin composition is employable.
- blended with a resin composition collectively or sequentially is mentioned.
- a method of melt-kneading for example, after blending each component blended in the resin composition, a method of melt-kneading with a uniaxial or biaxial extruder (screw extruder, etc.), a Banbury mixer, a roll, various kneaders, etc. Etc.
- the temperature in the melt-kneading is not particularly limited as long as each component blended in the resin composition is melted, but it is generally performed in a temperature range of 160 ° C. to 350 ° C., preferably 180 ° C. to 300 ° C. Is.
- the resin composition of the present invention may be prepared by mixing components constituting the resin composition of the present invention at a time. Or you may mix the masterbatch containing the component which comprises the resin composition of this invention with base resin containing cyclic olefin resin etc., and may prepare the composition of this invention. Furthermore, a target blend may be obtained by directly feeding a dry blend of components constituting the resin composition of the present invention into a molding machine.
- ⁇ Molded product obtained from resin composition> In the molded product obtained from the resin composition of the present invention, the occurrence of flow marks is suppressed while the transparency of the cyclic olefin resin is maintained.
- Examples of the method for producing a molded product include injection molding, extrusion molding, and blow molding.
- the molded product is preferably manufactured by injection molding from the viewpoint that the effect of the present invention, that is, suppression of the generation of flow marks, is easily achieved.
- the use of the molded product obtained from the resin composition of the present invention is not particularly limited, but since the molded product has excellent transparency and the occurrence of flow marks is suppressed, it can be used in optical parts and medical supplies. It can be used suitably.
- optical parts and medical parts for molding light guide plates, pickup lenses, camera lenses, LED lenses, f-theta lenses, prism lenses, projector lenses, resin mirrors, lamp covers, resin windows, lenses and disk-shaped recording media Resin molds, syringes, vials, bottles, cuvettes, microtiter plates, and the like.
- the transparency of the molded product obtained from the resin composition of the present invention can be evaluated by specifying the total light transmittance by the method shown in the Examples.
- production of the flow mark in the molded article obtained from the resin composition of this invention can be evaluated by specifying a haze value by the method shown in the Example.
- Cyclic olefin resin Trade name “5013S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 138 ° C.)
- Pentaerythritol tetrastearate (corresponding to a fatty acid ester compound): Oleic acid amide (corresponding to a fatty acid amide compound) manufactured by NOF Corporation: Erucic acid amide (corresponding to a fatty acid amide compound) manufactured by Kao Corporation : Hindered phenol antioxidant manufactured by Kao Corporation: Trade name “IRGANOX 1010”, Phenyl acrylate compound manufactured by BASF Japan Ltd .: Trade name “SUMILIZER (registered trademark) GS”, Zinc stearate (Sumitomo Chemical Co., Ltd.) Equivalent to fatty acid metal salt.): NOF Corporation
- the haze value is an indicator of whether or not a flow mark is generated on the surface of the molded product. Specifically, the lower the haze value, the more the occurrence of flow marks is suppressed.
- the total light transmittance is an index of transparency of a molded product. Specifically, the higher the total light transmittance, the higher the transparency.
- Test piece 70 mm ⁇ 70 mm ⁇ 2 mmt flat plate Molding machine: Trade name “SE75D”, manufactured by Sumitomo Heavy Industries, Ltd. Cylinder temperature: 260 ° C. Screw rotation speed: 50rpm Back pressure: 10MPa Injection speed: 100mm / sec Holding pressure: 60 MPa Mold temperature: 80 °C
- Haze value (%) diffuse transmittance (%) / total light transmittance (%)
- the molded products obtained from the resin compositions of the examples had low haze values and high total light transmittance. That is, the molded product was suppressed in the generation of flow marks while having high transparency.
- the fatty acid amide compound was contained in the resin composition, the haze value was particularly low, and the generation of flow marks was well suppressed.
- the molded product obtained from the resin composition of the comparative example not satisfying the requirements of the resin composition of the present invention had high total light transmittance and haze value. That is, although the molded body had transparency, a flow mark was generated.
- Cyclic olefin resin Trade name “5013S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 138 ° C.) Cyclic olefin resin: Trade name “8007S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 78 ° C.) Pentaerythritol tetrastearate (corresponding to a fatty acid ester compound): Oleic acid amide (corresponding to a fatty acid amide compound) manufactured by NOF Corporation: Erucic acid amide (corresponding to a fatty acid amide compound) manufactured by Kao Corporation : Hindered phenol antioxidant manufactured by Kao Corporation: Trade name “IRGANOX 1010”, Phenyl acrylate compound manufactured by BASF Japan Ltd .: Trade name “SUMILIZER (registered trademark) GS”, Zinc stearate
- Test piece 70 mm ⁇ 70 mm ⁇ 2 mmt flat plate Molding machine: Trade name “SE75D”, manufactured by Sumitomo Heavy Industries, Ltd. Cylinder temperature: 270 ° C. Screw rotation speed: 300rpm Back pressure: 10MPa Injection speed: 150mm / sec Holding pressure: 60 MPa Mold temperature: 40 °C
- the molded bodies obtained from the resin compositions of the examples had a low haze value and a total light beam.
- the transmittance was high. That is, the molded product was suppressed in the generation of flow marks while having high transparency.
- the molded product obtained from the resin composition of the comparative example not satisfying the requirements of the resin composition of the present invention had high total light transmittance and haze value. That is, although the molded body had transparency, a flow mark was generated.
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Abstract
Description
本発明は、樹脂組成物に関する。 The present invention relates to a resin composition.
従来より、環状オレフィン系樹脂は、高い光線透過率や低い光学歪等を有することから、光学部品の材料として好適に使用されてきた。 Conventionally, cyclic olefin-based resins have been suitably used as materials for optical components because of their high light transmittance and low optical distortion.
他方、環状オレフィン系樹脂は、射出成形の際に、成形品表面に線状の凹凸(フローマークと呼ばれる。)が生じやすい。フローマークは、成形品の鏡面仕上げ性等を損なう。 On the other hand, the cyclic olefin-based resin is likely to have linear irregularities (called flow marks) on the surface of the molded product during injection molding. The flow mark impairs the mirror finish of the molded product.
例えば、特許文献1には、非晶性環状オレフィン系樹脂を用いた成形品において、フローマークの一種であるスプレーマークの発生を抑制する方法が開示されている。 For example, Patent Document 1 discloses a method of suppressing the generation of a spray mark, which is a type of flow mark, in a molded product using an amorphous cyclic olefin resin.
しかし、より効率的にフローマークの発生を抑制できる技術に対するニーズがある。 However, there is a need for a technology that can more efficiently suppress the generation of flow marks.
本発明は以上のような課題を解決するためになされたものであり、その目的は、環状オレフィン系樹脂の透明性が保持されていながら、フローマークの発生が抑制された成形品が得られる樹脂組成物を提供することにある。 The present invention has been made in order to solve the above-described problems, and an object of the present invention is to obtain a molded article in which the generation of a flow mark is suppressed while maintaining the transparency of the cyclic olefin resin. It is to provide a composition.
本発明者は、上記課題を解決するために鋭意研究を重ねた。その結果、フローマークは、環状オレフィン系樹脂の射出成形において、樹脂の可塑化時に発生する架橋物が原因であることがわかった。さらに、該架橋物は、樹脂を可塑化する際にペレットが受けるせん断や摩擦によって発生することもわかった。そこでさらに検討を重ねた結果、環状オレフィン系樹脂とともに、特定の成分を配合することで、上記架橋物の発生を抑制でき、上記課題を解決できることを見出し、本発明を完成するに至った。より具体的には、本発明は以下のものを提供する。 The present inventor has conducted extensive research to solve the above problems. As a result, it was found that the flow mark is caused by a cross-linked product generated during plasticization of the resin in the injection molding of the cyclic olefin resin. Furthermore, it was also found that the cross-linked product is generated by shear and friction that the pellets undergo when plasticizing the resin. As a result of further investigations, the inventors have found that the generation of the cross-linked product can be suppressed by blending a specific component together with the cyclic olefin resin, and the above-described problems can be solved, and the present invention has been completed. More specifically, the present invention provides the following.
(1) 環状オレフィン系樹脂と、脂肪酸エステル系化合物及び/又は脂肪酸アミド化合物と、脂肪酸金属塩と、ヒンダードフェノール系酸化防止剤と、フェニルアクリレート系化合物と、を含み、
前記脂肪酸金属塩の含有量は、前記環状オレフィン系樹脂100質量部に対して0.02質量部超である、樹脂組成物。
(1) a cyclic olefin-based resin, a fatty acid ester-based compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol-based antioxidant, and a phenyl acrylate-based compound,
Content of the said fatty-acid metal salt is a resin composition which is more than 0.02 mass part with respect to 100 mass parts of said cyclic olefin resin.
(2) 前記脂肪酸エステル系化合物は、ペンタエリスリトールテトラステアレートである、(1)に記載の樹脂組成物。 (2) The resin composition according to (1), wherein the fatty acid ester compound is pentaerythritol tetrastearate.
(3) 前記脂肪酸アミド化合物は、オレイン酸アミド及び/又はエルカ酸アミドである、(1)又は(2)に記載の樹脂組成物。 (3) The resin composition according to (1) or (2), wherein the fatty acid amide compound is oleic acid amide and / or erucic acid amide.
(4) 前記脂肪酸金属塩は、ステアリン酸亜鉛である、(1)から(3)のいずれかに記載の樹脂組成物。 (4) The resin composition according to any one of (1) to (3), wherein the fatty acid metal salt is zinc stearate.
(5) 前記ヒンダードフェノール系酸化防止剤は、ペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]である、(1)から(4)のいずれかに記載の樹脂組成物。 (5) The hindered phenol-based antioxidant is pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], any of (1) to (4) The resin composition described in 1.
(6) 前記フェニルアクリレート系化合物は、2-[1-(2-ヒドロキシ-3,5-ジ-t-ペンチルフェニル)エチル]-4,6-ジ-t-ペンチルフェニルアクリレートである、(1)から(5)のいずれかに記載の樹脂組成物。 (6) The phenyl acrylate compound is 2- [1- (2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate (1 ) To (5).
本発明によれば、環状オレフィン系樹脂の透明性が保持されていながら、フローマークの発生が抑制された成形品が得られる樹脂組成物が提供される。 According to the present invention, there is provided a resin composition capable of obtaining a molded product in which the generation of flow marks is suppressed while the transparency of the cyclic olefin resin is maintained.
以下、本発明の実施形態について、詳細に説明する。ただし、本発明は、以下の実施形態に何ら限定されるものではない。本発明は、その目的の範囲内において、適宜変更を加えて実施することができる。 Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. The present invention can be implemented with appropriate modifications within the scope of the object.
<樹脂組成物>
本発明の樹脂組成物は、環状オレフィン系樹脂と、脂肪酸エステル系化合物及び/又は脂肪酸アミド化合物と、脂肪酸金属塩と、ヒンダードフェノール系酸化防止剤と、フェニルアクリレート系化合物と、を含み、該脂肪酸金属塩の含有量は、前記環状オレフィン系樹脂100質量部に対して0.02質量部超である。
<Resin composition>
The resin composition of the present invention comprises a cyclic olefin resin, a fatty acid ester compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol antioxidant, and a phenyl acrylate compound, The content of the fatty acid metal salt is more than 0.02 parts by mass with respect to 100 parts by mass of the cyclic olefin resin.
上記のとおり、成形品表面のフローマークは、環状オレフィン系樹脂の射出成形において、樹脂の可塑化時に発生する架橋物が原因である。さらに、該架橋物は、樹脂を可塑化するために行うせん断や摩擦よって、メカノケミカル的に発生する。より詳細には、樹脂ペレットがせん断や摩擦を受けると、環状オレフィン系樹脂において、主鎖の開裂や水素原子の引き抜きが生じ、ポリマー中にラジカルが発生する。該ラジカルがカップリングする結果、架橋物が生成する。 As described above, the flow mark on the surface of the molded product is caused by a cross-linked product generated during plasticization of the resin in the injection molding of the cyclic olefin resin. Further, the cross-linked product is generated mechanochemically by shearing or friction performed to plasticize the resin. More specifically, when the resin pellets are subjected to shearing or friction, in the cyclic olefin resin, cleavage of the main chain or extraction of hydrogen atoms occurs, and radicals are generated in the polymer. As a result of coupling of the radicals, a crosslinked product is formed.
上記架橋物の発生を抑制するためには、樹脂ペレットが受けるせん断力や摩擦力を抑制する必要がある。ここで、樹脂ペレットのせん断や摩擦は、樹脂ペレット同士の接触や、樹脂ペレットと成形機等(特に、バレル壁面やスクリュ等)との接触によって生じ得る。そのため、これらの接触によって生じるせん断力や摩擦力を抑制することでフローマークの発生を抑制し得る。また、ポリマー中にラジカルが生じてしまった場合には、発生したラジカルのカップリングを抑制することでフローマークの発生を抑制し得る。 In order to suppress the occurrence of the cross-linked product, it is necessary to suppress the shearing force and frictional force applied to the resin pellets. Here, the shearing and friction of the resin pellets can be caused by contact between the resin pellets or contact between the resin pellets and a molding machine (particularly, a barrel wall surface or a screw). Therefore, the generation of flow marks can be suppressed by suppressing the shearing force and frictional force generated by these contacts. Moreover, when radicals are generated in the polymer, generation of flow marks can be suppressed by suppressing coupling of the generated radicals.
そこで、本発明者による検討の結果、樹脂ペレット同士の接触によって発生するせん断力と摩擦力は、脂肪酸エステル系化合物及び/又は脂肪酸アミド化合物の配合によって抑制し得ることが見出された。樹脂ペレットと成形機のバレル壁面やスクリュ等との接触によって発生するせん断力と摩擦力は、脂肪酸金属塩の配合によって抑制し得ることが見出された。ラジカルのカップリングは、ヒンダードフェノール系酸化防止剤及びフェニルアクリレート系化合物がラジカルトラッパーとして機能することで抑制し得ることが見出された。 Thus, as a result of the study by the present inventors, it was found that the shearing force and frictional force generated by contact between resin pellets can be suppressed by blending a fatty acid ester compound and / or a fatty acid amide compound. It has been found that the shearing force and frictional force generated by the contact between the resin pellets and the barrel wall surface of the molding machine or a screw can be suppressed by blending the fatty acid metal salt. It has been found that radical coupling can be suppressed by hindered phenolic antioxidants and phenylacrylate compounds functioning as radical trappers.
したがって、本発明の樹脂組成物によれば、環状オレフィン系樹脂と、脂肪酸エステル系化合物及び/又は脂肪酸アミド化合物と、脂肪酸金属塩と、ヒンダードフェノール系酸化防止剤と、フェニルアクリレート系化合物と、が含まれることで、環状オレフィン系樹脂の透明性を保持しながら、フローマークの発生が抑制された成形品が得られる。環状オレフィン系樹脂とともに、上記成分を組み合わせて配合することにより、環状オレフィン系樹脂とともに各成分を単独で、又は一部のみ組み合わせて配合することでは得られない、顕著なフローマーク発生の抑制効果が奏される。以下、樹脂組成物中の各成分について説明する。 Therefore, according to the resin composition of the present invention, a cyclic olefin resin, a fatty acid ester compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol antioxidant, a phenyl acrylate compound, As a result, a molded product in which the generation of flow marks is suppressed while maintaining the transparency of the cyclic olefin resin is obtained. Along with the cyclic olefin-based resin, the above components are combined and blended, and each component can be combined with the cyclic olefin-based resin singly or in combination with only a part, and a remarkable flow mark generation suppressing effect is obtained. Played. Hereinafter, each component in the resin composition will be described.
(環状オレフィン系樹脂)
本発明における環状オレフィン系樹脂は、環状オレフィンに由来する構造単位を主鎖に含む重合体又は共重合体であれば、特に限定されない。例えば、環状オレフィンの付加重合体又はその水素添加物、環状オレフィンとα-オレフィンとの付加共重合体又はその水素添加物等を挙げることができる。環状オレフィン系樹脂は、1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。
(Cyclic olefin resin)
The cyclic olefin resin in the present invention is not particularly limited as long as it is a polymer or copolymer containing a structural unit derived from a cyclic olefin in the main chain. For example, an addition polymer of a cyclic olefin or a hydrogenated product thereof, an addition copolymer of a cyclic olefin and an α-olefin, or a hydrogenated product thereof can be used. A cyclic olefin resin may be used individually by 1 type, and may be used in combination of 2 or more type.
また、環状オレフィン系樹脂としては、環状オレフィンに由来する構造単位を主鎖に含む上記重合体又は上記共重合体において、さらに極性基を有する不飽和化合物がグラフト及び/又は共重合したものも挙げられる。 In addition, examples of the cyclic olefin-based resin include those obtained by grafting and / or copolymerizing an unsaturated compound having a polar group in the polymer or the copolymer containing a structural unit derived from a cyclic olefin in the main chain. It is done.
極性基としては、例えば、カルボキシル基、酸無水物基、エポキシ基、アミド基、エステル基、ヒドロキシル基等を挙げることができ、極性基を有する不飽和化合物としては、(メタ)アクリル酸、マレイン酸、無水マレイン酸、無水イタコン酸、グリシジル(メタ)アクリレート、(メタ)アクリル酸アルキル(炭素数1~10)エステル、マレイン酸アルキル(炭素数1~10)エステル、(メタ)アクリルアミド、(メタ)アクリル酸-2-ヒドロキシエチル等を挙げることができる。 Examples of the polar group include a carboxyl group, an acid anhydride group, an epoxy group, an amide group, an ester group, and a hydroxyl group. Examples of the unsaturated compound having a polar group include (meth) acrylic acid and maleic acid. Acid, maleic anhydride, itaconic anhydride, glycidyl (meth) acrylate, alkyl (meth) acrylate (carbon number 1-10) ester, alkyl maleate (carbon number 1-10) ester, (meth) acrylamide, (meta And 2-hydroxyethyl acrylate.
また、本発明において環状オレフィン系樹脂として用いられる上記共重合体としては、市販の樹脂を用いることも可能である。市販されている環状オレフィン系樹脂としては、例えば、TOPAS(登録商標)(TOPAS Advanced Polymers社製)、アペル(登録商標)(三井化学社製)、ゼオネックス(登録商標)(日本ゼオン社製)、ゼオノア(登録商標)(日本ゼオン社製)、アートン(登録商標)(JSR社製)等を挙げることができる。 Further, as the copolymer used as the cyclic olefin resin in the present invention, a commercially available resin can be used. Examples of commercially available cyclic olefin-based resins include TOPAS (registered trademark) (manufactured by TOPAS Advanced Polymers), Apel (registered trademark) (manufactured by Mitsui Chemicals), Zeonex (registered trademark) (manufactured by Nippon Zeon), Examples include ZEONOR (registered trademark) (manufactured by ZEON Corporation), ARTON (registered trademark) (manufactured by JSR Corporation), and the like.
環状オレフィンとα-オレフィンとの付加共重合体として、特に好ましい例としては、〔1〕炭素数2~20のα-オレフィンに由来する構造単位と、〔2〕下記一般式(I)で示される環状オレフィンに由来する構造単位と、を含む共重合体を挙げることができる。
R9とR10、R11とR12は、一体化して2価の炭化水素基を形成してもよく、
R9又はR10と、R11又はR12とは、互いに環を形成していてもよい。
また、nは、0又は正の整数を示し、
nが2以上の場合には、R5~R8は、それぞれの繰り返し単位の中で、それぞれ同一でも異なっていてもよい。)
Particularly preferred examples of the addition copolymer of cyclic olefin and α-olefin include [1] a structural unit derived from an α-olefin having 2 to 20 carbon atoms, and [2] represented by the following general formula (I). And a copolymer containing a structural unit derived from a cyclic olefin.
R 9 and R 10 , R 11 and R 12 may be integrated to form a divalent hydrocarbon group,
R 9 or R 10 and R 11 or R 12 may form a ring with each other.
N represents 0 or a positive integer;
When n is 2 or more, R 5 to R 8 may be the same or different in each repeating unit. )
〔〔1〕炭素数2~20のα-オレフィン〕
炭素数2~20のα-オレフィンは、特に限定されるものではない。例えば、特開2007-302722と同様のものを挙げることができる。また、これらのα-オレフィンは、1種単独でも2種以上を組み合わせて使用してもよい。これらの中では、エチレンの単独使用が最も好ましい。
[[1] α-olefin having 2 to 20 carbon atoms]
The α-olefin having 2 to 20 carbon atoms is not particularly limited. For example, the same ones as in JP2007-302722 can be mentioned. These α-olefins may be used singly or in combination of two or more. Of these, ethylene is most preferably used alone.
〔〔2〕一般式(I)で示される環状オレフィン〕
一般式(I)で示される環状オレフィンについて説明する。一般式(I)におけるR1~R12は、それぞれ同一でも異なっていてもよく、水素原子、ハロゲン原子、及び、炭化水素基からなる群より選ばれるものである。一般式(I)で示される環状オレフィンの具体例としては、特開2007-302722と同様のものを挙げることができる。
[[2] Cyclic olefin represented by general formula (I)]
The cyclic olefin represented by the general formula (I) will be described. R 1 to R 12 in the general formula (I) may be the same or different and are selected from the group consisting of a hydrogen atom, a halogen atom, and a hydrocarbon group. Specific examples of the cyclic olefin represented by the general formula (I) include those similar to those described in JP-A-2007-302722.
これらの環状オレフィンは、1種単独でも、また2種以上を組み合わせて使用してもよい。これらの中では、ビシクロ[2.2.1]ヘプタ-2-エン(慣用名:ノルボルネン)を単独使用することが好ましい。 These cyclic olefins may be used singly or in combination of two or more. Among these, it is preferable to use bicyclo [2.2.1] hept-2-ene (common name: norbornene) alone.
〔1〕炭素数2~20のα-オレフィンと〔2〕一般式(I)で表される環状オレフィンとの重合方法及び得られた重合体の水素添加方法は、特に限定されるものではなく、公知の方法に従って行うことができる。 [1] The polymerization method of the α-olefin having 2 to 20 carbon atoms and the cyclic olefin represented by [2] general formula (I) and the hydrogenation method of the obtained polymer are not particularly limited. Can be carried out according to a known method.
また、用いられる重合触媒についても特に限定されるものではなく、チーグラー・ナッタ系、メタセシス系、メタロセン系触媒等の従来周知の触媒を用いて周知の方法により環状オレフィン系樹脂を得ることができる。 The polymerization catalyst used is not particularly limited, and a cyclic olefin resin can be obtained by a known method using a conventionally known catalyst such as a Ziegler-Natta, metathesis, or metallocene catalyst.
環状オレフィン系樹脂のガラス転移点は70℃以上190℃以下であることが好ましい。環状オレフィン系樹脂のガラス転移点が70℃以上であれば、光学部品として好適に使用できる高い透明性を有する成形品が得られやすいという点で好ましい。環状オレフィン系樹脂のガラス転移点が190℃以下であれば、光学部品として好適に使用できる耐衝撃性を有する成形品が得られやすいという点で好ましい。なお、環状オレフィン系樹脂のガラス転移点の調整は、主鎖の環状オレフィン骨格の含有量を調整することで行うことができる。また、ガラス転移点は、DSC法(JIS K7121記載の方法)によって昇温速度10℃/分の条件で測定した値を採用する。環状オレフィン系樹脂として、ガラス転移点が異なる環状オレフィン系樹脂を2種以上組み合わせて使用してもよい。 The glass transition point of the cyclic olefin resin is preferably 70 ° C. or higher and 190 ° C. or lower. If the glass transition point of cyclic olefin resin is 70 degreeC or more, it is preferable at the point that the molded article which has high transparency which can be used conveniently as an optical component is easy to be obtained. If the glass transition point of cyclic olefin resin is 190 degrees C or less, it is preferable at the point that the molded article which has the impact resistance which can be used conveniently as an optical component is easy to be obtained. The glass transition point of the cyclic olefin resin can be adjusted by adjusting the content of the cyclic olefin skeleton of the main chain. As the glass transition point, a value measured by a DSC method (method described in JIS K7121) under a temperature rising rate of 10 ° C./min is employed. As the cyclic olefin resin, two or more cyclic olefin resins having different glass transition points may be used in combination.
環状オレフィン系樹脂の樹脂組成物中の含有量は、特に限定されないが、光学部品として好適に使用できる高い透明性を有する成形品が得られやすいという点から、樹脂組成物中に60質量%以上であることが好ましく、70質量%以上であることがより好ましい。 The content of the cyclic olefin resin in the resin composition is not particularly limited, but 60% by mass or more in the resin composition from the viewpoint that a molded product having high transparency that can be suitably used as an optical component is easily obtained. It is preferable that it is 70 mass% or more.
(脂肪酸エステル系化合物及び脂肪酸アミド化合物)
脂肪酸エステル系化合物及び脂肪酸アミド化合物は、樹脂ペレット同士の接触を抑制してフローマークの発生を抑制するだけではなく、環状オレフィン系樹脂との相溶性が良好であるので、樹脂組成物の透明性を損なうことなく、成形性を向上させることができる。
(Fatty acid ester compounds and fatty acid amide compounds)
Since the fatty acid ester compound and the fatty acid amide compound not only suppress the generation of flow marks by suppressing the contact between the resin pellets, but also have good compatibility with the cyclic olefin resin, the transparency of the resin composition The moldability can be improved without impairing the properties.
本発明における脂肪酸エステル系化合物は、特に制限されない。例えば、炭素数12~32の脂肪酸(ラウリン酸、パルミチン酸、ヘプタデカン酸、ステアリン酸、オレイン酸、アラキン酸、ベヘン酸等)と、1価脂肪族アルコール(パルミチルアルコール、ステアリルアルコール、ベヘニルアルコール等)や、多価脂肪族アルコール(グリセリン、ペンタエリスリトール、ジペンタエリスリトール、ソルビタン等)とのエステル化合物、脂肪酸と、多塩基性有機酸と、1価脂肪族アルコール又は多価脂肪族アルコールとの複合エステル化合物等を用いることができる。 The fatty acid ester compound in the present invention is not particularly limited. For example, fatty acids having 12 to 32 carbon atoms (lauric acid, palmitic acid, heptadecanoic acid, stearic acid, oleic acid, arachidic acid, behenic acid, etc.) and monohydric aliphatic alcohols (palmityl alcohol, stearyl alcohol, behenyl alcohol, etc.) Or a compound ester of an ester compound with a polyhydric aliphatic alcohol (glycerin, pentaerythritol, dipentaerythritol, sorbitan, etc.), a fatty acid, a polybasic organic acid, a monohydric aliphatic alcohol or a polyhydric aliphatic alcohol A compound or the like can be used.
上記の脂肪酸エステル系化合物としては、例えば、パルミチン酸セチル、ステアリン酸ブチル、ステアリン酸ステアリル、クエン酸ステアリル、グリセリンモノカプリレート、グリセリンモノカプレート、グリセリンモノラウレート、グリセリンモノパルミテート、グリセリンジパルミテート、グリセリンモノステアレート、グリセリンジステアレート、グリセリントリステアレート、グリセリンモノオレエート、グリセリンジオレエート、グリセリントリオレエート、グリセリンモノリノレート、グリセリンモノベヘネート、グリセリンモノ12-ヒドロキシステアレート、グリセリンジ12-ヒドロキシステアレート、グリセリントリ12-ヒドロキシステアレート、グリセリンジアセトモノステアレート、グリセリンクエン酸脂肪酸エステル、ペンタエリスリトールアジピン酸ステアリン酸エステル、モンタン酸部分ケン化エステル、ペンタエリスリトールテトラステアレート、ジペンタエリスリトールヘキサステアレート、ソルビタントリステアレート、等を挙げることができる。 Examples of the fatty acid ester compounds include cetyl palmitate, butyl stearate, stearyl stearate, stearyl citrate, glycerol monocaprylate, glycerol monocaprate, glycerol monolaurate, glycerol monopalmitate, and glycerol dipalmitate. Glycerol monostearate, glycerol distearate, glycerol tristearate, glycerol monooleate, glycerol dioleate, glycerol trioleate, glycerol monolinoleate, glycerol monobehenate, glycerol mono12-hydroxystearate, glycerol diester 12-hydroxystearate, glycerol tri-12-hydroxystearate, glycerol diacetomonostearate, glycerol citrate fatty acid Ester, pentaerythritol adipate stearate, montanic acid partially saponified esters, pentaerythritol tetrastearate, dipentaerythritol hexastearate, sorbitan tristearate, and the like.
上記の脂肪酸エステル系化合物は、1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 The above fatty acid ester compounds may be used alone or in combination of two or more.
上記のうち、ペンタエリスリトールテトラステアレートは、環状オレフィン系樹脂に対する相溶性が高く、成形体の透明性を維持しやすく、フローマークの発生を抑制しやすいため、特に好適に用いることができる。 Among the above, pentaerythritol tetrastearate is particularly suitable because it is highly compatible with the cyclic olefin-based resin, easily maintains the transparency of the molded product, and easily suppresses the generation of flow marks.
本発明における脂肪酸アミド化合物は、特に制限されない。例えば、炭素数12~32の脂肪酸(ラウリン酸、パルミチン酸、ヘプタデカン酸、ステアリン酸、オレイン酸、アラキン酸、ベヘン酸、エルカ酸等)と、アミンとが脱水縮合して得られる化合物を用いることができる。 The fatty acid amide compound in the present invention is not particularly limited. For example, a compound obtained by dehydration condensation of a fatty acid having 12 to 32 carbon atoms (lauric acid, palmitic acid, heptadecanoic acid, stearic acid, oleic acid, arachidic acid, behenic acid, erucic acid, etc.) and an amine is used. Can do.
上記の脂肪酸アミド化合物としては、例えば、ラウリン酸アミド、パルミチン酸アミド、ヘプタデカン酸アミド、ステアリン酸アミド、オレイン酸アミド、アラキン酸アミド、ベヘン酸アミド、エルカ酸アミド、等を挙げることができる。 Examples of the fatty acid amide compound include lauric acid amide, palmitic acid amide, heptadecanoic acid amide, stearic acid amide, oleic acid amide, arachidic acid amide, behenic acid amide, erucic acid amide, and the like.
上記の脂肪酸アミド化合物は、1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 The above fatty acid amide compounds may be used singly or in combination of two or more.
上記のうち、オレイン酸アミド及びエルカ酸アミドは、環状オレフィン系樹脂に対する相溶性が高く、成形体の透明性を維持しやすく、フローマークの発生を抑制しやすいため、特に好適に用いることができる。 Among the above, oleic acid amide and erucic acid amide can be particularly preferably used because they have high compatibility with the cyclic olefin-based resin, easily maintain the transparency of the molded product, and easily suppress the generation of flow marks. .
本発明の樹脂組成物には、脂肪酸エステル系化合物及び脂肪酸アミド化合物のうち少なくともいずれかが含まれ、両方が含まれていてもよい。フローマークの発生を特に抑制しやすいという観点から、本発明の樹脂組成物には、脂肪酸アミド化合物が含まれていることが好ましい。 The resin composition of the present invention contains at least one of a fatty acid ester compound and a fatty acid amide compound, and may contain both. From the viewpoint that generation of flow marks is particularly easy to suppress, the resin composition of the present invention preferably contains a fatty acid amide compound.
脂肪酸エステル系化合物及び脂肪酸アミド化合物の樹脂組成物中の含有量は、特に限定されない。得られる成形品のフローマークを効果的に低減できるという点から、脂肪酸エステル系化合物又は脂肪酸アミド化合物の含有量は、環状オレフィン系樹脂100質量部に対して0.1質量部以上であることが好ましく、0.4質量部以上であることがより好ましい。また、得られる成形品の高い透明性を維持しやすいという点から、脂肪酸エステル系化合物又は脂肪酸アミド化合物の含有量は、環状オレフィン系樹脂100質量部に対して3.0質量部以下であることが好ましく、2.0質量部以下であることがより好ましい。樹脂組成物に脂肪酸エステル系化合物及び脂肪酸アミド化合物の両方が含まれる場合、これらの総量が上記範囲であれば、本発明の効果を奏しやすい。 The content of the fatty acid ester compound and the fatty acid amide compound in the resin composition is not particularly limited. The content of the fatty acid ester compound or the fatty acid amide compound is 0.1 parts by mass or more with respect to 100 parts by mass of the cyclic olefin resin from the viewpoint that the flow mark of the obtained molded product can be effectively reduced. Preferably, it is 0.4 mass part or more. Moreover, the content of the fatty acid ester compound or the fatty acid amide compound is 3.0 parts by mass or less with respect to 100 parts by mass of the cyclic olefin resin from the viewpoint that it is easy to maintain high transparency of the obtained molded product. Is preferable, and it is more preferable that it is 2.0 mass parts or less. When both the fatty acid ester compound and the fatty acid amide compound are contained in the resin composition, the effects of the present invention can be easily achieved if the total amount is within the above range.
(脂肪酸金属塩)
脂肪酸金属塩は、樹脂ペレットと成形機等(特に、バレル壁面やスクリュ等)との摩擦力を抑制することでフローマークの発生を抑制する。
(Fatty acid metal salt)
The fatty acid metal salt suppresses the generation of flow marks by suppressing the frictional force between the resin pellets and the molding machine or the like (particularly, the barrel wall surface or screw).
本発明における脂肪酸金属塩としては、高級脂肪酸(炭素数12以上の長鎖脂肪酸)の金属塩であれば特に限定されない。例えば、ステアリン酸リチウム、ステアリン酸マグネシウム、ステアリン酸カルシウム、ラウリン酸カルシウム、リシノール酸カルシウム、ステアリン酸ストロンチウム、ステアリン酸バリウム、ラウリン酸バリウム、リシノール酸バリウム、ステアリン酸カドミウム、ラウリン酸カドミウム、リシノール酸カドミウム、ナフテン酸カドミウム、2-エチルヘキソイン酸カドミウム、ステアリン酸亜鉛、ラウリン酸亜鉛、リシノール酸亜鉛、2-エチルヘキソイン酸亜鉛、ステアリン酸鉛、2塩基性ステアリン酸鉛、ナフテン酸鉛等を用いることができる。 The fatty acid metal salt in the present invention is not particularly limited as long as it is a metal salt of a higher fatty acid (long chain fatty acid having 12 or more carbon atoms). For example, lithium stearate, magnesium stearate, calcium stearate, calcium laurate, calcium ricinoleate, strontium stearate, barium stearate, barium laurate, barium ricinoleate, cadmium stearate, cadmium laurate, cadmium ricinoleate, naphthenic acid Cadmium, cadmium 2-ethylhexoate, zinc stearate, zinc laurate, zinc ricinoleate, zinc 2-ethylhexoate, lead stearate, dibasic lead stearate, lead naphthenate and the like can be used.
上記のうち、ステアリン酸亜鉛は、得られる樹脂組成物の加工性が優れ、極めて透明性に優れた成形体が得られやすいため、特に好適に用いることができる。 Among the above, zinc stearate can be particularly preferably used because the resulting resin composition has excellent processability and a molded article having extremely excellent transparency can be easily obtained.
脂肪酸金属塩の樹脂組成物中の含有量は環状オレフィン系樹脂100質量部に対して0.02質量部超である。得られる成形品のフローマークをより効果的に低減できるという点から、環状オレフィン系樹脂100質量部に対して0.025質量部以上であることが好ましく、0.100質量部以上であることがより好ましい。また、得られる成形品の高い透明性を維持しやすいという点から、環状オレフィン系樹脂100質量部に対して2.000質量部以下であることが好ましく、1.000質量部以下であることがより好ましい。 The content of the fatty acid metal salt in the resin composition is more than 0.02 parts by mass with respect to 100 parts by mass of the cyclic olefin resin. From the viewpoint that the flow mark of the obtained molded product can be more effectively reduced, it is preferably 0.025 parts by mass or more, and 0.100 parts by mass or more with respect to 100 parts by mass of the cyclic olefin resin. More preferred. Moreover, it is preferable that it is 2.000 mass parts or less with respect to 100 mass parts of cyclic olefin resin from the point that it is easy to maintain the high transparency of the molded article obtained, and it is 1.000 mass parts or less. More preferred.
(ヒンダードフェノール系酸化防止剤)
ヒンダードフェノール系酸化防止剤は、ポリマー中に発生したラジカルのカップリングを抑制することでフローマークの発生を抑制する。環状オレフィン系樹脂の射出成形は、樹脂ペレットを成形前に加熱脱気(乾燥)して溶存酸素を取り除き、シリンダ内に窒素をパージすることで酸素を遮断して行われる。系内には、酸素は少ないとはいえ微量に存在し、酸素が介入したラジカルカップリングが生じ得る(R00R等)。ヒンダードフェノール系酸化防止剤は、酸素が介するラジカルを効果的にとらえ、カップリングを抑制する。
(Hindered phenolic antioxidant)
The hindered phenol-based antioxidant suppresses the generation of flow marks by suppressing the coupling of radicals generated in the polymer. The injection molding of the cyclic olefin-based resin is performed by removing the dissolved oxygen by heating and deaerating (drying) the resin pellets before molding, and blocking the oxygen by purging nitrogen into the cylinder. Although there is little oxygen in the system, it is present in a trace amount, and radical coupling mediated by oxygen can occur (such as R00R). The hindered phenol-based antioxidant effectively captures radicals mediated by oxygen and suppresses coupling.
単環式ヒンダードフェノール化合物、炭化水素基又は硫黄原子を含む基で連結された多環式ヒンダードフェノール化合物、エステル基又はアミド基を有するヒンダードフェノール化合物等が挙げられる。これらの具体的化合物としては、2,6-ジ-t-ブチル-p-クレゾール、2,2’-メチレンビス(4-メチル-6-t-ブチルフェノール)、4,4’-メチレンビス(2,6-ジ-t-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-t-ブチルフェニル)ブタン、4,4’-ブチリデンビス(3-メチル-6-t-ブチルフェノール)、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)ベンゼン、4,4’-チオビス(3-メチル-6-t-ブチルフェノール)、n-オクタデシル-3-(4’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)プロピオネート、n-オクタデシル-2-(4’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)プロピオネート、1,6-ヘキサンジオール-ビス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]、エチレンビス(オキシエチレン)ビス[3-(3-(5-t-ブチル-4-ヒドロキシ-m-トリル))プロピオネート]、ペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]、3,9-ビス[2-{3-(3-t-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ}-1,1-ジメチルエチル]-2,4,8,10-テトラオキサスピロ[5.5]ウンデカン、ジ-n-オクタデシル-3,5-ジ-t-ブチル-4-ヒドロキシベンジルホスホネート、N,N’-ヘキサメチレンビス(3,5-ジ-t-ブチル-4-ヒドロキシ)ジヒドロシンナムアミド、N,N’-エチレンビス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオンアミド]、N,N’-テトラメチレンビス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオンアミド]、N,N’-ヘキサメチレンビス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオンアミド]、N,N’-エチレンビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオンアミド]、N,N’-ヘキサメチレンビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオンアミド]、N,N’-ビス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオニル]ヒドラジン、N,N’-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオニル]ヒドラジン、1,3,5-トリス(3,5-ジ-t-ブチル-4-ヒドロキシベンジル)イソシアヌレート、1,3,5-トリス(4-t-ブチル-3-ヒドロキシ-2,6-ジメチルベンジル)イソシアヌレート等を例示することができる。上記成分は、単独で又は二種以上組み合わせて使用できる。 Examples thereof include a monocyclic hindered phenol compound, a polycyclic hindered phenol compound linked by a hydrocarbon group or a group containing a sulfur atom, a hindered phenol compound having an ester group or an amide group. Specific examples of these compounds include 2,6-di-t-butyl-p-cresol, 2,2′-methylenebis (4-methyl-6-t-butylphenol), 4,4′-methylenebis (2,6 -Di-t-butylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-t-butylphenyl) butane, 4,4'-butylidenebis (3-methyl-6-t-butylphenol) 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 4,4′-thiobis (3-methyl-6-tert-butylphenol) ), N-octadecyl-3- (4′-hydroxy-3 ′, 5′-di-t-butylphenyl) propionate, n-octadecyl-2- (4′-hydroxy-3 ′, 5′-di-t) -Butyl Nyl) propionate, 1,6-hexanediol-bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], ethylenebis (oxyethylene) bis [3- (3- (5- t-butyl-4-hydroxy-m-tolyl)) propionate], pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], 3,9-bis [2- { 3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy} -1,1-dimethylethyl] -2,4,8,10-tetraoxaspiro [5.5] undecane, di- n-octadecyl-3,5-di-t-butyl-4-hydroxybenzylphosphonate, N, N′-hexamethylenebis (3,5-di-t-butyl-4 Hydroxy) dihydrocinnamamide, N, N′-ethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionamide], N, N′-tetramethylenebis [3- (3 , 5-di-t-butyl-4-hydroxyphenyl) propionamide], N, N′-hexamethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionamide], N , N′-ethylenebis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionamide], N, N′-hexamethylenebis [3- (3-tert-butyl-5-methyl) -4-hydroxyphenyl) propionamide], N, N′-bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyl] hydrazine, N, N′-bis [3 -(3-tert-butyl-5-methyl-4-hydroxyphenyl) propionyl] hydrazine, 1,3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3 , 5-tris (4-t-butyl-3-hydroxy-2,6-dimethylbenzyl) isocyanurate and the like. The said component can be used individually or in combination of 2 or more types.
上記のうち、ペンタエリスリトールテトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート]は、得られる樹脂組成物の加工性が優れ、極めて透明性に優れた成形体が得られやすいため、特に好適に用いることができる。 Of the above, pentaerythritol tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] has excellent processability of the resulting resin composition and is a molded article with extremely excellent transparency. Since it is easy to obtain, it can be used particularly suitably.
ヒンダードフェノール系酸化防止剤の樹脂組成物中の含有量は、特に限定されないが、得られる成形品のフローマークを効果的に低減しやすいという点から、環状オレフィン系樹脂100質量部に対して0.1質量部以上であることが好ましく、0.3質量部以上であることがより好ましい。また、得られる成形品の高い透明性を維持しやすいという点から、環状オレフィン系樹脂100質量部に対して2.0質量部以下であることが好ましく、1.0質量部以下であることがより好ましい。 Although content in the resin composition of a hindered phenolic antioxidant is not specifically limited, From the point that it is easy to reduce effectively the flow mark of the obtained molded article, with respect to 100 mass parts of cyclic olefin resin. The amount is preferably 0.1 parts by mass or more, and more preferably 0.3 parts by mass or more. Moreover, it is preferable that it is 2.0 mass parts or less with respect to 100 mass parts of cyclic olefin resin from the point that it is easy to maintain the high transparency of the molded article obtained, and it is 1.0 mass part or less. More preferred.
(フェニルアクリレート系化合物)
フェニルアクリレート系化合物は、ポリマー中に発生したラジカルのカップリングを抑制することでフローマークの発生を抑制する。環状オレフィン系樹脂の射出成形は、樹脂ペレットを成形前に加熱脱気(乾燥)して溶存酸素を取り除き、シリンダ内に窒素をパージすることで酸素を遮断して行われる。この場合、系内に酸素が少ないので、ラジカルのカップリングはアルキルラジカル(R・)同士のカップリングである(つまり、R-Rを生成する)。フェニルアクリレート系化合物は、このアルキルラジカル(R・)を効果的にとらえ、カップリングを抑制できる。
(Phenyl acrylate compounds)
The phenyl acrylate compound suppresses the generation of flow marks by suppressing the coupling of radicals generated in the polymer. The injection molding of the cyclic olefin-based resin is performed by removing the dissolved oxygen by heating and deaerating (drying) the resin pellets before molding, and blocking the oxygen by purging nitrogen into the cylinder. In this case, since there is little oxygen in the system, the radical coupling is a coupling between alkyl radicals (R.) (that is, RR is generated). The phenyl acrylate compound can effectively capture the alkyl radical (R ·) and suppress coupling.
本発明におけるフェニルアクリレート系化合物としては、例えば、2-t-ブチル-6-(3’-t-ブチル-5’-メチル-2’-ヒドロキシベンジル)-4-メチルフェニルアクリレート、2-[1-(2-ヒドロキシ-3,5-ジ-t-ペンチルフェニル)エチル]-4,6-ジ-t-ペンチルフェニルアクリレート等を例示することができる。上記成分は、単独で又は二種以上組み合わせて使用できる。 Examples of the phenyl acrylate compound in the present invention include 2-t-butyl-6- (3′-t-butyl-5′-methyl-2′-hydroxybenzyl) -4-methylphenyl acrylate, 2- [1 Examples include-(2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate and the like. The said component can be used individually or in combination of 2 or more types.
上記のうち、2-[1-(2-ヒドロキシ-3,5-ジ-t-ペンチルフェニル)エチル]-4,6-ジ-t-ペンチルフェニルアクリレートは、得られる樹脂組成物の加工性が優れ、極めて透明性に優れた成形体が得られやすいため、特に好適に用いることができる。 Among the above, 2- [1- (2-hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate has the processability of the resulting resin composition. Since it is easy to obtain a molded article that is excellent and extremely excellent in transparency, it can be particularly preferably used.
フェニルアクリレート系化合物の樹脂組成物中の含有量は、特に限定されないが、得られる成形品のフローマークを効果的に低減しやすいという点から、環状オレフィン系樹脂100質量部に対して0.1質量部以上であることが好ましく、0.3質量部以上であることがより好ましい。また、得られる成形品の高い透明性を維持しやすいという点から、環状オレフィン系樹脂100質量部に対して2.0質量部以下であることが好ましく、1.0質量部以下であることがより好ましい。 The content of the phenyl acrylate-based compound in the resin composition is not particularly limited, but is 0.1% with respect to 100 parts by mass of the cyclic olefin-based resin from the viewpoint of easily reducing the flow mark of the obtained molded product. The amount is preferably at least part by mass, and more preferably at least 0.3 part by mass. Moreover, it is preferable that it is 2.0 mass parts or less with respect to 100 mass parts of cyclic olefin resin from the point that it is easy to maintain the high transparency of the molded article obtained, and it is 1.0 mass part or less. More preferred.
(その他の成分)
本発明の樹脂組成物には、本発明の目的を損なわない範囲で、さらに、環状オレフィン系樹脂以外の樹脂(SEBS、SEPS、SIBS、SEEPS等のスチレン系エラストマー等)や、公知の添加剤(ヒンダードアミン系光安定剤、紫外光吸収剤、難燃剤、硫黄系安定剤、金属抽出剤等)が添加されていてもよい。該添加剤の種類や量は、得ようとする効果に応じて適宜調整できる。
(Other ingredients)
In the resin composition of the present invention, a resin other than the cyclic olefin resin (styrenic elastomers such as SEBS, SEPS, SIBS, and SEEPS) and other known additives (within a range not impairing the object of the present invention) A hindered amine light stabilizer, an ultraviolet light absorber, a flame retardant, a sulfur stabilizer, a metal extractant, etc.) may be added. The kind and amount of the additive can be appropriately adjusted according to the effect to be obtained.
<樹脂組成物の製造方法>
本発明の樹脂組成物の製造方法は、特に限定されず、通常樹脂組成物の製造において使用される方法を採用できる。例えば、樹脂組成物に配合される各成分を、一括で、又は逐次に溶融混練する方法が挙げられる。溶融混練する方法としては、例えば、樹脂組成物に配合される各成分をブレンドした後、一軸又は二軸の押出機(スクリュ押出機等)、バンバリーミキサー、ロール、各種ニーダー等で溶融混練する方法等が挙げられる。溶融混練における温度については、樹脂組成物に配合される各成分が溶融していれば特に限定されないが、通常160℃~350℃、好ましくは180℃~300℃の温度範囲で実施するのが一般的である。
<Method for producing resin composition>
The manufacturing method of the resin composition of this invention is not specifically limited, The method normally used in manufacture of a resin composition is employable. For example, the method of melt-kneading each component mix | blended with a resin composition collectively or sequentially is mentioned. As a method of melt-kneading, for example, after blending each component blended in the resin composition, a method of melt-kneading with a uniaxial or biaxial extruder (screw extruder, etc.), a Banbury mixer, a roll, various kneaders, etc. Etc. The temperature in the melt-kneading is not particularly limited as long as each component blended in the resin composition is melted, but it is generally performed in a temperature range of 160 ° C. to 350 ° C., preferably 180 ° C. to 300 ° C. Is.
例えば、本発明の樹脂組成物を構成する成分を一度に混合して本発明の樹脂組成物を調製してもよい。あるいは、本発明の樹脂組成物を構成する成分を含むマスターバッチを、環状オレフィン系樹脂等を含むベース樹脂と混合して本発明の組成物を調製してもよい。さらには、本発明の樹脂組成物を構成する成分のドライブレンド物を直接成形機に投入して目的の成形体を得てもよい。 For example, the resin composition of the present invention may be prepared by mixing components constituting the resin composition of the present invention at a time. Or you may mix the masterbatch containing the component which comprises the resin composition of this invention with base resin containing cyclic olefin resin etc., and may prepare the composition of this invention. Furthermore, a target blend may be obtained by directly feeding a dry blend of components constituting the resin composition of the present invention into a molding machine.
<樹脂組成物から得られる成形品>
本発明の樹脂組成物から得られる成形品は、環状オレフィン系樹脂の透明性が保持されていながら、フローマークの発生が抑制されている。成形品の製造方法としては、射出成形、押出成形、ブロー成形等が挙げられる。フローマークの発生の抑制という本発明の効果が奏されやすい点から、成形品は射出成形によって製造することが好ましい。
<Molded product obtained from resin composition>
In the molded product obtained from the resin composition of the present invention, the occurrence of flow marks is suppressed while the transparency of the cyclic olefin resin is maintained. Examples of the method for producing a molded product include injection molding, extrusion molding, and blow molding. The molded product is preferably manufactured by injection molding from the viewpoint that the effect of the present invention, that is, suppression of the generation of flow marks, is easily achieved.
本発明の樹脂組成物から得られる成形品の用途としては、特に限定されないが、該成形品は透明性が優れており、フローマークの発生が抑制されていることから、光学部品や医療用品に好適に用いることができる。光学部品や医療部品としては、導光板、ピックアップレンズ、カメラレンズ、LEDレンズ、f-thetaレンズ、プリズムレンズ、プロジェクタレンズ、樹脂ミラー、ランプカバー、樹脂窓、レンズやディスク状記録媒体を成形するための樹脂型、シリンジ、バイアル、ボトル、キュベット、及び、マイクロタイタープレート等が挙げられる。 The use of the molded product obtained from the resin composition of the present invention is not particularly limited, but since the molded product has excellent transparency and the occurrence of flow marks is suppressed, it can be used in optical parts and medical supplies. It can be used suitably. For optical parts and medical parts, for molding light guide plates, pickup lenses, camera lenses, LED lenses, f-theta lenses, prism lenses, projector lenses, resin mirrors, lamp covers, resin windows, lenses and disk-shaped recording media Resin molds, syringes, vials, bottles, cuvettes, microtiter plates, and the like.
本発明の樹脂組成物から得られる成形品の透明性は、実施例に示した方法で全光線透過率を特定することで評価できる。本発明の樹脂組成物から得られる成形品におけるフローマークの発生は、実施例に示した方法でヘイズ値を特定することで評価できる。 The transparency of the molded product obtained from the resin composition of the present invention can be evaluated by specifying the total light transmittance by the method shown in the Examples. Generation | occurrence | production of the flow mark in the molded article obtained from the resin composition of this invention can be evaluated by specifying a haze value by the method shown in the Example.
以下、実施例及び比較例を示して、本発明をさらに具体的に説明するが、本発明は、以下の実施例に何ら限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited to the following examples.
<樹脂組成物の製造-1>
下記の原料成分を、二軸押出機に投入し、溶融混練して、ペレット化した樹脂組成物を得た。各成分の配合量は表1及び2に示したとおりである。各成分の配合量は、環状オレフィン系樹脂100質量部に対する質量部として示した。
<Production of resin composition-1>
The following raw material components were put into a twin screw extruder, melt kneaded, and a pelletized resin composition was obtained. The amount of each component is as shown in Tables 1 and 2. The compounding quantity of each component was shown as a mass part with respect to 100 mass parts of cyclic olefin resin.
(原料成分)
環状オレフィン系樹脂:商品名「5013S-04」(TOPAS Advanced Polymers社製、ノルボルネンとエチレンとの付加共重合体、ガラス転移点138℃)
ペンタエリスリトールテトラステアレート(脂肪酸エステル系化合物に相当する。):日油株式会社製
オレイン酸アミド(脂肪酸アミド化合物に相当する。):花王株式会社製
エルカ酸アミド(脂肪酸アミド化合物に相当する。):花王株式会社製
ヒンダードフェノール系酸化防止剤:商品名「IRGANOX 1010」、BASFジャパン株式会社製
フェニルアクリレート系化合物:商品名「SUMILIZER(登録商標)GS」、住友化学株式会社製
ステアリン酸亜鉛(脂肪酸金属塩に相当する。):日油株式会社製
(Raw material ingredients)
Cyclic olefin resin: Trade name “5013S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 138 ° C.)
Pentaerythritol tetrastearate (corresponding to a fatty acid ester compound): Oleic acid amide (corresponding to a fatty acid amide compound) manufactured by NOF Corporation: Erucic acid amide (corresponding to a fatty acid amide compound) manufactured by Kao Corporation : Hindered phenol antioxidant manufactured by Kao Corporation: Trade name “IRGANOX 1010”, Phenyl acrylate compound manufactured by BASF Japan Ltd .: Trade name “SUMILIZER (registered trademark) GS”, Zinc stearate (Sumitomo Chemical Co., Ltd.) Equivalent to fatty acid metal salt.): NOF Corporation
(樹脂組成物の製造条件)
二軸押出機:商品名「TEX30C」、株式会社日本製鋼所製
シリンダ温度:260℃
スクリュ回転数:200rpm
押出レート:15kg/hour
(Production conditions for the resin composition)
Twin screw extruder: Trade name “TEX30C”, manufactured by Nippon Steel Works, Ltd. Cylinder temperature: 260 ° C.
Screw rotation speed: 200rpm
Extrusion rate: 15 kg / hour
<成形体の製造>
上記で得られた各樹脂組成物を、下記条件で成形し、試験片を得た。得られた試験片のヘイズ値及び全光線透過率を測定した。その結果を表1及び2に示す。
<Manufacture of molded body>
Each resin composition obtained above was molded under the following conditions to obtain test pieces. The haze value and total light transmittance of the obtained test piece were measured. The results are shown in Tables 1 and 2.
なお、ヘイズ値は、成形品表面のフローマークの発生有無の指標である。具体的には、ヘイズ値が低いほど、フローマークの発生が抑制されていることを示す。全光線透過率は、成形品の透明性の指標である。具体的には、全光線透過率が高いほど、透明性が高いことを示す。 The haze value is an indicator of whether or not a flow mark is generated on the surface of the molded product. Specifically, the lower the haze value, the more the occurrence of flow marks is suppressed. The total light transmittance is an index of transparency of a molded product. Specifically, the higher the total light transmittance, the higher the transparency.
(成形条件)
試験片:70mm×70mm×2mmt平板
成形機:商品名「SE75D」、住友重機械工業株式会社製
シリンダ温度:260℃
スクリュ回転数:50rpm
背圧:10MPa
射出速度:100mm/sec
保圧:60MPa
金型温度:80℃
(Molding condition)
Test piece: 70 mm × 70 mm × 2 mmt flat plate Molding machine: Trade name “SE75D”, manufactured by Sumitomo Heavy Industries, Ltd. Cylinder temperature: 260 ° C.
Screw rotation speed: 50rpm
Back pressure: 10MPa
Injection speed: 100mm / sec
Holding pressure: 60 MPa
Mold temperature: 80 ℃
(ヘイズ値の測定)
JIS-K7361-1に準拠して、ヘイズメータ(商品名「HAZE-GARDII」、株式会社東洋精機製作所製)を用いて測定し、以下の式で算出した。
ヘイズ値(%)=拡散透過率(%)/全光線透過率(%)
(Measurement of haze value)
In accordance with JIS-K7361-1, measurement was performed using a haze meter (trade name “HAZE-GARDII”, manufactured by Toyo Seiki Seisakusho Co., Ltd.), and the following formula was used.
Haze value (%) = diffuse transmittance (%) / total light transmittance (%)
(全光線透過率の測定)
JIS-K7361-1に準拠して、ヘイズメータ(商品名「HAZE-GARDII」、株式会社東洋精機製作所製)を用いて測定した。なお、全光線透過率は、試験片の四隅と中央の5ヶ所を測定した平均値として特定した。
(Measurement of total light transmittance)
In accordance with JIS-K7361-1, a haze meter (trade name “HAZE-GARDII”, manufactured by Toyo Seiki Seisakusho Co., Ltd.) was used. The total light transmittance was specified as an average value obtained by measuring the four corners and the center of the test piece.
表1に示されるとおり、実施例の樹脂組成物から得られた成形体は、ヘイズ値が低く、かつ、全光線透過率が高かった。つまり、該成形体は、高い透明性を有しながら、フローマークの発生が抑制されていた。樹脂組成物に脂肪酸アミド化合物が含まれている場合、特にヘイズ値が低く、フローマークの発生が良好に抑制されていた。 As shown in Table 1, the molded products obtained from the resin compositions of the examples had low haze values and high total light transmittance. That is, the molded product was suppressed in the generation of flow marks while having high transparency. When the fatty acid amide compound was contained in the resin composition, the haze value was particularly low, and the generation of flow marks was well suppressed.
他方、表2に示されるとおり、本発明の樹脂組成物の要件を満たさない比較例の樹脂組成物から得られた成形体は、全光線透過率及びヘイズ値が高かった。つまり、該成形体は透明性を有していたものの、フローマークが発生していた。 On the other hand, as shown in Table 2, the molded product obtained from the resin composition of the comparative example not satisfying the requirements of the resin composition of the present invention had high total light transmittance and haze value. That is, although the molded body had transparency, a flow mark was generated.
また、実施例2及び3と比較例9との比較から、ステアリン酸亜鉛が環状オレフィン系樹脂100質量部に対して0.02質量部であると、ヘイズ値が高くなってしまい、フローマークが発生してしまうことがわかった。 Further, from comparison between Examples 2 and 3 and Comparative Example 9, when the zinc stearate is 0.02 parts by mass with respect to 100 parts by mass of the cyclic olefin resin, the haze value becomes high, and the flow mark is It turns out that it occurs.
実施例と比較例との比較から理解されるとおり、環状オレフィン系樹脂とともに、脂肪酸エステル系化合物又は脂肪酸アミド化合物と、脂肪酸金属塩と、ヒンダードフェノール系酸化防止剤と、フェニルアクリレート系化合物と、を組み合わせて配合することでフローマークの発生抑制効果が奏され、各成分を単独で、又は一部のみ組み合わせて配合することではこのような抑制効果は十分に奏されなかった。 As understood from a comparison between Examples and Comparative Examples, together with a cyclic olefin resin, a fatty acid ester compound or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol antioxidant, a phenyl acrylate compound, When combined, the effect of suppressing the occurrence of flow marks is exhibited, and when these components are blended alone or in combination with only a part thereof, such a suppressive effect is not sufficiently exhibited.
<樹脂組成物の製造-2>
下記の原料成分を、二軸押出機に投入し、溶融混練して、ペレット化した樹脂組成物を得た。各成分の配合量は表3及び4に示したとおりである。各成分の配合量は、環状オレフィン系樹脂100質量部に対する質量部として示した。
<Production of resin composition-2>
The following raw material components were put into a twin screw extruder, melt kneaded, and a pelletized resin composition was obtained. The blending amount of each component is as shown in Tables 3 and 4. The compounding quantity of each component was shown as a mass part with respect to 100 mass parts of cyclic olefin resin.
(原料成分)
環状オレフィン系樹脂:商品名「5013S-04」(TOPAS Advanced Polymers社製、ノルボルネンとエチレンとの付加共重合体、ガラス転移点138℃)
環状オレフィン系樹脂:商品名「8007S-04」(TOPAS Advanced Polymers社製、ノルボルネンとエチレンとの付加共重合体、ガラス転移点78℃)
ペンタエリスリトールテトラステアレート(脂肪酸エステル系化合物に相当する。):日油株式会社製
オレイン酸アミド(脂肪酸アミド化合物に相当する。):花王株式会社製
エルカ酸アミド(脂肪酸アミド化合物に相当する。):花王株式会社製
ヒンダードフェノール系酸化防止剤:商品名「IRGANOX 1010」、BASFジャパン株式会社製
フェニルアクリレート系化合物:商品名「SUMILIZER(登録商標)GS」、住友化学株式会社製
ステアリン酸亜鉛(脂肪酸金属塩に相当する。):日油株式会社製
(Raw material ingredients)
Cyclic olefin resin: Trade name “5013S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 138 ° C.)
Cyclic olefin resin: Trade name “8007S-04” (manufactured by TOPAS Advanced Polymers, addition copolymer of norbornene and ethylene, glass transition point 78 ° C.)
Pentaerythritol tetrastearate (corresponding to a fatty acid ester compound): Oleic acid amide (corresponding to a fatty acid amide compound) manufactured by NOF Corporation: Erucic acid amide (corresponding to a fatty acid amide compound) manufactured by Kao Corporation : Hindered phenol antioxidant manufactured by Kao Corporation: Trade name “IRGANOX 1010”, Phenyl acrylate compound manufactured by BASF Japan Ltd .: Trade name “SUMILIZER (registered trademark) GS”, Zinc stearate (Sumitomo Chemical Co., Ltd.) Equivalent to fatty acid metal salt.): NOF Corporation
(樹脂組成物の製造条件)
二軸押出機:商品名「TEX30C」、株式会社日本製鋼所製
シリンダ温度:260℃
スクリュ回転数:200rpm
押出レート:15kg/hour
(Production conditions for the resin composition)
Twin screw extruder: Trade name “TEX30C”, manufactured by Nippon Steel Works, Ltd. Cylinder temperature: 260 ° C.
Screw rotation speed: 200rpm
Extrusion rate: 15 kg / hour
<成形体の製造>
上記で得られた各樹脂組成物を、下記条件で成形し、試験片を得た。得られた試験片のヘイズ値及び全光線透過率を<樹脂組成物の製造-1>と同様の方法で測定した。その結果を表3及び4に示す。
<Manufacture of molded body>
Each resin composition obtained above was molded under the following conditions to obtain test pieces. The haze value and total light transmittance of the obtained test piece were measured in the same manner as in <Production of resin composition-1>. The results are shown in Tables 3 and 4.
(成形条件)
試験片:70mm×70mm×2mmt平板
成形機:商品名「SE75D」、住友重機械工業株式会社製
シリンダ温度:270℃
スクリュ回転数:300rpm
背圧:10MPa
射出速度:150mm/sec
保圧:60MPa
金型温度:40℃
(Molding condition)
Test piece: 70 mm × 70 mm × 2 mmt flat plate Molding machine: Trade name “SE75D”, manufactured by Sumitomo Heavy Industries, Ltd. Cylinder temperature: 270 ° C.
Screw rotation speed: 300rpm
Back pressure: 10MPa
Injection speed: 150mm / sec
Holding pressure: 60 MPa
Mold temperature: 40 ℃
表3に示されるとおり、ガラス転移点の異なる環状オレフィン系樹脂を2種配合した場合であっても、実施例の樹脂組成物から得られた成形体は、ヘイズ値が低く、かつ、全光線透過率が高かった。つまり、該成形体は、高い透明性を有しながら、フローマークの発生が抑制されていた。 As shown in Table 3, even when two types of cyclic olefin resins having different glass transition points were blended, the molded bodies obtained from the resin compositions of the examples had a low haze value and a total light beam. The transmittance was high. That is, the molded product was suppressed in the generation of flow marks while having high transparency.
他方、表4に示されるとおり、本発明の樹脂組成物の要件を満たさない比較例の樹脂組成物から得られた成形体は、全光線透過率及びヘイズ値が高かった。つまり、該成形体は透明性を有していたものの、フローマークが発生していた。 On the other hand, as shown in Table 4, the molded product obtained from the resin composition of the comparative example not satisfying the requirements of the resin composition of the present invention had high total light transmittance and haze value. That is, although the molded body had transparency, a flow mark was generated.
Claims (6)
前記脂肪酸金属塩の含有量は、前記環状オレフィン系樹脂100質量部に対して0.02質量部超である、樹脂組成物。 A cyclic olefin-based resin, a fatty acid ester-based compound and / or a fatty acid amide compound, a fatty acid metal salt, a hindered phenol-based antioxidant, and a phenyl acrylate-based compound,
Content of the said fatty-acid metal salt is a resin composition which is more than 0.02 mass part with respect to 100 mass parts of said cyclic olefin resin.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
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| JP2016-203099 | 2016-10-14 | ||
| JP2016203099 | 2016-10-14 | ||
| JP2017121716A JP6412615B2 (en) | 2016-10-14 | 2017-06-21 | Resin composition |
| JP2017-121716 | 2017-06-21 |
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| Publication Number | Publication Date |
|---|---|
| WO2018070118A1 true WO2018070118A1 (en) | 2018-04-19 |
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| PCT/JP2017/030477 Ceased WO2018070118A1 (en) | 2016-10-14 | 2017-08-25 | Resin composition |
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| WO (1) | WO2018070118A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7514600B2 (en) | 2018-01-31 | 2024-07-11 | 三井化学株式会社 | Optical Components |
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| JP2004210867A (en) * | 2002-12-27 | 2004-07-29 | Jsr Corp | Olefin-based thermoplastic elastomer sheet, method for producing the same, and laminate |
| WO2007088941A1 (en) * | 2006-02-03 | 2007-08-09 | Zeon Corporation | Polymer composition |
| JP2009203249A (en) * | 2008-02-26 | 2009-09-10 | Nippon Zeon Co Ltd | Cyclic olefin polymer film and its preparation method |
| JP2009209298A (en) * | 2008-03-05 | 2009-09-17 | Polyplastics Co | Transparent resin composition |
| JP2009299004A (en) * | 2008-05-12 | 2009-12-24 | Sumitomo Dow Ltd | Transparent thermoplastic resin composition excellent in antibacterial activity, and molded article composed thereof |
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| JP2004210867A (en) * | 2002-12-27 | 2004-07-29 | Jsr Corp | Olefin-based thermoplastic elastomer sheet, method for producing the same, and laminate |
| WO2007088941A1 (en) * | 2006-02-03 | 2007-08-09 | Zeon Corporation | Polymer composition |
| JP2009203249A (en) * | 2008-02-26 | 2009-09-10 | Nippon Zeon Co Ltd | Cyclic olefin polymer film and its preparation method |
| JP2009209298A (en) * | 2008-03-05 | 2009-09-17 | Polyplastics Co | Transparent resin composition |
| JP2009299004A (en) * | 2008-05-12 | 2009-12-24 | Sumitomo Dow Ltd | Transparent thermoplastic resin composition excellent in antibacterial activity, and molded article composed thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP7514600B2 (en) | 2018-01-31 | 2024-07-11 | 三井化学株式会社 | Optical Components |
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