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WO2017070319A1 - Système et procédé de ralenti de lave-vaisselle - Google Patents

Système et procédé de ralenti de lave-vaisselle Download PDF

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Publication number
WO2017070319A1
WO2017070319A1 PCT/US2016/057868 US2016057868W WO2017070319A1 WO 2017070319 A1 WO2017070319 A1 WO 2017070319A1 US 2016057868 W US2016057868 W US 2016057868W WO 2017070319 A1 WO2017070319 A1 WO 2017070319A1
Authority
WO
WIPO (PCT)
Prior art keywords
tank
liquid
temperature
machine
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2016/057868
Other languages
English (en)
Inventor
Alexander R. ANIM-MENSAH
Mary E. PAULUS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Illinois Tool Works Inc
Original Assignee
Illinois Tool Works Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=57227138&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2017070319(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Illinois Tool Works Inc filed Critical Illinois Tool Works Inc
Priority to EP16790830.0A priority Critical patent/EP3364847B1/fr
Priority to EP21171778.0A priority patent/EP3878341A1/fr
Priority to CN201680060805.2A priority patent/CN108289587B/zh
Publication of WO2017070319A1 publication Critical patent/WO2017070319A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4219Water recirculation
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/0018Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0047Energy or water consumption, e.g. by saving energy or water
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/24Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors
    • A47L15/241Washing or rinsing machines for crockery or tableware with movement of the crockery baskets by conveyors the dishes moving in a horizontal plane
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/12Water temperature
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/18Air temperature
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/03Water recirculation, e.g. control of distributing valves for redirection of water flow
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/05Drain or recirculation pump, e.g. regulation of the pump rotational speed or flow direction
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/06Water heaters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • This application relates generally to warewashers such as those used in commercial applications such as cafeterias and restaurants and, more particularly, to an idling system for such warewashers.
  • warewashers commonly include a housing area which defines washing and rinsing zones for dishes, pots pans and other wares.
  • wares are moved through multiple different spray zones within the housing for cleaning (e.g., pre-wash, wash, post-wash (aka power rinse) and rinse zones).
  • One or more of the zones include a tank in which liquid to be sprayed on wares is heated in order to achieve desired cleaning. Maintaining the water at the desired temperature is important for machine operation. Due to water movement within the tank, the temperature within the tank can be maintained relatively uniform when a spray recirculation pump is operating for spraying wares within the zone. However, when the machine is idling and/or the pump is not otherwise being used for spraying, the lack of water movement results in uneven water heating.
  • a warewash machine includes a chamber for receiving wares, the chamber having at least one spray zone. Both a primary recirculation system for delivering liquid from a tank to a spray system, and a secondary recirculation system for stirring or mixing liquid within the tank without passage of the liquid through the spray system are provided.
  • the secondary recirculation system may be operated during machine idling as needed to maintain desired tank temperatures, while flow through the primary recirculation system is maintained off.
  • a warewash machine in another aspect, includes a chamber for receiving wares, the chamber having at least one spray zone, and a a spray system in the spray zone for spraying liquid onto wares for cleaning.
  • a tank captures sprayed liquid that falls within the spray zone.
  • the tank includes a primary recirculation path for delivering liquid from the tank to the spray system, and a secondary recirculation path for delivering water out of the tank and back into the tank, without spraying within the spray zone, in order promote mixing within the tank.
  • a warewash machine includes a chamber for receiving wares to be cleaned, the chamber having at least one spray zone and a liquid collection tank.
  • a primary recirculation system delivers liquid from the collection tank to a spray system for spraying liquid in the spray zone.
  • a secondary recirculation system is provided for mixing liquid within the tank without passage of the liquid through the spray system.
  • FIG. 1 is a schematic side elevation of one embodiment of a warewasher
  • FIG. 2 is a schematic depiction of an exemplary secondary recirculation system for a wash zone
  • FIG. 3 is a flow chart of an exemplary idling operating sequence.
  • Warewash machine 10 includes a housing 11 that can receive racks 12 of soiled wares 14 from an input side 16. The wares are moved through tunnel-like chambers from the input side toward a blower dryer unit 18 at an opposite exit end 17 of the warewash system by a suitable conveyor mechanism 20. Either continuously or intermittently moving conveyor mechanisms or combinations thereof may be used, depending, for example, on the style, model and size of the warewash system 10. Flight- type conveyors in which racks are not used are also possible.
  • the racks 12 of soiled wares 14 enter the warewash system 10 through a flexible curtain 22 into a pre-wash chamber or zone 24 where sprays of liquid from upper and lower pre-wash manifolds 26 and 28 above and below the racks, respectively, function to flush heavier soil from the wares.
  • the liquid for this purpose comes from a tank 30 and is delivered to the manifolds via a pump 32 and supply conduit 34.
  • a drain structure 36 provides a single location where liquid is pumped from the tank 30 using the pump 32. Via the same drain structure, liquid can also be drained from the tank and out of the machine via drain path 37, for example, for a tank cleaning operation.
  • wares are subject to sprays of cleansing wash liquid (e.g., typically water with detergent) from upper and lower wash manifolds 42 and 44 with spray nozzles 47 and 49, respectively, these sprays being supplied through a supply conduit 46 by a pump 48, which draws from a main tank 50.
  • a heater 58 such as an electrical immersion heater provided with suitable thermostatic controls (not shown), maintains the temperature of the cleansing liquid in the tank 50 at a suitable level.
  • a device for adding a cleansing detergent to the liquid in tank 50 is During normal operation, pumps 32 and 48 are continuously driven, usually by separate motors, once the warewash system 10 is started for a period of time.
  • the warewash system 10 may optionally include a power rinse (also known as post-wash) chamber or zone (not shown) that is substantially identical to main wash chamber 40.
  • a power rinse also known as post-wash
  • racks of wares proceed from the wash chamber 40 into the power rinse chamber, within which heated rinse water is sprayed onto the wares from upper and lower manifolds.
  • the final rinse chamber 54 is provided with upper and lower spray heads 56, 57 that are supplied with a flow of fresh hot water via pipe 62 running from a hot water booster 70 under the control of a solenoid valve 60 (or alternatively any other suitable valve capable of automatic control).
  • a rack detector 64 may be actuated when a rack 12 of wares 14 is positioned in the final rinse chamber 54 and through suitable electrical controls (e.g., the controller mentioned below), the detector causes actuation of the solenoid valve 60 to open and admit the hot rinse water to the spray heads 56, 57.
  • the water then drains from the wares and is directed into the tank 50 by gravity flow.
  • the rinsed rack 12 of wares 14 then exits the final rinse chamber 54 through curtain 66, moving into dryer unit 18, before exiting the outlet end 17 of the machine.
  • An exhaust system 80 for hot moist air may be provided.
  • a cold water input may be provided.
  • waste heat recovery unit (not shown) to recover heat from the exhaust air.
  • Other heat recovery components may also be employed.
  • FIG. 2 an exemplary schematic of a wash tank 50 with a small size, low wattage secondary recirculation pump 100 and recirculation path 90, in addition to the larger size, high wattage major spray recirculation pump 48 is shown.
  • thermocouples e.g., thermocouples
  • tank level sensors LI and L2 e.g., float switches or electrical impedance sensors
  • machine tank 50 is referenced, it is recognized that other tanks of a machine could include similar secondary recirculation arrangements.
  • the heating element 58 switches ON when a lower temperature set point of liquid in the tank 50 is reached (as indicated by temperature sensor Tl) and switches OFF when an upper temperature set point is reached (as indicated by temperature sensor T2). In addition, the heating element 58 only switches ON if the liquid is above a set lower level (as indicated by level sensor LI) and remains OFF when the liquid is below the set lower level (as indicated by level sensor LI).
  • Operation of the secondary recirculation pump 100 may be tied to the heating element controls. Control of the secondary recirculation pump 100 may be according to the lower and upper temperature set points in the tank, as well as the low level setting to protect the pump.
  • the various temperatures corresponding to the lower and upper tank set temperature points, chamber temperature (as indicated by temperature sensor Tl) and the tank fluid temperature (per sensor T2) may be used to control the secondary recirculation pump 100.
  • the lower and upper tank set points temperatures which control the heating element 58 may simultaneously control the secondary recirculation pump 100.
  • the heating element 58 turns ON when the tank liquid temperature falls to lower temperature set point and switches OFF when the liquid temperature rises to the upper temperature set point.
  • the secondary recirculation pump 100 may turn ON simultaneous with the heating element 58 to ensure uniform mixing of the tank liquid until the upper temperature set point is reached, at which point both the heating element 58 and secondary recirculation pump 100 switch OFF
  • Ta (F) may be a predetermined value. Equation (1) is a simple relation to show the use of temperature to control the secondary recirculation pump 100. However, Equation (1) could represent other relationships.
  • Equation (1) can activate both the secondary recirculation pump 100 and the heating element 58 to position the machine ready for washing. Also, Equation (1) can activate the secondary recirculation pump 100 without activating the heating source 58 until the tank liquid temperature drops to the lower set point and/or the chamber temperature activates the heating element 58. Notably, in such idling operations the major spray pump 48 need not be operated at all.
  • a controller 200 may be provided for the above process a process as well as other machine functions.
  • the term controller is intended to broadly encompass any circuit (e.g., solid state, application specific integrated circuit (ASIC), an electronic circuit, a combinational logic circuit, a field programmable gate array (FPGA)), processor (e.g., shared, dedicated, or group - including hardware or software that executes code) or other component, or a combination of some or all of the above, that carries out the control functions of the machine or the control functions of any component thereof.
  • the controller may include variable adjustment functionality that enables, for example, the upper and lower temperature set points to be varied and/or Equation (1) to be modified (e.g., via an operator/user interface associated with the controller 200 or via a restricted service/maintenance personnel interface).
  • Fig. 3 shows an exemplary process algorithm based on Equation (1) and the tank temperature set points for activating the secondary recirculation pump 100 and heating element 58.
  • the chamber air temperature sensor Tl and tank temperature sensor T2 are checked at 300.
  • processing moves to 304 and if the tank temperature is at the lower temperature set point (e.g., LTSP stored in memory of the controller) then processing moves to 306.
  • the upper temperature set point e.g., UTSP stored in memory of the controller
  • processing moves to 308, otherwise processing moves to 310.
  • both the secondary recirculation pump 100 and heating element 58 are ON until either the difference between the upper temperature set point and the chamber temperature is less than specified temperature Ta or the difference between the tank temperature and the chamber temperature is less than specified temperature Ta (at which point the pump and heating element are turned OFF). This operations increases the chamber air temperature as is desired to add heat to wares in the chamber.
  • the pump 100 and the heating element 58 are OFF (because the chamber air temperature is sufficiently high).
  • the recirculation pump 100 and heating element 58 are both ON until the tank temperature reaches the upper temperature set point, at which point processing moves to 312.
  • processing moves to 312, if the difference between the upper temperature set point and the chamber temperature is greater than specified temperature Ta or if the difference between the tank temperature and the chamber temperature is greater than specified temperature Ta, then processing moves to 314, otherwise processing moves to 316.
  • the recirculation pump 100 and heating element 58 are ON until either the difference between the upper temperature set point and the chamber temperature is less than specified temperature Ta or the difference between the tank temperature and the chamber temperature is less than specified temperature Ta (at which point the pump and heating element are turned OFF).
  • the pump and heating element are both turned OFF.
  • each tank could include multiple secondary recirculation pumps and/or associated baffles within the tank for more effective stirring/mixing.
  • a secondary recirculation pump 100 is primarily shown and described in Fig. 2, it is recognized that the primary pump 48 could alternatively be provided with dual flow paths (e.g., in addition to path 46, a secondary recirculation system path 92 directly back to the tank 50 per Fig. 2).
  • the pump could have alternative outputs for each path and/or valves (shown as dotted line circles in Fig. 2) along the paths 46 and 92 could be used to control the flow from the pump 48 to the desired location.
  • the secondary pump 100 could be eliminated and the primary pump 48 operated for recirculation during idling by controlling the flow to go directly back to the tank 50 and not through the spray system.

Landscapes

  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Washing And Drying Of Tableware (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

L'invention concerne une machine de lavage de vaisselle destinée au lavage de vaisselle comprenant une chambre destinée à recevoir de la vaisselle, la chambre comprenant au moins une zone de pulvérisation. Un système de pulvérisation est disposé dans la zone de pulvérisation pour pulvériser un liquide sur la vaisselle pour le lavage. Un réservoir (50) capture le liquide pulvérisé qui tombe à l'intérieur de la zone de pulvérisation. Le réservoir comprend un trajet de recirculation primaire permettant de distribuer le liquide provenant du réservoir au système de pulvérisation et un trajet de recirculation secondaire (90) permettant de distribuer de l'eau hors du réservoir puis dans le réservoir, sans pulvérisation à l'intérieur de la zone de pulvérisation, en vue de favoriser le mélange à l'intérieur du réservoir (50).
PCT/US2016/057868 2015-10-21 2016-10-20 Système et procédé de ralenti de lave-vaisselle Ceased WO2017070319A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP16790830.0A EP3364847B1 (fr) 2015-10-21 2016-10-20 Système et procédé de ralenti de lave-vaisselle
EP21171778.0A EP3878341A1 (fr) 2015-10-21 2016-10-20 Lave-vaisselle avec système de ralenti
CN201680060805.2A CN108289587B (zh) 2015-10-21 2016-10-20 器皿清洗机怠速系统和方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201562244421P 2015-10-21 2015-10-21
US62/244,421 2015-10-21

Publications (1)

Publication Number Publication Date
WO2017070319A1 true WO2017070319A1 (fr) 2017-04-27

Family

ID=57227138

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2016/057868 Ceased WO2017070319A1 (fr) 2015-10-21 2016-10-20 Système et procédé de ralenti de lave-vaisselle

Country Status (4)

Country Link
US (1) US10342406B2 (fr)
EP (2) EP3364847B1 (fr)
CN (1) CN108289587B (fr)
WO (1) WO2017070319A1 (fr)

Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
US11297997B2 (en) * 2018-04-04 2022-04-12 K.D.W. Company Limited Dish washing machine with heat exchangers

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Publication number Priority date Publication date Assignee Title
EP1256308A2 (fr) * 2001-05-08 2002-11-13 Electrolux Home Products Corporation N.V. Lave-vaisselle avec dispositif de broyage des déchets
DE102005008987B3 (de) * 2005-02-28 2006-06-01 Meiko Maschinenbau Gmbh & Co.Kg Mehrtankgeschirrspülmaschine mit Rückspülvorrichtung

Also Published As

Publication number Publication date
EP3364847A1 (fr) 2018-08-29
CN108289587A (zh) 2018-07-17
EP3364847B1 (fr) 2021-07-21
EP3878341A1 (fr) 2021-09-15
US10342406B2 (en) 2019-07-09
CN108289587B (zh) 2021-04-30
US20170112349A1 (en) 2017-04-27

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