WO2016165629A1 - Spiral fin heat exchanger fastened by fixing supports - Google Patents
Spiral fin heat exchanger fastened by fixing supports Download PDFInfo
- Publication number
- WO2016165629A1 WO2016165629A1 PCT/CN2016/079279 CN2016079279W WO2016165629A1 WO 2016165629 A1 WO2016165629 A1 WO 2016165629A1 CN 2016079279 W CN2016079279 W CN 2016079279W WO 2016165629 A1 WO2016165629 A1 WO 2016165629A1
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- Prior art keywords
- spiral
- small bracket
- finned tube
- small
- bracket
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/34—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely
- F28F1/36—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending obliquely the means being helically wound fins or wire spirals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/045—Condensers made by assembling a tube on a plate-like element or between plate-like elements
Definitions
- the invention relates to a rotary fin heat exchanger, in particular to a fixed bracket fastening rotary fin heat exchanger.
- a spiral fin condenser including A spiral finned tube formed by a pleated strip having a predetermined width and spirally wound around a tube flowing through a fluid, characterized in that the spiral finned tube is first bent into a serpentine shape for horizontal arrangement by a horizontal fixing member And fixed, and then secondarily bent in the longitudinal direction of the first curved meandering, wherein the horizontal fixing member comprises a fixing device having a semi-cylindrical portion and an extending portion, the semi-cylindrical portion having an outer portion with the spiral finned tube An inner diameter having an equal surface diameter, the extending portion extends in parallel on both sides of the semi-cylindrical portion, and the fixing device is pressed by the pressing device so as to be tightly fitted to the outer surface of the spiral
- the above invention patent has the following problems: 1. Since the bracket of the fixed spiral fin pipe needs to be bent out of the "semi-cylindrical portion", the stamping process required for processing the bracket is large, the punching die input is too large, and manual punching is required. A good sheet is bent in a semi-cylindrical shape, which is time-consuming and labor intensive; 2.
- the semi-cylindrical portion is pressed by the pressing device so as to fit tightly to the outer surface of the spiral finned tube", here the spiral fin
- the outer surface of the tube refers to the outer surface of the "pleat belt having a predetermined width and spirally wound on the tube flowing through the fluid", the mounting efficiency of the bracket at this place is low, the semi-cylindrical portion of the bracket and the spiral finned tube
- the fixing is not tight and easy to loosen; 3.
- the “semi-cylindrical portion has a portion extending parallel to both sides”, and the semi-cylindrical portion is pressed and fixed on the pleated belt of the spiral finned pipe by the pressing device, which is disadvantageous Heat dissipation; the above problems seriously affect the processing cost, efficiency, product quality and heat dissipation effect of such heat exchangers, which are urgently needed to be solved.
- the technical problem to be solved by the present invention is to provide a fixed bracket buckled-wing fin heat exchanger, which has simple component structure, convenient processing, low cost, quick and efficient assembly between components, and firm fixation between components. Not easy to loose.
- a fixed bracket fastening fin heat exchanger which comprises a spiral finned tube with a rolled layer structure, at least two sets of spiral finned tube flat fixing frames, and a plane fixing a connecting plate and a bottom fixing plate, the spiral finned tube of the rolled layer structure comprises a condensing tube and a spiral fin spirally wound around the condensing tube;
- Each set of spiral finned tube plane fixing frame comprises a small bracket and a small bracket cover plate; the small bracket and the small bracket cover plate are arranged in a direction perpendicular to the pipeline direction of the spiral finned tube, and the upper part of the spiral finned tube of the rolled layer structure
- the spiral finned tubes in the same plane are sandwiched between a set of small brackets and small bracket covers, and the small brackets and the small bracket covers are inserted and fixed to maintain the fixed between the spiral finned tubes in the same plane.
- the spacing is simultaneously prevented from lateral displacement of the spiral finned tube in the same layer, the insertion and fixing structure is simple, the processing is convenient, and the installation is quick, and the spiral finned tubes in the upper layer of the spiral finned tube of the rolled layer structure are fixed by the plane of the spiral finned tube
- the plane fixing bracket connecting plates at the end of the frame are connected and fixed to each other to ensure the vertical spacing of the adjacent two layers of spiral finned tubes, and at the same time prevent the vertical displacement of the upper and lower spiral finned tubes, and the parts are firmly fixed and are not easy to loose.
- the spiral finned tube in the same plane at the bottom of the spiral finned tube of the rolled layer structure is vertically sandwiched between the small bracket and the small bracket cover of the two sets of spiral finned tube plane fixing brackets arranged in parallel, the small bracket and the small bracket
- the bracket cover plate is inserted and fixed to ensure the fixed spacing between the spiral finned tubes in the same plane at the bottom of the spiral finned tube of the rolled layer structure, and the lateral displacement of the spiral finned tube in the same layer is prevented, and the insertion and fixing structure is simple.
- the processing is convenient and the installation is quick.
- the two sides of the spiral finned tube flat fixing frame are screwed by the same side end and the bottom fixing plate, and the corresponding spiral finned tube on each of the bottom fixed plate and the lower layer of the spiral finned tube
- the ends of the plane fixing frame are connected and fixed by the plane fixing frame connecting plates to ensure the vertical spacing between the bottom and the adjacent upper two layers of the spiral finned tubes, and at the same time prevent the vertical displacement of the upper and lower two layers of the spiral finned tubes, between the components It is firmly fixed and is not easy to loosen.
- the small bracket is formed by punching and bending a sheet to form a trough structure, and the trough structure comprises a small bracket bottom plate, a small bracket long side reinforcing rib, a small bracket limit card symmetrically arranged along a long side of the small bracket, and an end fitting a fixing plate; the middle portion of the small bracket bottom plate is symmetrically opened with at least two slots along the longitudinal direction, the slot is for facilitating heat dissipation of the spiral fin, and the plate of the slotted portion is bent upward by 90 degrees to form a small bracket limit card, so as to
- the cover plate of the corresponding small bracket cover is matched with the spiral fin, and the spiral fin tube is limited in the circumferential direction of the spiral fin;
- the two long sides of the small bracket bottom plate are respectively bent upward with a small bracket Long side ribs to increase the bending strength of the small bracket bottom plate, and to insert the spiral ribs between the long side ribs of the small bracket to further limit the displacement of the spiral fin tube tube
- the position card and the corresponding end portion are inserted into the end insertion hole of the fixing plate position; the small bracket bottom plate and the cover bottom plate are respectively contacted with the outer edges of the spiral fins of each spiral fin tube at the corresponding position in the same horizontal plane, and match
- the small bracket limit card and the cover limit card of the bending set form a spiral fin limit side wall, and two adjacent spiral fin limit side walls and a spiral finned tube corresponding to the same horizontal plane Spiral fin Contact, such two adjacent spiral fin limit sidewalls, small bracket bottom plate and cover bottom plate are fixed in the circumferential direction of the spiral fin of the corresponding one of the spiral finned tubes, and the small side of the same side is strengthened
- the ribs of the ribs and the long side of the cover plate are inserted between the spiral fins and are in contact with the adjacent spiral fins to restrict the displacement of the spiral finned tube in the direction of the spiral finned tube, and the small bracket is inserted through the end inserting and fixing plate
- the small bracket limit card and the cover limit card are respectively provided with reinforcing ribs.
- the height of the long side reinforcing rib and the long side reinforcing rib of the small bracket are smaller than the radius of the spiral finned tube, so that the small bracket, the small bracket cover and the spiral finned tube are assembled, and the small bracket and the small bracket cover are assembled. There are more gaps between the plates to keep the heat dissipation of the condenser.
- the bottom fixing plate is formed by punching and bending a sheet to form a right-angled structure.
- the right-angled surface of the right-angled structure is respectively provided with a fixing hole for the refrigerator and a limiting hole for the spiral finned tube; the bottom fixing plate passes the screw
- the spiral finned tube limiting hole and the fixing hole are screwed to the same side end of the spiral finned tube flat fixing frame on the same plane as the bottom of the spiral finned tube of the rolled layer structure, and the bottom fixing plate and the plane fixing frame are simultaneously fixed.
- the connecting plates and the corresponding spiral finned tube flat holder ends on the adjacent lower layer spiral finned tubes are fixed to each other by screws.
- the invention solves the problem that the spiral finned tube is not tightly fixed by inserting the small bracket and the small bracket cover plate to tighten the spiral finned tube, and the screw is fixed by the combination of the small bracket and the small bracket cover.
- the finned tube can make the design of the bracket simpler, the stamping process and the mold of the small bracket are greatly reduced, the input cost and the processing efficiency are greatly improved; and the foundation of the small bracket strength is ensured.
- the width of the upper bracket and the thickness of the material can be further reduced, thereby reducing the material cost; the small bracket and the small bracket cover are inserted through the end insertion holes on the small bracket cover, and only the end fittings are bent and fixed.
- the end of the spiral fin tube can be fixed tightly, which improves the mounting efficiency of the bracket.
- Figure 1 is a schematic view showing the overall structure of the present invention
- Figure 2 is a schematic view showing the structure of the small stent of the present invention.
- Figure 3 is a schematic view showing the structure of the small bracket cover of the present invention.
- FIG. 4 is a cross-sectional structural view showing the spiral finned tube and the spiral finned tube flat holder of the rolled layer structure of the present invention being clamped to each other;
- Fig. 5 is a schematic view showing the assembly structure of the planar spiral finned tube of the spiral finned tube plane fixing frame and the meandering serpentine structure of the present invention.
- a fixed bracket fastening fin heat exchanger comprises a spiral finned tube with a rolled layer structure, seven sets of spiral finned tube flat fixing frames 2, and a flat fixing connecting plate 3
- the spiral finned tube 1 of the winding structure comprises a condensation tube 11 and a spiral fin 12 spirally wound around the condensation tube 11;
- Each set of spiral finned tube plane fixing frame 2 includes a small bracket 21 and a small bracket cover 22; the small bracket 21 and the small bracket cover 22 are disposed in a direction perpendicular to the pipeline direction of the spiral finned tube, and the winding structure is
- the spiral finned tubes in the same plane of the upper portion of the spiral finned tube 1 are sandwiched between a set of small brackets 21 and a small bracket cover 22, and the small bracket 21 and the small bracket cover 22 are inserted and fixed, and the winding structure is
- the spiral finned tubes of the upper spiral spiral tube 1 are connected and fixed to each other by the plane fixing frame connecting plate 3 at the end of the spiral finned tube flat fixing frame 2;
- the spiral finned tube in the same plane at the bottom of the spiral finned tube 1 of the rolled layer structure is sandwiched between the small bracket 21 and the small bracket cover 22 of the two sets of spiral finned tube plane fixing brackets 2 arranged in parallel, and the small bracket 21 and the small bracket cover 22 are inserted and fixed, the two sets of spiral finned tube plane fixing frame 2 and the bottom fixing plate 4 are screwed by screws, and each bottom fixing plate 4 and the lower layer of the spiral wing
- the ends of the corresponding spiral finned tube plane fixing brackets 2 on the sheet tube 1 are connected and fixed to each other by the plane fixing frame connecting plate 3.
- the small bracket 21 is formed by punching and bending a sheet to form a groove structure, and the groove structure comprises a small bracket bottom plate 211, a small bracket long side reinforcing rib 212, and a small bracket limit symmetrically arranged along a long side of the small bracket.
- the two long sides of the bracket bottom plate 211 are respectively bent upward to have a small bracket long side reinforcing rib 212; the two ends of the small bracket bottom plate 211 are bent upward to be provided with an end insertion fixing plate 214, and the end insertion fixing plate 214 is fixed.
- the small bracket cover 22 is formed by sheet metal stamping, and is matched with the small bracket 21 of the slot structure.
- the small bracket cover 22 includes a cover bottom plate 221 and a cover long side reinforcing rib 222. And the small bracket limit card 213 is matched with the cover position limiting card 223 which is bent and disposed, and the end insertion hole 224 corresponding to the position of the end insertion fixing plate 214; the small bracket bottom plate 211 and the cover bottom plate 221 are respectively identical
- the outer edge of the spiral fin 12 of each spiral finned tube 1 at the corresponding position in the horizontal plane is contacted, and the small bracket limit card 213 and the cover limit card 223 which are matched with the bending arrangement are connected to form a spiral fin limit side wall.
- the small bracket limit card 213 and the cover limit card 223 are respectively provided with reinforcing ribs 2131 and 2231.
- the heights of the small bracket long side reinforcing rib 212 and the cover long side reinforcing rib 222 are smaller than the radius of the spiral finned tube 1.
- the bottom fixing plate 4 is formed by punching and bending a sheet to form a right-angled structure, and the right fixing surface of the bottom fixing plate 4 of the right-angled structure is respectively provided with a fixing hole 41 for the refrigerator and a limiting hole 42 for the spiral finned tube;
- the fixing plate 4 is screwed through the spiral finned tube limiting hole 42 and the fixing hole 2141 through the same side end of the two sets of spiral finned tube plane fixing frame 2 on the same plane as the bottom of the spiral finned tube 1 of the rolled layer structure,
- the bottom fixing plate 4, the plane fixing frame connecting plate 3, and the corresponding spiral finned tube plane fixing frame 2 on the adjacent lower layer spiral finned tubes are connected and fixed by screws.
- the spiral finned tube 1 tube is first bent into a serpentine plane structure, and then the seven sets of spiral finned tube flat fixing frame 2 are perpendicular to the spiral fin.
- the tube tube 1 tube direction is respectively clamped on the spiral fin tube 1 of the serpentine plane structure;
- the small bracket bottom plate 211 faces The lower and the small bracket limit card 213 are facing upward, and the spiral finned tube 1 is placed between the two small bracket limit cards 213, and the small bracket cover 22 is covered, so that each spiral finned tube 1 is on both sides.
- the bracket limiting card 213 and the cover limiting card 223, the small bracket long side reinforcing rib 212 and the cover long side reinforcing rib 222 of the same side are inserted between the spiral fins 12 and are in contact with the adjacent spiral fins 12, and the small bracket
- the height of the long side reinforcing rib 212 and the long side reinforcing rib 222 of the cover plate can just limit the displacement of the spiral fin 12 in the pipe direction, and the small bracket 21 capable of matching each of the spiral finned tubes 1 in the three-dimensional direction is ensured.
- the small bracket cover 22 is fixed in position; the end insertion fixing plate 214 is pierced from the end insertion hole 224 of the small bracket cover, and the small bracket cover 22 is pressed downward and the end is inserted into the fixing plate 214.
- the end bends 90° to contact the small bracket cover, and the spiral finned tube 1 is tightly sandwiched between the small bracket 21 and the small bracket cover 22; thereby ensuring the small bracket 21 and the small bracket cover 22
- the spiral finned tube 1 can be completely fixed in the three-dimensional direction without the hidden trouble of the front and rear displacement of the spiral finned tube, and the technical problem is solved;
- the spiral finned tube 1 of the serpentine plane structure holding the seven sets of spiral finned tube plane fixing frames 2 is wound and rolled to form a spiral finned tube of a rolled layer structure, the roll
- the spiral finned tube of the layer structure may be in a desired shape such as being rolled into a shape, an S shape, or the like;
- the bottom fixing plate 4 is fixed to the two sets of spiral finned tube plane fixing frames 2 at the bottom of the spiral finned tube 1 by screws, and then the planar fixing frame connecting plate 3 is passed through the screws. Fixing the bottom fixed plate and the spiral finned tube plane fixing frame 2 on the spiral finned tube 1 of the lower adjacent layer, and the end of the spiral finned tube flat fixing frame 2 of each layer of the spiral finned tube 1 is also The connecting plates 3 are connected to each other by screws and are fixed to each other to ensure the stability of the overall structure.
- the present invention relates to a fixed bracket fastening fin heat exchanger, and the embodiments and figures are only preferred embodiments of the present invention, and are not limited to the present invention, and are generally related to the structure of the present invention. Approximate features and similarities should be within the scope of protection of the present invention.
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
本发明涉及一种旋翅热交换器,尤其涉及一种固定支架扣合旋翅热交换器。The invention relates to a rotary fin heat exchanger, in particular to a fixed bracket fastening rotary fin heat exchanger.
目前随着冰箱等制冷行业的发展,旋翅热交换器在制冷领域中开始逐渐得到应用。At present, with the development of the refrigeration industry such as refrigerators, the rotary fin heat exchanger has gradually been applied in the field of refrigeration.
中国专利申请号200610111866.5,申请日2006年8月29日,授权公告日:2008年12月31日,授权公告号CN100447505C,公开了“螺旋翅片冷凝器”,一种螺旋翅片冷凝器,包括由具有预定宽度并成螺旋形缠绕在流过流体的管上的褶皱带所形成的螺旋翅片管,其特征在于,螺旋翅片管被首次弯曲成蛇形,以便通过水平固定件进行水平布置和固定,然后在首次弯曲的蛇行的纵向方向上被二次弯曲,其中,水平固定件包括固定装置,固定装置具有半圆柱形部分和延伸部分,半圆柱形部分具有与螺旋翅片管的外表面直径相等的内径,延伸部分在半圆柱形部分的两侧平行延伸,并且固定装置通过挤压装置挤压,以便紧密配合到螺旋翅片管的外表面上;本发明的有益效果:解决用螺栓来紧固固定件费时的问题,并提供一种单位体积热交换率提高的螺旋翅片冷凝器。China Patent Application No. 200610111866.5, Application Date August 29, 2006, Authorization Announcement Date: December 31, 2008, Authorization Bulletin No. CN100447505C, discloses a "spiral fin condenser", a spiral fin condenser, including A spiral finned tube formed by a pleated strip having a predetermined width and spirally wound around a tube flowing through a fluid, characterized in that the spiral finned tube is first bent into a serpentine shape for horizontal arrangement by a horizontal fixing member And fixed, and then secondarily bent in the longitudinal direction of the first curved meandering, wherein the horizontal fixing member comprises a fixing device having a semi-cylindrical portion and an extending portion, the semi-cylindrical portion having an outer portion with the spiral finned tube An inner diameter having an equal surface diameter, the extending portion extends in parallel on both sides of the semi-cylindrical portion, and the fixing device is pressed by the pressing device so as to be tightly fitted to the outer surface of the spiral finned tube; the beneficial effects of the present invention: for solving Bolts are a problem in time-consuming fastening of the fasteners and provide a spiral finned condenser with an increased heat exchange rate per unit volume.
但上述发明专利存在如下问题:1、由于固定螺旋翅片管路的支架需要弯折出“半圆柱形部分”,加工该支架所需冲压工序多、冲压模具投入过大,且需要人工对冲压好的片材进行半圆柱形弯折,加工费时费力;2、“半圆柱形部分通过挤压装置挤压,以便紧密配合到螺旋翅片管的外表面上”,这里所说的螺旋翅片管的外表面是指“具有预定宽度并成螺旋形缠绕在流过流体的管上的褶皱带”的外表面,支架在该处的安装效率低,支架的半圆柱形部分与螺旋翅片管固定不紧,易松脱;3、“半圆柱形部分具有向两侧平行延伸的部分”以该半圆柱形部分通过挤压装置挤压固定在螺旋翅片管路的褶皱带上,不利于散热;上述问题严重影响此类热交换器的加工成本、效率、产品质量以及散热效果,急需得到解决。 However, the above invention patent has the following problems: 1. Since the bracket of the fixed spiral fin pipe needs to be bent out of the "semi-cylindrical portion", the stamping process required for processing the bracket is large, the punching die input is too large, and manual punching is required. A good sheet is bent in a semi-cylindrical shape, which is time-consuming and labor intensive; 2. "The semi-cylindrical portion is pressed by the pressing device so as to fit tightly to the outer surface of the spiral finned tube", here the spiral fin The outer surface of the tube refers to the outer surface of the "pleat belt having a predetermined width and spirally wound on the tube flowing through the fluid", the mounting efficiency of the bracket at this place is low, the semi-cylindrical portion of the bracket and the spiral finned tube The fixing is not tight and easy to loosen; 3. The “semi-cylindrical portion has a portion extending parallel to both sides”, and the semi-cylindrical portion is pressed and fixed on the pleated belt of the spiral finned pipe by the pressing device, which is disadvantageous Heat dissipation; the above problems seriously affect the processing cost, efficiency, product quality and heat dissipation effect of such heat exchangers, which are urgently needed to be solved.
发明内容Summary of the invention
本发明所要解决的技术问题是提供一种固定支架扣合旋翅热交换器,其零部件结构简单,加工方便,陈本低廉,零部件之间的组装快捷高效,零部件之间固定牢固,不易松脱。The technical problem to be solved by the present invention is to provide a fixed bracket buckled-wing fin heat exchanger, which has simple component structure, convenient processing, low cost, quick and efficient assembly between components, and firm fixation between components. Not easy to loose.
为解决上述技术问题,本发明采用下述技术方案:一种固定支架扣合旋翅热交换器,它包括卷层结构的螺旋翅片管、至少两组螺旋翅片管平面固定架、平面固定架连接板和底固定板,卷层结构的螺旋翅片管包括冷凝管和螺旋缠绕于冷凝管外的螺旋翅片;In order to solve the above technical problem, the present invention adopts the following technical solution: a fixed bracket fastening fin heat exchanger, which comprises a spiral finned tube with a rolled layer structure, at least two sets of spiral finned tube flat fixing frames, and a plane fixing a connecting plate and a bottom fixing plate, the spiral finned tube of the rolled layer structure comprises a condensing tube and a spiral fin spirally wound around the condensing tube;
所述每组螺旋翅片管平面固定架包括小支架和小支架盖板;该小支架与小支架盖板设置方向与螺旋翅片管的管路方向垂直,卷层结构的螺旋翅片管上部处于同一平面内的螺旋翅片管夹设于一组小支架和小支架盖板之间,小支架和小支架盖板之间插合固定,以保持同一平面内螺旋翅片管之间固定的间距,同时防止同层的螺旋翅片管横向位移,插合固定结构简单,加工方便,安装快捷,卷层结构的螺旋翅片管上部各层螺旋翅片管之间通过螺旋翅片管平面固定架端部的平面固定架连接板相互连接固定,以保证相邻两层螺旋翅片管垂向间距,同时防止上下两层螺旋翅片管的垂向位移,零部件之间固定牢固,不易松脱;Each set of spiral finned tube plane fixing frame comprises a small bracket and a small bracket cover plate; the small bracket and the small bracket cover plate are arranged in a direction perpendicular to the pipeline direction of the spiral finned tube, and the upper part of the spiral finned tube of the rolled layer structure The spiral finned tubes in the same plane are sandwiched between a set of small brackets and small bracket covers, and the small brackets and the small bracket covers are inserted and fixed to maintain the fixed between the spiral finned tubes in the same plane. The spacing is simultaneously prevented from lateral displacement of the spiral finned tube in the same layer, the insertion and fixing structure is simple, the processing is convenient, and the installation is quick, and the spiral finned tubes in the upper layer of the spiral finned tube of the rolled layer structure are fixed by the plane of the spiral finned tube The plane fixing bracket connecting plates at the end of the frame are connected and fixed to each other to ensure the vertical spacing of the adjacent two layers of spiral finned tubes, and at the same time prevent the vertical displacement of the upper and lower spiral finned tubes, and the parts are firmly fixed and are not easy to loose. Take off
卷层结构的螺旋翅片管底部处于同一平面内的螺旋翅片管垂向夹设于平行设置的两组螺旋翅片管平面固定架的小支架和小支架盖板之间,小支架和小支架盖板之间插合固定,保证了卷层结构的螺旋翅片管底部同一平面内螺旋翅片管之间固定的间距,同时防止同层的螺旋翅片管横向位移,插合固定结构简单,加工方便,安装快捷,该两组螺旋翅片管平面固定架同侧端部与底固定板通过螺钉螺合,每个底固定板与下部各层螺旋翅片管上对应的螺旋翅片管平面固定架端部通过平面固定架连接板相互连接固定,以保证底部和相邻上部两层螺旋翅片管垂向间距,同时防止上下两层螺旋翅片管的垂向位移,零部件之间固定牢固,不易松脱。The spiral finned tube in the same plane at the bottom of the spiral finned tube of the rolled layer structure is vertically sandwiched between the small bracket and the small bracket cover of the two sets of spiral finned tube plane fixing brackets arranged in parallel, the small bracket and the small bracket The bracket cover plate is inserted and fixed to ensure the fixed spacing between the spiral finned tubes in the same plane at the bottom of the spiral finned tube of the rolled layer structure, and the lateral displacement of the spiral finned tube in the same layer is prevented, and the insertion and fixing structure is simple. The processing is convenient and the installation is quick. The two sides of the spiral finned tube flat fixing frame are screwed by the same side end and the bottom fixing plate, and the corresponding spiral finned tube on each of the bottom fixed plate and the lower layer of the spiral finned tube The ends of the plane fixing frame are connected and fixed by the plane fixing frame connecting plates to ensure the vertical spacing between the bottom and the adjacent upper two layers of the spiral finned tubes, and at the same time prevent the vertical displacement of the upper and lower two layers of the spiral finned tubes, between the components It is firmly fixed and is not easy to loosen.
所述小支架由片材冲压弯折构成槽型结构,该槽型结构包括小支架底板、小支架长边加强筋、沿小支架长边方向对称设置的小支架限位卡、端部插合固定板;所述小支架底板中部沿长边方向对称开有至少两个槽,开槽是便于螺旋翅片的散热,开槽部位的板材向上弯折90度构成小支架限位卡,以便与对应的小支架盖板上的盖板限位卡配合与螺旋翅片触接,在螺旋翅片周向对螺旋翅片管进行限位;小支架底板两长边分别向上弯折有一个小支架 长边加强筋,以增加小支架底板的抗弯折强度,以及通过小支架长边加强筋插入螺旋翅片间来进一步限制螺旋翅片管管路方向的位移;小支架底板两端向上弯折设有端部插合固定板,端部插合固定板上设有固定孔,用以通过平面固定架连接板以及螺钉将上下不同层螺旋翅片管限位固定;所述小支架盖板由片材冲压构成槽型结构,其与槽型结构的小支架大小相互匹配,小支架盖板包括盖板底板、盖板长边加强筋、与小支架限位卡匹配弯折设置的盖板限位卡、对应端部插合固定板位置设置的端部插合孔;小支架底板和盖板底板分别与同一水平面内相应位置的每条螺旋翅片管的螺旋翅片外缘触接,匹配弯折设置的小支架限位卡和盖板限位卡触接构成螺旋翅片限位侧壁,两两相邻的螺旋翅片限位侧壁与同一水平面内对应位置的一条螺旋翅片管的螺旋翅片外缘触接,如此两相邻螺旋翅片限位侧壁、小支架底板和盖板底板在对应的一条螺旋翅片管的螺旋翅片周向将其限位固定,同侧的小支架长边加强筋和盖板长边加强筋插入螺旋翅片间并与邻近的螺旋翅片触接,以在螺旋翅片管管路方向限制螺旋翅片管的位移,小支架通过端部插合固定板穿设固定于小支架盖板的端部插合孔位置,将螺旋翅片管夹持固定于小支架和小支架盖板之间。The small bracket is formed by punching and bending a sheet to form a trough structure, and the trough structure comprises a small bracket bottom plate, a small bracket long side reinforcing rib, a small bracket limit card symmetrically arranged along a long side of the small bracket, and an end fitting a fixing plate; the middle portion of the small bracket bottom plate is symmetrically opened with at least two slots along the longitudinal direction, the slot is for facilitating heat dissipation of the spiral fin, and the plate of the slotted portion is bent upward by 90 degrees to form a small bracket limit card, so as to The cover plate of the corresponding small bracket cover is matched with the spiral fin, and the spiral fin tube is limited in the circumferential direction of the spiral fin; the two long sides of the small bracket bottom plate are respectively bent upward with a small bracket Long side ribs to increase the bending strength of the small bracket bottom plate, and to insert the spiral ribs between the long side ribs of the small bracket to further limit the displacement of the spiral fin tube tube; the two ends of the small bracket bottom are bent upward The end inserting and fixing plate is provided, and the end inserting and fixing plate is provided with a fixing hole for fixing the upper and lower layers of the spiral finned tube by the flat fixing frame connecting plate and the screw; The sheet metal stamping forms a trough structure, which matches the small bracket size of the trough structure, and the small bracket cover plate includes a cover bottom plate, a long side reinforcing rib of the cover plate, and a cover limit for matching the small bracket limit card. The position card and the corresponding end portion are inserted into the end insertion hole of the fixing plate position; the small bracket bottom plate and the cover bottom plate are respectively contacted with the outer edges of the spiral fins of each spiral fin tube at the corresponding position in the same horizontal plane, and match The small bracket limit card and the cover limit card of the bending set form a spiral fin limit side wall, and two adjacent spiral fin limit side walls and a spiral finned tube corresponding to the same horizontal plane Spiral fin Contact, such two adjacent spiral fin limit sidewalls, small bracket bottom plate and cover bottom plate are fixed in the circumferential direction of the spiral fin of the corresponding one of the spiral finned tubes, and the small side of the same side is strengthened The ribs of the ribs and the long side of the cover plate are inserted between the spiral fins and are in contact with the adjacent spiral fins to restrict the displacement of the spiral finned tube in the direction of the spiral finned tube, and the small bracket is inserted through the end inserting and fixing plate The end of the small insertion cover is fixed to the position of the insertion hole, and the spiral fin tube is clamped and fixed between the small bracket and the small bracket cover.
所述小支架限位卡和盖板限位卡上分别设有加强筋。The small bracket limit card and the cover limit card are respectively provided with reinforcing ribs.
所述小支架长边加强筋和盖板长边加强筋的高度均小于螺旋翅片管的半径,如此设计使得小支架、小支架盖板和螺旋翅片管组装后,小支架和小支架盖板之间留有更多空隙,保持冷凝管的散热效果。The height of the long side reinforcing rib and the long side reinforcing rib of the small bracket are smaller than the radius of the spiral finned tube, so that the small bracket, the small bracket cover and the spiral finned tube are assembled, and the small bracket and the small bracket cover are assembled. There are more gaps between the plates to keep the heat dissipation of the condenser.
所述底固定板由片材冲压弯折构成直角型结构,该直角型结构的底固定板两直角面上分别设有设有冰箱固定孔和螺旋翅片管限位孔;底固定板通过螺钉穿过螺旋翅片管限位孔和固定孔与卷层结构的螺旋翅片管底部同一平面的两组螺旋翅片管平面固定架同侧端部螺合,同时,底固定板、平面固定架连接板、相邻的下部各层螺旋翅片管上对应的螺旋翅片管平面固定架端部通过螺钉相互连接固定。The bottom fixing plate is formed by punching and bending a sheet to form a right-angled structure. The right-angled surface of the right-angled structure is respectively provided with a fixing hole for the refrigerator and a limiting hole for the spiral finned tube; the bottom fixing plate passes the screw The spiral finned tube limiting hole and the fixing hole are screwed to the same side end of the spiral finned tube flat fixing frame on the same plane as the bottom of the spiral finned tube of the rolled layer structure, and the bottom fixing plate and the plane fixing frame are simultaneously fixed. The connecting plates and the corresponding spiral finned tube flat holder ends on the adjacent lower layer spiral finned tubes are fixed to each other by screws.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明以小支架和小支架盖板插合将螺旋翅片管加紧的方式解决了螺旋翅片管路固定不紧的难题,另外由于采用小支架和小支架盖板组合扣紧的方式固定螺旋翅片管,可以将支架设计的更简单,小支架的冲压工序及模具大幅度减少,投入成本及加工效率得到大幅度提高;在保证小支架强度的基础 上小支架宽度及材料厚度可以进一步减薄,从而降低材料成本;小支架和小支架盖板通过小支架盖板上的端部插合孔进行插合,只需弯折端部插合固定板的端部就能将螺旋翅片管路固定紧,提高了支架安装效率。The invention solves the problem that the spiral finned tube is not tightly fixed by inserting the small bracket and the small bracket cover plate to tighten the spiral finned tube, and the screw is fixed by the combination of the small bracket and the small bracket cover. The finned tube can make the design of the bracket simpler, the stamping process and the mold of the small bracket are greatly reduced, the input cost and the processing efficiency are greatly improved; and the foundation of the small bracket strength is ensured. The width of the upper bracket and the thickness of the material can be further reduced, thereby reducing the material cost; the small bracket and the small bracket cover are inserted through the end insertion holes on the small bracket cover, and only the end fittings are bent and fixed. The end of the spiral fin tube can be fixed tightly, which improves the mounting efficiency of the bracket.
图1示出本发明整体结构示意图;Figure 1 is a schematic view showing the overall structure of the present invention;
图2示出本发明小支架结构示意图;Figure 2 is a schematic view showing the structure of the small stent of the present invention;
图3示出本发明小支架盖板结构示意图;Figure 3 is a schematic view showing the structure of the small bracket cover of the present invention;
图4示出本发明卷层结构的螺旋翅片管与螺旋翅片管平面固定架相互夹持后的横截面结构示意图;4 is a cross-sectional structural view showing the spiral finned tube and the spiral finned tube flat holder of the rolled layer structure of the present invention being clamped to each other;
图5示出本发明螺旋翅片管平面固定架、弯折呈蛇形结构的平面螺旋翅片管装配结构示意图。Fig. 5 is a schematic view showing the assembly structure of the planar spiral finned tube of the spiral finned tube plane fixing frame and the meandering serpentine structure of the present invention.
参见图1-图4所示,一种固定支架扣合旋翅热交换器,它包括卷层结构的螺旋翅片管1、七组螺旋翅片管平面固定架2、平面固定架连接板3和底固定板4,卷层结构的螺旋翅片管1包括冷凝管11和螺旋缠绕于冷凝管11外的螺旋翅片12;Referring to FIG. 1 to FIG. 4, a fixed bracket fastening fin heat exchanger comprises a spiral finned tube with a rolled layer structure, seven sets of spiral finned tube
所述每组螺旋翅片管平面固定架2包括小支架21和小支架盖板22;该小支架21与小支架盖板22设置方向与螺旋翅片管的管路方向垂直,卷层结构的螺旋翅片管1上部处于同一平面内的螺旋翅片管夹设于一组小支架21和小支架盖板22之间,小支架21和小支架盖板22之间插合固定,卷层结构的螺旋翅片管1上部各层螺旋翅片管之间通过螺旋翅片管平面固定架2端部的平面固定架连接板3相互连接固定;Each set of spiral finned tube
卷层结构的螺旋翅片管1底部处于同一平面内的螺旋翅片管夹设于平行设置的两组螺旋翅片管平面固定架2的小支架21和小支架盖板22之间,小支架21和小支架盖板22之间插合固定,该两组螺旋翅片管平面固定架2同侧端部与底固定板4通过螺钉螺合,每个底固定板4与下部各层螺旋翅片管1上对应的螺旋翅片管平面固定架2端部通过平面固定架连接板3相互连接固定。The spiral finned tube in the same plane at the bottom of the spiral
所述小支架21由片材冲压弯折构成槽型结构,该槽型结构包括小支架底板211、小支架长边加强筋212、沿小支架长边方向对称设置的小支架限
位卡213、端部插合固定板214;所述小支架底板211中部沿长边方向对称开有八个槽2111,开槽部位的板材向上弯折90度构成小支架限位卡213;小支架底板211两长边分别向上弯折有一个小支架长边加强筋212;小支架底板211两端向上弯折设有端部插合固定板214,端部插合固定板214上设有固定孔2141;所述小支架盖板22由片材冲压构成槽型结构,其与槽型结构的小支架21大小相互匹配,小支架盖板22包括盖板底板221、盖板长边加强筋222、与小支架限位卡213匹配弯折设置的盖板限位卡223、对应端部插合固定板214位置设置的端部插合孔224;小支架底板211和盖板底板221分别与同一水平面内相应位置的每条螺旋翅片管1的螺旋翅片12外缘触接,匹配弯折设置的小支架限位卡213和盖板限位卡223触接构成螺旋翅片限位侧壁,两两相邻的螺旋翅片限位侧壁与同一水平面内对应位置的一条螺旋翅片管1的螺旋翅片12外缘触接,同侧的小支架长边加强筋212和盖板长边加强筋222插入螺旋翅片12间并与邻近的螺旋翅片12触接,小支架21通过端部插合固定板214穿设固定于小支架盖板22的端部插合孔224位置,将螺旋翅片管1夹持固定于小支架21和小支架盖板22之间。The
所述小支架限位卡213和盖板限位卡223上分别设有加强筋2131、2231。The small
所述小支架长边加强筋212和盖板长边加强筋222的高度均小于螺旋翅片管1的半径。The heights of the small bracket long
所述底固定板4由片材冲压弯折构成直角型结构,该直角型结构的底固定板4两直角面上分别设有设有冰箱固定孔41和螺旋翅片管限位孔42;底固定板4通过螺钉穿过螺旋翅片管限位孔42和固定孔2141与卷层结构的螺旋翅片管1底部同一平面的两组螺旋翅片管平面固定架2同侧端部螺合,同时,底固定板4、平面固定架连接板3、相邻的下部各层螺旋翅片管上对应的螺旋翅片管平面固定架2端部通过螺钉相互连接固定。The bottom fixing plate 4 is formed by punching and bending a sheet to form a right-angled structure, and the right fixing surface of the bottom fixing plate 4 of the right-angled structure is respectively provided with a
工作原理working principle
参见图5所示,安装螺旋翅片管平面固定架2前,先将螺旋翅片管1管路弯折成蛇形平面结构,然后将七组螺旋翅片管平面固定架2垂直于螺旋翅片管1管路方向分别夹持于蛇形平面结构的螺旋翅片管1上;Referring to FIG. 5, before installing the spiral finned tube
参见图2-图4所示,在将一组螺旋翅片管平面固定架2的小支架21及小支架盖板22插合夹持到螺旋翅片管1管路上时,小支架底板211朝下、小支架限位卡213朝上,将螺旋翅片管1管路放在两两小支架限位卡213之间,盖上小支架盖板22,使每条螺旋翅片管1两侧触接于对应设置的两组小
支架限位卡213和盖板限位卡223,同侧的小支架长边加强筋212和盖板长边加强筋222插入螺旋翅片12间并与邻近的螺旋翅片12触接,小支架长边加强筋212和盖板长边加强筋222的高度刚好能够限制螺旋翅片12沿管路方向位移,保证能够将每根螺旋翅片管1在三维方向被匹配插合的小支架21和小支架盖板22限位固定;端部插合固定板214从小支架盖板的端部插合孔224内穿出,将小支架盖板22向下压紧并将端部插合固定板214端部弯折90°触接于小支架盖板外,将螺旋翅片管1紧紧的夹设于小支架21和小支架盖板22中间;从而保证在小支架21和小支架盖板22插合固定后能够将螺旋翅片管1在三维方向完全固定而不会出现螺旋翅片管前后左右位移的隐患,解决了技术难题;Referring to FIG. 2 to FIG. 4, when the
参见图1所示,将夹持了七组螺旋翅片管平面固定架2的蛇形平面结构的螺旋翅片管1进行卷层弯折,构成卷层结构的螺旋翅片管,所述卷层结构的螺旋翅片管可以是被卷成回形、S形等所需形状;Referring to FIG. 1, the spiral
参见图1所示,卷成所需形状后,把底固定板4通过螺钉固定在螺旋翅片管1底部的两组螺旋翅片管平面固定架2上,然后平面固定架连接板3通过螺钉把底固定板和下部相邻层的螺旋翅片管1上的螺旋翅片管平面固定架2固定在一起,螺旋翅片管1上部各层的螺旋翅片管平面固定架2端部也可通过螺钉穿设于另一个平面固定架连接板3相互连接固定,保证整体结构的稳固。Referring to FIG. 1, after being rolled into a desired shape, the bottom fixing plate 4 is fixed to the two sets of spiral finned tube
如上所述,本发明一种固定支架扣合旋翅热交换器,所述的实施例及图,只是本发明较好的实施效果,并不是只局限于本发明,凡是与本发明的结构、特征等近似、雷同者,均应属于本发明保护的范围。 As described above, the present invention relates to a fixed bracket fastening fin heat exchanger, and the embodiments and figures are only preferred embodiments of the present invention, and are not limited to the present invention, and are generally related to the structure of the present invention. Approximate features and similarities should be within the scope of protection of the present invention.
Claims (5)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510173869.0A CN104748446B (en) | 2015-04-14 | 2015-04-14 | A kind of fixed support fastens rotation wing heat exchanger |
| CN201510173869.0 | 2015-04-14 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016165629A1 true WO2016165629A1 (en) | 2016-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2016/079279 Ceased WO2016165629A1 (en) | 2015-04-14 | 2016-04-14 | Spiral fin heat exchanger fastened by fixing supports |
Country Status (2)
| Country | Link |
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| CN (1) | CN104748446B (en) |
| WO (1) | WO2016165629A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104748446B (en) * | 2015-04-14 | 2017-12-01 | 河南新科隆电器有限公司 | A kind of fixed support fastens rotation wing heat exchanger |
| CN106239051B (en) * | 2016-08-23 | 2021-01-26 | 无锡嘉鼎机械科技有限公司 | Electric oven hot wire rack and manufacturing process thereof |
| CN114061150B (en) * | 2020-07-29 | 2023-04-07 | 芜湖美的厨卫电器制造有限公司 | Heat exchanger and water heating apparatus |
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| US3934645A (en) * | 1974-02-01 | 1976-01-27 | Yuba Heat Transfer Corporation | Finned tube protector |
| CN1928486A (en) * | 2005-09-05 | 2007-03-14 | 韩国邦迪株式会社 | Turn fin condenser |
| CN203550728U (en) * | 2013-11-07 | 2014-04-16 | 张心才 | Rotary fin type heat exchanger in mode of accelerating ventilation, heat exchange and fixing |
| CN203758346U (en) * | 2014-03-13 | 2014-08-06 | 浙江同星制冷有限公司 | Novel side board fixing piece for heat exchanger |
| CN104748446A (en) * | 2015-04-14 | 2015-07-01 | 河南新科隆电器有限公司 | Fixing support fastening spiral fin heat exchanger |
| CN204630175U (en) * | 2015-04-14 | 2015-09-09 | 河南新科隆电器有限公司 | A kind of fixed support fastens and revolves wing heat exchanger |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3947744B2 (en) * | 2003-04-30 | 2007-07-25 | 株式會社韓國邦迪 | Coil type fin tube condenser |
| CN101696836A (en) * | 2009-09-25 | 2010-04-21 | 苏州乾雄金属材料有限公司 | Spiral condenser with fins |
| KR100992698B1 (en) * | 2010-03-30 | 2010-11-05 | 주식회사 하나 | Line-up bracket for turn-fin condenser |
| KR101223423B1 (en) * | 2012-07-04 | 2013-02-12 | 주식회사 하나 | Manufacturing method for turn-fin condenser |
| CN203785506U (en) * | 2014-04-08 | 2014-08-20 | 浙江同星制冷有限公司 | Improved sideboard fixing piece for heat exchanger |
| CN203940659U (en) * | 2014-06-16 | 2014-11-12 | 苏州威尔博机械有限公司 | A kind of circulation heat exchanger |
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2015
- 2015-04-14 CN CN201510173869.0A patent/CN104748446B/en active Active
-
2016
- 2016-04-14 WO PCT/CN2016/079279 patent/WO2016165629A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3934645A (en) * | 1974-02-01 | 1976-01-27 | Yuba Heat Transfer Corporation | Finned tube protector |
| CN1928486A (en) * | 2005-09-05 | 2007-03-14 | 韩国邦迪株式会社 | Turn fin condenser |
| CN203550728U (en) * | 2013-11-07 | 2014-04-16 | 张心才 | Rotary fin type heat exchanger in mode of accelerating ventilation, heat exchange and fixing |
| CN203758346U (en) * | 2014-03-13 | 2014-08-06 | 浙江同星制冷有限公司 | Novel side board fixing piece for heat exchanger |
| CN104748446A (en) * | 2015-04-14 | 2015-07-01 | 河南新科隆电器有限公司 | Fixing support fastening spiral fin heat exchanger |
| CN204630175U (en) * | 2015-04-14 | 2015-09-09 | 河南新科隆电器有限公司 | A kind of fixed support fastens and revolves wing heat exchanger |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104748446B (en) | 2017-12-01 |
| CN104748446A (en) | 2015-07-01 |
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