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WO2017131202A1 - Film stratifié conducteur - Google Patents

Film stratifié conducteur Download PDF

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Publication number
WO2017131202A1
WO2017131202A1 PCT/JP2017/003051 JP2017003051W WO2017131202A1 WO 2017131202 A1 WO2017131202 A1 WO 2017131202A1 JP 2017003051 W JP2017003051 W JP 2017003051W WO 2017131202 A1 WO2017131202 A1 WO 2017131202A1
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WO
WIPO (PCT)
Prior art keywords
oxide layer
layer
conductive
film
surface protective
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2017/003051
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English (en)
Japanese (ja)
Inventor
幸大 宮本
智剛 梨木
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Nitto Denko Corp
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Nitto Denko Corp
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Publication date
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Priority to KR1020187021640A priority Critical patent/KR20180109898A/ko
Priority to CN201780008631.XA priority patent/CN108602315A/zh
Publication of WO2017131202A1 publication Critical patent/WO2017131202A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08—Oxides
    • C23C14/081—Oxides of aluminium, magnesium or beryllium
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08—Oxides
    • C23C14/086—Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/10—Glass or silica
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/28—Multiple coating on one surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/202—Conductive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/308—Heat stability

Definitions

  • the present invention relates to a conductive laminated film. More particularly, the present invention relates to a laminated film having at least one oxide layer on one side of a substrate and a conductive layer on the opposite side.
  • barrier films have been used for image display devices (for example, liquid crystal display devices, organic electroluminescence (EL) display devices) and solar cells (for example, film-type solar cells, thin-film solar cells).
  • image display devices for example, liquid crystal display devices, organic electroluminescence (EL) display devices
  • solar cells for example, film-type solar cells, thin-film solar cells.
  • a transparent oxide obtained by adding SiO 2 to an Al—Zn—O (aluminum-added zinc oxide) film as a barrier film having a high film forming speed, a low refractive index, and a good gas barrier property.
  • Patent Document 1 By the way, in recent years, as represented by smartphones, the number of touch panel type input display devices in which an image display device also serves as a touch panel type input device is rapidly increasing.
  • the barrier film can be used as a conductive film for a touch panel, the device can be thinned, which is very desirable.
  • the transparent oxide film has extremely insufficient chemical resistance (for example, acid resistance and alkali resistance) and can be applied to patterning (typically etching) the conductive layer of the conductive film. Can not.
  • the present invention has been made to solve the above-described conventional problems, and an object of the present invention is to provide a conductive laminated film satisfying both excellent barrier properties and chemical resistance.
  • the conductive laminated film of the present invention includes a base material, a first oxide layer containing ZnO, Al, and SiO 2 provided on one side of the base material in this order from the base material side, and a surface protective layer And a conductive layer provided on the other side of the substrate.
  • the conductive laminated film further includes a second oxide layer made of SiO 2 between the first oxide layer and the surface protective layer.
  • the difference in thermal shrinkage after heating for 90 minutes at 150 ° C. between the base material and the resin film constituting the surface protective layer is 0.4% or less.
  • the peeling force after a heating test at 150 ° C. for 90 minutes between the first oxide layer and the surface protective layer is 1.5 N / 25 mm or less.
  • the peeling force after a heating test at 150 ° C. for 90 minutes between the second oxide layer and the surface protective layer is 1.5 N / 25 mm or less.
  • the conductive layer is patterned.
  • a conductive laminated film having at least one oxide layer that functions as a barrier layer and a conductive layer by providing a surface protective layer on the surface of the oxide layer, Excellent barrier properties and chemical resistance applicable to patterning (typically etching) of the conductive layer can be realized.
  • a stacked structure of a first oxide layer containing ZnO, Al, and SiO 2 and a second oxide layer made of SiO 2 is employed as the oxide layer, and the second By providing a surface protective layer on the surface of the oxide layer, an extremely excellent barrier property can be realized.
  • A. 1 is a schematic sectional view of a conductive laminated film according to one embodiment of the present invention.
  • the conductive laminated film 100 of this embodiment includes a base material 10, a first oxide layer 20 and a surface protective layer 40 that are sequentially provided on one side of the base material 10 from the base material 10 side, and the base material 10. And a conductive layer 50 provided on the other side.
  • the conductive laminated film according to the embodiment of the present invention can function as both a barrier film for an image display device and a conductive film for a touch panel.
  • chemical resistance applicable to patterning (typically etching) of the conductive layer can be realized.
  • the conductive laminated film 100 further includes a second oxide layer 30 between the first oxide layer 20 and the surface protective layer 40.
  • the first oxide layer 20 may include ZnO, Al and SiO 2.
  • the second oxide layer 30 is composed of SiO 2. By configuring the first oxide layer and, if necessary, the second oxide layer as described above, extremely excellent barrier properties can be realized.
  • the thickness of the first oxide layer 20 is preferably 10 nm to 100 nm.
  • the thickness of the second oxide layer 30 is preferably 10 nm to 100 nm.
  • an index matching (IM) layer and / or hard coat (HC) layer may be formed (none shown).
  • IM index matching
  • HC hard coat
  • the conductive laminated film has a barrier property against moisture and gas (for example, oxygen).
  • 40 ° C. of the laminated film water vapor transmission rate of at 90% RH conditions (moisture permeability) is preferably 1.0 ⁇ 10 -1 g / m less than 2/24 hr or. From the viewpoint of barrier properties, the lower the lower limit of moisture permeability, the better. Measurement limit of moisture permeability, for example, 0.1 ⁇ 10 -6 g / m 2 / 24hr approximately. In one embodiment, the lower limit of the moisture permeability is, for example, 0 from the viewpoint of releasing outgas generated from the device composition over time (for example, acetic acid generated by hydrolysis of solar cell sealing resin (EVA)).
  • EVA solar cell sealing resin
  • the preferable upper limit of moisture permeability can vary depending on the application.
  • the upper limit of moisture permeability for example, an image display device of the indoor (e.g., PC display) in applications was 5.0 ⁇ 10 -2 g / m 2 / 24hr, outdoor image display apparatus in (digital signage) applications 3.0 ⁇ a 10 -2 g / m 2 / 24hr , the indoor harsh environment applications such as automotive display is 1.0 ⁇ 10 -2 g / m 2 / 24hr.
  • the gas barrier properties 90% RH conditions, and preferably 1.0 ⁇ 10 -7 g / m 2 /24hr ⁇ 0.5g/m 2 / 24hr, more preferably 1 .0 ⁇ a 10 -7 g / m 2 /24hr ⁇ 0.1g/m 2 / 24hr. If the moisture permeability and gas barrier properties are within such ranges, when the conductive laminated film is bonded to an object (for example, an image display device, a solar cell), the object is good from moisture and oxygen in the air. Can protect. Both moisture permeability and gas barrier properties can be measured according to JIS K7126-1.
  • the conductive laminated film preferably has a total light transmittance of visible light (for example, light having a wavelength of 550 nm) of 84% or more, more preferably 87% or more, and further preferably 90% or more. If it is such a range, since an electroconductive laminated film does not impair visibility, it can be used very suitably as a barrier film of an image display apparatus. For example, when a stacked structure of a first oxide layer containing ZnO, Al and SiO 2 (hereinafter sometimes referred to as an AZO film) and a second oxide layer made of SiO 2 is employed. Although the thickness is greater than that of the AZO film alone, the transparency can be increased as compared with the configuration of the AZO film alone.
  • the conductive laminated film has chemical resistance applicable to patterning (typically etching) of the conductive layer. More specifically, the conductive laminated film preferably has acid resistance and alkali resistance.
  • acid resistance means that the moisture permeability measured after dipping the conductive laminated film in a dilute nitric acid solution at 40 ° C. and 7% is 10 ⁇ 10 ⁇ 1 g. / refers to m is less than 2/24 hr or.
  • Alkali resistance means that the moisture permeability measured after immersing the sample in a 7% sodium hydroxide solution at 40 ° C. and taking it out after 10 minutes is 1.0 ⁇ 10 ⁇ 1 g / m 2 / It means less than 24h.
  • the conductive laminated film preferably has a flexibility such that cracking and cracking do not occur even when it is bent with a radius of curvature of 7 mm, more preferably with a radius of curvature of 5 mm.
  • the conductive laminated film does not change color when heated at 95 ° C., preferably for 500 hours, more preferably for 600 hours, and even more preferably for 700 hours, and the first oxide layer does not crack due to dimensional changes. Heat resistance.
  • the difference in thermal shrinkage after heating at 150 ° C. for 90 minutes between the base material 10 and the surface protective layer 50 in the conductive laminated film is preferably 0.4% or less, more preferably 0.3. % Or less, more preferably 0.1% or less. If the difference between the heat shrinkage rates of the substrate and the surface protective layer is within such a range, curling can be remarkably suppressed, and the conductive laminated film can be maintained in a flat shape.
  • the heat shrinkage rate can be measured according to JIS K7133.
  • Peeling force after a heating test at 150 ° C. for 90 minutes between the oxide layer (first oxide layer 20 or second oxide layer 30 if present) and the surface protective layer 40 in the conductive laminated film Is preferably 1.5 N / 25 mm or less, more preferably 1.2 N / 25 mm or less, still more preferably 1.0 N / 25 mm or less, and particularly preferably 0.8 N / 25 mm or less.
  • the surface protective layer may be peeled off at the time of final use, and at the time of peeling, the first oxide layer and / or the second oxide layer (if present) is cracked. May occur, and as a result, the barrier property may be impaired.
  • the peeling force before the heating test between the oxide layer and the surface protective layer is, for example, 0.3 N / 25 mm or more.
  • the surface protective layer can be prevented from being lifted, peeled off or peeled off during the manufacturing process (for example, during transportation).
  • the conductive laminated film of the present invention is elongated.
  • the long conductive laminated film can be stored and / or transported by being wound into a roll, for example. Since the conductive laminated film is excellent in flexibility, there is no problem even if it is wound into a roll.
  • the base material 10 is preferably transparent.
  • the total light transmittance of visible light (for example, light having a wavelength of 550 nm) is preferably 85% or more, more preferably 90% or more, and further preferably 95% or more.
  • the substrate 10 is optically isotropic in one embodiment. If it is such a structure, when a laminated film is applied to an image display apparatus, the bad influence with respect to the display characteristic of the said image display apparatus can be prevented.
  • “optically isotropic” means that the in-plane retardation Re (550) is 0 nm to 10 nm and the thickness direction retardation Rth (550) is ⁇ 10 nm to +10 nm.
  • the in-plane retardation Re (550) of the substrate is preferably 0 nm to 5 nm, and the thickness direction retardation Rth (550) is preferably -5 nm to +5 nm.
  • nx is the refractive index in the direction in which the in-plane refractive index is maximum (that is, the slow axis direction), and “ny” is the direction orthogonal to the slow axis in the plane (that is, fast phase). (Nz direction), and “nz” is the refractive index in the thickness direction.
  • the average refractive index of the substrate is preferably less than 1.7, more preferably 1.59 or less, and further preferably 1.4 to 1.55.
  • the average refractive index is in such a range, there is an advantage that back surface reflection can be suppressed and high light transmittance can be achieved.
  • the heat shrinkage ratio after heating the substrate at 150 ° C. for 90 minutes is preferably 0.01% to 1%, more preferably 0.2% to 0.5%. Within such a range, it is easy to adjust the difference from the thermal contraction rate of the surface protective layer.
  • any appropriate material that can satisfy the above characteristics can be used.
  • the material constituting the substrate include resins having no conjugated system such as norbornene resins and olefin resins, resins having a cyclic structure such as a lactone ring and a glutarimide ring in the acrylic main chain, and polyester-based materials. Examples thereof include resins and polycarbonate resins. With such a material, when the base material is formed, the expression of the phase difference accompanying the orientation of the molecular chain can be kept small.
  • the base material may have a predetermined phase difference in another embodiment.
  • the substrate may have an in-plane retardation that can function as a so-called ⁇ / 4 plate.
  • the laminated film can be used not only as a barrier film of an image display device but also as an antireflection film. Can work well.
  • the angle formed by the slow axis of the substrate and the absorption axis of the polarizer used in the image display device is typically about 45 °.
  • Such a substrate can be formed, for example, by stretching a film of norbornene resin or polycarbonate resin under appropriate conditions.
  • the thickness of the substrate is preferably 10 ⁇ m to 50 ⁇ m or less, and more preferably 20 ⁇ m to 35 ⁇ m or less.
  • the first oxide layer 20 includes ZnO, Al, and SiO 2 as described above.
  • the first oxide layer preferably contains Al in a proportion of 2.5% to 3.5% by weight and SiO 2 preferably in a proportion of 20.0% to 62.4% by weight with respect to the total weight. .
  • ZnO is preferably the remaining amount.
  • the thickness of the first oxide layer is preferably 10 nm to 100 nm, more preferably 10 nm to 60 nm, and still more preferably 20 nm to 40 nm. If the thickness is in such a range, there is an advantage that both high light transmittance and excellent barrier properties can be achieved.
  • the average refractive index of the first oxide layer is preferably 1.59 to 1.80.
  • the average refractive index is in such a range, there is an advantage that high light transmittance can be achieved.
  • the first oxide layer is preferably transparent.
  • the first oxide layer preferably has a total light transmittance of visible light (for example, light having a wavelength of 550 nm) of 85% or more, more preferably 90% or more, and further preferably 95% or more. .
  • the first oxide layer can be typically formed on the substrate by sputtering.
  • the first oxide layer can be formed by a sputtering method in an inert gas atmosphere containing oxygen using, for example, a sputtering target containing Al, SiO 2 and ZnO.
  • a sputtering method a magnetron sputtering method, an RF sputtering method, an RF superimposed DC sputtering method, a pulse sputtering method, a dual magnetron sputtering method, or the like can be employed.
  • the heating temperature of the substrate is, for example, ⁇ 8 ° C. to 200 ° C.
  • the gas partial pressure of oxygen with respect to the whole atmospheric gas of oxygen and inert gas is, for example, 0.05 or more.
  • the second oxide layer 30 is made of SiO 2 (it may contain inevitable impurities). By forming such a second oxide layer on the surface of the first oxide layer, the chemical resistance and transparency of the laminated film are remarkably improved while maintaining good characteristics of the first oxide layer. Can be improved. Furthermore, since the second oxide layer can function as a low refractive index layer, good antireflection characteristics can be imparted to the laminated film.
  • the thickness of the second oxide layer is preferably 10 nm to 100 nm, more preferably 50 nm to 100 nm, and still more preferably 60 nm to 100 nm.
  • the thickness is in such a range, there is an advantage that both high light transmittance, excellent barrier properties, and excellent chemical resistance can be achieved.
  • the average refractive index of the second oxide layer is preferably 1.44 to 1.50.
  • the second oxide layer can function well as a low refractive index layer (antireflection layer).
  • the second oxide layer is preferably transparent.
  • the total light transmittance of visible light (for example, light having a wavelength of 550 nm) is preferably 85% or more, more preferably 90% or more, and further preferably 95% or more. .
  • the second oxide layer can be formed on the first oxide layer, typically by sputtering.
  • the second oxide layer is sputtered using, for example, Si, SiC, SiN, or SiO, and an inert gas containing oxygen (for example, argon, nitrogen, CO, CO 2 , or a mixed gas thereof). Can be formed. Since both the first oxide layer and the second oxide layer contain SiO 2 , the adhesion between the first oxide layer and the second oxide layer is very excellent. Therefore, in order to develop a sufficient barrier function at the interface between the first oxide layer and the second oxide layer, the thickness of the first oxide layer is 10 nm or more as described above. Is preferred.
  • the ratio of the so-called incubation layer, which is the initial growth film, can be sufficiently reduced, and an oxide layer having the desired physical properties can be formed.
  • the total thickness of the first oxide layer and the second oxide layer is preferably 200 nm or less, and more preferably 140 nm or less.
  • the surface protective layer 40 has chemical resistance that can appropriately protect the oxide layer in patterning (typically etching) the conductive layer. More specifically, the surface protective layer preferably has acid resistance and alkali resistance.
  • acid resistance means that the retention of tensile strength after immersion in 10% dilute nitric acid at 30 ° C. for 10 days is 90% or more.
  • Alkali resistance means that the retention of tensile strength after being immersed in a 10% aqueous sodium hydroxide solution at 30 ° C. for 10 days is 90% or more.
  • the heat shrinkage ratio of the surface protective layer after heating at 150 ° C. for 90 minutes is preferably 0.01% to 1%, more preferably 0.2% to 0.5%. If it is such a range, adjustment of the difference with the thermal contraction rate of a base material is easy.
  • the surface protective layer is composed of any appropriate resin film that can satisfy the above-described characteristics.
  • the resin film is preferably transparent in consideration of the visibility when the conductive laminated film is used in an image display device.
  • Specific examples of the material constituting the resin film include polyester resins, cycloolefin resins, polycarbonate resins, acetate resins, polyethersulfone resins, polyamide resins, polyimide resins, polyolefin resins, (meth).
  • examples include acrylic resins, polyvinyl chloride resins, polyvinylidene chloride resins, polystyrene resins, polyvinyl alcohol resins, polyarylate resins, and polyphenylene sulfide resins.
  • Polyester resins, cycloolefin resins or polycarbonate resins are preferred. In addition to excellent transparency, these resins have low water absorption, moisture barrier properties, thermal stability, isotropic properties, and excellent handleability in winding with a roll. Particularly preferred is a cycloolefin resin or a polycarbonate resin which is an amorphous resin.
  • a film composed of these resins for the surface protective layer crystallization of the conductive layer is performed better, so that an abnormal resistance value of the conductive laminated film is prevented, and the conductive layer and the base material It becomes possible to further improve adhesion and prevent film peeling.
  • the thickness of the surface protective layer is preferably 20 ⁇ m to 200 ⁇ m, more preferably 50 ⁇ m to 100 ⁇ m. When the thickness is in such a range, there is an advantage that both flexibility and mechanical properties (for example, impact resistance and scratch resistance) can be achieved.
  • the surface protective layer is bonded to the oxide layer (the first oxide layer, or the second oxide layer, if present) via any suitable adhesive layer.
  • the pressure-sensitive adhesive is preferably a low moisture-permeable pressure-sensitive adhesive.
  • materials that form a low moisture-permeable adhesive include acrylic polymers, silicone polymers, polyesters, polyurethanes, polyamides, polyethers, fluorine polymers, rubber polymers, isocyanate polymers, polyvinyl alcohol polymers, and gelatin. Examples thereof include materials based on polymers such as polymer, vinyl polymer, latex polymer and water-based polyester.
  • a material having an acrylic polymer / or a rubber-based polymer as a base polymer is preferable, and a material having a rubber-based polymer as a base polymer is more preferable. These materials can have even lower moisture permeability.
  • the pressure-sensitive adhesive layer may be configured to remain on the oxide layer side when the surface protective layer is peeled off. With such a configuration, the conductive laminated film can be bonded to an image display device or the like without newly applying an adhesive. Such a configuration can be realized, for example, by performing a peeling treatment on the surface of the surface protective layer on the pressure-sensitive adhesive layer side (that is, by using the surface protective layer as a separator).
  • An easy adhesion treatment may be performed on the surface of the surface protective layer on the oxide layer side. If it is such a structure, adhesiveness with an adhesive layer may improve.
  • Examples of the easy adhesion treatment include surface treatment and formation of an undercoat layer (easy adhesion layer or anchor layer). Specific examples of the surface treatment include etching treatment such as sputtering, corona discharge, flame radiation, ultraviolet irradiation, electron beam irradiation, chemical conversion treatment, and oxidation treatment. Furthermore, you may remove and clean the surface protective layer surface as needed. Specific examples of such treatment include solvent cleaning and ultrasonic cleaning. Corona discharge treatment is preferred because it has both an easy adhesion effect and a surface cleaning effect.
  • the corona discharge treatment is a dry process that does not use a solution, etc., and since it can decompose organic components and minute dust that remain on the surface protective layer without damaging the surface protective layer, the surface is clean. It is also preferable in that the effect is great.
  • a specific method of corona discharge treatment is to introduce an inert gas such as argon, nitrogen, CO, and CO 2 in an atmosphere in a vacuum chamber that has been subjected to atmospheric pressure or exhaust treatment, and is applied to a general sputtering method. Also includes applying power such as DC and RF used. In order to prevent re-deposition of fine dust, treatment in a vacuum chamber is preferable.
  • the distance between the surface protective layer, which is the object to be treated, and the counter electrode is 1 mm to 10 mm
  • the treatment pressure is 0.1 Pa to 1 Pa
  • the input power density is 1 kW / m 2 to 10 kW / m 2 . It is preferable to process.
  • An antistatic treatment may be performed on the side of the surface protective layer opposite to the oxide layer (the outermost surface of the conductive laminated film).
  • Specific examples of the antistatic treatment include application of a conductive polymer and formation of a conductive layer by sputtering. If it is such a structure, the damage
  • the conductive layer 50 is typically transparent (that is, the conductive layer is a transparent conductive layer). By forming the conductive layer, the conductive laminated film can function as a conductive film for a touch panel in a touch panel type input display device.
  • the conductive layer can be patterned as needed. By conducting the patterning, a conductive portion and an insulating portion can be formed. As a result, an electrode can be formed.
  • the electrode can function as a touch sensor electrode that senses contact with the touch panel.
  • the pattern shape is preferably a pattern that works well as a touch panel (for example, a capacitive touch panel). Specific examples include the patterns described in JP2011-511357A, JP2010-164938A, JP2008-310550A, JP2003-511799A, and JP2010-541109A. It is done. Patterning (patterning) can typically be performed by etching. As described above, in the embodiment of the present invention, by providing a surface protective layer on the oxide layer, etching can be performed without impairing the barrier property of the oxide layer.
  • the total light transmittance of the conductive layer is preferably 80% or more, more preferably 85% or more, and further preferably 90% or more.
  • the density of the conductive layer is preferably 1.0 g / cm 3 to 10.5 g / cm 3 , more preferably 1.3 g / cm 3 to 3.0 g / cm 3 .
  • the surface resistance value of the conductive layer is preferably 0.1 ⁇ / ⁇ to 1000 ⁇ / ⁇ , more preferably 0.5 ⁇ / ⁇ to 500 ⁇ / ⁇ , and further preferably 1 ⁇ / ⁇ to 250 ⁇ / ⁇ .
  • a typical example of the conductive layer is a conductive layer containing a metal oxide.
  • the metal oxide include indium oxide, tin oxide, zinc oxide, indium-tin composite oxide, tin-antimony composite oxide, zinc-aluminum composite oxide, and indium-zinc composite oxide. Of these, indium-tin composite oxide (ITO) is preferable.
  • the thickness of the conductive layer is preferably 0.01 ⁇ m to 0.05 ⁇ m, more preferably 0.01 ⁇ m to 0.03 ⁇ m. If it is such a range, the conductive layer excellent in electroconductivity and light transmittance can be obtained.
  • the conductive laminated film of the present invention can be suitably used as, for example, a barrier layer (barrier film) of an image display device, electronic paper, or a solar cell. More specifically, the conductive laminated film of the present invention is a barrier layer for liquid crystal display devices, organic EL display devices, organic light emitting display devices, electrophoretic display devices, toner display devices, film type solar cells, thin film solar cells and the like. It can be suitably used as (barrier film). Furthermore, the conductive laminated film of the present invention can be suitably used as a conductive film for a touch panel of a touch panel type input display device.
  • the present invention will be specifically described by way of examples, but the present invention is not limited to these examples.
  • the measuring method of each characteristic is as follows.
  • the thermal shrinkage in the MD direction was determined by (L1 MD -L2 MD ) / L1 MD ⁇ 100.
  • the thermal contraction rate in the TD direction was determined by (L1 TD ⁇ L2 TD ) / L1 TD ⁇ 100.
  • the larger heat shrinkage difference was defined as the maximum heat shrinkage difference.
  • moisture permeability is 1.0 ⁇ 10 -2 g / m 2 / 24hr or less
  • moisture permeability is more than 1.0 ⁇ 10 -2 g / m 2 / 24hr
  • Example 1 A commercially available COP film (trade name “Zeonor”, manufactured by Nippon Zeon Co., Ltd., thickness 40 ⁇ m) is used as a base material, and a sputtering target containing Al, SiO 2 and ZnO is used to form the first on the base material by DC magnetron sputtering. An oxide layer (thickness 30 nm) was formed. Next, a second oxide layer (50 nm) was formed on the first oxide layer of the base material / first oxide layer stack using a Si target. In this way, a laminate of base material / first oxide layer (AZO) / second oxide layer (SiO 2 ) was produced.
  • a commercially available COP film (trade name “Zeonor”, manufactured by Nippon Zeon Co., Ltd., thickness 40 ⁇ m) is used as a base material, and a sputtering target containing Al, SiO 2 and ZnO is used to form the first on the base material by DC magnetron s
  • a transparent conductive layer (thickness 20 nm) made of indium-tin composite oxide was formed on the surface of the base material opposite to the oxide layer of the laminate by sputtering.
  • a DC magnetron sputtering method in which a sintered body of tin and 90% by weight of indium oxide was used as a target, a film temperature was set to ⁇ 8 ° C., and a horizontal magnetic field was set to 100 mT was used.
  • an acrylic pressure-sensitive adhesive (thickness 25 ⁇ m) is interposed on the surface of the second oxide layer of the conductive layer / base material / first oxide layer / second oxide layer laminate obtained above.
  • the surface protective layer was bonded together.
  • a cycloolefin polymer (COP) film (manufactured by Nippon Zeon Co., Ltd., trade name “ZEONOR” (registered trademark), thickness 100 ⁇ m, in-plane retardation 10 nm) was used as the surface protective layer.
  • the COP film was subjected to an easy adhesion treatment by performing a corona treatment in a vacuum chamber in advance.
  • the corona treatment conditions were a distance between electrodes of 10 mm, a treatment pressure of 0.1 Pa, an input power density of 5 kW / m 2, and argon was used as a treatment gas.
  • Example 2 A conductive layer was formed in the same manner as in Example 1 except that a polymethyl methacrylate (PMMA) polymer long film (manufactured by Mitsubishi Rayon Co., Ltd., trade name “Acryprene” (registered trademark), thickness 100 ⁇ m) was used as the surface protective layer.
  • PMMA polymethyl methacrylate
  • a conductive laminated film having a structure of / base material / first oxide layer / second oxide layer / surface protective layer was produced, and the conductive layer was patterned by etching.
  • the PMMA film was subjected to the same corona treatment as in Example 1.
  • the obtained conductive laminated film was subjected to the evaluations (2) to (7) above. The results are shown in Table 1.
  • Example 3 A conductive laminate having a configuration of conductive layer / base material / first oxide layer / second oxide layer / surface protective layer in the same manner as in Example 2 except that the PMMA film was not subjected to corona treatment. A film was prepared and the conductive layer was patterned by etching. The obtained conductive laminated film was subjected to the evaluations (2) to (7) above. The results are shown in Table 1.
  • Example 4 Conductive layer / base material / first oxide layer / second oxide layer / surface in the same manner as in Example 1 except that “E-Mask RP207 manufactured by Nitto Denko Corporation” was used as the surface protective layer. A conductive laminated film having a protective layer configuration was prepared, and the conductive layer was patterned by etching. The obtained conductive laminated film was subjected to the evaluations (2) to (7) above. The results are shown in Table 1.
  • Example 5 Conductive layer / base material / first oxide layer / second oxide layer / surface in the same manner as in Example 1 except that “E-Mask RP301 manufactured by Nitto Denko Corporation” was used as the surface protective layer. A conductive laminated film having a protective layer configuration was prepared, and the conductive layer was patterned by etching. The obtained conductive laminated film was subjected to the evaluations (2) to (7) above. The results are shown in Table 1.
  • Example 1 A conductive laminated film having a configuration of conductive layer / base material / first oxide layer / second oxide layer was prepared in the same manner as in Example 1 except that the surface protective layer was not formed, The conductive layer was patterned by etching. The obtained conductive laminated film was subjected to the evaluations (2) to (7) above. The results are shown in Table 1.
  • the conductive laminated film of the present invention can be suitably used as, for example, a barrier layer (barrier film) of an image display device, electronic paper, or a solar cell. More specifically, the conductive laminated film of the present invention is a barrier layer for liquid crystal display devices, organic EL display devices, organic light emitting display devices, electrophoretic display devices, toner display devices, film type solar cells, thin film solar cells and the like. It can be suitably used as (barrier film). Furthermore, the conductive laminated film of the present invention can be suitably used as a conductive film for a touch panel of a touch panel type input display device.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Non-Insulated Conductors (AREA)

Abstract

L'invention concerne un film stratifié conducteur qui obtient simultanément d'excellentes propriétés de barrière et une excellente résistance chimique. Ce film stratifié conducteur (100) comporte : un substrat (10) ; une première couche d'oxyde (20) comprenant ZnO, Al et SiO2 et une couche de protection de surface (40) qui sont disposées, dans l'ordre depuis le côté substrat, sur un côté du substrat ; et une couche conductrice (50) qui est disposée sur l'autre côté du substrat. Dans un mode de réalisation, le film stratifié conducteur comporte également, entre la première couche d'oxyde et la couche de protection de surface, une seconde couche d'oxyde (30) qui est configurée à partir de SiO2.
PCT/JP2017/003051 2016-01-29 2017-01-27 Film stratifié conducteur Ceased WO2017131202A1 (fr)

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JPWO2020136965A1 (ja) * 2018-12-27 2021-11-11 コニカミノルタ株式会社 透明導電層の支持用の積層フィルム

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JP7270334B2 (ja) * 2017-10-27 2023-05-10 日東電工株式会社 透明導電性フィルムおよびその製造方法
JP7357434B2 (ja) 2018-02-27 2023-10-06 日東電工株式会社 透明導電性フィルム積層体および透明導電性フィルムの製造方法
JP7280036B2 (ja) * 2018-12-17 2023-05-23 日東電工株式会社 導電性フィルムの製造方法
CN110767839A (zh) * 2019-10-10 2020-02-07 恩利克（浙江）智能装备有限公司 柔性oled照明面板的封装保护层及其制作方法
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JPWO2020136965A1 (ja) * 2018-12-27 2021-11-11 コニカミノルタ株式会社 透明導電層の支持用の積層フィルム
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