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WO2016154799A1 - Mécanisme de serrage de maille et broyeur - Google Patents

Mécanisme de serrage de maille et broyeur Download PDF

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Publication number
WO2016154799A1
WO2016154799A1 PCT/CN2015/075226 CN2015075226W WO2016154799A1 WO 2016154799 A1 WO2016154799 A1 WO 2016154799A1 CN 2015075226 W CN2015075226 W CN 2015075226W WO 2016154799 A1 WO2016154799 A1 WO 2016154799A1
Authority
WO
WIPO (PCT)
Prior art keywords
mesh
force
tightening mechanism
lift
tightening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2015/075226
Other languages
English (en)
Inventor
Wei Jin
Erik Kurt LARREA ANAYA
Weifeng Shi
Yongfu Wang
Kaiyu WAN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nestec SA
Original Assignee
Nestec SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nestec SA filed Critical Nestec SA
Priority to PCT/CN2015/075226 priority Critical patent/WO2016154799A1/fr
Priority to MYPI2017702771A priority patent/MY192875A/en
Priority to RU2017135475A priority patent/RU2674965C1/ru
Priority to CN201580078279.8A priority patent/CN107427799B/zh
Publication of WO2016154799A1 publication Critical patent/WO2016154799A1/fr
Priority to PH12017550056A priority patent/PH12017550056A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length

Definitions

  • the present invention relates to the technical field of material granulation technical field, and particularly is adapted for a granulator, e.g. an oscillating granulator, for producing powdered material into granules.
  • a granulator e.g. an oscillating granulator
  • Oscillating granulators include single-head oscillating granulators (single-rotary-cylinder granulators) and twin-head oscillating granulators (twin-rotary-cylinder granulators) , primarily intended for producing wet mass or agglomerated dry material into granules of desired sizes.
  • the mesh of a granulator on the market currently is fixed at two sides of a rotary cylinder only by means of a pinching device (for example the upper and lower pinching strip assembly in Chinese patent CN204017790U) .
  • a pinching device for example the upper and lower pinching strip assembly in Chinese patent CN204017790U
  • it is necessary to detach the hopper housing, to mount and dismount the mesh support shaft as well as the whole mesh mounting assembly which is a complicated process. Also, the precision of mounting the mesh cannot be ensured.
  • Chinese patent CN202459361U discloses a mesh clamping and wrapping device that comprises, on each side of the rotary cylinder, a clamping tube in which unused mesh is mounted; when the mesh needs to be replaced, part of the mesh is released from the clamping tube by adjusting a hand wheel.
  • This design makes it impossible to control the tightening force of the mesh precisely, in particularly when applied to a granulator with multiple rotary cylinders.
  • the operation is complicated, time-consuming and needs strenuous effort when the mesh type has to be changed.
  • a problem following replacement of the mesh is regulation of the mesh tightening force that contributes directly to the yield of the granulator and the quality of the products.
  • the existing mesh tightening device only tightens the mesh locally but cannot ensure homogenous tightening of the mesh.
  • a mesh tightening rod disclosed in Chinese patent CN202288859U for example, regulates the tightening force of the mesh from an end edge of the mesh by means of a ratchet and pawl mechanism, which is difficult to stably control the tightening force desired in the mesh and may damage the mesh easily.
  • the present invention is intended to overcome the defects and drawbacks in the design of the mesh changing and tightening devices on the market at present, in order to provide a more convenient, more efficient and more reliable mesh changing mechanism and mesh tightening mechanism in wet granulation technology.
  • the objective of the present invention is to provide a mesh tightening mechanism which is capable of adjusting a mesh tightening force rapidly, stably and reliably, saves manual cost and resources and increase life of the mesh.
  • a mesh tightening mechanism for a granulator comprising a hopper, a rotary cylinder mounted in the hopper, and a mesh suspended around the bottom of the rotary cylinder, the ends of the mesh being respectively held on mesh holder rods arranged on two sides of the rotary cylinder, wherein the mesh tightening mechanism comprises:
  • a tightening force control unit which includes a force input device, a force regulator configured to adjust the force input from the force input device, and a force output device configured to output the adjusted force;
  • a mesh lift unit configured to lift or lower the mesh holder rods
  • a force transfer unit configured to transfer output from the force output device to the mesh lift unit.
  • the mesh tightening mechanism of the present invention adjusts the tightening force of the mesh by lifting or lowering the mesh to ensure that the applied tightening force is symmetrical, which overcomes the problem with the current mesh tightener that the mesh is easily damaged and favorably increases lifespan of the mesh.
  • the force regulator includes a rotatable member for receiving the force input, a tightening shaft arranged coaxially with the rotatable member and rotatable about the axis, and an elastic assembly disposed between the rotatable member and the tightening shaft.
  • a slight or gentle tightening force may be applied to the mesh by means of the force regulator to prevent tough application of the force by manual operation, effectively preventing the mesh from being applied with excessive tightening force.
  • the rotatable member includes a worm and a worm gear cooperative with the worm.
  • the tightening force is controlled by worm and worm gear transmission to achieve stepless adjustment so that the tightening force is controllable within the controllable range.
  • the worm gear and the worm are configured to have self-lock characteristic to ensure stable and constant adjusted tightening force.
  • the elastic assembly includes a rubber elastic assembly which is formed by a square internal metal shell, a square external metal shell disposed coaxially around the internal metal shell and a cylindrical rubber which is pressed into a space between the internal and the external shells that are disposed with a deflection of 45°.
  • the rubber elastic assembly enables transmission of oscillation movement without noise and maintenance.
  • the force input device is non-rotatably connected to or integrally formed on the worm.
  • the force output device is non-rotatably connected to or integrally formed on the tightening shaft.
  • the force transfer unit includes a lift rod, one end of which is hinged with the force output device in such a manner that they can slide with respect to each other in a horizontal direction and the other end of which is hinged to a wall of the hopper.
  • pivoting movement is converted into a unidirectional lifting movement to prevent friction between components and noise caused by vibration of the components.
  • connection structure between the lift rod and the force output device includes an elongate hole and a lug extending into the elongate hole.
  • the elongate hole is disposed in the lift rod, and the lug is provided on the force output device.
  • the mesh lift unit is configured as a frame shaped bracket formed by fixedly connecting opposed lift arms with opposed lift shafts, the lift arms being fixedly connected to the lift rod, the lift shafts being configured to lift and lower mesh holder rods.
  • the mesh lift unit may be designed to have other configurations, for example, a beam form with two bar-shaped members acting on a base of a mesh changing mechanism simultaneously.
  • the lift shaft is located below a base adapted for supporting the mesh holder rods.
  • the lifting arm, the force transfer unit and the tightening force control unit are located at an outer side of the hopper, so that the material will not be accumulated on most of the components of the mesh tightening mechanism.
  • This design facilities cleaning and meets hygienic requirement of a food machine.
  • the mesh tightening mechanism further includes a tightening force dial which is configured to visualize the output of the force output device.
  • a tightening force dial which is configured to visualize the output of the force output device.
  • the force output device is in the form of a rocker arm.
  • the force input device is in the form of a hand wheel by means of which the tightening of the mesh is adjusted, so that it allows an operator to operate easily.
  • a granulator comprising the mesh tightening mechanism illustrated above.
  • the mesh tightening mechanism tightens or loosens the mesh by lifting or lowering the mesh holder rods, which is totally different from prior art technical solutions where the tightening force is applied from an end edge of the mesh.
  • the problem concerning unstable control of the tightening of a mesh is thus basically solved and visualization of the tightening degree of the mesh is achieved, whereby enabling precise control of the tightening of the mesh, increasing service life of the mesh and improving quality stability of the products produced by the granulator.
  • FIG. 1 is a general view of an assembly of a mesh changing mechanism and a mesh tightening mechanism according to the present invention
  • FIG. 2 shows a hopper when the mesh changing mechanism according to the present invention is in a non-working position, wherein the mesh changing mechanism is not shown;
  • FIG. 3 is a perspective view of the mesh changing mechanism according to the present invention in a non-working position
  • FIG. 4 is a perspective view of the mesh changing mechanism according to the present invention in a working position
  • FIG. 5 is a perspective view of the mesh tightening mechanism according to the present invention.
  • FIG. 6 is a structural view of a tightening force control unit of the mesh tightening mechanism according to the present invention.
  • the granulator according to the invention includes a power transmission unit and a granulation unit 1 driven by the power transmission unit.
  • the granulation unit 1 includes a hopper 2, a rotary cylinder mounted in the hopper, a mesh below the rotary cylinder, a mesh changing mechanism 10 for changing the mesh and a mesh tightening mechanism 20 for tightening the mesh.
  • the upper portion of the hopper, the rotary cylinders in the hopper and the mesh in cooperation with the rotary cylinders are not shown in FIG. 1.
  • FIG. 2 is a schematic view of the mesh changing mechanism 10 of the invention that is partially inside the hopper 2, wherein the hopper is partially shown and the rotary cylinders are schematically shown by circles.
  • the mesh changing mechanism 10 includes a guide device 101 provided at an inner side of the hopper and a sliding assembly 102 which carries the mesh, slidable in and out of the hopper 2, guided by the guide device 101, through an opening in a side of the hopper.
  • the guide device 101 includes a sliding rail disposed in an inner sidewall of the hopper.
  • the sliding rail may be designed in the form of a groove or protrusion having a cross section shaped to cooperate with a corresponding structure on the sliding assembly.
  • the sliding assembly 102 includes a base 1020 which is in a frame shape as shown in the drawings but may be designed in other shapes, e.g. beam shape.
  • the base 1020 includes two opposed elongate members 1020a, 2020b.
  • End brackets 1021 are pivotally connected at two ends of the base. A pivotal connection between the end brackets and the base is achieved by means of a pivot shaft 1022.
  • Each end bracket 1021 includes two bracket arms 1021a, 1021b opposed to each other, between which, preferably, a baffle 1023 is disposed to guide the granules into the area below the working area of the mesh, thus preventing the granules from falling into a non-working area and being wasted.
  • a mesh shaft 1024a, 1024b is mounted at a free end of the bracket arm 1021a, 1021b to hold corresponding end of the mesh.
  • the mesh shaft is provided with a plurality of holes 1025 at intervals for passage of fasteners, such as screws.
  • the mesh is fixed by screwing bolts or screws into the holes after being laid in a longitudinal direction of the mesh shaft in predetermined end positions.
  • Each of the elongate members 1020a, 1020b, in the embodiments illustrated in FIGS. 3 and 4, is pivotally connected with a support shaft connecting element 1026a, 1026b in a predetermined position (for example by means of a pin shaft) along a longitudinal direction thereof.
  • a mesh support shaft 1027 is mounted which spans across the elongate members of the base 1020 to extend and protrude beyond the outer side of the elongate members and which is engageable in a positioning slot 1028 of the base, when the sliding assembly is in a horizontal position.
  • the weight of the mesh support shaft is supported by the base.
  • the height position of an axis of the mesh support shaft relative to the level of the base is determined depending upon the depth of the slot.
  • the mesh support shaft is configured to support the mesh between adjacent rotary cylinders.
  • the number of the mesh support shafts is entirely dependent on the number of the rotary cylinders. Thus, if the granulator has only one rotary cylinder, it is not necessary to include a mesh support shaft in the mesh changing mechanism.
  • pivotal linkage between opposed end brackets 1021, and between the bracket arms 1021a, 1021b of the end brackets 1021 and the support shaft connecting elements 1026a, 1026b is achieved by a linkage mechanism 1029.
  • the linkage mechanism is configured as a link mechanism in the drawings though, those skilled in the art may envisage a linkage mechanism of other configurations, for instance gear-rack transmission mechanism, traction rope and so on.
  • the linkage mechanism 1029 in the embodiment of the drawings comprises a first link 1029-1 disposed between the bracket arm 1021a, 1021b of one end bracket and the support shaft connecting element 1026a, 1026b, and a second link 1029-2 disposed between the bracket arm 1021a, 1021b of another end bracket and the support shaft connecting element 1026a, 1026b.
  • pivoting of one end bracket drives the first link 1029-1 to move, which leads to forced pivoting of the support shaft connecting element (i.e. the support shaft connecting element oscillates upward accordingly) .
  • the second link 1029-2 is caused to move to drive the other end bracket to pivot (i.e.
  • the end bracket approximate to the hopper opening 11 oscillates upward
  • the entire sliding assembly is in a position or state, i.e. working position (ready-for-working position) where the end brackets and the support shaft connecting elements are upstanding, as shown in FIG. 4.
  • the linkage mechanism may also drive or help the end brackets and the support shaft connecting elements to switch from the working position to a replacement position (i.e. where the end brackets and the support shaft connecting elements are in a substantially horizontal position) .
  • the mesh is mounted in such a manner that the rotary cylinder is partially wrapped by the mesh in the working position shown in FIG. 4.
  • One end of the mesh is fixed to the mesh shaft 1024a and the other end thereof is fixed to another mesh shaft 1024b.
  • the mesh is substantially W-shaped, wherein recessed portions engage bottoms of circumcircle of the rotary cylinders, and an intermediate bulged portion of the mesh spans across the mesh support shaft 1027 to extend and is supported thereby. Since the mesh has a predetermined length, a tightening degree thereof in the working position is determined by level position of the mesh shafts and the mesh support shaft as well as horizontal interval therebetween.
  • the guide device 101 includes a base guide portion 101a for guiding sliding of the base and a bracket guide portion 101b for guiding movement of the end bracket.
  • the bracket guide portion 101b has a guide surface 101b1 for guiding movement of the free end of the end bracket and a constraint surface 101b2 for restricting and positioning the free end of the end bracket.
  • free end refers to an end relative to the end (i.e. hinged end) of the end bracket or the support shaft connecting element connected to the base, but is not truly free and is restricted by other components such as the mesh.
  • the guide device 101 further includes a first guide block 101c arranged in an end area of the base guide portion for guiding the end bracket such that the end bracket gets into cooperation with the bracket guide potion at the appropriate sliding position.
  • the guide device 101 further includes a stop surface 101d for defining the end of the horizontal travel of the base. The end bracket also gets into its destination position when the base slides to a position against the stop surface; namely, the entire sliding assembly gets into the working position.
  • the guide device 101 further includes a connecting element guide portion 101e for guiding movement of the support shaft connecting element.
  • the connecting element guide portion 101e has a guide surface 101e1 for guiding movement of the support shaft connecting element and a constraint surface 101e2 for restricting and positioning the support shaft connecting element.
  • the connecting element guide portion may be designed to include a second guide block for guiding the support shaft connecting element such that the support shaft connecting element gets into cooperation with the connecting element guide portion in a suitable position.
  • the sliding assembly may be dispensable with the second guide block because the linkage mechanism is configured to drive, in a suitable sliding position, the support shaft connecting element to pivot, that is to say, pivoting power of the support shaft connecting element partially comes from the linkage mechanism.
  • the mesh changing mechanism 10 further includes a fixing and locking mechanism 8, e.g. a safety switch, for locking it in the working position when it is in the working position.
  • a fixing and locking mechanism 8 e.g. a safety switch
  • the mesh changing mechanism 10 further includes a mounting detection unit for detecting whether the end bracket or the sliding assembly is mounted properly (get into the working position exactly) .
  • the mesh changing mechanism 10 further includes a locking detection unit for detecting whether the fixing and locking mechanism 8 is locked.
  • the mesh is woven by a metal wire (which may be made of Type 316L or Type 304 stainless steel, and the mesh range and wire diameter of which are dependent upon granule products, usually comprising 8-20 meshes) or a plastic wire (which may be e.g. nylon and the mesh range and wire diameter of which are dependent upon granule products, usually comprising 8-20 meshes) .
  • a metal wire which may be made of Type 316L or Type 304 stainless steel, and the mesh range and wire diameter of which are dependent upon granule products, usually comprising 8-20 meshes
  • plastic wire which may be e.g. nylon and the mesh range and wire diameter of which are dependent upon granule products, usually comprising 8-20 meshes
  • the hopper herein is provided with two rotary cylinders, those skilled in the art can envisage modifying the mesh changing mechanism so as to be used in a hopper with one or more than two rotary cylinders.
  • the fixing and locking mechanism is released to move from a vertical position (shown in FIG. 1) to a horizontal position.
  • the base is pulled toward the outside of the hopper in a horizontal direction and in the meantime the end bracket approximate to the hopper opening 11 is pivoted downward.
  • the end bracket at the inner side of the hopper is pivoted downward under the action of the linkage mechanism and slides along the guide surface of the bracket guide portion until it reaches the horizontal position (as shown in FIG. 2) .
  • the support shaft connecting element is pivoted downward under the action of the linkage mechanism and slides along the guide surface of the connecting element guide portion until it reaches the horizontal position and finally the mesh support shaft is positioned in the positioning slot.
  • the sliding assembly now in entirety is slidable through the base guide portion successfully in the horizontal direction; namely, the entire mesh changing mechanism is totally detached from the hopper.
  • the fixing and locking mechanism 8 is in the horizontal direction, and the sliding assembly carrying the mesh is pushed into the hopper along the base guide portion.
  • the end bracket when arriving at the position of the guide block 101c, enters into the area of the predetermined bracket guide portion under the guidance of the guide block to keep sliding forward.
  • the guide surface of the bracket guide portion guides the pivoting of the end bracket, and the constraint surface of the bracket guide portion restricts a pivoting angle of the end bracket.
  • the linkage mechanism of the sliding assembly operates in cooperation to allow for synchronous pivoting of the end bracket and the support shaft connecting element approximate to the opening.
  • the sliding assembly reaches a predetermined position (or working position of the mesh changing assembly) when the base arrives at the travel destination in the hopper (when the base comes into contact with the stop surface on the leftmost side of the base guide portion) .
  • the end bracket and the support shaft connecting element are pivoted to certain angular position relative to the base, and the mesh laid on the sliding assembly is suspended in a W-shape below the rotary cylinders with certain tightening degree.
  • the fixing and locking mechanism 8 in the horizontal direction is rotated to a vertical position and locked.
  • the locking is done by the mesh fixing and locking mechanism with a safety switch.
  • the mounting detection unit and the locking detection unit with two sensors are used to detect whether the end bracket and the fixing and locking mechanism are mounted properly, which has an advantage of ensuring safe operation.
  • the granulator now can be started for production.
  • the rotary cylinders begin to oscillate.
  • a powdered material is fed to the hopper and into the rotary cylinder area.
  • a friction between the material and the mesh is generated due to the force applied by scrapers on the peripheral surface of the rotary cylinders, and the powdered material is extruded through mesh orifices of the mesh to produce granule products of desired sizes.
  • the mesh has to be replaced every 2 hours in real production.
  • the mesh changing mechanism of the present invention saves 5-6 minutes for each replacement, and furthermore because of complete automatic operation, the mesh changing is not only simplified but also prevents error caused by manual operation, which improves granulation efficiency, reduces production cost and ensures product quality.
  • the mesh changing mechanism of the present invention can be applied to a granulator with multiple rotary cylinders, a traditional mesh tightener for adjusting the tightening degree of the mesh by rotating the mesh shaft manifests limited usefulness.
  • the inventor of the present application proposes a mesh tightening mechanism which is capable of regulating the tightening degree of the mesh in a more flexible and reliable way than current mesh tighteners.
  • the mesh tightening mechanism according to the present invention is particularly adapted for a granulator with multiple rotary cylinders.
  • the mesh tightening mechanism 20 includes a tightening force control unit 201, a mesh lift unit 202 configured to lift or lower a mesh holder rod (i.e. a mesh shaft and/or mesh support shaft) , a force transfer unit 203 configured to transfer output from the tightening force control unit to the mesh lift unit.
  • the tightening force control unit 201 includes a force input device 2011, a force regulator 2012 configured to adjust the force input from the force input device, and a force output device 2013 configured to output the adjusted force.
  • the force input device 2011 is in the form of for example a tightening hand wheel by means of which the tightening force is input and which is operated easily and rapidly to save manual cost and resource.
  • the force output device 2013 is in the form of a rocker arm.
  • the force regulator 2012 as shown in FIG. 6, includes a rotatable member 2012-1 for receiving the force input, a tightening shaft 2012-3 arranged coaxially with the rotatable member and rotatable about the axis, and an elastic assembly 2012-4 disposed between the rotatable member and the tightening shaft.
  • the rotatable member 2012-1 includes a worm 2012-10 and a worm gear 2012-20 cooperative with the worm, which preferably have self-lock characteristic to ensure stable and constant adjusted tightening force.
  • the tightening force is controlled by worm and worm gear transmission such that stepless adjustment in the tightening force can be achieved, and that the tightening force is controllable within any controllable range. This prevents unstable control of the tightening force by a traditional ratchet mechanism, avoids the damage of the mesh caused due to the unstable tightening force, and also has an advantage of ensuring product quality, increasing lifespan of the mesh and providing stable and controllable mesh tightening force.
  • the elastic assembly 2012-4 includes a rubber elastic assembly which is formed by a square internal metal shell, a square external metal shell disposed around the square internal metal shell and a cylindrical rubber member which is pressed into a space between the internal and the external metal shells that are disposed with a deflection of 45°.
  • a shaft coupling 2012-2 is disposed between the worm gear and the elastic assembly to achieve effective transfer of rotation therebetween. Rotation speed difference between the worm gear and the tightening shaft is created by using elastic deformation and energy-accumulation function of the elastic assembly 2012-4, and also great output of the tightening shaft is prevented because of cushioning or damping function of the elastic assembly.
  • the force input device 2011 is non-rotatably connected to or integrally formed on the worm.
  • the force output device 2013 is non-rotatably connected to or integrally formed on the tightening shaft 2012-3.
  • the force output device is connected to the tightening shaft 2012-3 directly via a cannula joint 2012-5 and a screw to allow synchronous rotation of the tightening shaft 2012-3 and the force output device 2013.
  • the force transfer unit 203 includes a lift rod 203-1, one end of which is hinged with the force output device 2013 in such a manner that they can slide with respect to each other in a horizontal direction and the other end of which is hinged to the hopper wall by a fixed pin 203-1a.
  • a connection structure between the lift rod and the force output device includes an elongate hole and a lug extending into the elongate hole.
  • the connection structure meets the requirements for pivoting and relative sliding between the lift rod and the force output device, those skilled in the art may envisage other configurations, for example, a hook-loop structure.
  • the elongate hole is disposed in the lift rod, and the lug is arranged on the force output device.
  • Those skilled in the art may envisage providing the lug on the lift rod, and arranging the elongate hole to be matched therewith in the force output device.
  • the mesh lift unit 202 is configured as a frame-shaped bracket formed by fixedly connecting the opposed lift arms 202-1 and opposed lift shafts 202-2.
  • the lift arms 202-1 are fixedly connected to the lift rod 203-1 by means of a fastener 203-1b such that the lift rod 203 drives the lift arm 202-1 to lift and lower while pivoting about the fixed pin 203-1a.
  • the lift shafts are located below the base and support the base in such a manner that the lift shafts contact with the elongate members 1020a, 1020b of the base.
  • the lifting movement of the lift arms 202-1 and the movement of the lift shafts 202-2 are synchronous, so the lifting movement of the lift shaft 202-2 allows the base of the mesh changing mechanism and the mesh shaft or mesh support shaft supported thereby to lift and lower together, so as to further control lifting and lowering of the mesh, i.e. to adjust the tightening force of the mesh.
  • the mesh tightening mechanism of the present invention controls the tightening force by controlling the lifting and lowering of the entire mesh so that the tightening force applied is symmetrical.
  • Traditional mesh tightener controls the tightening force by a ratchet mechanism and the tightening is usually done successively at either side of the mesh, which may result in unbalance (consistency) in tightening force and local damage of the mesh.
  • the lifting arm, the force transfer unit and the tightening force control unit are located at the outer side of the hopper, so that the material will not be accumulated on most components of the mesh tightening mechanism.
  • This design facilities cleaning and meets hygienic requirement of a food machine.
  • the mesh tightening mechanism 20 further includes a tightening force dial 2014 which is configured to visualize the output (i.e. the mesh tightening force) of the force output device.
  • a tightening force dial 2014 which is configured to visualize the output (i.e. the mesh tightening force) of the force output device.
  • the tightening force measurement is done by a torque wrench and the measurement value varies from person to person.
  • the mesh tightening mechanism 20 according to present invention thus has an advantage of visualizing adjustment of the tightening force and preventing lagging and inaccuracy of traditional tightening force measurement.
  • the hopper is provided with a particular guide rail therein for guiding the lifting and lowering of the mesh shaft, the mesh support shaft or the mesh changing mechanism in order to ensure accuracy of lifting track of the mesh.
  • the hand wheel 2011 When it is required to regulate the tightening degree of the mesh, the hand wheel 2011 is turned manually to drive the worm to rotate and then to drive the worm gear to rotate.
  • the worm gear applies a rotation torque to the elastic assembly through the shaft coupling 2012-2 such that the elastic assembly is deformed slightly to function for energy accumulation and damping. The torque thus is reduced. In other words, only part of the torque is transferred to the tightening shaft to drive the tightening shaft and the force output device to rotate.
  • the force output device 2013 applies a lifting force to the lift rod 203-1 during the upward pivoting movement, and at the same time an arced displacement takes place at an end of the force output device and the lug provided at this end slides in the elongate hole of the lift rod 203-1.
  • the end of the lift rod connected to the force output device is lifted upward, and the lift rod 203-1 is pivotable about the fixed pin fixedly arranged on the hopper, whereby lifting the lift arms of the mesh lift unit.
  • the base of the mesh changing mechanism then is furthered lifted by the lift shaft 202-2 to move the mesh shaft and the mesh support shaft upward vertically such that the mesh is lifted to increase the contact between the mesh and the rotary cylinder, i.e. to further tighten the mesh.
  • the hand wheel can be turned in an opposite direction to lower the level of the mesh shaft and the mesh support shaft.
  • the mesh changing mechanism and the mesh tightening mechanism of the invention are preferably used in cooperation in practice, and in particular are applied to a granulator with multiple rotary cylinders.
  • the lift shaft of the mesh tightening mechanism is located at a lower position by turning the hand wheel, preferably at the bottom of the recess 6 in the hopper wall shown in FIG. 1.
  • the position of the mesh tightening mechanism is fixed.
  • the fixing and locking mechanism of the mesh changing mechanism may be released to pull the sliding assembly out of the hopper.
  • the mesh is replaced outside of the hopper, and then the sliding assembly carrying the new mesh is pushed into the hopper to position it in the working position.
  • the mesh tightening mechanism is adjusted to control the tightening force of the mesh.
  • the above is only exemplary embodiments of the granulator.
  • the granulator is not limited to the specific embodiments described herein, but rather, each of the components may be utilized independently and separately from other components herein.
  • the terms “an example” , “another example” , “examples” and so on means that a member/element (e.g. feature, structure and/or feature) related to the example (s) is contained in at least one of the examples herein but may or may not be introduced in other examples.
  • a member/element e.g. feature, structure and/or feature
  • the articles “a” , “an” , “the” , and “said” are intended to mean that there are one or more of the element (s) /component (s) /etc.
  • the terms “comprising” , “including” , and “having” are intended to be inclusive and mean that there may be additional element (s) /component (s) /etc. other than the listed element (s) /component (s) /etc.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

L'invention concerne un mécanisme (20) de serrage de maille pour un broyeur comprenant une trémie (2), un cylindre rotatif monté dans la trémie (2) et une maille suspendue autour de la partie inférieure du cylindre rotatif, les extrémités de la maille étant respectivement retenues dans des tiges de support de maille disposées sur deux côtés du cylindre rotatif, le mécanisme (20) de serrage de maille comprenant : une unité de réglage de force de serrage comportant un dispositif (2011) d'entrée de force, un régulateur de force (2012) conçu pour régulée l'entrée de force en provenance du dispositif d'entrée de force, et un dispositif (2013) de sortie de force conçu pour délivrer la force régulée ; une unité (202) de levage de maille conçue pour lever ou baisser les tiges de support de maille ; et une unité (203) de transfert de force conçue pour transférer la sortie du dispositif (2013) de sortie de force à l'unité (202) de levage de maille. L'invention concerne en outre un broyeur comportant ledit mécanisme (20) de serrage de maille.
PCT/CN2015/075226 2015-03-27 2015-03-27 Mécanisme de serrage de maille et broyeur Ceased WO2016154799A1 (fr)

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PCT/CN2015/075226 WO2016154799A1 (fr) 2015-03-27 2015-03-27 Mécanisme de serrage de maille et broyeur
MYPI2017702771A MY192875A (en) 2015-03-27 2015-03-27 Mesh tightening mechanism and granulator
RU2017135475A RU2674965C1 (ru) 2015-03-27 2015-03-27 Механизм натяжения сетки и гранулятор
CN201580078279.8A CN107427799B (zh) 2015-03-27 2015-03-27 筛网张紧机构及造粒机
PH12017550056A PH12017550056A1 (en) 2015-03-27 2017-07-27 Mesh tightening mechanism and granulator

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PCT/CN2015/075226 WO2016154799A1 (fr) 2015-03-27 2015-03-27 Mécanisme de serrage de maille et broyeur

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CN113664196A (zh) * 2020-05-13 2021-11-19 尹长军 一种造粒装置及其使用方法

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CN107427799A (zh) 2017-12-01
PH12017550056A1 (en) 2018-02-05

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