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WO2016060460A1 - Dispositif de déchargement utilisant un tube d'air incorporé dans une boîte de transport - Google Patents

Dispositif de déchargement utilisant un tube d'air incorporé dans une boîte de transport Download PDF

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Publication number
WO2016060460A1
WO2016060460A1 PCT/KR2015/010823 KR2015010823W WO2016060460A1 WO 2016060460 A1 WO2016060460 A1 WO 2016060460A1 KR 2015010823 W KR2015010823 W KR 2015010823W WO 2016060460 A1 WO2016060460 A1 WO 2016060460A1
Authority
WO
WIPO (PCT)
Prior art keywords
loads
carrying box
air tube
unloading
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2015/010823
Other languages
English (en)
Inventor
Seung Mo Kim
Sung Yong Jung
Koo Po Kwon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cj Korea Express Corp
Original Assignee
Cj Korea Express Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cj Korea Express Corp filed Critical Cj Korea Express Corp
Publication of WO2016060460A1 publication Critical patent/WO2016060460A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00—Loading or unloading vehicles
    • B65G67/02—Loading or unloading land vehicles
    • B65G67/24—Unloading land vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/16—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element actuated by fluid-operated mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P7/00—Securing or covering of load on vehicles
    • B60P7/06—Securing of load
    • B60P7/16—Protecting against shocks

Definitions

  • the present invention relates to a device and a method for unloading loads, and more particularly, to a device and a method for unloading loads which injects gas into an air tube disposed inside a carrying box to expand the air tube and push the loads out of the carrying box using expanding power of the air tube, thereby carrying out unloading work more easily.
  • Korean Patent Publication No. 10-2010-0018824 discloses a device which makes a slope between an entrance of a carrying box and an external conveyer to let loads be unloaded naturally along the slope when loads are unloaded.
  • the present invention relates to a device and a method for unloading loads which require less manpower and time than conventional unloading methods and which includes at least one air tube mounted on an inner wall of a carrying box to push out loads to an entrance of the carrying box using an expanding force of the air tube by injecting gas into the air tube.
  • the present invention is to improve the process of unloading the loads, and is proposed to satisfy the technical requirements described above and to provide additional technical elements that those skilled in the art cannot invent easily.
  • the present invention has been made in an effort to solve the above-mentioned problems occurring in the prior arts, and it is an object of the present invention to provide a device for unloading loads which includes an air tube expanded or contracted in volume according to injection or discharge of gas and disposed on an inner wall of a carrying box to make the expanding air tube pushes loads out so that the loads are unloaded to an entrance or out of the carrying box.
  • Another object of the present invention is to provide a device for unloading loads which includes air tubes disposed on inner walls of one or more faces of a carrying box, preferably, on inner walls of a front face and a bottom face of the carrying box to unload the loads positioned in the carrying box without missing.
  • a further object of the present invention is to provide a device for unloading loads which includes a controller for individually controlling a plurality of air tubes disposed inside the carrying box to selectively control proper air tubes according to loaded positions of the loads, thereby effectively unloading the corresponding loads.
  • a still further object of the present invention is to provide a device for unloading loads which includes a sensor for sensing positions, namely, loaded height or loaded depth, of the loads arranged inside the carrying box, so that the controller can selectively control proper air tubes on the basis of the positions of the loads obtained by the sensor, thereby effectively unloading the corresponding loads.
  • the present invention provides a device for unloading loads including: one or more air tubes which are expanded and contracted in volume according to injection and discharge of gas, push out the loads located inside a carrying box when expanding, and are disposed at least one face of the inner wall of the carrying box; and one or more pumps disposed to inject gas into the air tubes or discharge gas from the air tubes.
  • the unloading device further includes a controller which decides the air tube to inject or discharge gas and controls a gas injection speed, a gas injection amount or a gas injection period of time.
  • the air tube is disposed on the inner wall of a front face of the carrying box.
  • the unloading device further includes a height sensor for sensing a loaded height of the loads.
  • the controller searches the air tube which is disposed at the loaded height sensed by the height sensor and controls the pump to inject gas into the searched air tube.
  • the unloading device further includes at least one air tube disposed on a bottom face of the carrying box.
  • the unloading device further includes a depth sensor for sensing a loaded depth of the loads.
  • the controller searches the air tube which is disposed at the position sensed by the depth sensor and controls the pump to inject gas into the searched air tube and at least one air tube which is located on a straight line ranging from the sensed position to the entrance of the carrying box. Additionally, the one or more air tubes to which gas is injected is made in a stepped form.
  • the unloading device further includes a lift on which the loads are loaded and which is able to control height.
  • the air tubes are connected to a guide rail disposed on the surface of the inner wall of the carrying box and move up and down or from side to side along the guide rail.
  • the unloading device further includes a sensor for sensing loaded positions of the loads.
  • the controller searches the air tube corresponding to the position sensed by the sensor and controls the pump to inject gas into the searched air tube.
  • the unloading device further includes a linkage part whose one end extends from the bottom face of the rear of the inner wall of the carrying box and whose the other end is connected with a conveyer.
  • the present invention can reduce manpower and expenses because it automates the process of moving the loads to the entrance of the carrying box.
  • the present invention can unload all of the loads arranged inside the carrying box regardless of positions of the loads and stacked height of the loads, thereby automating the unloading work without manpower.
  • the present invention relieves the shock of the loads by the air tubes during transport so as to deliver the loads in safety.
  • the present invention can easily move the loads to the entrance of the carrying box using the stepped slope through the air tubes disposed on the bottom face of the carrying box.
  • the present invention can save energy and construct eco-friendly distribution environment because it uses just physical force by pressure and expansion of gas injected into the air tubes.
  • FIG. 1 is a schematic diagram showing an unloading device according to a first preferred embodiment of the present invention.
  • FIG. 2 is a block diagram showing a detailed configuration of the unloading device according to the first preferred embodiment.
  • FIG. 3 is a view showing a state where additional air tubes are added to the unloading device according to the first preferred embodiment.
  • FIG. 4 is a view showing a state where a slope is made inside a carrying box by the unloading device and loads are unloaded utilizing the slope.
  • FIG. 5 is a schematic diagram showing an unloading device according to a second preferred embodiment of the present invention.
  • FIG. 6 is a block diagram showing a detailed configuration of the unloading device according to the second preferred embodiment.
  • FIG. 7 is a view showing a state where shock of the loads is relieved by the air tubes in a transport step.
  • FIGS. 1 and 2 a device for unloading loads according to a first preferred embodiment of the present invention.
  • the device for unloading loads includes at least one air tube 100, a pump 150, a sensor 300 and a controller 400.
  • the unloading device according to the present invention may mounted on the inside or the outside of a carrying box 1000.
  • the carrying box 1000 means a structure in which lots of things can be loaded.
  • inner walls of the carrying box 1000 are called a front face and a rear face, a top face and a bottom face and side faces on the basis of a progress direction of transportation means.
  • the carrying box 1000 may be mounted on the transportation means or an independent structure.
  • the carrying box 1000 means a structure having a space for loading lots of things like an on-board carrying box of a truck which deliver goods.
  • the air tube 100 is made of a flexible material which is expandable and contractible in volume according to injection and discharge of gas in order to push the loads out when the air tube 100 expands by injection of gas.
  • the air tube 100 may be divided into a gas injection/discharge part, a body part and a pressing part.
  • the gas injection/discharge part serves to inject gas into the air tube 100 or remove gas from the air tube 100, and is connected with the pump 150 which will be described later.
  • the body part is actually a part that the air tube 100 is expanded and is made of a flexible material. It is preferable that the body part be at the least more than half of the length ranging from the front face to the rear face of the carrying box 1000 when the body part is expanded to the maximum.
  • the pressing part means the part that the body part directly touches the outer face of the loads when the body part is expanded, and preferably, has a form to absorb shock.
  • the pressing part in a case that the pressing part has the shape of a hemisphere with a diameter of at least 10cm, the pressing part can absorb shock to prevent breakage of the goods when the pressing part touches the loads even though the body part expands in a very short period of time.
  • the pressing part may have shapes of various figures or three-dimensional shapes besides the hemispheric shape.
  • the unloading device includes the pump 150.
  • the pump 150 is a device to inject gas into the air tube 100 or discharge gas out of the air tube 100.
  • the pump 150 may be mounted on the inside or the outside of the carrying box 1000 to inject or discharge gas using the principle that materials move depending on difference in air pressure.
  • the gas utilized to expand the air tube 100 is preferably air, but may be gas, such as oxygen or helium, according to a user's intention, and in this case, a storage space for storing the gas may be formed separately.
  • the unloading device includes the controller 400 for controlling operation of the pump 150.
  • the controller 400 controls an injection speed (pressure), an injection amount and an injection period of time that the pump 150 injects gas to the air tube 100 and controls expansion speed and volume of the air tube 100 according to kinds of the loads. For instance, in a case that the loads are fragile, the controller 400 makes the pump 150 inject gas at low pressure so that the air tube expands at a slow speed. Therefore, the air tube which expands at a slow speed pushes out the loads slowly so that the loads can be unloaded in safety without any breakage or damage.
  • the unloading device has one or more air tubes 100 disposed on one of inner wall faces of the carrying box 1000, preferably, on the front face of the carrying box 1000 and expands the corresponding air tube 1000 depending on the loaded height of the loads in order to unload the corresponding loads.
  • the air tubes 100 are divided by unique identifiers, and the controller 400 can selectively operate only the air tube 100 which the user wants to expand utilizing the identifiers. For instance, in a case that five air tubes 100 are disposed on the front face of the carrying box 1000 by height, the controller 400 utilizes the identifiers ranging from F01 to F05 which are respectively assigned to the air tubes 100 to push out the loads located at a specific height.
  • the unloading device expands the plural air tubes 100 disposed on the bottom face of the carrying box 1000 to control the loads to reach a proper height.
  • the unloading device can unload not only loads of typical forms, such as a cube or a rectangular parallelepiped, but also loads of atypical forms having irregular shapes in the same ways as the above. That is, because the present invention pushes out the loads by expanding the air tubes 100 disposed on the inner wall surface of the carrying box 1000, the loads of the typical forms or the atypical forms located at an area where the air tubes 100 get in touch with the loads when the air tubes 100 expand can be all unloaded by the air tubes 100.
  • the unloading device includes at least one pump 150 for injecting gas into the at least one air tube 100 or discharge the gas out of the air tubes 100.
  • the unloading device may have the pumps 150 by the number of the air tubes 100 or a set of plural air tubes 100 may inject or discharge out gas by just one pump 150.
  • the unloading device may include a plurality of air tubes 100 disposed on at least two inner walls as well as one face of the inner wall of the carrying box 1000.
  • FIG. 3 illustrates an example that a plurality of the air tubes 100a and 100b are disposed on the front face and on the bottom face.
  • the unloading device which has the air tubes 100a and 100b disposed on the bottom face selectively expands at least one of the air tubes 100 in order to effectively unload the loads.
  • the air tubes 100b disposed on the bottom face may be utilized to do as a lift, namely, to lift the loads to the height suitable to unload the loads.
  • the unloading device selectively expands the air tubes 100b disposed on the bottom face according to a structure of an external conveyer 500 connected to the entrance of the carrying box 1000 or geographical characteristics, for instance a slope, of places where loads are unloaded, unloading work can be achieved more effectively.
  • the unloading device according to the first preferred embodiment of the present invention can be utilized as shown in FIG. 4.
  • FIG. 4 illustrates a state where the air tubes 100 disposed on the bottom face of the carrying box 1000 are made in a stepped form so that the loads can easily move toward the entrance of the carrying box 1000.
  • the controller controls the air tubes 100b disposed inside the carrying box 1000 to be made in the stepped form and the air tubes 100a disposed on the front face of the carrying box 1000 to push out the loads, the unloading device can carry out unloading work without any breakage of the loads even in any environment that there is no conveyer having a slope at the entrance of the carrying box.
  • the unloading device includes the sensor 300 for sensing positions of the loads.
  • sensors for instance, an inductive sensor for sensing a change by things within a sensing distance range through an electromagnetic field formed on the surface of the sensor, a capacitive sensor for sensing a difference in capacitance according to approach of things by generating a high-frequency electric field to an electrode, and a photo sensor for detecting whether or not there is an object using light.
  • a plurality of the sensor 300 may be mounted on the surface of the inner wall of the carrying box 1000 and serves to sense how close the loads are stacked to the top face from the bottom face of the carrying box 1000, namely, loaded height of the loads, and how close the loads are located to the front face from the rear face of the carrying box 1000, namely, depth of the loads, and then, supplies information of the loaded things to the controller 400.
  • the controller 400 controls the pump 150 connected with the air tubes 100a and 100b disposed on the front face or the bottom face on the basis of the information of the loads obtained from the sensor 300 to regulate expansion degrees of the air tubes 100a and 100b, namely, the gas injection speed and the injection amount, in order to effectively push out the loads.
  • FIGS. 5 and 6 a device for unloading loads according to a second preferred embodiment of the present invention will be described.
  • FIG. 5 is a schematic diagram showing an unloading device according to a second preferred embodiment of the present invention
  • FIG. 6 is a block diagram showing a detailed configuration of the unloading device according to the second preferred embodiment.
  • the unloading device according to the second preferred embodiment of the present invention includes an air tube 100, a pump 150, and a controller 400 for controlling the pump 150.
  • the unloading device according to the present invention may be disposed on the inside or the outside of the carrying box 1000.
  • the unloading device according to the second preferred embodiment may further include a lift 200.
  • the lift 200 is disposed inside the carrying box 1000 to adjust the height of the loads to an installation position of the air tube 100.
  • the lift 200 is mounted on the bottom face of the carrying box 1000 and is utilized to maintain the loaded height of the loads which gets lower when the loads are released.
  • the unloading device can make the loads locate at the height of the air tube 100 using the lift 200 disposed on the bottom face of the carrying box 1000 even though the loaded height gets lower when the loads are unloaded.
  • a device for unloading loads includes a guide rail which is disposed on the inner wall of the carrying box 1000 to move the air tube 100 connected thereto, so that the air tube 100 can move up and down and from side to side along the guide rail.
  • the unloading device further includes a sensor for sensing the position of the loads.
  • an inductive sensor for sensing a change by things within a sensing distance range through an electromagnetic field formed on the surface of the sensor
  • a capacitive sensor for sensing a difference in capacitance according to approach of things by generating a high-frequency electric field to an electrode
  • a photo sensor for detecting whether or not there is an object using light.
  • One or more sensors 300 may be mounted on the surface of the inner wall of the carrying box 1000 and serves to sense how close the loads are stacked to the top face from the bottom face of the carrying box 1000, namely, loaded height of the loads, and how close the loads are located to the front face from the rear face of the carrying box 1000, namely, depth of the loads, and then, supplies information of the loaded things to the controller 400.
  • the controller 400 adjusts the height of the lift 200 or moves the air tube 100 connected to the guide rail on the basis of the information of the loads obtained from the sensor 300 in order to effectively push out the loads.
  • the unloading devices according to the first and second preferred embodiments of the present invention may further include a linkage part.
  • the linkage part is to connect the entrance of the carrying box 1000 and the external conveyer with each other.
  • the linkage part gets in contact with the entrance of the carrying box 1000 and can be used as means for extending a moving route of the loads.
  • the linkage part includes extending means whose one end is connectable with the rear face of the inner wall of the carrying box 1000, namely, the entrance of the carrying box 1000, so that the other end is connected with the conveyer 500.
  • the linkage part is not limited in methods to connect the carrying box 1000 with the conveyer 500 as long as the linkage part provides the extension route that the loads can move from the carrying box 1000 to the conveyer 500.
  • the linkage part may be connected with the unloading device as an independent device in such a way that one end of the linkage part is connected with a specific shaft mounted on the rear face of the carrying box 1000, or may be formed integrally with the carrying box 1000.
  • the linkage part may further include additional members or may have various forms in order to help movement of the loads in stability.
  • the linkage part further includes a side member disposed on the side of the moving route, it can prevent that the loads deviates aside when moving through the linkage part.
  • the linkage part may have a form of a hopper to make the loads released by the air tube 100 move on a correct route without deviation.
  • a hopper means a funnel-shaped object whose one mouth is bigger than the other mouth. In a case that the hopper-shaped linkage part is connected to the entrance of the carrying box 1000, it can considerably reduce an accident that the loads are deviated from the moving route.
  • FIG. 7 illustrates a state where the unloading device according to the present invention protects the loads during the transportation process.
  • the unloading device according to the present invention can be effectively utilized not only during unloading work of the loads but also during the transportation process.
  • the unloading device expands the air tubes 100a, 100b and 100c, which are disposed on the inner wall of the carrying box 1000, according to the loaded form and arrangement of the loads so that the loads can be transported in a fixed state in safety.
  • the unloading device can fix the loads by expanding at least one air tube and prevent that the loads are bumped against the inner wall of the carrying box 1000 even in a contracted state.
  • the unloading device expands one or more air tubes additionally to protect the goods.
  • the unloading device can sense positions of the loads using the sensor 300 disposed inside the carrying box 1000 and expand the proper air tubes 100a, 100b and 100c in order to fix the loads.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Loading Or Unloading Of Vehicles (AREA)
  • De-Stacking Of Articles (AREA)

Abstract

La présente invention concerne un dispositif et un procédé de déchargement de charges, et plus particulièrement, un dispositif et un procédé de déchargement de charges servant à injecter du gaz dans un tube d'air disposé à l'intérieur d'une boîte de transport pour dilater le tube d'air et pousser les charges hors de la boîte de transport au moyen de la puissance d'expansion du tube d'air, ce qui permet d'effectuer le travail de déchargement plus facilement.
PCT/KR2015/010823 2014-10-14 2015-10-14 Dispositif de déchargement utilisant un tube d'air incorporé dans une boîte de transport Ceased WO2016060460A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2014-0138336 2014-10-14
KR1020140138336A KR101686238B1 (ko) 2014-10-14 2014-10-14 적재함 내 에어튜브를 이용한 적재물 하역 장치

Publications (1)

Publication Number Publication Date
WO2016060460A1 true WO2016060460A1 (fr) 2016-04-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2015/010823 Ceased WO2016060460A1 (fr) 2014-10-14 2015-10-14 Dispositif de déchargement utilisant un tube d'air incorporé dans une boîte de transport

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Country Link
KR (1) KR101686238B1 (fr)
WO (1) WO2016060460A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20240054628A (ko) 2022-10-19 2024-04-26 한선규 트럭의 적재물 지지 및 자동 하역시스템

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5067774A (en) * 1989-03-17 1991-11-26 Marketmont Pty, Ltd. Cone shaped inflatable bag for lifting a load
JPH092139A (ja) * 1995-06-21 1997-01-07 Hitachi Ltd 電動運搬車の制御装置
JP2002347510A (ja) * 2001-05-29 2002-12-04 Ashimori Ind Co Ltd 荷崩れ防止装置
KR200441680Y1 (ko) * 2007-08-01 2008-09-01 이상근 차량 탑재 컨테이너 적재물 잔량 하역장치
KR20110112060A (ko) * 2010-04-06 2011-10-12 씨제이 지엘에스 주식회사 수화물 이송장치

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5067774A (en) * 1989-03-17 1991-11-26 Marketmont Pty, Ltd. Cone shaped inflatable bag for lifting a load
JPH092139A (ja) * 1995-06-21 1997-01-07 Hitachi Ltd 電動運搬車の制御装置
JP2002347510A (ja) * 2001-05-29 2002-12-04 Ashimori Ind Co Ltd 荷崩れ防止装置
KR200441680Y1 (ko) * 2007-08-01 2008-09-01 이상근 차량 탑재 컨테이너 적재물 잔량 하역장치
KR20110112060A (ko) * 2010-04-06 2011-10-12 씨제이 지엘에스 주식회사 수화물 이송장치

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KR20160043743A (ko) 2016-04-22
KR101686238B1 (ko) 2016-12-13

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