WO2016095101A1 - Synchronous winding device - Google Patents
Synchronous winding device Download PDFInfo
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- WO2016095101A1 WO2016095101A1 PCT/CN2014/093945 CN2014093945W WO2016095101A1 WO 2016095101 A1 WO2016095101 A1 WO 2016095101A1 CN 2014093945 W CN2014093945 W CN 2014093945W WO 2016095101 A1 WO2016095101 A1 WO 2016095101A1
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- resistance wire
- pulley
- glass fiber
- power
- rotating
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
Definitions
- the invention relates to the field of electronic cigarette parts manufacturing, in particular to a synchronous winding device.
- the electronic cigarette includes an oil storage assembly for storing the smoke oil and an atomization assembly for atomizing the smoke oil, wherein the atomization assembly includes a heating wire assembly, the electric heating wire assembly is electrically connected to the battery rod, and the battery The rod supplies power to the heating wire assembly, as shown in FIG. 1, so that the electric resistance wire 101 included in the electric heating wire assembly generates heat, and the electric resistance wire 101 is wound on the glass fiber line 102 included in the electric heating wire assembly, and the glass fiber line 102 passes.
- the oil guiding hole introduces the smoke oil from the oil storage assembly and stores the smoke oil, so that when the electric resistance wire 101 generates heat, the oil smoke on the glass fiber line 102 is atomized into smoke, so that the user can smoke the smoke to achieve "smoking". Effect.
- the production of the heating wire assembly is generally by manual manual winding or mechanical automatic winding
- the mechanical automatic winding is to drive the glass fiber line to move evenly through the first power device
- the second power device drives the resistance wire to rotate.
- the electric resistance wire is wound around the glass fiber line
- the third power device drives the electric resistance wire to move in the same direction as the glass fiber wire, so that the electric resistance wire can be wound into a thread shape on the glass fiber wire.
- all the power units have acceleration at startup, the movement of the glass fiber line and the resistance wire is not always uniform, resulting in a low quality of the produced heating wire assembly, and simultaneous cooperation by three power units. Movement, a large error in the movement time and timing, can also lead to low quality of the produced heating wire assembly.
- the present invention provides a synchronous winding device for reducing winding errors.
- a synchronous winding device comprising:
- a moving device for driving the resistance wire and the glass fiber line, a rotating device for driving the resistance wire to rotate, a power device for driving the moving device and the rotating device, and connecting the mobile device, a transmission assembly of the rotating device and the power device;
- the rotating device is provided with a central through hole for the glass fiber thread to pass through;
- the moving device clamps a portion of the fiberglass line between the center through hole and the moving device and clamps a first end of the resistance wire during operation such that the resistance wire and the glass Fiberline straight;
- One end of the rotating device clamps the resistance wire, and when the power device acts on the transmission component, the mobile device is driven to clamp the glass fiber line and the resistance wire to move away from the power device, and The rotating device is rotated with the central through hole as an axis such that the electric resistance wire is wound around the glass fiber line.
- the moving device includes a slider and a screw
- the slider is provided with a threaded hole for being sleeved on the screw rod;
- the moving device further includes a first clamping component and a second clamping component
- the first clamping member and the second clamping member are respectively connected to the slider;
- the first clamping member clamps the resistance wire to move away from the power device when the power device drives the slider to move away from the power device, and the second clamping component clamp The glass fiber line is moved away from the power unit.
- the first clamping member includes a first jaw and a first cylinder
- the first cylinder acts to clamp the first end of the resistance wire to cause the first line of the resistance wire when the power device drives the slider to move away from the power device One end moves away from the power device;
- the second clamping member includes a second jaw and a second cylinder
- the second cylinder acts on the second jaw to clamp the glass fiber line, so that the glass fiber line is horizontally away from the The direction of the power unit moves.
- the rotating component includes a turntable and a rotating shaft
- the rotating shaft is connected to the transmission assembly at one end and the turntable at the other end;
- the transmission assembly, the rotating shaft and the turntable are each provided with a through hole that together constitutes the central through hole;
- the rotating shaft drives the turntable to rotate with the center through hole as an axis.
- the rotating device further includes a restricting member, the restricting member being located at one end of the turntable;
- the restricting member includes a guiding block, a spring and a pressing block;
- the guiding block is provided with a receiving groove for accommodating the spring and the pressing block;
- the guiding block is fixed on one side of the turntable, and one end of the spring is connected to the turntable, and the other end is connected to the pressing block, so that the pressing block and the guiding block cooperate with the resistance wire.
- the synchronous winding device is further provided with a pay-off tensioning device
- the pay-off tensioning device connects one end of the glass fiber strand for stretching the glass fiber strand so that the glass fiber strand is kept in a straight state.
- the transmission assembly includes a first pulley, a second pulley, and a connecting belt connecting the first pulley and the second pulley;
- One end of the first pulley is connected to the power device, and the other end is connected to the mobile device;
- the second pulley is coupled to the rotating device
- the first pulley is provided with a first limiting slot
- the second pulley is provided with a second limiting slot
- the connecting strap is connected to the second limiting slot by the first limiting slot a pulley and a second pulley;
- the power device drives the first pulley to rotate
- the second pulley rotates by the connecting belt to rotate the rotating device.
- the synchronous winding device further includes a first coupling and a second coupling
- the first coupling is connected to the power device at one end and the transmission assembly is connected to the other end;
- the second coupling is connected to the transmission assembly at one end and to the mobile device at the other end.
- the synchronous winding device is further provided with a first support and a second support for supporting the mobile device, and third and fourth supports for supporting the rotating device;
- One end of the mobile device is connected to the first support, and the other end is connected to the second support;
- the third abutment connects the rotating device to an end of the second pulley, and the fourth abutment connects the rotating device away from an end of the second pulley.
- the invention comprises a synchronous winding device for reducing the error of the resistance wire winding, comprising: a moving device for driving the resistance wire and the movement of the glass fiber line, a rotating device for driving the rotation of the resistance wire, and for driving the movement a power device for moving the device and the rotating device, and a transmission assembly connecting the power moving device, the rotating device, and the power device, the rotating device is provided with a central through hole for the glass fiber thread to pass through, and the moving device is also operated
- the clamping glass fiber line is located between the central through hole and the moving device and the first end of the clamping resistance wire, so that the resistance wire is perpendicular to the glass fiber line, and one end of the rotating device clamps the resistance wire, and when the power device acts on the transmission component
- the mobile device is driven to clamp the glass fiber line and the resistance wire to move away from the power device and the rotating device is rotated about the center through hole, so that the resistance wire is wound around the glass fiber line.
- FIG. 1 is a schematic structural view of a wire wound fiberglass wire in a heating wire assembly in the prior art
- FIG. 2 is a cross-sectional view showing a synchronous winding device according to an embodiment of the present invention
- FIG. 3 is a schematic cross-sectional view showing a synchronous winding device including a slider and a turntable according to an embodiment of the present invention
- FIG. 4 is a cross-sectional view of a synchronous winding device including a pay-off tensioning device according to an embodiment of the present invention.
- the invention discloses a synchronous winding device.
- the specific structure of the synchronous winding device provided by the present invention will be described in detail below with reference to FIG. 2 .
- the synchronous winding device includes:
- a moving device 203 for driving the resistance wire 201 and the glass fiber line 202 to move, a rotating device 204 for driving the resistance wire 201 to rotate, and a power device 205 for driving the moving device 203 and the rotating device 204 to move
- a transmission assembly 206 connecting the mobile device 203, the rotating device 204, and the power device 205;
- the rotating device 204 is provided with a central through hole for the glass fiber line 202 to pass through;
- the rotating component device needs to rotate the resistance wire evenly around the glass fiber line by driving the resistance wire, the glass fiber wire needs to be located at the rotational axis position of the rotating component.
- the mobile device 203 clamps a portion of the glass fiberline 202 between the center through hole and the moving device 203 and clamps a first end of the resistance wire 201 during operation such that the resistance wire 201 is perpendicular to the glass fiber line 202;
- the synchronous winding device When the synchronous winding device is in an inoperative state, neither the glass fiber nor the electronic wire need to be located in the synchronous winding device.
- the glass fiber wire When the synchronous winding device starts working, the glass fiber wire needs to pass through the rotating device first.
- the central through hole, the moving device also needs to first clamp the portion of the glass fiber line between the center through hole and the moving device and clamp the first end of the resistance wire.
- One end of the rotating device 204 clamps the resistance wire 201, and when the power device 205 acts on the transmission component 206, the mobile device 203 is driven to clamp the glass fiber line 202 and the resistance wire 201 away from each other.
- the power device 205 is moved in the direction and the rotating device 204 is rotated about the center through hole, so that the resistance wire 201 is wound on the glass fiber line 202;
- one end of the rotating device clamps the resistance wire so that the resistance wire is perpendicular to the fiberglass wire, so that when the mobile device drives the glass fiber wire and the resistance wire to move horizontally, one end of the rotating component
- the resistance wire is clamped and rotated by the center through hole, so that the resistance wire wound on the glass fiber line is uniformly threaded, that is, the pitch between the coil and the coil of the spiral resistance wire is equal or the pitch is different. Not big.
- the invention comprises a synchronous winding device for reducing the error of the resistance wire winding, comprising: a moving device for driving the resistance wire and the movement of the glass fiber line, a rotating device for driving the rotation of the resistance wire, and for driving the movement a power device for moving the device and the rotating device, and a transmission assembly connecting the power moving device, the rotating device, and the power device, the rotating device is provided with a central through hole for the glass fiber thread to pass through, and the moving device is also operated Clamping the fiberglass line between the center through hole and the moving device And clamping the first end of the resistance wire, so that the resistance wire is perpendicular to the fiberglass wire, and the resistance device is clamped at one end of the rotating device, and when the power device acts on the transmission component, the moving device is clamped to clamp the fiberglass wire and the resistance wire away from the power The device is moved in the direction and the rotating device is rotated about the center through hole so that the electric resistance wire is wound around the glass fiber.
- the power device drives the moving device to clamp the movement of the glass fiber line and the resistance wire, and drives the rotating device to drive the resistance wire to rotate, so that the resistance wire is wound on the glass fiber line.
- the mobile device includes the wire. a rod and a slider, and a first clamping part and a second clamping part
- the rotating device comprises a rotating shaft and a rotating disc, and a restricting member, the lower pair of the screw rod, the slider, the first clamping part, the second clamping
- FIG. 3 another embodiment of the synchronous winding device in the embodiment of the present invention includes:
- the moving device includes a slider 301 and a screw 302;
- the slider 301 is provided with a threaded hole (not shown) for being sleeved on the screw rod 302;
- the slider is provided with a threaded hole.
- the power device drives the screw to rotate, the threaded hole of the slider cooperates with the thread of the screw rod, so that the slider is horizontally displaced on the screw.
- the power device may be a motor or other device capable of generating a power motion, which is not limited herein.
- the mobile device further includes a first clamping component and a second clamping component;
- the first clamping member and the second clamping member are respectively connected to the slider 301;
- the first clamping member clamps the resistance wire 201 to move away from the power device 205, the first The two clamping members clamp the fiberglass line 202 in a direction away from the power unit 205.
- the first clamping member includes a first jaw 303 and a first cylinder 304;
- the first cylinder 304 acts on the first jaw 303 to clamp the first end of the resistance wire 201, so that The first end of the resistance wire 201 moves away from the power device 205;
- the second clamping member includes a second jaw 305 and a second cylinder 306;
- the second cylinder 306 acts on the second jaw 305 to clamp the glass fiber line 202, so that the glass The fiber line 202 moves horizontally away from the power unit 205.
- the rotating component comprises a turntable 307 and a rotating shaft 308;
- the rotating shaft 308 is connected to the transmission assembly 206 at one end and the turntable 307 at the other end;
- the transmission assembly 206, the rotating shaft 308 and the turntable 307 are each provided with a through hole that together constitutes the central through hole;
- the rotating shaft 308 drives the turntable 307 to rotate about the center through hole.
- the rotating device further comprises a limiting component, the limiting component being located at one end of the turntable 307;
- the limiting member includes a guiding block 309, a spring 310 and a pressing block 311;
- the guiding block 309 is provided with a receiving groove for receiving the spring 310 and the pressing block 311;
- the guiding block 309 is fixed on a side of the turntable 307 away from the transmission component, the spring 310 is connected at one end to the turntable 307, and the other end is connected to the pressing block 311, so that the pressing block 311 and the guiding Block 309 cooperates to clamp the resistance wire 201;
- the resistance wire is wound on the glass fiber line, the required length of the resistance wire will increase, and the radius of the turntable will not change, so the restriction component is required to clamp the resistance wire, and the resistance wire cannot be clamped.
- the resistance wire will increase, so that the resistance wire can be evenly wound on the glass fiber wire.
- the moving device comprises a first clamping part and a second clamping part for clamping the glass fiber line and the resistance wire
- the rotating device comprises a turntable and a limiting component for driving the resistance wire to be wrapped around the glass fiber On the line, in this way, the glass fiber line and the electric resistance wire are in a straight state, so that the electric heating wire assembly obtained by winding is evenly wound, and the quality of the product is improved.
- the power device drives the moving device to clamp the movement of the glass fiber line and the resistance wire, and drives the rotating device to drive the resistance wire to rotate, so that the resistance wire is wound on the glass fiber line.
- the synchronous winding device A take-up tensioning device, a coupling, and a support are also provided.
- the transmission assembly includes a pulley and a connecting belt, and the lower line tensioning device, the coupling, the support, and the pulley and the connecting belt are specifically described below.
- Description, in conjunction with FIG. 4, another embodiment of the synchronous winding device in the embodiment of the present invention includes:
- the synchronous winding device is further provided with a pay-up tensioning device 401;
- the pay-off tensioning device 401 is connected to one end of the glass fiber strand 202 for stretching the glass fiber strand 202 such that the glass fiber strand 202 is kept in a straight state.
- the transmission assembly includes a first pulley 402, a second pulley 403, and a connecting belt 404 connecting the first pulley 402 and the second pulley 403;
- the first pulley 402 is connected to the power device 205 at one end and the mobile device at the other end;
- the second pulley 403 is coupled to the rotating device
- the first pulley 402 is provided with a first limiting slot
- the second pulley 403 is provided with a second limiting slot
- the connecting strap 404 is connected to the second limiting slot by the first limiting slot.
- the power unit 205 drives the first pulley 402 to rotate, the second pulley 403 is rotated by the connecting belt 404 to rotate the rotating device.
- the synchronous winding device further includes a first coupling 405 and a second coupling 406;
- the first coupling 405 is connected to the power unit 205 at one end and the transmission assembly at the other end;
- the second coupling 406 is connected to the transmission assembly at one end and to the mobile device at the other end.
- the synchronous winding device is further provided with a first support 407 and a second support 408 for supporting the mobile device, and a third support 409 and a fourth support 410 for supporting the rotating device. ;
- One end of the mobile device is connected to the first support 407, and the other end is connected to the second support 408;
- the third seat 409 is connected to one end of the rotating device near the second pulley, and the fourth seat 410 is connected to one end of the rotating device away from the second pulley.
- the transmission component includes a first pulley, a second pulley, and a connecting belt, so that when the power device drives the first pulley to rotate, the second pulley can be rotated simultaneously by the connecting belt, thereby realizing
- the device of the invention is further provided with a pay-off tensioning device to connect the glass fiber line, so that when the mobile device clamps the glass fiber line to move, the glass fiber line is always kept straight, and the product is improved. quality.
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Abstract
Description
本发明涉及电子烟零部件制造领域,特别是一种同步绕线设备。The invention relates to the field of electronic cigarette parts manufacturing, in particular to a synchronous winding device.
在电子烟结构中,电子烟包括用于存储烟油的储油组件以及用于雾化烟油的雾化组件,其中,雾化组件包括电热丝组件,电热丝组件电连接到电池杆,电池杆给电热丝组件供电,如图1所示,使得电热丝组件所包括的电阻线101发热,而电阻线101是缠绕在电热丝组件所包括的玻纤线102上的,玻纤线102通过导油孔,从储油组件内导入烟油并存储烟油,使得当电阻线101发热时,将玻纤线102上的烟油雾化成烟雾,这样,用户便能吸食烟雾,达到“吸烟”的效果。In the electronic cigarette structure, the electronic cigarette includes an oil storage assembly for storing the smoke oil and an atomization assembly for atomizing the smoke oil, wherein the atomization assembly includes a heating wire assembly, the electric heating wire assembly is electrically connected to the battery rod, and the battery The rod supplies power to the heating wire assembly, as shown in FIG. 1, so that the
在现有技术中,对于电热丝组件的制作一般是通过人工手动绕线或者机械自动绕线,机械自动绕线要通过第一动力装置带动玻纤线均匀移动,第二动力装置带动电阻线旋转使得电阻线缠绕在玻纤线上,第三动力装置带动电阻线与玻纤线同方向移动,使得电阻线能够在玻纤线上缠绕成螺纹状。但是,由于所有的动力装置启动时都具有加速度,所以使得玻纤线与电阻线的运动不可能总是均匀的,导致生产得到的电热丝组件质量很低,而且要通过三个动力装置同时配合运动,在运动时间和时序上会形成很大的误差,也会导致生产得到的电热丝组件质量低。In the prior art, the production of the heating wire assembly is generally by manual manual winding or mechanical automatic winding, the mechanical automatic winding is to drive the glass fiber line to move evenly through the first power device, and the second power device drives the resistance wire to rotate. The electric resistance wire is wound around the glass fiber line, and the third power device drives the electric resistance wire to move in the same direction as the glass fiber wire, so that the electric resistance wire can be wound into a thread shape on the glass fiber wire. However, since all the power units have acceleration at startup, the movement of the glass fiber line and the resistance wire is not always uniform, resulting in a low quality of the produced heating wire assembly, and simultaneous cooperation by three power units. Movement, a large error in the movement time and timing, can also lead to low quality of the produced heating wire assembly.
发明内容Summary of the invention
有鉴于此,本发明提供了用于减少绕线误差的同步绕线设备。In view of this, the present invention provides a synchronous winding device for reducing winding errors.
一种同步绕线设备,其中,包括:A synchronous winding device, comprising:
用于带动电阻线以及玻纤线移动的移动装置、用于带动所述电阻线旋转的旋转装置、用于带动所述移动装置与所述旋转装置运动的动力装置、以及连接所述移动装置、旋转装置、以及动力装置三者的传动组件;a moving device for driving the resistance wire and the glass fiber line, a rotating device for driving the resistance wire to rotate, a power device for driving the moving device and the rotating device, and connecting the mobile device, a transmission assembly of the rotating device and the power device;
所述旋转装置设置有用于供所述玻纤线穿过的中心通孔;The rotating device is provided with a central through hole for the glass fiber thread to pass through;
工作时所述移动装置夹紧所述玻纤线的位于所述中心通孔与所述移动装置之间的部分以及夹紧所述电阻线的第一端,使得所述电阻线与所述玻纤线垂 直;The moving device clamps a portion of the fiberglass line between the center through hole and the moving device and clamps a first end of the resistance wire during operation such that the resistance wire and the glass Fiberline straight;
所述旋转装置的一端夹住所述电阻线,当所述动力装置作用所述传动组件时,带动所述移动装置夹紧所述玻纤线与电阻线向远离所述动力装置方向移动时以及带动所述旋转装置以所述中心通孔为轴心旋转,使得所述电阻线缠绕在所述玻纤线上。One end of the rotating device clamps the resistance wire, and when the power device acts on the transmission component, the mobile device is driven to clamp the glass fiber line and the resistance wire to move away from the power device, and The rotating device is rotated with the central through hole as an axis such that the electric resistance wire is wound around the glass fiber line.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述移动装置包括滑块与丝杆;The moving device includes a slider and a screw;
所述滑块设置有螺纹孔,用于套设在所述丝杆上;The slider is provided with a threaded hole for being sleeved on the screw rod;
当所述动力装置作用所述传动组件,带动所述丝杆旋转时,使得所述滑块朝向所述动力装置移动或远离所述动力装置移动。When the power unit acts on the transmission assembly to drive the screw to rotate, the slider is moved toward or away from the power unit.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述移动装置还包括第一夹紧部件以及第二夹紧部件;The moving device further includes a first clamping component and a second clamping component;
所述第一夹紧部件与所述第二夹紧部件分别连接在所述滑块上;The first clamping member and the second clamping member are respectively connected to the slider;
当所述动力装置带动所述滑块向远离所述动力装置方向移动时,所述第一夹紧部件夹紧所述电阻线向远离所述动力装置方向移动,所述第二夹紧部件夹紧所述玻纤线向远离所述动力装置方向移动。The first clamping member clamps the resistance wire to move away from the power device when the power device drives the slider to move away from the power device, and the second clamping component clamp The glass fiber line is moved away from the power unit.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述第一夹紧部件包括第一夹爪以及第一气缸;The first clamping member includes a first jaw and a first cylinder;
当所述动力装置带动所述滑块向远离所述动力装置方向移动时,所述第一气缸作用所述第一夹爪夹紧所述电阻线的第一端,使得所述电阻线的第一端向远离所述动力装置方向移动;The first cylinder acts to clamp the first end of the resistance wire to cause the first line of the resistance wire when the power device drives the slider to move away from the power device One end moves away from the power device;
所述第二夹紧部件包括第二夹爪以及第二气缸;The second clamping member includes a second jaw and a second cylinder;
当所述动力装置带动所述滑块向远离所述动力装置方向移动时,所述第二气缸作用所述第二夹爪夹紧所述玻纤线,使得所述玻纤线水平向远离所述动力装置方向移动。When the power device drives the slider to move away from the power device, the second cylinder acts on the second jaw to clamp the glass fiber line, so that the glass fiber line is horizontally away from the The direction of the power unit moves.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述旋转部件包括转盘与旋转轴;The rotating component includes a turntable and a rotating shaft;
所述旋转轴一端连接所述传动组件,另一端连接所述转盘;The rotating shaft is connected to the transmission assembly at one end and the turntable at the other end;
所述传动组件、旋转轴以及转盘均设置有共同组成所述中心通孔的通孔; The transmission assembly, the rotating shaft and the turntable are each provided with a through hole that together constitutes the central through hole;
当所述动力装置作用所述传动组件旋转时,所述旋转轴带动所述转盘以所述中心通孔为轴心旋转。When the power device acts on the transmission assembly, the rotating shaft drives the turntable to rotate with the center through hole as an axis.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述旋转装置还包括限移部件,所述限移部件位于所述转盘的一端;The rotating device further includes a restricting member, the restricting member being located at one end of the turntable;
所述限移部件包括导向块、弹簧与压块;The restricting member includes a guiding block, a spring and a pressing block;
所述导向块设置有容置槽,用于容置所述弹簧与压块;The guiding block is provided with a receiving groove for accommodating the spring and the pressing block;
所述导向块固定在所述转盘的一侧,所述弹簧一端连接所述转盘,另一端连接所述压块,使得所述压块与所述导向块配合夹住所述电阻线。The guiding block is fixed on one side of the turntable, and one end of the spring is connected to the turntable, and the other end is connected to the pressing block, so that the pressing block and the guiding block cooperate with the resistance wire.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述同步绕线设备还设置有放线张紧装置;The synchronous winding device is further provided with a pay-off tensioning device;
所述放线张紧装置连接所述玻纤线的一端,用于拉伸所述玻纤线,使得所述玻纤线保持绷直状态。The pay-off tensioning device connects one end of the glass fiber strand for stretching the glass fiber strand so that the glass fiber strand is kept in a straight state.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述传动组件包括第一带轮、第二带轮、以及连接所述第一带轮与第二带轮的连接带;The transmission assembly includes a first pulley, a second pulley, and a connecting belt connecting the first pulley and the second pulley;
所述第一带轮一端连接所述动力装置,另一端连接所述移动装置;One end of the first pulley is connected to the power device, and the other end is connected to the mobile device;
所述第二带轮连接所述旋转装置;The second pulley is coupled to the rotating device;
所述第一带轮设置有第一限位槽,所述第二带轮设置有第二限位槽,所述连接带通过所述第一限位槽与第二限位槽连接所述第一带轮与第二带轮;The first pulley is provided with a first limiting slot, the second pulley is provided with a second limiting slot, and the connecting strap is connected to the second limiting slot by the first limiting slot a pulley and a second pulley;
当所述动力装置带动所述第一带轮旋转时,使得所述移动装置移动;Moving the mobile device when the power device drives the first pulley to rotate;
当所述动力装置带动所述第一带轮旋转时,通过所述连接带联动所述第二带轮旋转,使得所述旋转装置旋转。When the power device drives the first pulley to rotate, the second pulley rotates by the connecting belt to rotate the rotating device.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述同步绕线设备还包括第一联轴器与第二联轴器;The synchronous winding device further includes a first coupling and a second coupling;
所述第一联轴器一端连接所述动力装置,另一端连接所述传动组件;The first coupling is connected to the power device at one end and the transmission assembly is connected to the other end;
所述第二联轴器一端连接所述传动组件,另一端连接所述移动装置。The second coupling is connected to the transmission assembly at one end and to the mobile device at the other end.
所述的同步绕线设备,其中,The synchronous winding device, wherein
所述同步绕线设备还设置有用于支撑所述移动装置的第一支座与第二支座、用于支撑所述旋转装置的第三支座与第四支座; The synchronous winding device is further provided with a first support and a second support for supporting the mobile device, and third and fourth supports for supporting the rotating device;
所述移动装置的一端连接所述第一支座,另一端连接所述第二支座;One end of the mobile device is connected to the first support, and the other end is connected to the second support;
所述第三支座连接所述旋转装置靠近所述第二带轮的一端,所述第四支座连接所述旋转装置远离所述第二带轮的一端。The third abutment connects the rotating device to an end of the second pulley, and the fourth abutment connects the rotating device away from an end of the second pulley.
本发明包括一种同步绕线设备,用于减少电阻线绕线的误差,包括:用于带动电阻线以及玻纤线移动的移动装置、用于带动电阻线旋转的旋转装置、用于带动移动装置与旋转装置运动的动力装置、以及连接动力移动装置、旋转装置、以及动力装置三者的传动组件,旋转装置设置有用于供所述玻纤线穿过的中心通孔,工作时移动装置还夹紧玻纤线位于中心通孔与移动装置之间的部分以及夹紧电阻线的第一端,使得电阻线与玻纤线垂直,旋转装置的一端夹住电阻线,当动力装置作用传动组件时,带动移动装置夹紧玻纤线与电阻线向远离动力装置方向移动以及带动旋转装置以中心通孔为轴心旋转,使得电阻线缠绕在所述玻纤线上。这样,通过一个动力装置带动移动部件与旋转部件同时运动,则避免了多个动力装置分别带动移动装置与旋转装置产生的绕线误差,从而减少了整体绕线的误差,且本发明整体结构简单紧凑,成本较低。The invention comprises a synchronous winding device for reducing the error of the resistance wire winding, comprising: a moving device for driving the resistance wire and the movement of the glass fiber line, a rotating device for driving the rotation of the resistance wire, and for driving the movement a power device for moving the device and the rotating device, and a transmission assembly connecting the power moving device, the rotating device, and the power device, the rotating device is provided with a central through hole for the glass fiber thread to pass through, and the moving device is also operated The clamping glass fiber line is located between the central through hole and the moving device and the first end of the clamping resistance wire, so that the resistance wire is perpendicular to the glass fiber line, and one end of the rotating device clamps the resistance wire, and when the power device acts on the transmission component When the mobile device is driven to clamp the glass fiber line and the resistance wire to move away from the power device and the rotating device is rotated about the center through hole, so that the resistance wire is wound around the glass fiber line. In this way, when a moving device drives the moving component to move simultaneously with the rotating component, the winding faults generated by the plurality of power devices respectively driving the moving device and the rotating device are avoided, thereby reducing the error of the overall winding, and the overall structure of the invention is simple. Compact and low cost.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为现有技术中电热丝组件中电阻线缠绕玻纤线的结构示意图;1 is a schematic structural view of a wire wound fiberglass wire in a heating wire assembly in the prior art;
图2为本发明实施例中同步绕线设备的一个剖面示意图;2 is a cross-sectional view showing a synchronous winding device according to an embodiment of the present invention;
图3为本发明实施例中同步绕线设备中包括滑块、转盘的一个剖面示意图;3 is a schematic cross-sectional view showing a synchronous winding device including a slider and a turntable according to an embodiment of the present invention;
图4为本发明实施例中同步绕线设备中包括放线张紧装置的一个剖面示意图。4 is a cross-sectional view of a synchronous winding device including a pay-off tensioning device according to an embodiment of the present invention.
本发明公开了一种同步绕线设备,以下结合图2所示对本发明所提供的同步绕线设备的具体结构进行详细说明。 The invention discloses a synchronous winding device. The specific structure of the synchronous winding device provided by the present invention will be described in detail below with reference to FIG. 2 .
本实施例中,该同步绕线设备包括:In this embodiment, the synchronous winding device includes:
用于带动电阻线201以及玻纤线202移动的移动装置203、用于带动所述电阻线201旋转的旋转装置204、用于带动所述移动装置203与所述旋转装置204运动的动力装置205、以及连接所述移动装置203、旋转装置204、以及动力装置205三者的传动组件206;a moving
所述旋转装置204设置有用于供所述玻纤线202穿过的中心通孔;The
因为旋转部件装置需要通过带动电阻线旋转将电阻线均匀缠绕在玻纤线上,所以玻纤线则需位于旋转部件的旋转轴心位置。Since the rotating component device needs to rotate the resistance wire evenly around the glass fiber line by driving the resistance wire, the glass fiber wire needs to be located at the rotational axis position of the rotating component.
工作时所述移动装置203夹紧所述玻纤线202的位于所述中心通孔与所述移动装置203之间的部分以及夹紧所述电阻线201的第一端,使得所述电阻线201与所述玻纤线202垂直;The
在同步绕线设备处于未工作状态时,玻纤线与电子线都无需位于所述同步绕线设备内,在当所述同步绕线设备开始工作时,则需要玻纤线先穿过旋转装置的中心通孔,移动装置也需要先夹紧所述玻纤线的位于所述中心通孔与所述移动装置之间的部分以及夹紧所述电阻线的第一端。When the synchronous winding device is in an inoperative state, neither the glass fiber nor the electronic wire need to be located in the synchronous winding device. When the synchronous winding device starts working, the glass fiber wire needs to pass through the rotating device first. The central through hole, the moving device also needs to first clamp the portion of the glass fiber line between the center through hole and the moving device and clamp the first end of the resistance wire.
所述旋转装置204的一端夹住所述电阻线201,当所述动力装置205作用所述传动组件206时,带动所述移动装置203夹紧所述玻纤线202与电阻线201向远离所述动力装置205方向移动以及带动所述旋转装置204以所述中心通孔为轴心旋转,使得所述电阻线201缠绕在所述玻纤线202上;One end of the
因为移动装置夹紧电阻线的第一端,旋转装置的一端夹住电阻线,使得电阻线与玻纤线垂直,这样,当移动装置带动玻纤线与电阻线水平移动时,旋转部件的一端夹住电阻线并以中心通孔为轴心旋转,这样,则使得缠绕在玻纤线上的电阻线呈均匀螺纹状,即螺旋状的电阻线的圈与圈之间的间距相等或间距相差不大。Because the mobile device clamps the first end of the resistance wire, one end of the rotating device clamps the resistance wire so that the resistance wire is perpendicular to the fiberglass wire, so that when the mobile device drives the glass fiber wire and the resistance wire to move horizontally, one end of the rotating component The resistance wire is clamped and rotated by the center through hole, so that the resistance wire wound on the glass fiber line is uniformly threaded, that is, the pitch between the coil and the coil of the spiral resistance wire is equal or the pitch is different. Not big.
本发明包括一种同步绕线设备,用于减少电阻线绕线的误差,包括:用于带动电阻线以及玻纤线移动的移动装置、用于带动电阻线旋转的旋转装置、用于带动移动装置与旋转装置运动的动力装置、以及连接动力移动装置、旋转装置、以及动力装置三者的传动组件,旋转装置设置有用于供所述玻纤线穿过的中心通孔,工作时移动装置还夹紧玻纤线位于中心通孔与移动装置之间的部分 以及夹紧电阻线的第一端,使得电阻线与玻纤线垂直,旋转装置的一端夹住电阻线,当动力装置作用传动组件时,带动移动装置夹紧玻纤线与电阻线向远离动力装置方向移动以及带动旋转装置以中心通孔为轴心旋转,使得电阻线缠绕在所述玻纤线上。这样,通过一个动力装置带动移动部件与旋转部件同时运动,则避免了多个动力装置分别带动移动装置与旋转装置产生的绕线误差,从而减少了整体绕线的误差,且本发明整体结构简单紧凑,成本较低。The invention comprises a synchronous winding device for reducing the error of the resistance wire winding, comprising: a moving device for driving the resistance wire and the movement of the glass fiber line, a rotating device for driving the rotation of the resistance wire, and for driving the movement a power device for moving the device and the rotating device, and a transmission assembly connecting the power moving device, the rotating device, and the power device, the rotating device is provided with a central through hole for the glass fiber thread to pass through, and the moving device is also operated Clamping the fiberglass line between the center through hole and the moving device And clamping the first end of the resistance wire, so that the resistance wire is perpendicular to the fiberglass wire, and the resistance device is clamped at one end of the rotating device, and when the power device acts on the transmission component, the moving device is clamped to clamp the fiberglass wire and the resistance wire away from the power The device is moved in the direction and the rotating device is rotated about the center through hole so that the electric resistance wire is wound around the glass fiber. In this way, when a moving device drives the moving component to move simultaneously with the rotating component, the winding faults generated by the plurality of power devices respectively driving the moving device and the rotating device are avoided, thereby reducing the error of the overall winding, and the overall structure of the invention is simple. Compact and low cost.
上述实施例中,描述了动力装置带动移动装置夹紧玻纤线与电阻线移动,并带动旋转装置带动电阻线旋转,使得电阻线缠绕在玻纤线上,在实际应用中,移动装置包括丝杆与滑块、以及第一夹紧部件与第二夹紧部件,旋转装置包括旋转轴与转盘、以及限移部件,下面对丝杆、滑块、第一夹紧部件、第二夹紧部件、以及旋转轴、转盘、限移部件进行具体描述,结合图3所示,本发明实施例中同步绕线设备的另一实施例包括:In the above embodiment, it is described that the power device drives the moving device to clamp the movement of the glass fiber line and the resistance wire, and drives the rotating device to drive the resistance wire to rotate, so that the resistance wire is wound on the glass fiber line. In practical applications, the mobile device includes the wire. a rod and a slider, and a first clamping part and a second clamping part, the rotating device comprises a rotating shaft and a rotating disc, and a restricting member, the lower pair of the screw rod, the slider, the first clamping part, the second clamping The components, and the rotating shaft, the rotating disc, and the limiting component are specifically described. As shown in FIG. 3, another embodiment of the synchronous winding device in the embodiment of the present invention includes:
结合上述实施例,优选的,所述移动装置包括滑块301与丝杆302;In combination with the above embodiment, preferably, the moving device includes a
所述滑块301设置有螺纹孔(图中未示),用于套设在所述丝杆302上;The
当所述动力装置205作用所述传动组件206,带动所述丝杆302旋转时,使得所述滑块301朝向所述动力装置205移动或远离所述动力装置205移动;When the
因为丝杆上设置有螺纹,滑块设置有螺纹孔,当动力装置带动丝杆旋转时,滑块的螺纹孔通过与丝杆的螺纹配合,则使得滑块在丝杆上水平位移。需要说明的时,动力装置可以为电机或者其他能够产生动力运动的装置,此处不做限定。Because the screw is provided with a thread, the slider is provided with a threaded hole. When the power device drives the screw to rotate, the threaded hole of the slider cooperates with the thread of the screw rod, so that the slider is horizontally displaced on the screw. When it is to be noted, the power device may be a motor or other device capable of generating a power motion, which is not limited herein.
优选的,所述移动装置还包括第一夹紧部件以及第二夹紧部件;Preferably, the mobile device further includes a first clamping component and a second clamping component;
所述第一夹紧部件与所述第二夹紧部件分别连接在所述滑块301上;The first clamping member and the second clamping member are respectively connected to the
当所述动力装置205带动所述滑块301向远离所述动力装置205方向移动时,所述第一夹紧部件夹紧所述电阻线201向远离所述动力装置205方向移动,所述第二夹紧部件夹紧所述玻纤线202向远离所述动力装置205方向移动。When the
优选的,所述第一夹紧部件包括第一夹爪303以及第一气缸304;Preferably, the first clamping member includes a
当所述动力装置205带动所述滑块301向远离所述动力装置205方向移动时,所述第一气缸304作用所述第一夹爪303夹紧所述电阻线201的第一端,使得所述电阻线201的第一端向远离所述动力装置205方向移动;
When the
所述第二夹紧部件包括第二夹爪305以及第二气缸306;The second clamping member includes a
当所述动力装置205带动所述滑块301向远离所述动力装置205方向移动时,所述第二气缸306作用所述第二夹爪305夹紧所述玻纤线202,使得所述玻纤线202水平向远离所述动力装置205方向移动。When the
优选的,所述旋转部件包括转盘307与旋转轴308;Preferably, the rotating component comprises a
所述旋转轴308一端连接所述传动组件206,另一端连接所述转盘307;The
所述传动组件206、旋转轴308以及转盘307均设置有共同组成所述中心通孔的通孔;The
当所述动力装置205作用所述传动组件206旋转时,所述旋转轴308带动所述转盘307以所述中心通孔为轴心旋转。When the
优选的,所述旋转装置还包括限移部件,所述限移部件位于所述转盘307的一端;Preferably, the rotating device further comprises a limiting component, the limiting component being located at one end of the
所述限移部件包括导向块309、弹簧310与压块311;The limiting member includes a guiding
所述导向块309设置有容置槽,用于容置所述弹簧310与压块311;The guiding
所述导向块309固定在所述转盘307远离所述传动组件的一侧,所述弹簧310一端连接所述转盘307,另一端连接所述压块311,使得所述压块311与所述导向块309配合夹住所述电阻线201;The guiding
因为电阻线在缠绕在玻纤线上时,所需要的电阻线长度会增加,而转盘的半径是不会改变的,所以需要限移部件夹住电阻线,而不能夹紧电阻线,这样,当转盘带动电阻线的动力大于电阻线与压块和导向块的摩擦力时,电阻线则会增长,使得电阻线可以均匀缠绕在玻纤线上。Because the resistance wire is wound on the glass fiber line, the required length of the resistance wire will increase, and the radius of the turntable will not change, so the restriction component is required to clamp the resistance wire, and the resistance wire cannot be clamped. When the power of the rotating wire to drive the resistance wire is greater than the friction between the resistance wire and the pressing block and the guiding block, the resistance wire will increase, so that the resistance wire can be evenly wound on the glass fiber wire.
本发明实施例中,移动装置包括第一夹紧部件与第二夹紧部件,用于夹紧玻纤线与电阻线,旋转装置包括转盘与限移部件,用于带动电阻线缠绕在玻纤线上,这样,便使得玻纤线与电阻线处于绷直状态,使得缠绕得到的电热丝组件缠绕均匀,提高了产品的质量。In an embodiment of the invention, the moving device comprises a first clamping part and a second clamping part for clamping the glass fiber line and the resistance wire, and the rotating device comprises a turntable and a limiting component for driving the resistance wire to be wrapped around the glass fiber On the line, in this way, the glass fiber line and the electric resistance wire are in a straight state, so that the electric heating wire assembly obtained by winding is evenly wound, and the quality of the product is improved.
上述实施例中,描述了动力装置带动移动装置夹紧玻纤线与电阻线移动,并带动旋转装置带动电阻线旋转,使得电阻线缠绕在玻纤线上,在实际应用中,同步绕线设备还设置有放线张紧装置、联轴器、以及支座,传动组件包括带轮与连接带,下面对放线张紧装置、联轴器、支座、以及带轮和连接带进行具体 描述,结合图4所示,本发明实施例中同步绕线装置的另一实施例包括:In the above embodiment, it is described that the power device drives the moving device to clamp the movement of the glass fiber line and the resistance wire, and drives the rotating device to drive the resistance wire to rotate, so that the resistance wire is wound on the glass fiber line. In practical applications, the synchronous winding device A take-up tensioning device, a coupling, and a support are also provided. The transmission assembly includes a pulley and a connecting belt, and the lower line tensioning device, the coupling, the support, and the pulley and the connecting belt are specifically described below. Description, in conjunction with FIG. 4, another embodiment of the synchronous winding device in the embodiment of the present invention includes:
结合上述实施例,优选的,所述同步绕线设备还设置有放线张紧装置401;In combination with the above embodiment, preferably, the synchronous winding device is further provided with a pay-up
所述放线张紧装置401连接所述玻纤线202的一端,用于拉伸所述玻纤线202,使得所述玻纤线202保持绷直状态。The pay-
优选的,所述传动组件包括第一带轮402、第二带轮403、以及连接所述第一带轮402与第二带轮403的连接带404;Preferably, the transmission assembly includes a
所述第一带轮402一端连接所述动力装置205,另一端连接所述移动装置;The
所述第二带轮403连接所述旋转装置;The
所述第一带轮402设置有第一限位槽,所述第二带轮403设置有第二限位槽,所述连接带404通过所述第一限位槽与第二限位槽连接所述第一带轮402与第二带轮403;The
当所述动力装置205带动所述第一带轮402旋转时,使得所述移动装置移动;When the
当所述动力装置205带动所述第一带轮402旋转时,通过所述连接带404联动所述第二带轮403旋转,使得所述旋转装置旋转。When the
优选的,所述同步绕线设备还包括第一联轴器405与第二联轴器406;Preferably, the synchronous winding device further includes a
所述第一联轴器405一端连接所述动力装置205,另一端连接所述传动组件;The
所述第二联轴器406一端连接所述传动组件,另一端连接所述移动装置。The
优选的,所述同步绕线设备还设置有用于支撑所述移动装置的第一支座407与第二支座408、用于支撑所述旋转装置的第三支座409与第四支座410;Preferably, the synchronous winding device is further provided with a
所述移动装置的一端连接所述第一支座407,另一端连接所述第二支座408;One end of the mobile device is connected to the
所述第三支座409连接所述旋转装置靠近所述第二带轮的一端,所述第四支座410连接所述旋转装置远离所述第二带轮的一端。The
本发明实施例中,传动组件包括第一带轮、第二带轮以及连接带,这样,当动力装置带动第一带轮旋转时,则可通过连接带联动第二带轮同时旋转,实现了同步运动的功能,本发明设备还设置有放线张紧装置连接玻纤线,这样,在移动装置夹紧玻纤线移动时,使得玻纤线始终保持绷直状态,提高了产品的 质量。In the embodiment of the present invention, the transmission component includes a first pulley, a second pulley, and a connecting belt, so that when the power device drives the first pulley to rotate, the second pulley can be rotated simultaneously by the connecting belt, thereby realizing The function of the synchronous movement, the device of the invention is further provided with a pay-off tensioning device to connect the glass fiber line, so that when the mobile device clamps the glass fiber line to move, the glass fiber line is always kept straight, and the product is improved. quality.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that The technical solutions are described as being modified, or equivalent to some of the technical features, and the modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/093945 WO2016095101A1 (en) | 2014-12-16 | 2014-12-16 | Synchronous winding device |
| CN201490001511.9U CN206525548U (en) | 2014-12-16 | 2014-12-16 | A kind of synchronizing wire winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/093945 WO2016095101A1 (en) | 2014-12-16 | 2014-12-16 | Synchronous winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2016095101A1 true WO2016095101A1 (en) | 2016-06-23 |
Family
ID=56125565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2014/093945 Ceased WO2016095101A1 (en) | 2014-12-16 | 2014-12-16 | Synchronous winding device |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN206525548U (en) |
| WO (1) | WO2016095101A1 (en) |
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