[go: up one dir, main page]

WO2016086843A1 - 一种运动服装护垫的制作方法及由该方法获得的护垫 - Google Patents

一种运动服装护垫的制作方法及由该方法获得的护垫 Download PDF

Info

Publication number
WO2016086843A1
WO2016086843A1 PCT/CN2015/096135 CN2015096135W WO2016086843A1 WO 2016086843 A1 WO2016086843 A1 WO 2016086843A1 CN 2015096135 W CN2015096135 W CN 2015096135W WO 2016086843 A1 WO2016086843 A1 WO 2016086843A1
Authority
WO
WIPO (PCT)
Prior art keywords
pad
layer
sponge
block
sportswear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2015/096135
Other languages
English (en)
French (fr)
Inventor
许瀚丹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to EP15865896.3A priority Critical patent/EP3228200B1/en
Priority to JP2017547038A priority patent/JP6431989B2/ja
Priority to US15/510,236 priority patent/US10645981B2/en
Publication of WO2016086843A1 publication Critical patent/WO2016086843A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/015—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means
    • A41D13/0158—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means having ventilation features
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00—Garments
    • A41D1/06—Trousers
    • A41D1/08—Trousers specially adapted for sporting purposes
    • A41D1/084—Trousers specially adapted for sporting purposes for cycling
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00—Garments
    • A41D1/06—Trousers
    • A41D1/08—Trousers specially adapted for sporting purposes
    • A41D1/088—Trousers specially adapted for sporting purposes with crotch reinforcement
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/12—Shields or protectors
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/28—Shock absorbing
    • A41D31/285—Shock absorbing using layered materials
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2600/00—Uses of garments specially adapted for specific purposes
    • A41D2600/10—Uses of garments specially adapted for specific purposes for sport activities
    • A—HUMAN NECESSITIES
    • A63—SPORTS; GAMES; AMUSEMENTS
    • A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B71/00—Games or sports accessories not covered in groups A63B1/00 - A63B69/00
    • A63B71/08—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions
    • A63B71/12—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders
    • A63B71/1225—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet
    • A63B2071/125—Body-protectors for players or sportsmen, i.e. body-protecting accessories affording protection of body parts against blows or collisions for the body or the legs, e.g. for the shoulders for the legs, e.g. thighs, knees, ankles, feet for the knee
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2913/00—Use of textile products or fabrics as mould materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys

Definitions

  • the invention relates to a method for manufacturing a sports garment and a garment obtained by the method, in particular to a method for manufacturing a sports garment pad and a pad obtained by the method.
  • the object of the present invention is to overcome the deficiencies of the prior art and provide a method for manufacturing a sports garment pad, which has the advantages of good production flexibility and low production cost.
  • Another object of the present invention is to provide a sportswear pad obtained by the above manufacturing method.
  • a method for manufacturing a sportswear pad includes the following steps:
  • the hot pressing mold has a housing for housing Before the hot pressing, the first layer cloth is laid on the hot pressing mold, and then the block is laid to the corresponding cavity, and then the second layer cloth, the cloth and the pad are laid. Glue is applied between the blocks, and finally the three are subjected to thermocompression bonding using a hot press forming apparatus.
  • a preferred embodiment of the manufacturing method of the sportswear pad of the present invention wherein the edge of the spacer is arranged in a stepped structure, and the spacer in the step (1) is manufactured according to each step in the stepped block a thickness of one layer, each layer is selected from a sponge of a corresponding thickness, and the sponge is cut into a shape corresponding to the layer by a laser cutting device to form a multi-layer sponge block; finally, the sponge blocks of the layers are stacked to form the Pad.
  • the stepped block is used in that the smaller end of the stepped block is in contact with the human body during use, and the external impact force is transmitted to the human body through the stepped block, and is compressed by the compression deformation of the sponge.
  • the impact force consumes impact energy.
  • the area away from the human body is larger, so the impact energy consumed is the most, and the area contacting the human body is smaller, and the impact energy consumed is the least.
  • the stepped structure with gradually reduced area makes the impact energy consumed step by step, and finally the load on the human body is small, so as to further reduce the impact.
  • the method of forming a spacer by laminating a plurality of sponge blocks has a simple molding method, can be directly cut by a laser cutter, and has high shape precision; and, in the final bonding process, the sponge layers of each layer can be bonded together. Together, the sponge block is not required to be bonded in advance, simplifying the process.
  • the cut layers of the sponge blocks are bonded together in the step (2).
  • the process of laying the materials in the step (2) is: first laying the first layer cloth, and then according to the area In the order from small to large, each layer of sponge blocks in each block is laid in turn, and finally a second layer of cloth is laid. this is okay In the final bonding process, the layers of sponges are bonded together without the need to bond the sponge blocks in advance, simplifying the process.
  • the method of laying each layer of the sponge block is: firstly, according to the arrangement position of each block in the pad and the shape and size of each layer of the sponge block in the stepped block, the laser cutting device is used to cut on a flat plate.
  • a corresponding positioning hole is formed to form a positioning plate, and each layer of the sponge block is correspondingly made into a positioning plate; then, before laying the first layer of the sponge block, firstly laying the first in the hot pressing mold
  • the positioning plate, the positioning plate and the hot pressing mold are positioned according to the positioning reference, and then the first layer of the sponge block in each pad is laid into the positioning hole of the positioning plate, after the first layer of the sponge block is laid, Next, the first positioning plate is placed on the second positioning plate, and then the second layer of the sponge block is laid, so that the sponge blocks of each layer are laid.
  • the positioning plate is used to assist the laying of the sponge block, the efficiency and the positioning accuracy are greatly improved, the operation is quite convenient, and the positioning plate is easy to process and the shape is accurate; the design parameters of the pad are directly input to the laser cutting machine.
  • the positioning plate can be accurately machined; and the positioning plate can be reused at a low cost.
  • the positioning plate can be made of a flat sheet of paper, a plastic sheet, a thin template, etc., preferably made of a paper sheet, and the paper sheet has the advantages of easy material extraction, low cost, and convenient laser cutting.
  • the positioning between the positioning plate and the hot-pressing mold can take various forms, for example, by positioning the positioning of the positioning plate and the hot-pressing mold, or by positioning the column on the hot-pressing mold. Position holes are set on the top for positioning.
  • a preferred embodiment of the manufacturing method of the sportswear pad of the present invention wherein the edge of the spacer is arranged in a stepped structure, and the method of manufacturing the spacer in the step (1) is: first, according to the horizontal direction in the spacer The shape of the largest portion of the cross-sectional area is cut out of the sponge block blank; then the sponge block blank is hot-pressed by using a molding die and a hot press forming device, wherein the molding die has a plurality of molding cavities for molding the pad, The shape of the molding cavity is the same as the shape of the block of the stepped structure, and each cavity pair A pad should be formed.
  • the hot press forming process the sponge block blank is first placed into the molding cavity, and finally the hot press forming device is used to hot press the sponge block blank to form a stepped block.
  • the advantage of using this preferred embodiment is that the spacer can be formed at one time, eliminating the need to cut a plurality of sponge blocks and bonding sponge blocks compared to a stacked spacer; there is a disadvantage that an additional set of molding dies is required.
  • the molding die is composed of a plurality of die units each having a molding cavity.
  • mold units having different shapes of molding cavities can be selected and combined to form a mold according to different needs, because the shape, the number, and the arrangement order of the spacers used in different pads are different, if one molding mold
  • Each of the mold cavities is fixed, so that each molding die can only make a fixed block, and after adopting the above preferred solution, the mold unit can be flexibly selected according to needs to be combined, so that the flexibility of production is further improved.
  • a preferred embodiment of the method for manufacturing a sportswear pad of the present invention wherein in the step (2), before the first layer of cloth is laid, a bead is first laid, and the bead is provided with a shape of the pad A uniform hole whose edge is aligned with the edge of the cavity.
  • a sports garment pad obtained by the method for manufacturing the sportswear pad wherein the pad is formed by a plurality of independent blocks arranged in a set shape and bonded to the face cloth, wherein the face cloth comprises The first layer cloth and the second layer cloth are located between the first layer cloth and the second layer cloth.
  • a preferred embodiment of the sportswear pad of the present invention wherein the first layer of cloth is provided with a bead, the bead is distributed in a region between the blocks, and the edge of the bead is attached to the edge of the pad Hehe.
  • the function of setting the beading is to make the contour of each pad more distinct on the one hand, so that the connecting edge portion of the pad and the second layer cloth form a well-defined boundary, and the cushioning efficiency of the pad is fully exerted; It is beneficial to enhance the connection strength of the entire pad, and also has an aesthetic effect.
  • a preferred embodiment of the sportswear pad of the present invention wherein the pad is provided with a plurality of vent holes. Its role is to achieve ventilation, heat dissipation and comfort.
  • a preferred embodiment of the sportswear pad of the present invention wherein the edge shape of the first layer cloth and the second surface cloth coincides with the shape of the application portion in the sports garment to which the pad is applied. This makes the pad closer to the shape of the user's protective part, improving comfort and protection.
  • a preferred embodiment of the sportswear pad of the present invention wherein the pad is bonded by a plurality of sponge blocks.
  • the pad is bonded by a plurality of sponge blocks.
  • a preferred embodiment of the sportswear pad of the present invention wherein the pad is formed by hot pressing of a sponge block blank.
  • the pad is formed by hot pressing of a sponge block blank.
  • the invention has the following beneficial effects:
  • the pads are combined according to the set shape to form the pads. Therefore, the most suitable pads can be selected according to different parts of the human body, different use groups, and occasions.
  • the blocks are combined into a pad in the most reasonable arrangement, that is, a specific pad can be made for a specific special body, which not only achieves the best protection effect and maximum comfort, but also greatly increases the production flexibility, according to the customer.
  • the specific requirements to make the most suitable pad are not only achieves the best protection effect and maximum comfort, but also greatly increases the production flexibility, according to the customer. The specific requirements to make the most suitable pad.
  • the pad and the pad are connected by the surface cloth, and the softness of the cloth is good, the pad and the pad are easily bent, and the utility model can be flexibly moved with the movement of the protection part when used. Deformation, close to the protection part, to maximize the safety of the user.
  • FIG. 1 to 8 are schematic views of related structures of Embodiment 1 of the present invention, wherein:
  • FIG. 1 is a schematic structural view of a sportswear pad obtained according to the manufacturing method of the embodiment
  • Figure 2 is an enlarged view of a cross-sectional view taken along line A-A of Figure 1;
  • FIG. 3 is a schematic structural view of a spacer of the embodiment
  • Figure 5 is a schematic structural view of the hot press mold of the embodiment
  • FIG. 6 is a schematic view showing a stacking sequence of materials when a pad is formed by using a hot press mold in the embodiment
  • FIG. 7 is a schematic structural view of a first positioning plate of the embodiment.
  • FIG. 8 is a schematic structural view of a second positioning plate of the embodiment.
  • FIG. 9 to 20 are schematic views of related structures of Embodiment 2 of the present invention, wherein:
  • Figure 9 is a schematic structural view of a sponge block blank of the present embodiment.
  • Figure 10 is a schematic structural view of the first molding die of the embodiment.
  • Figure 11 is a schematic structural view of a second molding die of the embodiment.
  • Figure 12 is a schematic view showing the structure of a spacer made by using the molding die shown in Figure 10 or Figure 11 (six in total);
  • Figure 13 is a schematic structural view of the hot press mold of the embodiment.
  • FIG. 14 is a schematic structural view of a first sportswear pad obtained according to the manufacturing method of the embodiment.
  • Figure 15 is an enlarged view of a cross-sectional view taken along line B-B of Figure 14;
  • 16 is a schematic structural view of a second type of sportswear pad obtained according to the manufacturing method of the embodiment.
  • Figure 17 is a schematic structural view of a third molding die of the embodiment.
  • Figure 18 is a schematic view showing the structure of a first type of pad assembled by using the spacer formed by the molding die shown in Figure 17;
  • Figure 19 is a schematic view showing the structure of a second type of pad assembled by using the spacer formed by the molding die shown in Figure 17;
  • Figure 20 is a schematic view showing the structure of a third type of pad assembled by using the spacer formed by the molding die shown in Figure 17;
  • Figure 21 is a view showing the structure of a fourth type of pad assembled by using the spacer formed by the molding die shown in Figure 17. schematic diagram.
  • the manufacturing method of the sportswear pad of this embodiment includes the following steps:
  • the sponge is made into a single spacer 2, and the edge of the spacer 2 is arranged in a stepped structure.
  • the spacer 2 has a double-layer structure, and the specific manufacturing method is:
  • a sponge of a corresponding thickness is selected for each layer, and the sponge is cut into a shape corresponding to the layer by a laser cutting device to form a multi-layer sponge block 2-1;
  • the respective sponge blocks 2-1 are superposed to form the spacer 2 (see Fig. 3), and the bonding work between the multilayer sponge blocks 2-1 is completed in the following step (2).
  • the hot pressing mold 1 having and selecting The block 2 has a uniform shape of the cavity 1-1 (in a stepped structure, the bottom is small, the upper part is large), and the arrangement of the cavity 1-1 is consistent with the arrangement of the blocks 2 in the finally obtained pad;
  • the material is laid into the hot press die in the following order: first, the presser edge 6 is laid, and the hole in the presser edge 6 is The edge is aligned with the upper edge of the cavity 1-1; then the first layer of cloth 3 is laid; then the pad 2 is laid down to the corresponding cavity 1-1; then the second layer of cloth 4 is laid; Glue is applied between the bead 6, the face cloth and the pad 2, and finally the three are subjected to thermocompression bonding using a hot press forming device.
  • the sponge blocks 2-1 of the respective blocks 2 are sequentially laid in the order of the area from small to large.
  • the laying method of the sponge blocks 2 is: firstly, positioning is made. Board 5 7 and 8), according to the arrangement position of each pad 2 in the pad and the shape and size of each layer of the sponge block 2-1 in the stepped block 2, the laser cutting device is used to cut out on a flat plate.
  • Corresponding positioning holes 5-1 form a positioning plate 5, and each layer of the sponge block 2-1 in the pad forms a positioning plate 5; then, before laying the first layer of the sponge block 2-1, The first positioning plate 5 is laid in the hot pressing mold 1, and the positioning plate 5 and the hot pressing mold 1 are positioned according to the positioning reference, and then the first layer of the sponge block 2-1 in each of the blocks 2 is laid.
  • the positioning hole 5-1 of the positioning plate 5 after the first layer of the sponge block 2-1 is laid, the first positioning plate 5 is removed, and then the second positioning plate 5 is laid, and then the second layer of the sponge block 2 is laid. -1.
  • the positioning between the positioning plate 5 and the hot pressing mold 1 can take various forms, and is usually positioned by the alignment of the positioning plate 5 and the hot pressing mold 1 (the edge of the hot pressing mold 1 is made into a rectangle, The positioning plate 5 is also formed into a rectangular shape of the same size, and the corners of the two are aligned. Further, the positioning plate 5 can be made of a flat sheet of paper, a plastic thin plate or a thin template, preferably made of paper, and the paper is made. It has the advantages of easy material extraction, low cost and easy laser cutting.
  • the outer contour is not cut yet; the outer edge shape of a finished cushion product is usually
  • the application parts of the sportswear are matched in shape, so after the thermal bonding process is completed, the entire pad blank is placed in the laser cutting device for trimming, and finally the finished product is obtained.
  • the finished pad can be sewn to a specific part of the complete sportswear, or as a component of a specific part of the sportswear, sewn into the hole reserved for the sportswear.
  • a plurality of vent holes 7 are also provided on the pad, and these vent holes 7 are also cut together when trimming.
  • the sports clothing pad obtained by the method for manufacturing the sportswear pad of the present embodiment is formed by a plurality of independent blocks 2 arranged in a set shape and bonded to the face cloth, wherein
  • the face cloth comprises a first layer cloth 3 and a second layer cloth 4, the block 2 being located between the first layer cloth 3 and the second layer cloth 4.
  • the edge of the spacer 2 has a stepped structure, and the stepped structure of the pad
  • the multi-layer sponge block 2-1 is bonded, and the areas between the different sponge blocks 2-1 are different, thereby forming a stepped structure, and the distance between the edges of the two sponge blocks 2-1 should be uniform.
  • the spacer 2 has a two-layer structure, that is, a joint of two sponge blocks 2-1.
  • the first layer cloth 4 is provided with a presser edge 6 which is distributed in a region between the blocks 2, and the outer edge of the presser edge 6 is flat with the outer edge of the pad.
  • the holes are internally provided with a plurality of holes 5-1 matching the spacers 2, and the edges of the holes 5-1 are fitted to the edges of the spacers 2.
  • the function of the bead 6 is to make the contour of each pad 2 clearer on the one hand, so that the pad 2 and the connecting edge portion of the first layer cloth 3 form a well-defined boundary, and the buffering efficiency of the pad 2 is fully exerted; On the other hand, it is advantageous to enhance the connection strength of the entire pad, and also has an aesthetic effect.
  • the bead 6 is also processed by laser cutting, specifically, forming a hole 5-1 matching the pad 2 on a surface cloth, and inputting the design parameters of the block 2 to the laser cutting device during processing. In the middle, the hole 5-1 corresponding to the spacer 2 can be processed.
  • the pad of the present invention is provided with a plurality of vent holes 7 which are processed by laser cutting.
  • the shape of the edge of the first layer cloth 3, the second surface cloth and the crimping edge 6 is the same as the shape of the application part in the sports garment to which the pad is applied, so that the pad is closer to the user.
  • the shape of the protective part improves comfort and protection.
  • the pad shown in Fig. 1 is placed on the crotch portion of the sweatpants.
  • the manufacturing method of the sportswear pad of this embodiment is different from that of Embodiment 1 in that:
  • the spacer 2 is manufactured by first cutting out a sponge block blank 2-2 according to the shape of the largest portion of the cross-sectional area of the spacer 2 (see FIG. 9); 8 and a hot press forming apparatus for hot press forming the sponge block blank 2-2, wherein the molding die 8 has a plurality of For forming the molding cavity 8-1 of the spacer 2, the shape of the molding cavity 8-1 is identical to the shape of the spacer 2 of the stepped structure, and each cavity is correspondingly formed with a spacer 2 (see FIG.
  • the sponge block blank 2-2 is first placed in the molding cavity 8-1, and then the hot press forming device is started to hot press form the sponge block blank 2-2 to form a stepped type. Pad 2 (see Figure 12).
  • the molding cavity 8-1 in the molding die 8 may be disposed on the same bottom plate, such that the molding die 8 is limited to making the spacers 2 of the specific shapes; see Fig. 11,
  • the molding die 8 can also be composed of a plurality of die units 8-2, each die unit 8-2 having a molding cavity 8-1, so that molding cavities 8 having different shapes can be selected according to different needs.
  • the mold units 8-2 of 1 are combined to form the molding die 8, because the shape, the number, and the arrangement order of the spacers 2 used in the different pads are different, if each molding cavity in one molding die 8 8-1 is fixed, so that each molding die 8 can only make a fixed spacer 2, and after adopting the above scheme, the mold unit 8-2 can be flexibly selected as needed to be combined, so that the flexibility of production is further improved.
  • the outer contour size and shape of each of the mold units 8-2 should be uniform, and generally arranged in a square shape, which facilitates the combination and alignment of the mold units 8-2, and the respective mold units 8-2 can be joined together by screws.
  • the cavity 1-1 in the hot-pressing mold 1 need not be provided in a stepped structure, and the shape of the cavity 1-1 and the portion having the largest cross-sectional area in the spacer 2 The shape is the same; when laying each layer of material, firstly laying the crimping edge 6, then laying the first layer of cloth 3, then laying the whole block 2, and finally laying the second layer of cloth 4, eliminating the need to lay a layer of sponge blocks. step.
  • different spacers 2 can be selected to form a pad according to the unnecessary use requirements.
  • the spacers 2 made by using the molding die 8 in FIG. 10 or FIG. 11 can be combined into the protection in FIG. Outside the pad, it can also be combined into the pad shown in FIG.
  • the spacers 2 formed by using the molding die 8 shown in Fig. 17 can be combined into the pads shown in Figs. 18 to 21, wherein the pads in Fig. 18 are used for the waist portions on the waist of the sports garment.
  • Figure 19 The pad is used for the shoulder and knee parts of the sportswear.
  • the pad in Fig. 20 is used for the back and back position in the sportswear.
  • the pad in Fig. 21 is used for the front and back of the sportswear.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Details Of Garments (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)

Abstract

一种运动服装护垫的制作方法及由该方法获得的护垫，其中，运动服装护垫的制作方法包括以下步骤：1)将海绵制作成一个个独立的垫块（2）；2)选取若干个垫块（2），利用热压合模具（1）和热压成型设备将这些垫块（2）与面布（3，4）热压粘合在一起形成护垫，具体地，热压合模具（1）具有用于容纳垫块（2）的腔体（1-1），热压前，先在热压合模具（1）上铺设第一层面布（3），然后将垫块（2）铺设到相应的腔体（1-1）处，再铺上第二层面布（4），面布（3，4）与垫块（2）之间涂抹有胶水，最后利用热压成型设备对三者进行热压粘合。运动服装护垫的制作方法具有生产灵活性好、生产成本低等优点。

Description

一种运动服装护垫的制作方法及由该方法获得的护垫 技术领域
本发明涉及运动服装的制作方法及由该方法获得的服装，具体涉及一种运动服装护垫的制作方法及由该方法获得的护垫。
背景技术
人们在进行各种运动时，一般都穿上专用的运动服装，以便于运动以及防止运动过程中身体受到伤害，尤其是对于职业运动者来说，更加重视专用运动服装对身体的保护。运动过程中，人体容易受伤的部位通常位于人体的着力部位，例如，膝部、肘部、肩部、臀部、裆部等。通常，专用运动服装会在上述部位设有护垫，在运动过程中起到缓冲作用，保护人体免受伤害。常见的护垫是设置在上述部位的一整块海绵体，具有一定的保护作用。但是由于所使用的海绵较厚，整块海绵不能像柔软的布料一样随人体的运动而自由地变形，因此使用时会显得行动不便或有异物感。
为解决上述问题，现有技术中虽然出现了具有一定折痕的护垫，使得护垫易于弯折，但是弯折灵活性仍然欠佳，并且生产灵活性不高。
发明内容
本发明的目的在于克服现有技术存在的不足，提供一种运动服装护垫的制作方法，该制作方法具有生产灵活性好、生产成本低等优点。
本发明的另外一个目的在于提供一种由上述制作方法获得的运动服装护垫。
本发明的目的通过以下的方案实现：
一种运动服装护垫的制作方法，包括以下步骤：
(1)将海绵制作成一个个独立的垫块；
(2)选取若干个垫块，利用热压合模具和热压成型设备将这些垫块与面布热压粘合在一起形成护垫，具体地，所述热压合模具具有用于容纳所述垫块的腔体，热压前，先在热压合模具上铺设第一层面布，然后将所述垫块铺设到相应的腔体处，再铺上第二层面布，面布与垫块之间涂抹有胶水，最后利用热压成型设备对三者进行热压粘合。
本发明的运动服装护垫的制作方法的一个优选方案，其中，所述垫块的边沿设置成阶梯式结构，所述步骤(1)中垫块的制作方法是：根据阶梯式垫块中每一层的厚度，每一层均选取相应厚度的海绵，利用激光切割设备将该海绵切割成与该层对应的形状，形成多层海绵块；最后将各层海绵块叠合在一起形成所述垫块。
在上述优选方案中，采用阶梯式垫块的作用在于，使用时阶梯式垫块中面积较小的一端与人体接触，外部的冲击力通过阶梯式垫块传递给人体，利用海绵的压缩变形缓冲冲击力，消耗冲击能量，在上述阶梯式垫块中，远离人体的部分面积较大，因此所消耗的冲击能量最多，而接触人体的部分面积较小，所消耗的冲击能量最少，利用这种面积逐渐缩小的阶梯式结构，使得所消耗的冲击能量阶梯式减少，最终作用在人体的载荷较小，达到进一步减轻冲击的目的。而采用多层海绵块叠合形成垫块的方法，成型方法简单，利用激光切割机直接切割即可，形状精度高；并且，可以在最后的粘合工艺中再将各层海绵块粘合在一起，无需预先将海绵块粘合，简化了工艺。
优选地，所述切割好的各层海绵块在步骤(2)中粘合在一起，具体地，所述步骤(2)中铺设物料的过程是：先铺上第一层面布，然后按照面积从小到大的顺序，依次铺上各个垫块中的各层海绵块，最后铺上第二层面布。这样可以 在最后的粘合工艺中再将各层海绵块粘合在一起，无需预先将海绵块粘合，简化了工艺。
优选地，铺设各层海绵块的方法是：首先，根据各个垫块在护垫中的排列位置以及阶梯式垫块中每一层海绵块的形状大小，利用激光切割设备在一张平板上切割出相应的定位孔，形成一张定位板，护垫中的每一层海绵块相应制作一张定位板；接着，在铺设第一层海绵块前，先在热压合模具中铺上第一张定位板，定位板与热压合模具之间依照定位基准进行定位，接着将各个垫块中的第一层海绵块铺设到定位板的定位孔中，铺设完第一层海绵块后，取下第一张定位板，再铺上第二张定位板，接着铺设第二层海绵块，如此直至各层海绵块均铺设完毕。
上述优选方案中，采用定位板辅助铺设海绵块，极大地提高了效率和定位的准确性，操作相当方便，并且定位板的加工简便，形状精确；直接将护垫的设计参数输入到激光切割机上，即可精确地加工出所述定位板；并且该定位板可以重复使用，成本低。所述定位板可以由纸片、塑料薄板、薄模板等平板制作，优选采用纸片制作，纸片具有取材容易、成本低、便于激光切割等优点。所述定位板与热压合模具之间的定位可以采用多种形式，例如通过定位板和热压合模具的边角对齐进行定位，或者通过在热压合模具上设置定位柱、在定位板上设置定位孔进行定位。
本发明的运动服装护垫的制作方法的一个优选方案，其中，所述垫块的边沿设置成阶梯式结构，所述步骤(1)中垫块的制作方法是：首先，根据垫块中横截面积最大部分的形状切割出一个个海绵块坯料；接着利用成型模具和热压成型设备对海绵块坯料进行热压成型，其中，成型模具上具有多个用于成型垫块的成型模腔，成型模腔的形状与阶梯式结构的垫块的形状一致，每个模腔对 应成型一种垫块，热压成型过程中，先将海绵块坯料放置到成型模腔中，最后启动热压成型设备对海绵块坯料进行热压成型，形成阶梯式的垫块。
采用该优选方案的好处在于，可以一次性形成垫块，与层叠式的垫块相比，省去切割多个海绵块和粘结海绵块的工艺；存在的不足是需要多一套成型模具。
优选地，所述成型模具由多个模具单元组合而成，每个模具单元具有一个成型模腔。这样可以根据不同的需要选择具有不同形状的成型模腔的模具单元组合在一起形成模具，这是因为，不同的护垫中所采用的垫块的形状、数量、排列顺序不同，如果一个成型模具中的各个模腔固定不变，那么每个成型模具就只能制作固定的垫块，而采用上述优选方案后，可以根据需要灵活选择模具单元进行组合，使得生产的灵活性进一步提高。
本发明的运动服装护垫的制作方法的一个优选方案，其中，在步骤(2)中，在铺设第一层面布前，先铺设一张压边，该压边上设有与垫块的形状一致的孔，该孔的边沿与腔体的边沿对齐。
一种应用上述运动服装护垫的制作方法获得的运动服装护垫，该护垫由多个独立的垫块按设定的形状排列并粘结在面布上形成，其中，所述面布包括第一层面布和第二层面布，所述垫块位于第一层面布和第二层面布之间。
本发明的运动服装护垫的一个优选方案，其中，所述垫块的边沿具有阶梯式结构。其效果参见上文中对这种护垫结构的制作方法的描述。
本发明的运动服装护垫的一个优选方案，其中，所述第一层面布上设有压边，该压边分布在垫块之间的区域中，压边的边沿与垫块的边沿相贴合。设置所述压边的作用在于，一方面，使得各个垫块的轮廓更加分明，使得垫块与第二层面布的连接边沿部位形成轮廓分明的边界，充分发挥垫块的缓冲效能；另一方面，有利于增强整个护垫的连接强度，而且还具有美观的效果。
本发明的运动服装护垫的一个优选方案，其中，该护垫上设有多个通气孔。其作用在于实现透气，散发热量，提高舒适性。
本发明的运动服装护垫的一个优选方案，其中，所述第一层面布和第二面布的边沿形状与应用该护垫的运动服装中的应用部位的形状一致。这样使护垫更加贴近使用者的保护部位的形状，提高舒适性和保护效果。
本发明的运动服装护垫的一个优选方案，其中，所述护垫由多层海绵块粘合而成。其效果参见上文中对这种护垫结构的制作方法的描述。
本发明的运动服装护垫的一个优选方案，其中，所述护垫由一块海绵块坯料通过热压形成。其效果参见上文中对这种护垫结构的制作方法的描述。
本发明与现有技术相比具有以下的有益效果：
1、由于先制作一个个独立的垫块，再根据需要选择垫块按设定形态组合形成护垫，因此可根据人体的不同部位、不同使用人群、不用使用场合等因素，选择最合适的垫块按最合理的排列形式组合成护垫，亦即可以针对特定的特体制作特定的护垫，不但能够获得最好的保护效果和最大的舒适性，而且生产灵活性大大提高，可根据客户的特定要求制作出最合适的护垫。
2、由于垫块与垫块之间是通过面布连接在一起的，而面布的柔软性好，因此垫块与垫块之间容易弯折，使用时更能随保护部位的运动而灵活变形，紧贴保护部位，最大程度保护使用者的安全。
附图说明
图1～图8为本发明的实施例1的相关结构示意图，其中：
图1为依照本实施例制作方法获得的一种运动服装护垫的结构示意图；
图2为图1的A-A剖视图的放大图；
图3为本实施例的垫块的结构示意图；
图4为本实施例的压边的结构示意图；
图5为本实施例的热压合模具的结构示意图；
图6为本实施例中利用热压合模具制作护垫时各物料的叠放顺序示意图；
图7为本实施例的第一张定位板的结构示意图；
图8为本实施例的第二张定位板的结构示意图。
图9～图20为本发明的实施例2的相关结构示意图，其中：
图9为本实施例的海绵块坯料的结构示意图；
图10本实施例的第一种成型模具的结构示意图；
图11为本实施例的第二种成型模具的结构示意图；
图12为使用图10或图11所示的成型模具制作的垫块的结构示意图(共六个)；
图13为本实施例的热压合模具的结构示意图；
图14为依照本实施例制作方法获得的第一种运动服装护垫的结构示意图；
图15为图14的B-B剖视图的放大图；
图16为依照本实施例制作方法获得的第二种运动服装护垫的结构示意图；
图17为本实施例的第三种成型模具的结构示意图；
图18为应用图17所示成型模具制作的垫块所组合成的第一种护垫的结构示意图；
图19为应用图17所示成型模具制作的垫块所组合成的第二种护垫的结构示意图；
图20为应用图17所示成型模具制作的垫块所组合成的第三种护垫的结构示意图；
图21为应用图17所示成型模具制作的垫块所组合成的第四种护垫的结构 示意图。
具体实施方式
下面结合实施例及附图对本发明作进一步详细的描述，但本发明的实施方式不限于此。
实施例1
参见图1～图8，本实施例的运动服装护垫的制作方法包括以下步骤：
(1)将海绵制作成一个个独立的垫块2，该垫块2边沿设置成阶梯式结构，本实施例中，垫块2为双层结构，具体制作方法是：
根据阶梯式垫块2中每一层的厚度，每一层均选取相应厚度的海绵，利用激光切割设备将该海绵切割成与该层对应的形状，形成多层海绵块2-1；最后将各层海绵块2-1叠合在一起形成所述垫块2(参见图3)，多层海绵块2-1之间的粘合工作在下面的步骤(2)中完成。
(2)选取若干个垫块2，利用热压合模具1和热压成型设备将这些垫块2与面布热压粘合在一起形成护垫，所述热压合模具1具有与所选取的垫块2形状一致的腔体1-1(呈阶梯式结构，底部小，上部大)，腔体1-1的排列方式与最终获得的护垫中各垫块2的排列方式一致；
参见图6，在利用热压合模具1和热压成型设备制作护垫时，按以下顺序将物料铺设到热压合模具中：首先，铺上压边6，该压边6中的孔的边沿与腔体1-1的上部边沿对齐；接着铺上第一层面布3；接着将所述垫块2铺设到相应的腔体1-1处；接着再铺上第二层面布4；上述压边6、面布以及垫块2之间涂抹有胶水，最后利用热压成型设备对三者进行热压粘合。
参见图6，在铺设垫块2时，按照面积从小到大的顺序，依次铺上各个垫块2中的各层海绵块2-1，该海绵垫块2的铺设方法是：首先是制作定位板5(参 见图7和图8)，根据各个垫块2在护垫中的排列位置以及阶梯式垫块2中每一层海绵块2-1的形状大小，利用激光切割设备在一张平板上切割出相应的定位孔5-1，形成一张定位板5，护垫中的每一层海绵块2-1制作一张定位板5；接着，在铺设第一层海绵块2-1前，先在热压合模具1中铺上第一张定位板5，定位板5与热压合模具1之间依照定位基准进行定位，接着将各个垫块2中的第一层海绵块2-1铺设到定位板5的定位孔5-1中，铺设完第一层海绵块2-1后，取下第一张定位板5，再铺上第二张定位板5，接着铺设第二层海绵块2-1。所述定位板5与热压合模具1之间的定位可以有多种形式，通常通过定位板5和热压合模具1的边角对齐进行定位(热压合模具1的边沿制作成矩形，所述定位板5也做成相同大小的矩形，放置时两者的边角对齐)，另外，定位板5可以由纸片、塑料薄板、薄模板等平板制作，优选采用纸片制作，纸片具有取材容易、成本低、便于激光切割等优点。
参见1和图6，实际生产中，所述第一层面布3、第二层面布4以及压边6在粘合好后，外轮廓还没有切好；一个护垫成品的外边沿形状通常与运动服装的应用部位形状相匹配，因此在热粘合加工完成后，还要将整个护垫坯料放到激光切设备中进行切边，最终获得成品。该护垫成品可以缝制在完整的运动服装的特定部位，也可以作为运动服装特定部位的构成部分，缝接到运动服装预留的窟窿中。此外，为了便于透气和散热，护垫上还设有多个通气孔7，这些通气孔7也在切边时一同切割出来。
参见图1～图4，本实施例的应用上述运动服装护垫的制作方法获得的运动服装护垫由多个独立的垫块2按设定的形状排列并粘结在面布上形成，其中，所述面布包括第一层面布3和第二层面布4，所述垫块2位于第一层面布3和第二层面布4之间。所述垫块2的边沿具有阶梯式结构，这种阶梯式结构的护垫 由多层海绵块2-1粘合而成，不同的海绵块2-1之间的面积不同，从而形成阶梯式结构，两层海绵块2-1的边沿之间的距离应当均匀。本实施例中，所述垫块2为双层结构，即由两块海绵块2-1粘合而成。
参见图1～图4，所述第一层面布4上设有压边6，该压边6分布在垫块2之间的区域中，该压边6的外边沿与护垫的外边沿平齐，内部设有多个与垫块2相匹配的孔5-1，这些孔5-1的边沿与垫块2的边沿相贴合。该压边6的作用在于，一方面，使得各个垫块2的轮廓更加分明，使得垫块2与第一层面布3的连接边沿部位形成轮廓分明的边界，充分发挥垫块2的缓冲效能；另一方面，有利于增强整个护垫的连接强度，而且还具有美观的效果。所述压边6也通过激光切割加工出来，具体是在一张面布上切割出与垫块2相匹配的孔5-1形成，加工时，将垫块2的设计参数输入到激光切割设备中，即可加工出与垫块2对应的孔5-1。为了实现透气，散发热量，提高舒适性，本发明的护垫上设有多个通气孔7，该通气孔7通过激光切割加工出来。
参见图1～图4，所述第一层面布3、第二面布以及压边6的边沿形状与应用该护垫的运动服装中的应用部位的形状一致，这样使护垫更加贴近使用者的保护部位的形状，提高舒适性和保护效果。图1所示的护垫设置于运动裤的裆部。
实施例2
参见图9～图15，本实施例运动服装护垫的制作方法与实施例1的不同之处在于：
所述步骤(1)中，垫块2的制作方法是：首先，根据垫块2中横截面积最大部分的形状切割出一个个海绵块坯料2-2(参见图9)；接着利用成型模具8和热压成型设备对海绵块坯料2-2进行热压成型，其中，成型模具8上具有多个 用于成型垫块2的成型模腔8-1，成型模腔8-1的形状与阶梯式结构的垫块2的形状一致，每个模腔对应成型一种垫块2(参见图10和图11)，热压成型过程中，先将海绵块坯料2-2放置到成型模腔8-1中，然后启动热压成型设备对海绵块坯料2-2进行热压成型，形成阶梯式的垫块2(参见图12)。
参见图10，所述成型模具8中的成型模腔8-1可以设置在同一个底板上，这样，该成型模具8只限于制作特定的这几种形状的垫块2；参见图11，所述成型模具8也可以由多个模具单元8-2组合而成，每个模具单元8-2具有一个成型模腔8-1，这样可以根据不同的需要选择具有不同形状的成型模腔8-1的模具单元8-2组合在一起形成成型模具8，这是因为，不同的护垫中所采用的垫块2的形状、数量、排列顺序不同，如果一个成型模具8中的各个成型模腔8-1固定不变，那么每个成型模具8就只能制作固定的垫块2，而采用上述方案后，可以根据需要灵活选择模具单元8-2进行组合，使得生产的灵活性进一步提高。各个模具单元8-2的外轮廓大小和形状应当一致，通常设置成方形，这样便于模具单元8-2的组合和对齐，各个模具单元8-2之间可通过螺钉连接在一起。
参见图13，在步骤(2)中，所热压合模具1中的模腔1-1无需设置成阶梯式结构，该模腔1-1的形状与垫块2中横截面积最大的部分的形状一致；铺设各层物料时，先铺设压边6，然后铺设第一层面布3，接着铺设整块垫块2，最后铺上第二层面布4，省去了铺设各层海绵块的步骤。
本发明中，可以根据不用的使用要求，选取不同的垫块2进行组合形成护垫，例如，采用图10或图11中的成型模具8制作的垫块2除了可以组合成图14中的护垫外，还可组合成图16所示的护垫。
又如，采用图17所示的成型模具8制作出来的垫块2，可以组合成图18～图21所示的护垫，其中，图18中的护垫用于运动服装腰两侧部位，图19中的 护垫用于运动服装中肩及膝部位，图20中的护垫用于运动服装中后背部位，图21中的护垫用于运动服装裤头前后腹背部位。
上述为本发明的较佳的实施方式，但本发明的实施方式并不受上述内容的限制，其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均应为等效的置换方式，都包含在本发明的保护范围之内。

Claims (10)

  1. 一种运动服装护垫的制作方法，其特征在于，包括以下步骤：
    (1)将海绵制作成一个个独立的垫块；
    (2)选取若干个垫块，利用热压合模具和热压成型设备将这些垫块与面布热压粘合在一起形成护垫；具体地，所述热压合模具具有用于容纳所述垫块的腔体，热压前，先在热压合模具上铺设第一层面布，然后将所述垫块铺设到相应的腔体处，再铺上第二层面布，面布与垫块之间涂抹有胶水，最后利用热压成型设备对三者进行热压粘合。
  2. 根据权利要求1所述的运动服装护垫的制作方法，其特征在于，所述垫块的边沿设置成阶梯式结构，所述步骤(1)中垫块的制作方法是：根据阶梯式垫块中每一层的厚度，每一层均选取相应厚度的海绵，利用激光切割设备将该海绵切割成与该层对应的形状，形成多层海绵块；最后将各层海绵块叠合在一起形成所述垫块。
  3. 根据权利要求2所述的运动服装护垫的制作方法，其特征在于，所述切割好的各层海绵块在步骤(2)中粘合在一起，具体地，所述步骤(2)中铺设物料的过程是：先铺上第一层面布，然后按照面积从小到大的顺序，依次铺上各个垫块中的各层海绵块，最后铺上第二层面布。
  4. 根据权利要求3所述的运动服装护垫的制作方法，其特征在于，铺设各层海绵块的方法是：首先，根据各个垫块在护垫中的排列位置以及阶梯式垫块中每一层海绵块的形状大小，利用激光切割设备在一张平板上切割出相应的定位孔，形成一张定位板，护垫中的每一层海绵块相应制作一张定位板；接着，在铺设第一层海绵块前，先在热压合模具中铺上第一张定位板，定位板与热压合模具之间依照定位基准进行定位，接着将各个垫块中的第一层海绵块铺设到定位板的定位孔中，铺设完第一层海绵块后，取下第一张定位板，再铺上第二 张定位板，接着铺设第二层海绵块，如此直至各层海绵块均铺设完毕。
  5. 根据权利要求1所述的运动服装护垫的制作方法，其特征在于，所述垫块的边沿设置成阶梯式结构，所述步骤(1)中垫块的制作方法是：首先，根据垫块中横截面积最大部分的形状切割出一个个海绵块坯料；接着利用成型模具和热压成型设备对海绵块坯料进行热压成型，其中，成型模具上具有多个用于成型垫块的成型模腔，成型模腔的形状与阶梯式结构的垫块的形状一致，每个模腔对应成型一种垫块，热压成型过程中，先将海绵块坯料放置到成型模腔中，最后启动热压成型设备对海绵块坯料进行热压成型，形成阶梯式的垫块。
  6. 根据权利要求5所述的运动服装护垫的制作方法，其特征在于，所述成型模具由多个模具单元组合而成，每个模具单元具有一个成型模腔。
  7. 根据权利要求1～6任一项所述的运动服装护垫的制作方法，其特征在于，在步骤(2)中，在铺设第一层面布前，先铺设一张压边，该压边上设有与垫块的形状一致的孔，该孔的边沿与腔体的边沿对齐。
  8. 一种应用权利要求1～7任一项所述的运动服装护垫的制作方法获得的运动服装护垫，其特征在于，该护垫由多个独立的垫块按设定的形状排列并粘结在面布上形成，其中，所述面布包括第一层面布和第二层面布，所述垫块位于第一层面布和第二层面布之间。
  9. 根据权利要求8所述的运动服装护垫，其特征在于，所述垫块的边沿具有阶梯式结构。
  10. 根据权利要求9所述的运动服装护垫，其特征在于，所述第一层面布上设有压边，该压边分布在垫块之间的区域中，压边的边沿与垫块的边沿相贴合；
    所述护垫上设有多个通气孔；
    所述护垫由多层海绵块粘合而成，或由一块海绵块坯料通过热压形成。
PCT/CN2015/096135 2014-12-05 2015-12-01 一种运动服装护垫的制作方法及由该方法获得的护垫 Ceased WO2016086843A1 (zh)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP15865896.3A EP3228200B1 (en) 2014-12-05 2015-12-01 Method for preparing sportswear protection pad, and protection pad obtained by using method
JP2017547038A JP6431989B2 (ja) 2014-12-05 2015-12-01 スポーツウェアのパッドの製造方法及び当該方法で製造したパッド
US15/510,236 US10645981B2 (en) 2014-12-05 2015-12-01 Manufacturing method of a protective pad for sportswear and the protective pad obtained according to the manufacturing method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201410739966.7A CN104473346B (zh) 2014-12-05 2014-12-05 一种运动服装护垫的制作方法及由该方法获得的护垫
CN201410739966.7 2014-12-05

Publications (1)

Publication Number Publication Date
WO2016086843A1 true WO2016086843A1 (zh) 2016-06-09

Family

ID=52748064

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2015/096135 Ceased WO2016086843A1 (zh) 2014-12-05 2015-12-01 一种运动服装护垫的制作方法及由该方法获得的护垫

Country Status (5)

Country Link
US (1) US10645981B2 (zh)
EP (1) EP3228200B1 (zh)
JP (1) JP6431989B2 (zh)
CN (1) CN104473346B (zh)
WO (1) WO2016086843A1 (zh)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104473346B (zh) * 2014-12-05 2016-01-27 许瀚丹 一种运动服装护垫的制作方法及由该方法获得的护垫
GB201802226D0 (en) * 2018-02-12 2018-03-28 Smc Mouldings Ltd A method of manufacturing a flexible, impact resistant pad
JP6974288B2 (ja) * 2018-03-26 2021-12-01 清 杉村 補助ウェア
TWM577722U (zh) * 2019-01-19 2019-05-11 黃長興 Protective gear structure
US20230292852A1 (en) * 2022-03-16 2023-09-21 Premier Bike Chamois for cycling shorts
USD1051553S1 (en) * 2022-07-13 2024-11-19 Jelenew Incorporated Seat pad for cycling garment

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2246282A (en) * 1990-07-06 1992-01-29 Vesty Improvements in protective clothing
WO2006036072A1 (en) * 2004-09-27 2006-04-06 Body Armour (1995) Limited Impact resistant laminates
CN201263407Y (zh) * 2008-06-25 2009-07-01 品赫贸升股份有限公司 高弹性穿着物护垫结构
CN102119790A (zh) * 2010-01-12 2011-07-13 陈泗川 缓冲垫的制造方法
CN102892571A (zh) * 2010-04-07 2013-01-23 耐克国际有限公司 制造用于服装及其它产品的缓冲元件的方法
CN202980217U (zh) * 2012-06-14 2013-06-12 英特普制品有限公司 保护垫及带有保护垫的服装
CN103561949A (zh) * 2011-02-25 2014-02-05 耐克国际有限公司 用于服饰和其它产品的缓冲元件及制造缓冲元件的方法
CN104473346A (zh) * 2014-12-05 2015-04-01 许瀚丹 一种运动服装护垫的制作方法及由该方法获得的护垫
CN204393401U (zh) * 2014-12-05 2015-06-17 许瀚丹 一种运动服装护垫

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD309805S (en) * 1987-03-16 1990-08-07 Kimberly-Clark Corporation Aerobic knee pad
JP2592634B2 (ja) * 1988-01-29 1997-03-19 株式会社シーゲル ゲル充填緩衝材の製造方法
JPH10128890A (ja) * 1996-10-31 1998-05-19 Itoki Crebio Corp クッション基体並びにクッション体及びそれらの製造方法
US6070273A (en) * 1998-03-27 2000-06-06 Sgro; Joseph Body pads particulary for sports
JP3807354B2 (ja) * 2001-08-06 2006-08-09 株式会社デンソー 半導体装置
US6852269B2 (en) * 2002-03-19 2005-02-08 Silipos, Inc. Process for applying a cushion material to an article
JP2005193920A (ja) * 2003-12-26 2005-07-21 Esutsuu Corporation:Kk 梱包用緩衝材
US20050203454A1 (en) * 2004-03-03 2005-09-15 Fallgard, Llc Hip protection device
EP3192392A1 (en) * 2005-12-23 2017-07-19 Polyworks, Inc. Polymeric gel articles
CN104608457B (zh) * 2008-11-24 2017-08-01 Ft 复合材料应用解决方案公司 制造用作弹性软垫的组合结构的方法
WO2010104868A2 (en) * 2009-03-09 2010-09-16 Nike International, Ltd. Cushioning elements for apparel and other products
IT1404110B1 (it) * 2011-02-08 2013-11-08 Dainese Spa Rivestimento interno di casco e casco includente tale rivestimento interno.
US9675123B2 (en) * 2014-01-23 2017-06-13 Platinum Scrubs LLC Padding system for medical clothing

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2246282A (en) * 1990-07-06 1992-01-29 Vesty Improvements in protective clothing
WO2006036072A1 (en) * 2004-09-27 2006-04-06 Body Armour (1995) Limited Impact resistant laminates
CN201263407Y (zh) * 2008-06-25 2009-07-01 品赫贸升股份有限公司 高弹性穿着物护垫结构
CN102119790A (zh) * 2010-01-12 2011-07-13 陈泗川 缓冲垫的制造方法
CN102892571A (zh) * 2010-04-07 2013-01-23 耐克国际有限公司 制造用于服装及其它产品的缓冲元件的方法
CN103561949A (zh) * 2011-02-25 2014-02-05 耐克国际有限公司 用于服饰和其它产品的缓冲元件及制造缓冲元件的方法
CN202980217U (zh) * 2012-06-14 2013-06-12 英特普制品有限公司 保护垫及带有保护垫的服装
CN104473346A (zh) * 2014-12-05 2015-04-01 许瀚丹 一种运动服装护垫的制作方法及由该方法获得的护垫
CN204393401U (zh) * 2014-12-05 2015-06-17 许瀚丹 一种运动服装护垫

Also Published As

Publication number Publication date
US20170295863A1 (en) 2017-10-19
EP3228200A1 (en) 2017-10-11
CN104473346B (zh) 2016-01-27
JP6431989B2 (ja) 2018-11-28
EP3228200A4 (en) 2018-07-25
JP2017538874A (ja) 2017-12-28
CN104473346A (zh) 2015-04-01
US10645981B2 (en) 2020-05-12
EP3228200B1 (en) 2023-04-05

Similar Documents

Publication Publication Date Title
WO2016086843A1 (zh) 一种运动服装护垫的制作方法及由该方法获得的护垫
TWI682729B (zh) 衣服及其製造方法
CN102652581B (zh) X形乳罩支撑件和含有这种支撑件的乳罩
KR20150038250A (ko) 섬유 강화 복합 재료 성형품의 제조 방법 및 섬유 강화 복합 재료 성형품
US9259038B2 (en) Bra cup and method for its manufacture
CN204393401U (zh) 一种运动服装护垫
CN201263407Y (zh) 高弹性穿着物护垫结构
CN203873031U (zh) 一种内衣及其新型模杯
CN111344134A (zh) 片材成型体的制造方法
WO2014202477A1 (en) Method for providing a pad for cycling shorts and pad provided with such method
CN204427333U (zh) 一种热压式一体床套
KR102007260B1 (ko) 유압 프레스기를 이용한 입체 직물 원단의 제조방법
US20190255800A1 (en) Cushioning sheet
CN206252006U (zh) 气压式后踵定型外模的气袋
TW201242526A (en) Multilayer pad
JP7208626B2 (ja) 化粧複合板及び絞り加工された化粧複合板の製造方法
TWM558177U (zh) 工具定位墊
TWM462004U (zh) 無縫罩杯
TWM540516U (zh) 內衣罩杯
CN111374355A (zh) 解构镂空型模杯及其制备方法
TWM628558U (zh) 複合式罩杯
CN205082686U (zh) 衣物
CN102771913B (zh) 多层衬垫
TWM546697U (zh) 內衣罩杯
TWI571288B (zh) The Method of Making Multi - layer Sports Cushion and Its Finished Product

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15865896

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 15510236

Country of ref document: US

REEP Request for entry into the european phase

Ref document number: 2015865896

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2017547038

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE