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WO2016032357A1 - Catalyst for carbon dioxide conversion of natural gas - Google Patents

Catalyst for carbon dioxide conversion of natural gas Download PDF

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Publication number
WO2016032357A1
WO2016032357A1 PCT/RU2014/000638 RU2014000638W WO2016032357A1 WO 2016032357 A1 WO2016032357 A1 WO 2016032357A1 RU 2014000638 W RU2014000638 W RU 2014000638W WO 2016032357 A1 WO2016032357 A1 WO 2016032357A1
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oxide
catalyst
perovskite
fluorite
carbon dioxide
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Russian (ru)
Inventor
Наталья Васильевна МЕЗЕНЦЕВА
Владислав Александрович САДЫКОВ
Светлана Николаевна ПАВЛОВА
Захар Юрьевич ВОСТРИКОВ
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Boreskov Institute of Catalysis Siberian Branch of Russian Academy of Sciences
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Boreskov Institute of Catalysis Siberian Branch of Russian Academy of Sciences
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82BNANOSTRUCTURES FORMED BY MANIPULATION OF INDIVIDUAL ATOMS, MOLECULES, OR LIMITED COLLECTIONS OF ATOMS OR MOLECULES AS DISCRETE UNITS; MANUFACTURE OR TREATMENT THEREOF
    • B82B1/00Nanostructures formed by manipulation of individual atoms or molecules, or limited collections of atoms or molecules as discrete units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Definitions

  • the invention relates to the field of development and production of catalysts and can be used in the chemical industry for the process of carbon dioxide conversion of natural gas and / or methane in order to produce synthesis gas in a wide temperature range and high feed rates of reagents.
  • PCM ⁇ Methane steam reforming
  • Carbon dioxide methane conversion with C0 2 is an alternative route for producing synthesis gas with obvious advantages, such as the ratio of H 2 / CO in the synthesis gas is 1: 1. So, in the process of the MSN is possible to adjust the ratio of H 2 / CO, as for Different applications require different H 2 / CO ratios. This is achieved by combining the UKM reaction with steam reforming or with partial oxidation of methane. Finally, one can consider UKM as a “green” process, since the greenhouse gas CO2 is consumed in the process. The UKM process was first studied Fisher and Tropsch in 1928 on metal catalysts [1], and recent studies of this reaction have revealed a number of typical UKM catalysts containing Fe [2], Co [3], Ni [4]. The results of numerous studies have shown that noble metal catalysts exhibit higher activity and are less prone to carbonization.
  • the CCM reaction is an endothermic process and the combination with the PCM endothermic process is more energy efficient.
  • the stoichiometric reaction of methane and carbon dioxide with the participation of group VIII transition metals at a temperature of 780 ° C and atmospheric pressure provides synthesis gas selectivity of about 90%, with a methane and carbon dioxide conversion of more than 85% [5].
  • These mixed ion-electron conductive materials include ceramic additives, such as doped cerium oxides or perovskite-like oxides such as doped LaCr0 3 and SrTi0 3 [6].
  • ceramic additives such as doped cerium oxides or perovskite-like oxides such as doped LaCr0 3 and SrTi0 3 [6].
  • Cerium oxide doped with trivalent rare earths oxides (Gd 2 0 3 , Sm 2 0 3 , and Y 2 0 3 ) is a mixed ion-electron material that has an ionic conductivity of about 10 times higher than that of YSZ.
  • the ability to store oxygen and migrate into the volume of cerium oxide can also increase the oxidation of hydrocarbons.
  • these materials have good electrocatalytic activity and the ability to suppress the formation of carbon.
  • the performance of the catalyst can be improved by the addition of metals such as Ni.
  • metals such as Ni.
  • materials based on doped Ni-Gd and Ru-Ni-Gd cerium oxide were studied for direct electrochemical oxidation of hydrocarbon fuels.
  • the promotion of platinum group metals increases the activity of the catalysts in the steam and carbon dioxide fuel conversions.
  • Nickel deposited on cermets from perovskite-like oxides such as La-Sr-Mn-CrO 3 , La-Pr-Mn-CrO3 and La-Sr-Ti0 3 were also investigated in the oxidative conversion of methane.
  • Ni particles dispersed in cerium-zirconium-based mixed fluorite-like oxides doped with rare-earth elements (Sm, Pr, Gd, La), as well as primoscite-like oxides (AB0 3 ) are the main materials presented in this work. According to the literature, the addition of Zr0 2 , Zr-Y-0 2 , Ce-Gd-0 2 , A1 2 0 3 increases the thermal stability and specific surface area of the oxides, especially under reducing conditions. Nickel particles and small additions of platinum group metals should activate fuel molecules, and rare-earth elements in the composition of the oxides should increase the oxygen mobility of the catalyst.
  • the closest to the claimed technical essence and the achieved effect is a catalyst for the process of carbon dioxide conversion of methane [RU 2453366, 20.06.2012].
  • the catalyst is a carrier based on a complex mixed oxide containing at least 3 metals, based on cerium-zirconium doped with rare-earth metals coated with an active component of Ni and / or La and / or platinum group metals (Pt, Ru).
  • a and / or B are selected from metals of rare earth elements Pr, La, Sm.
  • Mi - choose from metals of the platinum group - Pt or Ru, with a content of from 0 to 1.4 wt.%
  • M 2 is nickel with a content of from 0 to 1, 9 to 6.6 wt.%
  • M 3 is La with a content from May 0 to 4.7. %
  • the technical result consists in the high activity and stability of the inventive catalysts, which allow the process of carbon dioxide conversion of methane, including natural gas, at higher loads up to 540,000 h "1 (with shorter contact times up to 0.015 s).
  • the invention solves the problem of creating a stabilized bulk catalyst for the process of producing synthesis gas by carbon dioxide conversion of methane, including as an active component for a structured catalyst of carbon dioxide natural gas, capable of working in real mixtures and with short contact times.
  • the problem is solved by creating a highly efficient and stable catalyst capable of working at short contact times (at high volumetric feed rates) in the process of producing synthesis gas by carrying out the reaction of carbon dioxide conversion of methane or carbon dioxide conversion of natural gas with a wide variation of process parameters (mixture composition, temperature, loads )
  • the catalyst for producing synthesis gas in the process of carbon dioxide conversion of natural gas which is a nanocomposite Ni-containing material, characterized in that it consists of oxide with A perovskite-like or fluorite-like structure with high oxygen mobility, platinum metals, nickel Ni and an oxide additive having a high specific surface area and / or good thermal stability, the composition of the catalyst has the following general formula:
  • Me is a platinum group metal
  • JO is an oxide additive having high dispersion and / or good thermal stability and / or high oxygen mobility
  • Ni is an active component. which can be introduced into the volume of a perovskite-like or fluorite-like oxide at the stage of synthesis, when a polymer oxide precursor is formed or can be represented in the nanocomposite catalyst as an individual Ni or NiO phase deposited by impregnation or other method.
  • the content in the catalyst of the active component of Nickel is from 1 to 60 wt.%.
  • the metal content of the platinum group of Pt and / or Ru is from 0 to 5 wt.%.
  • the catalyst contains perovskite-like or fluorite-like oxide with high oxygen mobility; in an amount of from 10 to 95 wt.%.
  • the catalyst can be used as an active component for the manufacture of structured catalysts on heat-conducting media with a catalyst content until May 10. %
  • Ln x Ln i, x M y Nii -y 0 3 5 in the catalyst varies from 60 to 95 May. %, and JO from 5 to 88 wt. %, respectively.
  • JO is A1 2 0 3 or Ce x Gd ,. x 0 2 (GDC) or Zr y Yi -y 0 2 (YSZ).
  • Crystalline hydrates of nitrates La, Fe, Ni, Pr, Sm, Ce, Gd, and RuOHCl 3 were used as initial raw materials.
  • Perovskite was synthesized by the Pekini method using metal nitrates (Me), RuOHCl 3 taken in the appropriate ratios, citric acid (LA), ethylene glycol (EG) and ethylene diamine (ED) as reagents.
  • the molar ratio of the reagents LC: EG: ED: ⁇ is 3.75: 1 1.25: 3.75: 1.
  • Citric acid and metal nitrates were dissolved at 80 ° C in distilled water, respectively.
  • the prepared solutions were combined together with stirring, followed by the addition of ED.
  • the prepared solution was stirred for 60 min and then heated at 70 ° C for 24 h, allowing the gel to form.
  • the gel was calcined in the range of 600 - 900 ° C for 2 hours, followed by obtaining a solid.
  • Catalysts were prepared using GDC powder or
  • the powders were subjected to ultrasonic dispersion using an Ika T25 ULTRA-TURRAX basic installation (IKA, Germany) with the addition of polyvinyl butyral as a surfactant, followed by drying and sintering in air in temperature range 700 - 900 ° ⁇ .
  • the catalysts could be prepared by impregnating the moisture content of the powder of the oxide additive GDC or A1 2 0 3 with an aqueous solution of the salts of the corresponding oxide Ln ' x Ln 2 i. xM y Nii -y 03.s, followed by drying and calcination in air in the temperature range 600 - 900 ° ⁇ .
  • Table 1 presents the test results of the nanocomposite catalyst in real mixtures in the reaction of carbon dioxide conversion of natural gas.
  • the content of fluorite-like oxide Ln ' x Ln iCeyZi iC in the catalyst varies from 10 to 95 wt.%, Ni - from 2 to 60 wt.% And YSZ from 2 to 60 may. %
  • aqueous nitrate solutions (Y, Sm, Ce, La, Gd, Pr), an aqueous solution of zirconium oxychloride, citric acid (LA), ethylene glycol (EG), and ethylene diamine (ED) were used.
  • the optimal molar ratio of reagents used for the preparation of the gel is LK: EG: ED: E e this is 3.75: 1 1.25: 3.75: 1.
  • Citric acid was dissolved in ethylene glycol at 60 ° C. Then, aqueous salts of metal nitrates were added to the solution of LA and EG in the required ratio - Y (N0 3 ) 2 .nH 2 0, Ce (N0 3 ) 3 nH 2 0, Pr (N0 3 ) 3 nH 2 0, Sm (N0 3 ) 3 nH 2 0 dissolved in a small amount of disilitated water, followed by the addition of ZrOCl 2 . ED was added to the solution at room temperature to give a gel after stirring.
  • YSZ the resulting gel containing yttrium and zirconium salts was heated at 100 ° C to remove traces of water. This gel was subsequently calcined in air in the temperature range 300-800 ° C for 1-5 hours to obtain a fine powder of YSZ powder.
  • YSZ powder and NiO powder were then added to the polymer precursor, Lnl x Ln2 x .iCeo gel. 3 5Zro. 3 50 2 . Then the mixture was heated at a temperature of 100 ° C to remove traces of water. This gel was subsequently calcined in air in the temperature range 300-800 ° C for 1-5 hours to obtain a powder.
  • Pt and / or Ru were applied by moisture absorption to a powder (Ln ' x Ln 2 x- iCe y Zr y-1 0 2 + YSZ) from H 2 PtCl 6 and / or Ru (OH) Cl 3 solutions with appropriate concentrations followed by drying and calcining for 1 h at 800 or 900 ° C.
  • Table 4 presents the results of catalytic experiments on CM in real conditions with natural gas.
  • the conditions of the catalytic tests in real conditions with natural gas were the same as in example 1.
  • Table 5 presents the results of UKM at different temperatures, the yield of synthesis gas (H 2 + CO), the ratio of the target products of H 2 / CO for 1% Ru / NiO + YSZ + SmPrCeZrO.
  • Nanocomposite catalysts provide a high yield of synthesis gas in the carbon dioxide conversion of real natural gas with a content of up to 6% of a mixture of C 2 -C 4 alkanes (table 7).
  • Nanocomposite catalysts were investigated in UKM as structured catalysts on thermally conductive carriers.
  • various types of heat-conducting media fechral foil or mesh protected by a corundum layer; Ni-Al porous plates; SiC / Al-Si-0 foams; Fechral microchannel plates protected by a layer of corundum.
  • the nanocomposite active component (content until May 10,%) was deposited on a structured heat-conducting carrier by applying layers of a suspension in isopropanol with polyvinyl butyral followed by drying and calcination in air in the temperature range 700 - 900 ° ⁇ for 2 hours.
  • Platinum group metals and / or Ni was deposited on a structured catalyst by impregnation followed by drying and calcination in the temperature range of 700 - 900 ° C.
  • Table 9 presents the results of long-term experiments on a UKM structured catalyst with a nanocomposite active component l% Ru + 99% (80% Lao .5 Pr 0.5 Mno .2 Cr 0.8 0 3 + 10% YSZ + 10% NiO). table 9.

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Abstract

The invention relates to the field of developing and manufacturing catalysts, and can be used in the chemical industry for the process of carbon dioxide conversion of natural gas and/or methane, with the aim of producing a synthesis gas in a wide range of temperatures and with high reagent feeding speeds. Described is a catalyst in the form of a nanocomposite Ni-containing material, composed of an oxide having a perovskite-like structure or a fluorite-like structure with high oxygen mobility, platinum metals, nickel, and an oxide additive, having a high specific surface area and/or good thermal stability. The said catalyst may be used as an active component when applying to various types of thermally-conductive carriers (FeCrAl foil or mesh, porous carriers based on nickel and aluminum or silicon carbide, microchannel plates, etc.). The technical result consists in the high activity and stability of the claimed catalysts, which allow for carrying out the process of carbon dioxide conversion of methane, including natural gas, at higher loads, up to 540,000 h-1 (at shorter contact times, as short as 0.015 s).

Description

КАТАЛИЗАТОР ДЛЯ УГЛЕКИС ЛОТНОЙ КОНВЕРСИИ  CATALYST FOR CARBON CONDITION CARBON

ПРИРОДНОГО ГАЗА  NATURAL GAS

Изобретение относится к области разработки и производства катализаторов и может быть использовано в химической промышленности для процесса углекислотной конверсии природного газа и/или метана с целью получения синтез-газа в широком интервале температур и высоких скоростях подачи реагентов. The invention relates to the field of development and production of catalysts and can be used in the chemical industry for the process of carbon dioxide conversion of natural gas and / or methane in order to produce synthesis gas in a wide temperature range and high feed rates of reagents.

Для превращения метана в синтез-газ существует три наиболее перспективных для индустрии процесса.  There are three most promising processes for converting methane into synthesis gas.

· Паровая конверсия метана (ПКМ),  · Methane steam reforming (PCM),

СН4 -I- Н20 -> СО + ЗИ2 ΔΗΘ298 = + 206 кДж*моль~ 1 СН 4 -I- Н 2 0 -> СО + ЗИ 2 ΔΗ Θ 298 = + 206 kJ * mol ~ 1

• Углекислотная конверсия метана (УКМ)  • Carbon dioxide conversion of methane (UKM)

СН4 + С02-> 2СО -I- 2Н 2 ΔΗΘ 298 = + 247 кДж*моль СН 4 + С0 2 -> 2СО -I- 2Н 2 ΔΗ Θ 298 = + 247 kJ * mol

• Парциальное окисление Met ана (ПОМ),  • Meta Partial Oxidation (POM),

СН4 + Уг 02 -» СО + 2Н2 ΔΗΘ 298 = - 38 кДж*моль ~' CH 4 + Yg 0 2 - »CO + 2H 2 ΔΗ Θ 298 = - 38 kJ * mol ~ '

Для всех трех реакций, также протекает побочная реакция обратной паровой конверсии СО, которая влияет на отношение Н2 / СО в получаемом синтез-газа. For all three reactions, there is also a side reaction of the reverse steam reforming of CO, which affects the ratio of H 2 / CO in the resulting synthesis gas.

С02 + Н2<-» СО I- Н20 ΔΗ°298 = + 1 кДж*мольС0 2 + Н 2 <- »СО I- Н 2 0 ΔΗ ° 298 = + 1 kJ * mol

Углекислотная конверсия метана с С02 является альтернативным маршрутом получения синтез-газа с явными преимуществом, таким как отношение Н2/СО в синтез-газе составляет 1 : 1. Так же, в процессе УКМ возможно регулировать отношение Н2/СО, так как для различных приложений требуются различные отношения Н2/СО. Это достигается путем комбинации реакции УКМ с паровой конверсией или с парциальным окислением метана. Наконец, можно рассматривать УКМ как "зеленый" процесс, так как в процессе расходуется парниковый газ С02. Процесс УКМ был впервые изучен Фишером и Тропшем в 1928 на металлических катализаторах [1], и недавние исследования этой реакции выявили ряд типичных катализаторов УКМ, содержащих Fe [2], Со [3], Ni [4]. Результаты многочисленных исследований показали, что катализаторы на основе благородных металлов проявляют более высокую активность и меньше подвержены зауглероживанию. Carbon dioxide methane conversion with C0 2 is an alternative route for producing synthesis gas with obvious advantages, such as the ratio of H 2 / CO in the synthesis gas is 1: 1. So, in the process of the MSN is possible to adjust the ratio of H 2 / CO, as for Different applications require different H 2 / CO ratios. This is achieved by combining the UKM reaction with steam reforming or with partial oxidation of methane. Finally, one can consider UKM as a “green” process, since the greenhouse gas CO2 is consumed in the process. The UKM process was first studied Fisher and Tropsch in 1928 on metal catalysts [1], and recent studies of this reaction have revealed a number of typical UKM catalysts containing Fe [2], Co [3], Ni [4]. The results of numerous studies have shown that noble metal catalysts exhibit higher activity and are less prone to carbonization.

Кроме того, реакция УКМ является эндотермическим процессом и комбинация с эндотермическим процессом ПКМ более эффективна по энергетике. Стехиометрическая реакция метана и диоксида углерода при участии переходных металлов VIII группы при температуре 780 °С и атмосферном давлении обеспечивает селективность по синтез-газу около 90%, при конверсии метана и двуокиси углерода более 85% [5].  In addition, the CCM reaction is an endothermic process and the combination with the PCM endothermic process is more energy efficient. The stoichiometric reaction of methane and carbon dioxide with the participation of group VIII transition metals at a temperature of 780 ° C and atmospheric pressure provides synthesis gas selectivity of about 90%, with a methane and carbon dioxide conversion of more than 85% [5].

Керамические материалы, которые обладают как ионной, так и электронной проводимостью, привлекают внимание как катализаторы реформинга углеводородов и как анодные материалов для твердооксидных топливных элементов. Эти смешанные ионно-электронные проводящие материалы (MIEC) включают добавки керамики, такие как допированные оксиды церия или перовскито-подобные оксиды типа допированных LaCr03 и SrTi03 [6]. По сравнению с анодами на основе металлов, оксиды переходных металлов со смешанной ионной и электронной проводимостью, менее подвержены образованию кокса или отравлению серой. Ceramic materials that have both ionic and electronic conductivity attract attention both as hydrocarbon reforming catalysts and as anode materials for solid oxide fuel cells. These mixed ion-electron conductive materials (MIEC) include ceramic additives, such as doped cerium oxides or perovskite-like oxides such as doped LaCr0 3 and SrTi0 3 [6]. Compared to metal-based anodes, transition metal oxides with mixed ionic and electronic conductivity are less prone to coke formation or sulfur poisoning.

Для улучшения свойств катализаторов, таких как активность в реформинге, стабильность к зауглероживанию, устойчивость к отравлению серой могут вводится различные добавки Изучение влияния добавок редкоземельных элементов на свойства Се02 показало, что ионная проводимость сильно зависит от ионного радиуса элемента. В частности, в ряду от Yb к La проводимость возрастает, достигая максимума в Sm и затем снижаясь к La. Аналогичная зависимость наблюдалась и в ряду с Zr, с максимумом, проходящим через Sc. Эти зависимости были объяснены с точки зрения искажений в решетке Се02 вносимых допирующей добавкой. С этой точки зрения, добавка Sm показала лучшие результаты, вызывая наименьшие искажения и напряжения в решетке Се02 и демонстрируя наименьшее изменение потенциальной энергии Various additives can be introduced to improve the properties of catalysts, such as activity in reforming, stability to carbonization, and resistance to sulfur poisoning. A study of the effect of additives of rare-earth elements on the properties of Ce0 2 showed that the ionic conductivity strongly depends on the ionic radius of the element. In particular, in the series from Yb to La, the conductivity increases, reaching a maximum in Sm and then decreasing towards La. A similar dependence was observed in the series with Zr, with a maximum passing through Sc. These dependences were explained in terms of distortions in the Ce0 2 lattice introduced by the dopant. From this point of view, the addition of Sm showed the best results, causing the least distortion and stress in the Ce0 2 lattice and showing the smallest change in potential energy

Оксид церия допированный трехвалентными редкоземельными оксидами (Gd203, Sm203, and Y203) является смешанным ионно-электронным материалом, который имеет ионную проводимость примерно в 10 раз выше, чем у YSZ. Cerium oxide doped with trivalent rare earths oxides (Gd 2 0 3 , Sm 2 0 3 , and Y 2 0 3 ) is a mixed ion-electron material that has an ionic conductivity of about 10 times higher than that of YSZ.

Возможность хранения кислорода и миграции в объем оксида церия также может повысить окисляемость углеводородов. Кроме того, эти материалы имеют хорошую электрокаталитическую активность и способность подавлять образование углерода. Рабочие характеристики катализатора могут быть улучшены путем добавления металлов, таких как Ni. Например, материалы иа основе допированного Ni-Gd и Ru-Ni-Gd оксида церия были исследованы для прямого электрохимического окисления углеводородного топлива. Промотирование металлами платиновой группы увеличивает активность катализаторов в паровой и углекислотной конверсии топлив.  The ability to store oxygen and migrate into the volume of cerium oxide can also increase the oxidation of hydrocarbons. In addition, these materials have good electrocatalytic activity and the ability to suppress the formation of carbon. The performance of the catalyst can be improved by the addition of metals such as Ni. For example, materials based on doped Ni-Gd and Ru-Ni-Gd cerium oxide were studied for direct electrochemical oxidation of hydrocarbon fuels. The promotion of platinum group metals increases the activity of the catalysts in the steam and carbon dioxide fuel conversions.

Введение высокодисперсных мелких частиц благородных металлических катализаторов в Sm-допированный оксид церия может существенно понизить поляризационное сопротивление.  The introduction of finely divided fine particles of noble metal catalysts into Sm-doped cerium oxide can significantly reduce the polarization resistance.

По сравнению с микронными частицами Ni в керметных анодах, несколько процентов ультратонких нанометровых частиц никеля диспергированных в аноде на основе оксида церия допированного Sm может значительно повысить производительность [6].  Compared with Ni micron particles in cermet anodes, several percent of ultrafine nanometer nickel particles dispersed in an anode based on cerium oxide doped with Sm can significantly increase productivity [6].

Никель, нанесенный на керметы из перовскито-подобных оксидов, таких как La-Sr-Mn-Cr03, La-Pr-Mn-СгОз и La-Sr-Ti03 также были исследованы в окислительной конверсии метана. Другие интересные примеры использования материалов из этой категории, были предложены для использования в СТ ТОТЭ анодах, включая Ni-M/YSZ (М = Со, Си, Fe) La-Sr- Cr-FeC-з , La-Sr-Cr-Mn03 (LSCM), La-Sr-Fe-Cr03 и La-Sr-Ti-Mn03 (LSTM) [7]. Nickel deposited on cermets from perovskite-like oxides such as La-Sr-Mn-CrO 3 , La-Pr-Mn-CrO3 and La-Sr-Ti0 3 were also investigated in the oxidative conversion of methane. Other interesting examples of the use of materials from this category were proposed for use in CT SOFC anodes, including Ni-M / YSZ (M = Co, Cu, Fe) La-Sr-Cr-FeC-z, La-Sr-Cr-Mn0 3 (LSCM), La-Sr-Fe-Cr0 3 and La-Sr-Ti-Mn0 3 (LSTM) [7].

Частицы Ni диспергированные в смешанных флюорито-подобных оксидах на основе церия - циркония допированные редкоземельными элементами (Sm, Pr, Gd, La), а также первоскито-подобные оксиды (АВ03) являются основными материалами, представленными в этой работе. Согласно литературе, добавление Zr02, Zr-Y-02, Ce-Gd-02, А1203 увеличивает термическую стабильность и удельную поверхность оксидов, особенно в восстановительных условиях. Частицы никеля и небольшие добавки металлов платиновой группы должны активировать молекулы топлива, а редкоземельные элементы в составе оксидов должны увеличивать кислородную подвижность катализатора. Ni particles dispersed in cerium-zirconium-based mixed fluorite-like oxides doped with rare-earth elements (Sm, Pr, Gd, La), as well as primoscite-like oxides (AB0 3 ) are the main materials presented in this work. According to the literature, the addition of Zr0 2 , Zr-Y-0 2 , Ce-Gd-0 2 , A1 2 0 3 increases the thermal stability and specific surface area of the oxides, especially under reducing conditions. Nickel particles and small additions of platinum group metals should activate fuel molecules, and rare-earth elements in the composition of the oxides should increase the oxygen mobility of the catalyst.

Наиболее близким к заявленному по технической сущности и достигаемому эффекту является катализатор для процесса углекислотной конверсии метана [RU 2453366, 20.06.2012]. Катализатор представляет собой носитель на основе сложного смешанного оксида, содержащего как минимум 3 металла, на основе церия-циркония допированного металлами редкоземельных элементов с нанесенным активным компонентом из Ni и/или La и/или металлов платиновой группы (Pt, Ru). Общую формулу катализатора можно записать так, MiM2M3[AxByCeo.35Zr0.35]02- Где: х равен 0,3 при у = 0, и где х равен 0,15 при у = 0.15. Где: А и/или В выбирают из металлов редкоземельных элементов Pr, La, Sm. Где: Mi - выбирают из металлов платиновой группы - Pt или Ru, с содержанием от 0 до 1,4 мас.%; М2 - это никель с содержанием от 0 до 1 ,9 до 6,6 мас.%; М3- это La с содержанием от 0 до 4,7 мае. % The closest to the claimed technical essence and the achieved effect is a catalyst for the process of carbon dioxide conversion of methane [RU 2453366, 20.06.2012]. The catalyst is a carrier based on a complex mixed oxide containing at least 3 metals, based on cerium-zirconium doped with rare-earth metals coated with an active component of Ni and / or La and / or platinum group metals (Pt, Ru). The general formula of the catalyst can be written as follows: MiM 2 M3 [AxByCeo.3 5 Zr 0 .35] 0 2 - Where: x is 0.3 at y = 0, and where x is 0.15 at y = 0.15. Where: A and / or B are selected from metals of rare earth elements Pr, La, Sm. Where: Mi - choose from metals of the platinum group - Pt or Ru, with a content of from 0 to 1.4 wt.%; M 2 is nickel with a content of from 0 to 1, 9 to 6.6 wt.%; M 3 is La with a content from May 0 to 4.7. %

Технический результат заключается в высокой активности и стабильности заявляемых катализаторов, которые позволяют проводить процесс углекислотной конверсии метана, в том числе природного газа, при более высоких нагрузках до 540 000 ч"1 (при более коротких временах контакта до 0,015 с). The technical result consists in the high activity and stability of the inventive catalysts, which allow the process of carbon dioxide conversion of methane, including natural gas, at higher loads up to 540,000 h "1 (with shorter contact times up to 0.015 s).

Изобретение решает задачу создания стабилизированного массивного катализатора для процесса получения синтез-газа путем углекислотной конверсии метана, в том числе в качестве активного компонента для структурированного катализатора углекислотной природного газа, способного работать в реальных смесях и при малых временах контакта.  The invention solves the problem of creating a stabilized bulk catalyst for the process of producing synthesis gas by carbon dioxide conversion of methane, including as an active component for a structured catalyst of carbon dioxide natural gas, capable of working in real mixtures and with short contact times.

Задача решается путем создания высокоэффективного и стабильного катализатора способного работать при малых временах контакта (при высоких объемных скоростях подачи) в процессе получения синтез-газа путем проведения реакции углекислотной конверсии метана или углекислотной конверсии природного газа при широкой вариации параметров процесса (состав смеси, температура, нагрузки).  The problem is solved by creating a highly efficient and stable catalyst capable of working at short contact times (at high volumetric feed rates) in the process of producing synthesis gas by carrying out the reaction of carbon dioxide conversion of methane or carbon dioxide conversion of natural gas with a wide variation of process parameters (mixture composition, temperature, loads )

Катализатор для получения синтез-газа в процессе углекислотной конверсии природного газа, представляющий собой нанокомпозитный Ni- содержащий материал, характеризующийся тем, что он состоит из оксида с перовскито-подобной или флюорито-подобной структурой с высокой кислородной подвижностью, платиновых металлов, никеля Ni и оксидной добавки, обладающей высокой удельной площадью поверхности и/или хорошей термической стабильностью, состав катализатора имеет следующую общую формулу: The catalyst for producing synthesis gas in the process of carbon dioxide conversion of natural gas, which is a nanocomposite Ni-containing material, characterized in that it consists of oxide with A perovskite-like or fluorite-like structure with high oxygen mobility, platinum metals, nickel Ni and an oxide additive having a high specific surface area and / or good thermal stability, the composition of the catalyst has the following general formula:

аМе + ЬТО + сЮ + ,  aMe + bt + cu +,

где: a, b, c, d - масс. %, а + Ь + с + d = 100%,  where: a, b, c, d - mass. %, a + b + c + d = 100%,

0 < я < 5,  0 <i <5,

10 < 6 £ 95,  10 <6 £ 95,

2 < с < 88,  2 <s <88,

2 < d < 60;  2 <d <60;

Me - метал платиновой группы;  Me is a platinum group metal;

РО - перовскито-подобный или флюорито-подобный оксид с высокой подвижностью кислорода;  PO - perovskite-like or fluorite-like oxide with high oxygen mobility;

где: РО: 1) перовскито-подобный оксид Ln xLn )-хМ М ьуОз-д, где: Ln и Ln2 - (La, Sm, Pr, Се, Gd), x = 0 - 1 ; M1 и M2 = (Mn, Fe, Ru, Co, Cr, Ni), у = 0 - 1 ; where: PO: 1) perovskite-like oxide Ln x Ln ) -x M М bуОз-д, where: Ln and Ln 2 - (La, Sm, Pr, Се, Gd), x = 0 - 1; M 1 and M 2 = (Mn, Fe, Ru, Co, Cr, Ni), y = 0 - 1;

2) флюорито-подобный оксид Ln xLn x-iCeyZxy-i02, Lni и Ln2 =2) fluorite-like oxide Ln x Ln x -iCeyZxy-i0 2 , Lni and Ln 2 =

(La, Sm, Pr, Gd), x - 0 - 1, у = 0.1 - 0.9, x+(x - 1) + у + (у - 1) = 1 ; (La, Sm, Pr, Gd), x - 0 - 1, y = 0.1 - 0.9, x + (x - 1) + y + (y - 1) = 1;

JO - оксидная добавка, обладающая высокой дисперсностью и/или хорошей термической стабильностью, и/или высокой кислородной подвижностью;  JO is an oxide additive having high dispersion and / or good thermal stability and / or high oxygen mobility;

Ni - активный компоненет. который может быть введен в объем перовскито-подобного или флюорито-подобного оксида на стадии синтеза, когда формируется полимерный предшественник оксида или может быть представлен в нанокомпозитном катализаторе как индивидуальная фаза Ni или NiO нанесенный методом пропитки или другим методом.  Ni is an active component. which can be introduced into the volume of a perovskite-like or fluorite-like oxide at the stage of synthesis, when a polymer oxide precursor is formed or can be represented in the nanocomposite catalyst as an individual Ni or NiO phase deposited by impregnation or other method.

Содержание в катализаторе активного компонента никеля составляет от 1 до 60 мас.%.  The content in the catalyst of the active component of Nickel is from 1 to 60 wt.%.

Содержание металла платиновой группы Pt и/или Ru составляет от 0 до 5 мас.%.  The metal content of the platinum group of Pt and / or Ru is from 0 to 5 wt.%.

Катализатор в качестве оксидной добавки содержит оксид А1203 или CexGdi-x02, или ZryYi-y02, где: х = 0.5 - 0.95, у = 0.70 - 0.95 в количестве от 2 до 88 мас.%. Катализатор содержит перовскито-подобный или флюорито-подобный оксид с высокой подвижностью кислорода; в количестве от 10 до 95 мас.%. The catalyst as an oxide additive contains oxide Al 2 0 3 or Ce x Gdi -x 0 2 , or Zr y Yi- y 0 2 , where: x = 0.5 - 0.95, y = 0.70 - 0.95 in an amount of from 2 to 88 wt. % The catalyst contains perovskite-like or fluorite-like oxide with high oxygen mobility; in an amount of from 10 to 95 wt.%.

Катализатор может быть использован в качестве активного компонента для изготовления структурированных катализаторах на теплопроводных носителях с содержанием катализатора до 10 мае. %.  The catalyst can be used as an active component for the manufacture of structured catalysts on heat-conducting media with a catalyst content until May 10. %

Сущность изобретения иллюстрируется следующими примерами.  The invention is illustrated by the following examples.

Пример 1  Example 1

Нанокомпозитный катализатор на основе перовскито-подобного охкеида, Ni и GDC или А1203 или YSZ Nanocomposite catalyst based on perovskite-like ocheid, Ni and GDC or A1 2 0 3 or YSZ

Основная формула это LnlxLn2i.xMyNii-y03-5 + JO, где Ln1 = (La, Sm,Pr),xThe basic formula is Lnl x Ln2i. x M y Nii -y 0 3 -5 + JO, where Ln 1 = (La, Sm, Pr), x

= 0-1 ; Ln2 = (La, Sm, Pr, Ce; Gd), x = 0 - 1 ; M = (Mn, Fe, Ru, Co), у = 0 - 0,9. = 0-1; Ln 2 = (La, Sm, Pr, Ce ; Gd), x = 0 - 1; M = (Mn, Fe, Ru, Co), y = 0 - 0.9.

1 2  12

Содержание перовскито-подобного оксида Ln xLn i,xMyNii-y03-5 в катализаторе варьируется от 60 до 95 мае. %, и JO от 5 to 88 wt. %, соответсвенно. Где JO это А1203 или CexGd,.x02 (GDC) или ZryYi-y02 (YSZ). Contents perovskite-like oxide Ln x Ln i, x M y Nii -y 0 3 5 in the catalyst varies from 60 to 95 May. %, and JO from 5 to 88 wt. %, respectively. Where JO is A1 2 0 3 or Ce x Gd ,. x 0 2 (GDC) or Zr y Yi -y 0 2 (YSZ).

Синтез  Synthesis

В качестве исходного сырья использовались кристаллогидраты нитратов La, Fe, Ni, Рг, Sm, Се, Gd и RuOHCl3. Перовскит был синтезирован методом Пекини с использованием нитратов металлов (Me), RuOHCl3 взятых в соответствующих отношениях, лимонной кислоты (ЛК), этиленгликоля (ЭГ) и этилендиамина (ЭД) как реагентов. Мольное соотношение реагентов ЛК : ЭГ : ЭД : ΣΜε это 3.75: 1 1.25:3.75: 1. Лимонная кислота и нитраты металлов были растворены при 80 °С в диситилированной воде, соответсвенно. Приготовленные растворы соединили вместе при перемешивании с последующим добавлением ЭД. Приготовленный раствор перемешивался 60 мин и затем нагревался при 70°С в течение 24 ч, позволяя сформироваться гелю. Гель был прокален в интервале 600 - 900°С в течение 2 ч с последующим получением твердого вещества. Crystalline hydrates of nitrates La, Fe, Ni, Pr, Sm, Ce, Gd, and RuOHCl 3 were used as initial raw materials. Perovskite was synthesized by the Pekini method using metal nitrates (Me), RuOHCl 3 taken in the appropriate ratios, citric acid (LA), ethylene glycol (EG) and ethylene diamine (ED) as reagents. The molar ratio of the reagents LC: EG: ED: ΣΜε is 3.75: 1 1.25: 3.75: 1. Citric acid and metal nitrates were dissolved at 80 ° C in distilled water, respectively. The prepared solutions were combined together with stirring, followed by the addition of ED. The prepared solution was stirred for 60 min and then heated at 70 ° C for 24 h, allowing the gel to form. The gel was calcined in the range of 600 - 900 ° C for 2 hours, followed by obtaining a solid.

Катализаторы были приготовлены с использованием порошка GDC или  Catalysts were prepared using GDC powder or

1 2  12

А120з и порошка оксида Ln xLn i.xMyNii-y03.s, смешанных в различных массовых соотношениях. Порошки были подвергнуты ультразвуковому диспергированию с использованием установки «Ika Т25 ULTRA-TURRAX basic » (IKA, Германия) с добавлением поливинилбутираля как поверхностно активного вещества с последующей сушкой и спеканием на воздухе в интервале температур 700 - 900°С. В другом случае, катализаторы могли быть приготовлены методом пропитки по влагоемкости порошка оксидной добавки GDC или А1203 водным раствором солей соответствующего оксида Ln'xLn2i. xMyNii-y03.s, с последующей сушкой и прокалкой на воздухе в интервале температур 600 - 900 °С. A1 20 0 and oxide powder Ln x Ln i. x M y Nii -y 0 3 .s mixed in various mass ratios. The powders were subjected to ultrasonic dispersion using an Ika T25 ULTRA-TURRAX basic installation (IKA, Germany) with the addition of polyvinyl butyral as a surfactant, followed by drying and sintering in air in temperature range 700 - 900 ° С. In another case, the catalysts could be prepared by impregnating the moisture content of the powder of the oxide additive GDC or A1 2 0 3 with an aqueous solution of the salts of the corresponding oxide Ln ' x Ln 2 i. xM y Nii -y 03.s, followed by drying and calcination in air in the temperature range 600 - 900 ° С.

Каталитические испытания в реальных условиях.  Catalytic tests in real conditions.

Процесс углекислотной конверсии метана (УКМ) был исследован в равновесных условиях при температурах 750-850°С в проточном реакторе с реакционной смесью 45% С02 + 45% природный газ (ПГ) + 10% N2 или 52.5% С02+38.1% ПГ, N2 - баланс при 800°С и время контакта 0.03-0.24 с. ПГ содержит до 90% СН4 и смесь углеводородов С24. Перед испытаниями, катализаторы были активированы в реакционной среде при 850°С в течение 2 ч. Долгосрочное тестирование было проведено при 800°С и времени контакта 0.24 с. Концентрации реагентов и продуктов были анализированы с использованием «GC Tcvet-500». The process of carbon dioxide conversion of methane (UKM) was studied under equilibrium conditions at temperatures of 750-850 ° C in a flow reactor with a reaction mixture of 45% C0 2 + 45% natural gas (GH) + 10% N 2 or 52.5% C0 2 + 38.1% PG, N 2 - balance at 800 ° С and contact time 0.03-0.24 s. GHG contains up to 90% CH4 and a mixture of C 2 -C 4 hydrocarbons. Before testing, the catalysts were activated in the reaction medium at 850 ° С for 2 h. Long-term testing was carried out at 800 ° С and contact time 0.24 s. Reagent and product concentrations were analyzed using the GC Tcvet-500.

В таблице 1 представлены результаты испытания нанокомпозитного катализатора в реальных смесях в реакции углекислотной конверсии природного газа.  Table 1 presents the test results of the nanocomposite catalyst in real mixtures in the reaction of carbon dioxide conversion of natural gas.

Таблица 1. Каталитическая активность для образца 90%Lao.9Pr0.iFeo.7Nio.303-6 + l O%Ceo.9Gdo.1Ch, где Хеш, со2 - конверсия реагентов, (Н2+СО) - концентрация синтез-газа на выходе, (Н2/СО) - отношение концентраций продуктов на выходе. Условия реакции: 800°С, С02: ПГ = 1.38 (52.5% С02 + 38.1% ПГ, N2 - баланс), время контакта (τ) = 0.253 секунд, предобработка в реакционной среде в течение 2 ч при 850°С. Table 1. Catalytic activity for a sample of 90% Lao.9Pr 0. iFeo .7 Nio.30 3- 6 + l O% Ceo.9Gdo.1Ch, where Hash w2 - conversion of reactants (H2 + CO) - the concentration of synthesis gas at the outlet, (Н 2 / СО) - the ratio of the concentration of products at the outlet. Reaction conditions: 800 ° С, С0 2 : ПГ = 1.38 (52.5% С0 2 + 38.1% ПГ, N 2 - balance), contact time (τ) = 0.253 seconds, pretreatment in the reaction medium for 2 hours at 850 ° С .

Figure imgf000009_0001
Figure imgf000009_0001

Таблица 2.Table 2.

Равновесная активность 2%Ni + 10%LaMnO3 + 88%A1203 катализатора вEquilibrium activity of 2% Ni + 10% LaMnO 3 + 88% A1 2 0 3 catalyst in

УКМ при 700 и 800°С, где Хеш, Хсог - конверсии реагентов, (Н2/СО) - отношение концентраций продуктов на выходе; смесь: 31.5% СН4 + 46.0% С02, Не - баланс. Навеска = 0.1 г, время контакта - 0.17 с. Эксперименты с чистым метаном. UKM at 700 and 800 ° C, where Hash , Hsog - conversion of reagents, (N 2 / СО) - ratio of product concentrations at the outlet; mixture: 31.5% СН 4 + 46.0% С0 2 , Not - balance. Weighed portion = 0.1 g, contact time 0.17 s. Pure methane experiments.

Figure imgf000010_0001
Таблица 3.
Figure imgf000010_0001
Table 3.

Температурная зависимость каталитической активности для 2%Ru+ 98%(80%LaPrMnCr+10%YSZ+10%NiO) каталитзатора в УКМ. Предоьработка в 02 при 700°С, 30 мин., состав смеси: 7%СН4 + 7%С02 + Не баланс. Время контакта 0.015 с. Temperature dependence of the catalytic activity for 2% Ru + 98% (80% LaPrMnCr + 10% YSZ + 10% NiO) catalyst in UKM. Pretreatment at 0 2 at 700 ° С, 30 min., Composition of the mixture: 7% СН 4 + 7% С0 2 + Not balance. Contact time 0.015 s.

Figure imgf000010_0002
Figure imgf000010_0002

Пример 2 Example 2

Нанокомпозитный катализатор на основе флюорито-подобного оксида, Ni и YSZ  Fluorite-like oxide, Ni, and YSZ nanocomposite catalyst

Основная формула это Ме'Ме2 +Ln'xLn2 x-iCeyZry-i02 + Ni + YSZ, где:Ме' это Pt (от 0 до 5 мас.%.) и Me это Ru (от 0 до 5 мас.%); The basic formula is Me'Me 2 + Ln ' x Ln 2 x- iCe y Zr y- i0 2 + Ni + YSZ, where: Me' is Pt (from 0 to 5 wt.%.) And Me is Ru (from 0 up to 5 wt.%);

Ln1 = (La,Sm,Pr,Gd), Ln2 = (La,Sm,Pr,Gd), x = 0 - 0.5 ; у = 0.2 - 0.8; x +(x - 1) +y +(y - 1) = 1 , YSZ = ZryY[-y02, где: у = 0.70 - 0.95. Содержание флюорито- подобного оксида Ln'xLn iCeyZi iC в катализаторе варьируется от 10 до 95 мас.%, Ni - от 2 до 60 мас.% и YSZ от 2 до 60 мае. %. Ln 1 = (La, Sm, Pr, Gd), Ln 2 = (La, Sm, Pr, Gd), x = 0 - 0.5; y = 0.2 - 0.8; x + (x - 1) + y + (y - 1) = 1, YSZ = Zr y Y [ -y 0 2 , where: y = 0.70 - 0.95. The content of fluorite-like oxide Ln ' x Ln iCeyZi iC in the catalyst varies from 10 to 95 wt.%, Ni - from 2 to 60 wt.% And YSZ from 2 to 60 may. %

Синтез  Synthesis

Сначала, для приготовления исходных компонентов были использованы, водные растворы нитратов (Y, Sm, Се, La, Gd, Pr), водный раствор оксихлорида циркония, лимонная кислота (ЛК), этиленгликоль (ЭГ), и этилендиамин (ED). Оптимальное молярное соотношение реагентов используемое для приготовления геля это ЛК : ЭГ : ЭД : Е е это 3.75: 1 1.25:3.75: 1. First, for the preparation of the starting components, aqueous nitrate solutions (Y, Sm, Ce, La, Gd, Pr), an aqueous solution of zirconium oxychloride, citric acid (LA), ethylene glycol (EG), and ethylene diamine (ED) were used. The optimal molar ratio of reagents used for the preparation of the gel is LK: EG: ED: E e this is 3.75: 1 1.25: 3.75: 1.

Лимонную кислоту растворяли в этиленгликоле при 60°С. Затем к раствору ЛК и ЭГ добавляли водные соли нитратов металлов в необходимом соотношении - Y(N03)2.nH20, Ce(N03)3 nH20, Pr(N03)3 nH20, Sm(N03)3 nH20 растворенные в маленьком количестве диситилированной воды с последующим добавлением ZrOCl2. ЭД был добавлен в раствор при комнатной температуре с получением после перемешивания геля. Citric acid was dissolved in ethylene glycol at 60 ° C. Then, aqueous salts of metal nitrates were added to the solution of LA and EG in the required ratio - Y (N0 3 ) 2 .nH 2 0, Ce (N0 3 ) 3 nH 2 0, Pr (N0 3 ) 3 nH 2 0, Sm (N0 3 ) 3 nH 2 0 dissolved in a small amount of disilitated water, followed by the addition of ZrOCl 2 . ED was added to the solution at room temperature to give a gel after stirring.

Для приготовления YSZ: полученный гель, содержащий соли иттрия и циркония, нагревался при 100°С для удаления следов воды. Этот гель, в дальнейшем был прокален на воздухе в интервале температур 300 - 800°С в течение 1 - 5 ч с получением порошка высокодисперсного порошка YSZ.  To prepare YSZ: the resulting gel containing yttrium and zirconium salts was heated at 100 ° C to remove traces of water. This gel was subsequently calcined in air in the temperature range 300-800 ° C for 1-5 hours to obtain a fine powder of YSZ powder.

Порошок YSZ и порошок NiO затем добавляли в полимерный предшественник - гель LnlxLn2x.iCeo.35Zro.3502. Затем смесь нагревалась при температуре 100°С для удаления следов воды. Этот гель, в дальнейшем был прокален на воздухе в интервале температур 300 - 800°С в течение 1 - 5 ч до получения порошка. YSZ powder and NiO powder were then added to the polymer precursor, Lnl x Ln2 x .iCeo gel. 3 5Zro. 3 50 2 . Then the mixture was heated at a temperature of 100 ° C to remove traces of water. This gel was subsequently calcined in air in the temperature range 300-800 ° C for 1-5 hours to obtain a powder.

Pt и/или Ru были нанесены методом пропитки по влагоемкости на порошок (Ln'xLn2 x-iCeyZry-102 + YSZ) из H2PtCl6 и/или Ru(OH)Cl3 растворов с соответствующими концентрациями с последующей сушкой и прокалкой в течение 1 ч при 800 или 900°С. Pt and / or Ru were applied by moisture absorption to a powder (Ln ' x Ln 2 x- iCe y Zr y-1 0 2 + YSZ) from H 2 PtCl 6 and / or Ru (OH) Cl 3 solutions with appropriate concentrations followed by drying and calcining for 1 h at 800 or 900 ° C.

Каталитические испытания  Catalytic tests

В таблице 4 представлены результаты каталитических экспериментов по У КМ в реальных условиях с природным газом. Условия каталитических испытаний в реальных условиях с природным газом были такими же, как в примере 1.  Table 4 presents the results of catalytic experiments on CM in real conditions with natural gas. The conditions of the catalytic tests in real conditions with natural gas were the same as in example 1.

Таблица 4. Table 4.

Каталитическая активность нанокомпозитных катализаторов, где Хеш, Хсо2 - конверсии реагентов, (Н2+СО) - концентрация синтез-газ на выходе, (Н2/СО) - отношение концентраций продуктов на выходе. Условия реакции: 800°С или 850°С, отношение С02 : ПГ = 1.38 (52.5% С02 + 38.1% ПГ, N2 - баланс), время контакта (τ) = 0.253 секунд, предобработка в реакционной среде 2 ч при 850°С; состав катализатора: 1 - 1% Pt + 99%(10%NiO-i-10%YSZ+80%Smo.i5Pro.i5Ceo.35Zro.3502), 2 - 0.5%Pt+0.5%Ru + 99%(10%NiO+10%YSZ+80%Sm0.15Pr0 i5Ceo.35Zro.3502).The catalytic activity of nanocomposite catalysts, where Hash , Xso 2 - conversion of reagents, (Н 2 + СО) is the concentration of synthesis gas at the outlet, (Н 2 / СО) is the ratio of the concentrations of the products at the outlet. Reaction conditions: 800 ° C or 850 ° C, C0 2 ratio: PG = 1.38 (52.5% C0 2 + 38.1% PG, N 2 balance), contact time (τ) = 0.253 seconds, pretreatment in the reaction medium for 2 hours at 850 ° C; catalyst composition: 1 - 1% Pt + 99% (10% NiO-i-10% YSZ + 80% Smo.i 5 Pro.i 5 Ceo.3 5 Zro.3 5 0 2 ), 2 - 0.5% Pt + 0.5% Ru + 99% (10% NiO + 10% YSZ + 80% Sm 0.15 Pr 0 i 5 Ceo .35 Zro .35 0 2 ).

Figure imgf000012_0001
Figure imgf000012_0001

В таблице 5 представлены результаты УКМ при разных температурах, выход синтез-газа (Н2+СО), отношение целевых продуктов Н2/СО для 1% Ru / NiO+YSZ+SmPrCeZrO. Table 5 presents the results of UKM at different temperatures, the yield of synthesis gas (H 2 + CO), the ratio of the target products of H 2 / CO for 1% Ru / NiO + YSZ + SmPrCeZrO.

Таблица 5. Table 5.

Активность катализатора l%Ru + 99%The activity of the catalyst l% Ru + 99%

(10%NiO+10%YSZ+80%Smo.i5Pr0.i5Ceo.35Zro.3502) в УКМ при разных температурах, где Хеш, со2 - конверсии реагентов, (Н2 +СО) - концентрация синтез-газ на выходе, (Н2/СО) - отношение концентраций продуктов на выходе. Условия реакции: 20% СН4 + 20% С02, время контакта 0.015 с, предобработка в 02 при 700°С, 30 мин. (10% NiO + 10% YSZ + 80% Smo.i 5 Pr 0. i 5 Ceo.3 5 Zro. 35 0 2 ) in UKM at different temperatures, where Hesh , co2 are the conversions of the reactants, (Н 2 + СО) - the concentration of synthesis gas at the outlet, (H 2 / CO) - the ratio of the concentrations of the products at the outlet. Reaction conditions: 20% СН 4 + 20% С0 2 , contact time 0.015 s, pretreatment at 0 2 at 700 ° С, 30 min.

Figure imgf000012_0002
Figure imgf000012_0002

Как следует из таблицы 5, отношение Н2/СО может варьироваться при изменении температуры реакции. В Таблице 6 представлены типичные временные зависимости отношения Н2/СО при различных температурах, которые достаточно стабильны после начального легкого снижения из-за восстановления катализатора. As follows from table 5, the ratio of H 2 / CO can vary with changing reaction temperature. Table 6 presents typical time dependences of the ratio of H 2 / CO at various temperatures, which are quite stable after an initial slight decrease due to reduction of the catalyst.

Таблица 6. Table 6.

Отношение Н2/СО в УКМ для l%Ru + 99% (10%NiO-tT O%YSZ+80%Sm0.iPr0.2Ce0.35Zro.3502) при различных температурах, смесь 20% CH4 + 20% С02, время контакта 0.015 с, предобработка в 02 при 700°С, 30 мин. The ratio of H 2 / CO in UKM for l% Ru + 99% (10% NiO-tT O% YSZ + 80% Sm 0 .iPr 0. 2 Ce 0 .3 5 Zro.350 2 ) at different temperatures, mixture of 20% CH 4 + 20% C0 2 , contact time 0.015 s, pretreatment at 0 2 at 700 ° C, 30 min.

Figure imgf000013_0001
Figure imgf000013_0001

Нанокомпозитные катализаторы обеспечивают высокий выход синтез- газа в углекислотной конверсии реального природного газа с содержанием до 6% смеси С24 алканов (таблица 7). Nanocomposite catalysts provide a high yield of synthesis gas in the carbon dioxide conversion of real natural gas with a content of up to 6% of a mixture of C 2 -C 4 alkanes (table 7).

Таблица 7. Table 7.

Температурная зависимость концентрации продуктов на выходе в УКМ для 0.5% Pt -I- 0.5% Ru + 99%(10%NiO+10%YSZ+80%Smo.3Ce0.35Zr0.3502). Время контакта 0.1 с, смесь: 47.8% С02 + 42 % СН4 (47.8% ПГ)+ 2 - баланс. Temperature dependence of the concentration of products at the outlet in UKM for 0.5% Pt -I- 0.5% Ru + 99% (10% NiO + 10% YSZ + 80% Smo.3Ce 0 .35Zr 0 .3 5 0 2 ). Contact time 0.1 s, mixture: 47.8% С0 2 + 42% СН 4 (47.8% ПГ) + 2 - balance.

Figure imgf000013_0002
Figure imgf000013_0002

Работа катализатора была стабильна и при таких условиях (таблица 8).  The operation of the catalyst was stable under such conditions (table 8).

Таблица 8. Table 8.

Конверсия СН4 в длительных экспериментах по углекислотной конверсии ПГ для катализатора 0.5%Pt + 0.5%Ru + 99% (10%NiO+10%YSZ+80%Sm0jPr0. Ce0.35Zro.3502). Время контакта 0.1 с, смесь: 47.8% С02 + 42 % СН4 (47.8% ПГ) N2 - баланс, 800°С. Conversion CH 4 in long-term experiments on GHG carbon dioxide conversion catalyst 0.5% Pt + 0.5% Ru + 99% (10% NiO + 10% YSZ + 80% Sm 0 0 jPr. Ce 0. 35 Zro. 3, 50 2). Contact time 0.1 s, mixture: 47.8% С0 2 + 42% СН 4 (47.8% ПГ) N 2 - balance, 800 ° С.

Figure imgf000013_0003
Figure imgf000013_0003

Пример 3.  Example 3

Нанокомпозитные катализаторы были исследованы в УКМ как структурированные катализаторы на теплопроводных носителях. Для приготовления структуированных катализаторов были использованы различные типы теплопроводных носителей: фехралевая фольга или сетка защищенные корундовым слоем; Ni-Al пористые пластины; SiC/Al-Si-0 пеноматериалы; фехралевые микроканальные пластины защищенные слоем корунда. Nanocomposite catalysts were investigated in UKM as structured catalysts on thermally conductive carriers. For the preparation of structured catalysts were used various types of heat-conducting media: fechral foil or mesh protected by a corundum layer; Ni-Al porous plates; SiC / Al-Si-0 foams; Fechral microchannel plates protected by a layer of corundum.

Нанокомпозитный активный компонент (содержание до 10 мае. % ) был нанесен на структурированный теплопроводный носитель путем нанесения слоев из суспензии в изопропаноле с поливинилбутералем с последующей сушкой и прокалкой на воздухе в интервале температур 700 - 900°С в течение 2 ч. Металлы платиновой группы и/или Ni были нанесены на структурированный катализатор методом пропитки с последующей сушкой и прокалкой в температурном интервале 700 - 900°С.  The nanocomposite active component (content until May 10,%) was deposited on a structured heat-conducting carrier by applying layers of a suspension in isopropanol with polyvinyl butyral followed by drying and calcination in air in the temperature range 700 - 900 ° С for 2 hours. Platinum group metals and / or Ni was deposited on a structured catalyst by impregnation followed by drying and calcination in the temperature range of 700 - 900 ° C.

В таблице 9 представлены результаты длительных экспериментов УКМ структурированного катализатора с нанокомпозитным активным компонентом l%Ru + 99%(80%Lao.5Pr0.5Mno.2Cr0.803+10%YSZ+10%NiO). аблица 9.Table 9 presents the results of long-term experiments on a UKM structured catalyst with a nanocomposite active component l% Ru + 99% (80% Lao .5 Pr 0.5 Mno .2 Cr 0.8 0 3 + 10% YSZ + 10% NiO). table 9.

Зависимость концентрации продуктов (Н2, СО) и реагентов (СН4, С02) на выходе в УКМ от времени для 8 мас.% (l%Ru + 99%(80%Lao.5Pro.5Mno.2Cro.803+10%YSZ+10%NiO) нанесенного на фехралевую сетку скрученную в спираль Архимеда (внешняя диагональ цилиндра 15 мм, высота 26 мм) с формированием треугольных каналов (сторона 1- 3 мм). Смесь: 55% С02 + 35% СН4 + N2 баланс, 800°С. Dependence of the concentration of products (H 2 , CO) and reagents (CH 4 , C0 2 ) at the output of UKM on time for 8 wt.% (L% Ru + 99% (80% Lao. 5 Pro .5 Mno. 2 Cro . 8 0 3 + 10% YSZ + 10% NiO) deposited on a fechral net twisted into an Archimedes spiral (external cylinder diagonal 15 mm, height 26 mm) with the formation of triangular channels (side 1–3 mm) Mixture: 55% С0 2 + 35% СН 4 + N 2 balance, 800 ° С.

Figure imgf000014_0001
Источники информации
Figure imgf000014_0001
Information sources

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[7] Ovalle A, and al., Mn substituted titanates as efficient anodes for direct methane SOFCs. II Solid State Ionics 2006; 77: 1997 - 2003.  [7] Ovalle A, and al., Mn substituted titanates as efficient anodes for direct methane SOFCs. II Solid State Ionics 2006; 77: 1997-2003.

Claims

ФОРМУЛА ИЗОБРЕТЕНИЯ CLAIM 1. Катализатор для получения синтез-газа в процессе углекислотной конверсии природного газа, представляющий собой нанокомпозитный Ni- содержащий материал, характеризующийся тем, что он состоит из оксида с перовскито-подобной или флюорито-подобной структурой с высокой кислородной подвижностью, платиновых металлов, никеля Ni и оксидной добавки, обладающей высокой удельной площадью поверхности и/или хорошей термической стабильностью, состав катализатора имеет следующую общую формулу:1. The catalyst for producing synthesis gas in the process of carbon dioxide conversion of natural gas, which is a nanocomposite Ni-containing material, characterized in that it consists of a perovskite-like or fluorite-like structure with high oxygen mobility, platinum metals, nickel Ni and an oxide additive having a high specific surface area and / or good thermal stability, the composition of the catalyst has the following general formula: Ме + bVO + cJO + ί/Ni,  Me + bVO + cJO + ί / Ni, где: a, b, c, d - масс. %, а + b + с + d = 100%,  where: a, b, c, d - mass. %, a + b + c + d = 100%, 0 < а < 5,  0 <a <5, 10 < Z> < 95,  10 <Z> <95, 2 < с < 88,  2 <s <88, 2 < </ < 66,  2 <</ <66, Мс - метал платиновой группы;  Ms - metal of the platinum group; РО - перовскито-подобный или флюорито-подобный оксид с высокой подвижностью кислорода;  PO - perovskite-like or fluorite-like oxide with high oxygen mobility; где: РО: 1) перовскито-подобный оксид Ln'xLn2i-xM1M2i.y03-5, где: Ln1 и Ln2 - La, Sm, Pr, Се, Gd, x - 0 - 1 ; M1 и M2 = Mn, Fe, Ru, Co, Cr, Ni, у = 0 - 1 ; where: PO: 1) perovskite-like oxide Ln ' x Ln 2 i -x M 1 M 2 i. y 0 3-5 , where: Ln 1 and Ln 2 - La, Sm, Pr, Ce, Gd, x - 0 - 1; M 1 and M 2 = Mn, Fe, Ru, Co, Cr, Ni, y = 0 - 1; 2) флюорито-подобный оксид Ln'xLn^.iCeyZxy.iO^ Lni и Ln2 =2) fluorite-like oxide Ln'xLn ^ .iCe y Zx y .iO ^ Lni and Ln = 2 La, Sm, Pr, Gd, x = 0 - 1 , у = 0.1 - 0.9, x+(x - 1) + у + (у - 1) = 1 ; La, Sm, Pr, Gd, x = 0 - 1, y = 0.1 - 0.9, x + (x - 1) + y + (y - 1) = 1; JO - оксидная добавка, обладающая высокой дисперсностью и/или хорошей термической стабильностью, и/или высокой кислородной подвижностью;  JO is an oxide additive having high dispersion and / or good thermal stability and / or high oxygen mobility; Ni - активный компонент, который может быть введен в объем перовскито-подобного или флюорито-подобного оксида на стадии синтеза, когда формируется полимерный предшественник оксида или может быть представлен в наиокомпозитном катализаторе как индивидуальная фаза никеля Ni или оксида никеля NiO, нанесенный методом пропитки или другим методом. Ni is an active component that can be introduced into the volume of a perovskite-like or fluorite-like oxide in the synthesis stage, when a polymer oxide precursor is formed or can be represented in a niocomposite catalyst as an individual phase of nickel Ni or nickel oxide NiO, impregnated or other method. 2. Катализатор по п. 1, отличающийся тем, что содержание активного компонента никеля составляет от 1 до 60 мас.%. 2. The catalyst according to claim 1, characterized in that the content of the active component of Nickel is from 1 to 60 wt.%. 3. Катализатор по п. 1 , отличающийся тем, что содержание металла платиновой группы Pt и/или Ru от 0 до 5 мас.%;  3. The catalyst according to claim 1, characterized in that the metal content of the platinum group Pt and / or Ru is from 0 to 5 wt.%; 4. Катализатор по п. 1, отличающийся тем, что в качестве оксидной добавки содержит оксид А1203 или CexGdi-x02, или ZryYi_y02, где: х = 0.5 - 0.95, у = 0.70 - 0.95 в количестве от 2 до 88 мас.%. 4. The catalyst according to claim 1, characterized in that the oxide additive contains oxide Al 2 0 3 or Ce x Gdi -x 0 2 , or Zr y Yi_ y 0 2 , where: x = 0.5 - 0.95, y = 0.70 - 0.95 in an amount of from 2 to 88 wt.%. 5. Катализатор по п. 1 , отличающийся тем, что содержит перовскито- подобный или флюорито-подобный оксид с высокой подвижностью кислорода; в количестве от 10 до 95 мас.%».  5. The catalyst according to claim 1, characterized in that it contains a perovskite-like or fluorite-like oxide with high oxygen mobility; in an amount of from 10 to 95 wt.%. " 6. Катализатор по п. 1 , отличающийся тем, что может быть использован в качестве активного компонента для изготовления структурированных катализаторах на теплопроводных носителях с содержанием катализатора до 10 мае. %.  6. The catalyst according to claim 1, characterized in that it can be used as an active component for the manufacture of structured catalysts on heat-conducting media with a catalyst content until May 10. %
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