WO2015199084A1 - Multi-feeder and method for operating same - Google Patents
Multi-feeder and method for operating same Download PDFInfo
- Publication number
- WO2015199084A1 WO2015199084A1 PCT/JP2015/068075 JP2015068075W WO2015199084A1 WO 2015199084 A1 WO2015199084 A1 WO 2015199084A1 JP 2015068075 W JP2015068075 W JP 2015068075W WO 2015199084 A1 WO2015199084 A1 WO 2015199084A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- scraping blade
- feeder
- central
- small
- bottom plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/26—Hoppers, i.e. containers having funnel-shaped discharge sections
- B65D88/28—Construction or shape of discharge section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/48—Devices for emptying otherwise than from the top using other rotating means, e.g. rotating pressure sluices in pneumatic systems
Definitions
- the present invention relates to a multi-feeder for smoothly discharging and supplying a material in a large silo, for example, and an operation method thereof.
- a large central fixed cone cone is provided from an intermediate portion of the inner peripheral surface of the hopper toward the common central axis of the hopper, and further at an annular boundary portion between the inner peripheral side surface of the hopper and the large central fixed cone cone.
- JP 2002-209433 A Japanese Utility Model Publication No. 5-80600
- the conventional silo feeder has a complicated shape around the circular hole at the bottom of the hopper even after the powder material in the hopper is discharged by the rotary feeder through each circular hole.
- the granular material may remain between the side surface and the side surface of the large central fixed cone cone, and it has been a problem to minimize the residual granular material in the silo.
- the conventional feeder since the conventional feeder has a large central fixed cone cone in the hopper, it is difficult to increase the storage volume of the silo.
- the present invention has been made in view of the above-described conventional problems. For example, it is possible to stably supply and discharge the granular material in the silo by a small feeder provided in the lower part of a hopper such as a large silo.
- an object of the present invention is to provide a multi-feeder and an operation method thereof that can reduce the residual of the granular material in the silo as much as possible.
- an object of the present invention is to provide a multi-feeder that can increase the storage volume of a silo without requiring a large fixed conical cone as in the prior art.
- an object of the present invention is to realize a multi-feeder with less residual material by using a small-sized feeder with a smaller number of bases than in the past.
- a hopper sharing a common central axis with the storage tank is provided at a lower part of the storage tank, and the lower surface of the hopper is closed with a horizontal bottom plate, and a plurality of the bottom plates around the common central axis are provided.
- the small circular openings, the small feeders are connected to the lower sides of the small circular openings, and the material supplied into the hopper can be discharged downward by the plurality of small feeders.
- the rotary drive shaft centering on the common central axis is provided on the bottom plate, and forward / reverse drive means for the rotary drive shaft is provided, and the rotary drive shaft is radially centered on the common central axis.
- a central rotary scraping blade having a plurality of spokes is fixed, and each spoke is disposed so as to be close to the upper surface of the bottom plate, and the central upper surface of the central rotary scraping blade has a conical shape centered on the common central axis.
- cap It is configured to rotate the central rotary scraping blade so that the material remaining on the bottom plate can be transferred in the rotational direction and discharged into the small feeders through the small circular openings. It is composed of a multi-feeder that is characterized.
- Material is, for example, a granular material.
- the said hopper can be comprised by a hopper part (3) and a short tube (4).
- the small feeder can be constituted by, for example, rotating feeders (14a to 14c).
- the forward / reverse drive means can be constituted by, for example, an electric motor (M).
- the central rotary scraping blade and the conical cap are separated, and the conical cap is disposed between the inner peripheral surface of the hopper and the conical cap.
- the small circular opening is fixedly installed at the position centered on the common central axis by a plurality of support arms radially provided at a position where the small circular opening is not blocked, and the central rotary scraping blade, the conical cap, A gap is provided between them, and the central rotary scraping blade is configured to be rotatable in the fixed state of the conical cap.
- the multi-feeder according to the present invention is provided with a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom board, and based on a signal from the position detection sensor, In the stopped state of the central rotary scraping blade, the position of each spoke is configured to stop at a position where the openings of the plurality of small circular openings are not blocked.
- the position detection sensor can be configured by, for example, a proximity sensor (13), and can be configured to detect the position of the protrusion (11c or 12f) of the corresponding central rotary scraping blade as the detected portion. it can.
- each position of the spokes of the central rotary scraping blade can be detected by the position detection sensor at a position where the spoke does not block the opening of the small circular opening, and the position detection sensor
- the control unit (28) detects the signal from the position detection sensor and stops the rotation of the central rotary scraping blade, whereby each spoke has the small circular opening.
- the central rotary scraping blade can be always stopped at a position where the opening of the part is not blocked. Since the central rotary scraping blade is stopped during the operation of the small feeder, this configuration allows the central rotary scraper blade to perform the material discharging operation during the material discharging operation by a plurality of small feeders. There is no impact.
- the multi-feeder according to the present invention is provided with a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom plate, and based on a signal from the position detection sensor,
- the stop position of the central rotary scraping blade is such that the position of each spoke does not block the openings of the plurality of small circular openings, and is the central stop position below each support arm. Composed.
- the multi-feeder detects that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate.
- a level sensor to be obtained is provided for each of the small feeders, and based on the detection that the upper end level of the material has reached the predetermined level in all the level sensors, the central rotary scraping blade in the stopped state is provided. Configured to begin rotation.
- the level sensor detects that the upper end level of the material transferred into each small feeder has become lower than the position of the bottom plate as the material discharge in the hopper progresses, Since the material remains in the state, the signal from the level sensor is detected by, for example, the control unit (28), and the rotation of the central rotating scraping blade in the stopped state is started.
- the material can be efficiently transferred and discharged into the small circular opening.
- the multi-feeder detects that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate.
- a level sensor to be obtained is provided for each of the small feeders, and based on the detection that the upper end level of the material has reached the predetermined level in any one of the level sensors, Within a predetermined range, the forward / reverse driving means performs forward / reverse swinging / rotating operation of the central rotary scraping blade.
- the predetermined range may be, for example, a range in which the spoke does not protrude from the width of the support arm or a range that slightly protrudes.
- the multi-feeder according to the present invention is provided with a detected portion capable of detecting the central stop position for each of the spokes by a position detection sensor in the central rotary scraping blade corresponding to each spoke.
- a position detection sensor capable of detecting the arrival of the spokes at the central stop position is provided on the bottom plate, and based on detection that the upper end level of the material in all the level sensors has reached the predetermined level, Stop the forward / reverse oscillating rotation operation and perform intermittent rotation operation in which each spoke of the central rotation scraping blade rotates by a certain angle in the forward direction to the central stop position below the adjacent support arm. Configured to do.
- the detected part can be constituted by a protruding part (12f), for example.
- a protruding part (12f) For example, if the number of small circular openings is three, the certain angle is 120 degrees.
- the tip of each spoke of the central rotary scraping blade extends to a position close to the inner surface of the hopper, and each spoke has the central rotary scraping blade. Is configured to be able to cross substantially the entire opening of each small circular opening.
- the inner surface of the hopper can be the inner surface (4c) of the short tube (4) when, for example, the short tube (4) is connected to the lower side of the hopper (3). If comprised in this way, the material scraped by each spoke of the center rotation scraping blade
- a single conveyor is provided below the plurality of small feeders, and the discharge chute of each discharge chute of each of the small feeders is located above the single conveyor.
- the discharged material from a plurality of small feeders can be received and conveyed by a single conveyor, and efficient material unloading can be performed.
- the support arm has a triangular shape in cross section, a ridge extending in the radial direction is formed at each upper end, and a central joint portion of each support arm at the center of the hopper. And the lower end of the conical cap is fixed on the protrusions of the support arms at the central joint.
- each of the support arms fixes a vertical plate to a tip portion adjacent to the inner surface of the hopper, and each vertical plate and the inner surface of the hopper are connected to each other. The connection is fixed.
- an annular extension plate protruding toward the common central axis is provided on an inner peripheral surface in the vicinity of the bottom plate at the lower end of the hopper, and the lower side of the annular extension plate
- An annular space communicating with the inside of the hopper is formed, and the tip of each spoke of the central rotary scraping blade is configured to be located in the annular space.
- the material sent in the outer circumferential direction by the spokes of the central rotary scraping blade is conveyed into the annular space and is smoothly conveyed by the tip of each spoke in the annular space. Since it can be discharged into the part, the resistance acting on each spoke due to the accumulation of material in the vicinity of the outer peripheral part of the bottom board can be reduced, and the material at the outer peripheral part of the bottom board can be discharged smoothly.
- the number of the small circular openings and the corresponding small feeders is any one of three to six, and the small circular The opening is formed on the bottom plate with a uniform opening angle around the common central axis.
- the present invention can reliably discharge the residual material by the rotation of the central rotary scraping blade, for example, in a large silo or the like, a relatively small number of 3 to 6 small feeders can be used. It is possible to perform a discharging operation with as little residual material as possible.
- the small feeder is a rotary feeder.
- the powder material can be discharged quantitatively by a plurality of rotating feeders.
- a multi-feeder operation method is a multi-feeder operation method having the first feature or the second feature described above, and is provided in each small feeder from each small circular opening.
- a level sensor that can detect that the upper end level of the material that has shifted to a predetermined level lower than the position of the bottom plate is provided for each of the small feeders, and during the discharging operation by the small feeders, The central rotary scraping blade is stopped, and the rotation of the central rotary scraping blade in the stopped state is started based on the detection that the upper end level of the material has reached the predetermined level in all the level sensors. It is comprised by the operation method of the characteristic multi-feeder.
- the level sensor detects that the top level of the material transferred into each small feeder has become lower than the position of the bottom plate as the material discharge in the hopper progresses. Since the material remains on the upper surface, the signal from the level sensor is detected by, for example, the control unit (28), and the rotation of the central rotating scraping blade in the stopped state is started. The remaining material can be efficiently transferred and discharged into the small circular opening.
- the operation method of the multi-feeder according to the present invention further includes a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom plate, and a signal from the position detection sensor. Based on the above, the central rotary scraping blade is stopped so that the spokes do not block the openings of the plurality of small circular openings.
- the central rotary scraping blade can always be stopped at a position where each spoke does not block the opening of the small circular opening. Since the central rotary scraping blade is stopped during the operation of the small feeder, this configuration allows the central rotary scraper blade to perform the material discharging operation during the material discharging operation by a plurality of small feeders. There is no impact.
- the multifeeder operation method according to the present invention is a multifeeder operation method according to the fourth feature, wherein the material transferred from the small circular openings to the small feeders is provided.
- a level sensor capable of detecting that the upper end level has become a predetermined level lower than the position of the bottom board is provided for each of the small feeders, and during the discharging operation by the small feeders, the central rotary scraping blade is Based on the detection that the upper end level of the material has reached the predetermined level in any one of the level sensors, the forward / reverse driving means is set within a predetermined range below the support arm. Thus, the forward and reverse swinging movement of the central rotary scraping blade is performed.
- a detected portion capable of detecting the central stop position for each spoke by a position detection sensor is further provided for each spoke.
- a position detection sensor capable of detecting the arrival of each spoke at the central stop position is provided on the bottom plate, and during the discharging operation by the small feeder, the central rotary scraping blade is stopped, Based on the detection that the upper end level of the material has reached the predetermined level in the level sensor, the forward / reverse swing rotation is performed until the material of any one of the small feeders exceeds the predetermined level. Stopping the operation, the spokes of the central rotary scraping blades rotate by a certain angle in the forward direction to the central stop position below the adjacent support arm. Repeated intermittent rotation operation that stops at the position.
- the detected part can be constituted by, for example, a detected part (12f) provided on the central disk (12d) corresponding to the spoke (see FIG. 14A).
- the material remaining on the bottom plate of the hopper can be discharged smoothly by rotating the central rotary scraping blade.
- the silo it is possible to perform an appropriate discharging operation with as little residual material as possible with a relatively simple configuration without forming a storage tank having a complicated structure.
- the storage volume can be further expanded.
- the central rotary scraping blade can be stopped at a position where each spoke does not block the opening of the small circular opening, the central rotary scraping on the bottom plate is performed during the quantitative discharge operation of the materials by a plurality of small feeders. The blades do not affect the discharge operation of the material.
- the level sensor detects that the material has remained on the upper surface of the bottom plate and the rotation of the central rotating scraping blade in the stopped state can be started, the remaining material is efficiently removed. Since the central rotary scraping blade is stopped during normal discharge, power consumption can be suppressed.
- each spoke traverses substantially the entire opening of the small circular opening, the material scraped by each spoke of the central rotary scraping blade can be efficiently discharged into the small circular opening.
- the discharged materials from a plurality of small feeders can be received and transported by a single conveyor, so that the material can be efficiently carried out.
- the level rotary sensor detects that the central rotary scraping blade is stopped during the normal discharging operation and the material remains on the bottom board.
- the rotation of the central rotary scraping blade can be started, the residual material can be discharged efficiently and the power consumption can be suppressed.
- annular extension plate is provided on the inner peripheral surface of the hopper, and the material sent in the outer peripheral direction on the bottom plate is guided into the annular space, thereby preventing the material from being deposited near the outer peripheral portion of the bottom plate and depositing on each spoke.
- the resistance due to the material can be reduced, and the material on the outer periphery of the bottom can be discharged smoothly.
- the hopper can be moved at a relatively early stage by performing the forward / reverse swing rotation operation of the central rotary scraping blade.
- bridging of the inside material can be broken and subsequent discharge operation
- movement of material can be performed smoothly.
- the center rotary scraping blade is intermittently rotated to the lower side of the adjacent support arm. It is possible to save labor by reducing the amount of material and to effectively discharge the material remaining on the bottom board into the small feeder.
- FIG. 3 is a sectional view taken along line XX in FIG. 2.
- FIG. 4 is an enlarged view of the vicinity of the rotary feeder of FIG. 3.
- FIG. 6B is a schematic side sectional view of FIG. 6A. It is a block diagram which shows the electric constitution of a multi-feeder same as the above.
- FIG. 1 is a side view of the multi-feeder
- FIG. 2 is a plan view of the multi-feeder
- FIG. 3 is a cross-sectional side view of the multi-feeder (cross-sectional view taken along line XX in FIG. 2).
- reference numeral 1 denotes a cylindrical silo, which is connected to a cylindrical upper storage tank (storage tank) 2 having a common central axis C as a central axis, and a lower part of the upper storage tank 2, and the common center It is composed of a reverse frustoconical hopper 3 that shares the axis C and serves as a central axis, and the silo 1 is vertically fixed on the ground G by a cylindrical machine frame 40 ( (See FIG. 3).
- the diameter of the storage tank 2 is, for example, 12 m, and the diameter of the opening 3 a below the hopper 3 is, for example, 6 m.
- the multi-feeder according to the present invention is thus applied to a large-diameter silo in which the diameter of the opening 3a is 4 m or more (reservoir diameter is 7 to 20 m, for example).
- the lower end of the hopper 3 is opened downward by an opening 3a, and a flange 3b is formed on the periphery of the opening 3a.
- the opening 3a of the hopper 3 has a cylindrical short tube 4 (vertical width T) having an upper and lower opening having the same diameter as that of the opening 3a with the common central axis C as a central axis.
- a flange 4a is connected to the flange 3b by connecting the flange 4a to the lower flange 4b of the short pipe 4 with a horizontal circular bottom 5 centered on the common central axis C and having an outer peripheral connection portion 5b.
- the hopper 3 and the short pipe 4 are collectively referred to as “hopper 3 ′”.
- the bottom plate 5 has, on its flat upper surface 5a, centered on the common central axis C, on each radial line N divided into three equal parts every 120 degrees in the circumferential direction, and each center (central axis) Ca, Cb, Three small circular openings 6a, 6b, 6c in which Cc is located are formed through.
- the small circular openings 6a to 6c are not limited to three in the present embodiment, and the diameter of the opening 3a of the hopper 3 is supplied.
- any of 4, 5, or 6 may be used as shown in FIGS. 10A to 10C.
- These small circular openings 6 are formed through the bottom board 5 with a uniform opening angle around the common central axis C.
- Rotating feeders (small feeders) 14a to 14c, which will be described later, are connected to the back side of these small circular openings 6 through short cylinders.
- These small circular openings 6a, 6b, 6c are formed at positions where the outer circumferences of the circles are in contact with the inner circumferential surface 4c of the short pipe 4 (hopper 3 ′) in plan view (see FIG. 2).
- the centers (central axes) Ca, Cb, Cc of the small circular openings 6a, 6b, 6c are located on the circumference H at a distance t1 in the radial direction from the common central axis C (FIG. 2, short). Assuming that the radius of the tube 4 is t4, t1 ⁇ t4), all of which are composed of circles having the same radius t2.
- the lower part of the hopper 3 ' that is, the lower part of the short tube 4 is opened only by the small circular openings 6a, 6b, 6c, and the other horizontal parts are closed by the flat upper surface 5a of the bottom board 5. It has become a state.
- the small circular openings 6a, 6b, and 6c are integrated with the back surface 5c of the bottom plate 5, and are short cylinders 7a, 7b, and 7b, which have the same radius as the radius t2 of the small circular openings 6a, 6b, and 6c. 7c extends vertically downward, and flanges 7a ', 7b', 7c 'are formed at the lower ends of the short cylinders 7a, 7b, 7c, respectively.
- An electric motor M is fixed to the center of the bottom panel 5 on the back surface 5c side, and a rotary drive shaft 10 having the common central axis C as a central axis is connected to an output shaft 8 of the electric motor M via a speed reducer 9.
- the rotary drive shaft 10 is connected and formed so as to protrude on the upper surface 5a side of the bottom plate 5.
- a central rotary scraping blade 12 ′ integrated with a conical cap 11 centering on the common central axis C is mounted and fixed on the rotary drive shaft 10 protruding from the upper surface 5 a of the bottom plate 5. More specifically, the rotary drive shaft 10 is fitted and connected to a boss portion 11 b formed at the center of the bottom plate 11 a of the conical cap 11. As shown in FIG. 2, three spokes (scraping blades) 12, 12, 12 are formed on the outer peripheral side surface of the conical cap 11 so as to protrude in the horizontal direction.
- the spokes 12, 12, and 12 are collectively referred to as a central rotary scraping blade 12 '.
- the conical cap 11 centering on the common central axis C is integrally provided on the central upper surface of the central rotary scraping blade 12 ′, and the central rotary scraping blade 12 ′ is rotated together with the conical cap 11. Configure to get. Therefore, a central rotary scraping blade 12 ′ having a plurality of spokes 12 extending radially about the common central axis C is fixed to the rotary drive shaft 10, and each spoke 12 is close to the upper surface 5 a of the bottom plate 5.
- the conical cap 11 centering on the common central axis C is provided on the central upper surface of the central rotary scraping blade 12 '.
- spokes 12, 12, 12 are formed horizontally in the radial direction with an opening angle of 120 degrees in the circumferential direction around the common central axis C, and the spokes 12, 12, 12, 12, A narrow clearance t3 (for example, 10 mm to 50 mm) is formed between the upper surface of the bottom plate 5 and the spokes 12, 12, 12 are positioned close to the upper surface 5a of the bottom plate 5. (See FIG. 4).
- the tips of the spokes 12, 12, 12 extend to a position close to the inner peripheral surface 4c of the short pipe 4 (hopper 3 ′) (radius t4> t1). Bent portions 12a, 12a, and 12a that are bent in the rotation direction (the direction of arrow A) are formed.
- the conical cap 11 and the spokes 12, 12, and 12 can both rotate in the direction of arrow A based on the rotation of the rotary drive shaft 10 in the direction of arrow A.
- the spokes 12, 12, 12 have their respective tip portions 12 a close to the inner peripheral surface 4 c of the short cylinder 4, so that the spokes 12, 12, 12 are rotated when the spokes 12, 12, 12 are rotated.
- Reference numeral 13 denotes a proximity sensor provided at a position corresponding to the bottom plate 11a of the conical cap 11 in the bottom plate 5, and can detect the arrival of a detection projection 11c provided downward on the bottom plate 11a. It is configured as follows. As shown in FIG. 2, the spokes (scraping blades) 12, 12, and 12 each of the spokes 12 of the central rotary scraping blade 12 'are disposed when the protruding portion 11c arrives at a position directly above the proximity sensor 13. , 12 and 12 are positions on the upper surface 5a outside the range of the openings of the small circular openings 6a, 6b and 6c, specifically, between the small circular openings 6a and 6b, between 6b and 6c, 6c.
- 6a is located at an intermediate position (position shown in FIG. 2).
- the normal feeding operation is performed by the rotary blades 20 of the rotary feeders (small feeders) 14a, 14b, and 14c, which will be described later, in a state where the central rotary scraping blade 12 'is stopped. Therefore, the spokes 12, 12, At the 12 stop positions, the small circular openings 6a, 6b, 6c are not blocked by the spokes 12, 12, 12.
- the plurality of rotary feeders 14a to 14c are collectively indicated by reference numeral “14”.
- a magnetic proximity switch can be used as the proximity sensor 13.
- the protrusion 11c is located on the circumference of the constant radius from the central axis C in the bottom plate 11a, and the proximity sensor 13 is also located on the same circumference of the constant radius from the central axis C in the bottom plate 5.
- the projecting portion 11c can arrive directly above the proximity sensor 13 by rotating the central rotary scraping blade 12 'and the conical cap 11.
- the output signal of the proximity sensor 13 is sent to a control unit 28 (see FIG. 7), which will be described later.
- the control unit 28 stops the central rotary scraping blade 12 ′ the protruding portion 11c is moved to the proximity sensor. 13 is detected, and when the protrusion 11c arrives (positions) immediately above the proximity sensor 13, the driving of the motor M is stopped and the spokes 12, 12, 12 It is comprised so that rotation of may stop.
- the proximity sensor 13 monitors the arrival of the protruding portion 11c in the control unit 28, and based on the output signal of the proximity sensor 13 When it is detected that the protruding portion 11c has reached the position just above the sensor 13, the driving of the electric motor M is controlled so that the stop positions of the spokes 12, 12, and 12 are always shown in FIG. That is, the spokes 12, 12, and 12 are configured to be positions outside the range of the small circular openings 6a, 6b, and 6c.
- FIG. 6 shows a state in which the powder material in each of the rotary feeders 14a, 14b, 14c is substantially discharged (powder particles are discharged more than the detection level position of level sensors 27a, 27b, 27c described later).
- the level of the body material is lowered, and the granular material remaining on the bottom plate 5 in the state where the granular material in each short cylinder 7a, 7b, 7c is substantially discharged by the respective rotary feeders 14a, 14b, 14c)
- An example of the material P is shown.
- the spokes 12, 12, 12 rotate in the direction of arrow A in the situation where the granular material P remains on the bottom plate 5, so that the residual material existing on the bottom plate 5 is present.
- the granular material P is scraped out and the residual granular material P is discharged into the small circular openings 6a, 6b, 6c.
- the rotary feeder 14b is centered on the central axis Cb via a gap t5 below the lower end of the inner cylinder 15 centered on the central axis Cb, as disclosed in, for example, Japanese Patent Application Laid-Open No. 2009-256026.
- a bottom plate 16 is disposed, and an outer tube 17 sharing the central axis Cb with the inner tube 15 is provided along the outer periphery of the bottom plate 16, and an upper end thereof and an outer peripheral surface of the inner tube 15 are closed with an annular connecting plate 18.
- the annular passage R of the granular material is formed between the inner and outer cylinders 15 and 17, and four rotary blades (spokes) 20 are provided on the rotary drive shaft 19 protruding from the center of the bottom plate 16.
- a rotating ring 21 that rotates along the inner peripheral surface of the outer cylinder 17 is provided at the outer end, and a plurality of scratching claws 22 that are directed inward are provided on the rotating ring 21 (see FIG. 5).
- the granular material that has flowed into the passage R The passage R is moved above ⁇ 22, it is intended to quantitatively discharge the powdered or granular material from the outlet 23b in the annular passage R.
- the rotational drive shaft 19 can be rotationally driven in the direction of arrow A via the speed reducer 25 by the rotation of the electric motor Mb.
- the rotary feeder 14b (14a, 14c) is not limited to this type, and may be a rotary feeder having another structure.
- a discharge chute 24b is connected to the discharge port 23b by a flange 24b '. As shown in FIG. 1, the discharge chute 24 b is inclined in the direction of the common center axis C, and immediately below the common center line C, along the diameter L of the cylinder of the upper storage tank 2, the storage tank 2.
- the granular material can be dropped and supplied onto a conveyor belt 26a of a single conveyor 26 provided so as to cross the wall.
- the rotary feeders 14a, 14b, and 14c having the same configuration are connected and fixed to the lower portions of the short cylinders 7a, 7b, and 7c (see FIG. 2).
- the positions of the discharge ports 23a, 23b, and 23c of the rotary feeders 14a, 14b, and 14c are the discharge ports 23a of the rotary feeder 14a that are located above the conveyor belt 26a of the conveyor 26, as shown in FIG. It is located above the conveyor belt 26a, and a discharge chute 24a is provided vertically downward from the discharge port 23a (see FIG. 1).
- the discharge ports 23b and 23c of the rotary feeders 14b and 14c located on the left and right of the conveyor 26 are respectively provided on the upper sides of the conveyor belt 26a on the left and right sides of the conveyor 26, and are connected to the discharge port 23b.
- the chute 24b is provided so as to be inclined rightward from the discharge port 23b toward the center of the conveyor belt 26a so that the lower end opening is located above the conveyor belt 26a.
- discharge chute 24c connected to the discharge port 23c is provided to be inclined to the left from the discharge port 23c toward the center of the conveyor belt 26a so that the lower end opening is located above the conveyor belt 26a. Yes.
- each of the rotary feeders 14a to 14c is configured to be dropped and supplied together on one (single) conveyor 26.
- 27a, 27b, and 27c are level sensors provided on the side surfaces of the short cylinders 7a, 7b, and 7c corresponding to the rotary feeders 14a, 14b, and 14c, and are inserted into the short cylinders 7a, 7b, and 7c. It is detected that the level of the produced granular material is lowered.
- the level of the granular material in the short cylinders 7a, 7b, 7c of the rotary feeders 14a, 14b, 14c is lower than the detection level I of the level sensors 27a, 27b, 27c. (Refer to FIG. 4), and a detection signal is sent to the control unit 28.
- the level sensors 27a, 27b, and 27c can be configured to turn on, for example, when the material level falls below the detection level I.
- the control unit 28 detects that a detection signal (ON signal) is input from all of the three level sensors 27a, 27b, and 27c, and drives the electric motor M based on the input of the signal to perform the central control.
- the rotary scraping blade 12 ' is configured to be driven to rotate for a predetermined time (for example, Ta seconds).
- the level sensors 27a to 27c may be capacitive level sensors, for example.
- the detection level I is such that the material in the hopper portion 3 moves into the small circular openings 6a to 6c, and the upper end levels of the materials in the short cylinders 7a to 7c are on the upper surface 5a of the bottom plate 5.
- 6 shows a predetermined level lower than the level (the level of the bottom plate 5).
- the predetermined level is detected by the level sensors 27a to 27c, and the rotation of the central rotary scraping blade 12 'is started.
- FIG. 7 is a block diagram showing the electrical configuration of the multi-feeder according to the present invention.
- the electric motors M, Ma to Mc are connected, and the level sensors 27a, 27b, 27c and the proximity sensor 13 are connected.
- a control unit (programmable controller or CPU) 28 is provided for driving and controlling the motors M and Ma to Mc according to the operation procedure shown in FIG. 8 or FIG. 16 based on the signals from the sensors.
- Reference numeral 29 denotes a timer for setting the drive time of the motor M
- Ma to Mc and 30 denotes an operation unit, which performs a drive start operation, a drive stop operation, a drive time setting operation of the motor M, and the like. Is.
- FIG. 9 is a functional block diagram showing the operation of the control unit 28, and the functional block diagram will be described together with the following description of the operation.
- the multi-feeder according to the present invention is configured as described above. Next, the operation of the multi-feeder of the present invention will be described.
- a granular material for example, chip-shaped biomass fuel
- the storage tank 2 and the hopper 3 are filled with the powder material, and the powder material at the bottom of the hopper 3 ′ is fed from the small circular openings 6a, 6b, 6c at the bottom of the hopper 3 ′. It reaches the bottom plate 16 in each of the lower rotary feeders 14a, 14b, 14c, and is in a state of being filled up to the inner cylinders 15, 15, 15 of the respective rotary feeders 14a, 14b, 14c.
- the conveyor 26 is driven to rotate the conveyor belt 26a in the direction of arrow B.
- the control unit 28 (rotary feeder drive stopping means 28d in FIG. 9) first starts driving the electric motors Ma, Mb, Mc of the respective rotary feeders 14a, 14b, 14c (FIG. 9). 8 S1, S2, S3). Accordingly, the rotary blades 20, 20, 20 of the rotary feeders 14a, 14b, 14c start to rotate in the arrow A direction.
- the granular material that has flowed out into the annular passages R of the rotary feeders 14a, 14b, and 14c is conveyed in the direction of the arrow A by the claw 22 in the direction of the arrow A, and is discharged from the discharge ports 23a, 23b, and 23c. It is quantitatively discharged toward the lower conveyor via the discharge chutes 24a, 24b and 24c.
- the granular material in each of the inner cylinders 15, 15, 15 is sequentially pushed out in the direction of the annular passage R by the rotation of the rotary blades 20, 20, 20, so that the granular material in the inner cylinder 15 Therefore, the particulate material stored in the silo 1 (storage tank 2, hopper 3) is quantitatively discharged onto the lower conveyor belt 26a by the three rotary feeders 14a, 14b, 14c. Then, the upper end level Q is lowered (see FIG. 4).
- the granular material is quantitatively discharged from the discharge chutes 24a, 24b, and 24c, so that the upper end level Q of the granular material is set from the storage tank 2 to the hopper portion.
- the conical cap 11 is gradually exposed by lowering the hopper portion 3 further and lowering the upper surface 5a of the bottom plate 5, the upper end level Q of the granular material is The inside of the short cylinders 7a, 7b, and 7c gradually decreases (see FIG. 4).
- the upper end level Q of the granular material becomes the detection level I of each level sensor 27a, 27b, 27c. , I and I, the level sensors 27a, 27b, and 27c send detection signals (ON signals) to the control unit 28.
- the control unit 28 detects the detection signals from the level sensors 27a, 27b, 27c, respectively (S4, S5, S6 in FIG. 8).
- the control unit 28 the scraped blade drive stopping unit 28b in FIG. 9 recognizes that the detection signals from all the level sensors 27a, 27b, and 27c have been detected (S7 in FIG. 8)
- the motor M Is driven for T minutes to start rotation of the central rotary scraping blade 12 '(S8, S9 in FIG. 8).
- the number of rotations of the central rotary scraping blade 12 ' is, for example, about 1 or 2 rotations during the 5 minutes.
- FIG. 6 shows an example of the state of the granular material remaining in the hopper 3 ′ immediately before the central rotary scraping blade 12 ′ starts rotating.
- the granular material in the short cylinders 7a, 7b, 7c becomes the detection levels I, I, I or lower, and thereafter, the rotary blades 20 of the rotary feeders 14a, 14b, 14c, 20 and 20 are sequentially discharged from the discharge ports 23a, 23b, and 23c to the discharge chutes 24a, 24b, and 24c.
- the granular material P remains as shown in FIG.
- the granular material P remains on the portion of the upper surface 5a of the bottom plate 5 other than the small circular openings 6a, 6b, 6c (shaded portion in FIG. 6).
- Radial ridge lines Na (three) are respectively formed, and downwardly inclined surfaces are formed in the directions of the small circular openings 6a, 6b, 6c from both sides of the ridge lines Na.
- the peripheral side is high and the conical cap 11 side is low in a curved line shape, the lower half of the conical cap 11 is covered with the powder, and the upper half of the conical cap 11 is exposed from the powder. It has become.
- the granular material material discharged into the openings 6a, 6b, 6c is discharged through the continuous rotation in the direction of arrow A of the rotary blades 20, 20, 20 of the rotary feeders 14a, 14b, 14c. It is carried to 23a, 23b, 23c, and is discharged
- each front surface 12b of each of the spokes 12, 12, 12 is longer than the diameter of each of the small circular openings 6a, 6b, 6c, and the substantially entire upper surface of the openings of these small circular openings 6a-6c. And the tips of the spokes 12, 12, 12 are close to the inner surface of the hopper 3, so that the spokes 12, 12, 12 effectively use the upper surface of the bottom plate 5.
- the granular material P remaining on 5a can be discharged into each small circular opening 6a, 6b, 6c.
- the small circular shape material P is scraped out on each front surface 12b of each spoke 12 while scraping the granular material P remaining on the upper surface 5a on each front surface 12b of the spokes 12, 12, 12. It can discharge
- the proximity sensor 13 is provided with the stop waiting means 28c. (S10, S11 in FIG. 8), and the control unit 28 (stop standby means 28c in FIG. 9) is configured such that the spokes 12, 12, and 12 each have small circular openings. 6a, 6b, 6c, that is, when the protrusion 11c arrives immediately above the proximity sensor 13 and detects a signal from the proximity sensor 13 (S11 in FIG. 8), the scraping blade drive stop means 28b is used. Then, the motor M is stopped (S12 in FIG. 8).
- the spokes 12, 12, 12 of the central rotary scraping blade 12 ' are positioned so that the spokes do not stop on the openings of the small circular openings 6a, 6b, 6c, that is, the small pieces shown in FIG. It stops at an intermediate position (on the upper surface 5a) between the circular openings 6a, 6b, 6c.
- the operation of the multi-feeder is automatically performed by the control unit 28 based on the operation procedure of FIG. 8, but the central rotary scraping blade is based on the detection signals from the level sensors 27a to 27c. 12 'may be manually driven to rotate for a certain time or a certain number of rotations.
- the rotation stop operation of the central rotary scraping blade 12 ′ may be manually stopped based on the signal from the proximity sensor 13.
- FIGS. 11, 12A and 12B show a second embodiment of the multi-feeder according to the present invention.
- a central rotary scraping blade 12 'and a conical shape are shown.
- the cap 11 is a separate body, the conical cap 11 is fixed to the short cylinder 4 (the hopper 3 ') with three support arms 11d, and the spokes 12, 12, 12 are supported on the lower surface side of the cap 11.
- a circular central disk 12d is connected to the rotary drive shaft 10.
- the same parts as those in the embodiment shown in FIGS. 1 and 3 are denoted by the same reference numerals, and the description thereof is omitted.
- Each of the three support arms 11d extends horizontally from the side surface of the conical cap 11, and each tip is fixed to the inner peripheral surface 4c of the short tube 4 (hopper 3 ').
- the conical cap 11 is fixed so that its apex is located at the common central axis C.
- Each of the support arms 11d is formed in a triangular cross section having a radial ridge R ′ on the upper surface side (see FIG. 12B), and when the hopper portion 3 is filled with a granular material, The material is configured so as not to smoothly fall from the ridge R ′ onto the inclined surfaces on both sides and remain on the support arms 11d.
- the width T of the short tube 4 is larger than that of the short tube 4 of the embodiment shown in FIG.
- the spokes 12, 12, and 12 of the central rotary scraping blade 12 ′ are radially formed around the central disk 12d around the common central axis C, and are provided at the center of the back surface of the central disk 12d.
- the spokes 12, 12, 12 can be rotated in the direction of arrow A by inserting and fitting the rotary drive shaft 10 into the recessed portion 12e.
- the central disk 12d has the same area as the lower surface of the conical cap 11, is located on the lower surface side of the fixed conical cap 11 via a gap t6, and is filled in the hopper portion 3. It is constituted so that the load of the granular material is not directly applied.
- a protrusion 12f detected by the proximity sensor 13 is provided on the back surface side of the central disk 12d at the center of the central rotary scraping blade 12 ′, and when the protrusion 12f arrives just above the proximity sensor 13, Control is performed in the same manner as described above so that each of the spokes 12, 12, and 12 can stop at a position that does not block the small circular openings 6a, 6b, and 6c (the same position as in FIG. 2).
- the stop positions of the spokes 12 are such that the spokes 12 are located just below the three support arms 11d. At the stop position, the spokes 12 , 12, 12 so that no material load is applied directly.
- FIG. 13, FIG. 14A, and FIG. 14B show a third embodiment of the multi-feeder according to the present invention, which is a further improvement of the second embodiment.
- the third embodiment is the same as the second embodiment in that the conical cap 11 and the central rotary scraping blade 12 'are separate from each other, but the conical cap 11 and the support arm 11d. Is configured such that the bridging of the granular material is less likely to occur.
- the support arm 11d is provided in three directions at an angle of 120 degrees with respect to the common central axis C as shown in FIGS. 14A and 15A, and each support arm 11d has a radial protrusion at the upper end.
- Each tip portion having a triangular cross section having a strip R ′ and close to the inner peripheral surface of the hopper portion 3 fixes the vertical plate 11d ′ in the radial direction to the lower surface portion of the projection R ′ of each support arm 11d.
- the vertical plates 11 d ′ are extended in the radial direction, and the tips of the vertical plates 11 d ′ are fixed to the inner peripheral side of the hopper 3 by welding.
- the support arm 11d having a triangular cross section is fixed to the inner peripheral surface of the hopper portion 3 as it is, a gentle ridge line along the inclined surface is formed on the left and right inclined surfaces of the support arm 11d and the inner peripheral surface of the hopper portion 3. From this ridge line, a bridge of the granular material is likely to occur. Therefore, the support arm 11d and the inner peripheral surface of the hopper 3 (hopper 3 ') are configured to be connected by the vertical plate 11d' to prevent the occurrence of the bridge as described above.
- the conical cap 11 is fixed to the upper side of the central joint portion 11e of the three support arms 11d with the center thereof aligned with the common central axis C.
- the upward fixing plates 31 are provided at three locations at the same distance from the common central axis C.
- downward fixing plates 32 (three locations) corresponding to the fixing plate 31 are projected to provide the conical cap 11.
- each support arm 11d Placed on the central joint 11e of each support arm 11d with its center aligned with the common central axis C, the three fixed plates 32 and the corresponding fixed plates 31 are then bolted B
- the conical cap 11 is fixed so as to be placed on the protrusion R ′ at the center of the support arm 11d.
- the central disk 12d of the central rotary scraping blade 12 ' is connected to the rotary drive shaft 10 as in the second embodiment, and the basic configuration is the same as in the second embodiment.
- On the lower surface of the central disk 12d there are three protruding portions (detected portions) at 120 degrees around the common central axis C corresponding to the spokes 12, 12, and 12 of the three central rotary scraping blades 12 '. 12f is formed (see FIG. 14A).
- the bottom plate 5 is provided with one proximity sensor 13 at a position corresponding to the rotation locus of the protruding portion 12f.
- the proximity sensor 13 is configured so that each of the spokes 12, 12, and 12 of the central rotary writing blade 12 'rotates each of the central rotary scraping blades 12' rotated 120 degrees each time the spokes 12, 12, and 12 are rotated by 1/3 (120 degrees). The position of the spokes 12, 12, 12 can be detected.
- the hopper portion extends over the entire circumference of the inner surface of the hopper 3 ′ from the annular connection portion 3 c between the hopper portion 3 and the short tube 4 to the inside of the short tube 4.
- An annular extension plate 3 ′′ is formed in an inverted conical shape (see FIG. 13). This annular extension plate 3 ′′ extends the lower end portion of the hopper portion 3 downward while maintaining the inclination angle of the side surface.
- a gap t7 is formed between the annular extension plate 3 ′′ and the bottom plate 5 (see FIG. 13). Thereby, the bottom plate 5 of the short tube 4 and the annular extension plate 3 ′′ are formed.
- An annular space R ′′ communicating with the inner space of the hopper 3 ′ is formed around the entire circumference.
- the annular extension plate 3 ′′ passes through the upper part on the inner peripheral side of the hopper 3 in each of the small circular openings 6a, 6b, 6c, whereby the annular space R ′′ on the bottom plate 5 is rotated by the spoke 12
- the openings 6a ′, 6b ′ and 6c ′ are passed (see FIG. 14A).
- the openings 6a ′, 6b ′, and 6c ′ are portions where the annular extension 3 ′′ and the small circular openings 6a, 6b, and 6c overlap in a plan view of the multi-feeder.
- the bottom plate 5 exists in the annular space R ′′ in an arc-shaped portion excluding the openings 6a ′, 6b ′, and 6c ′.
- the granular material When the central rotary scraping blade 12 ′ is rotated, the granular material is gradually carried on the bottom plate 5 by the spokes 12, 12, 12 to the outer peripheral side, but is carried to the outer peripheral side.
- the particulate material accumulates, which provides a great resistance to the rotation of the central rotary scraping blade 12 '.
- the annular space R ′′ along the inner peripheral surface of the hopper 3 ′ (short pipe 4) is provided as a refuge for the granular material, and the granular material carried to the outer peripheral portion is the annular shape.
- the granular material in the annular space R ′′ is opened at the bent portions 12a, 12a and 12a of the spokes 12, 12, and 12 of the central rotary scraping blade 12 ′ through openings 6a ′ and 6b.
- ', 6c' is configured to be discharged into the small circular openings 6a, 6b, 6c. Therefore, the granular material in the annular space R "is deposited due to the presence of the annular extension plate 3". Therefore, it is discharged to the small circular openings 6a, 6b, 6c at an early stage, thereby preventing a large resistance from being generated on the spokes 12, 12, 12 of the central rotary scraping blade 12 'and smooth powder particles.
- the body material can be discharged.
- the central rotary scraping blades 12, 12, and 12 are positioned at the position shown in FIG. 14A, that is, the spokes 12, 12, and 12 are respectively located below the support arms 11d, 11d, and 11d, as in the second embodiment. It shall be stopped at the center stop position (a position where the load of the remaining amount of the granular material is not applied).
- the stop position of each of the spokes 12, 12, and 12 of the central rotary scraping blade 12 ' is referred to as a "central stop position".
- the "central stop position" is detected by the proximity sensor 13 and the control unit 28 (stop standby). It is assumed that the means 28c) recognizes the central stop position based on the signal from the proximity sensor 13.
- the electric motors Ma, Mb, Mc are started to be driven in a state where the powder material is filled in the hopper 3 'and the rotary feeders 14a, 14b, 14c (S1 in FIG. 16).
- the discharge of the granular material proceeds, and when any one of the level feeders 27a, 27b, 27c of the rotary feeders 14a, 14b, 14c is turned on, that is, any one of the rotary feeders 14a, 14b, 14c.
- the control unit 28 level signal detection means 28a detects this ( 16 (see S2, S3, and S4 via S17), and after waiting for a certain period of time to elapse by the timer 29 (S5 in FIG.
- the control unit 28 (scraping blade drive stop means 28b) Drive in the positive direction (in the direction of arrow A) (for example, for several seconds), and then stop (see S6, S7, S8 in FIG. 16).
- the spokes 12, 12, 12 of the central rotary scraping blade 12 are slightly rotated in the direction of arrow A and stopped.
- the spokes 12, 12, and 12 are rotated within a range in which the edge of each spoke 12 in the direction of arrow A does not protrude from the side edge of the corresponding support arm 11d, 11d, 11d in the direction of arrow A, or somewhat. The protruding range.
- control unit 28 reverses the electric motor M (in the direction of arrow A ′), and when the control unit 28 (stop standby means 28c) detects a signal from the proximity sensor 13 (at this time, the spokes 12, 12, 12 are in the center). (Refer to S9, S10, and S11 in FIG. 16), the motor M is further driven in the reverse direction (in the direction of arrow A ′) for a certain time (for example, several seconds), and then stopped (S12, FIG. 16). (See S13).
- the range of rotation of the spokes 12, 12, 12 is such that the edge of each spoke 12 in the direction of arrow A ′ does not protrude from the side edge of the corresponding support arm 11d, 11d, 11d in the direction of arrow A ′. Range or slightly protruding range.
- control unit 28 spins the electric motor M forward again (in the direction of arrow A), and the control unit 28 (stop standby means 28c) detects a signal from the proximity sensor 13 (at this time).
- the spokes 12, 12, and 12 are located at the central stop position), and the electric motor M is stopped (see S14, S15, and S16 in FIG. 16).
- the control unit 28 at the lower position of the support arms 11d, 11d, and 11d, within the range of the widths of 11d and 11d (the range that does not protrude from the width of the support arm 11d or the range that slightly protrudes), the spokes 12, 12, and 12 slightly rotate in the forward direction (arrow A direction) from the central stop position. Moved and stopped, then rotated slightly in the reverse direction (arrow A ′ direction) and returned to the central position, further rotated slightly in the reverse direction (arrow A ′ direction) from the central stop position, and stopped.
- forward / reverse swinging rotation operation an operation of rotating in the forward direction (arrow A direction) and returning to the center stop position (hereinafter, this operation is referred to as “forward / reverse swinging rotation operation”) is performed.
- the angle of the forward / reverse swinging movement of each spoke 12 is, for example, about 15 degrees).
- control unit 28 level detection means 28a
- the control unit 28 first reduces the material in all the level sensors 27a, 27b, and 27c in step S17 to the detection level I or lower. It is determined whether or not a certain time (for example, 10 minutes) has elapsed since the start (see S17 and S18 in FIG. 16).
- the control unit 28 (scraping blade drive)
- the stop means 28b) drives the electric motor M in the forward direction (arrow A direction), and the control unit 28 (stop standby means 28c) is based on the arrival of the adjacent spoke 12.
- the control unit 28 (stop standby means 28c) is based on the arrival of the adjacent spoke 12.
- the granular material remaining on the bottom plate 5 is conveyed to the small circular openings 6a, 6b, and 6c, respectively. It is discharged downward from the openings 6a to 6c.
- the granular material located in the annular space R ′′ is also smoothly conveyed in the annular space R ′′ by the bent portions 12a, 12a, 12a of the spokes 12, 12, 12 of the central rotary scraping blade 12 ′. It is discharged into the small circular openings 6a, 6b, 6c.
- step S18 all the level sensors 27a, 27b, and 27c are turned on. It is determined whether or not a certain time (for example, 10 minutes) has elapsed since the detection. If not, the 1/3 rotation operation (intermittent rotation operation) of the central rotary scraping blade 12 'is performed as described above. ). As described above, until the predetermined time elapses, the intermittent rotation operation of the central rotary scraping blade 12 (spokes 12, 12, 12) is repeated 120 degrees (1/3 rotation).
- step S17 when the powder material is filled in the hopper 3 and any of the level sensors 27a, 27b, 27c is turned off in step S17, that is, the material is in any of the level sensors.
- the operation proceeds to the operations after the steps S2, S3, S4 (the above-described forward / reverse swinging rotation operation).
- step S17 S18 (2) in FIG. 16
- the control unit 28 determines that the discharge of all the granular material has been completed, stops the electric motors Ma, Mb, Mc of each of the rotary feeders 14a, 14b, 14c and ends the operation (see FIG. S23 of FIG.
- the forward / reverse swing rotation operation is stopped until the material of any one of the small feeders 14a to 14c exceeds a predetermined level, and the central rotation scraping is performed.
- Each of the spokes 12 of the blade 12 ' is repeatedly rotated intermittently by a fixed angle in the forward direction to the lower central stop position of the adjacent support arm 11d and stopped at that position.
- the intermittent rotation operation is stopped, and the upper end level of the material in all the level sensors is Until the predetermined level is reached, the above-described forward / reverse oscillating rotation operation is performed.
- the material in the storage tank 2 and the hopper portion 3 is quantitatively discharged downward, the material remaining on the bottom plate 5 of the hopper 3 ′ by rotating the central rotary scraping blade 12 ′.
- the material remains as much as possible with a relatively simple structure without forming a bottom with a complicated structure. Can be reduced.
- the storage volume can be further expanded.
- the central rotary scraping blade 12 ' can be stopped at a position where each spoke 12 does not block the openings of the small circular openings 6a to 6c, the quantitative discharge operation of the material by the plurality of rotary feeders 14a to 14c. In the middle, the central rotary scraping blade 12 'on the bottom board 5 does not affect the quantitative discharge operation of the material.
- the level sensor 27a indicates that the material remains on the upper surface of the bottom board 5. Since the rotation of the central rotary scraping blade 12 'detected in the stop state can be started, the residual material can be discharged efficiently, and the central rotary scraping blade 12 is normally discharged during quantitative discharge. Since '(electric motor M) is stopped, power consumption can be suppressed by reducing the driving time of the central rotary scraping blade 12' as a multi-feeder and reducing the overall power.
- the discharged material from the plurality of rotary feeders 14a to 14c can be received and conveyed by the single conveyor 26, and the material can be efficiently carried out.
- the central rotary scraping blade 12 ′ is stopped, and the level of the material remaining on the upper surface of the bottom panel 5 is reached. Since the rotation of the central rotary scraping blade 12 'can be started when detected by the sensors 27a to 27c, the residual material can be discharged efficiently and the power consumption can be suppressed.
- each spoke 12 of the central rotary scraping blade 12 ' is stopped below the support arm 11d, the load of the material does not directly act on the spoke 12, so even if the material is heavy, The central rotary scraping blade 12 'can be smoothly rotated without exceeding the thrust load capacity.
- annular extension plate 3 ′′ is provided on the inner peripheral surface of the hopper 3 ′, and the material sent in the outer peripheral direction on the bottom plate 5 is guided into the annular space R ′′, thereby depositing the material in the vicinity of the outer peripheral portion of the bottom plate 5. It is possible to smoothly discharge the material on the outer peripheral portion of the bottom board.
- the center rotary scraping blade 12 ′ performs a forward / reverse swing rotation operation.
- the material bridge in the hopper can be broken at a relatively early stage to smoothly discharge the material thereafter, and the dead stock of the material on the bottom plate 5 can be eliminated.
- the spoke rotates by 1/3.
- the spoke is 1/4.
- the number of spokes and the rotation angle can be changed according to the number of small circular openings.
- the material can be discharged quantitatively and the power consumption can be suppressed while the residual material in the reservoir is reduced as much as possible, for example, in a large-diameter silo with a large capacity, (For example, biomass fuel, wood chips, coconut shells and other powders), coal and the like, and can be suitably used for quantitative discharge of sewage sludge and the like.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Storage Of Harvested Produce (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
Abstract
Description
本発明は、例えば大型のサイロ内の材料を、円滑に排出供給するためのマルチフィーダー及びその運転方法に関するものである。 The present invention relates to a multi-feeder for smoothly discharging and supplying a material in a large silo, for example, and an operation method thereof.
従来、大型のサイロにおいて、サイロ内の脱水汚泥、或いは、粉粒体材料をサイロ下部から定量供給する場合、残留材料を少なくするために、サイロを構成する円筒体の下端部に逆円錐形状のホッパーを設けると共に、ホッパーの内周面中間部から該ホッパーの共通中心軸に向けて大型中央固定円錐コーンを設け、さらに上記ホッパーの内周側面と上記大型中央固定円錐コーンとの環状境界部に、複数の円形孔を貫設し、これら円形孔の下側に各々に回転フィーダーを接続し、複数の各回転フィーダーの各排出口から上記サイロ内の粉粒体材料を排出供給する構成のものが提案されている(特許文献1,2)。
Conventionally, in a large silo, when dehydrated sludge in a silo or powder material is quantitatively supplied from the lower part of the silo, an inverted conical shape is formed at the lower end of the cylindrical body constituting the silo in order to reduce residual material. In addition to providing a hopper, a large central fixed cone cone is provided from an intermediate portion of the inner peripheral surface of the hopper toward the common central axis of the hopper, and further at an annular boundary portion between the inner peripheral side surface of the hopper and the large central fixed cone cone. A structure in which a plurality of circular holes are provided, a rotary feeder is connected to the lower side of each of the circular holes, and the granular material in the silo is discharged from each discharge port of each of the plurality of rotary feeders. Has been proposed (
ところで、上記従来のサイロのフィーダーは、ホッパー内粉粒体材料が、各円形孔を介して回転フィーダーによって排出された後も、ホッパー下部の円形孔周辺の形状が複雑であるため、ホッパー内周側面と大型中央固定円錐コーンの側面との間に粉粒体材料が残留する場合があり、サイロ内の粉粒体材料の残留を極力少なくすることが課題となっていた。 By the way, the conventional silo feeder has a complicated shape around the circular hole at the bottom of the hopper even after the powder material in the hopper is discharged by the rotary feeder through each circular hole. In some cases, the granular material may remain between the side surface and the side surface of the large central fixed cone cone, and it has been a problem to minimize the residual granular material in the silo.
また、従来の上記フィーダーは、ホッパー内に大型中央固定円錐コーンが存在するため、サイロの貯留容積を大きくすることが困難であった。 Moreover, since the conventional feeder has a large central fixed cone cone in the hopper, it is difficult to increase the storage volume of the silo.
本発明は、上記従来の課題に鑑みてなされたものであり、例えば大型サイロ等のホッパーの下部に設けられた小型供給機によって安定的にサイロ内の粉粒体材料を供給排出することを可能とすると共に、サイロ内における粉粒体材料の残留を極力少なくすることのできるマルチフィーダー及びその運転方法を提供することを目的とする。 The present invention has been made in view of the above-described conventional problems. For example, it is possible to stably supply and discharge the granular material in the silo by a small feeder provided in the lower part of a hopper such as a large silo. In addition, an object of the present invention is to provide a multi-feeder and an operation method thereof that can reduce the residual of the granular material in the silo as much as possible.
また、本発明は従来のように大型固定円錐コーンを必要とせず、サイロの貯留容積をより大きくすることのできるマルチフィーダーを提供することを目的とする。 Also, an object of the present invention is to provide a multi-feeder that can increase the storage volume of a silo without requiring a large fixed conical cone as in the prior art.
また、本発明は従来よりも少ない基数の小型供給機により、残留材料の少ないマルチフィーダーを実現することを目的とする。 Also, an object of the present invention is to realize a multi-feeder with less residual material by using a small-sized feeder with a smaller number of bases than in the past.
上記の目的を達成するため本発明は、
第1の特徴として、貯留槽の下部に該貯留槽と共通中心軸を共有するホッパーを設け、該ホッパーの下面を水平の底盤にて閉鎖すると共に、当該底盤に上記共通中心軸の周りに複数の小円形開口部を貫設し、上記各小円形開口部の下側に各々小型供給機を接続し、上記ホッパー内に供給された材料を上記複数の小型供給機によって下方に排出し得るように構成し、上記底盤上に上記共通中心軸を中心とする回転駆動軸を突設すると共に該回転駆動軸の正逆駆動手段を設け、該回転駆動軸に上記共通中心軸を中心として放射状に延びる複数のスポークを有する中央回転掻き出し羽根を固定すると共に、各スポークは上記底盤の上面に近接するように配置し、上記中央回転掻き出し羽根の中央上面に、上記共通中心軸を中心とする円錐形キャップを設け、上記中央回転掻き出し羽根を回転することにより、上記底盤上に残留した材料を回転方向に移送して上記小円形開口部を介して上記各小型供給機内に排出し得るように構成したものであることを特徴とするマルチフィーダーにより構成される。
In order to achieve the above object, the present invention
As a first feature, a hopper sharing a common central axis with the storage tank is provided at a lower part of the storage tank, and the lower surface of the hopper is closed with a horizontal bottom plate, and a plurality of the bottom plates around the common central axis are provided. The small circular openings, the small feeders are connected to the lower sides of the small circular openings, and the material supplied into the hopper can be discharged downward by the plurality of small feeders. The rotary drive shaft centering on the common central axis is provided on the bottom plate, and forward / reverse drive means for the rotary drive shaft is provided, and the rotary drive shaft is radially centered on the common central axis. A central rotary scraping blade having a plurality of spokes is fixed, and each spoke is disposed so as to be close to the upper surface of the bottom plate, and the central upper surface of the central rotary scraping blade has a conical shape centered on the common central axis. cap It is configured to rotate the central rotary scraping blade so that the material remaining on the bottom plate can be transferred in the rotational direction and discharged into the small feeders through the small circular openings. It is composed of a multi-feeder that is characterized.
材料は例えば粉粒体材料である。上記ホッパーはホッパー部(3)と短管(4)により構成することができる。上記小型供給機は例えば回転フィーダー(14a~14c)により構成することができる。上記正逆駆動手段は例えば電動機(M)により構成することができる。このように構成すると、複数の小型供給機を駆動することにより、貯留槽及びホッパー内の材料を下方に排出した後、上記回転駆動軸を電動機により駆動して中央回転掻き出し羽根を回転すると、上記底盤上に残留した材料が上記中央回転掻き出し羽根の各スポークによって回転方向に移送され、底盤に設けられた小円形開口部から小型供給機内に排出することができる。ホッパーの底盤は水平であって材料は当該水平な底盤上に残留するものであるため、これらの残留材料を当該底盤上面に近接して設けられた各スポークの回転によって円滑に移送して複数の小円形開口部内に排出することができる。複数の小円形開口部内に排出された残留材料は、対応する複数の小型供給機によって下方に排出することができる。 Material is, for example, a granular material. The said hopper can be comprised by a hopper part (3) and a short tube (4). The small feeder can be constituted by, for example, rotating feeders (14a to 14c). The forward / reverse drive means can be constituted by, for example, an electric motor (M). If comprised in this way, after discharging the material in a storage tank and a hopper below by driving a plurality of small feeders, when the above-mentioned rotation drive shaft is driven by an electric motor and the central rotary scraping blade is rotated, The material remaining on the bottom plate can be transferred in the rotation direction by the spokes of the central rotary scraping blade, and can be discharged into a small feeder from a small circular opening provided in the bottom plate. Since the bottom plate of the hopper is horizontal and the material remains on the horizontal bottom plate, these residual materials are smoothly transferred by the rotation of each spoke provided close to the top surface of the bottom plate, and a plurality of materials are transferred. It can be discharged into a small circular opening. Residual material discharged into the plurality of small circular openings can be discharged downward by a corresponding plurality of small feeders.
第2の特徴として、本発明に係るマルチフィーダーは、上記中央回転掻き出し羽根と上記円錐形キャップを別体とし、上記円錐形キャップは、上記ホッパーの内周面と当該円錐形キャップとの間において、上記小円形開口部を塞がない位置に放射状に設けられた複数の支持アームにより上記共通中心軸を中心とした上記位置に固定的に設置し、上記中央回転掻き出し羽根と上記円錐形キャップとの間に間隙を設け、上記円錐形キャップの上記固定状態において、上記中央回転掻き出し羽根を回転可能に構成される。 As a second feature, in the multi-feeder according to the present invention, the central rotary scraping blade and the conical cap are separated, and the conical cap is disposed between the inner peripheral surface of the hopper and the conical cap. The small circular opening is fixedly installed at the position centered on the common central axis by a plurality of support arms radially provided at a position where the small circular opening is not blocked, and the central rotary scraping blade, the conical cap, A gap is provided between them, and the central rotary scraping blade is configured to be rotatable in the fixed state of the conical cap.
このように構成すると、円錐形キャップにかかる材料のスラスト荷重が、直接上記中央回転掻き出し羽根に作用しないため、仮に重量の大きい材料であっても、回転駆動軸を駆動する電動機のスラスト耐荷重を超えることがなく、円滑に中央回転掻き出し羽根を回転させることができる。 With this configuration, since the thrust load of the material applied to the conical cap does not directly act on the central rotary scraping blade, even if the material is heavy, the thrust load resistance of the motor that drives the rotary drive shaft can be reduced. It is possible to smoothly rotate the central rotary scraping blade without exceeding.
第3の特徴として、本発明に係るマルチフィーダーは、上記底盤に上記中央回転掻き出し羽根の上記スポークの位置を検出するための位置検出センサーを設け、該位置検出センサーからの信号に基づいて、上記中央回転掻き出し羽根の停止状態において、上記各スポークの位置が複数の上記小円形開口部の開口を塞がない位置に停止するように構成される。 As a third feature, the multi-feeder according to the present invention is provided with a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom board, and based on a signal from the position detection sensor, In the stopped state of the central rotary scraping blade, the position of each spoke is configured to stop at a position where the openings of the plurality of small circular openings are not blocked.
上記位置検出センサーは、例えば近接センサー(13)により構成することができ、被検出部としての対応する中央回転掻き出し羽根の突出部(11c又は12f)の位置を検出し得るように構成することができる。このように構成すると、中央回転掻き出し羽根の各スポークが、上記小円形開口部の開口を塞がない位置の停止位置を、上記位置検出センサーにて検出し得るように構成し、当該位置検出センサーが当該位置を検出したとき、例えば制御部(28)が当該位置検出センサーからの信号を検出して上記中央回転掻き出し羽根の回転を停止するように構成することにより、各スポークが上記小円形開口部の開口を塞がない位置に上記中央回転掻き出し羽根を常時停止させることができる。小型供給機の動作中は中央回転掻き出し羽根は停止しているので、このように構成することにより、複数の小型供給機による材料の排出動作中、上記中央回転掻き出し羽根が上記材料の排出動作に影響を与えることはない。 The position detection sensor can be configured by, for example, a proximity sensor (13), and can be configured to detect the position of the protrusion (11c or 12f) of the corresponding central rotary scraping blade as the detected portion. it can. With this configuration, each position of the spokes of the central rotary scraping blade can be detected by the position detection sensor at a position where the spoke does not block the opening of the small circular opening, and the position detection sensor When the position is detected, for example, the control unit (28) detects the signal from the position detection sensor and stops the rotation of the central rotary scraping blade, whereby each spoke has the small circular opening. The central rotary scraping blade can be always stopped at a position where the opening of the part is not blocked. Since the central rotary scraping blade is stopped during the operation of the small feeder, this configuration allows the central rotary scraper blade to perform the material discharging operation during the material discharging operation by a plurality of small feeders. There is no impact.
第4の特徴として、本発明に係るマルチフィーダーは、上記底盤に上記中央回転掻き出し羽根の上記スポークの位置を検出するための位置検出センサーを設け、該位置検出センサーからの信号に基づいて、上記中央回転掻き出し羽根の停止位置は、上記各スポークの位置が複数の上記小円形開口部の開口を塞がない位置であって、かつ、上記各支持アームの下側の中央停止位置となるように構成される。 As a fourth feature, the multi-feeder according to the present invention is provided with a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom plate, and based on a signal from the position detection sensor, The stop position of the central rotary scraping blade is such that the position of each spoke does not block the openings of the plurality of small circular openings, and is the central stop position below each support arm. Composed.
このように構成すると、中央回転掻き出し羽根の各スポークに材料の荷重が直接作用しないので、仮に重量の大きい材料であっても、電動機のスラスト耐荷重を超えることがなく、円滑に中央回転掻き出し羽根を回転させることができる。 With this configuration, since the load of the material does not directly act on each spoke of the central rotary scraping blade, even if the material is heavy, it does not exceed the thrust load resistance of the motor, and the central rotary scraping blade can be smoothly Can be rotated.
第5の特徴として、本発明に係るマルチフィーダーは、上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、停止状態の上記中央回転掻き出し羽根の回転を開始するように構成される。 As a fifth feature, the multi-feeder according to the present invention detects that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. A level sensor to be obtained is provided for each of the small feeders, and based on the detection that the upper end level of the material has reached the predetermined level in all the level sensors, the central rotary scraping blade in the stopped state is provided. Configured to begin rotation.
このように構成すると、ホッパー内の材料の排出が進んで各小型供給機内に移行した材料の上端レベルが上記底盤の位置より低いレベルになったことをレベルセンサーが検出したとき、底盤の上面上に材料が残留している状態となっているので、上記レベルセンサーからの信号を例えば制御部(28)にて検出し、停止状態の中央回転掻き出し羽根の回転を開始することにより、上記残留した材料を効率的に移送して小円形開口部内に排出することができる。 With this configuration, when the level sensor detects that the upper end level of the material transferred into each small feeder has become lower than the position of the bottom plate as the material discharge in the hopper progresses, Since the material remains in the state, the signal from the level sensor is detected by, for example, the control unit (28), and the rotation of the central rotating scraping blade in the stopped state is started. The material can be efficiently transferred and discharged into the small circular opening.
第6の特徴として、本発明に係るマルチフィーダーは、上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、何れか一の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、上記支持アームの下側の所定範囲内において、上記正逆駆動手段を以って上記中央回転掻き出し羽根の正逆揺動回動動作を行うものである。 As a sixth feature, the multi-feeder according to the present invention detects that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. A level sensor to be obtained is provided for each of the small feeders, and based on the detection that the upper end level of the material has reached the predetermined level in any one of the level sensors, Within a predetermined range, the forward / reverse driving means performs forward / reverse swinging / rotating operation of the central rotary scraping blade.
上記所定範囲内とは、例えば上記支持アームの幅から上記スポークがはみださない範囲内又は若干はみ出す範囲とすることができる。このように構成すると、材料の排出が進んで何れか一の小型供給機内の材料が所定レベル以下になった場合、上記中央回転掻き出し羽根の正逆揺動回動動作を行うことで、比較的早い段階でホッパー内の材料のブリッジを崩してその後の材料の排出動作を円滑に行うことができる。 The predetermined range may be, for example, a range in which the spoke does not protrude from the width of the support arm or a range that slightly protrudes. With this configuration, when the discharge of the material progresses and the material in any one of the small feeders becomes a predetermined level or less, by performing the forward / reverse swing rotation operation of the central rotary scraping blade, At an early stage, the material bridge in the hopper can be broken and the subsequent material discharge operation can be performed smoothly.
第7の特徴として、本発明に係るマルチフィーダーは、上記中央回転掻き出し羽根に上記各スポーク毎の上記中央停止位置を位置検出センサーにて検出可能な被検出部を各スポークに対応して設け、上記底盤に上記各スポークの上記中央停止位置への到来を検出し得る位置検出センサーを設け、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、上記正逆揺動回動動作を停止して、上記中央回転掻き出し羽根の各スポークが隣接する上記支持アームの下側の上記中央停止位置まで正方向に一定角度ずつ回動する間歇回動動作を行うように構成される。 As a seventh feature, the multi-feeder according to the present invention is provided with a detected portion capable of detecting the central stop position for each of the spokes by a position detection sensor in the central rotary scraping blade corresponding to each spoke. A position detection sensor capable of detecting the arrival of the spokes at the central stop position is provided on the bottom plate, and based on detection that the upper end level of the material in all the level sensors has reached the predetermined level, Stop the forward / reverse oscillating rotation operation and perform intermittent rotation operation in which each spoke of the central rotation scraping blade rotates by a certain angle in the forward direction to the central stop position below the adjacent support arm. Configured to do.
上記被検出部は例えば突出部(12f)により構成することができる。上記一定角度は、例えば小円形開口部の数が3個であれば120度である。このように構成すると、貯留槽及びホッパー内の材料を下方に排出した後、中央回転掻き出し羽根の各スポークが隣接する支持アームの下側に位置するまで間歇回動動作を行うものであるから、中央回転掻き出し羽根の回動範囲をできるだけ少なくして省力化を図ると共に、底盤上に残留する材料を効果的に小型供給機内に排出することができる。 The detected part can be constituted by a protruding part (12f), for example. For example, if the number of small circular openings is three, the certain angle is 120 degrees. When configured in this way, after discharging the material in the storage tank and the hopper downward, it performs an intermittent rotation operation until each spoke of the central rotary scraping blade is located below the adjacent support arm. The rotation range of the central rotary scraping blade can be reduced as much as possible to save labor, and the material remaining on the bottom can be effectively discharged into the small feeder.
第8の特徴として、本発明に係るマルチフィーダーは、上記中央回転掻き出し羽根の上記各スポークの先端は上記ホッパー内側面に近接する位置まで延出されており、上記各スポークは上記中央回転掻き出し羽根の回転により、上記各小円形開口部の略開口全域を横切ることができるように構成される。 As an eighth feature, in the multi-feeder according to the present invention, the tip of each spoke of the central rotary scraping blade extends to a position close to the inner surface of the hopper, and each spoke has the central rotary scraping blade. Is configured to be able to cross substantially the entire opening of each small circular opening.
ホッパー内側面は、例えばホッパー部(3)下側に短管(4)を接続する場合は、短管(4)の内側面(4c)とすることができる。このように構成すると、中央回転掻き出し羽根の各スポークにより掻き出された材料を小円形開口部内に効率的に排出することができる。 The inner surface of the hopper can be the inner surface (4c) of the short tube (4) when, for example, the short tube (4) is connected to the lower side of the hopper (3). If comprised in this way, the material scraped by each spoke of the center rotation scraping blade | wing can be efficiently discharged | emitted in a small circular opening part.
第9の特徴として、本発明に係るマルチフィーダーは、複数の上記小型供給機の下側に単一のコンベアを設け、上記各小型供給機の各排出シュートの排出口を上記単一のコンベア上方に位置させることにより、複数の小型供給機からの排出材料を上記単一のコンベアにより搬送し得るように構成される。 As a ninth feature, in the multi-feeder according to the present invention, a single conveyor is provided below the plurality of small feeders, and the discharge chute of each discharge chute of each of the small feeders is located above the single conveyor. By being positioned at the position, the material discharged from a plurality of small feeders can be conveyed by the single conveyor.
このように構成すると、複数の小型供給機からの排出材料を単一のコンベアにて受けて搬送することができ、効率的な材料搬出を行うことができる。 With this configuration, the discharged material from a plurality of small feeders can be received and conveyed by a single conveyor, and efficient material unloading can be performed.
第10の特徴として、本発明に係るマルチフィーダーは、上記支持アームは横断面三角形状として各上端に半径方向に延びる突条を形成すると共に、上記ホッパーの中央部に各支持アームの中央接合部を設け、上記円錐形キャップは、上記中央接合部において上記各支持アームの上記突条上にその下端部が固定されている。 As a tenth feature, in the multi-feeder according to the present invention, the support arm has a triangular shape in cross section, a ridge extending in the radial direction is formed at each upper end, and a central joint portion of each support arm at the center of the hopper. And the lower end of the conical cap is fixed on the protrusions of the support arms at the central joint.
このように構成すると、上記円錐形キャップと支持アームとの接合部に緩やかな稜線が形成されないので、円錐形キャップと支持アームとの接続部において材料のブリッジの発生を抑制することができる。 With this configuration, since a gentle ridge line is not formed at the joint between the conical cap and the support arm, it is possible to suppress the occurrence of material bridging at the connection between the conical cap and the support arm.
第11の特徴として、本発明に係るマルチフィーダーは、上記各支持アームは上記ホッパーの上記内側面に近接する先端部に垂直板を各々固定し、各垂直板と上記ホッパーの上記内側面とを接続固定したものである。 As an eleventh feature, in the multi-feeder according to the present invention, each of the support arms fixes a vertical plate to a tip portion adjacent to the inner surface of the hopper, and each vertical plate and the inner surface of the hopper are connected to each other. The connection is fixed.
このように構成すると、支持アームとホッパーの内周面との接続部に緩やかな稜線が形成されないので、支持アームとホッパー内周面との接続部において材料のブリッジの発生を抑制することができる。 If comprised in this way, since a gentle ridgeline is not formed in the connection part of a support arm and the inner peripheral surface of a hopper, generation | occurrence | production of the bridge | bridging of a material can be suppressed in the connection part of a support arm and a hopper inner peripheral surface. .
第12の特徴として、本発明に係るマルチフィーダーは、上記ホッパーの下端の上記底盤近傍の内周面に上記共通中心軸側に突出する環状延長板を設け、上記環状延長板の下側に上記ホッパーの内部に連通する環状空間を形成し、上記中央回転掻き出し羽根の各スポークの先端部が上記環状空間に位置するように構成される。 As a twelfth feature, in the multi-feeder according to the present invention, an annular extension plate protruding toward the common central axis is provided on an inner peripheral surface in the vicinity of the bottom plate at the lower end of the hopper, and the lower side of the annular extension plate An annular space communicating with the inside of the hopper is formed, and the tip of each spoke of the central rotary scraping blade is configured to be located in the annular space.
このように構成すると、中央回転掻き出し羽根のスポークによって底盤上を外周方向に送られる材料は上記環状空間内に搬送され、当該環状空間内において各スポークの先端部によって円滑に運ばれて小円形開口部内に排出することができるため、底盤の外周部近傍に材料の堆積によるを各スポークに作用する抵抗を減少して、底盤外周部の材料を円滑に排出することができる。 With this configuration, the material sent in the outer circumferential direction by the spokes of the central rotary scraping blade is conveyed into the annular space and is smoothly conveyed by the tip of each spoke in the annular space. Since it can be discharged into the part, the resistance acting on each spoke due to the accumulation of material in the vicinity of the outer peripheral part of the bottom board can be reduced, and the material at the outer peripheral part of the bottom board can be discharged smoothly.
第13の特徴として、本発明に係るマルチフィーダーは、上記小円形開口部及びそれに対応する上記小型供給機の数は、3基乃至6基のうちの何れか一の数であり、上記小円形開口部は、上記底盤上に、上記共通中心軸の周りに均等開き角度を以って形成されている。 As a thirteenth feature, in the multi-feeder according to the present invention, the number of the small circular openings and the corresponding small feeders is any one of three to six, and the small circular The opening is formed on the bottom plate with a uniform opening angle around the common central axis.
上述のように、本発明は残留材料の排出を中央回転掻き出し羽根の回転により確実に行うことができるため、例えば大型のサイロ等において3基~6基の比較的少ない数の小型供給機により、残留材料の極力少ない排出動作を行うことができる。 As described above, since the present invention can reliably discharge the residual material by the rotation of the central rotary scraping blade, for example, in a large silo or the like, a relatively small number of 3 to 6 small feeders can be used. It is possible to perform a discharging operation with as little residual material as possible.
第14の特徴として、本発明に係るマルチフィーダーは、上記小型供給機は回転フィーダーである。 As a fourteenth feature, in the multi-feeder according to the present invention, the small feeder is a rotary feeder.
このように構成すると、複数の回転フィーダーによって例えば粉粒体材料の定量排出を行うことができる。 With this configuration, for example, the powder material can be discharged quantitatively by a plurality of rotating feeders.
第15の特徴として、本発明に係るマルチフィーダーの運転方法は、上記第1の特徴又は第2の特徴を有するマルチフィーダーの運転方法であって、上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、停止状態の上記中央回転掻き出し羽根の回転を開始することを特徴とするマルチフィーダーの運転方法により構成される。 As a fifteenth feature, a multi-feeder operation method according to the present invention is a multi-feeder operation method having the first feature or the second feature described above, and is provided in each small feeder from each small circular opening. A level sensor that can detect that the upper end level of the material that has shifted to a predetermined level lower than the position of the bottom plate is provided for each of the small feeders, and during the discharging operation by the small feeders, The central rotary scraping blade is stopped, and the rotation of the central rotary scraping blade in the stopped state is started based on the detection that the upper end level of the material has reached the predetermined level in all the level sensors. It is comprised by the operation method of the characteristic multi-feeder.
このように構成すると、ホッパー内の材料の排出が進んで各小型供給機内に移行した材料の上端レベルが上記底盤の位置より低いレベルになったことをレベルセンサーが検出した状態においては、底盤の上面上に材料が残留している状態となっているので、上記レベルセンサーからの信号を例えば制御部(28)にて検出し、停止状態の中央回転掻き出し羽根の回転を開始することにより、上記残留した材料を効率的に移送して小円形開口部内に排出することができる。 With this configuration, in a state where the level sensor detects that the top level of the material transferred into each small feeder has become lower than the position of the bottom plate as the material discharge in the hopper progresses, Since the material remains on the upper surface, the signal from the level sensor is detected by, for example, the control unit (28), and the rotation of the central rotating scraping blade in the stopped state is started. The remaining material can be efficiently transferred and discharged into the small circular opening.
第16の特徴として、本発明に係るマルチフィーダーの運転方法は、さらに、上記底盤に上記中央回転掻き出し羽根の上記スポークの位置を検出するための位置検出センサーを設け、該位置検出センサーからの信号に基づいて、上記各スポークが複数の上記小円形開口部の開口を塞がないように上記中央回転掻き出し羽根を停止させる。 As a sixteenth feature, the operation method of the multi-feeder according to the present invention further includes a position detection sensor for detecting the position of the spoke of the central rotary scraping blade on the bottom plate, and a signal from the position detection sensor. Based on the above, the central rotary scraping blade is stopped so that the spokes do not block the openings of the plurality of small circular openings.
このように構成すると、各スポークが上記小円形開口部の開口を塞がない位置に上記中央回転掻き出し羽根を常時停止することができる。小型供給機の動作中は中央回転掻き出し羽根は停止しているので、このように構成することにより、複数の小型供給機による材料の排出動作中、上記中央回転掻き出し羽根が上記材料の排出動作に影響を与えることはない。 With this configuration, the central rotary scraping blade can always be stopped at a position where each spoke does not block the opening of the small circular opening. Since the central rotary scraping blade is stopped during the operation of the small feeder, this configuration allows the central rotary scraper blade to perform the material discharging operation during the material discharging operation by a plurality of small feeders. There is no impact.
第17の特徴として、本発明に係るマルチフィーダーの運転方法は、上記第4の特徴を有するマルチフィーダーの運転方法であって、上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、何れか一の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、上記支持アームの下側の所定範囲内において、上記正逆駆動手段を以って上記中央回転掻き出し羽根の正逆揺動回動動作を行う。 As a seventeenth feature, the multifeeder operation method according to the present invention is a multifeeder operation method according to the fourth feature, wherein the material transferred from the small circular openings to the small feeders is provided. A level sensor capable of detecting that the upper end level has become a predetermined level lower than the position of the bottom board is provided for each of the small feeders, and during the discharging operation by the small feeders, the central rotary scraping blade is Based on the detection that the upper end level of the material has reached the predetermined level in any one of the level sensors, the forward / reverse driving means is set within a predetermined range below the support arm. Thus, the forward and reverse swinging movement of the central rotary scraping blade is performed.
このように構成すると、材料の排出が進んで何れか一の小型供給機内の材料が所定レベルになった場合、上記中央回転掻き出し羽根の正逆揺動回動動作を行うことで、比較的早い段階でホッパー内の材料のブリッジを崩してその後の材料の排出動作を円滑に行うことができる。 With this configuration, when the material discharge progresses and the material in any one of the small feeders reaches a predetermined level, it is relatively fast by performing the forward / reverse swing rotation operation of the central rotary scraping blade. At the stage, the bridge of the material in the hopper can be broken and the subsequent material discharging operation can be performed smoothly.
第18の特徴として、本発明に係るマルチフィーダーの運転方法は、さらに、上記中央回転掻き出し羽根に上記各スポーク毎の上記中央停止位置を位置検出センサーにて検出可能な被検出部を各スポークに対応して設け、上記底盤に上記各スポークの上記中央停止位置への到来を検出し得る位置検出センサーを設け、上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、何れか一の小型供給機の材料が上記所定レベルを超えるまでは、上記正逆揺動回動動作を停止して、上記中央回転掻き出し羽根の各スポークが隣接する上記支持アームの下側の上記中央停止位置まで正方向に一定角度ずつ回動して当該位置にて停止するという間歇回動動作を繰り返し行う。 As an eighteenth feature, in the multi-feeder operating method according to the present invention, a detected portion capable of detecting the central stop position for each spoke by a position detection sensor is further provided for each spoke. Correspondingly provided, a position detection sensor capable of detecting the arrival of each spoke at the central stop position is provided on the bottom plate, and during the discharging operation by the small feeder, the central rotary scraping blade is stopped, Based on the detection that the upper end level of the material has reached the predetermined level in the level sensor, the forward / reverse swing rotation is performed until the material of any one of the small feeders exceeds the predetermined level. Stopping the operation, the spokes of the central rotary scraping blades rotate by a certain angle in the forward direction to the central stop position below the adjacent support arm. Repeated intermittent rotation operation that stops at the position.
上記被検出部は、例えば中央円盤(12d)にスポークに対応して設けられた被検出部(12f)により構成することができる(図14A参照)。このように構成すると、貯留槽及びホッパー内の材料を下方に排出した後、中央回転掻き出し羽根を隣接する支持アームの下側まで間歇回動動作を行うものであるから、中央回転掻き出し羽根の回動範囲をできるだけ少なくして省力化を図ると共に、底盤上に残留する材料を効果的に小型供給機内に排出することができる。 The detected part can be constituted by, for example, a detected part (12f) provided on the central disk (12d) corresponding to the spoke (see FIG. 14A). With this configuration, after the material in the storage tank and the hopper is discharged downward, the central rotary scraping blade is intermittently rotated to the lower side of the adjacent support arm. It is possible to save labor by reducing the moving range as much as possible, and to effectively discharge the material remaining on the bottom board into the small feeder.
本発明によれば、貯留槽及びホッパー内の材料を下方に排出した後、中央回転掻き出し羽根を回転することによりホッパーの底盤上に残留した材料を円滑に排出することができ、例えば大口径のサイロにおいて、複雑な構造の貯留槽を形成することなく、比較的簡単な構成により、材料の残留を極力少なくした、適切な排出動作を行うことができる。 According to the present invention, after the material in the storage tank and the hopper is discharged downward, the material remaining on the bottom plate of the hopper can be discharged smoothly by rotating the central rotary scraping blade. In the silo, it is possible to perform an appropriate discharging operation with as little residual material as possible with a relatively simple configuration without forming a storage tank having a complicated structure.
また、従来のように底盤中央に大型の固定円錐コーンが存在しないので、貯留容積をより拡大することができる。 Also, since there is no large fixed cone cone in the center of the bottom plate as in the conventional case, the storage volume can be further expanded.
また、中央回転掻き出し羽根をその各スポークが上記小円形開口部の開口を塞がない位置に停止させることができるので、複数の小型供給機による材料の定量排出動作中、底盤上の中央回転掻き出し羽根が上記材料の排出動作に影響を与えることはない。 In addition, since the central rotary scraping blade can be stopped at a position where each spoke does not block the opening of the small circular opening, the central rotary scraping on the bottom plate is performed during the quantitative discharge operation of the materials by a plurality of small feeders. The blades do not affect the discharge operation of the material.
また、底盤の上面上に材料が残留している状態となったことをレベルセンサーにより検出し、停止状態の中央回転掻き出し羽根の回転を開始し得るように構成したので、効率的に残留材料を排出することができるし、通常排出中は中央回転掻き出し羽根は停止しているので、電力消費を抑制することができる。 In addition, since the level sensor detects that the material has remained on the upper surface of the bottom plate and the rotation of the central rotating scraping blade in the stopped state can be started, the remaining material is efficiently removed. Since the central rotary scraping blade is stopped during normal discharge, power consumption can be suppressed.
また、各スポークが小円形開口部の略開口全域を横切るので、中央回転掻き出し羽根の各スポークにより掻き出された材料を小円形開口部内に効率的に排出することができる。 Also, since each spoke traverses substantially the entire opening of the small circular opening, the material scraped by each spoke of the central rotary scraping blade can be efficiently discharged into the small circular opening.
また、複数の小型供給機からの排出材料を単一のコンベアにて受けて搬送することができ、効率的な材料搬出を行うことができる。 Also, the discharged materials from a plurality of small feeders can be received and transported by a single conveyor, so that the material can be efficiently carried out.
また、例えば大口径のサイロに適用した場合であっても、少ない数(3基~6基)の小型供給機により残留の少ない排出動作を実現することができる。 In addition, even when applied to a large-diameter silo, for example, a small number (three to six) of small feeders can realize a discharge operation with little residual.
また、本発明のマルチフィーダーの運転方法によると、通常の排出動作中は中央回転掻き出し羽根は停止しており、底盤上に材料が残留している状態となったことをレベルセンサーにより検出したときに、中央回転掻き出し羽根の回転を開始し得るように構成したので、効率的に残留材料を排出することができるし、電力消費を抑制することができる。 Further, according to the operation method of the multi-feeder of the present invention, when the level rotary sensor detects that the central rotary scraping blade is stopped during the normal discharging operation and the material remains on the bottom board. In addition, since the rotation of the central rotary scraping blade can be started, the residual material can be discharged efficiently and the power consumption can be suppressed.
また、中央回転掻き出し羽根の各スポークは支持アームの下側に停止しているので、材料の荷重が直接スポークに作用せず、よって重量の大きい材料であっても、電動機のスラスト耐荷重を超えることがなく、円滑に中央回転掻き出し羽根を回転させることができる。 Also, since each spoke of the central rotary scraping blade is stopped below the support arm, the material load does not act directly on the spoke, so even a heavy material exceeds the thrust load capacity of the motor And the center rotary scraping blade can be smoothly rotated.
また、上記円錐形キャップと支持アームとの接合部に緩やかな稜線が形成されないので、円錐形キャップと支持アームとの接続部において材料のブリッジの発生を抑制することができる。 In addition, since a gentle ridge line is not formed at the joint between the conical cap and the support arm, it is possible to suppress the occurrence of material bridging at the connection between the conical cap and the support arm.
また、支持アームとホッパーの内周面との接続部に緩やかな稜線が形成されないので、支持アームとホッパー内周面との接続部において材料のブリッジの発生を抑制することができる。 In addition, since a gentle ridge line is not formed at the connection portion between the support arm and the inner peripheral surface of the hopper, the occurrence of material bridging can be suppressed at the connection portion between the support arm and the inner peripheral surface of the hopper.
また、ホッパー内周面に環状延長板を設け、底盤上を外周方向に送られる材料を環状空間内に導くことにより、底盤の外周部近傍での材料の堆積を防止し、各スポークへの堆積材料による抵抗を減少し、底盤外周部の材料を円滑に排出することができる。 In addition, an annular extension plate is provided on the inner peripheral surface of the hopper, and the material sent in the outer peripheral direction on the bottom plate is guided into the annular space, thereby preventing the material from being deposited near the outer peripheral portion of the bottom plate and depositing on each spoke. The resistance due to the material can be reduced, and the material on the outer periphery of the bottom can be discharged smoothly.
また、材料の排出が進んで何れか一の小型供給機内の材料が所定レベル以下になった場合、上記中央回転掻き出し羽根を正逆揺動回動動作を行うことで、比較的早い段階でホッパー内の材料のブリッジを崩してその後の材料の排出動作を円滑に行うことができる。 Further, when the material discharge progresses and the material in any one of the small feeders becomes a predetermined level or less, the hopper can be moved at a relatively early stage by performing the forward / reverse swing rotation operation of the central rotary scraping blade. The bridge | bridging of the inside material can be broken and subsequent discharge operation | movement of material can be performed smoothly.
また、貯留槽及びホッパー内の材料を下方に排出した後、中央回転掻き出し羽根を隣接する支持アームの下側まで間歇回動動作を行うものであるから、中央回転掻き出し羽根の回動範囲をできるだけ少なくして省力化を図ると共に、底盤上に残留する材料を効果的に小型供給機内に排出することができる。 In addition, after discharging the material in the storage tank and the hopper downward, the center rotary scraping blade is intermittently rotated to the lower side of the adjacent support arm. It is possible to save labor by reducing the amount of material and to effectively discharge the material remaining on the bottom board into the small feeder.
以下、本発明に係るマルチフィーダーについて詳細に説明する。 Hereinafter, the multi-feeder according to the present invention will be described in detail.
図1に上記マルチフィーダーの側面図、図2に同上マルチフィーダーの平面図、図3に同上マルチフィーダーの側面断面図(図2のX-X線断面図)を示す。 1 is a side view of the multi-feeder, FIG. 2 is a plan view of the multi-feeder, and FIG. 3 is a cross-sectional side view of the multi-feeder (cross-sectional view taken along line XX in FIG. 2).
これらの図において、1は円筒状のサイロであり、共通中心軸Cを中心軸とする円筒形の上部貯留槽(貯留槽)2と、該上部貯留槽2の下部に接続され、上記共通中心軸Cを共有して中心軸とする逆截頭円錐形状のホッパー部3とから構成されており、当該サイロ1は円筒状の機枠40により地面G上に垂直に立設固定されている(図3参照)。
In these drawings,
上記貯留槽2の直径は例えば12mであり、上記ホッパー部3の下部の開口部3aの直径は例えば6mである。本発明に係るマルチフィーダーはこのように上記開口部3aの直径が例えば4m以上の大口径のサイロ(貯留部の直径は例えば7m~20m)に適用されるものである。
The diameter of the
上記ホッパー部3の下端は開口部3aにより下向に開口されており、当該開口部3a周縁にはフランジ3bが形成されている。
The lower end of the
このホッパー部3の上記開口部3aには、上記共通中心軸Cを中心軸とし、上記開口部3aと同一直径の上下開口の円筒形の短管4(上下方向の幅T)が、その上部フランジ4aを上記フランジ3bに連結することにより接続されており、上記短管4の下部フランジ4bには上記共通中心軸Cを中心とする水平な円形の底盤5がその外周接続部5bを以って接続されている。尚、上記ホッパー部3と上記短管4を含めて「ホッパー3’」という。
The
上記底盤5には、その平坦な上面5aに、上記共通中心軸Cを中心として、周方向に120度毎に三等分した各半径線N上に、各中心(中心軸)Ca,Cb,Ccが位置する3つの小円形開口部6a,6b,6cが貫通形成されている。尚、小円形開口部6a~6c(複数の小円形開口部をまとめて符号「6」で示す)は本実施形態における3個に限定されず、ホッパー部3の開口部3aの直径、供給する材料等により、図10A~Cに示すように、4個、5個、6個の何れかでも良い。これらの小円形開口部6は、底盤5上に、共通中心軸Cの周りに均等開き角度を以って貫通形成されている。これらの小円形開口部6の裏面側には各々短円筒を介して各々後述の回転フィーダー(小型供給機)14a~14cが接続される。
The
これら小円形開口部6a,6b,6cは、平面視において、それらの円の外周が上記短管4(ホッパー3’)の内周面4cに接する位置に形成されていると共に(図2参照)、各小円形開口部6a,6b,6cの中心(中心軸)Ca,Cb,Ccは、上記共通中心軸Cから半径方向に距離t1の円周H上に位置しており(図2、短管4の半径をt4とするとt1<t4)、何れも同一の半径t2の円から構成されている。従って、上記ホッパー3'の下部、即ち、上記短管4の下部は、上記小円形開口部6a,6b,6cの部分のみが開口し、その他の水平部分は底盤5の平坦な上面5aにより閉鎖された状態となっている。
These small
上記各小円形開口部6a,6b,6cには、上記底盤5の裏面5cと一体であって、上記各小円形開口部6a,6b,6cの半径t2と同一半径の短円筒7a,7b,7cが垂直下方に延出形成されており、各短円筒7a,7b,7cの下端にはフランジ7a’,7b’,7c’が各々形成されている。
The small
上記底盤5の裏面5c側の中心部には、電動機Mが固定され、該電動機Mの出力軸8には減速機9を介して、上記共通中心軸Cを中心軸とする回転駆動軸10が接続され、当該回転駆動軸10が上記底盤5の上面5a側に突出形成されている。
An electric motor M is fixed to the center of the
上記底盤5上面5aに突出した上記回転駆動軸10には、上記共通中心軸Cを中心とする円錐形キャップ11と一体の中央回転掻き出し羽根12’が装着固定されている。より具体的には、当該円錐形キャップ11の底板11aの中心に形成されたボス部11bに上記回転駆動軸10が嵌合接続されている。この円錐形キャップ11の外周側面には図2に示すように、3枚のスポーク(掻き出し羽根)12,12,12が水平方向に突出形成されている。ここで、上記スポーク12,12,12をまとめて中央回転掻き出し羽根12’という。このように、上記中央回転掻き出し羽根12’の中央上面に、上記共通中心軸Cを中心とする円錐形キャップ11を一体に設け、上記中央回転掻き出し羽根12’を上記円錐形キャップ11と共に回転し得るように構成している。従って、上記回転駆動軸10に、上記共通中心軸Cを中心として放射状に延びる複数のスポーク12を有する中央回転掻き出し羽根12’が固定されており、各スポーク12は上記底盤5の上面5aに近接するように配置され、上記中央回転掻き出し羽根12’の中央上面に、上記共通中心軸Cを中心とする上記円錐形キャップ11が設けられている構成となっている。
A central
これらのスポーク12,12,12は、上記共通中心軸Cを中心として周方向に互いに120度の開き角度を以って、半径方向に水平に形成されており、各スポーク12,12,12と上記底盤5の上面との間には、狭いクリアランスt3(例えば10mm~50mm)が形成されるように構成されており、上記各スポーク12,12,12は上記底盤5上面5aに近接して位置している(図4参照)。また、各スポーク12,12,12の先端は、上記短管4(ホッパー3’)(半径t4>t1)の内周面4cに近接する位置まで延出形成されており、上記各先端には回転方向(矢印A方向)に折曲した折曲部12a,12a,12aが各々形成されている。
These
従って、上記電動機Mを駆動すると、上記回転駆動軸10の矢印A方向の回転に基づいて、上記円錐形キャップ11及び上記スポーク12,12,12が共に矢印A方向に回転し得るように構成している。上記スポーク12,12,12は、各先端部12aが各々上記短筒4の内周面4cに近接しているので、上記スポーク12,12,12を回転させると、上記スポーク12,12,12は、上記上面5a上を略全面的に履くことができると共に、各スポーク12,12,12の下面が、上記各小円形開口部6a,6b,6cの開口の略上面全体を横切るように通過することになるため、上記上面5a上に残留する粉粒体材料を一掃して各小円形開口部6a,6b,6c内に落下供給し得るように構成している。
Accordingly, when the electric motor M is driven, the
13は、上記底盤5における上記円錐キャップ11の上記底板11aに対応する位置に設けられた近接センサーであり、上記底板11aに下方向きに設けられた検出用の突出部11cの到来を検出し得るように構成されている。上記スポーク(掻き出し羽根)12,12,12は、上記突出部11cが上記近接センサー13の真上位置に到来したときに、図2に示すように、上記中央回転掻き出し羽根12’の各スポーク12,12,12が各々上記小円形開口部6a,6b,6cの開口の範囲外の上記上面5a上の位置、具体的には、各小円形開口部6a,6b間、6b,6c間、6c,6a間の中間位置(図2に示す位置)に位置するように構成されている。通常の供給動作は、上記中央回転掻き出し羽根12’が停止した状態において、後述の各回転フィーダー(小型供給機)14a,14b,14cの各回転羽根20によって行われるので、上記スポーク12,12,12の上記停止位置において、これらスポーク12,12,12によって上記小円形開口部6a,6b,6cが塞がれないように構成している。尚、複数の回転フィーダー14a~14cをまとめて符号「14」で示す。上記近接センサー13は例えば磁気方式の近接スイッチを使用することができる。
尚、上記突出部11cは上記底板11aにおいて上記中心軸Cから一定半径の円周上に位置しており、上記近接センサー13も上記底盤5において上記中心軸Cから一定半径の同一円周上に位置しており、上記中央回転掻き出し羽根12’及び円錐形キャップ11が回転することにより、上記突出部11cが上記近接センサー13の直上に到来し得るように構成されている。
The
上記近接センサー13の出力信号は、後述の制御部28(図7参照)に送出され、当該制御部28において、上記中央回転掻き出し羽根12’を停止する際に、上記突出部11cが上記近接センサー13の真上位置に到来したか否かを検出し、当該突出部11cが上記近接センサー13直上に到来(位置)したときに、上記電動機Mの駆動を停止して上記スポーク12,12,12の回転を停止するように構成されている。
The output signal of the
即ち、上記スポーク12,12,12の回転を停止する場合は、上記制御部28において、上記近接センサー13が上記突出部11cの到来を監視する構成とし、当該近接センサー13の出力信号に基づいて、上記突出部11cが当該センサー13の真上位置に到来したことを検出したとき、上記電動機Mの駆動を停止する制御を行い、上記各スポーク12,12,12の停止位置を、常時図2の位置、即ち、各スポーク12,12,12が上記小円形開口部6a,6b,6cの範囲外の位置となるように構成している。
That is, when the rotation of the
図6は、各回転フィーダー14a,14b,14c内の粉粒体材料が略排出された状態(粉粒体の排出が進み、後述のレベルセンサー27a,27b,27cの検出レベル位置よりも粉粒体材料のレベルが低下して、各短円筒7a,7b,7c内の粉粒体が各回転フィーダー14a,14b,14cによって略排出された状態)における、上記底盤5上に残留する粉粒体材料Pの一例を示すものである。上記スポーク12,12,12は図6に示すように、底盤5上に粉粒体材料Pが残留している状況において、矢印A方向に回転することにより、上記底盤5上に存在する上記残留粉粒体Pを掻き出して、上記残留粉粒体Pを各小円開口部6a,6b,6c内に排出するものである。
FIG. 6 shows a state in which the powder material in each of the
上記各短円筒7a,7b,7cの上記フランジ7a’,7b’,7c’には各々回転フィーダー14a,14b,14cが接続されている。これらの回転フィーダー14a~14cの基本的構成は同一であるので、詳細については図3、図4に示す回転フィーダー14bについて説明し、他の回転フィーダー14a,14cについては同一部分に同一符号(又は同一符号に「a」、「c」を付した符号)を付してそれらの説明は省略する。
Rotating
上記回転フィーダー14bは、例えば特開2009―256026号公報その他に示されるように、上記中心軸Cbを中心とする内筒15の下端下方に、間隙t5を介して上記中心軸Cbを中心とする底盤16を配置し、底盤16の外周に沿って上記内筒15と中心軸Cbを共有する外筒17を設け、その上端と上記内筒15の外周面とを円環状接続板18で閉鎖して内外筒15,17間に粉粒体の環状通路Rを形成し、底盤16の中心部に突設した回転駆動軸19に4枚の回転羽根(スポーク)20を設け、該回転羽根20の外端に上記外筒17の内周面に沿って回転する回転リング21を設け、該回転リング21に内側に向かう複数の掻爪22を設けて(図5参照)、上記間隙t5から上記環状通路R内に流出した粉粒体材料を上記環状通路R内を上記掻爪22で移動させ、上記環状通路R内の排出口23bから粉粒体材料を定量排出させるものである。
The
そして、上記回転駆動軸19は電動機Mbの回転により減速機25を介して矢印A方向に回転駆動することができる。尚、回転フィーダー14b(14a,14c)はこのタイプに限定されず、他の構造の回転フィーダーであっても良い。
The
上記排出口23bには、フランジ24b’によって排出シュート24bが接続されている。この排出シュート24bは、図1に示すように、上記共通中心軸C方向に傾斜しており、該共通中心線C直下において、上記上部貯留槽2の円筒の直径Lに沿って当該貯留槽2を横切るように設けられた単一のコンベア26のコンベアベルト26a上に粉粒体材料を落下供給し得るように構成されている。
A
上述のように構成された回転フィーダーは、上記短円筒7a,7b,7cの下部に同一構成の回転フィーダー14a,14b,14cが各々接続固定されている(図2参照)。また、各回転フィーダー14a,14b,14cの排出口23a,23b,23cの位置は、図2に示すように、上記コンベア26のコンベアベルト26aの上方に位置する回転フィーダー14aの排出口23aは、コンベアベルト26aの上方に位置しており、当該排出口23aから排出シュート24aが垂直下方に設けられている(図1参照)。
In the rotary feeder configured as described above, the
上記コンベア26の左右に位置する上記回転フィーダー14b,14cの排出口23b,23cは、各々上記コンベア26のコンベアベルト26aの左右両側位置における上側に設けられており、排出口23bに接続された排出シュート24bは、その下端開口が上記コンベアベルト26a上方に位置するように、当該排出口23bからコンベアベルト26aの中央部方向に右側に傾斜して設けられている。
The
また、排出口23cに接続された排出シュート24cは、その下端開口が上記コンベアベルト26a上方に位置するように、当該排出口23cからコンベアベルト26aの中央部方向に左側に傾斜して設けられている。
Further, the
これにより、上記各回転フィーダー14a~14cから排出される粉粒体材料は、1本(単一)のコンベア26上にまとめて落下供給されるように構成されている。
Thereby, the granular material discharged from each of the
27a,27b,27cは上記各回転フィーダー14a,14b,14cに各々対応する上記短円筒7a,7b,7cの側面に設けられたレベルセンサーであり、上記各短円筒7a,7b,7c内に投入された粉粒体のレベルが低下したことを検出するものである。
27a, 27b, and 27c are level sensors provided on the side surfaces of the
これらのレベルセンサー27a~27cは、上記各回転フィーダー14a,14b,14cの短円筒7a,7b,7c内の粉粒体材料のレベルが当該レベルセンサー27a,27b,27cの検出レベルIより低下したこと(各短円筒7a,7b,7c内の粉粒体が減少したこと)を検出し(図4参照)、検出信号を上記制御部28に送出するものである。上記レベルセンサー27a,27b,27cは材料レベルが上記検出レベルIより低下したとき、例えばオンするように構成することができる。当該制御部28は、この3個のレベルセンサー27a,27b,27cの全てから検出信号(オン信号)が入力したことを検出し、当該信号の入力に基づいて上記電動機Mを駆動して上記中央回転掻き出し羽根12’を一定時間(例えばTa秒間)回転駆動し得るように構成している。尚、上記レベルセンサー27a~27cは例えば静電容量式のレベルセンサーを用いることができる。
In these
上記検出レベルIは、上記ホッパー部3内の材料が、各小円形開口部6a~6c内に移行し、各短円筒7a~7c内の材料の各上端レベルが、上記底盤5の上面5aのレベル(底盤5のレベル)より低下した所定レベルを示すものであり、上記材料のレベルが当該所定レベルに達すると、上記ホッパー部3内の底盤5上には図6に示す材料が在留していることになる。よって、当該所定レベルを上記レベルセンサー27a~27cにて検出し、上記中央回転掻き出し羽根12’を回転開始するものである。
The detection level I is such that the material in the
図7に示すものは本発明のマルチフィーダーの電気的構成を示すブロック図であり、上記各電動機M,Ma~Mcが接続されると共に、上記レベルセンサー27a,27b,27c及び近接センサー13が接続され、上記各センサーからの信号に基づいて、図8又は図16に示す動作手順に従って上記各電動機M,Ma~Mcを駆動制御する制御部(プログラマブルコントローラ又はCPU)28を具備している。
FIG. 7 is a block diagram showing the electrical configuration of the multi-feeder according to the present invention. The electric motors M, Ma to Mc are connected, and the
29は上記電動機M、Ma~Mcの駆動時間を設定するためのタイマー、30は操作部であり、上記各電動機の駆動開始操作、駆動停止操作、上記電動機Mの駆動時間の設定操作等を行うものである。
図9に示すものは上記制御部28の動作を示す機能ブロック図であり、当該機能ブロック図は以下の動作説明と共に説明する。
FIG. 9 is a functional block diagram showing the operation of the
本発明に係るマルチフィーダーは上述のように構成されるものであり、次に、本発明のマルチフィーダーの動作を説明する。 The multi-feeder according to the present invention is configured as described above. Next, the operation of the multi-feeder of the present invention will be described.
まず、サイロ1に例えば粉粒体材料(例えばチップ状のバイオマス燃料等)を投入する。すると、上記貯留槽2及びホッパー部3内に粉粒体材料が充填された状態となり、ホッパー3’の下部の粉粒体材料は、ホッパー3’底部の小円形開口部6a,6b,6cから下方の各回転フィーダー14a,14b,14c内の底盤16上に至り、各回転フィーダー14a,14b,14cの内筒15,15,15内まで充填された状態となる。尚、このとき各回転フィーダー14a,14b,14c内の粉粒体材料は、内筒15から間隙t5を介して環状通路R内に当該粉粒体の安息角αを以って流出した状態となる(図4、粉粒体の材料P’参照)。
First, for example, a granular material (for example, chip-shaped biomass fuel) is charged into the
この状態において、コンベア26を駆動してコンベアベルト26aを矢印B方向に回転駆動する。同時に、操作部30から動作開始を操作すると、制御部28(図9の回転フィーダー駆動停止手段28d)は、まず各回転フィーダー14a,14b,14cの電動機Ma,Mb,Mcを駆動開始する(図8のS1,S2,S3)。従って、上記各回転フィーダー14a,14b,14cの回転羽根20,20,20が矢印A方向に回転開始する。
In this state, the
すると、各回転フィーダー14a,14b,14cの各環状通路Rに流出した粉粒体は各掻爪22によって上記環状通路R内を矢印A方向に運搬され、各排出口23a,23b,23cから各排出シュート24a,24b,24cを介して下方のコンベアに向けて定量的に排出される。同時に上記各内筒15,15,15内の粉粒体は、上記回転羽根20,20,20の回転により、順次上記環状通路R方向に押し出されるため、上記内筒15内の粉粒体材料、従って、上記サイロ1(貯留槽2、ホッパー部3)内に貯留している粉粒体材料は、上記3基の回転フィーダー14a,14b,14cによって定量的に下方のコンベアベルト26a上に排出され、その上端レベルQを低下させていく(図4参照)。
Then, the granular material that has flowed out into the annular passages R of the
上記各排出シュート24a,24b,24c内に排出された粉粒体材料は、全て上記コンベア26のコンベアベルト26a上に排出され、当該ベルト26a上に供給された粉粒体材料は当該コンベア26によって矢印B方向に搬送されていく。
All the granular material discharged into the
上記定量排出動作を継続すると、粉粒体材料は上記排出シュート24a,24b,24cから定量的に排出されていくため、上記粉粒体材料の上端レベルQは、上記貯留槽2から上記ホッパー部3に順次低下して行き、さらにホッパー部3を低下して行くことにより上記円錐キャップ11が次第に露出し、上記底盤5の上面5a以下のレベルになると、粉粒体の上端レベルQは、上記短円筒7a,7b,7c内を徐々に低下して行く(図4参照)。
When the quantitative discharge operation is continued, the granular material is quantitatively discharged from the
上記粉粒体材料の上端レベルQが、上記各短円筒7a,7b,7cを低下していく過程において、粉粒体材料の上端レベルQが、各レベルセンサー27a,27b,27cの検出レベルI,I,Iより低下すると、上記各レベルセンサー27a,27b,27cは検出信号(オン信号)を制御部28に送出する。
In the process in which the upper end level Q of the granular material lowers the
上記制御部28(図9のレベル信号検出手段28a)は、上記各レベルセンサー27a,27b,27cからの上記検出信号を各々検出する(図8のS4,S5,S6)。ここで、制御部28(図9の掻き出し羽根駆動停止手段28b)は、全てのレベルセンサー27a,27b,27cからの検出信号を検出したことを認識した時点で(図8のS7)、電動機MをT分間駆動して中央回転掻き出し羽根12’の回転を開始する(図8のS8,S9)。すると、上記中央回転掻き出し羽根12’がTa分間(例えばTa=5分間)矢印A方向に回転開始すると共に、制御部28のタイマー29は上記Ta分間のカウントを開始する(図8のS9)。尚、回転速度にもよるが、上記中央回転掻き出し羽根12’の回転回数は上記5分間の間に例えば1回転又は2回転程度である。
The control unit 28 (level signal detection means 28a in FIG. 9) detects the detection signals from the
上記中央回転掻き出し羽根12’が回転を開始する直前のホッパー3’における残留した粉粒体材料の状況の一例を図6に示す。この段階においては、短円筒7a,7b,7c内の粉粒体材料は、上記検出レベルI,I,I以下になり、それ以降も、上記各回転フィーダー14a,14b,14cの回転羽根20,20,20の継続的な回転により、順次、各排出口23a,23b,23cから各排出シュート24a,24b,24cに排出されていくが、ホッパー3’の底盤5の上面5a上には、例えば図6に示すように粉粒体材料Pが残留しているとする。
FIG. 6 shows an example of the state of the granular material remaining in the
図6の場合、上記底盤5の上記小円形開口部6a,6b,6c以外の上面5aの部分(図6中斜線部分)に粉粒体材料Pが残留しており、この粉粒体材料Pは、各小円形開口部6a,6bの中間位置、上記小円形開口部6b,6cの中間位置、上記小円形開口部6c,6aの中間位置(略スポーク12,12,12の上面側)に各々半径方向の稜線Na(3本)が形成され、これら稜線Naの両側から各小円形開口部6a,6b,6c方向に下り傾斜面が各々形成され、各稜線Naは、ホッパー部3の内周部側が高く、円錐キャップ11側が低い湾曲線状であって、上記円錐キャップ11の下半部を当該粉粒体が覆い、当該円錐キャップ11の上半部が粉粒体から露出した状態となっている。
In the case of FIG. 6, the granular material P remains on the portion of the
かかる状況において、上記中央回転掻き出し羽根12’が円錐形キャップ11と共に矢印A方向に回転開始すると(図8のS8)、上記各スポーク12,12,12が、その回転方向側の前面12bにて上面5上に残留する粉粒体材料を矢印A方向に掻き出すと共に、その各スポーク12,12,12上に堆積している粉粒体材料を矢印A方向に移送しながら、当該各スポーク12,12,12は各々上記小円形開口部6a,6b,6cの上面の開口略全域を横切りながら、矢印A方向に回転していく。
In such a situation, when the central
従って、上記各スポーク12,12,12が上記小円形開口部6a,6b,6cを横切る際、各スポーク12,12,12にて移送された粉粒体材料は崩壊して、各々小円形開口部6a,6b,6cから各回転フィーダー14a,14b,14c内に落下排出されていく。また、上記中央回転掻き出し羽根12’と共に、上記円錐形キャップ11も回転するので、円錐形キャップ11の下半部周辺に存在する在留材料も、当該キャップ11の回転と共に回転方向に移送され、上記各スポーク12の回転と相俟って上記キャップ11下半部周辺に存在する残留材料も崩壊して各小円形開口部6a~6c内に落下排出される。
Accordingly, when each of the
上記各開口部6a,6b,6c内に排出された粉粒体材料は、各回転フィーダー14a,14b,14cの各回転羽根20,20,20の矢印A方向の継続的な回転によって各々排出口23a,23b,23cに運ばれ、各排出シュート24a,24b,24cから下方のコンベア26上に排出される。
The granular material material discharged into the
上記各スポーク12,12,12の各前面12bの半径方向の長さは、上記各小円形開口部6a,6b,6cの直径より長く、これら小円開口部6a~6cの開口の略上面全体を横切る長さを有しており、かつスポーク12,12,12の先端部は上記ホッパー部3の内側面に近接しているので、上記各スポーク12,12,12によって効果的に底盤5上面5a上に残留する粉粒体の材料Pを各小円形開口部6a,6b,6c内に排出することができる。
The length in the radial direction of each
また、上記間隔t3が小なので、上記スポーク12,12,12の各前面12bにて、上記上面5a上に在留する粉粒体材料Pを各スポーク12の各前面12bにて掻き出しながら上記小円形開口部6a,6b,6c内に排出していくことができる。
Further, since the interval t3 is small, the small circular shape material P is scraped out on each
上記制御部28(図9の掻き出し羽根駆動停止手段28b)は、上記タイマー29のカウント値が5分間に達したと判断すると(図8のS9)、停止待機手段28cを以って近接センサー13からの信号の入力待機状態(停止待機動作状態)となり(図8のS10、S11)、制御部28(図9の停止待機手段28c)は、上記スポーク12,12,12が各小円形開口部6a,6b,6cの間に位置し、即ち近接センサー13の直上に突出部11cが到来し、上記近接センサー13からの信号を検出すると(図8のS11)、掻き出し羽根駆動停止手段28bを以って電動機Mを停止する(図8のS12)。これにより、上記中央回転掻き出し羽根12’の各スポーク12,12,12は、各スポークが各小円形開口部6a,6b,6cの開口部上に停止しない位置、即ち、図2に示す各小円形開口部6a,6b,6c間の中間位置(上面5a上)に停止する。
When the control unit 28 (scraping blade drive stopping means 28b in FIG. 9) determines that the count value of the
上記各スポーク12,12,12が停止した状態においては、上記ホッパー部3の底盤5上に残留する粉粒体材料Pは略全て各回転フィーダー14a,14b,14cによって排出され、さらに各回転フィーダー14a,14b,14c内の粉粒体材料も全てコンベア26上に排出されるので、制御部28(回転フィーダー駆動停止手段28d)は上記各回転フィーダー14a,14b,14cの各電動機Ma,Mb,Mcを停止する(図8のS12,S13,S14)。これにより、上記ホッパー3’内の上記底盤5上に残留する上記粉粒体材料Pを含めて、上記サイロ1内の粉粒体の全てを、略残留させることなく、コンベア26上にきれいに供給排出することができる。
In a state where the
尚、上記実施形態では、マルチフィーダーの動作は、図8の動作手順に基づいて制御部28が自動的に行ったが、上記レベルセンサー27a~27cからの検出信号に基づいて上記中央回転掻き出し羽根12’を手動により、一定時間又は一定回転回数を回転駆動するように構成しても良い。また、上記中央回転掻き出し羽根12’の回転停止動作も、上記近接センサー13からの信号に基づいて、手動にて電動機Mを停止しても良い。
In the above embodiment, the operation of the multi-feeder is automatically performed by the
図11、図12A、図12Bに示すものは、本発明に係るマルチフィーダーの第2の実施形態であり、図1、図3に記載の実施形態に対し、中央回転掻き出し羽根12’と円錐形キャップ11とを別体とし、円錐形キャップ11を3本の支持アーム11dを以って短筒4(ホッパー3’)に固定し、上記キャップ11下面側に、スポーク12,12,12を支持する円形の中央円盤12dを回転駆動軸10に接続したものである。尚、当該実施形態において、上記図1、図3に示す実施形態と同一部分については同一符号を付してその説明は省略する。
11, 12A and 12B show a second embodiment of the multi-feeder according to the present invention. Compared with the embodiment shown in FIGS. 1 and 3, a central rotary scraping blade 12 'and a conical shape are shown. The
3本の上記各支持アーム11dは、上記円錐形キャップ11の側面から水平放射状に延出されると共に、各先端部が上記短管4(ホッパー3’)の内周面4cに固定され、これにより上記円錐形キャップ11をその頂点が共通中心軸Cに位置するように固定する。上記各支持アーム11dは、上面側に半径方向の突条R’を有する横断面三角形状に形成されており(図12B参照)、ホッパー部3内に粉粒体材料が充填されたとき、該材料が突条R’から両側傾斜面に円滑に落下して各支持アーム11d上に残留しないように構成されている。尚、上記短管4の幅Tは図1の実施形態の短管4より大きく形成されている。
Each of the three
中央回転掻き出し羽根12’のスポーク12,12,12は、上記共通中心軸Cを中心とする上記中央円盤12dの周囲に放射状に延出形成されており、上記中央円盤12dの裏面中心に設けられた凹部12e内に上記回転駆動軸10を挿入嵌合することにより、上記各スポーク12,12,12を矢印A方向に回転可能とする。上記中央円盤12dは、上記円錐形キャップ11の下面と同一の面積を有し、固定された円錐形キャップ11の下面側に間隙t6を介して位置しており、上記ホッパー部3内に充填された粉粒体材料の荷重が直接かからないように構成されている。
The
また、上記中央回転掻き出し羽根12’の中央部の中央円盤12dの裏面側に近接センサー13により検出される突出部12fを設け、上記近接センサー13の直上に上記突出部12fが到来したときに、各スポーク12,12,12が上記小円形開口部6a,6b,6cを塞ぐことのない位置(図2と同じ位置)に停止し得るように上記と同様に制御を行う。この各スポーク12の停止位置は、図12Aに示すように、各スポーク12が上記3本の支持アーム11dの丁度下側に位置するようになっており、当該停止位置においては、上記各スポーク12,12,12に材料荷重が直接かからないように構成されている。
Further, a
このように構成すると、円錐形キャップ11の固定状態において、中央回転掻き出し羽根12’のみを回転することができ、円錐形キャップ11にかかる材料のスラスト荷重が、直接中央回転掻き出し羽根12’の中央円盤12dに作用しないため、仮に重量の大きい材料であっても減速機9(電動機M)のスラスト耐荷重を超えることがなく、円滑に電動機Mにより中央回転掻き出し羽根12’を回転させることができる。尚、図1、図3のように円錐形キャップ11とスポーク12,12,12が一体であっても、円錐形キャップ11にかかるスラスト荷重が減速機9(電動機M)のスラスト耐荷重を超えない場合は問題なく使用することができる。
If comprised in this way, only the center rotation scraping blade | wing 12 'can be rotated in the fixed state of the cone-shaped
図13、図14A,図14Bに示すものは、本発明に係るマルチフィーダーの第3の実施形態であり、上記第2の実施形態をさらに改良したものである。この第3の実施形態は、上記円錐形キャップ11と中央回転掻き出し羽根12’とを別体とした点は、第2の実施形態と同様であるが、上記円錐形キャップ11と上記支持アーム11dの構成を、より粉粒体材料のブリッジを発生し難く構成したものである。
FIG. 13, FIG. 14A, and FIG. 14B show a third embodiment of the multi-feeder according to the present invention, which is a further improvement of the second embodiment. The third embodiment is the same as the second embodiment in that the
即ち、上記支持アーム11dは、図14A、図15Aに示すように共通中心軸Cを中心に互いに120度の角度で3方向に設けられており、各支持アーム11dは、上端に半径方向の突条R’を有する横断面三角形状であり、ホッパー部3の内周面に近接する各先端部は、各支持アーム11dの上記突条R’の下面部に垂直板11d’を半径方向に固定し、これら垂直板11d’を半径方向に延長し、これら垂直板11d’の各先端が上記ホッパー3の内周側に溶接固定されている。
That is, the
横断面三角形状の上記支持アーム11dをそのままホッパー部3内周面に固定すると、支持アーム11dの左右の傾斜面と上記ホッパー部3の内周面に上記傾斜面に沿う緩やかな稜線が形成され、この稜線を起点として粉粒体材料のブリッジが発生し易くなる。そこで、上記支持アーム11dと上記ホッパー部3(ホッパー3’)内周面とは上記垂直板11d’にて接続するように構成し、上述のようなブリッジの発生を防止したのである。
When the
また円錐形キャップ11は、その中心を上記共通中心軸Cに一致させた状態で、上記3本の支持アーム11dの中央接合部11eの上側に固定されている。具体的には、図15A~Cに示すように、上記各支持アーム11dの中央接合部11eにおいて、上記共通中心軸Cから同一距離の3か所に上向きの固定板31を設け、一方、上記円錐形キャップ11の上記固定板31に対応する位置の内側(3か所)に、上記固定板31に対応する下向きの固定板32(3か所)を突設し、上記円錐形キャップ11をその中心を上記共通中心軸Cに一致させた状態で上記各支持アーム11dの中央接合部11e上に載置し、その後、3か所の固定板32と対応する上記固定板31とをボルトBにて固定することにより、上記円錐形キャップ11は、上記支持アーム11dの中心部であって上記突条R’の上に載置されるように固定される。
Further, the
このように構成すると、上記円錐形キャップ11の下面側と上記支持アーム11dの突条R’の両側斜面との間に空間Sが形成されるため(図15A,図15C参照)、上記ホッパー3’内に充填された粉粒体のレベルが徐々に低下して行き、そのレベルが、上記円錐形キャップ11から上記支持アーム11dを通って下方に低下していくとき、上記円錐形キャップ11下面と上記支持アーム11dとの間は、上記固定板31,32の3か所以外に接合部が存在せず、上記空間Sが形成されているため、上記円錐形キャップ11の下縁11’から下降する粉粒体は、上記下縁11’から直ちに上記支持アーム11dの両傾斜面に沿って下降することになり、上記円錐形キャップ11と上記各支持アーム11dとの接続部に、ブリッジの起点となる緩やかな稜線が存在せず、粉粒体材料によるブリッジの発生を防止することができる。
If comprised in this way, since the space S is formed between the lower surface side of the said
上記中央回転掻き出し羽根12’の中央円盤12dは、上記第2の実施形態と同様に、回転駆動軸10に接続されており、基本的な構成は上記第2の実施形態と同様であるが上記中央円盤12dの下面において、3本の中央回転掻き出し羽根12’のスポーク12,12,12に対応する上記共通中心軸Cを中心とする120度毎の3か所に突出部(被検出部)12fが各々形成されている(図14A参照)。そして上記底盤5には、上記突出部12fの回転軌跡に対応する位置に、1個の近接センサー13が設けられている。よって、上記近接センサー13は、上記中央回転書き出し羽根12’の各スポーク12,12,12が1/3回転(120度ずつ回転)する度に、120度回転した中央回転掻き出し羽根12’の各スポーク12,12,12の位置を検出し得るように構成している。
The
また、この第3の実施形態では、上記ホッパー部3と上記短管4との円環状接続部3cから短管4の内部の方向に、ホッパー3’の内側面の全周に亘り、ホッパー部3の環状延長板3”が逆円錐形状に延長形成されている(図13参照)。この環状延長板3”は、上記ホッパー部3の下端部をその側面の傾斜角度のまま下方に延長したものであり、当該環状延長板3”と上記底盤5との間には間隙t7が形成されている(図13参照)。これにより、上記短管4の上記底盤5と上記環状延長板3”との間にはホッパー3’内空間に連通する環状空間R”が全周に亘り形成される。
Further, in the third embodiment, the hopper portion extends over the entire circumference of the inner surface of the
上記環状延長板3”は上記各小円形開口部6a,6b,6cにおけるホッパー3の内周側の上部を通過し、これによって上記底盤5上の上記環状空間R”は、上記スポーク12の回転方向にみていくと、上記各小円形開口部6a,6b,6cを通過する際は、開口6a’,6b’,6c’を通過する構成となっている(図14A参照)。尚、上記開口6a’,6b’,6c’は、図14Aに示すように、マルチフィーダーの平面視において、上記環状延長部3”と各小円形開口部6a,6b,6cとが重なる部分における、上記小円形開口部6a,6b,6cの開口部分、即ち、上記環状延長板3”の下側に位置する上記底盤5上の上記環状空間R”において、上記底盤5が存在しない部分をいう。よって、上記環状空間R”において底盤5が存在するのは、上記開口6a’,6b’,6c’を除く円弧状の部分となる。
The
上記中央回転掻きだし羽根12’が回転すると、粉粒体材料は各スポーク12,12,12により上記底盤5上を徐々に外周部側へと運ばれていくが、外周部側に運ばれた粉粒体材料が堆積し、これが中央回転掻き出し羽根12’の回転に対する大きな抵抗となる。これを防止するために、上記ホッパー3’(短管4)の内周面に沿う上記環状空間R”を粉粒体材料の逃げ場として設け、上記外周部に運ばれる粉粒体材料を上記環状空間R”に導き、上記中央回転掻き出し羽根12’のスポーク12,12,12の先端の折曲部12a,12a,12aにて上記環状空間R”内の粉粒体材料を開口6a’,6b’,6c’から上記小円形開口部6a,6b,6c内に排出できるように構成した。従って、上記環状空間R”内の粉粒体材料は、上記環状延長板3”の存在により堆積することなく、早期に上記小円形開口部6a,6b,6cに排出される。よって中央回転掻き出し羽根12’のスポーク12,12,12に大きな抵抗が発生するのを防止して、円滑な粉粒体材料の排出が可能となる。
When the central
次に、第3の実施形態の運転方法について説明する。
尚、上記中央回転掻き出し羽根12,12,12は図14Aの位置、即ち、第2の実施形態と同様に、各スポーク12,12,12が各々上記支持アーム11d,11d,11dの下側の中央停止位置(粉粒体残量の荷重がかからない位置)で停止しているものとする。尚、中央回転掻き出し羽根12’の各スポーク12,12,12のこの停止位置を「中央停止位置」といい、当該「中央停止位置」を近接センサー13で検出し、上記制御部28(停止待機手段28c)は、上記近接センサー13からの信号により当該中央停止位置を認識しているものとする。
Next, an operation method according to the third embodiment will be described.
The central
粉粒体材料が上記ホッパー3’及び各回転フィーダー14a,14b,14cに充填された状態で、上記電動機Ma,Mb,Mcを駆動開始する(図16のS1)。
The electric motors Ma, Mb, Mc are started to be driven in a state where the powder material is filled in the hopper 3 'and the
その後、粉粒体材料の排出が進み、上記回転フィーダー14a,14b,14cの何れか1つのレベルセンサー27a,27b,27cがオンした場合、即ち、何れか1つの回転フィーダー14a,14b,14cの粉粒体材料のレベルが検出レベルI以下となった場合(他の回転フィーダーの材料レベルはレベルセンサーの検出レベルIより上)、制御部28(レベル信号検出手段28a)はこれを検出し(図16のS17を介したS2,S3,S4参照)、タイマー29により一定時間の経過を待った後(図16のS5)、制御部28(掻き出し羽根駆動停止手段28b)は、電動機Mを一定時間(例えば数秒間)正方向(矢印A方向)に駆動し、その後停止する(図16のS6,S7,S8参照)。従って、中央回転掻き出し羽根12’のスポーク12,12,12は矢印A方向に若干回動して停止する。尚、このとき各スポーク12,12,12回動範囲は、各スポーク12の矢印A方向の縁が、対応する支持アーム11d,11d,11dの矢印A方向の側縁より突出しない範囲、又は多少突出する範囲とする。
Thereafter, the discharge of the granular material proceeds, and when any one of the
その後、制御部28は、電動機Mを逆転(矢印A’方向)し、制御部28(停止待機手段28c)が近接センサー13からの信号を検出すると(この時点でスポーク12,12,12は中央停止位置に位置する)(図16のS9,S10,S11参照)、さらに電動機Mを一定時間(例えば数秒間)逆方向(矢印A’方向)に駆動し、その後停止する(図16のS12,S13参照)。
Thereafter, the
尚、このときのスポーク12,12,12の回動範囲は、各スポークの12の矢印A’方向の縁が、対応する支持アーム11d,11d,11dの矢印A’方向の側縁より突出しない範囲、又は多少突出する範囲とする。
At this time, the range of rotation of the
その後、制御部28(掻き出し羽根駆動停止手段28b)は電動機Mを再び正転し(矢印A方向)、制御部28(停止待機手段28c)が近接センサー13からの信号を検出すると(この時点でスポーク12,12,12は中央停止位置に位置する)、電動機Mを停止する(図16のS14,S15,S16参照)。
Thereafter, the control unit 28 (scraping blade drive stop means 28b) rotates the electric motor M forward again (in the direction of arrow A), and the control unit 28 (stop standby means 28c) detects a signal from the proximity sensor 13 (at this time). The
このように制御部28は、上記レベルセンサー27a,27b,27cの何れか1つからの信号が検出された場合は、上記支持アーム11d,11d,11dの下側位置において、上記支持アーム11d,11d,11dの幅の範囲内(支持アーム11dの幅からはみ出ない範囲、又は若干はみ出す範囲)で、上記スポーク12,12,12は、上記中央停止位置から正方向(矢印A方向)に若干回動して停止し、その後逆方向(矢印A’方向)に若干回動して中央位置に復帰し、当該中央停止位置からさらに逆方向(矢印A’方向)に若干回動して停止し、その後、正方向(矢印A方向)に回動して中央停止位置に復帰する、という動作(以下、この動作を「正逆揺動回動動作」という)を行う。尚、各スポーク12の正逆揺動回動動作の角度は例えば約15度とする)。
As described above, when the signal from any one of the
かかる正逆揺動回動動作は、レベルセンサー27a,27b,27cの何れか2つがオンするまで継続し、その後、排出が進んで、全てのレベルセンサー27a,27b,27cからの信号を制御部28(レベル信号検出手段28a)が検出したときは、ステップS17以降の動作に移行する。
Such forward / reverse oscillating rotation operation is continued until any two of the
上記中央回転掻き出し羽根12’の各スポーク12,12,12の上記「正逆揺動回動動作」により、上記底盤5上の上記スポーク12,12,12の周辺に存在する粉粒体材料を上記小円形開口部6a,6b,6c側に移動することができ、また、仮に、上記支持アーム11d,11d,11dと上記底盤5との間にブリッジが発生していたとすると、そのようなブリッジを事前に崩すことができる。このような正逆揺動回動動作により、材料の底盤5上のデッドストック化を防止することができる。
Due to the “forward / reverse swinging movement” of the
その後、制御部28(レベル検出手段28a)が、粉粒体材料の排出が進んで、上記レベルセンサー27a,27b,27cの全てから信号を受信した場合は(上記回転フィーダー14a,14b,14cの全てにおいて、粉粒体材料が検出レベルI以下になったとき)、制御部28は、最初に上記ステップS17において上記全てのレベルセンサー27a,27b,27cにおいて材料が低下して検出レベルI以下となってから一定時間(例えば10分)が経過しているか否かを判断し(図16のS17,S18参照)、この場合、未だ10分は経過していないので、制御部28(掻き出し羽根駆動停止手段28b)は、電動機Mを正方向(矢印A方向)に駆動し、制御部28(停止待機手段28c)が、隣のスポーク12の到来に基づく上記近接センサー13からの信号を検出すると、電動機Mを停止する(図16のS19,S20,S21,S22参照)。従って、上記中央回転掻き出し羽根12’のスポーク12,12,12は、1/3回転、即ち120度回転した後停止する。
Thereafter, when the control unit 28 (level detection means 28a) advances the discharge of the granular material and receives signals from all the
即ち、上記中央回転掻き出し羽根12’の各スポーク12,12,12が隣接する上記支持アーム11d,11d,11dの下側の上記中央停止位置まで正方向に120度回動して当該位置にて停止する。
That is, the
かかる中央回転掻き出し羽根12’の各スポーク12,12,12の回転により、上記底盤5上に残留していた粉粒体材料は、各々、小円形開口部6a,6b,6cまで運ばれて、当該開口部6a~6cから下方に排出される。
Due to the rotation of the
このとき、環状空間R”内に位置する粉粒体材料も中央回転掻き出し羽根12’のスポーク12,12,12の折曲部12a,12a,12aにより環状空間R”内を円滑に搬送され、上記小円形開口部6a,6b,6c内に排出される。
At this time, the granular material located in the annular space R ″ is also smoothly conveyed in the annular space R ″ by the
その後、制御部28はステップS17に戻り(図16のS22(1))、全てのレベルセンサー27a,27b,27cがオンであれば、ステップS18において全てのレベルセンサー27a,27b,27cのオンを検出してから一定時間(例えば10分)が経過したか否かを判断し、経過していなければ、上記と同様に、中央回転掻き出し羽根12’の上記1/3回転動作(間歇回動動作)を継続する。このように、上記一定時間が経過するまでは、上記中央回転掻き出し羽根12(スポーク12,12,12)の120度ずつ(1/3回転ずつ)の間歇回動動作が繰り返し行われる。
Thereafter, the
尚、上記動作中に、ホッパー3内に粉粒体材料が充填され、上記ステップS17にて何れかのレベルセンサー27a,27b,27cがオフした場合、即ち材料が、何れかのレベルセンサーにおいて、検出レベルIを超えた場合、ステップS2,S3,S4以降の動作(上記正逆揺動回動動作)に移行する。
During the above operation, when the powder material is filled in the
そして、粉粒体材料の排出が進んで、ステップS17にて全てのレベルセンサー27a,27b,27cのオンが検出されてから一定時間として例えば10分が経過した場合(図16のS18(2)参照)、制御部28は、全ての粉粒体材料の排出が終了したと判断して、各回転フィーダー14a,14b,14cの各電動機Ma,Mb,Mcをも停止して動作を終了する(図16のS23)。
Then, for example, when 10 minutes have passed as a fixed time since the discharge of the granular material has progressed and all
このように、全てのレベルセンサーがオンした場合、何れか一の小型供給機14a~14cの材料が所定レベルを超えるまでは、上記正逆揺動回動動作を停止して、上記中央回転掻き出し羽根12’の各スポーク12が隣接する上記支持アーム11dの下側の中央停止位置まで正方向に一定角度ずつ回動して当該位置にて停止するという間歇回動動作を繰り返し行い、上記何れか一のレベルセンサー27a~27cにおける材料の上端レベルが上記所定レベル(検出レベルI)を超えた場合は、上記間歇回動動作を停止して、全部の上記レベルセンサーにおける上記材料の上端レベルが上記所定レベルになるまでは上記正逆揺動回動動作を行うものである。
As described above, when all level sensors are turned on, the forward / reverse swing rotation operation is stopped until the material of any one of the
以上のように本発明によれば、貯留槽2及びホッパー部3内の材料を下方に定量排出した後、中央回転掻き出し羽根12’を回転することによりホッパー3’の底盤5上に残留した材料を円滑に排出することができ、例えばホッパー部3の下部の直径が4mを超える大型のサイロ等において、複雑な構造の底盤を形成することなく、比較的簡単な構成により、材料の残留を極力少なくすることができる。
As described above, according to the present invention, after the material in the
また、従来のように底盤中央に大型の固定円錐コーンが存在しないので、貯留容積をより拡大することができる。 Also, since there is no large fixed cone cone in the center of the bottom plate as in the conventional case, the storage volume can be further expanded.
また、中央回転掻き出し羽根12’をその各スポーク12が上記小円形開口部6a~6cの開口を塞がない位置に停止させることができるので、複数の回転フィーダー14a~14cによる材料の定量排出動作中、底盤5上の中央回転掻き出し羽根12’が上記材料の定量排出動作に影響を与えることはない。
Further, since the central rotary scraping blade 12 'can be stopped at a position where each spoke 12 does not block the openings of the small
また、底盤5の上面上に材料が残留している状態となったことをレベルセンサー27a
~27cにより検出し、停止状態の中央回転掻き出し羽根12’の回転を開始し得るように構成したので、効率的に残留材料を排出することができるし、通常定量排出中は中央回転掻き出し羽根12’(電動機M)は停止しているので、マルチフィーダーとして中央回転掻き出し羽根12’の駆動時間を減らして、全体の動力を削減することにより、電力消費を抑制することができる。
Further, the
Since the rotation of the central rotary scraping blade 12 'detected in the stop state can be started, the residual material can be discharged efficiently, and the central
また、中央回転掻き出し羽根12’の各スポーク12が小円形開口部6a~6cの略開口全域を横切ることができるので、各スポークにより掻き出された材料を小円形開口部6a~6c内に効率的に排出することができる。また、円錐形キャップ11も回転するので、当該キャップ11周囲に残留する材料を円滑に崩壊させて下方に排出することができる。
Further, since each spoke 12 of the central rotary scraping blade 12 'can traverse substantially the entire opening of the small
また、円錐形キャップ11を固定する実施形態では、円錐形キャップ11に作用する材料のスラスト荷重が中央回転掻き出し羽根12’に直接作用しないので、荷重大の材料であっても円滑に中央回転掻き出し羽根12’を回転させることができる。
Further, in the embodiment in which the
また、複数の回転フィーダー14a~14cからの排出材料を単一のコンベア26にて受けて搬送することができ、効率的な材料搬出を行うことができる。
Further, the discharged material from the plurality of
また、例えば大型のサイロに適用した場合であっても、少ない数(3基~6基)の回転フィーダーにより残留の少ない排出動作を実現することができ(図10A~C参照)、従来装置に比べて小基数である分、低コスト化を実現できる。 In addition, even when applied to a large silo, for example, a small number (3 to 6) of rotary feeders can realize a discharge operation with little residual (see FIGS. 10A to 10C). Compared with the small radix, the cost can be reduced.
また、本発明のマルチフィーダーの運転方法によると、通常の排出動作中は中央回転掻き出し羽根12’は停止しており、底盤5の上面上に材料が残留している状態となったことをレベルセンサー27a~27cにより検出したときに、中央回転掻き出し羽根12’の回転を開始し得るように構成したので、効率的に残留材料を排出することができるし、電力消費を抑制することができる。
Further, according to the operation method of the multi-feeder of the present invention, during the normal discharging operation, the central
また、中央回転掻き出し羽根12’の各スポーク12は支持アーム11dの下側に停止しているので、材料の荷重が直接スポーク12に作用せず、よって重量の大きい材料であっても、電動機のスラスト耐荷重を超えることがなく、円滑に中央回転掻き出し羽根12’を回転させることができる。
Further, since each spoke 12 of the central rotary scraping blade 12 'is stopped below the
また、上記円錐形キャップ11と支持アーム11dとの接合部に緩やかな稜線が形成されないので、円錐形キャップ11と支持アーム11dとの接続部において材料のブリッジの発生を抑制することができる。
In addition, since a gentle ridge line is not formed at the joint between the
また、ホッパー3’内周面に環状延長板3”を設け、底盤5上を外周方向に送られる材料を環状空間R”内に導くことにより、底盤5の外周部近傍での材料の堆積を防止して底盤外周部の材料を円滑に排出することができる。
Further, an
また、材料の排出が進んで何れか一の小型供給機14a,14b,14c内の材料が所定レベルになった場合、上記中央回転掻き出し羽根12’の正逆揺動回動動作を行うことで、比較的早い段階でホッパー内の材料のブリッジを崩してその後の材料の排出動作を円滑に行うことができ、底盤5上の材料のデッドストックをなくすことができる。
Further, when the discharge of the material progresses and the material in any one of the
また、貯留槽及びホッパー内の材料を下方に排出した後、中央回転掻き出し羽根12’のスポークを隣接する支持アーム11dの下側に至るまで間歇回動動作(例えば1/3回転ずつの間歇回動動作)を行うものであるから、中央回転掻き出し羽根12’の回動範囲をできるだけ少なくして省力化を図ると共に、底盤5上に残留する材料を効果的に小型供給機内に排出することができる。
In addition, after discharging the material in the storage tank and the hopper downward, intermittent rotation operation (for example, intermittent rotation by 1/3 rotation) until the spoke of the central
尚、上記間歇回動動作は、小円形開口部の数が3個であれば上記スポークは1/3回転となるが、例えば上記小円形開口部の数が4個の場合は、1/4回転(スポークが4本で90度ずつ)となり、小円形開口部の数に応じてスポークの数と回転角度を変更することができる。 In the intermittent rotation operation, if the number of small circular openings is three, the spoke rotates by 1/3. For example, if the number of small circular openings is four, the spoke is 1/4. The number of spokes and the rotation angle can be changed according to the number of small circular openings.
本発明によれば、貯留層内の残留材料を極力少なくした状態で、材料の定量排出を行うことができ、電力消費をも抑制できるので、例えば容量大の大口径サイロにて、粉粒体(例えば、バイオマス燃料、ウッドチップ、椰子殻その他の粉粒体)、石炭等の他、下水汚泥等の定量排出に好適に利用することが可能である。 According to the present invention, since the material can be discharged quantitatively and the power consumption can be suppressed while the residual material in the reservoir is reduced as much as possible, for example, in a large-diameter silo with a large capacity, (For example, biomass fuel, wood chips, coconut shells and other powders), coal and the like, and can be suitably used for quantitative discharge of sewage sludge and the like.
2 貯留槽
3 ホッパー部
3’ ホッパー
3” 環状延長板
4c 内側面
5 底盤
5a 上面
6a~6c 小円形開口部
10 回転駆動軸
11 円錐形キャップ
11c 突出部
11d 支持アーム
11d’ 垂直板
11e 中央接合部
12 スポーク
12’ 中央回転掻き出し羽根
12f 突出部
13 近接センサー
14a~14c 回転フィーダー
23a~23c 排出口
24a~24c 排出シュート
26 コンベア
27a~27c レベルセンサー
C 共通中心軸
P,P’ 材料
Q 上端レベル
t6 間隙
R’ 突条
R” 環状空間
2
Claims (18)
該ホッパーの下面を水平の底盤にて閉鎖すると共に、当該底盤に上記共通中心軸の周りに複数の小円形開口部を貫設し、
上記各小円形開口部の下側に各々小型供給機を接続し、上記ホッパー内に供給された材料を上記複数の小型供給機によって下方に排出し得るように構成し、
上記底盤上に上記共通中心軸を中心とする回転駆動軸を突設すると共に該回転駆動軸の正逆駆動手段を設け、
該回転駆動軸に上記共通中心軸を中心として放射状に延びる複数のスポークを有する中央回転掻き出し羽根を固定すると共に、各スポークは上記底盤の上面に近接するように配置し、
上記中央回転掻き出し羽根の中央上面に、上記共通中心軸を中心とする円錐形キャップを設け、
上記中央回転掻き出し羽根を回転することにより、上記底盤上に残留した材料を回転方向に移送して上記小円形開口部を介して上記各小型供給機内に排出し得るように構成したものであることを特徴とするマルチフィーダー。 A hopper sharing a common central axis with the storage tank is provided at the bottom of the storage tank,
The bottom surface of the hopper is closed with a horizontal bottom plate, and a plurality of small circular openings are provided in the bottom plate around the common central axis.
A small feeder is connected to the lower side of each small circular opening, and the material supplied into the hopper is configured to be discharged downward by the plurality of small feeders.
Protruding a rotational drive shaft centered on the common central axis on the bottom plate and providing forward / reverse drive means for the rotational drive shaft,
A central rotary scraping blade having a plurality of spokes extending radially about the common central axis is fixed to the rotational drive shaft, and each spoke is disposed close to the upper surface of the bottom plate,
A conical cap centered on the common central axis is provided on the central upper surface of the central rotary scraping blade,
By rotating the central rotary scraping blade, the material remaining on the bottom plate can be transferred in the rotation direction and discharged into the small feeders through the small circular openings. Multi-feeder featuring
上記中央回転掻き出し羽根と上記円錐形キャップとの間に間隙を設け、
上記円錐形キャップの上記固定状態において、上記中央回転掻き出し羽根を回転可能に構成したものであることを特徴とする請求項1記載のマルチフィーダー。 The central rotary scraping blade and the conical cap are separated from each other, and the conical cap is arranged radially between the inner peripheral surface of the hopper and the conical cap so as not to block the small circular opening. Fixedly installed at the position around the common central axis by a plurality of support arms provided,
Providing a gap between the central rotary scraping blade and the conical cap;
The multi-feeder according to claim 1, wherein the central rotary scraping blade is configured to be rotatable in the fixed state of the conical cap.
該位置検出センサーからの信号に基づいて、上記中央回転掻き出し羽根の停止状態において、上記各スポークの位置が複数の上記小円形開口部の開口を塞がない位置に停止するように構成したものであることを特徴とする請求項1又は2記載のマルチフィーダー。 A position detection sensor for detecting the position of the spoke of the central rotary scraping blade is provided on the bottom plate,
Based on the signal from the position detection sensor, in the stopped state of the central rotary scraping blade, the position of each spoke stops at a position where the openings of the plurality of small circular openings are not blocked. The multi-feeder according to claim 1, wherein the multi-feeder is provided.
該位置検出センサーからの信号に基づいて、上記中央回転掻き出し羽根の停止位置は、上記各スポークの位置が複数の上記小円形開口部の開口を塞がない位置であって、かつ、上記各支持アームの下側の中央停止位置となるように構成したものであることを特徴とする請求項2記載のマルチフィーダー。 A position detection sensor for detecting the position of the spoke of the central rotary scraping blade is provided on the bottom plate,
Based on the signal from the position detection sensor, the stop position of the central rotary scraping blade is a position where the position of each spoke does not block the openings of the plurality of small circular openings, and each support The multi-feeder according to claim 2, wherein the multi-feeder is configured to be a central stop position on the lower side of the arm.
全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、停止状態の上記中央回転掻き出し羽根の回転を開始するように構成したものであることを特徴とする請求項1~4の何れかに記載のマルチフィーダー。 Each of the small feeders is provided with a level sensor capable of detecting that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. ,
Based on detection that the upper end level of the material in all the level sensors has reached the predetermined level, the rotation of the central rotary scraping blade in a stopped state is configured to start. The multi-feeder according to any one of claims 1 to 4.
何れか一の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、
上記支持アームの下側の所定範囲内において、上記正逆駆動手段を以って上記中央回転掻き出し羽根の正逆揺動回動動作を行うものである請求項4に記載のマルチフィーダー。 Each of the small feeders is provided with a level sensor capable of detecting that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. ,
Based on detection that the upper end level of the material in any one of the level sensors has reached the predetermined level,
5. The multi-feeder according to claim 4, wherein the forward / reverse drive means performs forward / reverse swinging / rotating operation of the central rotary scraping blade within a predetermined range below the support arm.
上記底盤に上記各スポークの上記中央停止位置への到来を検出し得る位置検出センサーを設け、
全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、上記正逆揺動回動動作を停止して、上記中央回転掻き出し羽根の各スポークが隣接する上記支持アームの下側の上記中央停止位置まで正方向に一定角度ずつ回動する間歇回動動作を行うように構成したものである請求項6記載のマルチフィーダー。 Provided to each spoke a detected portion capable of detecting the central stop position for each of the spokes by a position detection sensor on the central rotating scraping blade,
Provided on the bottom plate a position detection sensor that can detect the arrival of each spoke at the central stop position,
Based on the detection that the upper end level of the material has reached the predetermined level in all the level sensors, the forward / reverse swing rotation operation is stopped, and the spokes of the central rotary scraping blade are adjacent to each other. The multi-feeder according to claim 6, wherein the multi-feeder is configured to perform an intermittent rotation operation of rotating by a predetermined angle in the forward direction to the central stop position below the support arm.
上記各スポークは上記中央回転掻き出し羽根の回転により、上記各小円形開口部の略開口全域を横切ることができるように構成されていることを特徴とする請求項1~7の何れかに記載のマルチフィーダー。 The tip of each spoke of the central rotating scraping blade extends to a position close to the inner surface of the hopper,
8. The spoke according to claim 1, wherein each of the spokes is configured to traverse substantially the entire opening of each small circular opening by the rotation of the central rotary scraping blade. Multi-feeder.
上記各小型供給機の各排出シュートの排出口を上記単一のコンベア上方に位置させることにより、複数の上記小型供給機からの排出材料を上記単一のコンベアにより搬送し得るように構成したものであることを特徴とする請求項1~8の何れかに記載のマルチフィーダー。 A single conveyor is provided under the plurality of small feeders,
The discharge port of each discharge chute of each of the small feeders is positioned above the single conveyor so that the discharged material from the plurality of small feeders can be conveyed by the single conveyor. The multi-feeder according to any one of claims 1 to 8, wherein
上記円錐形キャップは、上記中央接合部において上記各支持アームの上記突条上にその下端部が固定されているものである請求項2又は4又は6又は7に記載のマルチフィーダー。 The support arm has a triangular shape in cross section and forms a protrusion extending in the radial direction at each upper end, and a central joint portion of each support arm is provided at the center of the hopper,
8. The multi-feeder according to claim 2, 4, 6, or 7, wherein a lower end portion of the conical cap is fixed on the protrusion of each support arm at the central joint portion.
上記環状延長板の下側に上記ホッパーの内部に連通する環状空間を形成し、
上記中央回転掻き出し羽根の各スポークの先端部が上記環状空間に位置するように構成したものである請求項1~11の何れかに記載のマルチフィーダー。 An annular extension plate protruding toward the common central axis is provided on the inner peripheral surface near the bottom plate at the lower end of the hopper,
Forming an annular space communicating with the inside of the hopper below the annular extension plate;
The multi-feeder according to any one of claims 1 to 11, wherein tip ends of the spokes of the central rotary scraping blade are positioned in the annular space.
上記小円形開口部は、上記底盤上に、上記共通中心軸の周りに均等開き角度を以って形成されているものであることを特徴とする請求項1~12の何れかに記載のマルチフィーダー。 The number of the small circular openings and the corresponding small feeders is any one of three to six,
The multi-circular opening according to any one of claims 1 to 12, wherein the small circular opening is formed on the bottom plate with a uniform opening angle around the common central axis. Feeder.
上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、
上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、停止状態の上記中央回転掻き出し羽根の回転を開始することを特徴とするマルチフィーダーの運転方法。 The operation method of the multi-feeder according to claim 1 or 2,
Each of the small feeders is provided with a level sensor capable of detecting that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. ,
During the discharging operation by the small feeder, the central rotary scraping blade is in a stopped state, and based on the detection that the upper end level of the material in all the level sensors has reached the predetermined level, the stopped state A method of operating a multi-feeder, characterized in that the rotation of the central rotary scraping blade is started.
該位置検出センサーからの信号に基づいて、上記各スポークが複数の上記小円形開口部の開口を塞がないように上記中央回転掻き出し羽根を停止させることを特徴とする請求項15記載のマルチフィーダーの運転方法。 A position detection sensor for detecting the position of the spoke of the central rotary scraping blade is provided on the bottom plate,
16. The multi-feeder according to claim 15, wherein the central rotary scraping blade is stopped based on a signal from the position detection sensor so that the spokes do not block the openings of the plurality of small circular openings. Driving method.
上記各小円形開口部から上記各小型供給機内に移行した材料の上端レベルが、上記底盤の位置より低い所定レベルになったことを検出し得るレベルセンサーを、上記各小型供給機毎に各々設け、
上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、何れか一の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、
上記支持アームの下側の所定範囲内において、上記正逆駆動手段を以って上記中央回転掻き出し羽根の正逆揺動回動動作を行うことを特徴とするマルチフィーダーの運転方法。 A multi-feeder operation method according to claim 4,
Each of the small feeders is provided with a level sensor capable of detecting that the upper end level of the material transferred from the small circular openings into the small feeders has become a predetermined level lower than the position of the bottom plate. ,
During the discharging operation by the small feeder, the central rotary scraping blade is stopped, and based on the detection that the upper end level of the material at any one of the level sensors has reached the predetermined level,
A multi-feeder operating method characterized by performing forward / reverse swinging / rotating operation of the central rotary scraping blade by the forward / reverse drive means within a predetermined range below the support arm.
上記底盤に上記各スポークの上記中央停止位置への到来を検出し得る位置検出センサーを設け、
上記小型供給機による排出動作中は、上記中央回転掻き出し羽根は停止状態とし、全部の上記レベルセンサーにおける上記材料の上記上端レベルが上記所定レベルになったことの検出に基づいて、何れか一の小型供給機の材料が上記所定レベルを超えるまでは、上記正逆揺動回動動作を停止して、上記中央回転掻き出し羽根の各スポークが隣接する上記支持アームの下側の上記中央停止位置に至るまで正方向に一定角度回動して当該位置にて停止するという間歇回動動作を繰り返し行うことを特徴とする請求項17に記載のマルチフィーダーの運転方法。 Provided to each spoke a detected portion capable of detecting the central stop position for each of the spokes by a position detection sensor on the central rotating scraping blade,
Provided on the bottom plate a position detection sensor that can detect the arrival of each spoke at the central stop position,
During the discharging operation by the small feeder, the central rotary scraping blade is in a stopped state, and any one of the level sensors is detected based on the detection that the upper end level of the material has reached the predetermined level. Until the material of the small feeder exceeds the predetermined level, the forward / reverse swing rotation operation is stopped, and the spokes of the central rotary scraping blade are located at the central stop position below the adjacent support arm. The multi-feeder operation method according to claim 17, wherein the intermittent rotation operation of rotating at a predetermined angle in the forward direction and stopping at the position is repeated.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201580001207.3A CN105392718B (en) | 2014-06-27 | 2015-06-23 | Multifunctional feeder and its operation method |
| KR1020157037243A KR101909333B1 (en) | 2014-06-27 | 2015-06-23 | Multi feeder |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-132986 | 2014-06-27 | ||
| JP2014132986 | 2014-06-27 | ||
| JP2015116507 | 2015-06-09 | ||
| JP2015-116507 | 2015-06-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015199084A1 true WO2015199084A1 (en) | 2015-12-30 |
Family
ID=54938165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2015/068075 Ceased WO2015199084A1 (en) | 2014-06-27 | 2015-06-23 | Multi-feeder and method for operating same |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP6462508B2 (en) |
| KR (1) | KR101909333B1 (en) |
| CN (1) | CN105392718B (en) |
| WO (1) | WO2015199084A1 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107639720A (en) * | 2017-06-28 | 2018-01-30 | 慈溪市启承机械科技有限公司 | It is a kind of can injection molding water conservancy equipment |
| CN108190551A (en) * | 2017-12-26 | 2018-06-22 | 佛山市锠联重工科技有限公司 | A kind of powder steady flow blanking device |
| KR102459699B1 (en) * | 2022-01-04 | 2022-10-27 | 엘케이글로벌코리아 주식회사 | Rotary discharge machine of hopper |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0580600U (en) * | 1992-04-06 | 1993-11-02 | 月島機械株式会社 | Storage sludge supply device |
| JP2002209433A (en) * | 2001-01-17 | 2002-07-30 | Yoshikawa:Kk | Silo |
| JP2003054757A (en) * | 2001-08-10 | 2003-02-26 | Kubota Corp | Storage and transfer equipment for dewatered sludge |
| JP2011057231A (en) * | 2009-09-07 | 2011-03-24 | Anritsu Sanki System Co Ltd | Article dividing and filling apparatus |
| JP2012121709A (en) * | 2010-12-10 | 2012-06-28 | Hitachi Zosen Corp | Powder quantitative feeder |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3646100B2 (en) * | 2002-04-05 | 2005-05-11 | クマクラ工業株式会社 | Rotary feeder |
| JP4039885B2 (en) * | 2002-05-17 | 2008-01-30 | 株式会社ヨシカワ | Powder and particle feeder |
| JP4884718B2 (en) * | 2005-08-17 | 2012-02-29 | 株式会社ヨシカワ | Powder supply machine in material supply equipment |
| KR101214540B1 (en) * | 2008-07-01 | 2013-01-09 | 츠카사 컴퍼니 리미티드 | Table feeder |
| JP5220563B2 (en) * | 2008-11-13 | 2013-06-26 | 三機工業株式会社 | Dewatered sludge storage facility |
| CN202098734U (en) * | 2011-05-06 | 2012-01-04 | 酒泉奥凯种子机械股份有限公司 | Bottom discharging mechanism for barn containing grains |
| JP5968629B2 (en) * | 2012-01-25 | 2016-08-10 | 株式会社クボタ | Silo and silo operation method |
-
2015
- 2015-06-23 WO PCT/JP2015/068075 patent/WO2015199084A1/en not_active Ceased
- 2015-06-23 KR KR1020157037243A patent/KR101909333B1/en active Active
- 2015-06-23 CN CN201580001207.3A patent/CN105392718B/en active Active
- 2015-06-26 JP JP2015128561A patent/JP6462508B2/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0580600U (en) * | 1992-04-06 | 1993-11-02 | 月島機械株式会社 | Storage sludge supply device |
| JP2002209433A (en) * | 2001-01-17 | 2002-07-30 | Yoshikawa:Kk | Silo |
| JP2003054757A (en) * | 2001-08-10 | 2003-02-26 | Kubota Corp | Storage and transfer equipment for dewatered sludge |
| JP2011057231A (en) * | 2009-09-07 | 2011-03-24 | Anritsu Sanki System Co Ltd | Article dividing and filling apparatus |
| JP2012121709A (en) * | 2010-12-10 | 2012-06-28 | Hitachi Zosen Corp | Powder quantitative feeder |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20160030895A (en) | 2016-03-21 |
| CN105392718A (en) | 2016-03-09 |
| JP6462508B2 (en) | 2019-01-30 |
| KR101909333B1 (en) | 2018-10-17 |
| JP2016216258A (en) | 2016-12-22 |
| CN105392718B (en) | 2017-04-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104755399B (en) | Constant feeder | |
| JP6462508B2 (en) | Multi-feeder and operation method thereof | |
| JP4039885B2 (en) | Powder and particle feeder | |
| JPWO2016117148A1 (en) | Combination weighing device | |
| CN205820397U (en) | silo discharger | |
| JP5220563B2 (en) | Dewatered sludge storage facility | |
| WO2007020851A1 (en) | Powder and granular material feeder | |
| CN203845485U (en) | Stock bin with annular disk feeder | |
| CN107597546B (en) | High-efficient grading plant of fine mineral | |
| CN103623914B (en) | The continuous coal cleaning process of a kind of dense media | |
| CN206985054U (en) | A kind of LED assemblings supply lampshade mechanism automatically | |
| CN205998439U (en) | A kind of stone flour feed bin | |
| KR101394758B1 (en) | Screw feeder for small unity of powder | |
| CN102896096A (en) | Automatic selection machine for outer diameter of shaft parts | |
| CN215797152U (en) | Bulk material discharge devices | |
| JP6823288B2 (en) | Horizontal screw silo and its operation method | |
| JP2005058876A (en) | Sieve device | |
| CN104399604B (en) | A kind of distribution device of centrifuge | |
| CN206939959U (en) | A kind of cylindrical element self-feeding bin device | |
| CN106422914B (en) | Centrifugal powder particle mixing device | |
| JPH10324392A (en) | silo | |
| CN210823745U (en) | Anti-segregation stock bin for dry-mixed mortar | |
| CN203512417U (en) | Unloading structure and stock bin | |
| CN220478632U (en) | Long-life compounding equipment | |
| CN212711542U (en) | Solid particle material distributing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 201580001207.3 Country of ref document: CN |
|
| ENP | Entry into the national phase |
Ref document number: 20157037243 Country of ref document: KR Kind code of ref document: A |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15812665 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 15812665 Country of ref document: EP Kind code of ref document: A1 |