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WO2016140443A1 - Catalyst produced by using hydrothermal synthesis coprecipitation technique, and carbon nanotube manufactured by using same - Google Patents

Catalyst produced by using hydrothermal synthesis coprecipitation technique, and carbon nanotube manufactured by using same Download PDF

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Publication number
WO2016140443A1
WO2016140443A1 PCT/KR2016/001262 KR2016001262W WO2016140443A1 WO 2016140443 A1 WO2016140443 A1 WO 2016140443A1 KR 2016001262 W KR2016001262 W KR 2016001262W WO 2016140443 A1 WO2016140443 A1 WO 2016140443A1
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catalyst
coprecipitation
producing
precipitation
carbon nanotubes
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French (fr)
Korean (ko)
Inventor
강경연
조동현
김성진
우지희
이승용
차진명
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LG Chem Ltd
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LG Chem Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/78Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/05Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/32Specific surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/34Length
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/36Diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density

Definitions

  • the present invention relates to a catalyst using a hydrothermal synthesis coprecipitation method and a carbon nanotube obtained therefrom, which can produce a low diameter carbon nanotube without a sintering step and can shorten the production time and a carbon nanotube obtained therefrom. It is about.
  • carbon nanotubes are cylindrical carbon tubes having a diameter of about 3 to 150 nm, specifically about 3 to 100 nm, and having a length several times the diameter, for example, 100 times or more. Refers to. These CNTs consist of layers of aligned carbon atoms and have different types of cores. Such CNTs are also called, for example, carbon fibrils or hollow carbon fibers.
  • CNTs are of industrial importance in the manufacture of composites due to their excellent electrical and conductivity and physical strength, and have high utility in the field of electronic materials, energy materials and many other fields.
  • CNTs do not exist as strands, but as CNTs grow through the reduction of metals based on high van der Waals interactions and catalyst supports due to nanometer-level small diameters, CNTs form aggregates around the support.
  • CNTs in order to express excellent properties of CNTs, it is necessary to disperse the strands of CNTs, and the biggest obstacle to the current CNT-related applications is the dispersion of CNTs.
  • the dispersibility of CNTs is related to the structure of aggregates of CNTs.
  • the structure of aggregates is largely divided into entangle type and bundle type.
  • the entangled form has a high bulk density with CNTs twisted without orientation and having a spherical or potato shape.
  • the entangled type can produce high yield CNTs and can be produced with low cost CNTs due to its simple fluidized bed process, while the CNTs are severely twisted and thus have poor dispersion.
  • the CNTs have a directivity to form an aggregate and have a pupa form or a rod form, and have a low bulk density.
  • low CNT productivity is low due to low bulk density, and inexpensive CNT production is difficult due to unstable process conditions.
  • the remaining length of CNTs is long, so the CNTs have excellent characteristics when used as conductive additives in polymers.
  • CNTs Another important property of CNTs is the diameter and length of the CNTs. In order to have a high effect on the product, the diameter of the CNTs must be small. This is advantageous for the formation of a one-dimensional strand network because the number of CNT strands per mass of CNTs is large, and the contact area with a matrix of a polymer or a metal is larger, which results in a higher CNT effect.
  • the length of CNT the residual length after CNT dispersion in a polymer of CNT polymer or metal is important. The longer the length of CNT, the longer the residual length after CNT dispersion.
  • CNTs are advantageous in that the CNTs have small diameters and long lengths in the form of uniform bundles.
  • the present invention to solve the above problems,
  • Separating and drying the slurry provides a method for producing a catalyst comprising a.
  • the present invention to solve the other problem
  • the present invention to solve the above another problem
  • It provides a method of producing a CNT comprising a; growing the CNT through decomposition of the carbon source on the surface of the supported catalyst.
  • the present invention provides a CNT obtained by the production method.
  • the method of preparing the catalyst using the hydrothermal synthesis method according to the present invention does not include a calcination step, and thus is useful for the preparation of low-diameter CNTs.
  • a uniform bundle is formed by controlling CNT reaction conditions and the like, and the CNTs have a small diameter and a long length. It is possible to get In addition, it can be manufactured in a short time to provide the effect of improved economic efficiency.
  • FIG. 4 to 7 show SEM images of the coprecipitation catalyst obtained in Example 1.
  • FIG. 8 to 11 show SEM images of the coprecipitation catalyst obtained in Example 2.
  • FIG. 17 to 19 show SEM images of CNTs obtained in Example 4.
  • the aggregate form of the CNTs is determined according to the bulk form of the catalyst.
  • the CNTs have a plate-like catalyst structure, the CNTs grow in a direction perpendicular to the plate to form a bundle of CNTs. It is therefore an object of the present invention to provide a catalyst for the production of bundled CNTs having a well-defined plate shape.
  • a method for preparing a catalyst for producing CNTs is known in various ways, but in the case of using chemical vapor deposition, coprecipitation and impregnation are representatively known.
  • the impregnation method refers to a method of obtaining a catalyst precursor in powder form by mixing a metal salt aqueous solution with a support that can be used as a support having micropores, followed by filtration or spray drying.
  • the catalyst precursor in powder form obtained by the impregnation method is also obtained as a catalyst for producing CNT through thermal oxidation or reduction.
  • the coprecipitation method dissolves the metal salt in an aqueous solution state, and induces precipitation between the metal salts by various changes such as pH or temperature, and the precipitate obtained is subjected to filtration drying or spray drying to obtain a catalyst precursor in powder form. Tell how to get.
  • the catalyst precursor in powder form thus obtained is obtained as a catalyst for producing CNTs through a process such as thermal oxidation or reduction.
  • the primary particle form of the coprecipitation catalyst varies according to the type of the coprecipitation agent, and when the coprecipitation agent is, for example, sodium hydroxide, a precipitate is formed due to rapid pH change. Form agglomerates of, and have a plate-like form when, for example, urea is used as a coprecipitation agent.
  • the catalyst according to one aspect of the present invention may be prepared by the following method using hydrothermal synthesis coprecipitation method:
  • the method of preparing the coprecipitation catalyst according to the present invention is characterized by using a hydrothermal synthesis coprecipitation method, unlike the conventional coprecipitation method. That is, in the conventional coprecipitation method, a step of forming a slurry-like precipitate by heating a metal aqueous solution and then adding a coprecipitation agent, in the present invention, a coprecipitation agent is simultaneously added to an aqueous solvent together with a metal component serving as a catalyst. After that, it is heated at a higher temperature to form a slurry-like precipitate.
  • the hydrothermal coprecipitation process is a coprecipitation-containing metal aqueous solution at a temperature of 120 °C to 200 °C, or 120 °C to 180 °C about 1 hour to about 10 hours, or about 1 hour to It is made by heating for about 5 hours, or about 2 to 4 hours, it is possible to form a more efficient coprecipitation catalyst for the production of CNT in the above range, if the reaction time is too long the thickness of the catalyst increases There is a fear that the number of catalysts produced is reduced, and if too short, sufficient catalyst yield cannot be obtained.
  • the coprecipitation agent used in the coprecipitation catalyst can be used without limitation as long as it is used in the art, for example, ammonium hydroxide (NH 4 OH), ammonium carbonate ((NH 4 ) 2 CO 3 ), ammonium bicarbonate (NH 4 HCO 3 ), Urea, etc. can be used 1 or more types, Preferably, urea can be used. By these, coprecipitation of the metal salt can be induced.
  • the coprecipitation may be performed batchwise or continuously. It is also possible to add surface-active substances, for example ionic or nonionic emulsifiers or carboxylic acids, for improving the coprecipitation properties and for surface modification of the catalysts produced.
  • surface-active substances for example ionic or nonionic emulsifiers or carboxylic acids
  • the coprecipitation-containing metal salt aqueous solution may be formed by adding a coprecipitation agent and a metal salt to an aqueous solvent, wherein the aqueous solvent may include water or a mixed solvent of water and a lower alcohol. Water is preferable as the aqueous solvent.
  • a metal salt of the catalyst component and a metal salt of the active component can be used, and examples of the form of acetate, nitrate, halide (for example chloride or bromide) or other soluble compounds.
  • At least one selected from iron (Fe), nickel (Ni), cobalt (Co), and the like may be used, and iron and cobalt are preferable. They remain in the co-precipitation catalyst to serve as the main catalyst.
  • At least one or more selected from magnesium (Mg), aluminum (Al), molybdenum (Mo), manganese (Mn), chromium (Cr), vanadium (V) and the like may be used, and aluminum and magnesium are preferable. . They serve as carriers and promoters.
  • the catalyst component and the active ingredient may be used in a weight ratio of 1 to 0.5 to 10, and can exhibit better CNT production activity in this content range.
  • the metal salts of the catalyst component and the active ingredient are not limited thereto, and the precursor concentration may be included in an amount of 0.05 g / ml to 0.5 g / ml in the aqueous metal solution.
  • the co-precipitation agent may be used in the range of about 0.3 to 2 equivalents relative to the content of the metal element in the co-precipitation-containing metal aqueous solution. In such a range, sufficient co-precipitation can be induced.
  • the co-precipitation-containing metal aqueous solution as described above may be hydrothermally synthesized coprecipitation treatment to obtain a co-precipitated slurry, which is separated and dried to prepare a co-precipitation catalyst.
  • the separation process of the slurry can be separated by known methods, such as filtration, centrifugation, evaporation and concentration, of which centrifugation and filtration processes are preferred.
  • the separated coprecipitation catalyst may be further washed or used as is in a separated state.
  • the step of drying it After the drying process, the step of pulverizing the dry matter into smaller particles may also be included.
  • the coprecipitation catalyst obtained by the above production method may further include a conditioning step if necessary.
  • a conditioning process is intended to improve catalytic properties, and may include, in addition to firing and heat treatment, steam treatment.
  • the coprecipitation catalyst obtained in the above process may be heat treated at a temperature of 300 ° C to 1200 ° C and an oxidizing atmosphere. This conditioning process may be performed before or after shaping and / or grading the co-catalyst.
  • the coprecipitation catalyst obtained by the above production method may have various forms, for example, may have a plate-like structure.
  • the term "plate-like" means a small piece of planar structure with a predetermined thickness.
  • the co-catalyst of the plate structure may have a thickness of 1 to 20 nm
  • the plate diameter is generally 0.5 to 5 ⁇ m It may have a range of, and may have a somewhat irregular shape, for example, crushed square or circle shape. In the case of square or irregular shapes, the diameter means the diameter of the circumscribed circle.
  • the size of the plate-like structure shows a tendency to decrease, and thus the number of catalysts is increased so that the yield is used when the coprecipitation catalyst for CNT synthesis is used. It is possible to increase the specific surface area and to reduce the size of the bundle shape.
  • Such a coprecipitation catalyst of the present invention can be used for the synthesis of carbon nanostructures, for example CNTs.
  • the process for preparing CNTs from the coprecipitation catalysts obtained by the above method includes, but is not limited to:
  • the reactor may be a fixed bed reactor or a fluidized bed reactor without limitation.
  • the reaction temperature of the reactor in the CNT manufacturing process may be used in the range of about 500 to 900 °C, or about 600 °C to 800 °C, it is preferable to use the range of about 600 °C to 700 °C in terms of CNT production yield. Can be. As shown in the following examples, as the reaction temperature increases, the yield of CNTs increases, and the specific surface area decreases, thereby increasing the diameter of the CNTs.
  • reaction time in the reactor in the CNT manufacturing process may be used in the range of 0.5 to 10 hours, or 1 hour to 5 hours.
  • the CNT specific surface area at reaction times of 1 to 2 hours is similar but decreases beyond 4 hours. Therefore, when the reaction time increases as the reaction temperature increases, coating of amorphous carbon occurs, which may increase the diameter of the CNT.
  • the CNT of the present invention obtained according to the manufacturing method may be, for example, a bundle type of bulk density of 10 to 50 kg / m 3 .
  • the term "bulk density” used in the present invention is defined by Equation 1 below, and as the coprecipitation catalyst produced by hydrothermal synthesis is used, the density distribution of CNTs grown therefrom may also have a specific range.
  • the CNT obtained by the above production method may have a particle size or an average particle diameter of 50 to 800 ⁇ m and a strand diameter of the CNTs of 1 to 50 nm.
  • the CNT of the present invention can be used as a raw material in the electric field, the electronic field, the energy field, etc., and can also be used as the reinforcing material in the plastic field.
  • the precipitate was stirred at a temperature of 80 ° C. for 18 hours. After completion of the reaction, the mixture was cooled to room temperature, and the obtained precipitate was filtered and dried in an oven at 120 ° C. for 24 hours to obtain a catalyst powder.
  • Comparative Example 1 NaHCO 3 was used instead of NaOH, and the coprecipitation catalyst was obtained by performing the same process as in Comparative Example 1 except that the heating temperature was changed from 80 ° C. to 110 ° C.
  • Comparative Example 1 a co-precipitation catalyst was carried out in the same manner as in Comparative Example 1 except that urea was used instead of NaOH such that the equivalent ratio was 0.87, and the heating temperature was changed from 80 ° C to 110 ° C. Obtained.
  • FIGS. 1 to 3 SEM images of the coprecipitation catalysts obtained in Comparative Examples 1 to 3 are shown in FIGS. 1 to 3, respectively.
  • the shape of the primary particles of the co-precipitation catalyst is different depending on the type of the co-precipitation agent. That is, when NaOH was used as a coprecipitation agent, it had a rounded aggregate shape, and in the case of urea, it showed a plate shape but did not show a perfect plate shape.
  • a coprecipitation catalyst was prepared in the same manner as in Example 1-1 (hydrothermal synthesis time 3 hours) except that the content of urea in Example 1-1 was variously changed as shown in Table 2 below. .
  • Example 2-1 0.47 Flower-like shape -
  • Example 2-2 0.63 Flower-like shape + plate > 3
  • Example 2-3 0.87 Plate 2 ⁇ 0.5
  • Example 2-4 1.11 Plate 1.3 ⁇ 0.3
  • Example 2-5 1.34 Plate 1.1 ⁇ 0.3
  • Example 2-6 1.66 Plate 1 ⁇ 0.3
  • FIGS. 8, 9, 10, and 11 SEM images of the coprecipitation catalysts obtained in Examples 2-1, 2-2, 2-3, and 2-5 are shown in FIGS. 8, 9, 10, and 11, respectively.
  • the amount of urea is 0.47
  • the catalyst is present in a plate-like agglomerate in a flower-like shape instead of an independent plate-like form.
  • 0.63 is a mixture of flower-like and independent plate shapes. Looking at the tendency of the size of the catalyst plate diameter according to the content of urea, it can be seen that as the content of the urea increases, the plate size of the co-precipitation catalyst decreases, thereby increasing the number of catalysts.
  • FIGS. 12, 13 and 14 SEM images of the CNTs obtained in Comparative Examples 4, 5 and 6 are shown in FIGS. 12, 13 and 14.
  • the CNT is manufactured using the coprecipitation catalysts obtained in Comparative Examples 1 to 3, the produced CNTs mostly have an entangled shape, and the coprecipitation catalysts obtained in Comparative Example 3 have some plate-like shapes. Therefore, it can be seen that the CNTs obtained therefrom are mixed in some bundle shapes.
  • Example 4-1 1.34 1.5 hours 15.8 267.0
  • Example 4-2 1.34 2 hours 23.3 297.0
  • Example 4-3 1.34 3 hours 27.2 320.0
  • Example 4-4 1.34 6 hours 15.5 295.0
  • Example 4-5 1.34 10 hours 14.1 284.6
  • Example 4-6 1.34 60 hours 5.2 120.0
  • the hydrothermal reaction time of the coprecipitation catalyst is preferably about 3 hours.
  • Example 4-1 0.63 19.6 230.5
  • Example 4-2 0.87 21.4 256.8
  • Example 4-3 1.34 27.2 320.0
  • Example 4-4 1.66 30.3 261.4

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Abstract

The present invention relates to: a method of producing a catalyst by using a hydrothermal synthesis coprecipitation technique, and a catalyst for synthesizing carbon nanotubes obtained through same; and to a method of producing a catalyst by using a hydrothermal synthesis coprecipitation technique, which can produce carbon nanotubes having small diameters without a calcination process and which can reduce production time, and a catalyst for synthesizing carbon nanotubes obtained through same.

Description

수열합성 공침법을 이용하여 제조된 촉매 및 이를 이용하여 제조된 카본나노튜브 Catalyst prepared using hydrothermal synthesis coprecipitation and carbon nanotubes prepared using same

본 출원은 2015.03.04.자 한국 특허 출원 제10-2015-0030376호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 10-2015-0030376 filed on March 4, 2015, and all contents disclosed in the literature of that Korean patent application are incorporated as part of this specification.

본 발명은 수열합성 공침법을 이용한 촉매 및 이로부터 얻어진 카본나노튜브에 관한 것으로, 소성 단계가 없어 저직경 카본나노튜브를 제조할 수 있으며 제조시간의 단축이 가능한 촉매 및 이로부터 얻어진 카본나노튜브에 관한 것이다.The present invention relates to a catalyst using a hydrothermal synthesis coprecipitation method and a carbon nanotube obtained therefrom, which can produce a low diameter carbon nanotube without a sintering step and can shorten the production time and a carbon nanotube obtained therefrom. It is about.

일반적으로 카본나노튜브(이하, 'CNT'라 한다)란 대략 3 내지 150㎚, 구체적으로는 약 3 내지 100㎚의 직경을 갖고, 길이가 직경의 수배, 예를 들어 100배 이상인 원통형 탄소 튜브를 지칭한다. 이러한 CNT는 정렬된 탄소 원자의 층으로 이루어지고, 상이한 형태의 코어를 갖는다. 또한 이러한 CNT는 예를 들면 탄소 피브릴 또는 중공 탄소 섬유라고도 불린다.Generally, carbon nanotubes (hereinafter referred to as 'CNT') are cylindrical carbon tubes having a diameter of about 3 to 150 nm, specifically about 3 to 100 nm, and having a length several times the diameter, for example, 100 times or more. Refers to. These CNTs consist of layers of aligned carbon atoms and have different types of cores. Such CNTs are also called, for example, carbon fibrils or hollow carbon fibers.

한편, 이와 같은 CNT는 자체의 뛰어난 전기 및 전도도와 물리적 강도로 인해 복합재의 제조에서 산업적으로 중요하고, 전자 소재 분야, 에너지 소재 분야 및 기타 여러 분야에서 높은 활용성을 갖고 있다.On the other hand, such CNTs are of industrial importance in the manufacture of composites due to their excellent electrical and conductivity and physical strength, and have high utility in the field of electronic materials, energy materials and many other fields.

하지만, CNT는 가닥으로 존재하기 보다는, 나노 미터 수준의 작은 직경으로 인한 가닥간의 높은 반데르발스 상호작용(Van der Waals interaction)과 촉매 지지체를 기반으로 금속의 환원을 통해 CNT가 성장함에 따라, 촉매 지지체를 중심으로 CNT가 응집체를 형성하고 있다. 그런데 CNT의 뛰어난 물성이 발현되기 위해서는 가닥가닥의 CNT로 분산되어야 하기 때문에, 현재 CNT 관련 응용의 가장 큰 걸림돌이 CNT의 분산성이다.However, CNTs do not exist as strands, but as CNTs grow through the reduction of metals based on high van der Waals interactions and catalyst supports due to nanometer-level small diameters, CNTs form aggregates around the support. However, in order to express excellent properties of CNTs, it is necessary to disperse the strands of CNTs, and the biggest obstacle to the current CNT-related applications is the dispersion of CNTs.

CNT의 분산성은 CNT의 응집체의 구조와 관련이 있는데, 응집체의 구조는 크게 인탱글(Entangle)형과 번들(Bundle)형으로 나뉜다. The dispersibility of CNTs is related to the structure of aggregates of CNTs. The structure of aggregates is largely divided into entangle type and bundle type.

인탱글형은 CNT가 방향성 없이 꼬여 구형 또는 포테이토(potato) 형상을 가지면서 높은 벌크 밀도(bulk density)를 가진다. 인탱글형은 고수율의 CNT 제조가 가능하며 유동층 공정이 단순하여 저가의 CNT로 생산이 가능한 반면, CNT가 심하게 꼬인 상태로 존재하여 분산성이 좋지 않다. The entangled form has a high bulk density with CNTs twisted without orientation and having a spherical or potato shape. The entangled type can produce high yield CNTs and can be produced with low cost CNTs due to its simple fluidized bed process, while the CNTs are severely twisted and thus have poor dispersion.

반면, 번들형의 경우, CNT가 방향성을 가지고 집합체를 형성하여 번데기 형태나 막대 형태를 가지며, 벌크 밀도가 낮다. 번들형의 경우 대체로, 낮은 벌크 밀도로 인해 CNT 생산성이 낮고, 불안정한 공정 조건으로 인해 저가의 CNT 생산이 어려운 반면, 인탱글형 대비 CNT의 분산성이 좋고 CNT 가닥의 꼬임이 적어 결정성이 높고 분산 후 CNT의 잔류 길이가 길게 남아 CNT가 고분자 등에 전도성 첨가제로 사용되었을 때 그 성능이 우수한 특징이 있다.On the other hand, in the case of the bundle type, the CNTs have a directivity to form an aggregate and have a pupa form or a rod form, and have a low bulk density. In the case of the bundle type, low CNT productivity is low due to low bulk density, and inexpensive CNT production is difficult due to unstable process conditions. The remaining length of CNTs is long, so the CNTs have excellent characteristics when used as conductive additives in polymers.

또 다른 CNT의 중요한 물성은 CNT의 직경과 길이로서, 제품에서 높은 효과를 보이기 위해서는 CNT의 직경이 작아야 한다. 이는 CNT 질량 당 CNT 가닥의 수가 많기 때문에서 1차원 가닥 네트워크(Network)의 형성에 유리하고, 고분자나 금속의 매트릭스(matrix)와의 접촉면적이 더 커져 CNT의 효과가 더욱 높게 나타난다. CNT의 길이는 CNT의 고분자나 금속의 매트릭스 내의 CNT 분산 후의 잔류 길이가 중요한데, 이는 CNT의 길이가 길수록 CNT의 분산 후 잔류길이가 길어지는 경향이 있다. CNT의 분산 후 잔류 길이가 길수록, CNT 1차원 가닥의 네트워크 형성에 유리하여 전자의 이용 통로를 원활하게 만들기 때문에 높은 전기적 특성이 잘 구현되며, 매트릭스와의 높은 상호 작용으로 물리적 강도가 증가한다. 따라서, CNT는 물성적 측면에서 균일한 번들 형태의 직경이 작고 길이가 긴 CNT가 유리하다.Another important property of CNTs is the diameter and length of the CNTs. In order to have a high effect on the product, the diameter of the CNTs must be small. This is advantageous for the formation of a one-dimensional strand network because the number of CNT strands per mass of CNTs is large, and the contact area with a matrix of a polymer or a metal is larger, which results in a higher CNT effect. As for the length of CNT, the residual length after CNT dispersion in a polymer of CNT polymer or metal is important. The longer the length of CNT, the longer the residual length after CNT dispersion. The longer the residual length after the dispersion of CNTs, the better the electrical properties are realized because of the favorable formation of the CNT one-dimensional strand network, which facilitates the passage of electrons, and the higher the physical strength due to the higher interaction with the matrix. Therefore, CNTs are advantageous in that the CNTs have small diameters and long lengths in the form of uniform bundles.

본 발명이 해결하고자 하는 과제는,The problem to be solved by the present invention,

균일한 번들형의 직경이 작고 길이가 긴 CNT를 제조할 수 있는 방법을 제공하는 것이다. It is to provide a method for producing a small diameter and long length of uniform bundle type CNT.

본 발명이 해결하고자 하는 다른 과제는,Another problem to be solved by the present invention,

번들형 CNT의 번들 크기 및 CNT 수율, CNT의 직경을 조절할 수 있는 방법을 제공하는 것이다. It is to provide a method for controlling the bundle size and CNT yield of the bundled CNT, the diameter of the CNT.

상기 과제를 해결하기 위하여 본 발명은,The present invention to solve the above problems,

촉매성분의 금속염, 활성성분의 금속염 및 공침제를 수계 용매에 가하여 공침제 함유 금속염 수용액을 수득하는 단계;Adding a metal salt of the catalyst component, a metal salt of the active component, and a coprecipitation agent to an aqueous solvent to obtain an aqueous coprecipitation-containing metal salt solution;

상기 공침제 함유 금속염 수용액을 120℃ 내지 200℃의 온도에서 가열하여 공침된 슬러리를 수득하는 단계; 및Heating the co-precipitation-containing metal salt aqueous solution at a temperature of 120 ° C. to 200 ° C. to obtain a co-precipitated slurry; And

상기 슬러리를 분리 및 건조하는 단계;를 포함하는 촉매의 제조방법을 제공한다.Separating and drying the slurry; provides a method for producing a catalyst comprising a.

상기 다른 과제를 해결하기 위하여 본 발명은,The present invention to solve the other problem,

상기 제조방법에 의해 얻어지는 CNT 제조용 촉매를 제공한다.It provides a catalyst for producing CNTs obtained by the above production method.

상기 또 다른 과제를 해결하기 위해 본 발명은,The present invention to solve the above another problem,

상기 CNT 제조용 촉매를 반응기 내부에 투입하는 단계;Injecting the catalyst for preparing the CNTs into the reactor;

500 내지 900℃의 온도에서 상기 반응기 내부로 탄소 공급원 또는 상기 탄소공급원과 수소 및 질소의 혼합가스를 주입하는 단계; 및Injecting a carbon source or a mixed gas of hydrogen and nitrogen into the reactor at a temperature of 500 to 900 ° C .; And

상기 담지촉매의 표면 상에서 상기 탄소공급원의 분해를 통해 CNT를 성장시키는 단계;를 포함하는 CNT의 제조방법을 제공한다.It provides a method of producing a CNT comprising a; growing the CNT through decomposition of the carbon source on the surface of the supported catalyst.

상기 또 다른 과제를 해결하기 위하여 본 발명은 상기 제조방법에 의해 수득되는 CNT를 제공한다.In order to solve the above another problem, the present invention provides a CNT obtained by the production method.

본 발명에 따른 수열합성법을 이용한 촉매의 제조방법은 소성 단계를 포함하지 않으므로 저직경 CNT의 제조에 유용하며, CNT 반응 조건 등의 조절을 통해 균일한 번들이 형성되고 직경은 작고 길이가 긴 CNT를 얻는 것이 가능하다. 아울러 짧은 시간 내에 제조할 수 있어 경제성이 개선된다는 효과를 제공한다.The method of preparing the catalyst using the hydrothermal synthesis method according to the present invention does not include a calcination step, and thus is useful for the preparation of low-diameter CNTs. A uniform bundle is formed by controlling CNT reaction conditions and the like, and the CNTs have a small diameter and a long length. It is possible to get In addition, it can be manufactured in a short time to provide the effect of improved economic efficiency.

도 1 내지 도 3은 각각 비교예 1 내지 3에서 얻어진 공침촉매의 SEM 화상을 나타낸다.1 to 3 show SEM images of the coprecipitation catalysts obtained in Comparative Examples 1 to 3, respectively.

도 4 내지 도 7은 실시예 1에서 얻어진 공침촉매의 SEM 화상을 나타낸다.4 to 7 show SEM images of the coprecipitation catalyst obtained in Example 1. FIG.

도 8 내지 도 11은 실시예 2에서 얻어진 공침촉매의 SEM 화상을 나타낸다.8 to 11 show SEM images of the coprecipitation catalyst obtained in Example 2. FIG.

도 12 내지 14는 각각 비교예 4 내지 6에서 얻어진 CNT의 SEM 화상을 나타낸다.12 to 14 show SEM images of CNTs obtained in Comparative Examples 4 to 6, respectively.

도 15 및 도 16은 실시예 3에서 얻어진 CNT의 SEM 화상을 나타낸다.15 and 16 show SEM images of CNTs obtained in Example 3. FIG.

도 17 내지 도 19는 실시예 4에서 얻어진 CNT의 SEM 화상을 나타낸다.17 to 19 show SEM images of CNTs obtained in Example 4. FIG.

본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 안되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in this specification and claims are not to be construed as limiting in their usual or dictionary meanings, and the inventors may appropriately define the concept of terms in order to best describe their invention. Based on the principle, it should be interpreted as meaning and concept corresponding to the technical idea of the present invention.

이하, 본 발명을 상세히 설명하기로 한다.Hereinafter, the present invention will be described in detail.

CNT의 집합 형태는 촉매의 벌크 형태에 따라 결정되며, 판상의 촉매 구조를 가질 경우, 판상에 수직된 방향으로 CNT가 성장하여 CNT가 번들형을 형성한다. 따라서 본 발명은 잘 정의된 판상 형태를 갖는, 번들형 CNT 제조용 촉매를 제공하는 것이다.The aggregate form of the CNTs is determined according to the bulk form of the catalyst. When the CNTs have a plate-like catalyst structure, the CNTs grow in a direction perpendicular to the plate to form a bundle of CNTs. It is therefore an object of the present invention to provide a catalyst for the production of bundled CNTs having a well-defined plate shape.

CNT를 제조하기 위한 촉매의 제조방법은 다양하게 알려져 있으나, 화학 기상 증착법을 사용하는 경우 공침법과 함침법이 대표적으로 알려져 있다.A method for preparing a catalyst for producing CNTs is known in various ways, but in the case of using chemical vapor deposition, coprecipitation and impregnation are representatively known.

함침법이란 미세기공을 가지는 담지체로 사용될 수 있는 담지체에 금속염 수용액을 혼합한 후, 여과 또는 분무 건조 등의 과정을 거쳐 분말 형태의 촉매 전구체를 얻어내는 방법을 말한다. 이와 같이 함침법으로 얻어진 분말 형태의 촉매 전구체도 열산화 또는 환원 과정을 거쳐 CNT 제조용 촉매로 얻어지게 된다.The impregnation method refers to a method of obtaining a catalyst precursor in powder form by mixing a metal salt aqueous solution with a support that can be used as a support having micropores, followed by filtration or spray drying. The catalyst precursor in powder form obtained by the impregnation method is also obtained as a catalyst for producing CNT through thermal oxidation or reduction.

공침법이란 금속염을 수용액 상태로 용해시킨 후, pH 또는 온도 등의 다양한 변화를 주어 금속염 간의 침전을 유도하고, 그에 따라 얻어진 침전액을 여과 건조 또는 분무 건조 등의 과정을 거쳐 분말 형태의 촉매 전구체를 얻어내는 방법을 말한다. 이와 같이 얻어진 분말 형태의 촉매 전구체는 열산화 또는 환원 과정 등의 공정을 거쳐 CNT 제조용 촉매로 얻어진다.The coprecipitation method dissolves the metal salt in an aqueous solution state, and induces precipitation between the metal salts by various changes such as pH or temperature, and the precipitate obtained is subjected to filtration drying or spray drying to obtain a catalyst precursor in powder form. Tell how to get. The catalyst precursor in powder form thus obtained is obtained as a catalyst for producing CNTs through a process such as thermal oxidation or reduction.

일반적인 공침법에 의해 얻어지는 CNT 제조용 촉매의 경우, 공침제의 종류에 따라 공침촉매의 1차 입자 형태가 달라지며, 공침제가 예를 들어 수산화나트륨일 경우 급속한 pH 변화로 인해 침전이 생기면서 둥근 형태의 응집체를 형성하며, 예를 들어 우레아를 공침제로 사용하는 경우 판상의 형태를 갖는다.In the case of the catalyst for producing CNT obtained by the general coprecipitation method, the primary particle form of the coprecipitation catalyst varies according to the type of the coprecipitation agent, and when the coprecipitation agent is, for example, sodium hydroxide, a precipitate is formed due to rapid pH change. Form agglomerates of, and have a plate-like form when, for example, urea is used as a coprecipitation agent.

그러나, 일반적인 공침법에서 예를 들어 우레아를 공침제로 사용할 경우, 우레아가 80℃ 이상에서 열분해되어 형성된 암모늄 이온(ammonium ion)에 의해 침전이 형성되는데, 80℃ 이상의 고온에 의해 암모늄 이온이 휘발되는 문제로, 침전 형성 속도가 너무 느리고, 균일한 판상의 구조를 갖는 공침 촉매를 제조하는데 한계가 있다. 따라서, 이로부터 얻어지는 CNT에는 일부 인탱글 형태와 번들 형태가 혼합된 형태로 얻어진다는 문제가 있다. 또한 종래 방법에 의하면 촉매를 제조하기 위해서는 24시간 이상이 소요되기 때문에 생산성이 떨어진다.However, in the general coprecipitation method, for example, when urea is used as a coprecipitation, precipitates are formed by ammonium ions formed by pyrolysis of urea at 80 ° C. or higher, and ammonium ions are volatilized at a high temperature of 80 ° C. or higher. As a problem, the rate of precipitation formation is too slow, and there is a limit to producing a coprecipitation catalyst having a uniform plate-like structure. Therefore, there is a problem that the CNT obtained therefrom is obtained in a form in which some entangled forms and bundle forms are mixed. In addition, according to the conventional method, since the production of the catalyst takes 24 hours or more, the productivity is lowered.

본 발명에서는 닫힌 반응계(closed reaction system)를 이용한 수열 합성 반응을 도입하여, 균일한 형태의 판상의 촉매를 효과적으로 제조하는 방법을 제안하고자 한다.In the present invention, by introducing a hydrothermal synthesis reaction using a closed reaction system (closed reaction system), to propose a method for effectively producing a plate-shaped catalyst of a uniform form.

또한, 본 발명에서는 판상 촉매의 두께 및 크기 조절을 통해 이를 사용하여 제조되는 CNT의 번들 크기 및 CNT 수율, CNT의 직경을 제어할 수 있다.In addition, in the present invention, it is possible to control the bundle size, CNT yield, and diameter of the CNTs of the CNTs prepared by using the thickness and size of the plate catalyst.

본 발명의 일 태양에 따른 촉매는 수열합성 공침법을 이용하여 이하의 방법으로 제조할 수 있다:The catalyst according to one aspect of the present invention may be prepared by the following method using hydrothermal synthesis coprecipitation method:

촉매성분의 금속염, 활성성분의 금속염 및 공침제를 수계 용매에 가하여 공침제 함유 금속염 수용액을 수득하는 단계;Adding a metal salt of the catalyst component, a metal salt of the active component, and a coprecipitation agent to an aqueous solvent to obtain an aqueous coprecipitation-containing metal salt solution;

상기 공침제 함유 금속염 수용액을 120℃ 내지 200℃의 온도에서 가열하는 수열합성 공침 공정에 의해 공침된 슬러리를 수득하는 단계; 및Obtaining a co-precipitated slurry by a hydrothermal synthesis co-precipitation process of heating the co-precipitation-containing metal salt aqueous solution at a temperature of 120 ° C. to 200 ° C .; And

상기 슬러리를 여과 및 건조하는 단계.Filtering and drying the slurry.

본 발명에 따른 공침촉매의 제조방법은 종래의 공침법과 달리 수열합성 공침법을 이용하는 것을 기술적 특징으로 한다. 즉, 종래의 공침법에서는 금속 수용액을 가열한 후 공침제를 투입하여 슬러리 형상의 침전물을 형성하는 단계를 포함하나, 본 발명에서는 촉매 역할을 수행하는 금속 성분과 함께 공침제를 수계 용매에 동시에 투입한 후, 이를 보다 고온의 온도에서 가열시킴으로써 슬러리 형상의 침전물을 형성하게 된다.The method of preparing the coprecipitation catalyst according to the present invention is characterized by using a hydrothermal synthesis coprecipitation method, unlike the conventional coprecipitation method. That is, in the conventional coprecipitation method, a step of forming a slurry-like precipitate by heating a metal aqueous solution and then adding a coprecipitation agent, in the present invention, a coprecipitation agent is simultaneously added to an aqueous solvent together with a metal component serving as a catalyst. After that, it is heated at a higher temperature to form a slurry-like precipitate.

일 구현예에 따른 제조방법에 있어서, 상기 수열합성 공침 공정은 공침제 함유 금속 수용액을 120℃ 내지 200℃, 또는 120℃ 내지 180℃의 온도에서 약 1시간 내지 약 10시간, 또는 약 1시간 내지 약 5시간, 또는 약 2시간 내지 4시간 동안 가열하는 단계에 의해 이루어지며, 상기와 같은 범위에서 CNT 제조에 보다 효율적인 공침촉매의 형성이 가능할 수 있고, 상기 반응시간이 지나치게 길면 촉매의 두께가 증가하여 생성되는 촉매의 수가 감소할 우려가 있으며, 지나치게 짧으면 충분한 촉매 수율을 얻을 수 없게 된다.In the manufacturing method according to one embodiment, the hydrothermal coprecipitation process is a coprecipitation-containing metal aqueous solution at a temperature of 120 ℃ to 200 ℃, or 120 ℃ to 180 ℃ about 1 hour to about 10 hours, or about 1 hour to It is made by heating for about 5 hours, or about 2 to 4 hours, it is possible to form a more efficient coprecipitation catalyst for the production of CNT in the above range, if the reaction time is too long the thickness of the catalyst increases There is a fear that the number of catalysts produced is reduced, and if too short, sufficient catalyst yield cannot be obtained.

상기 공침촉매에 사용되는 공침제로서는 당업계에서 사용되는 것이라면 제한 없이 사용할 수 있으나, 예를 들어 수산화암모늄 (NH4OH), 탄산암모늄 ((NH4)2CO3), 중탄산암모늄 (NH4HCO3), 우레아 등을 1종 이상 사용할 수 있으며, 바람직하게는 우레아를 사용할 수 있다. 이들에 의해 상기 금속염의 공침이 유도될 수 있다.The coprecipitation agent used in the coprecipitation catalyst can be used without limitation as long as it is used in the art, for example, ammonium hydroxide (NH 4 OH), ammonium carbonate ((NH 4 ) 2 CO 3 ), ammonium bicarbonate (NH 4 HCO 3 ), Urea, etc. can be used 1 or more types, Preferably, urea can be used. By these, coprecipitation of the metal salt can be induced.

상기 수열합성 공침 공정에서 공침은 뱃치식으로 또는 연속식으로 수행될 수 있다. 또한 공침 특성을 개선하고, 제조된 촉매의 표면 개질을 위해 표면-활성 물질, 예를 들어 이온성 또는 비이온성 유화제 또는 카르복실산을 첨가할 수 있다.In the hydrothermal synthesis coprecipitation process, the coprecipitation may be performed batchwise or continuously. It is also possible to add surface-active substances, for example ionic or nonionic emulsifiers or carboxylic acids, for improving the coprecipitation properties and for surface modification of the catalysts produced.

상기 제조방법에서 공침제 함유 금속염 수용액은 공침제와 금속염을 수계 용매에 투입하여 형성될 수 있으며, 이때 수계 용매는 물, 또는 물과 저급 알코올의 혼합용매를 포함할 수 있다. 상기 수계 용매로서 물이 바람직하다.In the preparation method, the coprecipitation-containing metal salt aqueous solution may be formed by adding a coprecipitation agent and a metal salt to an aqueous solvent, wherein the aqueous solvent may include water or a mixed solvent of water and a lower alcohol. Water is preferable as the aqueous solvent.

상기 수계 용매에 투입되는 금속염으로서는 촉매성분의 금속염과 활성 성분의 금속염을 사용할 수 있으며, 아세테이트, 니트레이트, 할라이드(예를 들어 클로라이드 또는 브로마이드) 또는 다른 가용성 화합물 형태를 예시할 수 있다.As the metal salt to be added to the aqueous solvent, a metal salt of the catalyst component and a metal salt of the active component can be used, and examples of the form of acetate, nitrate, halide (for example chloride or bromide) or other soluble compounds.

상기 촉매성분으로서는 철(Fe), 니켈(Ni), 코발트(Co) 등에서 선택된 적어도 1종 이상을 사용할 수 있으며, 철 및 코발트가 바람직하다. 이들은 공침촉매 내에 잔류하여 주촉매 역할을 수행한다.As the catalyst component, at least one selected from iron (Fe), nickel (Ni), cobalt (Co), and the like may be used, and iron and cobalt are preferable. They remain in the co-precipitation catalyst to serve as the main catalyst.

상기 활성성분으로서는 마그네슘(Mg), 알루미늄(Al), 몰리브덴(Mo), 망간(Mn), 크롬(Cr), 바나듐(V) 등에서 선택된 적어도 1종 이상을 사용할 수 있으며, 알루미늄 및 마그네슘이 바람직하다. 이들은 담지체 및 조촉매 역할을 수행한다.As the active ingredient, at least one or more selected from magnesium (Mg), aluminum (Al), molybdenum (Mo), manganese (Mn), chromium (Cr), vanadium (V) and the like may be used, and aluminum and magnesium are preferable. . They serve as carriers and promoters.

상기 촉매성분 및 활성성분은 1 대 0.5 내지 10의 중량비의 함량으로 사용할 수 있으며, 이러한 함량 범위에서 보다 나은 CNT 제조 활성을 나타낼 수 있게 된다.The catalyst component and the active ingredient may be used in a weight ratio of 1 to 0.5 to 10, and can exhibit better CNT production activity in this content range.

상기 촉매성분과 활성성분의 금속염들은 이에 한정되는 것은 아니나 상기 금속 수용액에서 그 전구체 농도가 0.05 g/ml 내지 0.5 g/ml의 함량으로 포함될 수 있다.The metal salts of the catalyst component and the active ingredient are not limited thereto, and the precursor concentration may be included in an amount of 0.05 g / ml to 0.5 g / ml in the aqueous metal solution.

상기 공침제는 상기 공침제 함유 금속 수용액 내에서 금속 원소 함량 대비 약 0.3 내지 2당량의 범위로 사용할 수 있다. 이와 같은 범위에서 충분한 공침을 유도할 수 있게 된다.The co-precipitation agent may be used in the range of about 0.3 to 2 equivalents relative to the content of the metal element in the co-precipitation-containing metal aqueous solution. In such a range, sufficient co-precipitation can be induced.

상술한 바와 같은 공침제 함유 금속 수용액을 수열합성 공침처리하여 공침된 슬러리를 수득할 수 있으며, 이를 분리 및 건조하여 공침촉매를 제조하게 된다. 상기 슬러리의 분리 공정은 공지된 방법, 예를 들어 여과, 원심분리, 증발 및 농축에 의해 분리할 수 있으며, 이들 중 원심분리 및 여과 공정이 바람직하다. 분리된 공침 촉매는 더 세척되거나, 또는 분리된 상태 그대로 사용할 수 있다. 수득된 공침 촉매의 취급성을 개선하기 위해 이를 건조하는 공정을 더 포함할 수 있다. 건조 공정 이후, 건조물을 보다 작은 입자로 분쇄하는 공정 또한 포함할 수 있다.The co-precipitation-containing metal aqueous solution as described above may be hydrothermally synthesized coprecipitation treatment to obtain a co-precipitated slurry, which is separated and dried to prepare a co-precipitation catalyst. The separation process of the slurry can be separated by known methods, such as filtration, centrifugation, evaporation and concentration, of which centrifugation and filtration processes are preferred. The separated coprecipitation catalyst may be further washed or used as is in a separated state. In order to improve the handleability of the obtained coprecipitation catalyst may further comprise the step of drying it. After the drying process, the step of pulverizing the dry matter into smaller particles may also be included.

상기 제조방법에 의해 얻어지는 공침 촉매는 필요시 컨디셔닝 공정을 더 포함할 수 있다. 이와 같은 컨디셔닝 공정은 촉매적 특성을 개선하기 위한 것으로, 소성 및 열처리 공정 외에, 수증기 처리 등을 포함할 수 있다. 예를 들어, 상기 공정에서 수득된 공침 촉매를 300℃ 내지 1200℃의 온도 및 산화 분위기에서 열처리할 수 있다. 이와 같은 컨디셔닝 공정은 공침촉매의 형상화 및/또는 그레이드 이전 또는 이후에 수행될 수 있다.The coprecipitation catalyst obtained by the above production method may further include a conditioning step if necessary. Such a conditioning process is intended to improve catalytic properties, and may include, in addition to firing and heat treatment, steam treatment. For example, the coprecipitation catalyst obtained in the above process may be heat treated at a temperature of 300 ° C to 1200 ° C and an oxidizing atmosphere. This conditioning process may be performed before or after shaping and / or grading the co-catalyst.

상기 제조방법에 의해 수득되는 공침촉매는 다양한 형태를 가질 수 있으며, 예를 들어 판상의 구조를 가질 수 있다. 본 발명에서 사용되는 용어 "판상"은 소정 두께를 갖는 평면 구조의 작은 조각을 의미한다. 예를 들어, 상기 판상 구조의 공침촉매는 1 내지 20 nm의 두께를 가질 수 있으며, 판상 직경은 대체로 0.5 내지 5 ㎛ 의 범위를 가질 수 있고, 그 형태에 있어서는 다소 불규칙한 형태, 예를 들어 찌그러진 사각이나 원 형상을 가질 수 있다. 사각 또는 불규직한 형태인 경우 직경은 외접원의 직경을 의미한다. The coprecipitation catalyst obtained by the above production method may have various forms, for example, may have a plate-like structure. As used herein, the term "plate-like" means a small piece of planar structure with a predetermined thickness. For example, the co-catalyst of the plate structure may have a thickness of 1 to 20 nm, the plate diameter is generally 0.5 to 5 ㎛ It may have a range of, and may have a somewhat irregular shape, for example, crushed square or circle shape. In the case of square or irregular shapes, the diameter means the diameter of the circumscribed circle.

일 구현예에 따르면, 상기 촉매 제조공정에서 공침제의 함량이 높아질수록 상기 판상 구조체의 크기가 감소하는 경향을 나타내며, 그에 따라 촉매의 개수가 증가하게 되어 이를 CNT 합성용 공침촉매로 사용할 경우 수율이 증가하고 비표면적이 증가하며 번들 형상의 크기가 감소할 수 있다.According to one embodiment, as the content of the coprecipitation in the catalyst manufacturing process increases, the size of the plate-like structure shows a tendency to decrease, and thus the number of catalysts is increased so that the yield is used when the coprecipitation catalyst for CNT synthesis is used. It is possible to increase the specific surface area and to reduce the size of the bundle shape.

이와 같은 본 발명의 공침촉매는 탄소 나노구조체, 예를 들어 CNT 합성용으로 사용될 수 있다.Such a coprecipitation catalyst of the present invention can be used for the synthesis of carbon nanostructures, for example CNTs.

상술한 방법으로 수득된 공침촉매로부터 CNT를 제조하는 공정은 다음과 같은 단계를 포함하나, 이에 한정되는 것은 아니다:The process for preparing CNTs from the coprecipitation catalysts obtained by the above method includes, but is not limited to:

상기 본 발명에 따른 공침촉매를 반응기 내부에 투입하고, 약 500 내지 900℃의 온도에서 반응기 내부로 탄소 공급원 또는 상기 탄소공급원과 수소가스, 질소가스 또는 이들의 혼합가스를 주입하는 단계; 및Injecting a co-precipitation catalyst according to the present invention into a reactor and injecting a carbon source or the carbon source and hydrogen gas, nitrogen gas or a mixture thereof into the reactor at a temperature of about 500 to 900 ° C .; And

상기 촉매 표면 위에서 주입된 탄소 공급원의 분해를 통해 CNT를 성장시키는 단계.Growing CNTs through decomposition of the injected carbon source over the catalyst surface.

일구현예에 따르면, 상기 반응기로서는 고정층 반응기, 또는 유동층 반응기를 제한 없이 사용할 수 있다.According to one embodiment, the reactor may be a fixed bed reactor or a fluidized bed reactor without limitation.

상기 CNT 제조공정에서 상기 반응기의 반응온도로서는 약 500 내지 900℃, 또는 약 600℃ 내지 800℃의 범위를 사용할 수 있으며, CNT 생성 수율 측면에서 약 600℃ 내지 700℃의 범위를 사용하는 것이 바람직할 수 있다. 하기 실시예에서 규명된 바와 같이 상기 반응온도가 높아질수록 CNT 생성 수율이 증가하며, 아울러 비표면적이 감소하여 CNT의 직경이 증가할 수 있다.The reaction temperature of the reactor in the CNT manufacturing process may be used in the range of about 500 to 900 ℃, or about 600 ℃ to 800 ℃, it is preferable to use the range of about 600 ℃ to 700 ℃ in terms of CNT production yield. Can be. As shown in the following examples, as the reaction temperature increases, the yield of CNTs increases, and the specific surface area decreases, thereby increasing the diameter of the CNTs.

또한, 상기 CNT 제조공정에서 상기 반응기 내에서 반응시간은 0.5 내지 10시간, 또는 1시간 내지 5시간 범위로 사용할 수 있다. 하기 실시예에서 규명된 바와 같이, 반응시간이 1시간 내지 2시간에서의 CNT 비표면적은 유사하나 4시간이 초과하면 감소하게 된다. 따라서 상기 반응온도가 높아짐에 따라 반응 시간을 길게 할 경우 비결정성 탄소의 코팅이 발생하며, 이로 인해 CNT의 직경이 커지게 될 수 있다.In addition, the reaction time in the reactor in the CNT manufacturing process may be used in the range of 0.5 to 10 hours, or 1 hour to 5 hours. As demonstrated in the examples below, the CNT specific surface area at reaction times of 1 to 2 hours is similar but decreases beyond 4 hours. Therefore, when the reaction time increases as the reaction temperature increases, coating of amorphous carbon occurs, which may increase the diameter of the CNT.

따라서 상기 CNT 제조공정에서 비표면적이 높은 저직경 CNT를 수득하기 위해서는 반응기의 반응시간을 줄이거나, 반응 온도를 감소시키는 것이 바람직하다.Therefore, in order to obtain a low diameter CNT having a high specific surface area in the CNT manufacturing process, it is preferable to reduce the reaction time of the reactor or to reduce the reaction temperature.

상기 제조방법에 따라 얻어지는 본 발명의 CNT는 일례로 벌크 밀도(bulk density) 10 내지 50 kg/m3 의 번들 타입(bundle type)일 수 있다.The CNT of the present invention obtained according to the manufacturing method may be, for example, a bundle type of bulk density of 10 to 50 kg / m 3 .

본 발명에서 사용되는 용어 "벌크 밀도"는 하기 식 1로 정의된 것으로, 수열합성법에 의해 생성된 공침촉매가 사용됨에 따라 이로부터 성장된 CNT의 밀도 분포 또한 특정 범위를 가질 수 있다.The term "bulk density" used in the present invention is defined by Equation 1 below, and as the coprecipitation catalyst produced by hydrothermal synthesis is used, the density distribution of CNTs grown therefrom may also have a specific range.

[식 1][Equation 1]

벌크 밀도= CNT 무게(kg) / CNT 부피 (m3)Bulk Density = CNT Weight (kg) / CNT Volume (m 3 )

또한, 상기 제조방법에 의해 얻어지는 CNT는 입경 혹은 평균 입경 50 내지 800㎛ 및 그 CNT의 가닥 직경이 1 내지 50nm를 만족할 수 있다.In addition, the CNT obtained by the above production method may have a particle size or an average particle diameter of 50 to 800 µm and a strand diameter of the CNTs of 1 to 50 nm.

본 발명의 CNT는 전기 분야, 전자 분야, 에너지 분야 등에서 원료로 사용될 수 있고, 또한 플라스틱 분야에서 보강재 등으로 사용될 수 있다. The CNT of the present invention can be used as a raw material in the electric field, the electronic field, the energy field, etc., and can also be used as the reinforcing material in the plastic field.

이하, 본 발명의 이해를 돕기 위하여 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 본 기술분야에서 통상의 지식을 가진 자에게 있어서 명백한 것이며, 이러한 변형 및 수정이, 첨부된 특허청구범위에 속하는 것도 당연한 것이다.Hereinafter, examples are provided to help the understanding of the present invention, but the following examples are only for exemplifying the present invention, and various changes and modifications can be made within the scope and spirit of the present invention. It will be apparent to those having the invention, and such variations and modifications are within the scope of the appended claims.

비교예 1Comparative Example 1

250mL 비이커에 Fe(NO3)2ㆍ9H2O 5.05g, Co(NO3)2ㆍ6H2O 1.45g, Al(NO3)3ㆍ9H2O 9.325g, Mg(NO3)2ㆍ6H2O 11.4g, 증류수 150mL를 투입하고 교반하여 금속염 수용액을 준비한 후, 이를 80℃의 온도에 도달하도록 가열하였다. 이어서, 증류수 10mL에 용해시킨 NaOH 수용액을 나이트레이트기 대비 당량비가 0.82가 되도록 상기 금속염 수용액에 교반과 함께 천천히 적하하였다. NaOH 용액의 투입이 완료된 이후 18시간 동안 80℃의 온도에서 교반하여 침전액을 수득하였다. 반응 완료 후 상온으로 식힌 후, 수득된 침전액을 여과하고 120℃의 오븐에서 24시간 동안 건조하여 촉매 분말을 수득하였다.Fe (NO 3 ) 2 ㆍ 9H 2 O 5.05 g, Co (NO 3 ) 2 ㆍ 6H 2 O 1.45 g, Al (NO 3 ) 3 ㆍ 9H 2 O 9.325 g, Mg (NO 3 ) 2 ㆍ 6H in a 250 mL beaker 11.4 g of 2 O and 150 mL of distilled water were added and stirred to prepare an aqueous metal salt solution, which was then heated to reach a temperature of 80 ° C. Subsequently, the NaOH aqueous solution dissolved in 10 mL of distilled water was slowly added dropwise to the aqueous metal salt solution with stirring so that the equivalent ratio to the nitrate group was 0.82. After the addition of the NaOH solution, the precipitate was stirred at a temperature of 80 ° C. for 18 hours. After completion of the reaction, the mixture was cooled to room temperature, and the obtained precipitate was filtered and dried in an oven at 120 ° C. for 24 hours to obtain a catalyst powder.

비교예 2Comparative Example 2

상기 비교예 1에서, NaOH 대신에 NaHCO3 를 사용하고, 가열온도를 80℃에서 110℃로 변경한 것을 제외하고는 상기 비교예 1과 동일한 공정을 수행하여 공침촉매를 수득하였다.In Comparative Example 1, NaHCO 3 was used instead of NaOH, and the coprecipitation catalyst was obtained by performing the same process as in Comparative Example 1 except that the heating temperature was changed from 80 ° C. to 110 ° C.

비교예 3Comparative Example 3

상기 비교예 1에서, NaOH 대신에 우레아를 나이트레이트기 대비 당량비가 0.87이 되도록 사용하고, 가열온도를 80℃에서 110℃로 변경한 것을 제외하고는 상기 비교예 1과 동일한 공정을 수행하여 공침촉매를 수득하였다.In Comparative Example 1, a co-precipitation catalyst was carried out in the same manner as in Comparative Example 1 except that urea was used instead of NaOH such that the equivalent ratio was 0.87, and the heating temperature was changed from 80 ° C to 110 ° C. Obtained.

상기 비교예 1 내지 3에서 수득된 공침촉매의 SEM 화상을 각각 도 1 내지 도 3에 도시하였다. 이들 도면을 참조하면, 공침제의 종류에 따라 공침 촉매의 1차 입자의 형상이 상이함을 알 수 있다. 즉, NaOH 를 공침제로 사용한 경우 둥근 형태의 응집체 형상을 가지며, 우레아의 경우 판상의 형태를 나타내나 완전한 판상의 구조를 나타내지는 못하였음을 알 수 있다.SEM images of the coprecipitation catalysts obtained in Comparative Examples 1 to 3 are shown in FIGS. 1 to 3, respectively. Referring to these figures, it can be seen that the shape of the primary particles of the co-precipitation catalyst is different depending on the type of the co-precipitation agent. That is, when NaOH was used as a coprecipitation agent, it had a rounded aggregate shape, and in the case of urea, it showed a plate shape but did not show a perfect plate shape.

실시예 1: 공침 촉매의 제조Example 1 Preparation of Coprecipitation Catalyst

250mL 비이커에 Fe(NO3)2ㆍ9H2O 5.05g, Co(NO3)2ㆍ6H2O 1.45g, Al(NO3)3ㆍ9H2O 9.325g, Mg(NO3)2ㆍ6H2O 11.4g, 증류수 150mL를 투입한 후, 우레아의 양을 나이트레이트 이온의 총량대비 1.34의 당량비로 고정하여 투입한 후 교반하여 금속염 수용액을 준비하였다. 이를 150℃에서 하기 표 1에 기재한 시간 동안 수열 합성하여 침전액을 수득하였다. 수득된 침전액을 여과하고 120℃의 오븐에서 24시간 동안 건조한 후 공침촉매를 수득하였다. Fe (NO 3 ) 2 ㆍ 9H 2 O 5.05 g, Co (NO 3 ) 2 ㆍ 6H 2 O 1.45 g, Al (NO 3 ) 3 ㆍ 9H 2 O 9.325 g, Mg (NO 3 ) 2 ㆍ 6H in a 250 mL beaker After adding 11.4 g of 2 O and 150 mL of distilled water, the amount of urea was fixed at an equivalence ratio of 1.34 to the total amount of nitrate ions, and then stirred to prepare a metal salt aqueous solution. This was hydrothermally synthesized at 150 ° C. for the time shown in Table 1 to obtain a precipitate. The precipitate obtained was filtered and dried in an oven at 120 ° C. for 24 hours to obtain a coprecipitation catalyst.

구분division 수열 합성 시간Hydrothermal synthesis time 나이트레이트기 대비우레아 함량(당량비)Urea content compared to nitrate groups (equivalent ratio) 실시예 1-1Example 1-1 1 시간1 hours 우레아 / NO3 - : 0.87Urea / NO 3 -: 0.87 실시예 1-2Example 1-2 1.5 시간1.5 hours 실시예 1-3Example 1-3 2 시간2 hours 실시예 1-4Example 1-4 3 시간3 hours 실시예 1-5Example 1-5 6 시간6 hours 실시예 1-6Example 1-6 10 시간10 hours 실시예 1-7Example 1-7 60 시간60 hours

상기 실시예 1-2, 1-4, 1-6 및 1-7에서 얻어진 공침 촉매의 SEM 화상을 각각 도 4, 5, 6 및 7에 도시하였다. 이 도면들을 참조하면, 수열 반응시간이 증가할수록 상기 공침촉매의 판상 구조체의 두께가 증가하는 것을 알 수 있다.SEM images of the coprecipitation catalysts obtained in Examples 1-2, 1-4, 1-6, and 1-7 are shown in FIGS. 4, 5, 6, and 7, respectively. Referring to these figures, it can be seen that as the hydrothermal reaction time increases, the thickness of the plate-shaped structure of the co-precipitation catalyst increases.

실시예 2: 공침 촉매의 제조Example 2: Preparation of Coprecipitation Catalyst

상기 실시예 1-1에서 우레아의 함량을 하기 표 2에 기재된 바와 같이 다양하게 변화시킨 것을 제외하고는 상기 실시예 1-1과 동일한 공정(수열합성시간 3시간)을 수행하여 공침 촉매를 제조하였다. A coprecipitation catalyst was prepared in the same manner as in Example 1-1 (hydrothermal synthesis time 3 hours) except that the content of urea in Example 1-1 was variously changed as shown in Table 2 below. .

구분division 나이트레이트기 대비우레아 함량(우레아 / NO3 -)Nitrate group than the urea content (urea / NO 3 -) 촉매형상Catalyst shape 촉매 판상의 평균직경 ±편차(㎛)Average Diameter ± Deviation (μm) on Catalyst Plate 실시예 2-1Example 2-1 0.470.47 Flower-like shapeFlower-like shape -- 실시예 2-2Example 2-2 0.630.63 Flower-like shape + 판상Flower-like shape + plate > 3> 3 실시예 2-3Example 2-3 0.870.87 판상Plate 2±0.52 ± 0.5 실시예 2-4Example 2-4 1.111.11 판상Plate 1.3±0.31.3 ± 0.3 실시예 2-5Example 2-5 1.341.34 판상Plate 1.1±0.31.1 ± 0.3 실시예 2-6Example 2-6 1.661.66 판상Plate 1±0.31 ± 0.3

상기 실시예 2-1, 2-2, 2-3 및 2-5에서 얻어진 공침 촉매의 SEM 화상을 각각 도 8, 9, 10 및 11에 도시하였다. 이 도면들을 참조하면, 우레아의 양이 0.47에서는 독립된 판상의 형태가 아닌 Flower-like 형상으로 판상의 뭉친 형태로 촉매가 존재한다. 우레아의 함량을 늘려 0.63에서는 Flower-like 형상과 독립된 판상형태가 혼재된 형태로, 독립된 판상 직경의 크기는 3 마이크론 정도의 크기를 가진다. 우레아의 함량에 따른 촉매 판상 직경의 크기의 경향성을 살펴볼 때, 우레아의 함량이 증가할수록 상기 공침촉매의 판상 크기가 감소하고, 그에 따라 촉매의 개수가 증가함을 알 수 있다.SEM images of the coprecipitation catalysts obtained in Examples 2-1, 2-2, 2-3, and 2-5 are shown in FIGS. 8, 9, 10, and 11, respectively. Referring to these figures, when the amount of urea is 0.47, the catalyst is present in a plate-like agglomerate in a flower-like shape instead of an independent plate-like form. Increasing the content of urea, 0.63 is a mixture of flower-like and independent plate shapes. Looking at the tendency of the size of the catalyst plate diameter according to the content of urea, it can be seen that as the content of the urea increases, the plate size of the co-precipitation catalyst decreases, thereby increasing the number of catalysts.

비교예 4 내지 6: CNT의 제조Comparative Examples 4 to 6: Preparation of CNTs

상기 비교예 1 내지 3에서 제조된 공침촉매를 이용하여 실험실 규모의 고정층 반응장치에서 CNT 합성을 시험하였다. 구체적으로 상기 공정에서 제조된 공침촉매를 직경 55 mm의 내경을 갖는 석영관의 중간부에 장착한 후, 질소 분위기에서 660℃까지 승온한 다음 유지시키고, 에틸렌을 탄소공급원으로 하여 질소가스 및 수소가스(부피비 1:1)를 60 sccm의 유속으로 흘리면서 2시간 동안 합성하여 소정량의 CNT 응집체를 합성하였다. 이때의 CNT 수율을 하기 표 3에 기재하였다.CNT synthesis was tested in a laboratory scale fixed bed reactor using the coprecipitation catalyst prepared in Comparative Examples 1 to 3. Specifically, the co-precipitation catalyst prepared in the above process is mounted in the middle of a quartz tube having an inner diameter of 55 mm, and then heated up to 660 ° C. in a nitrogen atmosphere, and maintained therein. (Volume ratio 1: 1) was synthesized for 2 hours while flowing at a flow rate of 60 sccm to synthesize a predetermined amount of CNT aggregates. The CNT yield at this time is shown in Table 3 below.

구분division CNT 수율(CNT g/촉매 g)CNT yield (CNT g / catalyst g) CNTBET 비표면적 (m2/g)CNTBET specific surface area (m 2 / g) 비교예 4Comparative Example 4 1515 170170 비교예 5Comparative Example 5 1111 150150 비교예 6Comparative Example 6 1919 200200

상기 비교예 4, 5 및 6에서 얻어진 CNT의 SEM 화상을 도 12, 13 및 도 14에 도시하였다. 이 도면들을 참조하면, 상기 비교예 1 내지 3에서 얻어진 공침촉매를 사용하여 CNT를 제조하는 경우, 생성된 CNT는 대부분 인탱글 형태를 가지며, 비교예 3에서 얻어진 공침촉매가 일부 판상의 형태를 가짐에 따라 이로부터 얻어진 CNT는 일부 번들 형상이 혼재하고 있음을 알 수 있다.SEM images of the CNTs obtained in Comparative Examples 4, 5 and 6 are shown in FIGS. 12, 13 and 14. Referring to these drawings, when the CNT is manufactured using the coprecipitation catalysts obtained in Comparative Examples 1 to 3, the produced CNTs mostly have an entangled shape, and the coprecipitation catalysts obtained in Comparative Example 3 have some plate-like shapes. Therefore, it can be seen that the CNTs obtained therefrom are mixed in some bundle shapes.

실시예 3: CNT 제조Example 3: CNT Preparation

상기 실시예 1-2 내지 1-7에서 제조된 공침촉매를 이용하여 실험실 규모의 고정층 반응장치에서 CNT 합성을 시험하였다. 구체적으로 상기 공정에서 제조된 공침촉매를 직경 55 mm의 내경을 갖는 석영관의 중간부에 장착한 후, 질소 분위기에서 660℃까지 승온한 다음 유지시키고, 에틸렌을 탄소공급원으로 하여 질소가스 및 수소가스(부피비 1:1)를 60 sccm의 유속으로 흘리면서 2시간 동안 합성하여 소정량의 CNT 응집체를 합성하였다. 이때의 CNT 수율을 하기 표 4에 기재하였으며, 실시예 3-5 및 실시예 3-6에서 얻어진 CNT의 SEM 화상을 각각 도 15 및 도 16에 도시하였다.CNT synthesis was tested in a laboratory scale fixed bed reactor using the coprecipitation catalysts prepared in Examples 1-2 to 1-7. Specifically, the co-precipitation catalyst prepared in the above process is mounted in the middle of a quartz tube having an inner diameter of 55 mm, and then heated up to 660 ° C. in a nitrogen atmosphere, and maintained therein. (Volume ratio 1: 1) was synthesized for 2 hours while flowing at a flow rate of 60 sccm to synthesize a predetermined amount of CNT aggregates. The CNT yield at this time is shown in Table 4, and SEM images of the CNTs obtained in Examples 3-5 and 3-6 are shown in FIGS. 15 and 16, respectively.

구분division 나이트레이트기 대비우레아 함량(우레아 / NO3 -)Nitrate group than the urea content (urea / NO 3 -) 공침촉매수열반응시간Co-catalyst Hydrothermal Time CNT 수율(CNT g/촉매 g)CNT yield (CNT g / catalyst g) CNTBET 비표면적(m2/g)CNTBET specific surface area (m 2 / g) 실시예 4-1Example 4-1 1.341.34 1.5 시간1.5 hours 15.815.8 267.0267.0 실시예 4-2Example 4-2 1.341.34 2 시간2 hours 23.323.3 297.0297.0 실시예 4-3Example 4-3 1.341.34 3 시간3 hours 27.227.2 320.0320.0 실시예 4-4Example 4-4 1.341.34 6 시간6 hours 15.515.5 295.0295.0 실시예 4-5Example 4-5 1.341.34 10 시간10 hours 14.114.1 284.6284.6 실시예 4-6Example 4-6 1.341.34 60 시간60 hours 5.25.2 120.0120.0

상기 표 4, 도 15 및 도 16에 기재된 바와 같이, 공침촉매의 제조시 수열 반응 시간을 증가시킴에 따라 이를 사용하여 CNT를 합성하는 경우 수율이 감소하고 비표면적이 감소하였음을 알 수 있다. 이는 공침 촉매의 수열 반응시간이 증가하는 경우, 촉매의 판상 두께가 증가하여 촉매 개수가 감소한 것에 기인한다.As described in Table 4, FIG. 15 and FIG. 16, as the hydrothermal reaction time was increased during the preparation of the coprecipitation catalyst, the yield was decreased and the specific surface area was reduced when synthesizing CNTs using the same. This is due to the decrease in the number of catalysts due to an increase in the plate thickness of the catalyst when the hydrothermal reaction time of the coprecipitation catalyst increases.

상기 결과로부터 공침촉매의 수열 반응시간이 약 3시간 전후가 바람직함을 알 수 있다.From the above results, it can be seen that the hydrothermal reaction time of the coprecipitation catalyst is preferably about 3 hours.

실시예 4: CNT 제조Example 4: CNT Preparation

상기 실시예 2-3, 2-4, 2-5 및 2-6에서 제조된 공침촉매를 이용하여 실험실 규모의 고정층 반응장치에서 CNT 합성을 시험하였다. 구체적으로 상기 공정에서 제조된 공침촉매를 직경 55 mm의 내경을 갖는 석영관의 중간부에 장착한 후, 질소 분위기에서 660℃까지 승온한 다음 유지시키고, 에틸렌을 탄소공급원으로 하여 질소가스 및 수소가스(부피비 1:1)를 60 sccm의 유속으로 흘리면서 2시간 동안 합성하여 소정량의 CNT 응집체를 합성하였다. 이때의 CNT 수율 및 BET 비표면적을 하기 표 5에 기재하였으며, 실시예 4-1, 4-2 및 실시예 4-4에서 얻어진 CNT의 SEM 화상을 각각 도 17 내지 도 19에 도시하였다.CNT synthesis was tested in a laboratory scale fixed bed reactor using the coprecipitation catalysts prepared in Examples 2-3, 2-4, 2-5 and 2-6. Specifically, the co-precipitation catalyst prepared in the above process is mounted in the middle of a quartz tube having an inner diameter of 55 mm, and then heated up to 660 ° C. in a nitrogen atmosphere, and maintained therein. (Volume ratio 1: 1) was synthesized for 2 hours while flowing at a flow rate of 60 sccm to synthesize a predetermined amount of CNT aggregates. The CNT yield and BET specific surface area at this time are shown in Table 5 below, and SEM images of CNTs obtained in Examples 4-1, 4-2 and 4-4 are shown in FIGS. 17 to 19, respectively.

구분division 나이트레이트기 대비우레아 함량(우레아 / NO3 -)Nitrate group than the urea content (urea / NO 3 -) CNT 수율(CNT g/촉매 g)CNT yield (CNT g / catalyst g) CNTBET 비표면적(m2/g)CNTBET specific surface area (m 2 / g) 실시예 4-1Example 4-1 0.630.63 19.619.6 230.5230.5 실시예 4-2Example 4-2 0.870.87 21.421.4 256.8256.8 실시예 4-3Example 4-3 1.341.34 27.227.2 320.0320.0 실시예 4-4Example 4-4 1.661.66 30.330.3 261.4261.4

상기 표 5, 도 17 내지 도 19에 기재된 바와 같이, 공침촉매의 제조시 우레아 함량을 증가시킴에 따라 이를 사용하여 CNT를 합성하는 경우 수율이 증가하고 비표면적이 증가하였고, 번들 크기가 감소하였음을 알 수 있다. 이는 공침 촉매의 우레아 함량이 증가하는 경우, 촉매의 판상 두께가 감소하여 촉매 개수가 증가한 것에 기인한다.As described in Table 5 and FIGS. 17 to 19, when the urea content was increased in the preparation of the coprecipitation catalyst, the yield was increased, the specific surface area was increased, and the bundle size was decreased when synthesizing CNT using the same. Able to know. This is due to the increase in the number of catalysts due to a decrease in the plate thickness of the catalyst when the urea content of the coprecipitation catalyst increases.

Claims (23)

촉매성분의 금속염, 활성성분의 금속염 및 공침제를 수계 용매에 가하여 공침제 함유 금속염 수용액을 수득하는 단계;Adding a metal salt of the catalyst component, a metal salt of the active component, and a coprecipitation agent to an aqueous solvent to obtain an aqueous coprecipitation-containing metal salt solution; 상기 공침제 함유 금속염 수용액을 120℃ 내지 200℃의 온도에서 가열하는 수열합성 공침 공정에 의해 공침된 슬러리를 수득하는 단계; 및Obtaining a co-precipitated slurry by a hydrothermal synthesis co-precipitation process of heating the co-precipitation-containing metal salt aqueous solution at a temperature of 120 ° C. to 200 ° C .; And 상기 슬러리를 여과 및 건조하는 단계를 포함하는 것인 카본나노튜브 제조용 공침촉매의 제조방법.Method for producing a co-catalyst for producing carbon nanotubes comprising the step of filtering and drying the slurry. 제1항에 있어서,The method of claim 1, 상기 수열합성 공침 공정의 시간이 1시간 내지 10시간인 것인 공침촉매의 제조방법.Method of producing a co-precipitation catalyst is the time of the hydrothermal synthesis coprecipitation step 1 hour to 10 hours. 제1항에 있어서,The method of claim 1, 상기 공침제가 수산화암모늄, 탄산암모늄, 중탄산암모늄 및 우레아 중 1종 이상인 것인 공침촉매의 제조방법.The coprecipitation agent is a method of producing a coprecipitation catalyst of at least one of ammonium hydroxide, ammonium carbonate, ammonium bicarbonate and urea. 제1항에 있어서,The method of claim 1, 상기 공침제 함유 금속 수용액이 표면-활성 물질을 더 포함하는 것인 공침촉매의 제조방법.Method for producing a co-precipitation catalyst wherein the co-precipitation-containing metal aqueous solution further comprises a surface-active substance. 제1항에 있어서,The method of claim 1, 상기 수계 용매가 물, 또는 물과 알코올의 혼합용매인 것인 공침촉매의 제조방법.The aqueous solvent is a method of producing a co-precipitation catalyst is water or a mixed solvent of water and alcohol. 제1항에 있어서,The method of claim 1, 상기 금속염이 아세테이트, 니트레이트 또는 할라이드인 것인 공침촉매의 제조방법.Method for producing a co-catalyst is the metal salt is acetate, nitrate or halide. 제1항에 있어서,The method of claim 1, 상기 촉매성분이 철, 니켈 및 코발트 중 1종 이상인 것인 공침촉매의 제조방법.The catalyst component is a method for producing a co-precipitation catalyst of at least one of iron, nickel and cobalt. 제1항에 있어서,The method of claim 1, 상기 활성성분이 마그네슘, 알루미늄, 몰리브덴, 망간, 크롬 및 바나듐 중 1종 이상인 것인 공침촉매의 제조방법.The active ingredient is a method for producing a co-precipitation catalyst of at least one of magnesium, aluminum, molybdenum, manganese, chromium and vanadium. 제1항에 있어서,The method of claim 1, 상기 촉매성분 및 활성성분이 1 대 0.5 내지 10의 중량비를 갖는 것인 공침촉매의 제조방법.Method for producing a co-catalyst is a catalyst component and the active ingredient having a weight ratio of 1 to 0.5 to 10. 제1항에 있어서,The method of claim 1, 상기 금속 수용액에서 상기 촉매성분과 활성성분의 전구체 농도가 0.05 g/ml 내지 0.5 g/ml인 것인 공침촉매의 제조방법.Method for producing a co-catalyst is a precursor concentration of the catalyst component and the active ingredient in the aqueous metal solution is 0.05 g / ml to 0.5 g / ml. 제1항에 있어서,The method of claim 1, 상기 공침제가 상기 금속 원소 함량 대비 약 0.3 내지 2 당량의 범위인 것인 공침촉매의 제조방법.Wherein the coprecipitation agent is in the range of about 0.3 to 2 equivalents relative to the content of the metal element. 제1항에 있어서,The method of claim 1, 상기 분리 공정이 원심분리 또는 여과인 것인 공침촉매의 제조방법.Method for producing a co-precipitation catalyst is the separation process is centrifugation or filtration. 제1항에 있어서,The method of claim 1, 상기 공침촉매가 0.5 내지 5 마이크론의 직경을 갖는 판상의 구조를 갖는 것인 공침촉매의 제조방법.The coprecipitation catalyst is a method of producing a coprecipitation catalyst having a plate-like structure having a diameter of 0.5 to 5 microns. 제1항에 있어서,The method of claim 1, 상기 판상의 두께가 1 내지 20 nm인 것인 공침촉매의 제조방법.Method for producing a co-precipitation catalyst is a plate-like thickness of 1 to 20 nm. 제11항에 있어서,The method of claim 11, 상기 공침촉매가 판상의 구조를 가지며, 상기 공침제의 함량이 증가할수록 상기 판상 구조체의 크기가 감소하는 것인 공침촉매의 제조방법.The coprecipitation catalyst has a plate-like structure, the size of the plate-like structure decreases as the content of the co-precipitation agent increases. 제1항에 있어서,The method of claim 1, 상기 카본나노튜브가 번들 타입인 것인 공침촉매의 제조방법.Method for producing a co-catalyst is the carbon nanotubes of the bundle type. 제1항 내지 제16항 중 어느 한 항에 따른 제조방법에 의해 얻어지는 카본나노튜브 제조용 공침촉매.A coprecipitation catalyst for producing carbon nanotubes obtained by the manufacturing method according to any one of claims 1 to 16. 제1항 내지 제16항 중 어느 한 항에 따른 제조방법으로 얻어진 공침촉매를 반응기 내부에 투입하고, 500 내지 900℃의 온도에서 반응기 내부로 탄소 공급원 또는 상기 탄소공급원과 수소가스, 질소가스 또는 이들의 혼합가스를 주입하는 단계; 및17. The coprecipitation catalyst obtained by the method according to any one of claims 1 to 16 is introduced into a reactor, and the carbon source or the carbon source and hydrogen gas, nitrogen gas or these are introduced into the reactor at a temperature of 500 to 900 ° C. Injecting a mixed gas; And 상기 촉매 표면 위에서 주입된 탄소 공급원의 분해를 통해 카본나노튜브를 성장시키는 단계를 포함하는 카본나노튜브의 제조방법.And growing carbon nanotubes through decomposition of the carbon source injected on the catalyst surface. 제18항에 있어서,The method of claim 18, 상기 반응기의 반응온도가 600 내지 700℃인 것인 카본나노튜브의 제조방법.Method of producing a carbon nanotube that the reaction temperature of the reactor is 600 to 700 ℃. 제18항에 있어서,The method of claim 18, 상기 반응기의 반응시간이 1시간 내지 5시간인 것인 카본나노튜브의 제조방법.The reaction time of the reactor is a method of producing carbon nanotubes of 1 hour to 5 hours. 제18항에 따른 제조방법으로 얻어지는 카본나노튜브.Carbon nanotubes obtained by the manufacturing method according to claim 18. 제21항에 있어서,The method of claim 21, 상기 카본나노튜브의 벌크밀도가 10 내지 50 kg/m3인 것인 카본나노튜브.Carbon nanotubes having a bulk density of 10 to 50 kg / m 3 of the carbon nanotubes. 제21항에 있어서,The method of claim 21, 상기 카본나노튜브가 번들 타입인 것인 카본나노튜브.Carbon nanotubes are bundle type of carbon nanotubes.
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