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WO2017169163A1 - Negative electrode for alkali secondary cell and alkali secondary cell including negative electrode - Google Patents

Negative electrode for alkali secondary cell and alkali secondary cell including negative electrode Download PDF

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Publication number
WO2017169163A1
WO2017169163A1 PCT/JP2017/004793 JP2017004793W WO2017169163A1 WO 2017169163 A1 WO2017169163 A1 WO 2017169163A1 JP 2017004793 W JP2017004793 W JP 2017004793W WO 2017169163 A1 WO2017169163 A1 WO 2017169163A1
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Prior art keywords
negative electrode
mass
hydrogen storage
storage alloy
battery
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PCT/JP2017/004793
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French (fr)
Japanese (ja)
Inventor
明 佐口
石田 潤
昇太 大畠
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FDK Corp
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FDK Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/24Electrodes for alkaline accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a negative electrode for an alkaline secondary battery and an alkaline secondary battery including the negative electrode.
  • Nickel metal hydride secondary batteries are known as a kind of alkaline secondary batteries. This nickel metal hydride secondary battery is used in various portable devices and various devices such as hybrid electric vehicles because it has a higher capacity and better environmental safety than nickel cadmium secondary batteries. The use is expanding. Thus, since the use is expanding, higher performance is desired for the nickel-hydrogen secondary battery.
  • cycle life characteristics One of the performances required for nickel metal hydride secondary batteries to be enhanced is cycle life characteristics. That is, improvement in cycle life characteristics is required so that the number of times that the battery can be repeatedly charged and discharged can be increased as much as possible. Therefore, many studies have been made to improve the cycle life characteristics of nickel metal hydride secondary batteries. Examples of research for improving the cycle life characteristics of nickel metal hydride secondary batteries include the following.
  • a normal nickel metal hydride secondary battery is designed to have a negative electrode capacity larger than the positive electrode capacity, oxygen gas generated from the positive electrode during overcharge is absorbed and consumed by the negative electrode.
  • the gas absorption performance at the negative electrode is low, the internal pressure of the battery is likely to increase, and the safety valve of the battery is activated accordingly, and the electrolyte is discharged to the outside.
  • the electrolyte in the battery is depleted and the cycle life of the battery is hindered. For this reason, studies have been made to improve the gas absorption performance of the negative electrode as one method for improving the cycle life of the battery.
  • nickel metal hydride secondary batteries mounted on these devices may be used even in a low temperature environment such as 0 ° C. to ⁇ 30 ° C., for example.
  • the conventional nickel metal hydride secondary battery has a problem that the discharge capacity under the low temperature environment as described above is significantly lower than the discharge capacity under the room temperature environment of about 25 ° C.
  • the main cause of this problem is that the activity of the surface of the hydrogen storage alloy is remarkably lowered under a low temperature environment, and the reactivity of the negative electrode is greatly lowered.
  • the present invention has been made based on the above circumstances, and its object is to provide a negative electrode for an alkaline secondary battery capable of achieving both improvement in cycle life characteristics and improvement in low-temperature discharge characteristics, and the present invention.
  • An object of the present invention is to provide an alkaline secondary battery including a negative electrode.
  • a negative electrode core body and a negative electrode mixture held on the negative electrode core body are provided, and the negative electrode mixture is composed of a hydrogen storage alloy powder composed of hydrogen storage alloy particles and a negative electrode additive.
  • a negative electrode for an alkaline secondary battery comprising powder, wherein the negative electrode additive is ytterbium fluoride.
  • the negative electrode additive powder made of ytterbium fluoride is preferably added in an amount of 0.10 parts by mass or more and 1.00 parts by mass or less with respect to 100 parts by mass of the hydrogen storage alloy powder.
  • the hydrogen storage alloy has the general formula: Ln 1-x Mg x Ni ya-b Al a M b (where Ln is La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy Represents at least one element selected from Ho, Er, Tm, Yb, Lu, Sc, Y, Ti and Zr, and M represents V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, It represents at least one element selected from Zn, Sn, In, Cu, Si, P and B, and the subscripts a, b, x and y are 0.05 ⁇ a ⁇ 0.30 and 0 ⁇ b ⁇ , respectively. 0.50, 0.05 ⁇ x ⁇ 0.30, and the relationship represented by 2.8 ⁇ y ⁇ 3.9 is satisfied).
  • a container and an electrode group accommodated together with an alkaline electrolyte in the container the electrode group is composed of a positive electrode and a negative electrode that are overlapped via a separator, and the negative electrode is
  • An alkaline secondary battery which is a negative electrode for an alkaline secondary battery having any one of the above-described configurations, is provided.
  • the negative electrode for an alkaline secondary battery of the present invention contains a negative electrode additive powder in a negative electrode mixture, and the negative electrode additive is ytterbium fluoride. With this configuration, the gas absorption performance as a whole of the negative electrode is improved, and the activity of the surface of the hydrogen storage alloy is increased. For this reason, the alkaline secondary battery including the negative electrode of the present invention can achieve both improvement in cycle life characteristics and improvement in low-temperature discharge characteristics.
  • a nickel metal hydride secondary battery (hereinafter simply referred to as a battery) 2 according to the present invention will be described with reference to the drawings.
  • the battery 2 to which the present invention is applied is not particularly limited.
  • a case where the present invention is applied to an AA-sized cylindrical battery 2 shown in FIG. 1 will be described as an example.
  • the battery 2 includes an outer can 10 having a bottomed cylindrical shape with an open top.
  • the outer can 10 has conductivity, and its bottom wall 35 functions as a negative electrode terminal.
  • a sealing body 11 is fixed to the opening of the outer can 10.
  • the sealing body 11 includes a cover plate 14 and a positive electrode terminal 20, and seals the outer can 10 and provides the positive electrode terminal 20.
  • the cover plate 14 is a disk-shaped member having conductivity.
  • a cover plate 14 and a ring-shaped insulating packing 12 surrounding the cover plate 14 are disposed in the opening of the outer can 10, and the insulating packing 12 is formed by caulking the opening edge 37 of the outer can 10. It is fixed to the opening edge 37. That is, the lid plate 14 and the insulating packing 12 cooperate with each other to airtightly close the opening of the outer can 10.
  • the lid plate 14 has a central through hole 16 in the center, and a rubber valve body 18 for closing the central through hole 16 is disposed on the outer surface of the lid plate 14. Further, a metal positive electrode terminal 20 having a flanged cylindrical shape is electrically connected to the outer surface of the cover plate 14 so as to cover the valve element 18. The positive terminal 20 presses the valve body 18 toward the lid plate 14.
  • the positive electrode terminal 20 has a gas vent hole (not shown).
  • the central through hole 16 is airtightly closed by the valve body 18.
  • the valve body 18 is compressed by the internal pressure, and the central through hole 16 is opened.
  • the central through hole 16 and the positive electrode terminal 20 are opened from the outer can 10. Gas is released to the outside through a gas vent hole (not shown). That is, the central through hole 16, the valve body 18, and the positive electrode terminal 20 form a safety valve for the battery.
  • the outer can 10 accommodates an electrode group 22.
  • Each of the electrode groups 22 includes a strip-like positive electrode 24, a negative electrode 26, and a separator 28, which are wound in a spiral shape with the separator 28 sandwiched between the positive electrode 24 and the negative electrode 26. That is, the positive electrode 24 and the negative electrode 26 are overlapped with each other via the separator 28.
  • the outermost periphery of the electrode group 22 is formed by a part of the negative electrode 26 (the outermost periphery) and is in contact with the inner peripheral wall of the outer can 10. That is, the negative electrode 26 and the outer can 10 are electrically connected to each other.
  • a positive electrode lead 30 is disposed between one end of the electrode group 22 and the cover plate 14. Specifically, the positive electrode lead 30 has one end connected to the positive electrode 24 and the other end connected to the lid plate 14. Therefore, the positive electrode terminal 20 and the positive electrode 24 are electrically connected to each other via the positive electrode lead 30 and the cover plate 14.
  • a circular upper insulating member 32 is disposed between the cover plate 14 and the electrode group 22, and the positive electrode lead 30 extends through a slit 39 provided in the upper insulating member 32.
  • a circular lower insulating member 34 is also disposed between the electrode group 22 and the bottom of the outer can 10.
  • alkaline electrolyte (not shown) is injected into the outer can 10.
  • the alkaline electrolyte is impregnated in the electrode group 22 to advance an electrochemical reaction (charge / discharge reaction) during charge / discharge between the positive electrode 24 and the negative electrode 26.
  • an alkaline electrolyte containing at least one of KOH, NaOH, and LiOH as a solute is preferably used.
  • a polyamide fiber nonwoven fabric, or a polyolefin fiber nonwoven fabric such as polyethylene or polypropylene provided with a hydrophilic functional group can be used.
  • the positive electrode 24 is composed of a conductive positive electrode base material having a porous structure and a positive electrode mixture held in the pores of the positive electrode base material.
  • a positive electrode base material for example, a sheet of nickel foam (nickel foam) can be used.
  • the positive electrode mixture includes positive electrode active material particles and a binder. Moreover, a positive electrode additive is added to the positive electrode mixture as necessary.
  • the above-described binder serves to bind the positive electrode active material particles to each other and to bind the positive electrode active material particles to the positive electrode base material.
  • the binder for example, carboxymethylcellulose, methylcellulose, PTFE (polytetrafluoroethylene) dispersion, HPC (hydroxypropylcellulose) dispersion, and the like can be used.
  • examples of the positive electrode additive include zinc oxide and cobalt hydroxide.
  • nickel hydroxide particles generally used for nickel metal hydride secondary batteries are used.
  • the nickel hydroxide particles it is preferable to employ nickel hydroxide particles having higher order.
  • the nickel hydroxide particles in which Co is dissolved contributes to the improvement of conductivity between the positive electrode active material particles, and improves the charge acceptance.
  • the content of Co dissolved in the nickel hydroxide particles is small, the effect of improving the charge acceptability is small, and conversely if too large, the grain growth of the nickel hydroxide particles is inhibited. .
  • Zn suppresses the expansion of the positive electrode accompanying the progress of the charge / discharge cycle, and contributes to the improvement of the cycle life characteristics of the battery.
  • the content of Zn dissolved in the nickel hydroxide particles is preferably 2.0% by mass or more and 5.0% by mass or less with respect to nickel hydroxide.
  • the nickel hydroxide particles described above are covered with a surface layer made of a cobalt compound.
  • a surface layer it is preferable to employ a higher-order cobalt compound layer made of a cobalt compound higher-ordered to be trivalent or higher.
  • the above-described higher cobalt compound layer is excellent in conductivity and forms a conductive network.
  • this higher-order cobalt compound layer it is preferable to employ a layer made of a cobalt compound such as cobalt oxyhydroxide (CoOOH) higher-ordered to three or more valences.
  • a cobalt compound such as cobalt oxyhydroxide (CoOOH) higher-ordered to three or more valences.
  • the positive electrode active material particles as described above are manufactured by a manufacturing method generally used for nickel metal hydride secondary batteries.
  • the positive electrode 24 can be manufactured, for example, as follows. First, a positive electrode mixture slurry containing positive electrode active material particles, water, and a binder is prepared. The prepared positive electrode mixture slurry is filled in, for example, a foamed nickel sheet and dried. After drying, the foamed nickel sheet filled with nickel hydroxide particles and the like is rolled and then cut to produce the positive electrode 24.
  • the negative electrode 26 has a conductive negative electrode core having a strip shape, and a negative electrode mixture is held in the negative electrode core.
  • the negative electrode core is made of a sheet-like metal material in which through holes are distributed.
  • a punching metal sheet can be used.
  • the negative electrode mixture is not only filled in the through hole of the negative electrode core, but also held in layers on both surfaces of the negative electrode core.
  • the negative electrode mixture includes hydrogen storage alloy particles capable of occluding and releasing hydrogen as a negative electrode active material, a conductive agent, a binder, and a negative electrode additive. Moreover, you may add a negative electrode auxiliary additive to a negative electrode mixture as needed.
  • the above-described binder serves to bind the hydrogen storage alloy particles, the conductive agent, etc. to each other and at the same time bind the hydrogen storage alloy particles, the conductive agent, etc. to the negative electrode core.
  • the binder is not particularly limited, and for example, a binder generally used for nickel hydride secondary batteries such as a hydrophilic or hydrophobic polymer, carboxymethyl cellulose, or the like is used. be able to.
  • negative electrode auxiliary additive styrene butadiene rubber, sodium polyacrylate, or the like can be used.
  • the hydrogen storage alloy in the hydrogen storage alloy particles is not particularly limited, and a hydrogen storage alloy generally used for nickel hydrogen secondary batteries can be employed.
  • a hydrogen storage alloy generally used for nickel hydrogen secondary batteries
  • a rare earth-Mg—Ni-based hydrogen storage alloy containing rare earth elements, Mg and Ni is used as a preferable hydrogen storage alloy.
  • this rare earth-Mg—Ni-based hydrogen storage alloy it is preferable to use an alloy having a composition represented by the following general formula (I). Ln 1-x Mg x Ni yyab Al a M b (I)
  • Ln is selected from La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Sc, Y, Ti, and Zr.
  • M is at least one element selected from V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, Zn, Sn, In, Cu, Si, P and B
  • the subscripts a, b, x, and y are 0.05 ⁇ a ⁇ 0.30, 0 ⁇ b ⁇ 0.50, 0.05 ⁇ x ⁇ 0.30, and 2.8 ⁇ y, respectively. The relationship shown by ⁇ 3.9 is satisfied.
  • the hydrogen storage alloy according to the present invention when Ln and Mg in the general formula (I) are A components and Ni and Al are B components, AB 2 type subunits and AB 5 type subunits are laminated. A so-called superlattice structure having an A 2 B 7 type structure or an A 5 B 19 type structure is formed. Hydrogen hydrogen storage alloy of a rare earth -Mg-Ni system which forms such a superlattice structure, and advantages of occluding and releasing hydrogen, which is a feature of the AB 5 type alloy is stable, which is characteristic of AB 2 type alloy It has the advantage of having a large amount of occlusion.
  • the hydrogen storage alloy which concerns on general formula (I) is excellent in hydrogen storage capacity, it contributes to the capacity increase of the battery 2 obtained.
  • the hydrogen storage alloy having a so-called superlattice structure as represented by the general formula (I) is not easily broken and pulverized even if the battery is charged and discharged, that is, the hydrogen is stored and released repeatedly. Contributes to improved life characteristics.
  • the particles of the hydrogen storage alloy are obtained, for example, as follows. First, metal raw materials are weighed and mixed so as to have a predetermined composition, and this mixture is melted in, for example, an induction melting furnace to form an ingot. The obtained ingot is subjected to heat treatment by heating in an inert gas atmosphere at 900 to 1200 ° C. for 5 to 24 hours. Thereafter, the ingot is pulverized and sieved to obtain hydrogen storage alloy particles having a desired particle diameter.
  • the particle size of the hydrogen storage alloy particles is not particularly limited, but those having an average particle size of 55.0 to 70.0 ⁇ m are preferably used.
  • the average particle diameter means an average particle diameter corresponding to 50% of integration based on a mass standard obtained by a laser diffraction / scattering method using a particle size distribution measuring apparatus.
  • a conductive agent generally used for a negative electrode of a nickel metal hydride secondary battery is used.
  • carbon black or the like is used.
  • ytterbium fluoride is used as the negative electrode additive.
  • Rare earth element fluorides are believed to protect the surface of the hydrogen storage alloy and inhibit corrosion. For this reason, it is considered that the cycle life characteristics of the battery are improved by adding ytterbium fluoride which is a rare earth element fluoride.
  • ytterbium fluoride increases the activity of the hydrogen storage alloy compared to lanthanum fluoride and cerium fluoride, and thus contributes to the improvement of the low-temperature discharge characteristics of the battery.
  • ytterbium fluoride has better gas absorption performance than lanthanum fluoride and cerium fluoride, contributes to improvement of the gas absorption performance of the negative electrode, and further contributes to improvement of the cycle life characteristics of the battery.
  • the negative electrode additive powder made of ytterbium fluoride is added in an amount of 0.10 parts by mass or more and 1.00 parts by mass or less with respect to 100 parts by mass of the hydrogen storage alloy powder made of the hydrogen storage alloy particles described above. preferable.
  • the amount of the negative electrode additive powder composed of ytterbium fluoride is less than 0.10 parts by mass, the effect of improving the cycle life characteristics and low-temperature discharge characteristics of the battery as described above decreases.
  • the amount of the negative electrode additive powder composed of ytterbium fluoride exceeds 1.00 parts by mass, the surface of the hydrogen storage alloy is excessively covered, and the discharge characteristics deteriorate.
  • the amount of the negative electrode additive powder made of ytterbium fluoride is 0.10 parts by mass or more and 1.00 parts by mass with respect to 100 parts by mass of the hydrogen storage alloy powder made of hydrogen storage alloy particles as described above. The following is preferable.
  • the negative electrode 26 can be manufactured as follows, for example. First, a hydrogen storage alloy powder composed of the above hydrogen storage alloy particles, a negative electrode additive powder composed of ytterbium fluoride, a conductive agent, a binder, and water were prepared, and these were kneaded. A negative electrode mixture paste is prepared. The obtained negative electrode mixture paste is applied to the negative electrode core and dried. After drying, the negative electrode core to which the hydrogen storage alloy particles and the like are attached is rolled to increase the filling density of the hydrogen storage alloy, and then cut into a predetermined shape, whereby the negative electrode 26 is manufactured.
  • the positive electrode 24 and the negative electrode 26 manufactured as described above are spirally wound with the separator 28 interposed therebetween, whereby the electrode group 22 is formed.
  • the electrode group 22 thus obtained is accommodated in the outer can 10. Subsequently, a predetermined amount of alkaline electrolyte is injected into the outer can 10. Thereafter, the outer can 10 containing the electrode group 22 and the alkaline electrolyte is sealed by the sealing body 11 provided with the positive electrode terminal 20, and the battery 2 according to the present invention is obtained. The obtained battery 2 is subjected to an initial activation process and is in a usable state.
  • Nickel sulfate, zinc sulfate, and cobalt sulfate were weighed so that Zn might be 2.5% by mass and Co might be 1.0% by mass with respect to Ni.
  • a mixed aqueous solution was prepared. While stirring the resulting mixed aqueous solution, a 10N sodium hydroxide aqueous solution was gradually added to the mixed aqueous solution to cause a reaction. The pH during the reaction was stabilized at 13 to 14, and nickel hydroxide was mainly used. Then, base particles composed of nickel hydroxide particles in which Zn and Co were dissolved were produced.
  • the obtained base particles were washed three times with 10 times the amount of pure water, and then dehydrated and dried.
  • the average particle size corresponding to 50% of the integration of the base particles based on the mass standard was 8 ⁇ m. .
  • the obtained base particles are put into a cobalt sulfate aqueous solution, and while stirring this cobalt sulfate aqueous solution, a 1 mol / l sodium hydroxide aqueous solution is gradually dropped and reacted, and the pH during the reaction here A precipitate was formed while maintaining Next, the produced precipitate was separated by filtration, washed with pure water, and then vacuum-dried. As a result, intermediate product particles having a base particle 38 as a nucleus and a 5 mass% cobalt hydroxide layer on the surface of the nucleus were obtained. The thickness of the cobalt hydroxide layer was about 0.1 ⁇ m.
  • the intermediate product particles were put into a 25% by mass sodium hydroxide aqueous solution.
  • maintains the temperature for 8 hours with a constant temperature at 85 degreeC is stirred, stirring the sodium hydroxide aqueous solution to which this intermediate product particle powder was added.
  • the powder consisting of the intermediate product particles subjected to the above heat treatment was washed with pure water and dried by applying hot air of 65 ° C.
  • a positive electrode active material powder made of positive electrode active material particles having a surface layer made of cobalt oxide on the surface of base particles made of nickel hydroxide particles in which Zn and Co were dissolved was obtained.
  • this positive electrode mixture slurry was filled into a sheet-like nickel foam (nickel foam) as a positive electrode base material.
  • nickel foam having a surface density (weight per unit area) of about 600 g / m 2 , a porosity of 95% and a thickness of about 2 mm was used.
  • the nickel foam filled with the positive electrode mixture After drying the nickel foam filled with the slurry of the positive electrode mixture, the nickel foam filled with the positive electrode mixture has a filling density of the positive electrode active material calculated by the following formula (II) of 3.2 g / cm. After adjusting and rolling to 3 and cutting to a predetermined dimension, an AA size positive electrode 24 made of a non-sintered nickel electrode was obtained.
  • the ingot was subjected to heat treatment for 10 hours in an argon gas atmosphere at a temperature of 1000 ° C., homogenized, and then mechanically pulverized in an argon gas atmosphere to obtain a rare earth-Mg—Ni-based hydrogen occlusion.
  • An alloy powder was obtained.
  • the obtained rare earth-Mg—Ni-based hydrogen storage alloy powder was measured for particle size distribution using a laser diffraction / scattering type particle size distribution measuring device (device name: SRA-150 manufactured by Microtrac). As a result, the average particle diameter corresponding to 50% integration on a mass basis was 65 ⁇ m.
  • the composition of this hydrogen storage alloy powder was analyzed by high frequency plasma spectroscopy (ICP), the composition was La 0.30 Sm 0.70 Mg 0.10 Ni 3.33 Al 0.17 . Further, when X-ray diffraction measurement (XRD measurement) was performed on the hydrogen storage alloy powder, the crystal structure was a so-called super lattice structure Ce 2 Ni 7 type (A 2 B 7 type).
  • ytterbium fluoride powder 100 parts by mass of ytterbium fluoride powder, 0.50 parts by mass of Ketjen Black (registered trademark) powder, 1.0 part by mass of styrene butadiene rubber powder with respect to 100 parts by mass of the obtained hydrogen storage alloy powder.
  • 0.25 part by mass of sodium polyacrylate powder, 0.05 part by mass of carboxymethylcellulose powder and 20 parts by mass of water were added and kneaded in an environment at 25 ° C. to prepare a negative electrode mixture paste.
  • the negative electrode mixture paste was applied to both sides of a punching metal sheet as a negative electrode substrate so that the thickness was uniform and constant.
  • the negative electrode mixture paste is also filled in the through holes.
  • the punching metal sheet is an iron strip having a large number of through holes, has a thickness of 60 ⁇ m, and has a nickel plating on the surface.
  • the punching metal sheet holding the negative electrode mixture has a hydrogen storage alloy filling density (hereinafter referred to as hydrogen storage alloy filling density) calculated by the following formula (III) of 6.2 g / After adjusting and rolling so that it might become cm ⁇ 3 >, it cut
  • hydrogen storage alloy filling density calculated by the following formula (III) of 6.2 g / After adjusting and rolling so that it might become cm ⁇ 3 >, it cut
  • Hydrogen storage alloy filling density [g / cm 3 ] hydrogen storage alloy mass [g] ⁇ (electrode height [cm] ⁇ electrode length [cm] ⁇ electrode thickness [cm] ⁇ punching metal sheet mass [g] / Iron specific gravity [g / cm 3 ]) ... (III)
  • the obtained positive electrode 24 and negative electrode 26 were spirally wound with a separator 28 sandwiched between them, and an electrode group 22 was produced.
  • the separator 28 used for the production of the electrode group 22 here was made of a nonwoven fabric made of polypropylene fiber subjected to sulfonation treatment, and its thickness was 0.1 mm (weight per unit area 40 g / m 2 ).
  • an alkaline electrolyte composed of an aqueous solution containing KOH, NaOH and LiOH as solutes was prepared.
  • the above-described electrode group 22 was accommodated in the bottomed cylindrical outer can 10 and 2.4 g of the prepared alkaline electrolyte was injected. Thereafter, the opening of the outer can 10 was closed with the sealing body 11, and the AA size nickel-hydrogen secondary battery 2 having a nominal capacity of 1500 mAh was assembled.
  • Example 2 A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the amount of ytterbium fluoride powder added was 0.50 parts by mass.
  • Example 3 A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the amount of ytterbium fluoride powder added was 1.00 parts by mass.
  • Example 1 A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the ytterbium fluoride powder was not added.
  • Capacity maintenance rate (%) (discharge capacity / initial capacity in each cycle) ⁇ 100 (IV)
  • the battery after being left for 3 hours was discharged at ⁇ 10 ° C. in an environment of ⁇ 10 ° C. until the battery voltage reached 1.0 V, and the discharge capacity at this time was determined.
  • the battery to which the present invention is applied may be an alkaline secondary battery, and includes, for example, a nickel zinc secondary battery in addition to the nickel hydrogen secondary battery. Further, the structure of the battery is not particularly limited, and may be a square battery as well as a circular battery.
  • Nickel metal hydride secondary battery 22 Electrode group 24 Positive electrode 26 Negative electrode 28 Separator

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Abstract

A nickel hydrogen secondary cell 2 is provided with a separator 28, and an electrode group 22 comprising a positive electrode 24 and a negative electrode 26. The negative electrode 26 comprises a negative electrode core and a negative electrode mixture held on the negative electrode core. The negative electrode mixture contains a negative electrode additive powder and a hydrogen occluding alloy powder comprising particles of a hydrogen occluding alloy. The negative electrode additive is ytterbium fluoride.

Description

アルカリ二次電池用の負極及びこの負極を含むアルカリ二次電池Negative electrode for alkaline secondary battery and alkaline secondary battery including the negative electrode

 本発明は、アルカリ二次電池用の負極及びこの負極を含むアルカリ二次電池に関する。 The present invention relates to a negative electrode for an alkaline secondary battery and an alkaline secondary battery including the negative electrode.

 アルカリ二次電池の一種としてニッケル水素二次電池が知られている。このニッケル水素二次電池は、ニッケルカドミウム二次電池に比べて高容量で、且つ、環境安全性にも優れているという点から、各種のポータブル機器やハイブリッド電気自動車等の各種機器に使用されるようになっており、用途が拡大している。このように用途が拡大していることから、ニッケル水素二次電池には、より高性能化が望まれている。 Nickel metal hydride secondary batteries are known as a kind of alkaline secondary batteries. This nickel metal hydride secondary battery is used in various portable devices and various devices such as hybrid electric vehicles because it has a higher capacity and better environmental safety than nickel cadmium secondary batteries. The use is expanding. Thus, since the use is expanding, higher performance is desired for the nickel-hydrogen secondary battery.

 ニッケル水素二次電池に求められる高度化すべき性能の一つとして、サイクル寿命特性がある。つまり、電池の充放電を繰り返し行える回数をなるべく多くすることができるようにサイクル寿命特性の改善が求められている。そのため、ニッケル水素二次電池のサイクル寿命特性を改善すべく数多くの研究がなされている。ニッケル水素二次電池のサイクル寿命特性を改善する研究としては、例えば、以下のようなものがある。 One of the performances required for nickel metal hydride secondary batteries to be enhanced is cycle life characteristics. That is, improvement in cycle life characteristics is required so that the number of times that the battery can be repeatedly charged and discharged can be increased as much as possible. Therefore, many studies have been made to improve the cycle life characteristics of nickel metal hydride secondary batteries. Examples of research for improving the cycle life characteristics of nickel metal hydride secondary batteries include the following.

 通常のニッケル水素二次電池は、負極容量が正極容量よりも大きく設計されているため、過充電時に正極から発生する酸素ガスは負極で吸収・消費される。しかし、負極でのガス吸収性能が低いと電池の内部圧力の上昇を引き起こし易く、それにともない電池の安全弁が作動して電解液が外部に排出されてしまう。その結果、電池内の電解液が枯渇し電池のサイクル寿命が阻害される。このため、電池のサイクル寿命を改善する一つの方法として負極におけるガス吸収性能を向上させる研究がなされている。また、別な研究としては、Alを含む水素吸蔵合金において、表面層におけるAlの重量比を制御することにより、負極の導電性が低下することを防止し、充放電を繰り返し行った場合でも作動電圧の低下にともなう放電容量の低下を防止し、ニッケル水素二次電池のサイクル寿命特性の改善を図る研究がなされている(例えば、特許文献1参照)。 Since a normal nickel metal hydride secondary battery is designed to have a negative electrode capacity larger than the positive electrode capacity, oxygen gas generated from the positive electrode during overcharge is absorbed and consumed by the negative electrode. However, if the gas absorption performance at the negative electrode is low, the internal pressure of the battery is likely to increase, and the safety valve of the battery is activated accordingly, and the electrolyte is discharged to the outside. As a result, the electrolyte in the battery is depleted and the cycle life of the battery is hindered. For this reason, studies have been made to improve the gas absorption performance of the negative electrode as one method for improving the cycle life of the battery. As another study, in a hydrogen storage alloy containing Al, by controlling the weight ratio of Al in the surface layer, the conductivity of the negative electrode is prevented from decreasing, and even when charging and discharging are repeated. Studies have been made to improve the cycle life characteristics of nickel-metal hydride secondary batteries by preventing a decrease in discharge capacity accompanying a decrease in voltage (see, for example, Patent Document 1).

特開2007-123228号公報JP 2007-123228 A

 ところで、上記したような各種機器においては用途の拡大にともない、使用条件もより過酷となっている。このため、これら機器に搭載されるニッケル水素二次電池においては、例えば、0℃~-30℃のような低温環境下でも使用されることがある。しかしながら、従来のニッケル水素二次電池においては、上記したような低温環境下での放電容量が25℃程度の室温環境下での放電容量よりも大幅に低下するという不具合が生じる。この不具合の主な原因としては、低温環境下では水素吸蔵合金の表面の活性が著しく低下して負極の反応性が大幅に低下することが挙げられる。 By the way, in the various devices as described above, the usage conditions have become more severe as the application has been expanded. For this reason, nickel metal hydride secondary batteries mounted on these devices may be used even in a low temperature environment such as 0 ° C. to −30 ° C., for example. However, the conventional nickel metal hydride secondary battery has a problem that the discharge capacity under the low temperature environment as described above is significantly lower than the discharge capacity under the room temperature environment of about 25 ° C. The main cause of this problem is that the activity of the surface of the hydrogen storage alloy is remarkably lowered under a low temperature environment, and the reactivity of the negative electrode is greatly lowered.

 このような低温環境下での水素吸蔵合金の表面における活性の低下は、上記したようなサイクル寿命特性の改善が図られた電池においても同様に起こるため、ニッケル水素二次電池においては、サイクル寿命特性の向上と低温放電特性の向上の両立は難しい。つまり、サイクル寿命特性の向上と低温放電特性の向上の両立が十分に図られた電池は未だに開発されていないのが現状である。 Such a decrease in the activity on the surface of the hydrogen storage alloy in a low-temperature environment occurs in the same way even in a battery with improved cycle life characteristics as described above. It is difficult to achieve both improvement in characteristics and low-temperature discharge characteristics. That is, at present, a battery in which both improvement in cycle life characteristics and improvement in low-temperature discharge characteristics are sufficiently achieved has not yet been developed.

 よって、上記したように用途が拡大していることから、より過酷な使用条件下でも繰り返し使用できる高性能なニッケル水素二次電池の開発が望まれている。 Therefore, since the applications are expanding as described above, it is desired to develop a high-performance nickel metal hydride secondary battery that can be repeatedly used even under more severe use conditions.

 本発明は、上記の事情に基づいてなされたものであり、その目的とするところは、サイクル寿命特性の向上及び低温放電特性の向上の両立を図ることができるアルカリ二次電池用の負極及びこの負極を含むアルカリ二次電池を提供することにある。 The present invention has been made based on the above circumstances, and its object is to provide a negative electrode for an alkaline secondary battery capable of achieving both improvement in cycle life characteristics and improvement in low-temperature discharge characteristics, and the present invention. An object of the present invention is to provide an alkaline secondary battery including a negative electrode.

 本発明によれば、負極芯体と、前記負極芯体に保持されている負極合剤と、を備え、前記負極合剤は、水素吸蔵合金の粒子からなる水素吸蔵合金粉末及び負極添加剤の粉末を含んでおり、前記負極添加剤は、フッ化イッテルビウムである、アルカリ二次電池用の負極が提供される。 According to the present invention, a negative electrode core body and a negative electrode mixture held on the negative electrode core body are provided, and the negative electrode mixture is composed of a hydrogen storage alloy powder composed of hydrogen storage alloy particles and a negative electrode additive. There is provided a negative electrode for an alkaline secondary battery, comprising powder, wherein the negative electrode additive is ytterbium fluoride.

 前記フッ化イッテルビウムからなる前記負極添加剤の粉末は、前記水素吸蔵合金粉末100質量部に対し、0.10質量部以上、1.00質量部以下添加されている構成とすることが好ましい。 The negative electrode additive powder made of ytterbium fluoride is preferably added in an amount of 0.10 parts by mass or more and 1.00 parts by mass or less with respect to 100 parts by mass of the hydrogen storage alloy powder.

 前記水素吸蔵合金は、一般式:Ln1-xMgNiy-a-bAl(ただし、Lnは、La、Ce、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Lu、Sc、Y、Ti及びZrから選ばれる少なくとも1種の元素を表し、Mは、V、Nb、Ta、Cr、Mo、Mn、Fe、Co、Ga、Zn、Sn、In、Cu、Si、P及びBから選ばれる少なくとも1種の元素を表し、添字a、b、x、yは、それぞれ、0.05≦a≦0.30、0≦b≦0.50、0.05≦x≦0.30、2.8≦y≦3.9で示される関係を満たしている。)で表される組成を有している構成とすることが好ましい。 The hydrogen storage alloy has the general formula: Ln 1-x Mg x Ni ya-b Al a M b (where Ln is La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy Represents at least one element selected from Ho, Er, Tm, Yb, Lu, Sc, Y, Ti and Zr, and M represents V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, It represents at least one element selected from Zn, Sn, In, Cu, Si, P and B, and the subscripts a, b, x and y are 0.05 ≦ a ≦ 0.30 and 0 ≦ b ≦, respectively. 0.50, 0.05 ≦ x ≦ 0.30, and the relationship represented by 2.8 ≦ y ≦ 3.9 is satisfied).

 また、本発明によれば、容器と、前記容器内にアルカリ電解液とともに収容された電極群とを備え、前記電極群は、セパレータを介して重ね合わされた正極及び負極からなり、前記負極は、上記した何れかの構成のアルカリ二次電池用の負極である、アルカリ二次電池が提供される。 Further, according to the present invention, a container and an electrode group accommodated together with an alkaline electrolyte in the container, the electrode group is composed of a positive electrode and a negative electrode that are overlapped via a separator, and the negative electrode is An alkaline secondary battery, which is a negative electrode for an alkaline secondary battery having any one of the above-described configurations, is provided.

 本発明のアルカリ二次電池用の負極は、負極合剤に、負極添加剤の粉末を含んでおり、この負極添加剤は、フッ化イッテルビウムである。この構成により、負極全体としてのガス吸収性能が向上するとともに、水素吸蔵合金の表面の活性度が高くなる。このため、本発明の負極を含むアルカリ二次電池は、サイクル寿命特性の向上及び低温放電特性の向上の両立を図ることができる。 The negative electrode for an alkaline secondary battery of the present invention contains a negative electrode additive powder in a negative electrode mixture, and the negative electrode additive is ytterbium fluoride. With this configuration, the gas absorption performance as a whole of the negative electrode is improved, and the activity of the surface of the hydrogen storage alloy is increased. For this reason, the alkaline secondary battery including the negative electrode of the present invention can achieve both improvement in cycle life characteristics and improvement in low-temperature discharge characteristics.

本発明の一実施形態に係るニッケル水素二次電池を部分的に破断して示した斜視図である。It is the perspective view which fractured | ruptured and showed the nickel-hydrogen secondary battery which concerns on one Embodiment of this invention.

 以下、本発明に係るニッケル水素二次電池(以下、単に電池と称する。)2を、図面を参照して説明する。 Hereinafter, a nickel metal hydride secondary battery (hereinafter simply referred to as a battery) 2 according to the present invention will be described with reference to the drawings.

 本発明が適用される電池2としては特に限定されないが、例えば、図1に示すAAサイズの円筒型の電池2に本発明を適用した場合を例に説明する。 The battery 2 to which the present invention is applied is not particularly limited. For example, a case where the present invention is applied to an AA-sized cylindrical battery 2 shown in FIG. 1 will be described as an example.

 図1に示すように、電池2は、上端が開口した有底円筒形状をなす外装缶10を備えている。外装缶10は導電性を有し、その底壁35は負極端子として機能する。外装缶10の開口には、封口体11が固定されている。この封口体11は、蓋板14及び正極端子20を含み、外装缶10を封口するとともに正極端子20を提供する。蓋板14は、導電性を有する円板形状の部材である。外装缶10の開口内には、蓋板14及びこの蓋板14を囲むリング形状の絶縁パッキン12が配置され、絶縁パッキン12は外装缶10の開口縁37をかしめ加工することにより外装缶10の開口縁37に固定されている。すなわち、蓋板14及び絶縁パッキン12は互いに協働して外装缶10の開口を気密に閉塞している。 As shown in FIG. 1, the battery 2 includes an outer can 10 having a bottomed cylindrical shape with an open top. The outer can 10 has conductivity, and its bottom wall 35 functions as a negative electrode terminal. A sealing body 11 is fixed to the opening of the outer can 10. The sealing body 11 includes a cover plate 14 and a positive electrode terminal 20, and seals the outer can 10 and provides the positive electrode terminal 20. The cover plate 14 is a disk-shaped member having conductivity. A cover plate 14 and a ring-shaped insulating packing 12 surrounding the cover plate 14 are disposed in the opening of the outer can 10, and the insulating packing 12 is formed by caulking the opening edge 37 of the outer can 10. It is fixed to the opening edge 37. That is, the lid plate 14 and the insulating packing 12 cooperate with each other to airtightly close the opening of the outer can 10.

 ここで、蓋板14は中央に中央貫通孔16を有し、そして、蓋板14の外面上には中央貫通孔16を塞ぐゴム製の弁体18が配置されている。更に、蓋板14の外面上には、弁体18を覆うようにしてフランジ付き円筒形状をなす金属製の正極端子20が電気的に接続されている。この正極端子20は弁体18を蓋板14に向けて押圧している。なお、正極端子20には、図示しないガス抜き孔が開口されている。 Here, the lid plate 14 has a central through hole 16 in the center, and a rubber valve body 18 for closing the central through hole 16 is disposed on the outer surface of the lid plate 14. Further, a metal positive electrode terminal 20 having a flanged cylindrical shape is electrically connected to the outer surface of the cover plate 14 so as to cover the valve element 18. The positive terminal 20 presses the valve body 18 toward the lid plate 14. The positive electrode terminal 20 has a gas vent hole (not shown).

 通常時、中央貫通孔16は弁体18によって気密に閉じられている。一方、外装缶10内にガスが発生し、その内圧が高まれば、弁体18は内圧によって圧縮され、中央貫通孔16を開き、その結果、外装缶10内から中央貫通孔16及び正極端子20のガス抜き孔(図示せず)を介して外部にガスが放出される。つまり、中央貫通孔16、弁体18及び正極端子20は電池のための安全弁を形成している。 Normally, the central through hole 16 is airtightly closed by the valve body 18. On the other hand, when gas is generated in the outer can 10 and its internal pressure increases, the valve body 18 is compressed by the internal pressure, and the central through hole 16 is opened. As a result, the central through hole 16 and the positive electrode terminal 20 are opened from the outer can 10. Gas is released to the outside through a gas vent hole (not shown). That is, the central through hole 16, the valve body 18, and the positive electrode terminal 20 form a safety valve for the battery.

 外装缶10には、電極群22が収容されている。この電極群22は、それぞれ帯状の正極24、負極26及びセパレータ28からなり、これらは正極24と負極26との間にセパレータ28が挟み込まれた状態で渦巻状に巻回されている。すなわち、セパレータ28を介して正極24及び負極26が互いに重ね合わされている。電極群22の最外周は負極26の一部(最外周部)により形成され、外装缶10の内周壁と接触している。すなわち、負極26と外装缶10とは互いに電気的に接続されている。 The outer can 10 accommodates an electrode group 22. Each of the electrode groups 22 includes a strip-like positive electrode 24, a negative electrode 26, and a separator 28, which are wound in a spiral shape with the separator 28 sandwiched between the positive electrode 24 and the negative electrode 26. That is, the positive electrode 24 and the negative electrode 26 are overlapped with each other via the separator 28. The outermost periphery of the electrode group 22 is formed by a part of the negative electrode 26 (the outermost periphery) and is in contact with the inner peripheral wall of the outer can 10. That is, the negative electrode 26 and the outer can 10 are electrically connected to each other.

 そして、外装缶10内には、電極群22の一端と蓋板14との間に正極リード30が配置されている。詳しくは、正極リード30は、その一端が正極24に接続され、その他端が蓋板14に接続されている。従って、正極端子20と正極24とは、正極リード30及び蓋板14を介して互いに電気的に接続されている。なお、蓋板14と電極群22との間には円形の上部絶縁部材32が配置され、正極リード30は上部絶縁部材32に設けられたスリット39の中を通されて延びている。また、電極群22と外装缶10の底部との間にも円形の下部絶縁部材34が配置されている。 In the outer can 10, a positive electrode lead 30 is disposed between one end of the electrode group 22 and the cover plate 14. Specifically, the positive electrode lead 30 has one end connected to the positive electrode 24 and the other end connected to the lid plate 14. Therefore, the positive electrode terminal 20 and the positive electrode 24 are electrically connected to each other via the positive electrode lead 30 and the cover plate 14. A circular upper insulating member 32 is disposed between the cover plate 14 and the electrode group 22, and the positive electrode lead 30 extends through a slit 39 provided in the upper insulating member 32. A circular lower insulating member 34 is also disposed between the electrode group 22 and the bottom of the outer can 10.

 更に、外装缶10内には、所定量のアルカリ電解液(図示せず)が注入されている。このアルカリ電解液は、電極群22に含浸され、正極24と負極26との間での充放電の際の電気化学反応(充放電反応)を進行させる。このアルカリ電解液としては、KOH、NaOH及びLiOHのうちの少なくとも一種を溶質として含むアルカリ電解液を用いることが好ましい。 Furthermore, a predetermined amount of alkaline electrolyte (not shown) is injected into the outer can 10. The alkaline electrolyte is impregnated in the electrode group 22 to advance an electrochemical reaction (charge / discharge reaction) during charge / discharge between the positive electrode 24 and the negative electrode 26. As the alkaline electrolyte, an alkaline electrolyte containing at least one of KOH, NaOH, and LiOH as a solute is preferably used.

 セパレータ28の材料としては、例えば、ポリアミド繊維製不織布、ポリエチレンやポリプロピレンなどのポリオレフィン繊維製不織布に親水性官能基を付与したものを用いることができる。 As the material of the separator 28, for example, a polyamide fiber nonwoven fabric, or a polyolefin fiber nonwoven fabric such as polyethylene or polypropylene provided with a hydrophilic functional group can be used.

 正極24は、多孔質構造を有する導電性の正極基材と、この正極基材の空孔内に保持された正極合剤とからなる。 The positive electrode 24 is composed of a conductive positive electrode base material having a porous structure and a positive electrode mixture held in the pores of the positive electrode base material.

 このような正極基材としては、例えば、ニッケル発泡体(ニッケルフォーム)のシートを用いることができる。 As such a positive electrode base material, for example, a sheet of nickel foam (nickel foam) can be used.

 正極合剤は、正極活物質粒子と、結着剤とを含む。また、正極合剤には、必要に応じて正極添加剤が添加される。 The positive electrode mixture includes positive electrode active material particles and a binder. Moreover, a positive electrode additive is added to the positive electrode mixture as necessary.

 上記した結着剤は、正極活物質粒子を互いに結着させるとともに、正極活物質粒子を正極基材に結着させる働きをなす。ここで、結着剤としては、例えば、カルボキシメチルセルロース、メチルセルロース、PTFE(ポリテトラフルオロエチレン)ディスパージョン、HPC(ヒドロキシプロピルセルロース)ディスパージョンなどを用いることができる。 The above-described binder serves to bind the positive electrode active material particles to each other and to bind the positive electrode active material particles to the positive electrode base material. Here, as the binder, for example, carboxymethylcellulose, methylcellulose, PTFE (polytetrafluoroethylene) dispersion, HPC (hydroxypropylcellulose) dispersion, and the like can be used.

 また、正極添加剤としては、酸化亜鉛、水酸化コバルト等が挙げられる。 Moreover, examples of the positive electrode additive include zinc oxide and cobalt hydroxide.

 正極活物質粒子としては、ニッケル水素二次電池用として一般的に用いられている水酸化ニッケル粒子が用いられる。この水酸化ニッケル粒子は、高次化されている水酸化ニッケル粒子を採用することが好ましい。 As the positive electrode active material particles, nickel hydroxide particles generally used for nickel metal hydride secondary batteries are used. As the nickel hydroxide particles, it is preferable to employ nickel hydroxide particles having higher order.

 また、上記した水酸化ニッケル粒子は、Coを固溶しているものを用いることが好ましい。この固溶成分としてのCoは、正極活物質粒子間の導電性の向上に寄与し、充電受け入れ性を改善する。ここで、水酸化ニッケル粒子中に固溶されているCoの含有量は、少ないと充電受け入れ性を改善する効果が小さく、逆に多すぎると水酸化ニッケル粒子の粒成長を阻害するようになる。このため、水酸化ニッケル粒子は、固溶成分としてのCoを0.5質量%以上、5.0質量%以下含んでいる態様のものを用いることが好ましい。 Further, it is preferable to use the nickel hydroxide particles in which Co is dissolved. Co as this solid solution component contributes to the improvement of conductivity between the positive electrode active material particles, and improves the charge acceptance. Here, if the content of Co dissolved in the nickel hydroxide particles is small, the effect of improving the charge acceptability is small, and conversely if too large, the grain growth of the nickel hydroxide particles is inhibited. . For this reason, it is preferable to use the thing of the aspect which contains 0.5 mass% or more and 5.0 mass% or less of Co as a solid solution component as nickel hydroxide particle.

 なお、上記した水酸化ニッケル粒子には、更に、Znを固溶させることが好ましい。ここで、Znは、充放電サイクルの進行に伴う正極の膨化を抑制し、電池のサイクル寿命特性の向上に寄与する。 In addition, it is preferable to further dissolve Zn in the above-described nickel hydroxide particles. Here, Zn suppresses the expansion of the positive electrode accompanying the progress of the charge / discharge cycle, and contributes to the improvement of the cycle life characteristics of the battery.

 水酸化ニッケル粒子に固溶されるZnの含有量は、水酸化ニッケルに対して、2.0質量%以上、5.0質量%以下とすることが好ましい。 The content of Zn dissolved in the nickel hydroxide particles is preferably 2.0% by mass or more and 5.0% by mass or less with respect to nickel hydroxide.

 また、上記した水酸化ニッケル粒子は、表面をコバルト化合物からなる表面層で覆うことが好ましい。表面層としては、3価以上に高次化されたコバルト化合物からなる高次コバルト化合物層を採用することが好ましい。 Moreover, it is preferable that the nickel hydroxide particles described above are covered with a surface layer made of a cobalt compound. As the surface layer, it is preferable to employ a higher-order cobalt compound layer made of a cobalt compound higher-ordered to be trivalent or higher.

 上記した高次コバルト化合物層は、導電性に優れており、導電性ネットワークを形成する。この高次コバルト化合物層としては、3価以上に高次化されたオキシ水酸化コバルト(CoOOH)などのコバルト化合物からなる層を採用することが好ましい。 The above-described higher cobalt compound layer is excellent in conductivity and forms a conductive network. As this higher-order cobalt compound layer, it is preferable to employ a layer made of a cobalt compound such as cobalt oxyhydroxide (CoOOH) higher-ordered to three or more valences.

 上記したような正極活物質粒子は、ニッケル水素二次電池用として一般的に用いられている製造方法により製造される。 The positive electrode active material particles as described above are manufactured by a manufacturing method generally used for nickel metal hydride secondary batteries.

 ついで、正極24は、例えば、以下のようにして製造することができる。
 まず、正極活物質粒子、水及び結着剤を含む正極合剤スラリーを調製する。調製された正極合剤スラリーは、例えば、発泡ニッケルシートに充填され、乾燥させられる。乾燥後、水酸化ニッケル粒子等が充填された発泡ニッケルシートは、圧延されてから裁断され、正極24が作製される。
Next, the positive electrode 24 can be manufactured, for example, as follows.
First, a positive electrode mixture slurry containing positive electrode active material particles, water, and a binder is prepared. The prepared positive electrode mixture slurry is filled in, for example, a foamed nickel sheet and dried. After drying, the foamed nickel sheet filled with nickel hydroxide particles and the like is rolled and then cut to produce the positive electrode 24.

 次に、負極26について説明する。
 負極26は、帯状をなす導電性の負極芯体を有し、この負極芯体に負極合剤が保持されている。
Next, the negative electrode 26 will be described.
The negative electrode 26 has a conductive negative electrode core having a strip shape, and a negative electrode mixture is held in the negative electrode core.

 負極芯体は、貫通孔が分布されたシート状の金属材からなり、例えば、パンチングメタルシートを用いることができる。負極合剤は、負極芯体の貫通孔内に充填されるばかりでなく、負極芯体の両面上にも層状にして保持されている。 The negative electrode core is made of a sheet-like metal material in which through holes are distributed. For example, a punching metal sheet can be used. The negative electrode mixture is not only filled in the through hole of the negative electrode core, but also held in layers on both surfaces of the negative electrode core.

 負極合剤は、負極活物質としての水素を吸蔵及び放出可能な水素吸蔵合金粒子、導電剤、結着剤及び負極添加剤を含む。また、負極合剤には、必要に応じて負極補助添加剤を添加しても構わない。 The negative electrode mixture includes hydrogen storage alloy particles capable of occluding and releasing hydrogen as a negative electrode active material, a conductive agent, a binder, and a negative electrode additive. Moreover, you may add a negative electrode auxiliary additive to a negative electrode mixture as needed.

 上記した結着剤は水素吸蔵合金粒子、導電剤等を互いに結着させると同時に水素吸蔵合金粒子、導電剤等を負極芯体に結着させる働きをなす。ここで、結着剤としては、特に限定されるものではなく、例えば、親水性若しくは疎水性のポリマー、カルボキシメチルセルロース等、ニッケル水素二次電池用として一般的に用いられている結着剤を用いることができる。 The above-described binder serves to bind the hydrogen storage alloy particles, the conductive agent, etc. to each other and at the same time bind the hydrogen storage alloy particles, the conductive agent, etc. to the negative electrode core. Here, the binder is not particularly limited, and for example, a binder generally used for nickel hydride secondary batteries such as a hydrophilic or hydrophobic polymer, carboxymethyl cellulose, or the like is used. be able to.

 また、負極補助添加剤としては、スチレンブタジエンゴム、ポリアクリル酸ナトリウム等を用いることができる。 Also, as the negative electrode auxiliary additive, styrene butadiene rubber, sodium polyacrylate, or the like can be used.

 水素吸蔵合金粒子における水素吸蔵合金としては、特に限定されるものではなく、ニッケル水素二次電池用として一般的に用いられている水素吸蔵合金を採用することができる。ここで、好ましい水素吸蔵合金としては、希土類元素、Mg及びNiを含む希土類-Mg-Ni系水素吸蔵合金が用いられる。この希土類-Mg-Ni系水素吸蔵合金としては、以下に示す一般式(I)で表される組成を有している合金を用いることが好ましい。
 Ln1-xMgNiy-a-bAl・・・(I)
The hydrogen storage alloy in the hydrogen storage alloy particles is not particularly limited, and a hydrogen storage alloy generally used for nickel hydrogen secondary batteries can be employed. Here, as a preferable hydrogen storage alloy, a rare earth-Mg—Ni-based hydrogen storage alloy containing rare earth elements, Mg and Ni is used. As this rare earth-Mg—Ni-based hydrogen storage alloy, it is preferable to use an alloy having a composition represented by the following general formula (I).
Ln 1-x Mg x Ni yyab Al a M b (I)

 ただし、一般式(I)中、Lnは、La、Ce、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Lu、Sc、Y、Ti及びZrから選ばれる少なくとも1種の元素を表し、Mは、V、Nb、Ta、Cr、Mo、Mn、Fe、Co、Ga、Zn、Sn、In、Cu、Si、P及びBから選ばれる少なくとも1種の元素を表し、添字a、b、x、yは、それぞれ、0.05≦a≦0.30、0≦b≦0.50、0.05≦x≦0.30、2.8≦y≦3.9で示される関係を満たしている。 However, in the general formula (I), Ln is selected from La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Sc, Y, Ti, and Zr. Represents at least one element selected, and M is at least one element selected from V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, Zn, Sn, In, Cu, Si, P and B The subscripts a, b, x, and y are 0.05 ≦ a ≦ 0.30, 0 ≦ b ≦ 0.50, 0.05 ≦ x ≦ 0.30, and 2.8 ≦ y, respectively. The relationship shown by ≦ 3.9 is satisfied.

 ここで、本発明に係る水素吸蔵合金は、一般式(I)におけるLn及びMgをA成分とし、Ni及びAlをB成分としたき、AB型サブユニット及びAB型サブユニットが積層されてなるA型構造又はA19型構造をとる、いわゆる超格子構造をなしている。このような超格子構造をなす希土類-Mg-Ni系の水素吸蔵合金は、AB型合金の特徴である水素の吸蔵放出が安定しているという長所と、AB型合金の特徴である水素の吸蔵量が大きいという長所とを併せ持っている。このため、一般式(I)に係る水素吸蔵合金は、水素吸蔵能力に優れるので、得られる電池2の高容量化に貢献する。しかも、一般式(I)で表されるような、いわゆる超格子構造をなす水素吸蔵合金は、電池の充放電、つまり、水素の吸蔵放出が繰り返されても、割れ難く微粉化し難いので、サイクル寿命特性の向上に貢献する。 Here, in the hydrogen storage alloy according to the present invention, when Ln and Mg in the general formula (I) are A components and Ni and Al are B components, AB 2 type subunits and AB 5 type subunits are laminated. A so-called superlattice structure having an A 2 B 7 type structure or an A 5 B 19 type structure is formed. Hydrogen hydrogen storage alloy of a rare earth -Mg-Ni system which forms such a superlattice structure, and advantages of occluding and releasing hydrogen, which is a feature of the AB 5 type alloy is stable, which is characteristic of AB 2 type alloy It has the advantage of having a large amount of occlusion. For this reason, since the hydrogen storage alloy which concerns on general formula (I) is excellent in hydrogen storage capacity, it contributes to the capacity increase of the battery 2 obtained. In addition, the hydrogen storage alloy having a so-called superlattice structure as represented by the general formula (I) is not easily broken and pulverized even if the battery is charged and discharged, that is, the hydrogen is stored and released repeatedly. Contributes to improved life characteristics.

 水素吸蔵合金の粒子は、例えば、以下のようにして得られる。
 まず、所定の組成となるよう金属原材料を計量して混合し、この混合物を、例えば、誘導溶解炉で溶解してインゴットにする。得られたインゴットに、900~1200℃の不活性ガス雰囲気下にて5~24時間加熱する熱処理を施す。この後、インゴットを粉砕し、篩分けを行うことにより所望粒径の水素吸蔵合金の粒子を得る。
The particles of the hydrogen storage alloy are obtained, for example, as follows.
First, metal raw materials are weighed and mixed so as to have a predetermined composition, and this mixture is melted in, for example, an induction melting furnace to form an ingot. The obtained ingot is subjected to heat treatment by heating in an inert gas atmosphere at 900 to 1200 ° C. for 5 to 24 hours. Thereafter, the ingot is pulverized and sieved to obtain hydrogen storage alloy particles having a desired particle diameter.

 ここで、水素吸蔵合金の粒子としては、その粒径は特に限定されるものではないが、好ましくは、平均粒径が55.0~70.0μmのものを用いる。なお、本明細書において、平均粒径とは、粒子径分布測定装置を用いレーザー回折・散乱法により求めた質量基準による積算が50%にあたる平均粒径を意味する。 Here, the particle size of the hydrogen storage alloy particles is not particularly limited, but those having an average particle size of 55.0 to 70.0 μm are preferably used. In the present specification, the average particle diameter means an average particle diameter corresponding to 50% of integration based on a mass standard obtained by a laser diffraction / scattering method using a particle size distribution measuring apparatus.

 導電剤としては、ニッケル水素二次電池の負極に一般的に用いられている導電剤が用いられる。例えば、カーボンブラック等が用いられる。 As the conductive agent, a conductive agent generally used for a negative electrode of a nickel metal hydride secondary battery is used. For example, carbon black or the like is used.

 次に、負極添加剤としては、フッ化イッテルビウムが用いられる。希土類元素のフッ化物は、水素吸蔵合金の表面を保護して腐食を抑制すると考えられる。このため、希土類元素のフッ化物であるフッ化イッテルビウムを添加すると電池のサイクル寿命特性は向上すると考えられる。ここで、フッ化イッテルビウムは、フッ化ランタンやフッ化セリウムに比べ、水素吸蔵合金の活性度を高めるため、電池の低温放電特性の向上に貢献する。また、フッ化イッテルビウムは、フッ化ランタンやフッ化セリウムに比べ、ガス吸収性能に優れており、負極のガス吸収性能の向上に寄与し、電池のサイクル寿命特性の向上に更に貢献する。 Next, ytterbium fluoride is used as the negative electrode additive. Rare earth element fluorides are believed to protect the surface of the hydrogen storage alloy and inhibit corrosion. For this reason, it is considered that the cycle life characteristics of the battery are improved by adding ytterbium fluoride which is a rare earth element fluoride. Here, ytterbium fluoride increases the activity of the hydrogen storage alloy compared to lanthanum fluoride and cerium fluoride, and thus contributes to the improvement of the low-temperature discharge characteristics of the battery. In addition, ytterbium fluoride has better gas absorption performance than lanthanum fluoride and cerium fluoride, contributes to improvement of the gas absorption performance of the negative electrode, and further contributes to improvement of the cycle life characteristics of the battery.

 このフッ化イッテルビウムからなる負極添加剤の粉末は、上記した水素吸蔵合金粒子からなる水素吸蔵合金粉末100質量部に対し、0.10質量部以上、1.00質量部以下添加されていることが好ましい。フッ化イッテルビウムからなる負極添加剤の粉末の添加量が、0.10質量部未満になると、上記したような電池のサイクル寿命特性及び低温放電特性の向上効果が低下していく。一方、フッ化イッテルビウムからなる負極添加剤の粉末の添加量が、1.00質量部を超えると、水素吸蔵合金の表面を過剰に覆ってしまい、放電特性が低下していく。よって、フッ化イッテルビウムからなる負極添加剤の粉末の添加量は、上記したように、水素吸蔵合金粒子からなる水素吸蔵合金粉末100質量部に対し、0.10質量部以上、1.00質量部以下とすることが好ましい。 The negative electrode additive powder made of ytterbium fluoride is added in an amount of 0.10 parts by mass or more and 1.00 parts by mass or less with respect to 100 parts by mass of the hydrogen storage alloy powder made of the hydrogen storage alloy particles described above. preferable. When the amount of the negative electrode additive powder composed of ytterbium fluoride is less than 0.10 parts by mass, the effect of improving the cycle life characteristics and low-temperature discharge characteristics of the battery as described above decreases. On the other hand, when the amount of the negative electrode additive powder composed of ytterbium fluoride exceeds 1.00 parts by mass, the surface of the hydrogen storage alloy is excessively covered, and the discharge characteristics deteriorate. Therefore, the amount of the negative electrode additive powder made of ytterbium fluoride is 0.10 parts by mass or more and 1.00 parts by mass with respect to 100 parts by mass of the hydrogen storage alloy powder made of hydrogen storage alloy particles as described above. The following is preferable.

 負極26は、例えば、以下のようにして製造することができる。
 まず、上記のような水素吸蔵合金粒子からなる水素吸蔵合金粉末と、フッ化イッテルビウムからなる負極添加剤の粉末と、導電剤と、結着剤と、水とを準備し、これらを混練して負極合剤ペーストを調製する。得られた負極合剤ペーストは負極芯体に塗着され、乾燥させられる。乾燥後、水素吸蔵合金粒子等が付着した負極芯体は圧延されて水素吸蔵合金の充填密度を高められた後、所定形状に裁断され、これにより負極26が製造される。
The negative electrode 26 can be manufactured as follows, for example.
First, a hydrogen storage alloy powder composed of the above hydrogen storage alloy particles, a negative electrode additive powder composed of ytterbium fluoride, a conductive agent, a binder, and water were prepared, and these were kneaded. A negative electrode mixture paste is prepared. The obtained negative electrode mixture paste is applied to the negative electrode core and dried. After drying, the negative electrode core to which the hydrogen storage alloy particles and the like are attached is rolled to increase the filling density of the hydrogen storage alloy, and then cut into a predetermined shape, whereby the negative electrode 26 is manufactured.

 以上のようにして作製された正極24及び負極26は、セパレータ28を介在させた状態で、渦巻き状に巻回され、これにより電極群22が形成される。 The positive electrode 24 and the negative electrode 26 manufactured as described above are spirally wound with the separator 28 interposed therebetween, whereby the electrode group 22 is formed.

 このようにして得られた電極群22は、外装缶10内に収容される。引き続き、当該外装缶10内には所定量のアルカリ電解液が注入される。その後、電極群22及びアルカリ電解液を収容した外装缶10は、正極端子20を備えた封口体11により封口され、本発明に係る電池2が得られる。得られた電池2は、初期活性化処理が施され、使用可能状態とされる。 The electrode group 22 thus obtained is accommodated in the outer can 10. Subsequently, a predetermined amount of alkaline electrolyte is injected into the outer can 10. Thereafter, the outer can 10 containing the electrode group 22 and the alkaline electrolyte is sealed by the sealing body 11 provided with the positive electrode terminal 20, and the battery 2 according to the present invention is obtained. The obtained battery 2 is subjected to an initial activation process and is in a usable state.

[実施例]
1.電池の製造
(実施例1)
[Example]
1. Production of battery (Example 1)

(1)正極の作製
 Niに対してZnが2.5質量%、Coが1.0質量%となるように、硫酸ニッケル、硫酸亜鉛及び硫酸コバルトを計量し、これらを、アンモニウムイオンを含む1Nの水酸化ナトリウム水溶液に加え、混合水溶液を調製した。得られた混合水溶液を攪拌しながら、この混合水溶液に10Nの水酸化ナトリウム水溶液を徐々に添加して反応させ、ここでの反応中のpHを13~14に安定させて、水酸化ニッケルを主体とし、Zn及びCoを固溶した水酸化ニッケル粒子からなるベース粒子を生成させた。
(1) Preparation of positive electrode Nickel sulfate, zinc sulfate, and cobalt sulfate were weighed so that Zn might be 2.5% by mass and Co might be 1.0% by mass with respect to Ni. In addition to the aqueous sodium hydroxide solution, a mixed aqueous solution was prepared. While stirring the resulting mixed aqueous solution, a 10N sodium hydroxide aqueous solution was gradually added to the mixed aqueous solution to cause a reaction. The pH during the reaction was stabilized at 13 to 14, and nickel hydroxide was mainly used. Then, base particles composed of nickel hydroxide particles in which Zn and Co were dissolved were produced.

 得られたベース粒子を10倍の量の純水で3回洗浄した後、脱水及び乾燥処理を行った。なお、得られたベース粒子につき、レーザー回折・散乱式粒径分布測定装置を用いて粒径を測定した結果、斯かるベース粒子の質量基準による積算が50%にあたる平均粒径は8μmであった。 The obtained base particles were washed three times with 10 times the amount of pure water, and then dehydrated and dried. In addition, as a result of measuring the particle size of the obtained base particles using a laser diffraction / scattering type particle size distribution analyzer, the average particle size corresponding to 50% of the integration of the base particles based on the mass standard was 8 μm. .

 次に、得られたベース粒子を硫酸コバルト水溶液中に投入し、この硫酸コバルト水溶液を撹拌しながら、1mol/lの水酸化ナトリウム水溶液を徐々に滴下して反応させ、ここでの反応中のpHを11に維持しながら沈殿物を生成させた。ついで、生成した沈殿物を濾別して、純水で洗浄したのち、真空乾燥させた。これにより、ベース粒子38を核として、この核の表面に5質量%の水酸化コバルトの層を備えた中間生成物粒子を得た。なお、水酸化コバルトの層の厚さは約0.1μmであった。 Next, the obtained base particles are put into a cobalt sulfate aqueous solution, and while stirring this cobalt sulfate aqueous solution, a 1 mol / l sodium hydroxide aqueous solution is gradually dropped and reacted, and the pH during the reaction here A precipitate was formed while maintaining Next, the produced precipitate was separated by filtration, washed with pure water, and then vacuum-dried. As a result, intermediate product particles having a base particle 38 as a nucleus and a 5 mass% cobalt hydroxide layer on the surface of the nucleus were obtained. The thickness of the cobalt hydroxide layer was about 0.1 μm.

 ついで、この中間生成物粒子を、25質量%の水酸化ナトリウム水溶液中に投入した。ここで、中間生成物粒子からなる粉末の質量をPとし、水酸化ナトリウム水溶液の質量をQとした場合、これらの質量比が、P:Q=1:10となるように設定した。そして、この中間生成物粒子の粉末が加えられた水酸化ナトリウム水溶液を撹拌しながら温度が85℃で一定のまま8時間保持する加熱処理を施した。 Then, the intermediate product particles were put into a 25% by mass sodium hydroxide aqueous solution. Here, when the mass of the powder composed of the intermediate product particles is P and the mass of the aqueous sodium hydroxide solution is Q, the mass ratio is set to P: Q = 1: 10. And the heat processing which hold | maintains the temperature for 8 hours with a constant temperature at 85 degreeC is stirred, stirring the sodium hydroxide aqueous solution to which this intermediate product particle powder was added.

 上記した加熱処理を経た中間生成物粒子からなる粉末を純水で洗浄し、65℃の温風を当てて乾燥させた。これにより、Zn及びCoを固溶した水酸化ニッケル粒子からなるベース粒子の表面に高次化されたコバルト酸化物からなる表面層を有した正極活物質粒子からなる正極活物質粉末を得た。 The powder consisting of the intermediate product particles subjected to the above heat treatment was washed with pure water and dried by applying hot air of 65 ° C. As a result, a positive electrode active material powder made of positive electrode active material particles having a surface layer made of cobalt oxide on the surface of base particles made of nickel hydroxide particles in which Zn and Co were dissolved was obtained.

 次に、上記したように作製した水酸化ニッケル粒子からなる正極活物質粉末95質量部に、酸化亜鉛の粉末3.0質量部と、水酸化コバルトの粉末2.0質量部と、結着剤としてのヒドロキシプロピルセルロースの粉末を0.2質量%含む水50.0質量部とを添加して混練して正極合剤スラリーを調製した。 Next, 95 parts by mass of the positive electrode active material powder made of nickel hydroxide particles produced as described above, 3.0 parts by mass of zinc oxide powder, 2.0 parts by mass of cobalt hydroxide powder, and binder A positive electrode mixture slurry was prepared by adding and kneading 50.0 parts by mass of water containing 0.2% by mass of hydroxypropylcellulose powder.

 ついで、この正極合剤スラリーを正極基材としてのシート状のニッケル発泡体(ニッケルフォーム)に充填した。ここで、ニッケル発泡体としては、面密度(目付)が約600g/m、多孔度が95%、厚みが約2mmであるものを用いた。 Subsequently, this positive electrode mixture slurry was filled into a sheet-like nickel foam (nickel foam) as a positive electrode base material. Here, a nickel foam having a surface density (weight per unit area) of about 600 g / m 2 , a porosity of 95% and a thickness of about 2 mm was used.

 正極合剤のスラリーが充填されたニッケル発泡体を乾燥後、正極合剤が充填されたニッケル発泡体を、以下の式(II)で計算される正極活物質の充填密度が3.2g/cmとなるように調整して圧延した後、所定の寸法に切断して、非焼結式ニッケル極からなるAAサイズ用の正極24を得た。 After drying the nickel foam filled with the slurry of the positive electrode mixture, the nickel foam filled with the positive electrode mixture has a filling density of the positive electrode active material calculated by the following formula (II) of 3.2 g / cm. After adjusting and rolling to 3 and cutting to a predetermined dimension, an AA size positive electrode 24 made of a non-sintered nickel electrode was obtained.

 正極活物質の充填密度[g/cm]=正極合剤質量[g]÷(電極高さ[cm]×電極長さ[cm]×電極厚み[cm]-ニッケル発泡体の質量[g]÷ニッケルの比重[g/cm])・・・(II) Packing density [g / cm 3 ] of positive electrode active material = positive electrode mixture mass [g] ÷ (electrode height [cm] × electrode length [cm] × electrode thickness [cm] −nickel foam mass [g] ÷ Specific gravity of nickel [g / cm 3 ]) (II)

(2)負極の作製
 La、Sm、Mg、Ni、Alの各金属材料を所定のモル比となるように混合した後、誘導溶解炉に投入して溶解させ、これを冷却してインゴットを作製した。
(2) Preparation of negative electrode After mixing each metal material of La, Sm, Mg, Ni, and Al so as to have a predetermined molar ratio, the mixture is introduced into an induction melting furnace and melted, and this is cooled to produce an ingot. did.

 ついで、このインゴットに対し、温度1000℃のアルゴンガス雰囲気下にて10時間加熱する熱処理を施して均質化した後、アルゴンガス雰囲気下で機械的に粉砕して、希土類-Mg-Ni系水素吸蔵合金粉末を得た。得られた希土類-Mg-Ni系水素吸蔵合金粉末について、レーザー回折・散乱式粒径分布測定装置(装置名:Microtrac社製SRA-150)により粒径分布を測定した。その結果、質量基準による積算が50%にあたる平均粒径は65μmであった。 Next, the ingot was subjected to heat treatment for 10 hours in an argon gas atmosphere at a temperature of 1000 ° C., homogenized, and then mechanically pulverized in an argon gas atmosphere to obtain a rare earth-Mg—Ni-based hydrogen occlusion. An alloy powder was obtained. The obtained rare earth-Mg—Ni-based hydrogen storage alloy powder was measured for particle size distribution using a laser diffraction / scattering type particle size distribution measuring device (device name: SRA-150 manufactured by Microtrac). As a result, the average particle diameter corresponding to 50% integration on a mass basis was 65 μm.

 この水素吸蔵合金粉末の組成を高周波プラズマ分光分析法(ICP)によって分析したところ、組成は、La0.30Sm0.70Mg0.10Ni3.33Al0.17であった。また、この水素吸蔵合金粉末についてX線回折測定(XRD測定)を行ったところ、結晶構造は、いわゆる超格子構造のCeNi型(A型)であった。 When the composition of this hydrogen storage alloy powder was analyzed by high frequency plasma spectroscopy (ICP), the composition was La 0.30 Sm 0.70 Mg 0.10 Ni 3.33 Al 0.17 . Further, when X-ray diffraction measurement (XRD measurement) was performed on the hydrogen storage alloy powder, the crystal structure was a so-called super lattice structure Ce 2 Ni 7 type (A 2 B 7 type).

 得られた水素吸蔵合金の粉末100質量部に対し、フッ化イッテルビウムの粉末0.10質量部、ケッチェンブラック(登録商標)の粉末0.50質量部、スチレンブタジエンゴムの粉末1.0質量部、ポリアクリル酸ナトリウムの粉末0.25質量部、カルボキシメチルセルロースの粉末0.05質量部及び水20質量部を添加して25℃の環境下において混練し、負極合剤ペーストを調製した。 100 parts by mass of ytterbium fluoride powder, 0.50 parts by mass of Ketjen Black (registered trademark) powder, 1.0 part by mass of styrene butadiene rubber powder with respect to 100 parts by mass of the obtained hydrogen storage alloy powder Then, 0.25 part by mass of sodium polyacrylate powder, 0.05 part by mass of carboxymethylcellulose powder and 20 parts by mass of water were added and kneaded in an environment at 25 ° C. to prepare a negative electrode mixture paste.

 この負極合剤ペーストを負極基板としてのパンチングメタルシートの両面に均等、且つ、厚さが一定となるように塗布した。また、貫通孔内にも負極合剤ペーストは充填されている。なお、このパンチングメタルシートは、貫通孔が多数あけられた鉄製の帯状体であり、厚さが60μmであり、その表面にはニッケルめっきが施されている。 The negative electrode mixture paste was applied to both sides of a punching metal sheet as a negative electrode substrate so that the thickness was uniform and constant. The negative electrode mixture paste is also filled in the through holes. The punching metal sheet is an iron strip having a large number of through holes, has a thickness of 60 μm, and has a nickel plating on the surface.

 負極合剤ペーストの乾燥後、負極合剤を保持したパンチングメタルシートを、以下の式(III)で計算される水素吸蔵合金の充填密度(以下、水素吸蔵合金充填密度という)が6.2g/cmとなるように調整して圧延した後、所定の寸法に切断してAAサイズ用の負極26を得た。 After the drying of the negative electrode mixture paste, the punching metal sheet holding the negative electrode mixture has a hydrogen storage alloy filling density (hereinafter referred to as hydrogen storage alloy filling density) calculated by the following formula (III) of 6.2 g / After adjusting and rolling so that it might become cm < 3 >, it cut | disconnected to the predetermined dimension and obtained the negative electrode 26 for AA size.

 水素吸蔵合金充填密度[g/cm]=水素吸蔵合金質量[g]÷(電極高さ[cm]×電極長さ[cm]×電極厚み[cm]-パンチングメタルシートの質量[g]÷鉄の比重[g/cm])・・・(III) Hydrogen storage alloy filling density [g / cm 3 ] = hydrogen storage alloy mass [g] ÷ (electrode height [cm] × electrode length [cm] × electrode thickness [cm] −punching metal sheet mass [g] / Iron specific gravity [g / cm 3 ]) ... (III)

(3)ニッケル水素二次電池の組み立て
 得られた正極24及び負極26をこれらの間にセパレータ28を挟んだ状態で渦巻状に巻回し、電極群22を作製した。ここでの電極群22の作製に使用したセパレータ28はスルホン化処理が施されたポリプロピレン繊維製不織布から成り、その厚みは0.1mm(目付量40g/m)であった。
(3) Assembly of Nickel Metal Hydride Battery The obtained positive electrode 24 and negative electrode 26 were spirally wound with a separator 28 sandwiched between them, and an electrode group 22 was produced. The separator 28 used for the production of the electrode group 22 here was made of a nonwoven fabric made of polypropylene fiber subjected to sulfonation treatment, and its thickness was 0.1 mm (weight per unit area 40 g / m 2 ).

 一方、KOH、NaOH及びLiOHを溶質として含む水溶液からなるアルカリ電解液を準備した。このアルカリ電解液は、KOH、NaOH及びLiOHの質量混合比が、KOH:NaOH:LiOH=15:2:1であり、比重が1.30である。 Meanwhile, an alkaline electrolyte composed of an aqueous solution containing KOH, NaOH and LiOH as solutes was prepared. This alkaline electrolyte has a mass mixing ratio of KOH, NaOH and LiOH of KOH: NaOH: LiOH = 15: 2: 1 and a specific gravity of 1.30.

 ついで、有底円筒形状の外装缶10内に上記した電極群22を収容するとともに、準備したアルカリ電解液を2.4g注入した。その後、封口体11で外装缶10の開口を塞ぎ、公称容量1500mAhのAAサイズのニッケル水素二次電池2を組み立てた。 Next, the above-described electrode group 22 was accommodated in the bottomed cylindrical outer can 10 and 2.4 g of the prepared alkaline electrolyte was injected. Thereafter, the opening of the outer can 10 was closed with the sealing body 11, and the AA size nickel-hydrogen secondary battery 2 having a nominal capacity of 1500 mAh was assembled.

(4)初期活性化処理
 得られた電池2に対し、温度25℃の環境下にて、1.0Itで16時間の充電を行った後、1.0Itで電池電圧が1.0Vになるまで放電させる充放電作業を1サイクルとする充放電サイクルを3回繰り返した。このようにして初期活性化処理を行い、電池2を使用可能状態とした。
(4) Initial activation treatment The obtained battery 2 was charged at 1.0 It for 16 hours in an environment at a temperature of 25 ° C., and then the battery voltage became 1.0 V at 1.0 It. The charging / discharging cycle which makes the charging / discharging operation | work to discharge 1 cycle was repeated 3 times. Thus, the initial activation process was performed, and the battery 2 was made usable.

(実施例2)
 フッ化イッテルビウムの粉末の添加量を0.50質量部としたこと以外は、実施例1と同様にしてニッケル水素二次電池を作製した。
(Example 2)
A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the amount of ytterbium fluoride powder added was 0.50 parts by mass.

(実施例3)
 フッ化イッテルビウムの粉末の添加量を1.00質量部としたこと以外は、実施例1と同様にしてニッケル水素二次電池を作製した。
(Example 3)
A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the amount of ytterbium fluoride powder added was 1.00 parts by mass.

(比較例1)
 フッ化イッテルビウムの粉末を添加しなかったこと以外は、実施例1と同様にしてニッケル水素二次電池を作製した。
(Comparative Example 1)
A nickel-hydrogen secondary battery was fabricated in the same manner as in Example 1 except that the ytterbium fluoride powder was not added.

(比較例2)
 フッ化イッテルビウムの粉末を添加せず、その代わりにフッ化ランタンの粉末を添加し、このフッ化ランタンの粉末の添加量を0.50質量部としたこと以外は、実施例1と同様にしてニッケル水素二次電池を作製した。
(Comparative Example 2)
Instead of adding ytterbium fluoride powder, lanthanum fluoride powder was added instead, and the addition amount of this lanthanum fluoride powder was 0.50 parts by mass. A nickel-hydrogen secondary battery was produced.

(比較例3)
 フッ化イッテルビウムの粉末を添加せず、その代わりにフッ化セリウムの粉末を添加し、このフッ化セリウムの粉末の添加量を0.50質量部としたこと以外は、実施例1と同様にしてニッケル水素二次電池を作製した。
(Comparative Example 3)
Instead of adding ytterbium fluoride powder, instead of adding cerium fluoride powder, the addition amount of this cerium fluoride powder was 0.50 parts by mass. A nickel-hydrogen secondary battery was produced.

2.ニッケル水素二次電池の評価
(1)サイクル寿命特性試験
 初期活性化処理済みの実施例1~3、比較例1~3の電池に対し、25℃の環境下にて、1.0Itで、電池電圧が最大値に達した後、10mV低下するまで充電し、その後、30分間放置した。次いで、30分間放置した後の電池に対し、同一の環境下にて1.0Itで電池の電圧が1.0Vになるまで放電した後、30分間放置した。
2. Evaluation of nickel metal hydride secondary battery (1) Cycle life characteristics test The batteries of Examples 1 to 3 and Comparative Examples 1 to 3 that had been subjected to initial activation treatment were tested at 1.0 It in a 25 ° C environment at 1.0 It. After the voltage reached the maximum value, it was charged until it decreased by 10 mV, and then left for 30 minutes. Next, the battery after being left for 30 minutes was discharged at 1.0 It under the same environment until the voltage of the battery became 1.0 V, and then left for 30 minutes.

 上記した充放電のサイクルを1サイクルとして充放電を繰り返し、各サイクルにおける放電容量を測定した。ここで、1サイクル目の充放電での放電容量を初期容量とし、以下の(IV)式から各サイクルにおける容量維持率を算出した。
 容量維持率(%)=(各サイクルにおける放電容量/初期容量)×100・・・(IV)
Charging / discharging was repeated with the above-described charging / discharging cycle as one cycle, and the discharge capacity in each cycle was measured. Here, the discharge capacity at the charge and discharge in the first cycle was set as the initial capacity, and the capacity maintenance rate in each cycle was calculated from the following formula (IV).
Capacity maintenance rate (%) = (discharge capacity / initial capacity in each cycle) × 100 (IV)

 そして、各電池につき容量維持率が60%に到達するまでのサイクル数を数えた。その回数をサイクル寿命とした。また、負極添加剤が添加されていない比較例1の電池を基準品とし、この基準品のサイクル数を100とした場合の各電池のサイクル数の比を求めた。この比をサイクル寿命特性比として表1に示した。なお、このサイクル寿命特性比の値が大きいほどサイクル寿命特性に優れていることを示している。 Then, the number of cycles until the capacity maintenance ratio reached 60% for each battery was counted. The number of times was defined as the cycle life. Further, the battery of Comparative Example 1 to which no negative electrode additive was added was used as a reference product, and the ratio of the cycle number of each battery was determined when the cycle number of this reference product was 100. This ratio is shown in Table 1 as the cycle life characteristic ratio. In addition, it has shown that it is excellent in the cycle life characteristic, so that the value of this cycle life characteristic ratio is large.

(2)低温放電特性試験
 初期活性化処理済みの実施例1~3、比較例1~3の電池に対し、25℃の環境下にて、1.0Itで、電池電圧が最大値に達した後、10mV低下するまで充電し、その後、-10℃の環境下にて、3時間放置した。
(2) Low-temperature discharge characteristic test The battery voltage reached the maximum value at 1.0 It in an environment of 25 ° C. for the batteries of Examples 1 to 3 and Comparative Examples 1 to 3 that had been subjected to the initial activation treatment. Thereafter, the battery was charged until it decreased by 10 mV, and then allowed to stand in an environment of −10 ° C. for 3 hours.

 ついで、3時間放置した後の電池に対し、-10℃の環境下にて、1.0Itで、電池電圧が1.0Vになるまで放電し、このときの放電容量を求めた。 Next, the battery after being left for 3 hours was discharged at −10 ° C. in an environment of −10 ° C. until the battery voltage reached 1.0 V, and the discharge capacity at this time was determined.

 ここで、比較例1の放電容量の値を100として、各電池の放電容量の値との比を求め、その結果を低温放電特性比として、表1に示した。 Here, assuming the discharge capacity value of Comparative Example 1 as 100, the ratio to the discharge capacity value of each battery was determined, and the results are shown in Table 1 as the low-temperature discharge characteristic ratio.

 なお、この低温放電特性比の値が大きいほど低温放電特性に優れていることを示している。
In addition, it has shown that it is excellent in the low temperature discharge characteristic, so that the value of this low temperature discharge characteristic ratio is large.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

(3)考察
(i)負極添加剤としてフッ化イッテルビウムを用いた実施例1~3の電池では、負極添加剤としてフッ化ランタンを添加した比較例2の電池及び負極添加剤としてフッ化セリウムを添加した比較例3の電池に比べ、低温放電特性が向上していることがわかる。希土類元素のフッ化物は、水素吸蔵合金の表面を保護して腐食を抑制すると考えられるが、負極添加剤としてフッ化イッテルビウムを用いた場合、フッ化ランタンやフッ化セリウムに比べて水素吸蔵合金の表面の活性度が高められるため、フッ化イッテルビウムを用いた電池は、優れた低温放電特性を示していると考えられる。
(3) Discussion (i) In the batteries of Examples 1 to 3 using ytterbium fluoride as the negative electrode additive, the battery of Comparative Example 2 in which lanthanum fluoride was added as the negative electrode additive and cerium fluoride as the negative electrode additive. It can be seen that the low-temperature discharge characteristics are improved as compared with the added battery of Comparative Example 3. Rare earth element fluoride is thought to protect the surface of the hydrogen storage alloy and suppress corrosion. However, when ytterbium fluoride is used as the negative electrode additive, the hydrogen storage alloy has a lower capacity than lanthanum fluoride or cerium fluoride. Since the activity of the surface is increased, the battery using ytterbium fluoride is considered to exhibit excellent low-temperature discharge characteristics.

(ii)負極添加剤としてフッ化イッテルビウムを用いた実施例1~3の電池では、負極添加剤としてフッ化ランタンを添加した比較例2の電池及び負極添加剤としてフッ化セリウムを添加した比較例3の電池に比べ、サイクル寿命特性が向上していることがわかる。フッ化イッテルビウムには、負極のガス吸収性能を向上させる効果があると考えられ、サイクル寿命特性試験における電池内の電解液の質量減少は、このフッ化イッテルビウムにより抑制されていると考えられる。 (Ii) In the batteries of Examples 1 to 3 using ytterbium fluoride as the negative electrode additive, the battery of Comparative Example 2 in which lanthanum fluoride was added as the negative electrode additive and the comparative example in which cerium fluoride was added as the negative electrode additive It can be seen that the cycle life characteristics are improved as compared with the battery No. 3. It is considered that ytterbium fluoride has an effect of improving the gas absorption performance of the negative electrode, and the mass reduction of the electrolyte solution in the battery in the cycle life characteristic test is considered to be suppressed by this ytterbium fluoride.

(iii)以上より、ニッケル水素二次電池の負極に、負極添加剤としてフッ化イッテルビウムを添加すると、電池のサイクル寿命特性の向上及び電池の低温放電特性の向上の両立を図ることができると言える。ここで、フッ化イッテルビウムの添加量は、水素吸蔵合金粉末100質量部に対し、0.10質量部以上、1.00質量部以下とすることで、サイクル寿命特性及び低温放電特性がともに向上するので、フッ化イッテルビウムの添加量はこの範囲とすることが好ましいと言える。 (Iii) From the above, it can be said that when ytterbium fluoride is added as a negative electrode additive to the negative electrode of a nickel metal hydride secondary battery, it is possible to improve both the cycle life characteristics of the battery and the low temperature discharge characteristics of the battery. . Here, when the amount of ytterbium fluoride added is 0.10 parts by mass or more and 1.00 parts by mass or less with respect to 100 parts by mass of the hydrogen storage alloy powder, both cycle life characteristics and low-temperature discharge characteristics are improved. Therefore, it can be said that the amount of ytterbium fluoride added is preferably within this range.

 なお、本発明は、上記した実施形態及び実施例に限定されるものではなく、種々の変形が可能である。本発明が適用される電池は、アルカリ二次電池であればよく、ニッケル水素二次電池の他に、例えば、ニッケル亜鉛二次電池等を挙げることができる。また、電池の構造は格別限定されることはなく、円形電池の他、角形電池であってもよい。 Note that the present invention is not limited to the above-described embodiments and examples, and various modifications are possible. The battery to which the present invention is applied may be an alkaline secondary battery, and includes, for example, a nickel zinc secondary battery in addition to the nickel hydrogen secondary battery. Further, the structure of the battery is not particularly limited, and may be a square battery as well as a circular battery.

 2        ニッケル水素二次電池
22        電極群
24        正極
26        負極
28        セパレータ
2 Nickel metal hydride secondary battery 22 Electrode group 24 Positive electrode 26 Negative electrode 28 Separator

Claims (4)

 負極芯体と、
 前記負極芯体に保持されている負極合剤と、を備え、
 前記負極合剤は、水素吸蔵合金の粒子からなる水素吸蔵合金粉末及び負極添加剤の粉末を含んでおり、
 前記負極添加剤は、フッ化イッテルビウムである、
アルカリ二次電池用の負極。
A negative electrode core;
A negative electrode mixture held on the negative electrode core body,
The negative electrode mixture includes a hydrogen storage alloy powder composed of hydrogen storage alloy particles and a negative electrode additive powder,
The negative electrode additive is ytterbium fluoride,
Negative electrode for alkaline secondary battery.
 前記フッ化イッテルビウムからなる前記負極添加剤の粉末は、前記水素吸蔵合金粉末100質量部に対し、0.10質量部以上、1.00質量部以下添加されている、請求項1に記載のアルカリ二次電池用の負極。 2. The alkali according to claim 1, wherein the negative electrode additive powder made of ytterbium fluoride is added in an amount of 0.10 parts by mass to 1.00 parts by mass with respect to 100 parts by mass of the hydrogen storage alloy powder. Negative electrode for secondary battery.  前記水素吸蔵合金は、一般式:Ln1-xMgNiy-a-bAl(ただし、Lnは、La、Ce、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Lu、Sc、Y、Ti及びZrから選ばれる少なくとも1種の元素を表し、Mは、V、Nb、Ta、Cr、Mo、Mn、Fe、Co、Ga、Zn、Sn、In、Cu、Si、P及びBから選ばれる少なくとも1種の元素を表し、添字a、b、x、yは、それぞれ、0.05≦a≦0.30、0≦b≦0.50、0.05≦x≦0.30、2.8≦y≦3.9で示される関係を満たしている。)で表される組成を有している、請求項1又は2に記載のアルカリ二次電池用の負極。 The hydrogen storage alloy has the general formula: Ln 1-x Mg x Ni ya-b Al a M b (where Ln is La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy Represents at least one element selected from Ho, Er, Tm, Yb, Lu, Sc, Y, Ti and Zr, and M represents V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Ga, It represents at least one element selected from Zn, Sn, In, Cu, Si, P and B, and the subscripts a, b, x and y are 0.05 ≦ a ≦ 0.30 and 0 ≦ b ≦, respectively. 0.50, 0.05 ≦ x ≦ 0.30, and the relationship represented by 2.8 ≦ y ≦ 3.9 is satisfied). The negative electrode for alkaline secondary batteries as described.  容器と、前記容器内にアルカリ電解液とともに収容された電極群とを備え、
 前記電極群は、セパレータを介して重ね合わされた正極及び負極からなり、
 前記負極は、請求項1~3の何れかに記載されたアルカリ二次電池用の負極である、アルカリ二次電池。
 
A container, and an electrode group housed together with an alkaline electrolyte in the container,
The electrode group is composed of a positive electrode and a negative electrode superimposed via a separator,
The alkaline secondary battery, wherein the negative electrode is a negative electrode for an alkaline secondary battery according to any one of claims 1 to 3.
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