WO2015111674A1 - 粘接着剤組成物及び粘接着性テープ - Google Patents
粘接着剤組成物及び粘接着性テープ Download PDFInfo
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- WO2015111674A1 WO2015111674A1 PCT/JP2015/051734 JP2015051734W WO2015111674A1 WO 2015111674 A1 WO2015111674 A1 WO 2015111674A1 JP 2015051734 W JP2015051734 W JP 2015051734W WO 2015111674 A1 WO2015111674 A1 WO 2015111674A1
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- block copolymer
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- mass
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- hydrogenated block
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
- C09J153/025—Vinyl aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/387—Block-copolymers
Definitions
- the present invention relates to an adhesive composition and an adhesive tape.
- Styrenic block copolymers are widely used as polymers for hot melt adhesives.
- Patent Documents 1 and 2 propose an adhesive composition using a triblock copolymer and a diblock copolymer as a styrene block copolymer.
- Patent Document 3 proposes an adhesive composition using styrene block copolymers having various hydrogenation rates.
- Examples and comparative examples include vinyl aromatic monomers.
- adhesive compositions having various blending ratios comprising a hydrogenated styrene block copolymer having a content of 0% by mass or 20% by mass or more, a tackifier, and an oil.
- Adhesive compositions used for adhesive tapes require a balance of high ball tack, high adhesive strength, high holding power, high coating properties, discoloration resistance, and high resistance to bleeding from the edges during lamination. It has been.
- Patent Documents 1 to 3 have insufficient properties required for the adhesive composition, and also have high ball tack, high adhesive strength, There has been a demand for further improvement in the balance performance of high holding power, high coatability, discoloration resistance, and high resistance to bleeding from the edge during lamination.
- the present invention has been made in view of the above problems, and is an adhesive having excellent ball tack, adhesive strength, holding power, coating property, discoloration resistance, and resistance to bleeding from the end during lamination. It aims at providing the adhesive tape and label which have a composition and this adhesive composition.
- the block copolymer (a) includes a partially hydrogenated block copolymer (a-1),
- the partially hydrogenated block copolymer (a-1) has a vinyl aromatic monomer unit and a conjugated diene monomer unit,
- the vinyl aromatic monomer unit content is 10% by mass to 19% by mass with respect to 100% by mass of the partially hydrogenated block copolymer (a-1),
- the hydrogenation rate of double bonds contained in the conjugated diene monomer unit in the partially hydrogenated block copolymer (a-1) is 15 mol% or more with respect to the total double bond amount before hydrogenation Less than 80 mol%,
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) is 0.7 or more and less than 1.8, the oil (P / O
- the partially hydrogenated block copolymer (a-1) includes a block mainly composed of the vinyl aromatic monomer unit,
- the content of the block mainly composed of the vinyl aromatic monomer unit is 10% by mass or more and 19% by mass or less with respect to 100% by mass of the partially hydrogenated block copolymer (a-1).
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) is 1.8 or more and 6.0 or less [1] Or the adhesive composition as described in [2].
- [4] The adhesive composition according to any one of [1] to [3], wherein the content of the oil (c) is 10 parts by mass or more and 55 parts by mass or less.
- the ratio [P / O] of the content (P) of the block copolymer (a) to the content (O) of the oil (c) is 0.7 or more and less than 1.8 [1] Or the adhesive composition as described in [2].
- [6] The adhesive composition according to any one of [1], [2] and [5] above, wherein the content of the oil (c) is 62 parts by mass or more and 140 parts by mass or less.
- the hydrogenation rate of double bonds contained in the conjugated diene monomer unit in the partially hydrogenated block copolymer (a-1) is 31 mol% or more with respect to the total double bond amount before hydrogenation.
- the partially hydrogenated block copolymer (a-1) is A partially hydrogenated block copolymer (a-1) comprising two or more blocks mainly composed of the vinyl aromatic monomer unit and one or more blocks mainly composed of the conjugated diene monomer unit -1) and A partially hydrogenated block copolymer (a-1-2) comprising one block mainly composed of the vinyl aromatic monomer unit and one block mainly composed of the conjugated diene monomer unit; Including, [1] to [7] in which the weight average molecular weight of the partially hydrogenated block copolymer (a-1-2) is smaller than the weight average molecular weight of the partially hydrogenated block copolymer (a-1-1). ]
- the adhesive composition as described in any one of the above.
- the content of the partially hydrogenated block copolymer (a-1-2) is 10 to 80% by mass, [9]
- the ratio of the content of the partially hydrogenated block copolymer (a-1-2) to the content of the vinyl aromatic monomer unit in the partially hydrogenated block copolymer (a-1) (the aforementioned [8] to [10] above, wherein the content of the partially hydrogenated block copolymer (a-1-2) / the content of the vinyl aromatic monomer unit) is 1.8 to 6.0.
- [12] The adhesive composition according to any one of [1] to [11], wherein the tackifier (b) includes an aliphatic adhesive agent.
- stacking and this adhesive composition It is possible to provide an adhesive tape or a label having an object.
- the present embodiment a mode for carrying out the present invention (hereinafter referred to as “the present embodiment”) will be described in detail.
- the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the invention.
- the adhesive composition of this embodiment is A block copolymer (a) having a block mainly composed of a vinyl aromatic monomer unit, a tackifier (b), and an oil (c);
- the block copolymer (a) includes a partially hydrogenated block copolymer (a-1),
- the partially hydrogenated block copolymer (a-1) has a vinyl aromatic monomer unit and a conjugated diene monomer unit,
- the vinyl aromatic monomer unit content is 10% by mass to 19% by mass with respect to 100% by mass of the partially hydrogenated block copolymer (a-1),
- the hydrogenation rate of double bonds contained in the conjugated diene monomer unit in the partially hydrogenated block copolymer (a-1) is 15 mol% or more with respect to the total double bond amount before hydrogenation Less than 80 mol%,
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) is 0.7 or more and less than 1.8
- the block copolymer (a) used in the present embodiment includes a partially hydrogenated block copolymer (a-1).
- the partially hydrogenated block copolymer (a-1) includes a block having a vinyl aromatic monomer unit and a conjugated diene monomer unit and mainly composed of the vinyl aromatic monomer unit.
- the structural unit constituting the polymer is referred to as “ ⁇ monomer unit”, and when described as a polymer material, “unit” is omitted, and simply “ ⁇ monomer” is described.
- “mainly” means that the content of a predetermined monomer unit in the block is preferably 60% by mass or more, more preferably 80% by mass or more, and still more preferably. Means 90% by mass or more, more preferably 95% by mass or more.
- Partially hydrogenated block copolymer (a-1) The partially hydrogenated block copolymer (a-1) used in the present embodiment includes a block mainly composed of vinyl aromatic monomer units.
- the structure before hydrogenation of the partially hydrogenated block copolymer (a-1) is not particularly limited, and examples thereof include structures represented by the following formulas (i) to (vi). (AB) n ... (i) B- (AB) n ...
- A represents a block mainly composed of vinyl aromatic monomer units
- B represents a block mainly composed of conjugated diene monomer units
- X represents (Represents a residue of a coupling agent or a residue of a polymerization initiator such as polyfunctional organolithium
- m, n and k represent an integer of 1 or more, preferably an integer of 1 to 5.
- the structures such as molecular weight and composition may be the same or different.
- X represents a residue of a coupling agent or a residue of a polymerization initiator such as polyfunctional organic lithium.
- the polymerization initiator such as a coupling agent or polyfunctional organolithium is not particularly limited.
- the partially hydrogenated block copolymer (a-1) includes a coupling product in which X is a residue of a coupling agent and a non-coupling product in which X is not present or X is a residue of a polymerization initiator. It may be a mixture.
- a copolymer block of a vinyl aromatic monomer unit and a conjugated diene monomer unit may be present.
- the distribution of vinyl aromatic monomer units in the block mainly composed of vinyl aromatic monomer units and in blocks mainly composed of conjugated diene monomer units is not particularly limited, and is uniformly distributed. May be distributed in a tapered shape, a stepped shape, a convex shape, or a concave shape. In addition, a crystal part may be present in the polymer block. In the polymer block mainly composed of vinyl aromatic monomer units, a plurality of segments having different contents of vinyl aromatic monomer units may coexist.
- the content of the vinyl aromatic monomer unit in the partially hydrogenated block copolymer (a-1) is 10% by mass or more and 19% by mass with respect to 100% by mass of the partially hydrogenated block copolymer (a-1). % By mass or less, preferably 11% by mass or more and 18% by mass or less, more preferably 11% by mass or more and 17% by mass or less, still more preferably 12% by mass or more and 16% by mass or less, and still more preferably. Is 13 mass% or more and 15 mass% or less.
- the content of the vinyl aromatic monomer unit is 10% by mass or more, the adhesive force, the holding power, or the high bleed-out resistance from the end during tape lamination is further improved. Further, when the content of the vinyl aromatic monomer unit is 19% by mass or less, tackiness, coating property, or discoloration resistance is further improved.
- content of a vinyl aromatic monomer unit can be measured by the method as described in the Example mentioned later.
- the content of blocks mainly composed of vinyl aromatic monomer units in the partially hydrogenated block copolymer (a-1) is based on 100% by mass of the partially hydrogenated block copolymer (a-1).
- they are 10 mass% or more and 19 mass% or less, More preferably, they are 11 mass% or more and 18 mass% or less, More preferably, they are 11 mass% or more and 17 mass% or less, More preferably, they are 12 mass% or more and 16 mass% or less. It is not more than mass%, and more preferably not less than 13 mass% and not more than 15 mass%.
- the content of the block mainly composed of the vinyl aromatic monomer unit is 10% by mass or more, the adhesive force, the holding power, or the high bleed-out resistance from the end portion at the time of tape lamination is further improved.
- the content of the block mainly composed of vinyl aromatic monomer units is 19% by mass or less, tackiness, coating property, and discoloration resistance are further improved.
- content of the block which has a vinyl aromatic monomer unit as a main body can be measured by the method of the Example description later mentioned.
- the partially hydrogenated block copolymer (a-1) is composed of two or more blocks mainly composed of vinyl aromatic monomer units and one or more blocks mainly composed of conjugated diene monomer units.
- a partially hydrogenated block copolymer (a-1-2) is preferably smaller than the weight average molecular weight of the partially hydrogenated block copolymer (a-1-1).
- the partially hydrogenated block copolymer (a-1-1) has a structure represented by ABA, (AB) 2 or (AB) 2 -X and having two As. It is preferable.
- the partially hydrogenated block copolymer (a-1-2) preferably has a structure having one A represented by AB or (AB) -X.
- the content of the partially hydrogenated block copolymer (a-1-1) in the hydrogenated block copolymer (a-1) is based on 100% by mass of the partially hydrogenated block copolymer (a-1). Preferably, it is 20 mass% or more and 90 mass% or less, More preferably, it is 30 mass% or more and 80 mass% or less, More preferably, it is 40 mass% or more and 70 mass% or less.
- the content of the partially hydrogenated block copolymer (a-1-2) is preferably 10% by mass or more and 80% by mass or less with respect to 100% by mass of the partially hydrogenated block copolymer (a-1). More preferably, it is 20 mass% or more and 70 mass% or less, More preferably, it is 30 mass% or more and 60 mass% or less.
- the contents of the partially hydrogenated block copolymer (a-1-1) and the partially hydrogenated block copolymer (a-1-2) in the partially hydrogenated block copolymer (a-1) will be described later. It can be measured by the method described in the examples.
- Ratio of content of partially hydrogenated block copolymer (a-1-2) to content of block mainly composed of vinyl aromatic monomer units in partially hydrogenated block copolymer (a-1) ((Content of partially hydrogenated block copolymer (a-1-2)) / (Content of block mainly composed of vinyl aromatic monomer units)) is preferably 1.8 to 7.0. More preferably, it is 2.0 to 6.5, more preferably 2.5 to 6.0, and still more preferably 3.0 to 5.5.
- the ratio ((content of partially hydrogenated block copolymer (a-1-2)) / (content of block mainly composed of vinyl aromatic monomer units)) is 1.8 or more. , Ball tack, adhesive strength, holding power, and coatability tend to be further improved.
- the ratio ((content of partially hydrogenated block copolymer (a-1-2)) / (content of block mainly composed of vinyl aromatic monomer units)) is 7.0 or less.
- the ratio of the content of the partially hydrogenated block copolymer (a-1-2) to the content of the vinyl aromatic monomer unit in the partially hydrogenated block copolymer (a-1) ((partial The content of the hydrogenated block copolymer (a-1-2)) / (the content of vinyl aromatic monomer units)) is preferably 1.8 to 6.0, more preferably 2. It is 0 to 6.0, more preferably 2.5 to 5.0, and still more preferably 3.5 to 4.0.
- the ratio ((content of partially hydrogenated block copolymer (a-1-2)) / (content of vinyl aromatic monomer unit)) is 1.8 or more, ball tack, adhesive strength , And the holding power tends to be further improved.
- the ratio ((content of partially hydrogenated block copolymer (a-1-2)) / (content of vinyl aromatic monomer unit)) is 6.0 or less, the coating property , Discoloration resistance, and resistance to bleeding from the end during tape lamination tend to be further improved.
- the amount and the content of the vinyl aromatic monomer unit can be measured by the method described in the examples described later.
- the hydrogenation rate of the double bond contained in the conjugated diene monomer unit in the partially hydrogenated block copolymer (a-1) used in the present embodiment is based on the total double bond amount before hydrogenation. 15 mol% or more and less than 80 mol%, preferably 20 mol% or more and 74 mol% or less, more preferably 31 mol% or more and 70 mol% or less, further preferably 33 mol% or more and 63 mol% or less, and still more preferably 35 mol%. It is more than 59 mol%.
- the hydrogenation rate of the double bond can be adjusted by controlling the amount of hydrogenation and the hydrogenation reaction time in the hydrogenation step described later. Moreover, a hydrogenation rate can be calculated
- the vinyl content in the conjugated diene monomer unit before hydrogenation in the partially hydrogenated block copolymer (a-1) used in the present embodiment is preferably 15 mol% or more and 75 mol% or less, more preferably It is 25 mol% or more and 55 mol% or less, More preferably, it is 35 mol% or more and 45 mol% or less.
- the vinyl content in the conjugated diene monomer unit before hydrogenation is 15 mol% or more, tackiness, adhesive strength, and holding power tend to be further improved.
- the vinyl content in the conjugated diene monomer unit before hydrogenation is 75 mol% or less, tackiness and heat aging resistance tend to be further improved.
- vinyl content means a conjugated diene monomer unit incorporated in a 1,2-bond, 3,4-bond, and 1,4-bond bond mode of the conjugated diene before hydrogenation.
- the vinyl content can be measured by NMR, specifically by the method described in the examples described later.
- the distribution of vinyl content in the block mainly composed of conjugated diene monomer units is not limited.
- the melt flow rate (MFR, 200 ° C., 5 kgf) of the partially hydrogenated block copolymer (a-1) is preferably from 0.1 g / 10 min to 30 g / 10 min, more preferably 0.2 g / It is 10 minutes or more and 15 g / 10 minutes or less, More preferably, it is 0.3 g / 10 minutes or more and 8 g / 10 minutes or less, More preferably, it is 0.4 g / 10 minutes or more and 5 g / 10 minutes or less.
- the partially hydrogenated block copolymer (a-1) has an MFR of 0.1 g / 10 min or more, it has high tack resistance, adhesive strength, holding power, and high resistance to bleeding from the end during tape lamination. It tends to improve. Further, when the MFR of the partially hydrogenated block copolymer (a-1) is 30 g / 10 min or less, the coating property and the discoloration resistance tend to be further improved.
- the block copolymer (a) may include a block copolymer having a block mainly composed of other vinyl aromatic monomer units in addition to the partially hydrogenated block copolymer (a-1).
- Other block copolymers are not particularly limited.
- Examples thereof include a system block copolymer.
- the content of the partially hydrogenated block copolymer (a-1) in the polymer (a) is preferably 50% by mass or more, more preferably 70%, based on the total amount of the block copolymer (a). It is at least mass%, more preferably at least 80 mass%, even more preferably at least 90 mass%.
- the upper limit of the content of the partially hydrogenated block copolymer (a-1) is not particularly limited, but is 100% by mass. When the content of the partially hydrogenated block copolymer (a-1) is within the above range, tackiness, adhesive strength, holding power and coating property tend to be further improved.
- the content of the block copolymer having a block mainly composed of other vinyl aromatic monomer units in the block copolymer (a) is preferably 50 with respect to the total amount of the block copolymer (a). It is at most mass%, more preferably at most 30 mass%, further preferably at most 20 mass%, still more preferably at most 10 mass%.
- the block copolymer (a), particularly the partially hydrogenated block copolymer (a-1), is selected from the group consisting of a hydroxyl group, an acid anhydride group, an epoxy group, an amino group, an amide group, a silanol group, and an alkoxysilane group. It preferably has at least one functional group. Among these, an amino group and an amide group are more preferable, and an amino group is more preferable. When the block copolymer (a) has such a functional group, the tackiness, adhesive force, and holding force of the adhesive composition tend to be further improved. Furthermore, the partially hydrogenated block copolymer (a-1) preferably contains 2 mol or more of N groups with respect to 1 mol of the molecule.
- the partially hydrogenated block copolymer (a-1) used in the present embodiment is obtained by polymerizing at least a conjugated diene monomer and a vinyl aromatic monomer in a hydrocarbon solvent using a lithium compound as a polymerization initiator.
- a polymerization process for obtaining a polymer, a hydrogenation process for hydrogenating a double bond in a conjugated diene monomer unit of the obtained polymer, and a desolvation process for removing the solvent of the solution containing the polymer are sequentially performed. can do.
- a polymer is obtained by polymerizing a monomer containing at least a conjugated diene monomer and a vinyl aromatic monomer in a hydrocarbon solvent using a lithium compound as a polymerization initiator.
- the hydrocarbon solvent used in the polymerization step is not particularly limited.
- aliphatic hydrocarbons such as butane, pentane, hexane, isopentane, heptane, and octane; cyclopentane, methylcyclopentane, cyclohexane, methylcyclohexane, ethylcyclohexane, etc.
- aromatic hydrocarbons such as benzene, toluene, ethylbenzene, and xylene. These may be used alone or in combination of two or more.
- Polymerization initiator Although it does not specifically limit as a lithium compound used as a polymerization initiator in a superposition
- Such an organic lithium compound is not particularly limited.
- ethyllithium, n-propyllithium, isopropyllithium, n-butyllithium, sec-butyllithium, tert-butyllithium, hexamethylenedilithium, butadienyl Examples include dilithium and isoprenyl dilithium. These may be used alone or in combination of two or more.
- the conjugated diene monomer is not particularly limited.
- 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3- Examples thereof include diolefins having a pair of conjugated double bonds such as pentadiene, 2-methyl-1,3-pentadiene, and 1,3-hexadiene.
- 1,3-butadiene and isoprene are preferable. From the viewpoint of mechanical strength, 1,3-butadiene is more preferable. These may be used individually by 1 type and may use 2 or more types together.
- the vinyl aromatic monomer is not particularly limited.
- styrene ⁇ -methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylethylene, N, N-dimethyl-p-aminoethylstyrene, And vinyl aromatic compounds such as N, N-diethyl-p-aminoethylstyrene.
- styrene is preferred from the viewpoint of economy. These may be used alone or in combination of two or more.
- conjugated diene monomer and the vinyl aromatic monomer In addition to the conjugated diene monomer and the vinyl aromatic monomer, other monomers copolymerizable with the conjugated diene monomer and the vinyl aromatic monomer can also be used.
- Ethers such as tetrahydrofuran, diethylene glycol dimethyl ether, diethylene glycol dibutyl ether
- Amines such as a triethylamine and tetramethylethylenediamine
- the polymerization method carried out in the polymerization step is not particularly limited, and a known method can be applied.
- Known methods include, for example, Japanese Patent Publication No. 36-19286, Japanese Patent Publication No. 43-171979, Japanese Patent Publication No. 46-32415, Japanese Patent Publication No. 49-36957, Japanese Patent Publication No. 48-2423, and Japanese Patent Publication No. Sho. Examples thereof include the methods described in JP-A-48-4106, JP-B-56-28925, JP-A-59-166518, JP-A-60-186777, and the like.
- the partially hydrogenated block copolymer (a-1) is a mixture of the partially hydrogenated block copolymer (a-1-1) and the partially hydrogenated block copolymer (a-1-2), Each polymer may be mixed, or may be produced at once by coupling.
- the coupling agent is not particularly limited, but any bifunctional or higher functional coupling agent can be used. Although it does not specifically limit as a bifunctional coupling agent,
- Bifunctional halogenated silanes such as dichlorosilane, monomethyldichlorosilane, dimethyldichlorosilane; Diphenyldimethoxysilane, diphenyldiethoxysilane, dimethyldimethoxysilane, dimethyldi Bifunctional alkoxysilanes such as ethoxysilane;
- Bifunctional halogenated alkanes such as dichloroethane, dibromoethane, methylene chloride, dibromomethane; dichlorotin, monomethyldichlorotin, dimethyldichlorotin, monoethyldichlorotin, diethyldichlorotin, monobutyl Bifunctional tin halides such as dichlorotin and dibutyldichlorotin;
- the trifunctional coupling agent is not particularly limited, and examples thereof include trifunctional halogenated alkanes such as trichloroethane and trichloropropane; trifunctional halogenated silanes such as methyltrichlorosilane and ethyltrichlorosilane; methyltrimethoxysilane; And trifunctional alkoxysilanes such as phenyltrimethoxysilane and phenyltriethoxysilane.
- trifunctional halogenated alkanes such as trichloroethane and trichloropropane
- trifunctional halogenated silanes such as methyltrichlorosilane and ethyltrichlorosilane
- methyltrimethoxysilane methyltrimethoxysilane
- trifunctional alkoxysilanes such as phenyltrimethoxysilane and phenyltriethoxysilane.
- the tetrafunctional coupling agent is not particularly limited, and examples thereof include tetrafunctional halogenated alkanes such as carbon tetrachloride, carbon tetrabromide, and tetrachloroethane; tetrafunctional halogenated silanes such as tetrachlorosilane and tetrabromosilane. Tetrafunctional silanes such as tetramethoxysilane and tetraethoxysilane; tetrafunctional tin halides such as tetrachlorotin and tetrabromotin;
- the pentafunctional or higher functional coupling agent is not particularly limited, and examples thereof include 1,1,1,2,2-pentachloroethane, perchloroethane, pentachlorobenzene, perchlorobenzene, octabromodiphenyl ether, decabromodiphenyl ether, and the like.
- polyvinyl compounds such as epoxidized soybean oil, bifunctional to hexafunctional epoxy group-containing compounds, carboxylic acid esters, and divinylbenzene can also be used.
- a coupling agent may be used individually by 1 type, and can also be used in combination of 2 or more type.
- the weight average molecular weight of the partially hydrogenated block copolymer (a-1-2) is preferably smaller than the weight average molecular weight of the partially hydrogenated block copolymer (a-1-1).
- a partially hydrogenated block copolymer (a-1) there is a tendency that tack, coatability, heat deterioration resistance, and high seepage resistance from the end during lamination of the tape are further improved.
- deactivation process It is preferable to deactivate the active terminal of the polymer by the deactivation step.
- the method of deactivating the active terminal of the polymer can be achieved by reacting with a compound having an active terminal and active hydrogen.
- the compound which has active hydrogen is not specifically limited, Alcohol and water are preferable at the economical point.
- the hydrogenation step is a step in which a hydrogenation reaction is performed on a part of the double bond in the conjugated diene monomer unit of the polymer obtained in the polymerization step.
- the catalyst used in the hydrogenation reaction is not particularly limited.
- a supported heterogeneous catalyst in which a metal such as Ni, Pt, Pd, or Ru is supported on a support such as carbon, silica, alumina, or diatomaceous earth.
- the catalyst include a homogeneous catalyst using organic Li, organic Al, organic Mg, and the like.
- a homogeneous catalyst system using organic Li, organic Al, organic Mg or the like as a reducing agent for the titanocene compound is preferable from the viewpoint of economy, colorability of the polymer, or adhesive strength.
- the hydrogenation method is not particularly limited.
- the method described in JP-B-42-8704, JP-B-43-6636, preferably JP-B-63-4841 and JP-B-63-5401 The method described in the gazette is mentioned.
- hydrogenated block copolymer solution can be obtained by hydrogenation in the presence of a hydrogenation catalyst in an inert solvent.
- the hydrogenation reaction is not particularly limited, but is preferably performed after the step of deactivating the active terminal of the polymer described above from the viewpoint of high hydrogenation activity.
- the conjugated bond of the vinyl aromatic monomer unit may be hydrogenated.
- the hydrogenation rate of the conjugated bond in all vinyl aromatic monomer units is preferably 30 mol% or less, more preferably 10 mol% or less, and further preferably 3 mol% or less. Further, the lower limit of the hydrogenation rate of the conjugated bond in the all vinyl aromatic monomer is not particularly limited, but is 0 mol%. When the hydrogenation rate of the conjugated bond in the total vinyl aromatic monomer is within the above range, the holding power and the adhesiveness tend to be further improved.
- Step of imparting a functional group It is preferable to add a functional group to the polymer using a compound having a functional group as an initiator, a monomer, a coupling agent, or a stopper.
- an initiator containing a nitrogen-containing group is preferable.
- Dioctylaminolithium, di-2-ethylhexylaminolithium, ethylbenzylaminolithium, (3- (dibutylamino) -propyl) lithium, Peridinolithium etc. are mentioned.
- Examples of the monomer containing a functional group include compounds containing a hydroxyl group, an acid anhydride group, an epoxy group, an amino group, an amide group, a silanol group, and an alkoxysilane group in the monomers used for the above-described polymerization.
- N N-dimethylvinylbenzylamine, N, N-diethylvinylbenzylamine, N, N-dipropylvinylbenzylamine, N, N-dibutylvinylbenzylamine N, N-diphenylvinylbenzylamine, 2-dimethylaminoethylstyrene, 2-diethylaminoethylstyrene, 2-bis (trimethylsilyl) aminoethylstyrene, 1- (4-N, N-dimethylaminophenyl) -1-phenyl Ethylene, N, N-dimethyl-2- (4-vinylbenzyloxy) ethylamine, 4- (2-pyrrolidinoethyl) styrene, 4- (2-piperidinoethyl) styrene, 4- (2-hexamethyleneiminoethy
- Examples of the coupling agent and terminating agent containing a functional group include compounds containing a hydroxyl group, an acid anhydride group, an epoxy group, an amino group, an amide group, a silanol group, and an alkoxysilane group among the above-described coupling agents.
- a coupling agent containing a nitrogen-containing group or an oxygen-containing group is preferable, and tetraglycidylmetaxylenediamine, tetraglycidyl-1,3-bisaminomethylcyclohexane, tetraglycidyl-p-phenylenediamine, tetraglycidyldiaminodiphenylmethane, Glycidylaniline, ⁇ -caprolactone, ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriphenoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -glycyl Sidoxypropyldiethylethoxysilane, 1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2-imidazolidinone, N, N′
- the solvent removal step is a step of removing the solvent of the solution containing the polymer.
- the solvent removal method is not particularly limited, and examples thereof include a steam stripping method and a direct solvent removal method.
- the amount of residual solvent in the partially hydrogenated block copolymer (a-1) obtained by the solvent removal step is preferably 2% by mass or less, more preferably 0.5% by mass or less, and still more preferably 0%. .2% by mass or less, more preferably 0.05% by mass or less, and still more preferably 0.01% by mass or less.
- the lower limit of the amount of the residual solvent in the polymer is not particularly limited, but is preferably less, more preferably 0% by mass, but usually 0.01% by mass in terms of economy at the time of solvent removal. This is the range of 0.1% by mass.
- an antioxidant from the viewpoint of heat aging resistance and gelation suppression of the partially hydrogenated block copolymer (a-1).
- the antioxidant is not particularly limited, and examples thereof include phenolic antioxidants such as radical scavengers, phosphorus antioxidants such as peroxide decomposers, and sulfur antioxidants. Moreover, you may use the antioxidant which has both performances together. These may be used alone or in combination of two or more. Among these, it is preferable to add a phenolic antioxidant from the viewpoint of heat aging resistance and suppression of gelation of the partially hydrogenated block copolymer (a-1).
- the deashing process for removing the metal in the polymer and the pH of the polymer are adjusted before the solvent removal process.
- an acid addition or carbon dioxide addition may be performed.
- the tackifier (b) used in the present embodiment is not particularly limited.
- rosin derivatives including tung oil resin
- tall oil tall oil derivatives
- rosin ester resins natural and synthetic terpene resins
- fats Aromatic hydrocarbon resin, aromatic hydrocarbon resin, mixed aliphatic-aromatic hydrocarbon resin, coumarin-indene resin, phenol resin, p-tert-butylphenol-acetylene resin, phenol-formaldehyde resin, xylene-formaldehyde resin, monoolefin Oligomer, diolefin oligomer, aromatic hydrocarbon resin, cycloaliphatic hydrocarbon resin, hydrogenated hydrocarbon resin, hydrocarbon resin, hydrogenated tung oil resin, hydrogenated oil resin, hydrogenated oil resin and monofunctional or Examples include esters with polyfunctional alcohols. These may be used alone or in combination of two or more.
- the content of the non-hydrogenated aromatic component that can be contained in the aliphatic tackifying resin is preferably 20% by mass or less, more preferably 12% by mass or less, and still more preferably 8% by mass or less. is there.
- the “aliphatic tackifying resin” is preferably an aliphatic hydrocarbon group content of 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more. More preferably, it refers to a tackifying resin that is 88% by mass or more, and more preferably 95% by mass or more. When the content of the aliphatic hydrocarbon is within the above range, tackiness, adhesive strength, holding power, coating property and economy tend to be further improved.
- Escorez 1202, 1304, 1401 made by Tonex
- Wingtack 95 made by Goodyear
- Quinton A100, B170, M100, R100 made by Nippon Zeon
- Picotac 95 Pico Pale 100
- Pico Pale 100 Mitsubishi Hercules
- Hiretsu T100X G100X (Mitsui Petrochemical) and the like.
- the aliphatic tackifying resin can be produced from a monomer having an aliphatic group and a polymerizable unsaturated group.
- Monomers that can be used are not particularly limited and include, for example, natural and synthetic terpenes containing C5 or C6 cyclopentyl or cyclohexyl groups.
- Aromatic tackifying resin means that the content of aromatic hydrocarbon group is preferably 50% by mass or more, more preferably 70% by mass or more, and further preferably 80% by mass or more. More preferably, it is 88% by mass or more, and still more preferably 95% by mass or more.
- Aromatic tackifying resin is an aliphatic tackifying resin from the viewpoint of obtaining high ball tack, high adhesive strength, high holding power, high coatability and high bleed-out resistance from the end during tape lamination. You may use together.
- the aromatic tackifying resin can be produced from monomers each having an aromatic group and a polymerizable unsaturated group.
- monomers each having an aromatic group and a polymerizable unsaturated group.
- examples of the monomer that can be used include, but are not limited to, styrene, ⁇ -methylstyrene, vinyltoluene, methoxystyrene, tert-butylstyrene, chlorostyrene, and indene monomers (including methylindene).
- the tackifier (b) used in the present embodiment contains a tackifier resin having a softening point of 87 ° C. or higher, with an adhesive force, a holding force, and a high bleed-out resistance point from the end during tape lamination.
- the softening point of the tackifying resin is more preferably 91 ° C. or higher, further preferably 95 ° C. or higher, and still more preferably 100 ° C. or higher.
- the upper limit of the softening point of tackifying resin is not specifically limited, It is preferable that it is 145 degrees C or less.
- the softening point is a value measured with a JISK2207 ring and ball system.
- the tackifier (b) having an affinity for the block of the glass phase of the block copolymer is not particularly limited, but, for example, a terminal block tackifier resin is preferable.
- Such tackifier (b) is not particularly limited, and examples thereof include resins having mainly aromatic groups, such as homopolymers or copolymers containing vinyltoluene, styrene, ⁇ -methylstyrene, coumarone or indene. It is done. Among these, Kristalex and Plastolyn (trade name, manufactured by Eastman Chemical Co., Ltd.) having ⁇ -methylstyrene are preferable.
- the content of the tackifier (b) having an affinity for the glass phase block of the block copolymer is preferably 3 to 30% by mass, more preferably 5 to 20%, based on the total amount of the adhesive composition. % By mass, more preferably 6 to 12% by mass.
- a hydrogenated petroleum resin as the tackifier (b) having a content of 3 to 12% by mass.
- the aroma content of the tackifier (b) is preferably 3 to 12% by mass, more preferably 4 to 10% by mass.
- Content of the tackifier (b) in the adhesive composition of this embodiment is 60 to 240 parts by mass with respect to 100 parts by mass of the block copolymer (a), preferably 110 parts by mass or more and 230 parts by mass or less, more preferably 135 parts by mass or more and 200 parts by mass or less, further preferably 140 parts by mass or more and 185 parts by mass or less, and still more preferably 155 parts by mass or more and 180 parts by mass. It is as follows. When the content of the tackifier (b) is within the above range, tackiness, adhesive strength, holding power, coatability, discoloration resistance, and high bleed-out resistance from the end during tape lamination are more It tends to improve.
- the polymer other than the block copolymer (a) used in this embodiment and the inclusion of the block copolymer (a) is 60 parts by mass or more and 240 parts by mass or less with respect to 100 parts by mass in total.
- the oil (c) used in the present embodiment is not particularly limited.
- paraffinic oil mainly composed of paraffinic hydrocarbons
- naphthenic oil mainly composed of naphthenic hydrocarbons
- aromatic hydrocarbons aromatic hydrocarbons.
- Aromatic oils mainly composed of Among these, an oil that is colorless and substantially odorless is preferable.
- Oil (c) may be used alone or in combination of two or more.
- the paraffinic oil is not particularly limited.
- Diana process oil PW-32, PW-90, PW-150, PS-430 manufactured by Idemitsu Kosan
- SYNTAX PA-95, PA-100, PA-140 (Manufactured by Kobe Oil Chemical Co., Ltd.)
- JOMO process P200, P300, P500, 750 manufactured by Japan Energy
- thumper 110, 115, 120, 130, 150, 2100, 2280 manufactured by Nippon San Oil
- Fukkor process P-100, P -200, P-300, P-400, P-500 manufactured by Fuji Kosan
- the naphthenic oil is not particularly limited.
- Diana process oil NP-24, NR-26, NR-68, NS-90S, NS-100, NM-280 (manufactured by Idemitsu Kosan), SYNTAC N- 40, N-60, N-70, N-75, N-80 (manufactured by Kobe Oil Chemical), Shelf Rex 371JY (manufactured by Shell Japan), JOMO process R25, R50, R200, R1000 (manufactured by Japan Energy), Sansen Oil 310, 410, 415, 420, 430, 450, 380, 480, 3125, 4130, 4240 (manufactured by Nippon San Oil), Fukkor Newflex 1060W, 1060E, 1150W, 1150E, 1400W, 1400E, 2040E, 2050N (Fuji Kosan) ), Petrex Process Oil P -3, PN-3M, PN-3N-H (Y
- the aromatic oil is not particularly limited.
- Diana process oil AC-12, AC-640, AH-16, AH-24, AH-58 (manufactured by Idemitsu Kosan Co., Ltd.), Syntax HA-10, HA -15, HA-30, HA-35 (manufactured by Kobe Oil Chemical Co., Ltd.), Cosmo Process 40, 40A, 40C, 200A, 100, 1000 (manufactured by Cosmo Oil Lubricants), JOMO Process X50, X100E, X140 (manufactured by Japan Energy), JSO Aroma 790, Nitoprene 720L (Nihon San Oil), Fukkor Aromax 1, 3, 5, EXP1 (Fuji Kosan), Petrex Process Oil LPO-R, LPO-V, PF-2 (Yamabun Oil) Manufactured) and the like.
- the content of the oil (c) used in this embodiment is the same for both blocks. It is 10 mass parts or more and 140 mass parts or less with respect to 100 mass parts of polymers (a), Preferably it is 10 mass parts or more and 55 mass parts or less.
- the content of the oil (c) used in the present embodiment is based on 100 parts by mass of the block copolymer (a).
- they are 62 mass parts or more and 140 mass parts or less, More preferably, they are 70 mass parts or more and 130 mass parts or less, More preferably, they are 80 mass parts or more and 120 mass parts or less.
- the amount of oil (c) is 10 to 140 parts by mass with respect to 100 parts by mass in total.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 0.
- the ratio (T / O) of the content (T) of the tackifier (b) to the content (O) of the oil (c) is 1.0 or more and 4.0 or less.
- it is 1.5 or more and 3.5 or less, More preferably, it is 1.7 or more and 3.0 or less, More preferably, it is 1.9 or more and 2.5 or less.
- the ratio (P / O) is preferably 0.8 or more and 1.7 or less, more preferably 0.9 or more and 1.6 or less, and still more preferably 1.0 or more and 1. 5 or less, more preferably 1.1 or more and 1.5 or less.
- the ratio (P / O) and ratio (T / O) satisfy the above relationship, tackiness, adhesive strength, holding power, color resistance, and high stain resistance from the end when the tape is laminated Outstanding balance is excellent.
- the ratio (T / O) is 1.5 or more and 3.5 or less, the tack tends to be further improved.
- the ratio (P / O) is 0.8 or more and 1.7 or less, the tack tends to be further improved.
- the content of the oil (c) in terms of tackiness, adhesive strength or holding power is the block copolymer (a) 100.
- they are 62 mass parts or more and 140 mass parts or less with respect to a mass part, More preferably, they are 65 mass parts or more and 125 mass parts or less, More preferably, they are 80 mass parts or more and 110 mass parts or less.
- it is preferable that 50 mass% or more in oil (c) is paraffinic oil.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 1
- the ratio (T / O) of the content (T) of the tackifier (b) to the content (O) of the oil (c) is from 2.1 to 8.2 when the viscosity is from 0.8 to 6.0.
- it is 2.5 or more and 7.5 or less, More preferably, it is 2.8 or more and 6.0 or less, More preferably, it is 3.2 or more and 5.5 or less, More preferably, it is 3. 5 or more and 5.2 or less.
- the ratio (P / O) is preferably 1.8 or more and 4.8 or less, more preferably 1.8 or more and 3.5 or less, and further preferably 1.8 or more and 3. 2 or less, more preferably 1.9 or more and 3.0 or less.
- the ratio (P / O) and ratio (T / O) satisfy the above relationship, tackiness, adhesive strength, holding power, color resistance, and high stain resistance from the end when the tape is laminated Outstanding balance is excellent.
- the ratio (T / O) is 2.5 or more and 7.5 or less, the holding force and the adhesive force tend to be further improved.
- the ratio (P / O) is 1.8 or more and 4.8 or less, the holding force and the adhesive force tend to be further improved.
- the content of the oil (c) in terms of tackiness, adhesive strength, or holding power is such that the block copolymer (a) 100 It is preferably 10 parts by mass or more and 55 parts by mass or less, more preferably 15 parts by mass or more and 50 parts by mass or less, still more preferably 21 parts by mass or more and 45 parts by mass or less, and still more preferably with respect to parts by mass. Is 25 parts by mass or more and 40 parts by mass or less. Moreover, in this aspect, it is preferable that 50 mass% or more in the oil (c) is naphthenic oil.
- the melt viscosity at 180 ° C. of the adhesive composition of the present embodiment is preferably 1000 mPa ⁇ s or more and 100,000 mPa ⁇ s or less.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 0.
- the melt viscosity at 180 ° C. of the adhesive composition is preferably 1000 mPa ⁇ s or more, more preferably 1200 mPa ⁇ s or more, preferably 1,500 mPa ⁇ s or more. It is.
- the melt viscosity at 180 ° C. of the adhesive composition is 1000 mPa ⁇ s or more, the ball tack, the holding power, and the coating property at 160 ° C. tend to be further improved.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 0.
- the melt viscosity at 180 ° C. of the adhesive composition is preferably 100,000 mPa ⁇ s or less, more preferably 10,000 mPa ⁇ s or less, and even more preferably 8 1,000 mPa ⁇ s or less.
- the melt viscosity at 180 ° C. of the adhesive composition is 100,000 mPa ⁇ s or less, the ball tack and the coatability at 150 ° C. tend to be further improved.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 1.
- the melt viscosity at 180 ° C. of the adhesive composition is preferably 1,000 mPa ⁇ s or more, more preferably 4,000 mPa ⁇ s or more, and still more preferably 8 10000 mPa ⁇ s or more, more preferably 10000 mPa ⁇ s or more, and even more preferably 15000 mPa ⁇ s or more.
- the ratio (P / O) of the content (P) of the block copolymer (a) to the content (O) of the oil (c) in the adhesive composition is 1.8 or more and 6.0 or less.
- the melt viscosity at 180 ° C. of the adhesive composition is preferably 100,000 mPa ⁇ s or less, more preferably 90,000 mPa ⁇ s or less, and further preferably 50,000 mPa ⁇ s or less. More preferably, it is 40,000 mPa ⁇ s or less.
- the adhesive composition has a melt viscosity at 180 ° C. of not more than 100,000 mPa ⁇ s, ball tack, adhesive strength, coating property, discoloration resistance, resistance from the end of the tape when laminated. There is a tendency for seepage to be improved.
- melt viscosity at 180 ° C. can be measured by the method described in the examples described later.
- the storage rigidity G ′ (G ′ (0 ° C.)) (measurement condition: 1 Hz) at 0 ° C. of the adhesive composition of the present embodiment is preferably 2 ⁇ 10 6 Pa or less, more preferably 1. 0 ⁇ 10 6 Pa or less, more preferably 0.7 ⁇ 10 6 Pa or less, and most preferably 0.25 ⁇ 10 6 Pa or less.
- the storage rigidity G ′ is 2 ⁇ 10 6 Pa or less, ball tack, adhesive strength, and low-temperature performance tend to be further improved.
- the lower limit of the storage rigidity G ′ (measurement condition: 1 Hz) of the adhesive composition is not particularly limited, but is preferably 1 ⁇ 10 4 Pa or more.
- the storage rigidity G ′ tends to increase when the value of P / O is increased within the range of P / O and T / O defined in the present application, and tends to decrease when the value of T / O is increased.
- the softening point of the tackifier (b) when the softening point of the tackifier (b) is high, it tends to increase, and when the block content mainly composed of vinyl aromatic in the block copolymer is increased, it tends to increase.
- the hydrogenation rate of coalescence is increased, it tends to increase.
- the ratio ((G ′ (0 ° C.) / (G ′ (30 ° C.))) (measurement condition: 1 Hz) is preferably less than 100, more preferably 20 or less, and even more preferably 10 or less. More preferably, it is not more than 5.
- the lower limit of the ratio ((G ′ (0 ° C.) / (G ′ (30 ° C.))) is not particularly limited, but is preferably 1 or more.
- ((G ′ (0 ° C.) / (G ′ (30 ° C.)) is within the range of P / O and T / O defined in the present application.
- P / O when the value of P / O is increased, it tends to decrease, when the value of T / O is increased, it tends to increase, and when the content of the tackifier (b) is increased, it tends to increase.
- the content of oil (c) is increased, it tends to decrease, and when the vinyl content in the conjugated diene monomer unit before hydrogenation of the partially hydrogenated block copolymer is increased, it tends to increase.
- the storage rigidity G ′ can be measured by the method described in the examples described later.
- the adhesive composition of the present embodiment includes an antioxidant, an ultraviolet absorber, and an oxidation stabilizer as necessary.
- Various additives such as an agent, a filler, waxes, and a polymer other than the block copolymer (a) used in the present embodiment may be included.
- the antioxidant is not particularly limited, and examples thereof include phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants.
- an ultraviolet absorber For example, a benzotrial type ultraviolet absorber, a benzophenone type ultraviolet absorber, etc. are mentioned.
- the filler is not particularly limited, and examples thereof include mica, calcium carbonate, kaolin, talc, diatomaceous earth, urea resin, styrene beads, baked clay, and starch. These shapes are preferably spherical.
- the waxes are not particularly limited, and examples thereof include paraffin wax, microcrystalline wax, and low molecular weight polyethylene wax.
- the polymer other than the block copolymer used in the present embodiment is not particularly limited.
- natural rubber polyisoprene rubber, polybutadiene rubber, styrene butadiene rubber, olefin elastomer such as ethylene propylene copolymer; chloroprene rubber, An acrylic rubber, an ethylene vinyl acetate copolymer, etc. are mentioned. These may be liquid or solid at room temperature.
- ionomer may be used in the range of 5% by mass or less.
- high temperature storage stability high elongation, or reducing the amount of tackifying resin in the composition (preferably 55% by mass or less, more preferably 45% by mass or less in the adhesive composition).
- the melting point (condition: DSC measurement, 5 ° C./min) of these polymers is preferably 110 ° C. or less, more preferably 100 ° C. or less, and further preferably 60 ° C. to 90 ° C.
- These polymers may be resins or elastomers.
- olefin elastomer when elongation or the like is required, it is preferable to use an olefin elastomer together.
- the olefin-based elastomer is not particularly limited, but for example, those having Tg at least at ⁇ 10 ° C. or lower are preferable.
- the olefin-type elastomer which has a block from a viewpoint of creep performance is more preferable.
- the wax component may be used in a range of 20% by mass or less based on the total amount of the adhesive composition.
- the content of these waxes is preferably 5 to 10% by mass with respect to the total amount of the adhesive composition.
- the melting point of these waxes is preferably 65 ° C. or higher, more preferably 70 ° C. or higher, and further preferably 75 ° C. or higher.
- the softening point of the tackifier (b) used in combination at this time is preferably 70 ° C. or higher, more preferably 80 ° C. or higher.
- G ′ (measurement conditions: 25 ° C., 10 rad / s) of the obtained adhesive composition is preferably 1 Mpa or less, and more preferably 7 ° C. or less.
- G ′ (measurement conditions: 25 ° C., 10 rad / s) of the adhesive composition is preferably 20,000 or less, more preferably 15,000 or less. It is.
- the method for producing the adhesive composition of the present embodiment is not particularly limited, and is a method for producing each component by a method of uniformly mixing each component under heating with a known mixer, kneader or the like. Is mentioned.
- the adhesive composition of this embodiment includes various adhesive tapes / labels, pressure-sensitive thin plates, pressure-sensitive sheets, surface protection sheets / films, back pastes for fixing various lightweight plastic molded products, back pastes for fixing carpets, tiles It can be suitably used for fixing back glue, adhesives, sealing agents and the like.
- an adhesive tape is preferable.
- the method for applying the adhesive composition of the present embodiment to the substrate is not particularly limited, and examples thereof include a T-die coating method, a roll coating method, a multi-bead coating method, and a spray coating method.
- Block copolymer (a) [Method for Producing Partially Hydrogenated Block Copolymer (a-1)] (Hydrogenation catalyst) Charge 1 L of dried and purified cyclohexane to a reaction vessel purged with nitrogen, add 100 mmol of bis (cyclopentadienyl) titanium dichloride, add an n-hexane solution containing 200 mmol of trimethylaluminum with sufficient stirring, and bring it to room temperature. For about 3 days to obtain a hydrogenation catalyst.
- Partially hydrogenated block copolymer P1 Using a jacketed tank reactor, a predetermined amount of cyclohexane was charged into the reactor, and the temperature inside the reactor was adjusted to 60 ° C. Thereafter, n-butyllithium was added from the bottom of the reactor so as to be 0.10 parts by mass with respect to 100 parts by mass of all monomers (total amount of butadiene monomer and styrene monomer charged into the reactor). Further, a cyclohexane solution of N, N, N ′, N′-tetramethylethylenediamine was added so as to be 0.4 mol with respect to 1 mol of n-butyllithium.
- a cyclohexane solution containing 15 parts by mass of styrene (monomer concentration: 15% by mass) was supplied in about 10 minutes as a first-step polymerization reaction, and the temperature in the reactor was adjusted to 60 ° C. After stopping the supply, the reaction was carried out for 15 minutes while adjusting the temperature in the reactor to 70 ° C.
- a cyclohexane solution containing 85 parts by mass of butadiene (monomer concentration: 15% by mass) is continuously supplied to the reactor at a constant rate over 50 minutes, and the temperature in the reactor during that time. was adjusted to 50 ° C., and after the supply was stopped, the reaction was carried out for 10 minutes while adjusting the temperature in the reactor to 50 ° C. to obtain a polystyrene-polybutadiene block copolymer.
- a solution was obtained.
- Both the content of the vinyl aromatic monomer unit (polystyrene unit) and the content of the block (polystyrene block) mainly composed of the vinyl aromatic monomer unit in the obtained block copolymer are 15% by mass.
- the double bond amount (vinyl content in butadiene) of the conjugated diene monomer unit was 40 mol%.
- the weight average molecular weight (hereinafter, “Mw”) of the copolymer having the a-1-2 structure was 110,000
- Mw of the coupled copolymer having the a-1-1 structure was 220,000.
- the obtained coupling polymer was hydrogenated at 80 ° C. to obtain a partially hydrogenated block copolymer.
- 0.25 parts by mass of stabilizer octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate
- a partially hydrogenated block copolymer P1 was obtained.
- the hydrogenation rate of the partially hydrogenated block copolymer P1 was 58 mol%, and the MFR (200 ° C., 5 kgf) was 2.5 g / 10 minutes.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 2.
- ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.0.
- Partially hydrogenated block copolymer P2 Polystyrene-block-polybutadiene-block-polystyrene (a-1-1 structure) and polystyrene-block in the same manner as the production method of the partially hydrogenated block copolymer P1 except that the ratio of styrene and butadiene was changed.
- a polymer solution containing polybutadiene (a-1-2 structure) at a mass ratio of 70% by mass / 30% by mass was obtained.
- the content of the vinyl aromatic monomer unit (polystyrene unit) and the content of the block (polystyrene block) mainly composed of the vinyl aromatic monomer unit in the obtained block copolymer are both 20% by mass.
- the double bond amount (vinyl content in butadiene) of the conjugated diene monomer unit was 40 mol%.
- the Mw of the copolymer having the a-1-2 structure was 110,000, and the Mw of the copolymer having the a-1-1 structure was 220,000.
- the hydrogenation rate of the partially hydrogenated block copolymer P2 was 58 mol%, and the MFR (200 ° C., 5 kgf) was 1.5 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 1. 5 in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 1.5.
- Partially hydrogenated block copolymer P3 Ratio of butadiene monomer and styrene monomer, and epichlorohydrin of 2,2-bis (4-hydroxyphenyl) propane diglycidyl etherification modified with epichlorohydrin and phenol-formaldehyde polycondensate as coupling agent
- the diglycidyl etherification modified product obtained by the above method was added in the same manner as the production method of the partially hydrogenated block copolymer P1, except that a mixture with a weight ratio of 1/1 was added and the coupling ratio of P1 was changed.
- a solution was obtained.
- Both the content of the vinyl aromatic monomer unit (polystyrene unit) and the content of the block (polystyrene block) mainly composed of the vinyl aromatic monomer unit in the obtained block copolymer are 17% by mass.
- the double bond amount (vinyl content in butadiene) of the conjugated diene monomer unit was 40 mol%.
- the Mw of the copolymer having the a-1-2 structure was 120,000, and the Mw of the copolymer having the a-1-1 structure was 240000.
- the coupling polymer obtained at 80 ° C. was hydrogenated to obtain a partially hydrogenated block copolymer.
- 0.25 parts by mass of stabilizer octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate
- a partially hydrogenated block copolymer P3 was obtained.
- the hydrogenation rate of the partially hydrogenated block copolymer P3 was 58 mol%, and the MFR (200 ° C., 5 kgf) was 3.0 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 3.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.9.
- Partially hydrogenated block copolymer P4 Polystyrene-block-polybutadiene-block-polystyrene (a-1-1 structure) and polystyrene-block in the same manner as the production method of the partially hydrogenated block copolymer P3 except that the ratio of styrene and butadiene was changed.
- a polymer solution containing polybutadiene (a-1-2 structure) at a mass ratio 50 mass% / 50 mass% was obtained.
- the content of the vinyl aromatic monomer unit (polystyrene unit) and the content of the block (polystyrene block) mainly composed of the vinyl aromatic monomer unit in the obtained block copolymer are both 20% by mass.
- the double bond amount (vinyl content in butadiene) of the conjugated diene monomer unit was 40 mol%.
- the Mw of the copolymer having the a-1-2 structure was 120,000, and the Mw of the copolymer having the a-1-1 structure was 240000.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 2. 5 in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.5.
- Partially hydrogenated block copolymer composition P5 (Partially hydrogenated block copolymer composition P5) Using a jacketed tank reactor, a predetermined amount of cyclohexane was charged into the reactor, and the temperature inside the reactor was adjusted to 60 ° C. Thereafter, n-butyllithium was added from the bottom of the reactor so as to be 0.11 part by mass with respect to 100 parts by mass of all monomers (total amount of butadiene monomer and styrene monomer charged into the reactor). Further, a cyclohexane solution of N, N, N ′, N′-tetramethylethylenediamine was added so as to be 0.35 mol with respect to 1 mol of n-butyllithium.
- a cyclohexane solution containing 15 parts by mass of styrene (monomer concentration: 15% by mass) was supplied in about 10 minutes as a first-step polymerization reaction, and the temperature in the reactor was adjusted to 60 ° C. After stopping the supply, the reaction was carried out for 15 minutes while adjusting the temperature in the reactor to 70 ° C.
- a cyclohexane solution containing 85 parts by mass of butadiene (monomer concentration: 15% by mass) is continuously supplied to the reactor at a constant rate over 50 minutes, and the temperature in the reactor during that time. was adjusted to 70 ° C., and after the supply was stopped, the reaction was carried out for 10 minutes while adjusting the temperature in the reactor to 70 ° C. to obtain a polystyrene-polybutadiene block copolymer.
- the obtained polystyrene-polybutadiene block copolymer had a content of vinyl aromatic monomer units (polystyrene units) and a content of blocks mainly composed of vinyl aromatic monomer units (polystyrene blocks) of 15 both.
- the double bond amount (vinyl content in butadiene) of the conjugated diene monomer unit was 35 mol%, and Mw was 95,000.
- a part of the polystyrene-polybutadiene block copolymer was extracted, and tetraethoxysilane was added as a coupling agent so that the molar ratio with respect to the total number of moles of n-butyllithium was 0.5.
- a ring reaction was performed. Then, the solution which deactivated the coupling reaction and the solution which has not performed the coupling reaction were mixed, and the composition was obtained.
- the composition of the composition was as follows.
- composition composition a-1-2 structure copolymer (SB): 60% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 32% by mass, Mw 190000 (SB) 3 -X: 4% by mass, Mw 285000 (SB) 4 -X: 4% by mass, Mw 380000 (In the formula, S represents a styrene block, B represents a butadiene block, and X represents a residue of a coupling agent. The same shall apply hereinafter.)
- the coupling polymer obtained at 80 ° C. was hydrogenated to obtain a partially hydrogenated block copolymer.
- 0.25 parts by mass of stabilizer octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate
- a partially hydrogenated block copolymer P5 was obtained.
- the hydrogenation rate of the partially hydrogenated block copolymer P5 was 45 mol%, and the MFR (200 ° C., 5 kgf) was 4.5 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 4.
- ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 4.0.
- Partially hydrogenated block copolymer composition P6 Polymerization reaction and coupling reaction similar to the partially hydrogenated block copolymer composition P5 except that silicon tetrachloride was added as a coupling agent so that the molar ratio with respect to the total number of moles of n-butyllithium was 0.25. To obtain a composition having the following composition.
- composition composition a-1-2 structure copolymer (SB): 60% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 3% by mass, Mw 190000 (SB) 3 -X: 0% by mass, Mw 285000 (SB) 4 -X: 37% by mass, Mw 380000 Content of vinyl aromatic monomer unit (polystyrene unit): 15% by mass and content of block mainly composed of vinyl aromatic monomer unit (polystyrene block): 15% by mass Double bond amount of conjugated diene monomer unit (vinyl content in butadiene): 35 mol%
- a hydrogenation reaction was carried out in the same manner as in the partially hydrogenated block copolymer composition P5 to obtain a partially hydrogenated block copolymer P6.
- the hydrogenation rate of the partially hydrogenated block copolymer P6 was 45 mol%, and the MFR (200 ° C., 5 kgf) was 2.5 g / 10 minutes.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 4.
- ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 4.0.
- Partially hydrogenated block copolymer composition P7 A polymerization reaction and a coupling reaction were carried out in the same manner as the partially hydrogenated block copolymer composition P5 except that the amount of the polystyrene-polybutadiene block copolymer withdrawn was changed to obtain a composition having the following composition.
- composition composition a-1-2 structure copolymer (SB): 40% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 48% by mass, Mw 190000 (SB) 3 -X: 6% by mass, Mw 285000 (SB) 4 -X: 6% by mass, Mw 380000 Content of vinyl aromatic monomer unit (polystyrene unit): 15% by mass and content of block mainly composed of vinyl aromatic monomer unit (polystyrene block): 15% by mass Double bond amount of conjugated diene monomer unit (vinyl content in butadiene): 35 mol%
- the hydrogenation rate of the partially hydrogenated block copolymer P7 was 43 mol%, and the MFR (200 ° C., 5 kgf) was 3.5 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 2. 7. Ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.7.
- Partially hydrogenated block copolymer composition P8 A polymerization reaction and a coupling reaction were performed in the same manner as the partially hydrogenated block copolymer composition P6 except that the amount of the polystyrene-polybutadiene block copolymer withdrawn was changed to obtain a composition having the following composition.
- composition composition a-1-2 structure copolymer (SB): 40% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 5% by mass, Mw 190000 (SB) 3 -X: 0% by mass, Mw 285000 (SB) 4 -X: 65% by mass, Mw 380000 Content of vinyl aromatic monomer unit (polystyrene unit): 15% by mass and content of block mainly composed of vinyl aromatic monomer unit (polystyrene block): 15% by mass Double bond amount of conjugated diene monomer unit (vinyl content in butadiene): 35 mol%
- the hydrogenation rate of the partially hydrogenated block copolymer P8 was 40 mol%, and the MFR (200 ° C., 5 kgf) was 1.5 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 2. 7. Ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.7.
- Partially hydrogenated block copolymer composition P9 Polymerization reaction and coupling reaction similar to the partially hydrogenated block copolymer composition P5 except that methyltrichlorosilane was added as a coupling agent so that the molar ratio to the total number of moles of n-butyllithium was 0.33. To obtain a composition having the following composition.
- composition composition a-1-2 structure copolymer (SB): 40% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 3% by mass, Mw 190000 (SB) 3 -X: 57% by mass, Mw 285000 (SB) 4 -X: 0% by mass, Mw 380000 Content of vinyl aromatic monomer unit (polystyrene unit): 15% by mass and content of block mainly composed of vinyl aromatic monomer unit (polystyrene block): 15% by mass Double bond amount of conjugated diene monomer unit (vinyl content in butadiene): 35 mol%
- the hydrogenation rate of the partially hydrogenated block copolymer P9 was 45 mol%, and the MFR (200 ° C., 5 kgf) was 3.5 g / 10 min.
- the ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of vinyl aromatic monomer unit) was 2. 7. Ratio in the partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / block mainly composed of vinyl aromatic monomer units) Content) was 2.7.
- Partially hydrogenated block copolymer composition P10 A composition having the following composition was obtained by carrying out a polymerization reaction and a coupling reaction in the same manner as the partially hydrogenated block copolymer composition P5, except that tetraglycidyl-1,3-bisaminomethylcyclohexane was used as a coupling agent. Got.
- composition composition a-1-2 structure copolymer (SB): 60% by mass, Mw 95000 a-1-1 structure copolymer (SB) 2 -X: 32% by mass, Mw 190000 (SB) 3 -X: 4% by mass, Mw 285000 (SB) 4 -X: 4% by mass, Mw 380000 Content of vinyl aromatic monomer unit (polystyrene unit): 15% by mass and content of block mainly composed of vinyl aromatic monomer unit (polystyrene block): 15% by mass Double bond amount of conjugated diene monomer unit (vinyl content in butadiene): 35 mol%
- the hydrogenation rate of the partially hydrogenated block copolymer P10 was 47 mol%, and the MFR (200 ° C., 5 kgf) was 4.5 g / 10 min.
- the content of the partially hydrogenated block copolymer (a-1-2) in the partially hydrogenated block copolymer (a-1) / the content of the vinyl aromatic monomer unit) was 4.0.
- ratio in partially hydrogenated block copolymer (a-1) (content of partially hydrogenated block copolymer (a-1-2) / content of block mainly composed of vinyl aromatic monomer units) Amount) was 4.0.
- Adhesive composition In the composition shown in Table 1, the block copolymer (a), the tackifier (b), the oil (c), and 1 part by weight of an antioxidant with respect to 100 parts by weight of the block copolymer (a) Were mixed with heating at 150 ° C. with a kneader to obtain each adhesive composition.
- [Tackifier (b)] (B-1) (aliphatic tackifier): Quintone R100 (manufactured by Nippon Zeon Co., Ltd., trade name, 99% or more polymer of hydrocarbon fraction of C4 to C5, softening point 96 ° C.) (B-2) (Styrene oligomer based tackifier): Picolastic A75 (trade name, softening point 75 ° C., manufactured by Eastman Chemical Co., Ltd.) (B-3) ( ⁇ -methylstyrene and styrene copolymer tackifier): Plastrin 290 (trade name, softening point 140 ° C., manufactured by Eastman Chemical Co., Ltd.)
- Oil (c) Oil (c-1) (naphthenic oil): Diana Process Oil NS-90S (trade name, manufactured by Idemitsu Kosan Co., Ltd.) Oil (c-2) (paraffinic oil): Diana Process Oil PW-90 (trade name, manufactured by Idemitsu Kosan Co., Ltd.)
- Antioxidant Irganox 1010 (product name, manufactured by Ciba Specialty Chemicals)
- Vinyl content and hydrogenation rate The vinyl content in the partially hydrogenated block copolymer and the hydrogenation rate of unsaturated groups in the conjugated diene were measured by nuclear magnetic resonance spectral analysis (NMR) under the following conditions.
- the block copolymer was precipitated and recovered by adding a large amount of methanol to the reaction solution before the hydrogenation reaction. Subsequently, this block copolymer was extracted with acetone, and the block copolymer was vacuum-dried. This was used as a sample for 1H-NMR measurement, and the vinyl content was measured.
- Measurement sample Extracted product before hydrogenating the polymer Solution for polymer decomposition: Solution in which 0.1 g of osmic acid was dissolved in 125 mL of tertiary butanol
- the weight average molecular weight of the partially hydrogenated block copolymer is based on the molecular weight of the peak in the chromatogram using a calibration curve (created using the peak molecular weight of standard polystyrene) obtained from measurement of commercially available standard polystyrene. Asked. As measurement software, HLC-8320 EcoSEC collection was used, and as analysis software, HLC-8320 analysis was used.
- Adhesive force JIS Z0237 peel adhesion measurement method 1: According to the measurement method of 180 ° peel adhesion to the test plate, a 15 mm wide sample is attached to a stainless steel plate and peeled at 180 ° at a peeling speed of 300 mm / min. The force was measured. Based on the obtained peeling force, the adhesive strength of the adhesive composition was evaluated according to the following criteria. The evaluation is 6, 5, 4, 3, 2, 1 in order from the best. If it is 3 or more, it can be used practically without problems as an adhesive composition.
- the holding force was measured by sticking the adhesive tape sample so that the area of 25 mm ⁇ 25 mm was in contact with the stainless steel plate, applying a load of 1 kg at 60 ° C., and measuring the time until the adhesive tape fell off. Based on the obtained time, the holding power of the adhesive composition was evaluated according to the following criteria. The evaluation is 6, 5, 4, 3, 2, 1 in order from the best. If it is 3 or more, it can be used practically without problems as an adhesive composition.
- the adhesive force is 5 or more, and the holding force is 6 or more
- it can be preferably used for tape
- the ball tack is 5 or more
- the adhesive force is 3 or more
- the holding force is 3 or more. It can be preferably used for use.
- the obtained adhesive composition was formed into a sheet and heated at 150 ° C. for 300 minutes in a gear oven. Thereafter, the b value of the obtained sheet was measured using a color difference meter (ZE-2000 manufactured by Nippon Denshoku Industries Co., Ltd.) and evaluated according to the following criteria. The evaluation is 3, 2, and 1 from the best order.
- melt viscosity of the adhesive composition (180 ° C melt viscosity of the adhesive composition)
- the melt viscosity of the adhesive composition was measured with a Brookfield viscometer (DV-III manufactured by Brookfield) at a temperature of 180 ° C.
- the dynamic viscoelastic spectrum was measured by the following method to obtain the storage rigidity. It is a twist type geometry (8mm parallel plate) of the device ARES (manufactured by TI Instrument Co., Ltd.), with a gap of 2mm to 1.5mm and a strain (initial strain) of 0.05%. Measurement was performed under the conditions of 10%, frequency 1 Hz, measurement range ⁇ 100 ° C. to 100 ° C., and temperature rising rate 3 ° C./min.
- Tables 1 to 4 show the evaluation results of the adhesive compositions of Examples 1 to 34 and Comparative Examples 1 to 11, respectively. From Tables 1 to 4 below, the adhesive composition of the present invention has high ball tack, high adhesive strength, high holding power, high coatability, discoloration resistance, and high resistance from the end when the tape is laminated. It can be seen that it has a balance of exudation.
- Japanese Patent Application No. 2014-010804 Japanese Patent Application No. 2014-010804
- Japanese Patent Application No. 2014-010805 Japanese Patent Application No. 2014-010805
- the adhesive composition of the present invention includes various adhesive tapes / labels, pressure-sensitive thin plates, pressure-sensitive sheets, surface protective sheets / films, back paste for fixing various lightweight plastic molded products, back paste for carpet fixing, tile fixing It has industrial applicability as a back paste, adhesive and sealant.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
〔1〕
ビニル芳香族単量体単位を主体とするブロックを有するブロック共重合体(a)と、粘着付与剤(b)と、オイル(c)と、を含み、
前記ブロック共重合体(a)が、部分水添ブロック共重合体(a-1)を含み、
前記部分水添ブロック共重合体(a-1)が、ビニル芳香族単量体単位と共役ジエン単量体単位とを有し、
該ビニル芳香族単量体単位の含有量が、前記部分水添ブロック共重合体(a-1)100質量%に対して、10質量%以上19質量%以下であり、
前記部分水添ブロック共重合体(a-1)中の前記共役ジエン単量体単位に含まれる二重結合の水素添加率が、水素添加前の全二重結合量に対して、15mol%以上80mol%未満であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、1.0以上4.0以下であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、1.8以上6.0以下の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、2.1以上8.2以下であり、
前記粘着付与剤(b)の含有量が、前記ブロック共重合体(a)100質量部に対して、60質量部以上240質量部以下であり、
前記オイル(c)の含有量が、前記ブロック共重合体(a)100質量部に対して、10質量部以上140質量部以下である、粘接着剤組成物。
〔2〕
前記部分水添ブロック共重合体(a-1)が、前記ビニル芳香族単量体単位を主体とするブロックを含み、
該ビニル芳香族単量体単位を主体とするブロックの含有量が、前記部分水添ブロック共重合体(a-1)100質量%に対して、10質量%以上19質量%以下である、前項〔1〕に記載の粘接着剤組成物。
〔3〕
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、1.8以上6.0以下である、前項〔1〕又は〔2〕に記載の粘接着剤組成物。
〔4〕
前記オイル(c)の含有量が、10質量部以上55質量部以下である、前項〔1〕~〔3〕のいずれか一項に記載の粘接着剤組成物。
〔5〕
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満である、前項〔1〕又は〔2〕に記載の粘接着剤組成物。
〔6〕
前記オイル(c)の含有量が、62質量部以上140質量部以下である、前項〔1〕、〔2〕及び〔5〕のいずれか一項に記載の粘接着剤組成物。
〔7〕
前記部分水添ブロック共重合体(a-1)中の前記共役ジエン単量体単位に含まれる二重結合の水素添加率が、水素添加前の全二重結合量に対して、31mol%以上70mol%以下である、前項〔1〕~〔6〕のいずれか一項に記載の粘接着剤組成物。
〔8〕
前記部分水添ブロック共重合体(a-1)が、
前記ビニル芳香族単量体単位を主体とする2つ以上のブロックと、前記共役ジエン単量体単位を主体とする1つ以上のブロックと、からなる部分水添ブロック共重合体(a-1-1)と、
前記ビニル芳香族単量体単位を主体とする1つのブロックと、前記共役ジエン単量体単位を主体とする1つのブロックと、からなる部分水添ブロック共重合体(a-1-2)と、を含み、
前記部分水添ブロック共重合体(a-1-2)の重量平均分子量が、前記部分水添ブロック共重合体(a-1-1)の重量平均分子量より小さい、前項〔1〕~〔7〕のいずれか一項に記載の粘接着剤組成物。
〔9〕
前記部分水添ブロック共重合体(a-1)中の、前記ビニル芳香族単量体単位を主体とするブロックの含有量に対する前記部分水添ブロック共重合体(a-1-2)の含有量の比((前記部分水添ブロック共重合体(a-1-2)の含有量)/(ビニル芳香族単量体単位を主体とするブロックの含有量))が、1.8~7.0である、前項〔8〕に記載の粘接着剤組成物。
〔10〕
前記部分水添ブロック共重合体(a-1)中の、前記部分水添ブロック共重合体(a-1-2)の含有量が、10~80質量%である、前項〔8〕又は〔9〕に記載の粘接着剤組成物。
〔11〕
前記部分水添ブロック共重合体(a-1)中の、前記ビニル芳香族単量体単位の含有量に対する前記部分水添ブロック共重合体(a-1-2)の含有量の比(前記部分水添ブロック共重合体(a-1-2)の含有量/前記ビニル芳香族単量体単位の含有量)が、1.8~6.0である、前項〔8〕~〔10〕のいずれか一項に記載の粘接着剤組成物。
〔12〕
前記粘着付与剤(b)が、脂肪族系粘接着付与樹脂を含む、前項〔1〕~〔11〕のいずれか一項に記載の粘接着剤組成物。
〔13〕
前記粘着付与剤(b)が、軟化点87℃以上の粘接着付与樹脂を含む、前項〔1〕~〔12〕のいずれか一項に記載の粘接着剤組成物。
〔14〕
180℃における溶融粘度が、1000mPa・s以上100000mPa・s以下である、前項〔1〕~〔13〕のいずれか一項に記載の粘接着剤組成物。
〔15〕
0℃における貯蔵剛性率G’(G’(0℃))(測定条件:1Hz)が、2×106Pa以下である、前項〔1〕~〔14〕のいずれか一項に記載の粘接着剤組成物。
〔16〕
30℃における貯蔵剛性率G’(G’(30℃))(測定条件:1Hz)に対する0℃における貯蔵剛性率G’(G’(0℃))(測定条件:1Hz)の比((G’(0℃)/(G’(30℃))が、100未満である、前項〔1〕~〔15〕のいずれか一項に記載の粘接着剤組成物。
〔17〕
前記ブロック共重合体(a)が、水酸基、酸無水物基、エポキシ基、アミノ基、アミド基、シラノール基、及びアルコキシシラン基からなる群より選ばれる少なくとも一つの官能基を有する、前項〔1〕~〔16〕のいずれか一項に記載の粘接着剤組成物。
〔18〕
前項〔1〕~〔17〕のいずれか一項に記載の粘接着剤組成物を有する、粘接着性テープ。
本実施形態の粘接着剤組成物は、
ビニル芳香族単量体単位を主体とするブロックを有するブロック共重合体(a)と、粘着付与剤(b)と、オイル(c)と、を含み、
前記ブロック共重合体(a)が、部分水添ブロック共重合体(a-1)を含み、
前記部分水添ブロック共重合体(a-1)が、ビニル芳香族単量体単位と共役ジエン単量体単位とを有し、
該ビニル芳香族単量体単位の含有量が、前記部分水添ブロック共重合体(a-1)100質量%に対して、10質量%以上19質量%以下であり、
前記部分水添ブロック共重合体(a-1)中の前記共役ジエン単量体単位に含まれる二重結合の水素添加率が、水素添加前の全二重結合量に対して、15mol%以上80mol%未満であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、1.0以上4.0以下であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、1.8以上6.0以下の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、2.1以上8.2以下であり、
前記粘着付与剤(b)の含有量が、前記ブロック共重合体(a)100質量部に対して、60質量部以上240質量部以下であり、
前記オイル(c)の含有量が、前記ブロック共重合体(a)100質量部に対して、10質量部以上140質量部以下である。
本実施形態で用いるブロック共重合体(a)は、部分水添ブロック共重合体(a-1)を含む。部分水添ブロック共重合体(a-1)は、ビニル芳香族単量体単位と共役ジエン単量体単位とを有し、かつビニル芳香族単量体単位を主体とするブロックを含む。ここで、重合体を構成する構成単位のことを「~単量体単位」といい、重合体の材料として記載する場合は「単位」を省略し、単に「~単量体」と記載する。
本実施形態に用いる部分水添ブロック共重合体(a-1)は、ビニル芳香族単量体単位を主体とするブロックを含む。部分水添ブロック共重合体(a-1)の水素添加前の構造としては、特に限定されないが、例えば、下記の式(i)~(vi)で表される構造が挙げられる。
(A-B)n ・・・(i)
B-(A-B)n ・・・(ii)
A-(B-A)n ・・・(iii)
A-(B-A)n-X ・・・(iv)
[(A-B)k]m-X ・・・(v)
[(A-B)k-A]m-X ・・・(vi)
(上記式(i)~(vi)中、Aは、ビニル芳香族単量体単位を主体とするブロックを表し、Bは、共役ジエン単量体単位を主体とするブロックを表し、Xは、カップリング剤の残基又は多官能有機リチウム等の重合開始剤の残基を表し、m、n及びkは、1以上の整数を表し、1~5の整数であることが好ましい。)
本実施形態で用いる部分水添ブロック共重合体(a-1)は、炭化水素溶媒中、リチウム化合物を重合開始剤として、少なくとも共役ジエン単量体とビニル芳香族単量体を重合させて重合体を得る重合工程、得られた重合体の共役ジエン単量体単位中の二重結合に水素添加する水素添加工程、重合体を含む溶液の溶媒を脱溶剤する脱溶剤工程を順次行い、製造することができる。
重合工程においては、炭化水素溶媒中、リチウム化合物を重合開始剤として、少なくとも共役ジエン単量体とビニル芳香族単量体を含む単量体を重合させて重合体を得る。
重合工程において用いる炭化水素溶媒としては、特に限定されないが、例えば、ブタン、ペンタン、ヘキサン、イソペンタン、ヘプタン、オクタン等の脂肪族炭化水素;シクロペンタン、メチルシクロペンタン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサン等の脂環式炭化水素;ベンゼン、トルエン、エチルベンゼン、キシレン等の芳香族炭化水素等が挙げられる。これらは1種のみを単独で使用してもよく、2種以上を混合して使用してもよい。
重合工程において重合開始剤として用いるリチウム化合物としては、特に限定されないが、例えば、有機モノリチウム化合物、有機ジリチウム化合物、有機ポリリチウム化合物等の分子中に一個以上のリチウム原子を結合した化合物が挙げられる。このような有機リチウム化合物としては、特に限定されないが、例えば、エチルリチウム、n-プロピルリチウム、イソプロピルリチウム、n-ブチルリチウム、sec-ブチルリチウム、tert-ブチルリチウム、ヘキサメチレンジリチウム、ブタジエニルジリチウム、イソプレニルジリチウム等が挙げられる。これらは1種のみを単独で使用してもよく、2種以上を併用してもよい。
共役ジエン単量体としては、特に限定されないが、例えば、1,3-ブタジエン、2-メチル-1,3-ブタジエン(イソプレン)、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、2-メチル-1,3-ペンタジエン、1,3-ヘキサジエン等の1対の共役二重結合を有するジオレフィンが挙げられる。このなかでも、好ましくは、1,3-ブタジエン、イソプレンが挙げられる。また、機械強度の観点から、1,3-ブタジエンがより好ましい。これらは1種単独で使用してもよいし、2種以上を併用してもよい。
失活工程により重合体の活性末端を失活することが好ましい。重合体の活性末端を失活する方法は、活性末端と活性水素を有する化合物と反応させることで達成できる。活性水素を有する化合物は特に限定されないが、経済性の点で、アルコールや水が好ましい。
水素添加工程は、重合工程で得られた重合体の共役ジエン単量体単位中の二重結合の一部に水素添加反応する工程である。水素添加反応に使用される触媒としては、特に限定されないが、例えば、Ni、Pt、Pd、Ru等の金属をカーボン、シリカ、アルミナ、ケイソウ土等の担体に担持させた担持型不均一系触媒;Ni、Co、Fe、Cr等の有機塩又はアセチルアセトン塩と有機Al等の還元剤とを用いるいわゆるチーグラー型触媒;Ru、Rh等の有機金属化合物等のいわゆる有機錯触媒、或いはチタノセン化合物に還元剤として有機Li、有機Al、有機Mg等を用いる均一触媒が挙げられる。このなかでも、経済性、重合体の着色性あるいは接着力の観点で、チタノセン化合物に還元剤として有機Li、有機Al、有機Mg等を用いる均一触媒系が好ましい。
開始剤、単量体、カップリング剤あるいは停止剤に官能基を有する化合物を用いて、重合体に官能基を付加することが好ましい。
脱溶剤工程は、重合体を含む溶液の溶媒を脱溶剤する工程である。脱溶剤方法としては、特に限定されないが、スチームストリッピング法や直接脱溶媒法が挙げられる。
本実施形態で用いる粘着付与剤(b)としては、特に限定されないが、例えば、ロジン誘導体(桐油樹脂を含む)、トール油、トール油の誘導体、ロジンエステル樹脂、天然及び合成のテルペン樹脂、脂肪族炭化水素樹脂、芳香族炭化水素樹脂、混合脂肪族-芳香族炭化水素樹脂、クマリン-インデン樹脂、フェノール樹脂、p-tert-ブチルフェノール-アセチレン樹脂、フェノール-ホルムアルデヒド樹脂、キシレン-ホルムアルデヒド樹脂、モノオレフィンのオリゴマー、ジオレフィンのオリゴマー、芳香族炭化水素樹脂、環式脂肪族炭化水素樹脂、水素化炭化水素樹脂、炭化水素樹脂、水素化桐油樹脂、水素化油樹脂、水素化油樹脂と単官能又は多官能アルコールとのエステル等が挙げられる。これらは、1種類で用いても良いし、2種以上を併用しても良い。
本実施形態で用いるオイル(c)としては、特に限定されないが、例えば、パラフィン系炭化水素を主成分としたパラフィン系オイル、ナフテン系炭化水素を主成分としたナフテン系オイル、芳香族系炭化水素を主成分とした芳香族系オイルが挙げられる。このなかでも、無色であり、かつ、実質的に無臭であるオイルが好ましい。
本実施形態の一態様として、粘接着剤組成物中のオイル(c)の含有量(O)に対するブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満の時、オイル(c)の含有量(O)に対する粘着付与剤(b)の含有量(T)の比(T/O)は、1.0以上4.0以下であり、好ましくは1.5以上3.5以下であり、より好ましくは1.7以上3.0以下であり、さらに好ましくは1.9以上2.5以下である。また、この態様において、比(P/O)は、好ましくは0.8以上1.7以下であり、より好ましくは0.9以上1.6以下であり、さらに好ましくは1.0以上1.5以下であり、よりさらに好ましくは1.1以上1.5以下である。この態様において、比(P/O)と比(T/O)とが上記関係を満たすことにより、タック性、粘着力、保持力、耐着色性及びテープ積層時の端部からの高い耐染み出し性のバランスが優れる。特に、比(T/O)が1.5以上3.5以下であることにより、タックがより向上する傾向にある。また、この態様において、比(P/O)が0.8以上1.7以下であることにより、タックがより向上する傾向にある。
本実施形態の粘接着剤組成物は、ブロック共重合体(a)、粘着付与剤(b)、及びオイル(c)以外に、必要に応じて、酸化防止剤、紫外線吸収剤、酸化安定剤、充填剤、ワックス類、本実施形態において用いるブロック共重合体(a)以外のポリマー等の種々の添加剤を含んでもよい。
本実施形態の粘接着剤組成物の製造方法としては、特に制限されず、各成分を公知の混合機、ニーダーなどで、加熱下で、所定の配合比を均一混合する方法で製造する方法が挙げられる。
本実施形態の粘接着剤組成物は、各種粘着テープ・ラベル類、感圧性薄板、感圧性シート、表面保護シート・フィルム、各種軽量プラスチック成型品固定用裏糊、カーペット固定用裏糊、タイル固定用裏糊、接着剤、シーリング剤等に好適に用いることができる。特に、粘接着性テープが好ましい。
〔部分水添ブロック共重合体(a-1)の製造方法〕
(水添触媒)
窒素置換した反応容器に乾燥、精製したシクロヘキサン1Lを仕込み、ビス(シクロペンタジエニル)チタニウムジクロリド100mmolを添加し、十分に攪拌しながらトリメチルアルミニウム200mmolを含むn-ヘキサン溶液を添加して、室温にて約3日間反応させ、水添触媒を得た。
ジャケット付き槽型反応器を用いて、所定量のシクロヘキサンを反応器に仕込んで、反応器内を温度60℃に調整した。その後、n-ブチルリチウムを、全モノマー(反応器に投入するブタジエンモノマー及びスチレンモノマーの総量)の100質量部に対して、0.10質量部となるように反応器の底部から添加した。さらに、N,N,N’,N’-テトラメチルエチレンジアミンのシクロヘキサン溶液を、n-ブチルリチウム1molに対して0.4molとなるように添加した。その後、モノマーとして、1ステップ目の重合反応として、スチレン15質量部を含有するシクロヘキサン溶液(モノマー濃度15質量%)を約10分間で供給し、反応器内温度を60℃に調整した。供給停止後、15分間反応器内温度を70℃に調整しながら反応させた。
スチレンとブタジエンの比率を変更したこと以外は、部分水添ブロック共重合体P1の製造方法と同様にして、ポリスチレン-ブロック-ポリブタジエン-ブロック-ポリスチレン(a-1-1構造)と、ポリスチレン-ブロック-ポリブタジエン(a-1-2構造)とを質量比=70質量%/30質量%で含む重合体溶液を得た。得られたブロック共重合体のビニル芳香族単量体単位(ポリスチレン単位)の含有量及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量は、共に20質量%であり、共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量)は40mol%であった。また、a-1-2構造の共重合体のMwは110000であり、カップリングしたa-1-1構造の共重合体のMwは220000であった。
ブタジエンモノマー及びスチレンモノマーの比と、カップリング剤として、2,2-ビス(4-ヒドロキシフェニル)プロパンのエピクロロヒドリンによるジグリシジルエーテル化変性物とフェノール・ホルムアルデヒド重縮合物のエピクロロヒドリンによるジグリシジルエーテル化変性物と、の重量比1/1の混合物を添加し、P1のカップリング率を変更した以外は、部分水添ブロック共重合体P1の製造方法と同様の方法で重合体を得た。
スチレンとブタジエンの比率を変更したこと以外は、部分水添ブロック共重合体P3の製造方法と同様にして、ポリスチレン-ブロック-ポリブタジエン-ブロック-ポリスチレン(a-1-1構造)と、ポリスチレン-ブロック-ポリブタジエン(a-1-2構造)とを質量比=50質量%/50質量%で含む重合体溶液を得た。得られたブロック共重合体のビニル芳香族単量体単位(ポリスチレン単位)の含有量及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量は、共に20質量%であり、共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量)は40mol%であった。また、a-1-2構造の共重合体のMwは120000であり、カップリングしたa-1-1構造の共重合体のMwは240000であった。
ジャケット付き槽型反応器を用いて、所定量のシクロヘキサンを反応器に仕込んで、反応器内を温度60℃に調整した。その後、n-ブチルリチウムを、全モノマー(反応器に投入するブタジエンモノマー及びスチレンモノマーの総量)の100質量部に対して、0.11質量部となるように反応器の底部から添加した。さらに、N,N,N’,N’-テトラメチルエチレンジアミンのシクロヘキサン溶液を、n-ブチルリチウム1molに対して0.35molとなるように添加した。その後、モノマーとして、1ステップ目の重合反応として、スチレン15質量部を含有するシクロヘキサン溶液(モノマー濃度15質量%)を約10分間で供給し、反応器内温度を60℃に調整した。供給停止後、15分間反応器内温度を70℃に調整しながら反応させた。
(組成物組成)
a-1-2構造共重合体
(S-B):60質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:32質量%、Mw190000
(S-B)3-X:4質量%、Mw285000
(S-B)4-X:4質量%、Mw380000
(式中、Sは、スチレンブロックを示し、Bはブタジエンブロックを示し、Xは、カップリング剤の残基を示す。以下、同様とする。)
カップリング剤として四塩化ケイ素をn-ブチルリチウムの総mol数に対するmol比が0.25となるように添加した以外は部分水添ブロック共重合体組成物P5と同様に重合反応及びカップリング反応を実施して、下記組成の組成物を得た。
(組成物組成)
a-1-2構造共重合体
(S-B):60質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:3質量%、Mw190000
(S-B)3-X:0質量%、Mw285000
(S-B)4-X:37質量%、Mw380000
ビニル芳香族単量体単位(ポリスチレン単位)の含有量:15質量%及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量:共に15質量%
共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量):35mol%
ポリスチレン-ポリブタジエンブロック共重合体の抜出し量を変更した以外は、部分水添ブロック共重合体組成物P5と同様に重合反応及びカップリング反応を実施して、下記組成の組成物を得た。
(組成物組成)
a-1-2構造共重合体
(S-B):40質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:48質量%、Mw190000
(S-B)3-X:6質量%、Mw285000
(S-B)4-X:6質量%、Mw380000
ビニル芳香族単量体単位(ポリスチレン単位)の含有量:15質量%及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量:共に15質量%
共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量):35mol%
ポリスチレン-ポリブタジエンブロック共重合体の抜出し量を変更した以外は、部分水添ブロック共重合体組成物P6と同様に重合反応及びカップリング反応を実施して、下記組成の組成物を得た。
(組成物組成)
a-1-2構造共重合体
(S-B):40質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:5質量%、Mw190000
(S-B)3-X:0質量%、Mw285000
(S-B)4-X:65質量%、Mw380000
ビニル芳香族単量体単位(ポリスチレン単位)の含有量:15質量%及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量:共に15質量%
共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量):35mol%
カップリング剤としてメチルトリクロロシランをn-ブチルリチウムの総mol数に対するmol比が0.33となるように添加した以外は部分水添ブロック共重合体組成物P5と同様に重合反応及びカップリング反応を実施して、下記組成の組成物を得た。
(組成物組成)
a-1-2構造共重合体
(S-B):40質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:3質量%、Mw190000
(S-B)3-X:57質量%、Mw285000
(S-B)4-X:0質量%、Mw380000
ビニル芳香族単量体単位(ポリスチレン単位)の含有量:15質量%及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量:共に15質量%
共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量):35mol%
カップリング剤としてテトラグリシジル-1,3-ビスアミノメチルシクロヘキサンを用いた以外は、部分水添ブロック共重合体組成物P5と同様に重合反応及びカップリング反応を実施して、下記組成の組成物を得た。
(組成物組成)
a-1-2構造共重合体
(S-B):60質量%、Mw95000
a-1-1構造共重合体
(S-B)2-X:32質量%、Mw190000
(S-B)3-X:4質量%、Mw285000
(S-B)4-X:4質量%、Mw380000
ビニル芳香族単量体単位(ポリスチレン単位)の含有量:15質量%及びビニル芳香族単量体単位を主体とするブロック(ポリスチレンブロック)の含有量:共に15質量%
共役ジエン単量体単位の二重結合量(ブタジエン中のビニル含有量):35mol%
(SIS)D1161(Kraton社製、商品名、ポリスチレンブロックの含有量15質量%、ジブロック含有量19質量%)
(SBS)D1102(Kraton社製、商品名、ポリスチレンブロックの含有量29質量%、ジブロック含有量17質量%)
(SEBS)D1161(旭化成社製、商品名、ポリスチレンブロックの含有量18質量%、ジブロック含有量0質量%)
表1に示す組成で、ブロック共重合体(a)と、粘着付与剤(b)と、オイル(c)と、ブロック共重合体(a)100質量部に対し1質量部の酸化防止剤と、をニーダーで、150℃に加熱しつつ混合して、各粘接着剤組成物を得た。
(b-1)(脂肪族系粘着付与剤):Quintone R100(日本ゼオン株式会社製、商品名、C4~C5の炭化水素留分の重合物99%以上、軟化点96℃)
(b-2)(スチレンオリゴマー系粘着付与剤):ピコラスチックA75(イーストマンケミカル社製、商品名、軟化点75℃)
(b-3)(α-メチルスチレンとスチレンの共重合体系粘着付与剤):プラストリン290(イーストマンケミカル社製、商品名、軟化点140℃)
オイル(c-1)(ナフテン系オイル):ダイアナプロセスオイルNS-90S(出光興産株式会社製、商品名)
オイル(c-2)(パラフィン系オイル):ダイアナプロセスオイルPW-90(出光興産株式会社製、商品名)
酸化防止剤:Irganox1010(Ciba Specialty Chemicals社製、商品名)
溶融させた粘接着剤組成物を室温まで冷却し、これをトルエンに溶かし、アプリケーターで厚さ50μmのポリエステルフィルムにコーティングした。その後、室温で30分間、70℃のオーブンで7分間、トルエンを完全に蒸発させ、厚さ50μmの粘着テープを作製した。
後述する実施例1~34及び比較例1~10において得られた重合体の構造の特定方法、及び評価方法について以下に示す。
部分水添ブロック共重合体中のビニル含有量及び共役ジエン中の不飽和基の水素添加率を、核磁気共鳴スペクトル解析(NMR)により、下記の条件で測定した。
(測定条件)
測定機器 :JNM-LA400(JEOL製)
溶媒 :重水素化クロロホルム
測定サンプル :ポリマーを水素添加する前後の抜き取り品
サンプル濃度 :50mg/mL
観測周波数 :400MHz
化学シフト基準:TMS(テトラメチルシラン)
パルスディレイ:2.904秒
スキャン回数 :64回
パルス幅 :45°
測定温度 :26℃
一定量のブロック共重合体組成物をクロロホルムに溶解し、紫外分光光度計(島津製作所製、UV-2450)を用いて、溶解液中のビニル芳香族化合物成分(スチレン)に起因する吸収波長(262nm)のピーク強度を測定した。得られたピーク強度から、検量線を用いてビニル芳香族単量体単位(スチレン)の含有量を算出した。
I.M.Kolthoff,et al., J.Polym.Sci.,1946,Vol.1,p.429に記載の四酸化オスミウム酸法で、下記ポリマー分解用溶液を用いて、ビニル芳香族単量体単位を主体とする重合体ブロックの含有量を測定した。
測定サンプル :ポリマーを水素添加する前の抜き取り品
ポリマー分解用溶液:オスミウム酸0.1gを第3級ブタノ-ル125mLに溶解した溶液
部分水添ブロック共重合体の重量平均分子量は、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して、クロマトグラムのピークの分子量に基づいて、求めた。測定ソフトとしては、HLC-8320EcoSEC収集を用い、解析ソフトとしては、HLC-8320解析を用いた。
(測定条件)
GPC ;HLC-8320GPC(東ソー株式会社製)
検出器 ;RI
検出感度 ;3mV/分
サンプリングピッチ;600msec
カラム ;TSKgel superHZM-N(6mmI.D×15cm)4本(東ソー株式会社製)
溶媒 ;THF
流量 ;0.6mm/分
濃度 ;0.5mg/mL
カラム温度 ;40℃
注入量 ;20μL
上記で測定した溶出曲線の総ピーク面積に対する分子量が最も低いピークの面積の割合を部分水添ブロック共重合体(a-1-2)の含有量とした。また、上記で測定した溶出曲線の総ピーク面積に対する分子量が部分水添ブロック共重合体(a-1-2)よりも高いピークの面積の割合を部分水添ブロック共重合体(a-1-1)の含有量とした。なお、面積比については、解析ソフトにHLC-8320解析を用いて各ピーク間曲線の変曲点での垂直分割により求めた。
(ボールタック)
J.Dow[Proc.Inst.Rub.Ind.,1.105(1954)]に準じ、傾斜30度のガラス板上の斜面に長さ10cmの粘着テープを、粘着層面を上側にして貼り付けた。テープ上端から上方10cmの斜面位置より直径1/32インチから1インチまでの32種類の大きさのステンレス製ボールを初速度0で転がして粘着テープ上で停止する最大径の球の大きさを測定した。球の大きさに基づいて下記評価基準によりボールタックを評価した。評価は、良い順から5、4、3、2、1とする。3以上であれば粘接着剤組成物として実用上問題なく使用できる。
23/32インチ<ボールサイズ :5
19/32インチ<ボールサイズ≦23/32インチ :4
7/32インチ<ボールサイズ≦19/32インチ :3
4/32インチ<ボールサイズ≦7/32インチ :2
ボールサイズ≦4/32インチ :1
JIS Z0237の引きはがし粘着力の測定の方法1:試験板に対する180°引きはがし粘着力の測定方法に準じて、15mm幅の試料をステンレス板に貼り付け、引き剥がし速度300mm/minで180°剥離力を測定した。得られた剥離力に基づいて下記の基準により粘接着剤組成物の粘着力を評価した。評価は、良い順から6、5、4、3、2、1とする。3以上であれば粘接着剤組成物として実用上問題なく使用できる。
10.0<剥離力(N/10mm) :6
8.0<剥離力(N/10mm)≦10.0 :5
6.5<剥離力(N/10mm)≦8.0 :4
4.0<剥離力(N/10mm)≦6.5 :3
2.5<剥離力(N/10mm)≦4.0 :2
剥離力(N/10mm)≦2.5 :1
保持力は、ステンレス板に25mm×25mmの面積が接するように粘着テープサンプルを貼り付け、60℃において1kgの荷重を与えて粘着テープがずれ落ちるまでの時間を測定した。得られた時間に基づいて、下記の基準により粘接着剤組成物の保持力を評価した。評価は、良い順から6、5、4、3、2、1とする。3以上であれば粘接着剤組成物として実用上問題なく使用できる。
400<保持力(分) :6
200<保持力(分)≦400 :5
100<保持力(分)≦200 :4
75<保持力(分)≦100 :3
50<保持力(分)≦75 :2
保持力(分)≦50 :1
溶融させた粘接着剤組成物を160℃に加熱したホットプレートに貼り合せた50μm厚みのPETフィルム上に垂らし、160℃に加熱したアプリケーターで粘接着剤組成物の厚みが50μmになるようにホットプレートとアプリケーターの隙間を調整し、約100mm/秒の速度で塗工した後の粘接着剤塗工面のムラを目視観察した。塗工面積に対するムラの面積に基づいて、下記の基準により粘接着剤組成物の塗工性を評価した。評価は、良い順から4、3、2、1とした。
4:ムラが3面積%未満の状態
3:ムラが3面積%以上10面積%未満の状態
2:ムラが10面積%以上40面積%未満の状態
1:ムラが40面積%以上の状態
溶融させた粘接着剤組成物を150℃に加熱したホットプレートに貼り合せた50μm厚みのPETフィルム上に垂らし、150℃に加熱したアプリケーターで粘接着剤組成物の厚みが50μmになるようにホットプレートとアプリケーターの隙間を調整し、約100mm/秒の速度で塗工した後の粘接着剤塗工面のムラを目視観察した。塗工面積に対するムラの面積に基づいて、下記の基準により粘接着剤組成物の塗工性を評価した。評価は目視観察し、良い順から3、2、1とした。
評価基準
3:ムラが10面積%未満の状態
2:ムラが10面積%以上40面積%未満の状態
1:ムラが40面積%以上の状態
得られた粘接着剤組成物を、シート状に成形し、ギヤオーブンにより150℃で300分間加熱を行った。その後、得られたシートのb値を、色差計(日本電色工業株式会社製 ZE-2000)を用いて測定し、下記の基準により評価した。評価は、良い順から3、2、1とする。
b値≦3 :3
3<b値≦6 :2
6<b値 :1
粘接着テープを10層積層し、25℃で、30g/cm2で荷重をかけ、3日後の端部からの染み出しを目視で観察した。評価は、良い順から3、2、1とする。
3:染み出しが無し
2:端部の30%未満で染み出し有り
1:端部の30%以上で染み出し有り
粘接着剤組成物の溶融粘度は、温度180℃でブルックフィールド型粘度計(ブルックフィールド社製 DV-III)により測定した。
動的粘弾性スペクトルを下記の方法により測定し、貯蔵剛性率を得た。装置ARES(ティーエイインスツルメントー株式会社製、商品名)の捻りタイプのジオメトリー(8mmパラレルプレート)で、間隙が2mm~1.5mm、ひずみ(初期歪み)0.05%からオートテンションで最大10%、周波数1Hz、測定範囲-100℃から100℃まで、昇温速度3℃/分の条件により測定した。
表1~4に、実施例1~34及び比較例1~11の粘接着剤組成物の評価結果について、それぞれ示した。下記表1~4より、本発明の粘接着剤組成物であれば高いボールタック、高い粘着力、高い保持力、高い塗工性、耐変色性、テープ積層時の端部からの高い耐染み出し性のバランスを有することが分かる。
Claims (18)
- ビニル芳香族単量体単位を主体とするブロックを有するブロック共重合体(a)と、粘着付与剤(b)と、オイル(c)と、を含み、
前記ブロック共重合体(a)が、部分水添ブロック共重合体(a-1)を含み、
前記部分水添ブロック共重合体(a-1)が、ビニル芳香族単量体単位と共役ジエン単量体単位とを有し、
該ビニル芳香族単量体単位の含有量が、前記部分水添ブロック共重合体(a-1)100質量%に対して、10質量%以上19質量%以下であり、
前記部分水添ブロック共重合体(a-1)中の前記共役ジエン単量体単位に含まれる二重結合の水素添加率が、水素添加前の全二重結合量に対して、15mol%以上80mol%未満であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、1.0以上4.0以下であり、
前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、1.8以上6.0以下の時、前記オイル(c)の含有量(O)に対する前記粘着付与剤(b)の含有量(T)の比(T/O)が、2.1以上8.2以下であり、
前記粘着付与剤(b)の含有量が、前記ブロック共重合体(a)100質量部に対して、60質量部以上240質量部以下であり、
前記オイル(c)の含有量が、前記ブロック共重合体(a)100質量部に対して、10質量部以上140質量部以下である、粘接着剤組成物。 - 前記部分水添ブロック共重合体(a-1)が、前記ビニル芳香族単量体単位を主体とするブロックを含み、
該ビニル芳香族単量体単位を主体とするブロックの含有量が、前記部分水添ブロック共重合体(a-1)100質量%に対して、10質量%以上19質量%以下である、請求項1に記載の粘接着剤組成物。 - 前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、1.8以上6.0以下である、請求項1又は2に記載の粘接着剤組成物。
- 前記オイル(c)の含有量が、10質量部以上55質量部以下である、請求項1~3のいずれか一項に記載の粘接着剤組成物。
- 前記オイル(c)の含有量(O)に対する前記ブロック共重合体(a)の含有量(P)の比(P/O)が、0.7以上1.8未満である、請求項1又は2に記載の粘接着剤組成物。
- 前記オイル(c)の含有量が、62質量部以上140質量部以下である、請求項1、2及び5のいずれか一項に記載の粘接着剤組成物。
- 前記部分水添ブロック共重合体(a-1)中の前記共役ジエン単量体単位に含まれる二重結合の水素添加率が、水素添加前の全二重結合量に対して、31mol%以上70mol%以下である、請求項1~6のいずれか一項に記載の粘接着剤組成物。
- 前記部分水添ブロック共重合体(a-1)が、
前記ビニル芳香族単量体単位を主体とする2つ以上のブロックと、前記共役ジエン単量体単位を主体とする1つ以上のブロックと、からなる部分水添ブロック共重合体(a-1-1)と、
前記ビニル芳香族単量体単位を主体とする1つのブロックと、前記共役ジエン単量体単位を主体とする1つのブロックと、からなる部分水添ブロック共重合体(a-1-2)と、を含み、
前記部分水添ブロック共重合体(a-1-2)の重量平均分子量が、前記部分水添ブロック共重合体(a-1-1)の重量平均分子量より小さい、請求項1~7のいずれか一項に記載の粘接着剤組成物。 - 前記部分水添ブロック共重合体(a-1)中の、前記ビニル芳香族単量体単位を主体とするブロックの含有量に対する前記部分水添ブロック共重合体(a-1-2)の含有量の比((前記部分水添ブロック共重合体(a-1-2)の含有量)/(ビニル芳香族単量体単位を主体とするブロックの含有量))が、1.8~7.0である、請求項8に記載の粘接着剤組成物。
- 前記部分水添ブロック共重合体(a-1)中の、前記部分水添ブロック共重合体(a-1-2)の含有量が、10~80質量%である、請求項8又は9に記載の粘接着剤組成物。
- 前記部分水添ブロック共重合体(a-1)中の、前記ビニル芳香族単量体単位の含有量に対する前記部分水添ブロック共重合体(a-1-2)の含有量の比(前記部分水添ブロック共重合体(a-1-2)の含有量/前記ビニル芳香族単量体単位の含有量)が、1.8~6.0である、請求項8~10のいずれか一項に記載の粘接着剤組成物。
- 前記粘着付与剤(b)が、脂肪族系粘接着付与樹脂を含む、請求項1~11のいずれか一項に記載の粘接着剤組成物。
- 前記粘着付与剤(b)が、軟化点87℃以上の粘接着付与樹脂を含む、請求項1~12のいずれか一項に記載の粘接着剤組成物。
- 180℃における溶融粘度が、1000mPa・s以上100000mPa・s以下である、請求項1~13のいずれか一項に記載の粘接着剤組成物。
- 0℃における貯蔵剛性率G’(G’(0℃))(測定条件:1Hz)が、2×106Pa以下である、請求項1~14のいずれか一項に記載の粘接着剤組成物。
- 30℃における貯蔵剛性率G’(G’(30℃))(測定条件:1Hz)に対する0℃における貯蔵剛性率G’(G’(0℃))(測定条件:1Hz)の比((G’(0℃)/(G’(30℃))が、100未満である、請求項1~15のいずれか一項に記載の粘接着剤組成物。
- 前記ブロック共重合体(a)が、水酸基、酸無水物基、エポキシ基、アミノ基、アミド基、シラノール基、及びアルコキシシラン基からなる群より選ばれる少なくとも一つの官能基を有する、請求項1~16のいずれか一項に記載の粘接着剤組成物。
- 請求項1~17のいずれか一項に記載の粘接着剤組成物を有する、粘接着性テープ。
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| TW202110916A (zh) * | 2019-08-30 | 2021-03-16 | 日商Jsr股份有限公司 | 聚合物組成物、交聯體以及輪胎 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2017048368A (ja) * | 2015-08-31 | 2017-03-09 | 日東電工株式会社 | 粘着シート |
| EP3345979A4 (en) * | 2015-08-31 | 2019-05-01 | Nitto Denko Corporation | ADHESIVE FILM |
| JP2017186487A (ja) * | 2016-04-08 | 2017-10-12 | 積水フーラー株式会社 | ホットメルト接着剤並びにこれを用いてなるテープ及びラベル製品 |
| WO2019203101A1 (ja) * | 2018-04-18 | 2019-10-24 | 三井化学株式会社 | 粘着付与剤およびホットメルト接着剤組成物 |
| JPWO2019203101A1 (ja) * | 2018-04-18 | 2021-01-14 | 三井化学株式会社 | 粘着付与剤およびホットメルト接着剤組成物 |
| JP2020117661A (ja) * | 2019-01-28 | 2020-08-06 | 旭化学合成株式会社 | ホットメルト組成物およびシール材 |
| JP7289502B2 (ja) | 2019-01-28 | 2023-06-12 | 旭化学合成株式会社 | ホットメルト組成物およびシール材 |
| JP2022042087A (ja) * | 2020-09-02 | 2022-03-14 | 旭化成株式会社 | 粘接着剤組成物 |
| JP7591371B2 (ja) | 2020-09-02 | 2024-11-28 | 旭化成株式会社 | 粘接着剤組成物 |
| WO2024181060A1 (ja) * | 2023-03-02 | 2024-09-06 | 旭化成株式会社 | ブロック共重合体、及び組成物 |
Also Published As
| Publication number | Publication date |
|---|---|
| SG11201605519QA (en) | 2016-08-30 |
| JPWO2015111674A1 (ja) | 2017-03-23 |
| EA201691313A1 (ru) | 2016-11-30 |
| CN105916955A (zh) | 2016-08-31 |
| EP3098279A1 (en) | 2016-11-30 |
| MX2016009673A (es) | 2016-11-08 |
| CN105916955B (zh) | 2017-08-08 |
| MY174144A (en) | 2020-03-11 |
| EP3098279B1 (en) | 2018-06-27 |
| US20190153273A1 (en) | 2019-05-23 |
| MX383788B (es) | 2025-03-14 |
| EP3098279A4 (en) | 2016-12-28 |
| TW201533194A (zh) | 2015-09-01 |
| KR101895698B1 (ko) | 2018-09-05 |
| EA031755B1 (ru) | 2019-02-28 |
| KR20160102290A (ko) | 2016-08-29 |
| JP6329567B2 (ja) | 2018-05-23 |
| ES2687399T3 (es) | 2018-10-25 |
| TWI553074B (zh) | 2016-10-11 |
| SA516371523B1 (ar) | 2019-02-19 |
| US10487249B2 (en) | 2019-11-26 |
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