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WO2016186570A1 - Procédé d'optimisation de l'utilisation d'énergie - Google Patents

Procédé d'optimisation de l'utilisation d'énergie Download PDF

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Publication number
WO2016186570A1
WO2016186570A1 PCT/SG2015/000127 SG2015000127W WO2016186570A1 WO 2016186570 A1 WO2016186570 A1 WO 2016186570A1 SG 2015000127 W SG2015000127 W SG 2015000127W WO 2016186570 A1 WO2016186570 A1 WO 2016186570A1
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WO
WIPO (PCT)
Prior art keywords
composition
coating
metal oxide
parts
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/SG2015/000127
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English (en)
Inventor
Ah Eng Siaw
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to MYPI2017704380A priority Critical patent/MY194904A/en
Priority to PCT/SG2015/000127 priority patent/WO2016186570A1/fr
Publication of WO2016186570A1 publication Critical patent/WO2016186570A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/66—Additives characterised by particle size
    • C09D7/67—Particle size smaller than 100 nm
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals

Definitions

  • This invention relates to a method of optimising energy usage. More particularly, the present invention relates to a method of inducing electron vibration alignment in an electromechanical device to reduce energy loss as heat during flow of electricity.
  • Electricity has becoming an inescapable need for human and without electricity, human life would be in a chaos.
  • electricity can be costly as the existing methods of generating electricity or electrical energy are mainly dependent on non-renewable resources.
  • people are focusing on ways to minimise energy consumption or optimising energy usage, to reduce cost as well as to minimise negative impact to the environment as a result of extracting energy from the non-renewable resources.
  • Energy audit is done to identify possible reduction of energy input into a system without negatively affecting the performance or output.
  • Energy saving material such as a superconductor, which has a higher electrical conductivity and lower electrical resistance, is also developed as an alternative to the conventional conductive material. Despite some reduction in energy usage can be achieved, a substantial amount of energy loss as heat is unavoidable due to random and irregular electron spin.
  • Electricity involves the flow of electrons within a closed electric circuit. Typically, the flowing electrons move in a free and irregular manner rather being flow in a straight path therefore collision between atoms of the circuit occur. A substantial amount of energy is lost as heat due to the irregular movement of the electrons before reaching a load. The degree of energy loss is also dependent on the specification of a conductive wire used such as, material, diameter, length, resistivity, and temperature. In view of the above problems, there is a need to further optimise energy usage in which less energy is needed to drive an electric current as well as less energy is loss from irregular movement of electrons. Hence, it is desirable to develop a method of improving electrons flow or reducing irregular movement of electrons. This invention provides a solution to the problem.
  • One of the objects of the invention is to provide a method of optimising electrical energy consumption of an electromechanical device by coating a composition on a surface of the device.
  • Another object of the invention is to provide a use of a coating on a surface of an electromechanical device in which the coating can induce electron vibration alignment in the device thereby reducing energy loss or optimising energy consumption.
  • the embodiment of the present invention describes a method of reducing energy loss from an electromechanical device comprising the step of coating the surface of the device or a casing surrounding the device with a composition comprising a nano-sized particulate metal oxide; a binder; a liquid carrier; and a surface additive.
  • the electromechanical device is an electrical distribution board, a cable, an isolator, an inverter, a variable speed drive, or surface of a junction box.
  • the metal oxide is an oxide of platinium, titanium, silver, copper, tin, gold, or a mixture thereof;
  • the binder is a silane;
  • the surface additive is sulphuric acid, phosphoric acid, nitric acid, or hydrochloric acid;
  • the liquid carrier is a silicone oil, an alcohol, or a mixture thereof.
  • the silicone oil is hexamethyl disiloxane, octamethyl trisiloxane, decamethylcyclo pentasiloxane, polydimethyl siloxane or octamethylcyclo tetrasiloxane; and the alcohol is isopropanol, methanol, or ethanol.
  • the composition comprises 0.1 to 10 parts by weight of metal oxide, 0.1 to 30 parts by weight of binder, 75 to 94 parts by weight of liquid carrier, and 0.1 to 8 parts by weight of surface additive.
  • the thickness of the coating is at least 2 ⁇ .
  • This invention relates to a method of optimising energy usage. More particularly, the present invention relates to a method of inducing electron vibration alignment in an electromechanical device to reduce energy loss as heat during flow of electricity:
  • the invention discloses a method of reducing energy loss from an electromechanical device comprising the step of coating the surface of the device or a casing surrounding the device with a composition comprising a nano-sized particulate metal oxide; a binder; a liquid carrier; and a surface additive.
  • energy loss in an electromechanical device such as, but is not limiting to, electrical distribution board, cable, isolator, inverter, variable speed drive, or junction box is reduced by coating any surface of the device with the composition which comprises a nano-sized particulate metal oxide; a binder; a liquid carrier; and a surface additive.
  • the surface of the device may not be limited to any kind of material and, it can be made from glass, plastics material, metal, or rubber.
  • the coating has a thickness of at least 2 ⁇ so as to sufficiently provide an advantageous effect to the device which will be described later. However, it is not necessary to have a coating thickness of more than 5 ⁇ as additional thickness would have no or only minimal improvement in the advantageous effect.
  • the atoms of the coating hold sufficient energy which causes them to vibrate at a predetermined frequency similar to the natural frequency of the device for a period of time.
  • the atoms of the coating transferred the vibration energy to the atoms of the device, particularly the atoms of conductive wires, in all direction at a distance ranging from 300 mm to 600 mm. With that, the atoms of the device are induced to vibrate at a similar frequency. Particularly, the atoms of the device are vibrating at their natural frequency where resonance occurs. Electron vibration alignment on the affected area of the device occurs, in which randomly spinning electrons are forced to align and spinning uniformly.
  • the composition can be coated evenly on the surface of the electromechanical device by any coating method for example, but is not limiting to, hand spray. It shall be noted that the surface to be coated shall be clean and free from solid impurities to enhance binding of the composition to the surface. After coating the composition on the surface, the coating can be cured at room temperature.
  • the atoms of the composition shall hold the vibration energy for at least 1 month. Thereafter, recoating of the composition may be required.
  • the composition comprises particles of metal oxide, preferably in a scale of nano size. Smaller particle size is preferred as larger surface area is provided for capturing, holding, and releasing of the vibration energy.
  • the metal for the metal oxide can be selected from the group, but not limiting to, consisting of titanium, silver, copper, tin, or gold.
  • One skilled in the art shall not limit the metal oxide to one type of metal oxide; rather it can be a mixture of two or more types of metal oxide.
  • High electrical conductivity metal is preferred as it can hold higher charge and therefore, higher ability and capacity to hold vibration energy of which thereafter is transferred to the coated device.
  • the composition comprises 0.1 to 10 parts by weight of metal oxide. The amount of energy transferred to induce resonance may not be sufficient for less than 0.1 parts by weight of metal oxide. However, any amount more than 10 parts by weight of metal oxide would not provide any additional advantageous effect.
  • the particles of metal oxide are contained within a liquid carrier so that the prepared composition is readily to be applied and coated on a surface.
  • the liquid carrier also acts as a medium of transferring energy from an energy source to the metal oxide or from the metal oxide to the atoms of the device. Any kind of liquid carrier which does not react with the metal oxide can be used.
  • the liquid carrier is a silicone oil, an alcohol, or a mixture thereof.
  • the alcohol can be selected from isopropanol, methanol, or ethanol
  • the silicone oil can be selected from hexamethyl disiloxane, octamethyl trisiloxane, decamethylcyclo pentasiloxane, polydimethyl siloxane or octamethylcyclo tetrasiloxane.
  • the presence of silicone oil also provides the surface with a smooth appearance as well as anti-stick characteristics so that dust or other solid impurities will not adhere to the surface.
  • the composition comprises 75 to 94 parts by weight of liquid carrier.
  • a binder is needed to ensure the coating binds well to the surface to be coated.
  • the binder is a silane.
  • the silane is an alkyl silane.
  • the alkyl silane can be selected from methyl silane, dimethydiethoxysilane, tetraethoxysilane, linear dialkylsilane, fluorinated alkyl silane, or cyclic alkylsilane.
  • Any silane binder which can render the composition be cured at room temperature and reduced curing time can be used.
  • the composition comprises 0.1 to 30 parts by weight of binder.
  • surface additive is added to further enhance binding of the coating to the surface to be coated.
  • the surface additive is an acid to decrease the pH of the composition.
  • the acidic composition may slightly etch the surface and form bonds between the composition and the surface.
  • the amount of acid added shall not be high to the extent that the pH of the composition falls below 5 or become strongly acidic.
  • the composition has a pH ranging from 5 to 6 which effectively enhance binding of the coating without causing any corrosion to any part of the device.
  • the acid can be selected from sulphuric acid, phosphoric acid, nitric acid, or hydrochloric acid.
  • An alkaline composition is not preferred as it may render the coating to be easily detached from the surface due to .
  • the composition comprises 0.1 to 8 parts by weight of surface additive. More preferably, the composition comprises less than 2 parts by weight of surface additive.
  • the composition for the use in the method as described in any of the preceding description can be produced with the following method.
  • the metal oxide, binder, liquid carrier, and surface additive are homogeneously mixed one at a time.
  • the order of mixing is preferred to be binder, surface additive, liquid carrier, and metal oxide.
  • metal oxide shall not be added before silane in order to achieve a homogeneous mixture.
  • the composition is homogenised by an ultrasonic mixer operating at a frequency of 20 kHz to 60 kHz for at least 0.5 hour. However, it is not necessary to mix the composition for more than 2 hours to achieve a homogeneous mixture. Any other method of homogenising the mixture can be adopted.
  • nano particulates metal oxide can be further broken down into smaller size with a higher surface area to capture, hold, and release the vibration energy.
  • the mixture is subjected to bombardment with a vibration force at a frequency of 20 kHz to 1000 KHz for at least 12 hours to store energy within the nano-particles.
  • the vibration force can be provided in any form. However, it shall be noted that the vibration force shall not be induced by any kind of magnetic field in which the magnetic energy held within the atoms of the composition may cause impairment on the device.
  • the vibration force is provided by an ultrasonic means.
  • the homogenisation step and bombardment step can be in a single operation in which only ultrasonic treatment is utilised. After mixing the composition, the mixture is subjected to ultrasonic treatment where homogenisation and energy capturing occur simultaneously.
  • the ultrasonic frequency is preferably at 20 kHz to 1000 KHz and the treatment is preferably last for at least 12 hours, more preferably for at least 24 hours.
  • composition produced using single operation method is prone to have phase separation. Although phase separation may not affect the performance of the composition, the aesthetic view of the composition may not be welcome by the user.
  • the homogenisation step and bombardment step can be in two separate operations even only ultrasonic treatment is utilised.
  • the binder, surface additive, and liquid carrier are mixed and homogenise by ultrasonic mixer at a frequency of 20 kHz to 60 kHz for at least 0.5 hour, preferably not more than 2 hours.
  • metal oxide is added to the homogenised mixture.
  • the resultant mixture is subjected to ultrasonic treatment at a frequency of 20 kHz to 1000 kHz for at least 12 hours, more preferably for at least 24 hours.
  • Example 1 The composition as shown in Table 1 is mixed one by one. The mixture is subjected to ultrasonic treatment at a frequency of 50 kHz for 24 hours.
  • the composition is as shown in Table 2.
  • Methysilane, dimethyl diethoxysilane, sulphuric acid, and methanol are mixed one by one and homogenised in ultrasonic mixer at a frequency of 20 kHz for 1 hour. Copper oxide is added thereafter. The mixture is subjected to ultrasonic treatment at a frequency of 80 kHz for 24 hours.
  • composition as shown in Table 3 is mixed one by one.
  • the mixture is subjected to ultrasonic treatment at a frequency of 50 kHz for 24 hours.
  • Example 4 The composition is as shown in Table 2. Dimethyl diethoxysilane, tetraethoxysilane, sulphuric acid, ethanol, and dimethyl siloxane are mixed one by one and homogenised in ultrasonic mixer at a frequency of 30 kHz for 1 hour. Silver oxide and copper oxide are added thereafter. The mixture is subjected to ultrasonic treatment at a frequency of 80 kHz for 24 hours. Table 4
  • Example 3 The composition used in Example 3 is coated on clean surfaces of a cable. The effect of the cable with and without coating on the electricity usage of four electrical circuits is tested.
  • the first and second circuits use a 240 V, 50 Hz single-phase alternative current supply.
  • the voltage supplied to the circuit is maintained at 5 V for the first circuit whilst the electric current is maintained at 4.0 A for the second circuit.
  • Two 30 cm long cable, one with coating and another without coating, are connected in parallel for the first circuit and in series for the second circuit.
  • An ammeter and a voltmeter are connected to measure the electric current and voltage drop across the cables.
  • the third and fourth circuits use a 30 V direct current supply.
  • the electric current is maintained at 3.0 A for the fourth circuit.
  • two 30 cm long cable, one with coating and another without coating, are connected in parallel for the third circuit and in series for the fourth circuit.
  • An ammeter and a voltmeter are connected to measure the electric current and voltage drop across the cables.
  • the electric current and voltage across the cables in the third and fourth circuits over a period of time are as shown in Table 6 and Table 7 respectively.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Nanotechnology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Catalysts (AREA)

Abstract

L'invention concerne un procédé de réduction des pertes d'énergie au niveau d'un dispositif électromécanique comprenant une étape de revêtement de la surface du dispositif ou d'une enveloppe entourant le dispositif à l'aide d'une composition comprenant un oxyde métallique nanoparticulaire; un liant; un support liquide; et un additif de surface.
PCT/SG2015/000127 2015-05-19 2015-05-19 Procédé d'optimisation de l'utilisation d'énergie Ceased WO2016186570A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
MYPI2017704380A MY194904A (en) 2015-05-19 2015-05-19 A method of optimising energy usage
PCT/SG2015/000127 WO2016186570A1 (fr) 2015-05-19 2015-05-19 Procédé d'optimisation de l'utilisation d'énergie

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/SG2015/000127 WO2016186570A1 (fr) 2015-05-19 2015-05-19 Procédé d'optimisation de l'utilisation d'énergie

Publications (1)

Publication Number Publication Date
WO2016186570A1 true WO2016186570A1 (fr) 2016-11-24

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Application Number Title Priority Date Filing Date
PCT/SG2015/000127 Ceased WO2016186570A1 (fr) 2015-05-19 2015-05-19 Procédé d'optimisation de l'utilisation d'énergie

Country Status (2)

Country Link
MY (1) MY194904A (fr)
WO (1) WO2016186570A1 (fr)

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5908585A (en) * 1995-10-23 1999-06-01 Mitsubishi Materials Corporation Electrically conductive transparent film and coating composition for forming such film
WO2000009446A1 (fr) * 1998-08-17 2000-02-24 Nanophase Technologies Corporation Compositions de formation de revetements conducteurs transparents a nanoparticules et leur procede de preparation
US20060145306A1 (en) * 2004-12-31 2006-07-06 Samsung Corning Co., Ltd. Composition for forming low dielectric thin film comprising porous nanoparticles and method of preparing low dielectric thin film using the same
US20070110906A1 (en) * 2003-07-03 2007-05-17 Degussa Ag Silane formulation with high filler content
CN101143989A (zh) * 2006-09-15 2008-03-19 中国科学院大连化学物理研究所 一种疏水涂料及其应用
US20080188032A1 (en) * 2006-12-13 2008-08-07 Juha Rantala Novel nanoparticle containing siloxane polymers
WO2008143837A1 (fr) * 2007-05-14 2008-11-27 Applied Microstructures, Inc. Enrobages à couches multiples résistant à la chaleur et durables et articles enrobés
WO2010049503A1 (fr) * 2008-10-30 2010-05-06 Essilor International (Compagnie Generale D'optique) Composition de revêtement durcissable à base de polymère conducteur fournissant des articles revêtus avec des propriétés antistatiques améliorées
US20120178877A1 (en) * 2011-03-21 2012-07-12 Energyguard Atlantic, Llc, Dba Ener.Co Thermally conductive nanocomposite coating compositions
WO2013050337A2 (fr) * 2011-10-06 2013-04-11 Solvay Sa Composition de revêtement et revêtement antireflet préparé à partir de celle-ci
WO2014102166A1 (fr) * 2012-12-25 2014-07-03 Akzo Nobel Coatings International B.V. Composition de revêtement, son procédé de préparation et son utilisation
WO2014179120A1 (fr) * 2013-05-01 2014-11-06 Innovative Finishes LLC Procédé de remise à neuf d'un composant de dispositif électronique

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5908585A (en) * 1995-10-23 1999-06-01 Mitsubishi Materials Corporation Electrically conductive transparent film and coating composition for forming such film
WO2000009446A1 (fr) * 1998-08-17 2000-02-24 Nanophase Technologies Corporation Compositions de formation de revetements conducteurs transparents a nanoparticules et leur procede de preparation
US20070110906A1 (en) * 2003-07-03 2007-05-17 Degussa Ag Silane formulation with high filler content
US20060145306A1 (en) * 2004-12-31 2006-07-06 Samsung Corning Co., Ltd. Composition for forming low dielectric thin film comprising porous nanoparticles and method of preparing low dielectric thin film using the same
CN101143989A (zh) * 2006-09-15 2008-03-19 中国科学院大连化学物理研究所 一种疏水涂料及其应用
US20080188032A1 (en) * 2006-12-13 2008-08-07 Juha Rantala Novel nanoparticle containing siloxane polymers
WO2008143837A1 (fr) * 2007-05-14 2008-11-27 Applied Microstructures, Inc. Enrobages à couches multiples résistant à la chaleur et durables et articles enrobés
WO2010049503A1 (fr) * 2008-10-30 2010-05-06 Essilor International (Compagnie Generale D'optique) Composition de revêtement durcissable à base de polymère conducteur fournissant des articles revêtus avec des propriétés antistatiques améliorées
US20120178877A1 (en) * 2011-03-21 2012-07-12 Energyguard Atlantic, Llc, Dba Ener.Co Thermally conductive nanocomposite coating compositions
WO2013050337A2 (fr) * 2011-10-06 2013-04-11 Solvay Sa Composition de revêtement et revêtement antireflet préparé à partir de celle-ci
WO2014102166A1 (fr) * 2012-12-25 2014-07-03 Akzo Nobel Coatings International B.V. Composition de revêtement, son procédé de préparation et son utilisation
WO2014179120A1 (fr) * 2013-05-01 2014-11-06 Innovative Finishes LLC Procédé de remise à neuf d'un composant de dispositif électronique

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Publication number Publication date
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