[go: up one dir, main page]

WO2016015241A1 - 一种物料拾取装置以及装配设备 - Google Patents

一种物料拾取装置以及装配设备 Download PDF

Info

Publication number
WO2016015241A1
WO2016015241A1 PCT/CN2014/083298 CN2014083298W WO2016015241A1 WO 2016015241 A1 WO2016015241 A1 WO 2016015241A1 CN 2014083298 W CN2014083298 W CN 2014083298W WO 2016015241 A1 WO2016015241 A1 WO 2016015241A1
Authority
WO
WIPO (PCT)
Prior art keywords
arm
pick
controller
picking
electrode connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2014/083298
Other languages
English (en)
French (fr)
Inventor
向智勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kimree Technology Co Ltd
Original Assignee
Kimree Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kimree Technology Co Ltd filed Critical Kimree Technology Co Ltd
Priority to CN201490000185.XU priority Critical patent/CN205668263U/zh
Priority to PCT/CN2014/083298 priority patent/WO2016015241A1/zh
Publication of WO2016015241A1 publication Critical patent/WO2016015241A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/02Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
    • B25J9/04Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type by rotating at least one arm, excluding the head movement itself, e.g. cylindrical coordinate type or polar coordinate type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials

Definitions

  • the present invention relates to the field of electronic cigarette technology, and in particular to a material pick-up device and an assembly device capable of automatically picking up materials.
  • the prior art electronic cigarette includes: an atomizer 110 for atomizing the smoke oil to form a smoke for the user to smoke, and a battery rod assembly 120 for supplying power to the atomizer 110,
  • the atomizer 110 has an atomizer electrode connector, the atomizer electrode connector is provided with an atomizer electrode, the battery rod assembly has a battery rod electrode connector, and the battery rod electrode connector is provided with a battery rod electrode, wherein the atomizer electrode connector is connected to the battery rod electrode connector to electrically connect the atomizer electrode and the battery rod electrode, that is, the atomizer 110 and the
  • the battery rod assembly 120 is respectively connected to the atomizer electrode connector as the electronic cigarette electrode connector and the battery rod electrode connector to realize mechanical connection and electrical connection therebetween.
  • the atomizer electrode connector includes an outer electrode 111, an inner electrode 112 interposed in the outer electrode 111, and an insulating ring 113 between the outer electrode 111 and the inner electrode 112.
  • the battery rod electrode connector includes an outer electrode 121, an inner electrode 122 interposed in the outer electrode 121, and an insulating ring 123 between the outer electrode 121 and the inner electrode 122.
  • the electronic cigarette electrode connector is generally assembled by manually assembling it on an assembly line, and the assembly line of the entire electronic cigarette electrode connector needs to be completed by about three to four workers.
  • the existing manual assembly technology works relatively slowly, the assembly efficiency is low, too much manpower is wasted, the production cost of the factory is consumed, and there is a certain risk to the hygiene of the finished product. And if the electronic cigarette electrode connector is contaminated, it will affect the normal power supply of the battery rod assembly 120 to the atomizer 110. Moreover, the existing assembly precision is low, and it is easy to cause material damage during the assembly process, thereby wasting materials and high production cost. Moreover, the assembled materials of the electronic cigarette electrode connector are relatively loose, thereby affecting the service life and user experience of the electronic cigarette. Summary of the invention The invention provides a material pick-up device and an assembly device capable of automatically picking up materials.
  • a material pick-up device for picking up materials for assembling an electronic cigarette electrode connector wherein a package assembly, the material pick-up assembly and the rotating assembly are respectively connected to a controller, wherein the rotating component is used for the rotation
  • the assembly includes: a guide plate through which a rotating shaft is disposed, one end of the rotating shaft is connected with a rotating cylinder electrically connected to the controller, and the other end of the rotating shaft is fixedly connected with a transmission block, the rotating cylinder And the transmission block is disposed at two sides of the guiding plate; the transmission block is disposed through the through hole and the guiding groove with a first slider connected to the material pick-up assembly; the rotating cylinder is used for Rotating the rotating shaft under the control of the controller, so that the transmission block connected to the rotating shaft drives the first sliding block to move along the guiding slot, thereby causing the first slider to drive The material picking assembly moves.
  • the material pick-up device wherein the material pick-up assembly comprises:
  • connecting rod one end of the connecting rod is fixedly connected with the first sliding block, so that the connecting rod is guided by the first sliding block along the guiding groove;
  • the other end of the connecting rod is fixedly provided with a first cylinder fixing plate and a cylinder fixedly disposed on the first cylinder fixing plate, and the cylinder is electrically connected with the controller, and the cylinder is also coupled with the first An arm connection is taken, the cylinder being configured to control the first grabbing arm to grasp the material or to drop the material under the control of the controller.
  • the material picking device wherein the first grabbing arm is at least two; the cylinder controls a plurality of the first grab arms to move correspondingly to each other under the control of the controller The materials are moved away from each other to drop the material.
  • the material pick-up device wherein, if the first grabbing arm is used for grasping an insulating ring, the top end of the first grabbing arm is provided with a resisting sleeve and is movably connected to the resisting sleeve and a thimble made of an elastic material, and the diameter of the thimble is larger than a diameter of the hollow portion of the insulating ring, so that the thimble is pressed into the hollow portion of the insulating ring when the first grabbing arm picks up the insulating ring , the thimble is caused to have an interference fit with the hollow portion of the insulating ring;
  • the elastic sleeve is connected to the resisting sleeve and the thimble So that the first grasping arm places the insulating ring on the material fixing seat for placing the insulating ring, the thimble abuts on the material fixing seat, so that the thimble is oriented The resilient mechanism moves until the thimble is disengaged from the insulating ring.
  • the material pick-up device wherein the guiding groove is n-shaped or semi-circular.
  • the material picking device wherein the rotating component further comprises:
  • the end of the rotating shaft away from the guiding plate is connected to the coupling through the second cylinder fixing plate, and the second cylinder fixing plate is provided with a bearing for accommodating the rotating shaft;
  • the second cylinder fixing plate is provided with two supporting arms extending away from the rotating cylinder, and the plane of the supporting arm is perpendicular to a plane where the second cylinder fixing plate is located, and the supporting arm is away from the
  • the end of the second cylinder fixing plate is provided with a spring column;
  • a pressing block is fixedly connected to a side of the connecting rod adjacent to the first sliding block, and two ends of the pressing block each extend with a resisting arm, and a horizontal plane of the resisting arm and the transmission block
  • the horizontal plane is parallel to move the first slider along the guiding slot to the end of the guiding slot
  • the abutting arm near the end of the guiding slot abuts near the guiding slot end
  • the column of the portion such that the spring column near the end of the guiding groove gives the abutting arm a force away from the end of the guiding groove, so that the first grasping arm is lowered Keep away from the turntable after the material.
  • the column is a telescopic spring, so that the column in a compressed state gives the abutting arm a force away from the end of the guiding groove;
  • the bullet is an electromagnet electrically connected to the controller, and if the controller determines that the first slider moves along the guiding slot to an end of the guiding slot, the controller gives a The electromagnet is energized such that the electromagnet gives the abutment arm a force away from the end of the guide slot.
  • the connecting rod is provided with a first rail in a vertical direction
  • the material picking component further includes:
  • the connecting rod is movably inserted on the first movable plate away from the end of the first sliding block, so that the first movable plate can be vertically moved relative to the connecting rod along the guiding of the first guiding plate ;
  • a second movable plate is fixedly disposed on a side of the first movable plate near the rotary cylinder, and a second sliding plate is disposed on a side of the second movable plate near the rotary cylinder, and the second fixed plate and the second fixed plate
  • the second slider corresponding position is provided with a second guide rail for lateral guidance, and the second slider is used for laterally moving left and right along the guide of the second guide rail, so that the second slider can drive the second activity
  • the board moves laterally to the left and right.
  • An assembly apparatus for assembling an electronic cigarette electrode connector comprising: a rotatable turntable, a material holder, a first material sensing area, an inductor, a controller, and the material pick-up device according to any one of the above;
  • the material fixing seat is disposed on the turntable
  • the first material sensing area is provided with the inductor, so that the sensor senses the material located in the first material sensing area and generates a trigger signal correspondingly;
  • the controller is respectively electrically connected to the inductor and the material pick-up device, so that the controller controls the material pick-up device to pick up the material according to the trigger signal and place the material in the On the material holder.
  • the assembly device further comprising: a material vibrating plate for placing the material and a material guide rail; to the material guide rail, the preset state is an axis of each hollow portion of the material and The plane of the material vibrating plate is vertical;
  • the material guide rail is disposed between the material vibrating plate and the turntable, and is configured to continue conveying the material sent by the material vibrating plate along the turntable direction;
  • the first material sensing area is located at an end of the material guide near the turntable;
  • the material rail is provided with a material valve for fixing the material in the first material sensing area.
  • the assembly device wherein the material pick-up device comprises a third material pick-up device for picking up the insulating ring, a first material pick-up device for picking up the outer electrode, and a second material pick-up device for picking up the inner electrode;
  • the third material pick-up device, the first material pick-up device and the second material pick-up device are sequentially disposed along a rotation direction of the turntable.
  • the assembly device wherein the assembly device further includes:
  • a first pressing arm for pressing to fix the outer electrode on the material holder to the insulating ring
  • a second grasping arm for lifting the outer electrode and the insulating ring which are located on the material fixing base and fixed to each other to move the outer electrode and the insulating ring to a preset position, and
  • the second grabbing arm is further configured to sleeve the outer electrode and the insulating ring that have moved to the preset position on the material fixing seat that has been sleeved with the inner electrode to form the electron Smoke electrode connector;
  • the third material pick-up device, the first material pick-up device, the first pressing arm, the second grabbing arm, the second material pick-up device, and the second pressing arm along The rotation direction of the turntable is sequentially set;
  • the preset position is disposed between the second material pick-up device and the second pressing arm along a rotation direction of the turntable.
  • the assembly device wherein the material pick-up device includes a second material pick-up device for picking up the inner electrode, a third material pick-up device for picking up the insulating ring, and a first material pick-up device for picking up the outer electrode;
  • the second material pick-up device, the third material pick-up device, and the first material pick-up device are sequentially disposed along a rotation direction of the turntable.
  • the assembly device wherein the assembly device further includes:
  • the second material pick-up device, the third material pick-up device, the first material pick-up device and the three pressing arms are sequentially disposed along a rotation direction of the turntable.
  • the assembly device wherein the assembly device further includes:
  • the first discharge rail is provided with a second material sensing area, and the second material sensing area is located under the soldering arm for soldering the electronic cigarette electrode connector;
  • the second material sensing area is provided with an inductor, so that the sensor generates a trigger signal according to the sensing of the electronic cigarette electrode connector located in the second material sensing area;
  • the controller is further electrically connected to the soldering arm and the inductor, respectively, to enable the controller to control the soldering arm to solder the electronic cigarette electrode connector according to the trigger signal.
  • the assembly device wherein the material pick-up device includes a first material pick-up device for picking up an outer electrode, a third material pick-up device for picking up an insulating ring, and a second material pick-up device for picking up the inner electrode;
  • the first material pick-up device, the third material pick-up device and the second material pick-up device are sequentially disposed along a rotation direction of the turntable.
  • the assembly device wherein the assembly device further includes:
  • a fourth pressing arm for pressing the e-cigarette electrode connector on the material holder
  • the first material pick-up device, the third material pick-up device, the second material pick-up device and the fourth pressing arm are sequentially disposed along a rotating direction of the turntable.
  • the assembly apparatus wherein the assembly apparatus further includes a fourth grabbing arm for gripping the electronic cigarette electrode connector, and the fourth grabbing arm is disposed at a direction of rotation of the turntable Said fourth pressing down the arm;
  • the fourth grasping arm is configured to grasp the electronic cigarette electrode connector under the control of the controller and perform 180-degree rotation to perform upper soldering, and the electronic cigarette electrode connector completed by soldering is further Performing a 180 degree rotation to place the electronic cigarette electrode connector on the second discharge rail;
  • the fourth grasping arm is configured to grasp the electronic cigarette electrode connector under the control of the controller, and place the electronic cigarette electrode connector on a transport platform;
  • the controller is further connected to the soldering arm, and the controller is further configured to control the soldering arm to the electronic cigarette electrode connector located on the solder rail Solder
  • An air supply mechanism is disposed in the air nozzle, and the air supply mechanism is connected to the controller, and the controller is configured to control the air supply mechanism to supply air to the air nozzle to make the air nozzle
  • the blown airflow in the direction in which the transport rail extends extends the e-cigarette electrode connector into the transport rail until the e-cigarette electrode connector moves to the solder rail.
  • the invention provides a material pick-up device and an assembly device capable of automatically picking up materials.
  • the rotating component of the material connection, the material picking component and the rotating component are respectively connected to the controller.
  • the rotating component is caused to move the material pick-up assembly under the control of the controller to pick up or drop the material to automatically assemble the electronic cigarette electrode connector, thereby eliminating the need for a manual assembly line in the prior art, thereby reducing labor.
  • the utility model improves the efficiency and saves the cost, and the material picking device is controlled by the controller to pick up the material in the assembly process to realize the assembly, thereby improving the precision in the assembly process, and thus the operation is not inaccurate or
  • the occurrence of material loss caused by excessive force and other conditions further avoids unnecessary waste and improves the performance of the electronic cigarette.
  • the material pick-up device provided by the invention can greatly reduce the pollution of the material during the assembly process, and avoid the occurrence of the battery rod assembly failing to supply the atomizer normally; further, since the material pick-up device includes the pick-up device Rotating the rotating component to drive the material picking component to feed, so the controller controls the material picking component to pick up the material according to the trigger signal and place the material on the material fixing seat, the material picking component motion track It is curved or substantially curved, and does not need to be extracted by the power device after the take-up, and then transmitted laterally and then moved downwards, so that the structure is simple and efficient.
  • FIG. 1 is a schematic cross-sectional view showing the overall structure of an electronic cigarette in the prior art
  • FIG. 2 is a schematic view showing the overall structure of a material pick-up device according to an embodiment of the present invention
  • FIG. 3 is a schematic view showing a partial exploded structure of a preferred embodiment of a material pick-up device according to an embodiment of the present invention
  • 4 is a schematic side view showing a preferred embodiment of a material pick-up device according to an embodiment of the present invention
  • FIG. 5 is a partial structural schematic view of a preferred embodiment of a rotating assembly according to an embodiment of the present invention.
  • FIG. 6 is a schematic cross-sectional view showing a preferred embodiment of a first grasping arm end according to an embodiment of the present invention
  • FIG. 7 is a schematic front view showing a preferred embodiment of a rotating assembly according to an embodiment of the present invention.
  • FIG. 8 is a schematic view showing the overall structure of another preferred embodiment of the material pick-up device according to the embodiment of the present invention.
  • FIG. 9 is a schematic side view showing another preferred embodiment of a material pick-up device according to an embodiment of the present invention.
  • FIG. 10 is a schematic overall structural view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 11 is a schematic overall structural view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 12 is a schematic overall structural view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention. detailed description
  • Embodiment 1 This embodiment describes in detail a specific structure of a material pick-up device that can automatically pick up materials for assembling an electronic cigarette electrode connector:
  • the material of the electronic cigarette electrode connector shown in this embodiment specifically includes an outer electrode, an inner electrode disposed in the outer electrode, and an insulating ring disposed between the outer electrode and the inner electrode.
  • Figure 2 is a schematic view of the overall structure of the material pick-up device
  • the material picking device includes a material picking assembly 200 for picking up the material, and the specific structure of the material picking assembly is shown by a circle 200 shown in FIG.
  • the material picking device includes a rotating component rotatably coupled to the material picking assembly 200 300, that is, the specific structure of the rotating assembly 300 is shown as a circle 300 shown in FIG.
  • the material picking assembly 200 and the rotating component 300 are respectively connected to a controller, and the rotating component 300 is configured to drive the material picking assembly 200 to move to pick up or drop the material under the control of the controller. ;
  • the controller is configured to control the movement of the rotating component 300, so that the rotating component 300 drives the material picking assembly 200 to move over the material to be picked up, and the controller controls The material picking assembly 200 picks up the material.
  • the controller is configured to control the material picking assembly 200 to be separated from the material, so that the material picking assembly 200 drops the material; the controller is used to control the rotation The assembly 300 is moved to cause the rotating assembly 300 to move the material picking assembly 200 away from the material.
  • FIG. 3 is a partial exploded structural view of the material pick-up device
  • FIG. 4 is a schematic overall structural view of the side of the material pick-up device
  • the rotating assembly 300 includes: a guiding plate 301;
  • a rotating shaft 302 is disposed through the guiding plate 301, that is, the rotating shaft 302 is freely rotatable relative to the guiding plate 301;
  • One end of the rotating shaft 302 is connected with a rotary cylinder 303 electrically connected to the controller;
  • the rotating cylinder 303 can drive the rotating shaft 302 to rotate under the control of the controller.
  • the specific structure and working principle of the rotating cylinder 303 are prior art, and are not described in this embodiment.
  • the other end of the rotating shaft 302 is fixedly coupled to the transmission block 304, that is, the rotating cylinder 303 and the transmission block 304 are disposed on both sides of the guide plate 301.
  • the transmission block 304 is provided with a through hole 306, and the guide plate 301 is provided with an arcuate guide groove 305;
  • the guide groove 305 shown in FIG. 3 has an n-shape. It should be understood that the specific shape of the guide groove 305 is not limited in this embodiment, as long as the guide groove 305 has an arc-shaped segment.
  • a first slider 307 connected to the material pick-up assembly 200 is disposed through the through hole 306 and the guiding slot 305 in sequence, that is, the first slider 307 and Said
  • the transmission block 304 is rotationally coupled through the through hole 306 to achieve a rotational connection between the rotating assembly 300 and the material picking assembly 200.
  • the material pick-up assembly 200 and the first slider 307 may be a rotative connection or a fixed connection, which is not specifically limited herein.
  • the first slider 307 can be fixedly connected to the transmission block 304, and the material pick-up assembly 200 and the first slider 307 are connected in rotation to realize A rotational connection between the rotating assembly 300 and the material picking assembly 200.
  • FIG. 5 is a partial schematic structural view of the rotating assembly 200 shown in the embodiment.
  • the rotary cylinder 303 is configured to drive the rotating shaft 302 to rotate under the control of the controller. Since one end of the rotating shaft 302 is fixedly connected to the transmission block 304, the transmission block 304 can also follow the guiding. Guided movement of the slot 305;
  • the transmission block 304 drives the guiding movement of the first slider 307 along the guiding slot 305, because the first slider 307 passes through the through hole 306 and the guiding slot 305 in sequence;
  • the first slider 307 is further connected to the material pick-up assembly 200, so that the first slider 307 along the guiding movement of the guiding slot 305 drives the material pick-up assembly 200 to move.
  • the rotating component 300 can drive the material picking assembly 200 to move under the control of the controller, so that the material picking component 200 can automatically pick up the material and automatically drop the material, and
  • the process of moving the material picking assembly 200 and automatically picking up or automatically dropping the material no manual participation is required, the precision in picking up the material is improved, and the efficiency of picking up or dropping the material is greatly improved, thereby improving the assembly.
  • the efficiency of the e-cigarette electrode connector reduces manual input and reduces the cost of e-cigarette generation.
  • Embodiment 2 This embodiment describes in detail how the material picking assembly 200 is specifically connected to the rotating assembly 300:
  • the material picking assembly 200 includes:
  • a connecting rod 308 one end of the connecting rod 308 is fixedly connected with the first sliding rod 307, so that the connecting rod 308 is guided by the first sliding rod 307 along the guiding movement of the guiding groove 305;
  • the other end of the connecting rod 308 is fixedly disposed with a first cylinder fixing plate 309;
  • the guide groove 305 shown in this embodiment is n-shaped or semi-circular.
  • the material is
  • the first grasping arm 311 is at least two; the cylinder 310 controls a plurality of the first grasping arms 311 to move correspondingly or deviate from each other under the control of the controller;
  • the controller controls a plurality of the first grabbing arms 311 to move correspondingly to each other to grip the material;
  • the controller controls the plurality of the first grab arms 311 to move away from each other to drop the material.
  • the insulating ring has a soft texture, in order to avoid damage to the insulating ring during the process of picking up the insulating ring, unnecessary waste is caused, if the first grabbing arm is used to pick up the insulating ring,
  • the specific structure of the first grabbing arm is shown in Figure 6;
  • the first grabbing arm 311 is set to one;
  • the top end of the first grasping arm 311 is provided with a resisting sleeve 601 and a thimble 602 which is movably connected to the resisting sleeve 601 and is made of an elastic material.
  • the diameter of the thimble 602 is larger than the diameter of the hollow portion of the insulating ring.
  • the first grabbing arm 311 controls the thimble 602 to be pressed into the hollow portion of the insulating ring, because the thimble The diameter of the 602 is larger than the diameter of the hollow portion of the insulating ring, and the thimble 602 is in an interference fit with the hollow portion of the insulating ring.
  • the thimble 602 is interference fit with the hollow portion of the insulating ring, a certain external pressure of expansion is generated to relatively fix the insulating ring and the thimble 602.
  • the first grabbing arm 311 places the picked-up insulating ring on the material fixing base to complete the automatic picking and matching of the insulating ring.
  • the material holder is a device for placing the material during the process of specifically assembling the electronic cigarette electrode connector.
  • an elastic mechanism is respectively disposed inside the resisting sleeve 601 to the resisting sleeve 601 and the thimble 602. 603.
  • the thimble 602 gives the elastic mechanism 603 a force away from the material fixing seat, so that the elastic mechanism 603 is returned.
  • the thimble 602 is moved toward the elastic mechanism 603 until the thimble 602 is disengaged from the insulating ring 301.
  • the elastic mechanism 603 is a spring.
  • the elastic mechanism 603 can be used in other manners, as long as it can be retracted when the force is applied.
  • the specific setting manner is not limited in this embodiment. .
  • the first grabbing arm 311 can automatically pick up the insulating ring, and the insulating ring can be placed on the material fixing seat to realize Automatic assembly of the insulating ring. Moreover, during the picking up, the ferrule 602 is interference-fitted with the insulating ring to pick up the insulating ring, thereby effectively preventing deformation of the insulating ring, avoiding damage to the insulating ring, and improving the safety of the process of picking up the insulating ring.
  • Embodiment 3 This embodiment provides a specific structure of a material pick-up device that can ensure the normal operation of the rotary cylinder:
  • the specific structure of the material pick-up device is as shown in the first embodiment to the second embodiment, and is not described in the embodiment.
  • the rotating assembly 300 further includes:
  • the end of the rotating shaft 302 away from the guiding plate 301 is connected to the coupling 312 through the second cylinder fixing plate 313;
  • the second cylinder fixing plate 313 is provided with a bearing 314 for accommodating the rotating shaft 302;
  • the bearing 314 can then be arranged as a magnetic bearing to prevent the rotating shaft 302 from colliding with the bearing 314 during the rotation to avoid wear, thereby improving the service life of the material pick-up device.
  • the second cylinder fixing plate 313 is provided with two supporting arms 315 extending away from the rotating cylinder 303, and the plane of the supporting arm 315 and the second cylinder fixing plate 313 The plane in which it is located is vertical;
  • FIG. 7 is the rotating assembly 300.
  • a pressing block 317 is fixedly connected to a side of the connecting rod 308 adjacent to the first slider 307;
  • Each of the two ends of the pressure block 317 is extended with a resisting arm 318, and the horizontal plane of the resisting arm 318 is parallel to the horizontal plane of the transmission block 304, so that the first slider 307 is along the
  • the 4 holding arm 318 near the end of the guiding groove 305 abuts the column 316 near the end of the guiding groove to make the approach
  • the column 316 at the end of the guiding groove 305 gives the arm 318 a force away from the end of the guiding groove 305, so that the first grasping arm 311 is placed after the material is lowered. Keep away from the material holder to prevent the first grasping arm 311 from being caught by the material holder.
  • the movement of the first slider 307 along the left end of the guiding slot 305 is taken as an example:
  • the four holding arms 31 of the left end portion of the guiding groove 305 hold the column 316 near the left end of the guiding groove so as to be close to the left end of the guiding groove 305.
  • the column 316 gives the abutting arm 318 a force away from the left end of the guiding groove 305 to move the first grasping arm 311 away from the reclaiming area.
  • the column 316 is a telescopic spring, so that the column 316 in a compressed state gives the 4 holding arm 318 a force away from the end of the guiding groove 305;
  • the spring column 316 is an electromagnet electrically connected to the controller, and if the controller determines that the first slider 307 moves along the guiding slot 305 to the end of the guiding slot 305, the Controller gives The electromagnet is energized such that the electromagnet gives the abutment arm 318 a force away from the end of the guide slot 305.
  • the specific manner in which the controller determines whether the first slider 307 is moved to the end of the guiding slot 305 is not limited.
  • the controller may be predetermined to be located in the center of the guiding slot 305.
  • an inductor may be disposed at an end of the guiding slot 305 to cause the sensor to generate a trigger signal when the first slider 307 is moved to the end of the guiding slot 305.
  • the controller can determine that the first slider 307 is moved to either end of the guiding slot 305 according to the trigger signal.
  • the controller can move the material picking assembly 200 through the first slider 307 moving in the guiding slot 305, that is, as shown in FIG. 5, if the controller controls the When the first slider 307 is moved to the left end of the guiding slot 305, the material picking assembly 200 picks up the material, if the controller controls the movement of the first slider 307 to the guiding slot 305 At the right end, the material picking assembly 200 drops the material.
  • the material picking assembly 200 picks up the material.
  • Embodiment 4 The material pick-up device provided in this embodiment can improve the precision in picking up the material or dropping the material:
  • the material pick-up device shown in this embodiment is as shown in FIG. 8 and FIG. 9, and the connecting rod 308 is first disposed in the vertical direction.
  • Guide rail
  • the material picking component 200 further includes:
  • the connecting rod 308 is movably inserted from the end of the first slider 307 on the first movable panel 202; Specifically, the first movable panel 202 is internally provided with a groove matching the first rail, so that the first movable panel 202 can be vertically aligned with respect to the connecting rod 308 along the guiding of the first rail Straight movement
  • a second movable plate 203 is fixedly disposed on a side of the first movable plate 202 near the rotating cylinder 303, and a second sliding block 204 is disposed on a side of the second movable plate 203 adjacent to the rotating cylinder 303 (see FIG. 9). Shown), the second cylinder fixing plate 313 and the second slider 204 corresponding position is provided with a second guide rail 319 for lateral guidance;
  • the second slider 204 is configured to move laterally to the left and right along the guide of the second rail 319, so that the second slider 204 drives the second movable panel 203 to move laterally to the left and right.
  • the trajectory of the end movement of the first grabbing arm 311 of the assembly 200 is stabilized by the first movable panel 202 and the second movable panel 203, and the first grabbing is avoided.
  • the arm 311 is free to swing to ensure smooth movement of the first grabbing arm 311 during picking up the material to improve the accuracy in picking up the material and to improve the efficiency of picking up the material.
  • Embodiment 5 This embodiment provides an assembly device that can realize automatic assembly of an electronic cigarette electrode connector
  • the assembly device includes:
  • the rack 1000 can be closed in the embodiment, and the pollution in the process of assembling the e-cigarette electrode connector can be further avoided.
  • the rack 1000 can also be non-closed (such as As shown in FIG. 10, other components of the assembly apparatus are placed on the rack 1000 so that the user can view it at any time to ensure smooth assembly process.
  • a material fixing base 1002 wherein the material fixing base 1002 is disposed on the turntable 1001;
  • the material holder 1002 is used to place the material to complete the automatic assembly of the electronic cigarette electrode connector.
  • the specific arrangement manner of the material fixing base 1002 is not limited, as long as the The material holder 1002 can be rotated by the turntable 1001.
  • the material holder 1002 is disposed around the turntable 1001, and the spacing between the adjacent material holders 1002 is equal.
  • the assembly device further includes a first material sensing area disposed on a side of the turntable 1001, and the first material sensing area is provided with an inductor, and if the sensor senses the first material sensing area
  • the material for assembling the electronic cigarette electrode connector can generate a trigger signal correspondingly;
  • the specific setting position of the first material sensing area in this embodiment is not limited.
  • the assembly apparatus further includes a material pick-up device 1003.
  • the specific structure of the material pick-up device 1003 shown in this embodiment is shown in the first embodiment to the fourth embodiment, and is not described in this embodiment.
  • the controller is electrically connected to the inductor and the material pick-up device 1003, respectively, so that the controller controls the material pick-up device 1003 to pick up the material according to the trigger signal and The material is placed on the material holder 1002 to complete the automatic assembly of the electronic cigarette electrode connector.
  • FIGS. 10 and 11 are provided with a material pick-up device 1003. It is to be understood that FIGS. 10 and 11 are merely illustrative, and the assembly is completed for the smooth completion of the assembly of the electronic cigarette electrode connector.
  • the apparatus includes three of the material picking devices 1003, and three of the material picking devices 1003 are disposed around the turntable 1001 as long as they are capable of picking up the materials located in the first material sensing area.
  • the first material sensing area and the material picking device 1003 in the embodiment may be distributed at appropriate positions around the dial 1001.
  • the number of material picking devices 1003 in this embodiment is equal to the number of the first material sensing regions.
  • the controller can control the rotation of the turntable 1001 by the turntable driving device 1101, so that the material fixing base 1002 on the turntable 1001 is rotated to a preset installation position, and the preset installation is performed.
  • the position is a position close to the material pick-up device 1003. If the sensor senses that the material is located in the first material sensing area, correspondingly generates a trigger signal, the controller acquires the trigger signal, and generates, according to the trigger signal, a control device for controlling the material picking device 1003. a control signal of the material, so that the material pick-up device 1003 picks up the material according to the control signal and places the material on the material holder 1002 at a preset installation position.
  • the electronic cigarette electrode connector is automatically assembled, and no manual participation is required in the assembly process, thereby saving manpower, thereby saving cost and improving efficiency. And the assembly is controlled by the controller to control the material pick-up device 1003, thereby improving the precision in the assembly process, thereby avoiding the occurrence of material loss, and further avoiding unnecessary waste.
  • the specific location of the first material sensing area is not limited, as long as the material picking device 1003 can pick up the material located in the first material sensing area, and how the material is transported to The first material sensing area is not limited.
  • the material may be manually placed in the first material sensing area, or the first material sensing area is connected to a platform for storing materials through a sliding rail having a small friction coefficient, and the horizontal plane of the platform is higher than The horizontal level of the first material sensing area is such that material located on the platform can be automatically slid through the sliding rail to the first material sensing area.
  • Embodiment 6 This embodiment illustrates the structure of an assembly device that can automatically transport the material to the first material sensing area:
  • the material can be automatically and smoothly moved to the first material sensing area to avoid collision between materials and avoid loss, and no manual intervention is required. , Improve efficiency.
  • the assembly device further includes a material vibration disk 1102 for placing the material and a material guide rail 1103;
  • a vibration driving device is provided, and the vibration driving device can vibrate the material located on the material vibrating plate 1102 to facilitate the conveying of the material, and in the process of conveying the material.
  • the material picking device 1003 is adapted to grasp the material, so that the material moves to the material guide rail 1103 in a preset state.
  • the material guide rail 1103 is disposed between the material vibrating plate 1102 and the turntable 1001.
  • the material guide rail 1103 is configured to continue to transport the material sent by the material vibrating plate 1102 along the turntable 1001.
  • the material guide rail 1103 can be disposed on the vibrating feeding device, and the material guide rail 1103 can vibrate under the control of the vibrating feeding device to smoothly convey the material located on the material guide rail 1103, thereby avoiding the materials. Collisions occur, reducing unnecessary losses.
  • the preset state is an axis of each hollow portion of the material and the material vibrating plate 1102 The state in which the plane is vertical.
  • the preset state may be different depending on the assembly method, as long as the automatic assembly can be realized, and the specific setting manner is not limited.
  • the first material sensing area is disposed at an end of the material guide rail 1103 near the turntable 1001.
  • the material located on the material vibrating plate 1102 is vibrated and transported to the material guide rail 1103, and moves along the material guide rail 1103, so that the material is transported to the first material sensing area in the preset state. And causing an inductor located in the first material sensing area to sense the material.
  • a material valve may be disposed at an end of the material guide rail 1103, so that the material is in the material valve. Under the blocking action, the fixing is stopped in the first material sensing area to be sensed by the inductor.
  • the material rail 1103 is farther away from the turntable 1001 - the horizontal plane is higher than the material rail 1103 is close to the turntable 1001 - the level at which the end is located. In turn, the time required for transferring the materials is effectively reduced, and the efficiency of automatic assembly is further improved.
  • a material guide rail 1103 and a material vibrating disc 1102 are provided in FIG. 11 as an example. When the assembly apparatus shown in this embodiment is actually applied, three material rails 1103 and three of the materials may be included.
  • the material vibrating plate 1102 is used for conveying the outer electrode, the inner electrode and the insulating ring, respectively.
  • Embodiment 7 In this embodiment, different configurations of the assembly equipment are described in the different assembly order of the materials:
  • the assembly order of the electronic cigarette electrode connector is firstly placing an insulating ring on the material fixing base 1002, followed by an outer electrode, and finally an inner electrode;
  • a third material pick-up device for picking up the insulating ring, a first material pick-up device for picking up the outer electrode, and a second material pick-up device for picking up the inner electrode are sequentially disposed in the rotation direction of the turntable;
  • the assembly device further includes:
  • a first pressing arm for pressing the outer electrode on the material holder 1002 to be relatively fixed to the insulating ring
  • the first pressing arm shown in this embodiment is located downstream of the first material pick-up device along the rotation direction of the turntable 1001.
  • the specific structure of the first pressing arm described in this embodiment is not limited as long as it can move in the direction toward the material fixing base 1002 under the control of the controller to press on the material fixing base 1002.
  • the material can be.
  • the first pressing arm includes an indenter, and the cylinder is connected to the indenter, the controller is electrically connected to the cylinder, and the controller controls the indenter to be away from the cylinder through the cylinder The direction of movement of the material holder 1002 or movement in the direction of the material holder 1002.
  • the second grasping arm of the assembling device is used for lifting The outer electrode and the insulating ring fixed on the material fixing base 1002 and fixed to each other to move the outer electrode and the insulating ring to a preset position;
  • the second grabbing arm is located downstream of the first pressing arm along the rotation direction of the turntable 1001.
  • the second material pick-up device sleeves the inner electrode on the material fixing base 1002; the second grabbing arm is further configured to move the outer electrode that has moved to the preset position and the An insulating ring is sleeved on the material fixing base 1002 on which the inner electrode is sleeved to form the electronic cigarette electrode connector;
  • the second pressing arm is for pressing the electronic cigarette electrode connector located on the material holder 1002.
  • the third material pick-up device, the first material pick-up device, and the The first pressing arm, the second grabbing arm, the second material pick-up device, and the second pressing arm are sequentially disposed along a rotation direction of the turntable.
  • the material holder 1002 shown in this embodiment may include:
  • a positioning groove is disposed at the top end of the base for receiving and positioning the insulating ring, and an inner circumferential surface of the positioning groove is matched with an outer circumferential surface of the insulating ring;
  • a positioning post is fixedly disposed on the base, and one end of the positioning post passes through the positioning slot to pass through the base, and the positioning slot is coaxially disposed with the positioning post, and the positioning post is away from the base
  • the end surface of the one end end is higher than the horizontal plane where the positioning groove is located; the diameter of the positioning post 'J, the diameter of the hollow portion of the insulating ring, so that the insulating ring sleeved on the positioning post Interspersed with the positioning post and received in the positioning groove.
  • the inner circumferential surface of the positioning groove is matched with the outer circumferential surface of the insulating ring to place the insulating ring in the positioning groove.
  • the insulating ring located in the positioning groove cannot be displaced when the electronic cigarette electrode connector is automatically assembled. Otherwise, the automatic assembly cannot be accurately and efficiently performed.
  • the position is offset, and the positioning post is fixedly disposed inside the base. And one end of the positioning post passes through the positioning slot to pass through the base.
  • the positioning groove is disposed coaxially with the positioning post.
  • the horizontal plane of the positioning column away from the end surface of the base is higher than the horizontal plane where the positioning groove is located, and the positioning is performed.
  • the diameter of the column is smaller than the diameter of the hollow portion of the insulating ring.
  • the diameter of the positioning post is smaller than the diameter of the hollow portion of the insulating ring, that is, the gap between the positioning post and the hollow portion of the insulating ring is matched, thereby effectively preventing the hollow portion of the insulating ring from being too tightly coupled with the positioning post.
  • the insulating ring is taken out, it cannot be taken out due to the assembly being too tight.
  • the material fixing seat provided by the embodiment enables the insulating ring to be sleeved on the positioning post and received in the positioning groove to prevent the insulation ring from being displaced, thereby affecting the assembly of the electronic device.
  • the precision of the cigarette electrode connector, and the hollow portion of the insulating ring is gap-fitted with the positioning post, so that the insulating ring can be detached from the material fixing seat efficiently and conveniently, thereby improving assembly efficiency and avoiding assembling the insulation.
  • the ring is damaged during the ring.
  • the controller presets a moving angle to cause the controller to move according to the preset moving angle Controlling the rotation of the turntable 1001;
  • the turntable 1001 is subjected to the force of the first pressing arm. Tilting, damaging the appearance of the turntable 1001, preferably, a first support column is disposed below the turntable 1001;
  • the first supporting column corresponds to the position of the first pressing arm, that is, when the controller controls the first pressing arm to press the material fixing seat 1002, that is, The first pressing arm gives the material fixing base 1002 a downward force, and the controller controls the first supporting column upward to lift the rotating table 1001, so that the rotating plate 1001 is balanced to prevent the rotating plate 1001.
  • the turntable 1001 is tilted by the eccentric force.
  • a precision pressure regulating valve may be disposed in the first pressing arm, the precision pressure regulating valve is electrically connected to the controller, and the controller is predetermined to be capable of being pressed on the material fixing base 1002. The material does not cause a preset pressure at which the turntable 1001 is tilted.
  • the controller adjusts the pressure to the material fixing base 1002 through the precision pressure regulating valve, and the pressure applied to the material fixing base 1002 is equal to the preset pressure to prevent compaction.
  • the turntable 1001 is tilted.
  • a second supporting column may be disposed corresponding to the second pressing arm position, or may be disposed in the second pressing arm The precision pressure regulating valve.
  • the assembly order of the electronic cigarette electrode connector is firstly placing an internal electrode on the material fixing base 1002, followed by an insulating ring, and finally an external electrode;
  • the second material pick-up device, the third material pick-up device, and the first material pick-up device are sequentially disposed along the rotation direction of the turntable 1001.
  • the second material pick-up device places the inner electrode on the material fixing seat
  • the third material pick-up device sleeves the insulating ring on the inner electrode, and the first material pick-up device sleeves the outer electrode on the insulating ring;
  • the assembly apparatus shown in this embodiment further includes a third pressing arm for pressing the electronic cigarette electrode connector;
  • the specific structure of the third pressing arm can participate in the specific structure of the first pressing arm, which is not described in this embodiment.
  • the second material pick-up device, the third material pick-up device, the first material pick-up device and the three pressing arms are sequentially disposed along the rotation direction of the turntable.
  • the first arrangement of the assembly apparatus and the second arrangement are the same for the solder on the e-cigarette electrode connector:
  • the assembly apparatus further includes a third grabbing arm for grasping the electronic cigarette electrode connector located on the material holder 1002 and placing the electronic cigarette electrode connector on the first discharge rail. ;
  • the controller controls the third grabbing arm to grasp the pressed electronic cigarette electrode connector located on the material fixing base 1002, and place the electronic cigarette electrode connector on the first discharging On the rail;
  • the ram moves the finished electronic cigarette electrode connector to the second material sensing region by tilting vibration
  • the first discharge rail is provided with the second material sensing area, and the second material sensing area is located below the soldering arm for soldering the electronic cigarette electrode connector;
  • the specific structure of the soldering arm is not limited, as long as it can solder the finished electronic cigarette electrode connector.
  • the specific structure refer to the prior art, which is not described in this embodiment.
  • the second material sensing area is provided with a sensor, so that the sensor generates a trigger signal according to the electronic cigarette electrode connector of the second material sensing area that is sensed by the sensor;
  • the controller is further electrically connected to the soldering arm and the inductor, respectively, to enable the controller to control the soldering arm to solder the electronic cigarette electrode connector according to the trigger signal.
  • the first discharging rail is provided with a stopper valve; when the inductor senses the electronic cigarette electrode The connector moves to the second material sensing area, and the controller controls the valve movement to Fixing the electronic cigarette electrode connector at a predetermined position;
  • the predetermined position is a position at which the soldering arm can accurately solder the electronic cigarette electrode connector
  • the controller controls the soldering arm to perform soldering on the electronic cigarette electrode connector while controlling the action of the material valve;
  • the controller After the solder is completed, that is, after the preset time period, the controller opens the material valve, and the genuine electronic cigarette electrode connector moves out of the first discharge rail to complete the electronic cigarette electrode connector. Automatic assembly.
  • the assembly order of the electronic cigarette electrode connector is firstly placing an external electrode on the material holder 1002, followed by an insulation ring, and finally an internal electrode;
  • the material pick-up device includes a first material pick-up device for picking up the outer electrode, a third material pick-up device for picking up the insulating ring, and a second material pick-up device for picking up the inner electrode;
  • the first material pick-up device, the third material pick-up device and the second material pick-up device are sequentially disposed along a rotation direction of the turntable.
  • the controller controls the first material pick-up device to place the outer electrode on the material holder 1002, and the controller controls the third material pick-up device to An insulating ring is disposed in the outer electrode, and finally the controller controls the second material pick-up device to place the inner electrode in the insulating ring to form the electronic cigarette electrode connector;
  • the assembly device further includes:
  • the first material pick-up device, the third material pick-up device, the second material pick-up device and the fourth pressing arm are sequentially disposed along a rotating direction of the turntable.
  • the assembly apparatus further includes a fourth grabbing arm for gripping the electronic cigarette electrode connector, And the fourth grabbing arm is disposed downstream of the fourth pressing arm in a rotating direction of the turntable; the fourth grabbing arm is configured to grasp the electronic cigarette electrode under the control of the controller Connecting the head and performing 180-degree rotation to perform upper soldering, and rotating the electronic cigarette electrode connector on which the solder is completed by 180 degrees to place the electronic cigarette electrode connector on the second discharge rail;
  • the electronic cigarette electrode connector is soldered directly through the fourth grasping arm, and the soldering arm is not needed, which simplifies the soldering process.
  • the specific structure of the second discharge rail for transporting the electronic cigarette electrode connector is shown in the first discharge rail, which is not described in this embodiment.
  • the fourth grasping arm 1201 is configured to grasp the electronic cigarette electrode connector under the control of the controller, and place the electronic cigarette electrode connector on the transport platform 1202;
  • a transport rail 1203 capable of rotating the electrode connector 180 degrees is disposed in communication with the transport platform 1202, and the transport rail 1203 is further in communication with the solder rail 1204;
  • the transport platform 1202 In order to smoothly transport the e-cigarette electrode connector from the transport platform 1202 to the solder rail 1204, the transport platform 1202 is located at a higher level than the horizontal surface of the solder rail 1204;
  • the controller is further connected to the soldering arm 1205, and the controller is further configured to control the soldering arm 1205 to solder the electronic cigarette electrode connector on the soldering rail 1204;
  • the assembly apparatus further includes:
  • the specific principle and structure of the air nozzle 1206 are prior art, and are not described in this embodiment.
  • An air supply mechanism is connected to the air nozzle 1206, and the air supply mechanism is connected to the controller, and the controller is configured to control the air supply mechanism to supply air to the air nozzle 1206, so that the The airflow blown by the air nozzle 1206 along the extending direction of the transmission rail 1203 blows the electronic cigarette electrode connector The transfer rail 1203 is inserted until the electronic cigarette electrode connector moves to the solder rail 1204.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Manipulator (AREA)

Abstract

一种物料拾取装置以及装配设备,该物料拾取装置包括:物料拾取组件(200)及转动组件(300),所述物料拾取组件(200)和所述转动组件(300)分别与控制器连接;使得所述转动组件(300)在所述控制器的控制下带动所述物料拾取组件(200)运动以拾取或放下物料,以自动装配电子烟电极连接头,无需现有技术中的人工装配线,从而减少了人工,提升了效率的同时节省成本,从而提升了装配过程中的精度,进而在装配过程中不会出现因操作不准或用力过大等情况造成物料损耗情形的出现,进一步的避免了不必要的浪费,提升了电子烟的性能;而且采用本申请所提供的物料拾取装置能够大大减少装配过程中对物料的污染。

Description

一种物料拾取装置以及装配设备 技术领域
本发明涉及电子烟技术领域,尤其涉及的是一种可自动拾取物料的物料拾 取装置以及装配设备。
背景技术
请参阅图 1, 现有技术中的电子烟包括: 用于雾化烟油以形成可供用户吸 食的烟雾的雾化器 110以及用于给所述雾化器 110供电的电池杆组件 120, 所 述雾化器 110具有雾化器电极连接头,所述雾化器电极连接头设置有雾化器电 极, 所述电池杆组件具有电池杆电极连接头, 所述电池杆电极连接头设置有电 池杆电极, 其中, 通过所述雾化器电极连接头与电池杆电极连接头进行连接, 以实现所述雾化器电极与所述电池杆电极电连接,即所述雾化器 110和所述电 池杆组件 120 分别通过作为电子烟电极连接头的所述雾化器电极连接头和所 述电池杆电极连接头相互连接实现两者的机械连接和电连接。
所述雾化器电极连接头包括外电极 111、 插设在所述外电极 111内的内电 极 112以及位于所述外电极 111和所述内电极 112之间的绝缘环 113。 所述电 池杆电极连接头包括外电极 121、 插设在所述外电极 121内的内电极 122以及 位于所述外电极 121和所述内电极 122之间的绝缘环 123。
现有技术中装配所述电子烟电极连接头一般釆用的是人工在装配线上装 配的方式, 而整个电子烟电极连接头的装配线需要大约三到四名工作人员完 成。
现有的人工装配技术工作相对緩慢, 装配效率低下, 浪费过多人力, 对工 厂的生产成本消耗较大, 而且对于作业成品的卫生也有一定的风险。且若电子 烟电极连接头被污染,则会影响电池杆组件 120为所述雾化器 110的正常供电。 而且现有的装配精度低, 在装配过程中容易造成物料的损坏, 从而浪费物料, 生产成本较高。且装配完成的电子烟电极连接头各个物料之间相对松散, 进而 影响电子烟的使用寿命和用户体验。 发明内容 本发明提供了一种可自动拾取物料的物料拾取装置以及装配设备。
一种物料拾取装置, 其用于拾取装配电子烟电极连接头的物料, 其中, 包 组件, 所述物料拾取组件和所述转动组件分别与控制器连接, 所述转动组件用 其中, 所述转动组件包括: 导向板, 穿过所述导向板设置有转轴, 所述转 轴的一端连接有与所述控制器电连接的旋转气缸,所述转轴的另一端固定连接 有传动块, 所述旋转气缸和所述传动块设置在所述导向板的两侧; 所述传动块 过所述通孔和所述导向槽设置有与所述物料拾取组件连接的第一滑块;所述旋 转气缸用于在所述控制器的控制下带动所述转轴旋转,以使与所述转轴连接的 所述传动块带动所述第一滑块沿所述导向槽运动,进而使得所述第一滑块带动 所述物料拾取组件运动。
所述的物料拾取装置, 其中, 所述物料拾取组件包括:
连接杆, 所述连接杆的一端与所述第一滑块固定连接, 以使所述连接杆在 所述第一滑块的带动下沿所述导向槽的导向运动;
所述连接杆的另一端固定设置有第一气缸固定板及固定设置在所述第一 气缸固定板上的气缸,且所述气缸与所述控制器电连接, 所述气缸还与第一抓 取手臂连接,所述气缸用于在所述控制器的控制下控制所述第一抓取手臂抓取 所述物料或放下所述物料。
所述的物料拾取装置, 其中, 所述第一抓取手臂为至少两个; 所述气缸在 所述控制器的控制下控制多个所述第一抓取手臂相互对应运动以夹取所述物 料或相互背离运动以放下所述物料。
所述的物料拾取装置, 其中, 若所述第一抓取手臂用于抓取绝缘环, 则所 述第一抓取手臂顶端设置有抵持套及与所述抵持套活动插接相连并由弹性材 质制成的顶针,且所述顶针的直径大于所述绝缘环中空部的直径,使得所述顶 针在所述第一抓取手臂拾取所述绝缘环时压入所述绝缘环中空部内,使得所述 顶针与所述绝缘环中空部过盈配合;
设置在所述抵持套内部,分别与所述抵持套和所述顶针连接设置有弹性机 构,以使所述第一抓取手臂将所述绝缘环放置在用于放置所述绝缘环的物料固 定座上时, 所述顶针抵持在所述物料固定座上,使得所述顶针朝向所述弹性机 构运动, 直至所述顶针与所述绝缘环脱离。
所述的物料拾取装置, 其中, 所述导向槽为 n形或半圓形。
所述的物料拾取装置, 其中, 所述转动组件还包括:
第二气缸固定板;
用于连接所述旋转气缸和所述转轴的联轴器;
所述转轴远离所述导向板的一端穿过所述第二气缸固定板与所述联轴器 连接, 且所述第二气缸固定板上设置有用于容置所述转轴的轴承;
所述第二气缸固定板沿远离所述旋转气缸的方向延伸设置有两个支持臂, 且所述支持臂所在的平面与所述第二气缸固定板所在的平面垂直,所述支持臂 远离所述第二气缸固定板的端部设置弹柱;
与所述连接杆靠近所述第一滑块的侧面固定连接设置有压块,所述压块的 两端各延伸设置有抵持臂,且所述抵持臂所在的水平面与所述传动块所在的水 平面平行, 以使所述第一滑块沿所述导向槽运动至所述导向槽的端部时, 靠近 所述导向槽端部的所述抵持臂抵持靠近所述导向槽端部的所述弹柱,以使靠近 所述导向槽端部的所述弹柱给所述抵持臂一个远离所述导向槽端部的力,以使 得所述第一抓取手臂放下所述物料后远离所述转盘。
所述的物料拾取装置, 其中,
所述弹柱为可伸缩的弹簧,以使呈压缩状态的所述弹柱给所述抵持臂一个 远离所述导向槽端部的力;
或,
所述弹柱为与所述控制器电连接的电磁铁,所述控制器若确定所述第一滑 块沿所述导向槽运动至所述导向槽的端部时, 所述控制器给所述电磁铁通电, 以使所述电磁铁给所述抵持臂一个远离所述导向槽端部的力。
所述的物料拾取装置, 其中,
所述连接杆沿竖直方向设置有第一导轨;
所述物料拾取组件还包括:
设置于所述第一滑块下方的第一活动板; 所述连接杆远离所述第一滑块的端部活动插设在第一活动板上,以使所述 第一活动板能够沿所述第一导轨的导向相对于所述连接杆竖直运动;
所述第一活动板靠近所述旋转气缸的侧面固定设置有第二活动板,所述第 二活动板靠近所述旋转气缸的侧面设置有第二滑块,所述第二气缸固定板与所 述第二滑块对应位置设置有用于横向导向的第二导轨,所述第二滑块用于沿第 二导轨的导向横向左右运动,以使所述第二滑块能够带动所述第二活动板横向 左右运动。
一种用于装配电子烟电极连接头的装配设备,其中, 包括:可转动的转盘、 物料固定座、 第一物料感应区、 感应器、 控制器以及如上任一项所述的物料拾 取装置;
所述物料固定座围绕设置在所述转盘上;
所述第一物料感应区设置有所述感应器,以使所述感应器感应到位于所述 第一物料感应区的所述物料并对应生成触发信号;
分别与所述感应器以及所述物料拾取装置电连接设置有所述控制器,使得 所述控制器根据所述触发信号控制所述物料拾取装置拾取所述物料并将所述 物料放置在所述物料固定座上。
所述的装配设备, 其中, 所述装配设备还包括: 用于放置所述物料的物料 震动盘以及物料导轨; 至所述物料导轨,所述预设状态为各个所述物料中空部的轴线与所述物料震动 盘所在平面垂直;
所述物料导轨设置于所述物料震动盘与所述转盘之间,用以将所述物料震 动盘送出的所述物料继续沿所述转盘方向输送;
所述第一物料感应区位于所述物料导轨靠近所述转盘的端部;
所述物料导轨设置有挡料阀,所述挡料阀用于将所述物料固定在所述第一 物料感应区。
所述的装配设备, 其中, 所述物料拾取装置包括用于拾取绝缘环的第三物 料拾取装置、用于拾取外电极的第一物料拾取装置以及用于拾取内电极的第二 物料拾取装置; 其中, 所述第三物料拾取装置、所述第一物料拾取装置和所述第二物料拾 取装置沿所述转盘的旋转方向依次设置。
所述的装配设备, 其中, 所述装配设备还包括:
用于压紧以使位于所述物料固定座上的所述外电极与所述绝缘环相对固 定的第一压紧手臂;
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环, 以使所述外电极和所述绝缘环运动至预设位置的第二抓取手臂,且所述第二抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头;
用于压紧所述电子烟电极连接头的第二压紧手臂;
其中, 所述第三物料拾取装置、 所述第一物料拾取装置、 所述第一压紧手 臂、所述第二抓取手臂、所述第二物料拾取装置和所述第二压紧手臂沿所述转 盘的旋转方向依次设置;
且所述预设位置沿所述转盘的旋转方向设置在所述第二物料拾取装置和 所述第二压紧手臂之间。
所述的装配设备, 其中, 所述物料拾取装置包括用于拾取内电极的第二物 料拾取装置、用于拾取绝缘环的第三物料拾取装置以及用于拾取外电极的第一 物料拾取装置;
其中, 所述第二物料拾取装置、所述第三物料拾取装置以及所述第一物料 拾取装置沿所述转盘的旋转方向依次设置。
所述的装配设备, 其中, 所述装配设备还包括:
用于压紧所述电子烟电极连接头的第三压紧手臂;
且所述第二物料拾取装置、所述第三物料拾取装置、所述第一物料拾取装 置和所述三压紧手臂沿所述转盘的旋转方向依次设置。
所述的装配设备, 其中, 所述装配设备还包括:
用于抓取位于所述物料固定座上的所述电子烟电极连接头,并将所述电子 烟电极连接头放置于第一出料导轨的第三抓取手臂;
所述第一出料导轨设置有第二物料感应区,所述第二物料感应区位于用于 对所述电子烟电极连接头进行上焊锡的焊锡手臂下方; 所述第二物料感应区设置有感应器,以使得所述感应器根据其感应到的位 于所述第二物料感应区的所述电子烟电极连接头对应生成触发信号;
所述控制器还分别与所述焊锡手臂和所述感应器电连接,以使所述控制器 根据所述触发信号控制所述焊锡手臂对所述电子烟电极连接头进行上焊锡。
所述的装配设备, 其中, 所述物料拾取装置包括用于拾取外电极的第一物 料拾取装置、用于拾取绝缘环的第三物料拾取装置以及用于拾取内电极的第二 物料拾取装置;
其中, 所述第一物料拾取装置、所述第三物料拾取装置和所述第二物料拾 取装置沿所述转盘的旋转方向依次设置。
所述的装配设备, 其中, 所述装配设备还包括:
用于压紧位于所述物料固定座上的所述电子烟电极连接头的第四压紧手 臂;
其中, 所述第一物料拾取装置、 所述第三物料拾取装置、 所述第二物料拾 取装置和所述第四压紧手臂沿所述转盘的旋转方向依次设置。
所述的装配设备, 其中, 所述装配设备还包括用于抓取所述电子烟电极连 接头的第四抓取手臂,且所述第四抓取手臂沿所述转盘的旋转方向设置在所述 第四压紧手臂下游;
所述第四抓取手臂用于在所述控制器的控制下抓取所述电子烟电极连接 头并进行 180度旋转以进行上焊锡,并将上焊锡完成的所述电子烟电极连接头 再进行 180度旋转以将所述电子烟电极连接头放置于第二出料导轨;
或,
所述第四抓取手臂用于在所述控制器的控制下抓取所述电子烟电极连接 头, 并将所述电子烟电极连接头放置于运输平台上;
与所述运输平台导通设置有能够将电极连接头旋转 180度的传输导轨,且 所述传输导轨还与用于传送所述电极连接头以进行上焊锡的焊锡导轨连通,且 所述运输平台所在的水平面高于所述焊锡导轨所在的水平面,所述控制器还与 焊锡手臂连接,所述控制器还用于控制所述焊锡手臂对位于所述焊锡导轨上的 所述电子烟电极连接头上焊锡;
用于将位于所述运输平台上的所述电子烟电极连接头吹入所述传输导轨 的气嘴;
与所述气嘴连接设置有供气机构,且所述供气机构与所述控制器连接, 所 述控制器用于控制所述供气机构为所述气嘴供气,以使所述气嘴吹出的沿所述 传输导轨延伸方向的气流将所述电子烟电极连接头吹入所述传输导轨,直至所 述电子烟电极连接头运动至所述焊锡导轨。
本发明提供了一种可自动拾取物料的物料拾取装置以及装配设备。该物料 连接的转动组件, 所述物料拾取组件和所述转动组件分别与控制器连接。使得 所述转动组件在所述控制器的控制下带动所述物料拾取组件运动以拾取或放 下所述物料, 以自动装配电子烟电极连接头, 无需现有技术中的人工装配线, 从而减少了人工,提升了效率的同时节省成本, 且装配过程中通过控制器控制 物料拾取装置拾取所述物料以实现装配,从而提升了装配过程中的精度, 进而 在装配过程中不会出现因操作不准或用力过大等情况造成物料损耗情形的出 现, 进一步的避免了不必要的浪费, 提升了电子烟的性能。 而且釆用本发明所 提供的物料拾取装置能够大大减少装配过程中对物料的污染,避免电池杆组件 无法正常为雾化器供电情况的出现; 此外, 由于所述物料拾取装置包括用于拾 所述转动组件转动带动所述物料拾取组件送料,因而所述控制器根据所述触发 信号控制所述物料拾取组件拾取物料并将物料放置于所述物料固定座上时,所 述物料拾取组件运动轨迹呈弧形或大致呈弧形,无需在取料后通过动力装置向 上提取再横向传送然后再向下运动的复杂动作, 因而不仅结构简单, 而且效率 高。 附图说明
图 1为现有技术中的电子烟的整体结构剖面示意图;
图 2 为本发明实施例所提供的物料拾取装置的一种较佳实施例整体结构 示意图;
图 3 为本发明实施例所提供的物料拾取装置的一种较佳实施例局部爆炸 结构示意图; 图 4 为本发明实施例所提供的物料拾取装置的一种较佳实施例侧面结构 示意图;
图 5 为本发明实施例所提供的转动组件的一种较佳实施例局部结构示意 图;
图 6 为本发明实施例所提供的第一抓取手臂端部一种较佳实施例剖面结 构示意图;
图 7 为本发明实施例所提供的转动组件的一种较佳实施例正面结构示意 图;
图 8 为本发明实施例所提供的物料拾取装置的另一种较佳实施例整体结 构示意图;
图 9 为本发明实施例所提供的物料拾取装置的另一种较佳实施例侧面结 构示意图;
图 10为本发明实施例所提供的装配设备的一种较佳实施例整体结构示意 图;
图 11为本发明实施例所提供的装配设备的另一种较佳实施例整体结构示 意图;
图 12为本发明实施例所提供的装配设备的另一种较佳实施例整体结构示 意图。 具体实施方式
实施例一,本实施例对可实现自动拾取用于装配电子烟电极连接头物料的 物料拾取装置的具体结构进行详细说明:
本实施例所示的电子烟电极连接头的物料具体包括外电极、设置在所述外 电极内的内电极以及设置在所述外电极和所述内电极之间的绝缘环。
所述物料拾取装置的结构请见图 2所示, 其中, 图 2为所述物料拾取装置 的整体结构示意图;
所述物料拾取装置包括用于拾取所述物料的物料拾取组件 200, 所述物料 拾取组件的具体结构请见图 2所示的圓圈 200所示。
所述物料拾取装置包括与所述物料拾取组件 200 转动连接的转动组件 300, 即所述转动组件 300的具体结构请见图 2所示的圓圈 300所示。 其中, 所述物料拾取组件 200和所述转动组件 300分别与控制器连接, 所 述转动组件 300用于在所述控制器的控制下带动所述物料拾取组件 200运动以 拾取或放下所述物料;
即在拾取所述物料的过程中, 所述控制器用于控制所述转动组件 300运 动,以使所述转动组件 300带动所述物料拾取组件 200运动到待拾取的物料上 方, 所述控制器控制所述物料拾取组件 200拾取该物料。
在放下所述物料的过程中, 所述控制器用于控制所述物料拾取组件 200 与所述物料相脱离, 以使所述物料拾取组件 200放下所述物料; 所述控制器用 于控制所述转动组件 300运动,以使所述转动组件 300带动所述物料拾取组件 200运动以远离所述物料。
以下结合图 3和图 4对所述转动组件 300的具体结构进行详细说明,其中, 图 3为所述物料拾取装置的局部爆炸结构示意图,图 4为所述物料拾取装置的 侧面整体结构示意图;
所述转动组件 300包括: 导向板 301 ;
穿过所述导向板 301设置有转轴 302, 即所述转轴 302可相对所述导向板 301 自由转动;
所述转轴 302的一端连接有与所述控制器电连接的旋转气缸 303;
其中,所述旋转气缸 303可在所述控制器的控制下带动所述转轴 302自由 转动,且所述旋转气缸 303的具体结构以及工作原理为现有技术,在本实施例 中不做赘述。
所述转轴 302的另一端与传动块 304固定连接,即所述旋转气缸 303和所 述传动块 304设置在所述导向板 301的两侧。
如图 3所示, 所述传动块 304上开设有通孔 306, 所述导向板 301上开设 有呈弧形的导向槽 305;
图 3所示的导向槽 305为 n形, 需明确的是, 本实施例对所述导向槽 305 的具体形状不作限定, 只要该导向槽 305具有弧形段即可。
继续结合图 3和图 4所示,依次穿过所述通孔 306和所述导向槽 305设置 有与所述物料拾取组件 200连接的第一滑块 307, 即所述第一滑块 307与所述 传动块 304通过所述通孔 306进行转动连接,以实现所述转动组件 300与所述 物料拾取组件 200之间的转动连接。此外, 所述物料拾取组件 200与所述第一 滑块 307之间可以是转动连接,也可以是固定连接,在此不作具体限定。 当然, 在其它实施方式中也可以设置为所述第一滑块 307与所述传动块 304 固定连 接, 而所述物料拾取组件 200与所述第一滑块 307之间是转动连接, 以实现所 述转动组件 300与所述物料拾取组件 200之间的转动连接。
还可结合图 2至图 5所示对本实施例进行详细说明, 其中, 图 5为本实施 例所示的转动组件 200的局部结构示意图。
所述旋转气缸 303用于在所述控制器的控制下带动所述转轴 302旋转,因 所述转轴 302的一端与所述传动块 304固定连接,则所述传动块 304也可沿所 述导向槽 305的导向运动;
又因所述第一滑块 307依次穿过所述通孔 306和所述导向槽 305, 则所述 传动块 304带动所述第一滑块 307沿所述导向槽 305的导向运动;
又因所述第一滑块 307还与所述物料拾取组件 200连接,进而使得沿所述 导向槽 305的导向运动的所述第一滑块 307带动所述物料拾取组件 200运动。
本实施例中,所述转动组件 300可在所述控制器的控制下带动所述物料拾 取组件 200运动,从而使得所述物料拾取组件 200可自动拾取所述物料以及自 动放下所述物料,且所述物料拾取组件 200运动以及自动拾取或自动放下所述 物料的过程中, 无需人工的参与,提高了拾取物料过程中的精度以及大大提升 了拾取或放下所述物料的效率, 进而提升了装配电子烟电极连接头的效率, 减 少了人工的投入, 降低电子烟生成的成本。
实施例二,本实施例对所述物料拾取组件 200具体是如何与所述转动组件 300连接的进行详细说明:
继续结合图 3和图 4所示, 所述物料拾取组件 200包括:
连接杆 308, 所述连接杆 308的一端与所述第一滑块 307固定连接, 以使 所述连接杆 308在所述第一滑块 307的带动下沿所述导向槽 305的导向运动; 所述连接杆 308的另一端固定设置有第一气缸固定板 309;
其中, 本实施例所示的所述导向槽 305为 n形或半圓形。
固定设置在所述第一气缸固定板 309上的气缸 310, 且所述气缸 310与所 述控制器电连接, 所述气缸 310还与第一抓取手臂 311连接, 所述气缸 310用 于在所述控制器的控制下控制所述第一抓取手臂 311 抓取所述物料或放下所 述物料。
以下对所述第一抓取手臂 311的具体结构进行详细说明:
首先, 若所述第一抓取手臂 311用于拾取所述外电极、 所述内电极或所述 绝缘环, 则如图 3至图 4所示:
所述第一抓取手臂 311为至少两个;所述气缸 310在所述控制器的控制下 控制多个所述第一抓取手臂 311相互对应运动或相互背离运动;
即在所述控制器控制所述第一抓取手臂 311拾取所述物料的过程中,所述 控制器控制多个所述第一抓取手臂 311相互对应运动, 以夹取所述物料;
在所述控制器控制所述第一抓取手臂 311放下所述物料的过程中,所述控 制器控制多个所述第一抓取手臂 311相互背离运动, 以放下所述物料。
因所述绝缘环的质地较软,为避免拾取所述绝缘环的过程中损害所述绝缘 环, 造成不必要的浪费, 则若所述第一抓取手臂用于拾取所述绝缘环, 则所述 第一抓取手臂的具体结构请见图 6所示;
其中, 若所述第一抓取手臂 311用于拾取所述绝缘环, 则所述第一抓取手 臂 311设置的数量为一个;
所述第一抓取手臂 311顶端设置有抵持套 601及与所述抵持套 601活动插 接相连并由弹性材质制成的顶针 602。
为使得所述第一抓取手臂 311能够拾取所述绝缘环,且在拾取过程中避免 绝缘环变形, 则所述顶针 602的直径大于所述绝缘环中空部的直径。
通过本实施例所提供的第一抓取手臂 311,使得在自动拾取所述绝缘环时, 所述第一抓取手臂 311控制所述顶针 602压入所述绝缘环中空部内,因所述顶 针 602的直径大于所述绝缘环中空部的直径,则所述顶针 602与所述绝缘环中 空部过盈配合。
因所述顶针 602与所述绝缘环中空部过盈配合,则产生一定的膨胀的外压 力, 使绝缘环和顶针 602相对固定。
在本实施例中,所述第一抓取手臂 311将已拾取的所述绝缘环放置到物料 固定座上, 以完成所述绝缘环的自动拾取配。 其中,所述物料固定座为在具体装配所述电子烟电极连接头的过程中用于 放置所述物料的装置。
为使得所述绝缘环拾取手臂与所述绝缘环 301脱离, 则如图 6所示,在所 述抵持套 601内部,分别与所述抵持套 601和所述顶针 602连接设置有弹性机 构 603。
所述顶针 602 4氏持在用于放置所述绝缘环的物料固定座上时, 所述顶针 602给所述弹性机构 603—个远离所述物料固定座的力,使得所述弹性机构 603 回缩, 进而使得所述顶针 602朝向所述弹性机构 603运动, 直至所述顶针 602 与所述绝缘环 301脱离。
在本实施例中, 所述弹性机构 603为弹簧, 当然所述弹性机构 603还可釆 用其他设置方式, 只要其能够在受力时回缩即可, 具体设置方式在本实施例中 不作限定。
通过本实施例所示的第一抓取手臂 311, 使得所述第一抓取手臂 311可自 动拾取所述绝缘环, 并可将所述绝缘环放置在所述物料固定座上, 以实现所述 绝缘环的自动装配。且在拾取过程中,是通过顶针 602与绝缘环过盈配合以拾 取所述绝缘环, 从而有效的防止所述绝缘环变形, 避免损坏绝缘环, 提升了拾 取所述绝缘环过程的安全性。
实施例三,本实施例提供了一种可保障所述旋转气缸正常工作的物料拾取 装置的具体结构:
所述物料拾取装置的具体结构如实施例一至实施例二所示,在本实施例中 不做赘述。
继续结合图 3和图 4所示对所述物料拾取装置进一步进行说明:所述转动 组件 300还包括:
用于连接所述旋转气缸 303和所述转轴 302的联轴器 312;
所述转轴 302远离所述导向板 301的一端穿过第二气缸固定板 313与所述 联轴器 312连接;
为保障所述转轴 302的自动转动,则所述第二气缸固定板 313上设置有用 于容置所述转轴 302的轴承 314;
较佳的,为降低所述转轴 302在所述轴承 314内转动时,二者之间的磨损, 则可将所述轴承 314设置为磁轴承,以防止所述转轴 302在转动过程中碰撞所 述轴承 314, 避免磨损, 从而提升了物料拾取装置的使用寿命。
如图 3所示,所述第二气缸固定板 313沿远离所述旋转气缸 303的方向延 伸设置有两个支持臂 315, 且所述支持臂 315所在的平面与所述第二气缸固定 板 313所在的平面垂直;
所述支持臂 315远离所述第二气缸固定板 313的端部设置有弹柱 316; 其中, 所述弹柱 316的具体设置位置也可参见图 7所示, 图 7为所述转动 组件 300的正面结构示意图:
结合图 3、 图 4以及图 7所示, 与所述连接杆 308靠近所述第一滑块 307 的侧面固定连接设置有压块 317;
所述压块 317的两端各延伸设置有抵持臂 318, 且所述抵持臂 318所在的 水平面与所述传动块 304所在的水平面平行,以使所述第一滑块 307沿所述导 向槽 305运动至所述导向槽 305的端部时,靠近所述导向槽 305端部的所述 4氐 持臂 318抵持靠近所述导向槽端部的所述弹柱 316, 以使靠近所述导向槽 305 端部的所述弹柱 316给所述 ·ί氏持臂 318—个远离所述导向槽 305端部的力,以 使得所述第一抓取手臂 311放下所述物料后远离所述物料固定座,以防止所述 第一抓取手臂 311被所述物料固定座卡住。
如图 7所示,以所述第一滑块 307沿所述导向槽 305左端运动为例进行说 明:
(如图 5所示), 靠近所述导向槽 305左端部的所述 4氏持臂 3184氏持靠近所述 导向槽左端部的所述弹柱 316,以使靠近所述导向槽 305左端部的所述弹柱 316 给所述抵持臂 318—个远离所述导向槽 305左端部的力,以使得所述第一抓取 手臂 311远离取料区域。
较佳的, 所述弹柱 316为可伸缩的弹簧, 以使呈压缩状态的所述弹柱 316 给所述 4氏持臂 318—个远离所述导向槽 305端部的力;
或,
所述弹柱 316为与所述控制器电连接的电磁铁,所述控制器若确定所述第 一滑块 307沿所述导向槽 305运动至所述导向槽 305的端部时,所述控制器给 所述电磁铁通电, 以使所述电磁铁给所述抵持臂 318一个远离所述导向槽 305 端部的力。
其中,本实施例中所述控制器确定所述第一滑块 307是否运动至所述导向 槽 305端部的具体方式不作限定,例如所述控制器可预先确定位于所述导向槽 305中央的所述第一滑块 307运动至所述导向槽 305任一端部所需要的预设时 长, 则所述控制器控制所述第一滑块 307运动的时间达到所述预设时长后, 即 可确定所述第一滑块 307运动至所述导向槽 305任一端部。
当然,也可在所述导向槽 305的端部设置有感应器, 以使所述感应器感应 到所述第一滑块 307运动至所述导向槽 305的端部时对应生成触发信号,所述 控制器根据该触发信号即可确定所述第一滑块 307运动至所述导向槽 305任一 端部。
本实施例中,所述控制器可通过在所述导向槽 305内运动的所述第一滑块 307带动所述物料拾取组件 200运动, 即如图 5所示, 若所述控制器控制所述 第一滑块 307运动至所述导向槽 305的左端部时,所述物料拾取组件 200拾取 所述物料,若所述控制器控制所述第一滑块 307运动至所述导向槽 305的右端 部时, 所述物料拾取组件 200放下所述物料。
当然, 也可若所述控制器控制所述第一滑块 307运动至所述导向槽 305 的左端部时, 所述物料拾取组件 200放下所述物料, 若所述控制器控制所述第 一滑块 307运动至所述导向槽 305的右端部时,所述物料拾取组件 200拾取所 述物料。
实施例四,本实施例所提供的所述物料拾取装置可提升拾取所述物料或放 下所述物料过程中的精度:
在实施例一至实施例三所示的物料拾取装置结构的基础上,本实施例所示 的物料拾取装置请结合图 8和图 9所示,所述连接杆 308沿竖直方向设置有第 一导轨;
所述物料拾取组件 200还包括:
设置于所述第一滑块下方的第一活动板 202;
所述连接杆 308远离所述第一滑块 307的端部活动插设在第一活动板 202 上; 具体的, 所述第一活动板 202内部设置有与所述第一导轨匹配的凹槽, 以 使所述第一活动板 202可沿所述第一导轨的导向相对于所述连接杆 308竖直运 动;
所述第一活动板 202靠近所述旋转气缸 303的侧面固定设置有第二活动板 203, 所述第二活动板 203靠近所述旋转气缸 303的侧面设置有第二滑块 204 (如图 9所示), 所述第二气缸固定板 313与所述第二滑块 204对应位置设置 有用于横向导向的第二导轨 319;
所述第二滑块 204用于沿第二导轨 319的导向横向左右运动,以使所述第 二滑块 204带动所述第二活动板 203横向左右运动。
本实施例中, 通过所述第一活动板 202和所述第二活动板 203, 使得所述 组件 200的所述第一抓取手臂 311端部运动的轨迹稳定,避免所述第一抓取手 臂 311 自由摆动,以保障在拾取所述物料过程中所述第一抓取手臂 311的平稳 运动, 以提升拾取所述物料过程中的精确度, 提升拾取所述物料的效率。
实施例五, 本实施例提供了一种装配设备, 该装配设备可实现电子烟电极 连接头的自动装配;
具体请结合图 10和图 11所示, 所述装配设备包括:
机架 1000; 本实施例中所述机架 1000可为封闭设置的, 可进一步的避免 装配所述电子烟电极连接头过程中的污染, 所述机架 1000也可为非封闭设置 的 (如图 10所示), 所述装配设备的其他部件放置在所述机架 1000上, 以便 于用户随时查看, 保障装配过程的顺利进行。
位于所述机架 1000上的可转动的转盘 1001; 具体的, 所述转盘 1001连 接设置有转盘驱动装置 1101, 且所述转盘驱动装置 1101与控制器电连接, 以 使所述控制器通过所述转盘驱动装置 1101驱动所述转盘 1001 自由旋转。
物料固定座 1002, 其中, 所述物料固定座 1002围绕设置在所述转盘 1001 上;
所述物料固定座 1002用于放置所述物料以完成所述电子烟电极连接头的 自动装配。
本实施例中, 所述物料固定座 1002的具体设置方式不作限定, 只要所述 物料固定座 1002在所述转盘 1001带动下旋转即可。较佳的可为所述物料固定 座 1002围绕设置在所述转盘 1001上, 且相邻的所述物料固定座 1002之间的 间隔相等。
所述装配设备还包括设置于所述转盘 1001—侧的第一物料感应区, 且所 述第一物料感应区设置有感应器,所述感应器若感应到位于所述第一物料感应 区的用于装配所述电子烟电极连接头的物料, 则可对应生成触发信号;
本实施例中所述第一物料感应区的具体设置位置不做限定。
所述装配设备还包括物料拾取装置 1003, 本实施例所示的所述物料拾取 装置 1003的具体结构请见实施例一至实施例四所示,在本实施例中不做赞述。
本实施例中, 分别与所述感应器以及所述物料拾取装置 1003电连接设置 有所述控制器, 使得所述控制器根据所述触发信号控制所述物料拾取装置 1003拾取所述物料并将所述物料放置在所述物料固定座 1002上, 以完成所述 电子烟电极连接头的自动装配。
图 10和图 11所示为设置有一个物料拾取装置 1003, 需明确的是, 图 10 和图 11仅仅为举例进行说明, 为顺利的完成所述电子烟电极连接头的装配, 则所述装配设备中包括三个所述物料拾取装置 1003, 且三个所述物料拾取装 置 1003围绕所述转盘 1001设置,只要其能够拾取位于所述第一物料感应区的 所述物料即可。
即本实施例中所述第一物料感应区和所述物料拾取装置 1003可分布在转 盘 1001的周围适当位置即可。
本实施例中所述物料拾取装置 1003的数量与所述第一物料感应区的数量 相等。
本实施例中, 所述控制器可通过所述转盘驱动装置 1101 控制所述转盘 1001旋转, 以使所述转盘 1001上的所述物料固定座 1002旋转至预设安装位 置, 所述预设安装位置为靠近所述物料拾取装置 1003的位置。 所述感应器若 感应到物料位于所述第一物料感应区, 则对应生成触发信号, 所述控制器获取 该触发信号, 并根据所述触发信号生成用于控制所述物料拾取装置 1003拾取 所述物料的控制信号, 以使所述物料拾取装置 1003根据该控制信号拾取所述 物料并将该物料放置于位于预设安装位置处的所述物料固定座 1002上, 以完 成自动装配所述电子烟电极连接头,且装配过程中无需人工参与,从而节省了 人力, 进而节省了成本, 提升了效率。 且通过控制器控制物料拾取装置 1003 实现装配, 从而提升了装配过程中的精度, 进而避免物料损耗情形的出现, 进 一步的避免了不必要的浪费。
实施例五中,对所述第一物料感应区的具体位置不作限定, 只要所述物料 拾取装置 1003可拾取位于所述第一物料感应区的所述物料即可, 至于所述物 料如何运送至所述第一物料感应区的不作限定。
例如可人工将所述物料放置于所述第一物料感应区、或所述第一物料感应 区通过摩擦系数较小的滑轨与一用于存储物料的平台连接,所述平台的水平面 高于所述第一物料感应区的水平面,以使位于所述平台上的物料可自动通过所 述滑轨滑动至所述第一物料感应区。
实施例六,本实施例说明可自动将所述物料运送至所述第一物料感应区的 装配设备的结构进行说明:
继续结合图 11所示, 通过本实施例所示的装配装置, 使得所述物料能够 自动且平稳的运动至所述第一物料感应区,避免物料之间发生碰撞,避免损耗, 且无需人工参与, 提升效率。
在实施例五的基础上,所述装配装置还包括用于放置所述物料的物料震动 盘 1102以及物料导轨 1103;
与所述物料震动盘 1102连接设置有震动驱动装置, 所述震动驱动装置可 使得位于所述物料震动盘 1102上的物料震动以便于输送所述物料, 且在输送 所述物料的过程中, 为便于所述物料拾取装置 1003抓取所述物料, 则以使所 述物料以预设状态运动至所述物料导轨 1103。
所述物料导轨 1103设置于所述物料震动盘 1102与所述转盘 1001之间, 该物料导轨 1103用以将所述物料震动盘 1102送出的所述物料继续沿所述转盘 1001方向输送。
具体的,所述物料导轨 1103可设置在震动送料装置上,所述物料导轨 1103 在所述震动送料装置的控制下可震动以平稳的输送位于所述物料导轨 1103上 的物料, 避免各个物料之间发生碰撞, 减少不必要的损耗。
本实施例中,该预设状态为各个所述物料中空部的轴线与所述物料震动盘 1102所在平面垂直的状态。
当然, 因装配方式的不同, 该预设状态也可不同, 只要能够实现自动装配 即可, 具体设置方式不作限定。
为使得所述物料拾取装置 1003能够准确的拾取所述物料, 则在所述物料 导轨 1103靠近所述转盘 1001的端部设置有所述第一物料感应区。因位于所述 物料震动盘 1102上的物料震动输送至所述物料导轨 1103上,并沿所述物料导 轨 1103运动, 以使所述物料以所述预设状态输送至所述第一物料感应区, 使 得位于所述第一物料感应区的感应器感应所述物料。
较佳的, 为使得输送所述第一物料感应区上的所述物料更为平稳, 则可在 所述物料导轨 1103的末端设置有挡料阀, 以使所述物料在所述挡料阀的阻挡 作用下, 停止固定在所述第一物料感应区, 以被所述感应器感应。
更佳的, 为使得所述物料输送至所述第一物料感应区更为顺畅, 则所述物 料导轨 1103远离所述转盘 1001—端所在的水平面高于所述物料导轨 1103靠 近所述转盘 1001—端所在的水平面。 进而有效的减少转送所述物料的耗时, 进一步提升自动装配的效率。
图 11中设置有一个所述物料导轨 1103以及物料震动盘 1102为举例进行 说明,在实际应用本实施例所示的所述装配设备时, 可包括三个所述物料导轨 1103 以及三个所述物料震动盘 1102, 分别用于输送外电极, 内电极以及绝缘 环。
实施例七, 本实施例对所述物料的不同装配次序时, 所述装配设备的不同 结构进行说明:
第一种: 本种所述装配设备的设置方式中, 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 1002上放置绝缘环、 其次为外电极、 最后为内 电极;
沿所述转盘的旋转方向依次设置有用于拾取绝缘环的第三物料拾取装置、 用于拾取外电极的第一物料拾取装置以及用于拾取内电极的第二物料拾取装 置;
所述第一物料拾取装置、所述第二物料拾取装置以及所述第三物料拾取装 置的具体结构请见上述实施例所示, 在本实施例中不做赘述。 为提升所述电子烟电极连接头的稳定, 进而提升电子烟的使用寿命, 则所 述装配设备还包括:
用于压紧以使位于所述物料固定座 1002上的所述外电极与所述绝缘环相 对固定的第一压紧手臂;
本实施例所示的所述第一压紧手臂沿所述转盘 1001的旋转方向位于所述 第一物料拾取装置的下游。
本实施例所述的第一压紧手臂的具体结构不作限定,只要其能够在所述控 制器的控制下沿朝向所述物料固定座 1002的方向运动以压紧位于所述物料固 定座 1002上的所述物料即可。
例如, 所述第一压紧手臂包括压头, 与所述压头连接设置有气缸, 所述控 制器与所述气缸电连接,所述控制器通过所述气缸控制所述压头沿远离所述物 料固定座 1002的方向运动或沿靠近所述物料固定座 1002的方向运动。
所述第一压紧手臂压紧所述外电极和所述绝缘环,以使所述外电极和所述 绝缘环相对固定后,所述装配设备的第二抓取手臂用于提起位于所述物料固定 座 1002上且相互固定的所述外电极和所述绝缘环, 以使所述外电极和所述绝 缘环运动至预设位置;
其中,所述第二抓取手臂的具体结构请见上述实施例所示的第一抓取手臂 的具体结构, 在本实施例中不做赘述。
其中, 所述第二抓取手臂沿所述转盘 1001的旋转方向位于所述第一压紧 手臂的下游。
所述第二物料拾取装置将所述内电极套设在所述物料固定座 1002上; 所述第二抓取手臂还用于将已运动至所述预设位置的所述外电极和所述 绝缘环套设在已套设有所述内电极的所述物料固定座 1002上以形成所述电子 烟电极连接头;
所述第二压紧手臂用于压紧位于所述物料固定座 1002上的所述电子烟电 极连接头。
其中, 所述第二压紧手臂的具体结构请见第一压紧手臂的具体结构,在本 实施例中不做赞述。
即本实施例所示的所述第三物料拾取装置、所述第一物料拾取装置、所述 第一压紧手臂、所述第二抓取手臂、所述第二物料拾取装置和所述第二压紧手 臂沿所述转盘的旋转方向依次设置。
较佳的, 本实施例所示的所述物料固定座 1002可包括:
底座; 所述底座顶端设置有用于容纳并定位绝缘环的定位槽, 所述定位槽 内周面与所述绝缘环的外周面匹配设置;
所述底座内部固定设置有定位柱,所述定位柱的一端经过所述定位槽以穿 过所述底座,且所述定位槽与所述定位柱同轴设置, 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面;所述定位柱的直径 'J、 于所述绝缘环中空部的直径,以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合, 且容置在所述定位槽中。
所述定位槽内周面与所述绝缘环的外周面匹配设置,以使所述绝缘环放置 于所述定位槽内。 因在自动装配电子烟电极连接头时,位于所述定位槽内的所 述绝缘环不能发生位置偏移, 否则无法准确以及高效率的自动装配, 本实施例 中, 为防止所述绝缘环发生位置偏移, 则所述底座内部固定设置有定位柱。 且 所述定位柱的一端经过所述定位槽以穿过所述底座。
为使得容纳设置在所述定位槽内部的所述绝缘环更为稳定, 不会发生晃 动, 则所述定位槽与所述定位柱同轴设置。
进一步为方便所述绝缘环与所述物料固定座脱离, 以便于取出绝缘环, 则 所述定位柱远离所述底座的一端端面所在的水平面高于所述定位槽所在的水 平面, 且所述定位柱的直径小于所述绝缘环中空部的直径。
因所述定位柱的直径小于所述绝缘环中空部的直径,即所述定位柱与所述 绝缘环中空部之间间隙配合,从而有效的防止绝缘环的中空部与定位柱配合过 紧导致取出所述绝缘环时, 由于装配过紧而无法取出。
通过本实施例所提供的物料固定座,使得所述绝缘环可套设在所述定位柱 上, 并容纳在所述定位槽中, 以防止所述绝缘环发生位置偏移, 从而影响装配 电子烟电极连接头时的精度,且绝缘环的中空部与所述定位柱间隙配合,从而 可高效方便的将所述绝缘环与所述物料固定座脱离,提升装配效率,避免在装 配所述绝缘环时对所述绝缘环造成损坏。
其中, 所述控制器预设移动角度, 以使所述控制器根据所述预设移动角度 控制所述转盘 1001转动;
较佳的, 为防止所述第一压紧手臂压紧位于所述物料固定座 1002上的所 述外电极与所述绝缘环时,所述转盘 1001受到所述第一压紧手臂的力而倾斜, 损坏所述转盘 1001情形的出现, 则较佳的,在所述转盘 1001的下方设置有第 一支撑柱;
更佳的, 在本实施例中, 所述第一支撑柱与所述第一压紧手臂位置对应, 即当控制器控制所述第一压紧手臂压紧所述物料固定座 1002, 即所述第一压 紧手臂给所述物料固定座 1002—个向下的力, 则所述控制器控制所述第一支 撑柱向上以将所述转盘 1001顶起, 使得转盘 1001平衡, 防止转盘 1001受偏 心力导致转盘 1001倾斜。
还可在所述第一压紧手臂内设置有精密调压阀,所述精密调压阀与所述控 制器电连接, 所述控制器预先确定能够压紧位于所述物料固定座 1002上的物 料且不会造成所述转盘 1001倾斜的预设压力。
在实际工作中, 所述控制器通过所述精密调压阀调节给所述物料固定座 1002压力的大小, 且使得给所述物料固定座 1002的压力等于所述预设压力, 以防止压紧位于所述物料固定座 1002上的物料时, 所述转盘 1001发生倾斜。
在所述第二压紧手臂压紧所述电子烟电极连接头时,也可与所述第二压紧 手臂位置对应处设置有第二支撑柱,或在所述第二压紧手臂内设置所述精密调 压阀。
第二种: 本种所述装配设备的设置方式中, 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 1002上放置内电极、 其次为绝缘环、 最后为外 电极;
即本实施例中, 所述第二物料拾取装置、所述第三物料拾取装置以及所述 第一物料拾取装置沿所述转盘 1001的旋转方向依次设置。
本实施例中,所述第二物料拾取装置将所述内电极放置于所述物料固定座
1002 上, 所述第三物料拾取装置将所述绝缘环套设在所述内电极上, 所述第 一物料拾取装置将所述外电极套设在所述绝缘环上;
本实施例所示的装配设备还包括用于压紧所述电子烟电极连接头的第三 压紧手臂; 其中, 所述第三压紧手臂的具体结构可参加第一压紧手臂的具体结构,在 本实施例中不做赘述。
即所述第二物料拾取装置、所述第三物料拾取装置、所述第一物料拾取装 置和所述三压紧手臂沿所述转盘的旋转方向依次设置。
所述装配设备的第一种设置方式和第二种设置方式中对所述电子烟电极 连接头上焊锡的结构相同:
即所述装配设备还包括用于抓取位于所述物料固定座 1002上的所述电子 烟电极连接头,并将所述电子烟电极连接头放置于第一出料导轨的第三抓取手 臂;
其中, 所述第三抓取手臂的具体结构请见第一抓取手臂的结构,在本实施 例中不做赘述。
所述控制器控制所述第三抓取手臂抓取位于所述物料固定座 1002上的已 压紧的所述电子烟电极连接头,并将所述电子烟电极连接头放置于第一出料导 轨上;
其中, 所述第一出料导轨的具体结构可参见上述实施例所示的物料导轨
1103 所示, 其釆用倾斜振动的方式移动成品电子烟电极连接头运动至第二物 料感应区;
述第一出料导轨设置有所述第二物料感应区,且所述第二物料感应区位于 用于对所述电子烟电极连接头进行上焊锡的焊锡手臂下方;
其中, 本实施例对所述焊锡手臂的具体结构不作限定, 只要其能够对成品 的电子烟电极连接头进行上焊锡即可, 具体结构可参见现有技术, 在本实施例 中不做赘述。
所述第二物料感应区设置有感应器,以使得所述感应器根据其感应到的位 于所述第二物料感应区的所述电子烟电极连接头对应生成触发信号;
所述控制器还分别与所述焊锡手臂和所述感应器电连接,以使所述控制器 根据所述触发信号控制所述焊锡手臂对所述电子烟电极连接头进行上焊锡。
进一步的,为实现所述焊锡手臂准确的对所述电子烟电极连接头进行上焊 锡, 则所述第一出料导轨上设置有挡料阀; 当所述感应器感应到所述电子烟电 极连接头运动至所述第二物料感应区, 则所述控制器控制所述挡料阀动作, 以 使所述电子烟电极连接头固定在预定位置;
所述预定位置为所述焊锡手臂可对所述电子烟电极连接头进行准确上焊 锡的位置;
所述控制器控制所述挡料阀动作的同时控制所述焊锡手臂对所述电子烟 电极连接头进行上焊锡;
具体的上焊锡过程为现有技术, 在本实施例中不做赘述;
上焊锡完成, 即经过预设时长后, 所述控制器打开所述挡料阀, 正品的所 述电子烟电极连接头移出所述第一出料导轨,则完成所述电子烟电极连接头的 自动装配。
第三种、本种所述装配设备的设置方式中, 所述电子烟电极连接头的装配 顺序依次为首先在物料固定座 1002上放置外电极、 其次为绝缘环、 最后为内 电极;
所述物料拾取装置包括用于拾取外电极的第一物料拾取装置、用于拾取绝 缘环的第三物料拾取装置以及用于拾取内电极的第二物料拾取装置;
其中, 所述第一物料拾取装置、所述第三物料拾取装置和所述第二物料拾 取装置沿所述转盘的旋转方向依次设置。
即在具体装配过程中,所述控制器控制所述第一物料拾取装置将所述外电 极放置在所述物料固定座 1002上, 所述控制器再控制所述第三物料拾取装置 将所述绝缘环放置在所述外电极内,最后所述控制器控制所述第二物料拾取装 置将所述内电极放置在所述绝缘环内, 以形成所述电子烟电极连接头;
所述装配设备还包括:
用于压紧位于所述物料固定座 1002上的所述电子烟电极连接头的第四压 紧手臂;
其中, 所述第四压紧手臂的具体结构请见第一压紧手臂的结构,在本实施 例中不做赞述。
其中, 所述第一物料拾取装置、 所述第三物料拾取装置、 所述第二物料拾 取装置和所述第四压紧手臂沿所述转盘的旋转方向依次设置。
本种设置方式中, 为给所述电子烟电极连接头上焊锡的方式有两种:
1、所述装配设备还包括用于抓取所述电子烟电极连接头的第四抓取手臂, 且所述第四抓取手臂沿所述转盘的旋转方向设置在所述第四压紧手臂下游; 所述第四抓取手臂用于在所述控制器的控制下抓取所述电子烟电极连接 头并进行 180度旋转以进行上焊锡,并将上焊锡完成的所述电子烟电极连接头 再进行 180度旋转以将所述电子烟电极连接头放置于第二出料导轨;
即本种设置方式中,直接通过所述第四抓取手臂对所述电子烟电极连接头 进行上焊锡, 无需焊锡手臂, 简化了焊锡过程。
其中,所述第二出料导轨具体运输所述电子烟电极连接头的具体结构请见 第一出料导轨所示, 在本实施例中不做赘述。
2、 本种设置方式请结合图 12所示;
所述第四抓取手臂 1201用于在所述控制器的控制下抓取所述电子烟电极 连接头, 并将所述电子烟电极连接头放置于运输平台 1202上;
其中,所述第四抓取手臂 1201的具体结构请见第一抓取手臂的具体结构, 在本实施例中不做赞述。
与所述运输平台 1202导通设置有能够将电极连接头旋转 180度的传输导 轨 1203, 且所述传输导轨 1203还与焊锡导轨 1204连通;
为顺利的将所述电子烟电极连接头从所述运输平台 1202运输到所述焊锡 导轨 1204, 则所述运输平台 1202所在的水平面高于所述焊锡导轨 1204所在 的水平面;
所述控制器还与焊锡手臂 1205连接, 所述控制器还用于控制所述焊锡手 臂 1205对位于所述焊锡导轨 1204上的所述电子烟电极连接头上焊锡;
其中, 上焊锡的具体过程为现有技术, 在本实施例中不做赘述。
为使得所述电子烟电极连接头能够顺利且高效的从所述运输平台 1202运 动至所述传输导轨 1203, 则所述装配设备还包括:
用于将位于所述运输平台 1202上的所述电子烟电极连接头吹入所述传输 导轨 1203的气嘴 1206;
其中, 气嘴 1206的具体原理和结构为现有技术,在本实施例中不做赘述。 与所述气嘴 1206连接设置有供气机构, 且所述供气机构与所述控制器连 接, 所述控制器用于控制所述供气机构为所述气嘴 1206供气, 以使所述气嘴 1206吹出的沿所述传输导轨 1203延伸方向的气流将所述电子烟电极连接头吹 入所述传输导轨 1203,直至所述电子烟电极连接头运动至所述焊锡导轨 1204。 所属领域的技术人员可以清楚地了解到, 为描述的方便和简洁, 上述描述 的系统,装置和单元的具体工作过程,可以参考前述方法实施例中的对应过程, 在此不再赘述。
以上实施例仅用以说明本发明的技术方案, 而非对其限制; 尽管参照前述 实施例对本发明进行了详细的说明, 本领域的普通技术人员应当理解: 其依然 可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进 行等同替换; 而这些修改或者替换, 并不使相应技术方案的本质脱离本发明各 实施例技术方案的精神和范围。

Claims

权 利 要 求
1、 一种物料拾取装置, 其用于拾取装配电子烟电极连接头的物料, 其特 连接的转动组件, 所述物料拾取组件和所述转动组件分别与控制器连接, 所述 转动组件用于在所述控制器的控制下带动所述物料拾取组件运动以拾取或放 下所述物料;
其中, 所述转动组件包括: 导向板, 穿过所述导向板设置有转轴, 所述转 轴的一端连接有与所述控制器电连接的旋转气缸,所述转轴的另一端固定连接 有传动块, 所述旋转气缸和所述传动块设置在所述导向板的两侧; 所述传动块 过所述通孔和所述导向槽设置有与所述物料拾取组件连接的第一滑块;所述旋 转气缸用于在所述控制器的控制下带动所述转轴旋转,以使与所述转轴连接的 所述传动块带动所述第一滑块沿所述导向槽运动,进而使得所述第一滑块带动 所述物料拾取组件运动。
2、 根据权利要求 1所述的物料拾取装置, 其特征在于, 所述物料拾取组 件包括:
连接杆, 所述连接杆的一端与所述第一滑块固定连接, 以使所述连接杆在 所述第一滑块的带动下沿所述导向槽的导向运动;
所述连接杆的另一端固定设置有第一气缸固定板及固定设置在所述第一 气缸固定板上的气缸,且所述气缸与所述控制器电连接, 所述气缸还与第一抓 取手臂连接,所述气缸用于在所述控制器的控制下控制所述第一抓取手臂抓取 所述物料或放下所述物料。
3、 根据权利要求 2所述的物料拾取装置, 其特征在于, 所述第一抓取手 臂为至少两个;所述气缸在所述控制器的控制下控制多个所述第一抓取手臂相 互对应运动以夹取所述物料或相互背离运动以放下所述物料。
4、 根据权利要求 2所述的物料拾取装置, 其特征在于, 若所述第一抓取 手臂用于抓取绝缘环,则所述第一抓取手臂顶端设置有抵持套及与所述抵持套 活动插接相连并由弹性材质制成的顶针,且所述顶针的直径大于所述绝缘环中 空部的直径,使得所述顶针在所述第一抓取手臂拾取所述绝缘环时压入所述绝 缘环中空部内, 使得所述顶针与所述绝缘环中空部过盈配合;
设置在所述抵持套内部,分别与所述抵持套和所述顶针连接设置有弹性机 构,以使所述第一抓取手臂将所述绝缘环放置在用于放置所述绝缘环的物料固 定座上时, 所述顶针抵持在所述物料固定座上,使得所述顶针朝向所述弹性机 构运动, 直至所述顶针与所述绝缘环脱离。
5、 根据权利要求 2所述的物料拾取装置, 其特征在于, 所述导向槽为 n 形或半圓形。
6、 根据权利要求 2或 5所述的物料拾取装置, 其特征在于, 所述转动组 件还包括:
第二气缸固定板;
用于连接所述旋转气缸和所述转轴的联轴器;
所述转轴远离所述导向板的一端穿过所述第二气缸固定板与所述联轴器 连接, 且所述第二气缸固定板上设置有用于容置所述转轴的轴承;
所述第二气缸固定板沿远离所述旋转气缸的方向延伸设置有两个支持臂, 且所述支持臂所在的平面与所述第二气缸固定板所在的平面垂直,所述支持臂 远离所述第二气缸固定板的端部设置弹柱;
与所述连接杆靠近所述第一滑块的侧面固定连接设置有压块,所述压块的 两端各延伸设置有抵持臂,且所述抵持臂所在的水平面与所述传动块所在的水 平面平行, 以使所述第一滑块沿所述导向槽运动至所述导向槽的端部时, 靠近 所述导向槽端部的所述抵持臂抵持靠近所述导向槽端部的所述弹柱,以使靠近 所述导向槽端部的所述弹柱给所述抵持臂一个远离所述导向槽端部的力,以使 得所述第一抓取手臂放下所述物料后远离所述转盘。
7、 根据权利要求 6所述的物料拾取装置, 其特征在于,
所述弹柱为可伸缩的弹簧,以使呈压缩状态的所述弹柱给所述抵持臂一个 远离所述导向槽端部的力;
或,
所述弹柱为与所述控制器电连接的电磁铁,所述控制器若确定所述第一滑 块沿所述导向槽运动至所述导向槽的端部时, 所述控制器给所述电磁铁通电, 以使所述电磁铁给所述抵持臂一个远离所述导向槽端部的力。
8、 根据权利要求 6或 7所述的物料拾取装置, 其特征在于,
所述连接杆沿竖直方向设置有第一导轨;
所述物料拾取组件还包括:
设置于所述第一滑块下方的第一活动板;
所述连接杆远离所述第一滑块的端部活动插设在第一活动板上,以使所述 第一活动板能够沿所述第一导轨的导向相对于所述连接杆竖直运动;
所述第一活动板靠近所述旋转气缸的侧面固定设置有第二活动板,所述第 二活动板靠近所述旋转气缸的侧面设置有第二滑块,所述第二气缸固定板与所 述第二滑块对应位置设置有用于横向导向的第二导轨,所述第二滑块用于沿第 二导轨的导向横向左右运动,以使所述第二滑块能够带动所述第二活动板横向 左右运动。
9、 一种用于装配电子烟电极连接头的装配设备, 其特征在于, 包括: 可 转动的转盘、 物料固定座、 第一物料感应区、 感应器、 控制器以及如权利要求 1至 8任一项所述的物料拾取装置;
所述物料固定座围绕设置在所述转盘上;
所述第一物料感应区设置有所述感应器,以使所述感应器感应到位于所述 第一物料感应区的所述物料并对应生成触发信号;
分别与所述感应器以及所述物料拾取装置电连接设置有所述控制器,使得 所述控制器根据所述触发信号控制所述物料拾取装置拾取所述物料并将所述 物料放置在所述物料固定座上。
10、根据权利要求 9所述的装配设备,其特征在于,所述装配设备还包括: 用于放置所述物料的物料震动盘以及物料导轨; 至所述物料导轨,所述预设状态为各个所述物料中空部的轴线与所述物料震动 盘所在平面垂直;
所述物料导轨设置于所述物料震动盘与所述转盘之间,用以将所述物料震 动盘送出的所述物料继续沿所述转盘方向输送;
所述第一物料感应区位于所述物料导轨靠近所述转盘的端部;
所述物料导轨设置有挡料阀,所述挡料阀用于将所述物料固定在所述第一 物料感应区。
11、 根据权利要求 9所述的装配设备, 其特征在于, 所述物料拾取装置包 括用于拾取绝缘环的第三物料拾取装置、用于拾取外电极的第一物料拾取装置 以及用于拾取内电极的第二物料拾取装置;
其中, 所述第三物料拾取装置、所述第一物料拾取装置和所述第二物料拾 取装置沿所述转盘的旋转方向依次设置。
12、 根据权利要求 11所述的装配设备, 其特征在于, 所述装配设备还包 括:
用于压紧以使位于所述物料固定座上的所述外电极与所述绝缘环相对固 定的第一压紧手臂;
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环, 以使所述外电极和所述绝缘环运动至预设位置的第二抓取手臂,且所述第二抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头;
用于压紧所述电子烟电极连接头的第二压紧手臂;
其中, 所述第三物料拾取装置、 所述第一物料拾取装置、 所述第一压紧手 臂、所述第二抓取手臂、所述第二物料拾取装置和所述第二压紧手臂沿所述转 盘的旋转方向依次设置;
且所述预设位置沿所述转盘的旋转方向设置在所述第二物料拾取装置和 所述第二压紧手臂之间。
13、 根据权利要求 9所述的装配设备, 其特征在于, 所述物料拾取装置包 括用于拾取内电极的第二物料拾取装置、用于拾取绝缘环的第三物料拾取装置 以及用于拾取外电极的第一物料拾取装置;
其中, 所述第二物料拾取装置、所述第三物料拾取装置以及所述第一物料 拾取装置沿所述转盘的旋转方向依次设置。
14、 根据权利要求 13所述的装配设备, 其特征在于, 所述装配设备还包 括:
用于压紧所述电子烟电极连接头的第三压紧手臂;
且所述第二物料拾取装置、所述第三物料拾取装置、所述第一物料拾取装 置和所述三压紧手臂沿所述转盘的旋转方向依次设置。
15、 根据权利要求 11或 13所述的装配设备, 其特征在于, 所述装配设备 还包括:
用于抓取位于所述物料固定座上的所述电子烟电极连接头,并将所述电子 烟电极连接头放置于第一出料导轨的第三抓取手臂;
所述第一出料导轨设置有第二物料感应区,所述第二物料感应区位于用于 对所述电子烟电极连接头进行上焊锡的焊锡手臂下方;
所述第二物料感应区设置有感应器,以使得所述感应器根据其感应到的位 于所述第二物料感应区的所述电子烟电极连接头对应生成触发信号;
所述控制器还分别与所述焊锡手臂和所述感应器电连接,以使所述控制器 根据所述触发信号控制所述焊锡手臂对所述电子烟电极连接头进行上焊锡。
16、 根据权利要求 9所述的装配设备, 其特征在于, 所述物料拾取装置包 括用于拾取外电极的第一物料拾取装置、用于拾取绝缘环的第三物料拾取装置 以及用于拾取内电极的第二物料拾取装置;
其中, 所述第一物料拾取装置、所述第三物料拾取装置和所述第二物料拾 取装置沿所述转盘的旋转方向依次设置。
17、 根据权利要求 16所述的装配设备, 其特征在于, 所述装配设备还包 括:
用于压紧位于所述物料固定座上的所述电子烟电极连接头的第四压紧手 臂;
其中, 所述第一物料拾取装置、 所述第三物料拾取装置、 所述第二物料拾 取装置和所述第四压紧手臂沿所述转盘的旋转方向依次设置。
18、 根据权利要求 17所述的装配设备, 其特征在于, 所述装配设备还包 括用于抓取所述电子烟电极连接头的第四抓取手臂,且所述第四抓取手臂沿所 述转盘的旋转方向设置在所述第四压紧手臂下游;
所述第四抓取手臂用于在所述控制器的控制下抓取所述电子烟电极连接 头并进行 180度旋转以进行上焊锡,并将上焊锡完成的所述电子烟电极连接头 再进行 180度旋转以将所述电子烟电极连接头放置于第二出料导轨;
或, 所述第四抓取手臂用于在所述控制器的控制下抓取所述电子烟电极连接 头, 并将所述电子烟电极连接头放置于运输平台上;
与所述运输平台导通设置有能够将电极连接头旋转 180度的传输导轨,且 所述传输导轨还与用于传送所述电极连接头以进行上焊锡的焊锡导轨连通,且 所述运输平台所在的水平面高于所述焊锡导轨所在的水平面,所述控制器还与 焊锡手臂连接,所述控制器还用于控制所述焊锡手臂对位于所述焊锡导轨上的 所述电子烟电极连接头上焊锡;
用于将位于所述运输平台上的所述电子烟电极连接头吹入所述传输导轨 的气嘴;
与所述气嘴连接设置有供气机构,且所述供气机构与所述控制器连接, 所 述控制器用于控制所述供气机构为所述气嘴供气,以使所述气嘴吹出的沿所述 传输导轨延伸方向的气流将所述电子烟电极连接头吹入所述传输导轨,直至所 述电子烟电极连接头运动至所述焊锡导轨。
PCT/CN2014/083298 2014-07-30 2014-07-30 一种物料拾取装置以及装配设备 Ceased WO2016015241A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201490000185.XU CN205668263U (zh) 2014-07-30 2014-07-30 一种物料拾取装置以及装配设备
PCT/CN2014/083298 WO2016015241A1 (zh) 2014-07-30 2014-07-30 一种物料拾取装置以及装配设备

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2014/083298 WO2016015241A1 (zh) 2014-07-30 2014-07-30 一种物料拾取装置以及装配设备

Publications (1)

Publication Number Publication Date
WO2016015241A1 true WO2016015241A1 (zh) 2016-02-04

Family

ID=55216605

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/083298 Ceased WO2016015241A1 (zh) 2014-07-30 2014-07-30 一种物料拾取装置以及装配设备

Country Status (2)

Country Link
CN (1) CN205668263U (zh)
WO (1) WO2016015241A1 (zh)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425354A (zh) * 2016-07-20 2017-02-22 梁启明 一种调节盒与导管的自动装配装置
CN107116534A (zh) * 2017-04-18 2017-09-01 温州职业技术学院 槽轮驱动高速搬运机械手
CN107265107A (zh) * 2017-06-21 2017-10-20 芜湖裕东自动化科技有限公司 一种鸡蛋下料器
CN107571233A (zh) * 2017-09-28 2018-01-12 中国矿业大学 一种通过手机蓝牙控制的远距离拾取装置
CN107910719A (zh) * 2017-09-27 2018-04-13 昆山捷皇电子精密科技有限公司 一种用于fpc连接器组装设备的工件转移装置
CN109048970A (zh) * 2018-09-13 2018-12-21 上海新安汽车隔音毡有限公司 一种适用性强的板材夹具
CN109205297A (zh) * 2018-10-26 2019-01-15 惠州市新泓威科技有限公司 电子烟装配线自动上下板机
CN109501120A (zh) * 2018-12-28 2019-03-22 苏州恒源盛模塑有限公司 一种汽车天窗用钢管埋入机械手
CN110744291A (zh) * 2019-10-29 2020-02-04 资兴市慧华电子有限公司 一种全自动电子元件装配设备
CN110803513A (zh) * 2019-10-28 2020-02-18 青岛萨沃特机器人有限公司 物料抓取准备装置
CN110857153A (zh) * 2018-08-22 2020-03-03 上海优爱宝智能机器人科技股份有限公司 自适应理料机构
CN112551166A (zh) * 2020-12-29 2021-03-26 广东安达智能装备股份有限公司 一种双z轴tp屏组装系统
CN113334405A (zh) * 2021-06-12 2021-09-03 四川德鑫源机器人有限公司 车库安防巡检机器人
CN113794013A (zh) * 2021-09-10 2021-12-14 厦门海辰新能源科技有限公司 一种电芯包装材料的组合装置及电芯包装设备
CN114434125A (zh) * 2022-02-28 2022-05-06 东莞市沃德精密机械有限公司 继电器入拉簧设备
CN118046529A (zh) * 2024-04-16 2024-05-17 闽南科技学院 一种铜环上料装置及其上料方法

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378456A (zh) * 2017-09-13 2017-11-24 湖北索瑞电气有限公司 门轴、挡片安装机构
CN107696013A (zh) * 2017-09-28 2018-02-16 三友联众集团股份有限公司 一种改良式机械手
CN108285046A (zh) * 2017-12-29 2018-07-17 杭州高品自动化设备有限公司 一种弹簧上料机构
CN108372513B (zh) * 2018-04-16 2024-06-25 上汽时代动力电池系统有限公司 一种电池模组自动化抓取装置
CN110053972A (zh) * 2019-05-31 2019-07-26 广州市申发机电有限公司 一种全自动高速静音上下料装置
CN112091558A (zh) * 2020-08-25 2020-12-18 卢叶敏 一种贯流风机叶片转移装置及其方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3739923A (en) * 1970-02-20 1973-06-19 Tokyo Shibaura Electric Co Manipulator
EP0066014A1 (en) * 1981-06-03 1982-12-08 COMAU S.p.A. Manipulator with two opposing arms
CN201338274Y (zh) * 2008-08-19 2009-11-04 深圳市比克电池有限公司 一种物料转移装置
CN201565958U (zh) * 2009-12-24 2010-09-01 兰州兰石重工新技术有限公司 送料机械手
CN103802095A (zh) * 2014-02-26 2014-05-21 温州职业技术学院 四自由度伺服机械手

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3739923A (en) * 1970-02-20 1973-06-19 Tokyo Shibaura Electric Co Manipulator
EP0066014A1 (en) * 1981-06-03 1982-12-08 COMAU S.p.A. Manipulator with two opposing arms
CN201338274Y (zh) * 2008-08-19 2009-11-04 深圳市比克电池有限公司 一种物料转移装置
CN201565958U (zh) * 2009-12-24 2010-09-01 兰州兰石重工新技术有限公司 送料机械手
CN103802095A (zh) * 2014-02-26 2014-05-21 温州职业技术学院 四自由度伺服机械手

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425354A (zh) * 2016-07-20 2017-02-22 梁启明 一种调节盒与导管的自动装配装置
CN106425354B (zh) * 2016-07-20 2024-02-13 梁启明 一种调节盒与导管的自动装配装置
CN107116534A (zh) * 2017-04-18 2017-09-01 温州职业技术学院 槽轮驱动高速搬运机械手
CN107265107A (zh) * 2017-06-21 2017-10-20 芜湖裕东自动化科技有限公司 一种鸡蛋下料器
CN107265107B (zh) * 2017-06-21 2023-08-29 芜湖裕东自动化科技有限公司 一种鸡蛋下料器
CN107910719A (zh) * 2017-09-27 2018-04-13 昆山捷皇电子精密科技有限公司 一种用于fpc连接器组装设备的工件转移装置
CN107571233A (zh) * 2017-09-28 2018-01-12 中国矿业大学 一种通过手机蓝牙控制的远距离拾取装置
CN110857153A (zh) * 2018-08-22 2020-03-03 上海优爱宝智能机器人科技股份有限公司 自适应理料机构
CN109048970B (zh) * 2018-09-13 2023-09-01 上海新安汽车隔音毡有限公司 一种适用性强的板材夹具
CN109048970A (zh) * 2018-09-13 2018-12-21 上海新安汽车隔音毡有限公司 一种适用性强的板材夹具
CN109205297A (zh) * 2018-10-26 2019-01-15 惠州市新泓威科技有限公司 电子烟装配线自动上下板机
CN109205297B (zh) * 2018-10-26 2023-12-19 惠州市新泓威科技有限公司 电子烟装配线自动上下板机
CN109501120A (zh) * 2018-12-28 2019-03-22 苏州恒源盛模塑有限公司 一种汽车天窗用钢管埋入机械手
CN110803513A (zh) * 2019-10-28 2020-02-18 青岛萨沃特机器人有限公司 物料抓取准备装置
CN110744291A (zh) * 2019-10-29 2020-02-04 资兴市慧华电子有限公司 一种全自动电子元件装配设备
CN112551166A (zh) * 2020-12-29 2021-03-26 广东安达智能装备股份有限公司 一种双z轴tp屏组装系统
CN113334405A (zh) * 2021-06-12 2021-09-03 四川德鑫源机器人有限公司 车库安防巡检机器人
CN113794013A (zh) * 2021-09-10 2021-12-14 厦门海辰新能源科技有限公司 一种电芯包装材料的组合装置及电芯包装设备
CN114434125A (zh) * 2022-02-28 2022-05-06 东莞市沃德精密机械有限公司 继电器入拉簧设备
CN118046529A (zh) * 2024-04-16 2024-05-17 闽南科技学院 一种铜环上料装置及其上料方法

Also Published As

Publication number Publication date
CN205668263U (zh) 2016-11-02

Similar Documents

Publication Publication Date Title
WO2016015241A1 (zh) 一种物料拾取装置以及装配设备
CN204169065U (zh) 一种用于装配电子烟电极连接头的装配设备
WO2015172385A1 (zh) 一种用于装配电子烟电极连接头的装配设备以及装配方法
WO2016015247A1 (zh) 一种装配设备
WO2015172387A1 (zh) 一种用于装配电子烟电极连接头的装配设备及装配方法
WO2015172389A1 (zh) 一种电子烟电极连接头的装配设备及装配方法
WO2016015242A1 (zh) 一种装配设备
WO2015172382A1 (zh) 一种物料固定座以及装配设备
WO2016015245A1 (zh) 一种绝缘环检测装置以及装配装置
WO2015172390A1 (zh) 一种用于装配电子烟电极连接头的装配设备
WO2015172384A1 (zh) 一种抓取手臂、电子烟电极装配装置以及装配方法
WO2015172383A1 (zh) 一种绝缘环拾取手臂、绝缘环装配装置以及装配方法
JP6578509B2 (ja) 作業装置および作業方法
CN106736371B (zh) 一种用于继电器的自动组装机
CN204335828U (zh) 一种装配设备
CN205248595U (zh) 小五孔插座自动组装机
CN209578690U (zh) 一种磁铁组件的组装设备
CN113871504B (zh) 汇流条提供模块、汇流条焊接系统及其方法、光伏组件
JP6190329B2 (ja) 搬送装置
CN209551764U (zh) 一种机器人上料机械手
CN217562533U (zh) 一种晶圆取料装置及晶圆加热设备
CN208593700U (zh) 一种全自动保管箱跃层传输机构
CN221115796U (zh) 托盘输送装置
CN221848917U (zh) 焊带输送设备
CN203993005U (zh) 吸液阀输送系统

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14898440

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14898440

Country of ref document: EP

Kind code of ref document: A1

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205N DATED 06/04/2017)

122 Ep: pct application non-entry in european phase

Ref document number: 14898440

Country of ref document: EP

Kind code of ref document: A1