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WO2016012639A1 - Light-weight filling body for concrete slabs and blocks - Google Patents

Light-weight filling body for concrete slabs and blocks Download PDF

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Publication number
WO2016012639A1
WO2016012639A1 PCT/ES2015/070227 ES2015070227W WO2016012639A1 WO 2016012639 A1 WO2016012639 A1 WO 2016012639A1 ES 2015070227 W ES2015070227 W ES 2015070227W WO 2016012639 A1 WO2016012639 A1 WO 2016012639A1
Authority
WO
WIPO (PCT)
Prior art keywords
concrete slabs
lightweight filler
floors
slabs
ribs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/ES2015/070227
Other languages
Spanish (es)
French (fr)
Inventor
Jorge Cases Aparicio
Juan Adolfo Rausell Donderis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nuevashebridas SLU
Original Assignee
Nuevashebridas SLU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nuevashebridas SLU filed Critical Nuevashebridas SLU
Priority to EP15825427.6A priority Critical patent/EP3173542B1/en
Priority to ES15825427T priority patent/ES2898067T3/en
Publication of WO2016012639A1 publication Critical patent/WO2016012639A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/326Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements
    • E04B5/328Floor structures wholly cast in situ with or without form units or reinforcements with hollow filling elements the filling elements being spherical
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements

Definitions

  • the subject of the present invention is a filling body which is used to occupy the space not subject to stresses in a reinforced concrete slab with metal grills or rods (for example for a slab), which is provided with a set of separating ribs, on which the rods support. It is conformed in a single body or in two halves, generally identical to each other, susceptible of union in situ or previously to the displacement to the place of placement; It also comprises a set of reinforcing ribs of the body surface to prevent its deformation.
  • ES 1071113 U describes a polystyrene filling as a means of lightening the slabs.
  • ES1067600 discloses a floor slab which, similarly to the previous one, also comprises floor separating legs.
  • ES 2089947 also describes the construction of floors with resistant concrete elements and lightened by blocks of expanded polystyrene.
  • ES 1069999 describes a piece applicable for the lightening of concrete slabs, built in two assemblable halves, which it is capable of joining with other similar pieces along a forging surface, said piece being formed by bodies of essentially square section, with lobes in each of the angles, separated from each other by intermediate grooves, and in which the Armor is arranged superiorly and inferiorly to the set of the piece on vertical plates arranged in diagonal directions of the square.
  • This piece presents different drawbacks, and particularly that because of its square section the tensions in the non-main directions may not be adequately supported.
  • the assembly of the halves requires one of four precise mounting positions, since the square shape of the body has an axis of quaternary symmetry.
  • EP2474677 discloses a weight-lightening disc which is formed by a flattened spheroid body, with a central crown on the upper and lower sides, in which said central crown has divisions along its length.
  • the crown laterally defines the support positions of the metal framework.
  • the reinforcement of the reinforcement is made directly on the surface of the spheroid body, so that the coating of the concrete-reinforcement assembly is significantly reduced in the support area on the disc, compromising its durability and resistance.
  • the present invention proposes a lightening device for concrete slabs, having a spheroidal shape and a positioning element of the reinforcement, is formed in two identical halves that allow their assembly in virtually any angular position, or in a single piece, and has ribs emerging from the positioning element that define a support for the reinforcement, so that the concrete surrounds the rods adequately without impairing the strength and durability.
  • a lightening device for concrete slabs having a spheroidal shape and a positioning element of the reinforcement, is formed in two identical halves that allow their assembly in virtually any angular position, or in a single piece, and has ribs emerging from the positioning element that define a support for the reinforcement, so that the concrete surrounds the rods adequately without impairing the strength and durability.
  • the filling and lightening body of the invention is provided with the following elements:
  • a set of external supporting ribs of the reinforcement can be an emerging element perpendicularly from the surface of the spheroidal body, or they can be constituted by a fold or deformation of said surface;
  • a set of resistant ribs of the spheroid body said ribs may be internal, external or have an inner portion and an outer portion; some of these ribs, when disposed internally, may be an extension of the supporting ribs;
  • Upper and lower positioning elements of the reinforcement according to an option said elements consist of upper and lower caps, which emerge from the spheroid body; according to an option, the caps have a concave spheroid shape; According to another option, independent and compatible with the previous one, the caps are formed by a set of portions in the form of a circular sector, particularly four circular sectors; according to another option, said elements consist of continuous circular crowns; also the positioning elements can be formed by an extension of the ribs, for example by raising the end closest to the center of the respective upper and lower portions of the filling body, it being understood that for aesthetic and / or constructive reasons said ribs could still extend beyond said overhang.
  • the slab or the slab is assembled by arranging the lower mesh, and in the hollows that form the longitudinal and transverse rods of the latter, the lightening devices of the invention, at regular distances, forming a matrix of rows and columns, also defining spaces between them longitudinal and transversal that will form the corresponding beams.
  • the armature rests on the support ribs.
  • the central concavity is filled with concrete, so that once the slab or the slab is made, it has a continuous support on the entire surface of said concavity in said zone.
  • Figure 1 shows a top view of a filling and lightening body according to a first embodiment of the present invention
  • Figure 2 shows a side view of the filling body of Figure 1;
  • Figure 3 shows a top view of a filling and lightening body according to a second embodiment of the present invention
  • Figure 4 shows a cross-sectional view of the filling body of figure 3;
  • Figure 5 shows a side view of the filling body of figures 3 and 4;
  • Figure 6 shows a side view of the filling body of Figures 3 to 5, but rotated a certain angle with respect to the view of Figure 5;
  • Figure 7 shows a detail of a lateral section of the filling body in one of the support ribs
  • Figure 8 shows a detail of a cross section of the filling body in one of the support ribs according to a first embodiment
  • Figure 9 shows a detail of a cross-section of the filling body in one of the support ribs according to a second embodiment option
  • Figure 10 shows a perspective view of the filling body according to the first embodiment, according to figures 1 and 2;
  • Figure 11 shows a perspective view of the filling body according to the second embodiment, according to figures 3 to 6,
  • Figure 12 shows a top view of the lighter filling body according to a third embodiment in which the support ribs form an overhang in a central portion;
  • Figure 13 shows a side view of the filling body of the embodiment of Figure 12;
  • Y Figure 14 shows a perspective view of the filling body according to the third embodiment of figures 12 and 13.
  • the present invention is described as a filler body (1), which has a spheroidal shape, usually with a lateral portion, substantially vertical (cylindrical), and a substantially horizontal upper portion, which is formed by two half-bodies (2), made in injection or blowing of plastic material.
  • the two half-bodies are preferably identical to each other, and comprise joining means between one and the other half-body. Said joining means they are distributed regularly at regular or irregular angular distances, and can alternate male elements with female elements, so that the connection between one and the other half-body (2) can be made in one of many relative angular positions.
  • the means of joining the half-bodies (2) can be:
  • the upper surface (or lower, in the opposite half-body) of the half-body (2) is provided with a positioning element.
  • a positioning element (5) in ring or annular form of continuous height is provided in the horizontal portion of the lightening body (1), around the axis of symmetry in the upper spheroid cap (or lower).
  • the annular crown internally leaves a substantially cylindrical recess that will be filled with the concrete when it is poured over the corresponding formwork.
  • the positioning element (6) is formed by a set of chests (8), with vertex oriented towards the axis of symmetry.
  • Said cheeses have a concavity (7) of progressive depth until they are confused with the surface in the area close to the axis of symmetry.
  • the curvature of said concavity has the advantage of supposing a resistant support of the concrete, greater the more to the center, and the lower the more towards the periphery, and is reinforced by the spaces existing between each pair of cheeses (8).
  • a set of support ribs (3) in radial position which are arranged in an elevated manner with respect to the surface of the filling body (1).
  • said ribs consist of respective plates formed on the surface of said filling body (1); we designate with (31) the section according to said first option.
  • the ribs are formed by the deformation of the surface of said filler body (1) in an angular manner.
  • the ribs have at least a substantially horizontal portion, whose upper edge is aligned with the base of the positioning element (5,6), so that said positioning element (5,6) emerges with respect to the height of said ribs of support (3).
  • a set of resistant ribs (4) are arranged. These ribs can be made, as well as the support ribs (3) by forming a plate on the surface (interior or exterior) of the filling body (1), or by deformation of the surface of said filling body (1) .
  • the resistant ribs (4) can be defined in continuity with the support ribs (3) and / or independently of these.
  • a positioning element with an elevated portion (33) of the support ribs (3) is defined in its part closest to the center.
  • the structural rods will rest on the support ribs (3) spaced apart from the hollow body a certain distance that will allow them to be completely covered with concrete, and at the same time it will be the rib itself that determines by its raised portion ( 33) the limit or position that said rod must adopt prior to the pouring of the concrete, all this also allowing a flow of the concrete mass also in the central parts of the hollow bodies.
  • the supporting ribs also have a resistant function.
  • the number of radial ribs is not less than eight, nor more than twenty-four, variable according to the length thereof, with an optimum number of sixteen.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention relates to a light-weight filling body for concrete slabs and blocks, formed by a single body or by two sub-bodies (2) which are preferably identical, or which can be joined together to define, once assembled, a single hollow filling body (1) having a spheroid shape, in general a substantially cylindrical lateral peripheral portion, and a substantially horizontal central upper portion, having a positioning element (5, 6) formed in the substantially horizontal upper portion, and a set of ribs (3) for supporting the metal reinforcement of the block, said ribs being raised above the surface of the filling body (1). According to one embodiment, the positioning body (5) is formed by a peripheral crown of a continuous height, according to another embodiment, same is formed by a set of portions or wedge-like pieces (8) having a circular sector shape, and according to another embodiment, same is formed by a set of raised portions (33) of the support ribs (3) on the end thereof closest to the centre of said body.

Description

Cuerpo de relleno aligerador para losas y forjados de hormigón  Lightweight filler body for concrete slabs and floors

La presente invención tiene por objeto un cuerpo de relleno que se utiliza para ocupar el espacio no sujeto a tensiones en una losa de hormigón armado con parrillas o varillas metálicas (por ejemplo para un forjado), que está provisto de un conjunto de nervaduras separadoras, sobre las que apoyan las varillas. Está conformado en un solo cuerpo o en dos mitades, generalmente idénticas entre sí, susceptibles de unión in situ o previamente al desplazamiento al lugar de colocación; comprende también un conjunto de nervaduras de refuerzo de la superficie del cuerpo para evitar su deformación. The subject of the present invention is a filling body which is used to occupy the space not subject to stresses in a reinforced concrete slab with metal grills or rods (for example for a slab), which is provided with a set of separating ribs, on which the rods support. It is conformed in a single body or in two halves, generally identical to each other, susceptible of union in situ or previously to the displacement to the place of placement; It also comprises a set of reinforcing ribs of the body surface to prevent its deformation.

Estado de la técnica State of the art

Se conocen distintos dispositivos de aligeramiento de forjados formados por casetones que quedan integrados en el forjado. Ejemplo de ello puede verse en ES2192454, que define un casetón con un cuerpo hueco y una base plana, y medios de unión entre ellos.  Different lightening devices are known for slabs formed by cassettes that are integrated into the slab. An example of this can be seen in ES2192454, which defines a cassette with a hollow body and a flat base, and joining means between them.

ES 1071113 U describe un relleno de poliestireno como medio de aligeramiento de los forjados. ES 1071113 U describes a polystyrene filling as a means of lightening the slabs.

Sin embargo, este tipo de rellenos tiene un problema de fabricación y almacenamiento, debido a que se necesita un gran volumen de almacenamiento y transporte, debido a su poco peso. ES1067600 describe un casetón para forjados que, de modo similar al anterior, comprende además unas patas separadoras del suelo. However, this type of fillers has a manufacturing and storage problem, because a large volume of storage and transportation is needed, due to its low weight. ES1067600 discloses a floor slab which, similarly to the previous one, also comprises floor separating legs.

ES 2089947 describe también la construcción de forjados con elementos resistentes de hormigón y aligerados mediante bloques de poliestireno expandido. ES 2089947 also describes the construction of floors with resistant concrete elements and lightened by blocks of expanded polystyrene.

ES 1069999 describe una pieza aplicable para el aligeramiento de losas de hormigón, construida en dos mitades ensamblables entre sí, la cual es susceptible de unión con otras piezas similares a lo largo de una superficie de forjado, estando formada dicha pieza por cuerpos de sección esencialmente cuadrada, con unos lóbulos en cada uno de los ángulos, separados entre sí mediante surcos intermedios, y en la que la armadura se dispone superior e inferiormente al conjunto de la pieza sobre unas plaquillas verticales dispuestas en sentidos diagonales del cuadrado. Esta pieza presenta distintos inconvenientes, y particularmente que por ser de sección cuadrada las tensiones en las direcciones no principales pueden no ser adecuadamente soportadas. Además, no existe aligeramiento en las partes superior e inferior, a la altura de las armaduras, por lo que el coste en hormigón será mayor sin tener por ello una ventaja en cuanto a la resistencia del forjado. ES 1069999 describes a piece applicable for the lightening of concrete slabs, built in two assemblable halves, which it is capable of joining with other similar pieces along a forging surface, said piece being formed by bodies of essentially square section, with lobes in each of the angles, separated from each other by intermediate grooves, and in which the Armor is arranged superiorly and inferiorly to the set of the piece on vertical plates arranged in diagonal directions of the square. This piece presents different drawbacks, and particularly that because of its square section the tensions in the non-main directions may not be adequately supported. In addition, there is no lightening in the upper and lower parts, at the level of the reinforcements, so the cost in concrete will be greater without having an advantage in terms of the strength of the floor.

Por otra parte, el montaje de las mitades exige una de cuatro posiciones de montaje precisas, ya que la forma cuadrada del cuerpo presenta un eje de simetría cuaternario. On the other hand, the assembly of the halves requires one of four precise mounting positions, since the square shape of the body has an axis of quaternary symmetry.

EP2474677 describe un disco de aligeramiento de peso que está formado por un cuerpo esferoide achatado, con una corona central en los lados superior e inferior, en que dicha corona central presenta divisiones a lo largo de su longitud. La corona define lateralmente las posiciones de apoyo de la armadura metálica. Sin embargo, el apoyo de la armadura se realiza directamente sobre la superficie del cuerpo esferoide, por lo que el recubrimiento del conjunto hormigón- armadura, se ve significativamente reducido en la zona de apoyo en el disco, comprometiendo su durabilidad y resistencia. EP2474677 discloses a weight-lightening disc which is formed by a flattened spheroid body, with a central crown on the upper and lower sides, in which said central crown has divisions along its length. The crown laterally defines the support positions of the metal framework. However, the reinforcement of the reinforcement is made directly on the surface of the spheroid body, so that the coating of the concrete-reinforcement assembly is significantly reduced in the support area on the disc, compromising its durability and resistance.

Descripción de la invención Description of the invention

La presente invención propone un dispositivo de aligeramiento para losas de hormigón, que teniendo una forma esferoide y un elemento posicionador de la armadura, está formado en dos mitades idénticas que permiten su montaje en prácticamente cualquier posición angular, o en una sola pieza, y tiene unas nervaduras emergentes desde el elemento posicionador que definen un apoyo para la armadura, de modo que el hormigón circunda las varillas de manera adecuada sin menoscabo de la resistencia y la durabilidad. Cuando son dos mitades, una vez montadas define un cuerpo hueco. The present invention proposes a lightening device for concrete slabs, having a spheroidal shape and a positioning element of the reinforcement, is formed in two identical halves that allow their assembly in virtually any angular position, or in a single piece, and has ribs emerging from the positioning element that define a support for the reinforcement, so that the concrete surrounds the rods adequately without impairing the strength and durability. When they are two halves, once assembled defines a hollow body.

De manera más detallada, el cuerpo de relleno y aligeramiento de la invención está provisto de los siguientes elementos: In more detail, the filling and lightening body of the invention is provided with the following elements:

• Un cuerpo único fabricado por soplado, o una pareja de semicuerpos esferoides normalmente fabricados por inyección; normalmente los cuerpos de dicha pareja serán idénticos entre sí  • A single body made by blowing, or a pair of spherical semibodies normally manufactured by injection; normally the bodies of said couple will be identical to each other

• Unos medios de unión de los cuerpos esferoides entre sí en distintas posiciones angulares, cuando el producto está fabricado en dos semicuerpos; estos medios de unión pueden ser machihembrados, de tipo bayoneta, o cualquier otro medio de unión compatible con el uso propuesto;  • A means of joining the spheroidal bodies to each other in different angular positions, when the product is manufactured in two half-bodies; these joining means may be tongue-and-groove, bayonet type, or any other means of attachment compatible with the proposed use;

• Un conjunto de nervaduras exteriores de apoyo de la armadura; estas nervaduras exteriores de apoyo de la armadura pueden ser un elemento emergente perpendicularmente desde la superficie del cuerpo esferoide, o bien estar constituidas por un pliegue o deformación de dicha superficie;  • A set of external supporting ribs of the reinforcement; these outer supporting ribs of the reinforcement can be an emerging element perpendicularly from the surface of the spheroidal body, or they can be constituted by a fold or deformation of said surface;

• Un conjunto de nervaduras resistentes del cuerpo esferoide; dichas nervaduras pueden ser interiores, exteriores o tener una porción interior y una porción exterior; alguna de estas nervaduras, cuando está dispuesta interiormente, puede ser una prolongación de las nervaduras de apoyo;  • A set of resistant ribs of the spheroid body; said ribs may be internal, external or have an inner portion and an outer portion; some of these ribs, when disposed internally, may be an extension of the supporting ribs;

• Unos elementos superior e inferior de posicionamiento de la armadura; según una opción dichos elementos consisten en unos casquetes superior e inferior, que emergen desde el cuerpo esferoide; según una opción los casquetes presentan una forma cóncava esferoide; según otra opción, independiente y compatible con la anterior, los casquetes están formados por un conjunto de porciones en forma de sector circular, de manera particular cuatro sectores circulares; según otra opción, dichos elementos consisten en sendas coronas circulares continuas; también los elementos de posicionamiento pueden estar formados por una prolongación de las nervaduras, por ejemplo mediante la sobreelevación del extremo más próximo al centro de las respectivas porciones superior e inferior del cuerpo de relleno, entendiéndose que por razones estéticas y/o constructivas dichas nervaduras pudieran aún extenderse más alia de dicha sobreelevación. I • Upper and lower positioning elements of the reinforcement; according to an option said elements consist of upper and lower caps, which emerge from the spheroid body; according to an option, the caps have a concave spheroid shape; According to another option, independent and compatible with the previous one, the caps are formed by a set of portions in the form of a circular sector, particularly four circular sectors; according to another option, said elements consist of continuous circular crowns; also the positioning elements can be formed by an extension of the ribs, for example by raising the end closest to the center of the respective upper and lower portions of the filling body, it being understood that for aesthetic and / or constructive reasons said ribs could still extend beyond said overhang. I

La losa o el forjado se monta disponiendo la malla inferior, y en los huecos que forman las varillas longitudinales y transversales de ésta, los dispositivos aligeradores de la invención, a distancias regulares, formando una matriz de filas y columnas, definiendo asimismo espacios entre ellos longitudinales y transversales que conformarán las vigas correspondientes. La armadura asienta sobre las nervaduras de apoyo. La concavidad central es rellenada de hormigón, de modo que una vez realizado el forjado o la losa, éste presenta en dicha zona un apoyo continuo sobre la totalidad de la superficie de dicha concavidad. The slab or the slab is assembled by arranging the lower mesh, and in the hollows that form the longitudinal and transverse rods of the latter, the lightening devices of the invention, at regular distances, forming a matrix of rows and columns, also defining spaces between them longitudinal and transversal that will form the corresponding beams. The armature rests on the support ribs. The central concavity is filled with concrete, so that once the slab or the slab is made, it has a continuous support on the entire surface of said concavity in said zone.

Breve descripción de los dibujos BRIEF DESCRIPTION OF THE DRAWINGS

Con objeto de ¡lustrar la explicación que va a seguir, adjuntamos a la presente memoria descriptiva, siete hojas de dibujos, en las que en catorce figuras se representa, a título de ejemplo, la esencia de la presente invención, y en las que:  In order to illustrate the explanation that will follow, we attach to this specification, seven sheets of drawings, in which fourteen figures represent, by way of example, the essence of the present invention, and in which:

La figura 1 muestra una vista superior de un cuerpo de relleno y aligeramiento conforme a una primera realización de la presente invención;  Figure 1 shows a top view of a filling and lightening body according to a first embodiment of the present invention;

La figura 2 muestra una vista lateral del cuerpo de relleno de la figura 1; La figura 3 muestra una vista superior de un cuerpo de relleno y aligeramiento conforme a una segunda realización de la presente invención; Figure 2 shows a side view of the filling body of Figure 1; Figure 3 shows a top view of a filling and lightening body according to a second embodiment of the present invention;

La figura 4 muestra una vista en sección transversal del cuerpo de relleno de la figura 3; Figure 4 shows a cross-sectional view of the filling body of figure 3;

La figura 5 muestra una vista lateral del cuerpo de relleno de las figuras 3 y 4; Figure 5 shows a side view of the filling body of figures 3 and 4;

La figura 6 muestra una vista lateral, del cuerpo de relleno de las figuras 3 a 5, pero girado un cierto ángulo respecto a la vista de la figura 5; Figure 6 shows a side view of the filling body of Figures 3 to 5, but rotated a certain angle with respect to the view of Figure 5;

La figura 7 muestra un detalle de una sección lateral del cuerpo de relleno en una de las nervaduras de apoyo; Figure 7 shows a detail of a lateral section of the filling body in one of the support ribs;

La figura 8 muestra un detalle de una sección transversal del cuerpo de relleno en una de las nervaduras de apoyo conforme a una primera opción de realización; Figure 8 shows a detail of a cross section of the filling body in one of the support ribs according to a first embodiment;

La figura 9 muestra un detalle de una sección transversal del cuerpo de relleno en una de las nervaduras de apoyo conforme a una segunda opción de realización;  Figure 9 shows a detail of a cross-section of the filling body in one of the support ribs according to a second embodiment option;

La figura 10 muestra una vista en perspectiva del cuerpo de relleno conforme al primer modo de realización, según las figuras 1 y 2;  Figure 10 shows a perspective view of the filling body according to the first embodiment, according to figures 1 and 2;

La figura 11 muestra una vista en perspectiva del cuerpo de relleno conforme al segundo modo de realización, según las figuras 3 a 6,  Figure 11 shows a perspective view of the filling body according to the second embodiment, according to figures 3 to 6,

La figura 12 muestra una vista superior del cuerpo de relleno aligerador conforme a un tercer modo de realización en que las nervaduras de apoyo conforman una sobreelevación en una porción central;  Figure 12 shows a top view of the lighter filling body according to a third embodiment in which the support ribs form an overhang in a central portion;

La figura 13 muestra una vista lateral del cuerpo de relleno del modo de realización de la figura 12; y La figura 14 muestra una vista en perspectiva del cuerpo de relleno conforme al tercer modo de realización de las figuras 12 y 13. Figure 13 shows a side view of the filling body of the embodiment of Figure 12; Y Figure 14 shows a perspective view of the filling body according to the third embodiment of figures 12 and 13.

En dichas figuras podemos observar los siguientes números de referencia : In these figures we can see the following reference numbers:

1 cuerpo de relleno  1 stuffing body

2 cada una de los dos semicuerpos del cuerpo de relleno 2 each of the two half-bodies of the filling body

3 nervaduras de apoyo 3 support ribs

4 nervaduras resistentes  4 resistant ribs

5 elemento de posicionamiento, según primera realización, en forma de corona continua  5 positioning element, according to first embodiment, in the form of a continuous crown

6 elemento de posicionamiento, según segunda realización, en forma de sectores circulares (porciones de forma esencialmente triangular, que llamaremos "quesitos" por su semejanza con los conocidos quesos en porciones) 6 positioning element, according to second embodiment, in the form of circular sectors (portions of essentially triangular shape, which we will call "quesitos" due to their similarity with the known cheeses in portions)

7 concavidad del elemento de posicionamiento 7 concavity of the positioning element

8 quesito, es decir, porción del elemento de posicionamiento en forma de quesito  8 quesito, that is, portion of the positioning element in the form of cheese

31 sección maciza de las nervaduras de apoyo  31 solid section of support ribs

32 sección angular de las nervaduras de apoyo por deformación de la superficie del cuerpo de relleno  32 angular section of the supporting ribs due to deformation of the surface of the filling body

33 porción sobreelevada de las nervaduras de apoyo  33 raised portion of the supporting ribs

Descripción detallada de los modos de realización Detailed description of the embodiments

Se describe la presente invención como un cuerpo de relleno (1), que presenta forma esferoide, normalmente con una porción lateral, sustancialmente vertical (cilindrica), y una porción superior sustancialmente horizontal, que está formado por dos semicuerpos (2), realizados en inyección o soplado de material plástico. Los dos semicuerpos son preferentemente idénticos entre sí, y comprenden medios de unión entre uno y otro semicuerpo. Dichos medios de unión se distribuyen regularmente a distancias angulares regulares o irregulares, y pueden alternar elementos macho con elementos hembra, de modo que la unión entre uno y otro semicuerpo (2) puede realizarse en una de muchas posiciones angulares relativas. Sin carácter limitativo, los medios de unión de los semicuerpos (2) pueden ser: The present invention is described as a filler body (1), which has a spheroidal shape, usually with a lateral portion, substantially vertical (cylindrical), and a substantially horizontal upper portion, which is formed by two half-bodies (2), made in injection or blowing of plastic material. The two half-bodies are preferably identical to each other, and comprise joining means between one and the other half-body. Said joining means they are distributed regularly at regular or irregular angular distances, and can alternate male elements with female elements, so that the connection between one and the other half-body (2) can be made in one of many relative angular positions. Without limitation, the means of joining the half-bodies (2) can be:

Un machihembrado;  A tongue and groove;

Porciones roscadas;  Threaded portions;

Un cierre de bayoneta;  A bayonet closure;

Unión a presión.  Pressure joint.

La superficie superior (o inferior, en el semicuerpo opuesto) del semicuerpo (2) está provista de un elemento de posicionamiento. De acuerdo con un primer modo de realización, se dispone un elemento de posicionamiento (5) en forma anular o de corona de altura continua, en la porción horizontal del cuerpo de aligeramiento (1), alrededor del eje de simetría en el casquete esferoide superior (o inferior). En este caso, la corona anular deja interiormente un hueco sustancialmente cilindrico que será rellenado con el hormigón cuando se vierta sobre el encofrado correspondiente. The upper surface (or lower, in the opposite half-body) of the half-body (2) is provided with a positioning element. According to a first embodiment, a positioning element (5) in ring or annular form of continuous height is provided in the horizontal portion of the lightening body (1), around the axis of symmetry in the upper spheroid cap (or lower). In this case, the annular crown internally leaves a substantially cylindrical recess that will be filled with the concrete when it is poured over the corresponding formwork.

De acuerdo con un segundo modo de realización el elemento de posicionamiento (6) está formado por un conjunto de quesitos (8), con vértice orientado hacia el eje de simetría. Dichos quesitos presentan una concavidad (7) de profundidad progresiva hasta confundirse con la superficie en la zona próxima al eje de simetría. La curvatura de dicha concavidad presenta la ventaja de suponer un apoyo resistente del hormigón, mayor cuanto más al centro, y menor cuanto más hacia la periferia, y se encuentra reforzado por los espacios existentes entre cada pareja de quesitos (8). According to a second embodiment, the positioning element (6) is formed by a set of chests (8), with vertex oriented towards the axis of symmetry. Said cheeses have a concavity (7) of progressive depth until they are confused with the surface in the area close to the axis of symmetry. The curvature of said concavity has the advantage of supposing a resistant support of the concrete, greater the more to the center, and the lower the more towards the periphery, and is reinforced by the spaces existing between each pair of cheeses (8).

Sobre la superficie del cuerpo de relleno, en zonas próximas al elemento de posicionamiento (5,6) se disponen un conjunto de nervaduras de apoyo (3) en posición radial, que se disponen de forma sobreelevada respecto a la superficie del cuerpo de relleno (1). Según una primera opción (figura 8) dichas nervaduras consisten en sendas placas conformadas sobre la superficie de dicho cuerpo de relleno (1); designamos con (31) la sección según dicha primera opción. Según una segunda opción, que se representa en la figura 9, y designa con (32), las nervaduras están conformadas por la deformación de la superficie de dicho cuerpo de relleno (1) en forma angular. Las nervaduras presentan al menos una porción sustancialmente horizontal, cuyo borde superior se encuentra alineado con la base del elemento de posicionamiento (5,6), de modo que dicho elemento de posicionamiento (5,6) emerge con respecto a la altura de dichas nervaduras de apoyo (3). On the surface of the filling body, in areas close to the positioning element (5,6) a set of support ribs (3) in radial position, which are arranged in an elevated manner with respect to the surface of the filling body (1). According to a first option (figure 8) said ribs consist of respective plates formed on the surface of said filling body (1); we designate with (31) the section according to said first option. According to a second option, which is represented in Figure 9, and designated by (32), the ribs are formed by the deformation of the surface of said filler body (1) in an angular manner. The ribs have at least a substantially horizontal portion, whose upper edge is aligned with the base of the positioning element (5,6), so that said positioning element (5,6) emerges with respect to the height of said ribs of support (3).

Además, para poder minimizar la cantidad de masa de material empleada para la realización del cuerpo de relleno (1), se disponen un conjunto de nervaduras resistentes (4). Estas nervaduras pueden estar realizadas, al igual que las de apoyo (3) por conformación de una placa sobre la superficie (interior o exterior) del cuerpo de relleno (1), o por deformación de la superficie de dicho cuerpo de relleno (1). In addition, in order to minimize the amount of material mass used to make the filling body (1), a set of resistant ribs (4) are arranged. These ribs can be made, as well as the support ribs (3) by forming a plate on the surface (interior or exterior) of the filling body (1), or by deformation of the surface of said filling body (1) .

Las nervaduras resistentes (4) pueden definirse en solución de continuidad con las nervaduras de apoyo (3) y/o de forma independiente de éstas. The resistant ribs (4) can be defined in continuity with the support ribs (3) and / or independently of these.

Conforme a un tercer modo de realización, se define un elemento de posicionamiento con una porción sobreelevada (33) de las nervaduras de apoyo (3) en su parte más próxima al centro. Según este modo de realización, las varillas estructurales apoyarán sobre la nervaduras de apoyo (3) distanciadas del cuerpo hueco una cierta distancia que permitirá que sean totalmente recubiertas de hormigón, y al mismo tiempo será la propia nervadura la que determine mediante su porción sobreelevada (33) el límite o posición que deberá adoptar dicha varilla previamente al vertido del hormigón, todo ello permitiendo también un flujo de la masa de hormigón también en las partes centrales de los cuerpos huecos. According to a third embodiment, a positioning element with an elevated portion (33) of the support ribs (3) is defined in its part closest to the center. According to this embodiment, the structural rods will rest on the support ribs (3) spaced apart from the hollow body a certain distance that will allow them to be completely covered with concrete, and at the same time it will be the rib itself that determines by its raised portion ( 33) the limit or position that said rod must adopt prior to the pouring of the concrete, all this also allowing a flow of the concrete mass also in the central parts of the hollow bodies.

Obviamente, las nervaduras de apoyo tienen también una función resistente. Obviously, the supporting ribs also have a resistant function.

De forma preferente el número de nervaduras radiales es no inferior a ocho, ni superior a veinticuatro, variable según la longitud de las mismas, con un número óptimo de dieciséis. Preferably, the number of radial ribs is not less than eight, nor more than twenty-four, variable according to the length thereof, with an optimum number of sixteen.

Mediante la utilización de estos cuerpos de relleno se obtienen estructuras más seguras, baratas y/o resistentes que las descritas en los antecedentes. By using these filler bodies, safer, cheaper and / or more resistant structures are obtained than those described in the background.

Claims

REIVINDICACIONES 1. - Cuerpo de relleno aligerador para losas y forjados de hormigón, estando formado dicho cuerpo por una pieza hueca, caracterizado por presentar: 1. - Lightweight filler body for concrete slabs and slabs, said body being formed by a hollow part, characterized by having: una forma esferoide, con una porción perimetral, y unas porciones superior e inferior centrales; a spheroidal shape, with a perimeter portion, and central upper and lower portions; un elemento de posicionamiento (5,6) conformado en las porciones superior e inferior; y a positioning element (5,6) formed in the upper and lower portions; Y un conjunto de nervaduras separadoras de apoyo (3) de la armadura metálica del forjado, que se disponen de forma sobreelevada respecto a la superficie del cuerpo de relleno (1). a set of support spacer ribs (3) of the metal framework of the floor, which are arranged in an elevated manner with respect to the surface of the filling body (1). 2. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según la reivindicación 1, caracterizado por que está formado por dos semicuerpos (2) preferentemente idénticos, susceptibles de unión entre sí para definir, una vez montados, un cuerpo de relleno (1) hueco único. 2. - Lightweight filler body for concrete slabs and slabs, according to claim 1, characterized in that it is formed by two semibodies (2) preferably identical, capable of joining together to define, once assembled, a filling body ( 1) single hole. 3. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según una de las reivindicaciones 1 a 2, caracterizado por que la porción perimetral presenta lateralmente una forma sustancialmente cilindrica, vertical en posición de uso, y por que las porciones superior e inferior presentan una forma sustancialmente plana, horizontal en posición de uso. 3. - Lightweight lighter body for concrete slabs and slabs, according to one of claims 1 to 2, characterized in that the perimeter portion laterally has a substantially cylindrical shape, vertical in use position, and why the upper and lower portions they have a substantially flat, horizontal shape in the use position. 4. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según una de las reivindicaciones 1 a 2, caracterizado por que presenta forma sustancialmente esférica. 4. - Lightweight filler body for concrete slabs and floors, according to one of claims 1 to 2, characterized in that it has a substantially spherical shape. 5. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según una de las reivindicaciones 1 a 4, caracterizado porque los elementos de posicionamiento (5,6) conformados en las porciones superior e inferior del cuerpo de relleno constituyen además unos elementos de separación y centrado de las armaduras estructurales. 5. - Lightweight filler body for concrete slabs and floors, according to one of claims 1 to 4, characterized in that the Positioning elements (5, 6) formed in the upper and lower portions of the filling body further constitute separation and centering elements of the structural reinforcements. 6. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 5, caracterizado por que las nervaduras de apoyo (3) están conformadas como placas emergentes de la superficie del cuerpo de relleno (1) dispuestas en posición radial, con una sección maciza (31). 6. - Lightweight filler body for concrete slabs and slabs, according to any of claims 1 to 5, characterized in that the support ribs (3) are shaped as plates emerging from the surface of the filling body (1) arranged in radial position, with a solid section (31). 7. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 5, caracterizado por que las nervaduras de apoyo (3) están conformadas como deformación de la superficie del cuerpo de relleno (1) y están dispuestas en posición radial, con una sección angular (32). 7. - Lightweight filler body for concrete slabs and floors, according to any of claims 1 to 5, characterized in that the support ribs (3) are shaped as deformation of the surface of the filling body (1) and are arranged in radial position, with an angular section (32). 8. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 6 a 7, caracterizado por que las nervaduras de apoyo (3) presentan al menos una porción sustancialmente horizontal, cuyo borde superior se encuentra alineado con la base del elemento de posicionamiento (5,6), de modo que dicho elemento de posicionamiento (5,6) emerge con respecto a la altura de dichas nervaduras de apoyo (3). 8. - Lightweight filler body for concrete slabs and floors, according to any of claims 6 to 7, characterized in that the support ribs (3) have at least a substantially horizontal portion, whose upper edge is aligned with the base of the positioning element (5,6), so that said positioning element (5,6) emerges with respect to the height of said support ribs (3). 9. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 8, caracterizado por que el número de nervaduras de apoyo (3) radiales es igual o superior a ocho. 9. - Lightweight filler body for concrete slabs and floors, according to any of claims 1 to 8, characterized in that the number of radial support ribs (3) is equal to or greater than eight. 10. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según la reivindicación 9, caracterizado por que el número de nervaduras de apoyo (3) radiales es igual o inferior a veinticuatro. 10. - Lightweight filler body for concrete slabs and floors, according to claim 9, characterized in that the number of radial support ribs (3) is equal to or less than twenty-four. 11. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 9 a 10, caracterizado por que el número de nervaduras de apoyo (3) radiales es dieciséis. 11. - Lightweight filler body for concrete slabs and floors, according to any of claims 9 to 10, characterized in that the number of radial support ribs (3) is sixteen. 12. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 11, caracterizado por que el cuerpo de posicionamiento (5) está formado por una corona perimetral de altura continua. 12. - Lightweight filler body for concrete slabs and floors, according to any of claims 1 to 11, characterized in that the positioning body (5) is formed by a perimeter crown of continuous height. 13. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 11, caracterizado por que el cuerpo de posicionamiento (6) está formado por un conjunto de porciones o "quesitos" (8) con forma de sector circular. 13. - Lightweight filler body for concrete slabs and slabs, according to any of claims 1 to 11, characterized in that the positioning body (6) is formed by a set of portions or "cheeses" (8) shaped like circular sector. 14. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según la reivindicación 13, caracterizado por que el cuerpo de posicionamiento (6) presenta una concavidad (7), de profundidad progresiva hasta confundirse con la superficie en la zona próxima a eje de simetría 14. - Lightweight filler body for concrete slabs and floors, according to claim 13, characterized in that the positioning body (6) has a concavity (7), of progressive depth until it merges with the surface in the area close to the axis of symmetry 15. - Cuerpo de relleno aligerador para losas y forjados de hormigón, según cualquiera de las reivindicaciones 1 a 11, caracterizado por que el cuerpo de posicionamiento (6) está formado por un conjunto de porciones sobreelevadas (33) de las nervaduras de apoyo (3) en su extremo más próximo al centro de las porciones superior e inferior respectivamente, de dicho cuerpo. 15. - Lightweight filler body for concrete slabs and floors, according to any of claims 1 to 11, characterized in that the positioning body (6) is formed by a set of raised portions (33) of the supporting ribs ( 3) at its end closest to the center of the upper and lower portions respectively, of said body.
PCT/ES2015/070227 2014-07-25 2015-03-26 Light-weight filling body for concrete slabs and blocks Ceased WO2016012639A1 (en)

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EP15825427.6A EP3173542B1 (en) 2014-07-25 2015-03-26 Lightening filling body for concrete floor and ceiling slabs
ES15825427T ES2898067T3 (en) 2014-07-25 2015-03-26 Lightening filler body for concrete slabs and floors

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ES201431042U ES1128881Y (en) 2014-07-25 2014-07-25 LIGHTENING FILLING BODY FOR CONCRETE Slabs and Slabs
ESU201431042 2014-07-25

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KR101036580B1 (en) * 2010-04-08 2011-05-25 주식회사 신화엔지니어링 Pleated spacer embedded in slab and spacer module using same
EP2474677A2 (en) * 2009-10-29 2012-07-11 Ricardo Horacio Levinton Weight-reducing discs, specially designed meshes and the method that includes the aforesaid, for producing weight-reduced structures such as slabs, pre-slabs, floors, partitions and beams
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Publication number Priority date Publication date Assignee Title
WO1999064696A1 (en) * 1998-06-10 1999-12-16 Schoeller Plast Industries Gmbh Hollow body for displacing concrete, especially in concrete floors and ceilings in multistory concrete buildings
WO2009027628A1 (en) * 2007-08-24 2009-03-05 Christopher Jon Massey Filler member
KR100875697B1 (en) * 2008-08-13 2008-12-23 주식회사 반석티비에스 Lightweight body for hollow slab
ES1069999U (en) * 2009-03-04 2009-06-01 Jorge De Mas Caral Applicable part for the lighting of concrete slabs (Machine-translation by Google Translate, not legally binding)
EP2474677A2 (en) * 2009-10-29 2012-07-11 Ricardo Horacio Levinton Weight-reducing discs, specially designed meshes and the method that includes the aforesaid, for producing weight-reduced structures such as slabs, pre-slabs, floors, partitions and beams
US20120311959A1 (en) * 2009-12-21 2012-12-13 Cobiax Technologies Ag Half shell element for the production of a hollow body
KR101036580B1 (en) * 2010-04-08 2011-05-25 주식회사 신화엔지니어링 Pleated spacer embedded in slab and spacer module using same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2711976A1 (en) * 2017-11-04 2019-05-08 Menendez Francisco Marcos Canete Weight reduction blocks with separators for steel reinforcement and method that includes the same, to manufacture lightweight structures, such as slabs, prefabricated slabs, foundations, walls and beams. (Machine-translation by Google Translate, not legally binding)

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ES1128881U (en) 2014-10-15

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