WO2016042176A1 - Method and machines for transforming flexible containers containing solids into 3d containers, models of 3d containers, and two occlusive flap systems - Google Patents
Method and machines for transforming flexible containers containing solids into 3d containers, models of 3d containers, and two occlusive flap systems Download PDFInfo
- Publication number
- WO2016042176A1 WO2016042176A1 PCT/ES2015/000131 ES2015000131W WO2016042176A1 WO 2016042176 A1 WO2016042176 A1 WO 2016042176A1 ES 2015000131 W ES2015000131 W ES 2015000131W WO 2016042176 A1 WO2016042176 A1 WO 2016042176A1
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- WIPO (PCT)
- Prior art keywords
- container
- initial
- jaws
- perimeter
- package
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/02—Machines characterised by the incorporation of means for making the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/04—Articles or materials enclosed in two or more containers disposed one within another
- B65D77/06—Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
Definitions
- thermo-weldable flexible disposable or reusable containers which stand on their own standing vertically as it has flat faces to lean on.
- the machines and procedures of this invention are to be adapted or participated jointly within an integral solution, together with other machines already existing in the market. This is essential for this invention, because the process of the invention is a transformation of a sealed initial package or bag of at least two faces that has previously been manufactured by another machine existing in the market.
- the vertical / horizontal filling machines of liquids or solids are the ones that, previously, will manufacture the initial container from which we start, which is none other than a container with at least two faces (it can have some more secondary face or fold, such as for example, they have Stabilo pack® type containers) sealed with one or more welds and containing fluids (liquid / pasty or / and air / gas) inside them and with or without solids / granules / powders.
- the materials that will be used to manufacture these initial packages are flexible of the film type in reel, such as plastic, aluminum or cardboard (the latter is expendable since the welding lines of the invention provide sufficient stiffness and consistency to the package) .
- these materials can be monolayer or multilayer / complexes such as: different types of plastic sheets, plastic-aluminum, plastic-aluminum-cardboard. In turn, they can be rolled, tube or semi-tube.
- A) Food a.1) Plastic cubic ice for drinks (sangria; beer; champagne; wine; cider; gazpacho), organ transplantation, etc. These are cubic containers with water inside of plastic film-like material in the coil, which will be sterilized and which, depending on what case, will be wrapped in a retractable plastic.
- a.2 three-dimensional containers that contain liquid or pasty foods and, in addition, solid, for example: drinks, yogurts, purees, sauces.
- three-dimensional containers that contain solid foods inside, such as: corn flakes, nuts, chips, olives, snaks.
- This Patent Application of this Descriptive Report is a continuation of Patent Application PCT / ES / 2012000261 - WO 2013038037 (dated 13-09-2012), so it is complementary to the previous one. The inventor is the same in both Patent Applications.
- This Descriptive Report describes, on the one hand, different procedures for the transformation of flexible initial sealed double-sided containers / packages into 3D containers and, on the other hand, different models of flexible initial sealed packaging containers / initial packaging machines in 3D packages, as well as well as different packaging models manufactured by the machines of the invention.
- the initial packages are two-sided although they can also have some more secondary ones such as: Stabilo pack®, Stand up or Flat Bottom containers.
- the filling machines that manufacture the initial containers can use roll film in different formats and materials:
- Laminates (monolayer / multilayers / complexes), where three, four or more seals or welds can be made: two or more transverse up and down and, others, one, two or more longitudinal to the left or / and right side or at middle of the front or back face.
- the English-type or Stand-up container it has a less stable base when the flap is pushed into the container and folds are also formed on the sides of the container, as well as the transverse welding line below and above it is sealed by bending the sideways inward, so it is a poor opening weld when several plastics are folded.
- the Doy pack system package it has a base but is less stable, flatter and rectangular, less volumetric and less economical since it requires a special plastic material of the complex type in order to provide rigidity and consistency to the container.
- this container for substances packaged inside, in particular, liquid or pasty as well as for solids makes it more difficult to dose because it is volumetric in the lower part and is almost flat in the rest of the package, so That will make barely pressure on the container.
- a process and machines for manufacturing different and varied types of packaging with shapes of three-dimensional geometric bodies starting from flexible sealed initial packages that contain a fluid (liquid / pasty or / and air / gas) and solids / granules / powder. Therefore, this procedure and machines prevent solids from damaging the configuration of the package as well as the folding lines of the flaps or the welding lines of the sealing or sealing and cutting of the flaps.
- machines or installations with machines, such as a carousel, which can house at least one, two or more of any of the machines of the invention, so that in this way it can be produced at an industrial level in a way Simple, fast and economical.
- the materials with which these initial containers are manufactured are flexible film type in coil such as plastic, aluminum, cardboard ..., in sheet or in tube and monolayer or multilayers (plastic and aluminum; aluminum plastic and cardboard; etc.) .
- the initial container will preferably be placed in a vertical position so that the solids fall down and thus a free area of solids / granules / powder is left on the top or side of the package, or contiguous area of at least one of the perimeter side sides of the top part of the container.
- the procedure includes the following steps:
- the initial container is seized or / and blocked by any of the areas or parts thereof, except for the contiguous area of the at least one of the lateral sides perimeter of the upper part of the container where at least one triangular flap or body is to be originated.
- it can maintain a constant pressure force and with adjustable damping inwards or into the same initial container by at least one or more of its sides, in order to insufflate at least the fluid packed inside the package towards the outer contour of the container or at least one of the perimetral lateral sides that is located in the upper part of the container.
- At least one jaw or a set of two or more pusher jaws that, depending on the case, can perform at least one of the following functions:
- At least one pusher jaw or / and at least one set of two or more pusher jaws may be arranged, fixed or anchored in different places as for example described below:
- A.1 Fixed or stationary pusher jaws, which are not fixed or anchored to any cylinder that drives them.
- At least one flap or triangular body will be generated by means of at least one impact body as well as, at the same time, at least a flat surface or face of support and, likewise, the initial container will undergo (the corresponding part) a transformation of its volumetry towards a three-dimensional geometric body shape, in which an inflation effect of the package is produced ,
- the container will allow the container to permanently maintain the corresponding shape of a three-dimensional geometric body.
- the first cylindrical column that is immobile is arranged at the bottom and fixed to another column or support. In turn, it can be fixed or anchored directly in it or by means of brace or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine in larger volumetric packaging):
- any of the elements, devices, parts that can compose any of the models of 3D transforming machines of the invention such as: linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws , one or more sets of two or more clamping jaws, multiple and varied pusher jaws in parallel or perpendicular position on either side of the package, at least one sensor such as optical or infrared, at least one trapdoor or at least a linear translation unit,
- the second cylindrical column is mobile and has a greater length than the sum of the visible part of the two cylindrical columns, so it is arranged both in the upper part and also in the lower part since towards the last third of its lower part narrows, so that it can be introduced into the interior of the lower column through one or two ball bearing discs that are fixed to the inner circumference of the first immovable column, so that the second cylindrical column mobile does not move tilting but it can turn 90 degrees towards one of its sides by means of a motor with rotor or rotation cylinder (16) that is fixed or anchored to the bottom of the second column-mobile cylindrical tube.
- this second column rests on top of the first column, since this one at the top part ends in a crown-shaped platform where a ball bearing disc is fixed on top, where the second rests or rests movable column from the top, so as to free up space above the jaws of clamping that are fixed to the immovable column of the bottom, with the only function thus facilitating that the initial container can be introduced comfortably between the clamping jaws or starting point of any of the different models of transforming machines in containers of greater volumetry.
- This second column-rotating cylindrical tube from the top can be fixed or anchored directly on it or by means of tie brackets or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine) any of elements, devices, linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws, one or more sets of two or more clamping jaws, multiple and varied pusher jaws in parallel or perpendicular of any of the sides of the package, one or more optical or infrared sensors, a trapdoor, one or more linear translation units, which can compose any of the models of transforming machines in larger volumetric containers.
- each set of two clamp jaws can be fixed to the rods of a double rod double acting cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
- the set of two main clamping jaws can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed by endma or below the main clamping jaws
- One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports.
- each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
- the set of two main clamping jaws can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed above or below the main clamping jaws.
- the two sealing and cutting jaws arranged to the left and right of the impact body are connected to a linear double-rod, double-acting cylinder positioned horizontally.
- each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
- the set of two main clamping jaws can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
- optical or infrared sensors placed above or below the main clamping jaws.
- Two cylindrical tubes joined by one or more ball bearing discs in which one, the one at the top, is immobile and is fixed or anchored to a support or other column fixed to the ground or to another machine such as the vertical filling of liquids and solids. In turn, it has fixed-anchored to each side separated by 180 degrees, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or of liquids or solids.
- this tube In addition, part of this tube that narrows, is inserted inside the other tube and where, in turn, it also crosses one or two discs of ball bearings that are fixed inside the second or top tube, with the only function of blocking its movement to the sides but if letting it turn.
- this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are attached or anchored to one or more rods of a linear or rotating cylinder to the same height but in different places since one of them It is a quarter turn or 90 ° turn of the other.
- Each linear translation unit is fixed to a support or to any of the columns of the different models of the transformer machines in volumetric containers.
- these have one or more jaws or sets of clamping jaws fixed or anchored to their right and left end (3).
- the column or support also carries or is fixed both to your left and to your right: one or two sets of jaws (6.8) above and / or below where just for (one, two or three seconds) at side of the column or support the clamping jaw (3).
- linear translation units can be placed or oriented both horizontally and vertically.
- Cj any of the models of transformers machines of initial containers in 3D containers or any other machine that manufactures or transforms flexible containers: arranged or placed, one or more than one, above the perimeter outer circumference of the wheel, disc or any other support rotary.
- each cell or compartment has an optical or infrared sensor in each cell or compartment that will give the opening and closing order of each trapdoor and, in the last trapdoor below it will open and close by means of an optical or infrared sensor facing downwards. the starting point of the machines or towards their clamping jaws, in order to detect and synchronize the fall and exact placement of the initial container. It can also be done through other modes such as weight or force sensors, internal circuit of electrical connections, electronic chips, etc.
- the last trapdoor can be activated by an optical or infrared sensor
- the last cell-compartment or the entire ramp-slide can be extended downwards and upwards.
- d.1 one that moves to the initial containers to be dumped into the upper hopper of the slide or ramp. This is optional.
- conveyor belts may adopt a form of rectilinear, curvilinear or linear-curve at a time, along its path.
- multiple different models of machines or applications that can optionally be arranged or placed, along the conveyor belt where containers that have already been transformed into cubic, rectangular binoculars or irregular polyhedral packages are moved.
- These machines or applications within an integral solution can be both auto key and retraction washing tunnels, horizontal packaging machines such as flow pack, retractable or extendable film, shrink wrapping machines, cartoning machines, in capping machines place plugs or other devices such as absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- Optional systems or devices such as computers, screens and centralized line control software that allow monitoring / control of the real-time packaging line, counters, labellers, etc.
- d.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the wheel (29) or disc (29), in order to collect the initial containers that are moved by this belt and then , deposit them at the starting point or between the clamping jaws (3) of any of the different machine models.
- d.2 one or more robots or mechanical arms that are arranged or placed on the sides of the conveyor belt or else, between the wheel / disc (29), in order to collect the containers already transformed with the cubic, prismatic rectangular or irregular polyhedral shape that are moved by it (together with the initial containers) or other conveyor belt and then be collected to be packaged or / and stored (Picking).
- e.2 one or more that move to the initial containers, located parallel to the rotating star wheel or disc (29) and just below any of the machines installed or placed in the upper and outer perimeter base of the wheel circumference or crashed disc (29), so that they can be collected after they have already been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
- both 1 and 2 to the conveyor belt can take a form of rectilinear, curvilinear or linear and curve at a time, along the path.
- These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be either car key and retraction car wash tunnels, flow pack horizontal packaging machines, retractable or extendable film, of cross shrink film, cartridges, cappers to place caps or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- any of the processing machines in volumetric containers arranged or placed more than one, around a robot or mechanical arm and also around or on top of the conveyor belt that moves the initial containers.
- These machines can be located at a similar or close average height (higher or lower) than the initial containers are located or circulated on the conveyor belt, so that the movements of the robot arms or mechanical arm They are as accurate and efficient as possible.
- one or more robots or mechanical arms that have the function of collecting already transformed containers with shapes of irregular cubic, rectangular, or polyhedral figures to be packaged or / and stored by means of picking techniques. These can be arranged or placed on the sides of either the first or same conveyor belt that moves the initial containers or to other transformer belts that are responsible for collecting the containers that are falling from the transforming machines.
- c.1 a line that moves to the initial containers where, in part of its route, it will pass to the side or through both the robots as well as one or more of any of the machines.
- This can be the same that also collects the already transformed containers because the machines can be placed just above the first conveyor belt, or also, because the same robot or robots or mechanical arm / os / they pick you up from the machines themselves, the containers already transformed into volumetric containers, to then deposit them on this first conveyor belt.
- c.2 one or more conveyor belts that will move the already transformed containers in the form of irregular cubic, rectangular or polyhedral prismatic shapes, in order to be handled, packaged or / and stored by means of picking techniques.
- This belt or conveyor belts in the part of the route that passes or crosses to the side or through the machines or robberies / mechanical arms, can be arranged or placed parallel or perpendicular to the first conveyor belt and, in addition, it can pass just below the machines to pick up the already transformed containers, or else, move to the side of the robots or mechanical arms when they have the function also of depositing these already transformed containers on these second conveyor belts responsible for moving the already transformed containers.
- both the first and second conveyor belts can adopt a linear, or linear, and curved shape at the same time, along their path.
- DI multiple different models of machines or applications that can optionally be arranged or placed, along the route of the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
- each initial container or bag with at least two sides and two, three, four or more welds or seals will be taken by the transversal area of the middle of this initial container, by one or more clamping jaws (3) or one or more sets of two clamping jaws (3) that have any of the transformer machines in volumetric containers , of the new invention.
- These jaws (3) can be attached or fixed to the stems of a linear cylinder or double-acting linear cylinder and double acting and, in turn, these stems or arms will be long enough to ensure that the container can be comfortably picked up. initial and so that, also, it can be moved horizontally and outwards either from the left side or from the right of the vertical liquid or solid packaging machine with which this initial container has been manufactured, so that in the end of this Thus, one or more processing machines in volumetric containers and the vertical liquid or solid packaging machine known by a person skilled in the art are not hindered.
- the fully volumetric packaging transformer machines of the invention can be fixed or anchored either to the same vertical liquid or solid packaging machine, or be fixed or anchored to a support such as a column or panel where, at in turn, these are fixed or anchored to the floor or ceiling.
- Each dual linear translation unit is fixed to a column or support and can carry one or two of these for each column. There may also be one, two or more columns around a vertical liquid-solid filling-e-filling machine, but also around where the initial containers are to be taken; in any case, both the clamping jaws (3) and the translation units that exist, will act in a synchronized way and alternating when the initial containers are being picked up, so that in this way, we get Increase productivity and save space.
- Linear translation units can be placed or oriented both horizontally and vertically.
- Dual unit of rotary translation Each dual unit of translation of rotation is fixed to a column or support and has at the same time for each unit of rotating translation, two transforming machines in volumetric containers.
- This is made up of two tubes: a movable one in the part of underneath that turns forward 90 degrees and turns again 90 degrees but backwards, and that in turn, on one of its sides, cam fixed two sets of jaws clamping (3) placed at 90 degrees from each other in different positions and orientations; and the other tube that is fixed to a column or support, houses inside the other mobile tube from the bottom so that it does not tilt so that it can rotate and, in addition, this still tube carries or has fixed to the left and right protruding to its sides and above and below: one or two sets of jaws (6,8) that are placed vertically aligned with any of the two clamping jaws (3) when after having taken an initial container, the tube mobile where they are fixed, rotate 90 degrees.
- the belt or conveyor belts can be adopted during its route or route: a straight, curvilinear or linear shape and curve at the same time.
- These machines or applications that will have an effect on the packages already transformed into an integral solution can be auto-key and retraction washing tunnels, horizontal “Flow pack” type packaging machines, retractable or stretch film, of an angry type of shrink film, cartridges, in-cappers to place plugs or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
- Optional systems or devices such as computers, screens or centralized line control software that allows the entire real-time packaging line to be monitored-controlled, counters, labellers, etc.
- a.1 one or two stationary impact bar jaws (6) that align with their corresponding sealing and cutting jaws (8) to the left and right. When there are two, they are placed one on top of the other but with enough space between them so that the initial container that you want to transform between the two.
- any of the initial packaging transformer machines in 3D containers arranged or placed (at approximately the same height) one, two or more to the side, around or in front of the initial container of at least two faces that is hanging on vertical and down of any of the vertical filling machines that manufacture the sealed flexible initial containers of at least two faces.
- Robots can have two functions assigned:
- conveyor belts under any of the different models of the initial packaging transformer machines in 3D packages, in order to collect or receive the packages already transformed three-dimensionally or in 3D. Therefore, these conveyor belts can be oriented towards the sides or towards the front with respect to the vertical machine for packaging or filling liquids or solids. At the same time, the conveyor belt or belts may take a straight, curvilinear, linear and curved shape during their layout or travel, or, for example, circular.
- occlusion system by means of two flexible clamp plates made of a material such as plastic, which by means of different ways of joining or sticking between the two (in parallel and by their lateral ends and also sticking one of the two flaps to the flap), will maintain a force of adhesion thrust between them but that at the same time, it can be rolled back, bending or arching outwards through the center area of these clamp plates, with the sole function of regulating the outflow of the liquid or viscous substances, towards the tip of the flap or the outside of the flexible cubic container, rectangular or irregular polyhedral prism.
- This set of clamp plates joined by its ends and one of them glued to one of the two faces of the flap, will be placed by trapping the flap or triangle by its only two faces outside and leaving this flap centered towards half the length of width of the clamp plates.
- this set of two clamp plates can be arranged or placed more towards the tip or tip of the flap or more towards the base or side of the triangle or flap that is making contact with the rest of the package.
- This set of flat clamps has only one single function: to prevent, delay or slow down the exit to the outside or towards the peak or exit tip of the flap or triangle, of both liquid and viscous substances.
- a2) the same as in section (a1), but with the union between the two two clamp plates, it is done by means of two pieces of elastomer as a nail, which pass through the two plates both on the extreme left side and the one on the right, so when Pressure is exerted on the container when it is desired to dose or serve with it, the two clamp plates separate allowing the liquid or viscous content to flow inside the irregular cubic, prismatic or polyhedral container.
- both clamp plates can be notched or recessed to part of their surface by making holes or indentations, to regulate the flexibility of opening between the two plates to help them separate by folding outwards with less difficulty , or arc with greater arc.
- the holes that can be made in any area of these clamp plates can also have another function: to enable openings, so that both a jet of hot air or plugs that as a resistance, reach sufficient temperature, so that both the air jet and the plug are inserted into these holes to fuse the plastic of the flap with the plastic of the clamp plates.
- the part or face of the lower part of the package is a flat surface that, depending on the case, can be for example: square, rectangular, circular, elliptical circular or four-pointed star or, but also, in multiple combinations of any In these ways, it can be at the same time, for example, half square / rectangular and half semicircular or half square / rectangular and half shaped like two points in the shape of a half of a star (a convex semicircle).
- the package as a whole is wedge-shaped, since the part of the top just at the end flattens until the two sides of the container are completely joined together (forming an edge), and as it is lowered downwards: the container leaves widening taking volume, until reaching the end and to the bottom where it widens, where there is a flat face and smooth that serves as a support base for the container.
- this type of packaging Examples of this type of packaging:
- 10.2 Container in the form of a ⁇ M> or a heart icon.
- 10.3 Container in the shape of the silhouette of a Sports Shield or of an Announcement Poster.
- This package is made or transformed in 3D, starting from an initial package that, preferably, has a regular shape in which its four perimeter sides with respect to the adjoining form an angle of 90 degrees.
- This package is made or transformed in 3D, starting from an initial package that, preferably, has a regular shape in which its four perimeter sides with respect to the adjoining form an angle of 90 degrees.
- -First The possibility of transforming into 3D containers or initial packages containing solid products such as chips, snaks, nuts, salads or also pieces or objects such as hardware (screws, washers, etc.) or toys.
- -Second the containers of the invention having a 3D shape such as that of the cube, rectangular prism, cylinder or irregular polyhedron, causes the product packed inside to be crushed or chopped less and also generates greater amplitude in the opening mouth enabling a more comfortable and efficient way to serve and select the product.
- -Third the welding lines of the sealing and cutting of the flaps as well as the welding lines of the edges: they allow new forms of opening and closing of any of the three-dimensional containers of the invention.
- the machines of the invention are very versatile, since each of them without having to add parts, elements or devices are able to manufacture all the different types of containers of the invention, such as the cube, rectangular prism, cylinder, elliptical cylinder or many other forms of irregular polyhedra.
- the 3D containers of the invention can be obtained from initial packages that are made of only plastic, since the process of folding or sealing and cutting the flaps, gives this container sufficient rigidity and consistency. Therefore, it is not necessary to use flexible materials such as cardboard used in tetrabrik type containers, which is previously marked with grooves or grooves already preset on the sheet, so that, subsequently, the package acquires the form of three-dimensional geometric body such as a cube.
- Fig1 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has two columns and a floor, in which there is a single set of jaws (6.8), clamping jaws (3) and a trapdoor (10) each operated each by a cylinder of rotation, where in addition the trapdoor, in turn, is anchored or fixed to a linear cylinder (9) in order to sustain (without there being space between the container and the trapdoor surface since the container has decreased in length and has increased in volume) to the container for the second time, when after having originated, sealed or / and cut one or two flaps on one of the side sides, the container is rotated 180 degrees so that on the other side side parallel to the first, they return to be sealed or / and cut one or two flaps or triangles.
- Fig2 shows the same view in detail as in Figure 1, but with the addition of a vertical linear cylinder for each of the sealing and cutting jaws (8), with the unique function of placing the container in a position or place that is concrete when being dragged by the jaws (8) and, always, when the clamping jaws (3) are in the open position.
- Fig3 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has two columns and two floors, in which there are two sets of jaws (6.8) in which the top one is driven by a linear cylinder (9) and the bottom one by a turning cylinder (16 ) which will lead to the container upstairs, the flaps being trapped between their sealing and cutting jaws (8) and the impact jaws (6), and also a trapdoor (IO) on the floor below operated by a cylinder of turn and where, in turn, it is anchored or fixed to a linear cylinder (9) with the sole function of accommodating the reception of the container already transformed by two of its parallel lateral sides, since the transformed container increases in volume but decrease in length, so that the first floor jaw set that still has the container by its flaps, when returning to its initial position and releasing the container there is no distance between it and the trapdoor.
- IO trapdoor
- Fig4. It shows the same view in detail as in Figure 3, but with a single column and with the addition on the top floor of a pusher jaws (21) just below the clamping jaw (3), with the function of on the one hand placing the container in a position of more verticality and, also, in a specific place when moving part of the container and, on the other hand, exerting pressure inwards by tightening the sides of the container, in order to insufflate the fluid, contained inside the container, towards the ends or perimetral end of the container, this latter action that also helps the container to stretch while staying upright.
- Flg5. It shows the same view in detail as in Figure 4, but with the addition on the top floor of four double-stemmed push-jaws (21) attached to a turning cylinder (16) and where, in turn , the latter is anchored or fixed to the clamping jaw (3).
- a chest of drawers (22) has been installed or fixed on the trapdoor (10) to accommodate the reception of the initial container, in a vertical position and in the specific and determined place of starting or starting point of any of the machines Transformer in volumetric containers.
- Fig6 shows the same view in detail as in Figure 3, but with a single column and with the addition of a linear cylinder (9) that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
- a linear cylinder 9 that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
- Fig7 shows the same view in detail as in Figure 6, but on the first floor the turning cylinder (16) and the linear cylinder that drives a set of jaws (6.8), are anchored or fixed to a rotation cylinder (16) to enable completely free space, above the clamping jaws (3).
- Fig8 shows the same view in detail as in Figure 7, but adding on the top floor a turning cylinder (16) that is anchored or fixed to the double rod linear cylinder and double acting of the clamping jaws (3 ), and another turning cylinder (16) that is anchored or fixed to the linear cylinder (9) that drives a set of jaws (6.8); so that next to the other turning cylinder (16) that drives the jaw set (6.8) on the ground floor, a completely free space is enabled so that the initial container can be deposited comfortably and easily between the jaws of fastening of the first floor.
- Fig9. It shows the same view in detail as in Figure 7, but with the addition of a support that carries a double rod linear double acting cylinder, where the two rods have a thrust jaw anchored-fixed (21) and in which one of these jaws (21) has also been incorporated into a rotating cylinder that drives another pusher jaw (21).
- linear cylinder housing (9) also serves as a base or pusher surface (21).
- Fig10 shows the same view in detail as in Figure 9, but with the addition on the second floor on the support of the pusher jaws (21), a linear cylinder (9) with the function (apart from regulating the distance of travel and stop of the same) to make the double rod linear double acting cylinder also hit the container on one of its sides.
- Fig11 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has a rectangular tube column and is divided into two floors, in which the following elements are anchored and fixed in the column: On the first floor:
- a rotating cylinder (16) in a horizontal position which in turn drives a linear cylinder (9) fixed to a trapdoor (10); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3); a rotating cylinder in vertical position, which drives another turning cylinder (16) and this in turn has a linear cylinder (9) attached to its rod that drives a linear cylinder (9) of double rod and double acting in the one that are fixed or anchored a set of jaws: one of impact (6) and two of sealing and cutting (8).
- a rotating cylinder (16) in vertical position which drives a linear double-acting and double-acting cylinder (9/3) where a clamping jaw (3) and, in turn, in each of its rods are fixed one of these jaws (3) on its outer side, a double rod and double acting cylinder is fixed or anchored, which at the ends of its stems each carries a rotating cylinder (16) in which one of them it carries attached to its stem by the part of under the jaw (3), a jaw pusher (21) and, the other one consisting of two stems, carries in each of them a pusher jaw (21) from the top and the bottom of the clamping jaws (3); and finally in the upper part, a vertical rotation cylinder (16) that drives a linear cylinder (9) and where, in turn, it has a linear cylinder (9) anchored or fixed on its stem which drives a linear cylinder (9) of double rod and double effect in which a set of jaws are fixed or anchored: one of impact (6) and two of sealing and
- Fig12 shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
- the machine has a tube-shaped column and is divided into two floors, in which it is comprised anchored and fixed in the column, the following elements: On the first floor:
- a rotating cylinder (16) in a horizontal position which in turn drives a linear cylinder (9) fixed to a trapdoor (10); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3).
- clamp brackets (23) in the form of a cylinder that they will fix, anchor and adjust the tube, hugging it on the outside and fitting with pinpoint accuracy.
- this tube you can first carry a male thread, in order to screw this tube first to the base or surface of a support such as: a wheel or crashed disk (29) of a machine installation.
- the tube at the top of the second tube is anchored or fixed to a bearing-cap that goes, alone, supported on a ball bearing disc without being fixed to this same bearing, nor to the first tube, and if only adjusted to the perimeter circumference of the ball bearings.
- this ball bearing is encased in a bearing that acts as a base-support, in order to allow the second tube to turn back a quarter of a turn.
- the smaller diameter tube of the lower part of the second tube is anchored or fixed to it by its perimeter circumference two ball bearing discs (one in the part from above and the other in the part from below), so as these are encased in the first tube that is of greater diameter, to support in the position of verticality the tube of the upper part with which it is attached or fixed.
- Fig13 shows a detail view of a clamp support (23) in the form of a cylinder and can be semi-cylindrical, which fits by hugging the first and second tube, adjusting it in a millimetric manner.
- This clamp support (23) is used to hook, anchor or fix the elements, parts, cylinders, jaws or sets of jaws that can randomly compose any of the multiple and varied transforming machines in volumetric containers.
- these clamp brackets (23) may have another shape that suits the shape of the figure of the tube where they will be hooked, anchored or fixed, such as square or rectangular so as to be boxed in tubes with smaller diameter but with the same shape of square or rectangular figure.
- the clamp brackets (23) are made of rigid, resistant or consistent materials so that any of the elements or parts that are hooked, anchored or fixed to it, do not move, move or vibrate.
- Fig14 shows a joint perspective of a carousel installation with different models of transformer machines in containers of great volumetry.
- a rotating wheel (29) driven by a motor rotor (30) and, also, a tube slide (28) as a compartmentalized doser in cells, than a trapdoor (10) driven by a linear cylinder ( 9) regulates its opening and closing by means of an optical or infrared sensor installed in each cell.
- the volumetric packaging machine of initial containers containing fluids with solids which is located on the left side, is screwed to the upper surface of the outer circumference of the wheel, and the motor that rotates the second (upper) tube of This machine model is fixed to the lower surface of the outer circumference of the wheel.
- cantilever supports have the sole function of ensuring, even more, the stability of the machines.
- Fig. 15 shows a plan view of an initial container transformed into a cubic container (regular hexahedron), in which one of the flaps of the top of the package, which has not been cut but is welded by multiple and different points or lines through the labyrinth occlusion system, in order to slow down the outlet (as a dispenser this flap) of the less liquid and more viscous content (because the labyrinth of occlusion of this flap has wide passageways) packed in the inside of this cubic container, therefore, each continuous or discontinuous welding line inside the flap or on the side of the three that has to be making contact with the rest of the container: it makes reference or represents that a line of welding that have joined the two twin plastics of the two that contains the flap.
- Fig16 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system with the sealing and cutting jaw (8) has been applied, leaving two passageways through the ends on the side of this flap and, at the same time, on this same flap, the rest of the longitudinal welding lines and very narrow passageways have been made throughout the flap: near the exit tip as well as by way of a maze, for the rest of the flap with open paths drawn forward and backward, in order to move forward and backward to the packed liquid content, managing to delay its exit.
- Fig17 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to only a very small part to the left and right, of the side of this flap that is making contact with the rest of the container and the rest of the transverse lines, progressively staggered towards the exit tip.
- This drawing of welding lines indicates that the content packed inside the package is rather viscous.
- Fig18 shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to one third of the central part of the side of this flap, which is making contact with the rest of the container.
- Fig19 shows a detailed view of a container already transformed into a rectangular prismatic figure shape, where only one of the flaps has been left uncut or sealed to serve as a dispenser, which has been placed very close to its base and on the side that is making contact with the rest of the container, a set of two plastic twin clamp plates, in which no recesses or notches have been made to part of its surface, because it is balanced through the same thickness of the clamp plates (32), without further help, to join or separate between the two plates (32), when it can be flexed or arched in the middle area.
- One of the plates (32) has been permanently fixed to the flap, by means of a method of adhering as for example: by a jet of hot air that is sealed by welding the plastics, or by any contact glue.
- Fig20 shows a detailed view of a set of two clamp plates (32) that are positioned towards the peak or tip of the flap.
- the two clamp plates (32) have been made miter by their ends so that they bulge less, when the lateral ends of the flap protrude little, and also for a lower cost of the product.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or by heat sealing between the plastics) also to the clamp plate (32) that is attached to the flap, by its lateral ends.
- Fig21 shows a detailed view of a set of two clamp plates (32) with greater thickness, which are placed towards the base or beginning of the flap.
- the clamp plate (32) below is glued or fixed to the flap, by means of a method of adhering such as for example heat sealing between plastics, by hot air jet or with some type of contact glue.
- Fig22 shows a detailed view of a set of two clamp plates (32) that are positioned halfway up the flap.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- these two clamp plates (32) are held together by their lateral ends by means of a fold of the same plastic or by means of a very flexible plastic spike (because it has a small thickness) that is joining both two plates by the most part of its ends.
- Fig23 shows a detailed view of a set of two clamp plates (32) that are placed very close to the tip of the flap.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle; and to the top plate a few holes have been made, piercing completely or almost until the plate is completely transferred so that a thin film of film or piece of plastic is left that will serve as it melts as a heat to join the plate with the flap; in one option as in the other, the flap and clamp plates (32) can be fused or attached, by means of a hot air jet driven to the holes, or with a tool specially adapted with pins as a resistance that will take the necessary temperature, in order to heat-seal part of the same plastic of the plates with part the flap.
- a method of adhering such as for example heat sealing between plastics or with some type of contact glue
- these two clamp plates (32) are held together by their lateral ends by means of cylindrical pieces as nails, made with elastomer or with a material similar to the rubber of stretching; in order to achieve that the two clamp plates (32) separate parallel to each other, when pressure is exerted on the container when it is desired to serve with it, since pressure on the flap is also insufflated at the same time.
- Fig24 shows a detailed view of a set of two clamp plates (32) of greater thickness, but of a smaller size in terms of their background width and not the length of the clamp plates (32).
- the clamp plate (32) underneath is glued or fixed, by means of a method of adhering, for example, heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
- Fig25 shows a detailed view of a set of two clamp plates (32) that are positioned towards the height of the tip of the flap and these, in turn, are of a reduced size by having little depth and being thin of little thickness.
- the clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
- the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
- Fig26 Transformed container in the shape of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of a Royal Crown with three points up. This package transformed into 3D, is the Positive or the container called "OFF", of figure 27 described below.
- Fig27 container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the representation or the icon of a Heart. This package transformed into 3D, is "the Positive” or the container called ⁇ ", of Figure 26 described above.
- Fig28 container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Shield of a Club or of an Announcement Poster.
- This package transformed into 3D is the Positive or the container called "ON", of the figure 29 described below.
- Fig29 container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Head of a Bull or any mammal with its two antler horns.
- Fig30 container transformed in the shape of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Head with its crest of a Chicken.
- This package transformed into 3D is the Positive or the container called "ON", of Figure 31 described below.
- Fig31 Transformed container in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Statue of Liberty icon. This package transformed into 3D, is "the Positive" or the container called OFF, of Figure 30 described above.
- Fig32 container transformed into a three-dimensional geometric round polyhedron body, in the shape of an elliptical cylinder.
- the initial package from which it is split to be transformed has a regular shape (four sides at right angles and which, in this case, is taller than wide), since it has a rectangular shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
- this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) ⁇ in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex elliptical semi-cylindrical shape ⁇ and sealing and cutting jaws (8) ⁇ in which they have to have on the side or side where they will collide or join with the impact body (6): a concave elliptical semi-cylindrical shape ⁇ : in which both will be assembled or coupled, when the impact body (6) is introduced into or inside the sealing and cutting jaw (8).
- the initial package from which it is split to later be transformed into a three-dimensional geometric body it has not been manufactured (although it can also be carried) or with longitudinal welding lines (4) and neither, with welding lines (1) rectilinear vertically arranged on both the left and right sides.
- Fig33 container transformed into a three-dimensional geometric round polyhedron body, shaped like a Cylinder.
- the initial package from which it is split to be transformed has a regular shape (four sides at right angles and which, in this case, is wider than tall and also smaller), since it has a square shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
- this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) ⁇ in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex semi-cylindrical shape ⁇ and sealing and cutting jaws (8) ⁇ in which they have to have on the side or side where they will collide or join with the body of impact (6): a concave semi-cylindrical shape ⁇ : in which both will be assembled or coupled, when the impact body (6) is inserted into the sealing and cutting jaw (8).
- the initial package from which it is split to later be transformed into Three-dimensional geometric body shape it has not been manufactured (although it can also be worn) or with longitudinal welding lines (4) and neither, with straight-line welding lines (1) arranged vertically on both the left side and the side right.
- Fig34 container transformed in the form of a three-dimensional geometric body of round polyhedron, in the form of a convex or Taba-shaped cylinder in which two of its parallel lateral sides are curvatures that are introduced towards the inside (concave) of the container and also they have an elliptical semi-cylindrical or semi-cylindrical shape.
- the initial package from which it is split to be transformed has a regular shape (four sides at right angles and which, in this case, is wider than tall and also smaller), since it has a square shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
- this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) ⁇ in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex semi-cylindrical or convex elliptical semi-cylindrical shape ⁇ and sealing and cutting jaws (8) ⁇ in which they have to have on the side or side where they are going to collide or assemble with the impact body (6): a concave semi-cylindrical or concave elliptical semi-cylindrical shape ⁇ : in which both will be assembled or coupled, when the impact body (6) is inserted into the sealing and cutting jaw (8).
- the initial package from which it is split to later be transformed into a three-dimensional geometric body it has not been manufactured (although it can also be carried) or with longitudinal welding lines (4) and neither, with welding lines (1) rectilinear lines arranged vertically on both the left side and the side right.
- Fig35 container transformed into a three-dimensional geometric body of irregular polyhedron, similar to that of a rhomboidal Pyramid. - Next, different inventions are described in the same exhibition, without pretending to limit its scope.
- Carousel installation with a rotating wheel arranged horizontally attached to an eie rotor v with transformer machines in volumetric containers being in this case those of the machine model with a single column and two cylindrical tubes for initial containers that contain fluids inside solids where in addition to one of the flaps of two cubic containers, rectangular binoculars or irregular polyhedral that have been manufactured, they are going to be placed: to a package a set of two clamp plates (31) and to another container it will be applied Multiple sealing of weld lines throughout the flap:
- a flexible two-sided container or bag which in this case is a bag or container with air inside and corn flakes packed inside, manufactured by a filling machine in vertical already installed in the market.
- this initial container at the time of manufacture fall directly on the hopper of the slide-ramp (28), where they will be accumulated (one by one from bottom to top) in the compartments separated by hatches (10).
- each trap door will be closed at the same time that each initial container or bag is falling, for followed and in a simultaneous and synchronized manner, the last trap door (10) is opened so that these initial containers are falling, by means of an optical sensor or infrared (1) that is looking down - placed on the bottom of the slide (28) - and that is detecting (when it is just below) the clamping jaws (3) of any of the twelve transformer machines in volumetric containers of a single column and two cylindrical tubes, which in this case are arranged or are screwed by the base of the cylindrical tube of each machine, to the upper surface of the outer circumference of the wheel that rotates 360 ° on itself, being this wheel fixed or driven by a rotor shaft.
- the initial container Once the initial container is upright (standing) and resting on the hatch (10) of the machine, it will begin the steps or stages of transformation of the initial container into a volumetric container, while the wheel (29) is rotating , is advancing and stopping, at the same time as the initial containers continue to fall on the hatches (10) of the other machines, so that finally at the moment that the transformation of the initial container into an irregular cubic, rectangular or polyhedral cubic container is completed, the clamping jaws (3) release to the container so that it falls on a conveyor belt that will pass tangentially under the hatch (10) of the machines, either at the 180 ° turning height or at the 300 turning height degrees having split -in both cases- the wheel (29) from an initial starting point, after the initial container has fallen between the clamping jaws (3).
- this machine will advance continuously, as the case may be, another 180 ° or 90 ° to stop like this again, to the starting starting point where it will stop for a moment, will not stop or will only reduce in speed; so that once the optical or infrared sensor has detected the machine again, activate the opening of the trapdoor (10) of the last compartment so that the initial container falls between the clamping jaws (3).
- these containers having advanced later and within an integral solution, through other machines, can again be manipulated to undergo transformations through other processes or applications such as: the placement of a set of two clamp plates (32), a plug or a straw to absorb; the folding when welding of any of the edges as a burr, with clamp jaws (19) that will confer greater rigidity or consistency to the container; the realization of passageways or welding lines in the entire flap, sealing the two plastics of its two faces, as an occlusive system to slow the exit or dosing of the substances packaged inside the package.
- some of these processes or applications can also be carried out directly with the packaging machines themselves volumetric, since they will have or be fixed to the columns of these: the elements, jaws, sensors or specific and necessary parts, so that these processes or applications can be carried out that I have just described in the previous section. So in the case that the conveyor belt is located tangentially at the circumference of the rotating wheel, just at the 180 degree turning height, the machine will then have more time for any of the processes or applications to be carried out. previously described.
- Transformer machine in volumetric containers of a single column and two cylindrical tubes where the first tube that acts as the base of the machine is screwed to the upper surface of the outer circumference of the rotating wheel (29) of the installation described above.
- the optical or infrared sensor from the bottom of this slide dispenser (28) will detect the machine that is just in the correct position to drop [opening the last trapdoor (10) where it is located in the last compartment or cell] on the trapdoor (10) between the clamping jaws (3), the initial two-sided container containing, for example, air and corn flakes inside, followed by the jaws clamping (3) grasp by pressing into the initial container, mainly from the top of the container where the solid is not located so as to exert more pressure on the tips or extremities of the container and so that the solid content does not rise above, although it is also possible for the rest of the package with pusher jaws (21) or with more clamping jaws (3) but always excepting the area or the lateral side where the flaps will be originated, since that space must be enabled for jaw games to act (6,8).
- the pusher jaws (21) can have three functions: on the one hand, exert pressure on the packed fluid inside the package; on the other hand, block and / or immobilize the container, and finally, move the container or part of it to its correct place and place the container in an upright position.
- the pushing jaws (21) can be individual driven by a linear (9) or turning cylinder (16) or be sets of two pushing jaws (21) fixed to each rod of a linear (9) or turning cylinder (16 ) Double rod and double acting.
- the pusher jaws (21) can be supported on a support being static, not being driven by any cylinder.
- Both can affect any of the sides or sides of the container, either above or below the clamping jaws (3).
- the double, triple or quadruple jaw sets that are located just above the horizontal side that is located at the top, they will be activated so that the impact body (6) hits or collides with the intermediate zone of this lateral side so that two flaps are introduced inwards, which will immediately be sealed but not cut by the sealing and cutting jaws (8) , so that in this way it can move and lead to the container when the flaps are caught and seized by the impact body (6) and the sealing jaws (8) or sealing and cutting (8).
- the clamping jaws (3) that are in contact with the container will be opened, so that the jaw set (6.8) that is trapped to the container by the flaps (or triangular bodies) rotates up 180 degrees by means of at least one turning cylinder (16) since its rod is fixed to the cylinder or structure that supports these sets of jaws (6.8) that have the flaps trapped.
- the horizontal side that is now in the upper part one or two flaps will be generated, which in this case will be sealed and cut with the other triple or quadruple set of jaws ( 6.8) that are just above.
- the jaw set (6.8) that is below the container trapping the flaps will rotate again 180 degrees but down, for once the container is in an upright position, the sealing and cutting jaws (8) are activated in order to cut-section the flaps, so that the container is dropped or picked up by the trapdoor ( 10) and deposit or throw on the conveyor belt that is just and passes under the machine.
- This trapdoor (10) is fixed first to a rod of a linear cylinder (9) and second, this linear cylinder (9) is fixed to a rotation cylinder (16), in order to perform two functions with different movements: enough upwards, thanks to the linear cylinder (9), to pick up the container at the height of the container, since it has decreased in height and increased in volume; and with the turning cylinder (16), after the trapdoor (10) returns to its initial position by lowering downwards, the container rotates downwards to deposit on a conveyor belt.
- the trapdoor (10) or support base can have a chest of drawers (22) fixed where the initial package will be introduced to stabilize it in a certain position. -Once the transformation of the initial container into a volumetric container is finished, while the rotating wheel continues to advance towards the starting point just below the slide (28), the optical or infrared sensor (1) will detect that between the clamping jaws (3) no container is found, so it will give the order for the second cylindrical tube of the machine that is inside the cylindrical tube first, which is screwed to the upper surface of the outer perimeter circumference, to rotate back to its right or left a quarter turn, with the purpose of preventing the various elements such as jaws (3,6,8,21), sensors (1), supports or whatever could have been fixed or anchored to this second tube, do not hit or collide with the slide-ramp dispenser (28), which is used to unload the initial containers between the clamping jaws (3) of any of the 3D transforming machines.
- Labyrinth occlusion system by means of welding multilines applied to the flap or triangular body.
- B- Clamp plate occlusion system by means of a set of two clamp plates (32) attached to each other.
- the container that has already been transformed with the shape of a three-dimensional geometric body which has been wanted, is collected (falling from the machine) or deposited (by mechanical energy such as for example the claw of a robot or mechanical arm) on the tape Conveyor so that this is then driven to a clamp plate dispensing machine (32), which by means of a way of being placed or fixed (such as for example clamp plate holder claws (32), at least one sensor (1) that will determine the exact location of the plate and will activate the different actuators, devices that provide a source of heat such as resistance plugs, hot air jet supply device or heads / nozzles connected to ultrasound or laser light.
- a source of heat such as resistance plugs, hot air jet supply device or heads / nozzles connected to ultrasound or laser light.
- Dual linear translation unit these are fixed or anchored to the left and right end, one or more clamps or sets of clamping jaws (3), so that two machines are enabled (initial packaging transformers in 3D packaging) in one, since at each stop at the point of the end of the left side as that of the right side, it will be transformed to the initial container originating, sealing or sealing and cutting the desired flaps.
- This is possible because there are two sets of jaws (6.8) in the column / support protruding to the left and right and just aligning above and / or below where the clamping jaws just stop momentarily (3).
- the dual linear translation unit will repeat the same movements traveling the same distance to the left and right, so that each time the clamping jaws (3) at each end are stopped at the intermediate point in line with the column, initial containers are taken so that followed in the next movement in which this dual unit of translation is stopped again for another one, two or three seconds: the initial container is transformed into the shape of a cubic, prismatic rectangular or irregular polyhedral figure.
- the linear translation units can be placed or oriented both horizontally and vertically.
- Dual rotary translation unit two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is immobile and is fixed-anchored to a support or other column fixed to the ground or vertical filling and packaging machine for liquids and solids, and in turn it has been fixed or anchored on each side 180 degrees apart, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8 ); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or liquid or solid packaging.
- this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are connected-rounded to one or more rods (long enough to be caught to the initial container in an easy and comfortable way so that the transforming machines in volumetric containers and the vertical liquid filling-packing machine) of a linear or rotating cylinder at the same height but in different places are not disturbed since one of them is a quarter of a turn or 90 degrees of rotation of the other, so that the mobile tube that will turn a quarter turn to one of its sides and then and consecutively will turn another quarter turn but towards back or the initial position, we get that in each quarter of a turn and making only stops of two or three seconds: an initial container is transformed into a rectangular, irregular polyhedral or cubic, prismatic container, because the initial container that has just been taken and locked by one of the sets of clamping jaws (3), it has been led to the position just below or above one of the jaw sets (6.8), or to the intermediate position between them two, so that in this way and then they are
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Abstract
Description
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
PROCEDIMIENTO Y MÁQUINAS PARA TRANSFORMAR ENVASES FLEXIBLES QUE CONTIENEN SÓLIDOS EN ENVASES 3D; MODELOS DE ENVASE 3D; DOS SISTEMAS OCLUSIVOS DE LA SOLAPA PROCEDURE AND MACHINES TO TRANSFORM FLEXIBLE CONTAINERS CONTAINING SOLIDS IN 3D CONTAINERS; 3D PACKAGING MODELS; TWO OCLUSIVE SYSTEMS OF LA FLAP
CAMPO TÉCNICO DE LA INVENCIÓN TECHNICAL FIELD OF THE INVENTION
Pertenece a la industria de la fabricación de envases flexibles tridimensionales termo-soldables desechables o reutilizables, que se mantienen por sí solos de pie en vertical ya que dispone de caras planas donde apoyarse. It belongs to the industry of the manufacture of three-dimensional thermo-weldable flexible disposable or reusable containers, which stand on their own standing vertically as it has flat faces to lean on.
Las máquinas y procedimientos de esta invención se van a adaptar o participar conjuntamente dentro de una solución integral, junto a otras máquinas ya existentes en el mercado. Esto es imprescindible para esta invención, debido a que el procedimiento de la invención es una transformación de un envase o bolsa inicial sellada de al menos dos caras que previamente ha sido fabricado por otra máquina existente en el mercado. The machines and procedures of this invention are to be adapted or participated jointly within an integral solution, together with other machines already existing in the market. This is essential for this invention, because the process of the invention is a transformation of a sealed initial package or bag of at least two faces that has previously been manufactured by another machine existing in the market.
-Las máquinas de llenado en vertical/horizontal de líquidos o sólidos son las que, previamente, fabricarán el envase inicial del cual partimos, que no es otro que un envase de al menos dos caras (puede tener alguna cara o pliegue más secundario, como por ejemplo tienen los envases tipo Stabilo pack®) sellado con una o más soldaduras y que en su interior contiene fluidos (líquidos/pastoso o/y aire/gas) y con sólidos/granulados/pulverulentos o sin ellos. -The vertical / horizontal filling machines of liquids or solids are the ones that, previously, will manufacture the initial container from which we start, which is none other than a container with at least two faces (it can have some more secondary face or fold, such as for example, they have Stabilo pack® type containers) sealed with one or more welds and containing fluids (liquid / pasty or / and air / gas) inside them and with or without solids / granules / powders.
Los materiales que se emplearán para fabricar estos envases iniciales son flexibles del tipo film en bobina como por ejemplo pueden ser el plástico, aluminio o cartón (este último es prescindible ya que las líneas de soldadura de la invención proporcionan suficiente rigidez y consistencia al envase). The materials that will be used to manufacture these initial packages are flexible of the film type in reel, such as plastic, aluminum or cardboard (the latter is expendable since the welding lines of the invention provide sufficient stiffness and consistency to the package) .
Además estos materiales pueden ser monocapa o multicapas/complejos como por ejemplo: diferentes tipos de láminas de plástico adheridas, plástico-aluminio, plástico-aluminio-cartón. A su vez, pueden ser laminados, en tubo o semi-tubo. In addition, these materials can be monolayer or multilayer / complexes such as: different types of plastic sheets, plastic-aluminum, plastic-aluminum-cardboard. In turn, they can be rolled, tube or semi-tube.
-Este nuevo procedimiento se desarrollará en dos sectores bien diferenciados: -This new procedure will be developed in two distinct sectors:
A) Alimentario: a.1) Hielos cúbicos de plástico para bebidas (sangría; cerveza; champán; vino; sidra; gazpacho), trasplante de órganos, etc. Se trata de envases cúbicos con agua en su interior de material plástico tipo film en bobina, que se esterilizarán y que según en qué caso, se envolverán en un plástico retráctil. A) Food: a.1) Plastic cubic ice for drinks (sangria; beer; champagne; wine; cider; gazpacho), organ transplantation, etc. These are cubic containers with water inside of plastic film-like material in the coil, which will be sterilized and which, depending on what case, will be wrapped in a retractable plastic.
a.2) envases tridimensionales que en su interior contienen alimentos líquidos o pastosos y complementariamente sólidos como por ejemplo: bebidas, yogures, purés, salsas. a.2) three-dimensional containers that contain liquid or pasty foods and, in addition, solid, for example: drinks, yogurts, purees, sauces.
a.3) envases tridimensionales que en su interior contienen alimentos sólidos como por ejemplo: corn flakes, frutos secos, patatas fritas, aceitunas, snaks. a.3) three-dimensional containers that contain solid foods inside, such as: corn flakes, nuts, chips, olives, snaks.
B) No alimentario: B) Non-food:
b.1) envases tridimensionales que en su interior contienen líquidos o pastosos y complementariamente sólidos como por ejemplo: aceites minerales o sintéticos, geles o champú, perfumes-colonias, pinturas, productos químicos o de limpieza, b.2) envases tridimensionales que en su interior contienen sólidos como por ejemplo: piezas de ferretería (tonillos; arandelas; etc.) o de juguetería, menaje o para componentes de máquinas. b.1) three-dimensional containers that contain liquid or pasty and complementary solids, such as mineral or synthetic oils, gels or shampoo, perfume-colognes, paints, chemical or cleaning products, b.2) three-dimensional containers that in Its interior contains solids such as: hardware parts (screws, washers; etc.) or toys, utensils or machine components.
ESTADO DE LA TÉCNICA RELEVANTE STATE OF THE RELEVANT TECHNIQUE
Esta solicitud de Patente de esta Memoria Descriptiva es continuación de la Solicitud de Patente PCT/ES/2012000261 - WO 2013038037 (de fecha 13-09-2012), por lo que es complementaria a la anterior. El inventor es el mismo en ambas Solicitudes de Patentes. En esta Memoria Descriptiva se describe, por un lado, distintos procedimientos para transformación envases/envases iniciales flexibles sellados de dos caras en envases 3D y, por otro lado, diferentes modelos de máquinas transformadoras de envases/envases iniciales flexibles sellados en envases 3D, así como también diferentes modelos de envases fabricados por las máquinas de la invención. This Patent Application of this Descriptive Report is a continuation of Patent Application PCT / ES / 2012000261 - WO 2013038037 (dated 13-09-2012), so it is complementary to the previous one. The inventor is the same in both Patent Applications. This Descriptive Report describes, on the one hand, different procedures for the transformation of flexible initial sealed double-sided containers / packages into 3D containers and, on the other hand, different models of flexible initial sealed packaging containers / initial packaging machines in 3D packages, as well as well as different packaging models manufactured by the machines of the invention.
Hasta ahora la técnica de transformación en 3D de un envase inicial que previamente ha sido fabricado, se ha empleado en envases iniciales (o previamente fabricados) flexibles sellados que en su interior tan solo alberga sustancias líquidas o fluido líquido, por lo que las máquinas desarrolladas carecen de este envase inicial flexible de al menos dos caras va a tener que fabricarse por medio de cualquiera de las máquinas verticales u horizontales de llenado de líquidos o/y sólidos existentes en el mercado de hoy en día, desde hace ya por lo menos 20 años. Until now, the 3D transformation technique of an initial container that has been previously manufactured, has been used in sealed (or previously manufactured) flexible sealed containers that inside only houses liquid substances or liquid fluid, so the machines developed lacking this initial flexible container of at least two sides is going to have to be manufactured by means of any of the vertical or horizontal liquid or / and solid filling machines existing in the market today, for at least 20 years now.
En general, los envases iniciales son de dos caras aunque también pueden tener alguna más secundaria como por ejemplo: los envases Stabilo pack®, Stand up o de Fondo Plano. Además, las máquinas de llenado que fabrican los envases iniciales pueden emplear film en bobina en diferentes formatos y materiales: In general, the initial packages are two-sided although they can also have some more secondary ones such as: Stabilo pack®, Stand up or Flat Bottom containers. In addition, the filling machines that manufacture the initial containers can use roll film in different formats and materials:
A) En tubo (monocapa/multicapas/complejo), en donde se realiza tan solo dos sellos o soldaduras transversales arriba y abajo. A) In tube (monolayer / multilayer / complex), where only two seals or transverse welds are made up and down.
B) En semitubo (monocapa/multicapas/complejo), donde se realizan tres soldaduras o sellos: dos transversales arriba y abajo y otra longitudinal al lateral izquierda o derecha. B) In semi-tube (monolayer / multilayer / complex), where three welds or seals are made: two transverse up and down and another longitudinal to the left or right side.
C) Laminados (monocapa/multicapas/complejos), donde se puede realizar tres, cuatro o más sellos o soldaduras: dos o más transversales arriba y abajo y, otras, una, dos o más longitudinales al lateral izquierda o/y derecha o al medio de la cara frontal o trasera. C) Laminates (monolayer / multilayers / complexes), where three, four or more seals or welds can be made: two or more transverse up and down and, others, one, two or more longitudinal to the left or / and right side or at middle of the front or back face.
Otros procedimientos del mercado que también fabrican un envase que se mantiene de pie, pero son distintos al procedimiento y máquinas de la invención; son los siguientes: - El utilizado en la fabricación de envases tipo tetrabrik®, SIG®, Ipl®, los cuales se tienen que fabricar necesariamente con la lámina de cartón tipo film en bobina ya que éste material es el que confiere rigidez y consistencia al envase, así como también se fabrica con una lámina de aluminio y cinco más de plástico. Además, previamente, se realizan unas marcas o hendiduras a modo de troquelado a lámina de cartón, para que asi a posteriori sirva de guía para que adquiera el envase la forma cúbica: al ser estrechado por rodillos alrededor de sus lados laterales cuando el envase (las diferentes láminas) tiene una forma de tubo cilindrico en vertical y va cayendo o moviéndose de arriba a abajo en una máquina de llenado de líquidos en vertical. Seguido, una vez formada la forma cúbica del envase y generarse cuatro solapas, éstas se pegan por medio de un modo como cola de contacto al cuerpo del envase. Other procedures on the market that also manufacture a container that remains standing, but are different from the process and machines of the invention; They are the following: - The one used in the manufacture of tetrabrik®, SIG®, Ipl® type containers, which must necessarily be manufactured with the film-like cardboard sheet as this material is the one that confers rigidity and consistency to the container, as well as is manufactured with an aluminum foil and five more plastic. In addition, previously, marks or indentations are made as a die cut to cardboard sheet, so that later it serves as a guide for the container to acquire the cubic form: when it is narrowed by rollers around its lateral sides when the container ( the different sheets) has a vertical cylindrical tube shape and falls or moves from top to bottom in a vertical liquid filling machine. Then, once the cubic shape of the container is formed and four flaps are generated, they are glued by means of a contact tail to the body of the container.
-El envase tipo inglés o Stand up: tiene una base menos estable al meterse la solapa hacia el interior del envase y también se forman pliegues a los costados del envase, así como también la línea de soldadura transversal de abajo y arriba se sella doblando los costados hacia dentro, por lo que es una soldadura de mala apertura al plegarse varios plásticos. -El envase del sistema Doy pack: tiene una base pero es menos estable, más plano y rectangular, menos volumétrico y menos económico ya que requiere de un material plástico especial del tipo complejo para así proporcionar rigidez y consistencia al envase. Además, este envase para sustancias envasadas en su interior, en particular, líquidas o pastosas así como para sólidos: hace que sea más difícil su dosificación al ser volumétrico en la parte de más abajo y ser casi plano en el resto del envase, por lo que va hacer que apenas se mantenga presión sobre el envase. -The English-type or Stand-up container: it has a less stable base when the flap is pushed into the container and folds are also formed on the sides of the container, as well as the transverse welding line below and above it is sealed by bending the sideways inward, so it is a poor opening weld when several plastics are folded. -The Doy pack system package: it has a base but is less stable, flatter and rectangular, less volumetric and less economical since it requires a special plastic material of the complex type in order to provide rigidity and consistency to the container. In addition, this container for substances packaged inside, in particular, liquid or pasty as well as for solids: makes it more difficult to dose because it is volumetric in the lower part and is almost flat in the rest of the package, so That will make barely pressure on the container.
VALORACIÓN DEL ESTADO DE LA TÉCNICA ASSESSMENT OF THE STATE OF THE TECHNIQUE
El momento actual es el más idóneo para garantizar el éxito del procedimiento y máquinas de la invención, debido al gran desarrollo alcanzado de la tecnología existente en cuanto a materiales flexibles, maquinaria, mecánica, automatismos o dispositivos que avalarán este nuevo proyecto con total garantía. The current moment is the most suitable to guarantee the success of the process and machines of the invention, due to the great development achieved of the existing technology in terms of flexible materials, machinery, mechanics, automatisms or devices that will guarantee this new project with total guarantee.
Las maquinas ya conocidas por todos, nombradas en el apartado anterior, están bien asentados en el mercado y vienen aportando una solución eficaz en el envasado de productos, pero ninguna participa de la manera de fabricar del procedimiento de la invención, debido a que se obtiene al a partir de otro envase que previamente ha sido fabricado y porque nunca antes se había empleado la técnica de originar, sellar o sellar y cortar solapas o cuerpos triangulares: esto posibilita que se puedan crear el crear múltiples tipos diferentes de envases tridimensionales de una manera sencilla, rápida como económica que permite que las máquinas de la invención se adapten a las líneas de producción de la mayoría de los otros sistemas de fabricación de envases, así como también el que se puedan utilizar cualquier tipo de material flexible. Asimismo, también permite que se puedan fabricar envases de todos los tamaños como por ejemplo los de muy reducido tamaño, así como también que por primera vez todas las caras de los envases pueden ser lisas sin solapas. The machines already known to all, named in the previous section, are well established in the market and have been providing an effective solution in the packaging of products, but none participate in the way of manufacturing the process of the invention, because it is obtained starting from another container that has been previously manufactured and because the technique of originating, sealing or sealing and cutting triangular flaps or bodies had never been used before: this makes it possible to create the creation of multiple different types of three-dimensional containers in one way simple, fast and economical that allows the machines of the invention to adapt to the production lines of most other packaging manufacturing systems, as well as the use of any type of flexible material. Likewise, it also allows packaging of all sizes to be manufactured, such as those of very small size, as well as for the first time that all sides of the packages can be smooth without flaps.
PROBLEMA TÉCNICO A SOLUCIONAR TECHNICAL PROBLEM TO BE SOLVED
Un procedimiento y máquinas para fabricar diferentes y variados tipos de envases con formas de cuerpos geométricos tridimensionales, partiendo de envases iniciales sellados flexibles que en su interior contiene un fluido (líquido/pastoso o/y aire/gas) y sólidos/granulados/ pulverulentos. Por tanto, este procedimiento y máquinas evitan que los sólidos puedan perjudicar la configuración del envase así como las líneas de plegado de las solapas o las líneas de soldadura del sellado o sellado y cortado de las solapas. A process and machines for manufacturing different and varied types of packaging with shapes of three-dimensional geometric bodies, starting from flexible sealed initial packages that contain a fluid (liquid / pasty or / and air / gas) and solids / granules / powder. Therefore, this procedure and machines prevent solids from damaging the configuration of the package as well as the folding lines of the flaps or the welding lines of the sealing or sealing and cutting of the flaps.
Asimismo, se presentan distintas máquinas o Instalaciones con máquinas, como por ejemplo un carrusel, las cuales albergar al menos una, dos o más de cualquiera de las máquinas de la invención, para que de esta manera se pueda producir a nivel industrial de una manera sencilla, rápida y económica. Likewise, there are different machines or installations with machines, such as a carousel, which can house at least one, two or more of any of the machines of the invention, so that in this way it can be produced at an industrial level in a way Simple, fast and economical.
Por otro parte, para envases que contengan en su interior tan solo líquido o pastoso, por medio de dos sistemas diferenciados de oclusión, que se aplica directamente sobre al menos una de las solapas o cuerpos triangulares: se va a ralentizar la salida de estas sustancias líquidas o pastosas del interior del envase, posibilitando en según qué caso, un manera más cómoda y eficaz de dosificarse con el envase. On the other hand, for containers that contain only liquid or pasty inside, by means of two different occlusion systems, which are applied directly to at least one of the triangular flaps or bodies: the exit of these substances will slow down liquid or pasty inside the package, allowing according to what case, a more comfortable and effective way to dose with the container.
EXPOSICIÓN DE LA INVENCIÓN EXHIBITION OF THE INVENTION
1- Procedimiento para transformar un envase inicial flexible sellado de al menos dos caras que contiene en su interior al menos un fluido y opcionalmente o complementariamente un sólidos o sólidos, en un envase tridimensional. 1- Procedure to transform a sealed flexible initial container of at least two faces that contains at least one fluid and optionally or in addition a solid or solids, in a three-dimensional container.
Previamente, tenemos que partir de un envase inicial flexible de al menos dos caras (puede tener alguna cara más pero secundaria, como por ejemplo ocurre con los envases del tipo stabilo pack®) ya existentes en el mercado actual. Previously, we have to start from a flexible initial package with at least two sides (it can have some more but secondary side, as for example with stabilo pack® type packages) already existing in the current market.
-Los materiales con los que se fabrican estos envases iniciales son flexibles tipo film en bobina como el plástico, aluminio, cartón..., en lámina o en tubo y monocapa o multicapas (plástico y aluminio; plástico aluminio y cartón; etc.). -The materials with which these initial containers are manufactured are flexible film type in coil such as plastic, aluminum, cardboard ..., in sheet or in tube and monolayer or multilayers (plastic and aluminum; aluminum plastic and cardboard; etc.) .
-En este procedimiento, para que se originen estas solapas y que al mismo tiempo el envase inicial que tiene en su interior fluidos con sólidos adquiera la pretendida forma de cuerpo geométrico tridimensional: el envase inicial se colocará, preferentemente, en posición vertical para que los sólidos caigan hacia abajo y quede así una zona libre de sólidos/granulados/pulverulentos en la parte o lado de arriba del envase, o zona contigua de al menos uno de los lados laterales perimetrales de la parte de más arriba del envase. El procedimiento comprende los siguientes pasos: -In this procedure, so that these flaps originate and that at the same time the initial container that has fluids with solids inside it acquires the intended form of three-dimensional geometric body: the initial container will preferably be placed in a vertical position so that the solids fall down and thus a free area of solids / granules / powder is left on the top or side of the package, or contiguous area of at least one of the perimeter side sides of the top part of the container. The procedure includes the following steps:
Primero: por medio de al menos una mordaza o un juego de dos o más mordazas de sujeción (6), el envase inicial se agarra o/y bloquea por cualquiera de las zonas o partes de éste, a excepción de la zona contigua de al menos uno de lados laterales peri metra les de la parte de arriba del envase en donde se va a originar al menos una solapa o cuerpo triangular. Al mismo tiempo que se sujeta o/y bloquea el envase inicial, opcionalmente, se puede mantener en él una fuerza de presión constante y con amortiguación regulable hacia el interior o hacia dentro del mismo envase inicial por al menos uno o más de sus lados, para así insuflar al menos el fluido envasado en el interior del envase hacia el contorno exterior del envase o hacia al menos uno de los lados laterales perimetrales que se encuentra en la parte de más arriba del envase. First: by means of at least one jaw or a set of two or more clamping jaws (6), the initial container is seized or / and blocked by any of the areas or parts thereof, except for the contiguous area of the at least one of the lateral sides perimeter of the upper part of the container where at least one triangular flap or body is to be originated. At the same time that it holds or / and blocks the initial container, optionally, it can maintain a constant pressure force and with adjustable damping inwards or into the same initial container by at least one or more of its sides, in order to insufflate at least the fluid packed inside the package towards the outer contour of the container or at least one of the perimetral lateral sides that is located in the upper part of the container.
También se pueden utilizar o no, siendo éstas suplementarias y opcionales, al menos una mordaza o un juego de dos o más mordazas empujadoras que, según el caso, pueden ejercer al menos una más de las siguientes funciones: They can also be used or not, being these supplementary and optional, at least one jaw or a set of two or more pusher jaws that, depending on the case, can perform at least one of the following functions:
a) facilitar o asegurar que el envase se coloque en un lugar preciso determinado pudiéndolo desplazar. a) facilitate or ensure that the container is placed in a specific place, being able to move it.
b) hacer que el envase se mantenga o se posicione en vertical de pie, antes y/o durante la transformación del envase en 3D. b) make the container stand or stand upright, before and / or during the transformation of the package in 3D.
c) insuflar al menos el fluido envasado en el interior del envase hacia el contomo exterior del envase o hacia al menos uno de los lados laterales perimetrales que se encuentra en la parte de más arriba. c) insufflate at least the fluid packaged inside the container towards the outer contour of the container or at least one of the perimetral lateral sides that is located in the upper part.
Al menos una mordaza empujadora o/y al menos un juego de dos o más mordazas empujadoras, pueden estar dispuestas, fijadas o ancladas en diferentes lugares como por ejemplo a continuación se describen: At least one pusher jaw or / and at least one set of two or more pusher jaws may be arranged, fixed or anchored in different places as for example described below:
A) Fijadas o ancladas a las mordazas de sujeción (3), por la parte lateral exterior y tanto por arriba o/y abajo o también por cualquiera de sus caras. Éstas, a su vez, pueden ser o no ajustables en intensidad, y retrotraerse o no por medio de un modo. A) Fixed or anchored to the clamping jaws (3), by the outer side part and both above or / and below or also by any of its faces. These, in turn, may or may not be adjustable in intensity, and may be rolled back or not by means of a mode.
B) Fijadas o ancladas en al menos una columna o de cualquier otro modo de soporte. B) Fixed or anchored in at least one column or in any other support mode.
Asimismo hay diferentes tipos de mordazas empujadoras: There are also different types of pusher jaws:
A.1 Mordazas empujadoras fijas o inmóviles, que no están fijadas o ancladas a ningún cilindro que las impulse. A.2 las mordazas empujadoras móviles que son accionadas o están fijadas o ancladas al vastago de un cilindros lineal (9) o de giro (16) de un solo vástago, o a los vástagos de un cilindro pinza lineal (9) o de giro (16). A.1 Fixed or stationary pusher jaws, which are not fixed or anchored to any cylinder that drives them. A.2 the mobile pusher jaws that are driven or are fixed or anchored to the rod of a single-rod linear (9) or rotating (16) cylinder, or to the rods of a linear (9) or rotary clamp cylinder (9) 16).
Segundo: en al menos un lado lateral perimetral de la parte de más arriba del envase inicial, se va a originar al menos una solapa o cuerpo triangular por medio de al menos una cuerpo de impacto así como, al mismo tiempo, se genera al menos una superficie plana o cara de apoyo e, igualmente, el envase inicial va a sufrir (la parte que corresponda) una transformación de su volumetría hacia una forma de cuerpo geométrico tridimensional, en el que a su vez se produce un efecto de inflado del envase, Second: on at least one perimeter lateral side of the part above the initial container, at least one flap or triangular body will be generated by means of at least one impact body as well as, at the same time, at least a flat surface or face of support and, likewise, the initial container will undergo (the corresponding part) a transformation of its volumetry towards a three-dimensional geometric body shape, in which an inflation effect of the package is produced ,
Tercero: al menos una de las solapas o cuerpos triangulares va a ser manipulada pudiéndose escoger de entre las siguientes opciones: Third: at least one of the triangular flaps or bodies is going to be manipulated and you can choose from the following options:
-plegada y adherida por medio de un modo de pegarse como por ejemplo el de una cola de contacto o por aire caliente para termo-sellar el plástico del envoltorio del envase) al resto del envase. - folded and adhered by means of a way of sticking like for example a contact glue or by hot air to heat-seal the plastic of the packaging of the container) to the rest of the container.
-sellada únicamente, preferiblemente, por la zona de intersección entre la solapa o cuerpo triangular y el resto del envase. -sealed only, preferably, by the intersection zone between the triangular flap or body and the rest of the package.
-sellada, plegada y adherida o pegada al resto del envase. -sealed, folded and attached or glued to the rest of the container.
-sellada y cortada, preferiblemente, por la zona de intersección entre la solapa o cuerpo triangular y el resto del envase. -sealed and cut, preferably, by the intersection zone between the triangular flap or body and the rest of the package.
En cualquiera de entre estas opciones, va a permitir que el envase mantenga permanentemente la forma que corresponda de cuerpo geométrico tridimensional. In any of these options, it will allow the container to permanently maintain the corresponding shape of a three-dimensional geometric body.
Cuarto: seguido al instante, por medio de un modo de voltear al envase que se encuentra en posición vertical, se girará a éste envase 180 grados sobre sí mismo para que de este modo, por un lado, caigan hacia abajo por el efecto gravitatorio los sólidos envasados en el interior del envase y, por otro lado, posicionar al menos uno de los lados laterales perimetrales (que anteriormente se encontraba situado en la parte de más abajo del envase) hacia la parte de más arriba del envase. Fourth: followed instantly, by means of a way of turning the container in an upright position, it will be rotated 180 degrees on itself so that, on the one hand, the gravitational effect will fall downwards. solids packed inside the package and, on the other hand, position at least one of the perimeter side sides (which was previously located in the lower part of the container) towards the part above the container.
-Quinto: Finalmente, se van a dar de nuevo los pasos uno, dos, tres y cuatro. 2- Sistema y mecanismo de columna giratoria porta elementos y piezas. - Fifth: Finally, steps one, two, three and four will be taken again. 2- System and mechanism of rotating column carrying elements and parts.
Esta se puede aplicar para cualquiera de las máquinas transformadoras en envases volumétricos de un solo piso o de dos pisos y para envases/bolsas iniciales flexibles de al menos dos caras sellados con fluidos o/y viscosos y con sólidos o sin ellos en su interior, en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. This can be applied to any of the packaging machines volumetric single-storey or two-story and for flexible initial packaging / bags with at least two sides sealed with fluids or / and viscous and with or without solids inside, in cubic containers, rectangular binoculars or irregular polyhedral.
Se compone de una columna-tubo cilindrica giratoria impulsado por un motor o cilindro de giro (16) y en donde, a su vez, parte de ésta se introduce dentro de otra columna tubo cilindrica inmóvil que se alinea con la otra en vertical. It is composed of a rotating cylindrical column-tube driven by a motor or rotating cylinder (16) and where, in turn, part of it is inserted into another column of still cylindrical tube that aligns with the other in vertical.
-La primera columna cilindrica que es inmóvil, está dispuesta en la parte de abajo y fijada a otra columna o soporte. A su vez, en ella pueden estar fijados o anclados directamente en ella o por medio de soportes de tirante o de abrazadera y de manera aleatoria y en combinación entre ellas (dependiendo del modelo de máquina transformadora en envases de mayor volumetría): -The first cylindrical column that is immobile, is arranged at the bottom and fixed to another column or support. In turn, it can be fixed or anchored directly in it or by means of brace or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine in larger volumetric packaging):
Cualquiera de los elementos, dispositivos, piezas que puedan componer cualquiera de los modelos de máquinas transformadoras en 3D de la invención como por ejemplo: cilindros lineales o de giro, mordazas o juegos doble/triple/cuádruple de mordazas de impacto y de sellado y corte, uno o más juegos de dos o más mordazas de sujeción, múltiples y variadas mordazas empujadoras en posición paralela o perpendicular de cualquiera de los lados del envase, al menos un sensor como por ejemplo óptico o de infrarrojo, al menos una trampilla o al menos una unidad de traslación lineal, Any of the elements, devices, parts that can compose any of the models of 3D transforming machines of the invention such as: linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws , one or more sets of two or more clamping jaws, multiple and varied pusher jaws in parallel or perpendicular position on either side of the package, at least one sensor such as optical or infrared, at least one trapdoor or at least a linear translation unit,
-La segunda columna cilindrica es móvil y tiene mayor longitud que la suma de la parte visible de las dos columnas cilindricas, por lo que está dispuesta tanto en la parte de arriba como también en la parte de abajo ya que hacia el último tercio de su parte de abajo se estrecha, para así poder introducirse en el interior de la columna de abajo atravesando uno o dos discos de rodamientos de bolas que están fijados a la circunferencia interior de la primera columna inmóvil, para que de este modo, la segunda columna cilindrica móvil no se mueva ladeándose pero sí que pueda girar 90 grados hacia uno de sus lados por medio de un motor con rotor o cilindro de giro (16) que está fijado o anclado a la parte de debajo de la segunda columna-tubo cilindrico móvil. -The second cylindrical column is mobile and has a greater length than the sum of the visible part of the two cylindrical columns, so it is arranged both in the upper part and also in the lower part since towards the last third of its lower part narrows, so that it can be introduced into the interior of the lower column through one or two ball bearing discs that are fixed to the inner circumference of the first immovable column, so that the second cylindrical column mobile does not move tilting but it can turn 90 degrees towards one of its sides by means of a motor with rotor or rotation cylinder (16) that is fixed or anchored to the bottom of the second column-mobile cylindrical tube.
Además, esta segunda columna se apoya encima de la primera columna, ya que ésta en la parte de más arriba termina en una plataforma en forma de corona en donde hay fijado encima un disco de rodamientos de bolas, en donde descansa o se apoya la segunda columna móvil de la parte de arriba, para así librar espacio por encima de las mordazas de sujeción que están fijadas a la columna inmóvil de la parte de abajo, con la única función así de facilitar el que se pueda introducir el envase inicial cómodamente entre las mordazas de sujeción o punto de inicio de cualquiera de los distintos modelos de máquinas transformadoras en envases de mayor volumetría. In addition, this second column rests on top of the first column, since this one at the top part ends in a crown-shaped platform where a ball bearing disc is fixed on top, where the second rests or rests movable column from the top, so as to free up space above the jaws of clamping that are fixed to the immovable column of the bottom, with the only function thus facilitating that the initial container can be introduced comfortably between the clamping jaws or starting point of any of the different models of transforming machines in containers of greater volumetry.
Esta segunda columna-tubo cilindrica giratoria de la parte de arriba, puede llevar fijado o anclado directamente en ella o por medio de soportes tirante o de soportes abrazadera y de manera aleatoria y en combinación entre ellas (dependiendo del modelo de máquina transformadora) cualquiera de los elementos, dispositivos, cilindros lineales o de giro, mordazas o juegos doble/ triple/cuádruple de mordazas de impacto y de sellado y corte, uno o más juegos de dos o más mordazas de sujeción, múltiples y variadas mordazas empujadoras en posición paralela o perpendicular de cualquiera de los lados del envase, uno o más sensores ópticos o de infrarrojos, una trampilla, una o más unidades de traslación lineal, que puedan componer cualquiera de los modelos de máquinas transformadoras en envases de mayor volumetría. This second column-rotating cylindrical tube from the top, can be fixed or anchored directly on it or by means of tie brackets or clamp brackets and randomly and in combination with each other (depending on the model of transformer machine) any of elements, devices, linear or turning cylinders, jaws or double / triple / quadruple sets of impact and sealing and cutting jaws, one or more sets of two or more clamping jaws, multiple and varied pusher jaws in parallel or perpendicular of any of the sides of the package, one or more optical or infrared sensors, a trapdoor, one or more linear translation units, which can compose any of the models of transforming machines in larger volumetric containers.
3- Máquina de un piso para transformar envases iniciales flexibles sellados de al menos dos caras que contienen en su interior al menos un fluido y sólido, en envases tridimensionales. 3- Machine of a floor to transform sealed initial flexible containers of at least two faces that contain inside at least one fluid and solid, in three-dimensional containers.
Se compone de los siguientes elementos, piezas, mordazas y cilindros: It consists of the following elements, parts, jaws and cylinders:
Una o dos columnas como soporte donde van fijados los distintos elementos como uno o más sensores ópticos o de infrarrojos, cilindros lineales o de giro principales y soportes. -Por encima del envase inicial, puede llevar un juego de mordazas triple (una de impacto y dos de sellado y corte a los lados), cuádruple (dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de dos mordazas (una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical y, a su vez, éste puede estar unido a otro cilindro lineal colocado en posición horizontal o sino, también, a un cilindro de giro colocado en posición vertical, y en donde ambos están fijados a la columna o soporte. One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports. - Above the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting on the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or of two sets of two jaws (one of impact and one of sealing and cutting to the side and outside) driven by a linear cylinder placed in a vertical position and, in turn, this can be attached to another linear cylinder placed in a horizontal position or but also to a rotating cylinder placed in an upright position, and where both are fixed to the column or support.
Además, las dos mordazas de sellado y corte a izquierda y derecha de la cuerpo de impacto, están fijadas a un cilindro lineal de doble vástago y doble efecto colocado en posición horizontal. -A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inidal en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción prindpales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujedón puede estar fijado a los vástagos de un cilindro de doble vastago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical. In addition, the two sealing jaws and cutting left and right of the impact body, are fixed to a linear double rod and double acting cylinder placed horizontally. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition, there may be on either side of the inidal container in parallel or perpendicular and above or below the two prindpal clamping jaws: one or more jaws or one or more sets of pusher jaws driven by horizontal cylinders in horizontal or turn in vertical position. In turn, each set of two clamp jaws can be fixed to the rods of a double rod double acting cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. Also, the set of two main clamping jaws, can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por endma o por debajo de las mordazas de sujeción principales, And finally one or more optical or infrared sensors placed by endma or below the main clamping jaws,
-Por debajo del envase inicial, opcionalmente puede llevar una trampilla o soporte móvil para sostener al envase, impulsado por un cilindro de giro en horizontal o por un cilindro lineal en vertical. - Below the initial container, you can optionally carry a trapdoor or mobile support to hold the container, driven by a horizontally rotating cylinder or a vertical linear cylinder.
4- Máquina de dos pisos para transformar envases iniciales flexibles sellados de al menos dos caras que contienen en su interior al menos un fluido y sólido, en envases tridimensionales. 4- Two-story machine to transform sealed flexible initial containers of at least two faces that contain at least one fluid and solid inside, in three-dimensional containers.
Se compone de los siguientes elementos, piezas, mordazas y cilindros: It consists of the following elements, parts, jaws and cylinders:
Una o dos columnas como soporte donde van fijados los distintos elementos como uno o más sensores ópticos o de infrarrojos, cilindros lineales o de giro principales y soportes. En el piso segundo: One or two columns as a support where the different elements are fixed as one or more optical or infrared sensors, linear or main rotation cylinders and supports. On the second floor:
-Por encima del envase inicial, puede llevar un juego de mordazas triple (una de impacto y dos de sellado y corte a los lados), cuádruple (dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de dos mordazas (una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical y, a su vez, éste puede estar unido a otro cilindro lineal colocado en posición horizontal o, también, a un cilindro de giro colocado en posición vertical. Además, las dos mordazas de sellado y corte dispuestas a izquierda y derecha de la cuerpo de impacto, están unidas a uno o dos cilindros lineales, de pinza o de doble vástago y doble efecto colocado en posición horizontal. - Above the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting on the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or of two sets of two jaws (one of impact and one of sealing and cutting to the side and outside) driven by a linear cylinder placed in a vertical position and, in turn, this can be attached to another linear cylinder placed in a horizontal position or , also, to a rotating cylinder placed in an upright position. In addition, both Sealing and cutting jaws arranged to the left and right of the impact body, are attached to one or two linear cylinders, clamp or double rod and double acting placed horizontally.
-A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inicial en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción principales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujeción puede estar fijado a los vástagos de un cilindro de doble vástago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition there may be on either side of the initial container in parallel or perpendicular and above or below the two main clamping jaws: one or more jaws or one or more sets of pusher jaws driven by horizontal cylinders in horizontal or turn in vertical position. In turn, each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. Also, the set of two main clamping jaws, can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por encima o por debajo de las mordazas de sujeción principales. And finally one or more optical or infrared sensors placed above or below the main clamping jaws.
En el piso primero: On the first floor:
-Por encima del envase inicial, puede llevar un juego de mordazas triple (una de impacto y dos de sellado y corte a los lados), cuádruple (dos de impacto y dos de sellado y corte a los lados de fuera de cada una) o de dos juegos de dos mordazas (una de impacto y una de sellado y corte al lado y por fuera) impulsados por un cilindro lineal colocado en posición vertical (para originar, sellar y cortar solapas) pero a su vez éste está unido o fijado a un cilindro de giro en posición horizontal y que también, a su vez, éste puede estar unido o fijado a otro cilindro lineal colocado en posición horizontal o a un cilindro de giro colocado en posición vertical, y donde ambos están fijados a la columna. Además, las dos mordazas de sellado y corte dispuestas a izquierda y derecha de la cuerpo de impacto, están unidas a un cilindro lineal de doble vástago y doble efecto colocado en posición horizontal. - Above the initial container, you can carry a set of triple jaws (one of impact and two of sealing and cutting on the sides), quadruple (two of impact and two of sealing and cutting on the sides of each outside) or of two sets of two jaws (one of impact and one of sealing and cutting to the side and outside) driven by a linear cylinder placed in an upright position (to originate, seal and cut flaps) but in turn it is attached or fixed to a rotation cylinder in a horizontal position and which, in turn, can also be attached or fixed to another linear cylinder placed horizontally or to a rotation cylinder positioned vertically, and where both are fixed to the column. In addition, the two sealing and cutting jaws arranged to the left and right of the impact body are connected to a linear double-rod, double-acting cylinder positioned horizontally.
-A la altura del envase inicial hay dos mordazas de sujeción o un juego de dos mordazas de sujeción principales impulsadas por un cilindro de doble vástago y doble efecto. Además puede haber por cualquiera de los lados del envase inicial en paralelo o perpendicular y por encima o por debajo de las dos mordazas de sujeción principales: una o más mordazas o uno o más juegos de mordazas empujadoras impulsados por cilindros lineales en posición horizontal o de giro en posición vertical. A su vez, cada juego de dos mordazas de sujeción puede estar fijado a los vástagos de un cilindro de doble vástago-doble efecto y también, a la vez, puede haber entre uno o dos de estos vástagos y el tipo de mordaza de sujeción que sea: un cilindro de giro en posición vertical. -At the height of the initial container there are two clamping jaws or a set of two main clamping jaws driven by a double rod and double acting cylinder. In addition there may be on either side of the initial container in parallel or perpendicular and above or below the two main clamping jaws: one or more jaws or one or more sets of pusher jaws driven by linear cylinders horizontally or vertically rotated. In turn, each set of two clamping jaws can be fixed to the rods of a double-acting double-rod cylinder and also, at the same time, there can be between one or two of these rods and the type of clamping jaw that be: a vertical rotation cylinder.
También, el juego de dos mordazas de sujeción principales, pueden llevar uno de ellos o los dos fijado al lado exterior de fuera: uno o más cilindros lineales o de giro de doble vástago y doble efecto o de un solo vástago. Also, the set of two main clamping jaws, can carry one of them or both fixed to the outer side of the outside: one or more linear or double-acting, double-acting or single-rod rotating cylinders.
Y por último uno o más sensores ópticos o de infrarrojos colocados por encima o por debajo de las mordazas de sujeción principales. And finally one or more optical or infrared sensors placed above or below the main clamping jaws.
-Por debajo del envase inicial, opcionalmente puede llevar una trampilla o soporte móvil para sostener al envase, éste es impulsado por un cilindro de giro en horizontal o por un cilindro lineal en vertical. - Below the initial container, you can optionally carry a trapdoor or mobile support to hold the container, this is driven by a horizontally rotating cylinder or a vertical linear cylinder.
5- Máquina dual de tubo de traslación giratorio transformadora de envases iniciales flexibles sellados de al menos dos caras que albergan al menos un fluido y sólido.5- Dual machine of rotating translation tube transformer of sealed initial flexible containers of at least two faces that house at least one fluid and solid.
Dos tubos cilindricos unidos por uno o más discos de rodamiento de bolas: en el que uno, el de la parte de arriba, es inmóvil y está fijado o anclado a un soporte u otra columna fijada al suelo o a otra máquina como la vertical de llenado de líquidos y sólidos. A su vez, éste lleva fijado-anclado a cada lado separados por 180 grados, uno o dos juegos de mordazas: una o dos de impacto (6) y dos de sellado y corte (8); el otro tubo, el de la parte de abajo, es móvil y está fijado o anclado a un vástago de un cilindro de giro y éste a, su vez, está fijado a un soporte u otra columna fijada al suelo o a la máquina vertical de llenado o de líquidos o sólidos. Además, parte de éste tubo que se estrecha, está introducido en el interior del otro tubo y donde, a su vez, también éste atraviesa uno o dos discos de rodamientos de bolas que están fijados en el interior del tubo segundo o de arriba, con la única función de bloquear su movimiento hacia los lados pero si dejando que gire. También, este primer tubo móvil de la parte de abajo lleva fijado o anclado dos unidades de juegos de mordazas de sujeción (3) en donde sus mordazas (3) están unidas o ancladas a uno o más vástagos de un cilindro lineal o de giro a la misma altura pero en lugares distintos ya que uno de ellos se encuentra a un cuarto de giro o a 90° de giro del otro. Two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is immobile and is fixed or anchored to a support or other column fixed to the ground or to another machine such as the vertical filling of liquids and solids. In turn, it has fixed-anchored to each side separated by 180 degrees, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or of liquids or solids. In addition, part of this tube that narrows, is inserted inside the other tube and where, in turn, it also crosses one or two discs of ball bearings that are fixed inside the second or top tube, with the only function of blocking its movement to the sides but if letting it turn. Also, this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are attached or anchored to one or more rods of a linear or rotating cylinder to the same height but in different places since one of them It is a quarter turn or 90 ° turn of the other.
6- Máquina dual de unidad de traslación lineal de envases iniciales flexibles sellados de al menos dos caras que albergan al menos un fluido y sólido. 6- Dual machine for linear translation unit of sealed flexible initial containers of at least two faces that house at least one fluid and solid.
Cada unidad de traslación lineal está fijada a un soporte o a cualquiera de las columnas de los distintos modelos de las máquinas transformadoras en envases volumétricos. Each linear translation unit is fixed to a support or to any of the columns of the different models of the transformer machines in volumetric containers.
A su vez, éstas llevan fijadas o ancladas a su extremo derecho e izquierdo, uno o más mordazas o juegos de mordazas de sujeción (3). In turn, these have one or more jaws or sets of clamping jaws fixed or anchored to their right and left end (3).
La columna o soporte también lleva o está fijado tanto a su izquierda como a su derecha: uno o dos juegos de mordazas (6,8) por arriba y/o por debajo de donde justo para (uno, dos o tres segundos) a los laterales de la columna o soporte la mordaza de sujeción (3). The column or support also carries or is fixed both to your left and to your right: one or two sets of jaws (6.8) above and / or below where just for (one, two or three seconds) at side of the column or support the clamping jaw (3).
-Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. 7- Máquinas o Instalaciones con máquinas transformadoras de envases iniciales flexibles sellados de al menos dos caras que alberga en su interior al menos un fluido y sólido, en envases tridimensionales. -The linear translation units can be placed or oriented both horizontally and vertically. 7- Machines or Installations with flexible initial packaging transformer machines sealed with at least two faces that houses at least one fluid and solid inside, in three-dimensional containers.
En las instalaciones se pueden emplear cualquiera de las máquinas transformadoras de envases iniciales en envases 3D. In the facilities you can use any of the initial packaging transformer machines in 3D packaging.
7.1 Instalación Carrusel que consta de los siguientes elementos, partes y piezas más significativas, con sus correspondientes funciones: 7.1 Carousel installation consisting of the following most significant elements, parts and parts, with their corresponding functions:
A) un eje rotor central impulsado por un motor o por medio de cualquier otro modo que haga girar a este 360° grados sobre sí mismo. A) a central rotor shaft driven by a motor or by any other means that rotates 360 ° on itself.
B) una rueda o disco estrellado, que está fijado al rotor eje central por el punto central equidistante del trazado exterior de la circunferencia del disco o rueda. B) a crashed wheel or disc, which is fixed to the central axis rotor by the center point equidistant from the outer path of the circumference of the disc or wheel.
Éste también gira 360° sobre si misma al ser impulsado por eje rotor central. It also rotates 360 ° on itself when driven by a central rotor shaft.
Cj cualquiera de los modelos de máquinas transformadoras de envases iniciales en envases 3D o cualquier otra máquina que fabrique o transforma envases flexibles: dispuestas o colocadas, una o más de una, encima de la circunferencia exterior perimetral de la rueda, disco o cualquier otro soporte giratorio. Cj any of the models of transformers machines of initial containers in 3D containers or any other machine that manufactures or transforms flexible containers: arranged or placed, one or more than one, above the perimeter outer circumference of the wheel, disc or any other support rotary.
D) un dispensador con forma de rampa o tobogán para trasladar o conducir los envases iniciales, al punto de inicio o entre las mordazas de sujeción de cualquiera de las máquinas transformadoras. D) a ramp or slide dispenser to move or drive containers initials, at the starting point or between the clamping jaws of any of the transformer machines.
Ésta puede constar de separadores con forma de trampilla, impulsados por un actuador o cilindro lineal o de giro con el que se separará del tobogán o rampa para dejar libre el paso de los compartimentos creados, para que los envases iniciales caigan hacia abajo y finalmente hacia la máquina. This can consist of trapdoor-shaped separators, driven by a linear or rotating actuator or cylinder with which it will be separated from the slide or ramp to free the passage of the created compartments, so that the initial containers fall down and finally towards machine.
Dispone de un sensor óptico o de infrarrojos en cada celda o compartimento que darán la orden de apertura y cierre de cada trampilla y, en la última trampilla de más abajo se abrirá y cerrará por medio de un sensor óptico o de infrarrojos orientado hacia abajo hacia el punto de inicio de las máquinas o hacia las mordazas de sujeción de éstas, para así detectar y sincronizar la caída y colocación exacta del envase inicial. También se puede hacer por medio de otros modos como censores de peso o fuerza, circuito interno de conexiones eléctricas, chips electrónicos, etc. It has an optical or infrared sensor in each cell or compartment that will give the opening and closing order of each trapdoor and, in the last trapdoor below it will open and close by means of an optical or infrared sensor facing downwards. the starting point of the machines or towards their clamping jaws, in order to detect and synchronize the fall and exact placement of the initial container. It can also be done through other modes such as weight or force sensors, internal circuit of electrical connections, electronic chips, etc.
La última trampilla puede ser activada por un sensor óptico o de infrarrojos The last trapdoor can be activated by an optical or infrared sensor
Instalado bien en el mismo dispensador o bien instalado en un lugar o pieza no móvil tanto del eje, del motor o superficie del suelo, pero con la finalidad, todas ellas, de sincronizar el momento en el que estén cualquiera de las máquinas justamente debajo del tobogán, rampa o trampilla para así dar la orden de apertura y cierre de la trampilla última. Installed either in the same dispenser or installed in a non-movable place or part of both the shaft, the engine or the ground surface, but with the purpose, all of them, of synchronizing the moment when any of the machines are just below the slide, ramp or trapdoor to give the order to open and close the last trapdoor.
También, la última celda-compartimento o toda la rampa-tobogán, puede ser extensible hacia abajo y hacia arriba. Also, the last cell-compartment or the entire ramp-slide can be extended downwards and upwards.
E) Dos cintas transportadoras: E) Two conveyor belts:
d.1 una que traslada a los envases iniciales para ser volcados a la tolva superior del tobogán o rampa. Esta es opcional. d.1 one that moves to the initial containers to be dumped into the upper hopper of the slide or ramp. This is optional.
d.2 una o más de una para trasladar a los envases ya transformados, situadas tangencialmente en paralelo a la rueda giratoria o disco estrellado, y justamente por debajo de cualquiera de las mordazas de sujeción de las máquinas fijadas o ancladas en la base superior y perimetral exterior de la circunferencia de esta rueda o disco estrellado, para así poderse recoger los envases después de que hayan sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. d.2 one or more of one to transfer to the already transformed containers, located tangentially parallel to the rotating wheel or crashed disc, and just below any of the clamping jaws of the machines fixed or anchored in the upper base and outer perimeter of the circumference of this wheel or crashed disc, so that the containers can be collected after they have been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
-A su vez, tanto la 1a como las 2a cintas transportadoras pueden adoptar una forma de rectilínea, curvilínea o lineal-curva a la vez, a lo largo de su trazado. O múltiples modelos diferentes de máquinas o aplicaciones que opcionalmente pueden estar dispuestas o colocadas, a lo largo de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. -A turn both as 1 to 2 to conveyor belts may adopt a form of rectilinear, curvilinear or linear-curve at a time, along its path. Or multiple different models of machines or applications that can optionally be arranged or placed, along the conveyor belt where containers that have already been transformed into cubic, rectangular binoculars or irregular polyhedral packages are moved.
Estas máquinas o aplicaciones dentro de una solución integral pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal como los de flow pack, retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, en taponadoras de colocar tapones u otros dispositivos como pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc. These machines or applications within an integral solution can be both auto key and retraction washing tunnels, horizontal packaging machines such as flow pack, retractable or extendable film, shrink wrapping machines, cartoning machines, in capping machines place plugs or other devices such as absorbent straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
G) sistemas o dispositivos opcionales como pueden ser computadoras, pantallas y software de control centralizado de línea que permite supervisar/controlar la línea de envasado en tiempo real, contadores, etiquetadoras, etc. G) Optional systems or devices such as computers, screens and centralized line control software that allow monitoring / control of the real-time packaging line, counters, labellers, etc.
7.2 Instalación Carrusel de brazo mecánico-robot que consta de los siguientes elementos y partes más significativas, con sus correspondientes funciones: 7.2 Installation Mechanical-robot arm carousel consisting of the following most significant elements and parts, with their corresponding functions:
A) un eje rotor central impulsado por un motor o por medio de cualquier otro modo que haga girar a este 360° grados sobre sí mismo. A) a central rotor shaft driven by a motor or by any other means that rotates 360 ° on itself.
B) una rueda o disco estrellado a modo de carrusel, que está fijado al rotor eje central por el punto o zona central de la circunferencia de la rueda o disco estrellado para así, también, girar 360° grados sobre sí mismo al ser impulsado por el eje rotor central. B) a crashed wheel or disk as a carousel, which is fixed to the central axis rotor by the center point or area of the circumference of the wheel or crashed disc so as to also rotate 360 ° degrees on itself when driven by The central rotor shaft.
C) cualquiera de los distintos y variados modelos de máquinas transformadoras de envases iniciales en envases cúbicos o poliédricos irregulares, dispuestas o colocadas una o más, a la misma altura y encima de la circunferencia exterior perimetral de la rueda o disco estrellado. C) any of the different and varied models of initial packaging transformer machines in irregular cubic or polyhedral containers, arranged or placed one or more, at the same height and above the perimeter outer circumference of the wheel or crashed disc.
D) robots o brazos mecánicos. D) robots or mechanical arms.
d.1 uno o más robots o brazos mecánicos que están dispuestos o colocados entre la cinta transportadora y la rueda (29) o disco (29), con la finalidad así de recoger los envases iniciales que se trasladan por esta cinta y, a continuación, depositarlos en el punto de inicio o entre las mordazas de sujeción (3) de cualquiera de los modelos distintos de máquina. d.2 uno o más robots o brazos mecánicos que están dispuestos o colocados a los lados de la cinta transportadora o sino, entre la rueda/disco (29), con la finalidad así de recoger los envases ya transformados con la forma cúbica, prismática rectangular o poliédrica irregular que se trasladan por la misma (junto con los envases iniciales) u otra cinta transportadora y, a continuación, ser recogidos éstos para ser envasados o/y almacenados (Picking). E) una o más cintas transportadoras: d.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the wheel (29) or disc (29), in order to collect the initial containers that are moved by this belt and then , deposit them at the starting point or between the clamping jaws (3) of any of the different machine models. d.2 one or more robots or mechanical arms that are arranged or placed on the sides of the conveyor belt or else, between the wheel / disc (29), in order to collect the containers already transformed with the cubic, prismatic rectangular or irregular polyhedral shape that are moved by it (together with the initial containers) or other conveyor belt and then be collected to be packaged or / and stored (Picking). E) one or more conveyor belts:
e.1 una que traslada a los envases iniciales, situada tangencialmente en paralelo a la rueda o disco estrellado giratorio (29) y a una distancia cercana como para que los brazos del robot o robots puedan maniobrar de manera óptima, fácil y cómoda. e.1 one that moves to the initial containers, located tangentially parallel to the rotating star wheel or disk (29) and at a close distance so that the arms of the robot or robots can maneuver optimally, easily and comfortably.
e.2 una o más que trasladan a los envases iniciales, situada en paralelo a la rueda o disco estrellado giratorio (29) y justamente debajo de cualquiera de las máquinas instaladas o colocadas en la base superior y perimetral exterior de la circunferencia de la rueda o disco estrellado (29), para así ser recogidos éstos después de que ya hayan sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. e.2 one or more that move to the initial containers, located parallel to the rotating star wheel or disc (29) and just below any of the machines installed or placed in the upper and outer perimeter base of the wheel circumference or crashed disc (29), so that they can be collected after they have already been transformed into cubic, rectangular binoculars or irregular polyhedral containers.
-A su vez, tanto la 1a como la 2a cinta transportadoras pueden adoptar una forma de rectilínea, curvilínea o lineal y curva a la vez, a lo largo del trazado. -A turn both 1 and 2 to the conveyor belt can take a form of rectilinear, curvilinear or linear and curve at a time, along the path.
múltiples modelos diferentes de máquinas o aplicaciones, que opcionalmente pueden estar dispuestas o colocadas, a lo largo de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. multiple different models of machines or applications, which may optionally be arranged or placed, along the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados, dentro de una solución integral, pueden ser tanto túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo flow pack, retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, taponadoras de colocar tapones u otros dispositivos para adherir o colocar pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc. These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be either car key and retraction car wash tunnels, flow pack horizontal packaging machines, retractable or extendable film, of cross shrink film, cartridges, cappers to place caps or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
G) sistemas o dispositivos opcionales como computadoras, pantallas/software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadoras, etc. G) Optional systems or devices such as computers, centralized line control screens / software that allows the entire real-time packaging line to be monitored-controlled, counters, labellers, etc.
7.3 Instalación de pasarela que consta de los siguientes elementos, partes, y piezas más significativas, con sus correspondientes funciones: 7.3 Gateway installation consisting of the following most significant elements, parts, and parts, with their corresponding functions:
A) cualquiera de las máquinas transformadoras en envases volumétricos, dispuestas o colocadas más de una, alrededor de un robot o brazo mecánico e igualmente alrededor o encima de la cinta transportadora que traslada los envases iniciales. Estas máquinas pueden estar situadas a una altura media similar o cercana (más arriba o más abajo) a la que se encuentren o circulen los envases iniciales por la cinta transportadora, con la finalidad así de que los movimientos de los brazos del robot o brazo mecánico sean los más precisos y eficientes posibles. A) any of the processing machines in volumetric containers, arranged or placed more than one, around a robot or mechanical arm and also around or on top of the conveyor belt that moves the initial containers. These machines can be located at a similar or close average height (higher or lower) than the initial containers are located or circulated on the conveyor belt, so that the movements of the robot arms or mechanical arm They are as accurate and efficient as possible.
Cuanto más máquinas alrededor de un robot tanto delante, detrás, a izquierda o a la derecha, mayor será la producción. The more machines around a robot both in front, behind, left or right, the greater the production.
B) robots o brazos mecánicos. B) robots or mechanical arms.
b.1 uno o más robots o brazos mecánicos que están dispuestos o colocados entre la cinta transportadora y las máquinas, con la finalidad así de que cada uno de ellos recojan los envases iniciales que se trasladan por esta cinta y, a continuación, depositarlos en el punto de inicio o entre las mordazas de sujeción (3) de cualquiera de las máquinas que se encuentran situadas alrededor. b.1 one or more robots or mechanical arms that are arranged or placed between the conveyor belt and the machines, so that each of them collect the initial containers that are transferred by this belt and then deposit them in the starting point or between the clamping jaws (3) of any of the machines that are located around.
b.2 uno o más robots o brazos mecánicos que tienen la función de recoger los envases ya transformados con formas de figuras cúbicas, prismáticas rectangulares o poliédricas irregulares para así ser envasados o/y almacenados por medio de las técnicas de picking. Éstos pueden estar dispuestos o colocados a los lados bien de la primera o misma cinta transportadora que traslada los envases iniciales o bien a otras cintas transformadoras que son las encargadas de recoger los envases que van cayendo de las máquinas transformadoras. b.2 one or more robots or mechanical arms that have the function of collecting already transformed containers with shapes of irregular cubic, rectangular, or polyhedral figures to be packaged or / and stored by means of picking techniques. These can be arranged or placed on the sides of either the first or same conveyor belt that moves the initial containers or to other transformer belts that are responsible for collecting the containers that are falling from the transforming machines.
CJ una o más cintas transportadoras: CJ one or more conveyor belts:
c.1 una lineal que traslada a los envases iniciales en donde en parte de su recorrido, pasará al lado o a través tanto de los robots como también de una o más de cualquiera de las máquinas. Ésta a su vez, puede ser la misma que también recoja los envases ya transformados debido a que las máquinas pueden estar colocadas justo encima de la primera cinta transportadora, o sino también, debido a que el mismo robot o robots o brazo/os mecánico/os recogen de las propias máquinas, los envases ya transformados en envases volumétricos, para seguido depositarlos sobre esta primera cinta transportadora. c.2 una o más cintas transportadoras que trasladarán los envases ya transformados con formas de figuras cúbicas, prismáticas rectangulares o poliédricas irregulares, para así ser manipulados, envasados o/y almacenados por medio de las técnicas de picking. Esta cinta o cintas transportadoras, en la parte del recorrido que pasa o cruza al lado o a través de las máquinas o robos/brazos mecánicos, pueden estar dispuestas o colocadas en paralelo o perpendicular a la primera cinta transportadora y, además, ésta puede pasar justamente por debajo de las máquinas para recoger los envases ya transformados, o sino, pasar al lado de los robots o brazos mecánicos cuando éstos, tengan la función también de depositar estos envases ya transformados en estas segundas cintas transportadoras encargadas de trasladar los envases ya transformados. c.1 a line that moves to the initial containers where, in part of its route, it will pass to the side or through both the robots as well as one or more of any of the machines. This, in turn, can be the same that also collects the already transformed containers because the machines can be placed just above the first conveyor belt, or also, because the same robot or robots or mechanical arm / os / they pick you up from the machines themselves, the containers already transformed into volumetric containers, to then deposit them on this first conveyor belt. c.2 one or more conveyor belts that will move the already transformed containers in the form of irregular cubic, rectangular or polyhedral prismatic shapes, in order to be handled, packaged or / and stored by means of picking techniques. This belt or conveyor belts, in the part of the route that passes or crosses to the side or through the machines or robberies / mechanical arms, can be arranged or placed parallel or perpendicular to the first conveyor belt and, in addition, it can pass just below the machines to pick up the already transformed containers, or else, move to the side of the robots or mechanical arms when they have the function also of depositing these already transformed containers on these second conveyor belts responsible for moving the already transformed containers.
-A su vez, tanto la primera como las segundas cintas transportadoras pueden adoptar una forma lineal, o lineal y curva a la vez, a lo largo de su trazado. -In turn, both the first and second conveyor belts can adopt a linear, or linear, and curved shape at the same time, along their path.
DI múltiples modelos diferentes de máquinas o aplicaciones que opcionalmente pueden estar dispuestas o colocadas, a lo largo del recorrido de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. DI multiple different models of machines or applications that can optionally be arranged or placed, along the route of the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados, dentro de una solución integral, pueden ser diversos como túneles de lavado de auto clave y de retracción, máquinas de envasado en horizontal tipo flow pack, retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, en-taponadoras de colocar tapones, dispositivos para adherir o instalar pajitas de absorber o pletinas pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, etc. These machines or applications that will have an effect on the already transformed containers, within an integral solution, can be diverse, such as car key wash and retraction tunnels, horizontal flow pack type packaging machines, retractable or stretch film, of cross of shrink film, cartoners, stoppers to place caps, devices for adhering or installing absorbing straws or occlusion clamps, labeling machines, inspection or weighing systems, etc.
El sistemas o dispositivos opcionales como computadoras, pantallas, software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadoras, etc. 7.4 Instalación de cruceta en vertical que consta de los siguientes elementos, partes y piezas más significativas, con sus correspondientes funciones: The optional systems or devices such as computers, screens, centralized line control software that allows to monitor-control the entire real-time packaging line, counters, labellers, etc. 7.4 Vertical crosshead installation consisting of the following most significant elements, parts and pieces, with their corresponding functions:
A cualquiera de las máquinas transformadoras en envases volumétricos de la invención, dispuestas o que se colocarán (a la misma altura) una, dos o más de una, a izquierda y derecha del envase o bolsa inicial de al menos dos caras que se encuentra colgando en vertical y hacia abajo de cualquiera de las máquinas verticales de llenado de líquidos o sólidos existentes en el mercado actual, de la industria del envasado. Por tanto, en el instante justo anterior a que este envase inicial sea sellado por todos sus lados o caras y también de que éste caiga hacia abajo: cada envase o bolsa inicial de al menos dos caras y de dos, tres, cuatro o más soldaduras o sellos, será cogido por la zona transversal de la mitad de este envase inicial, por una o más mordazas de sujeción (3) o uno o más juegos de dos mordazas de sujeción (3) que disponen cualquiera de las máquinas transformadoras en envases volumétricos, de la nueva invención. Estas mordazas (3) pueden estar unidas o fijadas a los vástagos de un cilindro lineal o cilindro lineal de doble vastago y doble efecto y, a su vez, estos vástagos o brazos serán lo suficientemente largos como para garantizar que se pueda coger cómodamente el envase inicial y para que, también, se pueda desplazar a éste horizontalmente y hacia afuera bien del lado izquierdo o bien del derecho de la máquina vertical de envasado de líquidos o sólidos con la que este envase inicial ha sido fabricado, para que en definitiva de esta manera, no se estorben tanto una o más máquinas transformadoras en envases volumétricos como la máquina vertical de envasado de líquidos o sólidos conocida por un experto en la materia. To any of the transformer machines in volumetric containers of the invention, arranged or that will be placed (at the same height) one, two or more than one, to the left and right of the initial container or bag of at least two faces that is hanging in vertical and down of any of the vertical machines of filled of liquids or solids existing in the current market, of the industry of the packaging. Therefore, in the instant just before this initial container is sealed on all sides or faces and also that it falls down: each initial container or bag with at least two sides and two, three, four or more welds or seals, will be taken by the transversal area of the middle of this initial container, by one or more clamping jaws (3) or one or more sets of two clamping jaws (3) that have any of the transformer machines in volumetric containers , of the new invention. These jaws (3) can be attached or fixed to the stems of a linear cylinder or double-acting linear cylinder and double acting and, in turn, these stems or arms will be long enough to ensure that the container can be comfortably picked up. initial and so that, also, it can be moved horizontally and outwards either from the left side or from the right of the vertical liquid or solid packaging machine with which this initial container has been manufactured, so that in the end of this Thus, one or more processing machines in volumetric containers and the vertical liquid or solid packaging machine known by a person skilled in the art are not hindered.
Seguido, una vez que el envase inicial se encuentre debajo o/y encima de las mordazas (6,8) o juegos de mordazas de impacto (6) o de sellado y corte (8), éstas se activarán para así originar, sellar o sellar y cortar: una, dos tres o cuatro de las solapas o triángulos de un envase inicial de al menos dos caras. Then, once the initial package is under or / and above the jaws (6.8) or sets of impact jaws (6) or sealing and cutting (8), they will be activated to originate, seal or seal and cut: one, two, three or four of the flaps or triangles of an initial container with at least two sides.
-Las máquinas transformadoras en envases totalmente volumétricos de la invención, pueden ir fijadas o ancladas bien a la misma máquina vertical de envasado de líquidos o sólidos, o bien ir fijadas o ancladas a un soporte como el de una columna o panel en donde, a su vez, estos estén fijados o anclados al suelo o al techo. -The fully volumetric packaging transformer machines of the invention can be fixed or anchored either to the same vertical liquid or solid packaging machine, or be fixed or anchored to a support such as a column or panel where, at in turn, these are fixed or anchored to the floor or ceiling.
B) Unidades neumáticas o eléctricas duales de traslación. B) Dual pneumatic or electric translation units.
b.1 Unidad dual de traslación lineal: Cada unidad dual de traslación lineal ésta fijada a una columna o soporte y puede llevar una o dos de éstas por cada columna. También puede haber una, dos o más columnas alrededor de una máquina vertical de llenado-e nvasado de líquidos o sólidos, o sino también alrededor de donde se encuentren los envases iniciales para ser cogidos; en cualquier caso, tanto las mordazas de sujeción (3) como las unidades de traslación que hubiera, actuarán de manera sincronizada y alternándose a la hora de que se vayan cogiendo los envases iniciales, para que de este modo, consigamos aumentar la productividad y ahorrar espacio. b.1 Dual linear translation unit: Each dual linear translation unit is fixed to a column or support and can carry one or two of these for each column. There may also be one, two or more columns around a vertical liquid-solid filling-e-filling machine, but also around where the initial containers are to be taken; in any case, both the clamping jaws (3) and the translation units that exist, will act in a synchronized way and alternating when the initial containers are being picked up, so that in this way, we get Increase productivity and save space.
Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. Linear translation units can be placed or oriented both horizontally and vertically.
Por tanto, podemos decir siempre que tan solo haya unidad dual de traslación lineal ubicada en una columna o soporte, que se habilitan al mismo tiempo dos máquinas transformadoras en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. b.2 Unidad dual de traslación giratoria: Cada unidad dual de traslación de giro ésta fijada a una columna o soporte y dispone a la vez por cada unidad de traslación giratoria, dos máquinas transformadoras en envases volumétricos. Ésta se compone de dos tubos: uno móvil en la parte de debajo que gira hacia delante 90 grados y vuelve a girar de nuevo 90 grados pero hacia atrás, y que a su vez, a uno de sus lados, leva fijado dos juegos de mordazas de sujeción (3) colocados a 90 grados uno del otro en posiciones y orientaciones distintas; y el otro tubo que está fijado a una columna o soporte, alberga en su interior al otro tubo móvil de la parte de abajo para que asi no se ladee para que pueda girar y, además, este tubo inmóvil lleva o tiene fijado a izquierda y derecha sobresaliendo a sus lados y por arriba y abajo: uno o dos juegos de mordazas (6,8) que están colocados alineados en vertical con cualquiera de las dos mordazas de sujeción (3) cuando después de haber cogido un envase inicial, el tubo móvil donde están fijadas, gira 90 grados. Therefore, we can always say that there is only a dual linear translation unit located on a column or support, that at the same time two transforming machines are enabled in cubic, rectangular binoculars or irregular polyhedral containers. b.2 Dual unit of rotary translation: Each dual unit of translation of rotation is fixed to a column or support and has at the same time for each unit of rotating translation, two transforming machines in volumetric containers. This is made up of two tubes: a movable one in the part of underneath that turns forward 90 degrees and turns again 90 degrees but backwards, and that in turn, on one of its sides, cam fixed two sets of jaws clamping (3) placed at 90 degrees from each other in different positions and orientations; and the other tube that is fixed to a column or support, houses inside the other mobile tube from the bottom so that it does not tilt so that it can rotate and, in addition, this still tube carries or has fixed to the left and right protruding to its sides and above and below: one or two sets of jaws (6,8) that are placed vertically aligned with any of the two clamping jaws (3) when after having taken an initial container, the tube mobile where they are fixed, rotate 90 degrees.
También puede haber una, dos o más columnas o soportes alrededor de una máquina vertical de llenado de líquidos o sólidos o sino, también, alrededor de donde se encuentren los envases iniciales para ser cogidos; en cualquier caso, todas las que hubiera actuarán de manera sincronizada y alternándose, a la hora de ir cogiéndose los envases iniciales, para que de este modo, se consiga aumentar la productividad y ahorrar espacio. There may also be one, two or more columns or brackets around a vertical liquid or solid filling machine or, also, around where the initial containers are to be taken; in any case, all those that would have acted in a synchronized and alternating way, at the time of picking up the initial containers, so that in this way, it is possible to increase productivity and save space.
C] una cinta transportadora debajo de cada unidad dual de traslación lineal o giratorio, o sino también debajo de cualquiera de los modelos distintos de las máquinas transformadoras en envases totalmente volumétricos. Por lo que, estas cintas transportadoras pueden estar orientadas, sobre todo y más fácilmente, hacia el frente o hacia el costado de fuera con respecto de la máquina vertical de llenado de líquidos o sólidos, o sino también en donde se encuentren ubicados los envases iniciales que serán cogidos por las mordazas (3). C] a conveyor belt under each dual linear or rotary translation unit, or also under any of the different models of the transformer machines in fully volumetric containers. Therefore, these conveyor belts can be oriented, above all and more easily, towards the front or towards the outside with respect to the vertical liquid or solid filling machine, but also where the initial containers are located which will be caught by the jaws (3).
-A su vez, la cinta o cintas transportadoras pueden adoptar durante su trazado o recorrido: una forma rectilínea, curvilínea o lineal y curva a la vez. -At the same time, the belt or conveyor belts can be adopted during its route or route: a straight, curvilinear or linear shape and curve at the same time.
D) múltiples modelos diferentes de máquinas o aplicaciones, que opcionalmente pueden estar dispuestas o colocadas, a lo largo del recorrido de la cinta transportadora donde se trasladan los envases que ya han sido transformados en envases cúbicos, prismáticos rectangulares o poliédricos irregulares. D) multiple different models of machines or applications, which may optionally be arranged or placed, along the path of the conveyor belt where the containers that have already been transformed into irregular cubic, rectangular or polyhedral cubic containers are moved.
Estas máquinas o aplicaciones que tendrán efecto sobre los envases ya transformados dentro de una solución integral, pueden ser túneles de lavado de auto-clave y de retracción, máquinas de envasado en horizontal tipo "Flow pack", retráctiles o de film extensible, de enfajado de film retráctil, encartonadoras, en-taponadoras de colocar tapones u otros dispositivos para adherir o colocar pajitas de absorber o pinzas de oclusión, máquinas de etiquetado, sistemas de inspección o de pesado, robots, etc. These machines or applications that will have an effect on the packages already transformed into an integral solution, can be auto-key and retraction washing tunnels, horizontal “Flow pack” type packaging machines, retractable or stretch film, of an angry type of shrink film, cartridges, in-cappers to place plugs or other devices to adhere or place absorbing straws or occlusion tweezers, labeling machines, inspection or weighing systems, robots, etc.
E) sistemas o dispositivos opcionales como computadoras, pantallas o software de control centralizado de línea que permite supervisar-controlar toda la línea de envasado en tiempo real, contadores, etiquetadoras, etc. E) Optional systems or devices such as computers, screens or centralized line control software that allows the entire real-time packaging line to be monitored-controlled, counters, labellers, etc.
7.5 Instalación de al menos un robot con máquinas transformadores de envases iniciales en envases 3D. que consta de los siguientes elementos, dispositivos y piezas: 7.5 Installation of at least one robot with initial packaging transformer machines in 3D packaging. consisting of the following elements, devices and parts:
A) Máquinas transformadoras de envases iniciales en envases 3D. A) Transformer machines of initial containers in 3D containers.
a.1 una o dos mordazas barra de impacto (6) inmóviles que se alinean con sus correspondientes mordazas de sellado y corte (8) a izquierda y derecha. Cuando son dos, éstas se colocan una encima de la otra pero con el suficiente espacio entre ellas como para que el envase inicial que se quiera transformar entre dentro entre las dos. a.1 one or two stationary impact bar jaws (6) that align with their corresponding sealing and cutting jaws (8) to the left and right. When there are two, they are placed one on top of the other but with enough space between them so that the initial container that you want to transform between the two.
a.2 cualquiera de las máquinas transformadoras de envases iniciales en envases 3D, dispuestas o colocadas (aproximadamente a la misma altura) una, dos o más al lado, al alrededor o enfrente del envase inicial de al menos dos caras que se encuentra colgando en vertical y hacia abajo de cualquiera de las máquinas verticales de llenado que fabrican los envases iniciales flexibles sellados de al menos dos caras. a.2 any of the initial packaging transformer machines in 3D containers, arranged or placed (at approximately the same height) one, two or more to the side, around or in front of the initial container of at least two faces that is hanging on vertical and down of any of the vertical filling machines that manufacture the sealed flexible initial containers of at least two faces.
Bl uno o más robots alrededor (por ejemplo: al lado, al, a izquierda y derecha o, enfrente, a izquierda y derecha) del envase inicial flexible sellado de al menos dos caras que se encuentra colgando en vertical de cualquiera de las máquinas de llenado que fabrican los envases iniciales flexibles y sellados de la menso dos caras. Los robots pueden tener asignado dos funciones: Bl one or more robots around (for example: next to, to, to the left and right or, in front, to the left and right) of the sealed initial flexible container of at least two faces that is hanging vertically from any of the machines filling that manufacture the flexible and sealed initial containers of the double sided menso. Robots can have two functions assigned:
b.1 Para máquinas transformadoras del apartado [a.1], donde tienen la única función de coger al envase inicial para conducir a éste, hacia cualquiera de las máquinas transformadoras en envases 3D, precisamente, entre las mordazas de sujeción (3) y en una posición idónea para su transformación en 3D. b.1 For transforming machines in section [a.1], where they have the sole function of taking the initial container to drive it, towards any of the transformers in 3D packaging, precisely between the clamping jaws (3) and in an ideal position for its transformation in 3D.
b.2 Para máquinas transformadoras del apartado [a.2] donde tienen la función de coger al envase inicial para conducir a éste hacia una o dos de las mordazas barra de impacto (6) inmóviles, para que seguido, mediante las garras del robot que tienen agarrado al envase inicial por la línea transversal intermedia de éste, lo dirijan para chocarlo contra las mordazas barra de impacto (6) para que se originen las solapas que se quieran y finalmente sean selladas o selladas y cortadas también las que se quieran. b.2 For transforming machines in section [a.2] where they have the function of picking up the initial container to drive it towards one or two of the immovable impact bar jaws (6), so that it is followed, by means of the robot's claws that have the initial container seized by the intermediate transverse line of the latter, direct it to collide with the impact bar jaws (6) so that the flaps that are wanted are originated and finally sealed or sealed and also cut those that are wanted.
CJ una o más cintas transportadoras debajo de cualquiera de los modelos distintos de las máquinas transformadoras de envases iniciales en envases 3D, para así recoger o recibir a los envases ya transformados tridimensionalmente o en 3D. Por lo que, estas cintas transportadoras pueden estar orientadas hacia los costados o hacia el frente con respecto de la máquina vertical de envasado o llenado de líquidos o sólidos. A su vez, la cinta o cintas transportadoras pueden adoptar durante su trazado o recorrido una forma rectilínea, curvilínea, lineal y curva a la vez o, por ejemplo, circular. CJ one or more conveyor belts under any of the different models of the initial packaging transformer machines in 3D packages, in order to collect or receive the packages already transformed three-dimensionally or in 3D. Therefore, these conveyor belts can be oriented towards the sides or towards the front with respect to the vertical machine for packaging or filling liquids or solids. At the same time, the conveyor belt or belts may take a straight, curvilinear, linear and curved shape during their layout or travel, or, for example, circular.
8- Dos sistemas de oclusión de la solapa como método de dosificación del contenido líquido o sustancia viscosa envasada en el interior de ios envases ya transformados en 3D o tridimensionalmente. 8- Two flap occlusion systems as a method of dosing the liquid content or viscous substance packaged inside the containers already transformed in 3D or three-dimensionally.
8.1 sistema de oclusión de laberinto por medio de multilíneas de soldadura aplicadas a la solapa o triángulo, uniendo sus dos caras. 8.1 labyrinth occlusion system by means of welding multilines applied to the flap or triangle, joining its two faces.
Son múltiples y variadas líneas de soldadura rectilíneas, curvas, en puntos o combinadas entre ellas, para así crear o dejar siempre surcos o vías de paso con salida hacia el pico o punta de la solapa o triángulo, por donde discurrirán las sustancias tanto líquidas como viscosas, con la finalidad única de ralentizar y retrasar la salida al exterior de las sustancias líquidas y viscosas envasadas en el interior, para que de este modo sea más cómodo y funcional a la hora de dosificar o querer servirse con estos envases flexibles cúbicos, prismáticos rectangulares o poliédricos irregulares. Las vías o surcos que se crean pueden ser de distinto diámetro y longitud, ser rectilíneos, curvos, helicoidales, en puntos y, también, que las líneas de soldadura se entrecrucen entre ellas. There are multiple and varied rectilinear welding lines, curves, at points or combined with each other, in order to always create or leave grooves or passageways with exit to the peak or tip of the flap or triangle, where both liquid and liquid substances will flow viscous, with the sole purpose of slowing and delaying the outward release of liquid and viscous substances packaged inside, so that it is more comfortable and functional when dosing or wanting to serve with these flexible cubic, prismatic containers rectangular or irregular polyhedral. The tracks or grooves that are created can be of different diameter and length, be rectilinear, curved, helical, in points and, also, that the welding lines intersect with each other.
8.2: sistema de oclusión por medio de dos pletinas pinza flexibles elaborados con un material como por ejemplo el plástico, que por medio de diferentes modos de juntarse o pegarse entre las dos (en paralelo y por sus extremos laterales y también pegándose una de las dos pletinas a la solapa), mantendrán una fuerza de empuje de adhesión entre ellas pero que al mismo tiempo, se podrá retrotraer, flexionándose o arqueándose hacia afuera por la zona del centro de estas pletinas pinza, con la única función de regular el flujo de salida de las sustancias líquidas o viscosas, hacia la punta de la solapa o el exterior del envase flexible cúbico, prisma rectangular o poliédrico irregular. 8.2: occlusion system by means of two flexible clamp plates made of a material such as plastic, which by means of different ways of joining or sticking between the two (in parallel and by their lateral ends and also sticking one of the two flaps to the flap), will maintain a force of adhesion thrust between them but that at the same time, it can be rolled back, bending or arching outwards through the center area of these clamp plates, with the sole function of regulating the outflow of the liquid or viscous substances, towards the tip of the flap or the outside of the flexible cubic container, rectangular or irregular polyhedral prism.
Este juego de pletinas pinza unidas por sus extremos y una de ellas pegada a una de las dos caras de la solapa, se colocarán atrapando la solapa o triángulo por sus dos únicas caras de fuera y quedando esta solapa centrada hacia la mitad de longitud de anchura de las pletinas pinza. This set of clamp plates joined by its ends and one of them glued to one of the two faces of the flap, will be placed by trapping the flap or triangle by its only two faces outside and leaving this flap centered towards half the length of width of the clamp plates.
También, este juego de dos pletinas pinza pueden estar dispuestas o ser colocadas más hacia el pico o punta de la solapa o más hacia la base o el lado del triángulo o solapa que está haciendo contacto con el resto del envase. Also, this set of two clamp plates can be arranged or placed more towards the tip or tip of the flap or more towards the base or side of the triangle or flap that is making contact with the rest of the package.
-Este juego de pletinas pinzas tienen solo, una única función: impedir, retrasar o ralentizar la salida al exterior o hacia el pico o punta de salida de la solapa o triángulo, de las sustancias tanto líquidas como viscosas. -This set of flat clamps has only one single function: to prevent, delay or slow down the exit to the outside or towards the peak or exit tip of the flap or triangle, of both liquid and viscous substances.
Existen diferentes opciones para que se mantenga entre las dos pletinas pinza una fuerza de adhesión de acercamiento constante, pero con amortiguación, There are different options to maintain a constant approaching adhesion force between the two plates, but with damping,
al) adherir o pegar por calor (termo-sellando los plásticos o por chorro de aire caliente) o con cualquier tipo de cola de contacto: una de las pletinas pinza a una de las dos caras de la solapa o triángulo y, la otra pletina por sus extremos laterales, adherirla o pegarla a la otra también por sus extremos laterales, por calor (termo-sellando los plásticos o chorro de aire caliente) o con algún tipo de cola de contacto. al) adhere or paste by heat (heat-sealing plastics or by hot air jet) or with any type of contact glue: one of the clamps clamps to one of the two faces of the flap or triangle and, the other plate by its lateral ends, adhere it or stick it to the other also by its lateral ends, by heat (thermo-sealing the plastics or hot air jet) or with some type of contact glue.
a2) lo mismo que en el apartado (a1), pero con la unión entre ambas dos pletinas pinza se realiza por medio de dos trozos de elastómero a modo de clavo, que atraviesan las dos pletinas tanto en el lado extremo de la izquierda como en el de la derecha, para así cuando se ejerza presión sobre el envase al quererse dosificar o servir con él, las dos pletinas pinza se separen dejando que discurra el contenido líquido o viscoso del interior del envase cúbico, prismático o poliédrico irregular. a2) the same as in section (a1), but with the union between the two two clamp plates, it is done by means of two pieces of elastomer as a nail, which pass through the two plates both on the extreme left side and the one on the right, so when Pressure is exerted on the container when it is desired to dose or serve with it, the two clamp plates separate allowing the liquid or viscous content to flow inside the irregular cubic, prismatic or polyhedral container.
b1) ninguna de las dos pletinas pinza se adhieren o pegan al envase, pero sí dejando que ambas pletinas pinza que por sus extremos laterales están unidas por calor (termo-sellando los plásticos o chorro de aire caliente) o con cola de contacto, queden atrapando parte de la solapa por o cerca de sus extremos laterales, con suficiente fuerza como para que no se deslice o se mueva pero si habilitando que la parte o zona del medio de las pletinas pinza, puedan flexionarse-arquearse hacia afuera, para dejar que salga el contenido líquido o viscoso del interior del envase. b1) neither of the two clamp plates adhere or stick to the container, but they do allow that both clamp plates that are joined by heat (heat-sealing plastics or hot air jet) or contact glue, are left trapping part of the flap by or near its lateral ends, with enough force so that it does not slip or move but if enabling that the part or zone of the middle of the clamp plates, they can flex-arch outward, to let leave the liquid or viscous content inside the container.
Para facilitar este sistema, se tiene que calcular con mayor precisión y ajuste las zonas de entremedias o de la mitad de la superficie de las pletinas pinza, donde deben hacerse muescas o rebajes con orificios o hendiduras. To facilitate this system, it is necessary to calculate with greater precision and adjust the areas in between or half of the surface of the clamp plates, where notches or recesses with holes or slits must be made.
b_2) lo mismo que en el apartado (b1), pero la unión entre ambas dos pletinas pinza se realiza por medio de dos trozos de elastómero a modo de clavo, que atraviesan las dos pletinas pinza tanto en el lado extremo de la izquierda como en el de la derecha, para así cuando se ejerza presión sobre el envase, al querer dosificar o servir con él, las dos pletinas pinza se separen dejando salir el contenido líquido o viscoso del interior del envase. b_2) the same as in section (b1), but the union between both two clamp plates is carried out by means of two pieces of nail-like elastomer, which pass through the two clamp plates both on the extreme left side and the one on the right, so that when pressure is exerted on the container, when wanting to dose or serve with it, the two clamp plates separate by letting out the liquid or viscous content from inside the container.
A su vez, a ambas pletinas pinza se les puede hacer muescas o rebajar a parte de su superficie realizando orificios o hendiduras, para así regular la flexibilidad de apertura entre las dos pletinas para ayudar a que éstas, se separen doblándose hacia afuera con menor dificultad, o se arqueen con mayor arco. In turn, both clamp plates can be notched or recessed to part of their surface by making holes or indentations, to regulate the flexibility of opening between the two plates to help them separate by folding outwards with less difficulty , or arc with greater arc.
-Los orificios que se pueden realizar en cualquier zona de estas pletinas pinza, pueden tener también otra función: la de habilitar aberturas, para que tanto un chorro de aire caliente o clavijas que a modo de resistencia, alcanzan la temperatura suficiente, como para que tanto el chorro de aire como la clavija se introduzcan dentro de estos orificios para así fusionar el plástico de la solapa con el plástico de las pletinas pinza. Para facilitar ésta técnica, también puede llevar previamente adherida a la superficie de la cara de dentro de la pletina pinza, una tira fina de plástico por debajo y a la altura de lós orificios, con la intención así de facilitar la fusión entre la solapa y la pletina con mayor rapidez y eficiencia, aunque esta tira es opcional ya que, también, a modo de tira, se pueden dejar los orificios sin traspasar del todo el agujero (realizando o no una pequeña abertura en el centro más pequeña que el diámetro del orificio principal que primero ha sido realizado), para que así, quede solamente una película o tira fina de plástico justamente al borde de salida del orificio, la cual servirá para que se funda o termo-selle soldando la pletina pinza con la solapa o soldando la pletina pinza con la otra pletina pinza gemela. -The holes that can be made in any area of these clamp plates, can also have another function: to enable openings, so that both a jet of hot air or plugs that as a resistance, reach sufficient temperature, so that both the air jet and the plug are inserted into these holes to fuse the plastic of the flap with the plastic of the clamp plates. To facilitate this technique, you can also have a thin plastic strip below and at the height of the holes attached to the surface of the inside of the clamp plate, with the intention of facilitating the fusion between the flap and the plate more quickly and efficiently, although this strip is optional since, also, as a strip, the holes can be left without completely piercing the hole (making or not making a small opening in the center smaller than the diameter of the main hole that has first been made) , so that there is only a thin plastic film or strip just at the exit edge of the hole, which will serve to melt or heat-seal by welding the clamp plate with the flap or welding the clamp plate with the other clamp plate twin.
9- Procesos varios para transformar envases iniciales flexibles sellados de la menos dos caras (contienen al menos un fluido y complementariamente u opcionalmente un sólido o sólidos, granulados o pulverulentos), en envases 3D. 9- Various processes to transform sealed flexible initial containers of at least two faces (they contain at least one fluid and, in addition or optionally, a solid or solids, granules or powder), in 3D packages.
9.1 Proceso en el que al menos una de las solapas o cuerpos triangulares, en lugar de sellarse y cortarse, va a ser plegada (preferentemente, por la zona de intersección entre la solapa y el resto del envase) y adherida o pegada al resto del envase por medio de un modo de adhesión como por ejemplo cola de contacto o por aire caliente. 9.1 Process in which at least one of the triangular flaps or bodies, instead of being sealed and cut, will be folded (preferably, by the area of intersection between the flap and the rest of the container) and attached or attached to the rest of the container by means of an adhesion mode such as contact glue or hot air.
92 Proceso, en el que al menos una de las solapas o cuerpos triangulares de cualquiera de los envases de la invención, va a ser tan solo sellada, preferentemente, por la zona de intersección entre la solapa y el resto del envase. 92 Process, in which at least one of the triangular flaps or bodies of any of the packages of the invention, will only be sealed, preferably, by the area of intersection between the flap and the rest of the container.
9.3 Proceso, en el que al menos una de las solapas/cuerpos triangulares de cualquiera de los envases de la invención, va a ser sellada (preferentemente, por la zona de intersección entre la solapa y el resto del envase), plegada y adherida o pegada al resto del envase por medio de un modo de adhesión como por ejemplo cola de contacto o por aire caliente. 9.3 Process, in which at least one of the triangular flaps / bodies of any of the containers of the invention, is to be sealed (preferably, by the intersection zone between the flap and the rest of the container), folded and adhered or glued to the rest of the package by means of an adhesion mode such as contact glue or hot air.
9.4 Proceso por el cual, antes de que se produzca la transformación en 3D del envase inicial: este envase inicial del cual se parte, va a estar sin sellar del todo por lo que no va a ser estanco. Así que antes (o durante) de que se realice por primera vez (en uno de los lados laterales del envase inicial) el que se originen al menos una de las solapas, al menos uno de los lados laterales perimetrales del envase inicial va a estar sin sellar por lo que va a estar abierto. Por tanto, este envase inicial, antes y durante la transformación en 3D del ° envase: se va a tener que mantener en posición vertical para que no caiga o se desparrame el contenido envasado de su interior. El envase durante la transformación en 3D o al final: puede ser sellado del todo para ser estanco o, por el contrarío, no terminar de sellarse nunca al menos uno de los lados laterales perimetrales que se encontraba abierto. 10- Procesos de manipulación de ias solapas o cuerpos triangulares: 9.4 Process by which, before the 3D transformation of the initial package occurs: this initial package from which it is split, will be completely unsealed so it will not be tight. So before (or during) the first time (on one of the side sides of the initial package) that at least one of the flaps is made, at least one of the perimeter side sides of the initial package is going to be unsealed so it will be open. Therefore, this initial container, before and during the 3D transformation of the ° container: it is going to have to be kept in an upright position so that the packed contents of its interior do not fall or spread out. The container during the 3D transformation or at the end: it can be completely sealed to be tight or, on the contrary, never finish sealing at least one of the perimeter side sides that was open. 10- Manipulation processes of the triangular flaps or bodies:
-plegar y adherir o pegar al resto del envase. -fold and adhere or paste the rest of the container.
-sellar al menos parte de al menos una cara de la solapa o cuerpo triangular, preferentemente, por la zona de intersección de la solapa/cuerpo triangular y el resto del envase. -Seal at least part of at least one side of the triangular flap or body, preferably, by the intersection zone of the triangular flap / body and the rest of the package.
-sellar, plegar y adherir o pegar al resto del envase, -seal, fold and adhere or stick to the rest of the container,
-sellar y cortar. -seal and cut.
11- 10 Modelos de envase flexibles tridimensionales o en 3D, obtenidos por las máquinas transformadoras de envases iniciales en envases 3D. 11- 10 Three-dimensional or 3D flexible packaging models, obtained by the initial packaging transformer machines in 3D packaging.
-Envases flexibles tridimensionales de cinco caras con forma de poliedro irregular, en los que se han generado tan solo dos solapas o cuerpos triangulares. - Flexible three-dimensional, five-sided containers with irregular polyhedron shapes, in which only two flaps or triangular bodies have been generated.
Estos envases tienen en común que han sido elaborados o transformados en 3D, partiendo de un envase inicial que preferentemente tiene una forma irregular en el que el lado lateral perimetral de la parte de abajo es una rectilínea en horizontal y el lado lateral perimetral de la izquierda y de la derecha al menos parte de él es un rectilínea en vertical, así como el lado lateral perimetral de arriba o contiguos a éste: no es una rectilínea en horizontal u oblicua. La parte o las dos caras tanto del lado de la izquierda como del lado de la derecha: están dispuestos en diagonal e inclinados hacia afuera, con unos grados de inclinación entre 60° y 85° (o aproximadamente), en el que depende esto del tamaño de la solapa o triángulo (a mayor solapa originada mayor inclinación hacia afuera). These packages have in common that they have been elaborated or transformed in 3D, starting from an initial container that preferably has an irregular shape in which the perimeter lateral side of the bottom is a horizontal rectilinear and the perimeter lateral side of the left and on the right at least part of it is a vertical rectilinear, as well as the perimeter lateral side above or adjacent to it: it is not a horizontal or oblique rectilinear. The part or both sides of both the left side and the right side: they are arranged diagonally and inclined outward, with degrees of inclination between 60 ° and 85 ° (or approximately), on which this depends on the size of the flap or triangle (the larger the flap caused the greater outward inclination).
La parte o cara de más abajo del envase: es una superficie plana que, según el caso, puede ser por ejemplo: cuadrada, rectangular, circular, circular elíptica o de estrella de cuatro puntas o, sino también, en combinación múltiple de entre cualquiera de estas formas pudiendo ser al mismo tiempo, por ejemplo, mitad cuadrada/rectangular y mitad semicircular o mitad cuadrada/rectangular y mitad con forma de dos puntas en forma de una mitad de una estrella (un semicírculo convexo). The part or face of the lower part of the package: it is a flat surface that, depending on the case, can be for example: square, rectangular, circular, elliptical circular or four-pointed star or, but also, in multiple combinations of any In these ways, it can be at the same time, for example, half square / rectangular and half semicircular or half square / rectangular and half shaped like two points in the shape of a half of a star (a convex semicircle).
El envase en su conjunto tiene forma de cuña, ya que la parte de más arriba justo al final se aplana hasta juntarse del todo las dos caras del envase (formando un filo), y a medida que se va bajando hacia abajo: el envase se va ensanchando cogiendo volumen, hasta llegar al final y a la parte de más abajo en donde más se ensancha, en el que hay una cara plana y lisa que sirve de base de apoyo para el envase. Ejemplos de este tipo de envase: The package as a whole is wedge-shaped, since the part of the top just at the end flattens until the two sides of the container are completely joined together (forming an edge), and as it is lowered downwards: the container leaves widening taking volume, until reaching the end and to the bottom where it widens, where there is a flat face and smooth that serves as a support base for the container. Examples of this type of packaging:
10.1 Envase con forma de una corona real de tres puntas. 10.1 Container shaped like a royal crown with three tips.
10.2 Envase con forma de una <M> o del icono de un corazón. 10.2 Container in the form of a <M> or a heart icon.
10.3 Envase con forma de la silueta de un Escudo deportivo o de un Cartel anuncio. 10.3 Container in the shape of the silhouette of a Sports Shield or of an Announcement Poster.
10.4 Envase con la forma de una Cabeza de toro con dos astas. 10.4 Container in the shape of a bull's head with two antlers.
10.5 Envase con forma de la silueta de la Estatua de la Libertad. 10.5 Container shaped like the silhouette of the Statue of Liberty.
10.6 Envase con forma de la Cabeza de una gallina con su cresta. 10.6 Container shaped like the Head of a chicken with its crest.
-Envase flexible tridimensional de cinco caras en el que se ha originado tan solo una solapa o cuerpo triangular. - Flexible three-dimensional five-sided container in which only one flap or triangular body has originated.
Este envase es elaborado o transformados en 3D, partiendo de un envase inicial que, preferentemente, tiene una forma regular en el que sus cuatro lados perimetrales con respecto al contiguo forman un ángulo de 90 grados. This package is made or transformed in 3D, starting from an initial package that, preferably, has a regular shape in which its four perimeter sides with respect to the adjoining form an angle of 90 degrees.
10.7 Envase con forma de una Pirámide Romboidal. 10.7 Container in the shape of a Romboidal Pyramid.
-Envases flexibles tridimensionales de tres caras en los que se han originado cuatro solapas o cuerpos triangulares, en el que las líneas de soldadura del sellado de las solapas o cuerpos triangulares tienen forma de semicírculo convexo. -Three-dimensional three-dimensional flexible containers in which four triangular flaps or bodies have originated, in which the welding lines of the sealing of the triangular flaps or bodies have a convex semicircle shape.
Estos dos envases están elaborados o transformados en 3D, partiendo de un envase inicial que, preferentemente, tiene una forma regular en el que sus cuatro lados perimetrales con respecto al contiguo forman un ángulo de 90 grados. These two packages are made or transformed in 3D, starting from an initial container that, preferably, has a regular shape in which its four perimeter sides with respect to the adjacent one form an angle of 90 degrees.
10.8 Envase con forma de Cilindro. 10.8 Cylinder-shaped container.
10.9 Envase con forma de Cilindro elíptico. 10.9 Container shaped like an elliptical cylinder.
-Envase flexible tridimensional de tres caras en los que se han originado cuatro solapas o cuerpos triangulares, en el que las líneas de soldadura del sellado de las solapas o cuerpos triangulares tienen forma de semicírculo cóncavo. - Three-dimensional flexible three-sided container in which four triangular flaps or bodies have originated, in which the sealing lines of the triangular flaps or bodies are shaped like a concave semicircle.
Este envase es elaborado o transformados en 3D, partiendo de un envase inicial que, preferentemente, tiene una forma regular en el que sus cuatro lados perimetrales con respecto al contiguo forman un ángulo de 90 grados. This package is made or transformed in 3D, starting from an initial package that, preferably, has a regular shape in which its four perimeter sides with respect to the adjoining form an angle of 90 degrees.
10.8 Envase con forma de Taba o de dos semicírculos del revés uno enfrente del otro. VENTAJAS DE LA INVENCIÓN 10.8 Container shaped like a Taba or two semicircles upside down facing each other. ADVANTAGES OF THE INVENTION
-Primera: La posibilidad de transformar en 3D envases o envases iniciales que contienen productos sólidos como por ejemplo patatas fritas, snaks, frutos secos, ensaladas o también piezas u objetos como los de ferretería (tornillos; arandelas; etc.) o de juguetería. -Segunda: los envases de la invención al tener una forma en 3D como por ejemplo la del cubo, prisma rectangular, cilindro o de poliedro irregular, hace que el producto envasado en su interior se aplaste o trocee menos y también genera mayor amplitud en la boca de apertura habilitando una manera más cómoda y eficaz de servir y seleccionar el producto. -Tercera: las líneas de soldadura del sellado y cortado de las solapas así como las líneas de soldadura de las aristas: permiten nuevas formas de apertura y cierre de cualquiera de los envases tridimensionales de la invención. -First: The possibility of transforming into 3D containers or initial packages containing solid products such as chips, snaks, nuts, salads or also pieces or objects such as hardware (screws, washers, etc.) or toys. -Second: the containers of the invention having a 3D shape such as that of the cube, rectangular prism, cylinder or irregular polyhedron, causes the product packed inside to be crushed or chopped less and also generates greater amplitude in the opening mouth enabling a more comfortable and efficient way to serve and select the product. -Third: the welding lines of the sealing and cutting of the flaps as well as the welding lines of the edges: they allow new forms of opening and closing of any of the three-dimensional containers of the invention.
-Cuarta: Las máquinas del invento son muy versátiles, ya que cada una de ellas sin tenerse que añadir piezas, elementos o dispositivos son capaces de poder fabricar todos los distintos tipos de envases de la invención, como por ejemplo el cubo, prisma rectangular, cilindro, cilindro elíptico o muchas otras formas de poliedros irregulares. -Four: The machines of the invention are very versatile, since each of them without having to add parts, elements or devices are able to manufacture all the different types of containers of the invention, such as the cube, rectangular prism, cylinder, elliptical cylinder or many other forms of irregular polyhedra.
-Quinta: la fácil y factible incorporación de cualquiera de las máquinas de la invención así como cualquiera de la Instalaciones con máquinas de la invención a muchas otras líneas de producción de otros fabricantes de envases flexibles, debido a que el 90% de los fabricantes de envases flexibles, en sus plantas de producción, disponen de máquinas verticales u horizontales de llenado tanto de líquidos como de sólidos con las que fabrican envases de dos caras. Así como también por el hecho de que estas máquinas ocupan muy poco espacio y que, a su vez, funcionan con mecanismos y dispositivos sencillos como económicos, ofrece a otros fabricantes de envases la posibilidad de poder escoger entre otras opciones diferentes de envases novedosas y complementarios dentro de una misma Solución Integral sin tener que crear para ello una nueva planta de producción. - Fifth: the easy and feasible incorporation of any of the machines of the invention as well as any of the Installations with machines of the invention to many other production lines of other flexible packaging manufacturers, because 90% of the manufacturers of Flexible containers, in their production plants, have vertical or horizontal machines for filling both liquids and solids with which they manufacture double-sided containers. As well as the fact that these machines take up very little space and that, in turn, work with simple and economical mechanisms and devices, it offers other packaging manufacturers the possibility of choosing among other different options of novel and complementary packaging. within the same Integral Solution without having to create a new production plant.
-Sexta: los envases en 3D de la invención, se pueden obtener a partir de envases iniciales que están fabricados con tan solo plástico, ya que el proceso de plegado o sellado y cortado de las solapas, le confiere a este envase la suficiente rigidez y consistencia. Por tanto, no es necesario la utilización de materiales flexibles como el cartón utilizado en los envases tipo tetrabrik, el cual previamente es marcado con hendiduras o surcos ya prefijadas en la lámina, para que de este modo, posteriormente, el envase adquiera la forma de cuerpo geométrico tridimensional como por ejemplo la de un cubo. EXPOSICIÓN DE UN MODO DE REALIZACIÓN DE LA INVENCIÓN -Sexta: the 3D containers of the invention, can be obtained from initial packages that are made of only plastic, since the process of folding or sealing and cutting the flaps, gives this container sufficient rigidity and consistency. Therefore, it is not necessary to use flexible materials such as cardboard used in tetrabrik type containers, which is previously marked with grooves or grooves already preset on the sheet, so that, subsequently, the package acquires the form of three-dimensional geometric body such as a cube. EXHIBITION OF AN EMBODIMENT OF THE INVENTION
Fig1 : muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig1: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de dos columnas y un piso, en el que hay comprendido un solo juego de mordazas (6,8), unas mordazas de sujeción (3) y una trampilla (10) accionados cada uno cada uno de ellos, por un cilindro de giro, en donde además la trampilla, a su vez, está anclado o fijado a un cilindro lineal (9) para así sostener(sin que haya espacio entre el envase y la superficie de trampilla puesto que el envase ha mermado en longitud y ha aumentado en volumen) al envase por segunda vez, cuando después de haberse originado, sellado o/y cortado una o dos solapas en uno de los lados laterales, el envase es girado 180 grados para que en el otro lado lateral paralelo al primero, vuelvan a originarse sellarse o/y cortarse una o dos solapas o triángulos. The machine has two columns and a floor, in which there is a single set of jaws (6.8), clamping jaws (3) and a trapdoor (10) each operated each by a cylinder of rotation, where in addition the trapdoor, in turn, is anchored or fixed to a linear cylinder (9) in order to sustain (without there being space between the container and the trapdoor surface since the container has decreased in length and has increased in volume) to the container for the second time, when after having originated, sealed or / and cut one or two flaps on one of the side sides, the container is rotated 180 degrees so that on the other side side parallel to the first, they return to be sealed or / and cut one or two flaps or triangles.
Fig2: muestra la misma vista en detalle que la de la figura 1 , pero con el añadido de un cilindro lineal en vertical para cada uno de las mordazas de sellado y corte (8), con la función única de colocar al envase en una posición o lugar que se concrete al ser arrastrado por las mordazas (8) y, siempre, cuando las mordazas de sujeción (3) estén en la posición de abiertas. Fig2: shows the same view in detail as in Figure 1, but with the addition of a vertical linear cylinder for each of the sealing and cutting jaws (8), with the unique function of placing the container in a position or place that is concrete when being dragged by the jaws (8) and, always, when the clamping jaws (3) are in the open position.
Fig3: muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig3: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de dos columnas y dos pisos, en el que hay comprendido dos juegos de mordazas (6,8) en la que la de arriba es impulsada por un cilindro lineal (9) y la de abajo por un cilindro de giro (16) que conducirá al envase hacia el piso de arriba, estando las solapas atrapadas entre sus mordazas de sellado y corte (8) y la de impacto (6), y también una trampilla(IO) en el piso de abajo accionada por un cilindro de giro y en donde, a su vez, ésta está anclada o fijada a un cilindro lineal (9) con la única función de acomodar la recepción del envase ya transformado por dos de sus lados laterales paralelos, ya que el envase transformado aumenta en volumen pero merma en longitud, por lo que el juego de mordazas del primer piso que todavía tiene sujeto al envase por sus solapas, al regresar a su posición inicial y soltar al envase no haya distancia entre él y la trampilla. The machine has two columns and two floors, in which there are two sets of jaws (6.8) in which the top one is driven by a linear cylinder (9) and the bottom one by a turning cylinder (16 ) which will lead to the container upstairs, the flaps being trapped between their sealing and cutting jaws (8) and the impact jaws (6), and also a trapdoor (IO) on the floor below operated by a cylinder of turn and where, in turn, it is anchored or fixed to a linear cylinder (9) with the sole function of accommodating the reception of the container already transformed by two of its parallel lateral sides, since the transformed container increases in volume but decrease in length, so that the first floor jaw set that still has the container by its flaps, when returning to its initial position and releasing the container there is no distance between it and the trapdoor.
Fig4. muestra la misma vista en detalle que la de la figura 3, pero con una sola columna y con el añadido en el piso de arriba de unas mordazas empujadoras (21) justo debajo de la mordaza de sujeción (3), con la función de por un lado de colocar al envase en una posición de más verticalidad y, también, en un lugar concreto determinado al desplazar parte del envase y, por otro lado, ejercer presión hacia dentro apretando los laterales del envase, para así insuflar el fluido, contenido en el interior del envase, hacia las puntas o extremo perimetral del envase, acción esta última que ayuda, también, a que el envase se estire manteniéndose en vertical. Fig4. It shows the same view in detail as in Figure 3, but with a single column and with the addition on the top floor of a pusher jaws (21) just below the clamping jaw (3), with the function of on the one hand placing the container in a position of more verticality and, also, in a specific place when moving part of the container and, on the other hand, exerting pressure inwards by tightening the sides of the container, in order to insufflate the fluid, contained inside the container, towards the ends or perimetral end of the container, this latter action that also helps the container to stretch while staying upright.
Flg5. muestra la misma vista en detalle que la de la figura 4, pero con el añadido en el piso de arriba de cuatro mordazas empujadoras (21) de doble vástago andadas-fijadas a un cilindro de giro (16) y en donde, a su vez, éste último está anclado o fijado a la mordaza de sujeción (3). Flg5. It shows the same view in detail as in Figure 4, but with the addition on the top floor of four double-stemmed push-jaws (21) attached to a turning cylinder (16) and where, in turn , the latter is anchored or fixed to the clamping jaw (3).
Además, sobre la trampilla (10) se ha instalado o fijado una cajonera (22) para acomodar la recepción del envase inicial, en una posición de verticalidad y en el lugar concreto y determinado de inicio o de punto de partida de cualquiera de las máquinas transformadora en envases volumétricos. In addition, a chest of drawers (22) has been installed or fixed on the trapdoor (10) to accommodate the reception of the initial container, in a vertical position and in the specific and determined place of starting or starting point of any of the machines Transformer in volumetric containers.
Fig6: muestra la misma vista en detalle que la de la figura 3, pero con una sola columna y con el añadido de un cilindro lineal (9) que impulsará hacia arriba el juego de mordazas de impacto y las de sellado y corte (6,8) del primer piso, para así habilitar espacio para que se pueda colocar sin dificultad, un envase inicial entre las mordazas de sujeción (3). Fig6: shows the same view in detail as in Figure 3, but with a single column and with the addition of a linear cylinder (9) that will drive up the set of impact jaws and sealing and cutting jaws (6, 8) of the first floor, in order to enable space so that an initial container can be placed without difficulty, between the clamping jaws (3).
Fig7: muestra la misma vista en detalle que la de la figura 6, pero en el primer piso el cilindro de giro (16) y el cilindro lineal que impulsa a un juego de mordazas (6,8), están anclados o fijados a un cilindro de giro (16) para así habilitar espacio totalmente libre, encima de las mordazas de sujeción (3). Fig7: shows the same view in detail as in Figure 6, but on the first floor the turning cylinder (16) and the linear cylinder that drives a set of jaws (6.8), are anchored or fixed to a rotation cylinder (16) to enable completely free space, above the clamping jaws (3).
Fig8: muestra la misma vista en detalle que la de la figura 7, pero añadiendo en el piso de arriba un cilindro de giro (16) que va anclado o fijado al cilindro lineal de doble vástago y doble efecto de las mordazas de sujeción (3), y otro cilindro de giro (16) que va anclado o fijado al cilindro lineal (9) que impulsa a un juego de mordazas (6,8); para que de este modo junto al otro cilindro de giro (16) que impulsa al juego de mordazas (6,8) del piso de abajo, se habilite espacio totalmente libre para que el envase inicial se pueda depositar con comodidad y facilidad entre las mordazas de sujeción del primer piso. Fig8: shows the same view in detail as in Figure 7, but adding on the top floor a turning cylinder (16) that is anchored or fixed to the double rod linear cylinder and double acting of the clamping jaws (3 ), and another turning cylinder (16) that is anchored or fixed to the linear cylinder (9) that drives a set of jaws (6.8); so that next to the other turning cylinder (16) that drives the jaw set (6.8) on the ground floor, a completely free space is enabled so that the initial container can be deposited comfortably and easily between the jaws of fastening of the first floor.
Fig9. muestra la misma vista en detalle que la de la figura 7, pero con el añadido de un soporte que lleva un cilindro lineal de doble vástago y doble efecto, en donde los dos vástagos lleva anclado-fijado una mordaza empujadora (21) y en el que además se ha incorporado a una de estas mordazas (21) un cilindro de giro que impulsa otra mordaza empujadora (21). Fig9. It shows the same view in detail as in Figure 7, but with the addition of a support that carries a double rod linear double acting cylinder, where the two rods have a thrust jaw anchored-fixed (21) and in which one of these jaws (21) has also been incorporated into a rotating cylinder that drives another pusher jaw (21).
De igual manera, la carcasa del cilindro lineal (9) sirve también a modo de base o superficie empujadora (21). Similarly, the linear cylinder housing (9) also serves as a base or pusher surface (21).
En el primer piso, se representa un cilindro anclado o fijado a la columna, con la opción doble de poderse escoger el lineal (9) o el de giro (16). On the first floor, a cylinder anchored or fixed to the column is represented, with the double option of choosing the linear (9) or the rotation (16).
Fig10: muestra la misma vista en detalle que la de la figura 9, pero con el añadido en el segundo piso sobre el soporte de las mordazas empujadoras (21), un cilindro lineal (9) con la función (aparte de que se regule la distancia de recorrido y parada del mismo) de hacer que el cilindro lineal de doble vástago y doble efecto también golpee al envase en uno de sus costados. Fig10: shows the same view in detail as in Figure 9, but with the addition on the second floor on the support of the pusher jaws (21), a linear cylinder (9) with the function (apart from regulating the distance of travel and stop of the same) to make the double rod linear double acting cylinder also hit the container on one of its sides.
Fig11: muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig11: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de una columna de tubo rectangular y está compartimentada en dos pisos, en el que hay comprendido anclado y fijado en la columna los siguientes elementos: En el primer piso: The machine has a rectangular tube column and is divided into two floors, in which the following elements are anchored and fixed in the column: On the first floor:
Un cilindro de giro (16) en posición horizontal, que impulsa a su vez aun cilindro lineal (9) fijado a una trampilla (10); un sensor de óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a unas mordazas de sujeción (3); un cilindro de giro en posición vertical, que impulsa a otro cilindro de giro (16) y éste a su vez tiene fijado a su vástago un cilindro lineal (9) que impulsa a un cilindro lineal (9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto (6) y dos de sellado y corte (8). A rotating cylinder (16) in a horizontal position, which in turn drives a linear cylinder (9) fixed to a trapdoor (10); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3); a rotating cylinder in vertical position, which drives another turning cylinder (16) and this in turn has a linear cylinder (9) attached to its rod that drives a linear cylinder (9) of double rod and double acting in the one that are fixed or anchored a set of jaws: one of impact (6) and two of sealing and cutting (8).
En el segundo piso: On the second floor:
Otro sensor óptico o de infrarrojos; un cilindro de giro (16) en posición vertical, que impulsa un cilindro lineal de doble vástago y doble efecto (9/3) donde están fijados en cada uno de sus vástagos una mordaza de sujeción (3) y, a su vez, en uno de estas mordazas (3) en su lado exterior, está fijado o anclado un cilindro de doble vástago y doble efecto, que en los extremos de sus vástagos lleva cada uno de ellos un cilindro de giro (16)en el que uno de ellos lleva unido a su vástago por la parte de debajo de la mordaza (3), una mordaza empujadora (21) y, el otro que se compone de dos vástagos, lleva en cada uno de ellos una mordaza empujadora (21) por la parte de arriba y la de abajo de las mordazas de sujeción (3); y por último en la parte de más arriba, un cilindro de giro (16) en posición vertical que impulsa un cilindro lineal (9) y en donde, a su vez, éste lleva anclado o fijado en su vástago un cilindro lineal (9) que impulsa a un cilindro lineal (9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto (6) y dos de sellado y corte (8). Other optical or infrared sensor; a rotating cylinder (16) in vertical position, which drives a linear double-acting and double-acting cylinder (9/3) where a clamping jaw (3) and, in turn, in each of its rods are fixed one of these jaws (3) on its outer side, a double rod and double acting cylinder is fixed or anchored, which at the ends of its stems each carries a rotating cylinder (16) in which one of them it carries attached to its stem by the part of under the jaw (3), a jaw pusher (21) and, the other one consisting of two stems, carries in each of them a pusher jaw (21) from the top and the bottom of the clamping jaws (3); and finally in the upper part, a vertical rotation cylinder (16) that drives a linear cylinder (9) and where, in turn, it has a linear cylinder (9) anchored or fixed on its stem which drives a linear cylinder (9) of double rod and double effect in which a set of jaws are fixed or anchored: one of impact (6) and two of sealing and cutting (8).
-Todos los cilindros de giro (16) que están anclados o fijados a la columna en posición vertical, tienen la única función de habilitar un espacio totalmente libre por encima de las mordazas de sujeción (3) del primer piso, para así permitir con comodidad o facilidad, introducir un envase inicial al punto de inicio o de partida de la máquina transformadora en envases volumétricos. -All turning cylinders (16) that are anchored or fixed to the column in an upright position, have the sole function of enabling a completely free space above the clamping jaws (3) of the first floor, thus allowing comfort or ease, introduce an initial container to the starting or starting point of the transformer in volumetric containers.
Fig12: muestra una vista en detalle de un modelo de máquina para transformar envases iniciales que en su interior contienen fluido con sólidos. Fig12: shows a detailed view of a machine model to transform initial containers that contain fluid with solids inside.
La máquina dispone de una columna en forma de tubo y esta compartimentada en dos pisos, en el que hay comprendido anclado y fijado en la columna, los siguientes elementos: En el primer piso: The machine has a tube-shaped column and is divided into two floors, in which it is comprised anchored and fixed in the column, the following elements: On the first floor:
Un cilindro de giro (16) en posición horizontal, que impulsa a su vez aun cilindro lineal (9) fijado a una trampilla (10); un sensor de óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a unas mordazas de sujeción (3). A rotating cylinder (16) in a horizontal position, which in turn drives a linear cylinder (9) fixed to a trapdoor (10); an optical or infrared sensor; a double rod linear double acting cylinder that drives clamping jaws (3).
En el segundo piso: un soporte en el que está anclado o fijado un cilindro de giro (16) en posición horizontal, y éste a su vez tiene fijado a su vástago un cilindro lineal (9) que impulsa a un cilindro lineal (9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto (6) y dos de sellado y corte (8); otro sensor óptico o de infrarrojos; un cilindro lineal de doble vástago y doble efecto que impulsa a un juego de dos mordazas de sujeción (3) y por último, en la parte de más arriba, otro soporte en el que está anclado o fijado un cilindro de giro (16) en posición horizontal, y éste a su vez tiene fijado a su vástago un cilindro lineal (9) que impulsa a un cilindro lineal (9) de doble vástago y doble efecto en el que están fijados o anclados un juego de mordazas: una de impacto (6) y dos de sellado y corte (8). On the second floor: a support on which a turning cylinder (16) is anchored or fixed in a horizontal position, and this in turn has a linear cylinder (9) attached to its stem that drives a linear cylinder (9) double rod and double acting in which a set of jaws are fixed or anchored: one of impact (6) and two of sealing and cutting (8); other optical or infrared sensor; a linear double rod and double acting cylinder that drives a set of two clamping jaws (3) and finally, in the upper part, another support on which a turning cylinder (16) is anchored or fixed in horizontal position, and this in turn has attached to its rod a linear cylinder (9) that drives a linear cylinder (9) of double rod and double effect in which a set of jaws are fixed or anchored: one of impact ( 6) and two sealing and cutting (8).
También, puede llevar o contener soportes abrazadera (23) en forma de cilindro que se fijarán, anclaran y ajustarán al tubo, abrazándolo por fuera y encajándose con precisión milimétrica. Also, it can carry or contain clamp brackets (23) in the form of a cylinder that they will fix, anchor and adjust the tube, hugging it on the outside and fitting with pinpoint accuracy.
-La columna se divide en dos tubos cilindricos: -The column is divided into two cylindrical tubes:
a) un tubo segundo que tiene dos tramos situado a lo largo de toda la columna de la máquina, en el que el tubo de la parte superior es de mayor diámetro, y el tubo de la parte inferior que está anclado o fijado a la base de éste tubo anterior, es de menor diámetro. b) un tubo primero situado en la parte inferior, que hace de soporte del segundo tubo y en donde éste, en su tramo de la parte inferior, que tiene que ser menor diámetro tanto del tubo primero como del tramo de parte de arriba del tubo segundo, se introduce dentro del tubo primero. a) a second tube that has two sections located along the entire column of the machine, in which the tube of the upper part is of greater diameter, and the tube of the lower part that is anchored or fixed to the base of this anterior tube, it is smaller in diameter. b) a first tube located in the lower part, which supports the second tube and where it, in its section of the lower part, which has to be smaller in diameter of both the first tube and the upper section of the tube second, it is introduced into the tube first.
También, en la base de este tubo primero puede llevar una roscado macho, para así atornillar este tubo primero a la base o superficie de un soporte como por ejemplo: una rueda o disco estrellado (29) de una instalación con máquina. Also, at the base of this tube you can first carry a male thread, in order to screw this tube first to the base or surface of a support such as: a wheel or crashed disk (29) of a machine installation.
-El tubo de la parte superior del tubo segundo, está anclado o fijado a un cojinete-tapa que va, tan solo, apoyado sobre un disco rodamiento de bolas sin estar fijado a este mismo rodamiento, ni al tubo primero, y si tan solo ajustado a la circunferencia perimetral de los rodamientos de bolas. -The tube at the top of the second tube, is anchored or fixed to a bearing-cap that goes, alone, supported on a ball bearing disc without being fixed to this same bearing, nor to the first tube, and if only adjusted to the perimeter circumference of the ball bearings.
A su vez este rodamiento de bolas, está encajonado en un cojinete que hace de base-soporte, para así permitir que el tubo segundo se gire un cuarto de vuelta hacia atrás. El tubo de menor diámetro de la parte inferior del tubo segundo, lleva anclado o fijado a él por su circunferencia perimetral dos discos de rodamientos de bolas (uno en la parte aproximadamente de más arriba y el otro en la parte aproximadamente de más abajo), para así al estar éstos encajonados en el tubo primero que es de mayor diámetro, soportar en la posición de verticalidad al tubo de la parte superior con el que está unido o fijado. Fig13: muestra una vista al detalle de un soporte abrazadera (23) con forma de cilindro pudiendo ser semicilíndrico, que se encaja abrazando al tubo primero y segundo, ajustándose de manera milimétrica. In turn, this ball bearing is encased in a bearing that acts as a base-support, in order to allow the second tube to turn back a quarter of a turn. The smaller diameter tube of the lower part of the second tube is anchored or fixed to it by its perimeter circumference two ball bearing discs (one in the part from above and the other in the part from below), so as these are encased in the first tube that is of greater diameter, to support in the position of verticality the tube of the upper part with which it is attached or fixed. Fig13: shows a detail view of a clamp support (23) in the form of a cylinder and can be semi-cylindrical, which fits by hugging the first and second tube, adjusting it in a millimetric manner.
Este soporte abrazadera (23) sirve para enganchar, anclar o fijar los elementos, piezas, cilindros, mordazas o juegos de mordazas que pueden componer de manera aleatoria, cualquiera de las múltiples y variadas máquinas transformadoras en envases volumétricos. También, estos soportes abrazadera (23) pueden tener otra forma que se adapte a la forma de la figura del tubo donde irán enganchados, anclados o fijados, como por ejemplo cuadrada o rectangular para así encajonarse en tubos con menor diámetro pero con la misma forma de figura cuadrada o rectangular. This clamp support (23) is used to hook, anchor or fix the elements, parts, cylinders, jaws or sets of jaws that can randomly compose any of the multiple and varied transforming machines in volumetric containers. Also, these clamp brackets (23) may have another shape that suits the shape of the figure of the tube where they will be hooked, anchored or fixed, such as square or rectangular so as to be boxed in tubes with smaller diameter but with the same shape of square or rectangular figure.
Los distintos elementos o piezas se engancharán, anclarán o fijarán a estos soportes abrazaderas, por medio de un modo de agarre como por ejemplo: The different elements or parts will be hooked, anchored or fixed to these brackets, by means of a grip mode such as:
Clavijas, tomillos, ganchos de cierre o incluso con soldadura. Plugs, thymes, closing hooks or even welding.
Los soportes abrazaderas (23) están hechos con materiales rígidos, resistentes o consistentes como para que cualquiera de los elementos o piezas que estén enganchados, anclados o fijados a él, no se muevan, desplacen o vibren. The clamp brackets (23) are made of rigid, resistant or consistent materials so that any of the elements or parts that are hooked, anchored or fixed to it, do not move, move or vibrate.
Fig14: muestra una perspectiva en conjunto de una instalación carrusel con diferentes modelos de máquinas transformadoras en envases de mavor volumetría. sobre la circunferencia exterior de una rueda giratoria (29) impulsada por un rotor motor (30) y, también, un tobogán (28) de tubo a modo de dosifícador compartimentado en celdas, que una trampilla (10) impulsado por un cilindro lineal (9) regula su apertura y cierre por medio de un sensor ópticos o de infrarrojos instalado en cada celda. Fig14: shows a joint perspective of a carousel installation with different models of transformer machines in containers of great volumetry. on the outer circumference of a rotating wheel (29) driven by a motor rotor (30) and, also, a tube slide (28) as a compartmentalized doser in cells, than a trapdoor (10) driven by a linear cylinder ( 9) regulates its opening and closing by means of an optical or infrared sensor installed in each cell.
La máquina transformadora en envases volumétricos de envases iniciales que contienen fluidos con sólidos, que se encuentra en el lado izquierdo, está enroscado a la superficie superior de la circunferencia exterior de la rueda, y el motor que hace girar al tubo segundo (superior) de esta modelo de máquina está fijado a la superficie inferior de la circunferencia exterior de la rueda. The volumetric packaging machine of initial containers containing fluids with solids, which is located on the left side, is screwed to the upper surface of the outer circumference of the wheel, and the motor that rotates the second (upper) tube of This machine model is fixed to the lower surface of the outer circumference of the wheel.
Los demás modelos de máquinas transformadoras en envases volumétricos que se encuentran en la rueda giratoria (29), al contener más de una columna se ha dispuesto o instalado unos soportes salientes voladizos (31), para soportar y sostener a las columnas con los elementos o piezas de cada máquina. Éstas pueden ser de diferentes forma, tamaño y de trazado de diferente. En la parte central del dibujo, justo delante del motor-rotor (30), se ha representado a modo de refuerzo(no siendo necesario) para sujetar y soportar las columnas o el sistema de soportes de voladizo (31), que sobresalen en extensión del perímetro lateral de la rueda (29), un arco semicilíndrico y, también, dos pilares con una inclinación aproximada de unos 45° grados, que se encuentran dispuestos debajo de la rueda giratoria (29) y anclados o fijados, en según que caso: al cojinete de un rodamiento de bolas si el eje es inmóvil, o a un eje directamente si éste al ser una extensión del eje rotor, es móvil. The other models of transformer machines in volumetric containers that are in the rotating wheel (29), when containing more than one column, cantilever projecting supports (31) have been arranged or installed, to support and support the columns with the elements or Parts of each machine. These can be of different shape, size and different layout. In the central part of the drawing, just in front of the motor-rotor (30), it has been represented as a reinforcement (not being necessary) to hold and support the columns or the cantilever support system (31), which protrude in extension of the lateral perimeter of the wheel (29), a semi-cylindrical arch and, also, two pillars with an approximate inclination of about 45 °, which are arranged under the rotating wheel (29) and anchored or fixed, as the case may be : to the bearing of a ball bearing if the shaft is motionless, or to a shaft directly if it is a Rotor shaft extension, it is mobile.
Estos soportes voladizos tienen la única función de garantizar, aún más, la estabilidad de las máquinas. These cantilever supports have the sole function of ensuring, even more, the stability of the machines.
Fig15: muestra una vista en planta de un envase inicial transformado en un envase cúbico (hexaedro regular), en el que se una de las solapas de la parte de arriba del envase, que no ha sido cortada pero si soldada por múltiples y distintos puntos o líneas por el sistema de oclusión de laberinto, para así ralentizar la salida(al servir de dosificador esta solapa) del contenido menos líquido y más viscoso (debido a que el laberinto de oclusión de esta solapa tiene vías de paso anchas) envasado en el interior de este envase cúbico, Por tanto, cada línea de soldadura continua o discontinua dentro de la solapa o en el lado de los tres que tiene que está haciendo contacto con el resto del envase: hace referencia o representa que se ha realizado una línea de soldadura que han unido los dos plásticos gemelos de las dos que contiene la solapa. Fig. 15: shows a plan view of an initial container transformed into a cubic container (regular hexahedron), in which one of the flaps of the top of the package, which has not been cut but is welded by multiple and different points or lines through the labyrinth occlusion system, in order to slow down the outlet (as a dispenser this flap) of the less liquid and more viscous content (because the labyrinth of occlusion of this flap has wide passageways) packed in the inside of this cubic container, therefore, each continuous or discontinuous welding line inside the flap or on the side of the three that has to be making contact with the rest of the container: it makes reference or represents that a line of welding that have joined the two twin plastics of the two that contains the flap.
Fig16: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se ha aplicado el sistema de oclusión de laberinto con la mordaza de sellado y corte (8), habiéndose dejado dos vías de paso por los extremos del lado de esta solapa y, al mismo tiempo, en esta misma solapa, se han realizado el resto de líneas de soldadura longitudinales y vías de paso muy estrechas por toda la solapa: cerca de la punta de salida como también a modo de laberinto, por el resto de la solapa con vías abiertas trazadas para adelante y para atrás, para así hacer avanzar y retroceder al contenido líquido envasado, consiguiéndose retrasar su salida. Fig16: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system with the sealing and cutting jaw (8) has been applied, leaving two passageways through the ends on the side of this flap and, at the same time, on this same flap, the rest of the longitudinal welding lines and very narrow passageways have been made throughout the flap: near the exit tip as well as by way of a maze, for the rest of the flap with open paths drawn forward and backward, in order to move forward and backward to the packed liquid content, managing to delay its exit.
En este caso, se trata de un trazado para sustancias envasadas muy licuadas. In this case, it is a route for highly liquefied packaged substances.
Fig17: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se ha aplicado el sistema de oclusión de laberinto a tan solo una parte muy pequeña a izquierda y derecha, del lado de esta solapa que está haciendo contacto con el resto del envase y el resto de líneas transversales, escalonadas progresivamente hacia la punta de salida. Este dibujo de líneas de soldadura indica que el contenido envasado en el interior del envase, es más bien viscoso. Fig17: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to only a very small part to the left and right, of the side of this flap that is making contact with the rest of the container and the rest of the transverse lines, progressively staggered towards the exit tip. This drawing of welding lines indicates that the content packed inside the package is rather viscous.
Fig18: muestra una vista en planta de una solapa o triángulo que va a servir de dosificador, al cual se le ha aplicado el sistema de oclusión de laberinto a un tercio de la parte central del lado de esta solapa, que está haciendo contacto con el resto del envase. El resto de líneas longitudinales que se han realizado justamente en la zona de la punta dejando vías de paso muy estrechas, indican que el contenido envasado en el interior es más líquido que viscoso. Fig18: shows a plan view of a flap or triangle that will serve as a dispenser, to which the labyrinth occlusion system has been applied to one third of the central part of the side of this flap, which is making contact with the rest of the container The rest of Longitudinal lines that have been made just in the area of the tip leaving very narrow passageways, indicate that the content packed inside is more liquid than viscous.
Fig19: muestra una vista en detalle de un envase ya transformado en una forma de figura prismática rectangular, en donde se ha dejado tan solo una de las solapas sin cortar ni sellar para que sirva de dosificador, a la cual se ha colocado muy cerca de su base y en el lado que está haciendo contacto con el resto del envase, un juego de dos pletinas pinza gemelas de plástico, en él que no se han realizado rebajes o muescas a parte de su superficie, debido a que está equilibrado a través del espesor mismo de las pletinas pinza (32), para sin más ayuda, juntarse o separarse entre ambas pletinas (32), al poderse flexionar o arquear por la zona de la mitad. Fig19: shows a detailed view of a container already transformed into a rectangular prismatic figure shape, where only one of the flaps has been left uncut or sealed to serve as a dispenser, which has been placed very close to its base and on the side that is making contact with the rest of the container, a set of two plastic twin clamp plates, in which no recesses or notches have been made to part of its surface, because it is balanced through the same thickness of the clamp plates (32), without further help, to join or separate between the two plates (32), when it can be flexed or arched in the middle area.
En este caso, para que no se suelte este juego de dos pletinas pinza (32): In this case, so that this set of two clamp plates (32) is not released:
Una de las pletinas (32) ha sido fijada de manera permanente a la solapa, por medio de un modo de adherirse como por ejemplo: por un chorro de aire caliente que selle soldando los plásticos, o por cualquier cola de contacto. One of the plates (32) has been permanently fixed to the flap, by means of a method of adhering as for example: by a jet of hot air that is sealed by welding the plastics, or by any contact glue.
Seguido la otra pletina pinza (32) ha sido también adherida, por la zona de sus extremos laterales, a la otra pletina pinza (32) y por la misma zona. Following the other clamp plate (32) has also been attached, by the area of its lateral ends, to the other clamp plate (32) and by the same area.
Fig20: muestra una vista en detalle de un juego de dos pletinas pinza (32) que están colocadas hacia la altura del pico o punta de la solapa. Fig20: shows a detailed view of a set of two clamp plates (32) that are positioned towards the peak or tip of the flap.
A las dos pletinas pinza (32) se las ha realizado ingletes por sus extremos para que abulten menos, al sobresalir poco de los extremos laterales de la solapa, y también para un menor coste del producto. The two clamp plates (32) have been made miter by their ends so that they bulge less, when the lateral ends of the flap protrude little, and also for a lower cost of the product.
La pletina pinza (32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con cola de contacto, a la solapa o triángulo. A su vez, la otra pletina (32) se fija o pega (cola de contacto o por termo-sellado entre los plásticos) también a la pletina pinza (32) que está a adherida a la solapa, por sus extremos laterales. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or by heat sealing between the plastics) also to the clamp plate (32) that is attached to the flap, by its lateral ends.
Además, al pletina pinza (32) de arriba se le ha realizado un rebaje a modo de surco, a la altura de la zona central de ésta, para así flexionarse o arquearse más fácilmente hacia afuera, esta misma pletina pinza (32) cuando ejerzamos presión sobre el envase al querer servir con él ya que, también, se insufla al mismo tiempo presión sobre la solapa. Fig21 : muestra una vista en detalle de un juego de dos pletinas pinza (32) con mayor espesor, que están colocadas hacia la base o comienzo de la solapa. In addition, the recess plate (32) above has been made a groove-like recess, at the height of the central area of the groove, in order to flex or arch more easily outwards, this same clamp plate (32) when we exercise pressure on the container when wanting to serve with it since, also, pressure is blown at the same time on the flap. Fig21: shows a detailed view of a set of two clamp plates (32) with greater thickness, which are placed towards the base or beginning of the flap.
La pletina pinza (32) de debajo, está pegada o fijada a la solapa, por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos, por chorro de aire caliente o con algún tipo de cola de contacto. The clamp plate (32) below, is glued or fixed to the flap, by means of a method of adhering such as for example heat sealing between plastics, by hot air jet or with some type of contact glue.
También, en la parte más de la izquierda y derecha y también en el centro de una o las dos pletinas pinza (32), se han realizado unos orificios a cada pletina traspasando del todo o sino casi hasta traspasar del todo para que así quede una fina película de film o trozo de plástico que servirá como celo para unir las piezas al fundirse Also, in the left and right part and also in the center of one or both of the clamp plates (32), holes have been made to each plate completely or not until almost completely transferred so that a thin film of film or piece of plastic that will serve as a heat to join the pieces when melted
Fig22: muestra una vista en detalle de un juego de dos pletinas pinza (32) que están colocadas hacia la mitad de altura de la solapa. Fig22: shows a detailed view of a set of two clamp plates (32) that are positioned halfway up the flap.
La pletina pinza (32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle.
Además, estas dos pletinas pinza (32) se mantienen unidas por sus extremos laterales por medio de un pliegue del mismo plástico o por medio de un espiga de plástico muy flexible (debido a que tiene poco espesor) que está uniendo a ambas dos pletinas por la parte más de sus extremos. In addition, these two clamp plates (32) are held together by their lateral ends by means of a fold of the same plastic or by means of a very flexible plastic spike (because it has a small thickness) that is joining both two plates by the most part of its ends.
Fig23: muestra una vista en detalle de un juego de dos pletinas pinza (32) que están colocadas muy cerca de la punta de la solapa. Fig23: shows a detailed view of a set of two clamp plates (32) that are placed very close to the tip of the flap.
La pletina pinza (32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo; y a la pletina de arriba se le han realizado unos orificios traspasando del todo o sino casi hasta traspasar del todo la pletina para que quede una fina película de film o trozo de plástico que servirá al fundirse como celo para unir la pletina con la solapa; tanto en una opción como en la otra se podrán fusionar o quedar adheridos, la solapa y las pletinas pinza (32), por medio de chorro de aire caliente conducido hasta los orificios, o bien con una herramienta especialmente adaptada con clavijas a modo de resistencia que cogerán la temperatura necesaria, para así termo-sellar parte del mismo plástico de las pletinas con parte la solapa. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle; and to the top plate a few holes have been made, piercing completely or almost until the plate is completely transferred so that a thin film of film or piece of plastic is left that will serve as it melts as a heat to join the plate with the flap; in one option as in the other, the flap and clamp plates (32) can be fused or attached, by means of a hot air jet driven to the holes, or with a tool specially adapted with pins as a resistance that will take the necessary temperature, in order to heat-seal part of the same plastic of the plates with part the flap.
Además, estas dos pletinas pinza (32) se mantienen unidas por sus extremos laterales por medio de unos trozos cilindricos a modo de clavos, elaborados con elastómero o con un material similar a la goma de estirar; para así conseguir que las dos pletinas pinza (32) se separen paralelamente una de la otra, al ejercerse presión sobre el envase al quererse servir con él, ya que también se insufla, al mismo tiempo, presión sobre la solapa. In addition, these two clamp plates (32) are held together by their lateral ends by means of cylindrical pieces as nails, made with elastomer or with a material similar to the rubber of stretching; in order to achieve that the two clamp plates (32) separate parallel to each other, when pressure is exerted on the container when it is desired to serve with it, since pressure on the flap is also insufflated at the same time.
Fig24: muestra una vista en detalle de un juego de dos pletinas pinza (32) de mayor espesor, pero de un tamaño más reducido en cuanto a su anchura de fondo y no del largo de las pletinas pinza (32). Fig24: shows a detailed view of a set of two clamp plates (32) of greater thickness, but of a smaller size in terms of their background width and not the length of the clamp plates (32).
La pletina pinza (32) de debajo está pegada o fijada, por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. A su vez, la otra pletina (32) está fijada o pegada (cola de contacto o termo-sellado entre plásticos) también por sus extremos, a la pletina pinza (32) que está a adherida a la solapa. The clamp plate (32) underneath is glued or fixed, by means of a method of adhering, for example, heat sealing between plastics or with some type of contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
Fig25: muestra una vista en detalle de un juego de dos pletinas pinza (32) que están colocadas hacia la altura de la punta de la solapa y éstas, a su vez, son de un tamaño reducido al tener poco fondo y ser finas de poco espesor. Fig25: shows a detailed view of a set of two clamp plates (32) that are positioned towards the height of the tip of the flap and these, in turn, are of a reduced size by having little depth and being thin of little thickness.
La pletina pinza (32) de debajo está pegada o fijada por medio de un modo de adherirse como por ejemplo termo-sellado entre los plásticos o con algún tipo de cola de contacto, a la solapa o triángulo. A su vez, la otra pletina (32) está fijada o pegada (cola de contacto o termo-sellado entre plásticos) también por sus extremos, a la pletina pinza (32) que está a adherida a la solapa. The clamp plate (32) below is glued or fixed by means of a method of adhering, such as for example heat sealing between plastics or with some type of contact glue, to the flap or triangle. In turn, the other plate (32) is fixed or glued (contact glue or thermo-sealed between plastics) also by its ends, to the clamp plate (32) that is attached to the flap.
Fig26: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta de una Corona Real con tres puntas para arriba. Este envase transformado en 3D, es el Positivo o el envase denominado "OFF", de la figura 27 que a continuación se describe. Fig26: Transformed container in the shape of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of a Royal Crown with three points up. This package transformed into 3D, is the Positive or the container called "OFF", of figure 27 described below.
Fig27: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta de la representación o del icono de una Corazón. Este envase transformado en 3D, es "el Positivo" o el envase denominado ΌΝ", de la figura 26 descrita anteriormente. Fig27: container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the representation or the icon of a Heart. This package transformed into 3D, is "the Positive" or the container called ΌΝ ", of Figure 26 described above.
Fig28: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta del Escudo de un Club o de un Cartel Anuncio. Este envase transformado en 3D, es el Positivo o el envase denominado "ON", de la figura 29 que a continuación se describe. Fig28: container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Shield of a Club or of an Announcement Poster. This package transformed into 3D, is the Positive or the container called "ON", of the figure 29 described below.
Fig29: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta de la Cabeza de un Toro o de cualquier mamífero con sus dos cuernos de asta. Fig29: container transformed in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Head of a Bull or any mammal with its two antler horns.
Este envase transformado en 3D, es "el Positivo" o el envase denominado OFF", de la figura 28 descrita anteriormente. This package transformed into 3D, is "the Positive" or the container called OFF, of Figure 28 described above.
Fig30: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta de la Cabeza con su cresta de una Gallina. Este envase transformado en 3D, es el Positivo o el envase denominado "ON", de la figura 31 que a continuación se describe. Fig30: container transformed in the shape of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Head with its crest of a Chicken. This package transformed into 3D, is the Positive or the container called "ON", of Figure 31 described below.
Fig31: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con una forma similar a la silueta del icono de la Estatua de la Libertad. Este envase transformado en 3D, es "el Positivo" o el envase denominado OFF", de la figura 30 descrita anteriormente. Fig31: Transformed container in the form of a three-dimensional geometric body of irregular polyhedron, with a shape similar to the silhouette of the Statue of Liberty icon. This package transformed into 3D, is "the Positive" or the container called OFF, of Figure 30 described above.
Fig32: envase transformado en forma de cuerpo geométrico tridimensional de poliedro redondo, con la forma de un Cilindro elíptico. Fig32: container transformed into a three-dimensional geometric round polyhedron body, in the shape of an elliptical cylinder.
El envase inicial del cual se parte para ser transformado, tiene una forma regular (de cuatro lados en ángulos recto y que, en este caso, es más alto que ancho), ya que tiene una forma rectangular; en la parte de más abajo del envase inicial, se ha sellado y cortado una rectilínea en posición horizontal correspondiente a la línea de soldadura perimetral (1). The initial package from which it is split to be transformed, has a regular shape (four sides at right angles and which, in this case, is taller than wide), since it has a rectangular shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
Posteriormente, a este envase inicial se le han originado, sellado y cortado cuatro solapas o triángulos [líneas de soldadura (2): dos de ellas tanto en el lado lateral (o en dos de las caras del envase ya transformado en cubo o en 3D) de la parte de más abajo como en la de más arriba, de este envase inicial] con una cuerpo de impacto (6) {en la que ésta tiene que tener en la cara o lado lateral que va a chocar o ensamblarse en el interior de la mordaza de sellado y corte (8): una forma semicilíndrica elíptica convexa} y mordazas de sellado y corte (8) {en la que éstas tienen que tener por la cara o lado lateral por donde se va a chocar o ensamblarse con la cuerpo de impacto (6): una forma semicilíndrica elíptica cóncava}: en las que ambas se ensamblarán o acoplarán, al introducirse la cuerpo de impacto (6) dentro o en el interior de la mordaza de sellado y corte(8). Subsequently, this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) {in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex elliptical semi-cylindrical shape} and sealing and cutting jaws (8) {in which they have to have on the side or side where they will collide or join with the impact body (6): a concave elliptical semi-cylindrical shape}: in which both will be assembled or coupled, when the impact body (6) is introduced into or inside the sealing and cutting jaw (8).
Estas líneas de soldadura (2) semicilíndricas elípticas curvadas hacia afuera, provoca o produce el efecto de redondeado o de curvatura semicircular: del tronco de este envase cilindrico elíptico tridimensional. These elliptical semi-cylindrical weld lines (2) curved outward, causes or It produces the effect of rounded or semicircular curvature: of the trunk of this three-dimensional elliptical cylindrical container.
Estas líneas de soldadura (2) elípticas o curvadas hacia dentro, provoca o produce el efecto de redondeado o de curvatura elíptica del tronco de este envase cilindrico elíptico tridimensional. These weld lines (2) elliptic or curved inwards, cause or produce the effect of rounded or elliptical curvature of the trunk of this three-dimensional elliptical cylindrical container.
En este caso, el envase inicial del cual se parte para posteriormente ser transformado en forma de cuerpo geométrico tridimensional: no se ha fabricado (aunque también puede llevarlas) ni con líneas de soldadura longitudinales (4) y ni, tampoco, con líneas de soldadura (1) rectilíneas dispuestas en vertical tanto del lado de la izquierda como del lado de la derecha. In this case, the initial package from which it is split to later be transformed into a three-dimensional geometric body: it has not been manufactured (although it can also be carried) or with longitudinal welding lines (4) and neither, with welding lines (1) rectilinear vertically arranged on both the left and right sides.
Fig33: envase transformado en forma de cuerpo geométrico tridimensional de poliedro redondo, con la forma de un Cilindro. Fig33: container transformed into a three-dimensional geometric round polyhedron body, shaped like a Cylinder.
El envase inicial del cual se parte para ser transformado, tiene una forma regular (de cuatro lados en ángulos recto y que, en este caso, es más ancho que alto y también de menor tamaño), ya que éste tiene una forma cuadrada; en la parte de más abajo del envase inicial, se ha sellado y cortado una rectilínea en posición horizontal correspondiente a la línea de soldadura perimetral (1). The initial package from which it is split to be transformed, has a regular shape (four sides at right angles and which, in this case, is wider than tall and also smaller), since it has a square shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
Posteriormente, a este envase inicial se le han originado, sellado y cortado cuatro solapas o triángulos [líneas de soldadura (2): dos de ellas tanto en el lado lateral (o en dos de las caras del envase ya transformado en cubo o en 3D) de la parte de más abajo como en la de más arriba, de este envase inicial] con una cuerpo de impacto (6) {en la que ésta tiene que tener en la cara o lado lateral que va a chocar o ensamblarse en el interior de la mordaza de sellado y corte (8): una forma semicilíndrica convexa} y mordazas de sellado y corte (8) {en la que éstas tienen que tener por la cara o lado lateral por donde se va a chocar o ensamblarse con la cuerpo de impacto (6): una forma semicilíndrica cóncava}: en las que ambas se ensamblarán o acoplarán, al introducirse la cuerpo de impacto (6) dentro de la mordaza de sellado y corte (8). Subsequently, this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) {in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex semi-cylindrical shape} and sealing and cutting jaws (8) {in which they have to have on the side or side where they will collide or join with the body of impact (6): a concave semi-cylindrical shape}: in which both will be assembled or coupled, when the impact body (6) is inserted into the sealing and cutting jaw (8).
Estas líneas de soldadura (2) semicilíndricas o de media luna curvadas hacia afuera, provoca o produce el efecto de redondeado o de curvatura semicircular del tronco de este envase cilindrico tridimensional. These semi-cylindrical or half-moon welding lines (2) curved outwardly cause or produce the effect of rounding or semicircular curvature of the trunk of this three-dimensional cylindrical container.
En este caso, el envase inicial del cual se parte para posteriormente ser transformado en forma de cuerpo geométrico tridimensional: no se ha fabricado (aunque también puede llevarlas) ni con líneas de soldadura longitudinales (4) y ni, tampoco, con líneas de soldadura (1) rectilíneas dispuestas en vertical tanto del lado de la izquierda como del lado de la derecha. In this case, the initial package from which it is split to later be transformed into Three-dimensional geometric body shape: it has not been manufactured (although it can also be worn) or with longitudinal welding lines (4) and neither, with straight-line welding lines (1) arranged vertically on both the left side and the side right.
Fig34: envase transformado en forma de cuerpo geométrico tridimensional de poliedro redondo, con la forma de un Cilindro convexo o en forma de Taba en el que dos de sus lados laterales paralelos son curvaturas que se introducen hacia el interior (cóncava) del envase y además tienen forma semicilíndrica o semicilíndrica elíptica. Fig34: container transformed in the form of a three-dimensional geometric body of round polyhedron, in the form of a convex or Taba-shaped cylinder in which two of its parallel lateral sides are curvatures that are introduced towards the inside (concave) of the container and also they have an elliptical semi-cylindrical or semi-cylindrical shape.
El envase inicial del cual se parte para ser transformado, tiene una forma regular (de cuatro lados en ángulos recto y que, en este caso, es más ancho que alto y también de menor tamaño), ya que éste tiene una forma cuadrada; en la parte de más abajo del envase inicial, se ha sellado y cortado una rectilínea en posición horizontal correspondiente a la línea de soldadura perimetral (1). The initial package from which it is split to be transformed, has a regular shape (four sides at right angles and which, in this case, is wider than tall and also smaller), since it has a square shape; in the lower part of the initial container, a rectilinear has been sealed and cut in a horizontal position corresponding to the perimeter welding line (1).
Posteriormente, a este envase inicial se le han originado, sellado y cortado cuatro solapas o triángulos [líneas de soldadura (2): dos de ellas tanto en el lado lateral (o en dos de las caras del envase ya transformado en cubo o en 3D) de la parte de más abajo como en la de más arriba, de este envase inicial] con una cuerpo de impacto (6) {en la que ésta tiene que tener en la cara o lado lateral que va a chocar o ensamblarse en el interior de la mordaza de sellado y corte (8): una forma semicilíndrica convexa o semicilíndrica elíptica convexa} y mordazas de sellado y corte (8) {en la que éstas tienen que tener por la cara o lado lateral por donde se va a chocar o ensamblarse con la cuerpo de impacto (6): una forma semicilíndrica cóncava o semicilíndrica elíptica cóncava}: en las que ambas se ensamblarán o acoplarán, al introducirse la cuerpo de impacto (6) dentro de la mordaza de sellado y corte (8). Subsequently, this initial container has originated, sealed and cut four flaps or triangles [welding lines (2): two of them both on the side (or two sides of the container already transformed into a cube or 3D ) of the lower part as in the upper part of this initial container] with an impact body (6) {in which it has to have on the side or side that is going to collide or assemble inside of the sealing and cutting jaw (8): a convex semi-cylindrical or convex elliptical semi-cylindrical shape} and sealing and cutting jaws (8) {in which they have to have on the side or side where they are going to collide or assemble with the impact body (6): a concave semi-cylindrical or concave elliptical semi-cylindrical shape}: in which both will be assembled or coupled, when the impact body (6) is inserted into the sealing and cutting jaw (8).
Estas líneas de soldadura (2) semicilíndricas o semicilíndricas elípticas curvadas hacia dentro, provocan o producen el efecto de redondeado o de curvatura semicircular del tronco de este envase cilindrico tridimensional. These welding lines (2) semi-cylindrical or semi-cylindrical elliptic curved inward, cause or produce the effect of rounding or semicircular curvature of the trunk of this three-dimensional cylindrical container.
En este caso, el envase inicial del cual se parte para posteriormente ser transformado en forma de cuerpo geométrico tridimensional: no se ha fabricado (aunque también puede llevarlas) ni con líneas de soldadura longitudinales (4) y ni, tampoco, con líneas de soldadura (1) rectilíneas dispuestas en vertical tanto del lado de la izquierda como del lado de la derecha. In this case, the initial package from which it is split to later be transformed into a three-dimensional geometric body: it has not been manufactured (although it can also be carried) or with longitudinal welding lines (4) and neither, with welding lines (1) rectilinear lines arranged vertically on both the left side and the side right.
Fig35: envase transformado en forma de cuerpo geométrico tridimensional de poliedro irregular, con la forma similar a la de una Pirámide romboidal. - A continuación, se describen diferentes invenciones en una misma exposición, sin pretender con ello que sea limitativo de su alcance. Fig35: container transformed into a three-dimensional geometric body of irregular polyhedron, similar to that of a rhomboidal Pyramid. - Next, different inventions are described in the same exhibition, without pretending to limit its scope.
Instalación carrusel con una rueda giratoria dispuesta en horizontal unida a un eie rotor v con máquinas transformadora en envases volumétricos, siendo en este caso las del modelo de máquina de una sola columna y de dos tubos cilindricos para envases iniciales que en su interior contienen fluidos con sólidos en donde además a una de las solapas de dos envases cúbicos, prismáticos rectangulares o poliédricos irregulares que han sido fabricados, se les va a colocar: a un envase un juego de dos pletinas pinza (31) y a otro envase se le va a aplicar el sellado múltiple de líneas de soldadura por toda la solapa: Carousel installation with a rotating wheel arranged horizontally attached to an eie rotor v with transformer machines in volumetric containers, being in this case those of the machine model with a single column and two cylindrical tubes for initial containers that contain fluids inside solids where in addition to one of the flaps of two cubic containers, rectangular binoculars or irregular polyhedral that have been manufactured, they are going to be placed: to a package a set of two clamp plates (31) and to another container it will be applied Multiple sealing of weld lines throughout the flap:
Previo a que se dé este procedimiento, debemos tomar o partir de un envase o bolsa flexible de dos caras, que en este caso se trata de una bolsa o envase con aire dentro y corn flakes envasados en el interior, fabricados por una máquina de llenado en vertical ya instaladas en el mercado. Prior to this procedure, we must take or start from a flexible two-sided container or bag, which in this case is a bag or container with air inside and corn flakes packed inside, manufactured by a filling machine in vertical already installed in the market.
Para que entonces, este envase inicial al momento de fabricarse, caer directamente sobre la tolva del tobogán-rampa (28), donde se irán acumulando (uno a uno de abajo a arriba) en los compartimentos separados por trampillas (10). Al mismo tiempo, cada trampilla irá cerrándose al tiempo que van cayendo cada envase o bolsa inicial, para seguido y de manera simultánea y sincronizada, ir abriéndose la última trampilla (10) para que vayan cayendo estos envases iniciales, por medio de un sensor óptico o de infrarrojo (1 ) que está mirando hacia abajo -colocado en la parte de debajo del tobogán (28)- y que va detectando (cuando se encuentra justamente debajo) las mordazas de sujeción (3) de cualquiera de las doce máquinas transformadoras en envases volumétricos de una sola columna y de dos tubos cilindricos, que en este caso hay dispuestas o están enroscadas por la base del tubo cilindrico de cada máquina, a la superficie superior de la circunferencia exterior de la rueda que gira 360° sobre sí mismo, al estar esta rueda fijada o impulsada por un eje rotor. Una vez que está el envase inicial en posición vertical (de pie) y apoyado sobre la trampilla (10) de la máquina, ésta comenzará los pasos o etapas de transformación del envase inicial en envase volumétrico, mientras la rueda (29) con movimiento giratorio, va avanzando y parándose, al mismo tiempo que siguen cayendo los envases iniciales sobre las trampillas (10) de las otras máquinas, para que finalmente en el momento de que concluya la transformación del envase inicial en envase cúbico, prismático rectangular o poliédrico irregular, las mordazas de sujeción (3) suelten al envase para que caiga sobre una cinta transportadora que pasará justo tangencialmente debajo de la trampilla (10) de las maquinas, bien a la altura de giro de 180° o bien a la altura de giro de 300 grados habiendo partido -en ambos casos- la rueda (29) de un punto de partida inicial, después de que el envase inicial haya caído entre las mordazas de sujeción (3). So that, this initial container at the time of manufacture, fall directly on the hopper of the slide-ramp (28), where they will be accumulated (one by one from bottom to top) in the compartments separated by hatches (10). At the same time, each trap door will be closed at the same time that each initial container or bag is falling, for followed and in a simultaneous and synchronized manner, the last trap door (10) is opened so that these initial containers are falling, by means of an optical sensor or infrared (1) that is looking down - placed on the bottom of the slide (28) - and that is detecting (when it is just below) the clamping jaws (3) of any of the twelve transformer machines in volumetric containers of a single column and two cylindrical tubes, which in this case are arranged or are screwed by the base of the cylindrical tube of each machine, to the upper surface of the outer circumference of the wheel that rotates 360 ° on itself, being this wheel fixed or driven by a rotor shaft. Once the initial container is upright (standing) and resting on the hatch (10) of the machine, it will begin the steps or stages of transformation of the initial container into a volumetric container, while the wheel (29) is rotating , is advancing and stopping, at the same time as the initial containers continue to fall on the hatches (10) of the other machines, so that finally at the moment that the transformation of the initial container into an irregular cubic, rectangular or polyhedral cubic container is completed, the clamping jaws (3) release to the container so that it falls on a conveyor belt that will pass tangentially under the hatch (10) of the machines, either at the 180 ° turning height or at the 300 turning height degrees having split -in both cases- the wheel (29) from an initial starting point, after the initial container has fallen between the clamping jaws (3).
Seguido esta máquina avanzará de manera continuada, según sea el caso, otros 180° o 90° para ir a parar así de nuevo, al punto de partida de inicio donde se parará un instante, no se parará o solamente reducirá en velocidad; para que de nuevo una vez que el sensor óptico o de infrarrojos haya detectado la máquina, active la apertura de la trampilla (10) del último compartimento para que caiga el envase inicial entre las mordazas de sujeción (3). Then this machine will advance continuously, as the case may be, another 180 ° or 90 ° to stop like this again, to the starting starting point where it will stop for a moment, will not stop or will only reduce in speed; so that once the optical or infrared sensor has detected the machine again, activate the opening of the trapdoor (10) of the last compartment so that the initial container falls between the clamping jaws (3).
En los últimos dos cuartos de giro (si la cinta transportadora se encuentra a la altura de 180°) o el último cuarto de giro (si la cinta transportadora se encuentra a la altura de 300°) y después de que el envase ya transformado haya sido depositado en una cinta transportadora: estos envases habiendo avanzado más adelante y dentro de una solución integral, por medio de otras máquinas, de nuevo se pueden manipular para así sufrir transformaciones por medio de otros procesos o aplicaciones como por ejemplo: la colocación de un juego de dos pletinas pinza (32), de un tapón o de una pajita de absorber; el plegamiento al soldarse de cualquiera de las aristas a modo de rebaba, con mordazas pinza (19) que conferirán mayor rigidez o consistencia al envase; la realización de vías de paso o líneas de soldadura en toda la solapa, sellando los dos plásticos de sus dos caras, como sistema oclusivo para ralentizar la salida o dosificación las sustancias envasadas en el interior del envase. In the last two quarters of rotation (if the conveyor belt is at a height of 180 °) or the last quarter of a turn (if the conveyor belt is at a height of 300 °) and after the container has already been transformed It has been deposited on a conveyor belt: these containers having advanced later and within an integral solution, through other machines, can again be manipulated to undergo transformations through other processes or applications such as: the placement of a set of two clamp plates (32), a plug or a straw to absorb; the folding when welding of any of the edges as a burr, with clamp jaws (19) that will confer greater rigidity or consistency to the container; the realization of passageways or welding lines in the entire flap, sealing the two plastics of its two faces, as an occlusive system to slow the exit or dosing of the substances packaged inside the package.
En alguno de los casos, también alguno de estos procesos o aplicaciones pueden realizarse directamente con las propias máquinas transformadoras en envases volumétricos, ya que dispondrán o estarán fijadas a las columnas de éstas: los elementos, mordazas, sensores o piezas específicas y necesarias, para que se puedan realizar estos procesos o aplicaciones que a acabo de describir en el apartado anterior. Por lo que en el caso de que la cinta transportadora esté ubicada tangencialmente a la circunferencia de la rueda giratoria, justamente a la altura de giro de 180 grados, la maquina dispondrá entonces de más tiempo para que se puedan realizar alguno de los procesos o aplicaciones anteriormente descritas. In some of the cases, some of these processes or applications can also be carried out directly with the packaging machines themselves volumetric, since they will have or be fixed to the columns of these: the elements, jaws, sensors or specific and necessary parts, so that these processes or applications can be carried out that I have just described in the previous section. So in the case that the conveyor belt is located tangentially at the circumference of the rotating wheel, just at the 180 degree turning height, the machine will then have more time for any of the processes or applications to be carried out. previously described.
Máquina transformadora en envases volumétricos de una sola columna y de dos tubos cilindricos en donde el tubo primero que hace de base de la máquina, está enroscado a la superficie superior de la circunferencia exterior de la rueda giratoria (29) de la instalación anteriormente descrita. Transformer machine in volumetric containers of a single column and two cylindrical tubes where the first tube that acts as the base of the machine is screwed to the upper surface of the outer circumference of the rotating wheel (29) of the installation described above.
Estando la maquina debajo del tobogán-rampa (28), el sensor óptico o de infrarrojo de la parte de debajo de este dispensador tobogán (28) detectará a la máquina que se encuentra justo en la posición correcta para dejar caer [abriendo la última trampilla (10) donde se encuentra en el último compartimento o celda] sobre la trampilla (10) entre las mordazas de sujeción (3), el envase inicial de dos caras que contiene por ejemplo en su interior aire y corn flakes, para seguido las mordazas de sujeción (3) agarren haciendo presión hacia dentro del envase inicial, principalmente por la parte de arriba del envase en donde no se ubique el sólido para así ejercer mayor presión sobre las puntas o extremidades del envase y para que el contenido sólido no suba para arriba, aunque también se pueda por el resto del envase con mordazas empujadoras (21) o con más mordazas de sujeción (3) pero exceptuando siempre la zona o el lado lateral en donde van a ser originadas las solapas, ya que hay que habilitar espacio para que actúen los juegos de mordazas (6,8). Being the machine under the slide-ramp (28), the optical or infrared sensor from the bottom of this slide dispenser (28) will detect the machine that is just in the correct position to drop [opening the last trapdoor (10) where it is located in the last compartment or cell] on the trapdoor (10) between the clamping jaws (3), the initial two-sided container containing, for example, air and corn flakes inside, followed by the jaws clamping (3) grasp by pressing into the initial container, mainly from the top of the container where the solid is not located so as to exert more pressure on the tips or extremities of the container and so that the solid content does not rise above, although it is also possible for the rest of the package with pusher jaws (21) or with more clamping jaws (3) but always excepting the area or the lateral side where the flaps will be originated, since that space must be enabled for jaw games to act (6,8).
Las mordazas empujadoras (21) pueden tener tres funciones: por un lado, ejercer presión sobre el fluido envasado en el interior del envase; por otro lado, bloquear y/o inmovilizar al envase, y por último, desplazar al envase o a parte de él a su lugar correcto y colocar al envase en posición vertical de pie. The pusher jaws (21) can have three functions: on the one hand, exert pressure on the packed fluid inside the package; on the other hand, block and / or immobilize the container, and finally, move the container or part of it to its correct place and place the container in an upright position.
Por tanto, puede haber uno o más de un juego de dos mordazas de sujeción (3) impulsadas por un cilindro lineal (9) o de giro (16) de doble vástago y doble efecto, o solo una o más de una mordaza de sujeción (3) impulsada por un cilindro lineal (9) o de giro (16). Igualmente las mordazas empujadoras (21) pueden ser individuales impulsadas por un cilindro lineal (9) o de giro (16) o ser juegos de dos mordazas empujadoras (21) fijadas a cada vástago de un cilindro lineal (9) o de giro (16) de doble vástago y doble efecto. Y también las mordazas empujadoras (21) pueden estar apoyadas en un soporte manteniéndose estáticas, no siendo impulsadas por ningún cilindro. Therefore, there may be one or more of a set of two clamping jaws (3) driven by a linear (9) or double-acting, double-acting, linear or twist cylinder (16), or only one or more of a clamping jaw (3) driven by a linear (9) or rotating cylinder (16). Likewise, the pushing jaws (21) can be individual driven by a linear (9) or turning cylinder (16) or be sets of two pushing jaws (21) fixed to each rod of a linear (9) or turning cylinder (16 ) Double rod and double acting. And also the pusher jaws (21) can be supported on a support being static, not being driven by any cylinder.
Tanto unos como otros pueden afectar a cualquiera de los lados o caras del envase, y bien por arriba o por abajo de las mordazas de sujeción (3). Seguido, una vez sujeto el envase inicial por una o más mordazas o juegos de sujeción o mordazas empujadoras: los juegos de mordazas doble, triple o cuádruple que se encuentran justamente encima del lado lateral en horizontal que está situado en la parte de más arriba, se activarán para que la cuerpo de impacto (6) golpee o choque contra la zona intermedia de este lado lateral para así al introducirse hacia dentro surjan dos solapas, que inmediatamente después serán selladas pero no cortadas por las mordazas de sellado y corte (8), para que de esta manera se pueda mover y conducir al envase al ser atrapadas y agarradas las solapas por el cuerpo de impacto (6) y la mordazas de sellado (8) o sellado y corte (8). Por tanto, las mordazas de sujeción (3) que estén en contacto con el envase: se abrirán, para que el juego de mordazas (6,8) que tiene atrapado al envase por las solapas (o cuerpos triangulares) gire hacia arriba 180 grados por medio de al menos un cilindro de giro (16) ya que su vástago está fijado al cilindro o estructura que sostiene a estos juegos de mordazas (6,8) que tienen atrapadas las solapas. De este modo, el lado lateral en horizontal que ahora se encuentra en la parte de más arriba: se van a generar una o dos solapas, las cuales en este caso van a ser selladas y cortadas con el otro juego triple o cuádruple de mordazas (6,8) que se encuentran justamente encima. Both can affect any of the sides or sides of the container, either above or below the clamping jaws (3). Then, once the initial container is held by one or more clamps or clamping kits or jaws: the double, triple or quadruple jaw sets that are located just above the horizontal side that is located at the top, they will be activated so that the impact body (6) hits or collides with the intermediate zone of this lateral side so that two flaps are introduced inwards, which will immediately be sealed but not cut by the sealing and cutting jaws (8) , so that in this way it can move and lead to the container when the flaps are caught and seized by the impact body (6) and the sealing jaws (8) or sealing and cutting (8). Therefore, the clamping jaws (3) that are in contact with the container: will be opened, so that the jaw set (6.8) that is trapped to the container by the flaps (or triangular bodies) rotates up 180 degrees by means of at least one turning cylinder (16) since its rod is fixed to the cylinder or structure that supports these sets of jaws (6.8) that have the flaps trapped. In this way, the horizontal side that is now in the upper part: one or two flaps will be generated, which in this case will be sealed and cut with the other triple or quadruple set of jaws ( 6.8) that are just above.
-Finalmente, una vez hayamos obtenido el envase ya transformado con la forma de figura cúbica, prismática rectangular o poliédrica que queríamos, el juego de mordazas (6,8) que se encuentra por debajo del envase atrapando a las solapas, girará de nuevo 180 grados pero hacia abajo, para seguido una vez que esté el envase en posición vertical, las mordazas de sellado y corte (8) se activen para así cortar-seccionar las solapas, para que seguido el envase se caiga o sea recogido por la trampilla (10) y lo deposite o lo arroje sobre la cinta transportadora que justamente se encuentra y pasa por debajo de la máquina. Esta trampilla (10) está fijada primero a un vástago de un cilindro lineal (9) y segundo, este cilindro lineal(9)está fijado a un cilindro de giro (16), para así poder realizar dos funciones con diferentes movimientos: elevarse lo suficiente hacia arriba, gracias al cilindro lineal(9), para asi recoger al envase poniéndose a la altura del envase, ya que éste ha mermado en longitud de altura y aumentado en volumen; y con el cilindro de giro (16), después que la trampilla (10) regrese a su posición inicial bajando hacia abajo, el envase gire hacia abajo para depositarse en una cinta transportadora. -Finally, once we have obtained the container already transformed with the shape of a cubic, prismatic rectangular or polyhedral figure that we wanted, the jaw set (6.8) that is below the container trapping the flaps, will rotate again 180 degrees but down, for once the container is in an upright position, the sealing and cutting jaws (8) are activated in order to cut-section the flaps, so that the container is dropped or picked up by the trapdoor ( 10) and deposit or throw on the conveyor belt that is just and passes under the machine. This trapdoor (10) is fixed first to a rod of a linear cylinder (9) and second, this linear cylinder (9) is fixed to a rotation cylinder (16), in order to perform two functions with different movements: enough upwards, thanks to the linear cylinder (9), to pick up the container at the height of the container, since it has decreased in height and increased in volume; and with the turning cylinder (16), after the trapdoor (10) returns to its initial position by lowering downwards, the container rotates downwards to deposit on a conveyor belt.
Además, la trampilla (10) o base de apoyo puede llevar fijada una cajonera (22) en donde se introducirá el envase/envase inicial para así estabilizarlo en una posición determinada. -Una vez terminada la transformación del envase inicial en un envase volumétrico, mientras la rueda giratoria sigue avanzando hacia el punto inicial de partida justamente debajo del tobogán (28), el sensor óptico o de infrarrojos (1) detectará que entre las mordazas de sujeción (3) no se encuentra ningún envase, por lo que dará la orden para que el tubo cilindrico segundo de la máquina que está dentro del tubo cilindrico primero, que está enroscado a la superficie superior de la circunferencia perimetral exterior, gire hacia atrás a su derecha o izquierda un cuarto de vuelta, con el propósito así de impedir que los distintos elementos como las mordazas (3,6,8,21), sensores (1), soportes o lo que pudiera haber fijados o anclados a este tubo segundo, no golpeen o choquen con el dispensador tobogán-rampa (28), que sirve para descargar los envases iniciales entre las mordazas de sujeción (3) de cualquiera de las máquinas transformadoras en 3D. In addition, the trapdoor (10) or support base can have a chest of drawers (22) fixed where the initial package will be introduced to stabilize it in a certain position. -Once the transformation of the initial container into a volumetric container is finished, while the rotating wheel continues to advance towards the starting point just below the slide (28), the optical or infrared sensor (1) will detect that between the clamping jaws (3) no container is found, so it will give the order for the second cylindrical tube of the machine that is inside the cylindrical tube first, which is screwed to the upper surface of the outer perimeter circumference, to rotate back to its right or left a quarter turn, with the purpose of preventing the various elements such as jaws (3,6,8,21), sensors (1), supports or whatever could have been fixed or anchored to this second tube, do not hit or collide with the slide-ramp dispenser (28), which is used to unload the initial containers between the clamping jaws (3) of any of the 3D transforming machines.
De esta manera, se van repitiendo los mismos ciclos repetidamente con cada una de las máquinas que hubiera fijadas o ancladas a la rueda giratoria o disco estrellado (29). In this way, the same cycles are repeated repeatedly with each of the machines that were fixed or anchored to the rotating wheel or crashed disc (29).
Sistema de oclusión de laberinto, por medio de multilíneas de soldadura aplicadas en la solapa o cuerpo triangular. Labyrinth occlusion system, by means of welding multilines applied to the flap or triangular body.
Se realiza con cualquiera de los modelos de máquinas transformadoras de envases totalmente volumétricos, por medio de cualquiera de sus mordazas de sellado y corte (8), en el mismo momento en que ésta realiza el sellado y cortado normal y habitual de una de las solapas, pero con la diferencia de que en la propia mordaza de sellado y corte (8) tiene dispuesto o grabado la fuente de calor (resistencia, ultrasonidos, láser) con el dibujo específico de multilíneas de laberinto para cada tipo de envase flexible y, también, para la clase de sustancia líquida o viscosa envasada en el interior de estos envases. Por tanto, se realizará en tan solo un instante al activarse la mordaza de sellado y corte (8) una vez que la solapa se encuentre situada entre la mordaza de impacto (6) y la mordaza se sellado y corte (8). It is carried out with any of the models of fully volumetric packaging transformer machines, by means of any of its sealing and cutting jaws (8), at the same time that it performs the normal and usual sealing and cutting of one of the flaps , but with the difference that the heat source (resistance, ultrasound, laser) is arranged or engraved in the sealing and cutting jaw (8) with the specific labyrinth multiline drawing for each type of flexible packaging and, also , for the class of liquid or viscous substance packaged inside these containers. Therefore, it will be done in just an instant when the sealing and cutting jaw (8) is activated once the flap is located between the impact jaw (6) and the jaw is sealed and cut (8).
B- Sistema de oclusión de pletina pinza por medio de un juego de dos pletinas pinza (32) adheridas entre sí. El envase que ya ha sido transformado con la forma de cuerpo geométrico tridimensional la cual se haya querido, se recoge (cayendo de la máquina) o se deposita (por energía mecánica como por ejemplo la garra de un robot o brazo mecánico) en la cinta transportadora para que seguido éste sea conducido hacia una máquina dispensadora de pletinas pinza (32), que por medio de un modo de colocarse o fijarse (como por ejemplo garras porta pletinas pinza (32), al menos un sensor (1) que determinarán el lugar exacto de la pletina y activaran los distintos actuadores, dispositivos que suministren una fuente de calor como clavijas de resistencia, dispositivo suministrador de chorro de aire caliente o cabezales/boquillas conectados a ultrasonidos o a luz de láser. Previo a que los envases lleguen a esta máquina instaladora de pletinas pinza (32) y una vez que los envases estén alineados todos en fila, por medio de rodillos y raíles o soportes guía se colocarán una de las solapas de cada envase en posición vertical u horizontal sobresaliendo del resto del envase, para así facilitar el ensamblaje, colocación y fijación de las pletinas pinza (32) cuando cada envase se pare justo a la altura de cada máquina instaladora de pletinas pinza (32). Esta operación durará, tan solo, uno o dos segundos ya que esta máquina siempre tendrá preparado en la recámara o en las garras o brazos porta pletinas pinza, el juego siguiente de dos pletinas pinza (32). B- Clamp plate occlusion system by means of a set of two clamp plates (32) attached to each other. The container that has already been transformed with the shape of a three-dimensional geometric body which has been wanted, is collected (falling from the machine) or deposited (by mechanical energy such as for example the claw of a robot or mechanical arm) on the tape Conveyor so that this is then driven to a clamp plate dispensing machine (32), which by means of a way of being placed or fixed (such as for example clamp plate holder claws (32), at least one sensor (1) that will determine the exact location of the plate and will activate the different actuators, devices that provide a source of heat such as resistance plugs, hot air jet supply device or heads / nozzles connected to ultrasound or laser light. installation machine of clamp plates (32) and once the containers are all aligned in a row, by means of rollers and rails or guide supports one of the flaps of ca It gives a container in a vertical or horizontal position protruding from the rest of the container, in order to facilitate the assembly, placement and fixing of the clamp plates (32) when each container stands just at the height of each clamp plate installation machine (32). This operation will take only one or two seconds, since this machine will always have the next set of two clamp plates (32) in the chamber or in the clamp arms or clamp arms.
Unidad dual de traslación lineal: éstas llevan fijadas o ancladas al extremo izquierdo y al derecho, uno o más mordazas o juegos de mordazas de sujeción (3), para que de este modo se habilite dos máquinas (transformadoras de envases iniciales en envases 3D) en una, ya que en cada parada en el punto del extremo del lado izquierdo como el del lado derecho, se transformará al envase inicial originando, sellando o sellando y cortando las solapas que se quieran. Esto es posible porque hay dos juegos de mordazas (6,8) en la columna/soporte sobresaliendo a la izquierda y a la derecha y justo alineándose por arriba y/o debajo de donde justo se paran momentáneamente las mordazas de sujeción (3). Por tanto, la unidad dual de traslación lineal repetirá los mismos movimientos recorriendo la misma distancia a izquierda y derecha, para que así, cada vez que las mordazas de sujeción (3) a cada extremo, se van parando en el punto intermedio en línea con la columna, se vaya cogiendo envases iniciales para que seguido en el siguiente movimiento en el que esta unidad dual de traslación se vuelve a parar otros uno, dos o tres segundos: sea transformado el envase inicial a la forma de figura cúbica, prismática rectangular o poliédrica irregular. Dual linear translation unit: these are fixed or anchored to the left and right end, one or more clamps or sets of clamping jaws (3), so that two machines are enabled (initial packaging transformers in 3D packaging) in one, since at each stop at the point of the end of the left side as that of the right side, it will be transformed to the initial container originating, sealing or sealing and cutting the desired flaps. This is possible because there are two sets of jaws (6.8) in the column / support protruding to the left and right and just aligning above and / or below where the clamping jaws just stop momentarily (3). Therefore, the dual linear translation unit will repeat the same movements traveling the same distance to the left and right, so that each time the clamping jaws (3) at each end are stopped at the intermediate point in line with the column, initial containers are taken so that followed in the next movement in which this dual unit of translation is stopped again for another one, two or three seconds: the initial container is transformed into the shape of a cubic, prismatic rectangular or irregular polyhedral figure.
-De este modo, conseguimos aumentar la productividad y ahorrar espacio, ya que podrá haber por cada máquina vertical de envasado-llenado de líquidos o sólidos o sino, también, en donde se encuentren los envases iniciales: -In this way, we manage to increase productivity and save space, since there may be for each vertical machine for filling-filling of liquids or solids or, also, where the initial containers are located:
Una, dos o más unidades duales de traslación lineal a su alrededor. One, two or more dual linear translation units around it.
En cualquier caso, todas las que hubiera actuarán en perfecta sincronización y alternándose, a la hora de ir cogiendo los envase iniciales. In any case, all that would be in perfect synchronization and alternating, when picking up the initial containers.
-Las unidades de traslación lineales pueden estar colocadas u orientadas tanto en horizontal como en vertical. -The linear translation units can be placed or oriented both horizontally and vertically.
Unidad dual de traslación giratoria: dos tubos cilindricos unidos por uno o más discos de rodamiento de bolas: en el que uno, el de la parte de arriba, es inmóvil y está fijado-anclado a un soporte u otra columna fijada al suelo o a la máquina vertical de llenado-envasado de líquidos y sólidos, y a su vez éste lleva fijado o anclado a cada lado separados por 180 grados, uno o dos juegos de mordazas: una o dos de impacto (6) y dos de sellado y corte (8); el otro tubo, el de la parte de abajo, es móvil y está fijado o anclado a un vástago de un cilindro de giro y éste a, su vez, está fijado a un soporte u otra columna fijada al suelo o a la máquina vertical de llenado o envasado de líquidos o sólidos. Además, parte de éste tubo que se estrecha, se introducirá en el interior del otro tubo en donde, a su vez, atravesará uno o dos discos de rodamientos de bolas que están fijados en el interior del tubo segundo o de arriba, con la única función de bloquear su movimiento hacia los lados pero si dejando que gire. También, este primer tubo móvil de la parte de abajo lleva fijado o anclado dos unidades de juegos de mordazas de sujeción (3) en donde sus mordazas (3) están unidas-andadas a uno o más vástagos (suficientemente largos como para que se coja al envase inicial de manera fácil y cómoda para que no se molesten las máquinas transformadoras en envases volumétricos y la máquina vertical de llenado-envasado de líquidos) de un cilindro lineal o de giro a la misma altura pero en lugares distintos ya que uno de ellos se encuentra a un cuarto de giro o a 90 grados de giro del otro, para que así, el tubo móvil que irá girando un cuarto de vuelta hacia uno de sus lados y seguidamente y consecutivamente volverá a girar otro cuarto de vuelta pero hacia atrás o la posición inicial, conseguimos que en cada cuarto de giro y haciendo solo paradas de dos o tres segundos: un envase inicial se transforme en un envase cúbico, prismático rectangular o poliédrico irregular, debido a que el envase inicial que acaba de ser cogido y bloqueado por uno de los juegos de mordazas de sujeción (3), ha sido conducido a la posición justo de debajo o encima de uno de los juegos de mordazas (6,8), o a la posición intermedia de entre ellos dos, para que de este modo y a continuación, sean originadas, selladas o selladas y cortadas una, dos, tres o cuatro de las solapas. Dual rotary translation unit: two cylindrical tubes joined by one or more ball bearing discs: in which one, the one at the top, is immobile and is fixed-anchored to a support or other column fixed to the ground or vertical filling and packaging machine for liquids and solids, and in turn it has been fixed or anchored on each side 180 degrees apart, one or two sets of jaws: one or two of impact (6) and two of sealing and cutting (8 ); the other tube, the one at the bottom, is movable and is fixed or anchored to a rod of a rotating cylinder and this, in turn, is fixed to a support or other column fixed to the ground or to the vertical filling machine or liquid or solid packaging. In addition, part of this tube that narrows, will be introduced inside the other tube where, in turn, it will pass through one or two discs of ball bearings that are fixed inside the second or top tube, with the only one function to block its movement to the sides but if letting it turn. Also, this first movable tube of the lower part has fixed or anchored two sets of clamping jaw sets (3) where its jaws (3) are connected-rounded to one or more rods (long enough to be caught to the initial container in an easy and comfortable way so that the transforming machines in volumetric containers and the vertical liquid filling-packing machine) of a linear or rotating cylinder at the same height but in different places are not disturbed since one of them is a quarter of a turn or 90 degrees of rotation of the other, so that the mobile tube that will turn a quarter turn to one of its sides and then and consecutively will turn another quarter turn but towards back or the initial position, we get that in each quarter of a turn and making only stops of two or three seconds: an initial container is transformed into a rectangular, irregular polyhedral or cubic, prismatic container, because the initial container that has just been taken and locked by one of the sets of clamping jaws (3), it has been led to the position just below or above one of the jaw sets (6.8), or to the intermediate position between them two, so that in this way and then they are originated, sealed or sealed and cut one, two, three or four of the flaps.
Por tanto, de esta manera y habiendo dos de estas unidades de traslación giratoria a ambos dos lados (a izquierda y derecha) del envase o bolsa inicial que se encuentra colgando justamente en el instante anterior a que éste sea sellado y cortado transversalmente por la máquina vertical de llenado o envasado de líquidos o sólidos: se consiguen cotas altas de productividad ya que irán alternándose de manera sincronizada, cada uno de los dos juegos de mordazas de sujeción (3) que hay por cada unidad dual de traslación giratorio. Therefore, in this way and having two of these rotating translation units on both sides (left and right) of the initial container or bag that is hanging just in the moment before it is sealed and cut transversely by the machine Vertical filling or packaging of liquids or solids: high levels of productivity are achieved since they will alternate in a synchronized manner, each of the two sets of clamping jaws (3) that exist for each dual unit of rotary translation.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES201400753 | 2014-09-17 | ||
| ESP201400753 | 2014-09-17 |
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| Publication Number | Publication Date |
|---|---|
| WO2016042176A1 true WO2016042176A1 (en) | 2016-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES2015/000131 Ceased WO2016042176A1 (en) | 2014-09-17 | 2015-09-17 | Method and machines for transforming flexible containers containing solids into 3d containers, models of 3d containers, and two occlusive flap systems |
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| Country | Link |
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| WO (1) | WO2016042176A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019149973A2 (en) | 2017-12-04 | 2019-08-08 | Lopez Arostegui Saenz Guillermo | Method and machine for creating and sealing flaps of flexible packages, and various models of flexible 3d plus-type packages |
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