WO2016000192A1 - Bioreactor with built-in light source and microalgae culture method - Google Patents
Bioreactor with built-in light source and microalgae culture method Download PDFInfo
- Publication number
- WO2016000192A1 WO2016000192A1 PCT/CN2014/081312 CN2014081312W WO2016000192A1 WO 2016000192 A1 WO2016000192 A1 WO 2016000192A1 CN 2014081312 W CN2014081312 W CN 2014081312W WO 2016000192 A1 WO2016000192 A1 WO 2016000192A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light
- microalgae
- light source
- built
- reaction vessel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/04—Apparatus for enzymology or microbiology with gas introduction means
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/34—Measuring or testing with condition measuring or sensing means, e.g. colony counters
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/36—Apparatus for enzymology or microbiology including condition or time responsive control, e.g. automatically controlled fermentors
- C12M1/38—Temperature-responsive control
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/12—Unicellular algae; Culture media therefor
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/12—Unicellular algae; Culture media therefor
- C12N1/125—Unicellular algae isolates
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/64—Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12R—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES C12C - C12Q, RELATING TO MICROORGANISMS
- C12R2001/00—Microorganisms ; Processes using microorganisms
- C12R2001/89—Algae ; Processes using algae
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- the invention relates to the field of biotechnology, and particularly relates to a built-in light source bioreactor and a microalgae cultivation method. Background technique
- Microalgae biodiesel is the future development direction of liquid biofuels. It has high energy conversion efficiency, and the yield per unit area can be several tens of times higher than that of ordinary terrestrial crops, so that factory farming can be realized.
- the principle of microalgae oil production is to use microalgae photosynthesis to convert the carbon dioxide produced in the chemical production process into the microalgae's own biomass to fix the carbon element, and then induce the reaction to convert the microalgae's own carbon material into oil. Then, the oil or fat in the microalgae cells is transformed into the extracellular cells by physical or chemical methods, and then refined to produce biodiesel, which can convert the nutrients and carbon dioxide in the waste gas into biofuels through photosynthesis of algae. , protein. Today, with the sharp rise in oil prices and the growing shortage of food, the industry has broad prospects for development.
- microalgae cultivation is mainly divided into two stages, namely the breeding stage and the oil production stage.
- microalgae cultivation microalgae mainly absorb red-yellow light and blue-violet light (wavelength range 620-700nm and 410-470nm), while absorbing carbon, nitrogen, phosphorus and other elements to reproduce without producing oil;
- nitrogen source is no longer used to maintain a small amount of phosphorus and continuously enters C0 2 to maintain light.
- the microalgae is significantly rich in oil production due to carbon and nitrogen starvation, and the reproduction rate is significantly reduced.
- microalgae aquaculture photoreactor In order to further increase the unit yield of microalgae biodiesel and achieve three-dimensional culture, a dedicated microalgae culture photoreactor must be used.
- the microalgae aquaculture photoreactor in the prior art is directly cultured in the open air compared with the runway pool and the multi-stage pool, the production density and the yield per unit area are obviously improved, but since the light source of the microalgae growth and oil production is still natural light, The use of sunlight by microalgae is not sufficient, it is uncertain and uncontrollable, and it runs counter to the stable and continuous requirements of factory production.
- the auxiliary farming functions such as nutritional supplement and carbon dioxide aeration are not automated, making it practical. Industrialization applications still have a long way to go.
- the object of the present invention is to provide a built-in light source bioreactor which can optimize the source of light source, carbon dioxide, nutrition, temperature and flow rate according to different breeding requirements of different kinds of algae, thereby realizing the stability of ultra-high density seaweed culture. , controllable, to meet the needs of industrialization.
- a built-in light source bioreactor comprising:
- a reaction vessel a reaction vessel is provided with a cover plate and the reaction vessel contains a culture liquid for the growth of the microalgae; an inlet and outlet device, the inlet and outlet device is sealingly connected with the reaction vessel, and a valve and a switch are arranged on the inlet and outlet device;
- a light-emitting device wherein the light-emitting device is disposed inside the reaction vessel and when the reactor is in operation, the light-emitting device is at least partially or completely immersed in the culture liquid, thereby providing light required for the growth of the microalgae in the reaction container, wherein the light-emitting device emits
- the light intensity of the light is uniform or substantially uniform in the depth direction (Z-axis direction) of the reaction vessel;
- a gas distributor for supplying a gas required for the growth of microalgae into the reaction vessel is provided.
- the light intensity of the light emitted by the light-emitting device is substantially uniform in the horizontal direction of the reaction vessel (including the X-axis and Y-axis directions).
- the "uniform or substantially uniform" means that the intensity D1 at any depth and the average intensity Dm over the entire depth range satisfy the following formula:
- a temperature control device is provided around the reaction vessel for maintaining the liquid ambient temperature within the reaction vessel within a range suitable for the growth of the microalgae.
- the reactor is further provided with a nutrient distribution device for providing the nutrients required for the growth of the microalgae in the reaction vessel.
- the gas distributor is a rotary gas distributor, and during the passage of the gas into the reaction vessel, the rotary gas distributor rotates to promote the dispersion of the gas and nutrients in the liquid culture system.
- the temperature control device is a temperature controlled water pipe.
- the range suitable for the growth of the microalgae means 15-45 ° C, preferably 20-40 ° C.
- the built-in light source bioreactor is further provided with a monitoring system for monitoring parameters of the liquid environment, the parameters being selected from the group consisting of: ra value, temperature and/or nutrient concentration.
- the light emitting device includes a light guide plate and a light emitting unit, and the light generated by the light emitting unit is transmitted through the light guide plate to cause the light guide plate to emit light as a whole.
- the light-emitting device further includes a bracket for fixing and supporting the light guide plate, the bracket being detachably coupled to the reaction container and/or the cover plate, and the light-emitting unit being embedded in the light guide plate.
- an air vent is provided in the cover.
- the lighting unit is an LED lighting unit.
- the built-in light source bioreactor is provided with a plurality of light guide plates, preferably 3-100 pieces, more preferably 4-80 pieces, and most preferably 5-50 pieces.
- the light guide plate is made of a transparent organic material having weak acid resistance.
- the illumination device emits at least 2 different wavelengths of light when in operation.
- the light of the different wavelengths includes: light having a wavelength of 600-800 (preferably 650-750) nm and light having a wavelength of 400-480 (preferably 430-470) nm.
- the color temperature of the light emitted by the light emitting unit is 1000-20000K, preferably
- the light-emitting unit is an LED, and the number of the LEDs is 1-10000 / light guide plate; preferably 10-1000 / light guide plate.
- a production aquaculture apparatus comprising the built-in light source bioreactor of the first aspect of the invention.
- At least two of the built-in light source bioreactors are connected in series and/or in parallel.
- the interconnected reactors are connected by an inlet and outlet device.
- the production aquaculture equipment is used as a production and breeding system for Chlorella, Chlorella, Cyanophyta and Red algae microalgae.
- a method of cultivating comprising the steps of:
- a method of preparing microalgae for producing a material diesel comprising the steps of:
- the culture comprises a first culture stage and a second culture stage, in the first stage of the growth of the microalgae, the illumination
- the light emitted by the unit has a wavelength of 350-900 nm, preferably 570-800 and 400-500 nm; in the second stage of microalgae growth, the light emitted by the light-emitting unit has a wavelength of 350-900 nm, preferably 600-800 and 400-480nm;
- the illuminating unit in the first stage of microalgae growth, the illuminating unit emits a wavelength of 570-800 nm; in the second stage of microalgae growth, the illuminating unit emits at a wavelength of 400-480 nm.
- a nitrogen source is provided to the built-in light source bioreactor during the first stage of microalgae growth; in the second stage of microalgae growth, the supply of nitrogen source to the built-in light source bioreactor is stopped.
- the method further comprises: processing the recovered microalgae (eg, drying, breaking, extracting, transesterifying, etc.) to produce biomass diesel.
- processing the recovered microalgae eg, drying, breaking, extracting, transesterifying, etc.
- a microalgae which can be used for the production of a substance diesel which is prepared by the method described in the fourth aspect.
- microalgae has the following characteristics:
- the size of the microalgae is 5-500 microns
- a method of producing biomass diesel characterized in that it comprises the steps of: using the microalgae according to the fifth aspect of the invention as a raw material, and processing, thereby producing biomass diesel oil.
- the processing of the microalgae comprises: drying, extraction, extraction, transesterification, and the like.
- FIG. 1 is a perspective cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention
- FIG. 2 is a perspective cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention
- FIG. 3 is a schematic view of a built-in light source bioreactor according to an embodiment of the present invention
- 4 is a schematic cross-sectional view of a built-in light source bioreactor
- FIG. 4 is a top cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention
- FIG. 5 is a light-emitting of a built-in light source bioreactor according to an embodiment of the present invention.
- a schematic view of the device
- Figure 6a is a front elevational view of a light emitting device incorporating a light source bioreactor in accordance with one embodiment of the present invention
- Figure 6b is a side view of a light emitting device with a built-in light source bioreactor, in accordance with one embodiment of the present invention
- Figure 6c is a top plan view of a light emitting device with a built-in light source bioreactor according to one embodiment of the present invention
- Figure 6d is an enlarged view of the portion B according to Figure 6b. detailed description
- the inventors have extensively and intensively researched and developed a built-in light source bioreactor for the first time.
- the reactor of the present invention not only shortens the culture time but also significantly increases the biomass density of the microalgae through a specially designed light-emitting device or the like. And the total effective fat content, so that better quality biodiesel can be prepared.
- the present invention has been completed on this basis. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The preferred embodiments of the present invention will be described in detail with reference to the appended claims The embodiment shown in the drawings is not intended to limit the scope of the invention, but only to illustrate the spirit of the invention. Bioreactor
- the built-in light source bioreactor includes a reaction vessel 1, a light-emitting device 2, an inlet and outlet device 3, a cover plate 5, a gas distributor 6, a nutrient distribution device, a temperature control device 7, and monitoring. And control systems, etc.
- the reaction vessel 1 is provided with a cover plate 5, and the reaction vessel 1 is sealingly connected with the inlet and outlet device 3, and a valve and a switch are arranged on the inlet and outlet device for controlling the start or stop of the inlet and outlet, and the reaction vessel 1 is provided with a light-emitting device.
- a temperature control device 7 (shown as a temperature control water pipe) is disposed around the reaction vessel for maintaining the temperature of the solution in the reaction vessel within a temperature range suitable for microalgae propagation and oil production.
- the lower portion of the bioreactor (e.g., about 30% to 90%, or 50% to 70% of the height) can be buried underground.
- the bioreactor can be installed around the power plant, and the waste water generated by the power generation can be used as a source of material and energy for microalgae cultivation, and has the function of environmental protection and emission reduction.
- the reaction vessel 1 may be a closed container that is opaque to light, and may be illuminated by its own light-emitting device during rainy days and nights for the growth of microalgae.
- a monitoring system is provided in the built-in light source bioreactor for monitoring the solution ra value and temperature in the reactor.
- the built-in light source bioreactor of the present invention can also be used for silk algae, dinoflagellates or other aquatic organisms. High-density industrial farming.
- FIG 3 is a front cross-sectional view of the built-in light source bioreactor; as shown in Figure 3, a temperature control device 7 is provided on the wall of the reaction vessel, and the temperature control device 7 can be in any suitable form, such as a temperature control compartment. set.
- the temperature control device 7 is a temperature control water pipe, and the wastewater having a certain temperature discharged from the power plant can be used to circulate in the temperature control water pipe to keep the temperature in the bioreactor between 15 ° C and 45 ° C.
- An air vent is provided at the top of the cover 5 of the bioreactor for releasing oxygen generated by photosynthesis of the microalgae.
- FIG 4 is a top cross-sectional view of the built-in light source bioreactor.
- a gas distributor 6 is provided at the bottom of the built-in light source bioreactor.
- the gas distributor 6 can be in the form of a rotary, trough, tubular or any other suitable form.
- carbon dioxide, air or other gas is introduced into the reaction vessel through a gas distributor.
- a rotary gas distributor is used.
- the gas distributor 6 rotates to drive the gas in the bottom container and the liquid in the bottom container, thereby facilitating the gas and nutrient in the solution. Evenly distributed.
- a nutritional drape device is installed at one or more locations of the reaction vessel (e.g., on the vessel wall, at the bottom of the vessel, at the top of the vessel, and inside the cover, etc.).
- the nutrient cloth device provides different nutrients at different stages of microalgae growth.
- the reaction vessel into the rate of other nutrients and the flow speed of C0 2 may be such proportion, the amount of dissolution solution is C0 2 by the C0 2 online monitoring system may determine that, while the ra value obtained by the monitoring system monitoring the solution known solution The pH.
- the control system can control the rate of introduction of co 2 and nutrients to ensure that the amount of nutrients dissolved in the solution and the ra value are within the range suitable for the growth or production of microalgae.
- Fig. 5 is a perspective view of the light-emitting device 2.
- the light-emitting device is composed of a bracket 9, an LED light-emitting unit group 10 and a light guide plate 11, the light guide plate 11 is fixed by a bracket 9, and the top end of the bracket 9 is fixed on the cover plate 5, and the LED light-emitting unit group 10 is located.
- the light guide plate 11 or all of them protrude below the liquid surface.
- a plurality of light-emitting devices 2 are provided, and each of the light guide plates can be separately mounted or detached.
- the light guide plate can be made of a transparent organic material such as acrylic and has weak acid resistance.
- the LED light emitting unit group is in direct contact with the light guide plate at the top of the light guide plate, and the light emitted by the LED light emitting unit group can transmit light.
- the plate conducts and causes the light guide plate to emit light as a whole.
- the top end of the bracket 9 of the illuminating device 2 is detachably connected to the cover 5 to facilitate removal, replacement or reinstallation of the illuminating device; the illuminating device 2 is suspended in the reaction container without contacting the bottom of the container, thus not affecting the gas at the bottom of the container The rotation of the spreader. It should be understood that the holder of the illumination device can also be secured to the reaction container at any suitable location in any suitable manner.
- Figures 6a-6c are front, side and top views, respectively, of a light-emitting device with a built-in light source bioreactor;
- Figure 6d is an enlarged view of a portion B of Figure 6b.
- the LED lighting unit group 10 includes a small LED lighting unit.
- the light generated by the light unit can be composite color or monochromatic light.
- the color range of the monochrome LED is 350-900 nm, and the color temperature range of the composite light is 1500-20000K.
- the number of LED lighting units on a single light guide plate can be from 1 to 10,000.
- the light intensity of the light emitted by the light-emitting device is uniform or substantially uniform in the depth direction (Z-axis direction) of the reaction vessel; the light intensity of the light emitted by the light-emitting device is in the horizontal direction of the reaction vessel (including the X-axis and the Y-axis)
- the axis direction is basically uniform.
- "Uniform or substantially uniform” means the intensity D1 at any depth and the average intensity over the entire depth range. Dm satisfies the following formula:
- the illuminating device is capable of emitting at least 2 different wavelengths of light when operating.
- the different wavelengths of light include: light having a wavelength of 570-800 nm and light having a wavelength of 400-500 nm.
- the LED lighting unit group 10 may be located at the bottom of the light guide plate 1 1 or at other suitable positions of the illuminating panel, as long as the light emitted by the LED light guide plate can be conducted in the entire light guide plate so that the entire light guide plate emits light.
- the energy source of the LED lighting unit group is the electric energy generated by the solar panel absorbing solar energy.
- the bioreactor of the present invention does not directly utilize solar energy, the unstable solar energy is collected by the solar panel for power generation, and the generated electricity is stably supplied to the light-emitting unit group of the bioreactor for continuous operation. Luminescence ensures the stability and sustainability of microalgae culture. Production culture system
- microalgae The propagation and oil production stages of microalgae can be carried out in the same bioreactor, but it is necessary to change the type and rate of nutrient access as the growth progresses, and the process is complicated.
- bioreactors can be used in series or in parallel to form large gauges. Mold production system.
- the series or parallel connection between the bioreactors is connected through the inlet and outlet ports, and the feed and discharge between the bioreactors can be completed by the pump system.
- a plurality of bioreactors can be used in series, for example, a system in which three bioreactors are connected in series to complete micro The entire growth process of algae reproduction and oil production:
- a light-emitting device having an emission wavelength suitable only for facilitating the propagation of microalgae is provided, and the nutrient distribution device is supplied with ammonium phosphate, potassium dihydrogen phosphate or dipotassium hydrogen phosphate into the reaction container.
- Nitrogen oxides are used as nitrogen and phosphorus sources, and elements such as iron and zinc are added at the same time.
- the gas distributor introduces nitrogen oxides and CO 2 into the reaction vessel, and the luminous intensity and nutrient supply rate in the second-stage bioreactor are higher than those of the first-order organisms.
- the reactor is large to accommodate the growth requirements of the microalgae with increased reproduction; in the third-stage bioreactor, the illuminating wavelength is only suitable for the light-emitting device which is beneficial to the production of microalgae, and the PH and temperature are simultaneously adjusted to be suitable for microalgae production. Under the condition of the oil, and the nutrient distribution device does not provide a nitrogen source, the gas distributor introduces C02 into the reaction vessel.
- Different grades of bioreactors can be sized according to their needs. For example, the size of the first stage bioreactor is smaller than the latter two stages.
- new algae species can be introduced into the first-stage bioreactor while a new round of culture is carried out.
- a portion of the algae species as the first stage bioreactor can be filtered from the microalgae discharged from the second stage bioreactor.
- the present invention provides a method of culturing microalgae, the method comprising the steps of:
- the algae species are placed in the built-in light source bioreactor to provide the nutrients (including nitrogen sources, phosphorus sources, inorganic salts (such as iron, zinc), etc.) required for the survival of the microalgae and provide carbon dioxide or air. Turn on the illuminating device to generate the light needed for the growth of the microalgae.
- nutrients including nitrogen sources, phosphorus sources, inorganic salts (such as iron, zinc), etc.
- the present invention provides a method for culturing microalgae producing biomass diesel, the method comprising the steps of: 1. Providing a built-in light source bioreactor of the invention;
- the algae species are placed in the built-in light source bioreactor to provide the nutrients (including nitrogen sources, phosphorus sources, inorganic salts (such as iron, zinc), etc.) required for the survival of the microalgae and provide carbon dioxide or air. Opening the illuminating device to generate light required for the growth of the microalgae, wherein
- the light emitted by the light emitting unit has a wavelength of 350-900 nm, preferably
- the light emitted by the light-emitting unit has a wavelength of 350-900 nm, preferably 600-800 and 400-480 nm.
- the first stage and the second stage of the growth of the microalgae different wavelengths of light are used as the light source, and the supply of the nutrient and the gas is used to make the microalgae mainly propagate in the first stage, and the second stage mainly produces oil.
- the first stage red light is used as the light source and the nitrogen source is passed, and in the second stage, blue light is used as the light source and the nitrogen source is stopped.
- microorganism suitable for use in the present invention is not particularly limited as long as it can be grown using a light source.
- Representative microorganisms include (but are not limited to): Chlorophyta, Cyanophyta, Chlorella, and Red algae microalgae.
- a preferred microorganism is a freshwater species of Nannochlorops i s l imne t i ca.
- the present invention provides a method for preparing biomass diesel using a microalgae prepared by the aforementioned method for producing biomass diesel as a raw material, thereby processing to produce biomass diesel, and a typical processing process includes Steps:
- microalgae are collected by filtration, pressure filtration or bubble suspension, and then the algae oil and the algae are separated by cellulase hydrolysis and homogenization, and the pure algae oil is obtained by extraction, leaching or pressure filtration.
- Biodiesel that can be directly used in diesel engines is obtained after transesterification, solvent dilution or thermal decomposition.
- the present invention has the following main advantages:
- the bioreactor in the prior art relies on external natural light, and in the case of weak weather such as rainy days, the microalgae cannot obtain sufficient light source to slow down growth, and the built-in light source bioreactor of the present invention is not The impact of weather changes;
- the prior art is not suitable for large-scale aquaculture, because only a microalgae close to the upper surface of the pool can obtain a sufficient light source, and the bioreactor of the present invention has a plurality of uniformly distributed light-emitting devices built therein, and the present invention
- the gas distributor and nutrient distribution device in the bioreactor of Mingming are beneficial to the uniform distribution of nutrients in the reaction vessel, so that large-scale aquaculture, three-dimensional aquaculture can be realized, and the breeding efficiency can be improved;
- the bioreactor of the invention can adopt different built-in light sources and nutrition, temperature, pH and the like according to different growth stages of the microalgae, so that the microalgae propagation is carried out in stages, and the controllability is strong, which is favorable for achieving stable and continuous Factory production;
- the series and/or parallel system of the bioreactor of the present invention makes the large-scale cultivation of microalgae more efficient.
- Example 1 the built-in light source bioreactor of the present invention as shown in Fig. 1 was employed.
- Example 1 the built-in light source bioreactor of the present invention as shown in Fig. 1 was employed.
- the conventional Nannochlorops isl imnetica freshwater species was selected, the initial culture density was 0. lg/L, and the reactor liquid depth was 80 cm (the cross-sectional area was lm X 1.5 m).
- a red LED with a wavelength of 706 nm is used as a light source, and the temperature is constant at 24 ° C.
- a trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 is introduced (about 90%).
- nitrogen oxides such as NO or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started.
- the biomass density was increased to 6.86 g/L (dry weight/solution, the same below). After 72 hours, the biomass density was 9.71 g/L, and the microalgae in the reactor was moved to another reaction.
- the device liquid surface depth 80cm, cross-sectional area 2m X 3m
- stop the supply of nitrogen oxides keep C0 2 supply
- use blue LED with wavelength of 450nm as the light source the temperature is constant at 28 °C
- move to another reaction After 24 hours, the water sample was taken, the nitrogen source was almost exhausted, and the biomass density was 10.64 g/L. After 72 hours of moving to another reactor, the biomass density increased to 12.88 g/L. A total of 144 hours.
- the distribution of microalgae in the reactor was visually observed. 3%, The total effective fat content is 40. 39%, the total lipid content (dry weight) is 45.08%, the triglyceride fatty acid ester (triglyceride) accounts for 89.6%, the total effective fat content is 40.39%. , total effective lipid content density of 5. 20g / L.
- Example 2 The freshwater species of Nannochloropsis 1 imnetica was selected, the initial culture density was 0. lg/L, and the liquid level of the reactor was 80 cm (the cross-sectional area was ImX1.5 m). In the first stage, a blue LED with a wavelength of 450 nm is used as a light source, and the temperature is constant at 24 ° C.
- a trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 (about 90%) is respectively introduced.
- nitrogen oxides such as NO or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started.
- the biomass density increased to 5.66 g/L after 36 hours, and the biomass density was 8.03 g/L after 72 hours.
- the microalgae in the reactor was moved to another reactor (the depth of the liquid surface was 80 cm, and the cross-sectional area was In 2mX3m), the supply of nitrogen oxides is stopped, the supply of C0 2 is kept, and the red LED with a wavelength of 706 nm is used as the light source.
- the temperature is constant at 30 ° C.
- the water sample is taken, and the nitrogen source is basically After depletion, the biomass density was 9.21 g/L.
- the biomass density increased to 10.52 g/L, and the culture ended, for a total of 144 hours.
- the distribution of microalgae in the reactor was visually observed. After filtration, the microalgae were obtained.
- the total lipid content (dry weight) was 43.98%
- the triacylglycerol fatty acid ester (triglyceride) accounted for 77.7% of the total lipid content
- the total effective fat content was 34.17%
- the total effective fat content was The density is 3.59 g/L.
- the fresh water species of Nannochloropsis 1 imnetica was selected, and the initial culture density was 0. lg/L, and the liquid level of the reactor was 80 cm (the cross-sectional area was 2 m ⁇ 3 m).
- a red LED with a wavelength of 706 nm is used as a light source, and the temperature is constant at 24 ° C.
- a trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 is introduced (about 90%).
- nitrogen oxides such as N0 or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started. Samples were taken at regular intervals to determine biomass density. The breeding ended after 144 hours.
- the fresh water species of Nannochloropsis 1 imnetica was selected and the initial culture density was 0. lg/L, the reactor liquid depth is 80cm (cross-sectional area is 2mX3m).
- the culture medium is pre-added with trace amounts of ammonium phosphate, zinc, iron and other trace element fertilizers, and a certain amount of C0 2 (about 90%) and NO or N0 2 as nitrogen source are respectively introduced. Nitrogen oxides, cultured after 144 hours. Other culture conditions were the same as in Example 1 unless otherwise stated.
- the fresh water species of Nannochloropsis 1 imnetica was selected and the initial culture density was
- the reactor liquid depth is 80cm (the cross-sectional area is 2mX3m).
- the culture medium is pre-added with trace amounts of ammonium phosphate, zinc, iron and other trace element fertilizers, and a certain amount of air and NO or N0 2 nitrogen oxides as nitrogen sources, 144 After the hour, the breeding is over.
- Other culture conditions were the same as in Example 1 unless otherwise stated.
- Example 1 and Example 2 the microalgae culture was carried out in different bioreactors in different stages and different stages were used in different stages.
- Example 3 the microalgae were always cultured under the same conditions. The results of the three examples show that the total lipid content and total effective fat content of the microalgae cultured in stages are high, and the oil production efficiency is high;
- Embodiment 1 uses red light as the light source
- the second stage uses blue light
- the second stage in Embodiment 2 uses blue light
- the second stage uses red light.
- the experimental results show that the breeding effect of Example 1 is better than that of Example 2. It can be considered that the use of light sources of different wavelengths in the first and second stages of microalgae cultivation for different algae species will result in a result of the region
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Biotechnology (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Medicinal Chemistry (AREA)
- Biomedical Technology (AREA)
- Cell Biology (AREA)
- Sustainable Development (AREA)
- Botany (AREA)
- Virology (AREA)
- Tropical Medicine & Parasitology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Micro-Organisms Or Cultivation Processes Thereof (AREA)
Abstract
Description
一种内置光源生物反应器及微藻养殖方法 技术领域 Built-in light source bioreactor and microalgae breeding method
本发明涉及生物技术领域, 具体涉及内置光源生物反应器及微藻养殖方法。 背景技术 The invention relates to the field of biotechnology, and particularly relates to a built-in light source bioreactor and a microalgae cultivation method. Background technique
微藻生物柴油是液体生物燃料的未来发展方向, 具有能量转化效率高、 与 普通陆生农作物相比, 单位面积的产率可高出数十倍, 从而可实现工厂化养殖。 微藻制油的原理是利用微藻光合作用, 将化工生产过程中产生的二氧化碳转化 为微藻自身的生物质从而固定了碳元素, 再通过诱导反应使微藻自身的碳物质 转化为油脂, 然后利用物理或化学方法把微藻细胞内的油脂转化到细胞外, 再 进行提炼加工, 从而生产出生物柴油, 即可通过藻类的光合作用, 将废水废气 中的营养物质和二氧化碳转化为生物燃料、 蛋白质。 在石油价格大幅上升, 粮 食短缺问题日渐突出的今天, 该产业有着广阔的发展前景。 Microalgae biodiesel is the future development direction of liquid biofuels. It has high energy conversion efficiency, and the yield per unit area can be several tens of times higher than that of ordinary terrestrial crops, so that factory farming can be realized. The principle of microalgae oil production is to use microalgae photosynthesis to convert the carbon dioxide produced in the chemical production process into the microalgae's own biomass to fix the carbon element, and then induce the reaction to convert the microalgae's own carbon material into oil. Then, the oil or fat in the microalgae cells is transformed into the extracellular cells by physical or chemical methods, and then refined to produce biodiesel, which can convert the nutrients and carbon dioxide in the waste gas into biofuels through photosynthesis of algae. , protein. Today, with the sharp rise in oil prices and the growing shortage of food, the industry has broad prospects for development.
用于生产生物柴油的微藻的养殖主要分为两个阶段, 即繁殖阶段和产油阶 段。 在微藻养殖的繁殖阶段, 微藻主要吸收红黄光及蓝紫光(波长范围在 620-700nm和 410-470nm), 同时吸收碳、 氮、 磷等元素, 进行繁殖而不产油; 在微藻养殖的产油阶段, 不再通入氮源保持少量磷的通入并持续通入 C02, 保持 光照, 微藻因富碳和氮饥饿从而产油效率明显增加, 并繁殖速度显著降低。 The cultivation of microalgae for the production of biodiesel is mainly divided into two stages, namely the breeding stage and the oil production stage. In the breeding stage of microalgae cultivation, microalgae mainly absorb red-yellow light and blue-violet light (wavelength range 620-700nm and 410-470nm), while absorbing carbon, nitrogen, phosphorus and other elements to reproduce without producing oil; During the oil production stage of algae culture, nitrogen source is no longer used to maintain a small amount of phosphorus and continuously enters C0 2 to maintain light. The microalgae is significantly rich in oil production due to carbon and nitrogen starvation, and the reproduction rate is significantly reduced.
为进一步提高微藻生物柴油的单位产量、 实现立体化养殖, 必须使用专用 的微藻养殖光反应器。 现有技术中的微藻养殖光反应器虽然相比较跑道池、 多 级池等露天直接养殖, 养殖密度、 单位面积产量都有明显提高, 但是由于微藻 生长与产油的光源仍为自然光, 微藻对太阳光的利用并不充分, 具有不确定与 不可控性, 与工厂化生产稳定、 持续的要求完全背道而驰, 加之营养补充、 二 氧化碳充气等辅助养殖功能也未实现自动化, 使其与实际产业化应用尚有较大 距离。 In order to further increase the unit yield of microalgae biodiesel and achieve three-dimensional culture, a dedicated microalgae culture photoreactor must be used. Although the microalgae aquaculture photoreactor in the prior art is directly cultured in the open air compared with the runway pool and the multi-stage pool, the production density and the yield per unit area are obviously improved, but since the light source of the microalgae growth and oil production is still natural light, The use of sunlight by microalgae is not sufficient, it is uncertain and uncontrollable, and it runs counter to the stable and continuous requirements of factory production. In addition, the auxiliary farming functions such as nutritional supplement and carbon dioxide aeration are not automated, making it practical. Industrialization applications still have a long way to go.
因此, 目前本领域迫切需要一种技术能够克服上述现有技术中的微藻养殖 光反应器的可控性差、 自动化程度低、 效率低的弊端。 发明内容 本发明的目的是提供一种可根据不同种类藻类不同阶段的养殖需求配比最 佳的光源、 二氧化碳、 营养、 温度、 流速等要素的内置光源生物反应器, 从而 实现超高密度海藻养殖的稳定、 可控, 满足产业化需求。 Therefore, there is an urgent need in the art for a technology to overcome the disadvantages of poor controllability, low automation, and low efficiency of the microalgae aquaculture photoreactor of the prior art described above. Summary of the invention The object of the present invention is to provide a built-in light source bioreactor which can optimize the source of light source, carbon dioxide, nutrition, temperature and flow rate according to different breeding requirements of different kinds of algae, thereby realizing the stability of ultra-high density seaweed culture. , controllable, to meet the needs of industrialization.
根据本发明的一个方面, 提供了一种内置光源生物反应器, 该内置光源生物 反应器包括: According to one aspect of the invention, a built-in light source bioreactor is provided, the built-in light source bioreactor comprising:
反应容器, 反应容器上设有盖板且反应容器容纳供微藻生长的培养液; 进出料装置, 进出料装置与反应容器密封连接, 进出料装置上设有阀门和 开关; a reaction vessel, a reaction vessel is provided with a cover plate and the reaction vessel contains a culture liquid for the growth of the microalgae; an inlet and outlet device, the inlet and outlet device is sealingly connected with the reaction vessel, and a valve and a switch are arranged on the inlet and outlet device;
发光装置, 发光装置设在反应容器内部且当反应器工作时, 该发光装置至少 部分或全部浸没于的培养液, 从而在反应容器内提供微藻生长所需的光, 其中发 光装置所发出的光的光强在反应容器的深度方向(Z 轴方向)是均匀的或大致均 匀的; 和 a light-emitting device, wherein the light-emitting device is disposed inside the reaction vessel and when the reactor is in operation, the light-emitting device is at least partially or completely immersed in the culture liquid, thereby providing light required for the growth of the microalgae in the reaction container, wherein the light-emitting device emits The light intensity of the light is uniform or substantially uniform in the depth direction (Z-axis direction) of the reaction vessel;
气体分布器, 气体分布器用于向反应容器内提供微藻生长所需的气体。 在另一优选例中, 发光装置所发出的光的光强在反应容器的水平方向(包括 X轴和 Y轴方向)基本均匀。 A gas distributor for supplying a gas required for the growth of microalgae into the reaction vessel. In another preferred embodiment, the light intensity of the light emitted by the light-emitting device is substantially uniform in the horizontal direction of the reaction vessel (including the X-axis and Y-axis directions).
在另一优选例中, 所述 "均匀的或大致均匀的"指任一深度处的光强 D1与 在整个深度范围的平均光强 Dm满足下式: In another preferred embodiment, the "uniform or substantially uniform" means that the intensity D1 at any depth and the average intensity Dm over the entire depth range satisfy the following formula:
1. 5 ^ D1 /Dm ^ 0. 7。 1. 5 ^ D1 /Dm ^ 0. 7.
较佳地, 1. 2 ^D 1/Dm^ 0. 8; 更佳地 1 · 1 D1 /Dm 0. 9。 Preferably, 1. 2 ^D 1/Dm^ 0. 8; more preferably 1 · 1 D1 /Dm 0. 9.
在另一优选例中, 反应容器的周围设有温控装置, 该温控装置用于维持反 应容器内的液体环境温度处于适合微藻生长的范围内。 In another preferred embodiment, a temperature control device is provided around the reaction vessel for maintaining the liquid ambient temperature within the reaction vessel within a range suitable for the growth of the microalgae.
在另一优选例中, 反应器还设有营养布料装置, 该营养布料装置用于向反 应容器内提供微藻生长所需的营养。 In another preferred embodiment, the reactor is further provided with a nutrient distribution device for providing the nutrients required for the growth of the microalgae in the reaction vessel.
在另一优选例中, 气体分布器为旋转式气体分布器, 在向反应容器中通入 气体的过程中, 旋转式气体分布器旋转, 从而促使气体与营养物质分散于液态 培养体系中。 In another preferred embodiment, the gas distributor is a rotary gas distributor, and during the passage of the gas into the reaction vessel, the rotary gas distributor rotates to promote the dispersion of the gas and nutrients in the liquid culture system.
在另一优选例中, 该温控装置为控温水管。 In another preferred embodiment, the temperature control device is a temperature controlled water pipe.
在另一优选例中, 适合微藻生长的范围指 15-45 °C, 较佳地 20-40°C。 在另一优选例中, 内置光源生物反应器还设有监测系统, 用于监测液体环境 的参数, 参数选自: ra值、 温度和 /或养料浓度。 在另一优选例中, 发光装置包括导光板和发光单元, 发光单元产生的光透过 导光板传导使导光板整体发光。 In another preferred embodiment, the range suitable for the growth of the microalgae means 15-45 ° C, preferably 20-40 ° C. In another preferred embodiment, the built-in light source bioreactor is further provided with a monitoring system for monitoring parameters of the liquid environment, the parameters being selected from the group consisting of: ra value, temperature and/or nutrient concentration. In another preferred embodiment, the light emitting device includes a light guide plate and a light emitting unit, and the light generated by the light emitting unit is transmitted through the light guide plate to cause the light guide plate to emit light as a whole.
在另一优选例中, 发光装置还包括支架, 支架用于固定支撑导光板, 支架与 反应容器和 /或盖板可拆卸地连接, 发光单元嵌于导光板。 In another preferred embodiment, the light-emitting device further includes a bracket for fixing and supporting the light guide plate, the bracket being detachably coupled to the reaction container and/or the cover plate, and the light-emitting unit being embedded in the light guide plate.
在另一优选例中, 在盖板上设有出气孔。 In another preferred embodiment, an air vent is provided in the cover.
在另一优选例中, 该发光单元为 LED发光单元。 In another preferred embodiment, the lighting unit is an LED lighting unit.
在另一优选例中, 该内置光源生物反应器中设有多块导光板, 较佳地 3-100 块, 更佳地 4-80块, 最佳地 5-50块。 In another preferred embodiment, the built-in light source bioreactor is provided with a plurality of light guide plates, preferably 3-100 pieces, more preferably 4-80 pieces, and most preferably 5-50 pieces.
在另一优选例中, 导光板由具有防弱酸性能的透明有机材料制成。 In another preferred embodiment, the light guide plate is made of a transparent organic material having weak acid resistance.
在另一优选例中, 发光装置工作时发射至少 2个不同波长的光。 In another preferred embodiment, the illumination device emits at least 2 different wavelengths of light when in operation.
在另一优选例中, 前述不同波长的光包括: 波长为 600-800 (较佳地 650-750) nm的光、 波长为 400- 480 (较佳地 430-470) nm的光。 In another preferred embodiment, the light of the different wavelengths includes: light having a wavelength of 600-800 (preferably 650-750) nm and light having a wavelength of 400-480 (preferably 430-470) nm.
在另一优选例中, 发光单元发出的光的色温为 1000-20000K, 较佳地 In another preferred embodiment, the color temperature of the light emitted by the light emitting unit is 1000-20000K, preferably
在另一优选例中, 发光装置中, 发光单元为 LED, 且 LED的数量为 1-10000/ 导光板; 较佳地为 10-1000/导光板。 In another preferred embodiment, in the light-emitting device, the light-emitting unit is an LED, and the number of the LEDs is 1-10000 / light guide plate; preferably 10-1000 / light guide plate.
根据本发明的第二方面, 提供了一种生产养殖设备, 该生产养殖设备包括本发 明第一方面的内置光源生物反应器。 According to a second aspect of the invention, there is provided a production aquaculture apparatus comprising the built-in light source bioreactor of the first aspect of the invention.
在另一优选例中, 至少二个内置光源生物反应器为串联和 /或并联。 In another preferred embodiment, at least two of the built-in light source bioreactors are connected in series and/or in parallel.
在另一优选例中, 相互连接的反应器通过进出料装置相连。 In another preferred embodiment, the interconnected reactors are connected by an inlet and outlet device.
在另一优选例中, 该生产养殖设备被用作绿藻门、 蓝藻门、 金藻门和红藻门微 藻的生产养殖系统。 In another preferred embodiment, the production aquaculture equipment is used as a production and breeding system for Chlorella, Chlorella, Cyanophyta and Red algae microalgae.
根据本发明的第三方面, 提供了一种培养方法, 该方法包括步骤: According to a third aspect of the invention, there is provided a method of cultivating, the method comprising the steps of:
(a) 提供前述的内置光源生物反应器; (a) providing the aforementioned built-in light source bioreactor;
(b) 在内置光源生物反应器中培养微藻。 (b) Culture microalgae in a built-in light source bioreactor.
根据本发明的第四方面, 提供了一种制备用于生产生物质柴油的微藻的方法, 该方法包括步骤: According to a fourth aspect of the present invention, there is provided a method of preparing microalgae for producing a material diesel, the method comprising the steps of:
(a) 提供前述的内置光源生物反应器; (a) providing the aforementioned built-in light source bioreactor;
(b) 在内置光源生物反应器中培养用于生产生物质柴油的微藻, (b) cultivating microalgae for the production of material diesel in a built-in light source bioreactor,
其中, 培养包括第一培养阶段和第二培养阶段,在微藻生长的第一阶段, 发光 单元发出的光的波长为 350-900nm, 较佳地 570-800及 400-500nm; 在微藻生长的 第二阶段,发光单元发出的光的波长为 350-900nm,较佳地 600-800及 400-480nm; Wherein the culture comprises a first culture stage and a second culture stage, in the first stage of the growth of the microalgae, the illumination The light emitted by the unit has a wavelength of 350-900 nm, preferably 570-800 and 400-500 nm; in the second stage of microalgae growth, the light emitted by the light-emitting unit has a wavelength of 350-900 nm, preferably 600-800 and 400-480nm;
(c)从内置光源生物反应器回收培养的微藻。 (c) recovering the cultured microalgae from the built-in light source bioreactor.
在另一优选例中,在微藻生长的第一阶段,发光单元发出的波长为 570-800nm; 在微藻生长的第二阶段, 发光单元发出的波长为 400-480nm。 In another preferred embodiment, in the first stage of microalgae growth, the illuminating unit emits a wavelength of 570-800 nm; in the second stage of microalgae growth, the illuminating unit emits at a wavelength of 400-480 nm.
在另一优选例中,在微藻生长的第一阶段,向内置光源生物反应器中提供氮源; 在微藻生长的第二阶段, 停止向内置光源生物反应器中提供氮源。 In another preferred embodiment, a nitrogen source is provided to the built-in light source bioreactor during the first stage of microalgae growth; in the second stage of microalgae growth, the supply of nitrogen source to the built-in light source bioreactor is stopped.
在另一优选例中, 的方法还包括: 对回收的微藻进行加工(例如干燥、 破壁、 提取、 酯交换等)从而制得生物质柴油。 In another preferred embodiment, the method further comprises: processing the recovered microalgae (eg, drying, breaking, extracting, transesterifying, etc.) to produce biomass diesel.
根据本发明的第五方面, 提供了一种可用于生产生物质柴油的微藻, 该微藻是 用第四方面所述的方法制备的。 According to a fifth aspect of the present invention, there is provided a microalgae which can be used for the production of a substance diesel which is prepared by the method described in the fourth aspect.
在另一优选例中, 该微藻具有以下特性: In another preferred embodiment, the microalgae has the following characteristics:
(i) 微藻的大小为 5-500微米; (i) the size of the microalgae is 5-500 microns;
(ϋ) 含油率(干重)10%-70%。 (ϋ) Oil content (dry weight) 10%-70%.
根据本发明的第六方面, 提供了一种制备生物质柴油的方法, 其特征在于, 包 括步骤: 利用本发明第五方面所述的微藻作为原料, 进行加工, 从而制得生物质柴 油。 According to a sixth aspect of the invention, there is provided a method of producing biomass diesel, characterized in that it comprises the steps of: using the microalgae according to the fifth aspect of the invention as a raw material, and processing, thereby producing biomass diesel oil.
在另一优选例中, 微藻的加工包括: 干燥、 提取、 提取、 酯交换等工艺步骤。 附图说明 In another preferred embodiment, the processing of the microalgae comprises: drying, extraction, extraction, transesterification, and the like. DRAWINGS
图 1是根据本发明一个实施例的内置光源生物反应器的立体剖视图; 图 2是根据本发明一个实施例的内置光源生物反应器的立体剖视示意图; 图 3是根据本发明一个实施例的内置光源生物反应器的主视剖视示意图; 图 4是根据本发明一个实施例的内置光源生物反应器的俯视剖视示意图; 图 5 是根据本发明一个实施例的内置光源生物反应器的发光装置的立体示 意图; 1 is a perspective cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention; FIG. 2 is a perspective cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention; FIG. 3 is a schematic view of a built-in light source bioreactor according to an embodiment of the present invention; 4 is a schematic cross-sectional view of a built-in light source bioreactor; FIG. 4 is a top cross-sectional view of a built-in light source bioreactor according to an embodiment of the present invention; FIG. 5 is a light-emitting of a built-in light source bioreactor according to an embodiment of the present invention. a schematic view of the device;
图 6a 是根据本发明一个实施例的内置光源生物反应器的发光装置的主视 图; Figure 6a is a front elevational view of a light emitting device incorporating a light source bioreactor in accordance with one embodiment of the present invention;
图 6b 是根据本发明一个实施例的内置光源生物反应器的发光装置的侧视 图; 图 6c 是根据本发明一个实施例的内置光源生物反应器的发光装置的俯视 图; 以及 Figure 6b is a side view of a light emitting device with a built-in light source bioreactor, in accordance with one embodiment of the present invention; Figure 6c is a top plan view of a light emitting device with a built-in light source bioreactor according to one embodiment of the present invention;
图 6d是根据图 6b中 B部分的放大图。 具体实施方式 Figure 6d is an enlarged view of the portion B according to Figure 6b. detailed description
本发明人经过广泛而深入的研究, 首次开发了一种内置光源生物反应器, 通过特殊设计的发光装置等结构, 本发明的反应器不仅缩短培养时间, 而且能 够显著提高微藻的生物量密度和总有效含脂量, 从而可制备品质更好的生物柴 油。 在此基础上完成了本发明。 以下将结合附图对本发明的较佳实施例进行详细说明, 以便更清楚理解本 发明的目的、 特点和优点。 应理解的是, 附图所示的实施例并不是对本发明范 围的限制, 而只是为了说明本发明技术方案的实质精神。 生物反应器 The inventors have extensively and intensively researched and developed a built-in light source bioreactor for the first time. The reactor of the present invention not only shortens the culture time but also significantly increases the biomass density of the microalgae through a specially designed light-emitting device or the like. And the total effective fat content, so that better quality biodiesel can be prepared. The present invention has been completed on this basis. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The preferred embodiments of the present invention will be described in detail with reference to the appended claims The embodiment shown in the drawings is not intended to limit the scope of the invention, but only to illustrate the spirit of the invention. Bioreactor
如图 1和图 2所示,所述内置光源生物反应器包括反应容器 1、发光装置 2、 进出料装置 3、 盖板 5、 气体分布器 6、 营养布料装置、 温控装置 7、 以及监测 和控制系统等。反应容器 1上设有盖板 5,反应容器 1与进出料装置 3密封连接, 且进出料装置上设有阀门和开关, 用于控制进出料的进行或停止, 反应容器 1 内设有发光装置 2用于产生微藻生长各阶段所需的稳定光源, 反应容器 1 的底 部设有气体分布器 6 用于通入微藻生长各阶段所需的气体, 营养布料装置用于 向反应容器中提供养料,反应容器的周围设有温控装置 7 (图示为控温水管)用于 保持反应容器内溶液的温度在适合微藻繁殖与产油的温度范围内。 As shown in FIG. 1 and FIG. 2, the built-in light source bioreactor includes a reaction vessel 1, a light-emitting device 2, an inlet and outlet device 3, a cover plate 5, a gas distributor 6, a nutrient distribution device, a temperature control device 7, and monitoring. And control systems, etc. The reaction vessel 1 is provided with a cover plate 5, and the reaction vessel 1 is sealingly connected with the inlet and outlet device 3, and a valve and a switch are arranged on the inlet and outlet device for controlling the start or stop of the inlet and outlet, and the reaction vessel 1 is provided with a light-emitting device. 2 for generating a stable light source required for each stage of microalgae growth, a gas distributor 6 is provided at the bottom of the reaction vessel 1 for introducing gas required for each stage of microalgae growth, and a nutrient distribution device is used for providing nutrients to the reaction vessel A temperature control device 7 (shown as a temperature control water pipe) is disposed around the reaction vessel for maintaining the temperature of the solution in the reaction vessel within a temperature range suitable for microalgae propagation and oil production.
该生物反应器的下部(如约 30%〜90%, 或 50%〜70%的高度)可埋于地下。 该生物反应器可设置在发电厂周围, 利用发电产生的废水废气作为微藻养 殖的物质和能量来源, 具有环保减排的作用。 该反应容器 1 可以为不透光的密 闭容器, 在阴雨天与夜间也可以通过自身的发光装置进行发光, 供微藻生长所 用。 在内置光源生物反应器中设有监测系统, 用于监测反应器中溶液 ra值和温 反寸。 The lower portion of the bioreactor (e.g., about 30% to 90%, or 50% to 70% of the height) can be buried underground. The bioreactor can be installed around the power plant, and the waste water generated by the power generation can be used as a source of material and energy for microalgae cultivation, and has the function of environmental protection and emission reduction. The reaction vessel 1 may be a closed container that is opaque to light, and may be illuminated by its own light-emitting device during rainy days and nights for the growth of microalgae. A monitoring system is provided in the built-in light source bioreactor for monitoring the solution ra value and temperature in the reactor.
此外, 本发明的内置光源生物反应器也可用于丝藻、 甲藻或其他水生生物 的高密度产业化养殖。 In addition, the built-in light source bioreactor of the present invention can also be used for silk algae, dinoflagellates or other aquatic organisms. High-density industrial farming.
图 3是该内置光源生物反应器的主视剖视示意图; 如图 3所示, 在反应容 器的壁上设有温控装置 7, 温控装置 7可以为任何合适的形式, 例如控温隔套。 较佳地, 温控装置 7 为控温水管, 发电厂排出的具有一定温度的废水可用于在 控温水管中流通以保持生物反应器内的温度在 15 °C〜45 °C之间。 Figure 3 is a front cross-sectional view of the built-in light source bioreactor; as shown in Figure 3, a temperature control device 7 is provided on the wall of the reaction vessel, and the temperature control device 7 can be in any suitable form, such as a temperature control compartment. set. Preferably, the temperature control device 7 is a temperature control water pipe, and the wastewater having a certain temperature discharged from the power plant can be used to circulate in the temperature control water pipe to keep the temperature in the bioreactor between 15 ° C and 45 ° C.
在生物反应器的盖板 5 的顶部设有出气孔, 用于释放微藻光合作用产生的 氧气。 An air vent is provided at the top of the cover 5 of the bioreactor for releasing oxygen generated by photosynthesis of the microalgae.
图 4 是该内置光源生物反应器的俯视剖视示意图。 如图所示, 在内置光源 生物反应器的底部设有气体分布器 6, 气体分布器 6可为旋转式、 槽式、 管式或 其他任何合适的形式。 在微藻养殖过程中, 通过气体分布器向反应容器中通入 二氧化碳、 空气或其他气体。 较佳地, 本实例中采用旋转式气体分布器, 在通 入气体的过程中, 气体分布器 6旋转带动通入的气体与底部容器内液体的扰动, 从而有利于气体与营养物质在溶液中均匀分布。 Figure 4 is a top cross-sectional view of the built-in light source bioreactor. As shown, a gas distributor 6 is provided at the bottom of the built-in light source bioreactor. The gas distributor 6 can be in the form of a rotary, trough, tubular or any other suitable form. In the microalgae culture process, carbon dioxide, air or other gas is introduced into the reaction vessel through a gas distributor. Preferably, in this example, a rotary gas distributor is used. During the process of introducing the gas, the gas distributor 6 rotates to drive the gas in the bottom container and the liquid in the bottom container, thereby facilitating the gas and nutrient in the solution. Evenly distributed.
在反应容器的一个或多个位置(例如容器壁上、 容器底部、 容器顶部和盖板 内侧等)安装营养布料装置。 营养布料装置在微藻生长的不同阶段提供不同的养 料。 A nutritional drape device is installed at one or more locations of the reaction vessel (e.g., on the vessel wall, at the bottom of the vessel, at the top of the vessel, and inside the cover, etc.). The nutrient cloth device provides different nutrients at different stages of microalgae growth.
反应容器中其他营养物质的通入速率与 C02的通入速率可成一定的比例,通 过 C02在线监测系统可以确定溶液中 C02的溶解量, 同时通过监测系统监测溶液 的 ra值获知溶液的酸碱度。 控制系统能够控制的 co2和营养物质的通入速率, 保证溶液中营养物质的溶解量及 ra值在适合微藻生长繁殖或产油的范围内。 发光装置 The reaction vessel into the rate of other nutrients and the flow speed of C0 2 may be such proportion, the amount of dissolution solution is C0 2 by the C0 2 online monitoring system may determine that, while the ra value obtained by the monitoring system monitoring the solution known solution The pH. The control system can control the rate of introduction of co 2 and nutrients to ensure that the amount of nutrients dissolved in the solution and the ra value are within the range suitable for the growth or production of microalgae. Illuminating device
图 5为发光装置 2 的立体示意图。 发光装置的设置使得生物反应器可在无 阳光或其他外部光源的情况下进行养殖生产等正常运作。 如图 5 所述, 所述发 光装置由支架 9、 LED发光单元组 10和导光板 11构成, 导光板 11 由支架 9固 定, 支架 9的顶端固定在盖板 5上, LED发光单元组 10位于导光板 11的顶部, 导光板 11或全部伸入液面之下。 在本发明的生物反应器中, 设有多个发光装置 2, 各个导光板均可以单独地安装或拆卸。 Fig. 5 is a perspective view of the light-emitting device 2. The arrangement of the illuminators allows the bioreactor to operate normally in the absence of sunlight or other external light sources. As shown in FIG. 5, the light-emitting device is composed of a bracket 9, an LED light-emitting unit group 10 and a light guide plate 11, the light guide plate 11 is fixed by a bracket 9, and the top end of the bracket 9 is fixed on the cover plate 5, and the LED light-emitting unit group 10 is located. At the top of the light guide plate 11, the light guide plate 11 or all of them protrude below the liquid surface. In the bioreactor of the present invention, a plurality of light-emitting devices 2 are provided, and each of the light guide plates can be separately mounted or detached.
导光板可用透明有机材料(例如亚克力)制成, 且具有防弱酸性能。 LED发光 单元组在导光板的顶部与导光板直接接触, LED发光单元组发出的光可透过导光 板传导并使导光板整体发光。 The light guide plate can be made of a transparent organic material such as acrylic and has weak acid resistance. The LED light emitting unit group is in direct contact with the light guide plate at the top of the light guide plate, and the light emitted by the LED light emitting unit group can transmit light. The plate conducts and causes the light guide plate to emit light as a whole.
发光装置 2的支架 9的顶端与盖板 5可拆卸地连接, 从而便于发光装置的 拆除、 更换或重新安装; 发光装置 2 悬挂在反应容器中而不接触容器的底部, 因而不影响容器底部气体分布器的旋转。 应理解, 发光装置的支架也可以以其 他任何合适的方式在任何合适的位置与反应容器固定。 The top end of the bracket 9 of the illuminating device 2 is detachably connected to the cover 5 to facilitate removal, replacement or reinstallation of the illuminating device; the illuminating device 2 is suspended in the reaction container without contacting the bottom of the container, thus not affecting the gas at the bottom of the container The rotation of the spreader. It should be understood that the holder of the illumination device can also be secured to the reaction container at any suitable location in any suitable manner.
图 6a-6c 分别是内置光源生物反应器的发光装置的主视图、 侧视图和俯视 图; 图 6d是图 6b中 B部分的放大图。 Figures 6a-6c are front, side and top views, respectively, of a light-emitting device with a built-in light source bioreactor; Figure 6d is an enlarged view of a portion B of Figure 6b.
LED发光单元组 10包括一个个小的 LED发光单元, 发光单元所产生的光可 以是复合色或者单色光, 单色 LED发光波长范围为 350-900nm, 复合光色温范围 为 1500-20000K。 单个导光板上的 LED发光单元的数量可以是 1 -10000个。 The LED lighting unit group 10 includes a small LED lighting unit. The light generated by the light unit can be composite color or monochromatic light. The color range of the monochrome LED is 350-900 nm, and the color temperature range of the composite light is 1500-20000K. The number of LED lighting units on a single light guide plate can be from 1 to 10,000.
其中发光装置所发出的光的光强在反应容器的深度方向(Z 轴方向)是均匀 的或大致均匀的; 发光装置所发出的光的光强在反应容器的水平方向(包括 X轴 和 Y轴方向)基本均匀。 "均匀的或大致均匀的" 指任一深度处的光强 D1 与在 整个深度范围的平均光强 Dm满足下式: Wherein the light intensity of the light emitted by the light-emitting device is uniform or substantially uniform in the depth direction (Z-axis direction) of the reaction vessel; the light intensity of the light emitted by the light-emitting device is in the horizontal direction of the reaction vessel (including the X-axis and the Y-axis) The axis direction is basically uniform. "Uniform or substantially uniform" means the intensity D1 at any depth and the average intensity over the entire depth range. Dm satisfies the following formula:
1 · 5 D1 /Dm 0. 7。 1 · 5 D1 /Dm 0. 7.
较佳地, 1. 2 ^D 1/Dm^ 0. 8; 更佳地 1 · 1 D1 /Dm 0. 9。 Preferably, 1. 2 ^D 1/Dm^ 0. 8; more preferably 1 · 1 D1 /Dm 0. 9.
发光装置工作时能够发射至少 2 个不同波长的光。 该不同波长的光包括: 波长为 570-800nm的光、 波长为 400-500nm的光。 The illuminating device is capable of emitting at least 2 different wavelengths of light when operating. The different wavelengths of light include: light having a wavelength of 570-800 nm and light having a wavelength of 400-500 nm.
实际上, LED发光单元组 10可以位于导光板 1 1的底部或者嵌于发光板的其 他合适的位置, 只要保证其发出的光可在整块导光板中传导使得整块导光板发 光即可。 In fact, the LED lighting unit group 10 may be located at the bottom of the light guide plate 1 1 or at other suitable positions of the illuminating panel, as long as the light emitted by the LED light guide plate can be conducted in the entire light guide plate so that the entire light guide plate emits light.
较佳地, LED 发光单元组的能量来源为太阳能光板吸收太阳能而产生的电 能。 如此以来, 本发明的生物反应器虽没有直接利用太阳能, 但通过太阳能光 板将不稳定的太阳能收集起来用于发电, 将其产生的电稳定地供应给生物反应 器的发光单元组使其持续地发光, 保证微藻养殖的稳定、 持续性。 生产养殖系统 Preferably, the energy source of the LED lighting unit group is the electric energy generated by the solar panel absorbing solar energy. Thus, although the bioreactor of the present invention does not directly utilize solar energy, the unstable solar energy is collected by the solar panel for power generation, and the generated electricity is stably supplied to the light-emitting unit group of the bioreactor for continuous operation. Luminescence ensures the stability and sustainability of microalgae culture. Production culture system
微藻的繁殖和产油阶段可在同一个生物反应器中进行, 但需要随着生长的 进行, 更换发光装置, 改变营养物质通入的种类与速率, 过程较为复杂。 The propagation and oil production stages of microalgae can be carried out in the same bioreactor, but it is necessary to change the type and rate of nutrient access as the growth progresses, and the process is complicated.
为了实现高效的大规模养殖, 可采用多个生物反应器串联或并联组成大规 模的生产养殖系统。 生物反应器之间的串联或并联通过进出料口连接, 通过泵 系统可以完成生物反应器之间的进料和出料。 In order to achieve efficient large-scale farming, multiple bioreactors can be used in series or in parallel to form large gauges. Mold production system. The series or parallel connection between the bioreactors is connected through the inlet and outlet ports, and the feed and discharge between the bioreactors can be completed by the pump system.
考虑到微藻养殖过程中的数量变化, 对光源和营养物质的需求量也在不断 发生变化, 可采用多个生物反应器串联的养殖系统, 例如, 采用三个生物反应 器串联的系统完成微藻繁殖和产油的全部生长过程: Considering the quantitative changes in the microalgae cultivation process, the demand for light sources and nutrients is also constantly changing. A plurality of bioreactors can be used in series, for example, a system in which three bioreactors are connected in series to complete micro The entire growth process of algae reproduction and oil production:
将适量的藻种放入第一级生物反应器中, 繁殖增加至一定数量, 通过进出 料口进入第二级生物反应器进行进一步生长繁殖, 而后再进入第三级生物反应 器, 不再繁殖, 只主要进行产油, 而较少繁殖。 Put the appropriate amount of algae into the first-stage bioreactor, increase the reproduction to a certain amount, enter the second-stage bioreactor through the inlet and outlet for further growth and reproduction, and then enter the third-stage bioreactor, no longer breeding. , mainly for oil production, but less breeding.
在第一级和第二级生物反应器中设置有发光波长仅适合有利于微藻繁殖的 发光装置, 且营养布料装置向反应容器中通入磷酸铵、 磷酸二氢钾或磷酸氢二 钾等氮氧化物作为氮磷源, 同时添加铁、 锌等元素, 气体分布器向反应容器中 通入氮氧化物和 C02,第二级生物反应器中发光强度和营养物质供应速率较第一 级生物反应器大, 以适应繁殖增多的微藻的生长需求; 在第三级生物反应器中 设置有发光波长仅适合有利于微藻产油的发光装置, PH和温度等同时调节至适 合微藻产油的条件, 且营养布料装置不提供氮源, 气体分布器向反应容器中通 入 C02。 In the first-stage and second-stage bioreactors, a light-emitting device having an emission wavelength suitable only for facilitating the propagation of microalgae is provided, and the nutrient distribution device is supplied with ammonium phosphate, potassium dihydrogen phosphate or dipotassium hydrogen phosphate into the reaction container. Nitrogen oxides are used as nitrogen and phosphorus sources, and elements such as iron and zinc are added at the same time. The gas distributor introduces nitrogen oxides and CO 2 into the reaction vessel, and the luminous intensity and nutrient supply rate in the second-stage bioreactor are higher than those of the first-order organisms. The reactor is large to accommodate the growth requirements of the microalgae with increased reproduction; in the third-stage bioreactor, the illuminating wavelength is only suitable for the light-emitting device which is beneficial to the production of microalgae, and the PH and temperature are simultaneously adjusted to be suitable for microalgae production. Under the condition of the oil, and the nutrient distribution device does not provide a nitrogen source, the gas distributor introduces C02 into the reaction vessel.
不同级的生物反应器可根据需求选择不同的尺寸, 例如第一级生物反应器 的尺寸较后两级较小。 Different grades of bioreactors can be sized according to their needs. For example, the size of the first stage bioreactor is smaller than the latter two stages.
第一级生物反应器中的微藻排出至第二级生物反应器后, 可向第一级生物 反应器通入新的藻种, 同时进行新一轮养殖。 为了提高藻种的纯度, 可从第二 级生物反应器排出的微藻中过滤出部分作为第一级生物反应器的藻种。 培养方法 After the microalgae in the first-stage bioreactor is discharged to the second-stage bioreactor, new algae species can be introduced into the first-stage bioreactor while a new round of culture is carried out. In order to increase the purity of the algae species, a portion of the algae species as the first stage bioreactor can be filtered from the microalgae discharged from the second stage bioreactor. Training method
本发明提供了一种培养微藻的方法, 该方法包括步骤: The present invention provides a method of culturing microalgae, the method comprising the steps of:
1. 提供本发明的内置光源生物反应器; 1. Providing a built-in light source bioreactor of the invention;
2. 将藻种投放于该内置光源生物反应器中, 向反应器中提供微藻生存所需 的养料(包括氮源、 磷源、 无机盐(例如铁、 锌)等)并提供二氧化碳或空气, 开 启发光装置产生微藻生长所需的光。 2. The algae species are placed in the built-in light source bioreactor to provide the nutrients (including nitrogen sources, phosphorus sources, inorganic salts (such as iron, zinc), etc.) required for the survival of the microalgae and provide carbon dioxide or air. Turn on the illuminating device to generate the light needed for the growth of the microalgae.
特别地, 本发明提供了一种用于培养生产生物质柴油的微藻的方法, 该方 法包括步骤: 1. 提供本发明的内置光源生物反应器; In particular, the present invention provides a method for culturing microalgae producing biomass diesel, the method comprising the steps of: 1. Providing a built-in light source bioreactor of the invention;
2. 将藻种投放于该内置光源生物反应器中, 向反应器中提供微藻生存所需 的养料(包括氮源、 磷源、 无机盐(例如铁、 锌)等)并提供二氧化碳或空气, 开 启发光装置产生微藻生长所需的光, 其中 2. The algae species are placed in the built-in light source bioreactor to provide the nutrients (including nitrogen sources, phosphorus sources, inorganic salts (such as iron, zinc), etc.) required for the survival of the microalgae and provide carbon dioxide or air. Opening the illuminating device to generate light required for the growth of the microalgae, wherein
在微藻生长的第一阶段, 发光单元发出的光的波长为 350-900nm, 较佳地 In the first stage of microalgae growth, the light emitted by the light emitting unit has a wavelength of 350-900 nm, preferably
570-800 及 400-500nm ; 在微藻生长的第二阶段, 发光单元发出的光的波长为 350- 900nm, 较佳地 600-800及 400- 480nm。 570-800 and 400-500 nm; In the second stage of microalgae growth, the light emitted by the light-emitting unit has a wavelength of 350-900 nm, preferably 600-800 and 400-480 nm.
较佳地, 在微藻生长的第一阶段和第二阶段采用不同波长的光作为光源, 配合营养物质和气体的供给, 使得微藻在第一阶段主要进行繁殖, 在第二阶段 主要进行产油。 例如, 在第一阶段采用红光作为光源并通入氮源, 而第二阶段 采用蓝光作为光源且停止通入氮源。 Preferably, in the first stage and the second stage of the growth of the microalgae, different wavelengths of light are used as the light source, and the supply of the nutrient and the gas is used to make the microalgae mainly propagate in the first stage, and the second stage mainly produces oil. For example, in the first stage, red light is used as the light source and the nitrogen source is passed, and in the second stage, blue light is used as the light source and the nitrogen source is stopped.
适用于本发明的微生物没有特别限制, 只要其可利用光源进行生长。 代表 性的微生物包括(但并不限于): 绿藻门、 蓝藻门、 金藻门和红藻门微藻。 一种 优选的微生物是微绿球藻(Nannochlorops i s l imne t i ca)淡水种。 制备方法 The microorganism suitable for use in the present invention is not particularly limited as long as it can be grown using a light source. Representative microorganisms include (but are not limited to): Chlorophyta, Cyanophyta, Chlorella, and Red algae microalgae. A preferred microorganism is a freshwater species of Nannochlorops i s l imne t i ca. Preparation
本发明提供了一种制备生物质柴油的方法,该方法采用通过前述方法制备的用 于生产生物质柴油的微藻作为原料, 进行加工, 从而制得生物质柴油, 一种典型的 加工过程包括步骤: The present invention provides a method for preparing biomass diesel using a microalgae prepared by the aforementioned method for producing biomass diesel as a raw material, thereby processing to produce biomass diesel, and a typical processing process includes Steps:
利用过滤、 压滤或者气泡悬浮的方法收集微藻, 然后通过纤维素酶解及均质的 方法破壁后分离藻油与藻体, 经萃取、 浸出或压滤后取得纯净的藻油, 采用酯交换 法、 溶剂稀释法或热分解法后获得可直接用于柴油发动机的生物柴油。 本发明的优点 The microalgae are collected by filtration, pressure filtration or bubble suspension, and then the algae oil and the algae are separated by cellulase hydrolysis and homogenization, and the pure algae oil is obtained by extraction, leaching or pressure filtration. Biodiesel that can be directly used in diesel engines is obtained after transesterification, solvent dilution or thermal decomposition. Advantages of the invention
相比于现有技术, 本发明具有以下主要优点: Compared to the prior art, the present invention has the following main advantages:
1. 现有技术中的生物反应器依赖于外部自然光, 在阴雨天等光强较弱的天 气情况下, 微藻无法获得充足的光源而减缓生长, 而本发明的内置光源生物反 应器不受天气变化的影响; 1. The bioreactor in the prior art relies on external natural light, and in the case of weak weather such as rainy days, the microalgae cannot obtain sufficient light source to slow down growth, and the built-in light source bioreactor of the present invention is not The impact of weather changes;
2. 现有技术不适合大池养殖, 因为只有接近水池上表面的微藻才能获得较 充足的光源, 而本发明的生物反应器中内置多个均匀分布的发光装置, 且本发 明的生物反应器中的气体分布器和营养布料装置都有利于反应容器内营养物质 的均匀分布, 使得能够实现大池养殖、 立体养殖, 提高养殖效率; 2. The prior art is not suitable for large-scale aquaculture, because only a microalgae close to the upper surface of the pool can obtain a sufficient light source, and the bioreactor of the present invention has a plurality of uniformly distributed light-emitting devices built therein, and the present invention The gas distributor and nutrient distribution device in the bioreactor of Mingming are beneficial to the uniform distribution of nutrients in the reaction vessel, so that large-scale aquaculture, three-dimensional aquaculture can be realized, and the breeding efficiency can be improved;
3. 本发明的生物反应器可根据微藻的不同生长阶段采用不同的内置光源及 营养、 温度、 PH等条件, 使得微藻繁殖分阶段进行, 可控性较强, 有利于实现 稳定持续的工厂化生产; 3. The bioreactor of the invention can adopt different built-in light sources and nutrition, temperature, pH and the like according to different growth stages of the microalgae, so that the microalgae propagation is carried out in stages, and the controllability is strong, which is favorable for achieving stable and continuous Factory production;
4. 本发明的生物反应器的串联和 /或并联系统使得微藻的大规模养殖变得 更加高效。 4. The series and/or parallel system of the bioreactor of the present invention makes the large-scale cultivation of microalgae more efficient.
下面结合具体实施例, 进一步阐述本发明。 应理解, 这些实施例仅用于说 明本发明而不用于限制本发明的范围。 下列实施例中未注明具体条件的实验方 法, 通常按照常规条件, 或按照制造厂商所建议的条件。 除非另外说明, 否则 百分比和份数是重量百分比和重量份数。 The invention is further illustrated below in conjunction with specific embodiments. It is to be understood that the examples are not intended to limit the scope of the invention. The experimental methods in which the specific conditions are not specified in the following examples are usually carried out according to conventional conditions or according to the conditions recommended by the manufacturer. Unless otherwise stated, percentages and parts are percentages by weight and parts by weight.
在实施例 1-3中, 采用如图 1所示的本发明的内置光源生物反应器。 实施例 1 In Examples 1-3, the built-in light source bioreactor of the present invention as shown in Fig. 1 was employed. Example 1
选取常规的微绿球藻(Nannochlorops i s l imnetica)淡水种, 初始养殖密度 为 0. lg/L, 反应器液面深度为 80cm (截面积为 lm X 1. 5m)。 第一阶段采用波长 706nm的红光 LED为光源, 温度恒定为 24°C, 培养液中预先添加微量磷酸铵及 锌、 铁等微量元素肥, 并且分别通入一定量的 C02 (约 90 % )及作为氮源的 NO或 N02等氮氧化物一小时后放入按初始养殖密度放入藻种, 开始养殖。 36小时以后 测得生物量密度增加为 6. 86g/L (干重 /溶液, 下同), 72小时后测得生物量密度 9. 71g/L,将反应器内微藻移至另一反应器(液面深度为 80cm,截面积为 2m X 3m) 中, 停止氮氧化物供应, 保持 C02供应, 使用波长为 450nm的蓝光 LED为光源, 温度恒定为 28 °C, 移至另一反应器 24小时后, 取水样检测, 氮源基本耗尽, 生 物量密度为 10. 64g/L,移至另一反应器 72小时后,生物量密度增加为 12. 88g/L, 养殖结束, 共计 144个小时。 The conventional Nannochlorops isl imnetica freshwater species was selected, the initial culture density was 0. lg/L, and the reactor liquid depth was 80 cm (the cross-sectional area was lm X 1.5 m). In the first stage, a red LED with a wavelength of 706 nm is used as a light source, and the temperature is constant at 24 ° C. A trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 is introduced (about 90%). And nitrogen oxides such as NO or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started. After 36 hours, the biomass density was increased to 6.86 g/L (dry weight/solution, the same below). After 72 hours, the biomass density was 9.71 g/L, and the microalgae in the reactor was moved to another reaction. In the device (liquid surface depth 80cm, cross-sectional area 2m X 3m), stop the supply of nitrogen oxides, keep C0 2 supply, use blue LED with wavelength of 450nm as the light source, the temperature is constant at 28 °C, move to another reaction After 24 hours, the water sample was taken, the nitrogen source was almost exhausted, and the biomass density was 10.64 g/L. After 72 hours of moving to another reactor, the biomass density increased to 12.88 g/L. A total of 144 hours.
肉眼观察反应器内微藻分布均匀。过滤后得到微藻,检测后总脂含量(干重) 为 45. 08%, 三酰基甘油脂肪酸酯(甘油三酯)占总脂含量 89. 6%, 总有效含脂率 40. 39%, 总有效含脂量密度 5. 20g/L。 实施例 2 选取微绿球藻(Nannochloropsis 1 imnetica)淡水种, 初始养殖密度为 0. lg/L,反应器液面深度为 80cm (截面积为 ImXl.5m)。第一阶段采用波长 450nm 的蓝光 LED为光源, 温度恒定为 24°C, 培养液中预先添加微量磷酸铵及锌、 铁 等微量元素肥, 并且分别通入一定量的 C02(约 90%)及作为氮源的 NO或 N02等 氮氧化物一小时后放入按初始养殖密度放入藻种, 开始养殖。 36小时以后测得 生物量密度增加为 5.66g/L, 72小时后测得生物量密度 8.03g/L, 将反应器内微 藻移至另一反应器(液面深度为 80cm,截面积为 2mX3m)中,停止氮氧化物供应, 保持 C02供应, 使用波长 706nm的红光 LED为光源, 温度恒定为 30°C, 移至另一 反应器 24小时后, 取水样检测, 氮源基本耗尽, 生物量密度为 9.21g/L, 移至 另一反应器 72小时后, 生物量密度增加为 10.52g/L, 养殖结束, 共计 144个小 时。 The distribution of microalgae in the reactor was visually observed. 3%, The total effective fat content is 40. 39%, the total lipid content (dry weight) is 45.08%, the triglyceride fatty acid ester (triglyceride) accounts for 89.6%, the total effective fat content is 40.39%. , total effective lipid content density of 5. 20g / L. Example 2 The freshwater species of Nannochloropsis 1 imnetica was selected, the initial culture density was 0. lg/L, and the liquid level of the reactor was 80 cm (the cross-sectional area was ImX1.5 m). In the first stage, a blue LED with a wavelength of 450 nm is used as a light source, and the temperature is constant at 24 ° C. A trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 (about 90%) is respectively introduced. And nitrogen oxides such as NO or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started. The biomass density increased to 5.66 g/L after 36 hours, and the biomass density was 8.03 g/L after 72 hours. The microalgae in the reactor was moved to another reactor (the depth of the liquid surface was 80 cm, and the cross-sectional area was In 2mX3m), the supply of nitrogen oxides is stopped, the supply of C0 2 is kept, and the red LED with a wavelength of 706 nm is used as the light source. The temperature is constant at 30 ° C. After moving to another reactor for 24 hours, the water sample is taken, and the nitrogen source is basically After depletion, the biomass density was 9.21 g/L. After 72 hours of moving to another reactor, the biomass density increased to 10.52 g/L, and the culture ended, for a total of 144 hours.
肉眼观察反应器内微藻分布均匀。过滤后得到微藻,检测后总脂含量(干重) 为 43.98%, 三酰基甘油脂肪酸酯(甘油三酯)占总脂含量 77.7%, 总有效含脂率 34.17%, 总有效含脂量密度 3.59g/L。 实施例 3 The distribution of microalgae in the reactor was visually observed. After filtration, the microalgae were obtained. The total lipid content (dry weight) was 43.98%, the triacylglycerol fatty acid ester (triglyceride) accounted for 77.7% of the total lipid content, the total effective fat content was 34.17%, and the total effective fat content was The density is 3.59 g/L. Example 3
选取微绿球藻(Nannochloropsis 1 imnetica)淡水种, 初始养殖密度为 0. lg/L,反应器液面深度为 80cm (截面积为 2mX3m)中。第一阶段采用波长 706nm 的红光 LED为光源, 温度恒定为 24°C, 培养液中预先添加微量磷酸铵及锌、 铁 等微量元素肥, 并且分别通入一定量的 C02(约 90%)及作为氮源的 N0或 N02等 氮氧化物一小时后放入按初始养殖密度放入藻种, 开始养殖。 按一定时间取样, 测定生物量密度。 144个小时后养殖结束。 The fresh water species of Nannochloropsis 1 imnetica was selected, and the initial culture density was 0. lg/L, and the liquid level of the reactor was 80 cm (the cross-sectional area was 2 m×3 m). In the first stage, a red LED with a wavelength of 706 nm is used as a light source, and the temperature is constant at 24 ° C. A trace amount of ammonium phosphate, zinc, iron and other trace element fertilizers are preliminarily added to the culture solution, and a certain amount of C0 2 is introduced (about 90%). And nitrogen oxides such as N0 or N0 2 as a nitrogen source are placed in the algae species at the initial culture density after one hour, and the culture is started. Samples were taken at regular intervals to determine biomass density. The breeding ended after 144 hours.
结果: 36小时后测得生物量密度增加为 6.86g/L, 72小时后测得生物量密 度为 9.91g/L, 108小时后测得生物量密度为 12.22g/L, 144个小时后养殖结束 后测得最终生物量密度为 14.34g/L。 肉眼观察反应器内微藻分布均匀。 过滤后 得到微藻, 检测后总脂含量(干重)为 24.52%, 三酰基甘油脂肪酸酯(甘油三酯) 占总脂含量 81.6%, 总有效含脂率 20.01%, 总有效含脂量密度 2.45g/L。 对比例 1 Results: After 36 hours, the biomass density increased to 6.86 g/L. After 72 hours, the biomass density was 9.91 g/L. After 108 hours, the biomass density was 12.22 g/L. After 144 hours, the culture was carried out. The final biomass density was determined to be 14.34 g/L after the end. The distribution of microalgae in the reactor was visually observed. After filtration, the microalgae were obtained. The total lipid content (dry weight) was 24.52%, the triacylglycerol fatty acid ester (triglyceride) accounted for 81.6% of the total lipid content, the total effective fat content was 20.01%, and the total effective fat content was The density is 2.45 g/L. Comparative example 1
选取微绿球藻(Nannochloropsis 1 imnetica)淡水种, 初始养殖密度为 0. lg/L, 反应器液面深度为 80cm (截面积为 2mX3m)中。 采用自然光为光源, 实 验室养殖, 培养液中预先添加微量磷酸铵及锌、 铁等微量元素肥, 并且分别通 入一定量的 C02(约 90%)及作为氮源的 NO或 N02等氮氧化物, 144个小时后养殖 结束。 除非特别说明, 其它培养条件同实施例 1。 The fresh water species of Nannochloropsis 1 imnetica was selected and the initial culture density was 0. lg/L, the reactor liquid depth is 80cm (cross-sectional area is 2mX3m). Using natural light as the light source, laboratory culture, the culture medium is pre-added with trace amounts of ammonium phosphate, zinc, iron and other trace element fertilizers, and a certain amount of C0 2 (about 90%) and NO or N0 2 as nitrogen source are respectively introduced. Nitrogen oxides, cultured after 144 hours. Other culture conditions were the same as in Example 1 unless otherwise stated.
结果: 肉眼观测液面表面微藻密度明显更大, 并形成聚集层, 测得最终平 均生物量密度仅为 3.01g/L, 总有效含脂率 19.99%, 总有效含脂量密度仅为 对比例 2 Results: The density of microalgae on the surface of the liquid surface was observed by the naked eye to be significantly larger, and the aggregate layer was formed. The final average biomass density was only 3.01 g/L, the total effective fat content was 19.99%, and the total effective fat content was only Comparative example 2
选取微绿球藻(Nannochloropsis 1 imnetica)淡水种, 初始养殖密度为 The fresh water species of Nannochloropsis 1 imnetica was selected and the initial culture density was
0. lg/L, 反应器液面深度为 80cm (截面积为 2mX3m)。 采用自然光为光源, 实验 室养殖, 培养液中预先添加微量磷酸铵及锌、 铁等微量元素肥, 并且分别通入 一定量的空气及作为氮源的 NO或 N02等氮氧化物, 144个小时后养殖结束。除非 特别说明, 其它培养条件同实施例 1。 0. lg/L, the reactor liquid depth is 80cm (the cross-sectional area is 2mX3m). Using natural light as the light source, laboratory culture, the culture medium is pre-added with trace amounts of ammonium phosphate, zinc, iron and other trace element fertilizers, and a certain amount of air and NO or N0 2 nitrogen oxides as nitrogen sources, 144 After the hour, the breeding is over. Other culture conditions were the same as in Example 1 unless otherwise stated.
结果: 肉眼观测液面表面微藻密度明显更大, 并形成聚集层, 测得最终平 均生物量密度仅为 1.29g/L, 总有效含脂率 28.32%, 总有效含脂量密度仅为 更清楚地, 上述实施例与对比例的部分实验结果对比如表 1所示: 表 1 Results: The density of microalgae on the surface of the liquid surface was observed by the naked eye to be significantly larger, and the aggregate layer was formed. The final average biomass density was only 1.29 g/L, the total effective fat content was 28.32%, and the total effective fat content was only More clearly, some experimental results of the above examples and comparative examples are shown in Table 1: Table 1
结论 in conclusion
将上面的实施例和对比例的实验结果可以看出: 1. 采用内置光源的本发明实施例相比于采用自然光作为光源的对比例, 经 过相同的时间 (144小时) , 如表 1所示, 生物量密度增加了约 3-10倍, 总有 效含脂量密度增加了约 4-14倍, 养殖效率和产油效率皆显著提高; The experimental results of the above examples and comparative examples can be seen: 1. The embodiment of the present invention using the built-in light source is compared with the comparative example using natural light as the light source, and after the same time (144 hours), as shown in Table 1, the biomass density is increased by about 3-10 times, and the total effective content is The lipid density increased by about 4-14 times, and the breeding efficiency and oil production efficiency were significantly improved;
2. 在实施例 1和实施例 2中, 微藻养殖分阶段在不同的生物反应器中进行 且不同阶段采用不同的光源, 在实施例 3 中, 微藻始终在相同条件下养殖, 从 这三个实施例的结果可以看出, 微藻分阶段养殖的总脂含量和总有效含脂量皆 较高, 产油效率高; 2. In Example 1 and Example 2, the microalgae culture was carried out in different bioreactors in different stages and different stages were used in different stages. In Example 3, the microalgae were always cultured under the same conditions. The results of the three examples show that the total lipid content and total effective fat content of the microalgae cultured in stages are high, and the oil production efficiency is high;
3. 实施例 1与实施例 2的区别在于, 实施例 1中第一阶段采用红光作为光 源, 第二阶段采用蓝光, 实施例 2 中第一阶段采用蓝光, 第二阶段采用红光, 从实验结果可以看出, 实施例 1的养殖效果优于实施例 2, 可以认为, 针对不同 藻种在微藻养殖的第一阶段与第二阶段采用不同波长的光源会造成结果的区 另 |J, 可根据藻种特点在上述两个阶段分别选择适合的、 不同的光源, 从而提高 整体生产效率。 在本发明提及的所有文献都在本申请中引用作为参考, 就如同每一篇文献 被单独引用作为参考那样。 此外应理解, 在阅读了本发明的上述讲授内容之后, 本领域技术人员可以对本发明作各种改动或修改, 这些等价形式同样落于本申 请所附权利要求书所限定的范围。 3. The difference between Embodiment 1 and Embodiment 2 is that the first stage in Embodiment 1 uses red light as the light source, the second stage uses blue light, the second stage in Embodiment 2 uses blue light, and the second stage uses red light. The experimental results show that the breeding effect of Example 1 is better than that of Example 2. It can be considered that the use of light sources of different wavelengths in the first and second stages of microalgae cultivation for different algae species will result in a result of the region|J According to the characteristics of the algae species, suitable and different light sources can be selected in the above two stages to improve the overall production efficiency. All documents mentioned in the present application are hereby incorporated by reference in their entirety in their entireties in the the the the the the the the the In addition, it should be understood that various modifications and changes may be made by those skilled in the art in the form of the present invention.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/081312 WO2016000192A1 (en) | 2014-06-30 | 2014-06-30 | Bioreactor with built-in light source and microalgae culture method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/081312 WO2016000192A1 (en) | 2014-06-30 | 2014-06-30 | Bioreactor with built-in light source and microalgae culture method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016000192A1 true WO2016000192A1 (en) | 2016-01-07 |
Family
ID=55018277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2014/081312 Ceased WO2016000192A1 (en) | 2014-06-30 | 2014-06-30 | Bioreactor with built-in light source and microalgae culture method |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2016000192A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107083322A (en) * | 2017-06-23 | 2017-08-22 | 四川省天惠能源科技有限公司 | A kind of multilayer micro algae growth equipment for breeding |
| CN107779395A (en) * | 2016-08-25 | 2018-03-09 | 国家开发投资公司 | A kind of high flux micro algae growth test device and method |
| CN110713901A (en) * | 2019-11-08 | 2020-01-21 | 深圳市德和生物科技有限公司 | Little algae cultivation light biological reaction cauldron and contain its continuous culture reaction system |
| CN110760439A (en) * | 2019-11-08 | 2020-02-07 | 深圳市德和生物科技有限公司 | Algae cultivation photo-biological reaction kettle and continuous culture reaction system containing same |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1824766A (en) * | 2005-12-14 | 2006-08-30 | 中国科学院海洋研究所 | Two-way countercurrent microalgae cultivation device |
| CN201198474Y (en) * | 2008-04-02 | 2009-02-25 | 林健峯 | Oily microalgae culture device |
| US20100323436A1 (en) * | 2007-11-28 | 2010-12-23 | Choul-Gyun Lee | Photobioreactor for large-scale culture of microalgal |
| CN201778022U (en) * | 2010-03-12 | 2011-03-30 | 江苏大学 | Oil-rich microalgae culture device |
| CN104017726A (en) * | 2014-06-30 | 2014-09-03 | 张玟籍 | Built-in light source bioreactor and microalgae culture method |
-
2014
- 2014-06-30 WO PCT/CN2014/081312 patent/WO2016000192A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1824766A (en) * | 2005-12-14 | 2006-08-30 | 中国科学院海洋研究所 | Two-way countercurrent microalgae cultivation device |
| US20100323436A1 (en) * | 2007-11-28 | 2010-12-23 | Choul-Gyun Lee | Photobioreactor for large-scale culture of microalgal |
| CN201198474Y (en) * | 2008-04-02 | 2009-02-25 | 林健峯 | Oily microalgae culture device |
| CN201778022U (en) * | 2010-03-12 | 2011-03-30 | 江苏大学 | Oil-rich microalgae culture device |
| CN104017726A (en) * | 2014-06-30 | 2014-09-03 | 张玟籍 | Built-in light source bioreactor and microalgae culture method |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779395A (en) * | 2016-08-25 | 2018-03-09 | 国家开发投资公司 | A kind of high flux micro algae growth test device and method |
| CN107083322A (en) * | 2017-06-23 | 2017-08-22 | 四川省天惠能源科技有限公司 | A kind of multilayer micro algae growth equipment for breeding |
| CN110713901A (en) * | 2019-11-08 | 2020-01-21 | 深圳市德和生物科技有限公司 | Little algae cultivation light biological reaction cauldron and contain its continuous culture reaction system |
| CN110760439A (en) * | 2019-11-08 | 2020-02-07 | 深圳市德和生物科技有限公司 | Algae cultivation photo-biological reaction kettle and continuous culture reaction system containing same |
| CN110760439B (en) * | 2019-11-08 | 2020-11-24 | 安徽德宝生物科技有限公司 | Algae cultivation photo-biological reaction kettle and continuous culture reaction system containing same |
| CN110713901B (en) * | 2019-11-08 | 2020-11-24 | 安徽德宝生物科技有限公司 | A microalgae culture photobiological reactor and continuous culture reaction system containing the same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10808214B2 (en) | Light emitting diode photobioreactors and methods of use | |
| WO2016165660A1 (en) | Method for farming freshwater eukaryotic microalgae | |
| Krichnavaruk et al. | Enhanced productivity of Chaetoceros calcitrans in airlift photobioreactors | |
| WO2016165659A1 (en) | Artificially lighted microalgae farming apparatus | |
| CA2803939A1 (en) | Method and apparatus for growing photosynthetic organisms | |
| CN104017726A (en) | Built-in light source bioreactor and microalgae culture method | |
| CN110760439B (en) | Algae cultivation photo-biological reaction kettle and continuous culture reaction system containing same | |
| CN107189930A (en) | Indoor microalgae culture system and its cultural method | |
| US9206388B1 (en) | Process for a sustainable growth of algae in a bioreactor and for the extraction of a biofuel product | |
| WO2016000192A1 (en) | Bioreactor with built-in light source and microalgae culture method | |
| WO2013048543A1 (en) | Photobioreactor systems and methods for cultivation of photosynthetic organisms | |
| Tsygankov | Laboratory scale photobioreactors | |
| WO2015023051A2 (en) | Microalgal cultivation using photobioreactor, farming feed production system using same, and production method therefor | |
| Choi et al. | Optimum conditions for cultivation of Chlorella sp. FC-21 using light emitting diodes | |
| CN102533522A (en) | Full-plastic airtight modularized airlift light biological reactor | |
| TW201311141A (en) | Microalgae cultivation module | |
| KR101670129B1 (en) | Photoreactive Apparatus and method for culturing microalgae | |
| KR101287384B1 (en) | Method for increasing growht and lipid content of microalgae using mixture of led light | |
| CN204097489U (en) | A kind of built-in light source bio-reactor and production cultivation equipment | |
| CN213388602U (en) | Little algae culture rack | |
| WO2021224811A1 (en) | Plant and process for the production of photosynthetic microorganisms | |
| Sanchez et al. | Raceway pond design for microalgae culture for biodiesel | |
| CN217052249U (en) | A quasi-static microalgae culture system in shallow liquid layer | |
| Griffiths | 5 Microalgal Cultivation | |
| Kwon et al. | Evaluation of closed photobioreactor types and operation variables for enhancing lipid productivity of Nannochloropsis sp. KMMCC 290 for biodiesel production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14896356 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 14896356 Country of ref document: EP Kind code of ref document: A1 |