WO2016119555A1 - Thermoplastic starch elastomer and method for preparation thereof - Google Patents
Thermoplastic starch elastomer and method for preparation thereof Download PDFInfo
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- WO2016119555A1 WO2016119555A1 PCT/CN2015/099658 CN2015099658W WO2016119555A1 WO 2016119555 A1 WO2016119555 A1 WO 2016119555A1 CN 2015099658 W CN2015099658 W CN 2015099658W WO 2016119555 A1 WO2016119555 A1 WO 2016119555A1
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- starch
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- polybutadiene
- gluten
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
- C08L3/12—Amylose; Amylopectin; Degradation products thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L89/00—Compositions of proteins; Compositions of derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
Definitions
- the present invention relates to the field of deep processing of starch, and in particular to a high strength thermoplastic starch elastomer and a preparation method thereof.
- Thermoplastic starch elastomers can be used in biodegradable plastics, elastomers, hot melt adhesives and other products.
- Starch is a kind of natural polymer material with wide source, low price and short regeneration period. Its molecular chain contains a large number of hydroxyl groups. These groups are formed by intramolecular and intermolecular hydrogen bonding. An aggregated structure in which a crystalline state and an amorphous form coexist. The hydrogen bond interaction due to the large amount of hydroxyl groups on the surface of the starch granules has a strong intramolecular synergistic effect and is not easily plasticized. In addition, the melting point of natural starch is higher than the thermal decomposition temperature, resulting in poor hot workability. Therefore, starch cannot be plasticized at a high temperature like plastic.
- thermoplastic processing of starch a small molecule polar material is usually used as a plasticizer, and a plasticizer such as glycerin or ethylene glycol contains a hydroxyl group in a small molecule, and is capable of reacting with a hydroxyl group in a starch molecular chain. It forms a stronger hydrogen bond, which destroys its original structure and lowers the glass transition temperature, making it exhibit thermoplasticity.
- a plasticizer such as glycerin or ethylene glycol
- thermoplastic starch plastic composed of starch, a plasticizer, maleic anhydride, etc., wherein the plasticizer uses a small molecule polar material such as glycerin or ethylene glycol.
- thermoplastic starch composition comprising 40% to 96% starch, 1% to 40% plasticizer.
- the plasticizer is a hydroxyl group organic compound, a hydroxy polymer plasticizer, a hydrogen bond organic compound, a fatty acid, and a mixture thereof.
- a method for preparing a modified microcrystalline cellulose reinforced starch plastic is disclosed.
- the method first oxidizes the microcrystalline cellulose, further blends and extrudes with the thermoplastic starch, thereby obtaining a modified microcrystalline cellulose reinforced starch plastic;
- X discloses a high toughness starch-based thermoplastic Plastic, which consists of the following parts by weight: 80-95 parts of starch, 5-20 parts of modified polyethylene glycol, 0-10 parts of antioxidant, 0-10 parts of stabilizer, 0-10 parts of colorant composition.
- the plasticizer is inserted between the molecular chains of the starch, the distance between the molecular chains is increased, thereby weakening the van der Waals force between them, making the macromolecular chain easy to move, and lowering the glass transition temperature of the starch polymer. , plasticity is increased, making it easy to process, so that the starch has thermoplastic processability.
- changes in starch include disruption of starch granules, weakening of intramolecular and intermolecular hydrogen bonding, and partial degradation of starch molecules resulting in a decrease in molecular weight. Therefore, while the starch is thermoplasticized, the molecular weight of the starch is lowered and the strength is lowered.
- starch Although enhanced by blending of reinforcing materials such as fibers, starch is often composed of residual expanded starch granules, partially melted and broken starch granules, amorphous form after complete melt plasticization, and weight of starch due to the degree of starch plasticization. A complex phase system composed of crystals or the like. Therefore, the molecular weight distribution is extremely uneven. Not only is the strength low, but the thermal stability is poor, the processing window is narrow, and it is difficult to achieve repeated thermoplastic processing.
- thermoplastic starch has insufficient strength, a narrow processing temperature window, and the like.
- the present invention provides a thermoplastic starch elastomer.
- a method for preparing a high-strength thermoplastic starch elastomer is provided, which comprises dissolving a branched structure of starch milk by a high-pressure homogenizer, and converting a starch chain to a linear structure, thereby lowering a molecular weight of the starch and having a narrow molecular weight distribution.
- the terminal hydroxyl group polybutadiene and gluten powder are then subjected to chain extension to increase the degree of polymerization and increase the molecular weight, and the strength is high, and the processing temperature window is widened.
- thermoplastic starch elastomer characterized by: elasticity of a starch-polybutadiene-gluten-interpenetrating network formed by elongation of a terminal hydroxyl polybutadiene with low molecular weight amylose and gluten
- the polymer including the following components by weight:
- starch is a mixture of one or more of konjac starch, sago starch, pea starch, corn starch.
- the gluten meal is a wheat flour extract having a particle size of 5-10 ⁇ m, having viscoelasticity, extensibility, film formability, excellent compatibility with starch, and capable of significantly improving the toughness and elasticity of starch. .
- the hydroxyl terminated polybutadiene is a low molecular weight liquid rubber having a number average molecular weight ⁇ of 4500-5000, and an elastomer having a three-dimensional network structure can be formed by chain extension.
- the chain extender is one of tolylene diisocyanate and diphenylformamidine diisocyanate.
- the reinforcing agent is white carbon black having a particle diameter of less than 5 ⁇ m.
- thermoplastic starch elastomer characterized in that the specific steps are as follows:
- the 75-80 parts by weight of the starch is formulated into a starch milk having a concentration of 20-25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the slender uniform Rapid passage in the mass valve passage, the resulting shearing action and the high-speed impact of the impact ring impact, the starch branched structure disintegrates, the starch chain breaks into a linear structure, and the molecular weight of the starch decreases, and the molecular weight distribution is 3 X 10 4 ⁇ 5 ⁇ ⁇ ⁇ 4 g • mol - 1 in a narrow constant range;
- step 3 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 100-12 CTC, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 5-2. 0, The degree of vacuum is 0. 02-0. 08 MPa, triethanolamine initiated chain extender introduces the hydroxyl group of hydroxyl terminated polybutadiene into the network structure of low molecular weight amylose and gluten, and the reaction time is controlled at 10-12. Minutes, forming an elastic polymer of the starch-polybutadiene-gluten meal interpenetrating network;
- thermoplastic starch elastomer 0 parts by weight of reinforcing agent white carbon black is extruded and granulated by a screw extruder to obtain a thermoplastic starch elastomer
- the inner diameter of the reciprocating pump is constant at 3-5 MPa, the homogenizing valve length is 0. 5-1. 0m, the inner diameter is 3mm.
- the triethanolamine described in the step 3) is used as an extension initiator, and the amount used is 10-15% of the mass of the chain extender.
- the starch structure of different varieties and the same kind of starch have large differences in the branched structure and the linear structure, so the molecular weight distribution of the starch is extremely uneven, which leads to the easy decomposition of the low molecular weight portion during the thermoplastic processing of the starch, and the high molecular weight portion is difficult to be thermoplasticized. Chemical. Eventually, the strength of the thermoplastic starch is lowered, the processing temperature window is narrowed, and it is difficult to repeat the processing.
- the invention disintegrates the starch branch structure and breaks the starch chain into a linear structure through a high-pressure homogenizer, and reduces the molecular weight of the starch, and the molecular weight distribution is narrow and constant at 3 X 10 4 ⁇ 5 X 10 4 g - mol - 1 .
- Low molecular weight amylose not only has good toughness, but also has a uniform molecular weight distribution, and interpenetrates starch-polybutadiene-gluten powder by utilizing the chain extension of hydroxyl terminated polybutadiene with low molecular weight amylose and gluten.
- the elastic polymer of the network increases the degree of polymerization and increases the molecular weight. Not only the strength is high, but also the processing temperature window is widened, and the hot working can be repeated in the range of 140_185 °C.
- the hydroxyl-terminated polybutadiene is a low-molecular-weight liquid, and further forming an elastic thermoplastic starch polymer by interpenetrating the network with starch and gluten.
- the strength of the thermoplastic starch can be used to prepare degradable plastics, degradable elastomers, hot melt adhesives and the like.
- thermoplastic starch elastomer of the present invention and a preparation method thereof have outstanding features and beneficial effects compared with the prior art:
- thermoplastic starch elastomer of the present invention which utilizes a high pressure homogenizer to disintegrate the starch branched structure,
- the starch chain breaks into a linear structure, which lowers the molecular weight of the starch, and the molecular weight distribution is in a narrow and constant range.
- the starch With the low molecular weight liquid rubber, the viscoelastic gluten powder, the starch is formed into a starch-polybutadiene-valley.
- the elastic polymer of the interpenetrating interpenetrating network overcomes the defects of low strength of the thermoplastic starch and narrow processing temperature window.
- thermoplastic starch elastomer of the present invention can be repeatedly subjected to thermal processing for preparing a degradable plastic, a degradable elastomer, a hot melt adhesive or the like.
- thermoplastic starch elastomer of the invention has the advantages of short process, simple cleaning of the production environment, and is suitable for large-scale production application.
- the 75 parts by weight of konjac starch is formulated into a starch milk having a concentration of 20%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogeneous valve channel.
- the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced.
- the molecular weight distribution is 3 X 10 4 ⁇ 5 ⁇ ⁇ 4 g - mol - 1 is in a narrow constant range;
- step 2 10 parts by weight of gluten, 3 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of toluene diisocyanate and the low molecular weight amylose obtained in step 1) was added to vacuum kneading
- the machine is kneaded, the temperature is raised to 100 ° C, and the low speed stirring ratio is set to between 1.5 and 2.0, and kneaded and kneaded for 15 minutes to obtain a low molecular weight amylose blend;
- the triethanolamine-initiated chain extender introduces the terminal hydroxyl group of polybutadiene into the network structure of low molecular weight amylose and gluten. Controlling the reaction time to 10 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
- the 75 parts by weight of sago starch is formulated into a starch milk having a concentration of 20%, the starch milk is sent to a high pressure homogenizer, and the high pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogenizing valve.
- the fast passage in the channel, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure disintegrates, the starch chain breaks into a linear structure, and the molecular weight of the starch decreases, and the molecular weight distribution is 3 X 10 4 ⁇ 5 ⁇ 10 4 g - mol - 1 in a narrow constant range;
- step 2 parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1)
- the starch is added to a vacuum kneader for kneading, and the temperature is raised to 80 ° C. Under a low speed stirring condition of 35 rpm, the fast and slow paddle speed ratio is set at 1. 5_2. 0, kneading and kneading for 20 minutes to obtain a low molecular weight amylose.
- triethanolamine initiated chain extender introduces hydroxyl group of hydroxyl terminated polybutadiene into low molecular weight In the network structure of amylose and gluten, the reaction time is controlled at 12 minutes to form an elastic polymer of the starch-polybutadiene-gluten powder interpenetrating network;
- the pea starch of 80 parts by weight is formulated into a starch milk having a concentration of 25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogeneous valve passage In the rapid passage, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced.
- the molecular weight distribution is 3 X 10 4 ⁇ 5 ⁇ ⁇ 4 g - mol - 1 is in a narrow constant range;
- step 2 2) adding 5-10 parts of gluten powder, 3-5 parts by weight of hydroxyl terminated polybutadiene, 1 part by weight of toluene diisocyanate and the low molecular weight amylose obtained in step 1)
- the kneading was carried out in a vacuum kneader, and the temperature was raised to 100 ° C.
- the stirring speed ratio was set to 1. 5_2. 0, kneading and kneading for 15 minutes at a low speed stirring condition of 30-35 rpm to obtain a low molecular weight amylose.
- thermoplastic starch elastomer 0 parts by weight of reinforcing agent white carbon black is extruded and granulated by a screw extruder to obtain a thermoplastic starch elastomer
- step 2 7 parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1)
- the starch is added to a vacuum kneader for kneading, the temperature is raised to 80 ° C, and the low-speed stirring is carried out at a low-speed stirring condition of 30-35 rpm, and the speed ratio is set to between 1.5 and 2. 0, and kneading is carried out for 25 minutes to obtain a low molecular weight.
- Amylose blend 7 parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1)
- the starch is added to a vacuum kneader for kneading, the temperature is raised to 80 ° C, and the low
- step 3 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 100 ° C, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 0_2. 0, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine initiated chain extender introduces the hydroxyl group of the hydroxyl group polybutadiene into the network structure of the low molecular weight amylose and gluten. Controlling the reaction time to 10 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
- the sago starch of 80 parts by weight is formulated into a starch milk having a concentration of 25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogenizing valve. Pass through quickly in the channel The shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced.
- the molecular weight distribution is 3 X 10 4 ⁇ 5 ⁇ ⁇ ⁇ 4 g - mol - 1 within a narrow constant range;
- the fast and slow paddle speed ratio is set between 1. 5_2. 0
- step 3 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 120 ° C, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 0_2. 0, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine initiated chain extender introduces the hydroxyl group of the hydroxyl group polybutadiene into the network structure of the low molecular weight amylose and gluten. Controlling the reaction time to 12 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
- the invention disintegrates the branched structure of the starch milk by a high-pressure homogenizer, and the starch chain is broken into a linear structure, so that the molecular weight of the starch is lowered, the molecular weight distribution is in a narrow constant range, and then the hydroxyl group is polymerized.
- the olefin and gluten powder are subjected to chain extension initiation to increase the degree of polymerization and increase the molecular weight, and the strength is high, and the processing temperature window is widened.
- the preparation method of the invention has the advantages of simple production process, clean production environment and improved product performance, and is suitable for large-scale production applications.
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Abstract
Description
一种热塑性淀粉弹性体及其制备方法 技术领域 Thermoplastic starch elastomer and preparation method thereof
[0001] 本发明涉及淀粉深加工领域, 具体涉及一种高强度热塑性淀粉弹性体及其制备 方法。 热塑性淀粉弹性体可用于生物降解塑料、 弹性体、 热熔胶等产品。 [0001] The present invention relates to the field of deep processing of starch, and in particular to a high strength thermoplastic starch elastomer and a preparation method thereof. Thermoplastic starch elastomers can be used in biodegradable plastics, elastomers, hot melt adhesives and other products.
背景技术 Background technique
[0002] 淀粉 (Starch) 是一种来源广泛、 价格低廉、 再生周期短的天然高分子材料, 其分子链中含有大量羟基基团, 这些基团通过分子内和分子间的氢键作用, 形 成结晶态与无定形态并存的聚集态结构。 由于淀粉颗粒表面大量的羟基而产生 的氢键相互作用, 从而具有很强的分子内协同作用, 不容易塑化。 另外, 天然 淀粉的熔点比热分解温度更高, 致使它的热加工性很差。 因此, 淀粉无法同塑 料一样进行高温塑化加工。 [0002] Starch is a kind of natural polymer material with wide source, low price and short regeneration period. Its molecular chain contains a large number of hydroxyl groups. These groups are formed by intramolecular and intermolecular hydrogen bonding. An aggregated structure in which a crystalline state and an amorphous form coexist. The hydrogen bond interaction due to the large amount of hydroxyl groups on the surface of the starch granules has a strong intramolecular synergistic effect and is not easily plasticized. In addition, the melting point of natural starch is higher than the thermal decomposition temperature, resulting in poor hot workability. Therefore, starch cannot be plasticized at a high temperature like plastic.
[0003] 为了实现淀粉的热塑化加工, 通常通过小分子极性材料作为增塑剂, 如甘油、 乙二醇等塑化剂小分子中含有羟基基团, 能够与淀粉分子链中的羟基形成更强 烈的氢键作用, 从而破坏其原有结构, 降低玻璃化转变温度, 使其表现出热塑 性。 但与传统塑料相比, 目前热塑性淀粉的塑化是由塑化剂小分子起作用, 使 淀粉分子量降低, 导致淀粉在力学性能、 耐水性、 热稳定性方面存在不足。 [0003] In order to realize the thermoplastic processing of starch, a small molecule polar material is usually used as a plasticizer, and a plasticizer such as glycerin or ethylene glycol contains a hydroxyl group in a small molecule, and is capable of reacting with a hydroxyl group in a starch molecular chain. It forms a stronger hydrogen bond, which destroys its original structure and lowers the glass transition temperature, making it exhibit thermoplasticity. However, compared with traditional plastics, the plasticization of thermoplastic starch is currently caused by small molecules of plasticizer, which reduces the molecular weight of starch, resulting in insufficient mechanical properties, water resistance and thermal stability of starch.
[0004] 申请号为 200810110041. 0的专利公开了一种热塑性淀粉塑料, 由淀粉、 增塑剂 、 马来酸酐等组成, 其中增塑剂采用了甘油、 乙二醇等小分子极性材料。 [0004] The patent application No. 200810110041. 0 discloses a thermoplastic starch plastic composed of starch, a plasticizer, maleic anhydride, etc., wherein the plasticizer uses a small molecule polar material such as glycerin or ethylene glycol.
[0005] 申请号为 201180055540. 4的专利公开了一种热塑性淀粉组合物, 包含 40% 至 96% 的淀粉, 1% 至 40% 的增塑剂。 其中增塑剂为羟基的有机化合物、 羟基聚 合物增塑剂、 氢键有机化合物、 脂肪酸以及它们的混合。 [0005] The patent application No. 201180055540. 4 discloses a thermoplastic starch composition comprising 40% to 96% starch, 1% to 40% plasticizer. The plasticizer is a hydroxyl group organic compound, a hydroxy polymer plasticizer, a hydrogen bond organic compound, a fatty acid, and a mixture thereof.
[0006] 由于增塑剂插入到淀粉分子链之间, 增大分子链间的距离, 从而削弱它们之间 的范德华力, 使大分子链易移动, 使淀粉聚合物玻璃化温度降低, 增加塑性, 使之易于加工, 从而使淀粉具备热塑性加工性。 但在此过程中, 淀粉分子部分 降解而导致分子量降低。 因此, 淀粉在热塑化的同时, 淀粉分子量降低, 强度 随之降低。 为了增加热塑性淀粉强度, 中国发明专利 申请号 201310080390. 3 公开了一种改性微晶纤维素增强淀粉塑料的制备方法。 该方法首先对微晶纤维 素进行氧化, 进一步与热塑性淀粉共混挤出, 从而得到改性微晶纤维素增强的 淀粉塑料; 中国发明专利申请号 201410056008. X 公开了一种高韧性淀粉基热塑 性塑料, 其由以下重量份的组分组成: 淀粉 80-95份、 改性聚乙二醇 5-20份、 抗 氧剂 0-10份、 稳定剂 0-10份、 着色剂 0-10份组成。 [0006] Since the plasticizer is inserted between the molecular chains of the starch, the distance between the molecular chains is increased, thereby weakening the van der Waals force between them, making the macromolecular chain easy to move, lowering the glass transition temperature of the starch polymer, and increasing the plasticity. , making it easy to process, so that the starch has thermoplastic processability. However, during this process, the starch molecules are partially degraded resulting in a decrease in molecular weight. Therefore, while the starch is being thermoplasticized, the molecular weight of the starch is lowered and the strength is lowered. In order to increase the strength of thermoplastic starch, Chinese invention patent application number 201310080390. 3 A method for preparing a modified microcrystalline cellulose reinforced starch plastic is disclosed. The method first oxidizes the microcrystalline cellulose, further blends and extrudes with the thermoplastic starch, thereby obtaining a modified microcrystalline cellulose reinforced starch plastic; Chinese Patent Application No. 201410056008. X discloses a high toughness starch-based thermoplastic Plastic, which consists of the following parts by weight: 80-95 parts of starch, 5-20 parts of modified polyethylene glycol, 0-10 parts of antioxidant, 0-10 parts of stabilizer, 0-10 parts of colorant composition.
[0007] 根据上述, 由于增塑剂插入到淀粉分子链之间, 增大分子链间的距离, 从而削 弱它们之间的范德华力, 使大分子链易移动, 使淀粉聚合物玻璃化温度降低, 增加塑性, 使之易于加工, 从而使淀粉具备热塑性加工性。 在此过程中, 淀粉 的变化包括了淀粉颗粒的破碎、 淀粉分子内和分子间的氢键作用被削弱、 淀粉 分子部分降解而导致分子量降低。 因此, 淀粉在热塑化的同时, 淀粉分子量降 低, 强度随之降低。 尽管通过纤维等增强材料共混增强, 但由于淀粉塑化程度 的不同, 淀粉往往是由残余的膨胀淀粉颗粒、 部分熔融和破碎的淀粉颗粒、 完 全熔融塑化后的无定形态、 淀粉的重结晶等所构成的复相体系。 因此, 分子量 分布极不均匀。 不仅强度低, 而且热稳定性差, 加工窗口窄, 难以实现反复热 塑性加工。 [0007] According to the above, since the plasticizer is inserted between the molecular chains of the starch, the distance between the molecular chains is increased, thereby weakening the van der Waals force between them, making the macromolecular chain easy to move, and lowering the glass transition temperature of the starch polymer. , plasticity is increased, making it easy to process, so that the starch has thermoplastic processability. During this process, changes in starch include disruption of starch granules, weakening of intramolecular and intermolecular hydrogen bonding, and partial degradation of starch molecules resulting in a decrease in molecular weight. Therefore, while the starch is thermoplasticized, the molecular weight of the starch is lowered and the strength is lowered. Although enhanced by blending of reinforcing materials such as fibers, starch is often composed of residual expanded starch granules, partially melted and broken starch granules, amorphous form after complete melt plasticization, and weight of starch due to the degree of starch plasticization. A complex phase system composed of crystals or the like. Therefore, the molecular weight distribution is extremely uneven. Not only is the strength low, but the thermal stability is poor, the processing window is narrow, and it is difficult to achieve repeated thermoplastic processing.
发明概述 Summary of invention
技术问题 technical problem
[0008] 现有热塑性淀粉强度差、 加工温度窗口窄等不足。 [0008] The existing thermoplastic starch has insufficient strength, a narrow processing temperature window, and the like.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0009] 本发明提供了一种热塑性淀粉弹性体。 由端羟基聚丁二烯与低分子量直链淀粉 和谷朊粉的扩链形成淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物, 该聚合物 为一种强度大、 耐热性能优异的高强度热塑性淀粉弹性体。 进一步提供一种高 强度热塑性淀粉弹性体的制备方法, 该方法发明通过高压均质机使淀粉乳的支 链结构解体, 淀粉链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在较 窄的恒定范围内,然后与端羟基聚丁二烯、 谷朊粉进行引发扩链, 使聚合度增加 、 分子量提高, 不但强度高, 而且加工温度窗口变宽。 The present invention provides a thermoplastic starch elastomer. An elastic polymer of a starch-polybutadiene-gluten powder interpenetrating network formed by the extension of a hydroxyl-terminated polybutadiene with a low molecular weight amylose and gluten powder, the polymer being a strong, heat resistant High strength thermoplastic starch elastomer with excellent performance. Further, a method for preparing a high-strength thermoplastic starch elastomer is provided, which comprises dissolving a branched structure of starch milk by a high-pressure homogenizer, and converting a starch chain to a linear structure, thereby lowering a molecular weight of the starch and having a narrow molecular weight distribution. Within a constant range, the terminal hydroxyl group polybutadiene and gluten powder are then subjected to chain extension to increase the degree of polymerization and increase the molecular weight, and the strength is high, and the processing temperature window is widened.
[0010] 为实现上述目的, 本发明采用如下技术方案: [0011] 一种热塑性淀粉弹性体, 其特征在于: 由端羟基聚丁二烯与低分子量直链淀粉 和谷朊粉的扩链形成淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物, 按重量份 计包括以下组分: [0010] In order to achieve the above object, the present invention adopts the following technical solutions: [0011] A thermoplastic starch elastomer characterized by: elasticity of a starch-polybutadiene-gluten-interpenetrating network formed by elongation of a terminal hydroxyl polybutadiene with low molecular weight amylose and gluten The polymer, including the following components by weight:
[0012] 淀粉 75-80份, [0012] 75-80 parts of starch,
[0013] 谷朊粉 5-10份, [0013] 5-10 parts of gluten,
[0014] 端羟基聚丁二烯 3-5份, [0014] hydroxy-terminated polybutadiene 3-5 parts,
[0015] 扩链剂 0. 5-1. 5份, [0015] Chain extender 0. 5-1. 5 parts,
[0016] 补强剂 0. 5-1. 0份。 0份。 [0016] Reinforcing agent 0. 5-1. 0 parts.
[0017] 其中所述的淀粉为魔芋淀粉、 西米淀粉、 豌豆淀粉、 玉米淀粉中的一种或几种 的混合物。 [0017] wherein the starch is a mixture of one or more of konjac starch, sago starch, pea starch, corn starch.
[0018] 所述的谷朊粉为小麦粉提取物, 粒径在 5-10 μ πι, 具有粘弹性、 延伸性、 薄膜 成型性, 与淀粉相容性极好, 能够明显提高淀粉的韧性和弹性。 [0018] The gluten meal is a wheat flour extract having a particle size of 5-10 μm, having viscoelasticity, extensibility, film formability, excellent compatibility with starch, and capable of significantly improving the toughness and elasticity of starch. .
[0019] 所述的端羟基聚丁二烯为低分子量的液体橡胶, 数均分子量 Μη为 4500-5000, 通过链延长可形成三维网络结构的弹性体。 [0019] The hydroxyl terminated polybutadiene is a low molecular weight liquid rubber having a number average molecular weight Μη of 4500-5000, and an elastomer having a three-dimensional network structure can be formed by chain extension.
[0020] 所述的扩链剂为甲苯二异氰酸酯、 二苯基甲垸二异氰酸酯中的一种。 [0020] The chain extender is one of tolylene diisocyanate and diphenylformamidine diisocyanate.
[0021] 所述的补强剂为粒径小于 5微米的白炭黑。 [0021] The reinforcing agent is white carbon black having a particle diameter of less than 5 μm.
[0022] 一种热塑性淀粉弹性体的制备方法, 其特征在于具体步骤如下: [0022] A method for preparing a thermoplastic starch elastomer, characterized in that the specific steps are as follows:
[0023] 1) 将重量份 75-80的淀粉配制成浓度为 20-25%的淀粉乳, 将淀粉乳送入高压均 质机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产 生的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀 粉链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 χ ΐθ 4g • mol -1较窄的恒定范围内; [0023] 1) The 75-80 parts by weight of the starch is formulated into a starch milk having a concentration of 20-25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the slender uniform Rapid passage in the mass valve passage, the resulting shearing action and the high-speed impact of the impact ring impact, the starch branched structure disintegrates, the starch chain breaks into a linear structure, and the molecular weight of the starch decreases, and the molecular weight distribution is 3 X 10 4 ~ 5 χ ΐ θ 4 g • mol - 1 in a narrow constant range;
[0024] 2 ) 将重量份 5-10的谷朊粉、 重量份 3-5份的端羟基聚丁二烯、 重量份 0. 5_1. 5 份的扩链剂与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合, 温度 升至 80-10CTC ,在 30-35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5-2. 0之间, 捏合混炼 15-25分钟, 得到低分子量直链淀粉共混物; [0024] 2) parts by weight of 5-10 of gluten, 3-5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5. 5_1. 5 parts of the chain extender and the low molecular weight obtained in step 1) The kneading and kneading 15-25 minutes, the kneading mixing is 15-25 minutes, the temperature is increased to 80-10 CTC, and the slow-speed speed ratio is set to between 1.5 and 2. , obtaining a low molecular weight amylose blend;
[0025] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 100-12CTC ,捏合转速控制在 15-25rpm, 快慢桨速比设定在 1. 5-2. 0之间, 真空度 0. 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低 分子量的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 10-12分钟, 形成淀 粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物; [0025] 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 100-12 CTC, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 5-2. 0, The degree of vacuum is 0. 02-0. 08 MPa, triethanolamine initiated chain extender introduces the hydroxyl group of hydroxyl terminated polybutadiene into the network structure of low molecular weight amylose and gluten, and the reaction time is controlled at 10-12. Minutes, forming an elastic polymer of the starch-polybutadiene-gluten meal interpenetrating network;
[0026] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 0. 5-1. [5-1] 4) The starch-polybutadiene-gluten-free interpenetrating network of the elastic polymer obtained in step 3) and 0. 5-1.
0重量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体 0 parts by weight of reinforcing agent white carbon black is extruded and granulated by a screw extruder to obtain a thermoplastic starch elastomer
[0027] 上述制备方法, 步骤 1 ) 所述的均质机往复泵的压力恒定在 3-5 MPa, 均质阀长 为 0. 5-1. 0m, 内径 3mm。 5-1. The inner diameter of the reciprocating pump is constant at 3-5 MPa, the homogenizing valve length is 0. 5-1. 0m, the inner diameter is 3mm. [0027] The above-mentioned preparation method, step 1).
[0028] 上述制备方法, 步骤 3 ) 所述的三乙醇胺作为扩链引发剂, 使用量为扩链剂质 量的 10-15%。 [0028] In the above preparation method, the triethanolamine described in the step 3) is used as an extension initiator, and the amount used is 10-15% of the mass of the chain extender.
[0029] 不同品种淀粉以及同种淀粉的支链结构和直链结构存在较大差异, 因此淀粉分 子量分布极不均匀, 导致在淀粉热塑性加工时低分子量部分易分解, 而高分子 量部分难以热塑化。 最终致使热塑性淀粉强度降低, 加工温度窗口变窄, 难以 反复加工。 本发明通过高压均质机, 将淀粉支链结构解体, 淀粉链断裂转化为 直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 X 10 4g - mol -1较窄的 恒定范围内。 低分子量直链淀粉不但具有良好的韧性, 而且分子量分布均匀, 通过利用端羟基聚丁二烯与低分子量直链淀粉和谷朊粉的扩链形成淀粉-聚丁二 烯 -谷朊粉互穿网络的弹性聚合物, 使聚合度增加、 分子量提高, 不但强度高, 而且加工温度窗口变宽, 可在 140_185°C范围内反复热加工。 [0029] The starch structure of different varieties and the same kind of starch have large differences in the branched structure and the linear structure, so the molecular weight distribution of the starch is extremely uneven, which leads to the easy decomposition of the low molecular weight portion during the thermoplastic processing of the starch, and the high molecular weight portion is difficult to be thermoplasticized. Chemical. Eventually, the strength of the thermoplastic starch is lowered, the processing temperature window is narrowed, and it is difficult to repeat the processing. The invention disintegrates the starch branch structure and breaks the starch chain into a linear structure through a high-pressure homogenizer, and reduces the molecular weight of the starch, and the molecular weight distribution is narrow and constant at 3 X 10 4 〜 5 X 10 4 g - mol - 1 . Within the scope. Low molecular weight amylose not only has good toughness, but also has a uniform molecular weight distribution, and interpenetrates starch-polybutadiene-gluten powder by utilizing the chain extension of hydroxyl terminated polybutadiene with low molecular weight amylose and gluten. The elastic polymer of the network increases the degree of polymerization and increases the molecular weight. Not only the strength is high, but also the processing temperature window is widened, and the hot working can be repeated in the range of 140_185 °C.
[0030] 扩链过程中引入端羟基聚丁二烯, 端羟基聚丁二烯为一种低分子量的液体, 通 过与淀粉、 谷朊粉互穿网络形成具有弹性的热塑性淀粉聚合物, 进一步提高了 热塑性淀粉的强度, 该热塑性淀粉可以用于制备降解塑料、 降解弹性体、 热熔 胶等。 [0030] Introducing a hydroxyl-terminated polybutadiene in a chain extension process, the hydroxyl-terminated polybutadiene is a low-molecular-weight liquid, and further forming an elastic thermoplastic starch polymer by interpenetrating the network with starch and gluten. The strength of the thermoplastic starch can be used to prepare degradable plastics, degradable elastomers, hot melt adhesives and the like.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0031] 本发明一种热塑型淀粉弹性体及其制备方法, 与现有技术相比突出的特点和有 益的效果在于: [0031] A thermoplastic starch elastomer of the present invention and a preparation method thereof have outstanding features and beneficial effects compared with the prior art:
[0032] 1、 本发明一种热塑型淀粉弹性体, 利用高压均质机, 将淀粉支链结构解体, 淀粉链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在较窄的恒定范围 内, 与低分子量液体橡胶、 具有粘弹性的谷朊粉, 通过扩链形成淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物, 克服了热塑性淀粉强度低、 加工温度窗口窄的 缺陷。 [0032] 1. A thermoplastic starch elastomer of the present invention, which utilizes a high pressure homogenizer to disintegrate the starch branched structure, The starch chain breaks into a linear structure, which lowers the molecular weight of the starch, and the molecular weight distribution is in a narrow and constant range. With the low molecular weight liquid rubber, the viscoelastic gluten powder, the starch is formed into a starch-polybutadiene-valley. The elastic polymer of the interpenetrating interpenetrating network overcomes the defects of low strength of the thermoplastic starch and narrow processing temperature window.
[0033] 2、 本发明一种热塑型淀粉弹性体, 可反复热加工, 用于制备降解塑料、 降解 弹性体、 热熔胶等。 [0033] 2. The thermoplastic starch elastomer of the present invention can be repeatedly subjected to thermal processing for preparing a degradable plastic, a degradable elastomer, a hot melt adhesive or the like.
[0034] 3、 本发明一种热塑型淀粉弹性体的制备方法, 工艺简短, 生产环境清洁简化 , 适合于大规模化生产应用。 [0034] 3. The preparation method of the thermoplastic starch elastomer of the invention has the advantages of short process, simple cleaning of the production environment, and is suitable for large-scale production application.
实施该发明的最佳实施例 BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式 BEST MODE FOR CARRYING OUT THE INVENTION
[0035] 实施例 1 Embodiment 1
[0036] 1) 将重量份 75的魔芋淀粉配制成浓度为 20%的淀粉乳, 将淀粉乳送入高压均质 机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产生 的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀粉 链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 χ ΐθ 4 g - mol -1较窄的恒定范围内; [0036] 1) The 75 parts by weight of konjac starch is formulated into a starch milk having a concentration of 20%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogeneous valve channel. In the rapid passage, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced. The molecular weight distribution is 3 X 10 4~ 5 χ Ϊ́θ 4 g - mol - 1 is in a narrow constant range;
[0037] 2 ) 将重量份 10的谷朊粉、 重量份 3份的端羟基聚丁二烯、 重量份 0. 5份的甲苯 二异氰酸酯与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合, 温度 升至 100°C ,在 35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5_2. 0之间, 捏合混 炼 15分钟, 得到低分子量直链淀粉共混物; [0037] 2) 10 parts by weight of gluten, 3 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of toluene diisocyanate and the low molecular weight amylose obtained in step 1) was added to vacuum kneading The machine is kneaded, the temperature is raised to 100 ° C, and the low speed stirring ratio is set to between 1.5 and 2.0, and kneaded and kneaded for 15 minutes to obtain a low molecular weight amylose blend;
[0038] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 120°C ,捏合转速控制在 25rpm, 快慢桨速比设定在 1. 5-2. 0之间, 真空度 0 . 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低分子量 的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 10分钟, 形成淀粉-聚丁二 烯 -谷朊粉互穿网络的弹性聚合物; 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Between 0 and 2, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine-initiated chain extender introduces the terminal hydroxyl group of polybutadiene into the network structure of low molecular weight amylose and gluten. Controlling the reaction time to 10 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
[0039] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 1. 0重 量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体。 [0039] 4) The starch-polybutadiene-gluten powder interpenetrating network elastic polymer obtained in step 3) and 1.0 part by weight of reinforcing agent white carbon black by screw extruder extrusion granulation , a thermoplastic starch elastomer is obtained.
[0040] 通过对实施例 1得到的热塑型淀粉弹性体性能测试, 其性能数据如下表: [] [表 1] [0040] By the performance test of the thermoplastic starch elastomer obtained in Example 1, the performance data is as follows: [] [Table 1]
发明实施例 Invention embodiment
本发明的实施方式 Embodiments of the invention
[0041] 实施例 2 Embodiment 2
[0042] 1) 将重量份 75的西米淀粉配制成浓度为 20%的淀粉乳, 将淀粉乳送入高压均质 机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产生 的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀粉 链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 Χ 10 4 g - mol -1较窄的恒定范围内; [0042] 1) The 75 parts by weight of sago starch is formulated into a starch milk having a concentration of 20%, the starch milk is sent to a high pressure homogenizer, and the high pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogenizing valve. The fast passage in the channel, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure disintegrates, the starch chain breaks into a linear structure, and the molecular weight of the starch decreases, and the molecular weight distribution is 3 X 10 4~ 5 Χ 10 4 g - mol - 1 in a narrow constant range;
[0043] 2 ) 将重量份 8的谷朊粉、 重量份 5份的端羟基聚丁二烯、 重量份 0. 5份的二苯基 甲垸二异氰酸酯与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合, 温度升至 80°C,在 35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5_2. 0之间, 捏合 混炼 20分钟, 得到低分子量直链淀粉共混物; [0043] 2) parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1) The starch is added to a vacuum kneader for kneading, and the temperature is raised to 80 ° C. Under a low speed stirring condition of 35 rpm, the fast and slow paddle speed ratio is set at 1. 5_2. 0, kneading and kneading for 20 minutes to obtain a low molecular weight amylose. Mixture
[0044] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 100°C,捏合转速控制在 25rpm, 快慢桨速比设定在 1. 5-2. 0之间, 真空度 0 . 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低分子量 的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 12分钟, 形成淀粉-聚丁二 烯 -谷朊粉互穿网络的弹性聚合物; 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Between -2.00, vacuum degree 0. 02-0. 08 MPa, triethanolamine initiated chain extender introduces hydroxyl group of hydroxyl terminated polybutadiene into low molecular weight In the network structure of amylose and gluten, the reaction time is controlled at 12 minutes to form an elastic polymer of the starch-polybutadiene-gluten powder interpenetrating network;
[0045] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 1. 0重 量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体。 [0045] 4) The starch-polybutadiene-gluten powder interpenetrating network elastic polymer obtained in step 3) and 1.0 part by weight of reinforcing agent white carbon black by screw extruder extrusion granulation , a thermoplastic starch elastomer is obtained.
[0046] 通过对实施例 2得到的热塑型淀粉弹性体性能测试, 其性能数据如下表: [0046] By the performance test of the thermoplastic starch elastomer obtained in Example 2, the performance data is as follows:
[] [表 2] [] [Table 2]
[0047] 实施例 3 Embodiment 3
[0048] 1) 将重量份 80的豌豆淀粉配制成浓度为 25%的淀粉乳, 将淀粉乳送入高压均质 机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产生 的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀粉 链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 χ ΐθ 4 g - mol -1较窄的恒定范围内; [0048] 1) The pea starch of 80 parts by weight is formulated into a starch milk having a concentration of 25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogeneous valve passage In the rapid passage, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced. The molecular weight distribution is 3 X 10 4~ 5 χ Ϊ́θ 4 g - mol - 1 is in a narrow constant range;
[0049] 2 ) 将重量份 5-10的谷朊粉、 重量份 3-5份的端羟基聚丁二烯、 重量份 1份的甲 苯二异氰酸酯与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合, 温 度升至 100°C,在 30-35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5_2. 0之间, 捏 合混炼 15分钟, 得到低分子量直链淀粉共混物; [0050] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 120°C ,捏合转速控制在 15-25rpm, 快慢桨速比设定在 1. 5_2. 0之间, 真空 度 0. 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低分子 量的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 12分钟, 形成淀粉 -聚丁 二烯 -谷朊粉互穿网络的弹性聚合物; [0049] 2) adding 5-10 parts of gluten powder, 3-5 parts by weight of hydroxyl terminated polybutadiene, 1 part by weight of toluene diisocyanate and the low molecular weight amylose obtained in step 1) The kneading was carried out in a vacuum kneader, and the temperature was raised to 100 ° C. The stirring speed ratio was set to 1. 5_2. 0, kneading and kneading for 15 minutes at a low speed stirring condition of 30-35 rpm to obtain a low molecular weight amylose. Mixture [0050] 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 120 ° C, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 0_2. 0, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine initiated chain extender introduces the hydroxyl group of the hydroxyl group polybutadiene into the network structure of the low molecular weight amylose and gluten. Controlling the reaction time to 12 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
[0051] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 0. 5-1. 5-1. [0051] 4) The starch-polybutadiene-gluten-free interpenetrating network of the elastic polymer obtained in step 3) and 0. 5-1.
0重量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体 0 parts by weight of reinforcing agent white carbon black is extruded and granulated by a screw extruder to obtain a thermoplastic starch elastomer
[0052] 实施例 4 Example 4
[0053] 1) 将重量份 75的玉米淀粉配制成浓度为 20%的淀粉乳, 将淀粉乳送入高压均质 机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产生 的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀粉 链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 χ ΐθ 4 g - mol -1较窄的恒定范围内; [0053] 1) 75 parts by weight of corn starch is formulated into a starch milk having a concentration of 20%, the starch milk is sent to a high pressure homogenizer, and the high pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogeneous valve passage In the rapid passage, the shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced. The molecular weight distribution is 3 X 10 4~ 5 χ Ϊ́θ 4 g - mol - 1 is in a narrow constant range;
[0054] 2 ) 将重量份 7的谷朊粉、 重量份 5份的端羟基聚丁二烯、 重量份 0. 5份的二苯基 甲垸二异氰酸酯与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合, 温度升至 80°C ,在 30-35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5-2. 0之间, 捏合混炼 25分钟, 得到低分子量直链淀粉共混物; [0054] 2) 7 parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 0.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1) The starch is added to a vacuum kneader for kneading, the temperature is raised to 80 ° C, and the low-speed stirring is carried out at a low-speed stirring condition of 30-35 rpm, and the speed ratio is set to between 1.5 and 2. 0, and kneading is carried out for 25 minutes to obtain a low molecular weight. Amylose blend;
[0055] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 100°C ,捏合转速控制在 15-25rpm, 快慢桨速比设定在 1. 5_2. 0之间, 真空 度 0. 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低分子 量的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 10分钟, 形成淀粉 -聚丁 二烯 -谷朊粉互穿网络的弹性聚合物; [0055] 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 100 ° C, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 0_2. 0, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine initiated chain extender introduces the hydroxyl group of the hydroxyl group polybutadiene into the network structure of the low molecular weight amylose and gluten. Controlling the reaction time to 10 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
[0056] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 0. 5重 量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体。 [0056] 4) The starch-polybutadiene-gluten powder interpenetrating network elastic polymer obtained in step 3) and 0.5 parts by weight of reinforcing agent white carbon black by screw extruder extrusion granulation , a thermoplastic starch elastomer is obtained.
[0057] 实施例 5 Example 5
[0058] 1) 将重量份 80的西米淀粉配制成浓度为 25%的淀粉乳, 将淀粉乳送入高压均质 机, 高压均质机利用往复泵使淀粉乳液在细长的均质阀通道中快速通过, 产生 的剪切作用以及冲击环撞击产生的高速撞击作用, 使淀粉支链结构解体, 淀粉 链断裂转化为直链结构, 使淀粉分子量降低,分子量分布在 3 X 10 4〜5 χ ΐθ 4 g - mol -1较窄的恒定范围内; [0058] 1) The sago starch of 80 parts by weight is formulated into a starch milk having a concentration of 25%, the starch milk is sent to a high-pressure homogenizer, and the high-pressure homogenizer uses a reciprocating pump to make the starch emulsion in the elongated homogenizing valve. Pass through quickly in the channel The shearing action and the high-speed impact caused by the impact ring impact, the starch branched structure is disintegrated, the starch chain breaks into a linear structure, and the molecular weight of the starch is reduced. The molecular weight distribution is 3 X 10 4~ 5 χ ΐ θ 4 g - mol - 1 within a narrow constant range;
[0059] 2 ) 将重量份 10的谷朊粉、 重量份 5份的端羟基聚丁二烯、 重量份 1. 5份的二苯 基甲垸二异氰酸酯与步骤 1 ) 得到的低分子量直链淀粉加入真空捏合机进行捏合[0059] 2) 10 parts by weight of gluten, 5 parts by weight of hydroxyl terminated polybutadiene, parts by weight of 1.5 parts of diphenylformamidine diisocyanate and the low molecular weight linear chain obtained in step 1) Starch is added to a vacuum kneader for kneading
, 温度升至 100°C ,在 30-35rpm低速搅拌条件下, 快慢桨速比设定在 1. 5_2. 0之间The temperature rises to 100 ° C. Under the low speed stirring condition of 30-35 rpm, the fast and slow paddle speed ratio is set between 1. 5_2. 0
, 捏合混炼 20分钟, 得到低分子量直链淀粉共混物; , kneading and kneading for 20 minutes to obtain a low molecular weight amylose blend;
[0060] 3 ) 将适量的三乙醇胺加入步骤 2)得到的低分子量直链淀粉共混物, 捏合机温 度升至 120°C ,捏合转速控制在 15-25rpm, 快慢桨速比设定在 1. 5_2. 0之间, 真空 度 0. 02-0. 08 MPa, 三乙醇胺引发扩链剂将端羟基聚丁二烯分子链段引入低分子 量的直链淀粉和谷朊粉的网络结构中, 控制反应时间在 12分钟, 形成淀粉 -聚丁 二烯 -谷朊粉互穿网络的弹性聚合物; [0060] 3) adding an appropriate amount of triethanolamine to the low molecular weight amylose blend obtained in step 2), the temperature of the kneader is raised to 120 ° C, the kneading speed is controlled at 15-25 rpm, and the fast and slow paddle speed ratio is set at 1 Between 0_2. 0, the degree of vacuum is 0. 02-0. 08 MPa, the triethanolamine initiated chain extender introduces the hydroxyl group of the hydroxyl group polybutadiene into the network structure of the low molecular weight amylose and gluten. Controlling the reaction time to 12 minutes to form an elastic polymer of starch-polybutadiene-gluten powder interpenetrating network;
[0061] 4) 将步骤 3 ) 得到的淀粉-聚丁二烯 -谷朊粉互穿网络的弹性聚合物与 1. 0重 量份的补强剂白炭黑通过螺杆挤压机挤出造粒, 得到一种热塑性淀粉弹性体。 工业实用性 [0061] 4) The starch-polybutadiene-gluten powder interpenetrating network elastic polymer obtained in step 3) and 1.0 part by weight of reinforcing agent white carbon black by screw extruder extrusion granulation , a thermoplastic starch elastomer is obtained. Industrial applicability
[0062] 本发明通过高压均质机使淀粉乳的支链结构解体, 淀粉链断裂转化为直链结构 , 使淀粉分子量降低,分子量分布在较窄的恒定范围内,然后与端羟基聚丁二烯 、 谷朊粉进行引发扩链, 使聚合度增加、 分子量提高, 不但强度高, 而且加工 温度窗口变宽。 本发明制备方法生产工艺简化、 生产环境清洁、 产品性能提高 , 适合于大规模化生产应用。 [0062] The invention disintegrates the branched structure of the starch milk by a high-pressure homogenizer, and the starch chain is broken into a linear structure, so that the molecular weight of the starch is lowered, the molecular weight distribution is in a narrow constant range, and then the hydroxyl group is polymerized. The olefin and gluten powder are subjected to chain extension initiation to increase the degree of polymerization and increase the molecular weight, and the strength is high, and the processing temperature window is widened. The preparation method of the invention has the advantages of simple production process, clean production environment and improved product performance, and is suitable for large-scale production applications.
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| WO2020243947A1 (en) * | 2019-06-06 | 2020-12-10 | 厦门朗纳科材料技术有限公司 | Thermally plasticized pure grain substrate |
| CN113881109B (en) | 2020-07-01 | 2022-12-30 | 南京五瑞生物降解新材料研究院有限公司 | Multistage modified thermoplastic starch master batch and application thereof in preparation of starch-based biodegradable film |
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