WO2017012338A1 - Microwave oven, and starting control device and method for variable-frequency power supply of microwave oven - Google Patents
Microwave oven, and starting control device and method for variable-frequency power supply of microwave oven Download PDFInfo
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- WO2017012338A1 WO2017012338A1 PCT/CN2016/073925 CN2016073925W WO2017012338A1 WO 2017012338 A1 WO2017012338 A1 WO 2017012338A1 CN 2016073925 W CN2016073925 W CN 2016073925W WO 2017012338 A1 WO2017012338 A1 WO 2017012338A1
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- Prior art keywords
- magnetron
- power supply
- anode current
- microwave oven
- frequency power
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C7/00—Stoves or ranges heated by electric energy
- F24C7/08—Arrangement or mounting of control or safety devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/36—Means for starting or stopping converters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/66—Circuits
- H05B6/68—Circuits for monitoring or control
Definitions
- the invention relates to the technical field of microwave ovens, in particular to a start control device and method for a variable frequency power supply of a microwave oven and a microwave oven.
- the inverter microwave oven is widely used due to its advantages of light body, low noise and low power consumption.
- the filament of the magnetron When the inverter microwave oven is in normal operation, the filament of the magnetron is heated to about 2100K by the 3.3V power supply to start emitting electrons.
- the emitted electrons move as a wheel under the action of the anode high voltage and magnetic circuit, and generate 2450MHz microwave in the anode cavity. , emitted into the heating cavity of the microwave oven via the energy output device.
- the filament of the magnetron is in a cold state and does not have the ability to emit electrons. If the filament is not sufficiently warmed up, and the anode voltage of the magnetron is too high at this time, the stress of the magnetron is increased, which may cause damage to the magnetron breakdown. At the same time, when the magnetron is instantaneously activated, a large inrush current is generated to destroy the working state of the single-tube LC or the half-bridge resonant circuit of the primary side of the transformer.
- the preheating of the magnetron is completed by detecting the magnitude of the primary current of the transformer, but since the discreteness of many components between the primary side and the secondary side makes the detected primary current inaccurate, it is difficult Accurately determine whether the magnetron preheating is completed. If the preheating is judged too early, the anode voltage will be too high, which will cause damage to the magnetron and other devices. If the preheating is judged too late, the startup speed will be too slow.
- the present invention aims to solve at least one of the technical problems in the related art to some extent.
- an object of the present invention is to provide a start control device for a microwave oven variable frequency power supply, which can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron.
- a second object of the present invention is to provide a microwave oven.
- a third object of the present invention is to provide a start control method for a microwave oven variable frequency power supply.
- a start control device for a variable frequency power supply of a microwave oven includes: a variable frequency power supply; a magnetron anode current detecting module for detecting an anode current of the magnetron and generating a current value of the anode current a control module, configured to control the variable frequency power supply to enter a soft start phase after the variable frequency power supply is powered on, and control the variable frequency power supply to enter a warm-up phase after the soft start phase is completed, and according to the magnetron The anode current determines whether the warm-up phase is completed, and controls the variable frequency power supply to enter a normal operation phase after the warm-up phase is completed.
- a startup control device for a variable frequency power supply of a microwave oven detects an anode current of a magnetron through a magnetron anode current detecting module, and the control module controls the variable frequency power source to enter a soft start phase after being powered on the variable frequency power source, and is soft
- the variable frequency power supply is controlled to enter the preheating phase, and the preheating phase is judged according to the anode current of the magnetron, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed.
- the device can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience.
- start control device of the microwave oven variable frequency power supply may further have the following additional technical features:
- the method further includes:
- the resonant voltage detecting module is configured to detect a resonant voltage of the primary side of the transformer, wherein the control module controls the variable frequency power supply according to the resonant voltage in a warm-up phase.
- the magnetron anode current detecting module specifically includes:
- one end of the first resistor is connected to an anode of the magnetron
- one end of the second resistor is connected to the other end of the first resistor, and the other end of the second resistor is grounded, wherein the first resistor and the second resistor have a first node;
- a third resistor one end of the third resistor is connected to the first node, and the other end of the third resistor is an output end of the magnetron anode current detecting module.
- the method further includes:
- the upper computer is connected to the magnetron anode current detecting module, and the upper computer sends the anode current of the magnetron to the control module through a communication line.
- the method further includes:
- An optocoupler coupled between the magnetron anode current detecting module and the control module, the magnetron anode current detecting module transmitting an anode current of the magnetron to the control by the optocoupler Module.
- the detecting module further includes:
- the primary current/primary power detection module is configured to detect a primary current/primary power of the transformer, wherein the control module determines whether the warm-up phase is completed according to the primary current/primary power. And controlling the variable frequency power supply to enter a normal operation phase after the preheating phase is completed.
- the method further includes:
- the frequency converter communicates with the upper computer, detects a communication frequency of the upper computer, and determines a rated voltage of the microwave oven according to a communication frequency of the upper computer.
- the upper computer is further configured to:
- a state of the hardware switch is detected, and a communication frequency with the frequency converter is determined according to a state of the hardware switch.
- the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
- the frequency converter is specifically configured to:
- the frequency converter detects a width/number of high/low levels of the received signal within a preset time, and detects the communication frequency according to the width/number of times of the high/low level.
- control module is further configured to acquire an operating state of the magnetron according to the anode current current value and a pre-stored anode current standard value.
- control module is specifically configured to:
- control module is further configured to:
- the magnetron After determining that the magnetron is in the core rupture state, the magnetron is also controlled to stop working.
- a microwave oven according to a second aspect of the present invention includes a start control device for a variable frequency power source of a microwave oven according to an embodiment of the first aspect of the present invention.
- the variable frequency power supply is controlled to enter the soft start phase
- the soft start phase is completed
- the variable frequency power supply is controlled to enter the warm-up phase
- the preheating is judged according to the anode current of the magnetron. Whether the phase is completed and the variable frequency power supply is controlled to enter the normal operation phase after the warm-up phase is completed. Therefore, after the variable frequency power supply enters the preheating stage, the anode current of the magnetron can be detected to accurately determine whether the magnetron is preheated, thereby effectively avoiding the magnetron and other devices caused by prematurely judging the completion of the preheating phase.
- the damage improves the reliability, and at the same time, effectively avoids the slow start-up speed caused by the late judgment of the completion of the warm-up phase, meets the requirements of rapid heating, and improves the user experience.
- a method for starting control of a variable frequency power supply of a microwave oven includes: controlling, after powering on the variable frequency power supply, the variable frequency power supply to enter a soft start phase; after the soft start phase is completed, controlling The variable frequency power supply enters a preheating phase, wherein the variable frequency power supply is controlled according to a resonant voltage in a warming up phase; Determining whether the warm-up phase is completed according to an anode current of the magnetron; and after determining that the warm-up phase is completed, controlling the variable frequency power supply to enter a normal operation phase.
- startup control method of the microwave oven variable frequency power supply according to the present invention may further have the following additional technical features:
- the method further includes:
- the anode current of the magnetron is sensed and the current value of the anode current is generated.
- the method further includes:
- the anode current of the magnetron is fed back through the host computer.
- the anode current of the magnetron is fed back through an optocoupler.
- the method further includes:
- the inverter communicates with the host computer
- the frequency converter detects a communication frequency of the upper computer
- the frequency converter determines a rated voltage of the microwave oven according to a communication frequency of the upper computer.
- the method further includes:
- the upper computer detects the state of the hardware switch
- a communication frequency with the frequency converter is determined according to a state of the hardware switch.
- the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
- the detecting, by the frequency converter, the communication frequency of the upper computer includes:
- the frequency converter detects a width/number of high/low levels of the received signal within a preset time, and detects the communication frequency according to the width/number of times of the high/low level.
- the method further includes:
- the obtaining the working state of the magnetron according to the current value of the anode current and the pre-stored anode current standard value includes:
- the method further includes:
- the magnetron After determining that the magnetron is in the core rupture state, the magnetron is also controlled to stop working.
- the startup control method of the microwave oven variable frequency power supply according to the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and according to the magnetron
- the anode current is used to judge whether the preheating phase is completed, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed. Therefore, the method can accurately determine whether the magnetron is preheated by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience.
- FIG. 1 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to an embodiment of the present invention
- FIG. 2 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to an embodiment of the present invention
- FIG. 3 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to another embodiment of the present invention.
- FIG. 4 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to another embodiment of the present invention.
- FIG. 5 is a block diagram showing a start control device for a variable frequency power supply of a microwave oven according to still another embodiment of the present invention.
- FIG. 6 is a block diagram showing a start control device for a variable frequency power supply of a microwave oven according to still another embodiment of the present invention.
- FIG. 7 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to still another embodiment of the present invention.
- FIG. 8 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to still another embodiment of the present invention.
- FIG. 9 is a circuit diagram of a magnetron anode current detection according to another embodiment of the present invention.
- FIG. 10 is a flow chart of a method for starting control of a microwave oven variable frequency power supply according to an embodiment of the present invention
- FIG. 11 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply according to another embodiment of the present invention.
- Figure 12 is a flow chart showing a method of detecting the operating state of a magnetron in a microwave oven in accordance with one embodiment of the present invention.
- an embodiment of the present invention proposes a start control device for a microwave oven variable frequency power supply.
- FIG. 1 is a block diagram of a start control apparatus for a microwave oven variable frequency power supply in accordance with one embodiment of the present invention.
- the startup control device of the microwave oven variable frequency power supply includes: a magnetron anode current detecting module 100, a control module 200, and a variable frequency power source 300.
- the magnetron anode current detecting module 100 is configured to detect the anode current of the magnetron and generate a current value of the anode current.
- the magnetron anode current detecting module 100 may specifically include: a first resistor R1, a second resistor R2, and a third resistor R3, wherein one end of the first resistor R1 Connected to the anode of the magnetron MGT, one end of the second resistor R2 is connected to the other end of the first resistor R1, and the other end of the second resistor R2 is connected to the ground GND, wherein the first resistor R1 and the second resistor R2 have the same One node J1, one end of the third resistor R3 is connected to the first node J1, and the other end of the third resistor R3 is the output terminal IB of the magnetron anode current detecting module 100.
- a secondary winding of the transformer T is connected to the voltage doubler circuit, and after being double-pressed, one end is connected to the anode of the magnetron MGT, and the other end is connected to one end of the second resistor R2.
- the resistor R2 is then connected to the magnetron MGT.
- the anode voltage (-4000V) supplied to the magnetron MGT passes through the second resistor R2, a certain voltage drop is formed, which is proportional to the magnitude of the current flowing through the anode of the magnetron, and is passed through the third resistor R3.
- the anode current of the magnetron MGT can be obtained by sampling the voltage drop.
- the control module 200 is configured to control the variable frequency power supply 300 to enter a soft start phase after the power supply 300 is powered on, and control the variable frequency power supply 300 to enter a warm-up phase after the soft start phase is completed, and determine whether the warm-up phase is determined according to the anode current of the magnetron. Completed and controls the variable frequency power supply 300 to enter the normal operation phase after the warm-up phase is completed.
- the soft start phase can be calibrated according to actual conditions.
- the soft start phase can be a mains cycle.
- the preheating phase is determined to be complete when the anode current of the magnetron is greater than a predetermined threshold.
- the preset threshold can be calibrated according to actual conditions.
- the magnetron of the magnetron since the magnetron of the magnetron is in a cold state when the magnetron is initially powered on, the magnetron is not activated, and the anode current of the magnetron is zero, and the magnetron is preheated. After a period of time, the anode current of the magnetron gradually increases. When the anode current of the magnetron reaches a preset threshold, it is judged that the preheating phase of the magnetron is completed. For example, in the embodiment shown in FIG.
- the start control device for the microwave oven variable frequency power supply may further include a host computer, and the upper computer is connected to the magnetron anode current detecting module 100, and the upper computer sends the anode current of the magnetron through the communication line. To the control module 200.
- the startup control device for the microwave oven variable frequency power supply may further include: an optocoupler connected between the magnetron anode current detecting module 100 and the control module 200, and a magnetron anode current detecting module. The anode current of the magnetron is sent to the control module 200 through the optocoupler.
- the magnetron anode current detecting module 100 detects the current anode current of the magnetron, it is sent to the control module 200 through the optocoupler, and the control module 200 determines the anode current of the magnetron to obtain the magnetic field. Control the current working state, and control the variable frequency power supply according to the current working state of the magnetron, thereby achieving accurate control of the magnetron, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
- the embodiment of the invention further provides a detecting device for the working state of the magnetron in the microwave oven, wherein the magnetron anode current detecting module and the control module realize the detection of the working state of the magnetron in the microwave oven, and the specific implementation An example can be as shown in the embodiment of FIG.
- both the upper computer and the optocoupler are responsible for transmitting the anode current of the magnetron to the control module 200, so that the control module 200 can accurately determine whether the magnetron preheating is completed, effectively avoiding the cause.
- Early judgment of the damage of the magnetron and other devices caused by the completion of the preheating stage improves the reliability of the product, and at the same time effectively avoids the problem of slow start-up caused by the late completion of the preheating stage and meets the requirements of rapid heating. , improved user experience.
- the above-mentioned microwave oven variable frequency power supply startup control device may further include: a resonance voltage detection module 400 for detecting a resonance voltage of a primary side of the transformer, wherein the control module is In the warm-up phase, the variable frequency power supply is controlled according to the resonance voltage.
- the control module 200 controls the variable frequency power supply 300 to enter a soft start phase, such as controlling the variable frequency power supply 300 to start operating at a fixed frequency, and the switching tube in the variable frequency power supply 300
- the duty ratio is less than 10%.
- the control module 200 controls the variable frequency power supply 300 to enter the warm-up phase.
- the control module 200 gradually increases the duty ratio of the switch tube to improve the magnetron.
- the anode voltage is obtained by the resonant voltage detecting module 400 to obtain the resonant voltage of the primary side of the transformer.
- the control module 200 When the detected resonant voltage of the primary side of the transformer reaches a limit value, the control module 200 maintains the current duty cycle output. Moreover, when the control module 200 controls the switch tube according to the current duty ratio, if the detected resonant voltage of the primary side of the transformer is greater than the limit value, the control module 200 reduces the duty cycle of the switch tube; if the detected primary side of the transformer The resonant voltage is less than the limit value, and the control module 200 increases the duty cycle of the switching transistor.
- the problem of inaccurate output caused by calculating the maximum duty ratio of the switch tube according to the primary side supply voltage is effectively solved, thereby ensuring the stability and reliability of the magnetron, and effectively avoiding the possibility that the anode voltage is too high. The magnetron breakdown is damaged, or other devices are damaged, and the problem of slow startup speed due to inaccurate control is effectively avoided.
- the magnetron anode current detecting module 100 detects the anode current of the magnetron and transmits it through the host computer or the optical coupler. Sent to the control module 200, the control module 200 determines after receiving the anode current of the magnetron. When the anode current of the magnetron is greater than a preset threshold, the control module 200 determines that the filament preheating of the magnetron is completed, and the control module The 200-controlled inverter microwave oven enters the normal power operation phase.
- the resonant voltage detecting module 400 may include a fourth resistor R4, a fifth resistor R5, and a voltage comparator CMP, wherein one end of the fourth resistor R4 is connected to one end of the primary winding of the transformer T, The other end of the fourth resistor R4 is connected to one end of the fifth resistor R5, the other end of the fifth resistor R5 is grounded to GND1, and the other end of the fourth resistor R4 and the one end of the fifth resistor R5 have a second node J2, second The node J2 is connected to the first input end of the voltage comparator CMP, the limit value Vref is connected to the second input end of the voltage comparator CMP, the output end of the voltage comparator CMP is connected to the control module 200, and the control module 200 is based on the voltage comparator CMP. The signal at the output is used to accurately adjust the duty cycle.
- the limit value can also be preset in the control module 200, and the control module 200 can adjust the duty ratio by comparing with the resonance voltage detected by the resonance voltage detecting module 400.
- the resonant voltage detecting module 100 may also include a resistor, or a capacitor, or a combination of a resistor and a capacitor.
- the resonant voltage may also be obtained by detecting the maximum value of the resonant voltage period.
- the resonant voltage detection module 400 detects the resonant voltage of the primary side of the transformer, and the control module 200 controls the variable frequency power supply 300 according to the resonant voltage in the warm-up phase of the variable frequency power supply, thereby implementing the anode voltage of the magnetron.
- the accurate control not only ensures the consistency of the anode voltage at the start of each working voltage, but also ensures that the anode voltage is in a stable ideal state, thus ensuring the stability and reliability of the magnetron, effectively avoiding the anode voltage High possible magnetron breakdown damage, or damage to other devices, and effectively avoids the problem of slow start-up due to inaccurate control, improving the user experience.
- the startup control device of the microwave oven variable frequency power supply may further include: a primary current/primary power detection module 500, and a primary current/primary power detection module 500.
- the primary current/primary power of the transformer is detected, wherein the control module 200 determines whether the warm-up phase is completed according to the primary current/primary power, and controls the variable frequency power supply 300 to enter a normal operation phase after the warm-up phase is completed.
- the primary current of the transformer T is obtained through the sixth resistor R6, and the control module 200 determines whether the preheating phase of the magnetron is completed according to the detected primary current of the transformer T.
- the primary side power of the transformer T can also be calculated by detecting the primary current of the transformer T, so that whether the preheating phase of the magnetron is completed can be determined according to the primary side power of the transformer T.
- the control module 200 controls the variable frequency power supply 300 to enter a normal operation phase.
- a startup control device for a microwave oven variable frequency power supply is detected by a magnetron anode current detecting module Measuring the anode current of the magnetron, the control module controls the variable frequency power supply to enter the soft start phase after the variable frequency power supply is powered on, and controls the variable frequency power supply to enter the preheating phase after the soft start phase is completed, and judges according to the anode current of the magnetron. Whether the thermal phase is completed and controls the variable frequency power supply to enter the normal operation phase after the warm-up phase is completed.
- the device can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience. In addition, it effectively avoids the large impulse current generated by the magnetron due to the instantaneous vibration to affect the working state of the resonant circuit.
- control device for a frequency converter in a microwave oven includes: a host computer 10 and a frequency converter 20.
- the frequency converter 20 can communicate with the upper computer 10, and can detect the communication frequency of the upper computer 10, and can determine the rated voltage of the microwave oven according to the communication frequency of the upper computer 10.
- the upper computer 10 can be built in the microwave oven, communicates with the frequency converter 20 through a communication line, or can be a control device such as a remote controller or a mobile terminal, and communicates with the frequency converter through a Bluetooth, infrared or wireless network.
- the host computer 10 can detect the state of the hardware switch and determine the communication frequency with the frequency converter according to the state of the hardware switch.
- the communication frequency corresponding to the hardware switch of the upper computer 10 in the on and off states may be preset. For example, in the state where the hardware switch is on, the communication frequency is 100 Hz, and in the off state, the communication frequency is 120 Hz.
- the host computer 10 can determine the communication frequency with the frequency converter through the state of its hardware switch.
- the frequency converter 20 can detect the width/number of times of the high/low level of the received signal within the preset time, and detect the communication frequency according to the width/number of high/low level. It should be understood that the frequency of the high/low level received by the frequency converter 20 per second, or the reciprocal of the total width of the high/low level of 2 times, is the communication frequency. For example, if 100 low levels are received in 1S, the communication frequency is 100 Hz, and if the high level width is 5 mS, the communication frequency is 100 Hz.
- the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
- the communication frequency of the host computer 10 and the frequency converter 20 can be controlled to be 100 Hz by adjusting the state of the hardware switch, and the frequency converter 20 determines after receiving the communication frequency of 100 Hz.
- the rated voltage of the microwave oven is 100V.
- the frequency converter 20 can operate at a constant power when the input voltage exceeds 100V, and the frequency converter 20 can operate at a constant current when the input voltage is lower than 100V. This prevents the current from exceeding the standard or causing damage to the circuit due to excessive power.
- the frequency converter 20 can also determine the output power of the normal heating phase according to the communication frequency of the upper computer 10. Specifically, the output power of the frequency converter 20 can be set to correspond to the communication frequency of the upper computer 10. E.g, When the communication frequency of the host computer 10 is 1200 Hz, the corresponding inverter 20 has an output power of 1200 W.
- the magnetron of the microwave oven may be preheated prior to normal heating. Therefore, in the embodiment of the present invention, the host computer 10 is further configured to: send the anode current of the magnetron to the control module through the communication line, so that the control module determines whether the warm-up phase is completed according to the anode current of the magnetron, and The frequency converter 20 is controlled to enter a normal operation phase after the warm-up phase is completed.
- the magnetron anode current detecting module detects the current anode current of the magnetron
- the anode current of the current magnetron is sent to the upper computer 10, and the host computer 10 passes the anode of the current magnetron through the communication line.
- the current is sent to the control module, and the control module determines the current of the current magnetron to obtain the current working state of the magnetron, and controls the variable frequency power supply according to the current working state of the magnetron, thereby realizing the magnetic control Accurate control of the tube, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
- the host computer 10 can first judge the anode current of the current magnetron to obtain the magnetron.
- the current working state and when the magnetron is required to stop working, the control module is controlled to stop the magnetron.
- the preheating phase can be entered first, that is, the frequency converter 20 operates at a lower output power.
- the host computer 10 detects that the anode current of the magnetron is greater than a preset value (for example, 15A), it is judged that the warm-up phase is completed and enters the normal heating phase.
- the communication frequency of the upper-level machine 10 in the normal heating phase is obtained.
- the frequency converter 20 is in communication to control the frequency converter 20 to operate at the set output power of the normal heating stage.
- the anode current of the magnetron can be detected by a detecting circuit composed of the first resistor R1, the second resistor R2 and the third resistor R3.
- the voltage and output power of the frequency converter 20 can be controlled by other means in addition to being controlled by the communication frequency of the upper computer in the above embodiment.
- the voltage and output power of the frequency converter 20 can be controlled by the total number of pulses.
- the specific control method should not be construed as limiting the invention.
- the frequency converter can communicate with the upper computer, simultaneously detect the communication frequency of the upper computer, and can determine the rated voltage of the frequency converter according to the communication frequency, thereby, the microwave oven can be The rated voltage is sent to the inverter, so that the inverter can control the output power and working current according to the rated voltage of the microwave oven. While improving safety and reliability, it also improves the versatility of the inverter in the microwave oven, avoiding development and production. In the process, the frequency converter is classified and developed and produced due to different voltage standards, which can effectively reduce the development cycle, expand the production scale, and reduce development and production costs.
- Figure 8 is a block diagram showing the structure of a detecting device for a working state of a magnetron in a microwave oven according to still another embodiment of the present invention.
- the apparatus for detecting the working state of the magnetron in the microwave oven comprises: a magnetron anode current detecting module 10 and a control module 20.
- the magnetron anode current detecting module 10 is configured to detect the anode current of the magnetron and generate a current value of the anode current.
- the magnetron anode current detecting module 10 specifically includes: a fourth resistor R4 and a fifth resistor R5, wherein one end of the fourth resistor R4 is connected to the anode of the magnetron MGT through the third diode D3, and one end of the fourth resistor R4 and the cathode of the third diode D3 Connected, the other end of the fourth resistor R4 is grounded to GND, one end of the fifth resistor R5 is respectively connected to one end of the fourth resistor R4 and the cathode of the third diode D3, and the other end of the fifth resistor R5 is a magnetron anode current.
- the output of the module 10 is detected.
- the circuit can be used in a fixed frequency microwave oven.
- anode voltage (-4000V) supplied to the magnetron MGT is passed through the fourth resistor R4, a voltage drop is formed, which is proportional to the current flowing through the anode of the magnetron.
- the anode current IB of the magnetron MGT is obtained by sampling the voltage drop through the fifth resistor R5.
- the control module 20 is configured to obtain an operating state of the magnetron according to the current value of the anode current and the pre-stored anode current standard value.
- the standard value of the anode current that is, the rated anode current value of the magnetron
- the control module 20 of the microwave oven such as the MCU
- the magnetron anode current detecting module 10 detects the anode current of the magnetron, the anode current can be sent to the control module 20.
- the magnetron anode current detecting module 10 detects the current value of the anode current of the magnetron
- the current value of the anode current is sent to the upper computer, and the upper computer sends the current value of the anode current to the control module 20 through the communication line.
- the current value of the anode current is judged by the control module 20 to obtain the current working state of the magnetron, and the magnetron is controlled according to the current working state of the magnetron.
- the host computer can first determine the current value of the anode current to obtain the current working state of the magnetron, and When the magnetron is required to stop working, the control transistor 20 or the relay K1 is controlled to stop the magnetron.
- the anode current of the magnetron can be sent to the control module 20 via an optocoupler, wherein the optocoupler is coupled between the magnetron anode current sensing module 10 and the control module 20. That is, after the magnetron anode current detecting module 10 detects the current value of the anode current, it is sent to the control module 20 through the optocoupler, and the control module 20 determines the current value of the anode current to obtain the current work of the magnetron. State, and control the magnetron according to the current working state of the magnetron.
- anode current can also be sent to the control module 20 by other means, which are not enumerated here.
- the control module 20 can compare it to the anode current standard value. If the current value of the anode current is greater than twice the standard value of the anode current, it is judged that the magnetron is in an anode temperature too high state; if the current value of the anode current is less than half of the anode current standard value, it is judged that the magnetron is in a core rupture state, After determining that the magnetron is in an anode temperature too high state, the magnetron is controlled to stop working or the output power of the magnetron is lowered; and after the magnetron is judged to be in the core rupture state, the magnetron is directly controlled to stop working. . Alternatively, when it is judged that the magnetron is in an anode over temperature state or a core rupture state, the judgment result may be fed back to the user by displaying an error code.
- the output power of the magnetic control tube can be reduced by the control module 20 adjusting the duty ratio of the variable frequency power supply or the frequency converter; in the fixed frequency microwave oven, the relay of the relay can be adjusted by the control module 20. More than to reduce the output power of the magnetron.
- the apparatus for detecting the working state of the magnetron in the microwave oven detects the anode current of the magnetron and obtains the working state of the magnetron according to the anode current of the magnetron and the pre-stored anode current standard value, thereby It can accurately and accurately determine abnormal conditions such as excessive temperature or damage of the magnetron, so that necessary protective measures can be taken in time, such as controlling the microwave oven to stop working, and displaying an error code to remind the user to repair, etc., and the implementation is simple and convenient. The cost is lower.
- the present invention also proposes a microwave oven.
- the microwave oven according to the embodiment of the present invention includes the start control device for the variable frequency power supply of the microwave oven according to any of the above embodiments of the present invention.
- the variable frequency power supply is controlled to enter the soft start phase
- the soft start phase is completed
- the variable frequency power supply is controlled to enter the warm-up phase
- the preheating is judged according to the anode current of the magnetron. Whether the phase is completed and the variable frequency power supply is controlled to enter the normal operation phase after the warm-up phase is completed. Therefore, after the variable frequency power supply enters the preheating stage, the anode current of the magnetron can be detected to accurately determine whether the magnetron preheating is completed, thereby effectively avoiding the magnetron and other devices caused by prematurely judging the completion of the preheating phase.
- the damage improves the reliability, and at the same time, effectively avoids the slow start-up speed caused by the late judgment of the completion of the warm-up phase, meets the requirements of rapid heating, and improves the user experience. In addition, it effectively avoids the large impulse current generated by the magnetron due to the instantaneous vibration to affect the working state of the resonant circuit.
- the present invention also provides a method for starting control of a microwave oven variable frequency power supply.
- FIG. 10 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply in accordance with the present invention. As shown in FIG. 10, the startup control method of the microwave oven variable frequency power supply includes:
- variable frequency power supply after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter a soft start phase.
- variable frequency power supply in the soft start phase, can be controlled to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply can be controlled to be less than 10%, wherein the soft start phase can be a mains cycle.
- variable frequency power supply after the soft start phase is completed, controlling the variable frequency power supply to enter a warm-up phase, wherein the variable frequency power supply is controlled according to the resonant voltage in the warm-up phase.
- the variable frequency power supply when the inverter microwave oven is initially powered on, the variable frequency power supply is controlled to enter a soft start phase, such as controlling the variable frequency power supply to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply is less than 10%.
- the variable frequency power supply is controlled to enter the preheating stage.
- the duty ratio of the switching tube is gradually increased to increase the anode voltage of the magnetron, and the transformer is obtained by the resonant voltage of the primary side of the transformer.
- the resonant voltage of the primary side maintains the current duty cycle output when the detected resonant voltage of the primary side of the transformer reaches a limit value.
- the switching tube when the switching tube is controlled according to the current duty ratio, if the detected resonant voltage of the primary side of the transformer is greater than the limit value, the duty cycle of the switching tube is reduced; if the detected resonant voltage of the primary side of the transformer is less than the limit value , increase the duty cycle of the switch.
- the output inaccuracy caused by the maximum duty cycle of the switch tube is calculated, thereby ensuring the stability and reliability of the magnetron, and effectively avoiding the magnetic control caused by the excessive anode voltage. Tube breakdown damage, or damage to other devices, while effectively avoiding the problem of slow start-up due to inaccurate control.
- the resonant voltage can be detected by the resonant voltage detecting module formed by the fourth resistor R4, the fifth resistor R5 and the voltage comparator CMP, wherein one end of the fourth resistor R4 and the transformer T One end of the primary winding is connected, the other end of the fourth resistor R4 is connected to one end of the fifth resistor R5, the other end of the fifth resistor R5 is grounded to GND1, and the other end of the fourth resistor R4 is connected to the end of the fifth resistor R5.
- the second node J2 is connected to the first input end of the voltage comparator CMP, the limit value Vref is connected to the second input end of the voltage comparator CMP, and the output end of the voltage comparator CMP is connected to the control module, and the control module is The signal at the output of the voltage comparator CMP is used to accurately adjust the duty cycle.
- the limit value can also be preset in the control module, and the control module can adjust the duty ratio by comparing with the detected resonance voltage.
- the resonant voltage detecting module may also include a resistor, or a capacitor, or a combination of a resistor and a capacitor.
- the resonant voltage may also be obtained by detecting the maximum value of the resonant voltage period.
- a secondary winding of the transformer T is connected to the voltage doubling circuit, and the voltage is doubled, one end is connected to the anode of the magnetron MGT, and the other end is connected to the second resistor.
- One end of R2 is connected, and is connected to the magnetron MGT via the second resistor R2.
- the preheating phase is determined to be complete when the anode current of the magnetron is greater than a predetermined threshold.
- the preset threshold can be calibrated according to actual conditions.
- the magnetron of the magnetron since the magnetron of the magnetron is in a cold state when the magnetron is initially powered on, the magnetron is not activated, and the anode current of the magnetron is zero, and the magnetron is preheated. After a period of time, the anode current of the magnetron gradually increases. When the anode current of the magnetron reaches a preset threshold, it is judged that the preheating phase of the magnetron is completed. For example, in the embodiment shown in FIG. 2, when the voltage corresponding to the anode current of the detected magnetron is greater than 0.3 V, it indicates that the anode current of the magnetron is greater than a preset threshold, and it is judged that the warm-up phase is completed.
- the anode current of the magnetron is fed back through the host computer.
- the anode current of the magnetron can be detected by the magnetron anode current detecting module shown in FIG. 2, and after detecting the anode current of the current magnetron, the anode current of the current magnetron is sent to the host computer.
- the upper computer can pass The signal line sends the anode current of the current magnetron to the control module, and the control module determines the anode current of the current magnetron to obtain the current working state of the magnetron, and converts the frequency according to the current working state of the magnetron.
- the power supply is controlled to achieve accurate control of the magnetron, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
- the embodiment of the present invention further provides a method for detecting a working state of a magnetron in a microwave oven, wherein the magnetron anode current detecting module and the control module are used to detect the working state of the magnetron in the microwave oven, and the specific implementation
- Fig. 12 is a flow chart showing a method of detecting the working state of the magnetron in the microwave oven according to an embodiment of the present invention.
- the host computer can first judge the current of the current magnetron to obtain the current state of the magnetron. The working state, and when the magnetron is required to stop working, the control circuit is controlled to stop the magnetron.
- the anode current of the magnetron is fed back through the optocoupler.
- the magnetron anode current detecting module detects the current anode current of the magnetron, it is sent to the control module through the optocoupler, and the control module determines the anode current of the magnetron to obtain the magnetron.
- the current working state, and the variable frequency power supply is controlled according to the current working state of the magnetron, thereby realizing accurate control of the magnetron, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
- both the upper computer and the optocoupler are responsible for transmitting the anode current of the magnetron to the control module, so that the control module can accurately determine whether the magnetron preheating is completed, and effectively avoid premature judgment.
- the damage of the magnetron and other devices caused by the completion of the preheating stage improves the reliability of the product, and at the same time, effectively avoids the problem of slow start-up caused by the late completion of the preheating stage, and satisfies the requirements of rapid heating and improves The user experience.
- the method for starting the control of the variable frequency power supply of the microwave oven may further include: detecting a primary current/primary power of the transformer, and determining whether the warm-up phase is completed according to the primary current/primary power, and After the preheating phase is completed, the variable frequency power supply is controlled to enter the normal operation phase. Specifically, as shown in FIG. 3 or FIG. 5, the primary current of the transformer T is obtained through the sixth resistor R6, and the control module determines whether the preheating phase of the magnetron is completed according to the detected primary current of the transformer T.
- the primary side power of the transformer T can also be calculated by detecting the primary current of the transformer T, so that whether the preheating phase of the magnetron is completed can be determined according to the primary side power of the transformer T. After the magnetron preheating phase is completed, the control module controls the variable frequency power supply to enter the normal operation phase.
- whether it is the magnetron anode current detecting module or the primary current/primary power detecting module it is responsible for accurately determining whether the warm-up phase is completed or not, thereby avoiding premature judgment of the completion of the warm-up phase. The damage of the magnetron and other devices and the slow start-up caused by the late completion of the preheating phase.
- the control module controls the variable frequency power supply to enter a soft start phase, such as controlling the variable frequency power supply to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply is less than 10%
- the control module controls the variable frequency power supply to enter the warm-up phase.
- the control The module gradually increases the duty cycle of the switching tube to increase the anode voltage of the magnetron, and obtains the resonant voltage of the primary side of the transformer through the resonant voltage detecting module.
- the control module Maintain the current duty cycle output. Moreover, when the control module controls the switch tube according to the current duty ratio, if the detected resonant voltage of the primary side of the transformer is greater than a limit value, the control module reduces the duty cycle of the switch tube; if the detected primary side resonance of the transformer If the voltage is less than the limit value, the control module increases the duty cycle of the switch.
- the problem of inaccurate output caused by calculating the maximum duty ratio of the switch tube according to the primary side supply voltage is effectively solved, thereby ensuring the stability and reliability of the magnetron, and effectively avoiding the possibility that the anode voltage is too high. The magnetron breakdown is damaged, or other devices are damaged, and the problem of slow startup speed due to inaccurate control is effectively avoided.
- the magnetron anode current detecting module detects the anode current of the magnetron and sends it to the control module through the host computer or the optocoupler, and the control module judges after receiving the anode current of the magnetron, when the magnetron When the anode current is greater than the preset threshold, the control module determines that the filament preheating of the magnetron is completed, and the control module controls the inverter microwave oven to enter the normal power operation phase.
- the startup control method of the microwave oven variable frequency power supply according to the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and according to the magnetron
- the anode current is used to judge whether the preheating phase is completed, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed. Therefore, the method can accurately determine whether the magnetron is preheated by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase.
- FIG. 11 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply according to another embodiment of the present invention.
- the method for starting the control of the variable frequency power supply of the microwave oven according to the embodiment of the present invention further includes the following steps:
- the frequency converter communicates with the upper computer.
- the upper computer can be built in the microwave oven to communicate with the inverter through the communication line; it can also be a control device such as a remote controller or a mobile terminal, and communicates with the frequency converter through a Bluetooth, infrared or wireless network.
- the frequency converter detects the communication frequency of the upper computer.
- the host computer can detect the state of the hardware switch and determine the communication frequency with the frequency converter according to the state of the hardware switch.
- the communication frequency corresponding to the hardware switch of the upper computer in the on and off states may be preset. For example, in the state where the hardware switch is on, the communication frequency is 100 Hz, and in the off state, the communication frequency is 120 Hz. Therefore, the host computer can determine the communication frequency with the inverter through the state of its hardware switch.
- FIG. 7 is a circuit diagram of a variable frequency microwave oven in accordance with one embodiment of the present invention.
- the upper computer can The communication signal is sent to the MCU (Micro Control Unit) of the inverter.
- the inverter can detect the width/number of high/low level of the received signal within the preset time, and detect the communication frequency according to the width/number of high/low level.
- the frequency of the high/low level received by the frequency converter per second, or the reciprocal of the total width of the high/low level of 2 times is the communication frequency. For example, if 100 low levels are received in 1S, the communication frequency is 100 Hz, and if the high level width is 5 mS, the communication frequency is 100 Hz.
- the frequency converter determines the rated voltage of the microwave oven according to the communication frequency of the upper computer.
- the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
- the communication frequency of the host computer and the inverter can be controlled to be 100 Hz by adjusting the state of the hardware switch. After receiving the communication frequency of 100 Hz, the inverter determines the microwave oven. The rated voltage is 100V.
- the inverter can operate at a constant power when the input voltage exceeds 100V, and the inverter can operate at a constant current when the input voltage is lower than 100V. This prevents the current from exceeding the standard or causing damage to the circuit due to excessive power.
- the frequency converter can also determine the output power of the normal heating phase according to the communication frequency of the upper computer. Specifically, the output power of the frequency converter can be set to correspond to the communication frequency of the upper computer. For example, when the communication frequency of the host computer is 1200 Hz, the output power of the corresponding inverter is 1200 W.
- the control may be performed by other means.
- the voltage and output power of the frequency converter can be controlled by the total number of pulses.
- the specific control method should not be construed as limiting the invention.
- the frequency converter can communicate with the upper computer, simultaneously detect the communication frequency of the upper computer, and can determine the rated voltage of the frequency converter according to the communication frequency, thereby, the microwave oven can be The rated voltage is sent to the inverter, so that the inverter can control the output power and working current according to the rated voltage of the microwave oven. While improving safety and reliability, it also improves the versatility of the inverter in the microwave oven, avoiding development and production. In the process, the frequency converter is classified and developed and produced due to different voltage standards, which can effectively reduce the development cycle, expand the production scale, and reduce development and production costs.
- Figure 12 is a flow chart showing a method of detecting the operating state of a magnetron in a microwave oven in accordance with one embodiment of the present invention.
- a method for detecting a working state of a magnetron in a microwave oven includes the following steps:
- the anode current of the magnetron can be detected by the circuit shown in FIG.
- one end of the first resistor R1 is connected to the anode of the magnetron MGT
- one end of the second resistor R2 is connected to the other end of the first resistor R1
- the other end of the second resistor R2 is grounded to GND
- the first resistor R1 and The second resistor R3 has a first node J1
- one end of the third resistor R3 is connected to the first node J1
- the other end of the third resistor R3 is a magnetron anode current test. Test the output of the module.
- This circuit can be used in inverter microwave ovens.
- a secondary winding of the transformer T is connected to the voltage doubling circuit, and the doubled voltage is connected to the anode of the magnetron MGT at one end, and the other end is connected to one end of the second resistor R2 via the second resistor. After R2, it is connected to the magnetron MGT.
- the anode voltage (-4000V) supplied to the magnetron MGT passes through the second resistor R2, a certain voltage drop is formed, and the magnitude of the voltage drop is proportional to the magnitude of the current flowing through the anode of the magnetron through the third resistor R3.
- the voltage drop is sampled to obtain the anode current IB of the magnetron MGT.
- the anode current of the magnetron can be detected by the circuit shown in FIG.
- one end of the fourth resistor R4 is connected to the anode of the magnetron MGT through the third diode D3, and one end of the fourth resistor R4 is connected to the cathode of the third diode D3, and the other end of the fourth resistor R4
- the grounding GND one end of the fifth resistor R5 is respectively connected to one end of the fourth resistor R4 and the cathode of the third diode D3, and the other end of the fifth resistor R5 is an output end of the magnetron anode current detecting module.
- the circuit can be used in a fixed frequency microwave oven.
- the standard value of the anode current that is, the rated anode current value of the magnetron, needs to be obtained through theoretical analysis and actual experiment, and can be pre-stored in the MCU of the microwave oven.
- the anode current of the magnetron can be sent to the MCU.
- the anode current of the magnetron can be fed back through the host computer.
- a host computer is disposed in the microwave oven, and the host computer transmits the anode current of the magnetron through the communication line.
- the current value of the anode current is sent to the upper computer, and the upper computer sends the current value of the anode current to the control module through the communication line, and the current value of the anode current is controlled by the control module.
- a judgment is made to obtain the current working state of the magnetron, and the magnetron is controlled according to the current working state of the magnetron.
- the host computer can first judge the current value of the anode current to obtain the current working state of the magnetron, and when needed When the magnetron stops working, the magnetron is stopped by controlling the control module or relay.
- the anode current of the magnetron can be fed back through the optocoupler. That is to say, after detecting the current value of the anode current, it is sent to the control module through the optocoupler, and the control module determines the current working state of the magnetron by determining the current value of the anode current, and according to the current work of the magnetron. The state controls the magnetron.
- anode current can also be fed back by other means, which are not enumerated here.
- the current value of the anode current After receiving the current value of the anode current, it can be compared to the anode current standard value. If the current value of the anode current is greater than twice the standard value of the anode current, it is judged that the magnetron is in an anode temperature too high state; if the current value of the anode current is less than half of the anode current standard value, it is judged that the magnetron is in a core rupture state, And can judge the magnetron at the anode temperature After the state is too high, the magnetron is controlled to stop working or the output power of the magnetron is lowered; and after the magnetron is judged to be in the state of the core rupture, the magnetron is directly controlled to stop working. Alternatively, when it is judged that the magnetron is in an anode over temperature state or a core rupture state, the judgment result may be fed back to the user by displaying an error code.
- the output power of the magnetron can be reduced by adjusting the duty ratio of the variable frequency power supply or the frequency converter; in the fixed frequency microwave oven, the magnetron can be lowered by adjusting the on/off ratio of the relay. Output power.
- the anode current of the magnetron is detected, and the working state of the magnetron is obtained according to the anode current of the magnetron and the pre-stored anode current standard value, thereby It can accurately and accurately determine abnormal conditions such as excessive temperature or damage of the magnetron, so that necessary protective measures can be taken in time, such as controlling the microwave oven to stop working, and displaying an error code to remind the user to repair, etc., and the implementation is simple and convenient. The cost is lower.
- each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module.
- the above integrated modules can be implemented in the form of hardware or in the form of software functional modules.
- the integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
- the above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.
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Abstract
Description
本发明涉及微波炉技术领域,特别是指一种微波炉及微波炉变频电源的启动控制装置和方法。The invention relates to the technical field of microwave ovens, in particular to a start control device and method for a variable frequency power supply of a microwave oven and a microwave oven.
目前,变频微波炉因具有机身轻、噪音低以及耗电量低等优点而被广泛应用。At present, the inverter microwave oven is widely used due to its advantages of light body, low noise and low power consumption.
当变频微波炉正常运行时,磁控管的灯丝经3.3V电源加热至2100K左右开始发射电子,发射的电子在阳极高压和磁路的作用下作轮摆运动,在阳极谐振腔中产生2450MHz的微波,经能量输出器发射至微波炉的加热腔体中。When the inverter microwave oven is in normal operation, the filament of the magnetron is heated to about 2100K by the 3.3V power supply to start emitting electrons. The emitted electrons move as a wheel under the action of the anode high voltage and magnetic circuit, and generate 2450MHz microwave in the anode cavity. , emitted into the heating cavity of the microwave oven via the energy output device.
但是,当变频微波炉中的变频电源刚上电时,磁控管的灯丝处于冷态,不具备发射电子的能力。如果灯丝未充分预热,而此时磁控管的阳极电压过高,则会增大磁控管的应力,从而可能引起磁控管击穿损坏。同时,在磁控管瞬时启振时,会产生较大的冲击电流而破坏变压器原边单管LC或半桥谐振电路的工作状态。However, when the variable frequency power supply in the inverter microwave oven is just powered on, the filament of the magnetron is in a cold state and does not have the ability to emit electrons. If the filament is not sufficiently warmed up, and the anode voltage of the magnetron is too high at this time, the stress of the magnetron is increased, which may cause damage to the magnetron breakdown. At the same time, when the magnetron is instantaneously activated, a large inrush current is generated to destroy the working state of the single-tube LC or the half-bridge resonant circuit of the primary side of the transformer.
相关技术中,通过检测变压器的原边电流大小来判断磁控管预热是否完成,但是由于原边和副边之间存在很多元件的离散性,使得检测的原边电流不准确,因此很难准确判断磁控管预热是否完成。如果过早判断预热结束,则会造成阳极电压过高,从而导致磁控管及其它器件的损坏;如果过晚判断预热结束,则会造成启动速度过慢。In the related art, it is judged whether the preheating of the magnetron is completed by detecting the magnitude of the primary current of the transformer, but since the discreteness of many components between the primary side and the secondary side makes the detected primary current inaccurate, it is difficult Accurately determine whether the magnetron preheating is completed. If the preheating is judged too early, the anode voltage will be too high, which will cause damage to the magnetron and other devices. If the preheating is judged too late, the startup speed will be too slow.
因此,如何准确判断磁控管预热是否完成,成为一个亟待解决的问题。Therefore, how to accurately determine whether the magnetron preheating is completed is an urgent problem to be solved.
发明内容Summary of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve at least one of the technical problems in the related art to some extent.
为此,本发明的一个目的在于提出一种微波炉变频电源的启动控制装置,能够通过检测磁控管的阳极电流来准确判断磁控管预热是否完成。To this end, an object of the present invention is to provide a start control device for a microwave oven variable frequency power supply, which can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron.
本发明的第二个目的在于提出一种微波炉。A second object of the present invention is to provide a microwave oven.
本发明的第三个目的在于提出一种微波炉变频电源的启动控制方法。A third object of the present invention is to provide a start control method for a microwave oven variable frequency power supply.
为了实现上述目的,本发明第一方面实施例的微波炉变频电源的启动控制装置,包括:变频电源;磁控管阳极电流检测模块,用于检测磁控管的阳极电流,并生成阳极电流当前值;控制模块,用于在所述变频电源上电之后控制所述变频电源进入软启动阶段,并在所述软启动阶段完成之后控制所述变频电源进入预热阶段,并根据所述磁控管的阳极电流判断所述预热阶段是否完成,并在所述预热阶段完成之后控制所述变频电源进入正常运行阶段。 In order to achieve the above object, a start control device for a variable frequency power supply of a microwave oven according to a first aspect of the present invention includes: a variable frequency power supply; a magnetron anode current detecting module for detecting an anode current of the magnetron and generating a current value of the anode current a control module, configured to control the variable frequency power supply to enter a soft start phase after the variable frequency power supply is powered on, and control the variable frequency power supply to enter a warm-up phase after the soft start phase is completed, and according to the magnetron The anode current determines whether the warm-up phase is completed, and controls the variable frequency power supply to enter a normal operation phase after the warm-up phase is completed.
根据本发明实施例的微波炉变频电源的启动控制装置,通过磁控管阳极电流检测模块检测磁控管的阳极电流,控制模块在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,该装置可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管预热是否完成,有效避免了因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品的可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。According to an embodiment of the present invention, a startup control device for a variable frequency power supply of a microwave oven detects an anode current of a magnetron through a magnetron anode current detecting module, and the control module controls the variable frequency power source to enter a soft start phase after being powered on the variable frequency power source, and is soft After the startup phase is completed, the variable frequency power supply is controlled to enter the preheating phase, and the preheating phase is judged according to the anode current of the magnetron, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed. Therefore, the device can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience.
另外,根据本发明上述微波炉变频电源的启动控制装置还可以具有如下附加的技术特征:In addition, the start control device of the microwave oven variable frequency power supply according to the present invention may further have the following additional technical features:
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
谐振电压检测模块,用于检测变压器原边的谐振电压,其中,所述控制模块在预热阶段中根据所述谐振电压对所述变频电源进行控制。The resonant voltage detecting module is configured to detect a resonant voltage of the primary side of the transformer, wherein the control module controls the variable frequency power supply according to the resonant voltage in a warm-up phase.
在本发明的一个实施例中,当所述磁控管的阳极电流大于预设阈值时,判断所述预热阶段完成。In an embodiment of the invention, when the anode current of the magnetron is greater than a preset threshold, it is determined that the warm-up phase is completed.
在本发明的一个实施例中,所述磁控管阳极电流检测模块具体包括:In an embodiment of the invention, the magnetron anode current detecting module specifically includes:
第一电阻,所述第一电阻的一端与所述磁控管的阳极相连;a first resistor, one end of the first resistor is connected to an anode of the magnetron;
第二电阻,所述第二电阻的一端与所述第一电阻的另一端相连,所述第二电阻的另一端接地,其中,所述第一电阻和第二电阻之间具有第一节点;a second resistor, one end of the second resistor is connected to the other end of the first resistor, and the other end of the second resistor is grounded, wherein the first resistor and the second resistor have a first node;
第三电阻,所述第三电阻的一端与所述第一节点相连,所述第三电阻的另一端为所述磁控管阳极电流检测模块的输出端。And a third resistor, one end of the third resistor is connected to the first node, and the other end of the third resistor is an output end of the magnetron anode current detecting module.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
上位机,所述上位机与所述磁控管阳极电流检测模块相连,所述上位机通过通信线将所述磁控管的阳极电流发送至所述控制模块。The upper computer is connected to the magnetron anode current detecting module, and the upper computer sends the anode current of the magnetron to the control module through a communication line.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
连接在所述磁控管阳极电流检测模块和所述控制模块之间的光耦,所述磁控管阳极电流检测模块通过所述光耦将所述磁控管的阳极电流发送至所述控制模块。An optocoupler coupled between the magnetron anode current detecting module and the control module, the magnetron anode current detecting module transmitting an anode current of the magnetron to the control by the optocoupler Module.
在本发明的一个实施例中,所述检测模块还包括:In an embodiment of the invention, the detecting module further includes:
原边电流/原边功率检测模块,用于检测所述变压器的原边电流/原边功率,其中,所述控制模块根据所述原边电流/原边功率判断所述预热阶段是否完成,并在所述预热阶段完成之后控制所述变频电源进入正常运行阶段。The primary current/primary power detection module is configured to detect a primary current/primary power of the transformer, wherein the control module determines whether the warm-up phase is completed according to the primary current/primary power. And controlling the variable frequency power supply to enter a normal operation phase after the preheating phase is completed.
在本发明的一个实施例中,还包括: In an embodiment of the present invention, the method further includes:
变频器,所述变频器与所述上位机进行通信,并检测所述上位机的通信频率,并根据所述上位机的通信频率确定所述微波炉的额定电压。a frequency converter, wherein the frequency converter communicates with the upper computer, detects a communication frequency of the upper computer, and determines a rated voltage of the microwave oven according to a communication frequency of the upper computer.
在本发明的一个实施例中,所述上位机还用于:In an embodiment of the invention, the upper computer is further configured to:
检测硬件开关的状态,并根据所述硬件开关的状态确定与所述变频器的通信频率。A state of the hardware switch is detected, and a communication frequency with the frequency converter is determined according to a state of the hardware switch.
在本发明的一个实施例中,所述通信频率为100Hz时对应的额定电压为100V,所述通信频率为120Hz时对应的额定电压为120V。In an embodiment of the invention, the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
在本发明的一个实施例中,所述变频器具体用于:In an embodiment of the invention, the frequency converter is specifically configured to:
所述变频器检测预设时间内接收到信号的高/低电平的宽度/次数,根据所述高/低电平的宽度/次数检测所述通信频率。The frequency converter detects a width/number of high/low levels of the received signal within a preset time, and detects the communication frequency according to the width/number of times of the high/low level.
在本发明的一个实施例中,所述控制模块还用于根据所述阳极电流当前值和预存的阳极电流标准值获取所述磁控管的工作状态。In an embodiment of the invention, the control module is further configured to acquire an operating state of the magnetron according to the anode current current value and a pre-stored anode current standard value.
在本发明的一个实施例中,所述控制模块具体用于:In an embodiment of the invention, the control module is specifically configured to:
如果所述阳极电流当前值大于所述阳极电流标准值的两倍,则判断所述磁控管处于阳极温度过高状态;If the current value of the anode current is greater than twice the standard value of the anode current, determining that the magnetron is in an anode temperature too high state;
如果所述阳极电流当前值小于所述阳极电流标准值的一半,则判断所述磁控管处于磁芯破裂状态。If the current value of the anode current is less than half of the standard value of the anode current, it is judged that the magnetron is in a core rupture state.
在本发明的一个实施例中,所述控制模块还具体用于:In an embodiment of the invention, the control module is further configured to:
在判断所述磁控管处于阳极温度过高状态之后,还控制所述磁控管停止工作或降低所述磁控管的输出功率;After determining that the magnetron is in an anode temperature too high state, further controlling the magnetron to stop working or reducing the output power of the magnetron;
在判断所述磁控管处于磁芯破裂状态之后,还控制所述磁控管停止工作。After determining that the magnetron is in the core rupture state, the magnetron is also controlled to stop working.
为了实现上述目的,本发明第二方面实施例的微波炉包括本发明第一方面实施例的微波炉变频电源的启动控制装置。In order to achieve the above object, a microwave oven according to a second aspect of the present invention includes a start control device for a variable frequency power source of a microwave oven according to an embodiment of the first aspect of the present invention.
根据本发明实施例的微波炉,在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流来判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管是否预热完成,有效避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。According to the microwave oven of the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and the preheating is judged according to the anode current of the magnetron. Whether the phase is completed and the variable frequency power supply is controlled to enter the normal operation phase after the warm-up phase is completed. Therefore, after the variable frequency power supply enters the preheating stage, the anode current of the magnetron can be detected to accurately determine whether the magnetron is preheated, thereby effectively avoiding the magnetron and other devices caused by prematurely judging the completion of the preheating phase. The damage improves the reliability, and at the same time, effectively avoids the slow start-up speed caused by the late judgment of the completion of the warm-up phase, meets the requirements of rapid heating, and improves the user experience.
为了实现上述目的,本发明第三方面实施例的微波炉变频电源的启动控制方法,包括:在变频电源上电之后,控制所述变频电源进入软启动阶段;在所述软启动阶段完成之后,控制所述变频电源进入预热阶段,其中,在预热阶段中根据谐振电压对所述变频电源进行控制; 根据所述磁控管的阳极电流判断所述预热阶段是否完成;在判断所述预热阶段完成之后,控制所述变频电源进入正常运行阶段。In order to achieve the above object, a method for starting control of a variable frequency power supply of a microwave oven according to a third aspect of the present invention includes: controlling, after powering on the variable frequency power supply, the variable frequency power supply to enter a soft start phase; after the soft start phase is completed, controlling The variable frequency power supply enters a preheating phase, wherein the variable frequency power supply is controlled according to a resonant voltage in a warming up phase; Determining whether the warm-up phase is completed according to an anode current of the magnetron; and after determining that the warm-up phase is completed, controlling the variable frequency power supply to enter a normal operation phase.
另外,根据本发明上述微波炉变频电源的启动控制方法还可以具有如下附加的技术特征:In addition, the startup control method of the microwave oven variable frequency power supply according to the present invention may further have the following additional technical features:
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
检测变压器原边的谐振电压;Detecting the resonant voltage of the primary side of the transformer;
检测磁控管的阳极电流并生成阳极电流当前值。The anode current of the magnetron is sensed and the current value of the anode current is generated.
在本发明的一个实施例中,当所述磁控管的阳极电流大于预设阈值时,判断所述预热阶段完成。In an embodiment of the invention, when the anode current of the magnetron is greater than a preset threshold, it is determined that the warm-up phase is completed.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
检测所述变压器的原边电流/原边功率;Detecting primary current/primary power of the transformer;
根据所述原边电流/原边功率判断所述预热阶段是否完成,并在所述预热阶段完成之后控制所述变频电源进入正常运行阶段。Determining whether the warm-up phase is completed according to the primary current/primary power, and controlling the variable frequency power supply to enter a normal operation phase after the warm-up phase is completed.
在本发明的一个实施例中,通过上位机反馈所述磁控管的阳极电流。In one embodiment of the invention, the anode current of the magnetron is fed back through the host computer.
在本发明的一个实施例中,通过光耦反馈所述磁控管的阳极电流。In one embodiment of the invention, the anode current of the magnetron is fed back through an optocoupler.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
变频器与上位机进行通信;The inverter communicates with the host computer;
所述变频器检测所述上位机的通信频率;The frequency converter detects a communication frequency of the upper computer;
所述变频器根据所述上位机的通信频率确定所述微波炉的额定电压。The frequency converter determines a rated voltage of the microwave oven according to a communication frequency of the upper computer.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
所述上位机检测硬件开关的状态;The upper computer detects the state of the hardware switch;
根据所述硬件开关的状态确定与所述变频器的通信频率。A communication frequency with the frequency converter is determined according to a state of the hardware switch.
在本发明的一个实施例中,所述通信频率为100Hz时对应的额定电压为100V,所述通信频率为120Hz时对应的额定电压为120V。In an embodiment of the invention, the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
在本发明的一个实施例中,所述变频器检测所述上位机的通信频率具体包括:In an embodiment of the present invention, the detecting, by the frequency converter, the communication frequency of the upper computer includes:
所述变频器检测预设时间内接收到信号的高/低电平的宽度/次数,根据所述高/低电平的宽度/次数检测所述通信频率。The frequency converter detects a width/number of high/low levels of the received signal within a preset time, and detects the communication frequency according to the width/number of times of the high/low level.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
根据所述阳极电流当前值和预存的阳极电流标准值获取所述磁控管的工作状态。Obtaining an operating state of the magnetron according to the current value of the anode current and a pre-stored anode current standard value.
在本发明的一个实施例中,所述根据所述阳极电流当前值和预存的阳极电流标准值获取所述磁控管的工作状态,包括:In an embodiment of the invention, the obtaining the working state of the magnetron according to the current value of the anode current and the pre-stored anode current standard value includes:
如果所述阳极电流当前值大于所述阳极电流标准值的两倍,则判断所述磁控管处于阳极 温度过高状态;If the current value of the anode current is greater than twice the standard value of the anode current, it is determined that the magnetron is at the anode High temperature state;
如果所述阳极电流当前值小于所述阳极电流标准值的一半,则判断所述磁控管处于磁芯破裂状态。If the current value of the anode current is less than half of the standard value of the anode current, it is judged that the magnetron is in a core rupture state.
在本发明的一个实施例中,还包括:In an embodiment of the present invention, the method further includes:
在判断所述磁控管处于阳极温度过高状态之后,还控制所述磁控管停止工作或降低所述磁控管的输出功率;After determining that the magnetron is in an anode temperature too high state, further controlling the magnetron to stop working or reducing the output power of the magnetron;
在判断所述磁控管处于磁芯破裂状态之后,还控制所述磁控管停止工作。After determining that the magnetron is in the core rupture state, the magnetron is also controlled to stop working.
根据本发明实施例的微波炉变频电源的启动控制方法,在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流来判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,该方法可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管是否预热完成,有效避免了因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品的可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。According to the startup control method of the microwave oven variable frequency power supply according to the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and according to the magnetron The anode current is used to judge whether the preheating phase is completed, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed. Therefore, the method can accurately determine whether the magnetron is preheated by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience.
本发明附加的方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The advantages of the additional aspects of the invention will be set forth in part in the description which follows.
本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图1是根据本发明一个实施例的微波炉变频电源的启动控制装置的方框示意图;1 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to an embodiment of the present invention;
图2是根据本发明一个实施例的微波炉变频电源的启动控制装置的电路图;2 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to an embodiment of the present invention;
图3是根据本发明另一个实施例的微波炉变频电源的启动控制装置的方框示意图;3 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to another embodiment of the present invention;
图4是根据本发明另一个实施例的微波炉变频电源的启动控制装置的电路图;4 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to another embodiment of the present invention;
图5是根据本发明又一个实施例的微波炉变频电源的启动控制装置的方框示意图;5 is a block diagram showing a start control device for a variable frequency power supply of a microwave oven according to still another embodiment of the present invention;
图6是根据本发明又一个实施例的微波炉变频电源的启动控制装置的方框示意图;6 is a block diagram showing a start control device for a variable frequency power supply of a microwave oven according to still another embodiment of the present invention;
图7是根据本发明又一个实施例的微波炉变频电源的启动控制装置的电路图;7 is a circuit diagram of a start control device for a microwave oven variable frequency power supply according to still another embodiment of the present invention;
图8是根据本发明又一个实施例的微波炉变频电源的启动控制装置的方框示意图;8 is a block diagram showing a start control device for a microwave oven variable frequency power supply according to still another embodiment of the present invention;
图9为根据本发明另一个实施例的磁控管阳极电流检测的电路图;9 is a circuit diagram of a magnetron anode current detection according to another embodiment of the present invention;
图10是根据本发明一个实施例的微波炉变频电源的启动控制方法的流程图;10 is a flow chart of a method for starting control of a microwave oven variable frequency power supply according to an embodiment of the present invention;
图11是根据本发明另一个实施例的微波炉变频电源的启动控制方法的流程图;以及11 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply according to another embodiment of the present invention;
图12是根据本发明一个实施例的微波炉中磁控管工作状态的检测方法的流程图。 Figure 12 is a flow chart showing a method of detecting the operating state of a magnetron in a microwave oven in accordance with one embodiment of the present invention.
下面参考附图描述根据本发明实施例的微波炉变频电源的启动控制装置和方法以及微波炉。A start control apparatus and method for a microwave oven variable frequency power supply and a microwave oven according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
为了能够准确判断磁控管的预热阶段是否完成,本发明的实施例提出了一种微波炉变频电源的启动控制装置。In order to accurately determine whether the preheating phase of the magnetron is completed, an embodiment of the present invention proposes a start control device for a microwave oven variable frequency power supply.
图1是根据本发明一个实施例的微波炉变频电源的启动控制装置的方框意图。如图1所示,该微波炉变频电源的启动控制装置包括:磁控管阳极电流检测模块100、控制模块200和变频电源300。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block diagram of a start control apparatus for a microwave oven variable frequency power supply in accordance with one embodiment of the present invention. As shown in FIG. 1, the startup control device of the microwave oven variable frequency power supply includes: a magnetron anode current detecting module 100, a
具体地,磁控管阳极电流检测模块100用于检测磁控管的阳极电流,并生成阳极电流当前值。Specifically, the magnetron anode current detecting module 100 is configured to detect the anode current of the magnetron and generate a current value of the anode current.
在本发明的一个实施例中,如图2所示,磁控管阳极电流检测模块100具体可包括:第一电阻R1、第二电阻R2和第三电阻R3,其中,第一电阻R1的一端与磁控管MGT的阳极相连,第二电阻R2的一端与第一电阻R1的另一端相连,第二电阻R2的另一端接地GND,其中,第一电阻R1和第二电阻R2之间具有第一节点J1,第三电阻R3的一端与第一节点J1相连,第三电阻R3的另一端为磁控管阳极电流检测模块100的输出端IB。In one embodiment of the present invention, as shown in FIG. 2, the magnetron anode current detecting module 100 may specifically include: a first resistor R1, a second resistor R2, and a third resistor R3, wherein one end of the first resistor R1 Connected to the anode of the magnetron MGT, one end of the second resistor R2 is connected to the other end of the first resistor R1, and the other end of the second resistor R2 is connected to the ground GND, wherein the first resistor R1 and the second resistor R2 have the same One node J1, one end of the third resistor R3 is connected to the first node J1, and the other end of the third resistor R3 is the output terminal IB of the magnetron anode current detecting module 100.
如图2所示,变压器T的一个次级绕组连接到倍压电路,经倍压后的高压,一端连接到磁控管MGT的阳极,另一端与第二电阻R2的一端相连,经第二电阻R2后再连接到磁控管MGT。当供给磁控管MGT的阳极电压(-4000V)经第二电阻R2时会形成一定的电压降,该电压降的大小正比于流过磁控管阳极的电流大小,通过第三电阻R3对该电压降进行采样即可获得磁控管MGT的阳极电流。As shown in FIG. 2, a secondary winding of the transformer T is connected to the voltage doubler circuit, and after being double-pressed, one end is connected to the anode of the magnetron MGT, and the other end is connected to one end of the second resistor R2. The resistor R2 is then connected to the magnetron MGT. When the anode voltage (-4000V) supplied to the magnetron MGT passes through the second resistor R2, a certain voltage drop is formed, which is proportional to the magnitude of the current flowing through the anode of the magnetron, and is passed through the third resistor R3. The anode current of the magnetron MGT can be obtained by sampling the voltage drop.
控制模块200用于在变频电源300上电之后控制变频电源300进入软启动阶段,并在软启动阶段完成之后控制变频电源300进入预热阶段,并根据磁控管的阳极电流判断预热阶段是否完成,并在预热阶段完成之后控制变频电源300进入正常运行阶段。其中,软启动阶段可以根据实际情况进行标定,例如,软启动阶段可以为一个市电周期。The
在本发明的一个实施例中,当磁控管的阳极电流大于预设阈值时,判断预热阶段完成。其中,预设阈值可以根据实际情况进行标定。In one embodiment of the invention, the preheating phase is determined to be complete when the anode current of the magnetron is greater than a predetermined threshold. The preset threshold can be calibrated according to actual conditions.
可以理解的是,由于在磁控管初始上电时,磁控管的灯丝处于冷态,磁控管未启振,此时磁控管的阳极电流为零,而在对磁控管预热一段时间后,磁控管的阳极电流逐渐增加,当磁控管的阳极电流达到预设阈值时,判断磁控管的预热阶段完成。例如,在图2所示的实施例中,当检测的磁控管的阳极电流对应的电压大于0.3V时,表明磁控管阳极电流检测模块100检测的磁控管的阳极电流大于预设阈值,此时判断预热阶段完成。 It can be understood that, since the magnetron of the magnetron is in a cold state when the magnetron is initially powered on, the magnetron is not activated, and the anode current of the magnetron is zero, and the magnetron is preheated. After a period of time, the anode current of the magnetron gradually increases. When the anode current of the magnetron reaches a preset threshold, it is judged that the preheating phase of the magnetron is completed. For example, in the embodiment shown in FIG. 2, when the voltage corresponding to the anode current of the detected magnetron is greater than 0.3 V, it indicates that the anode current of the magnetron detected by the magnetron anode current detecting module 100 is greater than a preset threshold. At this time, it is judged that the warm-up phase is completed
在本发明的一个实施例中,上述的微波炉变频电源的启动控制装置还可包括上位机,上位机与磁控管阳极电流检测模块100相连,上位机通过通信线将磁控管的阳极电流发送至控制模块200。In an embodiment of the present invention, the start control device for the microwave oven variable frequency power supply may further include a host computer, and the upper computer is connected to the magnetron anode current detecting module 100, and the upper computer sends the anode current of the magnetron through the communication line. To the
在本发明的另一个实施例中,上述的微波炉变频电源的启动控制装置还可包括:连接在磁控管阳极电流检测模块100和控制模块200之间的光耦,磁控管阳极电流检测模块100通过光耦将磁控管的阳极电流发送至控制模块200。In another embodiment of the present invention, the startup control device for the microwave oven variable frequency power supply may further include: an optocoupler connected between the magnetron anode current detecting module 100 and the
也就是说,在磁控管阳极电流检测模块100检测到当前磁控管的阳极电流后,通过光耦发送至控制模块200,控制模块200通过对磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并根据磁控管的当前工作状态对变频电源进行控制,从而实现对磁控管的准确控制,如降低磁控管的输出功率或控制磁控管停止工作。That is, after the magnetron anode current detecting module 100 detects the current anode current of the magnetron, it is sent to the
可选地,本发明实施例还提出一种微波炉中磁控管工作状态的检测装置,其中,通过磁控管阳极电流检测模块和控制模块实现对微波炉中磁控管工作状态的检测,具体实施例可以如图7实施例所示。Optionally, the embodiment of the invention further provides a detecting device for the working state of the magnetron in the microwave oven, wherein the magnetron anode current detecting module and the control module realize the detection of the working state of the magnetron in the microwave oven, and the specific implementation An example can be as shown in the embodiment of FIG.
在本发明实施例中,无论是上位机还是光耦,都是负责将磁控管的阳极电流发送至控制模块200,以便控制模块200能够准确判断磁控管预热是否完成,有效避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品可靠性,同时,有效避免因过晚判断预热阶段完成而导致的启动速度慢的问题,满足快速加热的要求,提高了用户体验。In the embodiment of the present invention, both the upper computer and the optocoupler are responsible for transmitting the anode current of the magnetron to the
在本发明的另一个实施例中,如图3所示,上述的微波炉变频电源的启动控制装置还可包括:谐振电压检测模块400,用于检测变压器原边的谐振电压,其中,控制模块在预热阶段中根据谐振电压对变频电源进行控制。In another embodiment of the present invention, as shown in FIG. 3, the above-mentioned microwave oven variable frequency power supply startup control device may further include: a resonance
根据本发明的一个具体示例,在变频微波炉初始上电时,控制模块200控制变频电源300进入软启动阶段,如控制变频电源300以固定的频率开始工作,并且,变频电源300中的开关管的占空比小于10%,在变频电源300软启动阶段完成后,控制模块200控制变频电源300进入预热阶段,此时,控制模块200逐步增加开关管的占空比,以提高磁控管的阳极电压,并通过谐振电压检测模块400来获取变压器原边的谐振电压,当检测的变压器原边的谐振电压达到限定值时,控制模块200维持当前占空比输出。并且,在控制模块200按照当前占空比对开关管进行控制时,如果检测的变压器原边的谐振电压大于限定值,则控制模块200减小开关管的占空比;如果检测的变压器原边的谐振电压小于限定值,则控制模块200增加开关管的占空比。有效解决了根据原边供电电压计算开关管的占空比的最大值所带来的输出不准确的问题,从而保证了磁控管的稳定性和可靠性,有效避免因阳极电压过高可能引起的磁控管击穿损坏,或其它器件的损坏,同时有效避免因控制不准确导致的启动速度慢的问题。According to a specific example of the present invention, when the inverter microwave oven is initially powered on, the
可选地,磁控管阳极电流检测模块100检测磁控管的阳极电流,并通过上位机或光耦发
送至控制模块200,控制模块200在接收到磁控管的阳极电流后进行判断,当磁控管的阳极电流大于预设阈值时,控制模块200判断磁控管的灯丝预热完成,控制模块200控制变频微波炉进入正常功率运行阶段。Optionally, the magnetron anode current detecting module 100 detects the anode current of the magnetron and transmits it through the host computer or the optical coupler.
Sent to the
其中,如图2或图4所示,谐振电压检测模块400可以包括第四电阻R4、第五电阻R5和电压比较器CMP,其中,第四电阻R4的一端与变压器T初级绕组的一端相连,第四电阻R4的另一端与第五电阻R5的一端相连,第五电阻R5的另一端接地GND1,第四电阻R4的另一端与第五电阻R5的一端之间具有第二节点J2,第二节点J2与电压比较器CMP的第一输入端相连,限定值Vref与电压比较器CMP的第二输入端相连,电压比较器CMP的输出端与控制模块200相连,控制模块200根据电压比较器CMP输出端的信号来准确调节占空比。As shown in FIG. 2 or FIG. 4, the resonant
可以理解的是,也可以在控制模块200中预设有限定值,控制模块200通过与谐振电压检测模块400检测的谐振电压进行比较,以对占空比进行调节。此外,在本发明的实施例中,谐振电压检测模块100也可以包括电阻,或者电容,或者电阻和电容的组合,当然,也可以通过检测谐振电压周期的最大值以获得谐振电压。It can be understood that the limit value can also be preset in the
本发明实施例中,通过谐振电压检测模块400检测变压器原边的谐振电压,控制模块200在变频电源的预热阶段中根据谐振电压对变频电源300进行控制,从而实现对磁控管的阳极电压的准确控制,既保证了各工作电压下启动时阳极电压的一致性,又保证了阳极电压处于稳定的理想状态,从而保证了磁控管的稳定性和可靠性,有效避免了因阳极电压过高可能引起的磁控管击穿损坏,或其它器件的损坏,而且有效避免因控制不准确导致的启动速度慢的问题,提高了用户体验。In the embodiment of the present invention, the resonant
在本发明的一个可选实施例中,如图5所示,微波炉变频电源的启动控制装置还可包括:原边电流/原边功率检测模块500,原边电流/原边功率检测模块500用于检测变压器的原边电流/原边功率,其中,控制模块200根据原边电流/原边功率判断预热阶段是否完成,并在预热阶段完成之后控制变频电源300进入正常运行阶段。In an optional embodiment of the present invention, as shown in FIG. 5, the startup control device of the microwave oven variable frequency power supply may further include: a primary current/primary power detection module 500, and a primary current/primary power detection module 500. The primary current/primary power of the transformer is detected, wherein the
具体地,如图2或图4所示,通过第六电阻R6获取变压器T的原边电流,控制模块200根据检测的变压器T的原边电流来判断磁控管预热阶段是否完成。可以理解的是,也可以通过检测的变压器T的原边电流来计算变压器T的原边功率,从而可以根据变压器T的原边功率来判断磁控管预热阶段是否完成。并在磁控管预热阶段完成后,控制模块200控制变频电源300进入正常运行阶段。Specifically, as shown in FIG. 2 or FIG. 4, the primary current of the transformer T is obtained through the sixth resistor R6, and the
在本发明的实施例中,无论是磁控管阳极电流检测模块100还是原边电流/原边功率检测模块500,都是负责准确判断预热阶段是否完成,避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏和因过晚判断预热阶段完成而导致的启动速度慢的问题。In the embodiment of the present invention, whether it is the magnetron anode current detecting module 100 or the primary current/primary power detecting module 500, it is responsible for accurately determining whether the warm-up phase is completed, and avoiding prematurely judging that the warm-up phase is completed. The resulting magnetron and other devices are damaged and the startup speed is slow due to the late completion of the preheating phase.
根据本发明实施例的微波炉变频电源的启动控制装置,通过磁控管阳极电流检测模块检 测磁控管的阳极电流,控制模块在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,该装置可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管预热是否完成,有效避免了因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品的可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。此外,还有效避免了磁控管因瞬时启振而产生较大的冲击电流影响谐振电路的工作状态。A startup control device for a microwave oven variable frequency power supply according to an embodiment of the present invention is detected by a magnetron anode current detecting module Measuring the anode current of the magnetron, the control module controls the variable frequency power supply to enter the soft start phase after the variable frequency power supply is powered on, and controls the variable frequency power supply to enter the preheating phase after the soft start phase is completed, and judges according to the anode current of the magnetron. Whether the thermal phase is completed and controls the variable frequency power supply to enter the normal operation phase after the warm-up phase is completed. Therefore, the device can accurately determine whether the magnetron preheating is completed by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience. In addition, it effectively avoids the large impulse current generated by the magnetron due to the instantaneous vibration to affect the working state of the resonant circuit.
图6为根据本发明又一个实施例的微波炉中变频器的控制装置的结构框图。如图6所示,本发明实施例的微波炉中变频器的控制装置,包括:上位机10和变频器20。6 is a block diagram showing the structure of a control device for a frequency converter in a microwave oven according to still another embodiment of the present invention. As shown in FIG. 6, the control device for the inverter in the microwave oven according to the embodiment of the present invention includes: a
其中,变频器20可与上位机10进行通信,并可检测上位机10的通信频率,并可根据上位机10的通信频率确定微波炉的额定电压。The frequency converter 20 can communicate with the
其中,上位机10可内置在微波炉中,通过通信线与变频器20进行通信;也可为遥控器或移动终端等控制设备,通过蓝牙、红外或无线网络与变频器进行通信。The
在本发明的一个实施例中,上位机10可检测硬件开关的状态,并根据硬件开关的状态确定与变频器的通信频率。具体地,可预先设置上位机10的硬件开关在开和关的状态下所分别对应的通信频率。例如,硬件开关在开的状态下,通信频率为100Hz,而在关的状态下,通信频率为120Hz。从而,上位机10可通过其硬件开关的状态确定与变频器的通信频率。In an embodiment of the present invention, the
变频器20在接收到来自上位机10的通信信号后,可检测预设时间内接收到信号的高/低电平的宽度/次数,并根据高/低电平的宽度/次数检测通信频率。应当理解,变频器20平均每秒接收到的高/低电平的次数,或2倍高/低电平总宽度的倒数即为通信频率。例如,若在1S内接收到了100次低电平,则通信频率为100Hz,若高电平的宽度为5mS,则通信频率为100Hz。After receiving the communication signal from the
在本发明的一个实施例中,通信频率为100Hz时对应的额定电压为100V,通信频率为120Hz时对应的额定电压为120V。In an embodiment of the invention, the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
举例而言,当用户所使用的电源电压为100V时,可通过调节硬件开关的状态,控制上位机10与变频器20的通信频率为100Hz,变频器20在接收到100Hz的通信频率后,判断出微波炉的额定电压为100V。由此,在微波炉的正常使用过程中,当输入电压超过100V时,变频器20可以以恒定的功率工作,当输入电压低于100V时,变频器20可以以恒定的电流工作。从而可防止电流超标或因功率过大而对电路造成损坏。For example, when the power voltage used by the user is 100V, the communication frequency of the
在本发明的一个实施例中,变频器20还可根据上位机10的通信频率确定正常加热阶段的输出功率。具体地,可设置变频器20的输出功率与上位机10的通信频率相对应。例如,
上位机10的通信频率为1200Hz时,对应的变频器20的输出功率为1200W。In an embodiment of the present invention, the frequency converter 20 can also determine the output power of the normal heating phase according to the communication frequency of the
此外,在本发明的一个实施例中,为节约电能和提高磁控管的使用寿命,可在正常加热前对微波炉的磁控管进行预热。因此,在本发明实施例中,上位机10还可用于:通过通信线将磁控管的阳极电流发送至控制模块,以使控制模块根据磁控管的阳极电流判断预热阶段是否完成,并在预热阶段完成之后控制变频器20进入正常运行阶段。Further, in one embodiment of the present invention, in order to save electrical energy and increase the life of the magnetron, the magnetron of the microwave oven may be preheated prior to normal heating. Therefore, in the embodiment of the present invention, the
也就是说,在磁控管阳极电流检测模块检测到当前磁控管的阳极电流后,将当前磁控管的阳极电流发送给上位机10,上位机10通过通信线将当前磁控管的阳极电流发送至控制模块,由控制模块对当前磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并根据磁控管的当前工作状态对变频电源进行控制,从而实现对磁控管的准确控制,如降低磁控管的输出功率或控制磁控管停止工作。That is, after the magnetron anode current detecting module detects the current anode current of the magnetron, the anode current of the current magnetron is sent to the
可以理解的是,在上位机10接收到磁控管阳极电流检测模块发送的当前磁控管的阳极电流后,上位机10可以先对当前磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并在需要磁控管停止工作时,通过控制控制模块以使磁控管停止工作。It can be understood that after the
具体地,在微波炉进行加热时,可先进入预热阶段,即变频器20以较低的输出功率运行。当上位机10检测到磁控管的阳极电流大于预设值(例如,可为15A)时,判断预热阶段完成,并进入正常加热阶段,此时,上位机10以正常加热阶段的通信频率和变频器20进行通信,以控制变频器20以设定的正常加热阶段的输出功率运行。其中,如图7所示,磁控管的阳极电流可通过第一电阻R1、第二电阻R2和第三电阻R3组成的检测电路来检测。Specifically, when the microwave oven is heated, the preheating phase can be entered first, that is, the frequency converter 20 operates at a lower output power. When the
应当理解,对于变频器20的电压和输出功率,除通过上述实施例中上位机的通信频率进行控制外,还可通过其他方式进行控制。例如,可通过总脉冲数控制变频器20的电压和输出功率。具体的控制方式不应成为对本发明的限制。It should be understood that the voltage and output power of the frequency converter 20 can be controlled by other means in addition to being controlled by the communication frequency of the upper computer in the above embodiment. For example, the voltage and output power of the frequency converter 20 can be controlled by the total number of pulses. The specific control method should not be construed as limiting the invention.
根据本发明实施例的微波炉中变频器的控制装置,变频器可与上位机进行通信,同时检测上位机的通信频率,并可根据通信频率确定变频器的额定电压,由此,可将微波炉的额定电压发送给变频器,从而变频器可根据微波炉的额定电压控制输出功率和工作电流,在提高安全性和可靠性的同时,还提高了微波炉中变频器的通用性,避免了在开发和生产过程中因电压标准的不同而对变频器进行分类开发和生产,可有效地减小开发周期、扩大生产规模,同时可降低开发和生产成本。According to the control device of the frequency converter in the microwave oven according to the embodiment of the invention, the frequency converter can communicate with the upper computer, simultaneously detect the communication frequency of the upper computer, and can determine the rated voltage of the frequency converter according to the communication frequency, thereby, the microwave oven can be The rated voltage is sent to the inverter, so that the inverter can control the output power and working current according to the rated voltage of the microwave oven. While improving safety and reliability, it also improves the versatility of the inverter in the microwave oven, avoiding development and production. In the process, the frequency converter is classified and developed and produced due to different voltage standards, which can effectively reduce the development cycle, expand the production scale, and reduce development and production costs.
图8为根据本发明又一个实施例的微波炉中磁控管工作状态的检测装置的结构框图。Figure 8 is a block diagram showing the structure of a detecting device for a working state of a magnetron in a microwave oven according to still another embodiment of the present invention.
如图8所示,本发明实施例的微波炉中磁控管工作状态的检测装置,包括:磁控管阳极电流检测模块10和控制模块20。As shown in FIG. 8, the apparatus for detecting the working state of the magnetron in the microwave oven according to the embodiment of the present invention comprises: a magnetron anode current detecting
其中,磁控管阳极电流检测模块10用于检测磁控管的阳极电流并生成阳极电流当前值。The magnetron anode current detecting
根据本发明的另一个实施例,如图9所示,磁控管阳极电流检测模块10具体包括:第
四电阻R4和第五电阻R5,其中,第四电阻R4的一端通过第三二极管D3与磁控管MGT的阳极相连,并且,第四电阻R4的一端与第三二极管D3的阴极相连,第四电阻R4的另一端接地GND,第五电阻R5的一端分别与第四电阻R4的一端、第三二极管D3的阴极相连,第五电阻R5的另一端为磁控管阳极电流检测模块10的输出端。该电路可用于定频微波炉中,当供给磁控管MGT的阳极电压(-4000V)经第四电阻R4时会形成一定的电压降,该电压降的大小正比于流过磁控管阳极的电流大小,通过第五电阻R5对该电压降进行采样即可获得磁控管MGT的阳极电流IB。According to another embodiment of the present invention, as shown in FIG. 9, the magnetron anode current detecting
控制模块20用于根据阳极电流当前值和预存的阳极电流标准值获取磁控管的工作状态。The control module 20 is configured to obtain an operating state of the magnetron according to the current value of the anode current and the pre-stored anode current standard value.
应当理解,在微波炉的设计和生产过程中,需通过理论分析和实际实验获取阳极电流的标准值,即磁控管的额定阳极电流值,并可将其预存在微波炉的控制模块20如MCU(Micro Control Unit,微控制单元)中。It should be understood that in the design and production process of the microwave oven, the standard value of the anode current, that is, the rated anode current value of the magnetron, and the control module 20 of the microwave oven, such as the MCU, may be obtained through theoretical analysis and actual experiments. Micro Control Unit, Micro Control Unit).
在磁控管阳极电流检测模块10检测到磁控管的阳极电流后,可将该阳极电流发送至控制模块20。After the magnetron anode current detecting
具体而言,在磁控管阳极电流检测模块10检测到磁控管的阳极电流当前值后,将阳极电流当前值发送给上位机,上位机通过通信线将阳极电流当前值发送至控制模块20,由控制模块20对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并根据磁控管的当前工作状态对磁控管进行控制。Specifically, after the magnetron anode current detecting
可以理解的是,在上位机接收到磁控管阳极电流检测模块10发送的阳极电流当前值后,上位机可以先对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并在需要磁控管停止工作时,通过控制控制模块20或继电器K1以使磁控管停止工作。It can be understood that after the host computer receives the current value of the anode current sent by the magnetron anode current detecting
在本发明的另一个实施例中,可通过光耦将磁控管的阳极电流发送至控制模块20,其中光耦连接在磁控管阳极电流检测模块10和控制模块20之间。也就是说,在磁控管阳极电流检测模块10检测到阳极电流当前值后,通过光耦发送至控制模块20,控制模块20通过对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并根据磁控管的当前工作状态对磁控管进行控制。In another embodiment of the invention, the anode current of the magnetron can be sent to the control module 20 via an optocoupler, wherein the optocoupler is coupled between the magnetron anode
当然,还可通过其他方式将阳极电流发送至控制模块20,在此不一一列举。Of course, the anode current can also be sent to the control module 20 by other means, which are not enumerated here.
在控制模块20接收到阳极电流当前值后,控制模块20可将其与阳极电流标准值进行比较。如果阳极电流当前值大于阳极电流标准值的两倍,则判断磁控管处于阳极温度过高状态;如果阳极电流当前值小于阳极电流标准值的一半,则判断磁控管处于磁芯破裂状态,并可在判断磁控管处于阳极温度过高状态之后,控制磁控管停止工作或降低磁控管的输出功率;而在判断磁控管处于磁芯破裂状态之后,直接控制磁控管停止工作。可选地,在判断磁控管处于阳极温度过高状态或磁芯破裂状态时,还可通过显示错误代码将判断结果反馈给用户。 After the control module 20 receives the current value of the anode current, the control module 20 can compare it to the anode current standard value. If the current value of the anode current is greater than twice the standard value of the anode current, it is judged that the magnetron is in an anode temperature too high state; if the current value of the anode current is less than half of the anode current standard value, it is judged that the magnetron is in a core rupture state, After determining that the magnetron is in an anode temperature too high state, the magnetron is controlled to stop working or the output power of the magnetron is lowered; and after the magnetron is judged to be in the core rupture state, the magnetron is directly controlled to stop working. . Alternatively, when it is judged that the magnetron is in an anode over temperature state or a core rupture state, the judgment result may be fed back to the user by displaying an error code.
可以理解的是,在变频微波炉中,可以通过控制模块20调节变频电源或变频器的占空比来降低磁控管的输出功率;在定频微波炉中,可以通过控制模块20调节继电器的通断比来降低磁控管的输出功率。It can be understood that, in the variable frequency microwave oven, the output power of the magnetic control tube can be reduced by the control module 20 adjusting the duty ratio of the variable frequency power supply or the frequency converter; in the fixed frequency microwave oven, the relay of the relay can be adjusted by the control module 20. More than to reduce the output power of the magnetron.
根据本发明实施例的微波炉中磁控管工作状态的检测装置,通过检测磁控管的阳极电流,并根据磁控管的阳极电流和预存的阳极电流标准值获取磁控管的工作状态,从而能够实时并准确地判断出磁控管温度过高或发生损坏等异常状况,以便能够及时采取必要的保护措施,如控制微波炉停止工作,并显示错误代码以提醒用户维修等,而且实现简单方便,成本较低。The apparatus for detecting the working state of the magnetron in the microwave oven according to the embodiment of the present invention detects the anode current of the magnetron and obtains the working state of the magnetron according to the anode current of the magnetron and the pre-stored anode current standard value, thereby It can accurately and accurately determine abnormal conditions such as excessive temperature or damage of the magnetron, so that necessary protective measures can be taken in time, such as controlling the microwave oven to stop working, and displaying an error code to remind the user to repair, etc., and the implementation is simple and convenient. The cost is lower.
为了实现上述实施例,本发明还提出一种微波炉。In order to achieve the above embodiment, the present invention also proposes a microwave oven.
本发明实施例的微波炉包括本发明上述任一实施例的微波炉变频电源的启动控制装置。The microwave oven according to the embodiment of the present invention includes the start control device for the variable frequency power supply of the microwave oven according to any of the above embodiments of the present invention.
根据本发明实施例的微波炉,在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流来判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管预热是否完成,有效避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。此外,还有效避免了磁控管因瞬时启振而产生较大的冲击电流影响谐振电路的工作状态。According to the microwave oven of the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and the preheating is judged according to the anode current of the magnetron. Whether the phase is completed and the variable frequency power supply is controlled to enter the normal operation phase after the warm-up phase is completed. Therefore, after the variable frequency power supply enters the preheating stage, the anode current of the magnetron can be detected to accurately determine whether the magnetron preheating is completed, thereby effectively avoiding the magnetron and other devices caused by prematurely judging the completion of the preheating phase. The damage improves the reliability, and at the same time, effectively avoids the slow start-up speed caused by the late judgment of the completion of the warm-up phase, meets the requirements of rapid heating, and improves the user experience. In addition, it effectively avoids the large impulse current generated by the magnetron due to the instantaneous vibration to affect the working state of the resonant circuit.
为了实现上述实施例,本发明还提出一种微波炉变频电源的启动控制方法。In order to implement the above embodiments, the present invention also provides a method for starting control of a microwave oven variable frequency power supply.
图10是根据本发明一个微波炉变频电源的启动控制方法的流程图。如图10所示,该微波炉变频电源的启动控制方法包括:Figure 10 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply in accordance with the present invention. As shown in FIG. 10, the startup control method of the microwave oven variable frequency power supply includes:
S101,在变频电源上电之后,控制变频电源进入软启动阶段。S101, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter a soft start phase.
例如,在软启动阶段,可以控制变频电源以固定的频率开始工作,并控制变频电源中开关管的占空比小于10%,其中,软启动阶段可以为一个市电周期。For example, in the soft start phase, the variable frequency power supply can be controlled to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply can be controlled to be less than 10%, wherein the soft start phase can be a mains cycle.
S102,在软启动阶段完成之后,控制变频电源进入预热阶段,其中,在预热阶段中根据谐振电压对变频电源进行控制。S102, after the soft start phase is completed, controlling the variable frequency power supply to enter a warm-up phase, wherein the variable frequency power supply is controlled according to the resonant voltage in the warm-up phase.
根据本发明的一个具体示例,在变频微波炉初始上电时,控制变频电源进入软启动阶段,如控制变频电源以固定的频率开始工作,并且,变频电源中的开关管的占空比小于10%,在变频电源软启动阶段完成后,控制变频电源进入预热阶段,此时,逐步增加开关管的占空比,以提高磁控管的阳极电压,并通过变压器原边的谐振电压来获取变压器原边的谐振电压,当检测的变压器原边的谐振电压达到限定值时,维持当前占空比输出。并且,在按照当前占空比对开关管进行控制时,如果检测的变压器原边的谐振电压大于限定值,则减小开关管的占空比;如果检测的变压器原边的谐振电压小于限定值,则增加开关管的占空比。有效解决了 根据原边供电电压计算开关管的占空比的最大值所带来的输出不准确的问题,从而保证了磁控管的稳定性和可靠性,有效避免因阳极电压过高可能引起的磁控管击穿损坏,或其它器件的损坏,同时有效避免因控制不准确导致的启动速度慢的问题。According to a specific example of the present invention, when the inverter microwave oven is initially powered on, the variable frequency power supply is controlled to enter a soft start phase, such as controlling the variable frequency power supply to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply is less than 10%. After the soft start phase of the variable frequency power supply is completed, the variable frequency power supply is controlled to enter the preheating stage. At this time, the duty ratio of the switching tube is gradually increased to increase the anode voltage of the magnetron, and the transformer is obtained by the resonant voltage of the primary side of the transformer. The resonant voltage of the primary side maintains the current duty cycle output when the detected resonant voltage of the primary side of the transformer reaches a limit value. Moreover, when the switching tube is controlled according to the current duty ratio, if the detected resonant voltage of the primary side of the transformer is greater than the limit value, the duty cycle of the switching tube is reduced; if the detected resonant voltage of the primary side of the transformer is less than the limit value , increase the duty cycle of the switch. Effectively solved According to the primary side supply voltage, the output inaccuracy caused by the maximum duty cycle of the switch tube is calculated, thereby ensuring the stability and reliability of the magnetron, and effectively avoiding the magnetic control caused by the excessive anode voltage. Tube breakdown damage, or damage to other devices, while effectively avoiding the problem of slow start-up due to inaccurate control.
其中,如图2或图4所示,可以通过第四电阻R4、第五电阻R5和电压比较器CMP构成的谐振电压检测模块对谐振电压进行检测,其中,第四电阻R4的一端与变压器T初级绕组的一端相连,第四电阻R4的另一端与第五电阻R5的一端相连,第五电阻R5的另一端接地GND1,第四电阻R4的另一端与第五电阻R5的一端之间具有第二节点J2,第二节点J2与电压比较器CMP的第一输入端相连,限定值Vref与电压比较器CMP的第二输入端相连,电压比较器CMP的输出端与控制模块相连,控制模块根据电压比较器CMP输出端的信号来准确调节占空比。Wherein, as shown in FIG. 2 or FIG. 4, the resonant voltage can be detected by the resonant voltage detecting module formed by the fourth resistor R4, the fifth resistor R5 and the voltage comparator CMP, wherein one end of the fourth resistor R4 and the transformer T One end of the primary winding is connected, the other end of the fourth resistor R4 is connected to one end of the fifth resistor R5, the other end of the fifth resistor R5 is grounded to GND1, and the other end of the fourth resistor R4 is connected to the end of the fifth resistor R5. The second node J2 is connected to the first input end of the voltage comparator CMP, the limit value Vref is connected to the second input end of the voltage comparator CMP, and the output end of the voltage comparator CMP is connected to the control module, and the control module is The signal at the output of the voltage comparator CMP is used to accurately adjust the duty cycle.
可以理解的是,也可以在控制模块中预设有限定值,控制模块通过与检测的谐振电压进行比较,以对占空比进行调节。此外,在本发明的实施例中,谐振电压检测模块也可以包括电阻,或者电容,或者电阻和电容的组合,当然,也可以通过检测谐振电压周期的最大值以获得谐振电压。It can be understood that the limit value can also be preset in the control module, and the control module can adjust the duty ratio by comparing with the detected resonance voltage. In addition, in the embodiment of the present invention, the resonant voltage detecting module may also include a resistor, or a capacitor, or a combination of a resistor and a capacitor. Of course, the resonant voltage may also be obtained by detecting the maximum value of the resonant voltage period.
S103,根据磁控管的阳极电流判断预热阶段是否完成。S103. Determine whether the warm-up phase is completed according to the anode current of the magnetron.
S104,在判断预热阶段完成之后,控制变频电源进入正常运行阶段。S104, after determining that the warm-up phase is completed, controlling the variable frequency power supply to enter a normal operation phase.
根据本发明的一个具体示例,如图2所示,变压器T的一个次级绕组连接到倍压电路,经倍压后的高压,一端连接到磁控管MGT的阳极,另一端与第二电阻R2的一端相连,经第二电阻R2后再连接到磁控管MGT。当供给磁控管MGT的阳极电压(-4000V)经第二电阻R2时会形成一定的电压降,该电压降的大小正比于流过磁控管阳极的电流大小,通过第三电阻R3对该电压降进行采样即可获得磁控管MGT的阳极电流。由此,可以准确判断磁控管的预热阶段是否完成。According to a specific example of the present invention, as shown in FIG. 2, a secondary winding of the transformer T is connected to the voltage doubling circuit, and the voltage is doubled, one end is connected to the anode of the magnetron MGT, and the other end is connected to the second resistor. One end of R2 is connected, and is connected to the magnetron MGT via the second resistor R2. When the anode voltage (-4000V) supplied to the magnetron MGT passes through the second resistor R2, a certain voltage drop is formed, which is proportional to the magnitude of the current flowing through the anode of the magnetron, and is passed through the third resistor R3. The anode current of the magnetron MGT can be obtained by sampling the voltage drop. Thereby, it can be accurately judged whether or not the preheating phase of the magnetron is completed.
在本发明的一个实施例中,当磁控管的阳极电流大于预设阈值时,判断预热阶段完成。其中,预设阈值可以根据实际情况进行标定。In one embodiment of the invention, the preheating phase is determined to be complete when the anode current of the magnetron is greater than a predetermined threshold. The preset threshold can be calibrated according to actual conditions.
可以理解的是,由于在磁控管初始上电时,磁控管的灯丝处于冷态,磁控管未启振,此时磁控管的阳极电流为零,而在对磁控管预热一段时间后,磁控管的阳极电流逐渐增加,当磁控管的阳极电流达到预设阈值时,判断磁控管的预热阶段完成。例如,在图2所示的实施例中,当检测的磁控管的阳极电流对应的电压大于0.3V时,表明磁控管的阳极电流大于预设阈值,此时判断预热阶段完成。It can be understood that, since the magnetron of the magnetron is in a cold state when the magnetron is initially powered on, the magnetron is not activated, and the anode current of the magnetron is zero, and the magnetron is preheated. After a period of time, the anode current of the magnetron gradually increases. When the anode current of the magnetron reaches a preset threshold, it is judged that the preheating phase of the magnetron is completed. For example, in the embodiment shown in FIG. 2, when the voltage corresponding to the anode current of the detected magnetron is greater than 0.3 V, it indicates that the anode current of the magnetron is greater than a preset threshold, and it is judged that the warm-up phase is completed.
在本发明的一个实施例中,通过上位机反馈磁控管的阳极电流。In one embodiment of the invention, the anode current of the magnetron is fed back through the host computer.
具体而言,可以通过图2所示的磁控管阳极电流检测模块检测磁控管的阳极电流,在检测到当前磁控管的阳极电流后,将当前磁控管的阳极电流发送给上位机,上位机可以通过通 信线将当前磁控管的阳极电流发送至控制模块,由控制模块对当前磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并根据磁控管的当前工作状态对变频电源进行控制,从而实现对磁控管的准确控制,如降低磁控管的输出功率或控制磁控管停止工作。Specifically, the anode current of the magnetron can be detected by the magnetron anode current detecting module shown in FIG. 2, and after detecting the anode current of the current magnetron, the anode current of the current magnetron is sent to the host computer. , the upper computer can pass The signal line sends the anode current of the current magnetron to the control module, and the control module determines the anode current of the current magnetron to obtain the current working state of the magnetron, and converts the frequency according to the current working state of the magnetron. The power supply is controlled to achieve accurate control of the magnetron, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
可选地,本发明实施例还提出一种微波炉中磁控管工作状态的检测方法,其中,通过磁控管阳极电流检测模块和控制模块实现对微波炉中磁控管工作状态的检测,具体实施例可以如图12实施例所示,图12是根据本发明一个实施例的微波炉中磁控管工作状态的检测方法的流程图。Optionally, the embodiment of the present invention further provides a method for detecting a working state of a magnetron in a microwave oven, wherein the magnetron anode current detecting module and the control module are used to detect the working state of the magnetron in the microwave oven, and the specific implementation For example, as shown in the embodiment of Fig. 12, Fig. 12 is a flow chart showing a method of detecting the working state of the magnetron in the microwave oven according to an embodiment of the present invention.
可以理解的是,在上位机接收到磁控管阳极电流检测模块发送的当前磁控管的阳极电流后,上位机可以先对当前磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并在需要磁控管停止工作时,通过控制控制模块以使磁控管停止工作。It can be understood that after the host computer receives the anode current of the current magnetron sent by the magnetron anode current detecting module, the host computer can first judge the current of the current magnetron to obtain the current state of the magnetron. The working state, and when the magnetron is required to stop working, the control circuit is controlled to stop the magnetron.
在本发明的另一个实施例中,通过光耦反馈磁控管的阳极电流。In another embodiment of the invention, the anode current of the magnetron is fed back through the optocoupler.
具体而言,在磁控管阳极电流检测模块检测到当前磁控管的阳极电流后,通过光耦发送至控制模块,控制模块通过对磁控管的阳极电流进行判断,以获得磁控管的当前工作状态,并根据磁控管的当前工作状态对变频电源进行控制,从而实现对磁控管的准确控制,如降低磁控管的输出功率或控制磁控管停止工作。Specifically, after the magnetron anode current detecting module detects the current anode current of the magnetron, it is sent to the control module through the optocoupler, and the control module determines the anode current of the magnetron to obtain the magnetron. The current working state, and the variable frequency power supply is controlled according to the current working state of the magnetron, thereby realizing accurate control of the magnetron, such as reducing the output power of the magnetron or controlling the magnetron to stop working.
在本发明实施例中,无论是上位机还是光耦,都是负责将磁控管的阳极电流发送至控制模块,以便控制模块能够准确判断磁控管预热是否完成,有效避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品可靠性,同时,有效避免因过晚判断预热阶段完成而导致的启动速度慢的问题,满足快速加热的要求,提高了用户体验。In the embodiment of the present invention, both the upper computer and the optocoupler are responsible for transmitting the anode current of the magnetron to the control module, so that the control module can accurately determine whether the magnetron preheating is completed, and effectively avoid premature judgment. The damage of the magnetron and other devices caused by the completion of the preheating stage improves the reliability of the product, and at the same time, effectively avoids the problem of slow start-up caused by the late completion of the preheating stage, and satisfies the requirements of rapid heating and improves The user experience.
在本发明的一个实施例中,上述的微波炉变频电源的启动控制方法还可包括:检测变压器的原边电流/原边功率,根据原边电流/原边功率判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。具体地,如图3或图5所示,通过第六电阻R6获取变压器T的原边电流,控制模块根据检测的变压器T的原边电流来判断磁控管预热阶段是否完成。可以理解的是,也可以通过检测的变压器T的原边电流来计算变压器T的原边功率,从而可以根据变压器T的原边功率来判断磁控管预热阶段是否完成。并在磁控管预热阶段完成后,控制模块控制变频电源进入正常运行阶段。In an embodiment of the present invention, the method for starting the control of the variable frequency power supply of the microwave oven may further include: detecting a primary current/primary power of the transformer, and determining whether the warm-up phase is completed according to the primary current/primary power, and After the preheating phase is completed, the variable frequency power supply is controlled to enter the normal operation phase. Specifically, as shown in FIG. 3 or FIG. 5, the primary current of the transformer T is obtained through the sixth resistor R6, and the control module determines whether the preheating phase of the magnetron is completed according to the detected primary current of the transformer T. It can be understood that the primary side power of the transformer T can also be calculated by detecting the primary current of the transformer T, so that whether the preheating phase of the magnetron is completed can be determined according to the primary side power of the transformer T. After the magnetron preheating phase is completed, the control module controls the variable frequency power supply to enter the normal operation phase.
在本发明的实施例中,无论是磁控管阳极电流检测模块还是原边电流/原边功率检测模块,都是负责准确判断预热阶段是否完成,避免因过早判断预热阶段完成而导致的磁控管及其它器件的损坏和因过晚判断预热阶段完成而导致的启动速度慢的问题。In the embodiment of the present invention, whether it is the magnetron anode current detecting module or the primary current/primary power detecting module, it is responsible for accurately determining whether the warm-up phase is completed or not, thereby avoiding premature judgment of the completion of the warm-up phase. The damage of the magnetron and other devices and the slow start-up caused by the late completion of the preheating phase.
根据本发明的一个具体示例,在变频微波炉初始上电时,控制模块控制变频电源进入软启动阶段,如控制变频电源以固定的频率开始工作,并且,变频电源中的开关管的占空比小于10%,在变频电源软启动阶段完成后,控制模块控制变频电源进入预热阶段,此时,控制 模块逐步增加开关管的占空比,以提高磁控管的阳极电压,并通过谐振电压检测模块来获取变压器原边的谐振电压,当检测的变压器原边的谐振电压达到限定值时,控制模块维持当前占空比输出。并且,在控制模块按照当前占空比对开关管进行控制时,如果检测的变压器原边的谐振电压大于限定值,则控制模块减小开关管的占空比;如果检测的变压器原边的谐振电压小于限定值,则控制模块增加开关管的占空比。有效解决了根据原边供电电压计算开关管的占空比的最大值所带来的输出不准确的问题,从而保证了磁控管的稳定性和可靠性,有效避免因阳极电压过高可能引起的磁控管击穿损坏,或其它器件的损坏,同时有效避免因控制不准确导致的启动速度慢的问题。According to a specific example of the present invention, when the inverter microwave oven is initially powered on, the control module controls the variable frequency power supply to enter a soft start phase, such as controlling the variable frequency power supply to start operating at a fixed frequency, and the duty cycle of the switching tube in the variable frequency power supply is less than 10%, after the soft start phase of the variable frequency power supply is completed, the control module controls the variable frequency power supply to enter the warm-up phase. At this time, the control The module gradually increases the duty cycle of the switching tube to increase the anode voltage of the magnetron, and obtains the resonant voltage of the primary side of the transformer through the resonant voltage detecting module. When the detected resonant voltage of the primary side of the transformer reaches a limit value, the control module Maintain the current duty cycle output. Moreover, when the control module controls the switch tube according to the current duty ratio, if the detected resonant voltage of the primary side of the transformer is greater than a limit value, the control module reduces the duty cycle of the switch tube; if the detected primary side resonance of the transformer If the voltage is less than the limit value, the control module increases the duty cycle of the switch. The problem of inaccurate output caused by calculating the maximum duty ratio of the switch tube according to the primary side supply voltage is effectively solved, thereby ensuring the stability and reliability of the magnetron, and effectively avoiding the possibility that the anode voltage is too high. The magnetron breakdown is damaged, or other devices are damaged, and the problem of slow startup speed due to inaccurate control is effectively avoided.
可选地,磁控管阳极电流检测模块检测磁控管的阳极电流,并通过上位机或光耦发送至控制模块,控制模块在接收到磁控管的阳极电流后进行判断,当磁控管的阳极电流大于预设阈值时,控制模块判断磁控管的灯丝预热完成,控制模块控制变频微波炉进入正常功率运行阶段。Optionally, the magnetron anode current detecting module detects the anode current of the magnetron and sends it to the control module through the host computer or the optocoupler, and the control module judges after receiving the anode current of the magnetron, when the magnetron When the anode current is greater than the preset threshold, the control module determines that the filament preheating of the magnetron is completed, and the control module controls the inverter microwave oven to enter the normal power operation phase.
根据本发明实施例的微波炉变频电源的启动控制方法,在变频电源上电之后,控制变频电源进入软启动阶段,并在软启动阶段完成之后控制变频电源进入预热阶段,以及根据磁控管的阳极电流来判断预热阶段是否完成,并在预热阶段完成之后控制变频电源进入正常运行阶段。从而,该方法可以在变频电源进入预热阶段后,通过检测磁控管的阳极电流来准确判断磁控管是否预热完成,有效避免了因过早判断预热阶段完成而导致的磁控管及其它器件的损坏,提高了产品的可靠性,同时,有效避免了因过晚判断预热阶段完成而导致的启动速度慢,满足快速加热的要求,提高了用户体验。此外,还有效避免了磁控管因瞬时启振而产生较大的冲击电流影响谐振电路的工作状态。According to the startup control method of the microwave oven variable frequency power supply according to the embodiment of the present invention, after the variable frequency power supply is powered on, the variable frequency power supply is controlled to enter the soft start phase, and after the soft start phase is completed, the variable frequency power supply is controlled to enter the warm-up phase, and according to the magnetron The anode current is used to judge whether the preheating phase is completed, and the variable frequency power supply is controlled to enter the normal operation phase after the preheating phase is completed. Therefore, the method can accurately determine whether the magnetron is preheated by detecting the anode current of the magnetron after the variable frequency power supply enters the preheating phase, thereby effectively avoiding the magnetron caused by prematurely judging the completion of the preheating phase. And the damage of other devices improves the reliability of the product. At the same time, it effectively avoids the slow start-up speed caused by the late completion of the preheating stage, meets the requirements of rapid heating, and improves the user experience. In addition, it effectively avoids the large impulse current generated by the magnetron due to the instantaneous vibration to affect the working state of the resonant circuit.
图11是根据本发明另一个实施例的微波炉变频电源的启动控制方法的流程图。11 is a flow chart showing a method of starting control of a microwave oven variable frequency power supply according to another embodiment of the present invention.
如图11所示,本发明实施例的微波炉变频电源的启动控制方法,在图10所示实施例中的步骤S104之后,还包括以下步骤:As shown in FIG. 11, after the step S104 in the embodiment shown in FIG. 10, the method for starting the control of the variable frequency power supply of the microwave oven according to the embodiment of the present invention further includes the following steps:
S111,变频器与上位机进行通信。S111, the frequency converter communicates with the upper computer.
其中,上位机可内置在微波炉中,通过通信线与变频器进行通信;也可为遥控器或移动终端等控制设备,通过蓝牙、红外或无线网络与变频器进行通信。Among them, the upper computer can be built in the microwave oven to communicate with the inverter through the communication line; it can also be a control device such as a remote controller or a mobile terminal, and communicates with the frequency converter through a Bluetooth, infrared or wireless network.
S112,变频器检测上位机的通信频率。S112, the frequency converter detects the communication frequency of the upper computer.
在本发明的一个实施例中,上位机可检测硬件开关的状态,并根据硬件开关的状态确定与变频器的通信频率。具体地,可预先设置上位机的硬件开关在开和关的状态下所分别对应的通信频率。例如,硬件开关在开的状态下,通信频率为100Hz,而在关的状态下,通信频率为120Hz。从而,上位机可通过其硬件开关的状态确定与变频器的通信频率。In an embodiment of the invention, the host computer can detect the state of the hardware switch and determine the communication frequency with the frequency converter according to the state of the hardware switch. Specifically, the communication frequency corresponding to the hardware switch of the upper computer in the on and off states may be preset. For example, in the state where the hardware switch is on, the communication frequency is 100 Hz, and in the off state, the communication frequency is 120 Hz. Therefore, the host computer can determine the communication frequency with the inverter through the state of its hardware switch.
图7为根据本发明一个实施例的变频微波炉的电路图。具体地,如图7所示,上位机可 将通信信号发送至变频器的MCU(Micro Control Unit,微控制单元)中。变频器在接收到来自上位机的通信信号后,可检测预设时间内接收到信号的高/低电平的宽度/次数,并根据高/低电平的宽度/次数检测通信频率。应当理解,变频器平均每秒接收到的高/低电平的次数,或2倍高/低电平总宽度的倒数即为通信频率。例如,若在1S内接收到了100次低电平,则通信频率为100Hz,若高电平的宽度为5mS,则通信频率为100Hz。Figure 7 is a circuit diagram of a variable frequency microwave oven in accordance with one embodiment of the present invention. Specifically, as shown in FIG. 7, the upper computer can The communication signal is sent to the MCU (Micro Control Unit) of the inverter. After receiving the communication signal from the host computer, the inverter can detect the width/number of high/low level of the received signal within the preset time, and detect the communication frequency according to the width/number of high/low level. It should be understood that the frequency of the high/low level received by the frequency converter per second, or the reciprocal of the total width of the high/low level of 2 times, is the communication frequency. For example, if 100 low levels are received in 1S, the communication frequency is 100 Hz, and if the high level width is 5 mS, the communication frequency is 100 Hz.
S113,变频器根据上位机的通信频率确定微波炉的额定电压。S113, the frequency converter determines the rated voltage of the microwave oven according to the communication frequency of the upper computer.
在本发明的一个实施例中,通信频率为100Hz时对应的额定电压为100V,通信频率为120Hz时对应的额定电压为120V。In an embodiment of the invention, the corresponding rated voltage is 100V when the communication frequency is 100Hz, and the corresponding rated voltage is 120V when the communication frequency is 120Hz.
举例而言,当用户所使用的电源电压为100V时,可通过调节硬件开关的状态,控制上位机与变频器的通信频率为100Hz,变频器在接收到100Hz的通信频率后,判断出微波炉的额定电压为100V。由此,在微波炉的正常使用过程中,当输入电压超过100V时,变频器可以以恒定的功率工作,当输入电压低于100V时,变频器可以以恒定的电流工作。从而可防止电流超标或因功率过大而对电路造成损坏。For example, when the power voltage used by the user is 100V, the communication frequency of the host computer and the inverter can be controlled to be 100 Hz by adjusting the state of the hardware switch. After receiving the communication frequency of 100 Hz, the inverter determines the microwave oven. The rated voltage is 100V. Thus, during normal use of the microwave oven, the inverter can operate at a constant power when the input voltage exceeds 100V, and the inverter can operate at a constant current when the input voltage is lower than 100V. This prevents the current from exceeding the standard or causing damage to the circuit due to excessive power.
在本发明的一个实施例中,变频器还可根据上位机的通信频率确定正常加热阶段的输出功率。具体地,可设置变频器的输出功率与上位机的通信频率相对应。例如,上位机的通信频率为1200Hz时,对应的变频器的输出功率为1200W。In an embodiment of the invention, the frequency converter can also determine the output power of the normal heating phase according to the communication frequency of the upper computer. Specifically, the output power of the frequency converter can be set to correspond to the communication frequency of the upper computer. For example, when the communication frequency of the host computer is 1200 Hz, the output power of the corresponding inverter is 1200 W.
应当理解,对于变频器电压和输出功率,除通过上述实施例中上位机的通信频率进行控制外,还可通过其他方式进行控制。例如,可通过总脉冲数控制变频器的电压和输出功率。具体的控制方式不应成为对本发明的限制。It should be understood that, for the inverter voltage and the output power, in addition to being controlled by the communication frequency of the upper computer in the above embodiment, the control may be performed by other means. For example, the voltage and output power of the frequency converter can be controlled by the total number of pulses. The specific control method should not be construed as limiting the invention.
根据本发明实施例的微波炉中变频器的控制方法,变频器可与上位机进行通信,同时检测上位机的通信频率,并可根据通信频率确定变频器的额定电压,由此,可将微波炉的额定电压发送给变频器,从而变频器可根据微波炉的额定电压控制输出功率和工作电流,在提高安全性和可靠性的同时,还提高了微波炉中变频器的通用性,避免了在开发和生产过程中因电压标准的不同而对变频器进行分类开发和生产,可有效地减小开发周期、扩大生产规模,同时可降低开发和生产成本。According to the control method of the frequency converter in the microwave oven according to the embodiment of the invention, the frequency converter can communicate with the upper computer, simultaneously detect the communication frequency of the upper computer, and can determine the rated voltage of the frequency converter according to the communication frequency, thereby, the microwave oven can be The rated voltage is sent to the inverter, so that the inverter can control the output power and working current according to the rated voltage of the microwave oven. While improving safety and reliability, it also improves the versatility of the inverter in the microwave oven, avoiding development and production. In the process, the frequency converter is classified and developed and produced due to different voltage standards, which can effectively reduce the development cycle, expand the production scale, and reduce development and production costs.
图12是根据本发明一个实施例的微波炉中磁控管工作状态的检测方法的流程图。Figure 12 is a flow chart showing a method of detecting the operating state of a magnetron in a microwave oven in accordance with one embodiment of the present invention.
如图12所示,本发明实施例的微波炉中磁控管工作状态的检测方法,包括以下步骤:As shown in FIG. 12, a method for detecting a working state of a magnetron in a microwave oven according to an embodiment of the present invention includes the following steps:
S121,检测磁控管的阳极电流并生成阳极电流当前值。S121, detecting an anode current of the magnetron and generating a current value of the anode current.
根据本发明的一个实施例,可通过图2所示的电路检测磁控管的阳极电流。其中,第一电阻R1的一端与磁控管MGT的阳极相连,第二电阻R2的一端与第一电阻R1的另一端相连,第二电阻R2的另一端接地GND,其中,第一电阻R1和第二电阻R3之间具有第一节点J1,第三电阻R3的一端与第一节点J1相连,第三电阻R3的另一端为磁控管阳极电流检 测模块的输出端。该电路可用于变频微波炉中。According to an embodiment of the invention, the anode current of the magnetron can be detected by the circuit shown in FIG. Wherein, one end of the first resistor R1 is connected to the anode of the magnetron MGT, one end of the second resistor R2 is connected to the other end of the first resistor R1, and the other end of the second resistor R2 is grounded to GND, wherein the first resistor R1 and The second resistor R3 has a first node J1, one end of the third resistor R3 is connected to the first node J1, and the other end of the third resistor R3 is a magnetron anode current test. Test the output of the module. This circuit can be used in inverter microwave ovens.
由图2可知,变压器T的一个次级绕组连接到倍压电路,经倍压后的高压,一端连接到磁控管MGT的阳极,另一端与第二电阻R2的一端相连,经第二电阻R2后再连接到磁控管MGT。当供给磁控管MGT的阳极电压(-4000V)经第二电阻R2后时会形成一定的电压降,该电压降的大小正比于流过磁控管阳极的电流大小,通过第三电阻R3对该电压降进行采样即可获得磁控管MGT的阳极电流IB。As can be seen from Fig. 2, a secondary winding of the transformer T is connected to the voltage doubling circuit, and the doubled voltage is connected to the anode of the magnetron MGT at one end, and the other end is connected to one end of the second resistor R2 via the second resistor. After R2, it is connected to the magnetron MGT. When the anode voltage (-4000V) supplied to the magnetron MGT passes through the second resistor R2, a certain voltage drop is formed, and the magnitude of the voltage drop is proportional to the magnitude of the current flowing through the anode of the magnetron through the third resistor R3. The voltage drop is sampled to obtain the anode current IB of the magnetron MGT.
根据本发明的另一个实施例,可通过图9所示的电路检测磁控管的阳极电流。其中,第四电阻R4的一端通过第三二极管D3与磁控管MGT的阳极相连,并且,第四电阻R4的一端与第三二极管D3的阴极相连,第四电阻R4的另一端接地GND,第五电阻R5的一端分别与第四电阻R4的一端、第三二极管D3的阴极相连,第五电阻R5的另一端为磁控管阳极电流检测模块的输出端。该电路可用于定频微波炉中,当供给磁控管MGT的阳极电压(-4000V)经第四电阻R4时会形成一定的电压降,该电压降的大小正比于流过磁控管阳极的电流大小,通过第五电阻R5对该电压降进行采样即可获得磁控管MGT的阳极电流IB。According to another embodiment of the present invention, the anode current of the magnetron can be detected by the circuit shown in FIG. Wherein, one end of the fourth resistor R4 is connected to the anode of the magnetron MGT through the third diode D3, and one end of the fourth resistor R4 is connected to the cathode of the third diode D3, and the other end of the fourth resistor R4 The grounding GND, one end of the fifth resistor R5 is respectively connected to one end of the fourth resistor R4 and the cathode of the third diode D3, and the other end of the fifth resistor R5 is an output end of the magnetron anode current detecting module. The circuit can be used in a fixed frequency microwave oven. When the anode voltage (-4000V) supplied to the magnetron MGT is passed through the fourth resistor R4, a voltage drop is formed, which is proportional to the current flowing through the anode of the magnetron. The anode current IB of the magnetron MGT is obtained by sampling the voltage drop through the fifth resistor R5.
S122,根据阳极电流当前值和预存的阳极电流标准值获取磁控管的工作状态。S122. Acquire an operating state of the magnetron according to a current value of the anode current and a pre-stored standard value of the anode current.
应当理解,在微波炉的设计和生产过程中,需通过理论分析和实际实验获取阳极电流的标准值,即磁控管的额定阳极电流值,并可将其预存在微波炉的MCU中。It should be understood that in the design and production process of the microwave oven, the standard value of the anode current, that is, the rated anode current value of the magnetron, needs to be obtained through theoretical analysis and actual experiment, and can be pre-stored in the MCU of the microwave oven.
在检测到磁控管的阳极电流后,可将该阳极电流发送至MCU。在本发明的一个实施例中,可通过上位机反馈磁控管的阳极电流,例如,在微波炉中设置有上位机,上位机通过通信线发送磁控管的阳极电流。After the anode current of the magnetron is detected, the anode current can be sent to the MCU. In an embodiment of the present invention, the anode current of the magnetron can be fed back through the host computer. For example, a host computer is disposed in the microwave oven, and the host computer transmits the anode current of the magnetron through the communication line.
具体而言,在检测到磁控管的阳极电流当前值后,将阳极电流当前值发送给上位机,上位机通过通信线将阳极电流当前值发送至控制模块,由控制模块对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并根据磁控管的当前工作状态对磁控管进行控制。Specifically, after detecting the current value of the anode current of the magnetron, the current value of the anode current is sent to the upper computer, and the upper computer sends the current value of the anode current to the control module through the communication line, and the current value of the anode current is controlled by the control module. A judgment is made to obtain the current working state of the magnetron, and the magnetron is controlled according to the current working state of the magnetron.
可以理解的是,在上位机接收到磁控管阳极电流检测模块发送的阳极电流当前值后,上位机可以先对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并在需要磁控管停止工作时,通过控制控制模块或继电器以使磁控管停止工作。It can be understood that after the host computer receives the current value of the anode current sent by the magnetron anode current detecting module, the host computer can first judge the current value of the anode current to obtain the current working state of the magnetron, and when needed When the magnetron stops working, the magnetron is stopped by controlling the control module or relay.
在本发明的另一个实施例中,可通过光耦反馈磁控管的阳极电流。也就是说,在检测到阳极电流当前值后,通过光耦发送至控制模块,控制模块通过对阳极电流当前值进行判断,以获取磁控管的当前工作状态,并根据磁控管的当前工作状态对磁控管进行控制。In another embodiment of the invention, the anode current of the magnetron can be fed back through the optocoupler. That is to say, after detecting the current value of the anode current, it is sent to the control module through the optocoupler, and the control module determines the current working state of the magnetron by determining the current value of the anode current, and according to the current work of the magnetron. The state controls the magnetron.
当然,还可通过其他方式反馈阳极电流,在此不一一列举。Of course, the anode current can also be fed back by other means, which are not enumerated here.
在接收到阳极电流当前值后,可将其与阳极电流标准值进行比较。如果阳极电流当前值大于阳极电流标准值的两倍,则判断磁控管处于阳极温度过高状态;如果阳极电流当前值小于阳极电流标准值的一半,则判断磁控管处于磁芯破裂状态,并可在判断磁控管处于阳极温 度过高状态之后,控制磁控管停止工作或降低磁控管的输出功率;而在判断磁控管处于磁芯破裂状态之后,直接控制磁控管停止工作。可选地,在判断磁控管处于阳极温度过高状态或磁芯破裂状态时,还可通过显示错误代码将判断结果反馈给用户。After receiving the current value of the anode current, it can be compared to the anode current standard value. If the current value of the anode current is greater than twice the standard value of the anode current, it is judged that the magnetron is in an anode temperature too high state; if the current value of the anode current is less than half of the anode current standard value, it is judged that the magnetron is in a core rupture state, And can judge the magnetron at the anode temperature After the state is too high, the magnetron is controlled to stop working or the output power of the magnetron is lowered; and after the magnetron is judged to be in the state of the core rupture, the magnetron is directly controlled to stop working. Alternatively, when it is judged that the magnetron is in an anode over temperature state or a core rupture state, the judgment result may be fed back to the user by displaying an error code.
可以理解的是,在变频微波炉中,可以通过调节变频电源或变频器的占空比来降低磁控管的输出功率;在定频微波炉中,可以通过调节继电器的通断比来降低磁控管的输出功率。It can be understood that in the variable frequency microwave oven, the output power of the magnetron can be reduced by adjusting the duty ratio of the variable frequency power supply or the frequency converter; in the fixed frequency microwave oven, the magnetron can be lowered by adjusting the on/off ratio of the relay. Output power.
根据本发明实施例的微波炉中磁控管工作状态的检测方法,通过检测磁控管的阳极电流,并根据磁控管的阳极电流和预存的阳极电流标准值获取磁控管的工作状态,从而能够实时并准确地判断出磁控管温度过高或发生损坏等异常状况,以便能够及时采取必要的保护措施,如控制微波炉停止工作,并显示错误代码以提醒用户维修等,而且实现简单方便,成本较低。According to the method for detecting the working state of the magnetron in the microwave oven according to the embodiment of the present invention, the anode current of the magnetron is detected, and the working state of the magnetron is obtained according to the anode current of the magnetron and the pre-stored anode current standard value, thereby It can accurately and accurately determine abnormal conditions such as excessive temperature or damage of the magnetron, so that necessary protective measures can be taken in time, such as controlling the microwave oven to stop working, and displaying an error code to remind the user to repair, etc., and the implementation is simple and convenient. The cost is lower.
本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。One of ordinary skill in the art can understand that all or part of the steps carried by the method of implementing the above embodiments can be completed by a program to instruct related hardware, and the program can be stored in a computer readable storage medium. When executed, one or a combination of the steps of the method embodiments is included.
此外,在本发明各个实施例中的各功能单元可以集成在一个处理模块中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。所述集成的模块如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module. The above integrated modules can be implemented in the form of hardware or in the form of software functional modules. The integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
上述提到的存储介质可以是只读存储器,磁盘或光盘等。The above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.
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| CN201510427527.7 | 2015-07-20 | ||
| CN201510428913.8A CN105744667B (en) | 2015-07-20 | 2015-07-20 | Start-up control device and method for microwave oven and microwave oven frequency conversion power supply |
| CN201510428913.8 | 2015-07-20 | ||
| CN201510428910.4A CN105142254B (en) | 2015-07-20 | 2015-07-20 | The detection means of magnetron working condition, method and micro-wave oven in micro-wave oven |
| CN201510427527.7A CN104981038B (en) | 2015-07-20 | 2015-07-20 | The control method and device of frequency converter in micro-wave oven |
| CN201510427507.XA CN104968061B (en) | 2015-07-20 | 2015-07-20 | Start-up control device and method for microwave oven and frequency conversion power supply of microwave oven |
| CN201510427507.X | 2015-07-20 |
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| WO2017012338A1 true WO2017012338A1 (en) | 2017-01-26 |
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