WO2016034004A1 - Method for reducing and removing organic pollutant deposits and ink during pulp and paper production - Google Patents
Method for reducing and removing organic pollutant deposits and ink during pulp and paper production Download PDFInfo
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- WO2016034004A1 WO2016034004A1 PCT/CN2015/081323 CN2015081323W WO2016034004A1 WO 2016034004 A1 WO2016034004 A1 WO 2016034004A1 CN 2015081323 W CN2015081323 W CN 2015081323W WO 2016034004 A1 WO2016034004 A1 WO 2016034004A1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/02—Working-up waste paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/08—Removal of fats, resins, pitch or waxes; Chemical or physical purification, i.e. refining, of crude cellulose by removing non-cellulosic contaminants, optionally combined with bleaching
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/02—Agents for preventing deposition on the paper mill equipment, e.g. pitch or slime control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Definitions
- the invention relates to the technical field of pulping and papermaking, in particular to a method for reducing organic pollutant deposition, ink impurities and clean paper machine system in pulp and paper production, thereby improving paper machine operating efficiency and product quality.
- US Patent No. 3,992,249 discloses the use of an anionic vinyl polymer containing 25-85% of a hydrophobic group to control the deposition of organics, wherein the hydrophobic groups include styrene, methylstyrene, long chain fatty alkyl groups, etc., anionic groups Including acrylic acid, methacrylic acid, styrene sulfonic acid and the like.
- Nonionic polymeric release agents are well known in the art as materials for controlling the deposition of resins and stickies and are used to control the deposition of resins and stickies in pulp and papermaking systems. For example, U.S. Patent Nos.
- 4,871,424 and 4,886,575 each disclose the use of a vinyl alcohol-vinyl acetate copolymer to control the deposition of resins and stickies in pulp and paper systems.
- hydrophobically modified nonionic associative polymers such as hydrophobically modified carboxyethyl cellulose ethers (HMHEC), in European Patent EP 0 568 229 Al, prevents the deposition of organic contaminants from pulp in pulp and paper systems.
- HMHEC hydrophobically modified carboxyethyl cellulose ethers
- Combinations of vinyl alcohol-vinyl acetate copolymers of nonionic polymers and HMHEC with cationic polymers are disclosed in U.S. Patent Nos. 5,723,021 and 7,166,192. Recently, U.S. Patent No.
- HEAT hydrophobically modified ethoxylated aminoplast thickener
- DeTac product of Hercules Inc., USA
- DeTac product of Hercules Inc., USA
- the problem is that the effect is poor and the application range is narrow, and in particular, it is substantially ineffective for the deposition of the fatty acid soap resin.
- organic pollutant treatment technologies in the existing papermaking technology are generally non-selective, non-controllable and non-targeting, so they often act with other beneficial papermaking additives, causing interference, resulting in significant effects. Falling.
- Lipases and esterases are protein catalysts that promote the hydrolysis of glycerides in the resin component, as well as react with stickies to reduce, eliminate and/or inhibit deposition.
- lipases and esterases are protein catalysts that promote the hydrolysis of glycerides in the resin component, as well as react with stickies to reduce, eliminate and/or inhibit deposition.
- the use of lipase to hydrolyze the main component of the resin, i.e., non-polar triglycerides, to water-soluble glycerol and polar fatty acids is used in the manufacture of paper from mechanical pulp.
- the viscosity of the contaminant polyvinyl alcohol is a typical contaminant component of recycled paper.
- a method of increasing the removal or control of adhesives and viscous contaminants in a papermaking process, comprising combining one or more enzymes with one or more, is disclosed in US Patent Application Publication No. 2006/0048908 Al.
- Absorbent or adsorbent is selected from natural or synthetic inorganic and organic particles comprising crosslinked cationic, anionic or nonionic organic microparticles.
- the object of the present invention is to overcome the defects of the prior art and to provide a method for reducing and removing organic pollutant deposition and ink in pulp and paper production.
- the method has the advantages of good effect and wide application range.
- the present invention adopts the following technical solutions:
- a method for reducing and removing organic pollutant deposition and ink in pulp and paper production adding a polymer agent to an aqueous fiber papermaking slurry to react the polymer agent with a cellulose papermaking pulp, in a papermaking slurry
- the organic contaminants and inks are modified to be effectively removed during the pulping and papermaking process;
- the polymeric agents comprise at least one of the polymers of Formula I:
- R 1 is selected from the group consisting of: hydrogen or C 1-4 alkyl
- R 2 , R 3 and R 4 are each selected from the group consisting of hydrogen, methyl, ethyl, propyl or phenyl, and the adjacent R 2 and R 3 and the adjacent R 3 and R 4 substituents are different from each other.
- n is selected from: an integer between 0 and 70;
- n is selected from the group consisting of: an integer between 1 and 80;
- p is selected from: an integer between 0 and 30, and wherein any one of R 2 or R 3 is a phenyl group, the corresponding p value is zero;
- z is selected from: an integer between 1-3;
- X is selected from the group consisting of: hydrogen, R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid, or R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fubutene a soluble salt of any of the diacids;
- R 5 is selected from the group consisting of: C 1-4 alkyl
- the polymer of formula I has a molecular weight of from 240 to 7000 Daltons.
- the soluble salt of any of the above R 5 OOH, sulfate group, phosphate group, acrylic acid, maleic acid, or fumaric acid may be a potassium salt, a sodium salt or an ammonium salt, etc., and only the formula I is required.
- the polymer can be ionized in an aqueous solution to produce an anion.
- X is hydrogen, the polymer is a neutral ether; when X is selected from R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid and soluble salts thereof, the polymer is Anionic ester structure.
- the method for reducing organic pollutant deposition and removing ink in the pulp and paper production of the invention adopts the polymer of the formula I as a medicament for controlling organic pollutants and/or deinking, the polymer being polystyrene phenol polyoxyl Ethylene/propylene/butene ether or its sulfuric acid, phosphoric acid, carboxylic acid ester, and its molecular mass is 240-7000 Dalton.
- the polymer is added to a slurry containing organic contaminants that selectively react with organic contaminants or ink materials and alter the physical and chemical properties of organic contaminants and inks.
- the method of the present invention is capable of reducing and removing organic contaminant deposits and inks by selectively adsorbing the above-mentioned polymer on the surface of organic contaminants or inks, covering the surface of the portion, reducing or even eliminating the interaction thereof, thereby enabling selectivity.
- the surface properties of organic pollutants and inks are changed to achieve the effect of effectively reducing the deposition and deinking of organic pollutants.
- the polymer may also be used in combination with any one or a mixture of an esterase and a surfactant, which may be compatible with other pulping and papermaking additives or mixtures thereof, wherein the polymer is prepared.
- the pulp and papermaking additives are one or more mixtures of starch, fillers, defoamers, wet strength resins, cationic polymers, anionic polymers, and sizing aids.
- the polymer may be in the form of a powder, an aqueous dispersion, or a solution mixed with an active agent/emulsifier.
- the papermaking process is carried out by the method of the invention, and the polymer is added to the aqueous cellulose papermaking pulp to be mixed and reacted, and then can be carried out according to a conventional production process, and the specific steps can be:
- the R 4 is phenyl
- the R 2 and R 3 are selected from the group consisting of hydrogen, methyl.
- the X is a sulfate group or a phosphate group.
- the z is 2 or 3, preferably z is 3.
- m is selected from the group consisting of: an integer between 5 and 50; n is selected from: 1 to 50. An integer or an integer between 70 and 80; p is selected from: an integer between 0 and 20.
- the polymer of Formula I has a molecular weight of from 500 to 2000 Daltons or from 4000 to 7000 Daltons.
- the polymeric agent is a different at least two polymers of the polymer of Formula I, wherein R 4 in one polymer is phenyl and X in the other polymer is Sulfate group.
- one or more biological enzymes are added to the aqueous cellulose papermaking slurry, the biological enzymes being cellulases, hemicellulases and esterases; the polymer: biological enzymes
- the weight ratio is 10:0.5-1.5.
- the polymeric agent is added in an amount of from 0.01 to 10 kilograms per ton of dry cellulosic papermaking pulp, preferably from 0.1 to 5 kilograms per ton of dry cellulosic papermaking pulp.
- the reaction temperature of the polymer agent with the cellulose papermaking pulp is 10-80 ° C, preferably 20-60 ° C, more preferably 50-60 ° C
- the reaction pH is 3-10, preferably 4-7
- the reaction time is 5 - 1200 minutes, preferably 20-400 minutes.
- the pH was adjusted with hydrochloric acid or sodium hydroxide having a mass concentration of 1%.
- the invention also discloses an application of the polymer of the formula I for reducing and removing organic pollutant deposition and ink in pulp and paper production,
- R 1 is selected from the group consisting of: hydrogen or C 1-4 alkyl
- R 2 , R 3 and R 4 are each selected from the group consisting of hydrogen, methyl, ethyl, propyl or phenyl, and the adjacent R 2 and R 3 and the adjacent R 3 and R 4 substituents are different from each other.
- n is selected from: an integer between 0 and 70;
- n is selected from the group consisting of: an integer between 1 and 80;
- p is selected from: an integer between 0 and 30, and wherein any one of R 2 or R 3 is a phenyl group, the corresponding p value is zero;
- z is selected from: an integer between 1-3;
- X is selected from the group consisting of hydrogen, R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid, or R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fubutene a soluble salt of any of the diacids;
- R 5 is selected from the group consisting of: C 1-4 alkyl
- the polymer of formula I has a molecular weight of from 240 to 7000 Daltons.
- the R 4 is phenyl
- the R 2 and R 3 are selected from the group consisting of hydrogen, methyl.
- the X is a sulfate group or a phosphate group.
- the z is 2 or 3, preferably z is 3.
- the polymer of Formula I has a molecular weight of from 500 to 2000 Daltons or from 4000 to 7000 Daltons.
- the present invention has the following beneficial effects:
- a method for reducing and removing organic contaminant deposits and inks in a pulp and paper production of the present invention using the polymer of Formula I to modify the surface physical and chemical properties of organic contaminants and inks, thereby reducing, removing, preventing, and even Eliminate the problem of depositing organic pollutants (stickies) in the pulp and paper system during pulping and papermaking, and reduce the amount of ink in the system. Thereby improving the efficiency of paper production and product quality.
- organic pollutants stickies
- the polymer used in the present invention has wide applicability, regardless of whether the source of the organic pollutant is chemical pulp, mechanical pulp, sulfite pulp or the like, or the recycled fiber slurry of MOW, OCC, ONP, OMG, etc., whether acidic or not. It is also an alkaline condition. Under the industrial conditions of low temperature or high temperature, the polymer has the effect of effectively reducing the precipitation of organic pollutants, and also has a high-efficiency effect on the deposition of fatty acid soap resin which is ineffective with DeTac.
- the polymer in the present invention selectively adsorbs on the surface of the hydrophobic particles and does not act on the fibers, thereby selectively changing only the surface of the organic contaminants or inks, thereby achieving efficient control of the stickies and deinking. As a result, there is no negative impact on paper machine production and paper product quality.
- Example 1 is a pulping process for producing corrugated paper by OCC in Example 2;
- Figure 2 is a comparative bar graph of the total paper break time of the paper machine before baking (before coating) in Example 3 at various stages before and after the addition of the polymer.
- the preparation methods of the polymers A, B, D, E, G and H are as follows:
- the synthesis method of the polyoxystyrene includes:
- the preparation method of the polymer C is as follows: the basic steps are the same as the above-mentioned polymer A and polymer B products, first synthesizing polyoxypropylene, and then polymerizing polyoxyethylene.
- the specific steps include:
- ethylene oxide and zinc dihydride are added in a molar ratio of the desired product, and the weight is in accordance with water: zinc diethyle: ethylene oxide ratio 1:1.10:13 feeding; then adding a large amount of dioxane (dioxan) as a reaction solvent, after reaching a high vacuum, the above reactants were warmed to 80 ° C, and continuously stirred and mixed for 240 hours. ;
- the preparation method of the polymer F is as follows: the basic steps are the same as those of the above polymer C product, that is, polyoxypropylene, polyoxyethylene, and then polyoxystyrene are first synthesized. The specific steps include:
- ethylene oxide and zinc dihydride are added in a molar ratio of the desired product, and the weight is in accordance with water: zinc diethyle: ethylene oxide ratio 1:1.10:13 feeding; then adding a large amount of dioxane (dioxan) as a reaction solvent, after reaching a high vacuum, the above reactants were warmed to 80 ° C, and continuously stirred and mixed for 240 hours. ;
- a method for reducing deposition of organic pollutants in pulp and paper production which is mainly used for controlling organic pollutants (stickies) in the process of producing newsprint by recycling used newspapers.
- the dry cellulose pulp of deinked waste newspaper pulp was obtained from a paper mill in the south.
- the conditions of the deposition test were: dry cellulose pulp 100 g (dry pulp weight), water was added to adjust the slurry to 10% aqueous cellulose paper pulp, using different polymer agents (as shown in Table 2) and fibers.
- the papermaking pulp reaction the reaction temperature is 65 ° C, the reaction time is 120 minutes, and the stirring strength is medium.
- Container surface deposit is the ratio of the area covered by the stickies divided by the total area of the inner surface of the container.
- a method for reducing the deposition of organic contaminants in the production of pulp and paper is mainly used for controlling organic pollutants (stickies) in the process of producing corrugated paper by using recycled cardboard (OCC).
- the dry cellulose pulp of the recycled boxboard pulp (OCC) was obtained from a paper mill in the south.
- Biological enzyme composition (cellulase, hemicellulase and esterase), wherein: cellulase is a commercial product of Dyadic, FiberZyme G200, hemicellulose enzyme is a commercially available product, and esterase is Guangzhou Ruichen Shengda Biological Technology Co., Ltd.'s Clean EnzymeTM product, model SC-3000, is derived from Aspergillus, expressed in E. coli after recombination, and has a relative activity ratio of 10 to 3 for the reaction substrate triglyceride and ethyl acetate. between.
- corrugated paper was produced by recycling cardboard (OCC), and the polymers D and F in Table 1 were combined (where the weight ratio of D and F was 1:1) as a control for organic pollutant deposition.
- the polymer is added to the pulper in an amount ranging from 50 to 300 g/T (addition of dry pulp per ton).
- a bio-enzyme composition (cellulase, hemicellulase and esterase) is added to the good slurry discharge tank of the multi-plate concentrator, wherein the weight ratio of the polymer:bio-enzyme composition is 10:1, the biological enzyme The weight ratio of cellulase, hemicellulase and esterase in the composition was 1:1:1.
- the total amount of total polymer and biological enzymes ranges from 100 to 400 g/T (addition of dry pulp per ton). And run for 4 weeks before adding the polymer, and regularly check the total paper-breaking time before the paper machine is baked (before coating). After 4 weeks of operation, the above polymer is added in an amount of 100 g/T, run for 2 weeks, and the paper is regularly inspected. The total paper-breaking time before machine drying (before coating), then adding the above polymer in the amount of 400g/T at the third week, running for 5 weeks, and regularly checking the total paper break before the paper machine was baked (before coating) time.
- Figure 2 compares the total paper break time of the paper machine before baking (before coating) at various time periods before and after the test.
- the total paper break time for drying before the paper machine is correspondingly reduced due to the reduction of the stickies.
- the deposition of the stickies in the paper machine is gradually increased, and the paper break of the paper machine is gradually increased. It is indicated that the method of the invention can improve the quality of the paper in addition to reducing the precipitation of organic pollutants on the equipment system.
- a method for removing and recycling waste paper ink in pulp and paper production is mainly used for removing ink and other contaminants in the process of producing coated white paper by recycling mixed waste paper, improving whiteness of paper and reducing dust point (ink point).
- Recycling mixed waste paper (office waste paper, used books, etc.) was obtained from a paper mill in Jiangmen, Guangdong.
- test products were the polymers C and F in Table 1 alone or in combination (1:1), namely Polymer C, Polymer F, Polymer (C+F).
- the test method is: first take the waste paper, put it into the hydraulic pulper, and then add the laboratory to simulate white water (containing 400PPM of CaCl 2 aqueous solution) to the pulp concentration of about 12%, then add deinking bleaching chemicals (NaOH and H 2 O 2 Finally, the reference product or the polymer of the invention is added as a deinking agent.
- the pulp was taken out, diluted with simulated white water to a weight percentage of 3% of the pulp, placed for 60 minutes, then sampled and placed in a Denver-type flotation machine, diluted with simulated white water to 1.0% pulp concentration, and stirred evenly, starting Flotation, flotation 3-6min, after flotation, take the flotation feed and the good pulp (discharge), respectively, for the sheet, test the whiteness and dust point of the sheet.
- Table 3 is a comparison of the deinking effect of the original deinking agent (reference) and the two polymers of the present invention and combinations thereof on the waste paper.
- the original reference product deinking agent is a deinking chemical of the Swiss company (Rhodia), whose main component is polyoxyethylene fatty alcohol. It can be seen from the data in the table that the polymers C and F of the present invention are much better than the flotation deinking effect of the original deinking chemicals, and not only the whiteness of the good pulp is high, the dust point is low, and it can be significantly reduced. The amount of chemicals is conducive to the environmental protection of paper mills.
- a method for removing and recycling waste paper ink in pulp and paper production is mainly used for removing contaminants such as ink during the process of producing mixed toilet paper to produce toilet paper, improving whiteness of paper and reducing dust point (ink point).
- Recycling mixed waste paper (office waste paper, used books, etc.) was obtained from a paper factory in Dongguan, Guangdong.
- test products were the polymers in Table 1 alone or in combination (1:1).
- the test method is: first take the waste paper, put it into the hydraulic pulper, and then add the laboratory to simulate white water (containing 400PPM of CaCl 2 aqueous solution) to the pulp concentration of about 12%, then add deinking bleaching chemicals (NaOH and H 2 O 2 Finally, the reference product or the polymer of the invention is added as a deinking agent. After 15 minutes of pulping, the pulp was taken out, diluted with simulated white water to a weight percentage of 3% of the pulp, placed for 60 minutes, then sampled and placed in a sheeting machine, diluted with simulated white water to a concentration of 0.5%, and evenly stirred. Let go, then add tap water to the same pulp concentration, then let the water go; finally add tap water to about 1% pulp to make a sheet, test the whiteness and dust point of the sheet.
- white water containing 400PPM of CaCl 2 aqueous solution
- deinking bleaching chemicals NaOH and H 2 O 2
- the reference product or the polymer of the invention is added
- Table 4 is a comparison of the deinking effect of the original deinking agent (reference) and the polymer of the present invention and combinations thereof on the waste paper.
- the original reference product deinking agent is a market conventional deinking agent, and its main component is phosphate ester. It can be seen from the data that all the polymer products of the present invention have much better deinking effect than the original deinking chemicals, and not only the whiteness of the good pulp is high, the dust point is low, and the amount of chemicals can be significantly reduced. Conducive to the environmental protection of paper mills.
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Abstract
Description
本发明涉及制浆造纸技术领域,特别是涉及一种制浆造纸生产中降低有机污染物沉积和油墨杂物、洁净纸机系统,从而提高纸机运行效率和产品质量的方法。The invention relates to the technical field of pulping and papermaking, in particular to a method for reducing organic pollutant deposition, ink impurities and clean paper machine system in pulp and paper production, thereby improving paper machine operating efficiency and product quality.
众所周知,在造纸过程中,有机污染物的沉积(又叫沉淀)对纸产品质量和造纸生产效率都十分不利,这一问题最主要的两个具体原因为树脂沉积和胶粘物沉积。其中,树脂沉积物的主要成分是天然存在于木材中并在制浆和造纸过程中释放出来的。从物理学角度来说,“树脂沉积物”通常由浆料中粘合剂材料(天然或人造的)的微观粒子形成而累积在造纸纸张或制浆设备上。而“胶粘物沉淀”通常是来源于再生纤维的浆料中的微粒,其主要化学结构特征是合成的胶水(adhesives)和热熔胶(hot melts)等粘合剂,还有涂料和油墨等成份。It is well known that in the papermaking process, the deposition of organic pollutants (also known as precipitation) is very detrimental to the quality of paper products and paper production efficiency. The two main reasons for this problem are resin deposition and stickies deposition. Among them, the main component of the resin deposit is naturally present in the wood and released during the pulping and paper making process. From a physics point of view, "resin deposits" are typically formed by microscopic particles of binder material (natural or artificial) in the slurry that accumulate on papermaking paper or pulping equipment. The "sticker deposit" is usually a particle derived from a slurry of recycled fiber. Its main chemical structural features are synthetic adhesives such as adhesives and hot melts, as well as coatings and inks. And other ingredients.
在过去,树脂和胶粘物的沉积现象在不同系统中具有各自典型的体现,这是由于当时造纸几乎只使用原生纤维或只使用再生纤维。为了控制这些彼此独立的问题,通常会有截然不同的处理化学品和应对策略。但是,近年来的趋势是在所有系统中都逐渐使用再生纤维,因此在发生“树脂沉积”的同时也会发生“胶粘物沉积”,造成胶粘物与树脂共同沉积的有机污染物沉积问题。In the past, the deposition of resins and stickies had their own typical manifestations in different systems, since papermaking used almost exclusively virgin fibers or only recycled fibers. In order to control these independent issues, there are often very different treatment chemicals and coping strategies. However, the trend in recent years is that recycled fibers are gradually used in all systems, so "sticker deposition" occurs at the same time as "resin deposition", which causes deposition of organic contaminants co-deposited with resin and resin. .
这些沉积物很容易在储浆池壁、造纸机箱、U-形箱、造纸机导线、湿压机毛毡、烘缸毛毡、干燥罐和压光机组件中找到。有机污染物沉积不但会存留在系统的金属表面上,还会存留于塑料和合成表面上,对造纸生产造成不好的影响。例如在机器、毛毯、U-形箱箱和流浆箱部件上,不利于制浆或造纸,甚至影响运转效率,降低生产能力等。如果有机污染物沉积在造纸系统中的加工设备上,沉积在稠度调节器和其它探测器械上的有机污染物会造成这些部件无法正常使用,导致系统操作困难。此外,有机物沉积会造成纸面孔洞、污物和其 它纸病,这些缺陷会使纸的质量下降,并无法用于后续工序,例如涂布、印染力日工或印刷。These deposits are easily found in the reservoir wall, paper making chassis, U-shaped box, paper machine wire, wet press felt, dryer felt, drying can and calender assembly. The deposition of organic contaminants will not only remain on the metal surface of the system, but will also remain on the plastic and synthetic surfaces, which will have a negative impact on paper production. For example, in machines, blankets, U-shaped boxes and headbox components, it is not conducive to pulping or papermaking, and even affects operating efficiency, reducing production capacity and the like. If organic contaminants are deposited on processing equipment in papermaking systems, organic contaminants deposited on consistency regulators and other detection equipment can cause these components to fail to function properly, making system operation difficult. In addition, organic deposits can cause paper face holes, dirt and its It is ill, and these defects can degrade the quality of the paper and cannot be used in subsequent processes such as coating, printing, or printing.
虽然可以对造纸机进行停机清洁,但是我们并不希望发生这种停机清沽,因为这会造成生产率的相应损失,而且当这些沉积物折断并混入纸张中时,这些污染物的存在又会更一步造成纸张质量的劣化。因此,防止在制浆造纸设备和容器表面上的有机物沉积极其重要。Although the paper machine can be shut down for cleaning, we do not want this kind of shutdown to be cleaned, as this will result in a corresponding loss of productivity, and when these deposits are broken and mixed into the paper, the presence of these contaminants will be even more One step causes deterioration in paper quality. Therefore, it is extremely important to prevent the deposition of organic matter on the surface of the pulp and paper making equipment and the container.
美国专利US 3,992,249公布了使用含25-85%疏水性基团的阴离子型乙烯聚合物控制有机物沉积,其中疏水性基团包括苯乙烯、甲基苯乙烯、长链脂肪烷基等,阴离子基团包括丙烯酸、甲基丙烯酸、苯乙烯磺酸等。非离子聚合物防粘剂作为控制树脂和胶粘物沉积的物质是本领域公知的,其被用于控制在制浆和造纸系统中的树脂和胶粘物的沉积。例如,美国专利US 4,871,424和US 4,886,575分别提出用乙烯醇-醋酸乙烯共聚物可以控制制浆和造纸系统中的树脂和胶粘物沉积。欧洲专利EP 0568229 Al中介绍用疏水改性的非离子缔合型聚合物,例如疏水改性的羧乙基纤维素醚(HMHEC),能防止制浆和造纸系统中有机污染物从纸浆中沉积。美国专利US 5,723,021和US 7,166,192公开了非离子型聚合物的乙烯醇-醋酸乙烯共聚物和HMHEC与阳离子型聚合物的组合。最近,美国专利US 8,048,268公开了用疏水改性氨基增稠剂(hydrophobically modified ethoxylated aminoplast thickener-HEAT)控制有机物沉积问题。但是,这些方法均不能真正完全有效解决有机物沉积的问题,存在效果不佳的缺陷。US Patent No. 3,992,249 discloses the use of an anionic vinyl polymer containing 25-85% of a hydrophobic group to control the deposition of organics, wherein the hydrophobic groups include styrene, methylstyrene, long chain fatty alkyl groups, etc., anionic groups Including acrylic acid, methacrylic acid, styrene sulfonic acid and the like. Nonionic polymeric release agents are well known in the art as materials for controlling the deposition of resins and stickies and are used to control the deposition of resins and stickies in pulp and papermaking systems. For example, U.S. Patent Nos. 4,871,424 and 4,886,575 each disclose the use of a vinyl alcohol-vinyl acetate copolymer to control the deposition of resins and stickies in pulp and paper systems. The use of hydrophobically modified nonionic associative polymers, such as hydrophobically modified carboxyethyl cellulose ethers (HMHEC), in
在常规技术中,常使用DeTac(美国Hercules Inc.产品)来控制有机物沉积,但其存在的问题是效果差并且适用范围窄,特别是对于脂肪酸皂类树脂沉积基本无效果。In the conventional art, DeTac (product of Hercules Inc., USA) is often used to control the deposition of organic matter, but the problem is that the effect is poor and the application range is narrow, and in particular, it is substantially ineffective for the deposition of the fatty acid soap resin.
另外,现有造纸技术中的有机污染物处理技术一般都是无选择性的、无控制性的和无目标性的,因此他们往往跟其它有益的造纸添加剂作用,造成干扰,导致其效果的显着下降。In addition, the organic pollutant treatment technologies in the existing papermaking technology are generally non-selective, non-controllable and non-targeting, so they often act with other beneficial papermaking additives, causing interference, resulting in significant effects. Falling.
此外,己知酶可以有效地作为制浆和造纸系统中的污染物控制剂。其原理 是:脂肪酶和酯酶是蛋白质催化剂,它们可以促进树脂组分中的甘油酯的水解,也可以与胶粘物反应,以使其粘性降低、消除和/或抑制沉积。如美国专利US 5,176,796阐述了在用含机械纸浆制造纸张的过程中,利用脂肪酶将树脂的主要成分,即非极性甘油三酯,水解为水溶性甘油和极性脂肪酸。美国专利US 5,507,952、US 5,356,800、US 6,471,826 B2、US专利出版物20061 0048908号和国际专利出版物WO 02/095127 A2中报道了利用脂肪分解酶来水解含醋酸乙烯的聚合物,以减小污染物的粘性,所述污染物聚乙烯醇是典型的再生纸中的胶粘物污染物成分。In addition, enzymes are known to be effective as contaminant control agents in pulp and papermaking systems. Principle Yes: Lipases and esterases are protein catalysts that promote the hydrolysis of glycerides in the resin component, as well as react with stickies to reduce, eliminate and/or inhibit deposition. For example, in U.S. Patent No. 5,176,796, the use of lipase to hydrolyze the main component of the resin, i.e., non-polar triglycerides, to water-soluble glycerol and polar fatty acids is used in the manufacture of paper from mechanical pulp. U.S. Patent No. 5,507,952, US Pat. No. 5,356,800, US Pat. The viscosity of the contaminant polyvinyl alcohol is a typical contaminant component of recycled paper.
但是,单独使用酶并不是控制制浆和造纸应用中有机污染物的最佳方法。例如,众所周知的一个问题就是,使用脂肪酶分解树脂而生成的脂肪酸会和水中的金属离子反应生成的难溶性脂肪皂,导致沉积,而且在树脂含量较高时,甚至比未经脂肪酶处理的树脂沉积更严重。脂肪皂化后的熔点比未转化前树脂的熔点更高,粘性更大,不溶于一般的有机溶剂,因此更难控制。为此,美国专利US 5,256,252和US 5,667,634中阐述了一种在制浆和造纸过程中控制树脂沉积的方法,其包括组合使用脂肪酶和阳离子型聚合物,以降低纤维素浆料水相中的脂肪酸浓度。美国专利US 6,471,826 B2中公开了类似的方法,该方法组合使用至少一酯酶和阳离子型聚合物来控制再生纸中的有机污染物。美国专利申请出版物2004/0194903 Al中公开了一种用于减少或防止污染物沉积的方法,该方法包括利用一种或多种酶和非酶的液体毛布调理剂,所述调理剂由一种或多种表面活性剂和/或一种或多种阴离子型或阳离子型分散剂或聚合物构成。美国专利申请出版物2006/0048908 Al中公开了一种提高对造纸过程中的粘合剂和粘性污染物的去除或控制的方法,其包括组合使用一种或多种酶与一种或多种吸收剂或吸附剂。所述吸收剂或吸附剂选自天然或合成的无机和有机颗粒,其包括交联的阳离子、阴离子或非离子有机微粒。However, the use of enzymes alone is not the best way to control organic contaminants in pulp and paper applications. For example, a well-known problem is that a fatty acid formed by decomposing a resin with a lipase reacts with a metal ion in water to form a poorly soluble fat soap, resulting in deposition, and even at a higher resin content, even than without lipase treatment. Resin deposition is more serious. The melting point of the fat after saponification is higher than the melting point of the resin before unconversion, the viscosity is larger, and it is insoluble in a common organic solvent, so it is more difficult to control. To this end, a method for controlling resin deposition in a pulping and papermaking process is described in U.S. Patent Nos. 5,256,252 and 5,667,634, which incorporate the use of a combination of a lipase and a cationic polymer to reduce the aqueous phase of the cellulose slurry. Fatty acid concentration. A similar process is disclosed in U.S. Patent No. 6,471,826 B2, which uses a combination of at least one esterase and a cationic polymer to control organic contaminants in recycled paper. A method for reducing or preventing the deposition of contaminants is disclosed in U.S. Patent Application Publication No. 2004/0194903 Al, which comprises the use of one or more enzymes and a non-enzymatic liquid felt conditioner, said conditioning agent being It is composed of one or more surfactants and/or one or more anionic or cationic dispersants or polymers. A method of increasing the removal or control of adhesives and viscous contaminants in a papermaking process, comprising combining one or more enzymes with one or more, is disclosed in US Patent Application Publication No. 2006/0048908 Al. Absorbent or adsorbent. The absorbent or adsorbent is selected from natural or synthetic inorganic and organic particles comprising crosslinked cationic, anionic or nonionic organic microparticles.
但是,到目前为止,还没有一种真正完全有效解决有机物沉积问题的方法。而造纸工业非常渴望得到一种经济有效的技术来解决有机物沉积这个困扰造纸生产多年的问题。 However, so far, there is no way to truly solve the problem of organic matter deposition completely. The paper industry is eager to get a cost-effective technology to solve the problem of organic matter deposition that has plagued papermaking for many years.
发明内容Summary of the invention
基于此,本发明的目的在于克服现有技术的缺陷,提供一种制浆造纸生产中降低和去除有机污染物沉积及油墨的方法,采用该方法,具有效果好,适用范围广的优点。Based on this, the object of the present invention is to overcome the defects of the prior art and to provide a method for reducing and removing organic pollutant deposition and ink in pulp and paper production. The method has the advantages of good effect and wide application range.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种制浆造纸生产中降低和去除有机污染物沉积及油墨的方法,在含水的纤维造纸浆料中加入聚合物药剂,使该聚合物药剂与纤维素造纸浆料反应,造纸浆料中的有机污染物和油墨发生改性,从而在制浆造纸过程中被有效地去除;所述聚合物药剂包括有式I所示聚合物中的至少一种:A method for reducing and removing organic pollutant deposition and ink in pulp and paper production, adding a polymer agent to an aqueous fiber papermaking slurry to react the polymer agent with a cellulose papermaking pulp, in a papermaking slurry The organic contaminants and inks are modified to be effectively removed during the pulping and papermaking process; the polymeric agents comprise at least one of the polymers of Formula I:
其中:R1选自:氢或者C1-4烷基;Wherein: R 1 is selected from the group consisting of: hydrogen or C 1-4 alkyl;
R2,R3和R4任选自:氢,甲基,乙基,丙基或苯基,并且相邻的R2和R3及相邻的R3和R4取代基为互不相同的基团;R 2 , R 3 and R 4 are each selected from the group consisting of hydrogen, methyl, ethyl, propyl or phenyl, and the adjacent R 2 and R 3 and the adjacent R 3 and R 4 substituents are different from each other. Group
m选自:0-70之间的整数;m is selected from: an integer between 0 and 70;
n选自:1-80之间的整数;n is selected from the group consisting of: an integer between 1 and 80;
p选自:0-30之间的整数,并且所述R2或R3其中任一个选取苯基,则对应p值为零;p is selected from: an integer between 0 and 30, and wherein any one of R 2 or R 3 is a phenyl group, the corresponding p value is zero;
z选自:1-3之间的整数;z is selected from: an integer between 1-3;
X选自:氢,R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯 二酸,或者R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯二酸中任一种的可溶性盐;X is selected from the group consisting of: hydrogen, R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid, or R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fubutene a soluble salt of any of the diacids;
R5选自:C1-4烷基;R 5 is selected from the group consisting of: C 1-4 alkyl;
式I所示聚合物的分子量为240-7000道尔顿。The polymer of formula I has a molecular weight of from 240 to 7000 Daltons.
上述R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯二酸中任一种的可溶性盐可为钾盐、钠盐或氨盐等,仅需使该式I所示聚合物可在水溶液中电离产生阴离子即可。当X为氢时,该聚合物为中性的醚;当X选取R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯二酸及其可溶性盐时,该聚合物为阴离子酯类结构。The soluble salt of any of the above R 5 OOH, sulfate group, phosphate group, acrylic acid, maleic acid, or fumaric acid may be a potassium salt, a sodium salt or an ammonium salt, etc., and only the formula I is required. The polymer can be ionized in an aqueous solution to produce an anion. When X is hydrogen, the polymer is a neutral ether; when X is selected from R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid and soluble salts thereof, the polymer is Anionic ester structure.
本发明的制浆造纸生产中降低有机污染物沉积和脱除油墨的方法,采用式I所示聚合物作为控制有机污染物和/或脱墨的药剂,该聚合物为多苯乙烯苯酚聚氧乙烯/丙烯/丁烯醚或其硫酸、磷酸、羧酸酯,其分子质量为240-7000Dalton。在制浆造纸生产中,将该聚合物加入到含有机污染物的浆料中,它能选择性的与有机污染物或者油墨物质表面反应并改变有机污染物和油墨的物理和化学性质,使这类物质在制浆过程中更容易被分离和除去,降低系统中有机污染物和油墨的含量,降低甚至消除有机污染物粘性,或者使他们分散,从而消除有机污染物在制浆和造纸过程中的沉积,达到改善纸张质量和提高造纸生产效率的目的。The method for reducing organic pollutant deposition and removing ink in the pulp and paper production of the invention adopts the polymer of the formula I as a medicament for controlling organic pollutants and/or deinking, the polymer being polystyrene phenol polyoxyl Ethylene/propylene/butene ether or its sulfuric acid, phosphoric acid, carboxylic acid ester, and its molecular mass is 240-7000 Dalton. In pulp and paper production, the polymer is added to a slurry containing organic contaminants that selectively react with organic contaminants or ink materials and alter the physical and chemical properties of organic contaminants and inks. These materials are more easily separated and removed during the pulping process, reducing the amount of organic contaminants and inks in the system, reducing or even eliminating the viscosity of organic contaminants, or dispersing them, thereby eliminating organic pollutants in the pulping and papermaking process. The deposition in the paper achieves the goal of improving paper quality and improving paper production efficiency.
本发明的方法能够降低和去除有机污染物沉积及油墨的原理为:上述聚合物选择性的吸附在有机污染物或者油墨表面,将此部分表面覆盖,减少甚至消除其相互作用,从而能选择性地改变有机污染物和油墨的表面性质,达到高效降低有机污染物沉积和脱墨的效果。The method of the present invention is capable of reducing and removing organic contaminant deposits and inks by selectively adsorbing the above-mentioned polymer on the surface of organic contaminants or inks, covering the surface of the portion, reducing or even eliminating the interaction thereof, thereby enabling selectivity. The surface properties of organic pollutants and inks are changed to achieve the effect of effectively reducing the deposition and deinking of organic pollutants.
并且,所述聚合物还可配合酯酶和表面活性剂中的任意一种或两种的混合物共同使用,该聚合物可以与其它制浆和造纸添加剂或其混合物相容,其中所述的制浆和造纸添加剂为淀粉、填料、消泡剂、湿强树脂、阳离子型聚合物、阴离子型聚合物和施胶助剂的一种或一种以上的混合物。所述的聚合物可以是粉末、水溶液分散体、与活性剂/乳化剂混在一起的溶液的任何一种形式。 Moreover, the polymer may also be used in combination with any one or a mixture of an esterase and a surfactant, which may be compatible with other pulping and papermaking additives or mixtures thereof, wherein the polymer is prepared. The pulp and papermaking additives are one or more mixtures of starch, fillers, defoamers, wet strength resins, cationic polymers, anionic polymers, and sizing aids. The polymer may be in the form of a powder, an aqueous dispersion, or a solution mixed with an active agent/emulsifier.
上述的聚合物在文献中有不同的化学名称,如聚苯乙烯苯酚聚氧烷基聚氧苯乙烯(polystyrylphenol poly(alkyl oxide)poly(styrene oxide)),styrenated alkoxylated phenols,alkoxykated polystyrylphenols,styrenated poly(ethyl oxide),polystyrylphenol alkoxylates,ethoxlated styrenated phenols,styrenated phenol ethoxlates,and tri-or di-styrylphenol ethoxylates等。The above polymers have different chemical names in the literature, such as polystyrylphenol poly(alkyl oxide poly(styrene oxide), styrenated alkoxylated phenols, alkoxykated polystyrylphenols, styrenated poly ( Ethyl oxide), polystyrylphenol alkoxylates, ethoxlated styrenated phenols, styrenated phenol ethoxlates, and tri-or di-styrylphenol ethoxylates et al.
上述聚合物的制备方法可以参考如下文献:US 4,842,776,US 6,736,892,US 7,205,352,US 7,271,2311,US 8,211,837,US 6,455,471,US 4,904,695,WO2007/110355,US 2010/0016155,US 4,240,918,US 7,030,078,US 8,372,788,US2011/0190174,US 5,035,785,US 6,736,892和Surfactants in Agricultural Formulations(Karsa,Chapter 2,"Recent Developments in the Technology of Surfactants",edited by M.R.Porter,Elsevier,1990)。在这些文献中,该类聚合物用于农药配方、洗涤剂配方和石油生产中,但是,迄今为止,没有任何关于这些聚合物在纸浆造纸中的应用被公开。The preparation of the above-mentioned polymers can be referred to the following documents: US 4,842,776, US 6,736,892, US 7,205,352, US 7,271,2311, US 8,211,837, US 6,455,471, US 4,904,695, WO2007/110355, US 2010/0016155, US 4,240,918, US 7,030,078,
采用本发明的方法进行造纸生产,将所述聚合物加入至含水的纤维素造纸浆料中混匀反应即可,后续可按照常规生产工艺进行,具体步骤可为:The papermaking process is carried out by the method of the invention, and the polymer is added to the aqueous cellulose papermaking pulp to be mixed and reacted, and then can be carried out according to a conventional production process, and the specific steps can be:
(1)将水和纤维素造纸干浆混合,配制成含水的纤维素造纸浆料,置于浆料供给装置的混合器中搅拌混合;(1) mixing water and cellulose papermaking dry pulp, preparing into an aqueous cellulose papermaking slurry, and stirring and mixing in a mixer of the slurry supply device;
(2)在搅拌的条件下,往步骤(1)得到的纤维素造纸浆料中添加所述聚合物药剂,进行反应得到混合造纸浆料;(2) adding the polymer agent to the cellulose papermaking slurry obtained in the step (1) under stirring to carry out a reaction to obtain a mixed papermaking slurry;
(3)将步骤(2)得到的混合造纸浆料送上过滤网,滤除其中的水,由混合造纸浆料的固体组分形成纸页;(3) sending the mixed papermaking slurry obtained in the step (2) to a filter screen, filtering out the water therein, and forming a paper sheet from the solid components of the mixed papermaking slurry;
(4)将步骤(3)得到的纸页经过压榨和干燥,得到纸产品。(4) The sheet obtained in the step (3) is pressed and dried to obtain a paper product.
在其中一个实施例中,所述R4为苯基。In one embodiment, the R 4 is phenyl.
在其中一个实施例中,所述R2和R3任选自:氢,甲基。In one embodiment, the R 2 and R 3 are selected from the group consisting of hydrogen, methyl.
在其中一个实施例中,所述X为硫酸基或磷酸基。In one embodiment, the X is a sulfate group or a phosphate group.
在其中一个实施例中,所述z为2或3,优选z为3。In one embodiment, the z is 2 or 3, preferably z is 3.
在上述其中一个实施例中,m选自:5-50之间的整数;n选自:1-50之间 的整数或70-80之间的整数;p选自:0-20之间的整数。In one of the above embodiments, m is selected from the group consisting of: an integer between 5 and 50; n is selected from: 1 to 50. An integer or an integer between 70 and 80; p is selected from: an integer between 0 and 20.
在其中一个实施例中,所述式I所示聚合物的分子量为500-2000道尔顿或4000-7000道尔顿。In one embodiment, the polymer of Formula I has a molecular weight of from 500 to 2000 Daltons or from 4000 to 7000 Daltons.
在其中一个实施例中,所述聚合物药剂为式I所示聚合物中不同的至少两种聚合物,其中一种聚合物中的R4为苯基,另一种聚合物中的X为硫酸基。In one embodiment, the polymeric agent is a different at least two polymers of the polymer of Formula I, wherein R 4 in one polymer is phenyl and X in the other polymer is Sulfate group.
在其中一个实施例中,在含水的纤维素造纸浆料中还加入一种或多种生物酶,所述生物酶为纤维素酶,半纤维素酶和酯酶;所述聚合物:生物酶的重量比为10:0.5-1.5。In one embodiment, one or more biological enzymes are added to the aqueous cellulose papermaking slurry, the biological enzymes being cellulases, hemicellulases and esterases; the polymer: biological enzymes The weight ratio is 10:0.5-1.5.
在其中一个实施例中,所述聚合物药剂的添加量为每吨干纤维素造纸浆料中添加0.01-10千克,优选每吨干纤维素造纸浆料中添加0.1-5千克。所述聚合物药剂与纤维素造纸浆料反应的温度为10-80℃,优选20-60℃,更优选50-60℃,反应pH值为3-10,优选4-7,反应时间为5-1200分钟,优选20-400分钟。其中,用质量浓度为1%的盐酸或氢氧化钠调节pH值。In one embodiment, the polymeric agent is added in an amount of from 0.01 to 10 kilograms per ton of dry cellulosic papermaking pulp, preferably from 0.1 to 5 kilograms per ton of dry cellulosic papermaking pulp. The reaction temperature of the polymer agent with the cellulose papermaking pulp is 10-80 ° C, preferably 20-60 ° C, more preferably 50-60 ° C, the reaction pH is 3-10, preferably 4-7, and the reaction time is 5 - 1200 minutes, preferably 20-400 minutes. Among them, the pH was adjusted with hydrochloric acid or sodium hydroxide having a mass concentration of 1%.
本发明还公开了一种式I所示聚合物在制浆造纸生产中降低和去除有机污染物沉积及油墨的应用,The invention also discloses an application of the polymer of the formula I for reducing and removing organic pollutant deposition and ink in pulp and paper production,
其中:R1选自:氢或者C1-4烷基;Wherein: R 1 is selected from the group consisting of: hydrogen or C 1-4 alkyl;
R2,R3和R4任选自:氢,甲基,乙基,丙基或苯基,并且相邻的R2和R3及相邻的R3和R4取代基为互不相同的基团;R 2 , R 3 and R 4 are each selected from the group consisting of hydrogen, methyl, ethyl, propyl or phenyl, and the adjacent R 2 and R 3 and the adjacent R 3 and R 4 substituents are different from each other. Group
m选自:0-70之间的整数;m is selected from: an integer between 0 and 70;
n选自:1-80之间的整数; n is selected from the group consisting of: an integer between 1 and 80;
p选自:0-30之间的整数,并且所述R2或R3其中任一个选取苯基,则对应p值为零;p is selected from: an integer between 0 and 30, and wherein any one of R 2 or R 3 is a phenyl group, the corresponding p value is zero;
z选自:1-3之间的整数;z is selected from: an integer between 1-3;
X选自:氢,R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯二酸,或者R5OOH,硫酸基,磷酸基,丙烯酸,马来酸,或反丁烯二酸中任一种的可溶性盐;X is selected from the group consisting of hydrogen, R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fumaric acid, or R 5 OOH, sulfate, phosphate, acrylic acid, maleic acid, or fubutene a soluble salt of any of the diacids;
R5选自:C1-4烷基;R 5 is selected from the group consisting of: C 1-4 alkyl;
式I所示聚合物的分子量为240-7000道尔顿。The polymer of formula I has a molecular weight of from 240 to 7000 Daltons.
在其中一个实施例中,所述R4为苯基。In one embodiment, the R 4 is phenyl.
在其中一个实施例中,所述R2和R3任选自:氢,甲基。In one embodiment, the R 2 and R 3 are selected from the group consisting of hydrogen, methyl.
在其中一个实施例中,所述X为硫酸基或磷酸基。In one embodiment, the X is a sulfate group or a phosphate group.
在其中一个实施例中,所述z为2或3,优选z为3。In one embodiment, the z is 2 or 3, preferably z is 3.
在其中一个实施例中,m选自:5-50之间的整数;n选自:1-50之间的整数或70-80之间的整数;p选自:0-20之间的整数。In one embodiment, m is selected from: an integer between 5 and 50; n is selected from: an integer between 1 and 50 or an integer between 70 and 80; p is selected from the group consisting of: an integer between 0 and 20 .
在其中一个实施例中,所述式I所示聚合物的分子量为500-2000道尔顿或4000-7000道尔顿。In one embodiment, the polymer of Formula I has a molecular weight of from 500 to 2000 Daltons or from 4000 to 7000 Daltons.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的一种制浆造纸生产中降低和去除有机污染物沉积及油墨的方法,采用式I所示聚合物来改变有机污染物和油墨的表面物理和化学性质,从而减少、去除、预防甚至消除纸浆造纸系统的中有机物污染物(胶粘物)在制浆造纸过程中沉积的问题,并降低系统中油墨的含量。进而提高造纸生产的效率和产品质量。A method for reducing and removing organic contaminant deposits and inks in a pulp and paper production of the present invention, using the polymer of Formula I to modify the surface physical and chemical properties of organic contaminants and inks, thereby reducing, removing, preventing, and even Eliminate the problem of depositing organic pollutants (stickies) in the pulp and paper system during pulping and papermaking, and reduce the amount of ink in the system. Thereby improving the efficiency of paper production and product quality.
并且,本发明中采用的聚合物适用性广,不管有机物污染物的来源是化学浆、机械浆、亚硫酸浆等原生木浆还是MOW,OCC,ONP,OMG,等回收纤维浆,不管是酸性还是碱性条件,不管是低温还是高温的工业条件下,该聚合物均有高效降低有机污染物沉淀的作用,还对用DeTac无效的脂肪酸皂类树脂沉积也具备高效降低作用。 Moreover, the polymer used in the present invention has wide applicability, regardless of whether the source of the organic pollutant is chemical pulp, mechanical pulp, sulfite pulp or the like, or the recycled fiber slurry of MOW, OCC, ONP, OMG, etc., whether acidic or not. It is also an alkaline condition. Under the industrial conditions of low temperature or high temperature, the polymer has the effect of effectively reducing the precipitation of organic pollutants, and also has a high-efficiency effect on the deposition of fatty acid soap resin which is ineffective with DeTac.
同时,本发明中的聚合物是选择性的吸附在疏水性颗粒表面,不会与纤维作用,从而只选择性地改变有机污染物或油墨的表面,达到高效的控制胶粘物和脱墨的结果,而对纸机生产和纸产品质量没有负面影响。At the same time, the polymer in the present invention selectively adsorbs on the surface of the hydrophobic particles and does not act on the fibers, thereby selectively changing only the surface of the organic contaminants or inks, thereby achieving efficient control of the stickies and deinking. As a result, there is no negative impact on paper machine production and paper product quality.
图1为实施例2中OCC生产瓦楞纸制浆流程;1 is a pulping process for producing corrugated paper by OCC in Example 2;
图2为实施例3中纸机前烘(涂布前)的总断纸时间在添加聚合物前后各阶段对比柱形图。Figure 2 is a comparative bar graph of the total paper break time of the paper machine before baking (before coating) in Example 3 at various stages before and after the addition of the polymer.
以下结合附图和具体实施例来详细说明本发明,但并不对本发明造成任何限制。The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but without restricting the invention.
以下实施例中所述的聚合物结构如下通式II所示:The polymer structure described in the following examples is as shown in Formula II:
表1具体实施例中各聚合物产品Table 1 specific polymer products in the specific examples
其中:among them:
一、聚合物A,B,D,E,G和H的制备方法为:聚氧苯乙烯的合成方法包括:First, the preparation methods of the polymers A, B, D, E, G and H are as follows: the synthesis method of the polyoxystyrene includes:
(1)将三苯乙烯苯酚(tri-styrene phenol)和氧化乙烯(ethylene oxide)按照目标产物所需的摩尔数配比加入反应釜,混合均匀;然后加入催化剂二乙烷化锌(zinc diethyl)和水,其重量按照水:二乙烷化锌(zinc diethyle):氧化乙烯(ethylene oxide)的比例为1:1.10:13投料;然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,对反应釜抽真空,在达到高真空度之后将以上反应物加温80℃,并使其连续搅拌混合,反应240小时。(1) adding tri-styrene phenol and ethylene oxide to the reaction vessel according to the molar ratio required for the target product, and mixing uniformly; then adding the catalyst zinc dihydride (zinc diethyl) And water, the weight of which is based on water: zinc diethyle: ethylene oxide ratio of 1:1.10:13; then adding a large amount of dioxane (dioxan) as a reaction solvent The reaction vessel was evacuated, and after the high vacuum was reached, the above reactant was warmed to 80 ° C, and continuously stirred and mixed for 240 hours.
(2)将上述反应得到的产物溶解在苯液中,然后加入甲醇将催化剂二乙烷化锌(Zinc Diethyl)沉淀出来,让聚合反应终止;然后用离心分离法将固体物分离除去。(2) The product obtained by the above reaction is dissolved in a benzene liquid, and then a catalyst Zinc Diethyl is precipitated by adding methanol to terminate the polymerization reaction; then, the solid matter is separated and removed by centrifugation.
(3)聚合物D和H还需按常规方法进化磺化反应,其它聚合物则无需进行磺化步骤。(3) Polymers D and H also need to evolve the sulfonation reaction in a conventional manner, while other polymers do not require a sulfonation step.
(4)用冷冻干燥法将苯和水除去,得到纯净的产品。(4) The benzene and water are removed by a freeze-drying method to obtain a pure product.
二、聚合物C的制备方法为:基本步骤与上述的聚合物A和聚合物B产品相同,先合成聚氧丙烯,然后再聚合聚氧乙烯。具体步骤包括:2. The preparation method of the polymer C is as follows: the basic steps are the same as the above-mentioned polymer A and polymer B products, first synthesizing polyoxypropylene, and then polymerizing polyoxyethylene. The specific steps include:
(1)将三苯乙烯苯酚(tri-styrene phenol)和氧化丙烯(propylene oxide)按照目标产物所需摩尔数配比加入反应釜,混合均匀;然后加入催化剂二乙烷化锌(zinc diethyl)和水,其重量按照水:二乙烷化锌(zinc diethyl):氧化丙 烯(propylene oxide)的比例为1:1.10:13投料,然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,对反应釜抽真空,在达到高真空度之后将以上反应物加温到80℃,并使其连续搅拌混合,反应240小时。(1) adding tri-styrene phenol and propylene oxide to the reaction vessel according to the desired molar ratio of the target product, and mixing uniformly; then adding the catalyst zinc dichloride and Water, its weight is in accordance with water: zinc diethyl: zinc oxide The ratio of propylene oxide is 1:1.10:13, then a large amount of dioxane is added as a reaction solvent, and the reaction kettle is evacuated, and the above reactant is heated after reaching a high vacuum. The mixture was stirred at 80 ° C for 24 hours.
(2)然后,按照目标产物所需摩尔比例加入氧化乙烯(ethylene oxide)和二乙烷化锌,其重量按照水:二乙烷化锌(zinc diethyle):氧化乙烯(ethylene oxide)的比例为1:1.10:13投料;然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,在达到高真空度之后将以上反应物加温到80℃,并使其连续搅拌混合,反应240小时;(2) Then, ethylene oxide and zinc dihydride are added in a molar ratio of the desired product, and the weight is in accordance with water: zinc diethyle: ethylene oxide ratio 1:1.10:13 feeding; then adding a large amount of dioxane (dioxan) as a reaction solvent, after reaching a high vacuum, the above reactants were warmed to 80 ° C, and continuously stirred and mixed for 240 hours. ;
(3)将上述反应得到的产物溶解在苯液中,然后加入甲醇将催化剂二乙烷化锌(Zinc Diethyle)沉淀出来,将聚合反应终止;然后用离心分离法将固体物分离除去。(3) The product obtained by the above reaction is dissolved in a benzene liquid, and then the catalyst Zinc Diethyle is precipitated by adding methanol to terminate the polymerization reaction; then, the solid matter is separated and removed by centrifugation.
(4)用冷冻干燥法将苯和水除去,得到纯净的产品聚合物C。(4) The benzene and water were removed by freeze-drying to obtain a pure product polymer C.
三、聚合物F的制备方法为:基本步骤与上述的聚合物C产品相同,即先合成聚氧丙烯,聚氧乙烯,然后再聚合聚氧苯乙烯。具体步骤包括:3. The preparation method of the polymer F is as follows: the basic steps are the same as those of the above polymer C product, that is, polyoxypropylene, polyoxyethylene, and then polyoxystyrene are first synthesized. The specific steps include:
(1)将三苯乙烯苯酚(tri-styrene phenol)和氧化丙烯(propylene oxide)按照目标产物所需摩尔数配比加入反应釜,混合均匀;然后加入催化剂二乙烷化锌(zinc diethyl)和水,其重量按照水:二乙烷化锌(zinc diethyl):氧化丙烯(propylene oxide)的比例为1:1.10:13投料,然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,对反应釜抽真空,在达到高真空度之后将以上反应物加温到80℃,并使其连续搅拌混合,反应240小时。(1) adding tri-styrene phenol and propylene oxide to the reaction vessel according to the desired molar ratio of the target product, and mixing uniformly; then adding the catalyst zinc dichloride and Water, the weight of which is based on water: zinc diethyl: propylene oxide ratio of 1:1.10:13, and then a large amount of dioxane (dioxan) is added as a reaction solvent. The autoclave was evacuated, and after the high vacuum was reached, the above reactant was warmed to 80 ° C, and continuously stirred and mixed for 240 hours.
(2)然后,按照目标产物所需摩尔比例加入氧化乙烯(ethylene oxide)和二乙烷化锌,其重量按照水:二乙烷化锌(zinc diethyle):氧化乙烯(ethylene oxide)的比例为1:1.10:13投料;然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,在达到高真空度之后将以上反应物加温到80℃,并使其连续搅拌混合,反应240小时;(2) Then, ethylene oxide and zinc dihydride are added in a molar ratio of the desired product, and the weight is in accordance with water: zinc diethyle: ethylene oxide ratio 1:1.10:13 feeding; then adding a large amount of dioxane (dioxan) as a reaction solvent, after reaching a high vacuum, the above reactants were warmed to 80 ° C, and continuously stirred and mixed for 240 hours. ;
(3)然后,按照目标产物所需氧化苯乙烯(styrene oxide)摩尔数配比加入反应釜,混合均匀;然后加入催化剂二乙烷化锌(zinc diethylene)和水,其 重量按照水:二乙烷化锌(zinc diethyle):氧化苯乙烯(styrene oxide)的比例为1:1.25:40;投料然后加入大量的二氧杂环己烷(dioxan)作为反应溶剂,对反应釜抽真空,在达到高真空度之后将以上反应物加温到60℃,并使其连续搅拌混合,反应240小时。(3) Then, according to the desired number of moles of styrene oxide required to be added to the reaction vessel, the mixture is uniformly mixed; then, the catalyst zinc diethylene and water are added. The weight is in accordance with water: zinc diethyle: styrene oxide ratio is 1:1.25:40; the feed is then added with a large amount of dioxane (dioxan) as a reaction solvent, the reaction The kettle was evacuated, and after the high vacuum was reached, the above reactant was warmed to 60 ° C, and continuously stirred and mixed for 240 hours.
(4)将上述反应得到的产物溶解在苯液中,然后加入甲醇将催化剂二乙烷化锌(Zinc Diethyle)沉淀出来,是聚合反应终止;然后用离心分离法将固体分离除去。(4) The product obtained by the above reaction is dissolved in a benzene liquid, and then the catalyst Zinc Diethyle is precipitated by adding methanol to terminate the polymerization; then, the solid is separated and removed by centrifugation.
(5)用冷冻干燥法将苯和水除去,得到纯净的产品聚合物F。(5) The benzene and water were removed by freeze-drying to obtain a pure product polymer F.
实施例1Example 1
一种制浆造纸生产中降低有机污染物沉积的方法,该方法主要用于以回收废旧报纸生产新闻纸的过程中对有机污染物(胶粘物)的控制。A method for reducing deposition of organic pollutants in pulp and paper production, which is mainly used for controlling organic pollutants (stickies) in the process of producing newsprint by recycling used newspapers.
一、材料First, the material
脱墨废旧报纸浆(ONP)的干纤维素浆料由南方一纸厂得到。The dry cellulose pulp of deinked waste newspaper pulp (ONP) was obtained from a paper mill in the south.
常规的胶粘物控制剂采用美国Ashland公司的注册商标产品做参考对比。Conventional Adhesive Control Agents are registered trademarks of Ashland Corporation of the United States. Make a reference comparison.
其它聚合物产品见表1。Other polymer products are shown in Table 1.
二、方法Second, the method
使用食品混合器模拟制浆造纸生产中的工序中的纸浆混合和烘干流程,测定在不同条件下胶粘物在混合缸和搅拌叶瓣表面的沉积量,然后比较各种组分对有机物沉积的影响。Using a food mixer The pulp mixing and drying process in the process of simulating pulp and paper production was carried out to determine the deposition amount of the stickies on the surface of the mixing tank and the stirring vane under different conditions, and then the effects of various components on the deposition of organic matter were compared.
沉积试验的条件为:干纤维素浆料100克(干浆重),加水将浆料调节到10%的含水纤维素造纸浆料,采用不同的聚合物药剂(如表2所示)与纤维素造纸浆料反应,反应温度为65℃,反应时间为120分钟,搅拌强度中等。The conditions of the deposition test were: dry cellulose pulp 100 g (dry pulp weight), water was added to adjust the slurry to 10% aqueous cellulose paper pulp, using different polymer agents (as shown in Table 2) and fibers. The papermaking pulp reaction, the reaction temperature is 65 ° C, the reaction time is 120 minutes, and the stirring strength is medium.
三、结果Third, the results
沉积试验结束,测定在不同条件下胶粘物在混合缸和搅拌叶瓣表面的沉积量,具体如下表2所示。 At the end of the deposition test, the deposition amount of the stickies on the surfaces of the mixing cylinder and the stirring vane under different conditions was measured, as shown in Table 2 below.
表2不同条件下胶粘物在混合缸和搅拌叶瓣表面的沉积情况Table 2 Deposition of stickies on the surface of mixing cylinder and stirring vane under different conditions
注:“搅拌瓣表面”为被胶粘物覆盖的面积除以搅拌瓣总表面积的比值;Note: "Stirring flap surface" is the area covered by the stickies divided by the ratio of the total surface area of the stirring flap;
“容器表面沉积”为被胶粘物覆盖的面积除以容器内表面总面积的比值。"Container surface deposit" is the ratio of the area covered by the stickies divided by the total area of the inner surface of the container.
由上表中可以看出,本发明的所有聚合物在控制胶粘物沉积的效果上比对比产品具有更好的效果。特别是当选用2个不同化学结构的聚合物产品的组合使用时,其表现的效果是最佳的,与对比产品相比,只需20-30%的用药量就能达到相同的胶粘物控制效果。As can be seen from the above table, all the polymers of the present invention have better effect in controlling the deposition of stickies than the comparative products. Has a better effect. Especially when using a combination of two polymer products with different chemical structures, the performance is the best, and the comparison product Compared to 20-30% The same amount of glue control can be achieved with the dose.
实施例2Example 2
一种制浆造纸生产中降低有机污染物沉积的方法,该方法主要用于以回收箱板纸(OCC)生产瓦楞纸的过程中对有机污染物(胶粘物)的控制。A method for reducing the deposition of organic contaminants in the production of pulp and paper. The method is mainly used for controlling organic pollutants (stickies) in the process of producing corrugated paper by using recycled cardboard (OCC).
一、材料First, the material
回收箱板纸浆(OCC)的干纤维素浆料由南方一纸厂得到。The dry cellulose pulp of the recycled boxboard pulp (OCC) was obtained from a paper mill in the south.
生物酶组合物(纤维素酶,半纤维素酶和酯酶),其中:纤维素酶为Dyadic公司的商业产品FiberZyme G200,半纤维素酶为市售产品,酯酶为广州瑞辰盛 达生物技术有限公司的洁净酶TM产品,型号为SC-3000,源自黑曲霉菌(Aspergillus),重组后在E.Coli表达,对反应底物甘油三酯和乙酸乙酯的相对活性比10~3之间。Biological enzyme composition (cellulase, hemicellulase and esterase), wherein: cellulase is a commercial product of Dyadic, FiberZyme G200, hemicellulose enzyme is a commercially available product, and esterase is Guangzhou Ruichen Shengda Biological Technology Co., Ltd.'s Clean EnzymeTM product, model SC-3000, is derived from Aspergillus, expressed in E. coli after recombination, and has a relative activity ratio of 10 to 3 for the reaction substrate triglyceride and ethyl acetate. between.
其它所使用到的聚合物产品见表1。Other polymer products used are shown in Table 1.
二、方法Second, the method
按照图1所示生产流程,以回收箱板纸(OCC)生产瓦楞纸,将表1中的聚合物D和F组合(其中D和F的重量比为1:1),作为控制有机污染物沉积的聚合物添加在碎浆机,用量范围为50-300g/T(每吨绝干浆添加量)。然后在多盘浓缩机的良浆卸料槽再加生物酶组合物(纤维素酶,半纤维素酶和酯酶),其中聚合物:生物酶组合物的重量比为10:1,生物酶组合物中,纤维素酶,半纤维素酶和酯酶的重量比为1:1:1。总聚合物和生物酶总用量范围100-400g/T(每吨绝干浆添加量)。并在添加聚合物之前运行4周,定期考察纸机前烘(涂布前)的总断纸时间,运行4周后,按100g/T的量加入上述聚合物,运行2周,定期考察纸机前烘(涂布前)的总断纸时间,随后在第3周按400g/T的量加入上述聚合物,运行至5周,定期考察纸机前烘(涂布前)的总断纸时间。According to the production process shown in Figure 1, corrugated paper was produced by recycling cardboard (OCC), and the polymers D and F in Table 1 were combined (where the weight ratio of D and F was 1:1) as a control for organic pollutant deposition. The polymer is added to the pulper in an amount ranging from 50 to 300 g/T (addition of dry pulp per ton). Then, a bio-enzyme composition (cellulase, hemicellulase and esterase) is added to the good slurry discharge tank of the multi-plate concentrator, wherein the weight ratio of the polymer:bio-enzyme composition is 10:1, the biological enzyme The weight ratio of cellulase, hemicellulase and esterase in the composition was 1:1:1. The total amount of total polymer and biological enzymes ranges from 100 to 400 g/T (addition of dry pulp per ton). And run for 4 weeks before adding the polymer, and regularly check the total paper-breaking time before the paper machine is baked (before coating). After 4 weeks of operation, the above polymer is added in an amount of 100 g/T, run for 2 weeks, and the paper is regularly inspected. The total paper-breaking time before machine drying (before coating), then adding the above polymer in the amount of 400g/T at the third week, running for 5 weeks, and regularly checking the total paper break before the paper machine was baked (before coating) time.
三、结果Third, the results
在试验过程中,我们发现,在使用本发明的聚合物之前,导辊表面积累了多年的胶粘物/垃圾,本发明的聚合物在试验初期时,用量较低,以便于慢慢清洗系统。加入高用量的聚合物之后,胶粘物沉积的迅速减少。During the test, we found that the surface of the guide roll accumulated many years of stickies/waste before using the polymer of the present invention, and the polymer of the present invention was used at a low level in the initial stage of the test to facilitate the slow cleaning of the system. . After the addition of a high amount of polymer, the deposition of the stickies is rapidly reduced.
并且,试验考察结束后,我们将不同阶段的纸机前烘(涂布前)的总断纸时间作为纵坐标,将运行时间作为横坐标作图,如图2所示。Moreover, after the end of the test, we took the total paper break time of the paper machine before baking (before coating) as the ordinate and the running time as the abscissa, as shown in Figure 2.
图2对比了试验前后各时间阶段,纸机前烘(涂布前)的总断纸时间的变化。从图2可以看出,纸机在使用本发明的聚合物之后,由于胶粘物减少,纸机前烘干的总断纸时间也相应地减少。在停止使用本发明的聚合物之后,胶粘物在纸机沉积慢慢增加,纸机的断纸也慢慢增加。说明本发明的方法除可减少设备系统上的有机污染物沉淀外,还可提高纸张的质量。 Figure 2 compares the total paper break time of the paper machine before baking (before coating) at various time periods before and after the test. As can be seen from Fig. 2, after the use of the polymer of the present invention in the paper machine, the total paper break time for drying before the paper machine is correspondingly reduced due to the reduction of the stickies. After the use of the polymer of the present invention is stopped, the deposition of the stickies in the paper machine is gradually increased, and the paper break of the paper machine is gradually increased. It is indicated that the method of the invention can improve the quality of the paper in addition to reducing the precipitation of organic pollutants on the equipment system.
实施例3Example 3
一种制浆造纸生产中去除回收废纸油墨的方法,该方法主要用于以回收混合废纸生产涂布白板纸的过程中除去油墨等污染物,提高纸张的白度和降低尘埃点(油墨点)。A method for removing and recycling waste paper ink in pulp and paper production, the method is mainly used for removing ink and other contaminants in the process of producing coated white paper by recycling mixed waste paper, improving whiteness of paper and reducing dust point (ink point).
一、材料First, the material
回收混合废纸(办公室废纸、废旧书本等)从广东江门某造纸厂取得。Recycling mixed waste paper (office waste paper, used books, etc.) was obtained from a paper mill in Jiangmen, Guangdong.
其它所使用到的聚合物产品见表1。Other polymer products used are shown in Table 1.
二、方法Second, the method
试验产品为表1中的聚合物C和F单独或者其组合(1:1),即聚合物C,聚合物F,聚合物(C+F)。The test products were the polymers C and F in Table 1 alone or in combination (1:1), namely Polymer C, Polymer F, Polymer (C+F).
试验方法是:先取废纸,放入水力碎浆机,然后加入实验室模拟白水(含400PPM的CaCl2水溶液)至浆浓大约12%,然后加入脱墨漂白化学品(NaOH和H2O2),最后加入参比产品或本发明的聚合物作为脱墨剂。再碎浆15min后,把纸浆取出,加模拟白水稀释至纸浆重量百分比为3%,放置60min,然后取样放在Denver式浮选机,加入模拟白水稀释到1.0%浆浓,搅拌均匀后,开始浮选,浮选3-6min,浮选之后,取浮选的入料和良浆(出料),分别作抄片,测试抄片白度和尘埃点。The test method is: first take the waste paper, put it into the hydraulic pulper, and then add the laboratory to simulate white water (containing 400PPM of CaCl 2 aqueous solution) to the pulp concentration of about 12%, then add deinking bleaching chemicals (NaOH and H 2 O 2 Finally, the reference product or the polymer of the invention is added as a deinking agent. After 15 minutes of pulping, the pulp was taken out, diluted with simulated white water to a weight percentage of 3% of the pulp, placed for 60 minutes, then sampled and placed in a Denver-type flotation machine, diluted with simulated white water to 1.0% pulp concentration, and stirred evenly, starting Flotation, flotation 3-6min, after flotation, take the flotation feed and the good pulp (discharge), respectively, for the sheet, test the whiteness and dust point of the sheet.
三、结果Third, the results
表3是对原有脱墨剂(参比)和本发明中的两个聚合物及其组合对废纸脱墨效果的比较。原有参比产品脱墨剂为一瑞士公司(Rhodia)的脱墨化学药剂,其主要组成为聚氧乙烯脂肪醇。从表中数据可以看出,本发明的聚合物C和F比原有脱墨化学品的浮选脱墨效果号好得多,不仅良浆的白度高,尘埃点低,而且能显著降低化学品用量,有利于纸厂的环保。Table 3 is a comparison of the deinking effect of the original deinking agent (reference) and the two polymers of the present invention and combinations thereof on the waste paper. The original reference product deinking agent is a deinking chemical of the Swiss company (Rhodia), whose main component is polyoxyethylene fatty alcohol. It can be seen from the data in the table that the polymers C and F of the present invention are much better than the flotation deinking effect of the original deinking chemicals, and not only the whiteness of the good pulp is high, the dust point is low, and it can be significantly reduced. The amount of chemicals is conducive to the environmental protection of paper mills.
表3浮选脱墨效果的对比(参比为原有纸厂脱墨剂组合) Table 3 Comparison of flotation deinking effects (reference is the original paper mill deinking agent combination)
实施例4Example 4
一种制浆造纸生产中去除回收废纸油墨的方法,该方法主要用于以回收混合废纸生产卫生纸的过程中除去油墨等污染物,提高纸张的白度和降低尘埃点(油墨点)。A method for removing and recycling waste paper ink in pulp and paper production, the method is mainly used for removing contaminants such as ink during the process of producing mixed toilet paper to produce toilet paper, improving whiteness of paper and reducing dust point (ink point).
一、材料First, the material
回收混合废纸(办公室废纸、废旧书本等)从广东东莞一家纸厂取得。Recycling mixed waste paper (office waste paper, used books, etc.) was obtained from a paper factory in Dongguan, Guangdong.
其它所使用到的聚合物产品见表1。Other polymer products used are shown in Table 1.
二、方法Second, the method
试验产品为表1中的聚合物单独或者其组合(1:1)。The test products were the polymers in Table 1 alone or in combination (1:1).
试验方法是:先取废纸,放入水力碎浆机,然后加入实验室模拟白水(含400PPM的CaCl2水溶液)至浆浓大约12%,然后加入脱墨漂白化学品(NaOH和H2O2),最后加入参比产品或本发明的聚合物作为脱墨剂。再碎浆15min后,把纸浆取出,加模拟白水稀释至纸浆重量百分比为3%,放置60min,然后取样放在抄片机中,加入模拟白水稀释到0.5%浆浓,搅拌均匀后,把水放掉,然后再加入自来水到相同的浆浓,再将水放掉;最后加入自来水至大约1%的浆浓,制成抄片,测试抄片白度和尘埃点。The test method is: first take the waste paper, put it into the hydraulic pulper, and then add the laboratory to simulate white water (containing 400PPM of CaCl 2 aqueous solution) to the pulp concentration of about 12%, then add deinking bleaching chemicals (NaOH and H 2 O 2 Finally, the reference product or the polymer of the invention is added as a deinking agent. After 15 minutes of pulping, the pulp was taken out, diluted with simulated white water to a weight percentage of 3% of the pulp, placed for 60 minutes, then sampled and placed in a sheeting machine, diluted with simulated white water to a concentration of 0.5%, and evenly stirred. Let go, then add tap water to the same pulp concentration, then let the water go; finally add tap water to about 1% pulp to make a sheet, test the whiteness and dust point of the sheet.
三、结果Third, the results
表4是对原有脱墨剂(参比)和本发明中聚合物及其组合对废纸脱墨效果的比较。原有参比产品脱墨剂为市场常规脱墨剂,其主要组成为磷酸酯,从表 中数据可以看出,本发明的所有聚合物产品都比原有脱墨化学品的脱墨效果号好得多,不仅良浆的白度高,尘埃点低,而且能显著降低化学品用量,有利于纸厂的环保。Table 4 is a comparison of the deinking effect of the original deinking agent (reference) and the polymer of the present invention and combinations thereof on the waste paper. The original reference product deinking agent is a market conventional deinking agent, and its main component is phosphate ester. It can be seen from the data that all the polymer products of the present invention have much better deinking effect than the original deinking chemicals, and not only the whiteness of the good pulp is high, the dust point is low, and the amount of chemicals can be significantly reduced. Conducive to the environmental protection of paper mills.
表4洗涤脱墨效果的对比(参比为原有纸厂脱墨剂组合)Table 4 Comparison of washing deinking effects (reference is the original paper mill deinking agent combination)
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.
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| CN107254793A (en) * | 2017-08-08 | 2017-10-17 | 山西强伟纸业有限公司 | A kind of production technology of high-cleanness, high protecting paper of gypsum board |
| CN115538208B (en) * | 2022-10-08 | 2023-11-24 | 江西省芦林纸业股份有限公司 | Preparation process of environment-friendly recycled paper |
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