WO2015162850A1 - Lead storage cell, and lead storage cell and exhaust hose-connecting body - Google Patents
Lead storage cell, and lead storage cell and exhaust hose-connecting body Download PDFInfo
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- WO2015162850A1 WO2015162850A1 PCT/JP2015/001656 JP2015001656W WO2015162850A1 WO 2015162850 A1 WO2015162850 A1 WO 2015162850A1 JP 2015001656 W JP2015001656 W JP 2015001656W WO 2015162850 A1 WO2015162850 A1 WO 2015162850A1
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- Prior art keywords
- rib
- exhaust
- exhaust hose
- lead
- tip
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a lead storage battery having a lid including a raised portion in which an exhaust path is provided, and a connected body of the lead storage battery and an exhaust hose.
- lead storage batteries having a lid provided with an exhaust path communicating with a plurality of cell chambers are often used for starting an engine of an automobile.
- the lead storage battery having this shape it is necessary to connect the exhaust port of the exhaust path to the exhaust hose.
- the lead-acid battery installed in the vehicle will be replaced when the vehicle is inspected or changed by the user until the end of the life of the vehicle.
- the exhaust hose which is one of the parts of the automobile, is removed from the old lead storage battery and connected to a new lead storage battery.
- this type of lead-acid battery needs to seal the unused one of the outlets at both ends depending on the type of vehicle installed.
- a manufacturing company seals a discharge port that is not used in advance by ultrasonic welding or the like.
- the user buyer
- he / she purchases a lead-acid battery with the outlet used accidentally sealed. There is a risk that.
- the present invention provides a structure for connecting a lead-acid battery and an exhaust hose so that the workability is excellent and a stable fitting state can be maintained even after desorption.
- the present invention also provides a lead-acid battery having a structure suitable for such applications.
- the connector according to the present invention has a lead storage battery and an exhaust hose.
- the lead acid battery has a plurality of electrode plate groups, a battery case, and a lid.
- Each of the electrode plate groups includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode.
- the battery case has a plurality of cell chambers into which each of the electrode plate groups is inserted.
- the lid has a discharge port recessed in a cylindrical shape at the first end, and an exhaust path communicating with the plurality of cell chambers is provided inside to seal the opening of the battery case.
- the exhaust hose is connected to the lid at the exhaust port of the exhaust path.
- the exhaust hose has a cylindrical tip portion provided with a cavity therein, and a tube portion provided therein with a cavity continuous with the cavity of the tip portion.
- the leading end is provided with a continuous rib so as to go around a part of the leading end.
- the inner diameter A of the discharge port, the outer diameter B of the portion other than the rib at the tip, the outer diameter C of the rib, and the outer diameter D of the tube portion satisfy the relationship of B ⁇ A ⁇ C ⁇ D.
- the boundary between the tip portion and the tube portion is separated from the rib.
- the workability is excellent, and a stable fitting state can be maintained even after desorption.
- the lead storage battery according to the present invention has a plurality of electrode plate groups, a battery case, a lid, and a stopper.
- Each of the electrode plate groups includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode.
- the battery case has a plurality of cell chambers into which each of the electrode plate groups is inserted.
- the lid has a discharge port that is recessed in a cylindrical shape at both ends, and an exhaust path communicating with the plurality of cell chambers is provided inside to seal the opening of the battery case.
- the stopper seals one of the outlets.
- the plug includes a cylindrical tube portion having a hollow inside and a flat plate that closes one end of the tube portion.
- the cylindrical portion is provided with a continuous rib so as to go around a part of the cylindrical portion.
- the inner diameter K of each discharge port, the outer diameter L of the portion other than the rib in the cylindrical portion, the outer diameter M of the plug rib, and the minimum dimension N of the flat plate satisfy the relationship L ⁇ K ⁇ M ⁇ N.
- the rib and the flat plate are separated from each other.
- the partial perspective view which showed typically the coupling body by Embodiment 1 of this invention The principal part schematic diagram of an example of the exhaust hose used for the coupling body by Embodiment 1 of this invention
- the principal part schematic diagram of the other example of the exhaust hose used for the coupling body by Embodiment 1 of this invention Sectional drawing of the principal part of the coupling body shown in FIG.
- Sectional drawing of the principal part of the coupling body by Embodiment 1 of this invention Sectional drawing of the principal part of the coupling body by Embodiment 1 of this invention.
- Partial sectional view of a lead-acid battery according to Embodiment 2 of the present invention Partial sectional view of a lead-acid battery according to Embodiment 2 of the present invention
- Partial sectional view of a lead-acid battery according to Embodiment 2 of the present invention The perspective view of an example of the stopper used for the lead storage battery by Embodiment 2 of this invention
- FIG. 1 is a partial perspective view schematically showing a lead-acid battery used in the connector according to the present embodiment.
- FIG. 2 is a partial perspective view schematically showing the connector according to the present embodiment.
- the lead storage battery 20 has a plurality of electrode plate groups 1, a resin battery case 2, and a resin lid 4.
- Each of the electrode plate groups 1 has a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode.
- the battery case 2 has a plurality of cell chambers 2A into which each of the electrode plate groups 1 is inserted.
- the lid 4 has a discharge port 3 ⁇ / b> A that is recessed in a cylindrical shape at a first end, and an exhaust path 3 that communicates with the plurality of cell chambers 2 ⁇ / b> A is provided inside to seal the opening of the battery case 2.
- FIG. 1 the lead storage battery 20 has a plurality of electrode plate groups 1, a resin battery case 2, and a resin lid 4.
- Each of the electrode plate groups 1 has a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode.
- the battery case 2 has a plurality of cell chambers 2A into which each of the electrode plate
- connection body of the lead storage battery 20 and the exhaust hose 5 is comprised by connecting the discharge port 3A of the exhaust path 3 with the exhaust hose 5.
- the exhaust path 3 is provided inside the raised portion 4A.
- FIG. 3A and FIG. 3B are schematic views showing an example of a main part of the exhaust hose 5.
- the exhaust hose 5 has a cylindrical tip portion 5A provided with a cavity therein, and a tube portion 5C provided therein with a cavity continuous with the cavity of the tip portion 5A.
- the leading end 5A is provided with a continuous rib 5B so as to go around a part thereof.
- the boundary between the tip portion 5A and the tube portion 5C is separated from the rib 5B.
- FIG. 4 is a cross-sectional view of the main part of the connector shown in FIG.
- the inner diameter A of the discharge port 3A, the outer diameter B of the tip 5A other than the rib 5B, the outer diameter C of the rib 5B, and the outer diameter D of the tube portion 5C satisfy the relationship B ⁇ A ⁇ C ⁇ D. .
- the lead-acid battery installed in the vehicle is replaced during maintenance or user changes such as vehicle inspections until the end of the life of the vehicle.
- the exhaust hose which is one of the parts of the automobile, is removed from the old lead storage battery and connected to a new lead storage battery. That is, in a general automobile in which the lead storage battery 20 is mounted as a connector as shown in FIG. 2, it is necessary to detach the exhaust hose 5 and the exhaust path 3 (discharge port 3 ⁇ / b> A) of the lead storage battery 20. Therefore, it is necessary to keep the fitting state of the exhaust hose 5 after desorption and the exhaust path 3 (exhaust port 3A) of the lead storage battery 20 favorable.
- the lead storage battery 20 and the exhaust hose 5 can be connected with a configuration that is excellent in workability and can maintain a fitted state even after desorption.
- the outer diameter B of the tip 5A is smaller than the inner diameter A of the discharge port 3A. Therefore, the tip 5A can be inserted into the discharge port 3A without difficulty.
- the outer diameter C of the rib 5B is larger than the inner diameter A of the discharge port 3A, the rib 5B is fitted to the inner wall surface of the discharge port 3A without causing a gap.
- the ratio ⁇ / ⁇ of the length ⁇ per rib 5B to the total length ⁇ of the tip 5A is preferably 0.03 or more and 0.25 or less. If the ratio ⁇ / ⁇ is less than 0.03, the area ratio of the ribs 5B becomes extremely small, so that the rigidity of the ribs 5B decreases relatively excessively. On the other hand, if the ratio ⁇ / ⁇ exceeds 0.25, the area ratio of the ribs 5B becomes extremely large, so that the rigidity of the ribs 5B increases relatively excessively. In any of these cases, the fitting state between the exhaust hose 5 and the discharge port 3A after being detached may not be maintained well. The appropriate range of the ratio ⁇ / ⁇ will be specifically described in an example described later.
- the lid 4 and the exhaust hose 5 are both made of resin (resin molded product). For this reason, it is difficult to make the cross section of the discharge port 3A and the front end portion 5A into a perfect circle, and the cross section is often an ellipse that is slightly distorted. However, since the inside of the tip portion 5A is a cavity (a part of the gas discharge route communicating with the exhaust path 3), the tip portion 5A can be easily deformed so as to absorb the distortion of itself or the discharge port 3A. Due to this deformation, the discharge port 3A and the exhaust hose 5 can be joined in a watertight manner, and the sealing property can be maintained.
- the tip portion 5A is 5% or more and 25% or less, more preferably 8% or more and 15% or less with respect to the outer diameter of the tip portion 5A, the tip portion 5A is easy to absorb distortion. It is preferable because it can be transformed into
- the shape of the rib 5B is such that the outer diameter C gradually decreases at least in the insertion direction. It is preferable.
- FIGS. 5A to 5E various forms of the rib 5B satisfying this condition can be cited.
- FIG. 5A to FIG. 5E show variations of cross sections of the exhaust hose 5 and the rib 5B.
- the rib 5B refers to all locations where the outer diameter of the tip 5A is larger than other portions.
- the length per rib 5B indicates the length indicated by ⁇ .
- the outer diameter C of the rib 5B refers to the dimension of the portion having the largest outer diameter.
- the outer diameter D of the tube portion 5C is larger than the outer diameter C of the rib 5B.
- the boundary between the tip 5A and the tube 5C is separated from the rib 5B. It is assumed that the exhaust hose 5 is removed from the exhaust path 3 (exhaust port 3A) at least once. Specifically, the user can easily remove the exhaust hose 5 by inserting a jig with a sharp tip such as a precision screwdriver between the lid 4 and the boundary between the tip 5A and the tube 5C in the exhaust hose 5. be able to.
- the boundary between the tip portion 5A and the tube portion 5C is in close contact with the rib 5B, when the jig with a sharp tip is inserted and the exhaust hose 5 is removed, the tip of the jig may damage the rib 5B. is there. Thus, when the rib 5B is damaged, a fitting state will fall in subsequent attachment. Therefore, the boundary between the tip portion 5A and the tube portion 5C is separated from the rib 5B. Further, since the boundary between the tip portion 5A and the tube portion 5C is separated from the rib 5B, the user can feel that the rib 5B passes through the inner wall of the discharge port 3A while rubbing, and then the tip portion 5A and the tube portion.
- the boundary between the tip portion 5A and the tube portion 5C be separated from the rib 5B by 0.5 mm or more.
- the exhaust hose 5 has two ribs 5B that are separated from each other in the extending direction of the front end portion 5A, even if one of the ribs 5B breaks, the other rib 5B maintains a good fitting state. This is preferable.
- the exhaust hose 5 since the exhaust hose 5 is a resin molded product as described above, it may not be formed symmetrically. 6A and 6B show a case where the exhaust hose 5 having the asymmetric rib 5B is used as an example. Even in such a case, even if the exhaust hose 5 provided with two ribs 5B as shown in FIG. 6A is inserted eccentrically into the discharge port 3A, both the ribs 5B can be in close contact with the discharge port 3A.
- FIG. 7 is a diagram showing a method for evaluating a linked body according to the present embodiment.
- the battery case 2 and the lid 4 of the lead storage battery (20 hour rate capacity 75 Ah) defined as the LN3 type battery in the European standard BS EN 50342-2: 2007 are prepared.
- the battery case 2 does not store the electrode plate group 1 or the electrolytic solution, and the opening part of the battery case 2 is sealed with a lid 4 to produce a lead-acid battery model.
- the lid 4 is provided with an exhaust path 3 communicating with the plurality of cell chambers 2A.
- the outer diameter A of the discharge port 3A is 5.85 mm.
- the exhaust hose 5 having the tip 5A, the rib 5B, and the tube 5C having the shape shown in FIG. 5A is inserted into the discharge port 3A.
- the total length of the tip 5A is 10 mm, and the outer diameter B is 5.78 mm.
- the outer diameter C of the rib 5B is 5.95 mm, and the length is different for each specimen as shown in (Table 1).
- the outer diameter D of the tube portion 5C is 7.32 mm.
- the thickness of the tip portion 5A is 0.77 m, and this dimension is 13.3% with respect to the outer diameter of the tip portion 5A.
- the boundary between the tip 5A and the tube 5C is 2.0 mm away from the rib 5B closer to the tube 5C.
- a hole is opened from the upper surface of the lid 4 to the exhaust path 3, an injection hose 9 provided with a flow meter 8 is inserted into this hole, and the insertion point is sealed with epoxy resin.
- the model is stored in the container 6, and water is poured so that the liquid level 7 is higher than the upper surface of the lid 4 to submerge the model. Then, air is injected from the injection hose 9 into the model so that the value of the flow meter 8 indicates 10 L / min, and air is allowed to flow in the direction of the arrow for 1 minute.
- the value of 10 L / min is a value when it is assumed that the alternator of the automobile has failed and an overcurrent equivalent to 150 A flows to the lead-acid battery, and that all the overcurrent is spent on the electrolysis of the electrolyte (water). . If the fitting state between the exhaust hose 5 and the discharge port 3A is not appropriate, water bubbles are generated from the connecting portion 10.
- the exhaust hose 5 has two ribs 5B. However, even if the exhaust hose 5 has one rib 5B, the appropriate range and effect of the ratio ⁇ / ⁇ basically remain unchanged.
- the tip 5A has the shape shown in FIG. 5A. However, the appropriate range and effect of the ratio ⁇ / ⁇ are not changed even if the tip 5A has another shape.
- the lid 4 may be provided with a cylindrically recessed outlet at the second end opposite to the first end where the outlet 3A is provided, and the outlet may be sealed with a stopper.
- a stopper will be described in detail in Embodiment 2.
- the lead storage battery according to the present embodiment will be described with reference to the drawings.
- symbol may be attached
- the basic structure of the lead storage battery other than the plug is the same as that of the lead storage battery 20 shown in FIG. 1, detailed description of the basic structure is omitted, and the plug, the exhaust path, and the discharge port will be mainly described.
- FIGS. 8A to 8C are partial cross-sectional views of the lead storage battery according to the present embodiment.
- At both ends of the exhaust path 3 provided inside the lid 4 of the lead storage battery there are exhaust ports 3A that are recessed in a cylindrical shape.
- the exhaust path 3 communicates with a plurality of cell chambers.
- the resin plug 15 seals one of the discharge ports 3A.
- the plug 15 seals both the outlets 3A during distribution.
- the lead storage battery is mounted on the automobile, one end of the plug 15 is removed, and as shown in FIGS. 8B and 8C, the exhaust hose described in the first embodiment is connected to one of the opened outlets 3A. 5 is fitted. Further, even if a user who is not familiar with the specifications of the car (disposition of the exhaust hose 5) removes the stopper 15 that should not be removed, the removed stopper 15 is reattached to the outlet 3A.
- the exhaust hose 5 can be fitted into the discharge port 3A opened by removing the other plug 15.
- the resin plug 15 has a cylindrical tube portion 15A having a hollow inside, and a flat plate 15C that closes one end of the tube portion 15A.
- the cylindrical portion 15A is provided with a continuous rib 15B so as to go around a part thereof.
- the inner diameter K of the discharge port 3A, the outer diameter L of the cylindrical portion 15A other than the rib 15B, the outer diameter M of the rib 15B, and the minimum dimension N of the flat plate 15C satisfy the relationship L ⁇ K ⁇ M ⁇ N. Further, the rib 15B and the flat plate 15C are separated from each other.
- the minimum dimension N is the diameter of the flat plate 15C.
- both outlets 3A are open during distribution.
- a plug 15 for sealing one discharge port 3A is included as a separate part, and the plug 15 is used after checking the discharge port 3A on the side to be sealed. Sealing is more convenient because you will not accidentally purchase lead-acid batteries that do not fit.
- the outer diameter L of the cylindrical portion 15A is smaller than the inner diameter K of the discharge port 3A. Therefore, the cylinder portion 15A can be inserted into the discharge port 3A without difficulty.
- the outer diameter M of the rib 15B is larger than the inner diameter K of the discharge port 3A, the rib 15B is fitted to the inner wall surface of the discharge port 3A without causing a gap.
- the ratio ⁇ / ⁇ of the length ⁇ per rib 15B to the total length ⁇ of the cylindrical portion 15A is preferably 0.03 or more and 0.25 or less. The reason is the same as the ratio ⁇ / ⁇ in the first embodiment.
- both the lid 4 and the plug 15 are made of resin, it is difficult to make the cross section of the discharge port 3A and the cylinder portion 15A into a perfect circle, and the cross section often becomes a slightly distorted ellipse. In this case, however, since the inside of the cylinder portion 15A is hollow, the cylinder portion 15A can be easily deformed so as to absorb the distortion of itself or the discharge port 3A. By this deformation, the discharge port 3A and the plug 15 are water-tightly coupled, and the hermeticity can be maintained.
- the cylinder portion 15A When the thickness of the cylinder portion 15A is 5% or more and 25% or less, more preferably 8% or more and 15% or less with respect to the outer diameter of the cylinder portion 15A, the cylinder portion 15A can be easily absorbed to absorb distortion. It is preferable because it can be transformed into
- the shape of the rib 15B is such that the outer diameter M gradually decreases at least in the insertion direction. It is preferable.
- Various forms of the rib 15B satisfying this condition can be cited as shown in FIGS. 11A to 11E. 11A to 11E show variations of the cross section of the plug 15 and the rib 15B.
- the rib 15B refers to all locations where the outer diameter is larger than other portions in the cylindrical portion 15A.
- the length per rib 15B indicates the length indicated by ⁇ .
- the outer diameter M of the rib 15B refers to the dimension of the portion having the largest outer diameter.
- the minimum dimension N of the flat plate 15C that closes one end of the cylindrical portion 15A is larger than the outer diameter M of the rib 15B. Therefore, the user can easily push the plug 15 with the fingertip. It is assumed that the stopper 15 can be removed when it is accidentally attached. Therefore, it is preferable that a portion serving as a trigger when removing the plug 15 is provided. Since the minimum dimension N of the flat plate 15C is larger than the outer diameter M of the rib 15B, a user can easily attach the plug 15 by inserting a jig with a sharp tip such as a precision screwdriver between the flat plate 15C and the raised portion 4A. Can be removed.
- the rib 15B and the flat plate 15C are in close contact with each other, there is a possibility that the tip of the jig may damage the rib 15B when the jig 15 having a sharp tip is inserted and the plug 15 is removed. If the rib 15B is damaged in this way, the sealing performance is impaired in the subsequent attachment. Therefore, the rib 15B and the flat plate 15C are separated from each other. Further, since the rib 15B and the flat plate 15C are separated from each other, the user gets a feeling that the flat plate 15C collides with the raised portion 4A after feeling that the rib 15B passes while rubbing the inner wall of the discharge port 3A.
- the user can experience that the cylinder portion 15 ⁇ / b> A is reliably inserted into the exhaust path 3. Therefore, the user does not finish the work in the halfway insertion state.
- the rib 15B is separated from the flat plate 15C by 0.5 mm or more.
- the outermost wall thickness of the flat plate 15C is set to other parts as shown in FIG. It is desirable to make it smaller.
- the plug 15 has two ribs 15B spaced apart from each other in the extending direction of the cylindrical portion 15A, even if one of the ribs 15B is broken, the sealing performance is maintained by the other rib 15B.
- the plug 15 since the plug 15 is a resin molded product, it may not be formed symmetrically.
- FIG. 12A and FIG. 12B the case where the stopper 15 whose rib 15B is asymmetric is used is shown as an example. Even in such a case, the plug 15 provided with two ribs 15B as shown in FIG. 12A can be tightly sealed because both the ribs 15B can be in close contact with the discharge port 3A even if they are inserted in an eccentric manner in the discharge port 3A. Sex is maintained.
- the plug 15 having three ribs 15B when the plug 15 having three ribs 15B is inserted in an eccentric manner into the discharge port 3A, a gap in the path indicated by the dotted arrow may occur. Therefore, the plug 15 provided with the two ribs 15B has the best shape that can maintain good sealing performance in various cases. Therefore, it is preferable that one or two ribs 15B are provided.
- FIG. 13 is a partial plan view of the lead storage battery according to the present embodiment.
- the exhaust hose 5 in the first embodiment and the plug 15 in the second embodiment can be easily detached from the discharge port 3A and ensure sealing performance when mounted. Has common features.
- the present invention is useful when a liquid lead-acid battery for starting an engine is used.
- Electrode plate group 2 Battery case 2A Cell chamber 3 Exhaust path 3A Exhaust port 4 Lid 4A Raised part 5 Exhaust hose 5A Tip part 5B Rib 5C Tube part 6 Container 7 Liquid level 8 Flowmeter 9 Injection hose 10 Connection place 15 Plug 15A Tube Part 15B Rib 15C Flat plate 20 Lead acid battery
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Gas Exhaust Devices For Batteries (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Secondary Cells (AREA)
Abstract
Description
本発明は、排気経路が内部に設けられた隆起部を含む蓋を有する鉛蓄電池、およびその鉛蓄電池と排気ホースとの連結体に関する。 The present invention relates to a lead storage battery having a lid including a raised portion in which an exhaust path is provided, and a connected body of the lead storage battery and an exhaust hose.
近年、複数のセル室と連通した排気経路が設けられた蓋を有する鉛蓄電池が、自動車のエンジン始動用に多く用いられている。この形状の鉛蓄電池では、排気経路の排出口を排気ホースと繋ぐ必要がある。 In recent years, lead storage batteries having a lid provided with an exhaust path communicating with a plurality of cell chambers are often used for starting an engine of an automobile. In the lead storage battery having this shape, it is necessary to connect the exhaust port of the exhaust path to the exhaust hose.
ところで一般に、自動車の寿命を終えるまでの間に、搭載された鉛蓄電池は、車検など整備やユーザー変更の際に交換される。交換の際には、自動車の部品の一つである排気ホースが古い鉛蓄電池から外され、新たな鉛蓄電池に繋げられる。 By the way, in general, the lead-acid battery installed in the vehicle will be replaced when the vehicle is inspected or changed by the user until the end of the life of the vehicle. At the time of replacement, the exhaust hose, which is one of the parts of the automobile, is removed from the old lead storage battery and connected to a new lead storage battery.
また、この形状の鉛蓄電池は、搭載される車種によって、両端の排出口のうち使用しない方を封口する必要がある。従来は使用しない方の排出口を、予め製造会社が超音波溶着などで封口している。しかしながら、このやり方では使用者(購入者)が自身の車の仕様(どちらの排出口を使用するのか)を熟知していないと、誤って使用する排出口が封口されている鉛蓄電池を購入してしまう虞がある。 Also, this type of lead-acid battery needs to seal the unused one of the outlets at both ends depending on the type of vehicle installed. Conventionally, a manufacturing company seals a discharge port that is not used in advance by ultrasonic welding or the like. However, in this method, if the user (buyer) is not familiar with the specifications of his car (which outlet is used), he / she purchases a lead-acid battery with the outlet used accidentally sealed. There is a risk that.
そこで、蓋の両端に排気口を設け、そのうちの一方を封口する栓を同梱して鉛蓄電池を販売するやり方が好ましいと考えられる。この場合、使用者は購入後に自身の車の仕様を把握してから、特許文献1のようにネジ部を有する栓で、封口すべき側の排出口を封口することができる。
Therefore, it is considered preferable to sell lead-acid batteries by providing exhaust ports at both ends of the lid and enclosing a plug for sealing one of them. In this case, after the user grasps the specifications of his / her car after purchase, the user can seal the discharge port on the side to be sealed with a plug having a screw portion as in
本発明は、作業性に優れかつ脱着を行っても安定した嵌合状態を保てるように、鉛蓄電池と排気ホースとを連結する構造を提供する。また、本発明はこのような用途に適した構造の鉛蓄電池を提供する。 The present invention provides a structure for connecting a lead-acid battery and an exhaust hose so that the workability is excellent and a stable fitting state can be maintained even after desorption. The present invention also provides a lead-acid battery having a structure suitable for such applications.
本発明による連結体は、鉛蓄電池と排気ホースとを有する。鉛蓄電池は、複数の極板群と、電槽と、蓋とを有する。極板群はそれぞれ、正極と、負極と、正極と負極との間に介在するセパレータとを有する。電槽は、極板群のそれぞれを挿入する複数のセル室を有する。蓋は、第一端に、円筒状に窪んだ排出口を有するともに、複数のセル室と連通した排気経路が内部に設けられ、電槽の開口部を封口している。排気ホースは、排気経路の排出口で蓋に連結されている。排気ホースは、内部に空洞が設けられた円筒状の先端部と、内部に、先端部の空洞と連なる空洞が設けられたチューブ部とを有する。この先端部には、先端部の一部を周回するように連続したリブが設けられている。排出口の内径A、先端部におけるリブ以外の部分の外径B、リブの外径C、チューブ部の外径Dは、B<A<C<Dの関係を満たす。先端部とチューブ部との境界は、リブと離間している。 The connector according to the present invention has a lead storage battery and an exhaust hose. The lead acid battery has a plurality of electrode plate groups, a battery case, and a lid. Each of the electrode plate groups includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode. The battery case has a plurality of cell chambers into which each of the electrode plate groups is inserted. The lid has a discharge port recessed in a cylindrical shape at the first end, and an exhaust path communicating with the plurality of cell chambers is provided inside to seal the opening of the battery case. The exhaust hose is connected to the lid at the exhaust port of the exhaust path. The exhaust hose has a cylindrical tip portion provided with a cavity therein, and a tube portion provided therein with a cavity continuous with the cavity of the tip portion. The leading end is provided with a continuous rib so as to go around a part of the leading end. The inner diameter A of the discharge port, the outer diameter B of the portion other than the rib at the tip, the outer diameter C of the rib, and the outer diameter D of the tube portion satisfy the relationship of B <A <C <D. The boundary between the tip portion and the tube portion is separated from the rib.
以上の構成によれば、作業性に優れ、かつ脱着しても安定した嵌合状態を保てる。 According to the above configuration, the workability is excellent, and a stable fitting state can be maintained even after desorption.
本発明による鉛蓄電池は、複数の極板群と、電槽と、蓋と、栓とを有する。極板群はそれぞれ、正極と、負極と、正極と負極との間に介在するセパレータとを有する。電槽は、極板群のそれぞれを挿入する複数のセル室を有する。蓋は、両端に、円筒状に窪んだ排出口を有するともに、複数のセル室と連通した排気経路が内部に設けられ、電槽の開口部を封口している。栓は、排出口の一方を封口している。栓は、内部が空洞である円筒状の筒部と、筒部の一端を塞ぐ平板とを有する。筒部には、筒部の一部を周回するように連続したリブが設けられている。排出口のそれぞれの内径K、筒部におけるリブ以外の部分の外径L、栓のリブの外径M、平板の最少寸法Nは、L<K<M<Nの関係を満たす。リブと平板とは離間している。 The lead storage battery according to the present invention has a plurality of electrode plate groups, a battery case, a lid, and a stopper. Each of the electrode plate groups includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode. The battery case has a plurality of cell chambers into which each of the electrode plate groups is inserted. The lid has a discharge port that is recessed in a cylindrical shape at both ends, and an exhaust path communicating with the plurality of cell chambers is provided inside to seal the opening of the battery case. The stopper seals one of the outlets. The plug includes a cylindrical tube portion having a hollow inside and a flat plate that closes one end of the tube portion. The cylindrical portion is provided with a continuous rib so as to go around a part of the cylindrical portion. The inner diameter K of each discharge port, the outer diameter L of the portion other than the rib in the cylindrical portion, the outer diameter M of the plug rib, and the minimum dimension N of the flat plate satisfy the relationship L <K <M <N. The rib and the flat plate are separated from each other.
この構成によれば、自身の車の仕様を熟知していない使用者が試行錯誤して取り付けと取り外しを繰り返しても、装着時の作業性に優れた栓によって排気経路の一端を封口できるので、鉛蓄電池の密閉性を保つことができる。 According to this configuration, even if a user who is not familiar with the specifications of his car repeats installation and removal by trial and error, one end of the exhaust path can be sealed with a plug excellent in workability at the time of wearing, The hermeticity of the lead storage battery can be maintained.
以上、図面を参照しながら本発明の好適な実施の形態について説明する。なお本発明は以下の説明内容に限定されない。 The preferred embodiments of the present invention are described above with reference to the drawings. The present invention is not limited to the following description.
(実施の形態1)
本発明の実施の形態1の説明に先立ち、従来の構成における問題点を簡単に説明する。特許文献1に開示されたネジ構造を排気ホースと排出口とに適用して連結した場合でも、螺合の際に細長い排気ホースを回転させることは、狭い格納スペースでは困難な場合がある。また、排気ホースの構造を改良して螺合しやすくしたとしても、排気ホースと排出口との脱着を繰り返すと、排気ホースや排出口のネジ山が破損して、鉛蓄電池を交換した後の嵌合状態が安定しない虞がある。
(Embodiment 1)
Prior to the description of the first embodiment of the present invention, problems in the conventional configuration will be briefly described. Even when the screw structure disclosed in
以下、本発明の実施の形態1について、図面を参照しながら説明する。図1は、本実施の形態による連結体に用いられる鉛蓄電池を模式的に示した部分透視図である。図2は本実施の形態による連結体を模式的に示した部分透視図である。
Hereinafter,
図1に示すように、鉛蓄電池20は、複数の極板群1と、樹脂製の電槽2と、樹脂製の蓋4とを有する。極板群1はそれぞれ、正極と、負極と、正極と負極との間に介在するセパレータとを有する。電槽2は、極板群1のそれぞれを挿入する複数のセル室2Aを有する。蓋4は、第一端に、円筒状に窪んだ排出口3Aを有するともに、複数のセル室2Aと連通した排気経路3が内部に設けられ、電槽2の開口部を封口している。そして、図2に示すように、排気経路3の排出口3Aを排気ホース5と繋ぐことで、鉛蓄電池20と排気ホース5との連結体が構成される。すなわち、排気ホース5は、排気経路3の排出口3Aで蓋4に連結される。なお、排気経路3は隆起部4Aの内部に設けられている。
As shown in FIG. 1, the
図3A、図3Bは排気ホース5の要部の例を示す模式図である。排気ホース5は、内部に空洞が設けられた円筒状の先端部5Aと、内部に、先端部5Aの空洞と連なる空洞が設けられたチューブ部5Cとを有する。先端部5Aには、その一部を周回するように連続したリブ5Bが設けられている。先端部5Aとチューブ部5Cとの境界は、リブ5Bと離間している。先端部5Aを鉛蓄電池20の排出口3Aに挿入することで、図2に示す形態となる。
FIG. 3A and FIG. 3B are schematic views showing an example of a main part of the
図4は図2に示す連結体の要部断面図である。排出口3Aの内径A、先端部5Aにおけるリブ5B以外の部分の外径B、リブ5Bの外径C、チューブ部5Cの外径Dは、B<A<C<Dの関係を満たしている。
FIG. 4 is a cross-sectional view of the main part of the connector shown in FIG. The inner diameter A of the
前述のように、一般に、自動車の寿命を終えるまでの間に、搭載された鉛蓄電池は、車検など整備やユーザー変更の際に交換される。交換の際には、自動車の部品の一つである排気ホースが古い鉛蓄電池から外され、新たな鉛蓄電池に繋げられる。すなわち図2のような連結体として鉛蓄電池20を搭載する一般的な自動車では、排気ホース5と鉛蓄電池20の排気経路3(排出口3A)とを脱着する必要がある。そのため、脱着した後の排気ホース5と鉛蓄電池20の排気経路3(排出口3A)との嵌合状態を良好に保つ必要がある。
As mentioned above, in general, the lead-acid battery installed in the vehicle is replaced during maintenance or user changes such as vehicle inspections until the end of the life of the vehicle. At the time of replacement, the exhaust hose, which is one of the parts of the automobile, is removed from the old lead storage battery and connected to a new lead storage battery. That is, in a general automobile in which the
本発明の形態では、以下に示すように、作業性に優れかつ脱着後も嵌合状態を保てる構成で、鉛蓄電池20と排気ホース5とを連結することができる。
In the embodiment of the present invention, as shown below, the
前述のように、排出口3Aの内径Aよりも先端部5Aの外径Bが小さい。そのため、排出口3Aに無理なく先端部5Aを挿入できる。但し、リブ5Bの外径Cは排出口3Aの内径Aよりも大きいので、リブ5Bは、隙間を生じさせることなく排出口3Aの内壁面に嵌合される。
As described above, the outer diameter B of the
先端部5Aの全長αに対するリブ5Bの1つ当たりの長さβの比β/αは、0.03以上、0.25以下であることが好ましい。比β/αが0.03未満だと、リブ5Bの面積比が極端に小さくなるために、リブ5Bの剛性が相対的に過度に下降する。一方で比β/αが0.25を超えると、リブ5Bの面積比が極端に大きくなるために、リブ5Bの剛性が相対的に過度に上昇する。これらのいずれの場合であっても、脱着した後の排気ホース5と排出口3Aとの嵌合状態が良好に保てなくなる場合がありえる。この比β/αの適正範囲については、後述する例で具体的に説明する。
The ratio β / α of the length β per
なお蓋4、排気ホース5ともに樹脂製(樹脂成型品)である。そのため、排出口3A、先端部5Aともに断面を真円とすることは困難であり、断面は僅かに歪んだ楕円となることが多い。しかしながら、先端部5Aの内部は空洞(排気経路3と連通したガス排出ルートの一部)であるので、先端部5Aは、それ自身あるいは排出口3Aの歪みを吸収するように容易に変形できる。この変形により、排出口3Aと排気ホース5とは水密に結合し、密閉性を保つことができる。なお先端部5Aの肉厚が先端部5Aの外径に対して5%以上、25%以下、より好ましくは8%以上、15%以下であると、歪みを吸収するために先端部5Aが容易に変形できるので好ましい。
The
排出口3Aの内径Aよりも大きい外径Cを有するリブ5Bを無理なく排出口3Aに取り付けるために、リブ5Bの形状は、少なくとも挿入方向に向かって外径Cが徐々に小さくなるようにすることが好ましい。この条件を満たすリブ5Bの形態は、図5A~図5Eに示すように、種々挙げることができる。図5A~図5Eは排気ホース5と、リブ5Bとの断面のバリエーションを示している。なお、リブ5Bとは先端部5Aにおいて他の部分よりも外径が大きくなっている全ての箇所を指す。そして、リブ5Bの1つ当たりの長さとはβで示される長さを指す。リブ5Bの外径Cとはその中で最も外径が大きい箇所の寸法を指す。
In order to easily attach the
さらに、チューブ部5Cの外径Dは、リブ5Bの外径Cよりも大きい。そして、先端部5Aとチューブ部5Cとの境界はリブ5Bと離間している。排気ホース5は、少なくとも1回、排気経路3(排出口3A)からとり外されることが想定される。具体的には、排気ホース5における先端部5Aとチューブ部5Cとの境界と蓋4との間に精密ドライバーなど先端が鋭利な治具を差し込むことで、使用者は排気ホース5を容易に外すことができる。
Furthermore, the outer diameter D of the
もし先端部5Aとチューブ部5Cとの境界がリブ5Bと密接していると、先端が鋭利な治具を差し込んで排気ホース5を取り外す際に治具の先端がリブ5Bを傷つけてしまう虞がある。このようにリブ5Bが傷つくと、その後の取り付けにおいて嵌合状態が低下する。したがって先端部5Aとチューブ部5Cとの境界はリブ5Bと離間している。また先端部5Aとチューブ部5Cとの境界がリブ5Bと離間していることで、使用者は、リブ5Bが排出口3Aの内壁を摩擦しながら通過する感覚の後に、先端部5Aとチューブ部5Cとの境界が蓋4に衝突する感覚を得る。そのため、使用者は、先端部5Aが排気経路3に確実に挿入されたことを体感できる。したがって、使用者が中途半端な挿入状態で作業を終えることがなくなる。上述の効果を確実に得るためには、先端部5Aとチューブ部5Cとの境界はリブ5Bから0.5mm以上離間していることが好ましい。
If the boundary between the
また、排気ホース5に、先端部5Aの延伸方向に互いに離間したリブ5Bが2つあれば、リブ5Bのうち1つが破損しても、もう1つのリブ5Bによって良好な嵌合状態が保たれるので好ましい。また上述したように、排気ホース5は樹脂成型品であるため、対称形に成形されない場合がある。図6A、図6Bはその一例として、リブ5Bが非対称である排気ホース5を用いた場合を示している。このような場合でも、図6Aに示すようにリブ5Bが2つ設けられた排気ホース5は、排出口3Aに偏心した形で挿入されても、2つのリブ5Bともに排出口3Aに密着できるので良好な嵌合状態が保たれる。しかしながら、図6Bに示すように、リブ5Bが3つ設けられた排気ホース5が排出口3Aに偏心した形で挿入されると、点線矢印で示した経路の隙間が生じてしまう虞がある。よって、2つのリブ5Bが設けられた排気ホース5が、種々のケースにおいて良好な嵌合状態を保てる最善の形状を有する。したがって、リブ5Bは1つまたは2つ設けられていることが好ましい。
Further, if the
以下、具体的な例を挙げて、先端部5Aの全長αに対するリブ5Bの1つ当たりの長さβの比β/αの適正範囲について説明する。なお後述する評価では、実電池ではなくモデルを用いている。以下、図7を参照しながら説明する。図7は、本実施の形態による連結体の評価方法を示す図である。
Hereinafter, an appropriate range of the ratio β / α of the length β per
まず、欧州規格BS EN50342-2:2007においてLN3型バッテリーと定義される鉛蓄電池(20時間率容量75Ah)の電槽2と蓋4のみを用意する。電槽2には極板群1や電解液は収納せずに、電槽2の開口部を蓋4で封口し、鉛蓄電池のモデルを作製している。蓋4には、複数のセル室2Aと連通する排気経路3が設けられている。なお、排出口3Aの外径Aは5.85mmである。
First, only the
そして、排出口3Aに、先端部5A、リブ5Bおよびチューブ部5Cが図5Aに示す形状を有する排気ホース5を挿入する。先端部5Aの全長は10mm、外径Bは5.78mmである。リブ5Bの外径Cは5.95mm、長さは(表1)に示すように試験体ごとに異なっている。チューブ部5Cの外径Dは7.32mmである。さらに先端部5Aの肉厚は、0.77mであり、この寸法は、先端部5Aの外径に対して13.3%である。また先端部5Aとチューブ部5Cとの境界は、チューブ部5Cに近い方のリブ5Bから2.0mm離間している。
Then, the
一方、蓋4の上面から排気経路3に通じるように穴を開け、流量計8が途中に設けられた注入ホース9をこの穴に挿入し、エポキシ樹脂で挿入箇所を密閉している。この状態でモデルを容器6に収納し、液面7が蓋4の上面よりも高くなるように水を注いでモデルを水没させる。そして、流量計8の値が10L/分を示すようにエアーを注入ホース9からモデルに注入し、矢印の方向に1分間エアーを流す。10L/分という値は、自動車のオルタネータが故障して150A相当の過電流が鉛蓄電池に流れ、全ての過電流が電解液(水)の電気分解に費やされたと仮定した場合の値である。もし排気ホース5と排出口3Aとの嵌合状態が適切でなければ、連結箇所10から水泡が発生する。
On the other hand, a hole is opened from the upper surface of the
さらにこのモデルを水中から取り出し、排気ホース5の取り外しと取り付け(脱着)を行ってから再び水中に投入し、上述の条件でエアーを流す。この作業を合計5回繰り返し、脱着を行う前、脱着を3回行った後、および脱着を5回行った後における水泡の発生の有無を観察している。その結果を(表1)に示す。
Furthermore, this model is taken out from the water, the
排気ホース5の脱着を行う前には、いずれの試験体にも嵌合状態の不具合は見られていない。しかしながら、先端部5Aの全長αに対するリブ5Bの1つ当たりの長さβの比β/αが0.03未満の試験体Aと、比β/αが0.25を超える試験体Gでは、脱着を3回行った後、連結箇所10から水泡が発生している。一方、試験体B~Fでは、脱着を3回行った後でも水泡は発生していない。さらに比β/αが0.05以上、0.20以下である試験体C~Eでは、脱着を5回行った後でも水泡は発生していない。このように比β/αを適切に設定することで、排気ホース5を繰り返し脱着した後でも、嵌合状態を良好に維持できることがわかる。
Before the
なお上述の例では、排気ホース5にリブ5Bが2つある場合を示したが、排気ホース5にリブ5Bが1つの場合でも、基本的に比β/αの適正範囲や効果は変わらない。また上述の例では、先端部5Aが図5Aで示される形状の場合を示したが、他の形状であっても比β/αの適正範囲や効果は変わらない。
In the above example, the
以上、本発明を好適な実施形態により説明してきたが、こうした記述は限定事項ではなく、もちろん、種々の改変が可能である。例えば、蓋4に、排出口3Aが設けられた第一端の反対側の第二端にも円筒状に窪んだ排出口を設け、この排出口を栓で封口してもよい。このような栓について、実施の形態2で詳細に説明する。
As mentioned above, although this invention has been demonstrated by suitable embodiment, such description is not a limitation matter and of course various modifications are possible. For example, the
(実施の形態2)
本発明の実施の形態2の説明に先立ち、従来の構成における問題点を簡単に説明する。排出口が排気経路の両側に設けられている鉛蓄電池において、特許文献1のようにネジ構造の栓を用いて、封口すべき側の排出口を封口する場合、栓の直径は1cm程度であるため、このような小さな部品を排出口にドライバー等で装着する際の作業性は著しく低い。また、使用者が試行錯誤して栓の取り付けと取り外しを繰り返すと、栓や排出口に設けられたネジ山が破損して、封口後の密閉性が保てなく虞がある。
(Embodiment 2)
Prior to the description of the second embodiment of the present invention, problems in the conventional configuration will be briefly described. In a lead-acid battery in which discharge ports are provided on both sides of the exhaust path, when the discharge port on the side to be sealed is sealed using a screw-structured plug as in
本実施の形態では、自身の車の仕様を熟知していない使用者が試行錯誤して、排出口に栓を取り付けと取り外しを繰り返しても密閉性を保つことができ、しかも装着時の作業性に優れた鉛蓄電池について説明する。 In this embodiment, a user who is not familiar with the specifications of his / her car can maintain the sealing performance even after repeated installation and removal of the plug at the outlet through trial and error, and workability at the time of installation An excellent lead storage battery will be described.
以下、本実施の形態による鉛蓄電池について図面を参照しながら説明する。なお、実施の形態1と同様の構成には同じ符号を付して説明を省略する場合がある。また、鉛蓄電池における、栓以外の基本的な構造は図1に示した鉛蓄電池20と同様なので、基本的構造の詳細な説明は省略し、栓および排気経路、排出口を中心に説明する。
Hereinafter, the lead storage battery according to the present embodiment will be described with reference to the drawings. In addition, the same code | symbol may be attached | subjected to the structure similar to
図8A~図8Cは本実施の形態による鉛蓄電池の部分断面図である。この鉛蓄電池の蓋4の内部に設けられた排気経路3の両端には円筒状に窪んだ排出口3Aを有する。実施の形態1で説明したように、排気経路3は複数のセル室と連通している。樹脂製の栓15は排出口3Aの一方を封口している。
8A to 8C are partial cross-sectional views of the lead storage battery according to the present embodiment. At both ends of the
図8Aに示すように、鉛蓄電池は、工場で電解液が注入されて出荷される場合、流通している間には、両方の排出口3Aを栓15が封じている。そして、鉛蓄電池を自動車に搭載する際には、栓15の一方が外され、図8Bや図8Cに示すように、開放された排出口3Aの一方に、実施の形態1で説明した排気ホース5が嵌合される。また、自身の車の仕様(排気ホース5の配置)を熟知していない使用者が、外すべきではない方の栓15を外したとしても、その外した栓15を排出口3Aに付け直し、もう一方の栓15を外して開放された排出口3Aに排気ホース5を嵌合させることができる。
As shown in FIG. 8A, when the lead storage battery is shipped with the electrolyte injected at the factory, the
樹脂製の栓15は、内部が空洞である円筒状の筒部15Aと、筒部15Aの一端を塞ぐ平板15Cとを有する。筒部15Aには、その一部を周回するように連続したリブ15Bが設けられている。排出口3Aの内径K、筒部15Aにおけるリブ15B以外の部分の外径L、リブ15Bの外径M、平板15Cの最少寸法Nは、L<K<M<Nの関係を満たしている。また、リブ15Bと平板15Cとが離間している。なお、平板15Cが円板状である場合、最少寸法Nは平板15Cの直径である。
The
排気経路3の両端に排出口3Aが設けられている場合、使用しない側の排出口3Aを封口する必要がある。工場で電解液が注入されずに鉛蓄電池が出荷される場合、流通している間には、両方の排出口3Aが開放されている。そして、自身の車の仕様を熟知していない使用者にとっては、片方の排出口3Aを封口する栓15が別部品として同梱され、封口すべき側の排出口3Aを見極めてから栓15で封口する方が、誤って適合しない鉛蓄電池を購入してしまうことがないので好都合である。
When the
但しこのように自身の車の仕様を熟知していない使用者は、鉛蓄電池を車載する際に、封口すべき側の排出口3Aを見誤って、栓15の取り付けと取り外しを繰り返すと想定される。本実施の形態では栓15で排出口3Aを封じるので、使用者が簡便に、かつ誤認することなく、封口後の密閉性が保つことができる。
However, it is assumed that a user who is not familiar with the specifications of his / her car repeats the installation and removal of the
前述のように、排出口3Aの内径Kよりも筒部15Aの外径Lが小さい。そのため、排出口3Aに無理なく筒部15Aを挿入できる。但し、リブ15Bの外径Mは排出口3Aの内径Kよりも大きいので、リブ15Bは、隙間を生じさせることなく排出口3Aの内壁面に嵌合される。
As described above, the outer diameter L of the
筒部15Aの全長γに対するリブ15Bの1つ当たりの長さδの比δ/γは、0.03以上、0.25以下であることが好ましい。この理由は、実施の形態1における比β/αと同様である。
The ratio δ / γ of the length δ per
なお蓋4、栓15ともに樹脂製であるため、排出口3A、筒部15Aともに断面を真円とすることは困難であり、断面は僅かに歪んだ楕円となることが多い。その場合、しかしながら、筒部15Aの内部は空洞であるので、筒部15Aは、それ自身あるいは排出口3Aの歪みを吸収するように容易に変形できる。この変形により、排出口3Aと栓15とは水密に結合し、密閉性を保つことができる。なお筒部15Aの肉厚が筒部15Aの外径に対して5%以上、25%以下、より好ましくは8%以上、15%以下であると、歪みを吸収するために筒部15Aが容易に変形できるので好ましい。
Since both the
排出口3Aの内径Kよりも大きい外径Mを有するリブ15Bを排出口3Aに無理なく取り付けるために、リブ15Bの形状は、少なくとも挿入方向に向かって外径Mが徐々に小さくなるようにすることが好ましい。この条件を満たすリブ15Bの形態は、図11A~図11Eに示すように、種々挙げることができる。図11A~図11Eは栓15と、リブ15Bとの断面のバリエーションを示している。なお、リブ15Bとは筒部15Aにおいて他の部分よりも外径が大きくなっている全ての箇所を指す。そして、リブ15Bの1つ当たりの長さとはδで示される長さを指す。リブ15Bの外径Mとはその中で最も外径が大きい箇所の寸法を指す。
In order to reasonably attach the
さらに、筒部15Aの一端を塞ぐ平板15Cの最少寸法Nは、リブ15Bの外径Mよりも大きい。そのため、使用者は栓15を指先で容易に押し込むことができる。栓15は、誤って装着したときに取り外せることを前提としている。そのため、栓15を取り外す際のトリガーとなる個所が設けられていることが好ましい。平板15Cの最少寸法Nがリブ15Bの外径Mよりも大きいため、平板15Cと隆起部4Aとの間に精密ドライバーなど先端が鋭利な治具を差し込むことで、使用者は栓15を容易に外すことができる。
Furthermore, the minimum dimension N of the
もしリブ15Bと平板15Cとが密接していると、先端が鋭利な治具を差し込んで栓15を取り外す際に治具の先端がリブ15Bを傷つけてしまう虞がある。このようにリブ15Bが傷つくと、その後の取り付けにおいて密閉性が損なわれる。したがってリブ15Bと平板15Cとは離間している。またリブ15Bと平板15Cとが離間していることで、使用者は、リブ15Bが排出口3Aの内壁を摩擦しながら通過する感覚の後に、平板15Cが隆起部4Aに衝突する感覚を得る。そのため、使用者は、筒部15Aが排気経路3に確実に挿入されたことを体感できる。したがって、使用者が中途半端な挿入状態で作業を終えることがなくなる。上述した効果を確実に得るためには、リブ15Bは平板15Cから0.5mm以上離間していることが好ましい。なお栓15の取り外しを容易にする(平板15Cと隆起部4Aとの間に治具を差し込みやすくする)ためには、平板15Cの最外部の肉厚を、図10に示すように他の部位よりも小さくすることが望ましい。
If the
栓15に、筒部15Aの延伸方向に互いに離間したリブ15Bが2つあれば、リブ15Bのうち1つが破損しても、もう1つのリブ15Bによって密閉性が保たれるので好ましい。また上述したように、栓15は樹脂成型品であるため、対称形に成形されない場合がある。図12A、図12Bではその一例として、リブ15Bが非対称である栓15を用いた場合を示している。このような場合でも、図12Aに示すようにリブ15Bが2つ設けられた栓15は、排出口3Aに偏心した形で挿入されても、2つのリブ15Bともに排出口3Aに密着できるので密閉性が保たれる。しかしながら、図12Bに示すようにリブ15Bが3つ設けられた栓15では、排出口3Aに偏心した形で挿入されると、点線矢印で示した経路の隙間が生じてしまう虞がある。よって2つのリブ15Bが設けられた栓15が、種々のケースにおいて良好な密閉性を保てる最善の形状を有する。したがって、リブ15Bは1つまたは2つ設けられていることが好ましい。
If the
また図13に示すように、蓋4の排気経路3に平行な最大長さX、排気経路3の長さY、平板15Cの厚さZは、X≧Y+2Zの関係を満たすことが好ましい。図13は本実施の形態による鉛蓄電池の部分平面図である。このように、排気経路3に平行な方向において、平板15Cが蓋4よりも突出しないようにすることで、輸送時や車載時に平板15Cに衝撃が加わることが防止できる。したがって、排出口3Aに対する栓15の挿入が不十分になり、密閉性が低下するという不具合を回避できる。
Further, as shown in FIG. 13, it is preferable that the maximum length X of the
以上の説明から理解できるように、実施の形態1における排気ホース5と実施の形態2における栓15とは、排出口3Aに容易に脱着できるとともに装着された際の密封性を確保するために、共通の特徴を有している。
As can be understood from the above description, the
本発明は、エンジン始動用の液式鉛蓄電池を用いた場合において有用である。 The present invention is useful when a liquid lead-acid battery for starting an engine is used.
1 極板群
2 電槽
2A セル室
3 排気経路
3A 排出口
4 蓋
4A 隆起部
5 排気ホース
5A 先端部
5B リブ
5C チューブ部
6 容器
7 液面
8 流量計
9 注入ホース
10 連結箇所
15 栓
15A 筒部
15B リブ
15C 平板
20 鉛蓄電池
DESCRIPTION OF
Claims (11)
前記複数の極板群をそれぞれ挿入する複数のセル室を有する電槽と、
第一端に、円筒状に窪んだ排出口を有するともに前記複数のセル室と連通した排気経路が内部に設けられ、前記電槽の開口部を封口した蓋と、を有する鉛蓄電池と、
前記排出口で前記蓋に連結された排気ホースと、を備え、
前記排気ホースは、
内部に空洞が設けられた円筒状の先端部と、
内部に、前記先端部の前記空洞と連なる空洞が設けられたチューブ部と、を有し、
前記先端部には、前記先端部の一部を周回するように連続したリブが設けられ、
前記排出口の内径A、前記先端部における前記リブ以外の部分の外径B、前記リブの外径C、前記チューブ部の外径Dは、B<A<C<Dの関係を満たし、
前記先端部と前記チューブ部との境界が前記リブと離間している、鉛蓄電池と排気ホースとの連結体。 A plurality of electrode plate groups each having a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode;
A battery case having a plurality of cell chambers into which the plurality of electrode plate groups are respectively inserted;
A lead-acid battery having a lid that has an exhaust path that communicates with the plurality of cell chambers at the first end and communicated with the plurality of cell chambers, and a lid that seals the opening of the battery case;
An exhaust hose connected to the lid at the outlet,
The exhaust hose is
A cylindrical tip with a cavity inside;
Inside, a tube part provided with a cavity continuous with the cavity of the tip part,
The tip portion is provided with a continuous rib so as to go around a portion of the tip portion,
The inner diameter A of the discharge port, the outer diameter B of the tip portion other than the rib, the outer diameter C of the rib, and the outer diameter D of the tube portion satisfy the relationship B <A <C <D,
A connected body of a lead storage battery and an exhaust hose, wherein a boundary between the tip portion and the tube portion is separated from the rib.
請求項1に記載の鉛蓄電池と排気ホースとの連結体。 The ratio β / α of the rib length β to the length α from the tip of the tip to the boundary is 0.03 or more and 0.25 or less.
A connected body of the lead storage battery according to claim 1 and an exhaust hose.
請求項1,2のいずれか一項に記載の鉛蓄電池と排気ホースとの連結体。 The exhaust hose has two ribs;
The connection body of the lead acid battery and exhaust hose as described in any one of Claims 1 and 2.
前記鉛蓄電池は、前記第二端に設けられた前記排出口を封口した栓をさらに備え、
前記栓は、
内部が空洞である円筒状の筒部と、
前記筒部の一端を塞ぐ平板と、を有し、
前記筒部には、前記筒部の一部を周回するように連続したリブが設けられ、
前記第二端に設けられた前記排出口の内径K、前記筒部における前記リブ以外の部分の外径L、前記栓の前記リブの外径M、前記平板の最少寸法Nは、L<K<M<Nの関係を満たし、
前記栓の前記リブと前記平板とが離間している、
請求項1~3のいずれか一項に記載の鉛蓄電池と排気ホースとの連結体。 The lid of the lead-acid battery has a cylindrical recess at the second end opposite to the first end,
The lead storage battery further includes a plug that seals the discharge port provided at the second end,
The stopper is
A cylindrical tube part having a hollow inside;
A flat plate that closes one end of the cylindrical portion,
The cylindrical portion is provided with a continuous rib so as to go around a part of the cylindrical portion,
The inner diameter K of the discharge port provided at the second end, the outer diameter L of the portion other than the rib in the cylindrical portion, the outer diameter M of the rib of the plug, and the minimum dimension N of the flat plate are L <K Satisfies the relationship <M <N,
The rib of the plug and the flat plate are spaced apart,
The connected body of the lead-acid battery and the exhaust hose according to any one of claims 1 to 3.
請求項4に記載の鉛蓄電池と排気ホースとの連結体。 The plug has two ribs,
The coupling body of the lead acid battery and exhaust hose according to claim 4.
請求項4,5のいずれか一項に記載の鉛蓄電池と排気ホースとの連結体。 The ratio δ / γ of the rib length δ of the plug to the length γ from the tip of the cylindrical portion to the flat plate is 0.03 or more and 0.25 or less.
The coupling body of the lead acid battery and exhaust hose as described in any one of Claims 4 and 5.
請求項4~6のいずれか一項に記載の鉛蓄電池と排気ホースとの連結体。 The maximum length X of the lid parallel to the exhaust path, the length Y of the exhaust path, and the thickness Z of the flat plate satisfy the relationship of X ≧ Y + 2Z.
The connected body of the lead storage battery and the exhaust hose according to any one of claims 4 to 6.
前記複数の極板群をぞれぞれ挿入する複数のセル室を有する電槽と、
両端に、円筒状に窪んだ排出口を有するともに前記複数のセル室と連通した排気経路が内部に設けられ、前記電槽の開口部を封口した蓋と、
前記排出口の一方を封口した少なくとも1つの栓と、を備え、
前記栓は、
内部が空洞である円筒状の筒部と、
前記筒部の一端を塞ぐ平板と、を有し、
前記筒部には、前記筒部の一部を周回するように連続したリブが設けられ、
前記排出口のそれぞれの内径K、前記筒部における前記リブ以外の部分の外径L、前記栓の前記リブの外径M、前記平板の最少寸法Nは、L<K<M<Nの関係を満たし、
前記リブと前記平板とが離間している、
鉛蓄電池。 A plurality of electrode plate groups each having a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode;
A battery case having a plurality of cell chambers for inserting each of the plurality of electrode plate groups;
An exhaust path communicating with the plurality of cell chambers at the both ends having a cylindrically recessed discharge port is provided inside, and a lid that seals the opening of the battery case;
And at least one stopper sealing one of the outlets,
The stopper is
A cylindrical tube part having a hollow inside;
A flat plate that closes one end of the cylindrical portion,
The cylindrical portion is provided with a continuous rib so as to go around a part of the cylindrical portion,
The inner diameter K of each of the discharge ports, the outer diameter L of the portion other than the rib in the cylindrical portion, the outer diameter M of the rib of the stopper, and the minimum dimension N of the flat plate are in a relationship of L <K <M <N. The filling,
The rib and the flat plate are separated from each other,
Lead acid battery.
請求項8に記載の鉛蓄電池。 The plug has two ribs,
The lead acid battery according to claim 8.
請求項8、9のいずれか一項に記載の鉛蓄電池。 The ratio δ / γ of the rib length δ of the plug to the length γ from the tip of the cylindrical portion to the flat plate is 0.03 or more and 0.25 or less.
The lead acid battery as described in any one of Claims 8 and 9.
請求項8~10のいずれか一項に記載の鉛蓄電池。 The maximum length X of the lid parallel to the exhaust path, the length Y of the exhaust path, and the thickness Z of the flat plate satisfy the relationship of X ≧ Y + 2Z.
The lead acid battery according to any one of claims 8 to 10.
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| JP2016514691A JP6634606B2 (en) | 2014-04-25 | 2015-03-24 | Lead-acid battery and connected body of lead-acid battery and exhaust hose |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2021132022A (en) * | 2020-02-21 | 2021-09-09 | 株式会社Gsユアサ | Power storage device |
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| WO2010035407A1 (en) * | 2008-09-26 | 2010-04-01 | パナソニック株式会社 | Lead acid battery manufacturing method and lead acid battery |
| JP2010174978A (en) * | 2009-01-29 | 2010-08-12 | Showa Bussan Kk | Connecting joint of pipe and tube |
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- 2015-03-24 WO PCT/JP2015/001656 patent/WO2015162850A1/en not_active Ceased
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| JPS4952023U (en) * | 1972-08-12 | 1974-05-08 | ||
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| JP2008047344A (en) * | 2006-08-11 | 2008-02-28 | Miyagawa Kasei Ind Co Ltd | Sealed storage battery |
| JP2008117583A (en) * | 2006-11-02 | 2008-05-22 | Furukawa Battery Co Ltd:The | Exhaust structure of storage battery |
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| JP2021132022A (en) * | 2020-02-21 | 2021-09-09 | 株式会社Gsユアサ | Power storage device |
| JP7581630B2 (en) | 2020-02-21 | 2024-11-13 | 株式会社Gsユアサ | Power storage device |
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| JPWO2015162850A1 (en) | 2017-04-13 |
| JP6634606B2 (en) | 2020-01-22 |
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