WO2016183858A1 - Fluid shunt device - Google Patents
Fluid shunt device Download PDFInfo
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- WO2016183858A1 WO2016183858A1 PCT/CN2015/079681 CN2015079681W WO2016183858A1 WO 2016183858 A1 WO2016183858 A1 WO 2016183858A1 CN 2015079681 W CN2015079681 W CN 2015079681W WO 2016183858 A1 WO2016183858 A1 WO 2016183858A1
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- Prior art keywords
- bonnet
- base
- main
- mounting hole
- joint
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/08—Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of a wall or to the axis of another pipe
- F16L41/16—Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of a wall or to the axis of another pipe the branch pipe comprising fluid cut-off means
Definitions
- This invention relates to the field of pipe joints, and more particularly to a device for connecting fluid from a main line or vessel to a branch line, and a fluid splitting device using such a connection.
- Liquid and gas transmission pipelines are widely used in petroleum, chemical, power generation, pharmaceutical and other industrial fields.
- fluids in the main road or container often need to be connected to multiple branch lines to distribute fluids to meet industrial needs, to achieve sample testing, fluid performance testing, and heat dissipation.
- the gas source distributor is the most widely used in the industrial field.
- Chinese patent CN102788246A discloses a gas source distributor, which is a middle bridge connecting the centrally installed starter instrument and the gas main pipe, which can conveniently control each The continuity of the pipeline.
- the pipe body of the air source distributor is usually small in space, and the connection of the branch pipe is usually only installed on the outer side of the single side.
- the branch pipe joint of the air source distributor usually adopts the conventional structure shown in Fig.
- the body 100 is bored by a special drill bit, so that the main body 100 is plastically deformed under the friction and extrusion of the drill bit, and a columnar platform 101 is formed.
- the columnar platform 101 is milled and tapped to form a female thread 102, and the female thread 102 has a center.
- the male thread 202 of the joint 200 of the hole 201 is engaged, and the seal 500 that is looped over the joint 200 is pressed by the washer 400 and the nut 300 to form a seal of the thread engaging slit.
- the flattened radial plane of the cylindrical platform 101 is the sealing surface to facilitate sealing of the seal 500.
- the female thread 102 also needs to have a sufficient length to ensure the joint strength with the joint 200, which requires the wall thickness T of the pipe body 100 to be large enough to form a columnar platform 101 of sufficient height to satisfy the processing for The radial plane of the seal and the strength of the joint are guaranteed.
- This size T requirement is generally much greater than the wall thickness requirement of the fluid pressure of the pipe body 100, which results in the pipe body 100 being cumbersome and therefore requiring improvement.
- the application provides a novel fluid flow dividing device.
- the fluid distribution device provided by the present application comprises:
- the main body includes a receiving cavity
- the branch line control device includes:
- the base includes a base cavity, the base cavity is provided with a flow port for sealingly communicating with the receiving cavity, a first mounting hole for communicating with the branch line, and a second mounting hole;
- a bonnet assembly including a bonnet having a central cavity, a spool assembly for controlling the opening and closing of the runner opening, and a drive member for driving movement of the spool assembly, the bonnet passing through the second mounting hole and the base a sealing joint;
- the valve core assembly includes a valve stem, the valve stem is disposed on the central cavity and extends out of the bonnet to be connected with the driving member, and is driven to open and close the flow passage opening under the driving of the driving member;
- a joint having a center hole, an inner joint for connecting to the first mounting hole, and an outer portion for external connection, the inner joint being sealingly connected to the first mounting hole.
- the base is fixedly disposed in the main receiving body, the bonnet assembly and the joint are fixedly disposed outside the main receiving body, and the main receiving body is opened with the first mounting a first connecting hole corresponding to the hole and a second connecting hole corresponding to the second mounting hole; the inner connecting portion extends from the main receiving body into the first connecting hole and is sealingly coupled with the first mounting hole, or the base
- the first mounting hole protrudes from the first connecting hole and is sealingly connected with the inner connecting portion, so that the central hole communicates with the base cavity;
- the one end of the bonnet is fixed from the main receiving body through the second connecting hole and the second mounting hole, Or the second mounting hole extends out of the second connecting hole and is fixed to the bonnet.
- the driving member is a handle
- the handle is connected to the valve rod through a pin
- the handle is against the end of the bonnet away from the base
- the handle is used to resist the bonnet
- the outer edge has a first outer edge portion and a second outer edge portion, the distance from the first outer edge portion to the pin shaft being greater than the distance from the second outer edge portion to the pin shaft
- the valve core assembly including a spring, the spring Between the inner wall of the central cavity and the valve stem, the elastic force drives the valve stem to move toward the flow passage opening; when the first outer edge portion of the handle abuts the bonnet, the valve stem opens the flow passage opening; when the handle When the upper outer edge portion is against the bonnet, the valve stem closes the flow passage opening.
- the bonnet assembly further includes a lock bracket, the lock bracket is fixedly coupled to the bonnet, and the lock bracket has a blocking member for blocking rotation of the handle, the resistor member is located The handle is rotated in a path and is detachably mounted on the lock bracket.
- the central cavity is a reduced diameter structure having a small diameter end and a large diameter end, and the valve stem extends through the small diameter end to extend the bonnet to the driving member .
- the bonnet and the inner joint have external threads
- the inner joint portion has an external thread and is screwed to the first mounting hole through the first connecting hole
- the bonnet The portion having the external thread is screwed to the second mounting hole through the second connecting hole, and the base and the bonnet and the joint are fixed against the main receiving body from both sides of the main receiving body.
- a sealing ring and/or a sealant is provided at the intersection of the bonnet, the base and the main container for sealing.
- a sealing ring and/or a coating sealant is provided at the intersection of the joint, the base and the main container for sealing.
- the branch line control device further includes a backing plate having a first plate hole corresponding to the first connecting hole and a second plate hole corresponding to the second connecting hole The backing plate is pressed against the outer wall of the main container by the bonnet and the joint.
- a side of the first orifice plate and the second plate hole facing the main accommodating outer wall is designed as a counterbore shape, and the counterbore is provided with a first outer seal ring and a second Outer seal.
- one end of the valve stem near the flow passage opening is inlaid with a valve head for improving the sealing of the flow passage opening.
- the fluid branching device realizes the control of the branch pipeline by using the branch pipeline control device, wherein the base of the branch pipeline control device has a flow passage opening in sealing communication with the main receiving body for connecting with the branch pipeline
- the first mounting hole and the second mounting hole can drive the valve core assembly to open and close the flow passage opening by using a driving member in the bonnet assembly. In this structure, it is not necessary to process the flush sealing surface on the main receiving body.
- the processing technology is simple, and the branch line control device does not need to process the main body (including the main pipe and the container) into a columnar platform, which greatly reduces the wall thickness requirement and processing difficulty of the cavity, reduces the cost, and the branch line
- the control unit integrates the control unit directly and controls the on/off without the need to install a valve.
- Figure 1 is a cross-sectional view of a prior art branch line joint
- Figure 2 is a perspective view of the fluid diverting device
- Figure 3 is a front view of the branch line control device
- Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
- Figure 5 is an exploded exploded view of Figure 4.
- Figure 6 is a perspective view of the base
- Figure 7 is a structural view of Embodiment 2.
- Figure 8 is a structural view of Embodiment 3.
- Figure 9 is a structural view of Embodiment 4.
- Fig. 10 is a configuration diagram of the fifth embodiment.
- the application provides a fluid flow dividing device comprising a main receiving body and at least one branch line control device mounted on the main receiving body.
- the main container shown in this embodiment may be either a container or a main tube.
- the branch line control device comprises a base, a bonnet assembly and a joint.
- the base includes a base cavity having a flow passage opening for sealing communication with the main receiving body, a first mounting hole for communicating with the branch line, and a second mounting hole.
- the pedestal may be disposed inside the main accommodating body or outside the main accommodating body.
- the base and the main body can be sealed by a sealing ring, a sealant or a welding method.
- the bonnet assembly includes a bonnet having a central cavity, a spool assembly for controlling the opening and closing of the runner opening, and a drive member for driving movement of the spool assembly.
- the bonnet is sealingly coupled to the base through the second mounting hole.
- the spool assembly includes a valve stem that is threaded through the central cavity and extends out of the bonnet to the drive member and that opens and closes the flow passage opening under the drive of the drive member.
- the driving member it may be manually performed manually, or may be driven by a power mechanism such as a cylinder or a motor.
- the joint has a center hole, an inner joint for connecting to the first mounting hole, and an outer joint for external connection, and the inner joint is sealingly connected to the first mounting hole.
- the processing process is simple, and the branch line control device does not need to process the main accommodating body (including the main pipe and the container) into a columnar platform. This greatly reduces the wall thickness requirement and processing difficulty of the cavity, and reduces the cost.
- the branch line control device directly integrates the control unit, and the on-off can be controlled without installing a valve.
- the first embodiment provides a fluid flow dividing device.
- the fluid diverting device includes a main pipe (which serves as a main container) for accommodating or receiving fluid, and six branch line control devices that pass through the main pipe and are installed on the main pipe (quantity Can be one or more).
- the main pipe includes a pipe body 20 and a front end cover 29 and a rear end cover 28 welded to the pipe body 20.
- the pipe body 20 has a circular tubular shape with 12 circular holes on the surface, and the front end cover 29 is provided with a main passage interface 25, An auxiliary interface 26 is provided on the rear end cover 28.
- the branch line control device includes a base 30, a bonnet assembly 40, a joint 50, and a gasket 70.
- the base 30 is provided with a flow passage opening 31 and a support surface 37 substantially conforming to the inner wall shape of the tubular body 20.
- the support surface 37 is provided with a second mounting hole 32 for mounting the bonnet assembly 40,
- the first mounting hole 33 for mounting the joint 50, the first mounting hole 33 and the second mounting hole 32 penetrate through the base to form a base cavity 34, and the flow port 31 and the base cavity 34 penetrate.
- the bonnet assembly 40 includes a bonnet 41, a spool assembly for controlling the opening and closing of the runner port 31, and a handle 44 (as the drive member of this example) for driving the spool assembly.
- the bonnet 41 has a central cavity, 412, which is a reduced diameter structure having a small diameter end and a large diameter end.
- the valve core assembly includes a valve stem 42, a valve head 421 embedded in the valve stem for improving the sealing performance of the valve stem (made of a material having good sealing property), an O-ring 422 for improving the sealing performance of the valve stem, and a valve
- the rod 42 provides a preloaded spring 423.
- the valve stem 42, the O-ring 422, and the spring 423 are located in the central cavity 412 of the bonnet 41.
- the valve stem 42 extends through the small diameter end (ie, the bonnet hole 413) out of the bonnet 41, and passes through the pin 441 and the handle. 44 connections.
- the handle 44 is against the end of the bonnet 41 away from the base 30 (including directly against the bonnet 41 itself, and also includes a member that is fixedly coupled to the bonnet 41, such as abutting on the nut 45), and the handle 44 is used.
- the outer edge of the bonnet 41 has a first outer edge portion and a second outer edge portion, and the distance from the first outer edge portion to the pin shaft 441 is greater than the distance from the second outer edge portion to the pin shaft 441.
- the bonnet 41 is provided with a lock bracket 46 through the nut 45, the lock bracket 46 is fixedly coupled with the bonnet 41, and the lock bracket 46 has a blocking member for blocking the rotation of the handle 44, the resist member is located at the handle
- the rotation path of 44 is detachably mounted on the lock bracket 46.
- the lock bracket 46 is provided with holes 462, 463 for restricting the movement of the handle by passing a lock, a lever member or other obstructing member at the holes 462, 463.
- connection and sealing of the bonnet 41 and the base 30 are such that one end 411 of the bonnet 41 passes through the second plate hole 71 on the backing plate 70, the second connecting hole 21 on the pipe body 20, and the base.
- the second mounting hole 32 of the 30 is connected, and the sealing of the pipe body 20, the base 30 and the bonnet 41 at the intersection of the two is realized by the second inner sealing ring 62.
- the second inner sealing ring 62 is located at the The second annular table 35 of the mounting hole 32 is mounted.
- the surface of the second orifice plate 71 facing the main receiving outer wall of the backing plate 70 is designed as a counterbore shape, and a second counterbore 73 is formed, and the second counterbore 73 is embedded.
- the joint 51 is provided with a center hole 51, a pressing surface 53, a threaded joint 52 (as an inner joint shown in this example), a wrench bit 54 and a ferrule assembly 55 for external connection (as The external part shown in this example).
- the threaded joint 52 passes through the first plate hole 72 on the backing plate 70 and the first connecting hole 22 on the pipe body 20, it is connected with the first mounting hole 33 on the base 30, and is realized by the first inner sealing ring 61.
- the tube body 20, the base 30, and the joint 50 are sealed at the intersection of the three, and the first inner seal ring 61 is located on the first annular base 36 of the first mounting hole 33.
- the side of the backing plate 72 facing the main receiving outer wall of the backing plate 70 is designed as The shape of the counterbore forms a first counterbore 74, and the first counterbore 74 is embedded with a first outer seal ring 82.
- the pressing surface 53 acts on the backing plate 70, and the first inner sealing ring 61 and the first outer sealing ring 82 are compression-deformed to achieve a sealed connection.
- Figure 4 is a cross-sectional view taken along line AA of Figure 3, which shows the two branch line control devices of the fluid diverting device in different working states, and the handle can realize the circulation or closing of the joint in the branch line control device; The flow is turned on, the fluid can flow in the opposite direction of the arrow or arrow, and the right side is in the off state.
- branch line control devices are usually first mounted on the pipe body 20, and the front end cover 29 and the rear end cover 28 are welded to the pipe body 20.
- the inner connecting portion of the joint 50 is sealed from the main receiving body and the first connecting hole 22 is sealingly coupled with the first mounting hole 33.
- One end 411 of the bonnet 41 is received from the main portion.
- the second connecting hole 21 is fixed to the second mounting hole 32 outside the body.
- the first mounting hole 33 of the base 30 may extend out of the first connecting hole 22 to be in sealing connection with the inner connecting portion, so that the central hole communicates with the base cavity; or the second mounting hole 32 extends.
- the outside of the second connecting hole 21 is fixed to the bonnet 41.
- the cooperation of the bonnet 41, the joint 50 and the base 30 is the bonnet 41, the joint 50 is externally threaded, and the base 30 is internally threaded, and the bonnet 41 and the joint 50 can also be internally threaded.
- the base 30 is set to an external thread.
- the second embodiment provides a fluid flow dividing device.
- the difference between the fluid shunting device of this embodiment and the first embodiment is:
- the shape of the counterbore is not provided on the backing plate 70. Therefore, the first outer sealing ring 82 and the second outer sealing ring 81 shown in the first embodiment are omitted, and the sealing of each component can also be achieved.
- the backing plate 70 has a reinforcing pipe body and a tube. The effect of the body deformation does not have the auxiliary sealing effect of Embodiment 1.
- the main body is a pipe body which is axially pierced at both ends, and does not have the front end cover 29 and the rear end cover 28 shown in Fig. 3 of the first embodiment.
- the fluid splitting device is installed by welding the ends of the tubular body to the pipe.
- the third embodiment provides a fluid flow dividing device.
- the difference between the fluid shunting device provided in this embodiment and the first embodiment is:
- the backing plate 70, the first outer sealing ring 82, and the second outer sealing ring 81 in the first embodiment are omitted, and the components can be completed when the sealing effect at the first inner sealing ring 61 and the second inner sealing ring 62 is sufficiently good. Sealed.
- the fourth embodiment provides a fluid flow dividing device.
- the difference between the fluid shunting device provided in this embodiment and the first embodiment is:
- the sealing connection can be achieved by optimizing the accuracy of the base 30, the bonnet 41 and the joint 50. Therefore, in the fourth embodiment, the backing plate 70, the first outer sealing ring 82, the second outer sealing ring 81, the first inner sealing ring 61, and the second inner sealing ring 62 in the first embodiment can be omitted.
- a sealant may be generally applied at the intersection of the bonnet, the pedestal and the main accommodating body for sealing; and a sealant is applied at the intersection of the joint, the pedestal and the main accommodating body for sealing.
- Embodiment 5 provides a fluid flow dividing device.
- the difference between the fluid shunting device provided in this embodiment and the third embodiment is as follows:
- valve core assembly includes a valve stem 42' and an O-ring 422'.
- the bonnet 41 and the base 30 are shown between the bonnet 41' and the base 30 as shown in the third embodiment. The way the connection is sealed.
- the bonnet 41' has a female threaded bore communicating with the central cavity.
- the valve stem 42' is threaded into the internally threaded bore of the bonnet 41'. By rotating the handle 44', the position of the valve stem 42' is adjusted to control the flow passage opening 31. Closed.
- the backing plate 70, the first outer sealing ring 82, and the second outer sealing ring 81 in the first embodiment can be omitted, and the structure is simplified.
- the container may be of a plurality of specific structures, such as a bottle-like structure having only one main passage, or even only the tubular body of the second embodiment;
- the bonnet assembly has also referred to various structures of the existing valve.
- a needle valve, a ball valve, etc. for example, the ball valve structure disclosed in US Pat. No. 8,186,371 B is applicable to the present invention, as long as it can be installed outside the pipe body to realize opening and closing of the passage between the base cavity and the inside of the pipe body;
- the pedestal can be processed in various ways, such as casting.
- the pedestal in the above embodiment adopts a one-piece structure, and a combined structure composed of a plurality of parts can be used.
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Abstract
Description
本发明涉及管道连接件领域,具体涉及将流体从主管路或容器与支线管路连接的装置,以及使用这种连接装置的流体分流装置。Field of the Invention This invention relates to the field of pipe joints, and more particularly to a device for connecting fluid from a main line or vessel to a branch line, and a fluid splitting device using such a connection.
液体、气体输送管道广泛应用于石油、化工、发电、制药等工业领域。在生产应用中,主管路或容器内的流体往往需要连接多个支线管路,用以分配流体,以满足工业需求,实现样本检测、流体性能指标测试、循环散热等目的。气源分配器在工业领域中应用最为广泛,中国专利CN102788246A公开了一种气源分配器,这种气源分配器是集中安装的启动仪表与气体总管相连接的中间桥梁,它可以方便控制各管路的通断。气源分配器的管体通常空间狭小,支管的连接通常只能单边外侧安装,该气源分配器的支线管路接头通常采用图1所示的这种传统结构,这种结构需要在主管体100上通过特种钻头钻孔,使主管体100在钻头摩擦、挤压下塑变,并形成柱状平台101,柱状平台101经过铣平、攻丝后形成阴螺纹102,阴螺纹102与具有中心孔201的接头200的阳螺纹202啮合,环套在接头200上的密封件500经过垫圈400、螺母300压紧后,形成螺纹啮合缝隙的密封。柱状平台101的铣平的径向平面是密封面,以方便密封件500密封。图1这种传统接头中,阴螺纹102还需要有足够长度才能保证与接头200的连接强度,这就要求管体100壁厚T足够大才能形成足够高度的柱状平台101,以满足加工用于密封的径向平面和保证连接强度,这一尺寸T要求通常比管体100流体压力对壁厚的要求大很多,这就导致管体100笨重,因此需要改进。Liquid and gas transmission pipelines are widely used in petroleum, chemical, power generation, pharmaceutical and other industrial fields. In production applications, fluids in the main road or container often need to be connected to multiple branch lines to distribute fluids to meet industrial needs, to achieve sample testing, fluid performance testing, and heat dissipation. The gas source distributor is the most widely used in the industrial field. Chinese patent CN102788246A discloses a gas source distributor, which is a middle bridge connecting the centrally installed starter instrument and the gas main pipe, which can conveniently control each The continuity of the pipeline. The pipe body of the air source distributor is usually small in space, and the connection of the branch pipe is usually only installed on the outer side of the single side. The branch pipe joint of the air source distributor usually adopts the conventional structure shown in Fig. 1, and the structure needs to be in the main pipe. The
发明内容Summary of the invention
本申请提供一种新型的流体分流装置。The application provides a novel fluid flow dividing device.
本申请提供的流体分流装置,包括:The fluid distribution device provided by the present application comprises:
主容置体,所述主容置体包括容置腔;a main body, the main body includes a receiving cavity;
和至少一个支线管路控制装置,所述支线管路控制装置安装在主容置体上,所 述支线管路控制装置包括:And at least one branch line control device, the branch line control device is mounted on the main receiving body, The branch line control device includes:
基座,所述基座包括基座腔,所述基座腔上开有用于与容置腔密封连通的流道口、用于与支线管路连通的第一安装孔以及第二安装孔;a base, the base includes a base cavity, the base cavity is provided with a flow port for sealingly communicating with the receiving cavity, a first mounting hole for communicating with the branch line, and a second mounting hole;
阀帽组件,所述阀帽组件包括具有中心腔的阀帽、用于控制流道口通断的阀芯组件及驱动阀芯组件运动的驱动件,所述阀帽通过第二安装孔与基座密封联接;所述阀芯组件包括阀杆,所述阀杆穿设在中心腔上并延伸出阀帽与驱动件连接,且在驱动件的驱动下打开和紧闭流道口;a bonnet assembly including a bonnet having a central cavity, a spool assembly for controlling the opening and closing of the runner opening, and a drive member for driving movement of the spool assembly, the bonnet passing through the second mounting hole and the base a sealing joint; the valve core assembly includes a valve stem, the valve stem is disposed on the central cavity and extends out of the bonnet to be connected with the driving member, and is driven to open and close the flow passage opening under the driving of the driving member;
以及接头,所述接头具有中心孔、用于与第一安装孔连接的内接部及用于对外连接的外接部,所述内接部与第一安装孔密封连接。And a joint having a center hole, an inner joint for connecting to the first mounting hole, and an outer portion for external connection, the inner joint being sealingly connected to the first mounting hole.
作为所述流体分流装置的进一步改进,所述基座固定设置在主容置体内,所述阀帽组件和接头固定设置在主容置体外,所述主容置体上开有与第一安装孔对应的第一连接孔以及与第二安装孔对应的第二连接孔;所述内接部从主容置体外伸入第一连接孔与第一安装孔密封联接,或所述基座的第一安装孔伸出第一连接孔外与内接部密封连接,使中心孔与基座腔连通;所述阀帽一端从主容置体外穿过第二连接孔与第二安装孔固定,或所述第二安装孔伸出第二连接孔外与阀帽固定。As a further improvement of the fluid flow dividing device, the base is fixedly disposed in the main receiving body, the bonnet assembly and the joint are fixedly disposed outside the main receiving body, and the main receiving body is opened with the first mounting a first connecting hole corresponding to the hole and a second connecting hole corresponding to the second mounting hole; the inner connecting portion extends from the main receiving body into the first connecting hole and is sealingly coupled with the first mounting hole, or the base The first mounting hole protrudes from the first connecting hole and is sealingly connected with the inner connecting portion, so that the central hole communicates with the base cavity; the one end of the bonnet is fixed from the main receiving body through the second connecting hole and the second mounting hole, Or the second mounting hole extends out of the second connecting hole and is fixed to the bonnet.
作为所述流体分流装置的进一步改进,所述驱动件为手柄,所述手柄通过销轴与阀杆连接,所述手柄抵住阀帽远离基座的一端,且手柄用以抵住阀帽的外缘具有第一外缘部和第二外缘部,所述第一外缘部到销轴的距离大于第二外缘部到销轴的距离,所述阀芯组件包括弹簧,所述弹簧设置于中心腔的内壁与阀杆之间,其弹力驱使阀杆向流道口移动;当所述手柄上第一外缘部抵住阀帽时,所述阀杆打开流道口;当所述手柄上第二外缘部抵住阀帽时,所述阀杆关闭流道口。As a further improvement of the fluid flow dividing device, the driving member is a handle, and the handle is connected to the valve rod through a pin, the handle is against the end of the bonnet away from the base, and the handle is used to resist the bonnet The outer edge has a first outer edge portion and a second outer edge portion, the distance from the first outer edge portion to the pin shaft being greater than the distance from the second outer edge portion to the pin shaft, the valve core assembly including a spring, the spring Between the inner wall of the central cavity and the valve stem, the elastic force drives the valve stem to move toward the flow passage opening; when the first outer edge portion of the handle abuts the bonnet, the valve stem opens the flow passage opening; when the handle When the upper outer edge portion is against the bonnet, the valve stem closes the flow passage opening.
作为所述流体分流装置的进一步改进,所述阀帽组件还包括锁支架,所述锁支架与阀帽固定联接,且所述锁支架具有用于阻碍手柄转动的阻件,所述阻件位于手柄的转动路径上,且可拆卸地安装在锁支架上。As a further improvement of the fluid flow dividing device, the bonnet assembly further includes a lock bracket, the lock bracket is fixedly coupled to the bonnet, and the lock bracket has a blocking member for blocking rotation of the handle, the resistor member is located The handle is rotated in a path and is detachably mounted on the lock bracket.
作为所述流体分流装置的进一步改进,所述中心腔是缩径结构,其具有小直径的一端和大直径的一端,所述阀杆穿过小直径的一端延伸出阀帽与驱动件连接 。As a further improvement of the fluid flow dividing device, the central cavity is a reduced diameter structure having a small diameter end and a large diameter end, and the valve stem extends through the small diameter end to extend the bonnet to the driving member .
作为所述流体分流装置的进一步改进,所述阀帽和内接部具有外螺纹,所述内接部具有外螺纹的部分穿过第一连接孔与第一安装孔螺接,所述阀帽具有外螺纹的部分穿过第二连接孔与第二安装孔螺接,且所述基座和阀帽、接头从主容置体内外两侧抵紧主容置体实现固定。As a further improvement of the fluid flow dividing device, the bonnet and the inner joint have external threads, and the inner joint portion has an external thread and is screwed to the first mounting hole through the first connecting hole, the bonnet The portion having the external thread is screwed to the second mounting hole through the second connecting hole, and the base and the bonnet and the joint are fixed against the main receiving body from both sides of the main receiving body.
作为所述流体分流装置的进一步改进,在所述阀帽、基座及主容置体的交汇处设置密封圈和/或涂覆密封剂进行密封。As a further improvement of the fluid flow dividing device, a sealing ring and/or a sealant is provided at the intersection of the bonnet, the base and the main container for sealing.
作为所述流体分流装置的进一步改进,在所述接头、基座及主容置体的交汇处设置密封圈和/或涂覆密封剂进行密封。As a further improvement of the fluid flow dividing device, a sealing ring and/or a coating sealant is provided at the intersection of the joint, the base and the main container for sealing.
作为所述流体分流装置的进一步改进,所述支线管路控制装置还包括垫板,所述垫板具有与第一连接孔对应的第一板孔和与第二连接孔对应的第二板孔,所述垫板被阀帽和接头压紧在主容置体的外壁上。As a further improvement of the fluid flow dividing device, the branch line control device further includes a backing plate having a first plate hole corresponding to the first connecting hole and a second plate hole corresponding to the second connecting hole The backing plate is pressed against the outer wall of the main container by the bonnet and the joint.
作为所述流体分流装置的进一步改进,所述第一孔板和第二板孔面向主容置体外壁的一面设计为沉孔形状,所述沉孔内设置有第一外密封圈和第二外密封圈。As a further improvement of the fluid flow dividing device, a side of the first orifice plate and the second plate hole facing the main accommodating outer wall is designed as a counterbore shape, and the counterbore is provided with a first outer seal ring and a second Outer seal.
作为所述流体分流装置的进一步改进,所述阀杆靠近流道口的一端镶嵌有用于提高流道口密封性的阀头。As a further improvement of the fluid flow dividing device, one end of the valve stem near the flow passage opening is inlaid with a valve head for improving the sealing of the flow passage opening.
本申请的有益效果是:The beneficial effects of the application are:
本申请所提供的流体分流装置,利用支线管路控制装置实现对支线管道的控制,其中支线管路控制装置的基座具有与主容置体密封连通的流道口、用于与支线管路连通的第一安装孔以及第二安装孔,利用阀帽组件中的驱动件可驱动阀芯组件打开和紧闭流道口,在这种结构中无需在主容置体上加工平齐的密封面,加工工艺简单,而且支线管路控制装置无需将主容置体(包括主管道和容器等)加工成柱状平台,这大大降低了腔体壁厚要求和加工难度,缩减了成本,同时支线管路控制装置直接集成了控制单元,无需再安装阀门即可控制通断。The fluid branching device provided by the present application realizes the control of the branch pipeline by using the branch pipeline control device, wherein the base of the branch pipeline control device has a flow passage opening in sealing communication with the main receiving body for connecting with the branch pipeline The first mounting hole and the second mounting hole can drive the valve core assembly to open and close the flow passage opening by using a driving member in the bonnet assembly. In this structure, it is not necessary to process the flush sealing surface on the main receiving body. The processing technology is simple, and the branch line control device does not need to process the main body (including the main pipe and the container) into a columnar platform, which greatly reduces the wall thickness requirement and processing difficulty of the cavity, reduces the cost, and the branch line The control unit integrates the control unit directly and controls the on/off without the need to install a valve.
图1是现有支线管路接头的剖视图;Figure 1 is a cross-sectional view of a prior art branch line joint;
图2是流体分流装置立体图; Figure 2 is a perspective view of the fluid diverting device;
图3是支线管路控制装置主视图;Figure 3 is a front view of the branch line control device;
图4是图3的A-A剖视图;Figure 4 is a cross-sectional view taken along line A-A of Figure 3;
图5是图4的分解爆炸图;Figure 5 is an exploded exploded view of Figure 4;
图6是基座的立体图;Figure 6 is a perspective view of the base;
图7是实施例2的结构图;Figure 7 is a structural view of
图8是实施例3的结构图;Figure 8 is a structural view of Embodiment 3;
图9是实施例4的结构图;Figure 9 is a structural view of Embodiment 4;
图10是实施例5的结构图。Fig. 10 is a configuration diagram of the fifth embodiment.
下面通过具体实施方式结合附图对本发明作进一步详细说明。本申请可以以多种不同的形式来实现,并不限于本实施例所描述的实施方式。提供以下具体实施方式的目的是便于对本申请公开内容更清楚透彻的理解,其中上、下、左、右等指示方位的字词仅是针对所示结构在对应附图中位置而言。The present invention will be further described in detail below with reference to the accompanying drawings. The present application can be implemented in many different forms and is not limited to the embodiments described in this embodiment. The following detailed description is provided to facilitate a more thorough understanding of the disclosure of the present disclosure, wherein the words indicating the orientations of the top, the bottom, the left, the right, and the like are only for the position of the illustrated structure in the corresponding drawings.
然而,本领域的技术人员可能会意识到其中的一个或多个的具体细节描述可以被省略,或者还可以采用其他的方法、组件或材料。在一些例子中,一些实施方式并没有描述或没有详细的描述。However, one skilled in the art may realize that a detailed description of one or more of the details may be omitted, or other methods, components or materials may be employed. In some instances, some implementations are not described or described in detail.
此外,本文中记载的技术特征、技术方案还可以在一个或多个实施例中以任意合适的方式组合。In addition, the technical features and technical solutions described herein may also be combined in any suitable manner in one or more embodiments.
本申请提供一种流体分流装置,其包括主容置体和至少一个支线管路控制装置,该支线管路控制装置安装在主容置体上。The application provides a fluid flow dividing device comprising a main receiving body and at least one branch line control device mounted on the main receiving body.
本实施例所示的主容置体既可能是一个容器,也可能是一个主管道。The main container shown in this embodiment may be either a container or a main tube.
其中,支线管路控制装置包括基座、阀帽组件以及接头。Wherein, the branch line control device comprises a base, a bonnet assembly and a joint.
基座包括基座腔,基座腔上开有用于与主容置体密封连通的流道口、用于与支线管路连通的第一安装孔以及第二安装孔。这其中基座可以设置在主容置体的内部,也可以设置在主容置体的外部。基座与主容置体之间可利用密封圈、密封剂或焊接等方式密封。The base includes a base cavity having a flow passage opening for sealing communication with the main receiving body, a first mounting hole for communicating with the branch line, and a second mounting hole. The pedestal may be disposed inside the main accommodating body or outside the main accommodating body. The base and the main body can be sealed by a sealing ring, a sealant or a welding method.
阀帽组件包括具有中心腔的阀帽、用于控制流道口通断的阀芯组件及驱动阀芯组件运动的驱动件。阀帽通过第二安装孔与基座密封联接。 The bonnet assembly includes a bonnet having a central cavity, a spool assembly for controlling the opening and closing of the runner opening, and a drive member for driving movement of the spool assembly. The bonnet is sealingly coupled to the base through the second mounting hole.
阀芯组件包括阀杆,阀杆穿设在中心腔上并延伸出阀帽与驱动件连接,且在驱动件的驱动下打开和紧闭流道口。The spool assembly includes a valve stem that is threaded through the central cavity and extends out of the bonnet to the drive member and that opens and closes the flow passage opening under the drive of the drive member.
作为驱动件来说,其可以是由人工手动来完成,也可以是采用气缸、电机等动力机构来进行驱动。As the driving member, it may be manually performed manually, or may be driven by a power mechanism such as a cylinder or a motor.
该接头具有中心孔、用于与第一安装孔连接的内接部及用于对外连接的外接部,内接部与第一安装孔密封连接。The joint has a center hole, an inner joint for connecting to the first mounting hole, and an outer joint for external connection, and the inner joint is sealingly connected to the first mounting hole.
本实施例所示结构中无需在主容置体上加工平齐的密封面,加工工艺简单,而且支线管路控制装置无需将主容置体(包括主管道和容器等)加工成柱状平台,这大大降低了腔体壁厚要求和加工难度,缩减了成本,同时支线管路控制装置直接集成了控制单元,无需再安装阀门即可控制通断。In the structure shown in this embodiment, it is not necessary to process the flush sealing surface on the main accommodating body, the processing process is simple, and the branch line control device does not need to process the main accommodating body (including the main pipe and the container) into a columnar platform. This greatly reduces the wall thickness requirement and processing difficulty of the cavity, and reduces the cost. At the same time, the branch line control device directly integrates the control unit, and the on-off can be controlled without installing a valve.
实施例一Embodiment 1
本实施例一提供一种流体分流装置。The first embodiment provides a fluid flow dividing device.
请参考图2、3、4、5所示,流体分流装置包括容纳或接收流体的主管道(作为主容置体)、贯穿主管道并安装在主管道上的6个支线管路控制装置(数量可以为一个及其以上)。Referring to Figures 2, 3, 4, and 5, the fluid diverting device includes a main pipe (which serves as a main container) for accommodating or receiving fluid, and six branch line control devices that pass through the main pipe and are installed on the main pipe (quantity Can be one or more).
该主管道包括管体20以及焊接在管体20上的前端盖29、后端盖28,管体20呈圆管状,表面开设有12个圆孔,前端盖29上设置有主通道接口25,后端盖28上设置辅助接口26。The main pipe includes a
支线管路控制装置包括基座30、阀帽组件40、接头50和垫片70。The branch line control device includes a
请参考图5和6所示,基座30设置有流道口31、与管体20内壁形状基本一致的支撑面37,支撑面37上设置有用于安装阀帽组件40的第二安装孔32、用于安装接头50的第一安装孔33,第一安装孔33与第二安装孔32在基座内部贯通形成基座腔34,流道口31与基座腔34贯通。Referring to FIGS. 5 and 6, the
请参考图4、5,阀帽组件40包括阀帽41、用于控制流道口31通断的阀芯组件及驱动阀芯组件运动的手柄44(作为本例的驱动件)。阀帽41具有中心腔,412,其成缩径结构,其具有小直径的一端和大直径的一端。阀芯组件包括阀杆42、镶嵌在阀杆上用于改善阀杆密封性的阀头421(如采用密封性较好的材料制成)、改善阀杆密封性的O型圈422、为阀杆42提供预紧力的弹簧423。
Referring to Figures 4 and 5, the
阀杆42、O型圈422、弹簧423位于阀帽41的中心腔412内,阀杆42穿过小直径的一端(即阀帽孔413)延伸出阀帽41,并通过销轴441与手柄44连接。手柄44抵住阀帽41远离基座30的一端(包括直接抵住阀帽41本身,也包括抵住与阀帽41固定联接的部件,例如抵接在螺母45上),且手柄44用以抵住阀帽41的外缘具有第一外缘部和第二外缘部,第一外缘部到销轴441的距离大于第二外缘部到销轴441的距离。当手柄44上第一外缘部抵住阀帽41时,阀杆42打开流道口31;当手柄44上第二外缘部抵住阀帽41时,阀杆42关闭流道口31。The
为了防止手柄44误操作,阀帽41通过螺母45装设有锁支架46,锁支架46与阀帽41固定联接,且锁支架46具有用于阻碍手柄44转动的阻件,该阻件位于手柄44的转动路径上,且可拆卸地安装在锁支架46上.In order to prevent the
具体地,锁支架46上设置有孔462、463,通过在孔462、463穿设锁、杆件或者其他起阻碍作用的阻件,从而限制手柄运动。Specifically, the
阀帽41与基座30的连接和密封采用如下方式,即阀帽41的一端411穿过垫板70上的第二板孔71、管体20上的第二连接孔21后,与基座30上的第二安装孔32连接,并通过第二内密封圈62实现管体20、基座30、阀帽41两两之间在三者交汇处的密封,第二内密封圈62位于第二安装孔32的第二环状台35上。The connection and sealing of the
为了进一步提高密封性,请参考图4、5,垫板70上第二孔板71面向主容置体外壁的一面设计为沉孔形状,形成有第二沉孔73,第二沉孔73嵌有第二外密封圈81。通过旋紧阀帽41,阀帽41外壁上的推顶面414作用在垫板70上,将第二内密封圈62、第二外密封圈81压缩形变,实现密封连接。In order to further improve the sealing performance, referring to FIG. 4 and FIG. 5, the surface of the
请参考图4、5,接头51上设置有中心孔51、挤压面53、螺纹接头52(作为本例所示内接部)、扳手位54和用于对外连接的卡套组件55(作为本例所示外接部)。Referring to Figures 4 and 5, the joint 51 is provided with a
螺纹接头52穿过垫板70上的第一板孔72、管体20上的第一连接孔22后,与基座30上的第一安装孔33连接,并通过第一内密封圈61实现管体20、基座30、接头50两两之间在三者交汇处的密封,第一内密封圈61位于第一安装孔33的第一环状台36上。After the threaded joint 52 passes through the
为了进一步提高密封性,垫板70上第一孔板72面向主容置体外壁的一面设计为
沉孔形状,形成第一沉孔74,第一沉孔74嵌有第一外密封圈82。In order to further improve the sealing property, the side of the
通过扳手位54旋紧接头50时,挤压面53作用在垫板70上,将第一内密封圈61、第一外密封圈82压缩形变,实现密封连接。When the joint 50 is tightened by the
图4是图3的A-A剖视图,该图剖面展示了流体分流装置的两个支线管路控制装置处于不同的工作状态,扳动手柄可以实现支线管路控制装置中接头的流通或关闭;左侧的是开启流通状态,流体可以沿箭头或箭头反方向流动,而右侧的处于关断状态。Figure 4 is a cross-sectional view taken along line AA of Figure 3, which shows the two branch line control devices of the fluid diverting device in different working states, and the handle can realize the circulation or closing of the joint in the branch line control device; The flow is turned on, the fluid can flow in the opposite direction of the arrow or arrow, and the right side is in the off state.
在制造过程中,通常先将6个支线管路控制装置安装在管体20上,再将前端盖29、后端盖28焊接在管体20上。In the manufacturing process, six branch line control devices are usually first mounted on the
当然,在本实施例一中,所采用的方式接头50的内接部从主容置体外伸入第一连接孔22与第一安装孔33密封联接,阀帽41的一端411从主容置体外穿过第二连接孔21与第二安装孔32固定。而在其他实施例中,也可以是基座30的第一安装孔33伸出第一连接孔22外与内接部密封连接,使中心孔与基座腔连通;或第二安装孔32伸出第二连接孔21外与阀帽41固定。Of course, in the first embodiment, the inner connecting portion of the joint 50 is sealed from the main receiving body and the first connecting
除此之外,阀帽41、接头50和基座30的配合均是阀帽41、接头50为外螺纹,基座30为内螺纹,相反也可将阀帽41、接头50设置为内螺纹,将基座30设置为外螺纹。In addition, the cooperation of the
实施例二
本实施例二提供一种流体分流装置。The second embodiment provides a fluid flow dividing device.
请参考图7所示,本实施例流体分流装置与实施例一的区别在于:Referring to FIG. 7, the difference between the fluid shunting device of this embodiment and the first embodiment is:
垫板70上未设置沉孔形状,因此省略实施例一中所示第一外密封圈82、第二外密封圈81,亦能实现各部件的密封;垫板70具有加固管体、防止管体变形的作用,不具有实施例1的辅助密封作用。The shape of the counterbore is not provided on the
而主容置体是一个轴向两端通透的管体,而不具有实施例一的图3所示的前端盖29和后端盖28。The main body is a pipe body which is axially pierced at both ends, and does not have the
使用时,通过将管体的两端焊接在管道上实现流体分流装置的安装。In use, the fluid splitting device is installed by welding the ends of the tubular body to the pipe.
实施例三Embodiment 3
本实施例三提供一种流体分流装置。 The third embodiment provides a fluid flow dividing device.
请参考图8所示,本实施例提供的流体分流装置与实施例一的区别在于:Please refer to FIG. 8 , the difference between the fluid shunting device provided in this embodiment and the first embodiment is:
省略实施例一中的垫板70、第一外密封圈82、第二外密封圈81,在第一内密封圈61和第二内密封圈62处的密封效果足够好时已可完成各部件的密封。The
实施例四Embodiment 4
本实施例四提供一种流体分流装置。The fourth embodiment provides a fluid flow dividing device.
请参考图9所示,本实施例提供的流体分流装置与实施例一的区别在于:Please refer to FIG. 9 , the difference between the fluid shunting device provided in this embodiment and the first embodiment is:
根据实验证明,通过优化基座30、阀帽41及接头50的精度,可以实现密封连接。因此本实施例四完全可以省略实施例一中的垫板70、第一外密封圈82、第二外密封圈81、第一内密封圈61、第二内密封圈62。According to experiments, the sealing connection can be achieved by optimizing the accuracy of the
进一步地,为了加强密封,通常可在阀帽、基座及主容置体的交汇处涂覆密封剂进行密封;在接头、基座及主容置体的交汇处涂覆密封剂进行密封。Further, in order to strengthen the sealing, a sealant may be generally applied at the intersection of the bonnet, the pedestal and the main accommodating body for sealing; and a sealant is applied at the intersection of the joint, the pedestal and the main accommodating body for sealing.
实施例五Embodiment 5
本实施例五提供一种流体分流装置。Embodiment 5 provides a fluid flow dividing device.
请参考图10所示,本实施例提供的流体分流装置与实施例三的区别在于:Referring to FIG. 10, the difference between the fluid shunting device provided in this embodiment and the third embodiment is as follows:
阀杆的驱动方式不同,具体说来,阀芯组件包括阀杆42’和O型圈422’,阀帽41’与基座30之间具有如实施例三所示阀帽41与基座30的连接密封方式。阀帽41’具有一段与中心腔连通的内螺纹孔,阀杆42’螺接在阀帽41’的内螺纹孔内,通过旋转手柄44’,调整阀杆42’位置来控制流道口31的通闭。The valve rod is driven in different manners. Specifically, the valve core assembly includes a valve stem 42' and an O-ring 422'. The
进一步地,本实施例可省略实施例一中的垫板70、第一外密封圈82、第二外密封圈81,简化结构。Further, in this embodiment, the
本发明中,容器可以是多种具体结构,比如只有一个主通道的瓶状结构,甚至是仅仅使用实施例二中的管体这种形式;阀帽组件也已参照现有阀门的多种结构,比如针阀、球阀等,例如美国专利US8186371B披露的球阀结构就适用于本发明,只要能在管体外侧安装,实现基座腔体与管体内部之间通道的启闭即可;本发明的基座可以采用多种方式加工,比如铸造,以上实施例中的基座采用了一体式结构,还可采用多个零件连接构成的组合式结构。In the present invention, the container may be of a plurality of specific structures, such as a bottle-like structure having only one main passage, or even only the tubular body of the second embodiment; the bonnet assembly has also referred to various structures of the existing valve. For example, a needle valve, a ball valve, etc., for example, the ball valve structure disclosed in US Pat. No. 8,186,371 B is applicable to the present invention, as long as it can be installed outside the pipe body to realize opening and closing of the passage between the base cavity and the inside of the pipe body; The pedestal can be processed in various ways, such as casting. The pedestal in the above embodiment adopts a one-piece structure, and a combined structure composed of a plurality of parts can be used.
以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员 来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换。The above is a further detailed description of the present invention in connection with the specific embodiments, and the specific embodiments of the present invention are not limited to the description. For those of ordinary skill in the art to which the present invention pertains In addition, several simple deductions or substitutions can be made without departing from the inventive concept.
问题的解决方案Problem solution
发明的有益效果 Advantageous effects of the invention
Claims (11)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510256375.9 | 2015-05-19 | ||
| CN201510256375 | 2015-05-19 |
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| Publication Number | Publication Date |
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| WO2016183858A1 true WO2016183858A1 (en) | 2016-11-24 |
Family
ID=57319168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2015/079681 Ceased WO2016183858A1 (en) | 2015-05-19 | 2015-05-25 | Fluid shunt device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106287082B (en) |
| WO (1) | WO2016183858A1 (en) |
Cited By (4)
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| GB2538819B (en) * | 2015-05-28 | 2018-07-25 | Fitok Incorporated | Fluid diversion device |
| CN109990117A (en) * | 2019-05-06 | 2019-07-09 | 珠海格力智能装备有限公司 | Control valve and integrated pipeline with same |
| CN113551087A (en) * | 2021-07-06 | 2021-10-26 | 格力电器(武汉)有限公司 | Sealed quick-mounting-dismounting pipe joint |
| CN118532563A (en) * | 2024-07-25 | 2024-08-23 | 常州萨柏美格医用气体设备有限公司 | Main pipeline for conveying medical gas |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108506624A (en) * | 2018-04-12 | 2018-09-07 | 于浩 | A kind of chemical industry equipment branch flow pipe |
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| JP2007239433A (en) * | 2006-03-06 | 2007-09-20 | Murai Suisen Seisakusho:Kk | Water supply or hot water supply system piping material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB2538819B (en) * | 2015-05-28 | 2018-07-25 | Fitok Incorporated | Fluid diversion device |
| CN109990117A (en) * | 2019-05-06 | 2019-07-09 | 珠海格力智能装备有限公司 | Control valve and integrated pipeline with same |
| CN109990117B (en) * | 2019-05-06 | 2024-03-08 | 珠海格力智能装备有限公司 | Control valve and integrated pipeline with same |
| CN113551087A (en) * | 2021-07-06 | 2021-10-26 | 格力电器(武汉)有限公司 | Sealed quick-mounting-dismounting pipe joint |
| CN113551087B (en) * | 2021-07-06 | 2024-09-20 | 格力电器(武汉)有限公司 | Sealed quick-dismantling pipe joint |
| CN118532563A (en) * | 2024-07-25 | 2024-08-23 | 常州萨柏美格医用气体设备有限公司 | Main pipeline for conveying medical gas |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106287082A (en) | 2017-01-04 |
| CN106287082B (en) | 2018-08-21 |
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