WO2016095102A1 - Metal tube processing device - Google Patents
Metal tube processing device Download PDFInfo
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- WO2016095102A1 WO2016095102A1 PCT/CN2014/093946 CN2014093946W WO2016095102A1 WO 2016095102 A1 WO2016095102 A1 WO 2016095102A1 CN 2014093946 W CN2014093946 W CN 2014093946W WO 2016095102 A1 WO2016095102 A1 WO 2016095102A1
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- metal tube
- slider
- block
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- metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
Definitions
- the invention relates to the field of electronic cigarette technology, in particular to a metal tube processing equipment.
- Electronic cigarettes are a relatively common simulated cigarette electronic product, which mainly includes an atomizing assembly and a battery rod assembly.
- the battery rod assembly supplies electric energy to the atomizing assembly, causes the heating wire in the atomizing assembly to generate heat, and atomizes the uniformly distributed oil in the columnar cotton in the atomizing assembly to emit smoke, thereby achieving the effect of simulating smoke.
- Two ends of the heating wire in the atomizing assembly are respectively connected with a metal tube, and the metal tubes at both ends of the heating wire are respectively connected with two electrodes in the atomizing assembly to form a loop, and the heating wire is electrically heated.
- the above metal tube is generally manually processed and assembled on the electrode of the atomizing assembly.
- the above-mentioned manual processing of the metal pipe is inefficient, wastes a lot of manpower, and consumes a large amount of production cost to the factory. Moreover, the product yield of the metal tube is low, which affects the quality of the electronic cigarette, thereby affecting the service life and user experience of the electronic cigarette.
- the present invention provides a metal tube processing apparatus which can improve production efficiency and yield.
- a first aspect of the invention provides a metal tube processing apparatus, comprising: a clamping device and a cutting device;
- the clamping device is disposed on one side of the metal tube for clamping one end of the metal tube and driving the metal tube to move along the axial direction of the metal tube;
- the cutting device includes a first blade block, a second blade block, a first slider, a second slider, a first cylinder, and a second cylinder;
- the first slider is disposed on one side of the metal tube, the second slider is disposed on the other side of the metal tube, and an upper surface of the first slider and the second slider Contact of the lower surface;
- the first blade is fixedly disposed at an end of the first slider near the metal pipe;
- the second blade is fixedly disposed at an end of the second slider adjacent to the metal pipe;
- the first cylinder is connected to the first sliding block for driving the metal pipe along the axial movement of the metal pipe and extending through the second slider to extend a preset length Thereafter, driving the first slider to clamp the other end of the metal tube;
- the second cylinder is coupled to the second slider for driving the second slider to move horizontally to cause relative movement of the first blade and the second blade to cut the metal Tube, get a metal tube of preset length.
- the clamping device comprises a push block, a stop, and a third cylinder
- the push block is disposed on one side of the metal tube
- the stopper is disposed on the other side of the metal pipe and opposite to the push block;
- the third cylinder is coupled to the push block for driving the push block to move toward the stop to clamp the metal tube.
- the push block is disposed with a first slot, and the metal tube is disposed in the first slot;
- the block is provided with a second slot that matches the first slot to cooperate with clamping the metal tube.
- the device further includes a sizing device After the first cylinder drives the first slider to clamp the other end of the metal tube, the end of the metal tube is deformed to bend the end of the metal tube into a predetermined angle.
- the sizing device includes a fixing component, a sizing component, a robot, a first spring, and a fourth cylinder;
- the fixing member is connected to the robot
- the shaping member is connected to the fixing member
- the first spring is disposed between the fixing member and the shaping member
- the fourth cylinder is connected to the fixing member for driving the robot to approach the metal pipe after the first cylinder drives the first slider to clamp the other end of the metal pipe Moving to cause the robot to move the fixing member to abut against an outer circumferential surface of the metal tube to fix the metal tube; and move the fixing member to the outer circumference of the metal tube with the robot After the surface is resisted, the fourth cylinder continues to drive the robot to move toward the metal tube.
- the first spring is contracted to move the sizing member to abut against the end of the metal tube, and is pressed with the first blade to bend the end of the metal tube to a predetermined angle .
- the device further includes reaming
- the reaming device is disposed above the cutting device for reaming the metal pipe of the preset length to form a predetermined arc of the tip end of the metal pipe of the preset length. It is convenient for the electric wire assembly to penetrate.
- the reaming device includes a reaming cutter, a second spring, a first swing block, and a fifth cylinder;
- the reaming tool is disposed in the second slider and located above the first slider;
- the second spring is disposed on an outer circumferential surface of the reaming cutter and abuts against an upper surface of the second slider;
- the first pendulum block is located above the reaming tool
- the fifth cylinder is connected to the first swing block for cutting the metal tube in a relative movement between the first block and the second block, and the end of the reaming tool is After the nozzles of the preset length of the metal tube are aligned, the first swing block is rotated to push the reaming tool to move to the top end of the preset length of the metal tube to make the preset
- the top nozzle of the length of the metal tube forms the predetermined curvature.
- the device further includes a soldering device And for welding the end of the preset length of the metal tube to the electrode of the atomizing assembly.
- the welding device includes a third slider, a second swing block, a conductive block, a conductive seat, and a conductive column , the sixth cylinder, the seventh cylinder,
- the third slider abuts the cutting device
- the sixth cylinder is connected to the third slider for pushing the third slider to drive the axial movement of the cutting device along the preset length of the metal tube to make the preset
- the end of the length of the metal tube is in contact with the electrode of the atomizing assembly
- the conductive block is fixedly disposed on the second pendulum block for cooperating with the third slider to form Forming two electrodes of the welding device;
- the conductive post is fixedly disposed on the conductive seat for fixing the atomizing assembly
- the seventh cylinder is connected to the second pendulum block, and is configured to rotate the second pendulum block after the end of the metal tube of the preset length is in contact with the electrode of the atomizing component, so as to The conductive block on the second pendulum block is in contact with the conductive pad such that the end of the predetermined length of the metal tube is soldered to the electrode of the atomizing assembly.
- the device further includes a transport device, the transport device is configured to solder the preset length The atomizing assembly of the metal tube is transported to a predetermined location.
- the device further includes straightening And means for straightening the metal tube before the clamping device clamps one end of the metal tube, and feeding the straightened metal tube to the clamping device.
- the first cylinder is connected to the first sliding block for driving the metal pipe along the axial movement of the metal pipe at the clamping device. And extending through the second slider to extend a predetermined length, the first slider is driven to clamp the other end of the metal tube; the second cylinder is connected to the second slider for driving The second slider moves horizontally to cause relative movement of the first blade and the second blade to cut the metal tube to obtain a metal tube of a preset length. Therefore, the present invention not only improves production efficiency and yield, but also improves the quality and service life of the electronic cigarette product.
- FIG. 1 is a cross-sectional structural view showing a preferred embodiment of a metal pipe processing apparatus according to the present invention
- FIG. 2 is a schematic perspective view showing a preferred embodiment of a metal pipe processing apparatus according to the present invention
- FIG. 3 is a cross-sectional structural view showing a preferred embodiment of a clamping device for a metal pipe processing apparatus according to the present invention
- FIG. 4 is a schematic perspective view showing a preferred embodiment of a clamping device for a metal pipe processing apparatus according to the present invention
- FIG. 5 is a cross-sectional structural view showing a preferred embodiment of a sizing device for a metal pipe processing apparatus according to the present invention
- Figure 6 is a cross-sectional structural view showing another preferred embodiment of the metal pipe processing apparatus provided by the present invention.
- Figure 7 is a cross-sectional structural view showing another preferred embodiment of the metal pipe processing apparatus according to the present invention.
- FIG. 8 is a schematic perspective structural view of another preferred embodiment of a metal tube processing apparatus according to the present invention.
- FIG. 1 is a schematic cross-sectional structural view of a preferred embodiment of a metal tube processing apparatus according to the present invention
- FIG. 2 is a perspective view of a preferred embodiment of a metal tube processing apparatus according to the present invention. The figure specifies the structure of the metal tube processing equipment:
- the metal pipe processing equipment in the embodiment of the present invention comprises: a clamping device 2 and a cutting device 3;
- the clamping device 2 is disposed on one side of the metal tube for clamping one end of the metal tube and driving the metal tube to move along the axial direction of the metal tube;
- the cutting device 3 includes a first block 31, a second block 32, a first slider 33, a second slider 34, a first cylinder 35, and a second cylinder 36;
- the first slider 33 is disposed on one side of the metal tube, and the second slider 34 is disposed on the other side of the metal tube, and the upper surface of the first slider 33 and the lower surface of the second slider 34 Surface contact
- the first block 31 is fixedly disposed at an end of the first slider 33 adjacent to the metal pipe;
- the second block 32 is fixedly disposed at an end of the second slider 34 adjacent to the metal pipe;
- the first cylinder 35 is connected to the first slider 33 for driving the metal tube along the axial direction of the metal tube and extending through the second slider 34 by a predetermined length. Thereafter, the first slider 33 is driven to clamp the other end of the metal tube;
- the second cylinder 36 is connected to the second slider 34 for driving the second slider 34 to move horizontally, so that the first blade 31 and the second blade 32 move relative to each other to cut the metal pipe. , to obtain a metal tube of preset length.
- the metal tube is preferably a copper tube, and the material can be selected according to requirements in actual production, and is not limited herein.
- the first cylinder 35 is connected to the first slider 33 for driving the metal tube along the axial direction of the metal tube and extending through the second slider 34. After the predetermined length is extended, the first slider 33 is driven to clamp the other end of the metal tube; the second cylinder 36 is coupled to the second slider 34 for driving the second slider 34 to move horizontally, so that The first blade block 31 and the second blade block 32 move relative to each other to cut the metal pipe to obtain a metal pipe of a predetermined length. Therefore, the present invention not only improves production efficiency and yield, but also improves the quality and service life of the electronic cigarette product.
- the above clamping device 2 includes a push block 21, a stop 22 and a third cylinder 23;
- the push block 21 is disposed on one side of the metal pipe
- the stopper 22 is disposed on the other side of the metal pipe and opposite to the push block 21;
- the third cylinder 23 is connected to the push block 21 for moving the push block 21 in a direction toward the stopper 22 to clamp the metal pipe.
- the push block 21 is provided with a first slot 211, and the metal tube is disposed in the first slot 211;
- the stopper 22 is provided with a second slot 221 matching the first slot 211 to cooperate with clamping the metal tube.
- the third cylinder 23 when the operation is not started, the third cylinder 23 is in an initial state, and the metal pipe is placed in the first groove 211 in advance, and after the metal pipe processing equipment is started, the third cylinder 23 is pressed and pushed.
- the push block 21 moves in a direction close to the stop 22, and the first slot 211 matches the second slot 221 to fit the metal tube.
- the apparatus further includes a sizing device 4 for driving the first slider 33 to clamp the gold in the first cylinder 35. After the other end of the tube, the end of the metal tube is deformed so that the end of the metal tube is bent at a predetermined angle.
- the above-mentioned sizing device 4 includes a fixing member 41, a sizing member 42, a robot 43, a first spring 44, and a fourth cylinder 45;
- the fixing member 41 is connected to the above-mentioned robot 43;
- the fixing member 42 is connected to the fixing member 41;
- the first spring 44 is disposed between the fixing member 41 and the fixing member 42;
- the fourth cylinder 45 is connected to the fixing member 41, and the first cylinder 35 is driven to move the other end of the metal pipe to move the manipulator 43 in a direction of approaching the metal pipe.
- the manipulator 43 moves the fixing member 41 to abut against the outer circumferential surface of the metal pipe to fix the metal pipe; and after the manipulator 43 moves the fixing member 41 to abut against the outer circumferential surface of the metal pipe,
- the fourth cylinder 45 continues to move the robot 43 in a direction close to the metal pipe, and the first spring 44 is contracted to move the fixing member 42 to abut against the end of the metal pipe, and the first blade 31 is engaged with the extrusion so that the end of the above metal pipe is bent to a predetermined angle.
- the first spring 44 is contracted to move the fixing member 42 to abut against the end of the metal pipe, and is pressed with the first blade 31 to bend the end of the metal pipe.
- the fixing member 42 presses the metal pipe, and the metal pipe is bent to abut against the first blade block 31.
- it is preferably bent 90 degrees.
- This angle is adjusted and is not limited here.
- the apparatus further includes a reaming device 5, and the reaming device 5 is disposed above the cutting device 3 for the preset
- the length of the metal pipe is subjected to a reaming process to form a predetermined arc of the top end of the metal pipe of the predetermined length to facilitate the penetration of the heating wire assembly.
- the above-mentioned reaming device 5 includes a reaming cutter 51, a second spring 52, a first pendulum block 53, and a fifth cylinder 54;
- the reaming cutter 51 is disposed in the second slider 34 and located above the first slider 33;
- the second spring 52 is disposed on the outer circumferential surface of the reaming cutter 51 and the second slider Abutting the upper surface of 34;
- the first pendulum block 53 is located above the reaming cutter 51;
- the fifth cylinder 54 is connected to the first swing block 53 for cutting the metal tube in a relative movement between the first block 31 and the second block 32, and the end of the reaming tool 51 and the pre-prep After the nozzles of the length of the metal tube are aligned, the first pendulum block 53 is rotated to push the reaming tool 51 to move to the top end of the metal tube of the preset length to make the metal tube of the preset length The top nozzle forms the predetermined arc.
- the fifth cylinder 54 drives the first swing block 53 to rotate to push the reaming cutter 51 to move to the top end of the metal tube of the preset length to make the preset length of the metal tube
- the top nozzle forms the predetermined arc as described above.
- the purpose of the invention is to remove the burrs remaining at the incisions of the metal tube, and to expand the top nozzle of the metal tube to form a certain chamfering curvature, so as to facilitate the penetration of the electric heating wire.
- the fourth cylinder 45, the fifth cylinder 54, the reaming tool 51, the first slider 33, and the second slider 34 are reset to return to the initial state.
- the apparatus further includes a welding device 6 for welding the end of the predetermined length of the metal tube to the electrode of the atomizing assembly.
- the welding device 6 includes a third slider 61, a second pendulum block 62, a conductive block 63, a conductive seat 64, a conductive post 65, a sixth cylinder 66, and a seventh cylinder 67. ,
- the third slider 61 is in contact with the cutting device 3;
- the sixth cylinder 66 is connected to the third slider 61 for pushing the third slider 61 to drive the axial movement of the cutting device 3 along the preset length of the metal tube to make the preset length
- the end of the metal tube is in contact with the electrode of the atomizing assembly described above;
- the conductive block 63 is fixedly disposed on the second pendulum block 62 for engaging with the third slider 61 to form two electrodes of the welding device 6;
- the conductive post 65 is fixedly disposed on the conductive seat 64 for fixing the atomizing assembly
- the seventh cylinder 67 is connected to the second pendulum block 62 for driving the second pendulum block 62 to rotate after the end of the metal tube of the predetermined length is in contact with the electrode of the atomizing assembly.
- the above-mentioned conductive block 63 on the pendulum block 62 is in contact with the above-mentioned conductive seat 64 so that the above-mentioned preset length The end of the metal tube is welded to the electrode of the above-described atomizing assembly.
- the conductive block 63 and the third slider 61 respectively serve as two electrodes of the welding machine, and the conductive block 63, the conductive seat 64 and the conductive post 65 are preferably made of a copper material, and are passed through a low voltage and a large current. A small gap between the metal tube and the electrode of the atomizing assembly is caused to arc-melt the metal tube, and the metal tube is welded to the electrode of the atomizing assembly. After the welding process is completed, the components of the above-described welding device 6 are reset, transported by the conveyor to the next station, and the welding process is cycled for automated production.
- the apparatus further includes a transporting device 7 for using the atomizing assembly to be welded with the metal tube of the predetermined length. Ship to the intended location.
- the conveying device 7 transports the atomizing assembly welded with the metal pipe of the preset length to the next station, and transports the atomized assembly with welding to the welding station. Cycle production.
- the apparatus further includes a straightening device 8 for the metal before the clamping device 2 clamps one end of the metal tube The tube is straightened, and the straightened metal tube is sent to the above-mentioned clamping device 2.
- the metal pipe is straightened by the straightening device 8 to improve the metal pipe in the process of subsequent cutting, shaping and welding. Precision.
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Abstract
Description
本发明涉及电子烟技术领域,特别涉及一种金属管加工设备。The invention relates to the field of electronic cigarette technology, in particular to a metal tube processing equipment.
电子烟是一种较为常见的仿真香烟电子产品,其主要包括雾化组件和电池杆组件。电池杆组件为雾化组件提供电能,使雾化组件中的电热丝发热,进而将雾化组件内柱状棉中均匀分布的烟油雾化以散发烟雾,从而达到仿真烟的效果。Electronic cigarettes are a relatively common simulated cigarette electronic product, which mainly includes an atomizing assembly and a battery rod assembly. The battery rod assembly supplies electric energy to the atomizing assembly, causes the heating wire in the atomizing assembly to generate heat, and atomizes the uniformly distributed oil in the columnar cotton in the atomizing assembly to emit smoke, thereby achieving the effect of simulating smoke.
该雾化组件中的电热丝的两端分别连接有金属管,该电热丝两端的金属管分别与该雾化组件中的两个电极连接,从而形成回路,对所述电热丝进行电加热,上述金属管一般是通过人工加工并装配在该雾化组件的电极上。Two ends of the heating wire in the atomizing assembly are respectively connected with a metal tube, and the metal tubes at both ends of the heating wire are respectively connected with two electrodes in the atomizing assembly to form a loop, and the heating wire is electrically heated. The above metal tube is generally manually processed and assembled on the electrode of the atomizing assembly.
通过上述人工加工金属管的工作效率低下,浪费过多人力,对工厂的生产成本消耗较大。且人工加工金属管的产品良率低,影响电子烟的产品质量,进而影响电子烟的使用寿命和用户体验。The above-mentioned manual processing of the metal pipe is inefficient, wastes a lot of manpower, and consumes a large amount of production cost to the factory. Moreover, the product yield of the metal tube is low, which affects the quality of the electronic cigarette, thereby affecting the service life and user experience of the electronic cigarette.
发明内容Summary of the invention
本发明提供了一种金属管加工设备,其可提高生产效率及良品率。The present invention provides a metal tube processing apparatus which can improve production efficiency and yield.
本发明第一方面提供了一种金属管加工设备,包括:夹紧装置、切断装置;A first aspect of the invention provides a metal tube processing apparatus, comprising: a clamping device and a cutting device;
所述夹紧装置设置于金属管的一侧,用于夹紧所述金属管的一端,并带动所述金属管沿所述金属管的轴向运动;The clamping device is disposed on one side of the metal tube for clamping one end of the metal tube and driving the metal tube to move along the axial direction of the metal tube;
所述切断装置包括第一刀块、第二刀块、第一滑块、第二滑块、第一气缸、第二气缸;The cutting device includes a first blade block, a second blade block, a first slider, a second slider, a first cylinder, and a second cylinder;
所述第一滑块设置于所述金属管的一侧,所述第二滑块设置于所述金属管的另一侧,且所述第一滑块的上表面与所述第二滑块的下表面接触;The first slider is disposed on one side of the metal tube, the second slider is disposed on the other side of the metal tube, and an upper surface of the first slider and the second slider Contact of the lower surface;
所述第一刀块固定设置于所述第一滑块靠近所述金属管的一端;The first blade is fixedly disposed at an end of the first slider near the metal pipe;
所述第二刀块固定设置于所述第二滑块靠近所述金属管的一端;The second blade is fixedly disposed at an end of the second slider adjacent to the metal pipe;
所述第一气缸与所述第一滑块连接,用于在所述夹紧装置带动所述金属管沿所述金属管的轴向运动并贯穿通过所述第二滑块伸出预设长度后,带动所述第一滑块夹紧所述金属管的另一端; The first cylinder is connected to the first sliding block for driving the metal pipe along the axial movement of the metal pipe and extending through the second slider to extend a preset length Thereafter, driving the first slider to clamp the other end of the metal tube;
所述第二气缸与所述第二滑块连接,用于带动所述第二滑块水平运动,以使所述第一刀块与所述第二刀块发生相对运动,以切断所述金属管,得到预设长度的金属管。The second cylinder is coupled to the second slider for driving the second slider to move horizontally to cause relative movement of the first blade and the second blade to cut the metal Tube, get a metal tube of preset length.
结合本发明的第一方面,在本发明第一方面的第一种实现方式中,所述夹紧装置包括推块、挡块以及第三气缸;In conjunction with the first aspect of the present invention, in a first implementation of the first aspect of the present invention, the clamping device comprises a push block, a stop, and a third cylinder;
所述推块设置于所述金属管的一侧;The push block is disposed on one side of the metal tube;
所述挡块设置于所述金属管的另一侧,且与所述推块相对;The stopper is disposed on the other side of the metal pipe and opposite to the push block;
所述第三气缸与所述推块连接,用于带动所述推块向靠近所述挡块的方向运动,以夹紧所述金属管。The third cylinder is coupled to the push block for driving the push block to move toward the stop to clamp the metal tube.
结合本发明第一方面的第一种实现方式,在本发明第一方面的第二种实现方式中,In conjunction with the first implementation of the first aspect of the present invention, in a second implementation of the first aspect of the present invention,
所述推块设置有第一槽位,所述金属管贯穿设置于所述第一槽位内;The push block is disposed with a first slot, and the metal tube is disposed in the first slot;
所述挡块设置有与所述第一槽位相匹配的第二槽位,以配合夹紧所述金属管。The block is provided with a second slot that matches the first slot to cooperate with clamping the metal tube.
结合本发明第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第三种实现方式中,所述设备还包括定型装置,用于在所述第一气缸带动所述第一滑块夹紧所述金属管的另一端后,对所述金属管的末端进行形变处理,以使所述金属管的末端弯折为预定角度。With reference to the first aspect of the present invention, or the first implementation manner of the first aspect, or the second implementation manner of the first aspect, in a third implementation manner of the first aspect of the present invention, the device further includes a sizing device After the first cylinder drives the first slider to clamp the other end of the metal tube, the end of the metal tube is deformed to bend the end of the metal tube into a predetermined angle.
结合本发明第一方面的第三种实现方式,在本发明第一方面的第四种实现方式中,所述定型装置包括固定部件、定型部件、机械手、第一弹簧、第四气缸;With the third implementation of the first aspect of the present invention, in a fourth implementation manner of the first aspect of the present invention, the sizing device includes a fixing component, a sizing component, a robot, a first spring, and a fourth cylinder;
所述固定部件与所述机械手相连;The fixing member is connected to the robot;
所述定型部件与所述固定部件相连;The shaping member is connected to the fixing member;
所述固定部件与所述定型部件之间设置有所述第一弹簧;The first spring is disposed between the fixing member and the shaping member;
所述第四气缸与所述固定部件连接,用于在所述第一气缸带动所述第一滑块夹紧所述金属管的另一端后,带动所述机械手向靠近所述金属管的方向运动,以使所述机械手带动所述固定部件运动至与所述金属管的外周面抵持,以固定所述金属管;在所述机械手带动所述固定部件运动至与所述金属管的外周面抵持后,所述第四气缸继续带动所述机械手向靠近所述金属管的方向运动, 所述第一弹簧收缩,以带动所述定型部件运动至与所述金属管的末端抵接,并与所述第一刀块配合挤压,以使所述金属管的末端弯折为预定角度。The fourth cylinder is connected to the fixing member for driving the robot to approach the metal pipe after the first cylinder drives the first slider to clamp the other end of the metal pipe Moving to cause the robot to move the fixing member to abut against an outer circumferential surface of the metal tube to fix the metal tube; and move the fixing member to the outer circumference of the metal tube with the robot After the surface is resisted, the fourth cylinder continues to drive the robot to move toward the metal tube. The first spring is contracted to move the sizing member to abut against the end of the metal tube, and is pressed with the first blade to bend the end of the metal tube to a predetermined angle .
结合本发明第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第五种实现方式中,所述设备还包括扩孔装置,所述扩孔装置设置于所述切断装置的上方,用于对所述预设长度的金属管进行扩孔处理,以使所述预设长度的金属管的顶端管口形成预定弧度,便于电热丝组件穿入。With reference to the first aspect of the present invention, or the first implementation manner of the first aspect, or the second implementation manner of the first aspect, in a fifth implementation manner of the first aspect of the present invention, the device further includes reaming The reaming device is disposed above the cutting device for reaming the metal pipe of the preset length to form a predetermined arc of the tip end of the metal pipe of the preset length. It is convenient for the electric wire assembly to penetrate.
结合本发明第一方面的第五种实现方式,在本发明第一方面的第六种实现方式中,所述扩孔装置包括扩孔刀具、第二弹簧、第一摆块、第五气缸;With the fifth implementation of the first aspect of the present invention, in a sixth implementation manner of the first aspect of the present invention, the reaming device includes a reaming cutter, a second spring, a first swing block, and a fifth cylinder;
所述扩孔刀具贯穿设置于所述第二滑块内,且位于所述第一滑块的上方;The reaming tool is disposed in the second slider and located above the first slider;
所述第二弹簧设置于所述扩孔刀具的外周面,并与所述第二滑块的上表面抵接;The second spring is disposed on an outer circumferential surface of the reaming cutter and abuts against an upper surface of the second slider;
所述第一摆块位于所述扩孔刀具的上方;The first pendulum block is located above the reaming tool;
所述第五气缸与所述第一摆块相连,用于在所述第一刀块与所述第二刀块发生相对运动切断所述金属管,并使所述扩孔刀具的末端与所述预设长度的金属管的管口对齐后,带动所述第一摆块旋转,以推动所述扩孔刀具向所述预设长度的金属管的顶端管口运动,以使所述预设长度的金属管的顶端管口形成所述预定弧度。The fifth cylinder is connected to the first swing block for cutting the metal tube in a relative movement between the first block and the second block, and the end of the reaming tool is After the nozzles of the preset length of the metal tube are aligned, the first swing block is rotated to push the reaming tool to move to the top end of the preset length of the metal tube to make the preset The top nozzle of the length of the metal tube forms the predetermined curvature.
结合本发明第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第七种实现方式中,所述设备还包括焊接装置,用于将所述预设长度的金属管的末端焊接在雾化组件的电极上。With reference to the first aspect of the present invention, or the first implementation of the first aspect, or the second implementation of the first aspect, in a seventh implementation manner of the first aspect of the present invention, the device further includes a soldering device And for welding the end of the preset length of the metal tube to the electrode of the atomizing assembly.
结合本发明第一方面的第七种实现方式,在本发明第一方面的第八种实现方式中,所述焊接装置包括第三滑块、第二摆块、导电块、导电座、导电柱、第六气缸、第七气缸,With reference to the seventh implementation manner of the first aspect of the present invention, in the eighth implementation manner of the first aspect of the present invention, the welding device includes a third slider, a second swing block, a conductive block, a conductive seat, and a conductive column , the sixth cylinder, the seventh cylinder,
所述第三滑块与所述切断装置抵接;The third slider abuts the cutting device;
所述第六气缸与所述第三滑块连接,用于推动所述第三滑块,以带动所述切断装置沿所述预设长度的金属管的轴向运动,以使所述预设长度的金属管的末端与所述雾化组件的电极接触;The sixth cylinder is connected to the third slider for pushing the third slider to drive the axial movement of the cutting device along the preset length of the metal tube to make the preset The end of the length of the metal tube is in contact with the electrode of the atomizing assembly;
所述导电块固定设置于所述第二摆块上,用于与所述第三滑块配合,以形 成所述焊接装置的两个电极;The conductive block is fixedly disposed on the second pendulum block for cooperating with the third slider to form Forming two electrodes of the welding device;
所述导电柱固定设置于所述导电座上,用于固定所述雾化组件;The conductive post is fixedly disposed on the conductive seat for fixing the atomizing assembly;
所述第七气缸与所述第二摆块连接,用于在所述预设长度的金属管的末端与所述雾化组件的电极接触后,带动所述第二摆块旋转,以使所述第二摆块上的所述导电块与所述导电座接触,使得所述预设长度的金属管的末端焊接在所述雾化组件的电极上。The seventh cylinder is connected to the second pendulum block, and is configured to rotate the second pendulum block after the end of the metal tube of the preset length is in contact with the electrode of the atomizing component, so as to The conductive block on the second pendulum block is in contact with the conductive pad such that the end of the predetermined length of the metal tube is soldered to the electrode of the atomizing assembly.
结合本发明第一方面的第七种实现方式,在本发明第一方面的第九种实现方式中,所述设备还包括运送装置,所述运送装置用于将焊接有所述预设长度的金属管的所述雾化组件运送至预定位置。With reference to a seventh implementation manner of the first aspect of the present invention, in a ninth implementation manner of the first aspect of the present invention, the device further includes a transport device, the transport device is configured to solder the preset length The atomizing assembly of the metal tube is transported to a predetermined location.
结合本发明第一方面、或第一方面的第一种实现方式、或第一方面的第二种实现方式,在本发明第一方面的第十种实现方式中,所述设备还包括调直装置,用于在所述夹紧装置夹紧所述金属管的一端前,对所述金属管进行调直,并将调直后的所述金属管送至所述夹紧装置。With reference to the first aspect of the present invention, or the first implementation manner of the first aspect, or the second implementation manner of the first aspect, in the tenth implementation manner of the first aspect of the present invention, the device further includes straightening And means for straightening the metal tube before the clamping device clamps one end of the metal tube, and feeding the straightened metal tube to the clamping device.
从以上技术方案可以看出,本发明具有以下优点:所述第一气缸与所述第一滑块连接,用于在所述夹紧装置带动所述金属管沿所述金属管的轴向运动并贯穿通过所述第二滑块伸出预设长度后,带动所述第一滑块夹紧所述金属管的另一端;所述第二气缸与所述第二滑块连接,用于带动所述第二滑块水平运动,以使所述第一刀块与所述第二刀块发生相对运动,以切断所述金属管,得到预设长度的金属管。因此,本发明不仅提高了生产效率及良品率,而且能够提高电子烟产品的质量及使用寿命。It can be seen from the above technical solution that the first cylinder is connected to the first sliding block for driving the metal pipe along the axial movement of the metal pipe at the clamping device. And extending through the second slider to extend a predetermined length, the first slider is driven to clamp the other end of the metal tube; the second cylinder is connected to the second slider for driving The second slider moves horizontally to cause relative movement of the first blade and the second blade to cut the metal tube to obtain a metal tube of a preset length. Therefore, the present invention not only improves production efficiency and yield, but also improves the quality and service life of the electronic cigarette product.
图1为本发明所提供的金属管加工设备的一种较佳实施例剖面结构示意图;1 is a cross-sectional structural view showing a preferred embodiment of a metal pipe processing apparatus according to the present invention;
图2为本发明所提供的金属管加工设备的一种较佳实施例立体结构示意图;2 is a schematic perspective view showing a preferred embodiment of a metal pipe processing apparatus according to the present invention;
图3为本发明所提供的金属管加工设备的夹紧装置的一种较佳实施例剖面结构示意图;3 is a cross-sectional structural view showing a preferred embodiment of a clamping device for a metal pipe processing apparatus according to the present invention;
图4为本发明所提供的金属管加工设备的夹紧装置的一种较佳实施例立体结构示意图; 4 is a schematic perspective view showing a preferred embodiment of a clamping device for a metal pipe processing apparatus according to the present invention;
图5为本发明所提供的金属管加工设备的定型装置的一种较佳实施例剖面结构示意图;5 is a cross-sectional structural view showing a preferred embodiment of a sizing device for a metal pipe processing apparatus according to the present invention;
图6为本发明所提供的金属管加工设备的另一较佳实施例剖面结构示意图;Figure 6 is a cross-sectional structural view showing another preferred embodiment of the metal pipe processing apparatus provided by the present invention;
图7为本发明所提供的金属管加工设备的另一较佳实施例剖面结构示意图;Figure 7 is a cross-sectional structural view showing another preferred embodiment of the metal pipe processing apparatus according to the present invention;
图8为本发明所提供的金属管加工设备的另一较佳实施例立体结构示意图。FIG. 8 is a schematic perspective structural view of another preferred embodiment of a metal tube processing apparatus according to the present invention.
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, the features and the advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图1为本发明所提供的金属管加工设备的一种较佳实施例剖面结构示意图,图2为本发明所提供的金属管加工设备的一种较佳实施例立体结构示意图,现结合上述附图对该金属管加工设备的结构作具体说明:1 is a schematic cross-sectional structural view of a preferred embodiment of a metal tube processing apparatus according to the present invention, and FIG. 2 is a perspective view of a preferred embodiment of a metal tube processing apparatus according to the present invention. The figure specifies the structure of the metal tube processing equipment:
本发明实施例中的金属管加工设备,包括:夹紧装置2、切断装置3;The metal pipe processing equipment in the embodiment of the present invention comprises: a clamping
上述夹紧装置2设置于金属管的一侧,用于夹紧上述金属管的一端,并带动上述金属管沿上述金属管的轴向运动;The
上述切断装置3包括第一刀块31、第二刀块32、第一滑块33、第二滑块34、第一气缸35、第二气缸36;The
上述第一滑块33设置于上述金属管的一侧,上述第二滑块34设置于上述金属管的另一侧,且上述第一滑块33的上表面与上述第二滑块34的下表面接触;The
上述第一刀块31固定设置于上述第一滑块33靠近上述金属管的一端;The
上述第二刀块32固定设置于上述第二滑块34靠近上述金属管的一端;The
上述第一气缸35与上述第一滑块33连接,用于在上述夹紧装置2带动上述金属管沿上述金属管的轴向运动并贯穿通过上述第二滑块34伸出预设长度
后,带动上述第一滑块33夹紧上述金属管的另一端;The
上述第二气缸36与上述第二滑块34连接,用于带动上述第二滑块34水平运动,以使上述第一刀块31与上述第二刀块32发生相对运动,以切断上述金属管,得到预设长度的金属管。The
需要说明的是,该金属管优选为铜管,在实际生产中可根据需要进行材料的选择,此处不作限制。It should be noted that the metal tube is preferably a copper tube, and the material can be selected according to requirements in actual production, and is not limited herein.
本发明实施例中,上述第一气缸35与上述第一滑块33连接,用于在上述夹紧装置2带动上述金属管沿上述金属管的轴向运动并贯穿通过上述第二滑块34伸出预设长度后,带动上述第一滑块33夹紧上述金属管的另一端;上述第二气缸36与上述第二滑块34连接,用于带动上述第二滑块34水平运动,以使上述第一刀块31与上述第二刀块32发生相对运动,以切断上述金属管,得到预设长度的金属管。因此,本发明不仅提高了生产效率及良品率,而且能够提高电子烟产品的质量及使用寿命。In the embodiment of the present invention, the
进一步的,结合图1至图3所示,上述夹紧装置2包括推块21、挡块22以及第三气缸23;Further, in conjunction with FIG. 1 to FIG. 3, the
上述推块21设置于上述金属管的一侧;The
上述挡块22设置于上述金属管的另一侧,且与上述推块21相对;The
上述第三气缸23与上述推块21连接,用于带动上述推块21向靠近上述挡块22的方向运动,以夹紧上述金属管。The
进一步的,结合图1至图4所示,上述推块21设置有第一槽位211,上述金属管贯穿设置于上述第一槽位211内;Further, as shown in FIG. 1 to FIG. 4, the
上述挡块22设置有与上述第一槽位211相匹配的第二槽位221,以配合夹紧上述金属管。The
需要说明的是,未开始工作时,上述第三气缸23处于初始状态,将金属管预先放入上述第一槽位211内,启动该金属管加工设备后,上述第三气缸23施压,推动上述推块21向靠近上述挡块22的方向运动,上述第一槽位211与上述第二槽位221相匹配,以配合夹紧该金属管。It should be noted that, when the operation is not started, the
基于上述实施例中的金属管加工设备,可选的,结合图2所示,上述设备还包括定型装置4,用于在上述第一气缸35带动上述第一滑块33夹紧上述金
属管的另一端后,对上述金属管的末端进行形变处理,以使上述金属管的末端弯折为预定角度。Based on the metal tube processing apparatus in the above embodiment, optionally, as shown in FIG. 2, the apparatus further includes a
进一步的,结合图2和图5所示,上述定型装置4包括固定部件41、定型部件42、机械手43、第一弹簧44、第四气缸45;Further, as shown in FIG. 2 and FIG. 5, the above-mentioned
上述固定部件41与上述机械手43相连;The fixing
上述定型部件42与上述固定部件41相连;The fixing
上述固定部件41与上述定型部件42之间设置有上述第一弹簧44;The first spring 44 is disposed between the fixing
上述第四气缸45与上述固定部件41连接,用于在上述第一气缸35带动上述第一滑块33夹紧上述金属管的另一端后,带动上述机械手43向靠近上述金属管的方向运动,以使上述机械手43带动上述固定部件41运动至与上述金属管的外周面抵持,以固定上述金属管;在上述机械手43带动上述固定部件41运动至与上述金属管的外周面抵持后,上述第四气缸45继续带动上述机械手43向靠近上述金属管的方向运动,上述第一弹簧44收缩,以带动上述定型部件42运动至与上述金属管的末端抵接,并与上述第一刀块31配合挤压,以使上述金属管的末端弯折为预定角度。The
需要说明的是,上述第一弹簧44收缩,以带动上述定型部件42运动至与上述金属管的末端抵接,并与上述第一刀块31配合挤压,以使上述金属管的末端弯折为预定角度。其中,上述定型部件42对金属管施压,金属管弯折至与上述第一刀块31抵接,本实施例中,优选弯折90度,当然,实际生产中,可根据生产需要,对该角度进行调整,此处不作限制。It should be noted that the first spring 44 is contracted to move the fixing
基于上述实施例中的金属管加工设备,可选的,结合图2所示,上述设备还包括扩孔装置5,上述扩孔装置5设置于上述切断装置3的上方,用于对上述预设长度的金属管进行扩孔处理,以使上述预设长度的金属管的顶端管口形成预定弧度,便于电热丝组件穿入。Based on the metal tube processing apparatus in the above embodiment, optionally, as shown in FIG. 2, the apparatus further includes a
进一步的,结合图2和图6所示,上述扩孔装置5包括扩孔刀具51、第二弹簧52、第一摆块53、第五气缸54;Further, as shown in FIG. 2 and FIG. 6, the above-mentioned
上述扩孔刀具51贯穿设置于上述第二滑块34内,且位于上述第一滑块33的上方;The reaming
上述第二弹簧52设置于上述扩孔刀具51的外周面,并与上述第二滑块
34的上表面抵接;The
上述第一摆块53位于上述扩孔刀具51的上方;The
上述第五气缸54与上述第一摆块53相连,用于在上述第一刀块31与上述第二刀块32发生相对运动切断上述金属管,并使上述扩孔刀具51的末端与上述预设长度的金属管的管口对齐后,带动上述第一摆块53旋转,以推动上述扩孔刀具51向上述预设长度的金属管的顶端管口运动,以使上述预设长度的金属管的顶端管口形成上述预定弧度。The
需要说明的是,上述第五气缸54带动上述第一摆块53旋转,以推动上述扩孔刀具51向上述预设长度的金属管的顶端管口运动,以使上述预设长度的金属管的顶端管口形成上述预定弧度。其目的一方面是去除上述金属管的切口处残留的毛刺,另一方面是将该金属管的顶端管口进行扩大并形成一定的倒角弧度,便于后续电热丝的穿入。在完成扩孔过程后,上述第四气缸45、上述第五气缸54、上述扩孔刀具51、上述第一滑块33、上述第二滑块34复位,回到初始状态。It should be noted that the
基于上述实施例中的金属管加工设备,可选的,结合图2所示,上述设备还包括焊接装置6,用于将上述预设长度的金属管的末端焊接在雾化组件的电极上。Based on the metal tube processing apparatus in the above embodiment, optionally, as shown in FIG. 2, the apparatus further includes a
进一步的,结合图2和图7所示,上述焊接装置6包括第三滑块61、第二摆块62、导电块63、导电座64、导电柱65、第六气缸66、第七气缸67,Further, as shown in FIG. 2 and FIG. 7, the
上述第三滑块61与上述切断装置3抵接;The
上述第六气缸66与上述第三滑块61连接,用于推动上述第三滑块61,以带动上述切断装置3沿上述预设长度的金属管的轴向运动,以使上述预设长度的金属管的末端与上述雾化组件的电极接触;The
上述导电块63固定设置于上述第二摆块62上,用于与上述第三滑块61配合,以形成上述焊接装置6的两个电极;The
上述导电柱65固定设置于上述导电座64上,用于固定上述雾化组件;The
上述第七气缸67与上述第二摆块62连接,用于在上述预设长度的金属管的末端与上述雾化组件的电极接触后,带动上述第二摆块62旋转,以使上述第二摆块62上的上述导电块63与上述导电座64接触,使得上述预设长度的
金属管的末端焊接在上述雾化组件的电极上。The
需要说明的是,上述导电块63与上述第三滑块61分别作为碰焊机的两个电极,上述导电块63、导电座64、导电柱65优选为铜制材料,通过低电压大电流以使上述金属管与上述雾化组件的电极的微小间隙产生电弧熔化该金属管,使该金属管焊接在该雾化组件的电极上。完成焊接过程后,上述焊接装置6中各部件复位,由传送带运送至下一工位,并循环该焊接过程,以进行自动化生产。It should be noted that the
基于上述实施例中的金属管加工设备,可选的,结合图2所示,上述设备还包括运送装置7,上述运送装置7用于将焊接有上述预设长度的金属管的上述雾化组件运送至预定位置。Based on the metal tube processing apparatus in the above embodiment, optionally, as shown in FIG. 2, the apparatus further includes a transporting
需要说明的是,该运送装置7在焊接过程完成后,将焊接有上述预设长度的金属管的上述雾化组件运送至下一工位,并将带焊接的雾化组件运送至焊接处,进行循环生产。It should be noted that, after the welding process is completed, the conveying
基于上述实施例中的金属管加工设备,可选的,结合图8所示,上述设备还包括调直装置8,用于在上述夹紧装置2夹紧上述金属管的一端前,对上述金属管进行调直,并将调直后的上述金属管送至上述夹紧装置2。Based on the metal tube processing apparatus in the above embodiment, optionally, as shown in FIG. 8, the apparatus further includes a
需要说明的是,在上述夹紧装置2夹紧上述金属管的一端前,通过该调直装置8对上述金属管进行调直,以提高该金属管在后续切断、定型、焊接的过程中的加工精度。It should be noted that, before the
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that The technical solutions are described as being modified, or equivalent to some of the technical features, and the modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (11)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/093946 WO2016095102A1 (en) | 2014-12-16 | 2014-12-16 | Metal tube processing device |
| CN201490001458.2U CN206527384U (en) | 2014-12-16 | 2014-12-16 | A kind of metal tube processing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/093946 WO2016095102A1 (en) | 2014-12-16 | 2014-12-16 | Metal tube processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016095102A1 true WO2016095102A1 (en) | 2016-06-23 |
Family
ID=56125566
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2014/093946 Ceased WO2016095102A1 (en) | 2014-12-16 | 2014-12-16 | Metal tube processing device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN206527384U (en) |
| WO (1) | WO2016095102A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI665041B (en) * | 2017-06-28 | 2019-07-11 | 日商日立成套設備工程股份有限公司 | Cut-off device and cut-off method |
| CN112756681A (en) * | 2020-12-25 | 2021-05-07 | 苏州法兰克曼医疗器械有限公司 | Manufacturing equipment and method of medical mechanical endoscope |
| CN117920799A (en) * | 2024-03-22 | 2024-04-26 | 潍坊恒睿达铝业有限公司 | Straightening and reaming integrated machine for aluminum alloy pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4958434A (en) * | 1989-12-22 | 1990-09-25 | Marschner Charles F | Holding device and shearing device used in concert for hand held shearing of thin-wall tubes |
| CN100448580C (en) * | 2004-01-19 | 2009-01-07 | 广东工业大学 | Thin-wall cylinder rapid cut-to-length device |
| CN103317182A (en) * | 2013-05-24 | 2013-09-25 | 萧水帛 | Rotary cutting machine for thin-wall steel tubes |
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2014
- 2014-12-16 CN CN201490001458.2U patent/CN206527384U/en not_active Expired - Fee Related
- 2014-12-16 WO PCT/CN2014/093946 patent/WO2016095102A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4958434A (en) * | 1989-12-22 | 1990-09-25 | Marschner Charles F | Holding device and shearing device used in concert for hand held shearing of thin-wall tubes |
| CN100448580C (en) * | 2004-01-19 | 2009-01-07 | 广东工业大学 | Thin-wall cylinder rapid cut-to-length device |
| CN103317182A (en) * | 2013-05-24 | 2013-09-25 | 萧水帛 | Rotary cutting machine for thin-wall steel tubes |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI665041B (en) * | 2017-06-28 | 2019-07-11 | 日商日立成套設備工程股份有限公司 | Cut-off device and cut-off method |
| CN112756681A (en) * | 2020-12-25 | 2021-05-07 | 苏州法兰克曼医疗器械有限公司 | Manufacturing equipment and method of medical mechanical endoscope |
| CN117920799A (en) * | 2024-03-22 | 2024-04-26 | 潍坊恒睿达铝业有限公司 | Straightening and reaming integrated machine for aluminum alloy pipe |
| CN117920799B (en) * | 2024-03-22 | 2024-06-04 | 潍坊恒睿达铝业有限公司 | Straightening and reaming integrated machine for aluminum alloy pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN206527384U (en) | 2017-09-29 |
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