WO2016039004A1 - Polybutadiene and rubber composition - Google Patents
Polybutadiene and rubber composition Download PDFInfo
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- WO2016039004A1 WO2016039004A1 PCT/JP2015/069791 JP2015069791W WO2016039004A1 WO 2016039004 A1 WO2016039004 A1 WO 2016039004A1 JP 2015069791 W JP2015069791 W JP 2015069791W WO 2016039004 A1 WO2016039004 A1 WO 2016039004A1
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- polybutadiene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/02—Hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F136/04—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F136/06—Butadiene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
Definitions
- the present invention relates to polybutadiene.
- the present invention also relates to a rubber composition containing this polybutadiene and a tire rubber composition.
- Polybutadiene has a so-called microstructure that includes a bond portion (1,4-structure) formed by polymerization at the 1,4-position and a bond portion (1,2-structure) formed by polymerization at the 1,2-position. Coexist in the molecular chain.
- the 1,4-structure is further divided into two types, a cis structure and a trans structure.
- the 1,2-structure is a structure having a vinyl group as a side chain. It is known that polybutadienes having different microstructures are produced by a polymerization catalyst, and they are used in various applications depending on their properties.
- polybutadiene having a high molecular linearity that is, having a small degree of branching
- linearity has excellent characteristics in terms of wear resistance, low heat generation, and rebound resilience.
- Tcp / ML 1 + 4 which is a ratio of a 5% toluene solution viscosity (Tcp) measured at 25 ° C. and a Mooney viscosity (ML 1 + 4 ) at 100 ° C.
- Tcp indicates the degree of molecular entanglement in the concentrated solution, and it is considered that the greater the Tcp / ML 1 + 4 , the smaller the degree of branching and the greater the linearity (linearity).
- polybutadiene having such a large Tcp / ML 1 + 4 and a high molecular linearity (ie, a low degree of branching) exhibits a relatively high cold flow property and a relatively low storage stability. Problems may arise during storage and transport.
- Patent Documents 1 to 3 describe that a specific compound (modifier) is reacted with a conjugated diene polymer obtained by polymerizing a conjugated diene compound such as polybutadiene (modification). Discloses a method for improving cold flow characteristics (ie, reducing cold flow).
- Patent Document 4 discloses a modified polybutadiene obtained by modifying a raw material polybutadiene having specific characteristics in the presence of a transition metal catalyst as a polybutadiene having improved cold flow characteristics.
- silica is used as a polymer composition such as polybutadiene that does not require a modification step and can be manufactured at low cost and has improved cold flow resistance (that is, cold flow is suppressed).
- a polymer composition is disclosed that is dispersed in a polymer (existing in a highly dispersed state) at a content of more than 0 part by weight and not more than 5 parts by weight with respect to 100 parts by weight of the polymer.
- An object of the present invention is to provide a polybutadiene having a comparatively large Tcp / ML 1 + 4 which is an index of molecular linearity (linearity) and excellent in cold flow characteristics.
- Another object of the present invention is to provide a polybutadiene having excellent properties possessed by a polybutadiene having a low degree of branching, for example, excellent wear resistance, low heat build-up, rebound resilience, and excellent cold flow properties. To do.
- the present invention relates to the following matters.
- the ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more and 5.0 or less,
- the molecular weight distribution (Mw / Mn) is 2.0 or more and less than 4,
- the polybutadiene according to item 1, wherein the Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 25 or more and 60 or less.
- CF cold flow rate
- Item 6 The polybutadiene according to any one of Items 1 to 5, wherein the cis-1,4-structure content is 90% or more.
- a rubber composition comprising the polybutadiene according to any one of items 1 to 6. 8).
- a tire rubber composition comprising the polybutadiene according to any one of items 1 to 6. 9.
- Item 11 The tire rubber composition according to Item 9 or 10, wherein the rubber reinforcing agent is carbon black and / or silica. 12 12.
- a tire comprising the rubber composition for tire according to any one of items 8 to 11 as a rubber base material.
- a polybutadiene having excellent properties of a polybutadiene having a low degree of branching for example, excellent wear resistance, low heat generation, rebound resilience, and excellent cold flow properties. It can.
- the polybutadiene of the present invention is excellent in wear resistance, low heat build-up, rebound resilience, and the like, and is also excellent in cold flow characteristics, so that it can be suitably used for rubber compositions, particularly tire rubber compositions.
- the polybutadiene of the first aspect of the present invention is The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more and 5.0 or less, The molecular weight distribution (Mw / Mn) is 2.0 or more and less than 4, The cold flow rate (CF) is 5.5 mg / min or less.
- Tcp / ML 1 + 4 which is a ratio of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C., is conventionally used as an index of linearity. It is considered that the larger / ML 1 + 4, the smaller the degree of branching and the greater the linearity (linearity).
- the polybutadiene of the first aspect of the present invention is an unmodified unmodified polybutadiene, but has a relatively large Tcp / ML 1 + 4 of 1.3 or more and a cold flow rate (CF) of 5.5 mg / min. The following is small. Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
- Tcp / ML 1 + 4 of the polybutadiene according to the first aspect of the present invention is 1.3 or more, preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the first aspect of the present invention is 5.0 or less, preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0. It is as follows.
- the cold flow rate (CF) of the polybutadiene of the first aspect of the present invention is 5.5 mg / min or less, preferably 5.0 mg / min or less, more preferably 4.8 mg / min or less, Especially preferably, it is 4.6 mg / min or less.
- the molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn), of the polybutadiene of the first aspect of the present invention is 2.0 or more, preferably 2.3 or more. Yes, particularly preferably 2.5 or more. Further, the molecular weight distribution (Mw / Mn) of the polybutadiene of the first aspect of the present invention is less than 4, preferably 3.8 or less, more preferably 3.5 or less, and particularly preferably 3. 2 or less.
- the polybutadiene of the first aspect of the present invention satisfying the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage (storage). Excellent stability.
- the Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the first aspect of the present invention is preferably 25 or more and 60 or less.
- the ML 1 + 4 of the polybutadiene of the first aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more.
- ML 1 + 4 of the polybutadiene of the first aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
- the number average molecular weight (Mn) of the polybutadiene according to the first aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less.
- the weight average molecular weight (Mw) of the polybutadiene of the first aspect of the present invention is not particularly limited, but is preferably 300000 or more and 700000 or less, more preferably 350,000 or more and 600000 or less.
- the polybutadiene of the first aspect of the present invention preferably has a cis-1,4-structure content of 90% or more.
- the cis-1,4-structure content of the polybutadiene according to the first aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
- the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [ ⁇ ] of the polybutadiene according to the first aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
- the polybutadiene of the first aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and ⁇ -methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-con
- the polybutadiene of the first aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition.
- the rubber composition for tires containing the polybutadiene of the first aspect of the present invention can be suitably used particularly for low fuel consumption tires.
- the rubber composition containing the polybutadiene of the first aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
- the polybutadiene of the second aspect of the present invention is The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units).
- Y (50%) / Y (10%) is an index of molecular linearity (linearity).
- linearity the difference between Y (50%) and Y (10%) is small, that is, Y (50%) / Y (10%) is close to 1, and the degree of branching is large. If linearity is low, Y (50%) / Y (10%) increases.
- Y (50%) / Y (10%) is larger than 2, while the number of long chain branching points is 9 or less and small.
- Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
- the polybutadiene according to the second aspect of the present invention that satisfies the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
- the number of long-chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the second aspect of the present invention is 9 or less, preferably 8 or less. Further, the number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 2 or more. The method for obtaining the number of long chain branch points will be specifically described in Examples.
- Concentration-converted G ′′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ′′ of the liquid paraffin 50% by mass and 10% by mass solution of polybutadiene of the second aspect of the present invention.
- Y (50%) / Y (10%) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 4.5 or less, more preferably 4.0 or less, particularly Preferably it is 3.8 or less.
- the method for obtaining Y (50%) / Y (10%) will be specifically described in the examples.
- the cold flow rate (CF) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 5.5 mg / min or less, more preferably 5.0 mg / min or less, more preferably 4 0.8 mg / min or less, particularly preferably 4.6 mg / min or less.
- the number average molecular weight (Mn) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less.
- the weight average molecular weight (Mw) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 300000 or more and 700000 or less, more preferably 350,000 or more and 600000 or less.
- the molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn), of the polybutadiene of the second aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more.
- the molecular weight distribution (Mw / Mn) of the polybutadiene according to the second aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
- the Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the second aspect of the present invention is preferably 25 or more and 60 or less.
- the ML 1 + 4 of the polybutadiene of the second aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more.
- ML 1 + 4 of the polybutadiene of the second aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
- Tcp / ML 1 + 4 of the polybutadiene of the second aspect of the present invention is preferably 1.3 or more, more preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the second aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0 or less.
- the polybutadiene of the second aspect of the present invention preferably has a cis-1,4-structure content of 90% or more.
- the cis-1,4-structure content of the polybutadiene according to the second aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
- the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [ ⁇ ] of the polybutadiene according to the second aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
- the polybutadiene of the second aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and ⁇ -methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-con
- the polybutadiene of the second aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, such as rubber applications, particularly tires. It can be suitably used for a rubber composition.
- the rubber composition for tires containing the polybutadiene of the second aspect of the present invention can be suitably used particularly for low fuel consumption tires.
- the rubber composition containing the polybutadiene of the second aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
- the polybutadiene of the third aspect of the present invention is The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less, The cold flow rate (CF) is 5.5 mg / min or less.
- Tcp / ML 1 + 4 which is a ratio of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C., as an index of molecular linearity (linearity).
- polybutadiene which has a large Tcp / ML 1 + 4 , that is, a low degree of branching and high linearity, tended to exhibit a relatively high cold flow.
- the polybutadiene of the third aspect of the present invention has a small number of long-chain branching points of 9 or less and a cold flow rate (CF) as small as 5.5 mg / min or less.
- CF cold flow rate
- the polybutadiene according to the third aspect of the present invention satisfying the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
- the number of long-chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the third aspect of the present invention is 9 or less, preferably 8 or less. Further, the number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the third aspect of the present invention is not particularly limited, but is preferably 2 or more.
- the cold flow rate (CF) of the polybutadiene of the third aspect of the present invention is 5.5 mg / min or less, preferably 5.0 mg / min or less, more preferably 4.8 mg / min or less, Especially preferably, it is 4.6 mg / min or less.
- the number average molecular weight (Mn) of the polybutadiene of the third aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less.
- Mw weight average molecular weight of the polybutadiene of the 3rd aspect of this invention is not specifically limited, Preferably it is 300000-700000, More preferably, it is 350,000-600000.
- the molecular weight distribution (Mw / Mn) which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the polybutadiene of the third aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more. Further, the molecular weight distribution (Mw / Mn) of the polybutadiene of the third aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
- the Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the third aspect of the present invention is preferably 25 or more and 60 or less.
- the ML 1 + 4 of the polybutadiene of the third aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more.
- ML 1 + 4 of the polybutadiene of the third aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
- Tcp / ML 1 + 4 of the polybutadiene according to the third aspect of the present invention is preferably 1.3 or more, more preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the third aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, particularly preferably. 3.0 or less.
- the polybutadiene of the third aspect of the present invention preferably has a cis-1,4-structure content of 90% or more.
- the cis-1,4-structure content of the polybutadiene of the third aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
- the intrinsic viscosity (intrinsic viscosity measured in toluene at 25 ° C.) [ ⁇ ] of the third aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
- the polybutadiene of the third aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and ⁇ -methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-con
- the polybutadiene of the third aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition.
- the rubber composition for tires containing the polybutadiene of the third aspect of the present invention can be suitably used particularly for low fuel consumption tires.
- the rubber composition containing the polybutadiene of the third aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
- the polybutadiene of the fourth aspect of the present invention is The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. to Mooney viscosity (ML 1 + 4 ) at 100 ° C.
- Y (50%) / Y (10%) is an index of molecular linearity (linearity).
- linearity the difference between Y (50%) and Y (10%) is small, that is, Y (50%) / Y (10%) is close to 1, and the degree of branching is large. If linearity is low, Y (50%) / Y (10%) increases.
- Tcp 5% toluene solution viscosity measured at 25 ° C. to the Mooney viscosity (ML 1 + 4 ) at 100 ° C.
- ML 1 + 4 Mooney viscosity
- the polybutadiene of the fourth aspect of the present invention has a high Tcp / ML 1 + 4 of 1.3 or more (that is, a low degree of branching and high linearity), while Y (50%) / Y (10%) Is greater than 2 (ie, indicates a high degree of branching and low linearity).
- a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
- the polybutadiene according to the fourth aspect of the present invention satisfying the physical property values as described above has excellent properties such as abrasion resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
- the Tcp / ML 1 + 4 of the polybutadiene according to the fourth aspect of the present invention is 1.3 or more, preferably 1.5 or more, and particularly preferably 1.7 or more.
- the Tcp / ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0 or less.
- Concentration-converted G ′′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ′′ of the liquid paraffin 50% by mass and 10% by mass solution of polybutadiene of the fourth aspect of the present invention.
- Y (50%) / Y (10%) of the polybutadiene of the fourth aspect of the present invention is not particularly limited, but is preferably 4.5 or less, more preferably 4.0 or less, particularly Preferably it is 3.8 or less.
- the cold flow rate (CF) of the polybutadiene of the fourth aspect of the present invention is not particularly limited, but is preferably 5.5 mg / min or less, more preferably 5.0 mg / min or less, more preferably 4 0.8 mg / min or less, particularly preferably 4.6 mg / min or less.
- the number average molecular weight (Mn) of the polybutadiene according to the fourth aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less.
- the weight average molecular weight (Mw) of the polybutadiene of the 4th aspect of this invention is not specifically limited, Preferably it is 300000 or more and 700000 or less, More preferably, it is 350,000 or more and 600000 or less.
- the molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn), of the polybutadiene of the fourth aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more.
- the molecular weight distribution (Mw / Mn) of the polybutadiene according to the fourth aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
- the Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the fourth aspect of the present invention is preferably 25 or more and 60 or less.
- the ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more.
- ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
- the polybutadiene of the fourth aspect of the present invention preferably has a cis-1,4-structure content of 90% or more.
- the cis-1,4-structure content of the polybutadiene according to the fourth aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
- the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [ ⁇ ] of the polybutadiene according to the fourth aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
- the polybutadiene of the fourth aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and ⁇ -methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-con
- the polybutadiene of the fourth aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition.
- the rubber composition for tires containing the polybutadiene of the fourth aspect of the present invention can be suitably used particularly for low fuel consumption tires.
- the rubber composition containing the polybutadiene of the fourth aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders, and the like.
- polybutadiene of the present invention can be produced, for example, as follows.
- the polybutadiene of the present invention is not limited to those produced by the following production method.
- An organometallic compound (C) of an element selected from Group 2, Group 12, and Group 13 is preferably used.
- R 1 , R 2 and R 3 each represent hydrogen or a substituent having 1 to 12 carbon atoms.
- O represents an oxygen atom
- M represents Gd (gadolinium atom), Tb (terbium atom), Dy ( Dysprosium atom), Ho (holmium atom), Er (erbium atom), or Tm (thulium atom).
- substituent having 1 to 12 carbon atoms in R 1 to R 3 of the general formula (1) include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, s-butyl group, Isobutyl, t-butyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 2,2-dimethylpropyl Group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, saturated hydrocarbon group such as dodecyl group, unsaturated hydrocarbon group such as vinyl group, 1-propenyl group, and allyl group, cyclohexyl Group, alicyclic hydrocarbon group such as methylcyclohexyl group, and ethylcyclohexyl group,
- aromatic hydrocarbon groups Furthermore, those in which a hydroxyl group, a carboxyl group, a carbomethoxy group, a carboethoxy group, an amide group, an amino group, an alkoxy group, a phenoxy group and the like are substituted at an arbitrary position are also included. Of these, a saturated hydrocarbon group having 1 to 12 carbon atoms is preferable, and a saturated hydrocarbon group having 1 to 6 carbon atoms is particularly preferable.
- R 1 to R 3 in the general formula (1) are as follows:
- R 2 is hydrogen or a substituent having 1 to 12 carbon atoms (preferably a saturated hydrocarbon group), and R 1 and R 3 are substituents having 1 to 12 carbon atoms ( A saturated hydrocarbon group is preferred.
- R 2 is hydrogen or a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group), and R 1 and R 3 are each a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group).
- R 2 is hydrogen or a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group)
- R 1 and R 3 are each a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group).
- nonmetallocene metal compound (A) of the general formula (1) in which M is Gd (gadolinium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium, Tris (2,6,6-trimethyl-3,5-heptanedionato) gadolinium, tris (2,6-dimethyl-3,5-heptanedionato) gadolinium, tris (3,5-heptanedionato) gadolinium, tris (2,4- Pentandionato) gadolinium, tris (2,4-hexanedionate) gadolinium, tris (1,5-dicyclopentyl-2,4-pentandionato) gadolinium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) gadolinium and the like.
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium tris (2,6-dimethyl-3,5-heptanedionato) gadolinium, tris (2,4-pentanedioated) Nato) gadolinium and the like.
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium and tris (2,6-dimethyl-3,5-heptanedionato) gadolinium.
- nonmetallocene metal compound (A) of the general formula (1) in which M is Tb (terbium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium, Tris (2,6,6-trimethyl-3,5-heptanedionato) terbium, Tris (2,6-dimethyl-3,5-heptanedionato) terbium, Tris (3,5-heptanedionato) terbium, Tris (2,4- Pentandionato) terbium, tris (2,4-hexanedionate) terbium, tris (1,5-dicyclopentyl-2,4-pentandionato) terbium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) terbium and the like.
- nonmetallocene-type metal compound (A) of the general formula (1) in which M is Dy include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium, Tris (2,6,6-trimethyl-3,5-heptanedionato) dysprosium, Tris (2,6-dimethyl-3,5-heptaneedionato) dysprosium, Tris (3,5-heptaneedionato) dysprosium, Tris (2,4- Pentanedionate) dysprosium, tris (2,4-hexanedionato) dysprosium, tris (1,5-dicyclopentyl-2,4-pentanedionato) dysprosium, tris (1,5-dicyclohexyl-2,4-pentane And diatoprosium).
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium tris (2,6-dimethyl-3,5-heptaneedionato) dysprosium, tris (2,4-pentanedioe) Nato) dysprosium.
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium and tris (2,6-dimethyl-3,5-heptanedionato) dysprosium.
- nonmetallocene metal compound (A) of the general formula (1) in which M is Ho (holmium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium, Tris (2,6,6-trimethyl-3,5-heptanedionato) holmium, Tris (2,6-dimethyl-3,5-heptanedionato) holmium, Tris (3,5-heptanedionato) holmium, Tris (2,4- Pentandionato) holmium, Tris (2,4-hexanedionate) holmium, Tris (1,5-dicyclopentyl-2,4-pentandionato) holmium, Tris (1,5-dicyclohexyl-2,4-pentane) And diato) holmium.
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium tris (2,6-dimethyl-3,5-heptanedionato) holmium, tris (2,4-pentanedioated) Nato) holmium and the like.
- nonmetallocene metal compound (A) of the general formula (1) in which M is Er (erbium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium, Tris (2,6,6-trimethyl-3,5-heptanedionato) erbium, Tris (2,6-dimethyl-3,5-heptanedionato) erbium, Tris (3,5-heptanedionato) erbium, Tris (2,4- Pentandionato) erbium, Tris (2,4-hexanedionate) erbium, Tris (1,5-dicyclopentyl-2,4-pentandionato) erbium, Tris (1,5-dicyclohexyl-2,4-pentane (Dionato) Erbium.
- nonmetallocene-type metal compound (A) of the general formula (1) in which M is Tm (thulium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium, Tris (2,6,6-trimethyl-3,5-heptanedionato) thulium, Tris (2,6-dimethyl-3,5-heptaneedionato) thulium, Tris (3,5-heptaneedionato) thulium, Tris (2,4- Pentandionato) thulium, tris (2,4-hexanedionate) thulium, tris (1,5-dicyclopentyl-2,4-pentanedionato) thulium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) thulium and the like.
- tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium and tris (2,6-dimethyl-3,5-heptaneedionato) thulium are particularly preferred.
- the nonmetallocene metal compound (A) may be used alone or in combination of two or more.
- examples of the non-coordinating anion include tetra (phenyl) borate, tetra (fluorophenyl) borate, and tetrakis (difluorophenyl).
- examples of the cation include a carbonium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptatrienyl cation, and a ferrocenium cation.
- the carbonium cation include trisubstituted carbonium cations such as a triphenylcarbonium cation and a tri-substituted phenylcarbonium cation.
- the tri-substituted phenylcarbonium cation include tri (methylphenyl) carbonium cation and tri (dimethylphenyl) carbonium cation.
- ammonium cation examples include trialkylammonium cations, triethylammonium cations, tripropylammonium cations, tri (n-butyl) ammonium cations, tri (i-butyl) ammonium cations, and the like, N, N-dimethyl N, N-dialkylanilinium cations such as anilinium cation, N, N-diethylanilinium cation, N, N-2,4,6-pentamethylanilinium cation; di (isopropyl) ammonium cation, dicyclohexylammonium cation, etc. And dialkylammonium cations.
- phosphonium cations include triphenylphosphonium cation, tetraphenylphosphonium cation, tri (methylphenyl) phosphonium cation, tetra (methylphenyl) phosphonium cation, tri (dimethylphenyl) phosphonium cation, tetra (dimethylphenyl) phosphonium cation, etc.
- arylphosphonium cations include triphenylphosphonium cation, tetraphenylphosphonium cation, tri (methylphenyl) phosphonium cation, tetra (methylphenyl) phosphonium cation, etc.
- arylphosphonium cations include triphenylphosphonium cation, tetraphenylphosphonium cation, tri (methylphenyl) phosphonium cation, tetra (methylphenyl) phosphonium cation, etc.
- ionic compound (B) those arbitrarily selected and combined from the non-coordinating anions and cations exemplified above can be preferably used.
- a boron-containing compound is preferable, and among them, triphenylcarbenium tetrakis (pentafluorophenyl) borate, triphenylcarbeniumtetrakis (fluorophenyl) borate, N, N-dimethylaniline are particularly preferable. Nitrotetrakis (pentafluorophenyl) borate, 1,1′-dimethylferrocenium tetrakis (pentafluorophenyl) borate and the like are preferable.
- An ionic compound (B) may be used independently and may be used in combination of 2 or more type.
- alumoxane (aluminoxane) may be used in place of the ionic compound composed of the non-coordinating anion and cation as component (B).
- the alumoxane is obtained by bringing an organoaluminum compound and a condensing agent into contact with each other, and has a general formula (—Al (R ′) O—) n (R ′ is a hydrocarbon group having 1 to 10 carbon atoms). Including a partly substituted with a halogen atom and / or an alkoxy group, where n is the degree of polymerization, and is 5 or more, preferably 10 or more). .
- R ′ examples include a methyl group, an ethyl group, a propyl group, and an isobutyl group, and a methyl group is preferable.
- organoaluminum compound used as a raw material for alumoxane include trialkylaluminums such as trimethylaluminum, triethylaluminum, and triisobutylaluminum, and mixtures thereof. Among these, alumoxane using a mixture of trimethylaluminum and triisobutylaluminum as a raw material can be suitably used.
- Typical examples of the condensing agent used in the production of alumoxane include water, but other than that, any of the above-described organoaluminum compounds that undergo a condensation reaction, for example, adsorbed water such as inorganic substances, diols, and the like.
- organometallic compound of an element selected from Group 2, Group 12 and Group 13 of the periodic table as the component (C) for example, organic magnesium, organic zinc, organic aluminum, and the like are used.
- organic magnesium, organic zinc, organic aluminum, and the like are used.
- Organic aluminum halogen compounds such as alkylaluminum dichloride; organoaluminum hydride compounds such as dialkylaluminum hydride.
- alkyl magnesium halides such as methyl magnesium chloride, ethyl magnesium chloride, butyl magnesium chloride, hexyl magnesium chloride, octyl magnesium chloride, ethyl magnesium bromide, butyl magnesium bromide, butyl magnesium iodide, and hexyl magnesium iodide. Can be mentioned.
- dialkyl magnesium such as dimethyl magnesium, diethyl magnesium, dibutyl magnesium, dihexyl magnesium, dioctyl magnesium, ethyl butyl magnesium, ethyl hexyl magnesium and the like can be mentioned.
- dialkyl zinc such as dimethyl zinc, diethyl zinc, diisobutyl zinc, dihexyl zinc, dioctyl zinc, didecyl zinc and the like can be mentioned.
- trialkylaluminums such as trimethylaluminum, triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, tridecylaluminum.
- dialkylaluminum chlorides such as dimethylaluminum chloride and diethylaluminum chloride
- organoaluminum halogen compounds such as ethylaluminum sesquichloride and ethylaluminum dichloride
- hydrogenated organoaluminum compounds such as diethylaluminum hydride, diisobutylaluminum hydride and ethylaluminum sesquihydride.
- organometallic compounds (C) of elements selected from Groups 2, 12, and 13 of the periodic table can be used alone or in combination of two or more.
- an organometallic compound of a group 13 element is preferable, among which organic aluminum is preferable, and examples thereof include trimethylaluminum, triethylaluminum, and triisobutylaluminum. Particularly preferred is triethylaluminum.
- Component (A) nonmetallocene-type metal compound
- component (B) ionic compound comprising non-coordinating anion and cation
- component (C) second periodic table of the polybutadiene polymerization catalyst of the present invention
- the ratio of the organometallic compound of an element selected from Group 12, Group 12 and Group 13) is not particularly limited, but the amount of component (B) is 0.5 to 10 moles per mole of component (A) 1 to 5 mol is particularly preferable.
- the amount of component (C) is preferably 10 to 10,000 moles, and particularly preferably 50 to 7000 moles per mole of component (A).
- polymerization can be carried out using a catalyst comprising the above-mentioned components (A), (B) and (C), but the polybutadiene obtained is within the range not impeding the effects of the present invention other than the above.
- the molecular weight regulator and the like can be added.
- a compound selected from hydrogen, a metal hydride compound, and a hydrogenated organometallic compound can be used as the molecular weight regulator.
- Metal hydride compounds include lithium hydride, sodium hydride, potassium hydride, magnesium hydride, calcium hydride, borane, aluminum hydride, gallium hydride, silane, germane, lithium borohydride, sodium borohydride , Lithium aluminum hydride, sodium aluminum hydride and the like.
- hydrogenated organometallic compounds include alkylboranes such as methylborane, ethylborane, propylborane, butylborane, and phenylborane; dialkylboranes such as dimethylborane, diethylborane, dipropylborane, dibutylborane, and diphenylborane; methylaluminum dihydride Alkyl aluminum dihydrides such as ethyl aluminum dihydride, propyl aluminum dihydride, butyl aluminum dihydride, phenyl aluminum dihydride; dimethyl aluminum hydride, diethyl aluminum hydride, dipropyl aluminum hydride, dinormal butyl aluminum hydride, diisobutyl aluminum hydride, Diphenyl aluminum hydra Dialkyl aluminum hydrides such as methyl silane, ethyl silane, propyl silane, butyl silane, phenyl silane, dimethyl silane
- diisobutylaluminum hydride and diethylaluminum hydride are preferable.
- each catalyst component can be supported on an inorganic compound or an organic polymer compound.
- the order of addition of the above catalyst components is not particularly limited, and can be performed, for example, in the following order.
- component (A) in the presence or absence of monomers in an inert organic solvent, add component (C) and the molecular weight regulator described above in any order, and then add component (B). Added.
- the component (C) is added in the presence or absence of the monomer, the component (A) and the component (B) are added in an arbitrary order, and then the molecular weight regulator described above is added. Added.
- the monomer added first may be the total amount of the monomer or a part thereof.
- the polybutadiene of the present invention may be copolymerized using a small amount of other monomers in addition to 1,3-butadiene.
- monomers other than 1,3-butadiene as raw materials include isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, 2-methylpentadiene, 4-methylpentadiene, 2 Conjugated dienes such as 1,4-hexadiene, acyclic monoolefins such as ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, cyclopentene , Cyclic monoolefins such as cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and ⁇ -methylstyrene, non-conjugated
- the polymerization method is not particularly limited, and bulk polymerization (bulk polymerization) or solution polymerization using a monomer such as 1,3-butadiene as a polymerization solvent can be applied.
- Solvents for solution polymerization include aliphatic hydrocarbons such as butane, pentane, hexane, and heptane, alicyclic hydrocarbons such as cyclopentane and cyclohexane, aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and cumene, Examples thereof include olefinic hydrocarbons such as the above olefin compounds and cis-2-butene and trans-2-butene.
- benzene, toluene, xylene, cyclohexane, or cis-2-butene and trans-2-butene. And the like are preferably used.
- These solvent may be used individually by 1 type, and may be used in combination of 2 or more type.
- the polymerization temperature is preferably in the range of ⁇ 30 to 150 ° C., more preferably in the range of 0 to 100 ° C., and particularly preferably in the range of 10 to 80 ° C.
- the polymerization time is preferably 1 minute to 12 hours, more preferably 3 minutes to 5 hours, particularly preferably 5 minutes to 1 hour.
- the amount of the polybutadiene polymerization catalyst of the present invention is not particularly limited, but the concentration of the component (A) (metal compound) is preferably 1 to 100 ⁇ mol / L, and preferably 2 to 50 ⁇ mol / L. It is particularly preferred.
- the inside of the polymerization tank is released as necessary, and post-treatment such as washing and drying steps is performed.
- the polybutadiene of the present invention can be obtained.
- M is Gd (gadolinium atom).
- the resulting polybutadiene can be removed.
- the polybutadiene of the present invention can be suitably used for, for example, a rubber composition, particularly a tire rubber composition.
- the rubber composition of the present invention is characterized by containing one or more of the polybutadienes of the present invention.
- the polybutadiene of the present invention is blended alone or blended with other synthetic rubber or natural rubber, and if necessary, is oil-extended with process oil, and then a filler such as carbon black, a vulcanizing agent.
- a filler such as carbon black
- Vulcanization accelerators and other ordinary compounding agents can be added to vulcanize the tires, hoses, belts, and other industrial products that require mechanical properties and wear resistance. it can. It can also be used as a plastic material modifier, for example, a high impact polystyrene modifier.
- the tire rubber composition of the present invention comprises one or more of the polybutadienes of the present invention, the polybutadiene of the present invention (hereinafter referred to as “polybutadiene ( ⁇ )”), and a diene polymer other than polybutadiene. (Hereinafter referred to as “diene polymer ( ⁇ )”) and a rubber reinforcing agent (hereinafter referred to as “rubber reinforcing agent ( ⁇ )”).
- the tire rubber composition includes a polybutadiene ( ⁇ ), a rubber component ( ⁇ ) + ( ⁇ ) composed of a diene polymer ( ⁇ ) other than ( ⁇ ), and a rubber reinforcing agent ( ⁇ ).
- the rubber reinforcing agent ( ⁇ ) is preferably contained in an amount of 30 to 80 parts by mass with respect to 100 parts by mass of the rubber component ( ⁇ ) + ( ⁇ ). That is, the blending amount of the rubber reinforcing agent ( ⁇ ) is preferably based on 100 parts by mass of the rubber component ( ⁇ ) + ( ⁇ ) composed of polybutadiene ( ⁇ ) and a diene polymer ( ⁇ ) other than ( ⁇ ). Is 30 to 80 parts by mass, more preferably 40 to 70 parts by mass.
- the mass ratio of the rubber component ( ⁇ ) + ( ⁇ ) of the tire rubber composition is 90 to 5 parts by mass of polybutadiene ( ⁇ ) and 10 to 95 parts by mass of a diene polymer ( ⁇ ) other than polybutadiene ( ⁇ ). It is preferable that
- the diene polymer ( ⁇ ) other than polybutadiene used in the rubber composition for tires of the present invention is preferably a vulcanizable rubber.
- natural rubber ethylene propylene diene rubber (EPDM), nitrile rubber ( NBR), butyl rubber (IIR), chloroprene rubber (CR), polyisoprene, high cis polybutadiene rubber, low cis polybutadiene rubber (BR), styrene-butadiene rubber (SBR), butyl rubber, chlorinated butyl rubber, brominated butyl rubber, acrylonitrile Examples thereof include butadiene rubber.
- the diene polymer ( ⁇ ) is preferably at least one of natural rubber, styrene-butadiene rubber, and polyisoprene. These rubbers may be used alone or in combination of two or more.
- Examples of the rubber reinforcing agent ( ⁇ ) used in the tire rubber composition of the present invention include various types of carbon black, silica, activated calcium carbonate, ultrafine magnesium silicate, talc, mica and the like.
- the rubber reinforcing agent ( ⁇ ) of the tire rubber composition is preferably at least one of carbon black and silica.
- the rubber reinforcing agent may be used alone or in combination of two or more.
- a silane coupling agent can be used as an additive.
- the silane coupling agent used as an additive is an organosilicon compound represented by the general formula R 7 n SiR 8 4-n , where R 7 is a vinyl group, acyl group, allyl group, allyloxy group, amino group, epoxy group, An organic group having 1 to 20 carbon atoms having a reactive group selected from a mercapto group, a chloro group, an alkyl group, a phenyl group, hydrogen, a styryl group, a methacryl group, an acrylic group, a ureido group, and the like; R 8 is a chloro group , An alkoxy group, an acetoxy group, an isopropenoxy group, an amino group, and the like, and n represents an integer of 1 to 3.
- the R 7 of the above silane coupling agent those containing a vinyl group and / or a chloro
- the addition amount of the additive silane coupling agent is preferably 0.2 to 20 parts by mass, more preferably 3 to 15 parts by mass, and particularly preferably 5 to 15 parts by mass with respect to 100 parts by mass of the filler. If it is less than the above range, it may cause scorching. Moreover, when more than said range, it may become a cause of a deterioration of a tensile characteristic and elongation.
- Fullerenes as disclosed in JP-A-2006-131819 may be used as the rubber reinforcing agent ( ⁇ ) blended in the tire rubber composition.
- Examples of fullerenes include C60, C70, a mixture of C60 and C70, and derivatives thereof.
- Fullerene derivatives include PCBM (Phenyl C61-butylic acid methylester), PCBNB (Phenyl C61-butyric acid n-butyester), PCBIB (PhenylC61-ButyCyclicBhicC71-BictyPc) ester) and the like.
- fullerene hydroxide, fullerene oxide, hydrogenated fullerene, and the like can also be used.
- the rubber composition for tires according to the present invention can be obtained by kneading the above components using a conventional banbury, open roll, kneader, biaxial kneader or the like.
- a vulcanizing agent In the tire rubber composition according to the present invention, a vulcanizing agent, a vulcanization aid, an anti-aging agent, a filler, a process oil, zinc white, stearic acid, and the like, which are usually used in the rubber industry, if necessary.
- An agent may be kneaded.
- vulcanizing agent known vulcanizing agents such as sulfur, organic peroxides, resin vulcanizing agents, metal oxides such as magnesium oxide, and the like can be used.
- the vulcanizing agent is preferably blended in an amount of about 0.5 to 3 parts by mass with respect to 100 parts by mass of the rubber component ( ⁇ ) + ( ⁇ ).
- vulcanization aid known vulcanization aids such as aldehydes, ammonia, amines, guanidines, thioureas, thiazoles, thiurams, dithiocarbamates and xanthates can be used.
- Anti-aging agents include amine / ketone series, imidazole series, amine series, phenol series, sulfur series and phosphorus series.
- filler examples include inorganic fillers such as silica, calcium carbonate, basic magnesium carbonate, clay, Lissajous, and diatomaceous earth, and organic fillers such as carbon black, recycled rubber, and powder rubber.
- inorganic fillers such as silica, calcium carbonate, basic magnesium carbonate, clay, Lissajous, and diatomaceous earth
- organic fillers such as carbon black, recycled rubber, and powder rubber.
- Process oil may be any of aromatic, naphthenic and paraffinic.
- Measured / evaluated methods such as catalyst activity, physical properties of polybutadiene and physical properties of the composition are as follows.
- Catalyst activity Polymer yield (g) per hour of polymerization time per 1 mmol of the central metal of the catalyst used in the polymerization reaction.
- the catalyst is a gadolinium compound
- it is the polymer yield (g) per hour of polymerization time per 1 g of gadolinium metal of the gadolinium compound used in the polymerization reaction.
- Microstructure Performed by infrared absorption spectrum analysis. The microstructure was calculated from the absorption intensity ratio of cis 734 cm ⁇ 1 , trans 967 cm ⁇ 1 and vinyl 910 cm ⁇ 1 .
- Number average molecular weight (Mn) and weight average molecular weight (Mw) Calibration performed from a molecular weight distribution curve obtained by GPC (manufactured by Shimadzu Corporation) at a temperature of 40 ° C. using polystyrene as a standard material and tetrahydrofuran as a solvent. The number average molecular weight and the weight average molecular weight were calculated using a line.
- Mw / Mn which is a ratio of weight average molecular weight Mw and number average molecular weight Mn obtained from GPC using polystyrene as a standard substance.
- Mooney viscosity (ML 1 + 4 , 100 ° C.): According to JIS-K6300, pre-heated at 100 ° C. for 1 minute using a Mooney viscometer manufactured by Shimadzu Corporation, and then measured for 4 minutes to determine the Mooney viscosity (ML 1 + 4 , 100 ° C).
- Polybutadiene is converted to polyethylene by hydrogenation while maintaining its branched structure, with long chain branching (branched chain having 6 or more carbon atoms) and short chain branching (ethyl group) derived from the vinyl-1,2 structure.
- long chain branching branched chain having 6 or more carbon atoms
- short chain branching ethyl group
- 13 C-NMR normal single pulse
- the long chain branching point present in a small amount in the polymer cannot be quantified due to the dynamic range caused by the main chain methylene peak.
- the short chain branch point based on can be quantified sufficiently. That is, the quantitative relationship between the number of methylene carbons and the number of methine carbons can be obtained from the ratio of the peak area of the short chain branching point methine carbon peak to the peak area of the main chain methylene carbon peak.
- the number of branch points (number of short chain branch points / 10,000 monomer units) can be determined.
- Peak area S M of main chain methylene sum of peak areas of peak group [M1, M2, M3],
- peak area S B of the short chain branching point methine is the peak area of the peak [B1]
- the number of methylene carbons based on the cis-1,4 structure and the trans-1,4 structure is S M -S B (number proportional to), and the number of monomer units of the cis-1,4 structure and the trans-1,4 structure Is (S M ⁇ S B ) / 4 (a number proportional to).
- the number of monomer units having the vinyl-1,2 structure, that is, the number of short chain branch points, is S B (number proportional to).
- the number of short chain branch points per butadiene monomer unit (number of short chain branch points / 1 monomer unit) is S B / [(S M ⁇ S B ) / 4 + S B ] ⁇ 100 (mol%) (1) Can be calculated as
- 13 C-NMR DEPT 90 ° measurement was performed at a measurement temperature of 130 ° C., an observation range of 10 to 42 ppm, and a cumulative number of 64,000 times in order to determine the ratio between the long chain branch points and the short chain branch points and the long chain branch points. .
- the DEPT (Distortionless Enhancement by Polarization Transfer) method is a method for discriminating the series of carbons using the intensity change of the 13 C-NMR spectrum with respect to the pulse angle ( ⁇ ) to be irradiated.
- the methyl and methylene carbon peaks disappear or greatly attenuate, and the methine carbon peak can be observed. That is, since the peak based on methylene carbon of the main chain of the hydrogenated polymer disappears or is greatly attenuated by DEPT 90 ° measurement, the dynamic range due to the main chain methylene peak having a large peak intensity, which is a problem in ordinary NMR measurement, is reduced. The problem is solved. As a result, a long chain branching point present in a minute amount in the polymer can be detected with high sensitivity.
- the methine carbon at the short chain branch point and the methine carbon at the long chain branch point are observed as different peaks with quantifiable sensitivity (intensity, S / N ratio). That is, the ratio of the number of long chain branch points to the number of short chain branch points (number of long chain branch points / short chain) from the ratio of the peak area of the short chain branch point methine carbon peak to the peak area of the methine carbon peak of the long chain branch point.
- the number of branch points can be obtained.
- S L peak area of peak [L]
- the number of long chain branch points per 10,000 butadiene monomer units can be calculated from (number of long chain branch points / number of short chain branch points). That is, the number of long chain branch points per 10,000 butadiene monomer units is (Number of long chain branch points / number of short chain branch points) ⁇ (number of short chain branch points / 1 monomer unit) ⁇ 10,000 Can be calculated as
- Viscoelasticity measurement (measurement of Y (50%) / Y (10%) ): 7.5 g of polybutadiene was dissolved in 200 ml of toluene. Next, 7.5 g of liquid paraffin was added to this solution and stirred until uniform. The obtained solution was poured onto a stainless steel tray covered with a PET film, and then vacuum-dried at 60 ° C. for 8 hours using a vacuum dryer. The obtained liquid paraffin 50 mass% solution of polybutadiene was 15 g.
- Polybutadiene 1.5g was dissolved in toluene 200ml. Next, 13.5 g of liquid paraffin was added to this solution and stirred until uniform. The obtained solution was poured onto a stainless steel tray covered with a PET film, and then vacuum-dried at 60 ° C. for 8 hours using a vacuum dryer. The liquid polyparaffin 10 mass% solution obtained was 15g.
- the angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ′′ of the obtained polybutadiene in liquid paraffin 50% by mass and 10% by mass was measured.
- the measurement was performed in a nitrogen stream using ARES manufactured by TA Instruments equipped with a parallel plate having a diameter of 25 mm or 7.9 mm.
- the measurement frequency range is 100 to 0.01 rad / s, and the measurement temperatures are 0 ° C., 20 ° C., 40 ° C., 60 ° C., 80 ° C., and 100 ° C. J. et al. D.
- Abrasion resistance (Lambourn wear resistance): Lambourn wear resistance was measured at a slip rate of 40% according to the measurement method defined in JIS-K6264, and indicated as an index with Comparative Example R1 shown in Table 3 as 100 ( The higher the index, the better.
- Rebound resilience According to JIS-K6255, the rebound resilience was measured at room temperature using a Dunlop trypometer, and displayed as an index with Comparative Example R1 listed in Table 3 being 100 (the larger the index, the better).
- Low fuel consumption (tan ⁇ (60 ° C.): Measured at a temperature range of ⁇ 120 ° C. to 100 ° C., a frequency of 16 Hz, and a dynamic strain of 0.3% using a viscoelasticity measuring device (manufactured by GABO, EPLEXOR 100N), 60 ° C. Tan ⁇ was used as an index of low fuel consumption. The index was displayed with the comparative example R1 described in Table 3 as 100. Low fuel consumption (tan ⁇ ) is better. In addition, the index in Table 3 is described so as to increase as fuel efficiency is improved.
- Example 1 The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 2 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 500 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.80 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, followed by hydrogenation.
- TEAL triethylaluminum
- Example 3 The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 4 The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Subsequently, 3.2 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.8 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 5 The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Subsequently, 2.85 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 6 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 500 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.4 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 7 The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 400 ml of cyclohexane solvent and 400 ml of butadiene was charged. Subsequently, 4.0 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.4 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 8 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.8 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.24 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 9 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.95 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.24 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 10 The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 11 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.95 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.48 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 12 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, after adding 0.4 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ), triphenyl was added.
- TEAL triethylaluminum
- Example 13 The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Subsequently, 2.7 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.0 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium (Ho (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 14 The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 395 ml of cyclohexane solvent and 400 ml of butadiene was charged. Then, 2.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.6 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium (Tm (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 15 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.5 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 16 The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 3.1 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.0 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- Example 17 The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.5 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added.
- TEAL triethylaluminum
- the polybutadienes obtained in Examples 1 to 17 have a relatively large Tcp / ML 1 + 4 that is an index of molecular linearity (linearity) of 1.3 or more and 5.0 or less,
- the cold flow rate (CF) is 5.5 mg / min or less, and the cold flow characteristics are excellent.
- Example R1 Using the polybutadiene synthesized using Gd (dpm) 3 in Example 1, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- Example R2 Using the polybutadiene synthesized using Tb (dpm) 3 in Example 6, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- Example R3 Using the polybutadiene synthesized using Dy (dpm) 3 in Example 10, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- Example R4 Using the polybutadiene synthesized using Ho (dpm) 3 in Example 13, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent, and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- Example R5 Using the polybutadiene synthesized using Er (dpm) 3 in Example 16, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- Comparative Example R1 Primary blending by adding natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil with plasto mill according to the blending formulation shown in Table 2, using JSR BR01 manufactured by JSR Corporation of Comparative Example 1 as polybutadiene. Then, the compounding rubber was produced by implementing the secondary compounding which adds a vulcanization accelerator and sulfur with a roll. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
- compositions of Examples R1 to R5 using the polybutadiene obtained in Examples 1, 6, 10, 13, and 16 are the compositions of Comparative Example R1 using JSR BR01 manufactured by JSR Corporation. It has superior rebound resilience, low-temperature storage elastic modulus at -30 ° C, and low fuel consumption (tan ⁇ (60 ° C)), and wear resistance, low heat build-up, and permanent set are equivalent or better.
- a polybutadiene having excellent properties of a polybutadiene having a low degree of branching for example, excellent wear resistance, low heat generation, rebound resilience, and excellent cold flow properties. It can.
- the polybutadiene of the present invention is excellent in wear resistance, low heat build-up, rebound resilience, and the like, and can be suitably used for rubber compositions, particularly tire rubber compositions.
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Abstract
Description
本発明は、ポリブタジエンに関する。また、本発明は、このポリブタジエンを含むゴム組成物、及びタイヤ用ゴム組成物に関する。 The present invention relates to polybutadiene. The present invention also relates to a rubber composition containing this polybutadiene and a tire rubber composition.
ポリブタジエンは、いわゆるミクロ構造として、1,4-位での重合で生成した結合部分(1,4-構造)と、1,2-位での重合で生成した結合部分(1,2-構造)とが分子鎖中に共存する。1,4-構造は、更にシス構造とトランス構造の二種に分けられる。一方、1,2-構造は、ビニル基を側鎖とする構造をとる。そして、重合触媒によって、このミクロ構造が異なったポリブタジエンが製造されることが知られており、それらの特性によって種々の用途に使用されている。 Polybutadiene has a so-called microstructure that includes a bond portion (1,4-structure) formed by polymerization at the 1,4-position and a bond portion (1,2-structure) formed by polymerization at the 1,2-position. Coexist in the molecular chain. The 1,4-structure is further divided into two types, a cis structure and a trans structure. On the other hand, the 1,2-structure is a structure having a vinyl group as a side chain. It is known that polybutadienes having different microstructures are produced by a polymerization catalyst, and they are used in various applications depending on their properties.
特に、分子のリニアリティ(線状性)の高い、すなわち、分岐度が小さいポリブタジエンは、耐摩耗性、低発熱性、反撥弾性において優れた特性を有する。リニアリティの指標としては、従来、25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比であるTcp/ML1+4が用いられている。Tcpは、濃厚溶液中での分子の絡み合いの程度を示し、Tcp/ML1+4が大きい程、分岐度は小さくリニアリティ(線状性)は大きいことを示していると考えられる。 In particular, polybutadiene having a high molecular linearity (linearity), that is, having a small degree of branching, has excellent characteristics in terms of wear resistance, low heat generation, and rebound resilience. As an index of linearity, Tcp / ML 1 + 4, which is a ratio of a 5% toluene solution viscosity (Tcp) measured at 25 ° C. and a Mooney viscosity (ML 1 + 4 ) at 100 ° C., is conventionally used. Tcp indicates the degree of molecular entanglement in the concentrated solution, and it is considered that the greater the Tcp / ML 1 + 4 , the smaller the degree of branching and the greater the linearity (linearity).
しかしながら、このようなTcp/ML1+4が大きく、分子のリニアリティ(線状性)の高い(すなわち、分岐度が小さい)ポリブタジエンは、比較的高いコールドフロー特性を示し、保存安定性が比較的低く、貯蔵や輸送の際に問題が生じる虞がある。 However, polybutadiene having such a large Tcp / ML 1 + 4 and a high molecular linearity (ie, a low degree of branching) exhibits a relatively high cold flow property and a relatively low storage stability. Problems may arise during storage and transport.
コールドフローを改善する方法として、特許文献1~3には、ポリブタジエン等の共役ジエン系化合物を重合させて得られた共役ジエン系重合体に特定の化合物(変性剤)を反応させる(変性)ことにより、コールドフロー特性を改良する(すなわち、コールドフローを抑える)方法が開示されている。 As methods for improving cold flow, Patent Documents 1 to 3 describe that a specific compound (modifier) is reacted with a conjugated diene polymer obtained by polymerizing a conjugated diene compound such as polybutadiene (modification). Discloses a method for improving cold flow characteristics (ie, reducing cold flow).
特許文献4には、コールドフロー特性が改善されたポリブタジエンとして、特定の特性の原料ポリブタジエンを遷移金属触媒の存在下で変性させて得られる変性ポリブタジエンが開示されている。 Patent Document 4 discloses a modified polybutadiene obtained by modifying a raw material polybutadiene having specific characteristics in the presence of a transition metal catalyst as a polybutadiene having improved cold flow characteristics.
また、特許文献5には、変性工程を要さず、低コストで製造可能な、耐コールドフロー性が向上した(すなわち、コールドフローが抑えられた)ポリブタジエン等の重合体組成物として、シリカが、重合体100重量部に対して0重量部超5重量部以下の含有量で、重合体中に分散された(高度に分散した状態で存在する)重合体組成物が開示されている。 Further, in Patent Document 5, silica is used as a polymer composition such as polybutadiene that does not require a modification step and can be manufactured at low cost and has improved cold flow resistance (that is, cold flow is suppressed). A polymer composition is disclosed that is dispersed in a polymer (existing in a highly dispersed state) at a content of more than 0 part by weight and not more than 5 parts by weight with respect to 100 parts by weight of the polymer.
本発明は、分子のリニアリティ(線状性)の指標であるTcp/ML1+4が比較的大きく、コールドフロー特性にも優れたポリブタジエンを提供することを目的とする。
また、本発明は、分岐度が小さいポリブタジエンが有する優れた特性、例えば、優れた耐摩耗性、低発熱性、反撥弾性を有すると共に、コールドフロー特性にも優れたポリブタジエンを提供することも目的とする。
An object of the present invention is to provide a polybutadiene having a comparatively large Tcp / ML 1 + 4 which is an index of molecular linearity (linearity) and excellent in cold flow characteristics.
Another object of the present invention is to provide a polybutadiene having excellent properties possessed by a polybutadiene having a low degree of branching, for example, excellent wear resistance, low heat build-up, rebound resilience, and excellent cold flow properties. To do.
本発明は、以下の事項に関する。
1. 25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比(Tcp/ML1+4)が、1.3以上5.0以下であり、
分子量分布(Mw/Mn)が、2.0以上4未満であり、
コールドフロー速度(CF)が、5.5mg/min以下である
ことを特徴とするポリブタジエン。
2. 100℃におけるムーニー粘度(ML1+4)が、25以上60以下であることを特徴とする前記項1に記載のポリブタジエン。
The present invention relates to the following matters.
1. The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more and 5.0 or less,
The molecular weight distribution (Mw / Mn) is 2.0 or more and less than 4,
A polybutadiene having a cold flow rate (CF) of 5.5 mg / min or less.
2. 2. The polybutadiene according to item 1, wherein the Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 25 or more and 60 or less.
3. 水素添加されたポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数(但し、長鎖分岐点とは、2つ以上のブタジエンユニットから形成される炭素数6以上の分岐鎖が主鎖に結合している分岐点である。)が、9個以下であり、
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい
ことを特徴とするポリブタジエン。
3. The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Polybutadiene characterized by being greater than 2.
4. 水素添加されたポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数(但し、長鎖分岐点とは、2つ以上のブタジエンユニットから形成される炭素数6以上の分岐鎖が主鎖に結合している分岐点である。)が、9個以下であり、
コールドフロー速度(CF)が、5.5mg/min以下である
ことを特徴とするポリブタジエン。
4). The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
A polybutadiene having a cold flow rate (CF) of 5.5 mg / min or less.
5. 25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比(Tcp/ML1+4)が、1.3以上であり、
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい
ことを特徴とするポリブタジエン。
5. The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. to Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Polybutadiene characterized by being greater than 2.
6. シス-1,4-構造含有率が90%以上であることを特徴とする前記項1~5のいずれかに記載のポリブタジエン。 6). Item 6. The polybutadiene according to any one of Items 1 to 5, wherein the cis-1,4-structure content is 90% or more.
7. 前記項1~6のいずれかに記載のポリブタジエンを含むことを特徴とするゴム組成物。
8. 前記項1~6のいずれかに記載のポリブタジエンを含むことを特徴とするタイヤ用ゴム組成物。
9. ポリブタジエン以外のジエン系重合体と、ゴム補強剤とを含むことを特徴とする前記項8に記載のタイヤ用ゴム組成物。
10. 前記ジエン系重合体が、天然ゴム、スチレン-ブタジエンゴム、及びポリイソプレンの少なくとも一種以上であることを特徴とする前記項9に記載のタイヤ用ゴム組成物。
11. 前記ゴム補強剤が、カーボンブラック及び/又はシリカであることを特徴とする前記項9又は前記項10に記載のタイヤ用ゴム組成物。
12. 前記項8~11のいずれかに記載のタイヤ用ゴム組成物をゴム基材として用いることを特徴とするタイヤ。
7). A rubber composition comprising the polybutadiene according to any one of items 1 to 6.
8). A tire rubber composition comprising the polybutadiene according to any one of items 1 to 6.
9. Item 9. The rubber composition for tires according to Item 8, comprising a diene polymer other than polybutadiene and a rubber reinforcing agent.
10. Item 10. The tire rubber composition according to Item 9, wherein the diene polymer is at least one of natural rubber, styrene-butadiene rubber, and polyisoprene.
11. Item 11. The tire rubber composition according to Item 9 or 10, wherein the rubber reinforcing agent is carbon black and / or silica.
12 12. A tire comprising the rubber composition for tire according to any one of items 8 to 11 as a rubber base material.
本発明によれば、分子のリニアリティ(線状性)の指標であるTcp/ML1+4が比較的大きく、コールドフロー特性にも優れたポリブタジエンを提供することができる。また、本発明によれば、分岐度が小さいポリブタジエンが有する優れた特性、例えば、優れた耐摩耗性、低発熱性、反撥弾性を有すると共に、コールドフロー特性にも優れたポリブタジエンを提供することもできる。本発明のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などに優れ、コールドフロー特性にも優れるため、ゴム組成物、特にタイヤ用ゴム組成物に好適に用いることができる。 According to the present invention, it is possible to provide a polybutadiene having a relatively large Tcp / ML 1 + 4 that is an index of molecular linearity (linearity) and having excellent cold flow characteristics. In addition, according to the present invention, it is possible to provide a polybutadiene having excellent properties of a polybutadiene having a low degree of branching, for example, excellent wear resistance, low heat generation, rebound resilience, and excellent cold flow properties. it can. The polybutadiene of the present invention is excellent in wear resistance, low heat build-up, rebound resilience, and the like, and is also excellent in cold flow characteristics, so that it can be suitably used for rubber compositions, particularly tire rubber compositions.
<本発明の第1の態様のポリブタジエン>
本発明の第1の態様のポリブタジエンは、
25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比(Tcp/ML1+4)が、1.3以上5.0以下であり、
分子量分布(Mw/Mn)が、2.0以上4未満であり、
コールドフロー速度(CF)が、5.5mg/min以下である。
<Polybutadiene of the first aspect of the present invention>
The polybutadiene of the first aspect of the present invention is
The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more and 5.0 or less,
The molecular weight distribution (Mw / Mn) is 2.0 or more and less than 4,
The cold flow rate (CF) is 5.5 mg / min or less.
前記のとおり、リニアリティの指標として、従来、25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比であるTcp/ML1+4が用いられており、Tcp/ML1+4が大きい程、分岐度が小さくリニアリティ(線状性)が大きいと考えられる。本発明の第1の態様のポリブタジエンは、変性されていない未変性のポリブタジエンであるが、Tcp/ML1+4が1.3以上と比較的大きく、且つコールドフロー速度(CF)が5.5mg/min以下と小さい。このようなポリブタジエンは従来にはなかったものであり、後述するように、特定の触媒を用いて重合を行うことにより得ることが可能となった。 As described above, Tcp / ML 1 + 4, which is a ratio of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C., is conventionally used as an index of linearity. It is considered that the larger / ML 1 + 4, the smaller the degree of branching and the greater the linearity (linearity). The polybutadiene of the first aspect of the present invention is an unmodified unmodified polybutadiene, but has a relatively large Tcp / ML 1 + 4 of 1.3 or more and a cold flow rate (CF) of 5.5 mg / min. The following is small. Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
本発明の第1の態様のポリブタジエンのTcp/ML1+4は、1.3以上であり、好ましくは1.5以上であり、特に好ましくは1.7以上である。また、本発明の第1の態様のポリブタジエンのTcp/ML1+4は、5.0以下であり、好ましくは4.0以下であり、より好ましくは3.5以下であり、特に好ましくは3.0以下である。 The Tcp / ML 1 + 4 of the polybutadiene according to the first aspect of the present invention is 1.3 or more, preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the first aspect of the present invention is 5.0 or less, preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0. It is as follows.
本発明の第1の態様のポリブタジエンのコールドフロー速度(CF)は、5.5mg/min以下であり、好ましくは5.0mg/min以下であり、より好ましくは4.8mg/min以下であり、特に好ましくは4.6mg/min以下である。 The cold flow rate (CF) of the polybutadiene of the first aspect of the present invention is 5.5 mg / min or less, preferably 5.0 mg / min or less, more preferably 4.8 mg / min or less, Especially preferably, it is 4.6 mg / min or less.
本発明の第1の態様のポリブタジエンの重量平均分子量(Mw)と数平均分子量(Mn)の比である分子量分布(Mw/Mn)は、2.0以上であり、好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第1の態様のポリブタジエンの分子量分布(Mw/Mn)は、4未満であり、好ましくは3.8以下であり、より好ましくは3.5以下であり、特に好ましくは3.2以下である。 The molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn), of the polybutadiene of the first aspect of the present invention is 2.0 or more, preferably 2.3 or more. Yes, particularly preferably 2.5 or more. Further, the molecular weight distribution (Mw / Mn) of the polybutadiene of the first aspect of the present invention is less than 4, preferably 3.8 or less, more preferably 3.5 or less, and particularly preferably 3. 2 or less.
上記のような物性値を満たす本発明の第1の態様のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などにおいて優れた特性を有すると共に、コールドフロー特性にも優れ、すなわち保存(貯蔵)安定性にも優れている。 The polybutadiene of the first aspect of the present invention satisfying the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage (storage). Excellent stability.
本発明の第1の態様のポリブタジエンの100℃におけるムーニー粘度(ML1+4)は、好ましくは25以上60以下である。本発明の第1の態様のポリブタジエンのML1+4は、より好ましくは30以上であり、特に好ましくは35以上である。また、本発明の第1の態様のポリブタジエンのML1+4は、より好ましくは57以下であり、特に好ましくは55以下である。 The Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the first aspect of the present invention is preferably 25 or more and 60 or less. The ML 1 + 4 of the polybutadiene of the first aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more. In addition, ML 1 + 4 of the polybutadiene of the first aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
本発明の第1の態様のポリブタジエンの数平均分子量(Mn)は、特に限定されないが、好ましくは50000以上300000以下であり、より好ましくは100000以上250000以下である。本発明の第1の態様のポリブタジエンの重量平均分子量(Mw)は、特に限定されないが、好ましくは300000以上700000以下であり、より好ましくは350000以上600000以下である。 The number average molecular weight (Mn) of the polybutadiene according to the first aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less. The weight average molecular weight (Mw) of the polybutadiene of the first aspect of the present invention is not particularly limited, but is preferably 300000 or more and 700000 or less, more preferably 350,000 or more and 600000 or less.
本発明の第1の態様のポリブタジエンは、シス-1,4-構造含有率が90%以上であることが好ましい。本発明の第1の態様のポリブタジエンのシス-1,4-構造含有率は、より好ましくは92%以上、より好ましくは93%以上、さらに好ましくは94%以上、さらに好ましくは94.5%以上、特に好ましくは95%以上または95%超である。 The polybutadiene of the first aspect of the present invention preferably has a cis-1,4-structure content of 90% or more. The cis-1,4-structure content of the polybutadiene according to the first aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
また、本発明の第1の態様のポリブタジエンの固有粘度(トルエン中25℃で測定した固有粘度)[η]としては、特に限定されないが、好ましくは0.1~10、さらに好ましくは1~7、特に好ましくは1.2~5に制御することができる。 Further, the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [η] of the polybutadiene according to the first aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
本発明の第1の態様のポリブタジエンは、共重合体であってもよく、ブタジエンモノマー以外に、イソプレン、1,3-ペンタジエン、2-エチル-1,3-ブタジエン、2,3-ジメチルブタジエン、2-メチルペンタジエン、4-メチルペンタジエン、2,4-ヘキサジエンなどの共役ジエン、エチレン、プロピレン、1-ブテン、2-ブテン、イソブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン等の非環状モノオレフィン、シクロペンテン、シクロヘキセン、ノルボルネン等の環状モノオレフィン、及び/又は、スチレンやα-メチルスチレン等の芳香族ビニル化合物、ジシクロペンタジエン、5-エチリデン-2-ノルボルネン、1,5-ヘキサジエン等の非共役ジオレフィン等の他のモノマーを少量(例えば、10モル%以下の量で)使用して共重合してもよい。 The polybutadiene of the first aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and α-methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-conjugated diolefins such as 1,5-hexadiene Small amount (e.g., in an amount of 10 mol% or less) may be copolymerized using.
本発明の第1の態様のポリブタジエンは、優れた特性を有し、且つ保存(貯蔵)安定性にも優れているため、種々の用途に好適に用いることができ、例えば、ゴム用途、特にタイヤ用ゴム組成物に好適に用いることができる。本発明の第1の態様のポリブタジエンを含むタイヤ用ゴム組成物は、特に、低燃費タイヤに好適に用いることができる。本発明の第1の態様のポリブタジエンを含むゴム組成物は、ゴムベルト、ゴムクローラ、ゴルフボール、履物、防舷材などにも好適に用いることができる。 The polybutadiene of the first aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition. The rubber composition for tires containing the polybutadiene of the first aspect of the present invention can be suitably used particularly for low fuel consumption tires. The rubber composition containing the polybutadiene of the first aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
<本発明の第2の態様のポリブタジエン>
本発明の第2の態様のポリブタジエンは、
水素添加されたポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数(但し、長鎖分岐点とは、2つ以上のブタジエンユニットから形成される炭素数6以上の分岐鎖が主鎖に結合している分岐点である。)が、9個以下であり、
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい。
<Polybutadiene of the Second Aspect of the Present Invention>
The polybutadiene of the second aspect of the present invention is
The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Greater than 2.
ここで、上記のY(50%)/Y(10%)は、分子のリニアリティ(線状性)の指標である。ポリブタジエンの分岐度が小さくリニアリティが高いと、Y(50%)とY(10%)の差は小さく、すなわち、Y(50%)/Y(10%)は1に近くなり、分岐度が大きくリニアリティが低いと、Y(50%)/Y(10%)は大きくなる。 Here, the above Y (50%) / Y (10%) is an index of molecular linearity (linearity). When the degree of branching of polybutadiene is small and the linearity is high, the difference between Y (50%) and Y (10%) is small, that is, Y (50%) / Y (10%) is close to 1, and the degree of branching is large. If linearity is low, Y (50%) / Y (10%) increases.
本発明の第2の態様のポリブタジエンは、Y(50%)/Y(10%)が2より大きい一方で、長鎖分岐点の数が9個以下で少ない。このようなポリブタジエンは従来にはなかったものであり、後述するように、特定の触媒を用いて重合を行うことにより得ることが可能となった。 In the polybutadiene of the second aspect of the present invention, Y (50%) / Y (10%) is larger than 2, while the number of long chain branching points is 9 or less and small. Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
そして、上記のような物性値を満たす本発明の第2の態様のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などにおいて優れた特性を有すると共に、コールドフロー特性にも優れ、すなわち保存(貯蔵)安定性にも優れている。 The polybutadiene according to the second aspect of the present invention that satisfies the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
本発明の第2の態様のポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数は、9個以下であり、好ましくは8以下である。また、本発明の第2の態様のポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数は、特に限定されないが、好ましくは2以上である。長鎖分岐点の数を求める方法については、実施例において具体的に説明する。 The number of long-chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the second aspect of the present invention is 9 or less, preferably 8 or less. Further, the number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 2 or more. The method for obtaining the number of long chain branch points will be specifically described in Examples.
本発明の第2の態様のポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)]は、2より大きく、好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第2の態様のポリブタジエンのY(50%)/Y(10%)は、特に限定されないが、好ましくは4.5以下であり、より好ましくは4.0以下であり、特に好ましくは3.8以下である。Y(50%)/Y(10%)を求める方法については、実施例において具体的に説明する。 Concentration-converted G ″ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ″ of the liquid paraffin 50% by mass and 10% by mass solution of polybutadiene of the second aspect of the present invention. The ratio of Y defined as Y = G ′ / C 2 (where C represents the solution concentration) when X = G ″ / C 2 = 20,000 Pa with respect to the concentration conversion G ′ [Y ( 50%) / Y (10%) ] is larger than 2, preferably 2.3 or more, particularly preferably 2.5 or more. Further, Y (50%) / Y (10%) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 4.5 or less, more preferably 4.0 or less, particularly Preferably it is 3.8 or less. The method for obtaining Y (50%) / Y (10%) will be specifically described in the examples.
本発明の第2の態様のポリブタジエンのコールドフロー速度(CF)は、特に限定されないが、好ましくは5.5mg/min以下であり、より好ましくは5.0mg/min以下であり、より好ましくは4.8mg/min以下であり、特に好ましくは4.6mg/min以下である。 The cold flow rate (CF) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 5.5 mg / min or less, more preferably 5.0 mg / min or less, more preferably 4 0.8 mg / min or less, particularly preferably 4.6 mg / min or less.
本発明の第2の態様のポリブタジエンの数平均分子量(Mn)は、特に限定されないが、好ましくは50000以上300000以下であり、より好ましくは100000以上250000以下である。本発明の第2の態様のポリブタジエンの重量平均分子量(Mw)は、特に限定されないが、好ましくは300000以上700000以下であり、より好ましくは350000以上600000以下である。 The number average molecular weight (Mn) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less. The weight average molecular weight (Mw) of the polybutadiene of the second aspect of the present invention is not particularly limited, but is preferably 300000 or more and 700000 or less, more preferably 350,000 or more and 600000 or less.
本発明の第2の態様のポリブタジエンの重量平均分子量(Mw)と数平均分子量(Mn)の比である分子量分布(Mw/Mn)は、好ましくは2.0以上であり、より好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第2の態様のポリブタジエンの分子量分布(Mw/Mn)は、好ましくは4未満であり、より好ましくは3.8以下であり、より好ましくは3.5以下であり、特に好ましくは3.2以下である。 The molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn), of the polybutadiene of the second aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more. The molecular weight distribution (Mw / Mn) of the polybutadiene according to the second aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
本発明の第2の態様のポリブタジエンの100℃におけるムーニー粘度(ML1+4)は、好ましくは25以上60以下である。本発明の第2の態様のポリブタジエンのML1+4は、より好ましくは30以上であり、特に好ましくは35以上である。また、本発明の第2の態様のポリブタジエンのML1+4は、より好ましくは57以下であり、特に好ましくは55以下である。 The Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the second aspect of the present invention is preferably 25 or more and 60 or less. The ML 1 + 4 of the polybutadiene of the second aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more. Moreover, ML 1 + 4 of the polybutadiene of the second aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
本発明の第2の態様のポリブタジエンのTcp/ML1+4は、好ましくは1.3以上であり、より好ましくは1.5以上であり、特に好ましくは1.7以上である。また、本発明の第2の態様のポリブタジエンのTcp/ML1+4は、好ましくは5.0以下であり、より好ましくは4.0以下であり、より好ましくは3.5以下であり、特に好ましくは3.0以下である。 The Tcp / ML 1 + 4 of the polybutadiene of the second aspect of the present invention is preferably 1.3 or more, more preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the second aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0 or less.
本発明の第2の態様のポリブタジエンは、シス-1,4-構造含有率が90%以上であることが好ましい。本発明の第2の態様のポリブタジエンのシス-1,4-構造含有率は、より好ましくは92%以上、より好ましくは93%以上、さらに好ましくは94%以上、さらに好ましくは94.5%以上、特に好ましくは95%以上または95%超である。 The polybutadiene of the second aspect of the present invention preferably has a cis-1,4-structure content of 90% or more. The cis-1,4-structure content of the polybutadiene according to the second aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
また、本発明の第2の態様のポリブタジエンの固有粘度(トルエン中25℃で測定した固有粘度)[η]としては、特に限定されないが、好ましくは0.1~10、さらに好ましくは1~7、特に好ましくは1.2~5に制御することができる。 Further, the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [η] of the polybutadiene according to the second aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
本発明の第2の態様のポリブタジエンは、共重合体であってもよく、ブタジエンモノマー以外に、イソプレン、1,3-ペンタジエン、2-エチル-1,3-ブタジエン、2,3-ジメチルブタジエン、2-メチルペンタジエン、4-メチルペンタジエン、2,4-ヘキサジエンなどの共役ジエン、エチレン、プロピレン、1-ブテン、2-ブテン、イソブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン等の非環状モノオレフィン、シクロペンテン、シクロヘキセン、ノルボルネン等の環状モノオレフィン、及び/又は、スチレンやα-メチルスチレン等の芳香族ビニル化合物、ジシクロペンタジエン、5-エチリデン-2-ノルボルネン、1,5-ヘキサジエン等の非共役ジオレフィン等の他のモノマーを少量(例えば、10モル%以下の量で)使用して共重合してもよい。 The polybutadiene of the second aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and α-methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-conjugated diolefins such as 1,5-hexadiene Small amount (e.g., in an amount of 10 mol% or less) may be copolymerized using.
本発明の第2の態様のポリブタジエンは、優れた特性を有し、且つ保存(貯蔵)安定性にも優れているため、種々の用途に好適に用いることができ、例えば、ゴム用途、特にタイヤ用ゴム組成物に好適に用いることができる。本発明の第2の態様のポリブタジエンを含むタイヤ用ゴム組成物は、特に、低燃費タイヤに好適に用いることができる。本発明の第2の態様のポリブタジエンを含むゴム組成物は、ゴムベルト、ゴムクローラ、ゴルフボール、履物、防舷材などにも好適に用いることができる。 The polybutadiene of the second aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, such as rubber applications, particularly tires. It can be suitably used for a rubber composition. The rubber composition for tires containing the polybutadiene of the second aspect of the present invention can be suitably used particularly for low fuel consumption tires. The rubber composition containing the polybutadiene of the second aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
<本発明の第3の態様のポリブタジエン>
本発明の第3の態様のポリブタジエンは、
水素添加されたポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数(但し、長鎖分岐点とは、2つ以上のブタジエンユニットから形成される炭素数6以上の分岐鎖が主鎖に結合している分岐点である。)が、9個以下であり、
コールドフロー速度(CF)が、5.5mg/min以下である。
<Polybutadiene of the third aspect of the present invention>
The polybutadiene of the third aspect of the present invention is
The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
The cold flow rate (CF) is 5.5 mg / min or less.
前記のとおり、分子のリニアリティ(線状性)の指標として、従来、25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比であるTcp/ML1+4が用いられているが、Tcp/ML1+4が大きく、すなわち、分岐度が小さくリニアリティが高いと考えられるポリブタジエンは、比較的高いコールドフローを示す傾向があった。 As described above, Tcp / ML 1 + 4, which is a ratio of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C., as an index of molecular linearity (linearity). However, polybutadiene, which has a large Tcp / ML 1 + 4 , that is, a low degree of branching and high linearity, tended to exhibit a relatively high cold flow.
本発明の第3の態様のポリブタジエンは、長鎖分岐点の数が9個以下で少なく、且つコールドフロー速度(CF)が5.5mg/min以下と小さい。このようなポリブタジエンは従来にはなかったものであり、後述するように、特定の触媒を用いて重合を行うことにより得ることが可能となった。 The polybutadiene of the third aspect of the present invention has a small number of long-chain branching points of 9 or less and a cold flow rate (CF) as small as 5.5 mg / min or less. Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
そして、上記のような物性値を満たす本発明の第3の態様のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などにおいて優れた特性を有すると共に、コールドフロー特性にも優れ、すなわち保存(貯蔵)安定性にも優れている。 The polybutadiene according to the third aspect of the present invention satisfying the physical property values as described above has excellent properties such as wear resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
本発明の第3の態様のポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数は、9個以下であり、好ましくは8以下である。また、本発明の第3の態様のポリブタジエンの13C-NMR測定から求められる、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数は、特に限定されないが、好ましくは2以上である。 The number of long-chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the third aspect of the present invention is 9 or less, preferably 8 or less. Further, the number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of the polybutadiene of the third aspect of the present invention is not particularly limited, but is preferably 2 or more.
本発明の第3の態様のポリブタジエンのコールドフロー速度(CF)は、5.5mg/min以下であり、好ましくは5.0mg/min以下であり、より好ましくは4.8mg/min以下であり、特に好ましくは4.6mg/min以下である。 The cold flow rate (CF) of the polybutadiene of the third aspect of the present invention is 5.5 mg / min or less, preferably 5.0 mg / min or less, more preferably 4.8 mg / min or less, Especially preferably, it is 4.6 mg / min or less.
本発明の第3の態様のポリブタジエンの数平均分子量(Mn)は、特に限定されないが、好ましくは50000以上300000以下であり、より好ましくは100000以上250000以下である。本発明の第3の態様のポリブタジエンの重量平均分子量(Mw)は、特に限定されないが、好ましくは300000以上700000以下であり、より好ましくは350000以上600000以下である。 The number average molecular weight (Mn) of the polybutadiene of the third aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less. Although the weight average molecular weight (Mw) of the polybutadiene of the 3rd aspect of this invention is not specifically limited, Preferably it is 300000-700000, More preferably, it is 350,000-600000.
本発明の第3の態様のポリブタジエンの重量平均分子量(Mw)と数平均分子量(Mn)の比である分子量分布(Mw/Mn)は、好ましくは2.0以上であり、より好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第3の態様のポリブタジエンの分子量分布(Mw/Mn)は、好ましくは4未満であり、より好ましくは3.8以下であり、より好ましくは3.5以下であり、特に好ましくは3.2以下である。 The molecular weight distribution (Mw / Mn) which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the polybutadiene of the third aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more. Further, the molecular weight distribution (Mw / Mn) of the polybutadiene of the third aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
本発明の第3の態様のポリブタジエンの100℃におけるムーニー粘度(ML1+4)は、好ましくは25以上60以下である。本発明の第3の態様のポリブタジエンのML1+4は、より好ましくは30以上であり、特に好ましくは35以上である。また、本発明の第3の態様のポリブタジエンのML1+4は、より好ましくは57以下であり、特に好ましくは55以下である。 The Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the third aspect of the present invention is preferably 25 or more and 60 or less. The ML 1 + 4 of the polybutadiene of the third aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more. Further, ML 1 + 4 of the polybutadiene of the third aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
本発明の第3の態様のポリブタジエンのTcp/ML1+4は、好ましくは1.3以上であり、より好ましくは1.5以上であり、特に好ましくは1.7以上である。また、本発明の第3の態様のポリブタジエンのTcp/ML1+4は、好ましくは5.0以下であり、より好ましくは4.0以下であり、より好ましくは3.5以下であり、特に好ましくは3.0以下である。 The Tcp / ML 1 + 4 of the polybutadiene according to the third aspect of the present invention is preferably 1.3 or more, more preferably 1.5 or more, and particularly preferably 1.7 or more. Further, Tcp / ML 1 + 4 of the polybutadiene of the third aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, particularly preferably. 3.0 or less.
本発明の第3の態様のポリブタジエンは、シス-1,4-構造含有率が90%以上であることが好ましい。本発明の第3の態様のポリブタジエンのシス-1,4-構造含有率は、より好ましくは92%以上、より好ましくは93%以上、さらに好ましくは94%以上、さらに好ましくは94.5%以上、特に好ましくは95%以上または95%超である。 The polybutadiene of the third aspect of the present invention preferably has a cis-1,4-structure content of 90% or more. The cis-1,4-structure content of the polybutadiene of the third aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
また、本発明の第3の態様のポリブタジエンの固有粘度(トルエン中25℃で測定した固有粘度)[η]としては、特に限定されないが、好ましくは0.1~10、さらに好ましくは1~7、特に好ましくは1.2~5に制御することができる。 The intrinsic viscosity (intrinsic viscosity measured in toluene at 25 ° C.) [η] of the third aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
本発明の第3の態様のポリブタジエンは、共重合体であってもよく、ブタジエンモノマー以外に、イソプレン、1,3-ペンタジエン、2-エチル-1,3-ブタジエン、2,3-ジメチルブタジエン、2-メチルペンタジエン、4-メチルペンタジエン、2,4-ヘキサジエンなどの共役ジエン、エチレン、プロピレン、1-ブテン、2-ブテン、イソブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン等の非環状モノオレフィン、シクロペンテン、シクロヘキセン、ノルボルネン等の環状モノオレフィン、及び/又は、スチレンやα-メチルスチレン等の芳香族ビニル化合物、ジシクロペンタジエン、5-エチリデン-2-ノルボルネン、1,5-ヘキサジエン等の非共役ジオレフィン等の他のモノマーを少量(例えば、10モル%以下の量で)使用して共重合してもよい。 The polybutadiene of the third aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and α-methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-conjugated diolefins such as 1,5-hexadiene Small amount (e.g., in an amount of 10 mol% or less) may be copolymerized using.
本発明の第3の態様のポリブタジエンは、優れた特性を有し、且つ保存(貯蔵)安定性にも優れているため、種々の用途に好適に用いることができ、例えば、ゴム用途、特にタイヤ用ゴム組成物に好適に用いることができる。本発明の第3の態様のポリブタジエンを含むタイヤ用ゴム組成物は、特に、低燃費タイヤに好適に用いることができる。本発明の第3の態様のポリブタジエンを含むゴム組成物は、ゴムベルト、ゴムクローラ、ゴルフボール、履物、防舷材などにも好適に用いることができる。 The polybutadiene of the third aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition. The rubber composition for tires containing the polybutadiene of the third aspect of the present invention can be suitably used particularly for low fuel consumption tires. The rubber composition containing the polybutadiene of the third aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders and the like.
<本発明の第4の態様のポリブタジエン>
本発明の第4の態様のポリブタジエンは、
25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比(Tcp/ML1+4)が、1.3以上であり、
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい。
<Polybutadiene of the fourth aspect of the present invention>
The polybutadiene of the fourth aspect of the present invention is
The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. to Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Greater than 2.
ここで、上記のY(50%)/Y(10%)は、分子のリニアリティ(線状性)の指標である。ポリブタジエンの分岐度が小さくリニアリティが高いと、Y(50%)とY(10%)の差は小さく、すなわち、Y(50%)/Y(10%)は1に近くなり、分岐度が大きくリニアリティが低いと、Y(50%)/Y(10%)は大きくなる。 Here, the above Y (50%) / Y (10%) is an index of molecular linearity (linearity). When the degree of branching of polybutadiene is small and the linearity is high, the difference between Y (50%) and Y (10%) is small, that is, Y (50%) / Y (10%) is close to 1, and the degree of branching is large. If linearity is low, Y (50%) / Y (10%) increases.
一方、前記のとおり、分子のリニアリティ(線状性)の指標として、従来、25℃で測定した5%トルエン溶液粘度(Tcp)と100℃におけるムーニー粘度(ML1+4)との比であるTcp/ML1+4が用いられており、Tcp/ML1+4が大きい程、分岐度が小さくリニアリティが高いと考えられる。 On the other hand, as described above, as an index of molecular linearity (linearity), conventionally, the ratio of the 5% toluene solution viscosity (Tcp) measured at 25 ° C. to the Mooney viscosity (ML 1 + 4 ) at 100 ° C. is Tcp / ML 1 + 4 is used, and it is considered that the greater the Tcp / ML 1 + 4 , the smaller the degree of branching and the higher the linearity.
本発明の第4の態様のポリブタジエンは、Tcp/ML1+4が1.3以上で大きい(すなわち、分岐度が小さくリニアリティが高いことを示す)一方で、Y(50%)/Y(10%)が2より大きい(すなわち、分岐度が大きくリニアリティが低いことを示す)。このようなポリブタジエンは従来にはなかったものであり、後述するように、特定の触媒を用いて重合を行うことにより得ることが可能となった。 The polybutadiene of the fourth aspect of the present invention has a high Tcp / ML 1 + 4 of 1.3 or more (that is, a low degree of branching and high linearity), while Y (50%) / Y (10%) Is greater than 2 (ie, indicates a high degree of branching and low linearity). Such a polybutadiene has not existed in the past, and can be obtained by performing polymerization using a specific catalyst, as will be described later.
そして、上記のような物性値を満たす本発明の第4の態様のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などにおいて優れた特性を有すると共に、コールドフロー特性にも優れ、すなわち保存(貯蔵)安定性にも優れている。 The polybutadiene according to the fourth aspect of the present invention satisfying the physical property values as described above has excellent properties such as abrasion resistance, low heat build-up, and rebound resilience, and also has excellent cold flow properties, that is, storage ( Storage) Excellent stability.
本発明の第4の態様のポリブタジエンのTcp/ML1+4は、1.3以上であり、好ましくは1.5以上であり、特に好ましくは1.7以上である。また、本発明の第4の態様のポリブタジエンのTcp/ML1+4は、好ましくは5.0以下であり、より好ましくは4.0以下であり、より好ましくは3.5以下であり、特に好ましくは3.0以下である。 The Tcp / ML 1 + 4 of the polybutadiene according to the fourth aspect of the present invention is 1.3 or more, preferably 1.5 or more, and particularly preferably 1.7 or more. The Tcp / ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is preferably 5.0 or less, more preferably 4.0 or less, more preferably 3.5 or less, and particularly preferably 3.0 or less.
本発明の第4の態様のポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)]は、2より大きく、好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第4の態様のポリブタジエンのY(50%)/Y(10%)は、特に限定されないが、好ましくは4.5以下であり、より好ましくは4.0以下であり、特に好ましくは3.8以下である。 Concentration-converted G ″ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ″ of the liquid paraffin 50% by mass and 10% by mass solution of polybutadiene of the fourth aspect of the present invention. The ratio of Y defined as Y = G ′ / C 2 (where C represents the solution concentration) when X = G ″ / C 2 = 20,000 Pa with respect to the concentration conversion G ′ [Y ( 50%) / Y (10%) ] is larger than 2, preferably 2.3 or more, particularly preferably 2.5 or more. Further, Y (50%) / Y (10%) of the polybutadiene of the fourth aspect of the present invention is not particularly limited, but is preferably 4.5 or less, more preferably 4.0 or less, particularly Preferably it is 3.8 or less.
本発明の第4の態様のポリブタジエンのコールドフロー速度(CF)は、特に限定されないが、好ましくは5.5mg/min以下であり、より好ましくは5.0mg/min以下であり、より好ましくは4.8mg/min以下であり、特に好ましくは4.6mg/min以下である。 The cold flow rate (CF) of the polybutadiene of the fourth aspect of the present invention is not particularly limited, but is preferably 5.5 mg / min or less, more preferably 5.0 mg / min or less, more preferably 4 0.8 mg / min or less, particularly preferably 4.6 mg / min or less.
本発明の第4の態様のポリブタジエンの数平均分子量(Mn)は、特に限定されないが、好ましくは50000以上300000以下であり、より好ましくは100000以上250000以下である。本発明の第4の態様のポリブタジエンの重量平均分子量(Mw)は、特に限定されないが、好ましくは300000以上700000以下であり、より好ましくは350000以上600000以下である。 The number average molecular weight (Mn) of the polybutadiene according to the fourth aspect of the present invention is not particularly limited, but is preferably 50,000 or more and 300,000 or less, more preferably 100,000 or more and 250,000 or less. Although the weight average molecular weight (Mw) of the polybutadiene of the 4th aspect of this invention is not specifically limited, Preferably it is 300000 or more and 700000 or less, More preferably, it is 350,000 or more and 600000 or less.
本発明の第4の態様のポリブタジエンの重量平均分子量(Mw)と数平均分子量(Mn)の比である分子量分布(Mw/Mn)は、好ましくは2.0以上であり、より好ましくは2.3以上であり、特に好ましくは2.5以上である。また、本発明の第4の態様のポリブタジエンの分子量分布(Mw/Mn)は、好ましくは4未満であり、より好ましくは3.8以下であり、より好ましくは3.5以下であり、特に好ましくは3.2以下である。 The molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) and the number average molecular weight (Mn), of the polybutadiene of the fourth aspect of the present invention is preferably 2.0 or more, more preferably 2. 3 or more, particularly preferably 2.5 or more. The molecular weight distribution (Mw / Mn) of the polybutadiene according to the fourth aspect of the present invention is preferably less than 4, more preferably 3.8 or less, more preferably 3.5 or less, particularly preferably. Is 3.2 or less.
本発明の第4の態様のポリブタジエンの100℃におけるムーニー粘度(ML1+4)は、好ましくは25以上60以下である。本発明の第4の態様のポリブタジエンのML1+4は、より好ましくは30以上であり、特に好ましくは35以上である。また、本発明の第4の態様のポリブタジエンのML1+4は、より好ましくは57以下であり、特に好ましくは55以下である。 The Mooney viscosity (ML 1 + 4 ) at 100 ° C. of the polybutadiene of the fourth aspect of the present invention is preferably 25 or more and 60 or less. The ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is more preferably 30 or more, and particularly preferably 35 or more. Moreover, ML 1 + 4 of the polybutadiene of the fourth aspect of the present invention is more preferably 57 or less, and particularly preferably 55 or less.
本発明の第4の態様のポリブタジエンは、シス-1,4-構造含有率が90%以上であることが好ましい。本発明の第4の態様のポリブタジエンのシス-1,4-構造含有率は、より好ましくは92%以上、より好ましくは93%以上、さらに好ましくは94%以上、さらに好ましくは94.5%以上、特に好ましくは95%以上または95%超である。 The polybutadiene of the fourth aspect of the present invention preferably has a cis-1,4-structure content of 90% or more. The cis-1,4-structure content of the polybutadiene according to the fourth aspect of the present invention is more preferably 92% or more, more preferably 93% or more, still more preferably 94% or more, and further preferably 94.5% or more. Particularly preferred is 95% or more or more than 95%.
また、本発明の第4の態様のポリブタジエンの固有粘度(トルエン中25℃で測定した固有粘度)[η]としては、特に限定されないが、好ましくは0.1~10、さらに好ましくは1~7、特に好ましくは1.2~5に制御することができる。 Further, the intrinsic viscosity (intrinsic viscosity measured at 25 ° C. in toluene) [η] of the polybutadiene according to the fourth aspect of the present invention is not particularly limited, but is preferably 0.1 to 10, more preferably 1 to 7. Particularly preferably, it can be controlled to 1.2 to 5.
本発明の第4の態様のポリブタジエンは、共重合体であってもよく、ブタジエンモノマー以外に、イソプレン、1,3-ペンタジエン、2-エチル-1,3-ブタジエン、2,3-ジメチルブタジエン、2-メチルペンタジエン、4-メチルペンタジエン、2,4-ヘキサジエンなどの共役ジエン、エチレン、プロピレン、1-ブテン、2-ブテン、イソブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン等の非環状モノオレフィン、シクロペンテン、シクロヘキセン、ノルボルネン等の環状モノオレフィン、及び/又は、スチレンやα-メチルスチレン等の芳香族ビニル化合物、ジシクロペンタジエン、5-エチリデン-2-ノルボルネン、1,5-ヘキサジエン等の非共役ジオレフィン等の他のモノマーを少量(例えば、10モル%以下の量で)使用して共重合してもよい。 The polybutadiene of the fourth aspect of the present invention may be a copolymer, and in addition to the butadiene monomer, isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, Conjugated dienes such as 2-methylpentadiene, 4-methylpentadiene, 2,4-hexadiene, ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, Acyclic monoolefins such as 1-octene, cyclic monoolefins such as cyclopentene, cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and α-methylstyrene, dicyclopentadiene, 5-ethylidene-2-norbornene, Other monomers such as non-conjugated diolefins such as 1,5-hexadiene Small amount (e.g., in an amount of 10 mol% or less) may be copolymerized using.
本発明の第4の態様のポリブタジエンは、優れた特性を有し、且つ保存(貯蔵)安定性にも優れているため、種々の用途に好適に用いることができ、例えば、ゴム用途、特にタイヤ用ゴム組成物に好適に用いることができる。本発明の第4の態様のポリブタジエンを含むタイヤ用ゴム組成物は、特に、低燃費タイヤに好適に用いることができる。本発明の第4の態様のポリブタジエンを含むゴム組成物は、ゴムベルト、ゴムクローラ、ゴルフボール、履物、防舷材などにも好適に用いることができる。 The polybutadiene of the fourth aspect of the present invention has excellent characteristics and is excellent in storage (storage) stability, and therefore can be suitably used for various applications, for example, rubber applications, particularly tires. It can be suitably used for a rubber composition. The rubber composition for tires containing the polybutadiene of the fourth aspect of the present invention can be suitably used particularly for low fuel consumption tires. The rubber composition containing the polybutadiene of the fourth aspect of the present invention can be suitably used for rubber belts, rubber crawlers, golf balls, footwear, fenders, and the like.
<ポリブタジエンの製造方法>
本発明の第1の態様、第2の態様、第3の態様、及び第4の態様のポリブタジエン(以下、「本発明のポリブタジエン」という)は、例えば、次のようにして製造することができる。ただし、本発明のポリブタジエンは、以下の製造方法により製造されるものに限定されない。
<Method for producing polybutadiene>
The polybutadiene of the first aspect, the second aspect, the third aspect, and the fourth aspect of the present invention (hereinafter referred to as “polybutadiene of the present invention”) can be produced, for example, as follows. . However, the polybutadiene of the present invention is not limited to those produced by the following production method.
ポリブタジエン重合用触媒としては、下記一般式(1)で表される非メタロセン型金属化合物(A)、非配位性アニオンとカチオンとからなるイオン性化合物、又はアルモキサン(B)、並びに周期律表第2族、12族、及び13族から選ばれる元素の有機金属化合物(C)が好適に用いられる。 As a catalyst for polybutadiene polymerization, a nonmetallocene metal compound (A) represented by the following general formula (1), an ionic compound comprising a non-coordinating anion and a cation, or an alumoxane (B), and a periodic table An organometallic compound (C) of an element selected from Group 2, Group 12, and Group 13 is preferably used.
一般式(1)のR1~R3における炭素数1~12の置換基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、s-ブチル基、イソブチル基、t-ブチル基、n-ペンチル基、1-メチルブチル基、2-メチルブチル基、3-メチルブチル基、1,1-ジメチルプロピル基、1,2-ジメチルプロピル基、2,2-ジメチルプロピル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、及びドデシル基などの飽和炭化水素基、ビニル基、1-プロペニル基、及びアリル基などの不飽和炭化水素基、シクロヘキシル基、メチルシクロヘキシル基、及びエチルシクロヘキシル基などの脂環式炭化水素基、並びにフェニル基、ベンジル基、トルイル基、及びフェネチル基などの芳香族炭化水素基などが挙げられる。さらに、それらにヒドロキシル基、カルボキシル基、カルボメトキシ基、カルボエトキシ基、アミド基、アミノ基、アルコキシ基、及びフェノキシ基などが任意の位置に置換されているものも含まれる。中でも、炭素数1~12の飽和炭化水素基が好ましく、特に炭素数1~6の飽和炭化水素基が好ましい。 Specific examples of the substituent having 1 to 12 carbon atoms in R 1 to R 3 of the general formula (1) include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, s-butyl group, Isobutyl, t-butyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 2,2-dimethylpropyl Group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, saturated hydrocarbon group such as dodecyl group, unsaturated hydrocarbon group such as vinyl group, 1-propenyl group, and allyl group, cyclohexyl Group, alicyclic hydrocarbon group such as methylcyclohexyl group, and ethylcyclohexyl group, and phenyl group, benzyl group, toluyl group, phenethyl group, etc. And aromatic hydrocarbon groups. Furthermore, those in which a hydroxyl group, a carboxyl group, a carbomethoxy group, a carboethoxy group, an amide group, an amino group, an alkoxy group, a phenoxy group and the like are substituted at an arbitrary position are also included. Of these, a saturated hydrocarbon group having 1 to 12 carbon atoms is preferable, and a saturated hydrocarbon group having 1 to 6 carbon atoms is particularly preferable.
一般式(1)のR1~R3は、R2は水素又は炭素数1~12の置換基(好ましくは飽和炭化水素基)、R1とR3は炭素数1~12の置換基(好ましくは飽和炭化水素基)であることが好ましい。特に、R2は水素又は炭素数1~6の置換基(好ましくは飽和炭化水素基)、R1とR3は炭素数1~6の置換基(好ましくは飽和炭化水素基)であることが好ましい。 R 1 to R 3 in the general formula (1) are as follows: R 2 is hydrogen or a substituent having 1 to 12 carbon atoms (preferably a saturated hydrocarbon group), and R 1 and R 3 are substituents having 1 to 12 carbon atoms ( A saturated hydrocarbon group is preferred. In particular, R 2 is hydrogen or a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group), and R 1 and R 3 are each a substituent having 1 to 6 carbon atoms (preferably a saturated hydrocarbon group). preferable.
MがGd(ガドリニウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(3,5-ヘプタンジオナト)ガドリニウム、トリス(2,4-ペンタンジオナト)ガドリニウム、トリス(2,4-ヘキサンジオナト)ガドリニウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)ガドリニウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)ガドリニウムなどが挙げられる。 Specific examples of the nonmetallocene metal compound (A) of the general formula (1) in which M is Gd (gadolinium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium, Tris (2,6,6-trimethyl-3,5-heptanedionato) gadolinium, tris (2,6-dimethyl-3,5-heptanedionato) gadolinium, tris (3,5-heptanedionato) gadolinium, tris (2,4- Pentandionato) gadolinium, tris (2,4-hexanedionate) gadolinium, tris (1,5-dicyclopentyl-2,4-pentandionato) gadolinium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) gadolinium and the like.
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(2,4-ペンタンジオナト)ガドリニウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ガドリニウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium, tris (2,6-dimethyl-3,5-heptanedionato) gadolinium, tris (2,4-pentanedioated) Nato) gadolinium and the like. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium and tris (2,6-dimethyl-3,5-heptanedionato) gadolinium.
MがTb(テルビウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)テルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)テルビウム、トリス(3,5-ヘプタンジオナト)テルビウム、トリス(2,4-ペンタンジオナト)テルビウム、トリス(2,4-ヘキサンジオナト)テルビウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)テルビウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)テルビウムなどが挙げられる。 Specific examples of the nonmetallocene metal compound (A) of the general formula (1) in which M is Tb (terbium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium, Tris (2,6,6-trimethyl-3,5-heptanedionato) terbium, Tris (2,6-dimethyl-3,5-heptanedionato) terbium, Tris (3,5-heptanedionato) terbium, Tris (2,4- Pentandionato) terbium, tris (2,4-hexanedionate) terbium, tris (1,5-dicyclopentyl-2,4-pentandionato) terbium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) terbium and the like.
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)テルビウム、トリス(2,4-ペンタンジオナト)テルビウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)テルビウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium, tris (2,6-dimethyl-3,5-heptanedionato) terbium, tris (2,4-pentanedioated) Nato) terbium. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium and tris (2,6-dimethyl-3,5-heptanedionato) terbium.
MがDy(ジスプロシウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,4-ペンタンジオナト)ジスプロシウム、トリス(2,4-ヘキサンジオナト)ジスプロシウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)ジスプロシウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)ジスプロシウムなどが挙げられる。 Specific examples of the nonmetallocene-type metal compound (A) of the general formula (1) in which M is Dy (dysprosium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium, Tris (2,6,6-trimethyl-3,5-heptanedionato) dysprosium, Tris (2,6-dimethyl-3,5-heptaneedionato) dysprosium, Tris (3,5-heptaneedionato) dysprosium, Tris (2,4- Pentanedionate) dysprosium, tris (2,4-hexanedionato) dysprosium, tris (1,5-dicyclopentyl-2,4-pentanedionato) dysprosium, tris (1,5-dicyclohexyl-2,4-pentane And diatoprosium).
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,4-ペンタンジオナト)ジスプロシウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ジスプロシウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium, tris (2,6-dimethyl-3,5-heptaneedionato) dysprosium, tris (2,4-pentanedioe) Nato) dysprosium. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium and tris (2,6-dimethyl-3,5-heptanedionato) dysprosium.
MがHo(ホルミウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(3,5-ヘプタンジオナト)ホルミウム、トリス(2,4-ペンタンジオナト)ホルミウム、トリス(2,4-ヘキサンジオナト)ホルミウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)ホルミウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)ホルミウムなどが挙げられる。 Specific examples of the nonmetallocene metal compound (A) of the general formula (1) in which M is Ho (holmium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium, Tris (2,6,6-trimethyl-3,5-heptanedionato) holmium, Tris (2,6-dimethyl-3,5-heptanedionato) holmium, Tris (3,5-heptanedionato) holmium, Tris (2,4- Pentandionato) holmium, Tris (2,4-hexanedionate) holmium, Tris (1,5-dicyclopentyl-2,4-pentandionato) holmium, Tris (1,5-dicyclohexyl-2,4-pentane) And diato) holmium.
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(2,4-ペンタンジオナト)ホルミウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ホルミウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ホルミウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium, tris (2,6-dimethyl-3,5-heptanedionato) holmium, tris (2,4-pentanedioated) Nato) holmium and the like. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium and tris (2,6-dimethyl-3,5-heptanedionato) holmium.
MがEr(エルビウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)エルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)エルビウム、トリス(3,5-ヘプタンジオナト)エルビウム、トリス(2,4-ペンタンジオナト)エルビウム、トリス(2,4-ヘキサンジオナト)エルビウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)エルビウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)エルビウムなどが挙げられる。 Specific examples of the nonmetallocene metal compound (A) of the general formula (1) in which M is Er (erbium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium, Tris (2,6,6-trimethyl-3,5-heptanedionato) erbium, Tris (2,6-dimethyl-3,5-heptanedionato) erbium, Tris (3,5-heptanedionato) erbium, Tris (2,4- Pentandionato) erbium, Tris (2,4-hexanedionate) erbium, Tris (1,5-dicyclopentyl-2,4-pentandionato) erbium, Tris (1,5-dicyclohexyl-2,4-pentane (Dionato) Erbium.
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)エルビウム、トリス(2,4-ペンタンジオナト)エルビウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)エルビウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium, tris (2,6-dimethyl-3,5-heptanedionato) erbium, tris (2,4-pentanedioated) Nato) Erbium. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium and tris (2,6-dimethyl-3,5-heptanedionato) erbium.
MがTm(ツリウム原子)である一般式(1)の非メタロセン型金属化合物(A)の具体例としては、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ツリウム、トリス(2,6,6-トリメチル-3,5-ヘプタンジオナト)ツリウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ツリウム、トリス(3,5-ヘプタンジオナト)ツリウム、トリス(2,4-ペンタンジオナト)ツリウム、トリス(2,4-ヘキサンジオナト)ツリウム、トリス(1,5-ジシクロペンチル-2,4-ペンタンジオナト)ツリウム、トリス(1,5-ジシクロヘキシル-2,4-ペンタンジオナト)ツリウムなどが挙げられる。 Specific examples of the nonmetallocene-type metal compound (A) of the general formula (1) in which M is Tm (thulium atom) include tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium, Tris (2,6,6-trimethyl-3,5-heptanedionato) thulium, Tris (2,6-dimethyl-3,5-heptaneedionato) thulium, Tris (3,5-heptaneedionato) thulium, Tris (2,4- Pentandionato) thulium, tris (2,4-hexanedionate) thulium, tris (1,5-dicyclopentyl-2,4-pentanedionato) thulium, tris (1,5-dicyclohexyl-2,4-pentane) (Dionato) thulium and the like.
中でも、好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ツリウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ツリウム、トリス(2,4-ペンタンジオナト)ツリウムなどが挙げられる。特に好ましくは、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ツリウム、トリス(2,6-ジメチル-3,5-ヘプタンジオナト)ツリウムが挙げられる。 Among them, preferably, tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium, tris (2,6-dimethyl-3,5-heptaneedionato) thulium, tris (2,4-pentanedioated) Nato) thulium. Particularly preferred are tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium and tris (2,6-dimethyl-3,5-heptaneedionato) thulium.
非メタロセン型金属化合物(A)は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。 The nonmetallocene metal compound (A) may be used alone or in combination of two or more.
上記(B)成分である非配位性アニオンとカチオンとからなるイオン性化合物において、非配位性アニオンとしては、例えば、テトラ(フェニル)ボレート、テトラ(フルオロフェニル)ボレート、テトラキス(ジフルオロフェニル)ボレート、テトラキス(トリフルオロフェニル)ボレート、テトラキス(テトラフルオロフェニル)ボレート、テトラキス(ペンタフルオロフェニル)ボレート、テトラキス(3,5-ビストリフルオロメチルフェニル)ボレート、テトラキス(テトラフルオロメチルフェニル)ボレート、テトラ(トリイル)ボレート、テトラ(キシリル)ボレート、トリフェニル(ペンタフルオロフェニル)ボレート、トリス(ペンタフルオロフェニル)(フェニル)ボレート、トリデカハイドライド-7,8-ジカルバウンデカボレート、テトラフルオロボレート、ヘキサフルオロホスフェートなどが挙げられる。 In the ionic compound comprising the non-coordinating anion and cation as the component (B), examples of the non-coordinating anion include tetra (phenyl) borate, tetra (fluorophenyl) borate, and tetrakis (difluorophenyl). Borate, tetrakis (trifluorophenyl) borate, tetrakis (tetrafluorophenyl) borate, tetrakis (pentafluorophenyl) borate, tetrakis (3,5-bistrifluoromethylphenyl) borate, tetrakis (tetrafluoromethylphenyl) borate, tetra ( Triyl) borate, tetra (xylyl) borate, triphenyl (pentafluorophenyl) borate, tris (pentafluorophenyl) (phenyl) borate, tridecahydride-7,8-dicar Undekaboreto, tetrafluoroborate, hexafluorophosphate and the like.
一方、カチオンとしては、カルボニウムカチオン、オキソニウムカチオン、アンモニウムカチオン、ホスホニウムカチオン、シクロヘプタトリエニルカチオン、フェロセニウムカチオンなどが挙げられる。 On the other hand, examples of the cation include a carbonium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptatrienyl cation, and a ferrocenium cation.
カルボニウムカチオンの具体例としては、トリフェニルカルボニウムカチオン、トリ置換フェニルカルボニウムカチオンなどの三置換カルボニウムカチオンを挙げることができる。トリ置換フェニルカルボニウムカチオンの具体例としては、トリ(メチルフェニル)カルボニウムカチオン、トリ(ジメチルフェニル)カルボニウムカチオンを挙げることができる。 Specific examples of the carbonium cation include trisubstituted carbonium cations such as a triphenylcarbonium cation and a tri-substituted phenylcarbonium cation. Specific examples of the tri-substituted phenylcarbonium cation include tri (methylphenyl) carbonium cation and tri (dimethylphenyl) carbonium cation.
アンモニウムカチオンの具体例としては、トリメチルアンモニウムカチオン、トリエチルアンモニウムカチオン、トリプロピルアンモニウムカチオン、トリ(n-ブチル)アンモニウムカチオン、トリ(i-ブチル)アンモニウムカチオンなどのトリアルキルアンモニウムカチオン、N,N-ジメチルアニリニウムカチオン、N,N-ジエチルアニリニウムカチオン、N,N-2,4,6-ペンタメチルアニリニウムカチオンなどのN,N-ジアルキルアニリニウムカチオン;ジ(イソプロピル)アンモニウムカチオン、ジシクロヘキシルアンモニウムカチオンなどのジアルキルアンモニウムカチオンを挙げることができる。 Specific examples of the ammonium cation include trialkylammonium cations, triethylammonium cations, tripropylammonium cations, tri (n-butyl) ammonium cations, tri (i-butyl) ammonium cations, and the like, N, N-dimethyl N, N-dialkylanilinium cations such as anilinium cation, N, N-diethylanilinium cation, N, N-2,4,6-pentamethylanilinium cation; di (isopropyl) ammonium cation, dicyclohexylammonium cation, etc. And dialkylammonium cations.
ホスホニウムカチオンの具体例としては、トリフェニルホスホニウムカチオン、テトラフェニルホスホニウムカチオン、トリ(メチルフェニル)ホスホニウムカチオン、テトラ(メチルフェニル)ホスホニウムカチオン、トリ(ジメチルフェニル)ホスホニウムカチオン、テトラ(ジメチルフェニル)ホスホニウムカチオンなどのアリールホスホニウムカチオンを挙げることができる。 Specific examples of phosphonium cations include triphenylphosphonium cation, tetraphenylphosphonium cation, tri (methylphenyl) phosphonium cation, tetra (methylphenyl) phosphonium cation, tri (dimethylphenyl) phosphonium cation, tetra (dimethylphenyl) phosphonium cation, etc. Of arylphosphonium cations.
イオン性化合物(B)としては、上記で例示した非配位性アニオン及びカチオンの中から、それぞれ任意に選択して組み合わせたものを好ましく用いることができる。 As the ionic compound (B), those arbitrarily selected and combined from the non-coordinating anions and cations exemplified above can be preferably used.
中でも、イオン性化合物(B)としては、含ホウ素化合物が好ましく、その中でも特に、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレート、トリフェニルカルベニウムテトラキス(フルオロフェニル)ボレート、N,N-ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート、1,1’-ジメチルフェロセニウムテトラキス(ペンタフルオロフェニル)ボレートなどが好ましい。イオン性化合物(B)は、単独で用いてもよく、二種以上を組み合わせて用いてもよい。 Among these, as the ionic compound (B), a boron-containing compound is preferable, and among them, triphenylcarbenium tetrakis (pentafluorophenyl) borate, triphenylcarbeniumtetrakis (fluorophenyl) borate, N, N-dimethylaniline are particularly preferable. Nitrotetrakis (pentafluorophenyl) borate, 1,1′-dimethylferrocenium tetrakis (pentafluorophenyl) borate and the like are preferable. An ionic compound (B) may be used independently and may be used in combination of 2 or more type.
また、(B)成分である非配位性アニオンとカチオンとからなるイオン性化合物の代わりに、アルモキサン(アルミノキサン)を用いてもよい。アルモキサンとしては、有機アルミニウム化合物と縮合剤とを接触させることによって得られるものであって、一般式(-Al(R’)O-)n(R’は炭素数1~10の炭化水素基であり、一部ハロゲン原子及び/又はアルコキシ基で置換されたものも含む。nは重合度であり、5以上、好ましくは10以上である。)で示される鎖状アルモキサン、あるいは環状アルモキサンが挙げられる。R’としては、メチル基、エチル基、プロピル基、及びイソブチル基が挙げられるが、メチル基が好ましい。アルモキサンの原料として用いられる有機アルミニウム化合物としては、例えば、トリメチルアルミニウム、トリエチルアルミニウム、及びトリイソブチルアルミニウムなどのトリアルキルアルミニウム並びにその混合物などが挙げられる。それらの中でも、トリメチルアルミニウムとトリイソブチルアルミニウムとの混合物を原料として用いたアルモキサンを好適に用いることができる。 Also, alumoxane (aluminoxane) may be used in place of the ionic compound composed of the non-coordinating anion and cation as component (B). The alumoxane is obtained by bringing an organoaluminum compound and a condensing agent into contact with each other, and has a general formula (—Al (R ′) O—) n (R ′ is a hydrocarbon group having 1 to 10 carbon atoms). Including a partly substituted with a halogen atom and / or an alkoxy group, where n is the degree of polymerization, and is 5 or more, preferably 10 or more). . Examples of R ′ include a methyl group, an ethyl group, a propyl group, and an isobutyl group, and a methyl group is preferable. Examples of the organoaluminum compound used as a raw material for alumoxane include trialkylaluminums such as trimethylaluminum, triethylaluminum, and triisobutylaluminum, and mixtures thereof. Among these, alumoxane using a mixture of trimethylaluminum and triisobutylaluminum as a raw material can be suitably used.
アルモキサンの製造に用いられる縮合剤としては、典型的なものとして水が挙げられるが、この他に上記有機アルミニウム化合物が縮合反応する任意のもの、例えば無機物などの吸着水やジオールなどが挙げられる。 Typical examples of the condensing agent used in the production of alumoxane include water, but other than that, any of the above-described organoaluminum compounds that undergo a condensation reaction, for example, adsorbed water such as inorganic substances, diols, and the like.
上記(C)成分である周期律表第2族、12族、13族から選ばれる元素の有機金属化合物としては、例えば、有機マグネシウム、有機亜鉛、有機アルミニウム等が用いられる。これらの化合物の中で好ましいのは、ジアルキルマグネシウム;アルキルマグネシウムクロライド、アルキルマグネシウムブロマイドなどのアルキルマグネシウムハライド;ジアルキル亜鉛;トリアルキルアルミニウム;ジアルキルアルミニウムクロライド、ジアルキルアルミニウムブロマイド;アルキルアルミニウムセスキクロライド、アルキルアルミニウムセスキブロマイド、アルキルアルミニウムジクロライドなどの有機アルミニウムハロゲン化合物;ジアルキルアルミニウムハイドライドなどの水素化有機アルミニウム化合物などである。 As the organometallic compound of an element selected from Group 2, Group 12 and Group 13 of the periodic table as the component (C), for example, organic magnesium, organic zinc, organic aluminum, and the like are used. Among these compounds, preferred are dialkylmagnesium; alkylmagnesium halides such as alkylmagnesium chloride and alkylmagnesium bromide; dialkylzinc; trialkylaluminum; dialkylaluminum chloride, dialkylaluminum bromide; alkylaluminum sesquichloride, alkylaluminum sesquibromide Organic aluminum halogen compounds such as alkylaluminum dichloride; organoaluminum hydride compounds such as dialkylaluminum hydride.
具体的な化合物としては、メチルマグネシウムクロライド、エチルマグネシウムクロライド、ブチルマグネシウムクロライド、ヘキシルマグネシウムクロライド、オクチルマグネシウムクロライド、エチルマグネシウムブロマイド、ブチルマグネシウムブロマイド、ブチルマグネシウムアイオダイド、ヘキシルマグネシウムアイオダイドなどのアルキルマグネシウムハライドを挙げることができる。 Specific compounds include alkyl magnesium halides such as methyl magnesium chloride, ethyl magnesium chloride, butyl magnesium chloride, hexyl magnesium chloride, octyl magnesium chloride, ethyl magnesium bromide, butyl magnesium bromide, butyl magnesium iodide, and hexyl magnesium iodide. Can be mentioned.
さらに、ジメチルマグネシウム、ジエチルマグネシウム、ジブチルマグネシウム、ジヘキシルマグネシウム、ジオクチルマグネシウム、エチルブチルマグネシウム、エチルヘキシルマグネシウムなどのジアルキルマグネシウムを挙げることができる。 Furthermore, dialkyl magnesium such as dimethyl magnesium, diethyl magnesium, dibutyl magnesium, dihexyl magnesium, dioctyl magnesium, ethyl butyl magnesium, ethyl hexyl magnesium and the like can be mentioned.
さらに、ジメチル亜鉛、ジエチル亜鉛、ジイソブチル亜鉛、ジヘキシル亜鉛、ジオクチル亜鉛、ジデシル亜鉛などのジアルキル亜鉛を挙げることができる。 Furthermore, dialkyl zinc such as dimethyl zinc, diethyl zinc, diisobutyl zinc, dihexyl zinc, dioctyl zinc, didecyl zinc and the like can be mentioned.
さらに、トリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウム、トリヘキシルアルミニウム、トリオクチルアルミニウム、トリデシルアルミニウムなどのトリアルキルアルミニウムを挙げることができる。 Further examples include trialkylaluminums such as trimethylaluminum, triethylaluminum, triisobutylaluminum, trihexylaluminum, trioctylaluminum, tridecylaluminum.
さらに、ジメチルアルミニウムクロライド、ジエチルアルミニウムクロライドなどのジアルキルアルミニウムクロライド、エチルアルミニウムセスキクロライド、エチルアルミニウムジクロライドなどの有機アルミニウムハロゲン化合物、ジエチルアルミニウムハイドライド、ジイソブチルアルミニウムハイドライド、エチルアルミニウムセスキハイドライドなどの水素化有機アルミニウム化合物を挙げることができる。 Furthermore, dialkylaluminum chlorides such as dimethylaluminum chloride and diethylaluminum chloride, organoaluminum halogen compounds such as ethylaluminum sesquichloride and ethylaluminum dichloride, and hydrogenated organoaluminum compounds such as diethylaluminum hydride, diisobutylaluminum hydride and ethylaluminum sesquihydride. Can be mentioned.
これらの周期律表第2族、12族、13族から選ばれる元素の有機金属化合物(C)は、単独で用いることもできるが、2種類以上併用することも可能である。 These organometallic compounds (C) of elements selected from Groups 2, 12, and 13 of the periodic table can be used alone or in combination of two or more.
中でも好ましくは、13族元素の有機金属化合物であり、その中でも有機アルミニウムが好ましく、トリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウムなどが挙げられる。特に好ましくは、トリエチルアルミニウムである。
本発明のポリブタジエン重合用触媒の(A)成分(非メタロセン型金属化合物)、(B)成分(非配位性アニオンとカチオンとからなるイオン性化合物)及び(C)成分(周期律表第2族、12族及び13族から選ばれる元素の有機金属化合物)の割合は、特に限定されるものではないが、(B)成分の量は、(A)成分1モル当たり0.5~10モルが好ましく、1~5モルが特に好ましい。(C)成分の量は、(A)成分1モル当たり10~10000モルが好ましく、50~7000モルが特に好ましい。
Among them, an organometallic compound of a group 13 element is preferable, among which organic aluminum is preferable, and examples thereof include trimethylaluminum, triethylaluminum, and triisobutylaluminum. Particularly preferred is triethylaluminum.
Component (A) (nonmetallocene-type metal compound), component (B) (ionic compound comprising non-coordinating anion and cation) and component (C) (second periodic table) of the polybutadiene polymerization catalyst of the present invention The ratio of the organometallic compound of an element selected from Group 12, Group 12 and Group 13) is not particularly limited, but the amount of component (B) is 0.5 to 10 moles per mole of component (A) 1 to 5 mol is particularly preferable. The amount of component (C) is preferably 10 to 10,000 moles, and particularly preferably 50 to 7000 moles per mole of component (A).
本発明においては、上述した(A)、(B)及び(C)成分を備える触媒を用いて重合を行うことができるが、上記以外にも本発明の効果を妨げない範囲で、得られるポリブタジエンの分子量調節剤などを添加することができる。 In the present invention, polymerization can be carried out using a catalyst comprising the above-mentioned components (A), (B) and (C), but the polybutadiene obtained is within the range not impeding the effects of the present invention other than the above. The molecular weight regulator and the like can be added.
分子量調節剤としては、水素、水素化金属化合物、及び水素化有機金属化合物から選ばれる化合物を用いることができる。 As the molecular weight regulator, a compound selected from hydrogen, a metal hydride compound, and a hydrogenated organometallic compound can be used.
水素化金属化合物としては、水素化リチウム、水素化ナトリウム、水素化カリウム、水素化マグネシウム、水素化カルシウム、ボラン、水素化アルミニウム、水素化ガリウム、シラン、ゲルマン、水素化ホウ素リチウム、水素化ホウ素ナトリウム、水素化リチウムアルミニウム、水素化ナトリウムアルミニウムなどが挙げられる。 Metal hydride compounds include lithium hydride, sodium hydride, potassium hydride, magnesium hydride, calcium hydride, borane, aluminum hydride, gallium hydride, silane, germane, lithium borohydride, sodium borohydride , Lithium aluminum hydride, sodium aluminum hydride and the like.
また、水素化有機金属化合物としては、メチルボラン、エチルボラン、プロピルボラン、ブチルボラン、フェニルボランなどのアルキルボラン;ジメチルボラン、ジエチルボラン、ジプロピルボラン、ジブチルボラン、ジフェニルボランなどのジアルキルボラン;メチルアルミニウムジハイドライド、エチルアルミニウムジハイドライド、プロピルアルミニウムジハイドライド、ブチルアルミニウムジハイドライド、フェニルアルミニウムジハイドライドなどのアルキルアルミニウムジハイドライド;ジメチルアルミニウムハイドライド、ジエチルアルミニウムハイドライド、ジプロピルアルミニウムハイドライド、ジノルマルブチルアルミニウムハイドライド、ジイソブチルアルミニウムハイドライド、ジフェニルアルミニウムハイドライドなどのジアルキルアルミニウムハイドライド;メチルシラン、エチルシラン、プロピルシラン、ブチルシラン、フェニルシラン、ジメチルシラン、ジエチルシラン、ジプロピルシラン、ジブチルシラン、ジフェニルシラン、トリメチルシラン、トリエチルシラン、トリプロピルシラン、トリブチルシラン、トリフェニルシランなどのシラン類;メチルゲルマン、エチルゲルマン、プロピルゲルマン、ブチルゲルマン、フェニルゲルマン、ジメチルゲルマン、ジエチルゲルマン、ジプロピルゲルマン、ジブチルゲルマン、ジフェニルゲルマン、トリメチルゲルマン、トリエチルゲルマン、トリプロピルゲルマン、トリブチルゲルマン、トリフェニルゲルマンなどのゲルマン類などが挙げられる。 Examples of hydrogenated organometallic compounds include alkylboranes such as methylborane, ethylborane, propylborane, butylborane, and phenylborane; dialkylboranes such as dimethylborane, diethylborane, dipropylborane, dibutylborane, and diphenylborane; methylaluminum dihydride Alkyl aluminum dihydrides such as ethyl aluminum dihydride, propyl aluminum dihydride, butyl aluminum dihydride, phenyl aluminum dihydride; dimethyl aluminum hydride, diethyl aluminum hydride, dipropyl aluminum hydride, dinormal butyl aluminum hydride, diisobutyl aluminum hydride, Diphenyl aluminum hydra Dialkyl aluminum hydrides such as methyl silane, ethyl silane, propyl silane, butyl silane, phenyl silane, dimethyl silane, diethyl silane, dipropyl silane, dibutyl silane, diphenyl silane, trimethyl silane, triethyl silane, tripropyl silane, tributyl silane, triphenyl Silanes such as silane; methyl germane, ethyl germane, propyl germane, butyl germane, phenyl germane, dimethyl germane, diethyl germane, dipropyl germane, dibutyl germane, diphenyl germane, trimethyl germane, triethyl germane, tripropyl germane, tributyl germane, Examples thereof include germanes such as triphenyl germane.
これらの中でも、ジイソブチルアルミニウムハイドライド、ジエチルアルミニウムハイドライドが好ましい。 Among these, diisobutylaluminum hydride and diethylaluminum hydride are preferable.
本発明においては、各触媒成分を無機化合物、又は有機高分子化合物に担持して用いることもできる。 In the present invention, each catalyst component can be supported on an inorganic compound or an organic polymer compound.
本発明のポリブタジエンの製造方法において、上記触媒成分[(A)、(B)及び(C)成分]の添加順序は、特に制限はないが、例えば次の順序で行うことができる。 In the method for producing polybutadiene of the present invention, the order of addition of the above catalyst components [components (A), (B) and (C)] is not particularly limited, and can be performed, for example, in the following order.
(1)不活性有機溶媒中、モノマーの存在下又は不存在下に(C)成分を添加し、(A)成分と(B)成分を任意の順序で添加する。 (1) Add component (C) in the presence or absence of monomers in an inert organic solvent, and add components (A) and (B) in any order.
(2)不活性有機溶媒中、モノマーの存在下又は不存在下に(C)成分を添加し、上述した分子量調節剤を添加した後、(A)成分と(B)成分を任意の順序で添加する。 (2) Add component (C) in the presence or absence of monomers in an inert organic solvent, add the molecular weight regulator described above, and then add components (A) and (B) in any order. Added.
(3)不活性有機溶媒中、モノマーの存在下又は不存在下に(A)成分を添加し、(C)成分と上述した分子量調節剤を任意の順序で添加した後、(B)成分を添加する。 (3) Add component (A) in the presence or absence of monomers in an inert organic solvent, add component (C) and the molecular weight regulator described above in any order, and then add component (B). Added.
(4)不活性有機溶媒中、モノマーの存在下又は不存在下に(B)成分を添加し、(C)成分と上述した分子量調節剤を任意の順序で添加した後、(A)成分を添加する。 (4) Add component (B) in the presence or absence of monomers in an inert organic solvent, add component (C) and the molecular weight regulator described above in any order, and then add component (A). Added.
(5)不活性有機溶媒中、モノマーの存在下又は不存在下に(C)成分を添加し、(A)成分と(B)成分を任意の順序で添加した後、上述した分子量調節剤を添加する。 (5) In the inert organic solvent, the component (C) is added in the presence or absence of the monomer, the component (A) and the component (B) are added in an arbitrary order, and then the molecular weight regulator described above is added. Added.
ここで、最初に添加するモノマーは、モノマーの全量であっても、一部であってもよい。 Here, the monomer added first may be the total amount of the monomer or a part thereof.
前記のとおり、本発明のポリブタジエンは、1,3-ブタジエン以外に、他のモノマーを少量使用して共重合してもよい。原料となる1,3-ブタジエン以外のモノマーとしては、イソプレン、1,3-ペンタジエン、2-エチル-1,3-ブタジエン、2,3-ジメチルブタジエン、2-メチルペンタジエン、4-メチルペンタジエン、2,4-ヘキサジエンなどの共役ジエン、エチレン、プロピレン、1-ブテン、2-ブテン、イソブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン等の非環状モノオレフィン、シクロペンテン、シクロヘキセン、ノルボルネン等の環状モノオレフィン、及び/又は、スチレンやα-メチルスチレン等の芳香族ビニル化合物、ジシクロペンタジエン、5-エチリデン-2-ノルボルネン、1,5-ヘキサジエン等の非共役ジオレフィン等が挙げられる。これらのモノマー成分は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 As described above, the polybutadiene of the present invention may be copolymerized using a small amount of other monomers in addition to 1,3-butadiene. Examples of monomers other than 1,3-butadiene as raw materials include isoprene, 1,3-pentadiene, 2-ethyl-1,3-butadiene, 2,3-dimethylbutadiene, 2-methylpentadiene, 4-methylpentadiene, 2 Conjugated dienes such as 1,4-hexadiene, acyclic monoolefins such as ethylene, propylene, 1-butene, 2-butene, isobutene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, cyclopentene , Cyclic monoolefins such as cyclohexene and norbornene, and / or aromatic vinyl compounds such as styrene and α-methylstyrene, non-conjugated diolefins such as dicyclopentadiene, 5-ethylidene-2-norbornene and 1,5-hexadiene Etc. These monomer components may be used individually by 1 type, and may be used in combination of 2 or more type.
重合方法は、特に制限はなく、1,3-ブタジエンなどのモノマーそのものを重合溶媒とする塊状重合(バルク重合)、又は溶液重合などを適用できる。溶液重合での溶媒としては、ブタン、ペンタン、ヘキサン、ヘプタン等の脂肪族炭化水素、シクロペンタン、シクロヘキサン等の脂環式炭化水素、ベンゼン、トルエン、キシレン、エチルベンゼン、クメン等の芳香族炭化水素、上記のオレフィン化合物やシス-2-ブテン、トランス-2-ブテン等のオレフィン系炭化水素等が挙げられ、中でも、ベンゼン、トルエン、キシレン、シクロヘキサン、あるいは、シス-2-ブテンとトランス-2-ブテンとの混合物などが好適に用いられる。これらの溶媒は、一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。 The polymerization method is not particularly limited, and bulk polymerization (bulk polymerization) or solution polymerization using a monomer such as 1,3-butadiene as a polymerization solvent can be applied. Solvents for solution polymerization include aliphatic hydrocarbons such as butane, pentane, hexane, and heptane, alicyclic hydrocarbons such as cyclopentane and cyclohexane, aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and cumene, Examples thereof include olefinic hydrocarbons such as the above olefin compounds and cis-2-butene and trans-2-butene. Among them, benzene, toluene, xylene, cyclohexane, or cis-2-butene and trans-2-butene. And the like are preferably used. These solvent may be used individually by 1 type, and may be used in combination of 2 or more type.
重合温度は-30~150℃の範囲が好ましく、0~100℃の範囲がさらに好ましく、10~80℃の範囲が特に好ましい。重合時間は1分~12時間が好ましく、3分~5時間がさらに好ましく、5分~1時間が特に好ましい。
本発明のポリブタジエン重合用触媒の使用量は、特に限定されるものではないが、(A)成分(金属化合物)の濃度が、1~100μmol/Lであることが好ましく、2~50μmol/Lであることが特に好ましい。
The polymerization temperature is preferably in the range of −30 to 150 ° C., more preferably in the range of 0 to 100 ° C., and particularly preferably in the range of 10 to 80 ° C. The polymerization time is preferably 1 minute to 12 hours, more preferably 3 minutes to 5 hours, particularly preferably 5 minutes to 1 hour.
The amount of the polybutadiene polymerization catalyst of the present invention is not particularly limited, but the concentration of the component (A) (metal compound) is preferably 1 to 100 μmol / L, and preferably 2 to 50 μmol / L. It is particularly preferred.
所定時間重合を行った後、重合槽内部を必要に応じて放圧し、洗浄、乾燥工程等の後処理を行う。このようにして、本発明のポリブタジエンを得ることができる。
ある実施態様においては、MがGd(ガドリニウム原子)である前記一般式(1)で表される非メタロセン型金属化合物(A)を含む触媒を用いて、1,3-ブタジエンを重合して得られたポリブタジエンは除くことができる。
After performing the polymerization for a predetermined time, the inside of the polymerization tank is released as necessary, and post-treatment such as washing and drying steps is performed. In this way, the polybutadiene of the present invention can be obtained.
In one embodiment, obtained by polymerizing 1,3-butadiene using a catalyst containing the nonmetallocene metal compound (A) represented by the general formula (1), wherein M is Gd (gadolinium atom). The resulting polybutadiene can be removed.
<ゴム組成物(タイヤ用ゴム組成物)>
本発明のポリブタジエンは、例えば、ゴム組成物、特にタイヤ用ゴム組成物に好適に用いることができる。
<Rubber composition (tire rubber composition)>
The polybutadiene of the present invention can be suitably used for, for example, a rubber composition, particularly a tire rubber composition.
本発明のゴム組成物は、本発明のポリブタジエン一種または二種以上を含むことを特徴とする。 The rubber composition of the present invention is characterized by containing one or more of the polybutadienes of the present invention.
具体的には、本発明のポリブタジエンは、単独で、または他の合成ゴム若しくは天然ゴムとブレンドして配合し、必要ならばプロセス油で油展し、次いでカーボンブラックなどの充填剤、加硫剤、加硫促進剤その他の通常の配合剤を加えて加硫し、タイヤ、ホース、ベルト、その他の、各種工業用品等の機械的特性及び耐摩耗性が要求されるゴム用途に使用することができる。また、プラスチック材料の改質剤、例えば、耐衝撃性ポリスチレンの改質剤として使用することもできる。 Specifically, the polybutadiene of the present invention is blended alone or blended with other synthetic rubber or natural rubber, and if necessary, is oil-extended with process oil, and then a filler such as carbon black, a vulcanizing agent. Vulcanization accelerators and other ordinary compounding agents can be added to vulcanize the tires, hoses, belts, and other industrial products that require mechanical properties and wear resistance. it can. It can also be used as a plastic material modifier, for example, a high impact polystyrene modifier.
本発明のタイヤ用ゴム組成物は、本発明のポリブタジエン一種または二種以上を含むことを特徴とし、本発明のポリブタジエン(以下、「ポリブタジエン(α)」という)と、ポリブタジエン以外のジエン系重合体(以下、「ジエン系重合体(β)」という)と、ゴム補強剤(以下、「ゴム補強剤(γ)」という)とを含むことが好ましい。 The tire rubber composition of the present invention comprises one or more of the polybutadienes of the present invention, the polybutadiene of the present invention (hereinafter referred to as “polybutadiene (α)”), and a diene polymer other than polybutadiene. (Hereinafter referred to as “diene polymer (β)”) and a rubber reinforcing agent (hereinafter referred to as “rubber reinforcing agent (γ)”).
タイヤ用ゴム組成物は、ポリブタジエン(α)と、(α)以外のジエン系重合体(β)とからなるゴム成分(α)+(β)と、ゴム補強剤(γ)とを含み、上記ゴム成分(α)+(β)100質量部に対して上記ゴム補強剤(γ)を30~80質量部含有することが好ましい。すなわち、上記ゴム補強剤(γ)の配合量は、ポリブタジエン(α)と(α)以外のジエン系重合体(β)とからなるゴム成分(α)+(β)100質量部に対して好ましくは30~80質量部、より好ましくは40~70質量部である。また、タイヤ用ゴム組成物のゴム成分(α)+(β)の質量比は、ポリブタジエン(α)90~5質量部、ポリブタジエン(α)以外のジエン系重合体(β)10~95質量部であることが好ましい。 The tire rubber composition includes a polybutadiene (α), a rubber component (α) + (β) composed of a diene polymer (β) other than (α), and a rubber reinforcing agent (γ). The rubber reinforcing agent (γ) is preferably contained in an amount of 30 to 80 parts by mass with respect to 100 parts by mass of the rubber component (α) + (β). That is, the blending amount of the rubber reinforcing agent (γ) is preferably based on 100 parts by mass of the rubber component (α) + (β) composed of polybutadiene (α) and a diene polymer (β) other than (α). Is 30 to 80 parts by mass, more preferably 40 to 70 parts by mass. Further, the mass ratio of the rubber component (α) + (β) of the tire rubber composition is 90 to 5 parts by mass of polybutadiene (α) and 10 to 95 parts by mass of a diene polymer (β) other than polybutadiene (α). It is preferable that
本発明のタイヤ用ゴム組成物で用いられるポリブタジエン以外のジエン系重合体(β)としては、加硫可能なゴムが好ましく、具体的には天然ゴム、エチレンプロピレンジエンゴム(EPDM)、ニトリルゴム(NBR)、ブチルゴム(IIR)、クロロプレンゴム(CR)、ポリイソプレン、ハイシスポリブタジエンゴム、ローシスポリブタジエンゴム(BR)、スチレン-ブタジエンゴム(SBR)、ブチルゴム、塩素化ブチルゴム、臭素化ブチルゴム、アクリロニトリル-ブタジエンゴム等を挙げることができる。タイヤ用ゴム組成物の場合には、ジエン系重合体(β)としては、天然ゴム、スチレン-ブタジエンゴム、及びポリイソプレンのうち少なくとも一種以上であることが好ましい。これらのゴムは単独で用いても、二種以上組合せて用いても良い。 The diene polymer (β) other than polybutadiene used in the rubber composition for tires of the present invention is preferably a vulcanizable rubber. Specifically, natural rubber, ethylene propylene diene rubber (EPDM), nitrile rubber ( NBR), butyl rubber (IIR), chloroprene rubber (CR), polyisoprene, high cis polybutadiene rubber, low cis polybutadiene rubber (BR), styrene-butadiene rubber (SBR), butyl rubber, chlorinated butyl rubber, brominated butyl rubber, acrylonitrile Examples thereof include butadiene rubber. In the case of a tire rubber composition, the diene polymer (β) is preferably at least one of natural rubber, styrene-butadiene rubber, and polyisoprene. These rubbers may be used alone or in combination of two or more.
本発明のタイヤ用ゴム組成物で用いられるゴム補強剤(γ)としては、各種のカーボンブラック、シリカ、活性化炭酸カルシウム、超微粒子珪酸マグネシウム、タルク、マイカ等が挙げられる。タイヤ用ゴム組成物のゴム補強剤(γ)としては、カーボンブラック及びシリカのうち少なくとも一種以上であることが好ましい。ゴム補強剤も単独で用いても、二種以上組合せて用いても良い。 Examples of the rubber reinforcing agent (γ) used in the tire rubber composition of the present invention include various types of carbon black, silica, activated calcium carbonate, ultrafine magnesium silicate, talc, mica and the like. The rubber reinforcing agent (γ) of the tire rubber composition is preferably at least one of carbon black and silica. The rubber reinforcing agent may be used alone or in combination of two or more.
特にゴム補強剤(γ)としてシリカを用いる場合は、シランカップリング剤を添加剤として使用することもできる。添加剤として使用するシランカップリング剤は、一般式R7 nSiR8 4-nで表わされる有機珪素化合物で、R7はビニル基、アシル基、アリル基、アリルオキシ基、アミノ基、エポキシ基、メルカプト基、クロル基、アルキル基、フェニル基、水素、スチリル基、メタクリル基、アクリル基、ウレイド基などから選ばれる反応基を有する炭素数1~20の有機基であり、R8は、クロル基、アルコキシ基、アセトキシ基、イソプロペノキシ基、アミノ基などから選ばれる加水分解基であり、nは1~3の整数を示す。上記のシランカップリング剤のR7としては、ビニル基及び/またはクロル基を含有するものが好ましい。 In particular, when silica is used as the rubber reinforcing agent (γ), a silane coupling agent can be used as an additive. The silane coupling agent used as an additive is an organosilicon compound represented by the general formula R 7 n SiR 8 4-n , where R 7 is a vinyl group, acyl group, allyl group, allyloxy group, amino group, epoxy group, An organic group having 1 to 20 carbon atoms having a reactive group selected from a mercapto group, a chloro group, an alkyl group, a phenyl group, hydrogen, a styryl group, a methacryl group, an acrylic group, a ureido group, and the like; R 8 is a chloro group , An alkoxy group, an acetoxy group, an isopropenoxy group, an amino group, and the like, and n represents an integer of 1 to 3. The R 7 of the above silane coupling agent, those containing a vinyl group and / or a chloro group are preferable.
添加剤のシランカップリング剤の添加量としては、フィラー100質量部に対して0.2~20質量部が好ましく、3~15質量部がより好ましく、5~15質量部が特に好ましい。上記の範囲よりも少ないと、スコーチの原因となることがある。また、上記の範囲よりも多いと、引張り特性、伸びの悪化の原因となることがある。 The addition amount of the additive silane coupling agent is preferably 0.2 to 20 parts by mass, more preferably 3 to 15 parts by mass, and particularly preferably 5 to 15 parts by mass with respect to 100 parts by mass of the filler. If it is less than the above range, it may cause scorching. Moreover, when more than said range, it may become a cause of a deterioration of a tensile characteristic and elongation.
タイヤ用ゴム組成物に配合されるゴム補強剤(γ)としては、特開2006-131819号で開示されているような、フラーレンを用いてもよい。フラーレンとしては、C60、C70、C60とC70の混合物やその誘導体が挙げられる。フラーレン誘導体としては、PCBM(Phenyl C61-butyric acid methyl ester)、PCBNB(Phenyl C61-butyric acid n-butyl ester)、PCBIB(Phenyl C61-butyric acid I-butyl ester)、C70PCBM(Phenyl C71-butyric acid methyl ester)などが挙げられる。その他、水酸化フラーレン、酸化フラーレン、水素化フラーレンなども用いることができる。 Fullerenes as disclosed in JP-A-2006-131819 may be used as the rubber reinforcing agent (γ) blended in the tire rubber composition. Examples of fullerenes include C60, C70, a mixture of C60 and C70, and derivatives thereof. Fullerene derivatives include PCBM (Phenyl C61-butylic acid methylester), PCBNB (Phenyl C61-butyric acid n-butyester), PCBIB (PhenylC61-ButyCyclicBhicC71-BictyPc) ester) and the like. In addition, fullerene hydroxide, fullerene oxide, hydrogenated fullerene, and the like can also be used.
本発明に係るタイヤ用ゴム組成物は、上記各成分を通常行われているバンバリー、オープンロール、ニーダー、二軸混練り機などを用いて混練りすることで得られる。 The rubber composition for tires according to the present invention can be obtained by kneading the above components using a conventional banbury, open roll, kneader, biaxial kneader or the like.
本発明に係るタイヤ用ゴム組成物には、必要に応じて、加硫剤、加硫助剤、老化防止剤、充填剤、プロセスオイル、亜鉛華、ステアリン酸など、通常ゴム業界で用いられる配合剤を混練してもよい。 In the tire rubber composition according to the present invention, a vulcanizing agent, a vulcanization aid, an anti-aging agent, a filler, a process oil, zinc white, stearic acid, and the like, which are usually used in the rubber industry, if necessary. An agent may be kneaded.
加硫剤としては、公知の加硫剤、例えば硫黄、有機過酸化物、樹脂加硫剤、酸化マグネシウムなどの金属酸化物などを用いることができる。加硫剤は、ゴム成分(α)+(β)100質量部に対して0.5~3質量部程度を配合することが好ましい。 As the vulcanizing agent, known vulcanizing agents such as sulfur, organic peroxides, resin vulcanizing agents, metal oxides such as magnesium oxide, and the like can be used. The vulcanizing agent is preferably blended in an amount of about 0.5 to 3 parts by mass with respect to 100 parts by mass of the rubber component (α) + (β).
加硫助剤としては、公知の加硫助剤、例えばアルデヒド類、アンモニア類、アミン類、グアニジン類、チオウレア類、チアゾール類、チウラム類、ジチオカーバメイト類、キサンテート類などを用いることができる。 As the vulcanization aid, known vulcanization aids such as aldehydes, ammonia, amines, guanidines, thioureas, thiazoles, thiurams, dithiocarbamates and xanthates can be used.
老化防止剤としては、アミン・ケトン系、イミダゾール系、アミン系、フェノール系、硫黄系及び燐系などが挙げられる。 Anti-aging agents include amine / ketone series, imidazole series, amine series, phenol series, sulfur series and phosphorus series.
充填剤としては、シリカ、炭酸カルシウム、塩基性炭酸マグネシウム、クレー、リサージュ、珪藻土等の無機充填剤、カーボンブラック、再生ゴム、粉末ゴム等の有機充填剤が挙げられる。 Examples of the filler include inorganic fillers such as silica, calcium carbonate, basic magnesium carbonate, clay, Lissajous, and diatomaceous earth, and organic fillers such as carbon black, recycled rubber, and powder rubber.
プロセスオイルは、アロマティック系、ナフテン系、パラフィン系のいずれを用いてもよい。 Process oil may be any of aromatic, naphthenic and paraffinic.
以下、実施例及び比較例によって本発明を更に説明する。尚、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be further described with reference to examples and comparative examples. In addition, this invention is not limited to a following example.
触媒活性、ポリブタジエンの物性、組成物の物性等の測定・評価方法は以下の通りである。 Measured / evaluated methods such as catalyst activity, physical properties of polybutadiene and physical properties of the composition are as follows.
触媒活性:重合反応に使用した触媒の中心金属1mmol当たり、重合時間1時間当たりの重合体収量(g)である。例えば、触媒がガドリニウム化合物の場合には、重合反応に使用したガドリニウム化合物のガドリニウム金属1mmol当たり、重合時間1時間当たりの重合体収量(g)である。 Catalyst activity: Polymer yield (g) per hour of polymerization time per 1 mmol of the central metal of the catalyst used in the polymerization reaction. For example, when the catalyst is a gadolinium compound, it is the polymer yield (g) per hour of polymerization time per 1 g of gadolinium metal of the gadolinium compound used in the polymerization reaction.
(ポリブタジエンの評価)
ミクロ構造:赤外吸収スペクトル分析によって行った。シス734cm-1、トランス967cm-1、ビニル910cm-1の吸収強度比からミクロ構造を算出した。
(Evaluation of polybutadiene)
Microstructure: Performed by infrared absorption spectrum analysis. The microstructure was calculated from the absorption intensity ratio of cis 734 cm −1 , trans 967 cm −1 and vinyl 910 cm −1 .
数平均分子量(Mn)並びに重量平均分子量(Mw):ポリスチレンを標準物質としてテトラヒドロフランを溶媒として温度40℃で、GPC(株式会社島津製作所製)法により行い、得られた分子量分布曲線から求めた検量線を用いて計算し、数平均分子量並びに重量平均分子量を求めた。 Number average molecular weight (Mn) and weight average molecular weight (Mw): Calibration performed from a molecular weight distribution curve obtained by GPC (manufactured by Shimadzu Corporation) at a temperature of 40 ° C. using polystyrene as a standard material and tetrahydrofuran as a solvent. The number average molecular weight and the weight average molecular weight were calculated using a line.
分子量分布:ポリスチレンを標準物質として用いたGPCから求めた重量平均分子量Mw及び数平均分子量Mnの比であるMw/Mnによって評価した。 Molecular weight distribution: Evaluated by Mw / Mn, which is a ratio of weight average molecular weight Mw and number average molecular weight Mn obtained from GPC using polystyrene as a standard substance.
ムーニー粘度(ML1+4、100℃):JIS-K6300に従い、株式会社島津製作所製のムーニー粘度計を使用して100℃で1分間予熱したのち、4分間測定してゴムのムーニー粘度(ML1+4、100℃)として表示した。 Mooney viscosity (ML 1 + 4 , 100 ° C.): According to JIS-K6300, pre-heated at 100 ° C. for 1 minute using a Mooney viscometer manufactured by Shimadzu Corporation, and then measured for 4 minutes to determine the Mooney viscosity (ML 1 + 4 , 100 ° C).
トルエン溶液粘度(Tcp):得られたポリブタジエン2.28gをトルエン50mlに溶解した後、標準液として粘度計校正用標準液(JIS-Z8809)を用い、キャノンフェンスケ粘度計No.400を使用して、25℃で測定した。 Toluene solution viscosity (Tcp): After 2.28 g of the obtained polybutadiene was dissolved in 50 ml of toluene, a standard solution for calibrating viscometer (JIS-Z8809) was used as a standard solution. 400 was used and measured at 25 ° C.
コールドフロー速度(CF):得られたポリブタジエンを50℃に保ち、内径6.0mmのガラス管で325mmHgの差圧により10分間吸引し、吸い込まれたポリマー重量を測定することにより、1分間当たりに吸引されたポリマー量(mg/min)として求めた。 Cold flow rate (CF): The obtained polybutadiene is kept at 50 ° C., sucked in a glass tube having an inner diameter of 6.0 mm with a differential pressure of 325 mmHg for 10 minutes, and the weight of the sucked polymer is measured per minute. It was determined as the amount of polymer sucked (mg / min).
ポリブタジエンの長鎖分岐点の数の測定:
p-キシレン100mLに製造したポリブタジエン1gとp-トルエンスルホニルヒドラジド(p-TSH:水素発生剤)2.5mol当量とを添加し、150℃で5時間反応させた。その後、熱時ろ過・再沈殿(貧溶媒:メタノール)・洗浄(洗浄媒:エタノール)の工程を経て、水素化ポリブタジエンを得た。水素化反応の確認はFT-IRおよび1H-NMRを用いて行い、反応の進行を確認した。
Measurement of the number of long chain branch points of polybutadiene:
1 g of polybutadiene prepared in 100 mL of p-xylene and 2.5 mol equivalent of p-toluenesulfonyl hydrazide (p-TSH: hydrogen generator) were added and reacted at 150 ° C. for 5 hours. Then, hydrogenated polybutadiene was obtained through the steps of hot filtration, reprecipitation (poor solvent: methanol), and washing (cleaning medium: ethanol). The hydrogenation reaction was confirmed using FT-IR and 1 H-NMR to confirm the progress of the reaction.
ポリブタジエンは水素添加によって、その分岐構造を保持したまま、長鎖分岐(炭素数6以上の分岐鎖)と、vinyl-1,2構造に由来する短鎖分岐(エチル基)を有するポリエチレンに転換される。ここで、ポリブタジエンに含まれるcis-1,4、trans-1,4、vinyl-1,2構造と、水素添加後の構造を示す。 Polybutadiene is converted to polyethylene by hydrogenation while maintaining its branched structure, with long chain branching (branched chain having 6 or more carbon atoms) and short chain branching (ethyl group) derived from the vinyl-1,2 structure. The Here, the cis-1,4, trans-1,4, vinyl-1,2 structure contained in polybutadiene and the structure after hydrogenation are shown.
13C-NMR測定は、日本電子株式会社製、EX-400を使用して行った。 13 C-NMR measurement was performed using EX-400 manufactured by JEOL Ltd.
まず、短鎖分岐点(ビニル含量)の定量のために、測定温度130℃、積算回数54000回で13C-NMR(通常のシングルパルス)測定を行った。 First, in order to determine the short chain branching point (vinyl content), 13 C-NMR (normal single pulse) measurement was performed at a measurement temperature of 130 ° C. and an integration number of 54,000 times.
この通常の13C-NMR測定では、重合体中に微量で存在する長鎖分岐点は、主鎖メチレンピークに起因するダイナミックレンジの問題で、定量することができないが、vinyl-1,2構造に基づく短鎖分岐点は、十分に定量できる。即ち、短鎖分岐点メチン炭素のピークのピーク面積と、主鎖メチレン炭素のピークのピーク面積の比率から、メチレン炭素数とメチン炭素数の量的関係が求まり、これからブタジエンモノマーユニットあたりの短鎖分岐点数(短鎖分岐点数/10,000モノマーユニット)を求めることができる。 In this normal 13 C-NMR measurement, the long chain branching point present in a small amount in the polymer cannot be quantified due to the dynamic range caused by the main chain methylene peak. The short chain branch point based on can be quantified sufficiently. That is, the quantitative relationship between the number of methylene carbons and the number of methine carbons can be obtained from the ratio of the peak area of the short chain branching point methine carbon peak to the peak area of the main chain methylene carbon peak. The number of branch points (number of short chain branch points / 10,000 monomer units) can be determined.
水素化ポリブタジエンの13C-NMR(シングルパルス)スペクトルの主なピークとその化学シフトを以下の表に示す。化学シフトは、TMS(テトラメチルシラン)を基準とした値である。 The main peaks of 13 C-NMR (single pulse) spectra of hydrogenated polybutadiene and their chemical shifts are shown in the following table. The chemical shift is a value based on TMS (tetramethylsilane).
短鎖分岐点メチンのピーク面積SB=ピーク[B1]のピーク面積、としたとき、
cis-1,4構造およびtrans-1,4構造に基づくメチレン炭素数は、SM-SB(に比例する数)となり、cis-1,4構造およびtrans-1,4構造のモノマーユニット数は、(SM-SB)/4(に比例する数)となる。
vinyl-1,2構造のモノマーユニット数、即ち短鎖分岐点の数は、SB(に比例する数)となる。
When the peak area S B of the short chain branching point methine is the peak area of the peak [B1],
The number of methylene carbons based on the cis-1,4 structure and the trans-1,4 structure is S M -S B (number proportional to), and the number of monomer units of the cis-1,4 structure and the trans-1,4 structure Is (S M −S B ) / 4 (a number proportional to).
The number of monomer units having the vinyl-1,2 structure, that is, the number of short chain branch points, is S B (number proportional to).
よって、ブタジエンモノマーユニットあたりの短鎖分岐点数(短鎖分岐点数/1モノマーユニット)は、
SB/[(SM-SB)/4+SB]×100(mol%) (1)
として算出できる。
Therefore, the number of short chain branch points per butadiene monomer unit (number of short chain branch points / 1 monomer unit) is
S B / [(S M −S B ) / 4 + S B ] × 100 (mol%) (1)
Can be calculated as
次いで、長鎖分岐点と短鎖分岐点の比率、長鎖分岐点の定量のために、測定温度130℃、観測範囲10~42ppm、積算回数64000回で13C-NMR DEPT90°測定を行った。 Subsequently, 13 C-NMR DEPT 90 ° measurement was performed at a measurement temperature of 130 ° C., an observation range of 10 to 42 ppm, and a cumulative number of 64,000 times in order to determine the ratio between the long chain branch points and the short chain branch points and the long chain branch points. .
DEPT(Distorsionless Enhancement by Polarization Transfer)法は、照射するパルス角(θ)に対する13C-NMRスペクトルの強度変化を用いて炭素の級数を区別する方法である。DEPT90°測定(θ=90°を与えるパルスを照射する)では、メチルおよびメチレン炭素のピークが消失または大きく減衰し、メチン炭素のピークを観察することができる。即ち、DEPT90°測定により、水素化重合体の主鎖のメチレン炭素に基づくピークを消失または大きく減衰させるので、通常のNMR測定で問題となるピーク強度の大きい主鎖メチレンピークに起因するダイナミックレンジの問題が解消される。その結果、重合体中に微量で存在する長鎖分岐点を高感度に検出することができる。 The DEPT (Distortionless Enhancement by Polarization Transfer) method is a method for discriminating the series of carbons using the intensity change of the 13 C-NMR spectrum with respect to the pulse angle (θ) to be irradiated. In the DEPT 90 ° measurement (irradiating a pulse giving θ = 90 °), the methyl and methylene carbon peaks disappear or greatly attenuate, and the methine carbon peak can be observed. That is, since the peak based on methylene carbon of the main chain of the hydrogenated polymer disappears or is greatly attenuated by DEPT 90 ° measurement, the dynamic range due to the main chain methylene peak having a large peak intensity, which is a problem in ordinary NMR measurement, is reduced. The problem is solved. As a result, a long chain branching point present in a minute amount in the polymer can be detected with high sensitivity.
DEPT90°測定の結果、短鎖分岐点のメチン炭素と長鎖分岐点のメチン炭素は、異なるピークとして、定量可能な感度(強度、S/N比)で観測される。即ち、短鎖分岐点メチン炭素のピークのピーク面積と、長鎖分岐点のメチン炭素のピークのピーク面積の比から、短鎖分岐点数に対する長鎖分岐点数の比率(長鎖分岐点数/短鎖分岐点数)を求めることができる。 As a result of DEPT 90 ° measurement, the methine carbon at the short chain branch point and the methine carbon at the long chain branch point are observed as different peaks with quantifiable sensitivity (intensity, S / N ratio). That is, the ratio of the number of long chain branch points to the number of short chain branch points (number of long chain branch points / short chain) from the ratio of the peak area of the short chain branch point methine carbon peak to the peak area of the methine carbon peak of the long chain branch point. The number of branch points can be obtained.
水素化ポリブタジエンの13C-NMR(DEPT90°)スペクトルの主なピークとその化学シフトを以下の表に示す。化学シフトは、TMS(テトラメチルシラン)を基準とした値である。 The main peaks of the 13 C-NMR (DEPT 90 °) spectrum of hydrogenated polybutadiene and their chemical shifts are shown in the following table. The chemical shift is a value based on TMS (tetramethylsilane).
長鎖分岐点メチンのピーク面積(SL)=ピーク[L]のピーク面積、としたとき、
短鎖分岐点数に対する長鎖分岐点数の比率(長鎖分岐点数/短鎖分岐点数)は、
SL/SB
* (2)
として算出できる。
When the peak area of long chain branching point methine (S L ) = peak area of peak [L],
The ratio of the number of long-chain branches to the number of short-chain branches (the number of long-chain branches / the number of short-chain branches) is
S L / S B * (2)
Can be calculated as
そして、上記式(1)で算出したブタジエンモノマーユニットあたりの短鎖分岐点数(短鎖分岐点数/1モノマーユニット)と、上記式(2)で算出した短鎖分岐点数に対する長鎖分岐点数の比率(長鎖分岐点数/短鎖分岐点数)から、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数を算出することができる。
即ち、ブタジエンモノマーユニット10,000個あたりの長鎖分岐点の数は、
(長鎖分岐点数/短鎖分岐点数)×(短鎖分岐点数/1モノマーユニット)×10,000
として算出できる。
And the number of short chain branch points per butadiene monomer unit calculated by the above formula (1) (number of short chain branch points / 1 monomer unit) and the ratio of the long chain branch points to the short chain branch points calculated by the above formula (2) The number of long chain branch points per 10,000 butadiene monomer units can be calculated from (number of long chain branch points / number of short chain branch points).
That is, the number of long chain branch points per 10,000 butadiene monomer units is
(Number of long chain branch points / number of short chain branch points) × (number of short chain branch points / 1 monomer unit) × 10,000
Can be calculated as
粘弾性測定(Y(50%)/Y(10%)の測定):
ポリブタジエン7.5gをトルエン200mlに溶解した。次いで、この溶液に流動パラフィン7.5gを添加し、均一になるまで攪拌した。得られた溶液を、PETフィルムを張ったステンレストレー上に注いだ後、真空乾燥機を用い、60℃で8時間真空乾燥した。得られたポリブタジエンの流動パラフィン50質量%溶液は15gであった。
Viscoelasticity measurement (measurement of Y (50%) / Y (10%) ):
7.5 g of polybutadiene was dissolved in 200 ml of toluene. Next, 7.5 g of liquid paraffin was added to this solution and stirred until uniform. The obtained solution was poured onto a stainless steel tray covered with a PET film, and then vacuum-dried at 60 ° C. for 8 hours using a vacuum dryer. The obtained liquid paraffin 50 mass% solution of polybutadiene was 15 g.
ポリブタジエン1.5gをトルエン200mlに溶解した。次いで、この溶液に流動パラフィン13.5gを添加し、均一になるまで攪拌した。得られた溶液を、PETフィルムを張ったステンレストレー上に注いだ後、真空乾燥機を用い、60℃で8時間真空乾燥した。得られたポリブタジエンの流動パラフィン10質量%溶液は15gであった。 Polybutadiene 1.5g was dissolved in toluene 200ml. Next, 13.5 g of liquid paraffin was added to this solution and stirred until uniform. The obtained solution was poured onto a stainless steel tray covered with a PET film, and then vacuum-dried at 60 ° C. for 8 hours using a vacuum dryer. The liquid polyparaffin 10 mass% solution obtained was 15g.
得られたポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性をそれぞれ測定した。測定は、直径25mmあるいは7.9mmのパラレルプレートを装着したTA Instruments社製ARESを用いて、窒素気流中で行った。測定周波数範囲は100~0.01rad/sであり、測定温度は0℃、20℃、40℃、60℃、80℃、100℃である。J.D.Ferry著、“Viscoelastic Properties of Polymers,3rd ed.”(John Wiley & Sons,1990)に記載の温度-時間の重ねあわせにより、広い周波数範囲におけるG’及びG’’の周波数依存性のマスターカーブを得る。 The angular frequency dependence of the storage elastic modulus G ′ and loss elastic modulus G ″ of the obtained polybutadiene in liquid paraffin 50% by mass and 10% by mass was measured. The measurement was performed in a nitrogen stream using ARES manufactured by TA Instruments equipped with a parallel plate having a diameter of 25 mm or 7.9 mm. The measurement frequency range is 100 to 0.01 rad / s, and the measurement temperatures are 0 ° C., 20 ° C., 40 ° C., 60 ° C., 80 ° C., and 100 ° C. J. et al. D. The frequency-dependent master curve of G 'and G' 'in a wide frequency range is obtained by superposition of temperature-time described in Ferry, "Viscoelastic Properties of Polymers, 3rd ed." (John Wiley & Sons, 1990). obtain.
得られたG’及びG’’の周波数依存性のマスターカーブを用いて、X=G’’/C2=20,000Pa(濃度換算G’’)になる時のポリブタジエンの流動パラフィン溶液濃度Cを求め、Y=G’/C2(濃度換算G’)を求めた。そして、流動パラフィン50質量%溶液の測定値から求められるY(Y(50%))と、流動パラフィン10質量%溶液の測定値から求められるY(Y(10%))の比(Y(50%)/Y(10%))を算出した。 Using the obtained frequency-dependent master curve of G ′ and G ″, the liquid paraffin solution concentration C of polybutadiene when X = G ″ / C 2 = 20,000 Pa (concentration conversion G ″) And Y = G ′ / C 2 (concentration conversion G ′) was obtained. And the ratio of Y (Y (50%) ) obtained from the measured value of the liquid paraffin 50 mass% solution and Y (Y (10%) ) obtained from the measured value of the liquid paraffin 10 mass% solution (Y (50 %) / Y (10%) ).
(組成物の評価)
引張応力:JIS-K6251に準拠して100%及び300%引張応力を測定し、表3に記載された比較例R1を100として指数表示した(指数は大きいほど良好)。
(Evaluation of composition)
Tensile stress: 100% and 300% tensile stress was measured according to JIS-K6251, and indexed with Comparative Example R1 described in Table 3 as 100 (the larger the index, the better).
耐摩耗性(ランボーン摩耗性):ランボーン摩耗性は、JIS-K6264に規定されている測定法に従って、スリップ率40%で測定し、表3に記載された比較例R1を100として指数表示した(指数は大きいほど良好)。 Abrasion resistance (Lambourn wear resistance): Lambourn wear resistance was measured at a slip rate of 40% according to the measurement method defined in JIS-K6264, and indicated as an index with Comparative Example R1 shown in Table 3 as 100 ( The higher the index, the better.
反撥弾性:JIS-K6255に従い、ダンロップ・トリプソメーターを使用して室温で反撥弾性を測定し、表3に記載された比較例R1を100として指数表示した(指数は大きいほど良好)。 Rebound resilience: According to JIS-K6255, the rebound resilience was measured at room temperature using a Dunlop trypometer, and displayed as an index with Comparative Example R1 listed in Table 3 being 100 (the larger the index, the better).
低発熱性・永久歪:JIS-K6265に規定されている測定方法に準じて測定し、表3に記載された比較例R1を100として指数表示した(指数は大きいほど良好)。 Low exothermic property / permanent strain: Measured according to the measurement method defined in JIS-K6265, and displayed as an index with Comparative Example R1 shown in Table 3 being 100 (the larger the index, the better).
低燃費性(tanδ(60℃)):粘弾性測定装置(GABO社製、EPLEXOR 100N)を用い、温度範囲-120℃~100℃、周波数16Hz、動歪み0.3%で測定し、60℃におけるtanδを低燃費性の指標として用いた。表3に記載された比較例R1を100として指数表示した。低燃費性(tanδ)は小さいほうがよい。なお、表3中の指数は低燃費性がよいほど大きくなるように記載した。 Low fuel consumption (tan δ (60 ° C.)): Measured at a temperature range of −120 ° C. to 100 ° C., a frequency of 16 Hz, and a dynamic strain of 0.3% using a viscoelasticity measuring device (manufactured by GABO, EPLEXOR 100N), 60 ° C. Tan δ was used as an index of low fuel consumption. The index was displayed with the comparative example R1 described in Table 3 as 100. Low fuel consumption (tan δ) is better. In addition, the index in Table 3 is described so as to increase as fuel efficiency is improved.
-30℃貯蔵弾性率(E’):粘弾性測定装置(GABO社製、EPLEXOR 100N)を用いて、温度範囲-120℃~100℃、周波数16Hz、動的歪み0.3%の条件で測定し、-30℃における貯蔵弾性率(E’)を用いた。表3に記載された比較例R1を100として指数表示した(指数は大きいほど-30℃における弾性率が低く良好)。 −30 ° C. storage elastic modulus (E ′): Measured using a viscoelasticity measuring apparatus (GABO, EPLEXOR 100N) under the conditions of a temperature range of −120 ° C. to 100 ° C., a frequency of 16 Hz, and a dynamic strain of 0.3%. The storage elastic modulus (E ′) at −30 ° C. was used. The results were expressed as indexes with the comparative example R1 shown in Table 3 being 100 (the larger the index, the lower the elastic modulus at −30 ° C., the better).
(実施例1)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒545ml及びブタジエン550mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.4mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム(Gd(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.88mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.2mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1、表1-2に示した。
(Example 1)
The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) 2.2 ml was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. The polymerization conditions, the polymerization results, and the measurement results of the physical properties of the synthesized polybutadiene are shown in Table 1-1 and Table 1-2.
(実施例2)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒500ml及びブタジエン500mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.5mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム(Gd(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.80mlを添加した後、水素化ジイソブチルアルミニウムのシクロヘキサン溶液(1mol/L)0.4mlおよびトリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液6mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 2)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 500 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.80 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, followed by hydrogenation. 0.4 ml of a cyclohexane solution of diisobutylaluminum (1 mol / L) and 2.0 ml of a toluene solution of triphenylcarbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) were added. After polymerization at 50 ° C. for 25 minutes, 6 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例3)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒545ml及びブタジエン550mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.4mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム(Gd(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.88mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.2mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 3)
The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) 2.2 ml was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例4)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒495ml及びブタジエン500mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.2mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム(Gd(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.8mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
Example 4
The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Subsequently, 3.2 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.8 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added. Toluene solution (0.004 mol / L) 2.0 ml of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例5)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒545ml及びブタジエン550mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)2.85mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ガドリニウム(Gd(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.88mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.2mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 5)
The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Subsequently, 2.85 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) gadolinium (Gd (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) 2.2 ml was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例6)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒500ml及びブタジエン500mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.4mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム(Tb(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.4mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1、表1-2に示した。
(Example 6)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 500 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.4 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added. Toluene solution (0.004 mol / L) 2.0 ml of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. The polymerization conditions, the polymerization results, and the measurement results of the physical properties of the synthesized polybutadiene are shown in Table 1-1 and Table 1-2.
(実施例7)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒400ml及びブタジエン400mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)4.0mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム(Tb(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.4mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 7)
The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 400 ml of cyclohexane solvent and 400 ml of butadiene was charged. Subsequently, 4.0 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.4 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added. Toluene solution (0.004 mol / L) 2.0 ml of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例8)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒295ml及びブタジエン300mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.8mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム(Tb(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.24mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)1.2mlを添加した。50℃で20分間重合した後、老化防止剤を含むエタノール溶液4mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 8)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.8 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.24 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added. 1.2 ml of a toluene solution (0.004 mol / L) of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 20 minutes, 4 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例9)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒295ml及びブタジエン300mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.95mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)テルビウム(Tb(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.24mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)1.2mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液4mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
Example 9
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.95 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.24 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) terbium (Tb (dpm) 3 ) was added, and then triphenyl was added. 1.2 ml of a toluene solution (0.004 mol / L) of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 25 minutes, 4 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例10)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒545ml及びブタジエン550mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.4mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム(Dy(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.88mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.2mlを添加した。50℃で20分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 10)
The inside of the autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 545 ml of cyclohexane solvent and 550 ml of butadiene was charged. Next, 3.4 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.88 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) 2.2 ml was added. After polymerization at 50 ° C. for 20 minutes, 5 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例11)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒295ml及びブタジエン300mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.95mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム(Dy(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.48mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)1.2mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液4mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 11)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 295 ml of cyclohexane solvent and 300 ml of butadiene was charged. Subsequently, 1.95 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.48 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ) was added, and then triphenyl was added. 1.2 ml of a toluene solution (0.004 mol / L) of carbenium tetrakis (pentafluorophenyl) borate was added. After polymerization at 50 ° C. for 25 minutes, 4 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例12)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒245ml及びブタジエン250mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.5mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ジスプロシウム(Dy(dpm)3)のシクロヘキサン溶液(0.005mol/L)0.4mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)1.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
Example 12
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, after adding 0.4 ml of a cyclohexane solution (0.005 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) dysprosium (Dy (dpm) 3 ), triphenyl was added. 1.0 ml of a toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例13)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒495ml及びブタジエン500mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)2.7mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ホルミウム(Ho(dpm)3)のシクロヘキサン溶液(0.01mol/L)1.0mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)5.0mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 13)
The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Subsequently, 2.7 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.0 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) holmium (Ho (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) (5.0 ml) was added. After polymerization at 50 ° C. for 25 minutes, 5 ml of an ethanol solution containing an antioxidant was added to terminate the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例14)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒395ml及びブタジエン400mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)2.5mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)ツリウム(Tm(dpm)3)のシクロヘキサン溶液(0.01mol/L)1.6mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)8.0mlを添加した。50℃で20分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 14)
The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 395 ml of cyclohexane solvent and 400 ml of butadiene was charged. Then, 2.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.6 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) thulium (Tm (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) 8.0 ml was added. After polymerization at 50 ° C. for 20 minutes, 5 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例15)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒245ml及びブタジエン250mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.5mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム(Er(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.5mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.5mlを添加した。50℃で20分間重合した後、老化防止剤を含むエタノール溶液3mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 15)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.5 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added. Toluene solution (0.004 mol / L) of carbenium tetrakis (pentafluorophenyl) borate in 2.5 ml was added. After polymerization at 50 ° C. for 20 minutes, 3 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例16)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒495ml及びブタジエン500mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)3.1mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム(Er(dpm)3)のシクロヘキサン溶液(0.01mol/L)1.0mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)5.0mlを添加した。50℃で20分間重合した後、老化防止剤を含むエタノール溶液5mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 16)
The inside of the 1.5 L autoclave was purged with nitrogen, and a solution consisting of 495 ml of cyclohexane solvent and 500 ml of butadiene was charged. Next, 3.1 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 1.0 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added. Toluene solution of carbenium tetrakis (pentafluorophenyl) borate (0.004 mol / L) (5.0 ml) was added. After polymerization at 50 ° C. for 20 minutes, 5 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(実施例17)
内容量1.5Lのオートクレーブの内部を窒素置換し、シクロヘキサン溶媒245ml及びブタジエン250mlからなる溶液を仕込んだ。次いで、トリエチルアルミニウム(TEAL)のシクロヘキサン溶液(2mol/L)1.5mlを添加した。次に、トリス(2,2,6,6-テトラメチル-3,5-ヘプタンジオナト)エルビウム(Er(dpm)3)のシクロヘキサン溶液(0.01mol/L)0.5mlを添加した後、トリフェニルカルベニウムテトラキス(ペンタフルオロフェニル)ボレートのトルエン溶液(0.004mol/L)2.5mlを添加した。50℃で25分間重合した後、老化防止剤を含むエタノール溶液3mlを添加し、重合を停止した。オートクレーブの内部を放圧した後、重合液にエタノールを投入し、ポリブタジエンを回収した。次いで、回収したポリブタジエンを80℃で3時間真空乾燥した。そして、合成したポリブタジエンの物性測定を行った。重合条件、及び重合結果、合成したポリブタジエンの物性の測定結果を表1-1に示した。
(Example 17)
The inside of an autoclave having an internal volume of 1.5 L was purged with nitrogen, and a solution consisting of 245 ml of cyclohexane solvent and 250 ml of butadiene was charged. Next, 1.5 ml of a cyclohexane solution (2 mol / L) of triethylaluminum (TEAL) was added. Next, 0.5 ml of a cyclohexane solution (0.01 mol / L) of tris (2,2,6,6-tetramethyl-3,5-heptanedionato) erbium (Er (dpm) 3 ) was added, and then triphenyl was added. Toluene solution (0.004 mol / L) of carbenium tetrakis (pentafluorophenyl) borate in 2.5 ml was added. After polymerization at 50 ° C. for 25 minutes, 3 ml of an ethanol solution containing an antioxidant was added to stop the polymerization. After releasing the pressure inside the autoclave, ethanol was added to the polymerization solution to recover polybutadiene. The recovered polybutadiene was then vacuum dried at 80 ° C. for 3 hours. Then, physical properties of the synthesized polybutadiene were measured. Table 1-1 shows the polymerization conditions, polymerization results, and measurement results of physical properties of the synthesized polybutadiene.
(比較例1)
JSR株式会社製、JSR BR01(Ni系触媒を用いて重合されたポリブタジエン)の物性の測定結果を表1-1、表1-2に示した。
(Comparative Example 1)
The measurement results of the physical properties of JSR BR01 (polybutadiene polymerized using a Ni-based catalyst) manufactured by JSR Corporation are shown in Table 1-1 and Table 1-2.
表1-1に示すとおり、実施例1~17で得られたポリブタジエンは、分子のリニアリティ(線状性)の指標であるTcp/ML1+4が1.3以上5.0以下で比較的大きく、コールドフロー速度(CF)が5.5mg/min以下でコールドフロー特性にも優れている。 As shown in Table 1-1, the polybutadienes obtained in Examples 1 to 17 have a relatively large Tcp / ML 1 + 4 that is an index of molecular linearity (linearity) of 1.3 or more and 5.0 or less, The cold flow rate (CF) is 5.5 mg / min or less, and the cold flow characteristics are excellent.
(実施例R1)
実施例1でGd(dpm)3を用いて合成したポリブタジエンを用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Example R1)
Using the polybutadiene synthesized using Gd (dpm) 3 in Example 1, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
(実施例R2)
実施例6でTb(dpm)3を用いて合成したポリブタジエンを用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Example R2)
Using the polybutadiene synthesized using Tb (dpm) 3 in Example 6, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
(実施例R3)
実施例10でDy(dpm)3を用いて合成したポリブタジエンを用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Example R3)
Using the polybutadiene synthesized using Dy (dpm) 3 in Example 10, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
(実施例R4)
実施例13でHo(dpm)3を用いて合成したポリブタジエンを用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Example R4)
Using the polybutadiene synthesized using Ho (dpm) 3 in Example 13, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent, and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
(実施例R5)
実施例16でEr(dpm)3を用いて合成したポリブタジエンを用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Example R5)
Using the polybutadiene synthesized using Er (dpm) 3 in Example 16, according to the formulation shown in Table 2, natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil are added and kneaded with a plastmill. A primary compounding was carried out, and then a secondary compounding in which a vulcanization accelerator and sulfur were added by a roll was carried out to produce a compounded rubber. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
(比較例R1)
ポリブタジエンとして比較例1のJSR株式会社製、JSR BR01を用い、表2に示す配合処方に従って、プラストミルで天然ゴム、カーボンブラック、酸化亜鉛、ステアリン酸、老化防止剤、オイルを加えて混練する一次配合を実施し、次いでロールにて加硫促進剤、硫黄を添加する二次配合を実施することで、配合ゴムを作製した。更にこの配合ゴムを目的物性に応じて成型し、150℃にてプレス加硫して加硫物を作製し、その物性測定を行った。各種配合物の物性の測定結果を表3に示した。
(Comparative Example R1)
Primary blending by adding natural rubber, carbon black, zinc oxide, stearic acid, anti-aging agent and oil with plasto mill according to the blending formulation shown in Table 2, using JSR BR01 manufactured by JSR Corporation of Comparative Example 1 as polybutadiene. Then, the compounding rubber was produced by implementing the secondary compounding which adds a vulcanization accelerator and sulfur with a roll. Further, this compounded rubber was molded according to the desired physical properties, and press vulcanized at 150 ° C. to produce a vulcanized product, and the physical properties were measured. Table 3 shows the measurement results of the physical properties of various blends.
表3中の数値は、JSR株式会社製、JSR BR01を用いた比較例R1の各特性値を基準(100)としたときに、各項目についてそれぞれ指数表示したものである。数値が大きいほど特性が優れていることを示している。 The numerical values in Table 3 are indexed for each item when each characteristic value of Comparative Example R1 using JSR BR01 manufactured by JSR Corporation is used as a reference (100). The larger the value, the better the characteristics.
表3に示すとおり、実施例1、6、10、13、16で得られたポリブタジエンを用いた実施例R1~R5の組成物は、JSR株式会社製、JSR BR01を用いた比較例R1の組成物よりも、反撥弾性、-30℃における低温貯蔵弾性率、低燃費性(tanδ(60℃))に優れ、耐摩耗性、低発熱性、永久歪も同等以上である。 As shown in Table 3, the compositions of Examples R1 to R5 using the polybutadiene obtained in Examples 1, 6, 10, 13, and 16 are the compositions of Comparative Example R1 using JSR BR01 manufactured by JSR Corporation. It has superior rebound resilience, low-temperature storage elastic modulus at -30 ° C, and low fuel consumption (tan δ (60 ° C)), and wear resistance, low heat build-up, and permanent set are equivalent or better.
本発明によれば、分子のリニアリティ(線状性)の指標であるTcp/ML1+4が比較的大きく、コールドフロー特性にも優れたポリブタジエンを提供することができる。また、本発明によれば、分岐度が小さいポリブタジエンが有する優れた特性、例えば、優れた耐摩耗性、低発熱性、反撥弾性を有すると共に、コールドフロー特性にも優れたポリブタジエンを提供することもできる。本発明のポリブタジエンは、耐摩耗性、低発熱性、反撥弾性などに優れ、ゴム組成物、特にタイヤ用ゴム組成物に好適に用いることができる。
According to the present invention, it is possible to provide a polybutadiene having a relatively large Tcp / ML 1 + 4 that is an index of molecular linearity (linearity) and having excellent cold flow characteristics. In addition, according to the present invention, it is possible to provide a polybutadiene having excellent properties of a polybutadiene having a low degree of branching, for example, excellent wear resistance, low heat generation, rebound resilience, and excellent cold flow properties. it can. The polybutadiene of the present invention is excellent in wear resistance, low heat build-up, rebound resilience, and the like, and can be suitably used for rubber compositions, particularly tire rubber compositions.
Claims (12)
分子量分布(Mw/Mn)が、2.0以上4未満であり、
コールドフロー速度(CF)が、5.5mg/min以下である
ことを特徴とするポリブタジエン。 The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. and Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more and 5.0 or less,
The molecular weight distribution (Mw / Mn) is 2.0 or more and less than 4,
A polybutadiene having a cold flow rate (CF) of 5.5 mg / min or less.
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい
ことを特徴とするポリブタジエン。 The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Polybutadiene characterized by being greater than 2.
コールドフロー速度(CF)が、5.5mg/min以下である
ことを特徴とするポリブタジエン。 The number of long chain branch points per 10,000 butadiene monomer units determined from 13 C-NMR measurement of hydrogenated polybutadiene (provided that the long chain branch points are formed from two or more butadiene units). Is a branch point where a branched chain having 6 or more carbon atoms is bonded to the main chain.) Is 9 or less,
A polybutadiene having a cold flow rate (CF) of 5.5 mg / min or less.
ポリブタジエンの流動パラフィン50質量%溶液と10質量%溶液の貯蔵弾性率G’と損失弾性率G’’の角周波数依存性の測定から求められる、濃度換算G’’、濃度換算G’についてX=G’’/C2=20,000Paになる時のY=G’/C2(但し、Cは溶液濃度を表す。)と定義されるYの比[Y(50%)/Y(10%)(但し、Y(50%)は流動パラフィン50質量%溶液の測定値から求められる値、Y(10%)は流動パラフィン10質量%溶液の測定値から求められる値である。)]が、2より大きい
ことを特徴とするポリブタジエン。 The ratio (Tcp / ML 1 + 4 ) of 5% toluene solution viscosity (Tcp) measured at 25 ° C. to Mooney viscosity (ML 1 + 4 ) at 100 ° C. is 1.3 or more,
Concentration-converted G ″ and concentration-converted G ′ obtained from measurement of the angular frequency dependence of the storage elastic modulus G ′ and the loss elastic modulus G ″ of a liquid paraffin 50% by mass and 10% by mass solution X = Y ratio G ′ / C 2 = 20,000 Pa when Y = G ′ / C 2 (where C represents the solution concentration) [Y (50%) / Y (10% ) (where, Y (50%) is the value found from the measured values of liquid paraffin 50 wt% solution, Y (10%) is a value determined from the measured values of the liquid paraffin 10 wt% solution.)] is, Polybutadiene characterized by being greater than 2.
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| WO2018181720A1 (en) * | 2017-03-31 | 2018-10-04 | 住友化学株式会社 | Conjugated diene-based polymer composition and method for producing conjugated diene-based polymer composition |
| WO2021178235A1 (en) * | 2020-03-03 | 2021-09-10 | Exxonmobil Chemical Patents Inc. | Rubber compounds for heavy-duty truck and bus tire treads and methods relating thereto |
| JP2023542842A (en) * | 2020-09-28 | 2023-10-12 | アランセオ・ドイチュランド・ゲーエムベーハー | partially hydrogenated diene polymer |
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