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WO2016034148A1 - Machine à refouler et procédé de travail - Google Patents

Machine à refouler et procédé de travail Download PDF

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Publication number
WO2016034148A1
WO2016034148A1 PCT/CN2015/088951 CN2015088951W WO2016034148A1 WO 2016034148 A1 WO2016034148 A1 WO 2016034148A1 CN 2015088951 W CN2015088951 W CN 2015088951W WO 2016034148 A1 WO2016034148 A1 WO 2016034148A1
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WO
WIPO (PCT)
Prior art keywords
die
driving
upsetting
main
main mold
Prior art date
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Ceased
Application number
PCT/CN2015/088951
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English (en)
Chinese (zh)
Inventor
杨东佐
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Individual
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Individual
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Publication of WO2016034148A1 publication Critical patent/WO2016034148A1/fr
Anticipated expiration legal-status Critical
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00—Forging presses
    • B21J9/02—Special design or construction
    • B21J9/06—Swaging presses; Upsetting presses

Definitions

  • the invention relates to a upsetting machine and a working method, in particular to a upsetting machine using a wire as a blank and a working method.
  • the traditional upsetting machine the main mold base of the die assembly is fixed on the corresponding body, the mechanical mechanism is many, complicated, many faults, and the operation is difficult; and the upsetting efficiency of the structure is low, the feeding and the discharging are all kind of hard.
  • the current positional change between the upsetting process of the two-die forging machine is realized by the lifting movement of the punch, and the die is fixed.
  • This type of upsetting machine requires a set of complicated structure of the cutting mechanism and the clamping mechanism, which causes the structure of the entire upsetting machine to be complicated, and the requirements for the matching between the cutting, upsetting and ejection are high, and it is difficult to achieve high speed upsetting.
  • the debugging is particularly troublesome, as in the upsetting machine disclosed in the application number 200910193907.3.
  • the upset forging die is horizontally arranged, and the plurality of upset forging dies are fixed, and the plurality of punches are moved in one direction only, due to ⁇ The forging die or the punch does not translate, and the blank can only be transferred by the movement of the clamp, and the blank is only forged once in the upset die.
  • the utility model comprises a feeding mechanism fixed on the base, a transmission mechanism, a holding mechanism and a punching mechanism, wherein the holding mechanism comprises a rotary table seat fixed on the base and at least two receiving holes mounted on the rotary table seat
  • the turntable and the turntable are driven by an intermittent transmission mechanism connected to the transmission mechanism.
  • the turntable has a ejector hole which is less than one of the receiving holes, and each of the ejector holes has a ram and a transmission mechanism.
  • the high-speed forging machine of the above structure removes the shearing mechanism and the like in the prior art, so that the mechanism is simple, the operation is simple, and the cost of the device is reduced.
  • the forging machine belongs to the equipment when the die is rotated. Therefore, the same blank is required to be subjected to multiple upsetting in the same die, and the final die does not leave a die.
  • the upset deformation of the same die is limited, and therefore, the quality of the upset is poor, and it is difficult to eject at the same time.
  • the ejection mechanism needs to adjust the movement stroke according to the requirements of the molded part, and the adjustment of the existing upsetting machine and the ejection mechanism are It is disposed on the body, that is, the adjusting mechanism of the ejector mechanism is located outside the main mold base. Therefore, the ejector stroke must be adjusted under the premise that the upsetting machine stops working. In this case, the upsetting machine cannot work. It affects the efficiency of upsetting, and it is very inconvenient to adjust the stroke of the ejection.
  • the die of the existing upsetting machine is also mounted on the body.
  • the forging machine must be stopped before the work can be performed, thereby affecting the upsetting machine. Work efficiency, and it is not convenient to replace and adjust the die.
  • the existing upsetting machine and working method because the ejector rod, the ejector guide sleeve and the workpiece length adjusting device are all arranged on the body, when forging different specifications of the parts, it is necessary to stop the main mold on the body.
  • the multiple die of the component and its ejection system and the length adjustment device of the component are installed and debugged.
  • it is necessary to stop the long working time of the upsetting machine which is not conducive to the working efficiency of the upsetting machine.
  • experienced operators are required to complete the adjustment at the upsetting site, and remote control cannot be realized. It is also impossible for the manufacturer to debug the main module before selling it to the manufacturer.
  • a first object of the present invention is to provide a working method for a forging machine, which uses a method from the main die holder to the punch assembly or the punch assembly to feed the main die holder, the trimming portion, and the boring portion.
  • the forging die part and the ejector adjusting part are integrated in the main die seat, thereby realizing a modular integrated main die assembly, which is convenient for replacing and adjusting the upset die, and does not need to separately set the trimming mechanism, thereby simplifying the ⁇ on the one hand.
  • the structure of the forging machine greatly improves the upsetting efficiency of the upsetting machine.
  • a second object of the present invention is to provide a upsetting machine that integrates a trimming portion, an upset die portion, and an ejector adjusting portion into a main mold base, thereby realizing a modular main mold assembly. , not only easy to replace, adjust the upset forging die, not It is necessary to separately set the trimming mechanism, and it can improve the upsetting efficiency of the upsetting machine.
  • An upsetting machine includes a body, a large slider slidably mounted on the body, a die assembly mounted on the large slider, and a large slider driving mechanism, a main die assembly for driving the large slider to slide back and forth, a top material mechanism and a wire feeding mechanism mounted on the body; the die assembly includes a die holder;
  • the main mold assembly comprises a main mold base, a top rod, a top rod guide sleeve and a workpiece length adjusting device; more than one upset forging die mounting hole and only one shearing through the main mold base are arranged in the main mold base Mold mounting hole;
  • a receiving hole is disposed in a position corresponding to the upsetting die mounting hole in the main die holder, the receiving hole is coaxial with the upsetting die mounting hole, and the receiving hole penetrates the bottom surface of the upsetting die mounting hole and the main die holder
  • the aperture of the receiving hole is smaller than the diameter of the mounting hole of the upset die
  • One of the ejector guide sleeves is mounted in each of the accommodating holes, and the ejector guide sleeve is axially restrained in the accommodating hole;
  • the ejector rod includes a head portion and a rod portion; and the ejector rod guide sleeve is disposed a guiding hole that cooperates with the rod portion of the jack;
  • a ram is mounted in each of the ejector bushings, and the shank of the ram is slidably mounted in the guiding hole of the ejector bushing, and the head of the ram is axially limited by the ejector bushing Positioned outside the lead bushing sleeve and facing the main die assembly mounting hole, the jack is axially limited by the jack bushing sleeve in the receiving hole;
  • a cutting position On the body, there are a cutting position, a delivery and an upsetting position, and one or more upsetting positions;
  • the wire feeding mechanism is disposed at a trimming position, and the feeding mechanism is disposed in the feeding and upsetting position and the upsetting position;
  • the die holder is fixed with the large slider; the number of the die holder is one more than the number of the upset die mounting holes on the main die holder, the die holder is equidistantly distributed, and the axes of all the die holders are coplanar, and the adjacent two die holders
  • the distance between the axes is equal to the distance between the axis of the upset die mounting hole and the axis of the trimming die mounting hole; more than two of the die seats of the die assembly are respectively associated with the delivery and upsetting position, and more than one upset One-to-one correspondence and correct;
  • the workpiece length adjusting device is disposed on the main mold base and the top rod guide sleeve for adjusting the axial position of the top rod guide sleeve in the receiving hole; the top rod is matched with the topping mechanism of the upsetting position;
  • the upsetting machine further comprises a main die holder guiding device fixed on the machine body, and driving the main die holder driving mechanism on the main die holder guiding device to slide back and forth in the axial direction of the vertical upsetting die mounting hole;
  • the mold base guiding device is perpendicular to the upsetting die mounting hole;
  • the main mold base is slidably mounted on the main mold base guiding device;
  • the trimming die mounting hole of the main die base slides back and forth between the trimming position and the feeding and upsetting position;
  • the cutting die mounting hole on the main die holder is placed at the trimming position, and the upsetting die mounting hole coaxial with a punch die holder is placed in the feeding and upsetting position, and the final punching die seat is not in the upsetting position;
  • the cutting die mounting hole on the main die holder is placed in the feeding and upsetting position, and is coaxial with a punching die holder, and the final punching die seat is placed on the upsetting position.
  • the body comprises a frame;
  • the frame comprises a frame body and a frame seat on which the main mold assembly is mounted; and a receiving cavity is arranged on the frame base, the main mold
  • the seat guide is mounted in the accommodating cavity; an opening for mounting the main mold assembly is disposed on the accommodating cavity; and the main die seat is slidably mounted on the main pedestal guide on the frame base Included in the cavity;
  • the axially-restricted ejector guide sleeve and the ejector rod are completely accommodated in the accommodating holes of the main mold base; the workpiece length adjusting device is disposed in the main mold base;
  • the top material mechanism comprises a top bar and a top bar guide
  • the frame body is provided with a trimming position, a feeding and an upsetting position, and a side wall of one or more upset positions forms a side wall or a part of a side wall of the accommodating cavity of the frame seat; the main mold base faces One side of the top material mechanism and the part placed in the frame body is completely resisted by the body;
  • the trimming position of the frame body is provided with a trimming sleeve mounting hole communicating with the side wall of the receiving cavity of the rack base and a guiding sleeve mounting through hole communicating with the trimming sleeve mounting hole, and the material is conveyed and conveyed in the body.
  • the forging position, the one or more upsetting positions are provided with a top rod guide mounting through hole communicating with the side wall of the receiving cavity of the frame base; the guiding sleeve is installed in the guiding sleeve mounting through hole; the top rod guiding member is installed In the top bar guide mounting through hole, the top bar is mounted in the top bar guide.
  • the part of the main mold base facing the side of the top material mechanism and placed in the frame body is completely resisted by the body, so that the forging force of the die assembly acting on the main mold assembly is transmitted to the body body, the main module.
  • the main mold base of the piece is greatly reduced in force, so the upsetting force can be greatly improved; on the other hand, the top rod guide of the top material mechanism can be easily installed. Since the main mold base faces one side of the top material mechanism and the portion placed in the frame body is completely resisted by the body, the axially-restricted top rod guide sleeve and the ejector rod must be completely accommodated in the receiving hole of the main mold base.
  • the workpiece length adjusting device must be disposed in the main mold base so that it is not resisted by the jack, the jack guide sleeve and the workpiece length adjusting device when the main mold base slides back and forth.
  • one or both sides of the frame base protrude from the frame body.
  • the rack comprises a frame body and a frame base, and the rack seat
  • the side or both sides protrude from the frame body, the first can reduce the width of the frame body, thereby greatly reducing the weight of the body; the second can increase the length of the main mold base guiding device, so that the main mold base moves back and forth more smoothly; Easy to install the main mold base drive mechanism.
  • the body comprises a frame;
  • the frame comprises a frame body and a frame seat on which the main mold assembly is mounted; and the frame base is provided with a receiving cavity in the receiving cavity
  • the main mold base rail is mounted on the bottom surface and the two sides, and the main mold base guide rail is formed on the bottom surface and the two sides of the accommodating chamber to form a main mold base guide groove, and the main mold base guide device is a main mold base guide groove;
  • An opening for mounting the main mold assembly is disposed on the cavity;
  • the main mold assembly further comprises two or more roller devices; a roller device accommodating space is arranged on the bottom surface of the main die holder; the roller device is installed in the accommodating space of the roller device; and the roller device comprises only the rotatably roller relative to the main die holder
  • the roller protrudes from the bottom surface of the main mold base; the roller of the main mold base is slidably disposed on the main mold base rail, and the main mold base is installed in the receiving cavity of the frame base.
  • the main mold assembly When the main mold base slides back and forth relative to the body, the main mold assembly only contacts the roller with the guide rail, thereby greatly reducing the frictional force of the main mold assembly sliding back and forth on the main mold base rail; when the roller and the guide rail are worn more Simply replace the roller unit or adjust the position of the roller relative to the roller unit.
  • the workpiece length adjusting device is disposed in the main die holder; the plunger bushing is further provided with a threaded hole coaxial with the guiding hole, and the diameter of the threaded hole is larger than the diameter of the guiding hole
  • the outer circumference of the ejector guide sleeve is provided with an adjusting portion;
  • the workpiece length adjusting device comprises a screw provided with an external thread portion, a vacant space provided on the main mold base, and a thread in the ferrule guide sleeve The adjusting portion of the hole and the outer circumference;
  • the shaft is further provided with an axial hole avoiding hole corresponding to the rod portion of the jack, and the screw head is provided at an end of the main mold base receiving hole away from the upsetting die mounting hole
  • the screw head mounting hole is matched, the hole diameter of the screw head mounting hole is larger than the aperture of the accommodating hole;
  • the main mold base is further provided with a escaping space which communicates with the escaping hole and penetrates one side of the
  • the structural length adjusting device of the structure has a simple structure by manually adjusting the axial position of the ejector bushing in the accommodating hole of the main die seat.
  • the workpiece length adjusting device is disposed in the main mold base; an external thread portion is disposed on an outer circumference of the top rod guide sleeve; and the workpiece length adjusting device includes a first worm, the first a worm wheel, an internally threaded hole disposed in the first worm wheel, the external thread portion disposed on the outer circumference of the ejector guide sleeve, a vacant space disposed on the main mold base, and a ejector guide sleeve for restraining rotation of the ejector guide sleeve a rotation preventing mechanism;
  • the hollow space communicates with the accommodating hole on the main die seat and penetrates with one side of the main die seat;
  • the internal thread hole of the first worm wheel is screwed on the external thread portion of the ejector bushing,
  • a worm wheel is disposed in the space of the main mold base to cooperate with the first worm, and the first worm is mounted in the space of the main mold base to cooperate with the
  • the first worm gear is driven to move the first worm wheel, and then the internal threaded hole of the first worm wheel cooperates with the external thread portion of the ejector guide sleeve to drive the ejector guide sleeve movement, because the ejector guide sleeve is restrained by the ejector guide sleeve rotation stop mechanism Rotating, the ejector guide sleeve generates axial movement, thereby adjusting the axial position of the ejector guide sleeve in the accommodating hole of the main mold base to meet the requirement of the change of the length specification of the workpiece, and the workpiece length adjusting device of the structure,
  • the first worm can protrude from the main mold base for easy adjustment; on the other hand, the first worm can be driven by a servo motor to realize numerical control adjustment.
  • the workpiece length adjusting device further includes a first servo motor, a first bevel gear fixed coaxially with the first worm, and a second bevel gear fixed to the output shaft of the first servo motor;
  • the upsetting machine further includes a first servo motor mount, a drive shaft, a drive shaft mount, and a drive shaft drive mechanism;
  • the drive shaft drive mechanism includes a second worm gear, a second worm and a second servo motor;
  • the first servo motor mount is fixed to the body, the first servo motor mount is provided with a convex shaft, and the convex shaft is provided with a drive shaft mounting hole, and the drive shaft is only rotatably fixed to the drive a second worm mount is further disposed on the first servo motor mount;
  • the first servo motor mount is provided with two fixed shafts that cooperate with the drive shaft, and are provided on both fixed shafts a fixing hole matched with the driving shaft
  • the main mold base driving mechanism comprises a driving carriage and a driving carriage driving device; a driving carriage sliding slot is arranged on the main mold base, and the driving carriage sliding slot is perpendicular to the main mold base moving direction.
  • the driving carriage can be slidably mounted in the driving carriage chute of the main mold base; the driving carriage is provided with a driving groove, and the driving carriage sliding slot position of the main mold base is fixedly extended or passed through a driving rod of the driving groove, a driving roller rotatably mounted on the driving rod;
  • the driving groove is a stepped shape of an arc transition, comprising first parallel portions and second parallel portions parallel to each other, connecting the first parallel portion and the second portion Parallel connection a first parallel portion perpendicular to a moving direction of the main die holder, a sum of a shortest distance between the two parallel sides of the first parallel portion and the second parallel portion and a diameter of the driving roller is equal to an upsetting die mounting hole The distance between the axis and the axis of the trimming die mounting hole
  • the main mold base is driven by a driving carriage, the driving rod drives the driving carriage, and the driving carriage drives the main mold base to slide back and forth. It does not need to use a servo motor, nor does the motor rotate forward and reverse, and the main structure of the driving slot is used to control the main body.
  • the distance between the mold base and the motion of the die assembly keeps the transmission relationship stable and reliable and reduces the cost.
  • the driving rod includes a head portion and a rod portion. In the case of severe vibration, the driving roller can always be kept in the driving groove, so that the movement of the driving carriage is reliable, so that the movement of the main mold base is reliable.
  • the driving carriage driving device comprises a transmission shaft parallel to the crankshaft, two ends mounted on the machine body, a pinion gear mounted on the crankshaft, a large gear meshing with the pinion gear and mounted on the transmission shaft
  • the driving link; the gear ratio of the large gear to the small gear is 2:1, one end of the driving link is pivotally connected to the end surface deviated from the center of rotation of the large gear, and one end is pivotally connected to one end of the driving carriage.
  • the driving carriage driving device of this structure is powered by a crankshaft that drives the movement of the large slider, thereby reducing the number of motors and reducing the cost.
  • the main mold base driving mechanism comprises a motor, a driving member provided with a driving shaft, and a driving sliding member; the driving member is mounted on the output shaft of the motor, and the axis of the driving shaft is offset from the shaft of the motor output shaft a driving slide sliding hole is arranged on the main mold base; the driving sliding member is only rotatably mounted on the eccentric shaft of the driving member; the driving sliding member is slidably mounted in the driving block sliding hole.
  • the driving shaft of the driving member drives the driving slider to slide in the sliding hole of the driving slider
  • the driving slider drives the main mold base to slide back and forth.
  • the main mold base driving mechanism omits the link mechanism, the main mold base is directly driven by the driving member and the driving sliding member, and the structure is simple and compact, thereby greatly improving the precision of the main mold base moving back and forth.
  • the linkage mechanism is omitted, the failure rate of the drive mechanism is greatly reduced, the drive reliability is improved, and the installation and commissioning of the main mold assembly and the main mold assembly drive mechanism are particularly simple, and the operation of the installation and commissioning equipment is greatly reduced. Personnel requirements.
  • the main die base driving mechanism comprises a main die driving member provided with a driving shaft and a main die driving toggle mechanism;
  • the main die driving toggle structure comprises a first connecting rod, a second connecting rod and a third connecting rod
  • the axis of the drive shaft is offset from the axis of the mounting shaft on which the main die drive member is mounted;
  • the main die drive member is only rotatably mounted on the body;
  • one end of the first link is rotatably mounted only with the drive shaft,
  • the other end of a link is pivotally connected to one end of the second link and one end of the third link;
  • the other end of the second link is pivotally connected to a pivot shaft fixed to the body;
  • One end is pivotally connected to the main mold base.
  • the main die base driving mechanism comprises a motor, a connecting rod and a driving component provided with a driving shaft; the driving component is mounted on the output shaft of the motor; the axis of the driving shaft is offset from the axial center of the motor output shaft a connecting rod pivoting shaft is arranged on the main mold base; one end of the connecting rod is rotatably mounted on the driving shaft of the driving member, and the other end of the connecting rod is only rotatably mounted on the connecting rod pivoting shaft of the main mold base; .
  • the main mold base driving mechanism adopts a link mechanism, which can increase the stroke of the main mold base sliding back and forth.
  • the driving member includes a driving disk, and the driving shaft is mounted on an end surface of the driving disk facing away from the servo motor.
  • the driving member adopts a structure using a driving disk and a driving shaft, and the driving disk and the driving shaft are both easily processed, so the manufacturing cost is low.
  • the driving member comprises a disc, a mounting shaft disposed on one end surface of the disc, the driving shaft is disposed on the other end surface of the disc, and the shaft of the mounting shaft is offset from the driving The axis of the shaft; the drive shaft, the disc, and the mounting shaft are of one-piece structure.
  • the drive member, the disc and the mounting shaft are integrated driving members, and the driving member has good rigidity and can provide greater driving force.
  • the main mold base driving mechanism comprises a servo motor;
  • the upsetting machine further comprises a pneumatic positioning device;
  • the pneumatic positioning device comprises a cylinder, and the positioning is mounted on the cylinder piston a positioning groove matched with the positioning member is disposed on the main mold base;
  • the cylinder is fixed to the body; and in the upsetting position, the positioning member protrudes into the positioning groove to position the main mold base.
  • the positioning member In the upsetting position, the positioning member is inserted into the positioning groove to position the main mold base, which can effectively avoid the displacement of the main mold base during the upsetting, and improve the upsetting precision and the quality of the workpiece.
  • the main mold base comprises a first main mold base and a second main mold base; the upset The die mounting hole, the trimming die mounting hole, and the receiving hole communicating with the upsetting die mounting hole are all disposed on the second main die holder; the top rod, the top rod guide sleeve and the workpiece length adjusting device are installed a second main mold base; a mounting groove is recessed in the first main mold base, the mounting groove runs through two sides of the first main mold base, and the second main mold base is installed in the mounting groove of the first main mold base, The axial direction of the upset die mounting hole coincides with the direction of the mounting groove; the main die base driving mechanism portion is disposed on the first main die holder.
  • the main mold assembly further includes an upset die, a thimble, a trimming die;
  • the thimble includes a head and a rod, and the workpiece receiving hole is provided on the upset die a guiding hole for engaging the rod portion of the thimble;
  • the head of the thimble is placed in the receiving hole of the main die holder, the rod portion of the ejector pin extends into the guiding hole of the upsetting die, and the upsetting die is installed in the upsetting die
  • the trimming die is installed in the trimming die mounting hole;
  • an upsetting die mounting hole corresponds to an upset die and a thimble;
  • the ejector pin, the ejector bushing and the workpiece length adjusting device The two main mold bases, the upset die, the thimble, and the trimming die form a main mold module.
  • the upsetting die mounting hole, the trimming die mounting hole, and the receiving hole communicating with the upset die mounting hole are all disposed on the second main die holder; the jack, the jack guide sleeve and the length of the workpiece
  • the adjusting device is mounted on the second main mold base, so that the top rod, the top rod guide sleeve and the workpiece length adjusting device, the second main mold base, the upsetting concave mold, the thimble, and the trimming mold can form a main mold module.
  • the main mold module is replaced as a whole, and the debugged modules are replaced, which greatly shortens the mold change time and improves the work efficiency; in particular, it does not need to adjust the machine on the body, or even in the factory.
  • the main mold base comprises a first main mold base and an insert type second main mold base.
  • the main mold assembly further includes an upset die, a thimble, a trimming die;
  • the main die base is a unitary structure;
  • the thimble includes a head and a stem, and the upset die
  • the workpiece receiving hole and the guiding hole matched with the rod portion of the thimble;
  • the head of the thimble is placed in the receiving hole of the main mold base, and the rod portion of the thimble extends into the guiding hole of the upsetting die,
  • the forging die is installed in the upsetting die mounting hole
  • the trimming die is installed in the trimming die mounting hole;
  • one upsetting die mounting hole corresponds to an upsetting die and a thimble;
  • the ejector pin and the ejector pin The guide sleeve and the workpiece length adjusting device, the main mold base, the upset concave die, the thimble, and the trimming die form a main mold module.
  • the main mold base is a one-piece structure, and the main mold assembly of this structure has a simple structure and a low cost, but is only suitable for a small upsetting machine.
  • the large slider driving mechanism includes a crankshaft supported on the body at both ends, a first small slider and a second small slider; the first small slider and the second small slider are hung together
  • the eccentric shaft of the crankshaft is rotatably mounted together with the first small slider and the second small slider;
  • the large slider comprises a large insert of the slider and a small insert of the slider; a sliding slot is arranged on the large insert of the slider; a first guiding plane is arranged on both sides of the sliding slot; the small insert of the sliding block is fixed at The slider has a large insert and closes the sliding groove on the large insert of the slider; the first small slider and the second small slider fixed together can only be slidably mounted on the first guiding plane to be mounted on the slider Inside the chute of the piece.
  • the first small slider and the second small slider only reciprocate in the sliding hole by the rotation of the crankshaft, and the first small slider and the second small slider drive the reciprocating linear motion member to perform reciprocating linear motion.
  • the large slider driving mechanism omits the link mechanism, the first small slider and the second small slider that are hug on the eccentric shaft of the crankshaft are directly driven, and the structure is simple and compact, thereby greatly improving the overall precision and rigidity of the upsetting machine. And forging force.
  • the linkage mechanism is omitted, the failure is greatly reduced, the gap accumulation of the conventional linkage mechanism is reduced, the upsetting precision and the upsetting wear resistance are improved, and the installation and debugging of the upsetting machine is particularly simple.
  • one of the ejector pins of the upset position corresponds to one of the ejector mechanisms;
  • the ejector mechanism of the upset position includes a top bar, a top bar guide, a top bar drive member, and a drive a top rod driving member driving device for moving the top rod driving member back and forth along the axis of the top rod;
  • the top rod guiding member is fixed on the body body, and one end of the top rod extends through the top rod guiding member into the receiving hole of the main mold base, The other end of the top bar is fixed to the top bar drive member;
  • the top bar drive member drive of a top feed mechanism includes a servo motor.
  • the top rod driving device driving device of a top material mechanism comprises a servo motor, and the top rod can be asynchronously moved to realize asynchronous ejection.
  • the top material mechanism of the structure has a wide application range, and when the length of the workpiece changes greatly, , can also achieve the ejection function.
  • the servo motor is used to drive the top rod drive member. When the length specification of the workpiece changes, it is not necessary to manually re-adjust the top material mechanism and can be adjusted by numerical control.
  • the top rod driving device driving device further comprises a top rod driving motor mounting seat, a pinion gear, a large gear wheel and a driving shaft;
  • the top rod driving motor mounting seat is mounted on the body body, and the output shaft of the pinion gear and the servo motor Fixed and placed in electricity
  • the machine is mounted on a side facing away from the servo motor;
  • the large gear is fixed on the top rod drive motor mount and meshed with the pinion;
  • the drive shaft is fixed on the end surface of the large gear offset from the axial center; and is driven and driven on the top rod drive member A shaft-fitted drive slot; the drive shaft extends into the drive slot.
  • the driving block driving device of the structure drives the driving block to slide back and forth by the driving shaft fixed on the end surface of the large gear from the axial center position. Since the link mechanism is omitted, the structure is simple and compact, especially the installation and debugging of the top material mechanism. It is especially simple and greatly reduces the requirements for operators who install and commission equipment.
  • the feeding mechanism of the feeding and upsetting position comprises a lever pivotally connected to the outside of the body, a lever driving mechanism, a top bar and a top bar guiding member; the lever is only pivotally connected to the body, A sliding hole is arranged at one end of the lever near the pivoting portion, a driving portion is arranged at an end of the lever away from the pivoting portion, and an axial guiding hole and a side guiding hole are arranged on the top bar guiding member, and the top bar is provided with a driving hole matched by the driving portion of the lever; the top bar guiding member is fixed on the body, the top bar is mounted in the axial guiding hole of the top bar guiding member, and the driving portion of the lever passes through the side guiding hole on the top bar guiding member
  • the drive shaft of the jack is included; the lever drive mechanism includes a drive shaft that cooperates with the slide hole of the lever, and the drive shaft is slidably mounted in the slide hole of the lever.
  • the drive shaft of the lever drive mechanism drives the lever movement, and the lever drives the top rod to move back and forth in the guide sleeve to realize the blank ejection of the delivery and upsetting positions and the reset movement of the top material mechanism. Since the ejection stroke of the top bar of the feeding and upsetting position is far greater than the ejection stroke of the top bar of the upsetting position, the lever is used, and the actual lifting stroke of the top bar is far greater than the driving shaft by using the lever amplification principle. Directly drives the ejection stroke of the top rod movement.
  • the upsetting machine further includes a front and rear position adjusting mechanism of the top material mechanism;
  • the front and rear position adjusting mechanism of the top material mechanism comprises a servo motor, and a screw fixed to the output shaft of the servo motor is disposed at a threaded hole in the top rod drive motor mount, two guide rails protruding from the outside of the body, an adjustment drive motor mount fixed to the two guide rails, and a guide groove disposed on the both sides of the top rod drive motor mount and the guide rail
  • the guide groove on both sides of the top rod drive motor mount is mounted on two guide rails on the outer side of the machine body, the servo motor is mounted on the adjustment drive motor mount, and the screw and the output shaft of the servo motor are fixed and mounted on the top rod drive motor mount Threaded hole threaded connection.
  • the servo motor drives the screw movement, and the screw rod and the top rod drive the screw hole on the motor mounting seat to drive the top rod drive motor mounting seat to slide back and forth along the guide rail.
  • the topping mechanism of the upset position includes a top bar, a top bar guide, a top bar drive member, and a drive top bar drive member along the top bar axis.
  • a top rod on the upsetting position corresponds to one of the top rods;
  • the top rod guiding member is fixed on the body body, and one end of the top rod extends into the top rod guiding member, the top rod The other end is mounted on the top bar drive member; all of the top bars on the upset position are mounted on the same top bar drive member.
  • the topping mechanism of the structure has only one top rod driving member. Therefore, only one driving motor is required to drive the top rod driving member, and the cost of the topping mechanism is low, and it is generally used in the upsetting machine in which the length of the upset piece does not change much.
  • the servo motor is used to drive the top rod drive member.
  • the top rod driving member driving device comprises a servo motor and a driving member provided with a driving shaft; the servo motor is mounted on the body, and the driving member is mounted with the output shaft of the servo motor; the shaft of the driving shaft Deviating from the axis of the mounting shaft of the mounting driver; the top rod driving member is provided with a driving groove that cooperates with the driving shaft; the driving shaft extends into the driving groove.
  • the driving block driving device of the structure drives the driving block to slide back and forth by the driving shaft fixed on the end surface of the driving member from the axial center position. Since the link mechanism is omitted, the structure is simple and compact, especially the installation and debugging of the top material mechanism. It is especially simple and greatly reduces the requirements for operators who install and commission equipment.
  • the upsetting machine further includes a front and rear position adjusting mechanism of the top material mechanism; a top bar on the upsetting position corresponds to one of the front and rear position adjusting mechanisms of the top material mechanism;
  • the front and rear position adjustment mechanism of the mechanism includes a servo motor, a worm, a worm wheel, a mounting seat, an external thread portion disposed at one end of the top rod, and a rotation preventing mechanism for restricting rotation of the top rod relative to the worm wheel;
  • the servo motor is mounted on the mounting seat, and one end of the worm is connected with the servo
  • the output shaft of the motor is fixed, and the other end is mounted on the mounting seat;
  • the worm wheel is mounted outside the top rod and is constrained in the mounting seat to engage with the worm;
  • the worm is provided with an internally threaded hole that cooperates with the external threaded portion of the top rod,
  • the rotation stop mechanism is disposed between the mounting seat and the top bar, or an internal threaded hole is formed
  • the mounting seat does not move, the servo motor drives the worm, and the worm drives the worm wheel.
  • the external threaded portion of the top rod cooperates with the internal threaded hole of the worm or the internal threaded hole of the fixed seat to drive the movement of the top rod to adjust the position of the top rod.
  • the wire feeding mechanism comprises a feeding slider device and a feeding driving mechanism for driving the feeding slider device to slide back and forth along the feeding direction, and is installed on the outer side of the body and feeding.
  • the feeding drive mechanism includes a rotary feeding servo motor that is only used to drive the feeding slider device and is fixed to the outside of the body a limiting groove for the circumferential limit of the wire is arranged on the lower clamping member, the limiting groove is arranged along the feeding direction of the wire;
  • the feeding slider device can be slidably mounted on the guiding device along the feeding direction of the wire;
  • the slider device is provided with a receiving cavity for accommodating the upper clamping member and the lower clamping member, the accommodating cavity is open on both sides of the feeding direction of the wire; the lower clamping member is placed on the bottom surface of the accommodating cavity, and the cylinder is fixed at The top surface of the accommodating cavity, the piston rod of the cylinder passes through the top wall of the accommodating cavity and is fixed to the upper clamping member, and the upper clamping member and the lower clamping member are opposite each other.
  • the feeding slider device is driven by a single rotating type common feeding servo motor, which greatly reduces the transmission link. It not only has reliable transmission, but also has high transmission precision.
  • the pneumatic structure is used to drive the upper clamping member, so that the wire feeding is very reliable, especially the wire conveying.
  • the length does not need to be controlled by other mechanisms.
  • the length of the wire is directly controlled by the feeding servo motor. The precision is high, so that the conveying length of the wire is accurate. Therefore, the forming quality of the workpiece is good; especially the feeding servo motor can automatically adjust the length of the feeding.
  • the present invention is low in cost relative to a linear servo motor.
  • the feeding drive mechanism further comprises a driving member provided with a driving shaft; the driving member is mounted on the output shaft of the feeding servo motor; the axis of the driving shaft is offset from the axial center of the output shaft of the feeding servo motor
  • the feeding slider device is provided with a sliding hole that cooperates with the driving shaft and is vertically arranged; the driving shaft extends into the sliding hole.
  • the feeding servo motor drives the driving member to rotate, and the driving shaft of the driving member extends into the sliding hole of the feeding slider device to directly drive the feeding slider device, omitting the connecting rod, the structure is simple and compact, the installation and debugging of the wire feeding mechanism is simple, and the driving is greatly reduced. Workers demand and improve equipment accuracy, greatly reducing the failure rate of the drive mechanism and improving drive reliability.
  • the upsetting machine further includes a clamping mechanism; the clamp is provided on the delivery and upsetting position and/or one or more upset positions A caliper mechanism; the single caliper mechanism includes a left caliper body and a right caliper body, and a caliper driving mechanism that drives the left caliper body and the right caliper body to move together.
  • the clamp mechanism can be used to clamp the blank or the workpiece with the clamp. The advantage is that it is not affected by the shape of the workpiece. The clamp clamps the blank or the workpiece is reliable, which simplifies the structure of the die assembly, and the forging machine has a wide application range.
  • a single of the clamping mechanism includes a servo motor.
  • a clamping mechanism uses a servo motor for more flexible movement and CNC adjustment.
  • the working method of the upsetting machine is characterized in that: the die assembly further comprises more than one die; the main die assembly further comprises an upset die, a thimble, a trimming die; the thimble comprises a head and a rod portion, wherein the upsetting die has a workpiece receiving hole and a guiding hole matched with the rod portion of the thimble; the head of the thimble is placed in the receiving hole of the main mold base, and the rod portion of the thimble extends into the upsetting a guiding hole of the die, the upsetting die is installed in the upsetting die mounting hole, the trimming die is installed in the trimming die mounting hole; an upsetting die mounting hole corresponds to an upsetting die and a thimble;
  • the working method of the upsetting machine includes the following steps:
  • the cutting die in the main die holder is placed in the trimming position, and the wire corresponding to the trimming position is fed into the trimming die in the main die seat through the wire feeding mechanism; the large slider driving mechanism drives the large slider moving
  • the die assembly fixed on the large slider moves toward the main die assembly, and there is no workpiece in the final punching die of the die assembly, no forging position, no upsetting, and a punching die for the punching die.
  • the blanks and the other dies of the upsetting position rush the parts into the same upset forging die and upset forging; after the upsetting is completed, the large slider driving mechanism drives the large slider to be reset, that is, fixed to the large slider
  • the upper die assembly moves away from the main die assembly, and the workpiece remains in the corresponding upset die;
  • the main mold base drive mechanism drives the main mold assembly to slide, and the trimming mold in the main mold base slides from the trim position to the delivery and the upsetting position, and the trimming mold installed in the main mold base will
  • the wire cutting realizes the full round cutting material, and the cut wire forms the blank required for the forging part; the cutting material moves to the feeding and upsetting position, and the blank moves along with the cutting die in the main die base to the delivery and upsetting Position; the workpiece in the upset die moves with the main die block to the next upset position;
  • the top rod and the top ejector pin of the top rod main mold assembly of the topping mechanism corresponding to the final punching die will be correspondingly upset; the top bar of the top bar top main die assembly of the upsetting mechanism corresponding to the other die and the ejector pin of the top bar will be correspondingly upset.
  • the workpiece in the upset forging die is inserted into the co-axial die and out of the upset die; the top bar of the topping mechanism of the feeding and upsetting position feeds the blank into the co-axial die and is separated Cutting die
  • Step (1) to step (3) are repeated cycles.
  • a working method of a upsetting machine characterized in that: the die assembly further comprises more than one die; the die assembly further comprises more than one die; the master module further comprises an upset die a thimble, a trimming die; the thimble includes a head and a rod, and the forging die is provided with a workpiece receiving hole and a guiding hole matched with the shank of the thimble; the head of the thimble is placed in the capacity of the main die holder In the hole, the rod portion of the thimble extends into the guiding hole of the upsetting die, the upsetting die is installed in the upsetting die mounting hole, and the trimming die is installed in the cutting die mounting hole; an upsetting die
  • the mounting hole corresponds to an upsetting die and a thimble; the upsetting machine further comprises a clamping mechanism for holding the workpiece; the clamping mechanism is provided at more than one position of the feeding and upsetting position;
  • the clamping mechanism includes a left caliper body and a right caliper
  • the working method of the upsetting machine includes the following steps:
  • the large slider drive mechanism drives the large slider movement, and the die assembly fixed on the large slider moves toward the main mold assembly, and there is no workpiece in the final punching die of the die assembly, no upsetting position, no upsetting;
  • the die of the upsetting position clamps the blank clamped by the clamping mechanism into the forging die of its coaxial axis, and the die of the forward and the forging position continues to be pushed in after the clamp is opened.
  • the blank in the upset die is upset;
  • the die of the other upset position clamps the jaws of the workpiece clamped by the clamp mechanism into the forging die of the coaxial axis, and the clamp is opened. After the opening, the die of the other upsetting position continues to upset the workpiece in the upset forging die;
  • the large slider driving mechanism drives the large slider to be reset, that is, the die assembly fixed on the large slider moves away from the main mold assembly, and the workpiece remains in the corresponding upsetting concave die;
  • the main mold base drive mechanism drives the main mold assembly to slide, and the trimming mold in the main mold base slides from the trim position to the delivery and the upsetting position, and the trimming mold installed in the main mold base will
  • the wire cutting realizes the full round cutting material, and the cut wire forms the blank required for the forging part; the cutting material moves to the feeding and upsetting position, and the blank moves along with the cutting die in the main die base to the delivery and upsetting Position; the workpiece in the upset die moves with the main die block to the next upset position;
  • the large slider starts to move away from the main mold assembly, and the top rod and the top ejector pin of the top rod main mold assembly of the topping mechanism corresponding to the end punching die corresponding to the final punching die
  • the finished product in the upset forging die of the upset position is ejected; during the topping process of the upsetting mechanism corresponding to the other die, the clamp on the upset position closes the clamping part and the part Disengaging the upset die; during the topping process of the topping mechanism of the feeding and upsetting position, the clamp of the feeding and upsetting position closes the blank and the blank is separated from the shearing die;
  • Step (1) to step (3) are repeated cycles.
  • the utility model has the beneficial effects that in the upsetting machine and the working method thereof, the thimble, the ejector rod, the ejector guide sleeve and the workpiece length adjusting device are all arranged on the main mold base to constitute the main mold assembly, and the operation
  • the worker can install the various parts of the main mold assembly to form a module outside the upsetting machine; when the cutting mold, the upset die, and the thimble need to be replaced, the main mold assembly is taken out from the body as a whole, and then directly
  • the replacement of the female mold assembly on the upsetting machine can be achieved by replacing the other main mold assembly prepared in advance.
  • the downtime replacement and adjustment of the upsetting machine takes only a small amount of time and improves the working efficiency of the upsetting machine.
  • the adjustment of the working stroke of the ejector can be completed by adjusting the length adjustment device of the main mold assembly, and the adjustment work of the ejector mechanism of the upsetting machine by the specific production personnel is reduced, and the pair is reduced.
  • the technical quality requirements of the production personnel have improved the production efficiency of the upsetting machine and reduced the difficulty of production, and effectively reduced the production cost.
  • the trimming die and the upset die can be adjusted outside the body and the stroke adjustment of the jack can be realized by the workpiece length adjusting device in the main die holder. Therefore, the working space It will not be restricted by the upsetting machine, and it is more convenient and quick to operate.
  • the upset die in the main die holder of the translating master module may be in the form of a pair of trimming dies and a plurality of upset dies.
  • the upsetting machine using a trimming die and an upset die, and feeding form from the punch assembly to the main die seat, has the function of the existing two-die three-stroke upsetting machine.
  • a forging die and an upset die, and the upsetting machine in the form of feeding from the main die block to the punch assembly has the function of the existing one die and two punches.
  • the invention reduces the punch lifting mechanism which is high in failure rate, difficult to adjust and operate, and reduces the independent cutting mechanism and the picking mechanism by the conventional multiple punches.
  • the invention can be upset twice in the same upset die, the deformation is large, the clamp can be eliminated, the clamping is not good for some workpieces, the conventional equipment can not be manufactured, and the invention can be manufactured.
  • FIG. 1 is a perspective view showing a upsetting machine according to a first embodiment of the present invention.
  • Figure 2 is a right top view of Figure 1.
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Fig. 4 is a perspective exploded view showing the structure of a portion of the upsetting machine of the first embodiment of the present invention.
  • Fig. 5 is a perspective exploded view of the upsetting machine of the first embodiment of the present invention.
  • Fig. 6 is a partial perspective view showing the upsetting machine of the first embodiment of the present invention.
  • Figure 7 is a top plan view of Figure 1.
  • Figure 8 is a cross-sectional view taken along line B-B of Figure 7;
  • Fig. 9 is a perspective view showing the large slider and the large slider driving mechanism according to the first embodiment of the present invention.
  • Fig. 10 is a perspective exploded perspective view showing the large slider and the large slider driving mechanism according to the first embodiment of the present invention.
  • Figure 11 is a perspective view showing the main mold assembly and the main mold base driving mechanism of the first embodiment of the present invention.
  • Figure 12 is a perspective exploded view of the main mold assembly and the main mold base driving mechanism in the first embodiment of the present invention.
  • Figure 13 is a top plan view showing the driving block and the driving roller for driving the main die holder driving mechanism of the trimming die to the trimming position according to the first embodiment of the present invention.
  • Fig. 14 is a top plan view showing the driving block and the driving roller of the main mold base driving mechanism for moving the trimming die to the feeding and upsetting position according to the first embodiment of the present invention.
  • Figure 15 is a perspective exploded view showing the structure of a portion of a main mold assembly according to Embodiment 1 of the present invention.
  • Figure 16 is a perspective view showing the structure of a portion of a main mold assembly according to Embodiment 1 of the present invention.
  • Fig. 17 is a perspective exploded perspective view showing the structure and other structures of the main mold assembly of the first embodiment of the present invention.
  • Fig. 18 is a perspective view showing the main mold assembly and other structures of the first embodiment of the present invention.
  • Figure 19 is an exploded perspective view showing the structure and other structures of the main mold assembly of Embodiment 1 of the present invention.
  • Figure 20 is a perspective view showing a part of the structure of a upsetting machine according to Embodiment 1 of the present invention.
  • Figure 21 is a partially exploded perspective view showing a partial structure of a upsetting machine according to Embodiment 1 of the present invention.
  • Fig. 22 is a perspective view showing the upsetting machine of the second embodiment of the present invention.
  • Figure 23 is a partial perspective view showing the upsetting machine of the second embodiment of the present invention.
  • Figure 24 is a perspective exploded view of the top material mechanism of the second embodiment of the present invention.
  • Fig. 25 is a perspective exploded perspective view showing the front and rear position adjusting mechanism of the top material mechanism according to the second embodiment of the present invention.
  • Fig. 26 is a perspective view showing the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the trimming die placed in the feeding and upsetting position according to the embodiment 2 of the present invention.
  • Fig. 27 is a perspective view showing the other direction of the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the trimming die of the embodiment 2 of the present invention.
  • Figure 28 is a partial perspective view showing the upsetting machine of the second embodiment of the present invention.
  • Figure 29 is a perspective view showing a clamp mechanism and a clamp base according to a second embodiment of the present invention.
  • Fig. 30 is a perspective exploded perspective view showing the large slider and the large slider driving mechanism in the second embodiment of the present invention.
  • Figure 31 is a perspective view showing the large slider and the large slider driving mechanism in the second embodiment of the present invention.
  • Figure 32 is a perspective view showing the upsetting machine of the third embodiment.
  • Figure 33 is a perspective exploded view of the upsetting machine of the third embodiment.
  • Figure 34 is a perspective exploded view showing the main mold assembly and the main mold base driving mechanism of the third embodiment.
  • Figure 35 is a perspective view showing the main mold assembly and the main mold base driving mechanism of the third embodiment.
  • Figure 36 is a perspective view showing another direction of the upsetting machine of the third embodiment.
  • Figure 37 is a perspective view showing the clamp and the clamp base of the third embodiment.
  • 38 is a perspective view showing the large slider and the large slider driving mechanism of the third embodiment.
  • 39 is a perspective view showing another direction of the large slider and the large slider driving mechanism of the third embodiment.
  • FIG. 40 is a perspective exploded view of the large slider and a part of the large slider driving mechanism of the third embodiment.
  • Figure 42 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 4 in a vertical plane cut through the axis of the three punches in an un-clamped state.
  • Fig. 43 is an enlarged schematic view showing a portion I of Fig. 42;
  • Figure 44 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 4 in a vertical plane cut through the axis of the three punches in the state of being jammed.
  • Fig. 45 is an enlarged schematic view showing a portion II of Fig. 44;
  • Figure 46 is a perspective view of a wire upsetting machine having a translating integrated master module assembly.
  • Figure 47 is a partially exploded view of the wire upsetting machine with the translational integrated master module assembly.
  • Figure 48 is a perspective view of a wire upsetting machine having a translating integrated main mold assembly with the body removed.
  • Figure 49 is a perspective view of another perspective view of the wire upsetting machine having the translational integrated main mold assembly after the body is removed.
  • Figure 50 is a partially exploded view of the wire upsetting machine with the translational integrated master module removed after removal of the body.
  • Figure 51 is a schematic view showing the structure of the toggle mechanism.
  • Fig. 52 is a structural schematic view showing the synchronous swing of the first driving pendulum.
  • Figure 53 is a schematic view showing the structure of the integrated main mold assembly.
  • Figure 54 is an exploded view of the integrated main mold assembly.
  • Figure 55 is a cross-sectional view of the integrated master module assembly.
  • Figure 56 is a partial structural view of the main mode drive mechanism.
  • Figure 57 is a schematic view showing the structure of the main mold base having an open groove.
  • Fig. 58 is a schematic view showing the structure in which the driving blocks are arranged obliquely.
  • Figure 59 is a schematic view showing the structure of a positioning device.
  • Figure 60 is an exploded view of the positioning device.
  • Figure 61 is a schematic view showing the structure of an integrated main mold assembly driven by a cam structure.
  • Figure 62 is a schematic view showing the structure of the feeding mechanism provided on the side of the punch assembly.
  • the upsetting machine includes a body 1, a large slider 2 mounted on the body 1 and slidably mounted on the body 1, a punch assembly 3 mounted on the large slider 2, and a large sliding drive.
  • a large slider driving mechanism for sliding the block 2 a top material mechanism and a wire feeding mechanism mounted on the body 1, a main mold assembly 4, a main mold base 86 disposed on the body 1, a driving main mold assembly 4
  • the body 1 includes a frame 5, a cover plate 6, and a cover plate 7.
  • the frame 5 includes a frame body 8 and a frame mount 9 for mounting the main mold assembly 4.
  • the frame base 9 includes a base body 10 and an end plate 11.
  • the housing body 10 is provided with a receiving cavity 12 for mounting the main mold assembly 4.
  • the receiving cavity 12 has an opening 13 at one end thereof, and the end plate 11 is fixed to the base body 10 at the opening 13. Both ends of the frame base 9 protrude from the frame body 8.
  • the body 1 is provided with a trim level 14, a delivery and upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19.
  • the wire feeding mechanism is disposed at the trim level 14, and the top material mechanism is disposed on the delivery and upsetting position 15, in the upsetting position 16, the upsetting position 17, the upsetting position 18,
  • the forging position 19 is provided on the forging position 19.
  • the wire feeding mechanism further comprises a feeding slider device, and a feeding driving mechanism for driving the feeding slider device to slide back and forth along the feeding direction, and is installed between the outside of the body 1 and the feeding slider device.
  • the feed drive mechanism includes a rotary feed servo motor 24 and a drive plate 26 to which the drive shaft 25 is fixed.
  • a motor fixing portion 27 and a guide fixing portion 28 opposed to the motor fixing portion 27 are protruded from the outside of the body 1.
  • the motor fixing portion 27 includes a vertical block 29, horizontal upper bumps 30 and lower bumps 31 provided on the vertical block 29.
  • the guide fixing portion 28 includes a horizontal portion 32 and a connecting portion 33 that connects the horizontal portion 32 and the body 1.
  • the feed servo motor 24 is fixed between the upper bump 30 and the lower bump 31.
  • the guide includes a linear guide 34 and a guide slide 36 that mates with the linear guide 34.
  • the feed slider device includes a feed holder 35 and a door frame-shaped cylinder block 21.
  • the linear guide 34 is fixed to the bottom surface of the horizontal portion 32 of the guide fixing portion 28, and the guide rail 36 is mounted on the linear guide 34 and supported by the linear guide 34.
  • the feed holder 35 includes a lower mounting portion 37 that is parallel to each other, an upper mounting portion 38, and a vertical portion 39 that connects the lower mounting portion 37 and the upper mounting portion 38.
  • the lower mounting portion 37 of the feed holder 35 is fixed to the bottom surface of the rail slide 36; the cylinder block 21 is fixed to the top surface of the upper mounting portion 38 of the feed holder 35, and the upper mounting portion 38 of the feed holder 35 and the cylinder
  • the seat 21 forms a box-shaped accommodating cavity 175 which is open on both sides of the wire feeding direction, and the lower clamping member 23 is fixed to the top surface of the upper mounting portion 38 of the feeding seat 35, that is, the bottom surface of the accommodating cavity 175, and the cylinder 20 is fixed at
  • the top surface of the cylinder block 21 is the top surface of the accommodating cavity 175, and the piston rod 40 of the cylinder 20 passes through the cylinder block 21, that is, the top wall of the accommodating cavity 175 is fixed to the upper clamping member 22, and the upper clamping member 22 and the lower clamping member Holder 23 is facing.
  • the linear guide 34 and the guide rail 36 can be made of standard parts, and the guide is reliable and accurate, which greatly improves the feeding accuracy.
  • Linear guide 34 is fixed
  • the output shaft 41 of the feed servo motor 24 is coaxially fixed to the drive plate 26 through the vertical block 29 of the motor fixing portion 27; the drive shaft 25 is mounted on the end face of the drive plate 26 facing away from the feed servo motor 24.
  • the axis of the drive shaft 25 is offset from the axis of the output shaft 41 of the feed servo motor 24.
  • a slide hole 42 that fits in the vertical direction with the drive shaft 25 is disposed in the vertical portion 39 of the feed base 35; the drive shaft 25 extends into the slide hole 42.
  • the feeding servo motor 24 drives the driving disk 26 to rotate, and the driving shaft 25 of the driving disk 26 extends into the sliding hole 42 of the feeding seat 35 to directly drive the feeding slider device, omitting the connecting rod, the structure is simple and compact, and the wire feeding mechanism is installed and debugged. Simple, greatly reducing worker requirements and improving equipment accuracy, greatly reducing the failure rate of the drive mechanism and improving drive reliability. With the structure of the drive disk 26 and the drive shaft 25, both the drive disk 26 and the drive shaft 25 are easy to process, and thus the manufacturing cost is low.
  • the guide rail 36 of the feed slider device is slidably mounted on the linear guide 34 in the wire feed direction.
  • the lower holding member 23 and the cylinder block 21 are fixed to the top surface of the feed holder 35, the upper holding member 22 is placed directly below the cylinder block 21, the cylinder 20 is fixed to the top surface of the cylinder block 21, and the piston rod 40 of the cylinder 20 is worn.
  • the cylinder block 21 is fixed to the upper clamp 22.
  • the feeding slider device is driven by a rotary type ordinary feeding servo motor 24, which not only has reliable transmission and high transmission precision, but also drives the upper clamping member 22 with a pneumatic structure, so that the wire feeding is very reliable, especially the conveying length of the wire does not require other mechanisms.
  • the length of the wire is directly controlled by the feeding servo motor 24, and the precision is high, so that the conveying length of the wire is accurate, and therefore, the forming quality of the workpiece is good; in particular, the feeding servo motor 24 can automatically adjust the length of the feeding, that is, The length of the blank; also, when the length of the required blank is changed, there is no need to manually adjust the machine, and the numerical control automatic adjustment can be completed by parameter setting, which not only has low requirements for the operator, but also greatly improves the efficiency.
  • the present invention is low in cost relative to a linear servo motor.
  • the punch assembly 3 includes a punch die holder 43 fixed to the large slider 2, two punch die holders 44, a three punch die holder 45, a four punch die holder 46, and a final die holder. 47, and a punching die 48 installed in a punching die holder 43, a two punching die 49 mounted in the second punching die holder 44, a triple punching die 50 mounted in the three punching die holder 45, and mounted on the four punching die A four-flush die 51 in the seat 46 and a final die 52 mounted in the final die holder 47.
  • the large slider driving mechanism includes a crankshaft 53 supported on the body 1 at both ends, a sleeve 54, a sleeve 55, a first small slider 56 and a second small. Slider 57.
  • the crankshaft 53 includes a first central shaft 58, a second central shaft 59 coaxial with the first central shaft 58, a disc 60, a disc 61 disposed between the first central shaft 58 and the second central shaft 59, and a setting
  • the eccentric shaft 62 between the two discs 60 and the disc 61; the axis of the disc 60 and the disc 61 is offset from the axis of the first central axis 58 and the axis of the eccentric shaft 62, the first central axis 58,
  • the second central shaft 59, the disk 60, the disk 61 and the eccentric shaft 62 are integrally forged.
  • the strength of the crankshaft 53 of the present invention is high, the service life of the crankshaft 53 is prolonged, and the positional accuracy of the crankshaft 53 is ensured.
  • a bushing mounting hole 63 is provided on one side of the body 1, and a bushing mounting hole 64 is provided on the other side of the body 1.
  • One end of the crankshaft 53 is mounted in the boss mounting hole 63, and the other end is mounted in the boss mounting hole 64.
  • the boss 54 is attached from the outside of the body 1 to the outside of the first center shaft 58 of the crankshaft 53, and the boss 55 is attached to the second center shaft 59 of the crankshaft 53 from the outside of the other side of the body 1.
  • the large slider drive mechanism further includes a servo motor 65 fixed to the outside of the body 1, and an output shaft 66 of the servo motor 65 is mounted with a first central shaft 58 passing through one end of the crankshaft 53 of the sleeve 54.
  • the large slider 2 includes a slider large insert 67 and a slider small insert 68.
  • a groove 69 is formed on the slider large insert 67 on both sides of the slider large insert 67 and opening downward, and a mounting die assembly 2 is disposed on a side of the slider large insert 67 facing the main die assembly 4.
  • the die assembly accommodates the slot 70.
  • a recessed portion 71 and a recessed portion 72 are provided on the side walls on both sides of the recess 69.
  • a guide insert 73 is fixed to the recessed portion 71, and a guide insert 74 is fixed to the recessed portion 72.
  • the groove 69 of the large slider 2, the guide insert 73, and the guide insert 74 form a chute 75.
  • the guide insert 73 forms a first guiding plane 76 towards the face of the guiding insert 74, and the guiding insert 74 forms a second guiding plane 77 towards the face of the guiding insert 73.
  • a positioning groove 78 is provided on a face of the slider large insert 67 facing the slider small insert 68.
  • a groove 79 is provided on the slider small insert 68 to engage the sliding groove 75 of the slider large insert 67, and a positioning rib 80 is provided on the face of the slider small insert 68 facing the slider large insert 67. .
  • a semi-cylindrical curved groove 81 is formed on the first small slider 56 to cooperate with the eccentric shaft 62 of the crankshaft 53.
  • the first small slider 56 is provided with a positioning groove 82 on the surface of the second small slider 57.
  • a semi-cylindrical curved groove 83 mated with the eccentric shaft 62 of the crankshaft 53 is disposed on the second small slider 57, and a positioning rib is disposed on the surface of the second small slider 57 opposite to the first small slider 56. 84.
  • the groove 81 of the first small slider 56 and the groove 83 of the second small slider 57 are hive on the eccentric shaft 62 of the crankshaft 53, and the positioning rib 84 of the second small slider 57 extends into the first small In the positioning groove 82 of the slider 56, the first small slider 56 and the second small slider 57 are fixed together; the eccentric shaft 62 of the crankshaft 53 and the first small slider 56 and the second small slider 57 are only available. Rotatingly mounted together.
  • the positioning rib 80 on the slider small insert 68 extends into the positioning groove 78 of the large slider 2, and the slider small insert 68 is fixed on the sliding On the block-shaped insert 67, the sliding groove 75 on the slider large insert 67 forms a closed sliding hole 85 with the groove 79 on the slider small insert 68.
  • the first small slider 56 and the second small slider 57 that are fixed together are only slidably mounted in the sliding hole 85 of the slider large insert 67, and the first small slider 56 is back and forth on the first guiding plane 76. Sliding, the second small slider 57 slides back and forth on the first guiding plane 77.
  • the main mold assembly 4 includes a main mold base 86, a ejector rod 87, a jack guide sleeve 88 and a workpiece length adjusting device, four upsetting concave molds 89, a thimble 90, and a trimming mold. 91.
  • the main mold base 86 includes a first main mold base 92 and a second main mold base 93.
  • the first main mold base 92 is recessed with a mounting groove 94, and the mounting groove 94 is provided.
  • the second main mold base 93 is mounted in the mounting groove 94 of the first main mold base 92.
  • Each of the upset die mounting holes 95 is provided with a receiving hole 97 in the main die holder 86.
  • the receiving hole 97 is coaxial with the upset die mounting hole 95, and the receiving hole 97 is installed through the upset die.
  • the bottom surface of the hole 95 and the main mold base 86 have a smaller aperture than the diameter of the upset die mounting hole 95.
  • a ferrule guide sleeve 88 is mounted in each of the accommodating holes 97. The ram guide sleeve 88 is axially restrained and completely received in the accommodating hole 97 of the main die holder 86.
  • the jack 87 includes a head 98 and a stem 99; a guide hole 100 is provided in the jack guide 88 to engage the stem 99 of the jack 87.
  • the axial direction of the upset die mounting hole 95 coincides with the direction of the mounting groove 94.
  • the workpiece length adjusting device is disposed in the main die holder 86.
  • An external thread portion 101 is disposed on an outer circumference of the jack guide sleeve 88;
  • the workpiece length adjusting device includes a first servo motor 102, a first worm 103, a first worm wheel 104, and a first worm 103 a fixed first bevel gear 105, a second bevel gear 106 fixed to the output shaft of the first servo motor 102, an internally threaded hole 107 disposed in the first worm wheel 104, and the external thread disposed on the outer circumference of the jack guide sleeve 88.
  • the escaping space 108 communicates with the accommodating hole 97 of the main die holder 86 and penetrates one side of the main die holder 86.
  • the internal threaded hole 107 of the first worm wheel 104 is screwed onto the external thread portion 101 of the jack guide sleeve 88.
  • the first worm wheel 104 is placed in the hollow space 108 of the main mold base 86 to cooperate with the first worm 103, the first worm The 103 is mounted in the evacuation space 108 of the main mold base 86 to cooperate with the first worm gear 104.
  • the upsetting machine further includes a first servo motor mount 109, a drive shaft 110, a drive shaft mount 111, and a drive shaft drive mechanism.
  • the drive shaft drive mechanism includes a second worm gear 112, a second worm 113, and a second servo motor 114.
  • the first servo motor mount 109 is fixed to the body 1, and the first servo motor mount 109 is provided with a convex shaft 115.
  • a drive shaft mounting hole 116 is disposed on the protruding shaft 115, and the driving shaft 110 is only rotatably fixed in the driving shaft mounting hole 116; a second worm mounting seat 117 is further disposed on the first servo motor mounting seat 109;
  • a servo motor mount 109 is provided with two fixed shafts 118 that cooperate with the drive shaft 110.
  • the two fixed shafts 118 are provided with fixing holes 119 for engaging with the drive shaft 110.
  • the protruding shaft 115 is placed on the first servo motor mount.
  • the drive shaft 110 passes through the fixing hole 119 of the fixed shaft 118 away from the second worm mount 117, the drive shaft mounting hole 116 on the protruding shaft 115, and the fixing close to the second worm mount 117.
  • the fixing hole 119 of the shaft 118 protrudes from the fixed shaft 118 adjacent to the second worm mount 117 and is fixed to the second worm wheel 112; the drive shaft 110 and the two fixed shafts 118 are non-rotatably fixed together, and the drive shaft 110 and the convex shaft 115 are only Rotatable together; second worm 113
  • the two ends are mounted on the second worm mount 117, the second servo motor 114 is mounted on the outside of the second worm mount 117, and one end of the second worm 113 is coaxially fixed to the output shaft of the second servo motor 114.
  • the second servo motor 114 drives the movement of the second worm 113, and the second worm 113 drives the second.
  • the worm wheel 112 moves, the second worm wheel 112 drives the drive shaft 110 to move, and the drive shaft 110 drives the first servo motor mount 109 to move and stops moving when the main mold base 86 is stuck together, while the first bevel gear 105 and the second spear gear Engage.
  • the first servo motor 102 moves to drive the movement of the first worm 103.
  • the first worm 103 drives the first worm wheel 104 to move, and then the internal threaded hole 107 of the first worm wheel 104 cooperates with the external thread portion 101 of the jack guide sleeve 88 to drive the top.
  • the rod guide sleeve 88 is moved to adjust the axial position of the jack guide sleeve 88 in the receiving hole 97 of the main mold base 86 to meet the variation in the length specification of the workpiece.
  • the first servo motor 102 stops moving, and the second servo motor 114 moves to the first servo.
  • the motor mount 109 is taken away from the main mold base 86.
  • the first servo motor 102 is not fixed to the main mold base 86, but is fixed to the body 1, and the vibration of the first servo motor 102 during the upsetting is greatly reduced, and the life of the first servo motor 102 is greatly improved.
  • the movement of the first worm wheel 104 is carried out by adjusting the first worm 103, and then the internal threaded hole of the first worm wheel 104 cooperates with the external thread portion 101 of the ejector guide sleeve 88 to drive the ram guide sleeve 88 to move, because the ejector guide sleeve 88 is topped.
  • the rod guide sleeve rotation preventing mechanism is constrained to rotate, and the jack guide sleeve 88 generates axial movement, thereby adjusting the jack guide
  • the axial position of the sleeve 88 in the receiving hole 97 of the main mold base 86 satisfies the requirement of the change of the length specification of the workpiece.
  • the length adjustment device of the structure on the one hand, the first worm 103 can protrude from the main mold base 86. The adjustment is convenient; on the other hand, the first worm 103 can be driven by a servo motor to realize numerical control adjustment.
  • the ejector pin 90 includes a head portion 120 and a rod portion 121.
  • the upset forging die 89 is provided with a workpiece receiving hole 122 and a guide hole 123 that cooperates with the rod portion 121 of the ejector pin 90.
  • the head 120 of the ejector pin 90 is placed in the receiving hole 97 of the main die holder 86.
  • the stem portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is mounted on the upset die.
  • the trimming die 91 is mounted in the trimming die mounting hole 96.
  • An upset die mounting hole 95 corresponds to an upset die 89 and a ejector pin 90.
  • the ejector rod 87, the ejector guide sleeve 88 and the workpiece length adjusting device, the second main mold base 93, the upsetting concave mold 89, the thimble 90, and the trimming mold 91 form a main mold module.
  • a top rod 87 is mounted in each of the jack guide sleeves 88.
  • the rod portion 99 of the jack rod 87 is slidably mounted in the guide hole 100 of the jack guide sleeve 88.
  • the head portion 98 of the jack rod 87 The ferrule guide sleeve 88 is axially restrained outside the ejector guide sleeve 88 and faces the upset die mounting hole 95.
  • the ram 87 is axially restrained by the ram guide sleeve 88 and is completely received by the main die holder 86.
  • the hole 17 is accommodated.
  • the main mold assembly 4 further includes two or more roller devices 125; a roller device accommodating space 126 is disposed on the bottom surface of the main mold base 86; and the roller device 125 is mounted on the roller device accommodating space 126.
  • the roller device 125 includes a roller 127 that is only rotatable relative to the main die holder 86, and the roller 127 projects from the bottom surface of the main die holder 86.
  • the main mold base 86 driving mechanism includes a driving carriage 128 and a driving carriage driving device; a driving carriage sliding slot 129 is provided on the main mold base 86 to drive the carriage sliding slot 129 and the main assembly.
  • the mold base 86 is perpendicular to the moving direction; the driving carriage 128 is slidably mounted in the driving carriage chute 129 of the main mold base 86; the driving carriage 128 is provided with a driving groove 130 for driving in the main mold base 86.
  • the carriage chute 129 is fixed with a driving rod 131 extending into or through the driving groove 130, and a driving roller 132 rotatably mounted on the driving rod 131;
  • the driving groove 130 is a stepped shape of an arc transition, and is parallel to each other.
  • a first parallel portion 133 and a second parallel portion 134 connect a connecting portion 135 of the first parallel portion 133 and the second parallel portion 134.
  • the first parallel portion 133 is perpendicular to the moving direction of the main die holder 86, and the first parallel portion
  • the sum of the shortest distance between the two parallel sides adjacent to the second parallel portion 134 and the diameter of the drive roller 132 is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96.
  • the driving rod 131 includes a head 136 and a rod portion 137.
  • the driving roller 132 is mounted outside the rod portion 137 of the driving rod 131.
  • the rod portion 137 of the driving rod 131 is fixed to the main mold through the driving groove 130 of the driving carriage 128.
  • the diameter of the head 136 of the driving rod 131 is larger than the width of the driving groove 130; the driving roller 132 cooperates with the driving groove 130 and is slidably disposed in the driving groove 130.
  • the main mold base 86 is driven by a driving carriage 128.
  • the driving rod 131 drives the driving carriage 128, and the driving carriage 128 drives the main mold base 86 to slide back and forth. It does not need to use a servo motor, nor does the motor rotate forward and reverse.
  • the structure of the groove 130 controls the distance between the main mold base 86 and the movement relationship with the die assembly, and maintains the stability and reliability of the transmission relationship and reduces the cost.
  • the driving rod 131 includes a head portion 136 and a rod portion. In the case of severe vibration, the driving roller 132 is always kept in the driving groove 130, so that the movement of the driving carriage 128 is reliable, so that the movement of the main mold base 86 is reliable.
  • the driving carriage driving device includes a transmission shaft 138 which is parallel to the crankshaft 53 and has both ends mounted on the body 1.
  • the pinion gear 139 mounted on the crankshaft 53 is meshed with the pinion gear 139 and mounted on the transmission shaft 138.
  • the gear 140 drives the connecting rod 141; the gear ratio of the large gear 140 to the pinion 139 is 2:1: one end of the driving link 141 is pivotally connected to the end surface 142 which is offset from the center of rotation of the large gear 140, and one end is pivotally connected to the driving drag One end of the plate 128.
  • the driving carriage driving device of such a structure has a power source from the crankshaft 53 that drives the movement of the large slider 2, thereby reducing the number of motors and reducing the cost.
  • a main die holder rail 143 is mounted on the bottom surface of the accommodating cavity 12, and a main die holder rail 144 is symmetrically spaced on both side walls of the accommodating cavity 12.
  • the main mold assembly 4 is mounted in the accommodating chamber 12, the bottom surface of the main mold base 86 is engaged with the main mold base rail 143 of the bottom surface of the accommodating chamber 12, and both sides of the main mold base 86 and the two sides of the accommodating chamber 12 are provided.
  • the main die holder rails 144 on the wall cooperate.
  • the main mold base 86 forms a main mold base guide groove on the main mold base rail 144 on the two side walls of the accommodating chamber 12 from the bottom surface of the accommodating chamber 12, and the main mold base 86 is in the main mold base. Slide back and forth inside the guide groove.
  • the main die seat guide groove is perpendicular to the upset die mounting hole 95.
  • the roller 127 of the main die holder 86 is slidably disposed on the main die holder rail 143, and the main die holder 86 is mounted in the accommodating cavity 12 of the frame holder 9.
  • the main mold assembly 4 can be taken out together, thereby facilitating the overall installation and The main mold assembly 4 is removed.
  • the frame body 8 is provided with a trimming position 14, a delivery and an upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19 forming a frame base.
  • the topping mechanism of the upset position 15, the upset position 16, the upset position 17, the upset position 18, and the upset position 19 includes a top rod 145, a top rod guide sleeve 146, a top rod drive member 147, and a drive top
  • the top drive member drive member 158 moves back and forth along the axial direction of the top bar 145.
  • a trim cover mounting hole 148 communicating with a side wall of the accommodating cavity 12 of the frame base 9 and a guide bush mounting through hole 149 communicating with the trim cover mounting hole 148 are provided at the trimming position 14 of the frame body 8.
  • the top and bottom forging position 15 of the body 1 is provided with a top bar guide sleeve mounting through hole 150 communicating with the side wall of the accommodating cavity 12 of the frame base 9, in the upset position 16, the upset position 17, the upset forging
  • the position 18 and the upset position 19 are each provided with a top bar guide sleeve mounting through hole 150 communicating with a side wall of the accommodating cavity 12 of the frame base 9.
  • a guide sleeve 151 is mounted on the guide sleeve mounting through hole 149, and the guide sleeve 151 is fixed to the body 1.
  • One end of the top bar 145 extends into the receiving hole 97 of the main die holder through the top bar guide sleeve 146, and the other end of the top bar 145 is fixed on the top bar driving member 147; the top bar driving member of a top material mechanism is driven.
  • the device includes a servo motor 156.
  • the top rod driving member driving device further includes a top rod driving motor mounting seat 152, a pinion gear 153, a large gear 154, and a driving shaft 155.
  • the top rod driving motor mounting seat 152 is mounted on the body 1, and the pinion gear 153
  • the output shaft of the servo motor 156 is fixed and placed on the side facing away from the servo motor 156; the large gear 154 is fixed on the top rod drive motor mount 152 to mesh with the pinion 153; the drive shaft 155 is fixed to the large gear 154.
  • a driving groove 130 that cooperates with the driving shaft 155 is disposed on the top rod driving member 147; the driving shaft 155 protrudes into the driving groove 130.
  • the feeding mechanism of the delivery and upsetting position 15 includes a lever 157 pivotally connected to the outside of the body 1, a lever driving mechanism, a top bar 158, and a top bar guide sleeve 159; the lever 157 is only rotatable.
  • the pivoting hole 160 is disposed at one end of the lever 157 near the fixed shaft 118.
  • the driving portion 161 is disposed at one end of the lever 157 away from the fixed shaft 118, and the axial guiding hole 162 is disposed on the top rod guiding sleeve 159.
  • the top rod 158 is provided with a driving hole 164 which cooperates with the driving portion 161 of the lever 157; the top bar guide sleeve 159 is fixed on the body 1, and the top bar 158 is mounted on the shaft of the top bar guide sleeve 159.
  • the driving portion 161 of the lever 157 extends into the driving hole 164 of the top bar 158 through the side guiding hole 163 on the top bar guide sleeve 159;
  • the lever driving mechanism includes a mounting seat 165 fixed to the body, a servo motor 166 fixed to the body, a drive plate 167 fixed to the output shaft of the servo motor 166, and a drive shaft 168 fixed to the drive plate 167 and engaged with the slide hole 160 of the lever 157.
  • the drive shaft 168 is slidably mounted on the lever Inside the slide hole 160 of the 157.
  • the drive shaft 168 is not coaxial with the output shaft of the servo motor 166.
  • the front and rear position adjustment mechanism of the top material mechanism includes a servo motor 169, a screw 170 fixed to the output shaft of the servo motor 169, a threaded hole 171 disposed on the top rod drive motor mount 152, and two guide rails 172 protruding from the outside of the body 1.
  • the guide groove 173 disposed on both sides of the motor mounting shaft and the two sides of the guide rail 172 cooperates with the guide rail 172, and the adjustment drive motor mount 174 fixed to the two guide rails 172; the guide groove 173 on both sides of the top rod drive motor mount 152 Mounted on the two guide rails 172 on the outside of the body 1, the servo motor 169 is mounted on the top rod drive motor mount 152, and the screw 170 is fixed to the output shaft of the servo motor 169 and the threaded hole 171 on the top rod drive motor mount 152. Threaded connection.
  • All of the die holders are equidistantly distributed, and the axes of all the die holders are coplanar, and the distance between the axes of the adjacent die seats is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96.
  • a punching die holder 43, a second die holder 44, a three-flush die holder 45, a four-flush die holder 46, and a final die holder 47 are respectively provided with a feed and upset position 15, an upset position 16, an upset position 17, and upset forging Bit 18 and upset position 19 correspond one-to-one and face each other.
  • the number of die holders is one more than the number of upset die mounting holes 95 on the main die holder 86.
  • the trimming die mounting hole 96 of the main die holder 86 slides back and forth between the trimming position 14 and the feed and upset position 15.
  • the trimming die mounting hole 96 on the main die holder 86 is placed in the trimming position 14, and the upset die mounting hole 95 coaxial with a punching die holder 43 is placed in the delivery and upsetting position 15, and the final die holder is not in the frame. Forging position.
  • the trimming die mounting hole 96 on the main die holder 86 is placed in the delivery and upset position 15, coaxial with a die holder 43, and the final die holder is placed in the upset position.
  • the working method of the upsetting machine is characterized in that: the die assembly further comprises more than one die; the main die assembly 4 further comprises an upsetting die 89, a thimble 90, a trimming die 91; a thimble
  • the 90 includes a head portion 120 and a rod portion 121.
  • the upsetting recess 89 is provided with a workpiece receiving hole 122 and a guiding hole for engaging with the rod portion 121 of the thimble 90; the head portion 120 of the thimble 90 is placed on the main mold base 86.
  • the rod portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is installed in the upset die mounting hole 95, and the trimming die 91 is mounted on the trimming die.
  • the working method of the upsetting machine includes the following steps:
  • the trimming die 91 in the main die holder 86 is placed in the trimming position 14, and the driving roller 132 is placed in the first parallel portion 133 and is in contact with the side of the first parallel portion 133 adjacent to the second parallel portion 134;
  • the wire of the trimming position 14 is fed into the trimming die 91 in the main die holder 86 via the wire feeding mechanism; the large slider driving mechanism drives the large slider 2 to move, and the die assembly fixed on the large slider 2 faces the main die.
  • the assembly 4 moves, and there is no part in the end punching die 52 of the die assembly 3, not in the upsetting position, and no upsetting,
  • the blanking die 48 of the feeding and upsetting position 15 has a blank of the punching die 48, corresponding to the upset position 16, the upset position 17, the upset position 18, the two punching die 49 of the upset position 19, and the triple punch die 50
  • the four-punching die 51 and the final punching die 52 punch the workpiece into the upset forging die 89 which is coaxial with it and perform upsetting; after the upsetting is completed, the large slider driving mechanism drives the large slider 2 to be reset, that is, fixed.
  • the die assembly 3 on the large slider 2 moves away from the main die assembly 4, and the workpiece remains in the corresponding upset die 89;
  • the main mold base 86 drive mechanism drives the main mold assembly 4 to slide, and the trimming mold 91 in the main mold base 86 is mounted on the main mold base during sliding from the trim level 14 to the delivery and upset position 15.
  • the trimming die 91 in the 86 cuts the wire to realize the full-circle trimming, and the cut wire forms the blank required for the upset forging; the trimming die 91 moves to the delivery and upsetting position 15, and the blank follows the main die holder 86
  • the trimming die 91 moves together to the delivery and upset position 15; the workpiece in the upset die 89 moves with the main die holder 86 to the next upset position;
  • the trimming die 91 is moved to the delivery and upsetting position 15, and the driving roller 132 is placed in the second parallel portion 134 and is in contact with the side of the second parallel portion 134 adjacent to the first parallel portion 133; the main die holder 86 is stopped.
  • the large slider driving mechanism drives the large slider 2 to move, respectively, with the upsetting position 16, the upsetting position 17, the upsetting position 18, the upsetting position 19, the two punching die 49, the three punching die 50, and the four punching
  • the mold 51 and the final punching die 52 upset the inner product of the upset forging die 89 with the coaxial upset position;
  • the top rod 145 of the topping mechanism of the upsetting position corresponding to the final punching die 52 is the top rod 87 of the top main mold assembly 4.
  • the top ejector pin 90 of the ejector pin 87 pushes out the finished product in the upset forging die 89 of the upset position; the topping mechanism of the upset position corresponding to the two punching die 49, the three punching die 50, and the four punching die 51
  • the top rod 87 of the top bar 158 top main mold assembly 4 and the top pin 90 of the top rod 87 are inserted into the co-axial die of the upset forging die 89 of the corresponding upset position and are separated from the upset recess.
  • the top rod 158 of the topping mechanism of the feeding and upsetting position 15 feeds the blank into a punching die 48 coaxial therewith and away from the cutting die 91;
  • Step (1) to step (3) are repeated cycles.
  • the main mold base driving mechanism includes a mounting base 300, a driving member 302 provided with a driving shaft 301, a main die holder driving motor 303, and a driving block 304.
  • the main mold base drive mechanism position adjustment mechanism is not limited to a single driving shaft 301, a single driving shaft 301, a main die holder driving motor 303, and a driving block 304.
  • the driving member 302 includes a disk 305, a mounting shaft 306 disposed on one end surface of the disk 305, the driving shaft 301 is disposed on the other end surface of the disk 305, and the axis of the mounting shaft 306 is offset from the driving shaft 301.
  • the shaft center; the drive shaft 301, the disk 305, and the mounting shaft 306 are of a unitary structure.
  • the driving member 302, the disk 305 and the mounting shaft 306 are integrally driven, and the driving member 302 has good rigidity and can provide a larger driving force.
  • a guide groove 290 is disposed on the front and rear sides of the mounting base 300.
  • the bottom of the base 301 protruding from the body 291 and having the opening 292 is provided with a slot 293 that cooperates with the mounting seat 300.
  • a drive block slide hole 310 having an opening downward is provided on the main die holder 308.
  • the mounting shaft 306 of the driving member 302 is mounted on the output shaft of the main die holder driving motor 303 through the mounting base 300.
  • the driving block 304 is only rotatably mounted on the driving shaft 301 of the driving member 302, and the driving block 304 is slidable back and forth. Installed in the drive block slide hole 310.
  • the main die holder 308 is mounted in the receiving cavity 294 of the base body 307.
  • the two guiding slots 290 of the mounting seat 300 are slidably mounted on the two side walls 295 of the slot 293.
  • the end plate 296 is mounted on the end surface of the base body 307 at one end of the opening 292.
  • the main die base drive mechanism position adjusting mechanism includes a servo motor 297, a screw 298 fixed coaxially with the servo motor 297, and a screw hole 299 provided on the mounting base 300 to cooperate with the screw 298.
  • the screw 298 is threaded through the end plate 296 to the threaded bore 299 of the mount and the servo motor 297 is secured to the end plate 296.
  • the driving member 302 is driven to rotate by the main die holder driving motor 303.
  • the driving shaft 301 of the driving member 302 drives the driving block 304 to slide in the driving block sliding hole 310, and the driving block 304 drives the main die holder 308 to slide back and forth. Since the driving mechanism of the main die holder 308 drives the main die holder 308 directly by the driving member 302 and the driving block 304, the structure is simple and compact, and the precision of the main mold base 308 moving back and forth is greatly improved.
  • the linkage mechanism is omitted, the failure rate of the drive mechanism is greatly reduced, the drive reliability is improved, and the installation and commissioning of the main mold assembly and the main mold assembly drive mechanism are particularly simple, and the operation of the installation and commissioning equipment is greatly reduced.
  • the servo motor 297 drives the screw 298 to rotate, and the threaded hole 299 of the mounting base 300 cooperates with the screw 298 to drive the guiding groove 290 of the mounting base 300 to slide on the two side walls 295 of the slot 293, thereby finely adjusting the trim of the main die holder 308.
  • the upsetting machine also includes a pneumatic positioning device.
  • the pneumatic positioning device includes a cylinder 311 fixed to one side of the base body 307 and a positioning member 313 mounted on the cylinder piston 312.
  • a positioning groove 314 is provided on the main die holder 308 to cooperate with the positioning member 313.
  • the positioning member 313 is inserted into the positioning groove 314 to position the main die holder 308, which can effectively avoid the displacement of the vibration main mold base 308 during upsetting, and improve the upsetting precision and the quality of the workpiece.
  • the topping mechanism of all the upsetting positions 315 includes a top bar 316, a top bar guide sleeve 317, A top bar drive member 318, a top bar drive member drive unit that drives the top bar drive member 318 to move back and forth along the axis of the top bar 316.
  • a jack 319 on the upset position 315 corresponds to one of the top bar 316 and the top bar guide sleeve 317.
  • the top bar guide sleeve 317 is fixed to the body 320, and one end of the top bar 316 projects into the top bar guide sleeve 317.
  • the upsetting machine further includes a top and rear position adjustment mechanism of the top material mechanism; a top bar 316 on the upset position 315 corresponds to one of the front and rear position adjustment mechanisms of the top material mechanism.
  • the ejector mechanism front and rear position adjusting mechanism includes a servo motor 321, a worm 322, a worm wheel 323, a mounting seat 324, an external thread portion 325 disposed at one end of the top rod 316, and a rotation preventing mechanism for restricting rotation of the top rod 316 with respect to the worm wheel 323.
  • the mounting seat 324 is provided with an internally threaded hole 326 that engages with the external threaded portion 325 of the top bar 316, a worm wheel mounting hole 327 that communicates with the internally threaded hole 326 and is coaxial, and a worm mounting hole 328 that communicates with the worm wheel mounting hole 327.
  • the axis of the worm mounting bore 328 is perpendicular to the axis of the internally threaded bore 326.
  • An inner through hole 329 is provided in the worm 322.
  • the rotation preventing mechanism is a rotation preventing groove 330 provided on the external thread portion 325 of the top bar 316 and a rotation preventing strip 331 disposed on the through hole 329 in the worm 322.
  • the servo motor 321 is mounted on the mounting base 324.
  • One end of the worm 322 is fixed to the output shaft of the servo motor 321, and the other end is mounted on the mounting base 324.
  • the worm wheel 323 is installed in the hole of the worm wheel mounting hole 327 and is limited by the end cover 332.
  • the externally threaded portion 325 of the top bar 316 extends through the internally threaded bore 326 in the mount 324 into the inner through bore 329 of the worm gear 323.
  • the rotation preventing groove 331 of the inner through hole 329 of the worm wheel 323 extending into the external thread portion 325 of the top bar 316 restricts the rotation of the top bar 316 relative to the worm wheel 323, the mounting seat 324 does not move, and the servo motor 321 drives the worm 322.
  • the worm 322 drives the worm gear 323.
  • the external threaded portion 325 of the top rod 316 cooperates with the internally threaded hole 326 of the fixed seat to drive the top rod 316 to adjust the position of the top rod 316.
  • the top rod driving member driving device includes a servo motor 333, a driving plate 335 provided with a driving shaft 334, and a servo motor 333 mounted on the body 320, and the driving plate 335 is mounted with the output shaft of the servo motor 333.
  • the axis of the drive shaft 334 is offset from the axis of the mounting shaft 336 on which the drive plate 335 is mounted.
  • a drive slot 337 is provided on the top bar drive member 318 to cooperate with the drive shaft 334; the drive shaft 334 extends into the drive slot 337.
  • the upsetting machine further includes a clamp seat 338 and a clamping mechanism.
  • the clamp mechanism is provided on all of the upset positions 315 on the delivery and upset position 340.
  • the single clamping mechanism includes a servo motor 339, a left rotating shaft 343 fixed to the output shaft of the servo motor 339, and a left driving block 342 having a driving tooth 341 fixed to the left rotating shaft 343, a left fixing block 344, and a left fixing block.
  • the left rotating shaft 343 is fixed to the left fixing block 344 through the clamp seat 338; the right rotating shaft 348 is fixed to the right fixing block 349 through the clamp seat 338; the driving teeth 346 of the right driving block 347 and the driving teeth 341 of the left driving block 342 are mutually Engage.
  • the large slider drive mechanism includes a servo motor 351, a link 352, a link rear cover 353, and a crankshaft 354. Both ends of the crankshaft 354 are mounted on the body 320 and fixed to the output shaft of the servo motor 351; one end of the link 352 is pivotally connected to the large slider 356 via the pivot shaft 355, and the other end of the link 352 is engaged with the eccentricity of the crankshaft 354. On the shaft 357, the link rear cover 353 is hugged on the eccentric shaft 357 of the crankshaft 354 and fixed to the link 352.
  • the working steps of the upsetting machine include the following steps:
  • the trimming die 358 in the main die holder 308 is placed in the trimming material position 359, and the wire corresponding to the trimming material position 359 is fed into the trimming die 358 in the main die holder 308 via the wire feeding mechanism;
  • the large slider drive mechanism drives the large slider 356 to move, and the die assembly 360 fixed to the large slider 356 moves toward the die assembly 361.
  • the end die 362 of the die assembly 360 has no workpiece, and is not on the upset position 315.
  • the die 363 without the upsetting; the punching and forging position 340 will open the blank clamped by the clamping mechanism into the upset forging die 364 of the coaxial axis, and the clamp is opened and the clamp is opened.
  • the die and the die 363 of the upset position 340 continue to upset the blank in the upset forging die 364; the die of the other upset position 315 punches the article held by the clamping mechanism into the die that is coaxial therewith.
  • the clamp is opened, and the die of the other upset position 315 after the clamp is opened continues to upset the workpiece in the upset forging die;
  • the large slider driving mechanism drives the large slider 356 to be reset, that is, the die assembly 360 fixed on the large slider 356 moves away from the die assembly 361, and the workpiece remains in the corresponding upsetting die;
  • the main mold base 308 drives the main mold assembly to slide, and the trimming mold 358 in the main mold base 308 is mounted on the main mold base 308 during sliding from the trim position 359 to the delivery and upsetting position 340.
  • the trimming die 358 cuts the wire to achieve a full round cut, the cut wire forms the blank required for the upset; the trimming die 358 moves to the delivery and upset position 340, and the blank follows the main die holder 308
  • the trimming die 358 moves together to the delivery and upset position 340; the workpiece in the upset die moves along with the main die holder 308 to the next upset position 315;
  • the trimming die 358 is moved to the delivery and upsetting position 340.
  • the large slider driving mechanism drives the large slider 356 to move, and the die of the upset position 315 is aligned with the upset forging 315 Upset forging of the upset die;
  • the large slider 356 starts to move in a direction away from the main mold assembly, corresponding to the final punch die 362.
  • the top rod 316 of the topping mechanism of the topping mechanism of the upsetting position 315, the top rod 319 of the top main mold assembly, and the top ejector pin 301 push the finished product in the upset forging die of the upsetting position 315; corresponding to other dies
  • the clamp on the upsetting position 315 closes the clamping part and the part is separated from the upsetting die; the topping of the topping mechanism of the feeding and upsetting position 340
  • the clamp of the feeding and upsetting position 340 closes the blank and the blank is separated from the shearing die 358;
  • Step (1) to step (3) are repeated cycles.
  • the top material mechanism 379 is a conventional top mechanism 379 for synchronous mechanical ejection.
  • Each of the top bars 380 corresponds to a top material mechanism 379 front and rear position adjustment mechanism 381.
  • the main die base driving mechanism includes a motor 382, a link 383, and a driving member 384 provided with a drive shaft 385.
  • the driving member 384 includes a disk 386, a mounting shaft 387 disposed on one end surface of the disk 386, and the driving shaft 385 is disposed on the other end surface of the disk 386, and the axis of the mounting shaft 387 is offset from the driving shaft 385.
  • the shaft center; the drive shaft 385, the disc 386, and the mounting shaft 387 are of a unitary structure.
  • a mounting shaft 387 of the drive member 384 is mounted on the output shaft of the motor 382.
  • a connecting rod pivoting shaft 390 is disposed on the main mold base 389; one end of the connecting rod 383 is rotatably mounted on the driving shaft 385 of the driving member 384, and the other end of the connecting rod 383 is rotatably mounted only on the main mold base 389.
  • the link is pivotally attached to the shaft 390.
  • the drive member 384 is driven to rotate by the motor 382.
  • the drive shaft 385 of the drive member 384 drives the link 383 to move.
  • the link 383 drives the main die holder 389 to slide back and forth on the guide provided on the body 391.
  • the main mold base 389 driving mechanism adopts a link 383 mechanism, which can increase the stroke of the main mold base 389 to slide back and forth.
  • a clamping mechanism 394 is provided on the upset position 393 facing the four punch die 392, and a clamping mechanism 397 is provided on the upset position 396 opposite the two punch die 395. .
  • the large slider driving mechanism is different from that of the first embodiment in that the crankshaft 397 of the large slider driving mechanism is driven by the large pulley 398 coaxially fixed by the crankshaft 397, and the large pulley 398 is small by the belt 399.
  • the pulley 400 is driven, and the small pulley 400 is driven by a motor 401 mounted coaxially therewith.
  • the die assembly 401 further includes a positioning mechanism disposed in the die assembly 401 to keep the blank 402 coaxial with the axis of the die 403.
  • the positioning mechanism includes three elastic pieces 404.
  • the elastic piece 404 includes a spring body 405, and the other end of the elastic body 405 is bent toward the same side of the fastening portion 406, and then the parallel elastic body 405 is bent and buckled away from the same.
  • the positioning portion 407 is bent at one side of the portion 406.
  • the die 403 is provided with a lateral abutting through hole 408 that engages with the engaging portion 406 and a lateral through hole 409 that engages with the positioning portion 407.
  • the die thimble 410 is provided with a cutout 411 that engages with the positioning portion 407.
  • the abutting portion of the elastic piece 404 is mounted in the abutting through hole 408 of the die 403, and the positioning portion 407 of the elastic piece 404 extends through the lateral through hole 409 of the die 403 into the die thimble 410.
  • the slab body 405 is placed between the die 403 and the die 403 sleeve.
  • the engaging portion 406 of the elastic piece 404 is mounted in the resisting through hole 408 of the die 403, and the head portion 412 of the blank 402 passes over the positioning portion 407 of the elastic piece 404, and the positioning portion 407 of the elastic piece 404.
  • the lateral through hole 409 passing through the die 403 bears against the stem portion 413 of the blank 402 to axially limit the stem portion 413 of the blank 402, maintaining the blank 402 and the die even when the stem portion 413 of the blank 402 is long.
  • the axis of 403 is coaxial.
  • the wire upsetting machine having the translational integrated main mold assembly includes a body 501, a punch assembly 502 mounted on the body 501, and a punch assembly driving mechanism for driving the punch assembly 502. 555, a top material mechanism 530 disposed on the body 501, a feeding mechanism 505 disposed on the body 501, an integrated main mold assembly 506, and a main mold driving mechanism 507 that drives the integrated main mold assembly 506 to translate.
  • the body 501 includes a frame 508, a base 509 and a cover 510.
  • the frame 508 includes a frame body 511 and a frame base 512 corresponding to the integrated main mold assembly, as shown in FIG.
  • the rack base 512 includes a base body 513 and an end plate 514.
  • the base body 513 has a receiving cavity 515.
  • One end of the receiving cavity 515 has an opening, and the end plate 514 is fixed to the machine at the opening.
  • the frame base 512 and the two ends of the base 509 protrude from the frame body 511.
  • the frame base 512 and the base 509 may also protrude from the frame body 511 at one end.
  • the 509 has a chute, and the base 509 is disposed in the accommodating cavity 515; the cover 510 is mounted on the base 509.
  • the punch assembly 502 includes a punch holder 516, a large slider 517, and a punch pad 518; the punch holder 516 is mounted on the frame body 511; the large slider 517 slides. Installed on the punch seat 516, the punch pad 518 is fixed Positioned on the large slider 517; the punch pad 518 is used to mount the punch 519.
  • the punch assembly driving mechanism 555 includes a crankshaft 521, a connecting rod 522 and a flywheel driving device; the crankshaft 521 is mounted on the frame body 511; one end of the connecting rod 522 is pivotally connected to the crankshaft 521. The other end is pivotally connected to the large slider 517.
  • the flywheel driving device includes a flywheel 523, a first transmission shaft 524, a first gear 525 and a second gear 526.
  • the first transmission shaft 524 is mounted on the frame body 511.
  • Upper flywheel 523 is mounted on first drive shaft 524
  • first gear 525 is mounted on first drive shaft 524
  • second gear 526 is mounted on crankshaft 521
  • first gear 525 is meshed with second gear 526.
  • the flywheel 523 drives the first transmission shaft 524 to rotate
  • the first transmission shaft 524 drives the second gear 526 to rotate through the first gear 525
  • the second gear 526 drives the crankshaft 521 to rotate
  • the crankshaft 521 drives the link 522 to move.
  • the link 522 drives the large slider 517 to slide on the punch seat 516, and the large slider 517 drives the punch 519 through the punch pad 518 to realize the upsetting action.
  • the punch assembly driving mechanism 555 can be designed in addition to the above structure, that is, the punch assembly driving mechanism 555 includes the flywheel 523, the crankshaft 521, and the toggle lever.
  • the toggle transmission mechanism includes a first link 527, a second link 528, and a third link 529;
  • the crankshaft 521 is mounted on the frame body 511;
  • the flywheel 523 is mounted on the crankshaft 521;
  • One end of the rod 527 is pivotally connected to the crankshaft 521, and the other end of the first link 527 is pivotally connected to the pivot shaft of the second link 528 and the third link 529;
  • On the frame body 511, one end of the third link 529 is pivotally connected to the large slider 517.
  • the flywheel 523 drives the crankshaft 521 to rotate, the crankshaft 521 drives the first link 527 to move, and the first link 527 drives the second link 528 and the third link 529 to move, and the third link 529 drives the large The slider 517 slides.
  • the top material mechanism 530 includes a top material driving device, a first driving swing lever 531, a top bar 532 corresponding to the position and number of the first driving swing lever 531, and a return spring 533.
  • the top material driving device includes a second transmission shaft 534, a third transmission shaft 535, a fourth transmission shaft 536, a third gear 537, a fourth gear 538, a first bevel gear 539, a second bevel gear 575, and a third
  • the bevel gear 576 and the fourth bevel gear 577; the second transmission shaft 534, the third transmission shaft 535 and the fourth transmission shaft 536 are mounted on the frame body 511; the third gear 537 is mounted on the crankshaft 521, and the fourth gear 538 is mounted.
  • the first bevel gear 539 is mounted on the second transmission shaft 534
  • the second bevel gear 575 and the third bevel gear 576 are mounted on the third transmission shaft 535
  • the fourth bevel gear 577 is mounted on the second transmission shaft 534.
  • the third gear 537 is meshed with the fourth gear 538
  • the first bevel gear 539 is meshed with the second bevel gear 575
  • the third bevel gear 576 and the fourth bevel gear 577 are meshed
  • a second cam 573 corresponding to the first drive swing lever 531 is mounted on the shaft 536.
  • the middle portion of the first driving swing lever 531 is pivotally connected to the frame body 511 via a pivot shaft.
  • first driving swing lever 531 One end of the first driving swing lever 531 is provided with a roller, and the roller is in contact with the corresponding second cam 573.
  • the first driving swing lever The other end of the 531 is provided with a first adjusting screw 578.
  • One end of the first adjusting screw 578 is in contact with the top bar 532.
  • the purpose of adjusting the stroke of the top bar can be achieved; the top bar 532 is disposed on the frame.
  • the top bar 532 On the body 511, the top bar 532 has a large end, and a return spring 533 is fitted over the top bar 532 between the body 501 and the large end.
  • crankshaft 521 drives the third gear 537 to rotate
  • the third gear 537 drives the fourth gear 538 to rotate
  • the fourth gear 538 drives the second transmission shaft 534 to rotate
  • the second transmission shaft 534 drives the first bevel gear 539 to rotate
  • the gear 539 drives the second bevel gear 575 to rotate
  • the second bevel gear 575 drives the third transmission shaft 535 to rotate
  • the third transmission shaft 535 drives the third bevel gear 576 to rotate
  • the third bevel gear 576 drives the fourth bevel gear 577 to rotate.
  • the four-bevel gear 577 drives the fourth transmission shaft 536 to rotate, the fourth transmission shaft 536 drives the second cam 573 to rotate, the second cam 573 causes the first driving swing lever 531 to swing, and the swing of the first driving swing lever 531 causes the first adjusting screw
  • the 578 drives the corresponding top bar 532 to move. When the first drive swing lever 531 is reset, the top bar 532 is reset by the return spring 533.
  • all of the first drive swing levers 531 can also be coupled together, and the entire first drive swing lever 531 is driven to synchronously by the link.
  • the feeding mechanism 505 includes a guide wheel 540 provided on the rear arm of the frame body 511 and a feed drive mechanism 541 provided on the frame body 511.
  • the feed drive mechanism 541 belongs to the prior art, and the wire is not further described herein.
  • the wire enters the feed drive mechanism 541 via the guide wheel 540, and the feed drive mechanism 541 drives the blank into the trimming die.
  • the integrated main mold assembly 506 includes a main mold base 542, a jack 543, and an adjusting device 544 that adjusts the stroke of the jack 543 and limits the position of the jack 543.
  • the main mold base 542 is disposed in the sliding slot of the base 509 and is slidably moved relative to the base 509.
  • the main mold base 542 is provided with an upset die mounting hole 547 and a trimming die mounting hole 546.
  • the forging die mounting hole may also be a mounting groove, and the trimming die mounting hole may also be a mounting groove.
  • the driving block sliding groove 552 is provided at one end of the main die holder 542, and corresponds to the upset die in the main die holder 542.
  • the adjusting rod 543 includes a thread adjusting sleeve 579 and an external thread sleeve 580.
  • the outer thread sleeve 580 is fixed in the main mold base 542 corresponding to the position of the jack 543, and the thread adjusting sleeve 579 is threadedly engaged with the outer thread sleeve.
  • one end of the thread adjusting sleeve 579 has a hexagonal adjusting head; and the main mold base is provided with a through groove 581 to the hexagonal adjusting head.
  • the structure can assemble the external thread sleeve 580 and the thread adjusting sleeve 579 outside the main mold base, and then fit together into the main mold base 542, so that the thread adjusting sleeve 579 can be easily installed and disassembled; After 581, and at the end of the thread adjusting sleeve, a hex adjusting head is provided. Therefore, before the thread adjusting sleeve is removed, the tool is clamped to the hex adjusting head through the through slot 581, and can also be adjusted with the thread sleeve adjusting sleeve.
  • the adjustment of the thread adjusting sleeve is more convenient;
  • the main mold base 542 is provided with a locking screw 545 for locking the thread adjusting sleeve. After the locking screw 545 is tightened, the movement of the thread adjusting sleeve can be restricted, so that the size of the upsetting blank can be accurately ensured and the yield of the molded part can be improved;
  • the front end of the jack 543 has a limiting end, and the rear end of the jack 543 Extend into the outer threaded sleeve.
  • the main mold driving mechanism 507 includes a driving block driving device, a driving link 548 and a driving block 549;
  • the driving block driving device includes a fifth driving shaft 550 and a fifth tooth 551, and a fifth
  • the drive shaft 550 is disposed on the frame body 511, the fifth tooth 551 is mounted on the fifth drive shaft 550, the fifth tooth 551 is meshed with the third gear 537, and one end of the drive link 548 is pivotally rotated away from the fifth tooth 551.
  • the other end of the driving link 548 is pivotally connected to the driving block 549; the driving block 549 slides through the frame base, the protruding end of the base 509 and the driving block sliding slot 552 of the main die holder.
  • the driving block 549 is provided with a driving slot 553.
  • the driving slot 553 has a zigzag shape, and the driving slot can be a blind slot, as shown in FIG. 56, or a through slot; and the main die holder 542 is provided with an extension.
  • the 551 drives the driving link 548 to move, and the driving link 548 drives the driving block 549 to move in the driving slot 553.
  • a guiding block 556 is provided on the front side and the rear side of the extended end of the seat body 509, and the guiding block 556 has a guiding groove 557 for sliding the driving block 549.
  • the driving block sliding groove 552 is an opening groove having an opening on a side surface away from the upsetting die mounting position in the front-rear direction of the main die holder relative to the driving block, and the driving block 549 is disposed at the opening.
  • the driving block 549 slides back and forth in the open slot; the driving rod 554 passes through the main die holder and the driving block disposed in the open slot from top to bottom.
  • the drive link 548 can be directly pivoted on the end face that is offset from the center of rotation of the fourth gear 538, and the drive block 549 is disposed obliquely to reduce the transmission path, thereby simplifying the transmission system.
  • the main mold driving mechanism 507 may also be configured as a cam structure.
  • the main mold driving mechanism 507 includes a first cam 558 driven by the punch assembly driving mechanism 555 and mounted on the main mold base 542.
  • the upper rotating wheel 559, the first cam 558 acts on the rotating wheel 559, and a reset mechanism is provided between the body 501 and the main mold assembly, the reset mechanism is a return spring 560; when the punch assembly driving mechanism 555 works
  • the punch assembly driving mechanism 555 drives the fifth bevel gear 561 mounted on the second transmission shaft 534 to rotate
  • the fifth bevel gear 561 drives the sixth bevel gear 562 to rotate
  • the sixth bevel gear 562 is mounted on the frame body.
  • the sixth transmission shaft 563 rotates, the sixth transmission shaft 563 drives the seventh bevel gear 564 mounted on the sixth transmission shaft 563, and the seventh bevel gear 564 drives the eighth bevel gear 566 mounted on the seventh transmission shaft 565.
  • Rotating, the eighth bevel gear 566 drives the seventh transmission shaft 565 to rotate, the seventh transmission shaft 565 drives the first cam 558 to rotate, the first cam 558 acts on the rotating wheel 559, and drives the integrated main mold under the action of the return spring 560.
  • Component 506 translates.
  • the main mold driving mechanism is disposed between the punch assembly driving mechanism and the protruding end of the frame base. It is convenient for the whole installation and disassembly of the integrated main mold assembly. In addition, it is also convenient to install, adjust, disassemble and repair the main mold assembly drive mechanism.
  • a wire punching machine with one die and two punches is taken as a specific embodiment to explain the working method of the wire upsetting machine of the above-mentioned translational integrated master module, and the specific steps are.
  • the wire feed mechanism 505 is fed from the main die holder 542 toward the punch assembly 502 into the trimming die.
  • the main mold driving mechanism 507 drives the integrated main mold assembly 506 to translate. During the translating process, the main mold assembly is mounted in the main mold base 542 to realize full round trimming.
  • the blank leaves the cutting die; there are two options for the blank to leave the cutting die, one is to be taken out by the punch 519 corresponding to the cutting die, and the other is to use the ejection mechanism to cut the material.
  • the blank in the mold is ejected.
  • the ejection mechanism is the above-described top material mechanism 530, that is, the first driving swing lever 531 corresponding to the trimming mold is applied to the top rod 532, and the top rod is used. 532 pushes the blank out.
  • the integrated main mold assembly 506 is driven to be reset by the main mold driving mechanism 507.
  • the punch assembly drive mechanism 555 uses the punch assembly drive mechanism 555 to drive the punch assembly 502 to move and carry the blank on the punch 519 into the upset die adjacent to the trimming die while performing the first upset;
  • the punch assembly drive mechanism 555 drives the punch assembly 502 to be reset, and at the same time, the main mold drive mechanism 507 is used to drive the integrated main mold assembly 506 to translate to realize the next trimming, and is swaged once.
  • the semi-finished product remains in the upset die; after the integral master module assembly 506 is translated, the upset forging blank is again upset by the punch 519, and then the punch assembly drive mechanism 555 drives the punch assembly 502 to reset.
  • the second cut raw material is taken out by the punch 519, and the upsetting is repeatedly performed according to the above steps.
  • the stroke of the jack 543 in the main die holder 542 is restricted by the thread adjusting sleeve 579 disposed in the main die holder 542, and the jack 543 limits the stroke of the pin in the main die holder 542, thereby controlling the forged blank length.
  • the final upset forged part is ejected by the top material mechanism 530, the ejector pin 543, and the ejector pin.
  • the upsetting machine realizes the trimming and upsetting of the wire by the translation of the integrated main mold component during operation, so that an independent set of trimming device is not required, thereby simplifying the ⁇ ⁇
  • the structure of the forging machine also simplifies the working method of the wire upsetting machine.
  • the existing working methods require separate disassembly, installation, and commissioning of multiple molds in sequence, and it is necessary to stop the long working time of the wire upsetting machine, which is not conducive to the working efficiency of the upsetting machine.
  • the shearing die, the upsetting die, the thimble, the ejector and the adjusting device are all disposed in the main die base to form an integrated main die assembly.
  • Production workers can perform upsetting preparations for various products in the integrated main mold assembly outside the upsetting machine.
  • the trimming die When it is necessary to replace the trimming die, the upset die, the thimble, and the ejector pin, as long as the integrated main die assembly is taken out from the body, and then the other integrated main die component prepared in advance can be directly replaced.
  • Forging machine mold replacement and adjustment With such a structure and method of the present invention, the downtime replacement and adjustment of the upsetting machine takes only a small amount of time, and the working efficiency of the upsetting machine is improved.
  • the adjustment of the working stroke of the ejector can be completed by using the adjustment mechanism in the integrated main mold assembly, reducing the adjustment work of the ejector mechanism of the upsetting machine by the specific production personnel, and reducing the production personnel.
  • the technical quality requirements have improved the production efficiency of the upsetting machine and reduced the difficulty of production, and effectively reduced the production cost.
  • the trimming die and the upset die can be adjusted outside the body and the adjustment of the ejector stroke can be realized by the adjusting device in the main die holder. Therefore, the working space It will not be restricted by the upsetting machine, and it is more convenient and quick to operate.
  • the upset die in the main die holder of the translating integrated master module may be in the form of a trimming die and a plurality of upset die.
  • the upsetting machine using a trimming die and an upset die, and feeding form from the punch assembly to the main die seat has the function of the existing two-die three-stroke upsetting machine.
  • a forging die and an upset die, and the upsetting machine in the form of feeding from the main die block to the punch assembly has the function of the existing one die and two punches.
  • the invention reduces the punch lifting mechanism which is high in failure rate, difficult to adjust and operate, and reduces the independent cutting mechanism and the picking mechanism by the conventional multiple punches.
  • the conventional upsetting forging die of the conventional multi-mode multi-crush multi-station upsetting machine is horizontally arranged, and the plurality of upset forging dies are fixed, and the plurality of punches are only moved in one direction for the squatting section, due to the upset forging die Or the punch does not shift, the clamp can only be used to transfer the blank, and the blank is only forged once in the upset die.
  • the invention can be upset twice in the same upset die, and the deformation is large.
  • the clamp can be eliminated, the clamp is not good for some workpieces, the conventional equipment cannot be manufactured, and the present invention can be manufactured.
  • the clamp provided by the present invention does not move, and only the movement of the main mold base is required.
  • the clamp needs to move.
  • the clamp moves fast, some long blanks will sway, which is not so precise, and it is difficult to accurately forge.
  • the clamp of the invention is not moving, the clamp is only clamped, does not move, and the blank does not shake. Easy to forge and precise design.
  • the invention can be designed with clamps in some stations, some of the stations do not design the clamps, and the punches are used for the materials, and the combination can be adapted to the manufacture of different products.
  • the transfer of the billet is forged twice at each station, with large deformation, better production process and better products.
  • the integrated main mold assembly 506 integrates the main mold assembly 506 during the translation process due to various factors such as the accuracy of the main mold driving mechanism 507 or the inertia of the integrated main mold assembly 506.
  • the upset die and the punch 519 may not be completely aligned, which may affect the upset or easy damage to the upsetting machine, so in order to achieve more For good positioning, the present invention provides a positioning device 567.
  • the positioning device 567 includes a positioning seat 568, a third cam 569, a first driving arm 570, a positioning rod 571 and a first spring 572.
  • the positioning seat 568 is fixed on the body 501, and the third cam 569 is disposed on the topping mechanism 530.
  • the middle of the first driving arm 570 is pivotally connected to the body 501.
  • One end of the first driving arm 570 is in contact with the second cam 573 via a roller, and the other end of the first driving arm 570 is in contact with the positioning rod 571.
  • the 571 passes through the positioning seat 568, and has a resisting flange on the positioning rod 571.
  • the resisting flange is located in the positioning seat, and the first spring 572 is disposed between the resisting flange and the positioning seat on the positioning post 574;
  • the third cam 569 is rotated by the top feeding mechanism 530, and the third driving arm 569 drives the first driving arm to swing, and the first driving arm acts on the positioning rod to urge the positioning rod to be inserted.
  • the integrated main mold assembly 506 is positioned to achieve positioning of the integrated main mold assembly 506; when the first drive arm does not apply a force to the positioning rod, the positioning rod is reset by the action of the first spring.
  • the feeding mechanism is disposed at a different position.
  • the feeding mechanism 601 includes a guide wheel 603 disposed on the front portion of the frame body 602 and is disposed at the machine.
  • the feeding drive mechanism 604 belongs to the prior art, and is not described here.
  • a trim cover 605 is further disposed between the punch assembly and the main mold base.
  • the wire upsetting machine having the translational integrated main mold assembly includes a body 606, a punch assembly 619 disposed on the body 606, and a punch assembly drive mechanism for driving the punch assembly 619. 608.
  • the body 606 includes a frame 612, a base 613 and a cover 614.
  • the frame 612 includes a frame body 602 and a frame base 615 corresponding to the integrated main mold assembly, as shown in FIG.
  • the rack base 615 includes a base body 616 and an end plate 617.
  • the base body 616 has a receiving cavity 618. One end of the receiving cavity 618 has an opening, and the end plate 617 is fixed to the machine at the opening.
  • the frame body 615 and the two ends of the base 613 protrude from the frame body 602.
  • the frame base 615 and the base 613 may also protrude from the frame body 602 at one end.
  • the 613 has a sliding slot, and the base 613 is disposed in the receiving cavity 618; the cover 614 is mounted on the base 613.
  • the punch assembly 619 includes a punch holder 620, a large slider 621, and a punch pad 622; the punch holder 620 is mounted on the frame body 602; the large slider 621 slides. Mounted on the punch holder 620, the punch pad 622 is fixed to the large slider 621; the punch pad 622 is used to mount the punch 623.
  • the punch assembly driving mechanism 608 includes a crankshaft 624, a connecting rod 625, and a flywheel 626 driving device; the crankshaft 624 is mounted on the frame body 602; one end of the connecting rod 625 is pivotally connected to the crankshaft.
  • the flywheel 626 driving device comprises a flywheel 626, a first transmission shaft 627, a first gear 628 and a second gear 629, and the first transmission shaft 627 is mounted on the frame
  • the flywheel 626 is mounted on the first drive shaft 627
  • the first gear 628 is mounted on the first drive shaft 627
  • the second gear 629 is mounted on the crankshaft 624
  • the first gear 628 is meshed with the second gear 629.
  • the flywheel 626 drives the first transmission shaft 627 to rotate, the first transmission shaft 627 drives the second gear 629 to rotate through the first gear 628, the second gear 629 drives the crankshaft 624 to rotate, and the crankshaft 624 drives the connecting rod 625 to move.
  • the link 625 drives the large slider 621 to slide on the punch holder 620, and the large slider 621 drives the punch 623 to move through the punch pad 622 to realize the upsetting action.
  • the punch assembly driving mechanism 608 may be designed in addition to the above structure, that is, the punch assembly driving mechanism 608 includes a flywheel 626, a crankshaft 624, and a toggle lever.
  • the toggle transmission mechanism includes a first link 630, a second link 631 and a third link 632;
  • the crankshaft 624 is mounted on the frame body 602;
  • the flywheel 626 is mounted on the crankshaft 624;
  • One end of the rod 630 is pivotally connected to the crankshaft 624, and the other end of the first link 630 is pivotally connected to the pivot shaft of the second link 631 and the third link 632;
  • one end of the second link 631 is pivotally connected On the frame body 602, one end of the third link 632 is pivotally connected to the large slider 621.
  • the flywheel 626 When the flywheel 626 rotates, the flywheel 626 drives the crankshaft 624 to rotate, the crankshaft 624 drives the first link 630 to move, and the first link 630 drives the second link 631 and the third link 632 to move, and the third link 632 drives the large The slider 621 slides.
  • the top material mechanism 609 includes a top material driving device, a first driving rocker 633, a top bar 634 corresponding to the position and number of the first driving rocker 633, and a return spring.
  • the top material driving device includes a second pass a moving shaft 635, a third transmission shaft 636, a fourth transmission shaft 637, a third gear 638, a fourth gear 639, a first bevel gear 640, a second bevel gear 641, a third bevel gear 642 and a fourth bevel gear 643;
  • the second drive shaft 635, the third drive shaft 636 and the fourth drive shaft 637 are mounted on the frame body 602;
  • the third gear 638 is mounted on the crankshaft 624, and the fourth gear 639 is mounted on the second drive shaft 635, first
  • the bevel gear 640 is mounted on the second drive shaft 635, the second bevel gear 641 and the third bevel gear 642 are mounted on the third drive shaft 636, the fourth bevel gear 643 is mounted on
  • the middle portion of the first driving swing lever 633 is pivotally connected to the frame body 602 via a pivot shaft.
  • One end of the first driving swing lever 633 is in contact with the corresponding second cam 644, and the other end of the first driving swing lever 633 is provided.
  • a first adjusting screw 645 one end of the first adjusting screw 645 is in contact with the top bar 634; the top bar 634 is disposed on the frame body 602, the top bar 634 has a large end portion, and the return spring sleeve is located at the body and the large end portion Between the top sticks 634.
  • the rotation of the crankshaft 624 drives the third gear 638 to rotate, the third gear 638 drives the fourth gear 639 to rotate, the fourth gear 639 drives the second transmission shaft 635 to rotate, and the second transmission shaft 635 drives the first bevel gear 640 to rotate.
  • the gear 640 drives the second bevel gear 641 to rotate, the second bevel gear 641 drives the third transmission shaft 636 to rotate, the third transmission shaft 636 drives the third bevel gear 642 to rotate, and the third bevel gear 642 drives the fourth bevel gear 643 to rotate.
  • the fourth bevel gear 643 drives the fourth transmission shaft 637 to rotate, the fourth transmission shaft 637 drives the second cam 644 to rotate, and the second cam 644 causes the first driving swing lever 633 to swing, and the swing of the first driving swing lever 633 causes the first adjustment screw
  • the 645 drives the corresponding top bar 634 to move, and when the first drive pendulum 633 is reset, the top bar 634 is reset by the return spring.
  • all of the first drive swings 633 can also be coupled together, and a second cam 644 on the fourth drive shaft 637 drives the entire first drive swing lever 633 to move in synchronism.
  • the wire is conveyed from the punch assembly 619 toward the main die holder 646. Therefore, it is necessary to provide a trim cover 605 between the main die holder 646 and the punch assembly 619 on the frame body 602.
  • the guiding wheel enters the feeding drive mechanism, and the feeding driving mechanism drives the wire to enter the cutting die through the cutting sleeve.
  • the integrated main mold assembly 610 includes a main mold base 646, a jack 647, and an adjustment device 648 that adjusts the stroke of the jack 647 and limits the position of the jack 647.
  • the main mold base 646 is disposed in the sliding groove of the seat body 613 and is slidably moved relative to the seat body 613.
  • the main mold base 646 is provided with an upset die mounting hole 679 and a trimming die mounting hole 676.
  • the forging die mounting hole may also be a mounting groove, and the trimming die mounting hole may also be a mounting groove.
  • the driving block sliding groove 616 is provided at one end of the main die holder 646, and corresponds to the upset die in the main die holder 646.
  • the mounting hole 679 is provided with the ejector rod 647; the adjusting device 648 includes a thread adjusting sleeve 677 and an external thread sleeve 678, and the male thread sleeve 678 is fixed in the main mold base 646 corresponding to the position of the ejector rod 647.
  • the thread adjusting sleeve 677 is threadedly engaged with the outer threaded sleeve 678 and located in the main mold base 646.
  • One end of the thread adjusting sleeve 677 has a hexagonal adjusting head; and the main mold base is provided with a through groove 675 leading to the hexagonal adjusting head.
  • the structure can assemble the external thread sleeve 678 and the thread adjusting sleeve 677 outside the main mold base, and then fit together into the main mold base 646, so that the thread adjusting sleeve 677 can be easily installed and disassembled; After that, and at the end of the thread adjusting sleeve, a hex adjusting head is provided. Therefore, before the thread adjusting sleeve is removed, the tool is clamped to the hex adjusting head through the through groove 675, and can also be adjusted with the thread sleeve adjusting sleeve.
  • the adjustment of the thread adjusting sleeve is more convenient; the main mold base 646 is provided with a locking screw 649 for locking the thread adjusting sleeve. After the locking screw 649 is tightened, the movement of the thread adjusting sleeve can be restricted, so that the size of the upsetting blank can be ensured more accurately, and the yield of the molded part can be improved; the front end of the ejector 647 has a limiting end, and the rear end of the ejector 647 Extend into the outer threaded sleeve.
  • the trimming die is mounted into the trimming die mounting hole 676, and the upset die is mounted into the upset die mounting hole 679 and corresponds to the main die holder 646.
  • a ejector pin is attached to each of the positions of the ejector pins 647, and one end of the thimbles is inserted into the upset die.
  • the punch 623 is mounted to the punch pad 622.
  • the main mold driving mechanism 650 includes a driving block driving device, a driving link 651 and a driving block 652.
  • the driving block driving device includes a fifth driving shaft 653 and a fifth gear 654, and a fifth
  • the transmission shaft 653 is disposed on the frame body 602
  • the fifth gear 654 is mounted on the fifth transmission shaft 653
  • the fifth gear 654 is meshed with the third gear 638
  • one end of the driving link 651 is pivotally rotated at a deviation from the fifth gear 654.
  • the other end of the driving link 651 is pivotally connected to the driving block 652; the driving block 652 slides through the seat body 613 and the driving block sliding groove 616 of the main die holder, and the driving block 652 is provided with a driving groove.
  • the driving slot 655 is zigzag, the driving slot may be a blind slot, as shown in FIG. 56, or may be a through slot; and the main die holder 646 is provided with a driving device extending into or through the driving slot 655
  • the driving link 651 drives the driving block 652 to move, and functions in the driving slot 655. , Integrated drive rod 656 to drive the main mold assembly 610 translate.
  • the movement is smooth, and a guide block 657 is provided on the front side and the rear side of the extended end of the seat body 613, and the guide block 657 has a guide groove 658 for the drive block 652 to slide.
  • the driving block sliding groove 616 is an opening groove having an opening on a side surface away from the upsetting die mounting position in the front-rear direction of the main die holder sliding relative to the driving block, and the driving block 652 is disposed at the opening In the open slot, the driving block 652 slides back and forth in the open slot; the driving rod 656 passes through the main die holder and the driving block disposed in the open slot from top to bottom.
  • the driving rod 656 passes through the main die holder and the driving block disposed in the open slot from top to bottom.
  • the drive link 651 can be directly pivoted on the end face deviated from the center of rotation of the fourth gear 639, and the drive block 652 is disposed obliquely to reduce the transmission path, thereby simplifying the transmission system.
  • the main mold driving mechanism 650 can also be configured as a cam structure.
  • the main mold driving mechanism 650 includes a first cam 659 driven by the punch assembly driving mechanism 608 and mounted on the main mold base 646.
  • the upper rotating wheel 660, the first cam 659 acts on the rotating wheel 660, and a reset mechanism is provided between the body 606 and the main mold assembly, the reset mechanism is a return spring 661; when the punch assembly driving mechanism 608 works When the punch assembly driving mechanism 608 drives the fifth bevel gear 662 mounted on the second transmission shaft 635 to rotate, the fifth bevel gear 662 drives the sixth bevel gear 663 to rotate, and the sixth bevel gear 663 is mounted on the frame body.
  • the sixth transmission shaft 664 rotates, the sixth transmission shaft 664 drives the seventh bevel gear 665 mounted on the sixth transmission shaft 664 to rotate, and the seventh bevel gear 665 drives the eighth bevel gear 667 mounted on the seventh transmission shaft 666.
  • Rotating, the eighth bevel gear 667 drives the seventh transmission shaft 666 to rotate, the seventh transmission shaft 666 drives the first cam 659 to rotate, the first cam 659 acts on the rotating wheel 660, and drives the integrated main mold under the action of the return spring 661.
  • Component 610 translates.
  • the main mold driving mechanism is disposed between the punch assembly driving mechanism and the protruding end of the frame base. It is convenient for the whole installation and disassembly of the integrated main mold assembly. In addition, it is also convenient to install, adjust, disassemble and repair the main mold assembly drive mechanism.
  • a two-flush wire upsetting machine is used as a specific embodiment to illustrate the working method of the wire upsetting machine of the above-mentioned translational integrated main mold assembly 610.
  • the specific steps are as follows:
  • the wire is fed into the trimming die by the punching mechanism 601 from the punch assembly 619 toward the main die holder 646.
  • the main mold driving mechanism 650 drives the integrated main mold assembly 610 to translate. During the translation process of the main mold assembly, the trimming mold and the trimming sleeve installed in the main mold base 646 realize full round cutting.
  • the blank leaves the cutting die; there are two ways to leave the blank from the cutting die, one is to be taken out by the punch 623 corresponding to the cutting die, and the other is to use the ejection mechanism to cut the material.
  • the blank in the mold is ejected.
  • the ejecting mechanism is the above-described topping mechanism 609, that is, the first driving pendulum 633 corresponding to the trimming die is applied to the top bar 634, and the top bar is utilized. 634 pushes the blank out.
  • the main mold driving mechanism 650 is used to drive the integrated main mold assembly 610 to be reset.
  • the punch assembly drive mechanism 608 uses the punch assembly drive mechanism 608 to drive the punch assembly 619 to move and carry the blank on the punch 623 into the upset die adjacent to the trimming die while performing the first upset;
  • the punch assembly drive mechanism 608 drives the punch assembly 619 to be reset.
  • the main mold drive mechanism 650 is used to drive the integrated main mold assembly 610 to translate the next trimming material, and is swaged once. The semi-finished product remains in the upset die; after the translation of the integrated master module 610 is completed, the upset forging blank is again upset by the punch 623, and then the punch assembly drive mechanism 608 drives the punch assembly 619 to reset.
  • the second cut raw material is taken out by the punch 623, and the upsetting is repeatedly performed according to the above steps.
  • the stroke of the ram 647 in the main die holder 646 is restricted by the thread adjusting sleeve 677 disposed in the main die holder 646, and the ejector pin 647 limits the stroke of the ejector pin in the main die holder 646, thereby controlling the upset blank length.
  • the final upset forged part is ejected by the top material mechanism 609, the ejector pin 647, and the ejector pin.
  • the clamp body is provided with a clamp
  • the above step (4) may also be that the blank in the trimming die is ejected by the ejector mechanism and then clamped by the clamp, and the punch in the step (6)
  • the blank clamped by the clamp is pushed into the upset die.
  • the clamp is fixed on the body, following the translation of the integrated main mold assembly, and the displacement of the blank is achieved by the fixed clamp. Therefore, the clamp of this type is more reliable for holding and placing the blank.
  • the trimming and upsetting of the wire is realized by the translation of the integrated main mold assembly 610. Therefore, it is not necessary to separately provide a separate trimming device, thereby simplifying the structure of the upsetting machine, and at the same time It also simplifies the working method of the wire upsetting machine; in addition, since the cutting die, the upsetting die, the thimble, the ejector 647 and the adjusting device 648 are all disposed in the main mode Inside the 646.
  • the integrated main die assembly 610 can be removed from the collective, and the continuous upsetting of the wire upsetting machine is not delayed, thereby improving The efficiency of the upsetting, in addition, after the integrated main mold assembly 610 is taken out, the trimming die and the upset die can be adjusted outside the body and the stroke of the jack 647 can be adjusted by the adjusting device 648. It is more convenient and quick to operate.
  • the upset die in the main die holder of the translating integrated master module may be in the form of a trimming die and a plurality of upset die.
  • the upsetting machine using a trimming die and an upset die, and feeding form from the punch assembly to the main die seat has the function of the existing two-die three-stroke upsetting machine.
  • a forging die and an upset die, and the upsetting machine in the form of feeding from the main die block to the punch assembly has the function of the existing one die and two punches.
  • the invention reduces the punch lifting mechanism which is high in failure rate, difficult to adjust and operate, and reduces the independent cutting mechanism and the picking mechanism by the conventional multiple punches.
  • the conventional upsetting forging die of the conventional multi-mode multi-crush multi-station upsetting machine is horizontally arranged, and the plurality of upset forging dies are fixed, and the plurality of punches are only moved in one direction for the squatting section, due to the upset forging die Or the punch does not shift, the clamp can only be used to transfer the blank, and the blank is only forged once in the upset die.
  • the invention can be upset twice in the same upset die, and the deformation is large.
  • the clamp can be eliminated, the clamp is not good for some workpieces, the conventional equipment cannot be manufactured, and the present invention can be manufactured.
  • the clamp provided by the present invention does not move, and only the movement of the main mold base is required.
  • the clamp needs to move.
  • the clamp moves fast, some long blanks will sway, which is not so precise, and it is difficult to accurately forge.
  • the clamp of the invention is not moving, the clamp is only clamped, does not move, and the blank does not shake. Easy to forge and precise design.
  • the invention can be designed with clamps in some stations, some of the stations do not design the clamps, and the punches are used for the materials, and the combination can be adapted to the manufacture of different products.
  • the transfer of the billet is forged twice at each station, with large deformation, better production process and better products.
  • the integrated main mold assembly 610 integrates the main mold assembly 610 during the translation process due to various factors such as the accuracy of the main mold driving mechanism 650 or the inertia of the integrated main mold assembly 610.
  • the positioning device 668 includes a positioning seat 669, a third cam 670, a first driving arm 671, a positioning rod 672 and a first spring 673.
  • the positioning seat 669 is fixed on the body 606, and the third cam 670 is disposed on the topping mechanism 609.
  • the middle of the first driving arm 671 is pivotally connected to the body 606.
  • One end of the first driving arm 671 is in contact with the second cam 644 through the roller, and the other end of the first driving arm 671 is in contact with the positioning rod 672.
  • the 672 passes through the positioning seat 669, and has a resisting flange on the positioning rod 672.
  • the resisting flange is located in the positioning seat, and the first spring 673 is disposed between the resisting flange and the positioning seat on the positioning post 674;
  • the third cam 670 is rotated by the top feeding mechanism 609, and the third driving arm 678 swings the first driving arm, and the first driving arm acts on the positioning rod to urge the positioning rod to be inserted.
  • the integrated main mold assembly 610 is positioned to achieve positioning of the integrated main mold assembly 610; when the first driving arm does not apply a force to the positioning rod, the positioning rod is reset by the action of the first spring.
  • the embodiments disclosed in the present invention are all a trimming position, a delivery and upset position, four upset positions, and five punch seats respectively facing one of the delivery and upset positions and the four upset positions.
  • It can also be a trimming position, a delivery and upsetting position, three upsetting positions, and four punch seats respectively facing one of the delivery and upsetting positions and the three upsets. Even more upsets can be used for more punch seats.
  • These embodiments merely increase or decrease the number of upsets and die, which can be fully implemented according to embodiments of the present invention and will not be described in detail.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

L'invention concerne une machine à refouler une tige de fil métallique, et un procédé de travail. La machine à refouler comprend un ensemble matrice principale intégré à mouvement de translation; la machine à refouler comprend, intégrés dans la base de la matrice principale, un trou de montage de matrice d'éboutage (96), un trou de montage de matrice concave à refouler (95), un mandrin (87) et un dispositif de réglage. L'ensemble matrice principale intégré est entraîné selon un mouvement de translation au moyen d'un mécanisme d'entraînement de la matrice principale, ce qui permet d'effectuer un éboutage et un refoulement, un dispositif de réglage étant utilisé simultanément pour limiter et régler la course du mandrin. Le procédé de travail de la machine à refouler comprend les étapes suivantes : un matériau est fourni, et le mouvement de translation de l'ensemble matrice principale intégré est utilisé pour effectuer un éboutage; puis, un refoulement est exécuté. Le procédé de travail évite le recours à un mécanisme d'éboutage séparé, tandis que simultanément, les pièces de l'ensemble matrice principale intégré peuvent être remplacées et ajustées depuis l'extérieur du corps de la machine, ce qui permet d'améliorer l'efficacité de refoulement.
PCT/CN2015/088951 2014-09-03 2015-09-06 Machine à refouler et procédé de travail Ceased WO2016034148A1 (fr)

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CN201410444855.3A CN105880448B (zh) 2014-09-03 2014-09-03 一种具有平移式一体化主模组件的线材镦锻机及工作方法
CN201410444855.3 2014-09-03

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CN107617884A (zh) * 2016-12-09 2018-01-23 西安麦特沃金液控技术有限公司 一次多成型设备以及金属球成型机
CN110102627A (zh) * 2019-06-17 2019-08-09 佛山市玛雅数控设备有限公司 一种板件的冲裁装置
CN110153258A (zh) * 2019-05-10 2019-08-23 扬州市职业大学(扬州市广播电视大学) 一种不锈钢碗盖外壁凸缘自动冲压出料机
CN110449550A (zh) * 2019-09-12 2019-11-15 佛山市南海奔达模具有限公司 带有顶针驱动机构的铸造模具
CN112642980A (zh) * 2020-12-28 2021-04-13 柳州市荆大汽车制动管制造有限公司 一种全自动冷镦头机
CN112917913A (zh) * 2021-01-22 2021-06-08 芜湖市爱三迪电子科技有限公司 一种3d打印原料线材用断线熔接装置
CN113198969A (zh) * 2021-05-27 2021-08-03 河北国智机械设备制造有限公司 一种螺母冷镦机料坯多工位传递装置
CN113607408A (zh) * 2021-06-15 2021-11-05 金华卓远实业有限公司 一种中置电机齿轮测试机
CN113976795A (zh) * 2021-10-21 2022-01-28 高密三江机械制造有限公司 一种水平分模机械平锻机
CN114101487A (zh) * 2021-11-08 2022-03-01 宁波诚泰汽车部件有限公司 一种一次成型压扁与打凸的精冲装置及工艺方法
CN115026236A (zh) * 2022-05-31 2022-09-09 瑞安市建鑫机械制造有限公司 一种用于汽车控制臂的锻造模具及其锻造工艺
CN115502315A (zh) * 2022-10-27 2022-12-23 浙江精固机械制造有限公司 一种多工位零件成型机
CN115556282A (zh) * 2022-09-13 2023-01-03 湖北中烟工业有限责任公司 一种滤棒热压成型设备及其方法
CN115740325A (zh) * 2022-12-21 2023-03-07 舟山市7412工厂 一种汽车锁止销用的冷镦模组及冷镦工艺
CN116652082A (zh) * 2023-07-17 2023-08-29 浙江万宇汽车部件股份有限公司 一种螺栓加工用的冷镦成型设备
CN118893169A (zh) * 2024-09-29 2024-11-05 株洲金信防滑钉有限公司 一种零件加工用冷镦机

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CN107617884A (zh) * 2016-12-09 2018-01-23 西安麦特沃金液控技术有限公司 一次多成型设备以及金属球成型机
CN107617884B (zh) * 2016-12-09 2024-04-26 西安麦特沃金液控技术有限公司 一次多成型设备以及金属球成型机
CN110153258A (zh) * 2019-05-10 2019-08-23 扬州市职业大学(扬州市广播电视大学) 一种不锈钢碗盖外壁凸缘自动冲压出料机
CN110153258B (zh) * 2019-05-10 2024-05-31 扬州市职业大学(扬州市广播电视大学) 一种不锈钢碗盖外壁凸缘自动冲压出料机
CN110102627A (zh) * 2019-06-17 2019-08-09 佛山市玛雅数控设备有限公司 一种板件的冲裁装置
CN110449550A (zh) * 2019-09-12 2019-11-15 佛山市南海奔达模具有限公司 带有顶针驱动机构的铸造模具
CN112642980A (zh) * 2020-12-28 2021-04-13 柳州市荆大汽车制动管制造有限公司 一种全自动冷镦头机
CN112642980B (zh) * 2020-12-28 2022-07-05 柳州市荆大汽车制动管制造有限公司 一种全自动冷镦头机
CN112917913A (zh) * 2021-01-22 2021-06-08 芜湖市爱三迪电子科技有限公司 一种3d打印原料线材用断线熔接装置
CN112917913B (zh) * 2021-01-22 2023-09-29 芜湖市爱三迪电子科技有限公司 一种3d打印原料线材用断线熔接装置
CN113198969B (zh) * 2021-05-27 2022-05-17 河北国智机械设备制造有限公司 一种螺母冷镦机料坯多工位传递装置
CN113198969A (zh) * 2021-05-27 2021-08-03 河北国智机械设备制造有限公司 一种螺母冷镦机料坯多工位传递装置
CN113607408B (zh) * 2021-06-15 2024-02-27 金华卓远实业有限公司 一种中置电机齿轮测试机
CN113607408A (zh) * 2021-06-15 2021-11-05 金华卓远实业有限公司 一种中置电机齿轮测试机
CN113976795A (zh) * 2021-10-21 2022-01-28 高密三江机械制造有限公司 一种水平分模机械平锻机
CN113976795B (zh) * 2021-10-21 2024-02-20 高密三江机械制造有限公司 一种水平分模机械平锻机
CN114101487A (zh) * 2021-11-08 2022-03-01 宁波诚泰汽车部件有限公司 一种一次成型压扁与打凸的精冲装置及工艺方法
CN115026236A (zh) * 2022-05-31 2022-09-09 瑞安市建鑫机械制造有限公司 一种用于汽车控制臂的锻造模具及其锻造工艺
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