WO2016021813A1 - Method for producing polypropylene double wall material - Google Patents
Method for producing polypropylene double wall material Download PDFInfo
- Publication number
- WO2016021813A1 WO2016021813A1 PCT/KR2015/004647 KR2015004647W WO2016021813A1 WO 2016021813 A1 WO2016021813 A1 WO 2016021813A1 KR 2015004647 W KR2015004647 W KR 2015004647W WO 2016021813 A1 WO2016021813 A1 WO 2016021813A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polypropylene
- weight
- parts
- double space
- tertiary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
- D01F6/06—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
Definitions
- the present invention relates to a method for producing a polypropylene double space paper using a polypropylene fabric.
- Double spaces are generally manufactured by coating a polyvinyl chloride resin or thermoplastic polyurethane (TPU) resin on a polyester double space fabric, but a double space is produced by coating a polyvinyl chloride resin on a polyester double space fabric.
- TPU thermoplastic polyurethane
- the double space produced by coating the TPU resin on the polyester double space fabric cannot be applied to the calender method or sol coating method used for polyvinyl chloride in processability, and can be produced only by the extrusion T-Dies method.
- the production equipment and the TPU resin which is a coating material, is expensive and inferior in economic efficiency, and is poor for hydrolysis resistance and ozone resistance, and is particularly unsuitable for marine sports, and there is a limit to use in outdoor due to severe yellowing of ultraviolet rays.
- the present invention comprises the step of coating the polypropylene modified compound composition on both sides of the polypropylene bi-space fabric, wherein the polypropylene modified compound composition is based on 100 parts by weight of olefin block copolymer, polypropylene 50 to 100 parts by weight, 0.1 to 50 parts by weight of polypropylene modified elastomer, 0.1 to 50 parts by weight of polystyrene-based modified elastomer or polyolefin rubber, 0.1 to 20 parts by weight of inorganic filler, 0.1 to 1.0 parts by weight of antioxidant, 0.1 UV absorber 0.1 To 2.0 parts by weight, 0.1 to 3.0 parts by weight of the processing lubricant, and 1 to 15 parts by weight of the colorant provides a method for producing a polypropylene double space paper.
- the polypropylene modified compound composition is based on 100 parts by weight of olefin block copolymer, polypropylene 50 to 100 parts by weight, 0.1 to 50 parts by weight of polypropylene
- the present invention has an excellent workability by applying the extrusion T-Dies method using a polypropylene modified compound composition in the production of polypropylene double space.
- the present invention does not generate toxic gases such as dioxin and hydrogen cyanide when incinerated, and does not generate volatile organic compounds (VOCs) in the manufacturing process because the adhesive method does not use a liquid adhesive of an organic solvent type. Since it is irrelevant to air pollution, the double space fabric and coating material used as the core are 100% recycled, and it is 100% recyclable, and it does not use phthalate plasticizer, which is an environmental hormone regulatory substance, which is harmful to human body. Indicates.
- VOCs volatile organic compounds
- the present invention does not use a phthalate-based plasticizer, which is an environmental hormone regulating material, it is very excellent in preventing pollution by pigment migration that occurs during the production of a double space structure in which human contact occurs due to the plasticizer.
- the present invention has the effect of exhibiting the physical properties of replacing the conventional double space paper coated with polyvinyl chloride on the polyester fiber, very light in nature and excellent air tightness effect is very important in the air structure There is.
- Figure 2 shows an extrusion T-Dies coating method for the production of polypropylene bi-space paper.
- polypropylene (Lotte Petrochemical, L670M), 50 parts by weight of polystyrene-based modified elastomer (Kuraray SEPS), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), 0.4 parts by weight of pentarisititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate), 0.6 parts by weight of hinderedamine, 1.6 parts by weight of fatty acid amine, 0.2 parts by weight of fluororesin, and A polypropylene compound composition for polypropylene double space paper double-side coating comprising 10 parts by weight of a colorant was prepared.
- the polypropylene double-space fabric according to the present invention is a polypropylene multifilament of 300 denier to 500 denier non-twisted using a polypropylene monofilament having a single yarn strength of 6.2 gf / d to 8.0 gf / d produced by the melt spinning method.
- a yarn comprising 25 mm to 400 mm of space yarn between two layers of tricot tissue woven with a russel loom with a weaving density of 10 to 30 and a weft yarn of 10 to 30 per inch using a yarn.
- the tensile strength and tear strength of the polypropylene double space paper to be implemented in the present invention are lowered, resulting in a decrease in product value. For example, if it exceeds 8.0 gf / d, it is not yet mass produced globally, and the price rises exponentially.
- the polypropylene multifilament yarn used when weaving the polypropylene double space fabric should use non-twisted yarn, and the polypropylene modified compound composition must partially melt infiltrate between the double space fabric and the double space fabric and polypropylene modified compound composition.
- the interlayer adhesion between the layers is excellent, but in the case of a flexible yarn, the melt penetration of the polypropylene modified compound composition is not good, and thus excellent adhesion cannot be obtained.
- the polypropylene multifilament yarn used when weaving the polypropylene double space fabric should be used having a fineness of 300 to 500 denier, but when the diameter is less than 300 denier, the fineness is low, so the tensile and tear strength of the double space is very low. It is suitable for thin clothing, and if it exceeds 500 denier, weaving is difficult, and the surface smoothness of the double space paper is decreased, so the appearance of the polypropylene double space paper becomes bad.
- the weaving density is a tricot fabric having a weaving density of 10 to 30 per inch of warp yarn and 10 to 30 per inch of weft warp yarn, which has a weaving density of weft and warp yarn of 1 If less than 10 per inch, the tensile properties, tear strength, etc. of the polypropylene double space paper is lowered and the space sand adheres to the wall surface due to excessive penetration of the coated polypropylene modified compound composition.
- the weaving density of the polypropylene double space fabric to be implemented in the present invention is 10 to 30 per inch of warp yarn, per 1 inch of weft yarn. Most preferred are tricot tissue fabrics with weaving densities of 10 to 30.
- the polypropylene modified compound composition according to the present invention is based on 100 parts by weight of the olefin block copolymer, 50 to 100 parts by weight of polypropylene resin, 0.1 to 50 parts by weight of polypropylene modified elastomer, polystyrene modified elastomer or polyolefin rubber 0.1 To 50 parts by weight, inorganic filler 0.1 to 20 parts by weight, antioxidant 0.1 to 1.0 parts by weight, UV absorber 0.1 to 2.0 parts by weight, processing active agent 0.1 to 3.0 parts by weight, colorant 1 to 15 parts by weight.
- the olefin block copolymer should be selected from at least one selected from the group consisting of ethylene block copolymers, propylene block copolymers, butylene block copolymers, hexene block copolymers and octene block copolymers, and the olefin block copolymers are melted.
- MI Melt Index
- ASTM D1238 should be a resin of 10 g / 10 min to 30 g / 10 min, hardness A of 50 to 90, and melting point (ASTM D3418, ° C.).
- Is 110 to 130 °C, elongation (ASTM D638,%) is 600 to 1200%
- the polypropylene-based resin is a general homo polypropylene (General Homo PP), a high crystal polypropylene copolymer (HCCP Homo PP), a high crystal block polypropylene copolymer (HCCP Block Copolymer PP), random copolypropylene (Random Copolymer PP ) And butyl tertiary polypropylene terpolymer (tert-PP) at least one selected from the group consisting of, the polypropylene resin has a melt index (Melt Index (MI) (230 °C / 2.16Kg, ASTM D1238, g / 10min) should use a resin of 7 g / 10min to 30 g / 10min, the flexural modulus (ASTM D790, kg / cm2) is 6,500 to 11,000 kg / cm2, the melting point (ASTM D3418, °C) is 130 to 160 It is preferable that it is ° C, the softening point (
- the coating thickness of the polypropylene modified compound composition is easy to coating a variety of thickness from 0.1 mm to 10.0 mm on a single side, the resin flow is less than 7 Due to the poor performance of the extruder, the extruder is heavily loaded and the neck in is so severe that the coating thickness variation between the center and both sides of the double space finished product is not only difficult to produce the product to the desired width, but also to provide the cause of the shape distortion of the finished product. May be caused. In order to overcome this, both side cutting widths must be widened, which may result in a loss.
- melt index is more than 30, it is difficult to apply the extrusion T-Dies method because the flowability is so fast that the coating speed must be increased, and it is difficult to produce products with a minimum coating thickness of 0.35 mm based on one side as well as extrusion T-Dies.
- the dies must be set at a low processing temperature and the production speed must be too high, resulting in too high an adhesion between the coating resin and the fabric, resulting in poor adhesion between the double space fabric and the coating compound resin, which can lead to failure.
- the production speed increases, it may be difficult to maintain the fabric meandering degree of the double space paper, which may cause a worsening of the warping phenomenon of the finished product manufactured using the double space paper.
- Flexural modulus is closely related to flexibility. If it is less than 6,500 kg / cm2, the resilience against external stress is low, which makes it difficult to recover the wrinkles that commonly occur when rolling the product. / cm2 exceeds the softness of the polypropylene double space paper gives a stiff feeling and there is a high probability of occurrence of chalk marks, it is necessary to use a number of resins that give a softness when determining the compound composition for coating, which increases the cost of the compound composition and It may lead to a decrease in the adhesion strength may occur.
- the melting point is less than 130 °C the thermal stability of the polypropylene double space final product is lowered, if it exceeds 160 °C may cause a problem that requires a high processing temperature during manufacturing.
- the softening point is less than 90 °C, the holding property of the polypropylene double space paper becomes poor, and the embossed double space paper loses the sharpness of the embossed pattern. If the temperature exceeds 140 ° C, the processing temperature is high when embossing. Because of the need for a heavy load on the machine.
- the polypropylene-based modified elastomer resin is a polypropylene ethylene copolymerization plastomizer (m-PEPP), a polypropylene octene copolymerization plastomizer (m-POPP), polypropylene hexene copolymerization plasomer (m) -PHPP) and polypropylene butene copolymerization plastomer (m-PBPP) comprises one or more selected from the group consisting of, the polypropylene-based modified elastomer is the elasticity of the coating layer compound composition in the layer constituting the polypropylene bi-space It improves cold resistance, plays a role in suppressing choke marks, and is highly compatible with polypropylene resin.
- m-PEPP polypropylene ethylene copolymerization plastomizer
- m-POPP polypropylene octene copolymerization plastomizer
- m-PHPP polypropylene hexene
- the polypropylene-based modified elastomer resin is a resin having a MI (Melt Index, Melt Index) (230 ° C./2.16 Kg, ASTM D1238, g / 10 min) of 5 to 15, and a hardness (ASTM D2240, Shore A) of 60 to 80 Total crystallinity is 20% or less.
- MI Melt Index, Melt Index
- the hardness is less than 60, the tensile strength and tear of the compound composition worsen, and when it exceeds 80, the softness of the compound composition is lowered and the final product polypropylene double space paper becomes stiff. If the total crystallinity exceeds 20, the elasticity and cold resistance may be adversely affected, and the adhesion between the core fabric and the compound composition may be worsened.
- the polystyrene-based modified elastomer or polyolefin-based rubber is polystyrene butadiene copolymer (SBS), polystyrene isoprene copolymer (SIS), polystyrene ethylene butadiene block copolymer (SEBS), polystyrene ethylene propylene block copolymer (SEPS), hydrogenated polystyrene ethylene Butadiene elastomer (HSEBS), polyethylene propylene copolymer rubber (EPM), polyethylene propylene diene polymer rubber (EPDM), polyisoprene rubber, polybutyl rubber and polyisobutylene rubber In addition, it improves the tensile, tearing, flexibility and flexural strength of the polypropylene double space coated with the compound composition.
- SBS polystyrene butadiene copolymer
- SIS polystyrene isoprene copolymer
- SEBS polys
- the polystyrene-modified elastomer or polyolefin rubber is a high elastic elastomer having a tensile strength of more than 3,000 kgf / cm 2 and an elongation at break of 800% to 1,500%. Reduces the dimensional stability of heat in double spaces, and when air is injected into the air structure manufactured using the present invention, the dimensional stability is poor, making it difficult to maintain a smooth shape of the air structure, and the rubber and behavior are similar, making secondary processing difficult and costly. It may cause an increase.
- the inorganic filler consists of at least one selected from the group consisting of calcium carbonate, talc, clay, magnesite, aluminum hydroxide and magnesium hydroxide. If the content is more than 20 parts by weight, the probability of occurrence of the chalk mark is increased and the specific gravity is increased, thereby inhibiting the lightness, which is a characteristic of the polypropylene double space paper, and may cause air sealing.
- the antioxidant is 1,1,1-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5 -Di-tert-butyl-4-hydroxybenzyl) benzene, tetrakis- [methylene-3- (3'5'-di-tert-butyl-4-hydroxyphenyl) propinate], bis [3 , 3'-bis- (4'-hydroxy-3'-tertiary-butylphenyl) butylic acid] glycol ester, 1,3,5-tris (3 ', 5'-di-tertiary-butyl- 4'hydroxybenzyl) -SEC-triazine-2,4,6-trione, 3,5-di-tertiary-butyl-4-hydroxyhydrocinnamate octadecyl, tris (2,4-di- Tertiary-butylphenyl) phosphate, cyclo
- the UV absorber is benzophenone series, phenyl silicate, bis (2,2,6,6-tetramethyl-4-piperidinyl) sebacate, 2- (3'-5'-di-tertiary-butyl-2 '-Hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-tertiary-phenyl-2-hydroxyphenyl) benzotriazole, 2- (2'-hydroxy-5-methylphenyl ) Benzotriazole, 2- (3'-tertiary-butyl-2'-hydroxy-5'-methylphenyl) -5-chlorobenzotriazole and a hindered amine based UV stabilizer It prevents the change of physical properties of the polypropylene compound composition for polypropylene double spaces from ultraviolet rays, stabilizes, and prevents discoloration and aging to improve weather resistance and light resistance.
- the processing agent comprises one or more selected from the group consisting of zinc stearate, oleamide, erucamide, stearamide, behenamide, fatty acid amine and fluororesin, and when used in excess of 3.0 parts by weight of polypropylene double The adhesion of the coating layer of the space paper may be reduced.
- This processing agent lowers the coefficient of friction between the extruder cylinder and the screw and the compound composition, thus providing a smooth extrusion during the extrusion process, preventing the residue of the composition on the cylinder and the screw to prevent carbonization of the residue, and continuous production Since T-Dies suppresses the occurrence of fish-eye, it is possible to reduce the surface defect rate of the coating layer of the polypropylene double space paper.
- the polypropylene modified compound composition is first kneaded using a kneader or a mixer as shown in FIG. 1, and the first kneaded composition is put into an extruder and melt mixed.
- the extrusion conditions are as follows.
- Cylinder temperature 140 °C to 170 °C
- composition extruded under the extrusion conditions is subjected to a water cooling process, cut and pelletized, and dried and stored after undergoing a process of oil and water separation.
- Extrusion T-Dies method is the most preferable method because it does not require an adhesive.
- Extrusion T-Dies method is a pellet type polypropylene modified compound composition is introduced into the extruder through the extruder hopper as shown in Figure 2 the cylinder temperature of the extruder 250 °C to 270 °C, the adapter temperature of 270 °C to 280 °C, The die temperature is produced by compression lamination with a polypropylene double space fabric while discharging at 280 ° C to 310 ° C. All of the lamination rolls are in the form of cooling rolls and serve as polishing on the coated surface to serve as smoothness and surface embossing of the coated surface. Lamination compression is preferably at least 3.5 Kgf / cm2.
- olefin block copolymer (Dow I 9107), 50 parts by weight of polypropylene (Honam Petrochemical SFI 841), 30 parts by weight of polypropylene-based modified elastomer (action V6102), polystyrene butadiene copolymer (LG Chemical) 501) 20 parts by weight, calcium carbonate (Omiya M5) 10 parts by weight, pentarisrititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) (Ciba I # 1010) 0.4
- a polypropylene compound composition for double-sided coating of a polypropylene double space comprising a weight part, 0.6 part by weight of hindered amine (Ciba D # 944), 1.0 part by weight of zinc stearate, and 8 parts by weight of a colorant was prepared.
- polypropylene (Lotte Petrochemical, L670M), 50 parts by weight of polystyrene-based modified elastomer (Kuraray SEPS), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), 0.4 parts by weight of pentarisititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate), 0.6 parts by weight of hinderedamine, 1.6 parts by weight of fatty acid amine, 0.2 parts by weight of fluororesin, and A polypropylene compound composition for polypropylene double space paper double-side coating comprising 10 parts by weight of a colorant was prepared.
- polypropylene (Lotte Petrochemical L670M), 30 parts by weight of polypropylene-based modified elastomer (Dow V4200), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), Pentaristhritol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) 0.4 parts by weight, Hindamine 0.6 parts by weight, fatty acid amine 1.6 parts by weight and fluorine resin 0.2 parts by weight
- a polypropylene compound composition for double-sided coating of polypropylene double space paper formed was prepared.
- olefin block copolymer (Dow I 9807), 70 parts by weight of polypropylene ((Lotte Petrochemical, L127A), 30 parts by weight of polypropylene modified elastomer (Dow V4200), 10 parts by weight of calcium carbonate (Omiya M5) , Pentaristhritol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) 0.4 parts by weight, hindered amine 0.6 parts by weight, fatty acid amine 1.6 parts by weight and fluororesin 0.2 parts by weight Polypropylene double wall textiles comprising a polypropylene compound composition for double-sided coating was prepared.
- Example 1 Example 2
- Example 3 Example 4
- Example 5 Melt Index (Melt Index, 230 °C / 2.16kg, ASTM D1238, g / min) 2.1 2.7 21.5 21.0 20.0 Hardness (ASTM D, Shore A) 85 80 83 80 83 importance 0.91 0.9 0.91 0.91 0.91 0.91 Melting Point (ASTM D2117, °C) 118 110 127 122 128 Softening Point (ASTM D1525, °C) 100 90 110 105 112 Tensile Strength (ASTM D638, kg / cm2) 160 125 160 130 150 Elongation (ASTM D638,%) 1,100 1,200 1,350 1,400 1,400 Flexural modulus (ASTM D790, kg / cm2) 1,700 1,800 2,100 3,200 3,600 Light resistance (UV) Grade 4 Grade 4 Grade 4 Grade 4 Grade 4 Wear resistance (Taber 1.5kg, g / 500 cycles) 10 9 10 9 9 9
- Example 10 PVC Total weight - g / m2 1,460 1,450 1,260 1,250 1,260 2,800 HF Adhesion KS K 0521 kgf / 5cm 20 20 20 23 23 20 Abrasion Resistance (Taber 1.5kg, 500 Times) Tabertest g 10 9 10 9 9 12 Flex cracking 15,000 cycle - Non Non Non Non Crack Air tight 1.5Kg / cm2 - Non Non Non Non Non Non Non Non Non Non Non Non
- a polypropylene modified compound coated polypropylene double space using a double space fabric woven from the polypropylene multifilament yarn according to the present invention as a core has sufficient physical properties necessary for producing a double space paper having excellent physical properties compared to a PVC double space paper. This was implemented.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
본 발명은 폴리프로필렌 직물을 사용한 폴리프로필렌 이중공간지의 제조방법에 관한 것이다.The present invention relates to a method for producing a polypropylene double space paper using a polypropylene fabric.
최근 유럽연맹이나 미국, 영연방국에서는 폴리염화비닐(PVC, Poly Vinyl Chloride) 사용에 대한 규제가 강화되고 있는 실정이며, 이에 따라 세계 각국은 폴리염화비닐을 대체하는 여러 가지 수지들의 개발을 시도하였으나, 가공성과 경제성면에서 폴리염화비닐에 견줄 수 있을 만한 수지는 개발되지 못했다.Recently, the EU, US, and Commonwealth countries have tightened regulations on the use of polyvinyl chloride (PVC). Accordingly, countries around the world have tried to develop various resins to replace polyvinyl chloride. In terms of processability and economy, no resin has been developed that can be compared with polyvinyl chloride.
이중공간지는 일반적으로 폴리에스테르 이중공간직물에 폴리염화비닐 수지나 열가소성 폴리우레탄(Thermoplastic Polyurethane; TPU) 수지를 코팅하여 제조되고 있으나 폴리에스테르 이중공간직물에 폴리염화비닐 수지를 코팅하여 제조되는 이중공간지는 사용 후 폐기시킬 때 코팅 물질인 폴리염화비닐 수지와 폴리에스테르 이중공간직물의 분리가 힘들어 재활용 비용이 높아서 소각폐기 시키고 있는데 폐기 소각시에 다이옥신 및 유독가스를 발생시키는 심각한 문제점이 있으며 코팅 수지 가공 배합에 포함되는 환경호르몬 규제 물질인 프탈레이트 가소제에 대한 규제가 심화되고 있는 실정이다. Double spaces are generally manufactured by coating a polyvinyl chloride resin or thermoplastic polyurethane (TPU) resin on a polyester double space fabric, but a double space is produced by coating a polyvinyl chloride resin on a polyester double space fabric. When discarding after use, it is difficult to separate the coating material of polyvinyl chloride resin and polyester double space fabric, and it is incinerated because of high recycling cost.There is a serious problem of generating dioxin and toxic gas during incineration. Increasingly, regulations on phthalate plasticizers, which are environmental hormone regulatory substances, are intensifying.
또한 폴리에스테르 이중공간직물에 TPU 수지를 코팅하여 제조되고 있는 이중공간지는 가공성에 있어서 폴리염화비닐에 사용되는 카렌다 공법이나 졸 코팅 공법의 적용이 불가능하고, 압출 T-Dies 공법에 의해서만 생산이 가능하여 생산 설비에 대한 제한성이 있고 코팅 물질인 TPU 수지가 고가라 경제성이 떨어지며, 내가수분해성 및 내오존성이 약하여 특히 해양 스포츠용에는 부적합하며, 자외선에 대한 황변이 심하여 아웃도어에 사용하기에는 한계가 있다. 이 또한 사용 후 폐기시킬 때 코팅물질인 TPU 수지와 폴리에스테르 이중공간직물의 분리가 힘들어 재활용 비용이 높아서 소각폐기 시키고 있는데 폐기 소각 시에 시안화수소 및 유독가스를 발생시키는 심각한 문제점이 있다. 또한 폴리에스테르 이중공간직물에 폴리염화비닐 수지나 TPU 수지를 코팅하여 제조되는 이중공간지는 접착제를 사용하여 라미네이션 과정을 거쳐야 하는 번거로움이 있다. In addition, the double space produced by coating the TPU resin on the polyester double space fabric cannot be applied to the calender method or sol coating method used for polyvinyl chloride in processability, and can be produced only by the extrusion T-Dies method. There is a restriction on the production equipment and the TPU resin, which is a coating material, is expensive and inferior in economic efficiency, and is poor for hydrolysis resistance and ozone resistance, and is particularly unsuitable for marine sports, and there is a limit to use in outdoor due to severe yellowing of ultraviolet rays. In addition, it is difficult to separate the TPU resin and the polyester double space fabric of the coating material when discarded after use, and the recycling cost is high, thereby incinerating waste. There is a serious problem of generating hydrogen cyanide and toxic gas during incineration. In addition, the double space produced by coating a polyvinyl chloride resin or TPU resin on the polyester double space fabric has a hassle to undergo a lamination process using an adhesive.
본 발명의 배경기술은 한국등록특허 제0690935호 (2007.02.27)에 개시되어 있다. Background art of the present invention is disclosed in Korean Patent Registration No. 0690935 (2007.02.27).
본 발명의 목적은 폴리에스테르 이중공간직물을 사용하지 않고 폴리프로필렌 이중공간직물을 사용하여 이중공간지를 제조하는 방법을 제공하는 것이다.It is an object of the present invention to provide a process for producing a bispace paper using a polypropylene bispace fabric without using a polyester bispace fabric.
상기 목적을 달성하기 위하여, 본 발명은 폴리프로필렌 이중공간지용 직물 양면에 폴리프로필렌 변성 컴파운드 조성물을 코팅하는 단계를 포함하며, 상기 폴리프로필렌 변성 컴파운드 조성물이 올레핀블록코폴리머 100 중량부에 대하여, 폴리프로필렌 50 내지 100 중량부, 폴리프로필렌계 변성엘라스토머 0.1 내지 50 중량부, 폴리스티렌계 변성엘라스토머 또는 폴리올레핀계 고무 0.1 내지 50 중량부, 무기필러 0.1 내지 20 중량부, 산화방지제 0.1 내지 1.0 중량부, UV 흡수제 0.1 내지 2.0 중량부, 가공활제 0.1 내지 3.0 중량부, 착색제 1 내지 15 중량부를 포함하여 이루어지는 것을 특징으로 하는 폴리프로필렌 이중공간지의 제조방법을 제공한다.In order to achieve the above object, the present invention comprises the step of coating the polypropylene modified compound composition on both sides of the polypropylene bi-space fabric, wherein the polypropylene modified compound composition is based on 100 parts by weight of olefin block copolymer, polypropylene 50 to 100 parts by weight, 0.1 to 50 parts by weight of polypropylene modified elastomer, 0.1 to 50 parts by weight of polystyrene-based modified elastomer or polyolefin rubber, 0.1 to 20 parts by weight of inorganic filler, 0.1 to 1.0 parts by weight of antioxidant, 0.1 UV absorber 0.1 To 2.0 parts by weight, 0.1 to 3.0 parts by weight of the processing lubricant, and 1 to 15 parts by weight of the colorant provides a method for producing a polypropylene double space paper.
첫째, 본 발명은 폴리프로필렌 이중공간지의 제조 시 폴리프로필렌 변성 컴파운드 조성물을 이용하여 압출 T-Dies 공법을 적용하여 가공성이 우수한 효과를 나타낸다.First, the present invention has an excellent workability by applying the extrusion T-Dies method using a polypropylene modified compound composition in the production of polypropylene double space.
둘째, 본 발명은 소각시 다이옥신 및 시안화수소 등의 유독가스를 발생시키지 않고, 접착 방식이 유기용제형의 액상 접착제를 사용하지 않기 때문에 휘발성유기화합물(V.O.C, Volatile Organic compound )이 제조공정 상에서 발생하지 않아 대기오염에 무관하며, 심체로 사용하는 이중공간지 직물과 코팅 물질이 동일계 물질이라 재활용이 100% 가능하고, 인체에 유해한 환경호르몬 규제물질인 프탈레이트계 가소제를 전혀 사용하지 않아 무독성 친환경적인 효과를 나타낸다.Second, the present invention does not generate toxic gases such as dioxin and hydrogen cyanide when incinerated, and does not generate volatile organic compounds (VOCs) in the manufacturing process because the adhesive method does not use a liquid adhesive of an organic solvent type. Since it is irrelevant to air pollution, the double space fabric and coating material used as the core are 100% recycled, and it is 100% recyclable, and it does not use phthalate plasticizer, which is an environmental hormone regulatory substance, which is harmful to human body. Indicates.
세째, 본 발명은 환경호르몬 규제물질인 프탈레이트계 가소제를 사용하지 않기 때문에 가소제로 인해 발생되는 인체 접촉이 일어나는 이중공간지 구조물 제작시 생기는 안료 마이그레이션에 의한 오염 발생 방지효과가 매우 우수하다. Third, since the present invention does not use a phthalate-based plasticizer, which is an environmental hormone regulating material, it is very excellent in preventing pollution by pigment migration that occurs during the production of a double space structure in which human contact occurs due to the plasticizer.
네째, 본 발명은 폴리에스테르 섬유에 폴리염화비닐을 코팅한 종래의 이중공간지를 대체할 만큼의 물성을 나타내는 효과가 있으며, 재질의 특성상 매우 가벼우며 공기 구조물에 있어서 매우 중요한 탁월한 기밀(Air tightness) 효과가 있다.Fourth, the present invention has the effect of exhibiting the physical properties of replacing the conventional double space paper coated with polyvinyl chloride on the polyester fiber, very light in nature and excellent air tightness effect is very important in the air structure There is.
도 1은 펠렛 타입 폴리프로필렌 변성 컴파운드 조성물을 제조하기 위한 압출 수지 컴파운드 제조 시스템을 나타낸 것이고,1 shows an extruded resin compound production system for producing pellet type polypropylene modified compound compositions,
도 2는 폴리프로필렌 이중공간지의 제조를 위한 압출 T-Dies 코팅방식을 나타낸 것이다.Figure 2 shows an extrusion T-Dies coating method for the production of polypropylene bi-space paper.
올레핀블록코폴리머(다우 I 9807) 100 중량부에 대하여, 폴리프로필렌(롯데석유화학, L670M) 50 중량부, 폴리스티렌계 변성엘라스토머(Kuraray SEPS) 50 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트) 0.4 중량부, 힌다드아민 0.6 중량부, 지방산아민 1.6 중량부, 불소수지 0.2 중량부 및 착색제 10 중량부를 포함하여 이루어지는 폴리프로필렌 이중공간지 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.50 parts by weight of polypropylene (Lotte Petrochemical, L670M), 50 parts by weight of polystyrene-based modified elastomer (Kuraray SEPS), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), 0.4 parts by weight of pentarisititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate), 0.6 parts by weight of hinderedamine, 1.6 parts by weight of fatty acid amine, 0.2 parts by weight of fluororesin, and A polypropylene compound composition for polypropylene double space paper double-side coating comprising 10 parts by weight of a colorant was prepared.
이하, 본 발명의 바람직한 실시예와 각 성분의 물성을 상세하게 설명하되 이는 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 발명을 용이하게 실시할 수 있을 정도로 상세하게 설명하기 위한 것이지, 이로 인해 본 발명의 기술적인 사상 및 범주가 한정되는 것을 의미하지는 않는다.Hereinafter, the preferred embodiments of the present invention and the physical properties of each component will be described in detail so that the present invention can be easily described in detail so that those skilled in the art can easily carry out the invention. It is not intended that the technical spirit and scope of the present invention be limited.
본 발명에 따른 폴리프로필렌 이중공간지용 직물은 용융 방사 방법으로 제조된 단사강도가 6.2 gf/d 내지 8.0 gf/d의 폴리프로필렌 모노필라멘트를 사용하여 무연사한 300 데니아 내지 500 데니아의 폴리프로필렌 멀티필라멘트사를 이용하여 제직 밀도를 1인치 당 경사 10 내지 30, 위사 10 내지 30의 제직 밀도를 지닌 럿셀 직기로 제직한 트리코트 조직의 이중 직물 사이에 25mm 내지 400mm의 공간사를 포함한 것이다The polypropylene double-space fabric according to the present invention is a polypropylene multifilament of 300 denier to 500 denier non-twisted using a polypropylene monofilament having a single yarn strength of 6.2 gf / d to 8.0 gf / d produced by the melt spinning method. A yarn comprising 25 mm to 400 mm of space yarn between two layers of tricot tissue woven with a russel loom with a weaving density of 10 to 30 and a weft yarn of 10 to 30 per inch using a yarn.
상기 폴리프로필렌 이중공간지용 직물을 제직할 때 사용되는 폴리프로필렌 모노필라멘트의 단사 강도가 6.2 gf/d 미만이면 본 발명에서 구현하고자 하는 폴리프로필렌 이중공간지의 인장강도 및 인열강도가 낮아져서 상품가치가 떨어지며, 8.0 gf/d를 초과하면 전 세계적으로 아직 양산되고 있지 않을 뿐 아니라 가격이 기하급수적으로 상승하여 경제성이 떨어진다. When the single yarn strength of the polypropylene monofilament used when weaving the polypropylene double space fabric is less than 6.2 gf / d, the tensile strength and tear strength of the polypropylene double space paper to be implemented in the present invention are lowered, resulting in a decrease in product value. For example, if it exceeds 8.0 gf / d, it is not yet mass produced globally, and the price rises exponentially.
상기 폴리프로필렌 이중공간지용 직물을 제직할 때 사용되는 폴리프로필렌 멀티필라멘트사는 무연사를 사용하여야 하며, 폴리프로필렌 변성 컴파운드 조성물이 이중공간지용 직물 사이로 일부 용융 침투되어야 이중공간지용 직물과 폴리프로필렌 변성 컴파운드 조성물 사이의 층간 접착력이 우수해 지지만 유연사인 경우는 폴리프로필렌 변성 컴파운드 조성물의 용융 침투가 잘 되지 않아 우수한 접착력을 얻을 수 없다.The polypropylene multifilament yarn used when weaving the polypropylene double space fabric should use non-twisted yarn, and the polypropylene modified compound composition must partially melt infiltrate between the double space fabric and the double space fabric and polypropylene modified compound composition. The interlayer adhesion between the layers is excellent, but in the case of a flexible yarn, the melt penetration of the polypropylene modified compound composition is not good, and thus excellent adhesion cannot be obtained.
상기 폴리프로필렌 이중공간지용 직물을 제직할 때 사용되는 폴리프로필렌 멀티필라멘트사는 섬도가 300 내지 500 데니아인 것을 사용해야 하는데, 이때 300 데니아 미만인 경우에는 섬도가 낮아서 이중공간지의 인장강도 및 인열강도가 낮아서 아주 얇은 두께의 의류용으로 적합하며, 500 데니아를 초과하면 제직의 어려움이 있으며 이중공간지의 표면 평활도가 떨어져서 폴리프로필렌 이중공간지의 외관이 나빠진다. The polypropylene multifilament yarn used when weaving the polypropylene double space fabric should be used having a fineness of 300 to 500 denier, but when the diameter is less than 300 denier, the fineness is low, so the tensile and tear strength of the double space is very low. It is suitable for thin clothing, and if it exceeds 500 denier, weaving is difficult, and the surface smoothness of the double space paper is decreased, so the appearance of the polypropylene double space paper becomes bad.
상기 폴리프로필렌 이중공간지용 직물을 제직할 때 제직 밀도는 경사 1인치 당 10 내지 30, 위사 1인치 당 10 내지 30의 제직 밀도를 지닌 트리코트 조직의 직물로서, 이는 위사 및 경사의 제직 밀도가 1인치 당 10 미만이면 폴리프로필렌 이중공간지의 인장강도, 인열강도 등의 물리적 성질이 낮아지고 코팅하는 폴리프로필렌 변성 컴파운드 조성물의 과다한 침투로 인해 공간사가 벽 표면에 부착되어 불량의 원인이 되며, 1인치 당 30을 초과하면 이중공간지에서 요구되는 물성 이상이므로 중량만 올라가고 생산 원가만 상승시키므로 본 발명에서 구현하고자 하는 폴리프로필렌 이중공간지용 직물의 제직 밀도는 경사 1인치 당 10 내지 30, 위사 1인치 당 10 내지 30의 제직 밀도를 지닌 트리코트 조직의 직물이 가장 바람직하다.When weaving the polypropylene bi-space fabric, the weaving density is a tricot fabric having a weaving density of 10 to 30 per inch of warp yarn and 10 to 30 per inch of weft warp yarn, which has a weaving density of weft and warp yarn of 1 If less than 10 per inch, the tensile properties, tear strength, etc. of the polypropylene double space paper is lowered and the space sand adheres to the wall surface due to excessive penetration of the coated polypropylene modified compound composition. When the sugar content exceeds 30, more than the physical properties required in the double space paper, only the weight is increased and only the cost of production increases, so the weaving density of the polypropylene double space fabric to be implemented in the present invention is 10 to 30 per inch of warp yarn, per 1 inch of weft yarn. Most preferred are tricot tissue fabrics with weaving densities of 10 to 30.
본 발명에 따른 폴리프로필렌 변성 컴파운드 조성물은 올레핀블록코폴리머 100 중량부에 대하여, 폴리프로필렌계 수지 50 내지 100 중량부, 폴리프로필렌계 변성엘라스토머 0.1 내지 50 중량부, 폴리스티렌계 변성엘라스토머 또는 폴리올레핀계 고무 0.1 내지 50 중량부, 무기필러 0.1 내지 20 중량부, 산화방지제 0.1 내지 1.0 중량부, UV 흡수제 0.1 내지 2.0 중량부, 가공활제 0.1 내지 3.0 중량부, 착색제 1 내지 15 중량부를 포함하여 이루어진다.The polypropylene modified compound composition according to the present invention is based on 100 parts by weight of the olefin block copolymer, 50 to 100 parts by weight of polypropylene resin, 0.1 to 50 parts by weight of polypropylene modified elastomer, polystyrene modified elastomer or polyolefin rubber 0.1 To 50 parts by weight, inorganic filler 0.1 to 20 parts by weight, antioxidant 0.1 to 1.0 parts by weight, UV absorber 0.1 to 2.0 parts by weight, processing active agent 0.1 to 3.0 parts by weight, colorant 1 to 15 parts by weight.
상기 올레핀블록코폴리머는 에틸렌블록코폴리머, 프로필렌블록코폴리머, 부틸렌블록코폴리머, 헥센블록코폴리머 및 옥텐블록코폴리머로 이루어진 군에서 선택된 하나 이상을 선택해야 하며, 상기 올레핀블록코폴리머는 용융지수(Melt Index; MI)(190℃/2.16Kg, ASTM D1238)가 10 g/10min 내지 30 g/10 min의 수지이어야 하며, 경도(Shore A)는 50 내지 90 이며, 융점(ASTM D3418, ℃)은 110 내지 130℃이고, 신장율(ASTM D638, %)은 600 내지 1200%이며, 인장강도(ASTM D638, psi) 200 내지 800 psi이다.The olefin block copolymer should be selected from at least one selected from the group consisting of ethylene block copolymers, propylene block copolymers, butylene block copolymers, hexene block copolymers and octene block copolymers, and the olefin block copolymers are melted. Melt Index (MI) (190 ° C./2.16 Kg, ASTM D1238) should be a resin of 10 g / 10 min to 30 g / 10 min, hardness A of 50 to 90, and melting point (ASTM D3418, ° C.). ) Is 110 to 130 ℃, elongation (ASTM D638,%) is 600 to 1200%, tensile strength (ASTM D638, psi) 200 to 800 psi.
상기 폴리프로필렌계 수지는 일반호모폴리프로필렌(General Homo PP), 하이크리스탈폴리프로필렌 공중합체(HCCP Homo PP), 하이크리스탈블록폴리프로필렌 공중합체(HCCP Block Copolymer PP), 랜덤코폴리프로필렌(Random Copolymer PP) 및 부틸터셔리폴리프로필렌 삼중합체(tert-PP)로 이루어진 군에서 선택된 하나 이상을 선택하여야 하며, 상기 폴리프로필렌계 수지는 용융지수(Melt Index; MI)(230℃/2.16Kg, ASTM D1238, g/10min)가 7 g/10min 내지 30 g/10min인 수지를 사용해야 하며, 굴곡탄성율(ASTM D790, kg/㎠)은 6,500 내지 11,000 kg/㎠이며, 용융점(ASTM D3418, ℃)은 130 내지 160℃이고, 연화점(ASTM D1525, ℃)은 90 내지 140℃이며, 신장율(ASTM D638, %)은 500% 이하인 것이 바람직하다. The polypropylene-based resin is a general homo polypropylene (General Homo PP), a high crystal polypropylene copolymer (HCCP Homo PP), a high crystal block polypropylene copolymer (HCCP Block Copolymer PP), random copolypropylene (Random Copolymer PP ) And butyl tertiary polypropylene terpolymer (tert-PP) at least one selected from the group consisting of, the polypropylene resin has a melt index (Melt Index (MI) (230 ℃ / 2.16Kg, ASTM D1238, g / 10min) should use a resin of 7 g / 10min to 30 g / 10min, the flexural modulus (ASTM D790, kg / ㎠) is 6,500 to 11,000 kg / ㎠, the melting point (ASTM D3418, ℃) is 130 to 160 It is preferable that it is ° C, the softening point (ASTM D1525, ° C) is 90 to 140 ° C, and the elongation rate (ASTM D638,%) is 500% or less.
폴리프로필렌 이중공간지 제조는 폴리프로필렌 변성 컴파운드 조성물의 코팅 두께가 한면 기준으로 0.1 mm 내지 10.0 mm까지의 다양한 두께의 코팅이 수월한 압출 T-Dies 공법을 이용하며, 용융지수가 7 이하이면 수지의 흐름성이 나빠져서 압출기에 부하가 많이 걸리고 Neck In이 심하여 이중공간지 완제품의 중앙과 양 측면 간의 코팅 두께 편차가 심하여 제품을 원하는 폭으로 생산하기가 어려울뿐 아니라 완제품의 형태 뒤틀림의 원인을 제공하는 문제가 야기될 수 있다. 이를 극복하기 위해서는 양 측면 컷팅 폭이 넓어져야 하므로 손실이 많아지는 단점이 발생할 수 있다. 용융지수가 30 이상이면 압출 T-Dies 공법을 적용하기가 어려운데 이는 흐름성이 너무 빨라서 코팅 속도를 높여야 하기 때문에 원하는 최소한의 코팅 두께인 한면 기준으로 0.35 mm 이상인 제품을 생산하기 힘들 뿐 아니라 압출 T-Dies의 가공 온도를 낮게 설정하여야 하고, 생산 속도를 아주 빠르게 해야 함으로써 코팅 수지와 직물 간 면접합 속도가 너무 빨라서 이중공간지용 직물과 코팅용 컴파운드 수지와의 접착력이 저하되어 불량 원인이 될 수 있다. 또한 생산 속도가 빨라지면 이중공간지의 직물 사행도를 유지하기가 힘들어져 이중공간지를 사용하여 제작되는 완제품의 뒤틀림 현상이 심해지는 불량이 발생될 수 있다. Polypropylene double space production is using the extrusion T-Dies method, the coating thickness of the polypropylene modified compound composition is easy to coating a variety of thickness from 0.1 mm to 10.0 mm on a single side, the resin flow is less than 7 Due to the poor performance of the extruder, the extruder is heavily loaded and the neck in is so severe that the coating thickness variation between the center and both sides of the double space finished product is not only difficult to produce the product to the desired width, but also to provide the cause of the shape distortion of the finished product. May be caused. In order to overcome this, both side cutting widths must be widened, which may result in a loss. If the melt index is more than 30, it is difficult to apply the extrusion T-Dies method because the flowability is so fast that the coating speed must be increased, and it is difficult to produce products with a minimum coating thickness of 0.35 mm based on one side as well as extrusion T-Dies. The dies must be set at a low processing temperature and the production speed must be too high, resulting in too high an adhesion between the coating resin and the fabric, resulting in poor adhesion between the double space fabric and the coating compound resin, which can lead to failure. In addition, as the production speed increases, it may be difficult to maintain the fabric meandering degree of the double space paper, which may cause a worsening of the warping phenomenon of the finished product manufactured using the double space paper.
굴곡탄성률의 경우 유연성과 밀접한 관계가 있는 것으로, 6,500 kg/㎠ 미만이면 외부 응력에 대한 복원력이 떨어져서 제품을 롤링 권취할 때 흔히 발생하는 주름자국이 복원되기가 어려워 후가공시 정확한 제단이 어렵고, 11,000 kg/㎠을 초과하게 되면 폴리프로필렌 이중공간지의 부드러움이 나빠져서 딱딱한 느낌을 주며 쵸크마크가 발생할 확률이 높아 코팅용 컴파운드 조성물을 결정할 때 연성을 부여하는 수지를 많이 사용하여야 하는데 이는 컴파운드 조성물의 단가를 높이고 물성의 저하를 가져오며 접착력이 저하되는 단점이 발생할 수 있다.Flexural modulus is closely related to flexibility. If it is less than 6,500 kg / ㎠, the resilience against external stress is low, which makes it difficult to recover the wrinkles that commonly occur when rolling the product. / ㎠ exceeds the softness of the polypropylene double space paper gives a stiff feeling and there is a high probability of occurrence of chalk marks, it is necessary to use a number of resins that give a softness when determining the compound composition for coating, which increases the cost of the compound composition and It may lead to a decrease in the adhesion strength may occur.
용융점의 경우는 130℃ 미만이면 폴리프로필렌 이중공간지 최종제품의 열 안정성이 저하되고, 160℃를 초과하게 되면 제조시 높은 가공온도가 필요해지는 문제가 야기될 수 있다.If the melting point is less than 130 ℃ the thermal stability of the polypropylene double space final product is lowered, if it exceeds 160 ℃ may cause a problem that requires a high processing temperature during manufacturing.
연화점의 경우는 90℃ 미만이면 폴리프로필렌 이중공간지의 열에 대한 보지성이 나빠져 엠보스되어 있는 이중공간지의 경우는 엠보스 무늬의 선명성이 저하되며, 140℃를 초과하게 되면 엠보싱을 할 때 높은 가공온도를 필요로 하기 때문에, 기계에 부하가 많이 발생할 수 있다.If the softening point is less than 90 ℃, the holding property of the polypropylene double space paper becomes poor, and the embossed double space paper loses the sharpness of the embossed pattern. If the temperature exceeds 140 ° C, the processing temperature is high when embossing. Because of the need for a heavy load on the machine.
신장률의 경우는 500%를 초과하게 되면, 열에 의한 수축이 쉽게 발생하기 때문에, 폴리프로필렌 이중공간지의 열치수 안정성이 저하될 수 있다.In the case of the elongation rate exceeding 500%, since shrinkage by heat occurs easily, the thermal dimension stability of the polypropylene double space paper may be lowered.
상기 폴리프로필렌계 변성엘라스토머 수지는 메탈로젠 촉매법으로 제조한 폴리프로필렌에틸렌공중합 플라스토머(m-PEPP), 폴리프로필렌옥텐공중합 플라스토머(m-POPP), 폴리프로필렌헥센공중합 플라스토머(m-PHPP) 및 폴리프로필렌부텐공중합 플라스토머(m-PBPP)로 이루어진 군에서 선택된 하나 이상을 포함하여 이루어지는데, 이러한 폴리프로필렌계 변성엘라스토머는 폴리프로필렌 이중공간지를 구성하는 층 중에 코팅층 컴파운드 조성물의 탄성과 내한성을 높여주고, 쵸크마크 발생을 억제하는 역할을 하며, 폴리프로필렌 수지와 상용성이 아주 뛰어나다. The polypropylene-based modified elastomer resin is a polypropylene ethylene copolymerization plastomizer (m-PEPP), a polypropylene octene copolymerization plastomizer (m-POPP), polypropylene hexene copolymerization plasomer (m) -PHPP) and polypropylene butene copolymerization plastomer (m-PBPP) comprises one or more selected from the group consisting of, the polypropylene-based modified elastomer is the elasticity of the coating layer compound composition in the layer constituting the polypropylene bi-space It improves cold resistance, plays a role in suppressing choke marks, and is highly compatible with polypropylene resin.
상기 폴리프로필렌계 변성엘라스토머 수지는 MI(Melt Index, 용융지수)(230℃/2.16Kg, ASTM D1238, g/10min)가 5 내지 15인 수지이며, 경도(ASTM D2240, Shore A)는 60 내지 80이며, 총 결정도(Total Crystallinity)가 20% 이하이다. The polypropylene-based modified elastomer resin is a resin having a MI (Melt Index, Melt Index) (230 ° C./2.16 Kg, ASTM D1238, g / 10 min) of 5 to 15, and a hardness (ASTM D2240, Shore A) of 60 to 80 Total crystallinity is 20% or less.
이때, 경도가 60 미만이면 컴파운드 조성물의 인장강도 및 인열이 나빠지며, 80을 초과하면 컴파운드 조성물의 부드러움이 저하되어 최종 제품인 폴리프로필렌 이중공간지가 뻣뻣해진다. 총 결정도(Total Crystallinity)가 20을 초과하면 탄성과 내한성에 나쁜 영향을 주며, 심체로 사용하는 직물과 컴파운드 조성물 간의 접착성도 나빠질 수 있다.At this time, when the hardness is less than 60, the tensile strength and tear of the compound composition worsen, and when it exceeds 80, the softness of the compound composition is lowered and the final product polypropylene double space paper becomes stiff. If the total crystallinity exceeds 20, the elasticity and cold resistance may be adversely affected, and the adhesion between the core fabric and the compound composition may be worsened.
이러한 올레핀블록코폴리머, 폴리프로필렌 수지 및 폴리프로필렌계 변성엘라스토머의 특성은 폴리프로필렌 이중공간지 최종제품에 열 안정성 및 굴곡 강도, 인장강도, 신장률 등에 영향을 미치게 된다.The properties of these olefin block copolymers, polypropylene resins and polypropylene-based modified elastomers affect the thermal stability and flexural strength, tensile strength, elongation, and the like in the polypropylene double space final product.
상기 폴리스티렌계 변성엘라스토머 또는 폴리올레핀계 고무는 폴리스티렌부타디엔공중합체(SBS), 폴리스티렌이소프렌공중합체(SIS), 폴리스티렌에틸렌부타디엔블록공중합체(SEBS), 폴리스티렌에틸렌프로필렌블록공중합체(SEPS), 수소부가폴리스티렌에틸렌부타디엔엘라스토머(HSEBS), 폴리에틸렌프로필렌코폴리머고무(EPM), 폴리에틸렌프로필렌디엔터폴리머고무(EPDM), 폴리이소프렌고무, 폴리부틸고무 및 폴리이소부틸렌고무로 이루어진 군에서 선택된 하나 이상을 포함하여 이루어지는데, 상기 컴파운드 조성물로 코팅한 폴리프로필렌 이중공간지의 인장성, 인열성, 유연성 및 굴곡강도를 향상시켜 준다.The polystyrene-based modified elastomer or polyolefin-based rubber is polystyrene butadiene copolymer (SBS), polystyrene isoprene copolymer (SIS), polystyrene ethylene butadiene block copolymer (SEBS), polystyrene ethylene propylene block copolymer (SEPS), hydrogenated polystyrene ethylene Butadiene elastomer (HSEBS), polyethylene propylene copolymer rubber (EPM), polyethylene propylene diene polymer rubber (EPDM), polyisoprene rubber, polybutyl rubber and polyisobutylene rubber In addition, it improves the tensile, tearing, flexibility and flexural strength of the polypropylene double space coated with the compound composition.
상기 폴리스티렌 변성엘라스토머 또는 폴리올레핀계 고무는 인장강도는 3,000 kgf/cm2를 초과하고, 파단점 신장률이 800% 내지 1,500%인 고탄성 엘라스토머인데, 50 중량부를 초과하여 함유되면 신장률이 높은 물질이기 때문에 폴리프로필렌 이중공간지의 열에 대한 치수안정성을 감소시키며, 본 발명을 이용하여 제작되는 공기 구조물에 공기를 주입하면 치수안정성이 떨어져서 공기 구조물의 반듯한 형태유지가 어렵고 고무와 거동이 비슷해져 2차 가공이 어려워지며 원가상승의 원인이 될 수 있다.The polystyrene-modified elastomer or polyolefin rubber is a high elastic elastomer having a tensile strength of more than 3,000 kgf / cm 2 and an elongation at break of 800% to 1,500%. Reduces the dimensional stability of heat in double spaces, and when air is injected into the air structure manufactured using the present invention, the dimensional stability is poor, making it difficult to maintain a smooth shape of the air structure, and the rubber and behavior are similar, making secondary processing difficult and costly. It may cause an increase.
상기 무기필러는 탄산칼슘, 탈크, 클레이, 마그네사이트, 수산화알루미늄 및 수산화마그네슘으로 이루어진 군에서 선택된 하나 이상으로 이루어진다. 상기 20 중량부를 초과하여 함유되면 쵸크마크가 발생할 확률이 높아지고 비중이 높아져서 폴리프로필렌 이중공간지의 특징인 경량성을 저해하며 공기 밀폐를 저해하는 원인이 될 수 있다. The inorganic filler consists of at least one selected from the group consisting of calcium carbonate, talc, clay, magnesite, aluminum hydroxide and magnesium hydroxide. If the content is more than 20 parts by weight, the probability of occurrence of the chalk mark is increased and the specific gravity is increased, thereby inhibiting the lightness, which is a characteristic of the polypropylene double space paper, and may cause air sealing.
상기 산화방지제는 1,1,1-트리스(2-메틸-4-히드록시-5-터셔리-부틸페닐)부탄, 1,3,5-트리메틸-2,4,6-트리스(3,5-디-터셔리-부틸-4-히드록시벤질)벤젠, 테트라키스-[메틸렌-3-(3'5'-디-터셔리-부틸-4-히드록시페닐)프로피네이트], 비스[3,3'-비스-(4'-하이드록시-3'-터셔리-부틸페닐)부틸릭엑시드]글리콜에스테르, 1,3,5-트리스(3',5'-디-터셔리-부틸-4'히드록시벤질)-SEC-트리아진-2,4,6-트리온, 3,5-디-터셔리-부틸-4-히드록시히드로시나메이트 옥타데실, 트리스(2,4-디-터셔리-부틸페닐)포스페이트, 시클로 네오펜탄테트라일 비스(2,4-디-터셔리-부틸페닐)포스페이트 및 1,2-비스(3,5-디-터셔리-부틸-4-히드록시히드로시나모일)히드라진으로 이루어진 군에서 선택된 하나 이상을 포함하여 이루어지며, 이러한 산화방지제는 폴리프로필렌 이중공간지의 코팅층 노화를 방지하는 역할을 하는데, 1.0 중량부를 초과하여 사용하더라도 효과가 상승되지는 않으므로 1.0 중량부 이상 사용할 필요가 없다.The antioxidant is 1,1,1-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5 -Di-tert-butyl-4-hydroxybenzyl) benzene, tetrakis- [methylene-3- (3'5'-di-tert-butyl-4-hydroxyphenyl) propinate], bis [3 , 3'-bis- (4'-hydroxy-3'-tertiary-butylphenyl) butylic acid] glycol ester, 1,3,5-tris (3 ', 5'-di-tertiary-butyl- 4'hydroxybenzyl) -SEC-triazine-2,4,6-trione, 3,5-di-tertiary-butyl-4-hydroxyhydrocinnamate octadecyl, tris (2,4-di- Tertiary-butylphenyl) phosphate, cyclo neopentanetetrayl bis (2,4-di-tertiary-butylphenyl) phosphate and 1,2-bis (3,5-di-tertiary-butyl-4-hydroxy Hydrocinnamoyl) hydrazine, including one or more selected from the group consisting of, these antioxidants prevent the aging of the coating layer of polypropylene bispace To, the effect does not increase even if it exceeds 1.0 parts by weight there is no need to use more than 1.0 parts by weight.
상기 UV 흡수제는 벤조페논계, 페닐실리케이트, 비스(2,2,6,6-테트라메틸-4-피페리디닐)세바케이트, 2-(3'-5'-디-터셔리-부틸-2'-히드록시페닐)-5-클로로벤조트리아졸, 2-(3,5-디-터셔리-페닐-2-히드록시페닐)벤조트리아졸, 2-(2'-히드록시-5-메틸페닐)벤조트리아졸, 2-(3'-터셔리-부틸-2'-히드록시-5'-메틸페닐)-5-클로로벤조트리아졸 및 힌다드아민계 자외선 안정제로 이루어진 군에서 선택된 하나 이상을 포함하여 이루어지는데, 자외선으로부터 폴리프로필렌 이중공간지용 폴리프로필렌 컴파운드 조성물의 물성변화를 차단하여 안정화시키고, 변색 및 노화를 방지하여 내후성 및 내광성을 향상시켜 준다.The UV absorber is benzophenone series, phenyl silicate, bis (2,2,6,6-tetramethyl-4-piperidinyl) sebacate, 2- (3'-5'-di-tertiary-butyl-2 '-Hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-tertiary-phenyl-2-hydroxyphenyl) benzotriazole, 2- (2'-hydroxy-5-methylphenyl ) Benzotriazole, 2- (3'-tertiary-butyl-2'-hydroxy-5'-methylphenyl) -5-chlorobenzotriazole and a hindered amine based UV stabilizer It prevents the change of physical properties of the polypropylene compound composition for polypropylene double spaces from ultraviolet rays, stabilizes, and prevents discoloration and aging to improve weather resistance and light resistance.
상기 가공활제는 스테아르산아연, 올레아미드, 에루카아미드, 스테아르아미드, 베헨아미드, 지방산아민 및 불소수지로 이루어진 군에서 선택된 하나 이상을 포함하여 이루어지는데, 3.0 중량부를 초과하여 사용하게 되면 폴리프로필렌 이중공간지의 코팅층 접착력이 감소하게 될 수 있다.The processing agent comprises one or more selected from the group consisting of zinc stearate, oleamide, erucamide, stearamide, behenamide, fatty acid amine and fluororesin, and when used in excess of 3.0 parts by weight of polypropylene double The adhesion of the coating layer of the space paper may be reduced.
이러한 가공활제는 압출기 실린더 및 스크류와 컴파운드 조성물 간에 마찰계수를 낮춰주기 때문에 압출공정 시에 원활한 압출을 제공하게 하고, 실린더 및 스크류에 조성물 잔존물이 남는 것을 차단하여 잔존물이 탄화되는 것을 예방하고, 연속 생산시 발생되는 T-Dies 눈꼽(Fish-eye) 발생을 억제 시켜 주기 때문에 폴리프로필렌 이중공간지의 코팅층의 표면 불량률을 감소시킬 수 있다. This processing agent lowers the coefficient of friction between the extruder cylinder and the screw and the compound composition, thus providing a smooth extrusion during the extrusion process, preventing the residue of the composition on the cylinder and the screw to prevent carbonization of the residue, and continuous production Since T-Dies suppresses the occurrence of fish-eye, it is possible to reduce the surface defect rate of the coating layer of the polypropylene double space paper.
상기 폴리프로필렌 이중공간지를 제조하기 위하여, 폴리프로필렌 변성 컴파운드 조성물은 도 1에 도시된 바와 같이 니더(Kneader) 또는 믹서기를 이용하여 1차 혼련하고, 1차 혼련이 끝난 조성물을 압출기에 넣고 용융혼합하면서 압출시키는데, 이때 압출 조건은 아래와 같다.In order to prepare the polypropylene bi-space paper, the polypropylene modified compound composition is first kneaded using a kneader or a mixer as shown in FIG. 1, and the first kneaded composition is put into an extruder and melt mixed. The extrusion conditions are as follows.
호퍼온도 : 상온 Hopper temperature: Room temperature
실린더온도 : 140℃ 내지 170℃ Cylinder temperature: 140 ℃ to 170 ℃
다이(Die)온도 : 180℃ 내지 210℃Die temperature: 180 ℃ to 210 ℃
싱글스크류 타입 압출기 : L/D=36/1 이상Single screw type extruder: L / D = 36/1 or more
트윈스크류 타입 압출기 : L/D=26/1 이상Twin screw type extruder: L / D = 26/1 or more
상기 압출조건으로 압출된 조성물은 수냉과정을 거치고, 컷팅해서 펠렛(Pellet)화 시키고, 유수분리의 과정을 거친 후에 건조시켜 보관한다. The composition extruded under the extrusion conditions is subjected to a water cooling process, cut and pelletized, and dried and stored after undergoing a process of oil and water separation.
상기 폴리프로필렌 변성 컴파운드 조성물의 코팅 방법으로는 압출 T-Dies 방법이 접착제를 필요로 하지 않기 때문에 가장 바람직한 방법이다. 압출 T-Dies 방법은 도 2에 나타난 바와 같이 펠렛트 타입의 폴리프로필렌 변성 컴파운드 조성물을 압출기 호퍼를 통해 압출기에 투입하여 압출기의 실린더 온도를 250℃ 내지 270℃, 아답터 온도를 270℃ 내지 280℃, 다이 온도를 280℃ 내지 310℃에서 토출하면서 폴리프로필렌 이중공간용 직물과 압착 라미네이션 시켜 제조한다. 라미네이션롤은 모두 냉각롤 형태이며 코팅면에 폴리싱 역할을 하여 코팅면의 평활도 및 표면 엠보싱 역할을 한다. 라미네이션 압착은 3.5 Kgf/㎠ 이상이 바람직하다.As the coating method of the polypropylene modified compound composition, the extrusion T-Dies method is the most preferable method because it does not require an adhesive. Extrusion T-Dies method is a pellet type polypropylene modified compound composition is introduced into the extruder through the extruder hopper as shown in Figure 2 the cylinder temperature of the extruder 250 ℃ to 270 ℃, the adapter temperature of 270 ℃ to 280 ℃, The die temperature is produced by compression lamination with a polypropylene double space fabric while discharging at 280 ° C to 310 ° C. All of the lamination rolls are in the form of cooling rolls and serve as polishing on the coated surface to serve as smoothness and surface embossing of the coated surface. Lamination compression is preferably at least 3.5 Kgf / ㎠.
이하, 본 발명의 이해를 돕기 위하여 실시예를 들어 상세하게 설명하기로 한다. 다만 하기의 실시예는 본 발명의 내용을 예시하는 것일 뿐 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. 본 발명의 실시예는 당 업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해 제공되는 것이다. Hereinafter, examples will be described in detail to help understand the present invention. However, the following examples are merely to illustrate the content of the present invention is not limited to the scope of the present invention. The embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art.
<실시예 1> 폴리프로필렌 변성 컴파운드 조성물 제조Example 1 Polypropylene Modified Compound Composition Preparation
올레핀블록코폴리머 (다우 I 9107) 100 중량부에 대하여, 폴리프로필렌 (호남석유화학 SFI 841) 50 중량부, 폴리프로필렌계 변성에라스토머(액션 V6102) 30 중량부, 폴리스티렌부타디엔공중합체(LG화학 501) 20 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트)(Ciba I#1010) 0.4 중량부, 힌다드아민(Ciba D#944) 0.6 중량부, 스테아린산아연 1.0 중량부 및 착색제 8 중량부를 포함하여 이루어지는 폴리프로필렌 이중공간지 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.To 100 parts by weight of olefin block copolymer (Dow I 9107), 50 parts by weight of polypropylene (Honam Petrochemical SFI 841), 30 parts by weight of polypropylene-based modified elastomer (action V6102), polystyrene butadiene copolymer (LG Chemical) 501) 20 parts by weight, calcium carbonate (Omiya M5) 10 parts by weight, pentarisrititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) (Ciba I # 1010) 0.4 A polypropylene compound composition for double-sided coating of a polypropylene double space comprising a weight part, 0.6 part by weight of hindered amine (Ciba D # 944), 1.0 part by weight of zinc stearate, and 8 parts by weight of a colorant was prepared.
<실시예 2> 폴리프로필렌 변성 컴파운드 조성물 제조Example 2 Preparation of Polypropylene Modified Compound Composition
올레핀블록코폴리머(다우 I 9107) 100 중량부에 대하여, 폴리프로필렌 수지(대한유화 8088) 50 중량부, 폴리프로필렌계 변성엘라스토머 (Mitui DF610) 50 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트) 0.4 중량부, 힌다드아민 0.6 중량부 및 스테아린산아연 1.0 중량부 및 착색제 8 중량부를 포함하여 이루어지는 폴리프로필렌 이중공간지 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.50 parts by weight of polypropylene resin (Korean Emulsification 8088), 50 parts by weight of polypropylene-based modified elastomer (Mitui DF610), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9107), 0.4 parts by weight of pentarisrititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate), 0.6 parts by weight of hinderedamine, 1.0 part by weight of zinc stearate and 8 parts by weight of colorant The polypropylene compound composition for polypropylene double space paper double-sided coating which consists of these was manufactured.
<실시예 3> 폴리프로필렌 변성 컴파운드 조성물 제조Example 3 Polypropylene Modified Compound Composition Preparation
올레핀블록코폴리머(다우 I 9807) 100 중량부에 대하여, 폴리프로필렌(롯데석유화학, L670M) 50 중량부, 폴리스티렌계 변성엘라스토머(Kuraray SEPS) 50 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트) 0.4 중량부, 힌다드아민 0.6 중량부, 지방산아민 1.6 중량부, 불소수지 0.2 중량부 및 착색제 10 중량부를 포함하여 이루어지는 폴리프로필렌 이중공간지 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.50 parts by weight of polypropylene (Lotte Petrochemical, L670M), 50 parts by weight of polystyrene-based modified elastomer (Kuraray SEPS), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), 0.4 parts by weight of pentarisititol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate), 0.6 parts by weight of hinderedamine, 1.6 parts by weight of fatty acid amine, 0.2 parts by weight of fluororesin, and A polypropylene compound composition for polypropylene double space paper double-side coating comprising 10 parts by weight of a colorant was prepared.
<실시예 4> 폴리프로필렌 변성 컴파운드 조성물 제조Example 4 Polypropylene Modified Compound Composition Preparation
올레핀블록코폴리머(다우 I 9807) 100 중량부에 대하여, 폴리프로필렌(롯데석유화학 L670M) 70 중량부, 폴리프로필렌계 변성엘라스토머 (다우 V4200) 30 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트) 0.4 중량부, 힌다드아민 0.6 중량부, 지방산아민 1.6 중량부 및 불소수지 0.2 중량부를 포함하여 이루어지는 폴리프로필렌 이중공간지 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.70 parts by weight of polypropylene (Lotte Petrochemical L670M), 30 parts by weight of polypropylene-based modified elastomer (Dow V4200), 10 parts by weight of calcium carbonate (Omiya M5), based on 100 parts by weight of olefin block copolymer (Dow I 9807), Pentaristhritol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) 0.4 parts by weight, Hindamine 0.6 parts by weight, fatty acid amine 1.6 parts by weight and fluorine resin 0.2 parts by weight A polypropylene compound composition for double-sided coating of polypropylene double space paper formed was prepared.
<실시예 5> 폴리프로필렌 변성 컴파운드 조성물 제조Example 5 Polypropylene Modified Compound Composition Preparation
올레핀블록코폴리머(다우 I 9807) 100 중량부에 대하여, 폴리프로필렌((롯데석유화학, L127A) 70 중량부, 폴리프로필렌 변성엘라스토머(다우 V4200) 30 중량부, 탄산칼슘(오미야 M5) 10 중량부, 펜타리스리톨테트라키스(3-(3,5-디-티-부틸-4-히드록시페닐 프로피네이트) 0.4 중량부, 힌다드아민 0.6 중량부, 지방산아민 1.6 중량부 및 불소수지 0.2 중량부를 포함하여 이루어지는 폴리프로필렌 Double wall textiles 양면 코팅용 폴리프로필렌계 컴파운드 조성물을 제조하였다.To 100 parts by weight of olefin block copolymer (Dow I 9807), 70 parts by weight of polypropylene ((Lotte Petrochemical, L127A), 30 parts by weight of polypropylene modified elastomer (Dow V4200), 10 parts by weight of calcium carbonate (Omiya M5) , Pentaristhritol tetrakis (3- (3,5-di-thi-butyl-4-hydroxyphenyl propinate) 0.4 parts by weight, hindered amine 0.6 parts by weight, fatty acid amine 1.6 parts by weight and fluororesin 0.2 parts by weight Polypropylene double wall textiles comprising a polypropylene compound composition for double-sided coating was prepared.
<실험예 1> 폴리프로필렌 변성 컴파운드 조성물의 물성 측정Experimental Example 1 Measurement of Physical Properties of Polypropylene Modified Compound Composition
실시예 1 내지 5를 통해 제조된 폴리프로필렌 변성 컴파운드 조성물의 물성을 각각 다음과 같이 측정하였고, 그 결과를 하기 표 1에 나타내었다.The physical properties of the polypropylene modified compound composition prepared through Examples 1 to 5 were respectively measured as follows, and the results are shown in Table 1 below.
표 1
<실시예 6-10> 폴리프로필렌 이중공간지 제조 및 물성 분석<Example 6-10> Preparation of polypropylene double space paper and analysis of physical properties
다음 표 2와 같은 폴리프로필렌 이중공간지를 이용하며, 실시예 1 내지 5의 폴리프로필렌계 컴파운드 압출 방식으로 폴리프로필렌 변성 컴파운드 조성물이 코팅된 폴리프로필렌 이중공간지를 제조하였으며, 이때, 구체적인 제조 조건은 다음 표 3과 같다. 이때, 비교를 위하여, PVC 코팅 제품도 함께 제조하였다.Next, using a polypropylene double space as shown in Table 2, to prepare a polypropylene double space paper coated with a polypropylene modified compound composition of the polypropylene-based compound extrusion method of Examples 1 to 5, wherein the specific manufacturing conditions Same as 3. At this time, for comparison, a PVC coated product was also prepared.
표 2
표 3
그리고, 실시예 6 내지 10을 통해 제조된 폴리프로필렌 이중공간지의 물성을 각각 다음과 같이 측정하였고, 그 결과를 하기 표 4에 나타내었다.In addition, the physical properties of the polypropylene double space paper produced through Examples 6 to 10 were measured as follows, and the results are shown in Table 4 below.
표 4
※ 인장강도, 절단강도는 경사*위사 입니다.※ Tensile strength and cutting strength are warp * weft.
따라서, 본 발명에 따른 폴리프로필렌 멀티필라멘트사로 제직한 이중공간직물을 심체로 사용한 폴리프로필렌 변성 컴파운드 코팅 폴리프로필렌 이중공간지는 PVC 이중공간지와 비교했을 때 물성이 우수한 이중공간지를 제조하는 데 필요 충분한 물성이 구현되었다.Therefore, a polypropylene modified compound coated polypropylene double space using a double space fabric woven from the polypropylene multifilament yarn according to the present invention as a core has sufficient physical properties necessary for producing a double space paper having excellent physical properties compared to a PVC double space paper. This was implemented.
이상으로 본 발명의 특정한 부분을 상세히 기술하였는 바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시예일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서, 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다. Having described the specific parts of the present invention in detail, it will be apparent to those skilled in the art that such specific descriptions are merely preferred embodiments, and thus the scope of the present invention is not limited thereto. will be. Thus, the substantial scope of the present invention will be defined by the appended claims and their equivalents.
Claims (11)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020140101065A KR101471997B1 (en) | 2014-08-06 | 2014-08-06 | Production method of polypropylene double wall fabrics |
| KR10-2014-0101065 | 2014-08-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016021813A1 true WO2016021813A1 (en) | 2016-02-11 |
Family
ID=52678654
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2015/004647 Ceased WO2016021813A1 (en) | 2014-08-06 | 2015-05-08 | Method for producing polypropylene double wall material |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR101471997B1 (en) |
| WO (1) | WO2016021813A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101800530B1 (en) * | 2016-01-13 | 2017-12-20 | 이상천 | Board structure for an air filling type |
| CN106435834A (en) * | 2016-08-26 | 2017-02-22 | 宜兴润德纺织品制造有限公司 | Flame-retardant fiber for textile fabric weaving and preparation method thereof |
| CN106435804A (en) * | 2016-08-26 | 2017-02-22 | 宜兴润德纺织品制造有限公司 | Antistatic fiber for textile fabric weaving and preparation method of antistatic fiber |
| KR102249805B1 (en) | 2020-03-02 | 2021-05-11 | 전면근 | Catalloy modified resin composition for coating double wall fabrics, and preparing method of double wall fabrics enhanced air tightness including coating layer using the same |
| KR102492401B1 (en) * | 2020-10-13 | 2023-01-30 | 유진하이텍(주) | Synthetic resin woven fabric with excellent breathability and durability |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100878948B1 (en) * | 2007-12-07 | 2009-01-19 | 현대자동차주식회사 | Flame Retardant Polypropylene Resin Composition |
| KR20140038730A (en) * | 2012-09-21 | 2014-03-31 | 삼성토탈 주식회사 | Polypropylene resin composition and process for their manufacture |
| KR20140055828A (en) * | 2012-11-01 | 2014-05-09 | (주)엠시피 | Manufacturing method of wrapping cloth from polypropylene |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101453367B1 (en) | 2014-08-06 | 2014-10-23 | 주식회사 경인 | Production method of non plasticizer polypropylene modified compound resin coated industrial fabrics |
-
2014
- 2014-08-06 KR KR1020140101065A patent/KR101471997B1/en not_active Expired - Fee Related
-
2015
- 2015-05-08 WO PCT/KR2015/004647 patent/WO2016021813A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100878948B1 (en) * | 2007-12-07 | 2009-01-19 | 현대자동차주식회사 | Flame Retardant Polypropylene Resin Composition |
| KR20140038730A (en) * | 2012-09-21 | 2014-03-31 | 삼성토탈 주식회사 | Polypropylene resin composition and process for their manufacture |
| KR20140055828A (en) * | 2012-11-01 | 2014-05-09 | (주)엠시피 | Manufacturing method of wrapping cloth from polypropylene |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101471997B1 (en) | 2014-12-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2016021813A1 (en) | Method for producing polypropylene double wall material | |
| KR100796351B1 (en) | Thermoplastic polyolefin tarpaulin and its manufacturing method | |
| WO2016021812A1 (en) | Method for producing industrial fabric products coated with non-plasticizer polypropylene-modified compound composition | |
| US6534150B1 (en) | Stretched film of thermoplastic resin | |
| KR101677942B1 (en) | Environment friendly resin composition for outer layer of decotile and decotile including the same | |
| WO2016122137A1 (en) | Transparent film for flooring and flooring comprising same | |
| WO2012148099A2 (en) | Environmentally friendly deco sheet having outstanding moulding properties and glossiness | |
| WO2021194003A1 (en) | Multilayer polyethylene film and method for manufacturing same | |
| KR20190004492A (en) | Artificial leather and a method for manufacturing the artificial leather | |
| US10703898B2 (en) | Thermoplastic elastomer composition for adhesion to crosslinked diene rubbers | |
| KR100375876B1 (en) | Polyolefin Type Resin Composition Used in Coating Cloth and Coating Film Comprising Such Resin Composition | |
| JP4951484B2 (en) | Antistatic sheet and molded product for packaging | |
| WO2013025048A2 (en) | Environmentally-friendly sheet using pla resin | |
| WO2021235650A1 (en) | Multilayer molded article with excellent tackiness and electrical conductivity and electronic product transported thereby | |
| US7192636B2 (en) | Multilayer shrink film with polystyrene and polyethylene layers | |
| CA2482802A1 (en) | Uv stabilization of synthetic paper | |
| KR101796457B1 (en) | Polyolefine tarpaulin use for actual image print and preparing method thereof | |
| KR102501476B1 (en) | Flame retardant casting-polypropylene(cpp) film and sheet for interior comprising the same | |
| JP3237033B2 (en) | Biaxially stretched multilayer film | |
| KR20170029692A (en) | deco-tile top sheet and preparing method thereof | |
| WO2011071270A2 (en) | Polyolefin composition for an interior sheet/film | |
| KR20160036157A (en) | Production method of polyolefin compound resin coated industrial fabric belt | |
| WO2020009258A1 (en) | Tpo sheet capable of display and touch sensing | |
| KR20180092843A (en) | vinyl tile flooring comprising a transparent layer of polyolefin resin material and a method for manufacturing the same | |
| JP3661231B2 (en) | Cleaning liquid for thermoplastic resin molding roll |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15830486 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 15830486 Country of ref document: EP Kind code of ref document: A1 |