WO2015105335A1 - Battery module assembly comprising unit modules - Google Patents
Battery module assembly comprising unit modules Download PDFInfo
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- WO2015105335A1 WO2015105335A1 PCT/KR2015/000164 KR2015000164W WO2015105335A1 WO 2015105335 A1 WO2015105335 A1 WO 2015105335A1 KR 2015000164 W KR2015000164 W KR 2015000164W WO 2015105335 A1 WO2015105335 A1 WO 2015105335A1
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- Prior art keywords
- battery
- module assembly
- battery module
- terminal
- cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/296—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/505—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising a single busbar
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/514—Methods for interconnecting adjacent batteries or cells
- H01M50/516—Methods for interconnecting adjacent batteries or cells by welding, soldering or brazing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/548—Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/10—Batteries in stationary systems, e.g. emergency power source in plant
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/30—Batteries in portable systems, e.g. mobile phone, laptop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery module assembly including unit modules.
- Secondary batteries are not only used as energy sources for wireless mobile devices, but are also being proposed as solutions for air pollution in conventional gasoline and diesel vehicles that use fossil fuels. It is also used as a power source such as HEV).
- the type of applications using the secondary battery is very diversified due to the advantages of the secondary battery, and it is expected that the secondary battery will be applied to many fields and products in the future.
- Small mobile devices use one or two or four battery cells per device, whereas medium and large devices such as automobiles use a medium and large battery module electrically connected to a plurality of battery cells due to the need for high output and large capacity.
- the size and weight of the battery module are directly related to the accommodation space and output of the medium and large devices, manufacturers are trying to manufacture a battery module that is as small and lightweight as possible.
- devices that receive a lot of shocks and vibrations from the outside such as electric bicycles and electric vehicles, should have a stable electrical connection state and physical coupling state between the elements constituting the battery module.
- Safety aspects are also important because they must be implemented.
- medium and large battery modules are preferably manufactured in a small size and weight
- a lithium secondary battery-based square battery and a pouch-type battery which can be charged with high integration and have a small weight to capacity, are mainly used as battery cells of a medium and large battery module. It is used.
- the lithium secondary battery has a relatively high price and relatively low use characteristics at low temperatures due to the manufacturing process, and due to limitations in the application of various sizes of products, a lithium secondary battery-based cylindrical battery has also been used in recent years.
- Cylindrical batteries generally have a larger capacitance than rectangular and pouch cells, but due to the external characteristics of the cylindrical batteries, there are many difficulties in maintaining the arrangement in a stacked structure, and thus requires the use of a separate fixing device.
- a method of arranging the cylindrical batteries and fixing them with tape or plastic coating to maintain the arrangement structure is widely used, and double-sided tapes may be attached between the batteries to further increase the bonding force between the cylindrical batteries.
- FIG. 1 shows a schematic diagram of an example of a conventional battery module
- the conventional battery module 50 is a unit module 30 including a plurality of cylindrical batteries (10) And a bus bar 20 for electrically connecting them
- the unit module 30 has a structure of 5 rows and 5 columns, and electrode terminals of the same electrode are arranged in a column direction (vertical direction), and in a row direction. Different electrode terminals are arranged in the (horizontal direction). Therefore, due to the limitation on the height in the process of being mounted on the outer case due to the characteristic of the laminated structure of the cylindrical batteries, a separate insulating tape is attached between the battery module and the outer case, not only the space utilization side, but also the manufacturing process There is a problem of becoming complicated.
- the present invention aims to solve the problems of the prior art as described above and the technical problems that have been requested from the past.
- an object of the present invention is to provide a structurally stable and compact battery module by including a connection member of a specific structure for electrically connecting the unit modules in a battery module assembly including one or more unit modules consisting of cylindrical battery cells To provide an assembly.
- Still another object of the present invention is to provide a battery module assembly capable of reducing assembly defects and reducing process time by a frame structure having a specific structure connecting unit modules composed of a plurality of battery cells.
- a battery module assembly according to the present invention for achieving the above object is a battery module assembly including one or more unit modules configured to be electrically connected in a state that a plurality of battery cells mounted on a pair of cell frames,
- Consists of a structure that includes.
- the battery module assembly comprises unit modules having a plurality of battery cells mounted on a pair of cell frames in a specific structure including terminal plates, thereby extending and extending the battery module according to a desired output. It is easy to shrink and can provide a stable and compact structure.
- the battery cell may be a cylindrical battery cell
- the battery cells in the unit module may have a structure that is electrically connected in parallel.
- the pair of cell frames may be a structure consisting of a first cell frame on which the first terminal portion of the battery cells is mounted, and a second cell frame on which the second terminal portion of the battery cells is mounted. have.
- the first terminal portion may be a positive terminal portion
- the second terminal portion may be a negative terminal portion, and vice versa.
- openings in which the first terminal and the second terminal of the cylindrical battery cell are exposed may be formed in the first cell frame and the second cell frame.
- the openings may have a number and shape corresponding to a cylindrical battery cell.
- the first terminal and the second terminal mounted on the first and second cell frames and exposed through the openings may be connected by a pair of terminal plates.
- the cell frames may be made of a plastic material
- the terminal plates may be made of a metal material.
- the cylindrical battery cells are electrically connected to each other by the terminal plates made of a metal material in a state in which the cylindrical battery cells are stably mounted on the electrically insulating cell frame.
- At least one first fastener or fastening protrusion is formed on the first cell frame and the second cell frame, and a second fastener is formed on a portion corresponding to the fastener or fastening protrusion on the terminal plate. It may be a structure.
- the terminal plates may comprise a first terminal plate connected to the first terminal of the battery cells, and a second terminal plate connected to the second terminal of the battery cells, each of the terminal plates being an electrode of the battery cells.
- the structure In the state connected to the terminals, the structure may be mounted on the outer surfaces of the cell frames.
- module terminals may be formed at upper center portions of the first and second cell frames, respectively, and the terminal plates may have a portion of an upper end of the terminal plate toward the module terminals so that the terminal plates may be in electrical contact with the module terminals. It may be an extended structure.
- the unit modules may be electrically connected in series, and the first and second terminal plates may be coupled to each of the first and second terminals by resistance welding.
- the cell frames and / or between the cell frame and the terminal plate may be fastened by bolts or bolt-nuts, and between the cell frames and / or between the cell frame and the terminal plate.
- Rivet (Rivet) and / or screw may be a structure that is fastened in a way, but is not limited thereto.
- the present invention provides a battery pack including the battery module assembly.
- the present invention also provides a device including the battery pack as a power source, and the device is specifically, a home power supply, a utility power supply, a large store power supply, an emergency power supply, a computer room power supply, a portable power supply, It may be a medical equipment power supply, a fire extinguishing power supply, an alarm power supply, an evacuation power supply, an electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle.
- FIG. 1 is a schematic diagram of one exemplary battery module in the prior art
- FIG. 2 is an exploded perspective view of a unit module according to one embodiment of the present invention.
- 3 and 4 are perspective views of a unit module according to an embodiment of the present invention.
- FIG. 5 is a perspective view of a battery module assembly according to one embodiment of the present invention.
- FIG. 6 and 7 are front views of a unit module according to an embodiment of the present invention.
- FIG. 8 is a side view of a unit module according to one embodiment of the present invention.
- FIG. 9 is a side view of a battery module according to an embodiment of the present invention.
- FIG. 2 is an exploded perspective view schematically showing a unit module according to an embodiment of the present invention
- Figure 3 and Figure 4 is a perspective view of a unit module according to an embodiment of the present invention is schematically shown
- 5 is a perspective view schematically showing a battery module assembly according to an embodiment of the present invention.
- the battery module assembly 500 includes a pair of unit modules 200, the unit module 200 is a plurality of cylindrical battery cells 210, the first cell frame 220, first The two cell frame 230, the first terminal plate 240, the second terminal plate 250, and the bolts 260 are formed.
- the first cell frame 220 and the second cell frame 230 correspond to the battery cells 210 so that the first terminal 211 and the second terminal 212 of the battery cells 210 can be exposed. Openings 221 and 231 are formed.
- the battery cells 210 are inserted into the first cell frame 220 and the second cell frame 230 of plastic material, and the first terminals 211 of metal material exposed from the openings 221 and 231.
- the first terminal plate 240 and the second terminal plate 250 are fastened to the second terminals 212 and are electrically connected in parallel.
- Module terminals 222 and 232 which may be electrically connected to the first terminal plate 240 and the second terminal plate 250, are respectively disposed at upper center portions of the first cell frame 220 and the second cell frame 230. It protrudes.
- first terminal plate 240 and the second terminal plate 250 extend in the direction of the module terminal, and a module is provided at the extension portions of the first terminal plate 240 and the second terminal plate 250.
- the bus bar 270 is mounted so that the terminals 222 and 232 can be electrically contacted.
- the first cell frame 220 has a pair of fastening ribs 225 extending to one side to secure fastening with the second cell frame 230.
- a pair of fixing parts 235 protrude upward from a corresponding portion of the second frame 230, and the fixing parts 235 are formed in a shape corresponding to the outer shape of the fastening ribs 225.
- the fastening ribs 225 have a trapezoidal shape in which both ends thereof are stepped, and the stepped portions of the both ends are in close contact with one side of the pair of fixing parts 235 and the fastening ribs 225.
- a bolt (not shown) is inserted through a hole (not shown) formed in the hole, thereby further tightening the first cell frame 220 and the second cell frame 230.
- first cell frame 220 and the second cell frame 230 are formed in a rivet structure to achieve fastening to each other. That is, rivet protrusions 223 are formed at both sides of the upper end of the first cell frame 220, and the rivet protrusions 223 may be inserted at both sides of the upper end of the second cell frame 230.
- the groove 233 is formed.
- screw grooves 224 and 234 are formed in the first cell frame 220 and the second cell frame 230, and bolts 260 are inserted into the screw grooves 224 and 234.
- bolts 260 are inserted into the screw grooves 224 and 234.
- FIG. 6 and 7 schematically show a front view of a unit module according to an embodiment of the present invention
- Figure 8 is a side view of a unit module according to an embodiment of the present invention
- schematically 9 is a schematic side view of a battery module according to an embodiment of the present invention.
- the battery module assembly 500 of the present invention has at least one unit module 200 arranged continuously in the direction of the first terminal 211 or the second terminal 212. It is.
- the structure of the battery module assembly 500 is achieved by successive fastening of at least one of the first cell frames 220 and the second cell frames 230. Since the fastening method between the unit modules 200 is as described above, a detailed description thereof will be omitted.
- the battery module assembly comprises a unit structure in which the unit modules mounted with a plurality of battery cells in a pair of cell frames in a specific structure including a terminal plate, so that the battery module according to the desired output It is easy to expand and contract and has the effect of providing a stable and compact structure.
- the battery pack according to the present invention has the effect of reducing the assembly failure, the process time can be shortened by the frame structure of the specific structure connecting the unit modules consisting of a plurality of battery cells.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
Description
본 발명은 단위모듈들을 포함하는 전지모듈 어셈블리에 관한 것이다.The present invention relates to a battery module assembly including unit modules.
이차전지는 와이어리스 모바일 기기의 에너지원으로 사용될 뿐만 아니라, 화석 연료를 사용하는 기존의 가솔린 차량, 디젤 차량 등의 대기오염 등을 해결하기 위한 방안으로 제시되고 있는 전기자동차(EV), 하이브리드 전기자동차(HEV) 등의 동력원으로도 사용되고 있다.Secondary batteries are not only used as energy sources for wireless mobile devices, but are also being proposed as solutions for air pollution in conventional gasoline and diesel vehicles that use fossil fuels. It is also used as a power source such as HEV).
따라서, 이차전지를 사용하는 에플리케이션의 종류는 이차전지의 장점으로 인해 매우 다양화되어 가고 있으며, 향후에는 지금보다 많은 분야와 제품들에 이차전지가 적용될 것으로 예상된다.Therefore, the type of applications using the secondary battery is very diversified due to the advantages of the secondary battery, and it is expected that the secondary battery will be applied to many fields and products in the future.
소형 모바일 기기들에는 디바이스 1 대당 하나 또는 두서너 개의 전지셀들이 사용됨에 반하여, 자동차 등과 같은 중대형 디바이스에는 고출력 대용량의 필요성으로 인해, 다수의 전지셀을 전기적으로 연결한 중대형 전지모듈이 사용된다Small mobile devices use one or two or four battery cells per device, whereas medium and large devices such as automobiles use a medium and large battery module electrically connected to a plurality of battery cells due to the need for high output and large capacity.
전지모듈의 크기와 중량은 당해 중대형 디바이스 등의 수용 공간 및 출력 등과 직접적인 관련성이 있으므로, 제조업체들은 가능한 한 소형이면서 경량의 전지모듈을 제조하려고 노력하고 있다. 또한, 전기자전거, 전기자동차 등과 같이 외부로부터 많은 충격, 진동 등을 받는 디바이스들은 전지모듈을 구성하는 소자들간의 전기적 연결상태와 물리적 결합상태가 안정적이어야 하며, 다수의 전지를 사용하여 고출력 및 대용량을 구현하여야 하기 때문에 안전성 측면도 중요시 되고 있다.Since the size and weight of the battery module are directly related to the accommodation space and output of the medium and large devices, manufacturers are trying to manufacture a battery module that is as small and lightweight as possible. In addition, devices that receive a lot of shocks and vibrations from the outside, such as electric bicycles and electric vehicles, should have a stable electrical connection state and physical coupling state between the elements constituting the battery module. Safety aspects are also important because they must be implemented.
중대형 전지모듈은 가능하면 작은 크기와 중량으로 제조되는 것이 바람직하므로, 높은 집적도로 충적될 수 있고 용량 대비 중량이 작은 리튬 이차전지 기반의 각형 전지, 파우치형 전지 등이 중대형 전지모듈의 전지셀로서 주로 사용되고 있다.Since medium and large battery modules are preferably manufactured in a small size and weight, a lithium secondary battery-based square battery and a pouch-type battery, which can be charged with high integration and have a small weight to capacity, are mainly used as battery cells of a medium and large battery module. It is used.
그러나, 상기 리튬 이차전지는, 제조 공정에 의해 비교적 가격이 높고 저온에서의 사용 특성이 상대적으로 떨어지며, 다양한 크기의 제품 적용에 한계로 인해, 근래에는 리튬 이차전지 기반의 원통형 전지도 많이 사용되고 있다. However, the lithium secondary battery has a relatively high price and relatively low use characteristics at low temperatures due to the manufacturing process, and due to limitations in the application of various sizes of products, a lithium secondary battery-based cylindrical battery has also been used in recent years.
원통형 전지는 일반적으로 각형 및 파우치형 전지보다 큰 전기용량을 가지지만, 원통형 전지의 외형적 특성상 적층 구조로의 배열을 유지하는데 많은 어려움이 있어 별도의 고정장치의 사용이 요구된다. 예를 들어, 상기 원통형 전지들을 배열하고 테이프로 고정하거나 플라스틱 코팅하여 배열 구조를 유지하는 방법이 많이 사용되고 있으며, 원통형 전지들간의 결합력을 더욱 높이기 위하여 전지들 사이에 양면 테이프를 부착하기도 한다.Cylindrical batteries generally have a larger capacitance than rectangular and pouch cells, but due to the external characteristics of the cylindrical batteries, there are many difficulties in maintaining the arrangement in a stacked structure, and thus requires the use of a separate fixing device. For example, a method of arranging the cylindrical batteries and fixing them with tape or plastic coating to maintain the arrangement structure is widely used, and double-sided tapes may be attached between the batteries to further increase the bonding force between the cylindrical batteries.
한편, 도 1에는 종래의 전지모듈의 일 예가 모식도가 도시되어 있는 바, 도 1을 참조하면, 종래의 전지모듈(50)은 다수의 원통형 전지들(10)을 포함하는 단위모듈들(30)과 이를 전기적으로 연결하는 버스 바(20)를 포함하고 있으며, 단위모듈(30)은 5행 및 5열의 구조로 이루어져 있고, 열 방향(세로 방향)으로 동일한 전극의 전극단자들이 배열되고, 행 방향(가로 방향)으로 서로 다른 전극단자들이 배열되어 있다. 따라서, 상기 원통형 전지들의 적층 구조의 특성상 외부 케이스에 장착되는 과정에서 높이에 대한 제약으로 인해, 전지모듈과 외부 케이스 사이에 별도의 절연 테이프가 부착되어 있으므로, 공간활용 측면 뿐만 아니라, 제조 공정 과정도 복잡해지는 문제점이 있다.On the other hand, Figure 1 shows a schematic diagram of an example of a conventional battery module, referring to Figure 1, the
더욱이, 이 같은 전지모듈을 구성하는 원통형 전지셀의 경우에는, 원통형 전지셀을 적층하여 전지모듈을 구성하는 구조에 있어서, 상대적으로 각형 전지셀 또는 파우치형 전지셀에 비해 구조적 불안정성을 갖게 된다.Moreover, in the case of the cylindrical battery cell constituting such a battery module, in the structure of forming the battery module by stacking the cylindrical battery cells, there is a relatively structural instability compared to the square battery cell or pouch battery cell.
또한, 다수의 원통형 전지들의 전극단자들에 대해 하나의 구조 내에서 전지들 간의 직/병렬 연결이 이루어지므로, 전지모듈 조립 과정에서 오삽입, 저항용접 불량 또는 구성 요소의 배열 오류 등으로 인한 내부 단락 등의 공정 불량 가능성이 항상 존재한다는 문제점이 있다.In addition, since the electrode terminals of the plurality of cylindrical batteries are connected in series / parallel between cells in one structure, an internal short circuit due to incorrect insertion, poor resistance welding, or misalignment of components during battery module assembly is performed. There is a problem that there is always a possibility of process failure.
따라서, 이러한 문제점들을 근본적으로 해결할 수 있는 기술에 대한 필요성이 높은 실정이다.Therefore, there is a high need for a technology that can fundamentally solve these problems.
본 발명은 상기와 같은 종래기술의 문제점과 과거로부터 요청되어온 기술적 과제를 해결하는 것을 목적으로 한다.The present invention aims to solve the problems of the prior art as described above and the technical problems that have been requested from the past.
구체적으로 본 발명의 목적은, 원통형 전지셀들로 이루어진 단위모듈을 하나 이상 포함하는 전지모듈 어셈블리에서 단위모듈들을 전기적으로 연결하는 특정한 구조의 접속부재를 포함하도록 구성하여 구조적으로 안정적이며 콤팩트한 전지모듈 어셈블리를 제공하는 것이다.Specifically, an object of the present invention is to provide a structurally stable and compact battery module by including a connection member of a specific structure for electrically connecting the unit modules in a battery module assembly including one or more unit modules consisting of cylindrical battery cells To provide an assembly.
본 발명의 또 다른 목적은, 다수의 전지셀들로 구성된 단위모듈들 연결하는 특정 구조의 프레임 구조에 의해 조립 불량 감소, 공정 시간의 단축이 가능한 전지모듈 어셈블리를 제공하는 것이다.Still another object of the present invention is to provide a battery module assembly capable of reducing assembly defects and reducing process time by a frame structure having a specific structure connecting unit modules composed of a plurality of battery cells.
이러한 목적을 달성하기 위한 본 발명에 따른 전지모듈 어셈블리는, 복수의 전지셀들이 한 쌍의 셀 프레임들에 장착된 상태로 전기적으로 연결되어 구성되는 하나 이상의 단위모듈을 포함하는 전지모듈 어셈블리로서,A battery module assembly according to the present invention for achieving the above object is a battery module assembly including one or more unit modules configured to be electrically connected in a state that a plurality of battery cells mounted on a pair of cell frames,
상기 단위모듈들을 전기적으로 연결시키는 하나 이상의 단자 플레이트들; 및 One or more terminal plates electrically connecting the unit modules; And
상기 단자 플레이트들 간을 연결시키는 버스 바(bus bar);A bus bar connecting the terminal plates;
를 포함하는 구조로 이루어져 있다.Consists of a structure that includes.
따라서, 본 발명에 따른 전지모듈 어셈블리는, 한 쌍의 셀 프레임들에 복수의 전지셀들을 장착한 단위모듈들을 단자 플레이드들을 포함하는 특정 구조로 구성함으로써, 소망하는 출력에 따라 전지모듈의 확장 및 축소가 용이하며, 안정적이고 콤팩트한 구조를 제공할 수 있다.Accordingly, the battery module assembly according to the present invention comprises unit modules having a plurality of battery cells mounted on a pair of cell frames in a specific structure including terminal plates, thereby extending and extending the battery module according to a desired output. It is easy to shrink and can provide a stable and compact structure.
하나의 구체적인 예에서, 상기 전지셀은 원통형 전지셀일 수 있고, 상기 단위모듈에서 전지셀들은 전기적으로 병렬 연결되어 있는 구조일 수 있다.In one specific example, the battery cell may be a cylindrical battery cell, the battery cells in the unit module may have a structure that is electrically connected in parallel.
하나의 실시예에서, 상기 한 쌍의 셀 프레임들은, 전지셀들의 제 1 단자 부위가 장착되는 제 1 셀 프레임과, 전지셀들의 제 2 단자 부위가 장착되는 제 2 셀 프레임으로 이루어져 있는 구조일 수 있다. 상기 제 1 단자 부위는 양극 단자 부위 일 수 있고, 상기 제 2 단자 부위는 음극 단자 부위 일 수 있으며, 그 반대 또한 가능함은 물론이다.In one embodiment, the pair of cell frames may be a structure consisting of a first cell frame on which the first terminal portion of the battery cells is mounted, and a second cell frame on which the second terminal portion of the battery cells is mounted. have. The first terminal portion may be a positive terminal portion, the second terminal portion may be a negative terminal portion, and vice versa.
또한, 상기 제 1 셀 프레임과 제 2 셀 프레임에는, 원통형 전지셀의 제 1 단자와 제 2 단자가 노출되는 개구들이 천공되어 있을 수 있다. 상기 개구들은 원통형 전지셀에 대응하는 개수와 형상으로 이루어져 있을 수 있다.In addition, openings in which the first terminal and the second terminal of the cylindrical battery cell are exposed may be formed in the first cell frame and the second cell frame. The openings may have a number and shape corresponding to a cylindrical battery cell.
상기 제 1 및 제 2 셀 프레임들에 장착되어 상기 개구들을 통해 노출된 제 1 단자와 제 2 단자들은, 한 쌍의 단자 플레이트들에 의해 접속되는 구조일 수 있다. 여기서, 상기 셀 프레임들은 플라스틱 소재로 이루어져 있고, 상기 단자 플레이트들은 금속 소재로 이루어질 수 있다. The first terminal and the second terminal mounted on the first and second cell frames and exposed through the openings may be connected by a pair of terminal plates. Here, the cell frames may be made of a plastic material, and the terminal plates may be made of a metal material.
따라서, 상기 원통형 전지셀들이 전기 절연성의 상기 셀 프레임에 안정적으로 장착된 상태에서 금속 소재의 상기 단자 플레이트들에 의해 전기적 연결이 이루어진다.Thus, the cylindrical battery cells are electrically connected to each other by the terminal plates made of a metal material in a state in which the cylindrical battery cells are stably mounted on the electrically insulating cell frame.
상기 구조에서, 상기 제 1 셀 프레임과 제 2 셀 프레임에는 하나 이상의 제 1 체결구 또는 체결돌기가 형성되어 있고, 상기 단자 플레이트에는 상기 체결구 또는 체결돌기에 대응하는 부위에 제 2 체결구가 형성되어 있는 구조일 수 있다.In the above structure, at least one first fastener or fastening protrusion is formed on the first cell frame and the second cell frame, and a second fastener is formed on a portion corresponding to the fastener or fastening protrusion on the terminal plate. It may be a structure.
상기 단자 플레이트들은, 전지셀들의 제 1 단자에 접속되는 제 1 단자 플레이트와, 전지셀들의 제 2 단자에 접속되는 제 2 단자 플레이트로 이루어져 있을 수 있고, 이들 각각의 단자 플레이트들은, 전지셀들의 전극단자들에 접속된 상태로, 셀 프레임들의 외면에 장착되어 있는 구조일 수 있다. The terminal plates may comprise a first terminal plate connected to the first terminal of the battery cells, and a second terminal plate connected to the second terminal of the battery cells, each of the terminal plates being an electrode of the battery cells. In the state connected to the terminals, the structure may be mounted on the outer surfaces of the cell frames.
또, 상기 제 1 및 제 2 셀 프레임의 상단 중앙 부위에는 모듈 단자가 각각 형성되어 있을 수 있고, 상기 단자 플레이트들은 상기 모듈 단자에 전기적으로 접촉될 수 있도록, 단자 플레이트 상단의 일부가 모듈 단자 방향으로 연장되어 있는 구조일 수 있다. In addition, module terminals may be formed at upper center portions of the first and second cell frames, respectively, and the terminal plates may have a portion of an upper end of the terminal plate toward the module terminals so that the terminal plates may be in electrical contact with the module terminals. It may be an extended structure.
하나의 예에서, 상기 단위모듈들은 전기적으로 직렬 연결되어 있을 수 있고, 상기 제 1 및 제 2 단자 플레이트들은 상기 제 1 및 제 2 단자들 각각에 저항 용접에 의해 결합되어 있는 구조일 수 있다.In one example, the unit modules may be electrically connected in series, and the first and second terminal plates may be coupled to each of the first and second terminals by resistance welding.
구체적인 예에서, 상기 셀 프레임들 간 및/또는 상기 셀 프레임과 상기 단자 플레이트 간에는 볼트 또는 볼트-너트에 의해 체결되는 구조일 수 있고, 상기 셀 프레임들 간 및/또는 상기 셀 프레임과 상기 단자 플레이트 간에는 리벳(Rivet) 방식 및/또는 스크류 방식으로 체결되는 구조일 수 있으나, 이에 한정되는 것은 아니다.In a specific example, the cell frames and / or between the cell frame and the terminal plate may be fastened by bolts or bolt-nuts, and between the cell frames and / or between the cell frame and the terminal plate. Rivet (Rivet) and / or screw may be a structure that is fastened in a way, but is not limited thereto.
한편, 본 발명은 상기 전지모듈 어셈블리를 포함하는 전지팩을 제공한다.On the other hand, the present invention provides a battery pack including the battery module assembly.
본 발명은 또한 상기 전지팩을 전원으로 포함하는 디바이스를 제공하고, 상기 디바이스는 구체적으로, 가정용 전원장치, 공공시설 전원장치, 대형상점용 전원장치, 비상용 전원장치, 전산실 전원장치, 휴대용 전원장치, 의료설비 전원장치, 소화설비 전원장치, 경보설비 전원장치, 피난설비 전원장치, 전기자동차, 하이브리드 전기자동차, 또는 플러그-인 하이브리드 전기자동차일 수 있다.The present invention also provides a device including the battery pack as a power source, and the device is specifically, a home power supply, a utility power supply, a large store power supply, an emergency power supply, a computer room power supply, a portable power supply, It may be a medical equipment power supply, a fire extinguishing power supply, an alarm power supply, an evacuation power supply, an electric vehicle, a hybrid electric vehicle, or a plug-in hybrid electric vehicle.
이러한 디바이스의 구조 및 제작 방법은 당업계에 공지되어 있으므로, 본 명세서에서는 그에 대한 자세한 설명을 생략한다.Since the structure and fabrication method of such a device are known in the art, detailed description thereof will be omitted herein.
도 1 은 종래의 하나의 예시적인 전지모듈의 모식도이다;1 is a schematic diagram of one exemplary battery module in the prior art;
도 2 는 본 발명의 하나의 실시예에 따른 단위모듈의 분해 사시도이다;2 is an exploded perspective view of a unit module according to one embodiment of the present invention;
도 3 및 도 4 는 본 발명의 하나의 실시예에 따른 단위모듈의 사시도들이다;3 and 4 are perspective views of a unit module according to an embodiment of the present invention;
도 5 는 본 발명의 하나의 실시예에 따른 전지모듈 어셈블리의 사시도이다;5 is a perspective view of a battery module assembly according to one embodiment of the present invention;
도 6 및 도 7 은 본 발명의 하나의 실시예에 따른 단위모듈의 정면도들이다;6 and 7 are front views of a unit module according to an embodiment of the present invention;
도 8 은 본 발명의 하나의 실시예에 따른 단위모듈의 측면도이다;8 is a side view of a unit module according to one embodiment of the present invention;
도 9 는 본 발명의 하나의 실시예에 따른 전지모듈의 측면도이다.9 is a side view of a battery module according to an embodiment of the present invention.
이하에서는, 본 발명의 실시예에 따른 도면을 참조하여 설명하지만, 이는 본 발명의 더욱 용이한 이해를 위한 것으로, 본 발명의 범주가 그것에 의해 한정되는 것은 아니다.Hereinafter, although described with reference to the drawings according to an embodiment of the present invention, this is for easier understanding of the present invention, the scope of the present invention is not limited thereto.
도 2에는 본 발명의 하나의 실시예에 따른 단위모듈의 분해 사시도가 모식적으로 도시되어 있고, 도 3 및 도 4에는 본 발명의 하나의 실시예에 따른 단위모듈의 사시도들이 모식적으로 도시되어 있으며, 도 5에는 본 발명의 하나의 실시예에 따른 전지모듈 어셈블리의 사시도가 모식적으로 도시되어 있다.2 is an exploded perspective view schematically showing a unit module according to an embodiment of the present invention, Figure 3 and Figure 4 is a perspective view of a unit module according to an embodiment of the present invention is schematically shown 5 is a perspective view schematically showing a battery module assembly according to an embodiment of the present invention.
이들 도면을 참조하면, 전지모듈 어셈블리(500)는 한 쌍의 단위모듈들(200)을 포함하며, 단위모듈(200)은 복수 개의 원통형 전지셀(210), 제 1 셀 프레임(220), 제 2 셀 프레임(230), 제 1 단자 플레이트(240), 제 2 단자 플레이트(250) 및 볼트들(260)로 이루어져 있다.Referring to these drawings, the
제 1 셀 프레임(220) 및 제 2 셀 프레임(230)에는 전지셀들(210)의 제 1 단자(211) 및 제 2 단자(212)가 노출될 수 있도록, 전지셀들(210)에 대응하는 형상의 개구들(221, 231)이 형성되어 있다.The
전지셀들(210)은 플라스틱 소재의 제 1 셀 프레임(220) 및 제 2 셀 프레임(230)에 삽입된 상태에서, 개구들(221, 231)로부터 노출된 금속 소재의 제 1 단자들(211) 및 제 2 단자들(212)에는 각각 제 1 단자 플레이트(240) 및 제 2 단자 플레이트(250)가 체결되어 전기적으로 병렬 연결된다.The
제 1 셀 프레임(220) 및 제 2 셀 프레임(230)의 상단 중앙 부위에는 제 1 단자 플레이트(240) 및 제 2 단자 플레이트(250) 각각에 전기적으로 연결될 수 있는 모듈 단자(222, 232)가 돌출되어 있다.
또, 제 1 단자 플레이트(240) 및 제 2 단자 플레이트(250) 상단의 일부가 모듈 단자 방향으로 연장되어 있고, 제 1 단자 플레이트(240) 및 제 2 단자 플레이트(250)의 상기 연장 부위에는 모듈 단자들(222, 232)이 전기적으로 접촉될 수 있도록 버스 바(270)가 장착되어 있다.In addition, a part of upper ends of the first
제 1 셀 프레임(220)에는 제 2 셀 프레임(230)과 상호 체결을 공고히 하기 위한 한 쌍의 체결 리브들(225)이 일측으로 연장되어 있다. 제 2 프레임(230)의 대응하는 부위에는 한 쌍의 고정부들(235)이 상향 돌출되어 있고, 고정부들(235)은 체결 리브들(225)의 외형에 대응하는 모양으로 형성되어 있다.The
상기 구조에서, 체결 리브들(225)은 양단부가 단차진 형태의 사다리꼴 형상을 갖고 있으며, 상기 양단부의 단차진 부위가 한 쌍의 고정부들(235)의 일측에 밀착되고 체결 리브들(225)에 형성된 홀(도시하지 않음)을 통해 볼트(도시하지 않음)가 삽입됨으로써, 제 1 셀 프레임(220) 및 제 2 셀 프레임(230)의 체결이 더욱 강화된다.In the above structure, the
또한, 제 1 셀 프레임(220) 및 제 2 셀 프레임(230)은 상호 간의 체결을 달성하기 위해 리벳 구조로 형성되어 있다. 즉, 제 1 셀 프레임(220)의 상단 양측 부위에는 리벳 돌출부(223)가 형성되어 있고, 제 2 셀 프레임(230)의 상단 양측 부위에는 상기 리벳 돌출부(223)가 삽입될 수 있도록, 리벳 체결홈(233)이 형성되어 있다.In addition, the
또한, 상기 제 1 셀 프레임(220) 및 제 2 셀 프레임(230)에는 나사홈들(224, 234)들이 각각 형성되어 있고, 이들 나사홈들(224, 234)에 볼트들(260)이 삽입되어, 제 1 셀 프레임(220)과 제 2 셀 프레임(230)간의 체결을 공고히 할 수 있다.In addition,
도 6 및 도 7 에는 본 발명의 하나의 실시예에 따른 단위모듈의 정면도들이 모식적으로 도시되어 있고, 도 8 에는 본 발명의 하나의 실시예에 따른 단위모듈의 측면도가 모식적으로 도시되어 있으며, 도 9 에는 본 발명의 하나의 실시예에 따른 전지모듈의 측면도가 모식적으로 도시되어 있다.6 and 7 schematically show a front view of a unit module according to an embodiment of the present invention, Figure 8 is a side view of a unit module according to an embodiment of the present invention schematically 9 is a schematic side view of a battery module according to an embodiment of the present invention.
이들 도면을 도 2 내지 도 5 와 함께 참조하면, 본 발명의 전지모듈 어셈블리(500)는 적어도 하나의 단위모듈(200)이 제 1 단자(211) 또는 제 2 단자(212) 방향으로 연속적으로 배열되어 있다.2 to 5, the
이러한 전지모듈 어셈블리(500)의 구조는 적어도 하나의 제 1 셀 프레임들(220) 및 제 2 셀 프레임들(230)의 연속적인 상호 간의 체결을 통해 달성된다. 단위모듈들(200) 간의 체결 방식은 앞서 설명한 바와 같으므로 이에 대한 구체적인 설명은 생략하기로 한다.The structure of the
이상 본 발명의 실시예에 따른 도면을 참조하여 설명하였지만, 본 발명이 속한 분야에서 통상의 지식을 가진 자라면 상기 내용을 바탕으로 본 발명의 범주 내에서 다양한 응용 및 변형을 행하는 것이 가능할 것이다.Although described with reference to the drawings according to an embodiment of the present invention, those of ordinary skill in the art will be able to perform various applications and modifications within the scope of the present invention based on the above contents.
이상 설명한 바와 같이, 본 발명에 따른 전지모듈 어셈블리는, 한 쌍의 셀 프레임들에 복수의 전지셀들을 장착한 단위모듈들을 단자 플레이트를 포함하는 특정 구조로 구성함으로써, 소망하는 출력에 따라 전지모듈의 확장 및 축소가 용이하며, 안정적이고 콤팩트한 구조를 제공하는 효과가 있다.As described above, the battery module assembly according to the present invention comprises a unit structure in which the unit modules mounted with a plurality of battery cells in a pair of cell frames in a specific structure including a terminal plate, so that the battery module according to the desired output It is easy to expand and contract and has the effect of providing a stable and compact structure.
또한, 본 발명에 따른 전지팩은 다수의 전지셀들로 구성된 단위모듈들 연결하는 특정 구조의 프레임 구조에 의해 조립 불량 감소, 공정 시간의 단축이 가능한 효과가 있다.In addition, the battery pack according to the present invention has the effect of reducing the assembly failure, the process time can be shortened by the frame structure of the specific structure connecting the unit modules consisting of a plurality of battery cells.
Claims (15)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016544791A JP6416914B2 (en) | 2014-01-13 | 2015-01-08 | Battery module assembly including unit module |
| CN201580004226.1A CN105917495A (en) | 2014-01-13 | 2015-01-08 | Battery module assembly including unit modules |
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| Application Number | Priority Date | Filing Date | Title |
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| KR20140003952 | 2014-01-13 | ||
| KR10-2014-0003952 | 2014-01-13 |
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| WO2015105335A1 true WO2015105335A1 (en) | 2015-07-16 |
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| PCT/KR2015/000164 Ceased WO2015105335A1 (en) | 2014-01-13 | 2015-01-08 | Battery module assembly comprising unit modules |
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|---|---|
| JP (1) | JP6416914B2 (en) |
| KR (1) | KR101653307B1 (en) |
| CN (1) | CN105917495A (en) |
| WO (1) | WO2015105335A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6416914B2 (en) | 2018-10-31 |
| KR101653307B1 (en) | 2016-09-01 |
| JP2017502474A (en) | 2017-01-19 |
| CN105917495A (en) | 2016-08-31 |
| KR20150084661A (en) | 2015-07-22 |
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