WO2016064208A1 - Method for manufacturing toothbrush bristles comprising biodegradable resin and toothbrush using toothbrush bristles - Google Patents
Method for manufacturing toothbrush bristles comprising biodegradable resin and toothbrush using toothbrush bristles Download PDFInfo
- Publication number
- WO2016064208A1 WO2016064208A1 PCT/KR2015/011179 KR2015011179W WO2016064208A1 WO 2016064208 A1 WO2016064208 A1 WO 2016064208A1 KR 2015011179 W KR2015011179 W KR 2015011179W WO 2016064208 A1 WO2016064208 A1 WO 2016064208A1
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- WO
- WIPO (PCT)
- Prior art keywords
- resin
- weight
- biodegradable resin
- polyester
- bristles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
- A46B3/04—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by mouldable materials, e.g. metals, cellulose derivatives, plastics
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B9/00—Arrangements of the bristles in the brush body
- A46B9/02—Position or arrangement of bristles in relation to surface of the brush body, e.g. inclined, in rows, in groups
- A46B9/04—Arranged like in or for toothbrushes
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/02—Bristles details
- A46D1/0215—Bristles characterised by the material being biodegradable
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/06—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/18—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from other substances
Definitions
- the present invention relates to a method for producing bristles including a biodegradable material and a toothbrush using the same. More specifically, the present invention provides a method for producing a bristle of a core-shell structure including a polyester-based resin and a biodegradable resin, and a toothbrush using the same.
- Biodegradable resins that can replace existing chemical synthetic resins in domestic and overseas industries are being developed as social problems are caused by secondary environmental pollution problems caused by the decomposition and disposal of waste plastics and overloading of landfills worldwide. Development is being actively made to apply this biodegradable resin is currently in the spotlight as an environmentally friendly resin.
- Such biodegradable resins have low impact strength, no UV stability, high moisture absorption, difficult to maintain quality for a long time, and are difficult to replace physical properties of conventional chemical synthetic resins as materials having poor physical and thermal properties that are fragile.
- biodegradable raw materials are difficult to compound with polymers in the process of manufacturing bristles, that is, extrusion, and various additives are used to overcome them.
- products have been developed by blending various crosslinking agents, binders and the like in order to maintain the strength and elasticity of the polymer and to provide both softness and washing power of the bristles.
- the present invention produced an environmentally friendly and naturally degradable bristles using biodegradable natural polymer resin or natural powder that can replace chemical synthetic resin, poor physical properties of biodegradable natural powder or natural polymer contained in a high weight In order to overcome the difficulty of replacing the physical properties of the chemical synthetic resin due to the addition of various additives to prepare a fine hair for a toothbrush having excellent elasticity and resilience and to provide a toothbrush using the same.
- the present invention is a bristle brush of the core-shell structure made of a resin composition comprising a blend resin and a binder comprising a polyester-based resin and a biodegradable resin,
- A is the content (parts by weight) of the biodegradable resin of the core layer
- B is the content (part by weight) of the biodegradable resin of the shell layer.
- the polyester resin of the present invention provides a bristles, characterized in that the polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate or two or more polyester-based resin.
- the biodegradable resin of the present invention is polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycaprolactones which are aliphatic polyesters.
- PCL polylactic acid
- PBS polybutylene succinate
- PBA polybutylene adipate
- PBAT polybutylene adipate-terephthalate
- PBSA polybutylene succinate- adipate
- PBST polybutylenesuccinate-terephthalate
- corn stalks sugar cane, hemp, hay, starch
- PHA polyhydroxyalkanoate
- PHA polyhydroxyalkanoate
- collagen albumin
- gelatin dextran
- the binder of the present invention provides bristles, characterized in that at least one selected from the group consisting of polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, natural rubber, thermoplastic elastomer.
- thermoplastic elastomer provides bristles, characterized in that styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU) or a mixture thereof.
- SBS styrene butadiene styrene
- TPU thermoplastic polyurethane
- bristles comprising 1 to 10 parts by weight of the binder with respect to 100 parts by weight of the blend resin mixed with the polyester resin and the biodegradable resin of the present invention.
- the present invention comprises the steps of: a) co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin and a binder to produce a core-shell filament;
- It provides a method for producing a fine hair for a toothbrush comprising.
- the present invention provides a bristle of the core-shell structure bristles satisfying the following formula (1).
- A is the content (parts by weight) of the biodegradable resin of the core layer
- B is the content (part by weight) of the biodegradable resin of the shell layer.
- the present invention provides a method for producing bristles, characterized in that the polyester resin is polybutylene terephthalate, polytrimethylene terephthalate or a mixture thereof.
- the biodegradable resin of the present invention is polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycaprolactones which are aliphatic polyesters.
- PCL polylactic acid
- PBS polybutylene succinate
- PBA polybutylene adipate
- PBAT polybutylene adipate-terephthalate
- PBSA polybutylene succinate- adipate
- PBST polybutylenesuccinate-terephthalate
- corn stalks sugar cane, hemp, hay, starch
- PHA polyhydroxyalkanoate
- PHA polyhydroxyalkanoate
- collagen albumin
- gelatin dextran
- the binder of the present invention provides a method for producing bristles, characterized in that at least one selected from the group consisting of polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, natural rubber, thermoplastic elastomer.
- thermoplastic elastomer is not particularly limited, but may be, for example, styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU), or a mixture thereof, but is not limited thereto.
- SBS styrene butadiene styrene
- TPU thermoplastic polyurethane
- the present invention provides a method for producing bristles, comprising 1 to 10 parts by weight of the binder, based on 100 parts by weight of the blended resin in which the polyester resin and the biodegradable resin are mixed.
- the present invention provides a bristle containing a biodegradable resin and a method for producing the same, further comprising a thermoplastic elastomer resin as a binder in a resin composition mixed with a polyester-based resin and a biodegradable natural polymer resin, the elasticity and resilience of the bristles When the micro hair is processed by modifying it to have a more flexible elastic recovery rate, it is possible to provide a fine hair for toothbrush excellent in brushing.
- the present invention is to develop an environmentally friendly bristles by mixing a polyester-based resin and biodegradable resins in more detail, the development of environmentally friendly filaments and toothbrushes for the bristles market made of chemical synthetic resins such as nylon and PET To complete the development of eco-friendly toothbrush fine bristles in the bristle market made of chemical synthetic resins such as nylon and PET, by manufacturing a core-shell structure filament so that the bristle filament can contain a high weight of biodegradable resin in the polyester resin It became.
- the present invention has completed the present invention after numerous studies for developing bristles using biodegradable resin that is environmentally friendly and naturally degradable.
- the present invention comprises the steps of: a) co-spinning a resin composition comprising a blend resin and a binder comprising a polyester-based resin and a biodegradable resin to produce a core-shell filament;
- the bristle of the core-shell structure may provide a method of manufacturing bristles, wherein the bristles satisfy the following formula.
- A is the content (parts by weight) of the biodegradable resin of the core layer
- B is the content (part by weight) of the biodegradable resin of the shell layer.
- the present invention can produce a resin composition comprising a blend resin and a binder containing the polyester-based resin and biodegradable resin.
- polyester resin used in the present invention is not particularly limited, but polybutylene terephthalate, polytrimethylene terephthalate or a mixture thereof is most preferably used.
- the polytrimethylene terephthalate is more flexible than other resins, has excellent chemical resistance, elasticity, elastic recovery rate against compression, etc., and has excellent elasticity and resilience. Most preferably used to make bristles.
- the biodegradable resin used in the present invention may be categorized into 'synthetic polymer resin' manufactured by chemically biodegradable raw materials through a polymerization process or 'natural polymer resin' manufactured using a natural material as a main component, but is not limited thereto. no.
- the synthetic polymer resin may be, for example, polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycapro, which is an aliphatic polyester.
- Lactone PCL
- PLA polylactic acid
- AP aliphatic polyester
- PEU polyester urethane
- PBS polybutylene succinate
- PBA polybutylene adipate
- PBAT polybutylene adi Pate-terephthalate
- PBSA polybutylene succinate-adipate
- PBST polybutylene succinate-terephthalate
- the natural polymer resin can be, for example corn, sugar cane, Hemp, hay, starch, polyhydroxyalkanoate (PHA), collagen, albumin, gelatin and dextran
- the cornstalk may be used in the form of a powder pulverized with a corn ball after freeze-drying the cornstalks after corn harvesting and then additionally ground with an air jet mill, but is not limited thereto.
- the cornstalk contains abundant cellulose, but the content of lignin deteriorating the physical properties is relatively small, about 10%, and has the physical properties to improve the durability of the blend resin by using cornstalk as a powder to replace conventional chemical synthetic resins with natural polymer resins. Resin composition with excellent physical properties that can be easily used in the manufacture of filaments.
- the natural polymer resin has a disadvantage in that it is difficult to compound with the conventional polymer (compounding) is difficult to mix well, but the cornstalk is a relatively high quality compound because the problem of homogeneity, the difference in volume and specific gravity with the polymer is not large compared to other natural polymers Can be prepared.
- a bristle of a core-shell structure made of a resin composition containing a blend resin and a binder containing a polyester-based resin and a biodegradable resin, the bristle having a content of a biodegradable resin satisfying the following formula 1 Can be provided.
- A is the content (parts by weight) of the biodegradable resin of the core layer
- B is the content (part by weight) of the biodegradable resin of the shell layer.
- the content of the biodegradable resin may be adjusted to satisfy the above formula, and co-extrusion of each resin composition having different contents of the biodegradable resin of the core layer and the shell layer may produce a core-shell filament. Can be.
- the color of the bristles due to the inherent color of the natural polymer resin is made of a filament made of a core layer and a shell layer surrounding the core layer in order to prevent the consumer from being rejected.
- a filament made of a core layer and a shell layer surrounding the core layer in order to prevent the consumer from being rejected.
- the core layer contains a high weight of biodegradable resin
- the resin composition is prepared in such a way that the shell layer surrounding the core layer contains a smaller amount of the biodegradable resin than the core layer, so that the biodegradable resin having a unique color may be manufactured at high weight.
- the color of the bristle due to the inherent color of the natural polymer resin may cause the consumer to be rejected by the shell layer containing a small amount of biodegradable resin
- the color of the bristle due to the inherent color of the natural polymer resin may cause the consumer to be rejected by the shell layer containing a small amount of biodegradable resin
- the present invention may provide a blend resin including the polyester resin and the biodegradable resin in 50 to 99.9 wt% of the polyester resin and 0.1 to 50 wt% of the biodegradable resin, but is not limited thereto. no.
- a binder may be further added to increase the mixing power of the blend resin including the polyester-based resin and the biodegradable resin and to impart the bonding stability, but is not limited thereto.
- the binder may be used to facilitate the mixing of the biodegradable resin and the polyester-based resin and to impart bonding stability.
- the binder may be polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, It may be one or more selected from the group consisting of natural rubber and thermoplastic elastomer (TPE), and most preferably polyethylene terephthalate (PET) may be used as a binder, but is not limited thereto.
- thermoplastic elastomer is not particularly limited, but may be, for example, styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU), or a mixture thereof, but is not limited thereto.
- thermoplastic elastomer resin as a binder to modify the bond stability or the elasticity and resilience of the bristles, when processed into fine hair, it is possible to provide a more flexible elastic recovery rate, to provide an excellent toothbrush fine bristles.
- the present invention may include 1 to 10 parts by weight of the binder based on 100 parts by weight of the blend resin in which the polyester resin and the biodegradable resin are mixed.
- the blendability and bonding stability of the polyester-based resin and biodegradable resin may be reduced, and when included in more than 10 parts by weight, the purpose of the present invention for producing bristles using environmentally friendly resin May not conform to.
- a) co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin, and a binder to produce a core-shell filament;
- the present invention provides a step of co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin and a binder to produce a core-shell filament.
- (A in Formula 1 is the content (part by weight) of the biodegradable resin of the core layer
- B is the content (part by weight) of the biodegradable resin of the shell layer.
- the first resin composition of the core layer containing the biodegradable resin satisfying the above formula and the second resin composition of the shell layer containing a relatively small amount of biodegradable resin are introduced into the extruder, and the core-shell structure is used.
- the dark and dark colored filaments of the core layer containing the heavy weight biodegradable resin can be provided by the shell layer as a bright and soft color filament like the color of the existing bristles.
- the cospinning is possible as long as the spinning method commonly used in the same technical field.
- Due to the co-spinning core-shell filament has a structure consisting of a core layer and a shell layer surrounding the core layer, wherein the spinning temperature can be appropriately controlled by the binder used, preferably may be carried out at 220 ⁇ 260 °C. If it is lower than 220 degrees, the resin will not melt sufficiently, resulting in inaccurate core and sheath positioning, and above 260 degrees may affect the added modifier (binder).
- the step b) is a step of cooling, stretching and heat-treating the filament of the core-shell structure, and cooling, stretching and heat-treating the filament of the core-shell structure manufactured in the step a) to filament of the core-shell dual structure To prepare.
- the cooling, stretching, and heat treatment are not particularly limited, and for example, the filaments extruded and spun in a conventional manner directly below the spinneret may be cooled by passing through a tank containing a fluid. Thereafter, the stretching may be performed, and the stretching process may be a general stretching process, and may be a heat treatment step in the range of 170 to 220 ° C. after stretching, but is not limited thereto.
- the stretching ratio may be determined by measuring the physical properties of the filament that has passed the heat treatment process, and after stretching, the monofilament may be drawn to a thickness of 0.05-0.3 mm, which may be drawn at a draw ratio of 4 to 6 times. It is not limited to this.
- the filament manufactured in step b) may be tapered, and then wound using a winder to facilitate storage.
- Taping the filament may be carried out by immersion in an alkaline solution, but is not particularly limited.
- the stretched filament may be processed into a bundle, and the one end of the bundle may be immersed in a processing tank in which an alkaline solution is immersed and tapered to a desired length, but is not limited thereto. .
- the alkaline solution may be used caustic soda of 30-60% by weight, it is preferable to heat the temperature to 100-150 °C because the temperature to reduce the tapering time and obtain a stable fine hair.
- the winding may be a winding step or the winding method may be performed by a conventional method. After the winding, it may comprise a step of manufacturing a toothbrush by planting.
- the bristles may be manufactured with a fine bristle toothbrush having a length of at least 5 mm and a total length of 15-40 mm.
- Tensile strength was measured by using universal testing machine (UTM, Lioyd) with a minimum load of 1N and a load speed of 20cm / min.
- the average of the remaining measured values was recorded except for the minimum and maximum values among the values measured and measured seven times under the above conditions.
- the KS G 3103 is a test of the simulated bending recovery rate, and the measuring method is described with an example,
- the biodegradability was measured by the method of measuring plastic biodegradability and decay degree (KS M3100-1) under composting conditions specified in Korean Industrial Standards (Technical Standards Publication No. 2002-1298).
- a first resin composition (core layer) containing 5 parts by weight of PET was obtained based on 100 parts by weight of a blend resin containing 750 g of polytrimethylene terephthalate and 250 g of corn cob powder, and 930 g of polytrimethylene terephthalate and 70 g of corn cob powder.
- a second resin composition (shell layer) was prepared comprising 5 parts by weight of PET based on 100 parts by weight of the blended blended resin.
- the first resin composition was co-spun with a spinning machine having a spinneret having a core-shell structure in which a second resin composition was disposed in a shell layer, thereby preparing a monofilament having a core-shell structure.
- the spun core-shell structured monofilament was passed through a chiller at 10 ° C. and then drawn at a draw ratio of 5 times.
- the stretched monofilament was prepared as a bundle, and one end of the bundle was tapered by immersing in an alkali solution at 120 ° C. and 40% concentration. After immersion, washed twice with water, neutralized with dilute sulfuric acid, and washed again, and then wound and wound filaments were cut to 35mm in length to prepare bristles in the form of fine hairs.
- the physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- a first resin composition containing 10 parts by weight of PET with respect to 100 parts by weight of the blend resin containing 650 g of polytrimethylene terephthalate and 350 g of corn cob powder was obtained, and a blend resin of 840 g of polytrimethylene terephthalate and 160 g of corn cob powder was mixed.
- the bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 10 parts by weight of PET was prepared based on 100 parts by weight.
- the physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- a first resin composition containing 40 parts by weight of PET with respect to 100 parts by weight of the blend resin containing 750 g of polytrimethylene terephthalate and 250 g of corn cob powder was obtained, and a blend resin of 930 g of polytrimethylene terephthalate and 70 g of corn cob powder was mixed.
- the bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 40 parts by weight of PET was prepared based on 100 parts by weight.
- the physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- a first resin composition containing 10 parts by weight of polypropylene was obtained based on 100 parts by weight of the blend resin containing 700 g of polytrimethylene terephthalate and 300 g of corn cob powder, and a blend of 910 g of polytrimethylene terephthalate and 90 g of corn cob powder.
- the bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 10 parts by weight of polypropylene was prepared based on 100 parts by weight of resin.
- the physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- a first resin composition containing 8 parts by weight of PET was obtained based on 100 parts by weight of a blend resin containing 600 g of polytrimethylene terephthalate and 400 g of corn cob powder, and a blend resin of 700 g of polytrimethylene terephthalate and 300 g of corn cob powder.
- a second resin composition containing 8 parts by weight of PET based on 100 parts by weight was prepared.
- the first resin composition was co-spun with a spinning machine having a spinneret having a core-shell structure in which a second resin composition was disposed in a shell layer, thereby preparing a monofilament having a core-shell structure.
- the spun core-shell structured monofilament was drawn through a chiller at 10 ° C. at a draw ratio of 5 times. After stretching and heat treatment at 180 °C, wound and wound filament was cut to a length of 35mm to prepare a bristles bristle.
- the physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- a first resin composition containing 5 parts by weight of PET was obtained based on 100 parts by weight of the blend resin containing 500 g of polytrimethylene terephthalate and 500 g of corn cob powder, and a blend resin of 600 g of polytrimethylene terephthalate and 400 g of corn cob powder.
- a bristles in the form of microhairs were prepared in the same manner as in Comparative Example 1 except that a second resin composition including 0.5 parts by weight of PET was prepared based on 100 parts by weight.
- the physical properties of the fine bristles for toothbrushes prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
- the tensile strength (cN) and the flexural recovery rate (%) of the bristle bristles manufactured according to the present invention has excellent elasticity and resilience, as in the conventional bristles It was confirmed.
- the content of PET exceeds the range of the present invention, it can be seen that the biodegradability is somewhat reduced.
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Abstract
Description
본 발명은 생분해성 물질을 포함하는 칫솔모의 제조방법 및 이를 이용한 칫솔에 관한 것이다. 보다 자세하게는 폴리에스테르계 수지, 생분해성 수지를 포함하는 코어-쉘 구조의 칫솔모의 제조방법 및 이를 이용한 칫솔을 제공한다.The present invention relates to a method for producing bristles including a biodegradable material and a toothbrush using the same. More specifically, the present invention provides a method for producing a bristle of a core-shell structure including a polyester-based resin and a biodegradable resin, and a toothbrush using the same.
전세계적으로 폐 플라스틱이 분해, 폐기되는 과정에 따른 2차 환경오염 문제 또는 폐기물 매립지의 과부하로 인한 폐기물 처리가 사회문제로 대두됨에 따라, 국내외 업계들에서 기존 화학적 합성수지를 대체할 수 있는 생분해성 수지를 적용하기 위한 개발이 활발히 이루어지고 있으며 이런 생분해성 수지는 현재 친환경 수지로서 각광받고 있다. Biodegradable resins that can replace existing chemical synthetic resins in domestic and overseas industries are being developed as social problems are caused by secondary environmental pollution problems caused by the decomposition and disposal of waste plastics and overloading of landfills worldwide. Development is being actively made to apply this biodegradable resin is currently in the spotlight as an environmentally friendly resin.
이러한 생분해성 수지는 충격강도가 약하고, 자외선 안정성이 없으며, 수분 흡수율이 높아 장시간 품질 유지가 어려우며, 깨지기 쉬운 열악한 물리적 특성과 열적 특성을 가진 소재로서 종래의 화학적 합성수지의 물성을 대체하기에는 어려움이 많다. Such biodegradable resins have low impact strength, no UV stability, high moisture absorption, difficult to maintain quality for a long time, and are difficult to replace physical properties of conventional chemical synthetic resins as materials having poor physical and thermal properties that are fragile.
또한, 생분해성 수지 중 고비율의 천연고분자 수지를 사용하는 경우, 수지가 가지는 고유의 색을 칫솔 등의 부드럽고 밝은 색상으로 제품화하는 것이 대단히 어려우며, 식물 유래 원료라는 특성 때문에 가격 또한 기존의 화학적 합성수지에 비해 높은 편이라 사용상에 많은 제약이 있다. In addition, when using a high proportion of natural polymer resin among biodegradable resins, it is very difficult to commercialize the unique color of the resin into a soft and bright color such as a toothbrush. Compared to the high side there are many restrictions on use.
또한, 매일 사용하는 칫솔에 있어서 생분해성 수지의 사용은 칫솔대에서 많이 개발되어 왔으나 사용하는 칫솔모는 여전히 나일론이나 PBT 소재를 주로 사용하고 있다. In addition, the use of biodegradable resin in the toothbrush for daily use has been developed a lot in the toothbrush pole, but the bristle is still using mainly nylon or PBT material.
일반적으로 생분해성 원료는 칫솔모를 제조하는 공정에서, 즉, 압출하는 과정에서 폴리머와 컴파운딩(compounding)이 어려워 이를 극복하기 위한 다양한 첨가제들이 사용되고 있다. 또한, 폴리머 단독으로 사용하는 경우, 폴리머의 강도와 탄성을 유지하기 어려워 칫솔모의 부드러움과 세척력을 모두 갖추기 위해서 다양한 가교제, 결합제 등을 배합하여 제품이 개발되어 왔다.In general, biodegradable raw materials are difficult to compound with polymers in the process of manufacturing bristles, that is, extrusion, and various additives are used to overcome them. In addition, in the case of using the polymer alone, products have been developed by blending various crosslinking agents, binders and the like in order to maintain the strength and elasticity of the polymer and to provide both softness and washing power of the bristles.
본 발명은 화학적 합성수지를 대체할 수 있는 생분해성 천연 고분자 수지 또는 천연 분말을 이용하여 환경 친화적이고 자연분해가 가능한 친환경소재의 칫솔모를 제조하였으며, 고중량으로 포함된 생분해성 천연 분말 또는 천연 고분자의 열악한 물성으로 인한 화학적 합성수지의 물성을 대체하기 어려움을 극복하고자 다양한 첨가제를 첨가하여 우수한 탄성과 반발성을 가지는 칫솔용 미세모를 제조하고 이를 이용한 칫솔을 제공하고자 한다. The present invention produced an environmentally friendly and naturally degradable bristles using biodegradable natural polymer resin or natural powder that can replace chemical synthetic resin, poor physical properties of biodegradable natural powder or natural polymer contained in a high weight In order to overcome the difficulty of replacing the physical properties of the chemical synthetic resin due to the addition of various additives to prepare a fine hair for a toothbrush having excellent elasticity and resilience and to provide a toothbrush using the same.
본 발명은 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드수지 및 결합제를 포함하는 수지조성물로 제조되는 코어-쉘 구조의 칫솔모이며,The present invention is a bristle brush of the core-shell structure made of a resin composition comprising a blend resin and a binder comprising a polyester-based resin and a biodegradable resin,
하기 식 1을 만족하는 것을 특징으로 하는 칫솔모를 제공한다.It provides a bristles characterized by satisfying the following formula 1.
[식 1] 0.2A ≤ B ≤ 0.7A 0.2A≤B≤0.7A
(상기 식1 에서 상기 A는 코어층의 생분해성 수지의 함량(중량부)이고, (In Formula 1, A is the content (parts by weight) of the biodegradable resin of the core layer,
상기 코어층의 생분해성 수지의 함량 100 중량부를 기준으로 B는 쉘층의 생분해성 수지의 함량(중량부)이다.)Based on the content of 100 parts by weight of the biodegradable resin of the core layer, B is the content (part by weight) of the biodegradable resin of the shell layer.)
본 발명의 상기 폴리에스테르계 수지는 폴리에틸렌 테레프탈레이트, 폴리부틸렌 테레프탈레이트, 폴리트리메틸렌 테레프탈레이트 또는 둘 이상의 폴리에스테르계 수지인 것을 특징으로 하는 칫솔모를 제공한다.The polyester resin of the present invention provides a bristles, characterized in that the polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate or two or more polyester-based resin.
본 발명의 상기 생분해성 수지는 폴리히드록시부틸레이트-발레레이트(PHBV), 폴리안하이드라이드(Polyanhydrides), 폴리포스파젠(Polyphosphazenes), 폴리오르쏘에스테르(Polyorthoesters), 지방족 폴리에스테르인 폴리카프로락톤(PCL), 폴리락트산(PLA), 폴리부틸렌숙시네이트(PBS), 폴리부틸렌아디페이트(PBA), 폴리부틸렌아디페이트-테레프탈레이드(PBAT), 폴리부틸렌숙시네이트-아디페이트(PBSA), 폴리부틸렌숙시네이트-테레프탈레이트(PBST), 옥수수대, 사탕수수대, 마직물, 건초, 녹말, 폴리하이드록시알카노에이트(PHA), 콜라겐, 알부민, 젤라틴 및 덱스트란에서 하나 또는 둘 이상 선택되는 것을 특징으로 하는 칫솔모를 제공한다.The biodegradable resin of the present invention is polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycaprolactones which are aliphatic polyesters. (PCL), polylactic acid (PLA), polybutylene succinate (PBS), polybutylene adipate (PBA), polybutylene adipate-terephthalate (PBAT), polybutylene succinate- adipate (PBSA ), Polybutylenesuccinate-terephthalate (PBST), corn stalks, sugar cane, hemp, hay, starch, polyhydroxyalkanoate (PHA), collagen, albumin, gelatin and dextran It provides a bristles, characterized in that.
본 발명의 상기 결합제는 폴리에틸렌, 폴리프로필렌, 폴리우레탄, 폴리에스터, 폴리아마이드, 실리콘, 천연고무, 열가소성 엘라스토머로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는 칫솔모를 제공한다.The binder of the present invention provides bristles, characterized in that at least one selected from the group consisting of polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, natural rubber, thermoplastic elastomer.
상기 열가소성 엘라스토머는 스타이렌 부타디엔 스타이렌(SBS), 열가소성 폴리우레탄(TPU) 또는 이들의 혼합물인 것을 특징으로 하는 칫솔모를 제공한다.The thermoplastic elastomer provides bristles, characterized in that styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU) or a mixture thereof.
본 발명의 상기 폴리에스테르계 수지와 생분해성 수지를 혼합한 블렌드수지 100중량부에 대하여, 결합제 1 내지 10 중량부를 포함하는 것을 특징으로 하는 칫솔모를 제공한다.It provides a bristles comprising 1 to 10 parts by weight of the binder with respect to 100 parts by weight of the blend resin mixed with the polyester resin and the biodegradable resin of the present invention.
본 발명은 a) 폴리에스테르계 수지, 생분해성 수지 및 결합제를 포함하는 수지조성물을 공방사하여 코어-쉘 구조의 필라멘트를 제조하는 단계;The present invention comprises the steps of: a) co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin and a binder to produce a core-shell filament;
b) 상기 필라멘트를 냉각 후, 연신하는 단계;b) stretching the filament after cooling;
c) 상기 필라멘트를 테이퍼화 처리 후, 식모하여 칫솔로 제조하는 단계; c) after the tapering treatment of the filament, planted into a toothbrush;
를 포함하는 칫솔용 미세모의 제조방법을 제공한다.It provides a method for producing a fine hair for a toothbrush comprising.
본 발명은 상기 코어-쉘 구조의 칫솔모는 하기 식1을 만족하는 칫솔모의 제조방법을 제공한다.The present invention provides a bristle of the core-shell structure bristles satisfying the following formula (1).
[식 1] 0.2A ≤ B ≤ 0.7A0.2A≤B≤0.7A
(상기 식1 에서 상기 A는 코어층의 생분해성 수지의 함량(중량부)이고, (In Formula 1, A is the content (parts by weight) of the biodegradable resin of the core layer,
상기 코어층의 생분해성 수지의 함량 100 중량부를 기준으로 B는 쉘층의 생분해성 수지의 함량(중량부)이다.)Based on the content of 100 parts by weight of the biodegradable resin of the core layer, B is the content (part by weight) of the biodegradable resin of the shell layer.)
본 발명은 상기 폴리에스테르계 수지는 폴리부틸렌 테레프탈레이트, 폴리트리메틸렌 테레프탈레이트 또는 이들의 혼합물인 것을 특징으로 하는 칫솔모의 제조방법을 제공한다.The present invention provides a method for producing bristles, characterized in that the polyester resin is polybutylene terephthalate, polytrimethylene terephthalate or a mixture thereof.
본 발명의 상기 생분해성 수지는 폴리히드록시부틸레이트-발레레이트(PHBV), 폴리안하이드라이드(Polyanhydrides), 폴리포스파젠(Polyphosphazenes), 폴리오르쏘에스테르(Polyorthoesters), 지방족 폴리에스테르인 폴리카프로락톤(PCL), 폴리락트산(PLA), 폴리부틸렌숙시네이트(PBS), 폴리부틸렌아디페이트(PBA), 폴리부틸렌아디페이트-테레프탈레이드(PBAT), 폴리부틸렌숙시네이트-아디페이트(PBSA), 폴리부틸렌숙시네이트-테레프탈레이트(PBST), 옥수수대, 사탕수수대, 마직물, 건초, 녹말, 폴리하이드록시알카노에이트(PHA), 콜라겐, 알부민, 젤라틴 및 덱스트란에서 하나 또는 둘 이상 선택되는 것을 특징으로 하는 칫솔모의 제조방법을 제공한다.The biodegradable resin of the present invention is polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycaprolactones which are aliphatic polyesters. (PCL), polylactic acid (PLA), polybutylene succinate (PBS), polybutylene adipate (PBA), polybutylene adipate-terephthalate (PBAT), polybutylene succinate- adipate (PBSA ), Polybutylenesuccinate-terephthalate (PBST), corn stalks, sugar cane, hemp, hay, starch, polyhydroxyalkanoate (PHA), collagen, albumin, gelatin and dextran It provides a method of manufacturing bristles, characterized in that.
본 발명의 상기 결합제는 폴리에틸렌, 폴리프로필렌, 폴리우레탄, 폴리에스터, 폴리아마이드, 실리콘, 천연고무, 열가소성 엘라스토머로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는 칫솔모의 제조방법을 제공한다.The binder of the present invention provides a method for producing bristles, characterized in that at least one selected from the group consisting of polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, natural rubber, thermoplastic elastomer.
상기 열가소성 엘라스토머는 특별히 제한하는 것은 아니지만, 예를 들어 스타이렌 부타디엔 스타이렌(SBS), 열가소성 폴리우레탄(TPU) 또는 이들의 혼합물일 수 있으나 이에 한정하는 것은 아니다. The thermoplastic elastomer is not particularly limited, but may be, for example, styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU), or a mixture thereof, but is not limited thereto.
본 발명은 상기 폴리에스테르계 수지와 생분해성 수지를 혼합한 블렌드수지 100중량부에 대하여, 결합제 1 내지 10 중량부를 포함하는 것을 특징으로 하는 칫솔모의 제조방법을 제공한다.The present invention provides a method for producing bristles, comprising 1 to 10 parts by weight of the binder, based on 100 parts by weight of the blended resin in which the polyester resin and the biodegradable resin are mixed.
본 발명의 상기 제조방법에 따라 제조된 칫솔을 제공한다.It provides a toothbrush prepared according to the above production method of the present invention.
본 발명은 생분해성 수지를 포함하는 칫솔모 및 그의 제조방법을 제공하는데 있어서 폴리에스테르계 수지와 생분해성 천연 고분자 수지를 혼합한 수지 조성물에 결합제로써 열가소성 엘라스토머 수지를 더 포함하여 칫솔모의 탄성과 반발성을 가지도록 개질함으로써 미세모로 가공할 경우, 더욱 유연한 탄성회복율을 나타내고, 양치감도 우수한 칫솔용 미세모를 제공할 수 있다.The present invention provides a bristle containing a biodegradable resin and a method for producing the same, further comprising a thermoplastic elastomer resin as a binder in a resin composition mixed with a polyester-based resin and a biodegradable natural polymer resin, the elasticity and resilience of the bristles When the micro hair is processed by modifying it to have a more flexible elastic recovery rate, it is possible to provide a fine hair for toothbrush excellent in brushing.
또한, 생분해성 천연 고분자 수지를 고중량 포함하는 수지조성물로 환경 친화적 칫솔모를 제조하는데 있어서, 코어-쉘 구조로 칫솔모를 제조하여 칫솔모의 쉘층에는 코어층에 비교하여 천연 고분자를 소량 사용함으로써, 천연 고분자 수지가 가지는 고유의 색으로 인해 칫솔모의 색감으로 인한 거부감을 방지할 수 있는 장점을 가진다.In addition, in the production of environmentally friendly bristles with a resin composition containing a high weight of biodegradable natural polymer resin, by preparing a bristle with a core-shell structure, by using a small amount of natural polymer in the shell layer of the bristles compared to the core layer, Due to the inherent color has the advantage of preventing rejection due to the color of the brush head.
본 발명은 폴리에스테르계 수지와 생분해성 수지를 혼합하여 환경 친화적인 칫솔모를 개발하기 위한 것으로 보다 자세하게 설명하면, 나일론과 PET 등의 화학적 합성수지로 제조되는 칫솔모 시장에 친환경 필라멘트와 칫솔용 미세모의 개발을 목적으로 칫솔모 필라멘트를 폴리에스테르계 수지에 생분해성 수지를 고중량 포함할 수 있도록 코어-쉘 구조의 필라멘트를 제조함으로써 나일론과 PET 등의 화학적 합성수지로 제조되는 칫솔모 시장에서 친환경 칫솔용 미세모의 개발을 완성하게 되었다. The present invention is to develop an environmentally friendly bristles by mixing a polyester-based resin and biodegradable resins in more detail, the development of environmentally friendly filaments and toothbrushes for the bristles market made of chemical synthetic resins such as nylon and PET To complete the development of eco-friendly toothbrush fine bristles in the bristle market made of chemical synthetic resins such as nylon and PET, by manufacturing a core-shell structure filament so that the bristle filament can contain a high weight of biodegradable resin in the polyester resin It became.
이하, 본 발명을 보다 자세하게 설명하고자 한다.Hereinafter, the present invention will be described in more detail.
본 발명은 환경 친화적이고 자연 분해가 가능한 생분해성 수지를 이용하여 칫솔모를 개발하기 위한 수많은 연구 끝에 본 발명을 완성하게 되었다.The present invention has completed the present invention after numerous studies for developing bristles using biodegradable resin that is environmentally friendly and naturally degradable.
본 발명은 a) 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드수지 및 결합제를 포함하는 수지조성물을 공방사하여 코어-쉘 구조의 필라멘트를 제조하는 단계;The present invention comprises the steps of: a) co-spinning a resin composition comprising a blend resin and a binder comprising a polyester-based resin and a biodegradable resin to produce a core-shell filament;
b) 상기 필라멘트를 냉각 후, 연신하는 단계;b) stretching the filament after cooling;
c) 상기 필라멘트를 테이퍼화 처리 후, 식모하여 칫솔로 제조하는 단계;c) after the tapering treatment of the filament, planted into a toothbrush;
를 포함하는 코어-쉘 구조의 칫솔모의 제조방법을 제공할 수 있다.It can provide a method for producing a bristle of the core-shell structure comprising a.
본 발명의 또 다른 양태로는 상기 코어-쉘 구조의 칫솔모는 하기 식을 만족하는 것을 특징으로 하는 칫솔모의 제조방법을 제공할 수 있다.In still another aspect of the present invention, the bristle of the core-shell structure may provide a method of manufacturing bristles, wherein the bristles satisfy the following formula.
[식 1] 0.2A ≤ B ≤ 0.7A0.2A≤B≤0.7A
(상기 식1 에서 상기 A는 코어층의 생분해성 수지의 함량(중량부)이고, (In Formula 1, A is the content (parts by weight) of the biodegradable resin of the core layer,
상기 코어층의 생분해성 수지의 함량 100 중량부를 기준으로 B는 쉘층의 생분해성 수지의 함량(중량부)이다.)Based on the content of 100 parts by weight of the biodegradable resin of the core layer, B is the content (part by weight) of the biodegradable resin of the shell layer.)
본 발명은 상기 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드 수지 및 결합제를 포함하는 수지조성물을 제조할 수 있다. The present invention can produce a resin composition comprising a blend resin and a binder containing the polyester-based resin and biodegradable resin.
본 발명에서 사용하는 폴리에스테르계 수지는 특별히 제한하는 것은 아니나, 폴리부틸렌 테레프탈레이트, 폴리트리메틸렌 테레프탈레이트 또는 이들의 혼합물을사용하는 것이 가장 바람직하다. The polyester resin used in the present invention is not particularly limited, but polybutylene terephthalate, polytrimethylene terephthalate or a mixture thereof is most preferably used.
보다 바람직하게는, 상기 폴리트리메틸렌 테레프탈레이트는 다른 수지에 비하여 유연성이 강하고, 우수한 내화학성, 탄성, 압축에 대한 탄성회복율 등이 다른 폴리에스테르계 수지에 비하여 훨씬 탁월하여 우수한 탄성과 반발성을 가지는 칫솔모를 제조하는 데 가장 바람직하게 사용될 수 있다. More preferably, the polytrimethylene terephthalate is more flexible than other resins, has excellent chemical resistance, elasticity, elastic recovery rate against compression, etc., and has excellent elasticity and resilience. Most preferably used to make bristles.
본 발명에서 사용하는 상기 생분해성 수지는 화학적으로 생분해성 원료를 중합공정을 통하여 제조한‘ 합성고분자 수지’또는 천연소재를 주성분으로 하여 제조한‘천연 고분자 수지’로 분류할 수 있으나 이에 한정하는 것은 아니다.The biodegradable resin used in the present invention may be categorized into 'synthetic polymer resin' manufactured by chemically biodegradable raw materials through a polymerization process or 'natural polymer resin' manufactured using a natural material as a main component, but is not limited thereto. no.
상기 합성 고분자 수지는 예를들어, 폴리히드록시부틸레이트-발레레이트(PHBV), 폴리안하이드라이드(Polyanhydrides), 폴리포스파젠(Polyphosphazenes), 폴리오르쏘에스테르(Polyorthoesters), 지방족 폴리에스테르인 폴리카프로락톤(PCL), 폴리락트산(PLA), 지방족폴리에스테르(Alipahatc polyestr, AP), 폴리에스테르우레탄(PEU), 폴리부틸렌숙시네이트(PBS), 폴리부틸렌아디페이트(PBA), 폴리부틸렌아디페이트-테레프탈레이드(PBAT), 폴리부틸렌숙시네이트-아디페이트(PBSA) 및 폴리부틸렌숙시네이트-테레프탈레이트(PBST)일 수 있으며, 상기 천연 고분자 수지는 예를들어, 옥수수대, 사탕수수대, 마직물, 건초, 녹말, 폴리하이드록시알카노에이트(PHA), 콜라겐, 알부민, 젤라틴 및 덱스트란일 수 있으나 이에 한정하는 것은 아니다The synthetic polymer resin may be, for example, polyhydroxybutylate-valerate (PHBV), polyanhydrides, polyphosphazenes, polyorthoesters, polycapro, which is an aliphatic polyester. Lactone (PCL), polylactic acid (PLA), aliphatic polyester (Alipahatc polyestr, AP), polyester urethane (PEU), polybutylene succinate (PBS), polybutylene adipate (PBA), polybutylene adi Pate-terephthalate (PBAT), polybutylene succinate-adipate (PBSA) and polybutylene succinate-terephthalate (PBST), for example, the natural polymer resin can be, for example corn, sugar cane, Hemp, hay, starch, polyhydroxyalkanoate (PHA), collagen, albumin, gelatin and dextran
본 발명의 일 예로서 상기 옥수수대는 옥수수 수확을 마친 옥수수대를 동결 건조한 다음 볼밀로 분쇄한 다음 추가적으로 에어제트밀로 분쇄한 분말 형태인 것을 사용할 수 있으나 이에 한정하는 것은 아니다.As an example of the present invention, the cornstalk may be used in the form of a powder pulverized with a corn ball after freeze-drying the cornstalks after corn harvesting and then additionally ground with an air jet mill, but is not limited thereto.
상기 옥수수대는 풍부한 셀룰로오스를 함유하는 반면 물성을 악화시키는 리그닌의 함량은 10% 정도로 비교적 적어 옥수수대를 분말로 하여 블렌드 수지의 내구성을 향상시키는 물성을 가지고 있어 천연 고분자 수지로써 기존의 화학적 합성수지를 대체할 수 있는 우수한 물성을 가진 수지 조성물로 필라멘트 제조에 용이하게 사용 할 수 있다. The cornstalk contains abundant cellulose, but the content of lignin deteriorating the physical properties is relatively small, about 10%, and has the physical properties to improve the durability of the blend resin by using cornstalk as a powder to replace conventional chemical synthetic resins with natural polymer resins. Resin composition with excellent physical properties that can be easily used in the manufacture of filaments.
또한 천연 고분자 수지는 기존의 폴리머와 컴파운딩(compounding)이 어려워 잘 섞이지 않는다는 단점이 있으나, 상기 옥수수대는 균질성의 문제, 폴리머와의 부피 및 비중의 차이가 다른 천연 고분자에 비해 크지 않아 비교적 양질의 컴파운드를 제조할 수 있다. In addition, the natural polymer resin has a disadvantage in that it is difficult to compound with the conventional polymer (compounding) is difficult to mix well, but the cornstalk is a relatively high quality compound because the problem of homogeneity, the difference in volume and specific gravity with the polymer is not large compared to other natural polymers Can be prepared.
본 발명의 또 다른 특징으로는 상기 언급한 바와 같이, 폴리에스테르계 수지와 생분해성 수지를 포함하는 수지 조성물로 환경 친화적이고 자연분해가 용이한 친환경 칫솔모를 제공하는 목적을 달성하기 위해 칫솔용 필라멘트를 제조함에 있어서 상기 옥수수대 분말과 같은 생분해성 수지를 고중량으로 사용할 경우, 생분해성 수지가 가진 고유의 색으로 인해 칫솔모의 색이 사용자로 하여금 거부감을 느낄 수 있는 단점을 극복하기 위하여, 생분해성 수지의 함량을 달리한 코어층과 코어층을 감싸는 쉘층으로 이루어진 코어-쉘 구조를 가진 칫솔모를 제공할 수 있다.In another aspect of the present invention, as mentioned above, in order to achieve the object of providing an environmentally friendly and easy to decompose eco-friendly bristles with a resin composition comprising a polyester-based resin and a biodegradable resin, In manufacturing, when using a biodegradable resin such as corn cob powder at a high weight, in order to overcome the disadvantage that the color of the bristles due to the inherent color of the biodegradable resin, the user may feel rejection, It is possible to provide the bristles having a core-shell structure consisting of a core layer having a different content and a shell layer surrounding the core layer.
보다 구체적으로는, 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드수지 및 결합제를 포함하는 수지조성물로 제조되는 코어-쉘 구조의 칫솔모이며, 하기 식 1을 만족하는 생분해성 수지의 함량을 가지는 칫솔모를 제공할 수 있다. More specifically, it is a bristle of a core-shell structure made of a resin composition containing a blend resin and a binder containing a polyester-based resin and a biodegradable resin, the bristle having a content of a biodegradable resin satisfying the following formula 1 Can be provided.
[식 1] 0.2A ≤ B ≤ 0.7A0.2A≤B≤0.7A
(상기 식1 에서 상기 A는 코어층의 생분해성 수지의 함량(중량부)이고, (In Formula 1, A is the content (parts by weight) of the biodegradable resin of the core layer,
상기 코어층의 생분해성 수지의 함량 100 중량부를 기준으로 B는 쉘층의 생분해성 수지의 함량(중량부)이다.)Based on the content of 100 parts by weight of the biodegradable resin of the core layer, B is the content (part by weight) of the biodegradable resin of the shell layer.)
상기 식을 만족할 수 있도록 생분해성 수지의 함량을 조절하여 첨가할 수 있으며, 상기 코어층과 쉘층의 생분해성 수지의 함량을 달리한 각각의 수지조성물을 공압출하여 코어-쉘 구조의 필라멘트를 제조할 수 있다.The content of the biodegradable resin may be adjusted to satisfy the above formula, and co-extrusion of each resin composition having different contents of the biodegradable resin of the core layer and the shell layer may produce a core-shell filament. Can be.
본 발명의 천연 고분자 수지를 고중량으로 포함하는 경우, 천연 고분자 수지 고유의 색으로 인해 칫솔모의 색감이 소비자로 하여금 거부감이 들 수 있는 것을 방지하기 위하여, 필라멘트를 코어층과 코어층을 감싸는 쉘층으로 이루어진 코어-쉘 구조의 필라멘트로 제조하되,When the natural polymer resin of the present invention is included at a high weight, the color of the bristles due to the inherent color of the natural polymer resin is made of a filament made of a core layer and a shell layer surrounding the core layer in order to prevent the consumer from being rejected. Made of core-shell filaments,
상기 코어층은 고중량의 생분해성 수지를 함유하고, 코어층을 감싸는 쉘층에 코어층보다 소량의 생분해성 수지를 함유하도록 수지조성물을 제조함으로써 고유의 색을 가진 생분해성 수지를 고중량으로 필라멘트를 제조하더라도 코어층을 감싸는 소량의 생분해성 수지로 함유된 쉘층에 의해 기존의 칫솔모와 같은 부드럽고 밝은 색의 칫솔모를 제조할 수 있다.The core layer contains a high weight of biodegradable resin, and the resin composition is prepared in such a way that the shell layer surrounding the core layer contains a smaller amount of the biodegradable resin than the core layer, so that the biodegradable resin having a unique color may be manufactured at high weight. By using a shell layer containing a small amount of biodegradable resin surrounding the core layer, it is possible to produce a soft and bright colored bristles like conventional bristles.
더욱 좋게는 천연 고분자 수지를 고중량으로 포함하여 칫솔모를 제조함에 있어서, 천연 고분자 수지 고유의 색으로 인해 칫솔모의 색감이 소비자로 하여금 거부감이 들 수 있는 단점을 소량의 생분해성 수지를 포함하는 쉘층이 고중량의 생분해성 수지를 포함하는 코어층을 감싸는 코어-쉘 구조의 필라멘트로 제조함으로써 종래의 칫솔모와 같이 부드러운 색을 가지는 칫솔모를 제조할 수 있다.More preferably, in manufacturing the bristles including a high weight of the natural polymer resin, the color of the bristle due to the inherent color of the natural polymer resin may cause the consumer to be rejected by the shell layer containing a small amount of biodegradable resin By preparing a filament of a core-shell structure surrounding a core layer including a biodegradable resin of, bristles having a soft color like conventional bristles can be manufactured.
구체적으로, 상기 [식1]을 만족하는 코어층의 생분해성 수지 함량과 쉘층의 생분해성 수지 함량으로 코어-쉘 구조의 칫솔모를 제조할 경우, 칫솔모의 코어층에는 쉘층에 비해 고중량의 생분해성 수지를 포함하고, 상기 쉘층은 상기 코어층에 비해 소량의 생분해성 천연 고분자 수지와 고중량의 폴리에스테르계 수지를 포함하여 기존의 칫솔모의 색을 갖는 쉘층을 가짐으로써 사용자로 하여금 거부감을 방지할 수 있는 최적의 조합을 가진 코어-쉘 구조의 칫솔모를 제조할 수 있는 장점을 가진다.Specifically, when manufacturing the bristle of the core-shell structure with the biodegradable resin content of the core layer and the biodegradable resin content of the shell layer satisfying the above [Equation 1], the weight of the biodegradable resin in the core layer of the bristles compared to the shell layer Including, the shell layer has a small amount of biodegradable natural polymer resin and a high weight polyester-based resin compared to the core layer having a shell layer having a color of the existing bristle, the user can prevent the rejection It has the advantage of manufacturing the bristle of the core-shell structure with the combination of.
본 발명은 상기 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드수지는 폴리에스테르계 수지 50~99.9 중량%, 생분해성 수지 0.1~50 중량%로 포함하는 블렌드수지를 제공할 수 있으나 이에 한정하는 것은 아니다. The present invention may provide a blend resin including the polyester resin and the biodegradable resin in 50 to 99.9 wt% of the polyester resin and 0.1 to 50 wt% of the biodegradable resin, but is not limited thereto. no.
본 발명의 또 다른 양태로는 상기 폴리에스테르계 수지와 생분해성 수지를 포함하는 블렌드 수지의 혼합력을 증가시키고 결합 안정성을 부여하기 위하여 결합제를 더 첨가할 수 있으나 이에 한정하는 것은 아니다.In another embodiment of the present invention, a binder may be further added to increase the mixing power of the blend resin including the polyester-based resin and the biodegradable resin and to impart the bonding stability, but is not limited thereto.
상기 결합제로는 상기 생분해성 수지와 폴리에스테르계 수지의 혼합을 용이하게 하고, 결합 안정성을 부여하기 위한 것이라면 모두 사용가능하며 구체적으로는 폴리에틸렌, 폴리프로필렌, 폴리우레탄, 폴리에스터, 폴리아마이드, 실리콘, 천연고무, 열가소성 엘라스토머(TPE)로 이루어진 군에서 하나 이상 선택되는 것일 수 있으며, 가장 바람직하게는 결합제로서 폴리에틸렌 테레프탈레이트(PET)를 사용할 수 있으나 이에 한정하는 것은 아니다.The binder may be used to facilitate the mixing of the biodegradable resin and the polyester-based resin and to impart bonding stability. Specifically, the binder may be polyethylene, polypropylene, polyurethane, polyester, polyamide, silicone, It may be one or more selected from the group consisting of natural rubber and thermoplastic elastomer (TPE), and most preferably polyethylene terephthalate (PET) may be used as a binder, but is not limited thereto.
상기 열가소성 엘라스토머(TPE)는 특별히 제한하는 것은 아니지만 예를 들어, 스타이렌 부타디엔 스타이렌(SBS), 열가소성 폴리우레탄(TPU) 또는 이들의 혼합물일 수 있으나 이에 한정하는 것은 아니다. The thermoplastic elastomer (TPE) is not particularly limited, but may be, for example, styrene butadiene styrene (SBS), thermoplastic polyurethane (TPU), or a mixture thereof, but is not limited thereto.
또한, 결합제로써 열가소성 엘라스토머 수지를 더 포함하여 결합안정성 또는 칫솔모의 탄성과 반발성을 가지도록 개질함으로써 미세모로 가공할 경우, 더욱 유연한 탄성회복율을 나타내고, 양치감도 우수한 칫솔용 미세모를 제공할 수 있다.In addition, by further comprising a thermoplastic elastomer resin as a binder to modify the bond stability or the elasticity and resilience of the bristles, when processed into fine hair, it is possible to provide a more flexible elastic recovery rate, to provide an excellent toothbrush fine bristles.
본 발명은 상기 폴리에스테르계 수지와 생분해성 수지를 혼합한 블렌드수지 100중량부에 대하여 상기 결합제 1 내지 10 중량부를 포함할 수 있다.The present invention may include 1 to 10 parts by weight of the binder based on 100 parts by weight of the blend resin in which the polyester resin and the biodegradable resin are mixed.
상기 결합제 1 중량부 이하로 포함하는 경우, 폴리에스테르계 수지와 생분해성 수지의 혼합성과 결합 안정성이 떨어질 수 있으며, 10 중량부 이상으로 포함하는 경우, 친환경 수지를 이용한 칫솔모을 제조하기 위한 본 발명의 목적에 부합되지 않을 수 있다. When included in less than 1 part by weight of the binder, the blendability and bonding stability of the polyester-based resin and biodegradable resin may be reduced, and when included in more than 10 parts by weight, the purpose of the present invention for producing bristles using environmentally friendly resin May not conform to.
본 발명의 또 다른 양태로는 In another aspect of the present invention
a) 폴리에스테르계 수지, 생분해성 수지 및 결합제를 포함하는 수지조성물을 공방사하여 코어-쉘 구조의 필라멘트를 제조하는 단계;a) co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin, and a binder to produce a core-shell filament;
b) 상기 필라멘트를 냉각 후, 연신하는 단계;b) stretching the filament after cooling;
c) 상기 필라멘트를 테이퍼화 처리 후, 식모하여 칫솔로 제조하는 단계;c) after the tapering treatment of the filament, planted into a toothbrush;
를 포함하는 칫솔모의 제조방법을 제공할 수 있다.It can provide a method of manufacturing the bristles including.
본 발명은 폴리에스테르계 수지, 생분해성 수지 및 결합제를 포함하는 수지조성물을 공방사하여 코어-쉘 구조의 필라멘트를 제조하는 단계를 제공한다.The present invention provides a step of co-spinning a resin composition comprising a polyester-based resin, a biodegradable resin and a binder to produce a core-shell filament.
보다 자세하게는, 코어층 및 상기 코어층을 감싸는 쉘층으로 이루어지는 코어-쉘 구조의 필라멘트를 제조하기 위하여 하기 식 1을 만족하는 것을 특징으로 한다. In more detail, in order to manufacture a filament of a core-shell structure consisting of a core layer and a shell layer surrounding the core layer, the following Formula 1 is satisfied.
[식 1] 0.2A ≤ B ≤ 0.7A0.2A≤B≤0.7A
(상기 식1에서 A는 코어층의 생분해성 수지의 함량(중량부)이고,(A in Formula 1 is the content (part by weight) of the biodegradable resin of the core layer,
상기 코어층의 생분해성 수지 100 중량부를 기준으로 상기 B는 쉘층의 생분해성 수지의 함량(중량부) 이다.)Based on 100 parts by weight of the biodegradable resin of the core layer, B is the content (part by weight) of the biodegradable resin of the shell layer.)
상기 식을 만족하는 생분해성 수지를 함유하는 코어층의 제 1수지조성물과 코어층에 비해 비교적 소량의 생분해성 수지를 함유하는 쉘층의 제 2수지조성물을 압출기에 투입하고, 코어-쉘 구조로 공방사 함으로써 고중량의 생분해성 수지를 함유한 코어층의 탁하고 어두운 색상의 필라멘트가 쉘층에 의해 기존의 칫솔모의 색과 같이 밝고 부드러운 색감을 가진 필라멘트로 제공할 수 있다. The first resin composition of the core layer containing the biodegradable resin satisfying the above formula and the second resin composition of the shell layer containing a relatively small amount of biodegradable resin are introduced into the extruder, and the core-shell structure is used. By virtue of this, the dark and dark colored filaments of the core layer containing the heavy weight biodegradable resin can be provided by the shell layer as a bright and soft color filament like the color of the existing bristles.
상기 공방사는 동일한 기술분야에서 통상적으로 사용하는 방사방법이면 모두 가능하다. 공방사로 인해 코어-쉘 필라멘트는 코어층과 코어층을 감싸는 쉘층으로 이루어진 구조를 가지며, 이때 방사온도는 사용된 결합제에 의해 적절히 조절될 수 있으며, 바람직하게는 220~ 260℃에서 수행될 수 있다. 220도 보다 낮으면 수지가 충분히 녹지 않아 코어와 시스의 위치가 부정확해지며 260도를 넘으면 첨가된 개질재(결합제)에 영향을 줄 수 있다. The cospinning is possible as long as the spinning method commonly used in the same technical field. Due to the co-spinning core-shell filament has a structure consisting of a core layer and a shell layer surrounding the core layer, wherein the spinning temperature can be appropriately controlled by the binder used, preferably may be carried out at 220 ~ 260 ℃. If it is lower than 220 degrees, the resin will not melt sufficiently, resulting in inaccurate core and sheath positioning, and above 260 degrees may affect the added modifier (binder).
다음으로 상기 b)단계는 코어-쉘 구조의 필라멘트를 냉각, 연신 및 열처리하는 단계로, 상기 a)단계에서 제조된 코어-쉘 구조의 필라멘트를 냉각, 연신 및 열처리하여 코어-쉘 이중구조의 필라멘트를 제조한다.Next, the step b) is a step of cooling, stretching and heat-treating the filament of the core-shell structure, and cooling, stretching and heat-treating the filament of the core-shell structure manufactured in the step a) to filament of the core-shell dual structure To prepare.
상기 냉각, 연신 및 열처리는 특별히 제한하는 것은 아니며, 일 예로써 방사구금 직하부에 통상의 방법으로 압출 및 방사되는 필라멘트를 유체가 담긴 수조를 통과하여 냉각시킬 수 있다. 이후, 연신하는 단계를 거칠 수 있으며, 상기 연신과정은 통상의 연신과정이 모두 가능하며, 연신 후에 170 내지 220℃ 범위에서 열처리 단계를 거칠 수 있으나 이에 제한하는 것은 아니다. 연신비율은 열처리 공정을 통과한 필라멘트의 물성을 측정하여 결정될 수 있으며, 연신 후, 모노필라멘트의 경우, 0.05-0.3 mm 두께로 연신될 수 으며, 이는 4~ 6배의 연신비로 연신된 것일 수 있으나 이에 한정하는 것은 아니다.The cooling, stretching, and heat treatment are not particularly limited, and for example, the filaments extruded and spun in a conventional manner directly below the spinneret may be cooled by passing through a tank containing a fluid. Thereafter, the stretching may be performed, and the stretching process may be a general stretching process, and may be a heat treatment step in the range of 170 to 220 ° C. after stretching, but is not limited thereto. The stretching ratio may be determined by measuring the physical properties of the filament that has passed the heat treatment process, and after stretching, the monofilament may be drawn to a thickness of 0.05-0.3 mm, which may be drawn at a draw ratio of 4 to 6 times. It is not limited to this.
다음으로 상기 c)단계에서는 상기 b) 단계에서 제조된 필라멘트를 테이퍼화 처리한 후, 권취기를 이용하여 권취하여 보관성을 용이하게 할 수 있다. Next, in step c), the filament manufactured in step b) may be tapered, and then wound using a winder to facilitate storage.
상기 필라멘트를 테이퍼화 하는 단계는 알칼리 용액에 침지하여 수행할 수 있으나 특별히 한정하는 것은 아니다. Taping the filament may be carried out by immersion in an alkaline solution, but is not particularly limited.
본 발명에 따른 일 예로써 상기 연신한 필라멘트를 번들(bundle)로 가공하여 상기 번들의 일측 끝단을 알칼리용액이 담김 가공조에 침지하여 원하는 길이만큼 테이퍼 처리하는 단계를 포함할 수 있으나 이에 한정하는 것은 아니다. As an example according to the present invention, the stretched filament may be processed into a bundle, and the one end of the bundle may be immersed in a processing tank in which an alkaline solution is immersed and tapered to a desired length, but is not limited thereto. .
또한, 상기 알칼리용액은 30-60 중량%의 가성소다를 사용할 수 있으며, 100-150℃로 온도를 가열하는 것이 테이퍼링 시간을 줄이며 안정된 미세모를 얻을 수 있는 온도이므로 바람직하다. In addition, the alkaline solution may be used caustic soda of 30-60% by weight, it is preferable to heat the temperature to 100-150 ℃ because the temperature to reduce the tapering time and obtain a stable fine hair.
상기 권취는 권취공정이나 권취방법은 통상의 방법으로 수행될 수 있다. 상기 권취 후, 식모하여 칫솔을 제조하는 단계를 포함할 수 있다. 상기 식모는 식모부의 길이가 최소 5mm 이상, 전체길이가 15~ 40mm의 미세모 칫솔로 제조 할 수 있다.The winding may be a winding step or the winding method may be performed by a conventional method. After the winding, it may comprise a step of manufacturing a toothbrush by planting. The bristles may be manufactured with a fine bristle toothbrush having a length of at least 5 mm and a total length of 15-40 mm.
이하, 하기 실시예에 따라 제조된 칫솔모의 물성을 측정하기 위하여 다음과 같은 방법으로 측정하였다.Hereinafter, in order to measure the physical properties of the bristles prepared according to the following example was measured by the following method.
(인장강도)(The tensile strength)
인장강도는 만능재료시험기(UTM, Lioyd사)를 이용하여 최소하중 1N, 하중속도 20cm/min으로 하여 측정하였다.Tensile strength was measured by using universal testing machine (UTM, Lioyd) with a minimum load of 1N and a load speed of 20cm / min.
상기 조건으로 7회 측정하여 평가한 값들 중 최소값과 최대값은 제외하고 나머지 측정값들의 평균을 기록하였다.The average of the remaining measured values was recorded except for the minimum and maximum values among the values measured and measured seven times under the above conditions.
(탄성회복률(굴곡회복률))(Elastic recovery rate (flexion recovery rate))
굴곡회복률은 KS G 3103 측정법에 준하는 방법으로 측정하였다.Flexural recovery was measured according to the KS G 3103 measurement method.
상기 KS G 3103은 모의 굴곡 회복률을 시험하는 것으로, 그 측정방법을 일예를 들어 설명하면, The KS G 3103 is a test of the simulated bending recovery rate, and the measuring method is described with an example,
가) 본 발명에 따른 2개의 표준 시편 필라멘트를 교차하는 고리를 만들어 60± 2℃로 조절한 온수 속에 담그고, 상기 필라멘트의 단면적(mm2)당 2Kg의 추를 3분간 가한다. A) Make a ring that intersects two standard specimen filaments according to the present invention and immerse it in warm water adjusted to 60 ± 2 ° C., and add 2 kg of weight per mm (mm 2 ) of the filament for 3 minutes.
나) 추를 제거한 후 온수에서 꺼내어 온도 굴곡점에서 30mm 되는 곳을 절단한다. B) Remove the weight and remove it from the hot water and cut it 30mm from the temperature bending point.
다) 여과지 등으로 수분 제거한 후 온도 23± 5℃, 습도()%의 장소에서 유리면 위에 60분간 방치한 후 열림 각도를 측정하고, 다음 식 1에 의해 굴곡 회복률을 계산한다.C) Remove moisture with filter paper, etc., and then temperature 23 ± 5 ℃ and humidity ( After 60 minutes on the glass surface at the)% of the opening angle is measured, and the bending recovery rate is calculated by the following equation (1).
[식 1] [Equation 1]
(상기 식 1에서 A : 굴곡회복률(%), θ: 열림 각도(˚))(Equation 1 in the A: bending recovery rate (%), θ: opening angle (˚))
(생분해도 측정)(Biodegradation measurement)
생분해도 측정은 한국산업규격으로 규정한 퇴비화 조건에서 플라스틱 생분해도 및 붕괴도의 측정방법(KS M3100-1)으로 실시(기술표준원고시 제 2002-1298)하였다. The biodegradability was measured by the method of measuring plastic biodegradability and decay degree (KS M3100-1) under composting conditions specified in Korean Industrial Standards (Technical Standards Publication No. 2002-1298).
[실시예 1]Example 1
폴리트리메틸렌 테레프탈레이트 750g, 옥수수대 분말 250g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 5 중량부로 포함하는 제 1수지조성물(코어층)을 얻고, 폴리트리메틸렌 테레프탈레이트 930g, 옥수수대 분말 70g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 5 중량부로 포함하는 제 2수지조성물(쉘층)을 제조하였다.A first resin composition (core layer) containing 5 parts by weight of PET was obtained based on 100 parts by weight of a blend resin containing 750 g of polytrimethylene terephthalate and 250 g of corn cob powder, and 930 g of polytrimethylene terephthalate and 70 g of corn cob powder. A second resin composition (shell layer) was prepared comprising 5 parts by weight of PET based on 100 parts by weight of the blended blended resin.
상기 제 1수지조성물을 코어층에 제 2수지조성물을 쉘층에 배치되도록 한 코어-쉘 구조의 방사구금을 가지는 방사기로 공방사하여 코어-쉘 구조의 모노필라멘트를 제조하였다. 방사된 코어-쉘 구조의 모노필라멘트를 10℃의 냉각장치를 통과한 후, 5배의 연신비로 연신하였다. 연신한 모노필라멘트를 번들(bundle)로 제조하여 번들의 일측 끝단을 120℃, 40% 농도의 알칼리용액에 침지하여 테이퍼화하였다. 침지가 끝난 후, 물로 2회 세척하고 묽은 황산으로 중화한 후 다시 세척한 후, 권취하여 권취된 필라멘트는 길이 35mm로 절단하여 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.The first resin composition was co-spun with a spinning machine having a spinneret having a core-shell structure in which a second resin composition was disposed in a shell layer, thereby preparing a monofilament having a core-shell structure. The spun core-shell structured monofilament was passed through a chiller at 10 ° C. and then drawn at a draw ratio of 5 times. The stretched monofilament was prepared as a bundle, and one end of the bundle was tapered by immersing in an alkali solution at 120 ° C. and 40% concentration. After immersion, washed twice with water, neutralized with dilute sulfuric acid, and washed again, and then wound and wound filaments were cut to 35mm in length to prepare bristles in the form of fine hairs. The physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[실시예 2]Example 2
폴리트리메틸렌 테레프탈레이트 650g, 옥수수대 분말 350g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 10 중량부로 포함하는 제 1수지조성물을 얻고, 폴리트리메틸렌 테레프탈레이트 840g, 옥수수대 분말 160g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 10 중량부로 포함하는 제 2수지조성물을 제조한 것을 제외하고는 실시예1과 동일한 방법으로 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.A first resin composition containing 10 parts by weight of PET with respect to 100 parts by weight of the blend resin containing 650 g of polytrimethylene terephthalate and 350 g of corn cob powder was obtained, and a blend resin of 840 g of polytrimethylene terephthalate and 160 g of corn cob powder was mixed. The bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 10 parts by weight of PET was prepared based on 100 parts by weight. The physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[실시예 3]Example 3
폴리트리메틸렌 테레프탈레이트 750g, 옥수수대 분말 250g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 40 중량부로 포함하는 제 1수지조성물을 얻고, 폴리트리메틸렌 테레프탈레이트 930g, 옥수수대 분말 70g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 40 중량부로 포함하는 제 2수지조성물을 제조한 것을 제외하고는 실시예1과 동일한 방법으로 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.A first resin composition containing 40 parts by weight of PET with respect to 100 parts by weight of the blend resin containing 750 g of polytrimethylene terephthalate and 250 g of corn cob powder was obtained, and a blend resin of 930 g of polytrimethylene terephthalate and 70 g of corn cob powder was mixed. The bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 40 parts by weight of PET was prepared based on 100 parts by weight. The physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[실시예 4]Example 4
폴리트리메틸렌 테레프탈레이트 700g, 옥수수대 분말 300g 을 혼합한 블렌드 수지 100중량부에 대하여 폴리프로필렌 10 중량부로 포함하는 제 1수지조성물을 얻고, 폴리트리메틸렌 테레프탈레이트 910g, 옥수수대 분말 90g 을 혼합한 블렌드 수지 100중량부에 대하여 폴리프로필렌 10 중량부로 포함하는 제 2수지조성물을 제조한 것을 제외하고는 실시예1과 동일한 방법으로 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.A first resin composition containing 10 parts by weight of polypropylene was obtained based on 100 parts by weight of the blend resin containing 700 g of polytrimethylene terephthalate and 300 g of corn cob powder, and a blend of 910 g of polytrimethylene terephthalate and 90 g of corn cob powder. The bristles in the form of microhairs were prepared in the same manner as in Example 1 except that a second resin composition including 10 parts by weight of polypropylene was prepared based on 100 parts by weight of resin. The physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[비교예 1]Comparative Example 1
폴리트리메틸렌 테레프탈레이트 600g, 옥수수대 분말 400g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 8 중량부로 포함하는 제 1수지조성물을 얻고, 폴리트리메틸렌 테레프탈레이트 700g, 옥수수대 분말 300g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 8 중량부로 포함하는 제 2수지조성물을 제조하였다.A first resin composition containing 8 parts by weight of PET was obtained based on 100 parts by weight of a blend resin containing 600 g of polytrimethylene terephthalate and 400 g of corn cob powder, and a blend resin of 700 g of polytrimethylene terephthalate and 300 g of corn cob powder. A second resin composition containing 8 parts by weight of PET based on 100 parts by weight was prepared.
상기 제 1수지조성물을 코어층에 제 2수지조성물을 쉘층에 배치되도록 한 코어-쉘 구조의 방사구금을 가지는 방사기로 공방사하여 코어-쉘 구조의 모노필라멘트를 제조하였다. 방사된 코어-쉘 구조의 모노필라멘트를 10℃의 냉각장치를 통과하여 5 배의 연신비로 연신하였다. 연신 후 180℃에서 열처리 후, 권취하여 권취된 필라멘트는 길이 35mm로 절단하여 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.The first resin composition was co-spun with a spinning machine having a spinneret having a core-shell structure in which a second resin composition was disposed in a shell layer, thereby preparing a monofilament having a core-shell structure. The spun core-shell structured monofilament was drawn through a chiller at 10 ° C. at a draw ratio of 5 times. After stretching and heat treatment at 180 ℃, wound and wound filament was cut to a length of 35mm to prepare a bristles bristle. The physical properties of the microhairs prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[비교예 2]Comparative Example 2
폴리트리메틸렌 테레프탈레이트 500g, 옥수수대 분말 500g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 5 중량부로 포함하는 제 1수지조성물을 얻고, 폴리트리메틸렌 테레프탈레이트 600g, 옥수수대 분말 400g 을 혼합한 블렌드 수지 100중량부에 대하여 PET 0.5 중량부로 포함하는 제 2수지조성물을 제조한 것을 제외하고는 비교예 1과 동일한 방법으로 미세모 형태의 칫솔모를 제조하였다. 상기 방법으로 제조된 칫솔용 미세모의 물성을 측정하여 하기 표 1에 기록하였고, 상기 제조된 미세모의 적용실험을 수행하여 그 결과는 표 2에 기록하였다.A first resin composition containing 5 parts by weight of PET was obtained based on 100 parts by weight of the blend resin containing 500 g of polytrimethylene terephthalate and 500 g of corn cob powder, and a blend resin of 600 g of polytrimethylene terephthalate and 400 g of corn cob powder. A bristles in the form of microhairs were prepared in the same manner as in Comparative Example 1 except that a second resin composition including 0.5 parts by weight of PET was prepared based on 100 parts by weight. The physical properties of the fine bristles for toothbrushes prepared by the above method were measured and recorded in Table 1 below. The application experiments of the prepared microhairs were performed and the results are reported in Table 2.
[비교예3]Comparative Example 3
통상의 일반 나일론모을 가지고 만들어진 종래의 일반 칫솔을 사용하였다.Conventional general toothbrushes made with conventional general nylon wool were used.
[표 1]TABLE 1
상기 표 1의 결과로 보아, 본 발명에 따라 제조된 미세모 형태의 칫솔모의 물성을 측정한 결과로 인장강도(cN) 및 굴곡회복률(%)이 종래의 칫솔모와 같이, 우수한 탄성과 반발성을 가지는 것을 확인하였다. 다만 실시예 3의 경우, PET의 함량이 본 발명의 범위를 초과됨에 따라 생분해도가 다소 떨어짐을 알 수 있다. As a result of Table 1, the tensile strength (cN) and the flexural recovery rate (%) of the bristle bristles manufactured according to the present invention has excellent elasticity and resilience, as in the conventional bristles It was confirmed. However, in the case of Example 3, as the content of PET exceeds the range of the present invention, it can be seen that the biodegradability is somewhat reduced.
또한, 비교예 2의 경우, 결합제로서 PET가 본 발명의 범위 미만으로 포함하는 수지조성물로 제조된 필라멘트의 인장강도 등의 물성이 급격히 저하됨을 확인하였으며, 비교예 3의 종래의 나일론 소재로 만들어진 종래의 일반 칫솔의 경우, 인장강도, 탄성손실률의 물성은 양호하나 생분해성이 거의 없는 것으로 나타났다.In addition, in the case of Comparative Example 2, it was confirmed that the physical properties such as tensile strength of the filament made of a resin composition containing PET as a binder less than the scope of the present invention is sharply reduced, the conventional made of the conventional nylon material of Comparative Example 3 In general toothbrushes, the physical properties of tensile strength and elasticity loss ratio were good, but there was little biodegradability.
[표 2]TABLE 2
* 평가기준* Evaluation standard
5: 매우양호, 4: 양호, 3:보통, 2:불량, 1:매우불량5: very good, 4: good, 3: normal, 2: bad, 1: very bad
상기 표 2와 같이 20명의 남녀를 대상으로 본 발명에서 제조된 칫솔과 기존의 칫솔을 일정기간(7일)동안 사용 후 표 2의 패널 항목을 대상으로 만족도 평가를 실시하였다. 본 발명에 따라 제조된 칫솔 사용만족도는 전반적으로 양호한 편이였으나, 비교예 1 및 2의 경우, 코어층의 생분해성 수지 함량 대비 쉘층의 생분해성 수지 함량이 본 발명의 범위를 초과하여 칫솔모의 전체적인 색감이 어두워 사용자로 하여금 거부감이 나타나는 것으로 평가되었다.As shown in Table 2, the satisfaction of the panel items of Table 2 was performed after using the toothbrush manufactured in the present invention and the existing toothbrush for a certain period (7 days) as shown in Table 2 above. Satisfaction of the toothbrush prepared according to the present invention was generally good, but in Comparative Examples 1 and 2, the biodegradable resin content of the shell layer compared to the biodegradable resin content of the core layer exceeded the scope of the present invention, and thus the overall color of the brush head. It was evaluated that this darkness caused the user to feel rejected.
Claims (14)
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| KR1020140143053A KR101598359B1 (en) | 2014-10-22 | 2014-10-22 | Toothbrush containing bio-degradable resin composition and its preparation method |
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|---|---|---|---|---|
| CN109715009A (en) * | 2016-09-29 | 2019-05-03 | 株式会社 Lg 生活健康 | Toothbrush bristle made of polyketone material and toothbrush comprising same |
| DE102018005940A1 (en) * | 2018-07-30 | 2020-01-30 | Perlon Gmbh | Filament, bristle made of a corresponding filament and brush with corresponding bristles |
| CN114016158A (en) * | 2021-11-23 | 2022-02-08 | 中国纺织科学研究院有限公司 | Broad PBST and polylactic acid composite fiber, preparation method and application thereof, and surgical clothing |
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| CN107307579A (en) * | 2017-06-21 | 2017-11-03 | 青岛容商天下网络有限公司 | Degradable chitosan toothbrush of automatically cleaning and preparation method thereof |
| CN109355732A (en) * | 2018-09-18 | 2019-02-19 | 鹿邑县蓝天毛业有限公司 | A kind of imitative animal environment-protection fiber hair and preparation method thereof |
| CN109750384A (en) * | 2018-12-25 | 2019-05-14 | 南京立汉化学有限公司 | The preparation method of the tapering filament toothbrush hair of biodegrade |
| KR102672757B1 (en) * | 2023-10-27 | 2024-06-07 | (주)에스제이파워 | Biodegradable toothbrush composition and toothbrush manufacturing method using the same |
| KR20250071540A (en) | 2023-11-15 | 2025-05-22 | 단국대학교 산학협력단 | Biodegradable Polyhydroxyalkanoate Complex Resin composition and Method of preparing the same |
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| KR100464634B1 (en) * | 2002-12-03 | 2005-01-03 | 권영준 | Toothbrush tufted with a needle-shaped bristle tapered on one side and the manufacturing method thereof |
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| DE102018005940A1 (en) * | 2018-07-30 | 2020-01-30 | Perlon Gmbh | Filament, bristle made of a corresponding filament and brush with corresponding bristles |
| CN114016158A (en) * | 2021-11-23 | 2022-02-08 | 中国纺织科学研究院有限公司 | Broad PBST and polylactic acid composite fiber, preparation method and application thereof, and surgical clothing |
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| CN107002305A (en) | 2017-08-01 |
| CN107002305B (en) | 2020-06-12 |
| KR101598359B1 (en) | 2016-03-14 |
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