WO2016176033A1

WO2016176033A1 - Elevator car door interlock

Info

Publication number: WO2016176033A1
Application number: PCT/US2016/026960
Authority: WO
Inventors: Ricardo MACARENO
Original assignee: Individual
Current assignee: Individual
Priority date: 2015-04-10
Filing date: 2016-04-11
Publication date: 2016-11-03
Anticipated expiration: 2017-10-10

Abstract

An elevator car door interlock that uses flags along a hoistway in registered areas where elevator car doors are permitted to open. The elevator car door interlock is mounted to the outside of an elevator car door using a mounting plate and includes a locking assembly mounted to the sill of the elevator car door. The car door interlock includes a lever with a hook at its distal end. The interlock also includes a flag engagement arm perpendicularly mounted to the lever. When the car door is opened the lever begins to slide into the locking assembly. If the flag engagement arm engages a flag on the hoistway then the hook is prevented from being lodged into the locking assembly and the car door is permitted to open. Inversely, if no flag is engaged, the lever will continue to rotate urging the hook to be lodged within the locking assembly, thereby preventing the elevator car door from opening further. In an alternate embodiment, an electric switch assembly can be used to turn off the driving means of the elevator. The switch is only closed, thereby activating the driving means, when the doors are fully closed and the hook is in the reset position.

Description

ITLE: ELEVATOR CAR DOOR INTERLOCK BACKGROUND OF THE INVENTION ther Related Applications.

The present application is based on U.S. Patent Application Serial No. 14/684,058 filed on 04/10/2015, which is a Continuation In Part of U.S. Patent Application Serial No. 14/301,869 filed on 06/11/2014 both of which are hereby incorporated by reference. ield of the Invention.

The present invention relates to an elevator car door restrictor and car door interlock. escription of the Related Art.

Several designs for elevator car door restrictors have been designed in the past. Many commercially available elevator systems have car door restrictors that require the use of rigidly mounted flags (flags are rigid structures affixed to the sides of the hoistway) along the entire length of the locking zones of the hoistway. None of them, however, include the use of flags to allow the elevator car doors to open. The flags are used to keep the elevator car doors locked except when interrupted in registration with the unlocking zone. Alternative elevator car door restrictors rely on the elevator's clutch with several moving parts, which uses pick up rollers. Relying on these rubber pick up rollers is unreliable because they include many small moving parts and are made of substantially rubber, both are easily vulnerable to wear and tear. This requires significant maintenance. The lack of such maintenance typically leads to elevator code violations or breakdowns. Also, these types of restrictors require precise adjustments for them to work, as they require a aligned path throughout the hoistway. The present invention can work independently of any clutch that is used and does not rely on the clutch for the restrictor to work. This means that even if the clutch requires maintenance there will not be a violation or breakdown for a faulty restrictor because the restrictor works independently from the clutch. In addition, the present invention is adjustable and can readily conform to a hoistway that is not entirely straight.

Other designs for elevator car door restrictors include a bar system that is mounted to the inner elevator car door. With these designs the car doors are allowed to open at any portion throughout areas where there are no flags along the hoistway. Thus, numerous flags are required along the hoistway to keep the elevator doors locked. This leads to an added cost in elevator installations and increases the likelihood of a failure due to there being more parts that may fail. Additionally, the bar system makes it more difficult for emergency personnel to open the car doors in case of an emergency because of the challenges associated with reaching the remote bar. Moreover, the nature of bar system requires the flags that the bar pushes up against to withstand the force of the elevator doors wanting to open. This force requires that the flags be made out of a heavier - and more costly - material. Also, if there are recesses along the hoistway, fascia must be installed to fill the space so that the flag can reach the bar system. This is yet another added expense related to the bar system.

III. SUMMARY OF THE INVENTION It is one of the main objects of the present invention to provide an elevator car door restrictor and interlock system that eliminates the use of a plurality of flags throughout the locking zones along a hoistway. The present invention only uses one flag in the the unlocking zone and remains locked without the use of flags if the car doors are opened in a locking zone. This reduces the costs associated with equipment, labor and maintenance. It is another object of this invention to provide a car door restrictor and interlock system that is compatible with any hoistway and does not require fascia to cover the recesses or setbacks along the hoistway. It is still another object of the present invention to provide an interlock system that does not rely on a critically aligned hoistway as much as other restrictor systems.

It is still another object of the present invention to provide an electrical switch that disables the elevator's driving means when the arm falls forward causing the male and female switch portions to disengage, thereby having the elevator stop running when someone attempts to open the elevator door. It is another object of the present invention to provide a safe restrictor and interlock system that has a more secure engagement than

conventional locking systems and has tighter thresholds for the amount the car door is allowed to open before the switch deactivates the driving means and the door is locked.

It is another object of the invention to provide a restrictor and

interlock system that complies with code regulations.

It is yet another object of this invention to provide such an elevator door interlock that is inexpensive to implement and maintain while retaining its effectiveness.

Further objects of the invention will be brought out in the following part of the specification, wherein detailed description is for the purpose of fully disclosing the invention without placing limitations thereon.

IV. BRIEF DESCRIPTION OF THE DRAWINGS With the above and other related objects in view, the invention consists in the details of construction and combination of parts as will be more fully understood from the following description, when read in

conjunction with the accompanying drawings in which: Figure 1 represents an isometric view of an embodiment of car door restrictor 10 wherein flag engagement member 104 can be seen

perpendicular flag F. Hook assembly 60 can be seen resting on reset portion 84 while elevator is traveling or at rest in the hoistway without the doors attempted to be open.

Figure 2 shows an isometric view of an alternate embodiment of car door interlock 10 wherein sill distance adjustment members 65; 65a have been added to allow users to configure car door interlock 10 to sills of different dimensions. This alternate embodiment also includes top and bottom stopper pins 24 and 26, respectively. Top stopper pin 24 maintains hook assembly 60 at a proper height to enable the reset feature of the present invention. Bottom stopper pin 26 prevents hook assembly 60 from dropping too great a distance that would cause hook 62 to drag across the sill. This alternate embodiment also shows shaft 28 cooperating with bearing sleeve 42 to reduce friction created by lever arm 46. Pad 66 can be seen to reduce the coefficient of friction between hook assembly 60 and locking assembly 80.

Figure 3 is an isometric view of another alternate embodiment wherein electric switch assembly 120 is used to disconnect an elevator's driving means when flag engagement arm 102 falls forward as the door begins to open.

Figure 3A is an isometric view of an alternate embodiment wherein switch arm 128 includes a plurality of female switch throughholes 228 to adjust the position of female switch member 122. Flag engagement arm 102 includes male switch throughholes 202 used to adjust the position of male switch member 124 to cooperate with female switch member 122.

Figure 4 is an isometric view of another alternate embodiment having a different type of switch. Also shown is an alternate embodiment when sill adjustment members 65; 65a are used to cooperate with shaft 28, allowing hook assembly to be positioned at predetermined distances to cooperate with locking assembly 80.

Figure 5 represents an isometric view of another alternate embodiment for hook assembly 60 having a smaller slope at hook distal end 64 and still being able to cooperate with locking assembly 80, thereby reducing the distance hook assembly 60 has to travel before being locked against locking assembly 80 reducing distance elevator doors are allowed to open before being locked.

Figure 6 shows an isometric view of another alternate embodiment for elevator car door interlock 10 wherein bottom stopper pin 26 has been removed and roller 200 is used to prevent hook 66 from dragging across the sill.

Figure 7 illustrates an isometric view of an alternate embodiment showing fastening means 23 used to mount outer mounting plate 22 to inner mounting plate 122. Side mounting plate 122a can be partially seen perpendicularly mounted to inner mounting plate 122. Multi-speed doors Dl and D2 can be seen in the open position. Figure 7 A shows an isometric exploded view of the alternate embodiment in figure 7 wherein multispeed doors Dl and D2 are in the closed position. Flag engagement arm 102 has not yet engaged flag F.

Figure 7B represents an isometric exploded view of inner mounting plate 122 and side mounting plate 122a. Side mounting plate includes slots 124; 124a that permit a user to selectively adjust the mounting of inner

mounting plate 122 and side mounting plate 122a depending on the dimensions of the elevator car doors. Fastening members 126; 126a are used to to secure both mounting plates together.

Figure 7C shows a top view of the alternate embodiment in figures 7 - 7B wherein doors Dl and D2 are in the closed position and the configuration of inner mounting plate 122 and side mounting plate 122a is shown creating a predetermined cavity 121 to receive door D2.

Figure 7D is a front view of side mounting plate 122a wherein elevator car doors are in the closed position and elevator door D2 can be seen retracted to be substantially parallel to elevator door Dl. Cavity 121 (not shown) is of a predetermined dimension based on the mounting location along slots 124; 124a that cooperates with the width of elevator door D2.

Figure 8 is an enlarged isometric view of a cross-section of a previously described alternate embodiment showing sill distance adjustment

members 65 and 65a fastened to lever arm assembly 40 using bolts. Figure 9 is isometric view of lever arm assembly 40 showing throughhole 41 wherein sleeve bearing 42 is inserted, which houses shaft 28.

Figure 10 represents an isometric view of the present invention wherein the elevator car is in the unlocking zone and flag engagement member 104 has engaged flag F and hook assembly 60 has cleared locking assembly 80, thereby permitting the elevator car doors to fully open.

Figure 11 represents an isometric view of the present invention wherein flag engagement member 104 has not engaged flag F and hook assembly 60 has been lodged into locking assembly 80, thereby keeping the elevator car door locked.

Figure 12 is a representation of the present invention mounted to the elevator car door and in the reset position as the elevator travels through the hoistway.

Figure 12A is a representation of the present invention mounted to the elevator car door as the elevator doors are opened in the unlocking zone. Flag engagement assembly 100 can be seen coming into contact with flag F, thereby keeping hook assembly 60 raised at a height necessary to clear locking assembly 80, thereby allowing the elevator car door to open.

Figure 12B is a representation of the present invention mounted to the elevator car door as the elevator doors are opened in the locking zone. Flag engagement assembly 100 does not contact a flag F therefore hook assembly 60 is permitted to be lodged into locking assembly 80. ETAILED DESCRIPTION OF THE EMBODIMENTS OF THE INVENTION

Referring now to the drawings, where the present invention is generally referred to with numeral 10, it can be observed that it basically includes mounting assembly 20, lever arm assembly 40, hook assembly 60, locking assembly 80, flag engagement assembly 100, and electric switch assembly 120.

Mounting assembly 20 includes mounting plate 22 that is mounted to the car door of an elevator. As shown in figure 1 , mounting assembly 20 also includes shaft 28 that protrudes through lever arm assembly 40 allowing lever arm 46 to rotate. As shown in figure 2, mounting assembly also includes top stopper pin 24 that maintains hook assembly 60 from rotating too far back. Locking assembly 80 allows hook assembly to properly reset itself on reset portion 84. As seen in figure 2, mounting assembly 20 also includes bottom stopper pin 26 mounted to mounting plate 22 at a height that prevents hook assembly 60 from rotating freely and becoming a nuisance if the door needs to be removed or opened for emergencies or maintenance. In an alternate embodiment, bottom stopper pin 26 can be used to prevent hook assembly 60 from dragging across the sill after clearing locking assembly 80. In an alternate embodiment, shown in figure 6, roller 200 can be used instead of bottom stopper pin 26 to prevent hook assembly

60 from dragging across the sill. In an alternate embodiment, seen in figure 2, shaft 28 can be passed through sleeve bearing 42 to reduce friction, and thus wear and tear, as lever arm 46 rotates. Shaft 28 is inserted through throughhole 41 of lever 46, shown in figure 9. Sleeve bearing 42 encases shaft 28 within throughhole 41. Sleeve bearing 42 reduces the friction between shaft 28 and lever 46 as lever arm assembly 40 rotates. Generally, elevator car doors include bumpers or astragals to prevent noise created by the closing door against the strike jamb, if a single-slide or multi-speed door. These bumpers or astragals are also used to limit the noise in center opening doors. In the event that the bumpers or astragals become defective, the elevator car doors close more than they usually would. Top stopper pin 24 accounts for this breakdown possibility and is mounted to mounting plate 20 at a predetermined position so that even if car doors close more than usual, the reset function of hook assembly 60 is unaffected. Top stopper pin 24 is maintained slightly separated from flag engagement arm 102 in the traveling or reset position to account for the possibility of this extra range of motion (due to bumper or astragal failure). As shown in figure 1, lever arm assembly 40 includes lever 46 that rotates about shaft 28. The positioning of shaft 28 and the distance of lever arm 46 have a cooperative relationship so that hook distal end 64 rests on reset portion 84 of locking assembly 80 when car door interlock 10 is in the reset position. Hook assembly 60 includes hook 62 having hook distal end 64 that rests on reset portion 84 when the car door is closed, as previously described. Hook assembly 60 further includes sill distance adjustment members 65; 65a that are adjusted to outwardly extend hook 62 to accommodate the distance between lever arm 46 and the positioning of locking assembly 80 on the elevator sill. In an alternate embodiment, seen in figure 2, pad 66 can be mounted to hook distal end 64 to reduce the coefficient of friction between hook 62 and reset portion 84. As shown in figure 3 , locking assembly 80 includes locking cavity 82 that receives hook 62 as it falls forward into the locking position.

Locking assembly 80 also includes reset portion 84 upon which hook 62 rests. Reset portion 84 has a sloping gradient that cooperates with the angle of hook distal end 64 to allow hook 62 to slide down when locking and slide up when resetting. The distance between where hook rests on reset portion 84 and locking cavity 82 defines the amount the elevator car door is permitted to open before being restricted. As shown in figure 3, locking assembly 80 also includes locking portion 86 that is kept spaced apart from reset portion 84 by locking cavity 82. Locking cavity 82 is predetermined to be a depth between reset portion 84 and locking portion 86 sufficient to allow enough of hook 62 to come in abutment with locking portion 86 that the opening movement of the car elevator door is restricted. As shown in figure 3, flag engagement assembly 100 includes flag engagement arm 102 that is rigidly and perpendicularly mounted to lever arm 46. Flag engagement assembly 100 also includes flag engagement member 104 that comes into an abutting relationship with a flag F.

When the elevator door is attempted to be opened, hook 62 begins to slide down reset portion 84. Flag engagement arm 102 is positioned at a predetermined location on lever arm 46 so that when flag engagement member 104 engages a flag F, lever arm 46 is prevented from rotating further, thereby preventing hook 62 from being lodged into locking cavity 82. The elevator door is then allowed to be opened as hook assembly 60 clears locking assembly 80. The over rotation of lever arm 46 is then stopped by bottom stopper pin 26 preventing hook 62 from being dragged across the sill after clearing locking assembly 80. If no flag F is present, flag engagement member 104 continues to fall forward, lever arm 46 continues to rotate urging hook 62 to become journaled between reset portion 84 and locking portion 86 within locking cavity 82, thereby preventing the elevator door from opening any further.

Locking assembly 80 is mounted to the elevator sill using anchoring plate 88, having fastening means 89. Fastening means 89 can include bolts, screws, inserts, welding or other similar methods that can achieve the mounting purpose. When the elevator doors begin closing car door interlock 10 begins resetting itself. Upon closing, hook 62 begins sliding up the slope of reset portion 84 until flag engagement arm 102 is in a substantially vertical position. Top stopper pin 24 is used to prevent the over rotation of hook 62 over locking assembly 80. In an alternate embodiment, electric switch assembly 120 can be used to deactivate the elevator's driving means when the car door is opened. Electric switch assembly 120 includes female switch portion 122 rigidly mounted to switch arm 128 as shown in figure 3. Electric switch assembly 120 also includes male switch portion 124 that is rigidly mounted at a cooperative height along flag engagement arm 102.

Electric switch assembly 120 also includes circuit closing pins 126;

126a extending from male switch portion 124 that close or open the circuit that controls the elevator's driving means. As the elevator car doors are opening and flag engagement arm 102 rotates, male switch portion 124 mounted to flag engagement arm 102 begins to separate from female switch portion 122. This causes circuit closing pins 126; 126a to begin disconnecting from female switch portion 124.

The foregoing description conveys the best understanding of the objectives and advantages of the present invention. Different

embodiments may be made of the inventive concept of this invention. It is to be understood that all matter disclosed herein is to be interpreted merely as illustrative, and not in a limiting sense.

VI. INDUSTRIAL APPLICABILITY

An elevator door lock that is compatible with numerous sizes and types of hoistways. Instead of using flags throughout the hoistway where the doors cannot open the present invention only needs the presence of flags in the prescribed areas where the doors are allowed to open. This significantly reduces material, labor and maintenance costs. Also the efficiency of the components ensures safe operation.

Claims

I. CLAIMS What is claimed is:

1. A car door restrictor comprising a mounting assembly to mount said car door restrictor to an elevator door, said mounting assembly connected to first end of a lever member using a shaft that allows said lever member to rotate, second end of said lever arm mounted to a hook member, said lever member includes a flag engagement arm mounted perpendicularly thereon that engages a flag along an elevator hoistway, thereby preventing said hook member from rotating a sufficient distance to come into abutting contact with a locking member when said elevator door is attempted to be opened, said locking member mounted to the sill of an elevator that receives and locks said hook member when its rotation is not restricted by said flag, thereby preventing said elevator car doors from being opened further.

2. The car door restrictor subject of claim 1 wherein said flag engagement arm includes a flag engagement member perpendicularly

extending from its distal end, said flag engagement member coming into

abutting engagement with said flags.

3. The car door restrictor subject of claim 2 wherein said flag engagement member is a spring member.

4. The car door restrictor subject of claim 1 wherein said shaft is enveloped within a bearing sleeve.

5. The car door restrictor subject of claim 1 wherein said hook member rests at a predetermined location on said locking assembly so that said hook member can clear said locking assembly if said flag is engaged.

6. The car door restrictor subject of claim 1 wherein said mounting assembly includes a stopper pin mounted at a preselected location on said mounted assembly to prevent said hook member from rotating freely when said elevator door is removed while maintaining said hook member's reset function.

7. The car door restrictor subject of claim 1 wherein said locking assembly includes first end larger than second end, said hook member rests on said first end while in the reset position and is lodged against said second end in the locked position, said first and second ends are of a cooperative proportion that allows said hook member to clear said second end when said elevator door restrictor is in the unlocked position.

8. The car door restrictor subject of claim 1 wherein said hook member includes a wheel member that guides said hook member along said elevator sill thereby preventing said hook member from dragging across said elevator sill after clearing said second end of said locking assembly.

9. The car door restrictor subject of claim 1 being an elevator door interlock wherein said mounting assembly includes a vertically disposed member that runs parallel to said flag engagement arm, said vertically disposed member includes a female switch member on its distal end, said flag engagement arm includes a cooperative male switch member at a preselected locating on said flag engagement arm so that said female and male switch assemblies can connect when said elevator door interlock is in the travel position, thereby maintaining the drive means activated, said male switch assembly disengaging said female switch assembly when said elevator car door is opened, thereby shutting off power to said drive train.

10. The car door restrictor subject of claim 1 wherein said hook member includes a material with a higher coefficient of friction applied to a portion of said hook member that comes into contact with said first end of said locking assembly when in said reset position.

11. The car door restrictor subject of claim 1 wherein said mounting assembly includes a reset stopper pin mounted at a predetermined location that cooperates with said flag engagement arm to prevent said hook member from passing said first end of said locking assembly when said elevator car doors are being closed and said restrictor is being reset.

12. The car door restrictor subject of claim 1 wherein said hook member includes at least one sill distance adjustment member that can be adjusted to extend or retract said hook assembly a predetermined distance to cooperate with said locking assembly.

13. The car door restrictor subject of claim 1 wherein said hook member can be of different slopes and still cooperate with said locking assembly.

14. The car door restrictor subject of claim 1 wherein said mounting plate is mounted to an inner mounting plate having fastening means allowing said inner mounting plate to be perpendicularly mounted to a side mounting plate, said inner mounting plate being mounted to an outer multi-speed elevator door, said side mounting plate being mounted to first side of inner multi-speed elevator door, said side plate and said inner mounting plate being mounted using a predetermined configuration to create a cavity wherein outer multi-speed elevator car door can be received when closed.

15. The car door restrictor subject of claim 14 wherein said side mounting plate includes slots that cooperate with said fastening means to adjust the width of said cavity thereby cooperating with multi-speed elevator car doors of various widths.