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WO2015162622A1 - Procédé de préparation de linézolide - Google Patents

Procédé de préparation de linézolide Download PDF

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Publication number
WO2015162622A1
WO2015162622A1 PCT/IN2015/000020 IN2015000020W WO2015162622A1 WO 2015162622 A1 WO2015162622 A1 WO 2015162622A1 IN 2015000020 W IN2015000020 W IN 2015000020W WO 2015162622 A1 WO2015162622 A1 WO 2015162622A1
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Prior art keywords
linezolid
reaction
mass
compound
formula
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Ceased
Application number
PCT/IN2015/000020
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English (en)
Inventor
Dharmesh Mahendra Shah
Viral Narenda JARIWALA
Sanjay Amratlal Solanki
Ashok Vasantray Vyas
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Virdev Intermediates PVT Ltd
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Virdev Intermediates PVT Ltd
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Publication of WO2015162622A1 publication Critical patent/WO2015162622A1/fr
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D263/00Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings
    • C07D263/02Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings
    • C07D263/08Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D263/16Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D263/18Oxygen atoms
    • C07D263/20Oxygen atoms attached in position 2

Definitions

  • the present invention relates to an in-situ process for preparation of Linezolid polymorphic Form II free from specified and unspecified pharmacopoeal impurities.
  • Linezolid is an antimicrobial agent and first disclosed in US5688792 among a list of oxazine and thiazine oxazolidinone derivatives.
  • Linezolid is the first antibacterial agent belonging to oxazolidinone class, invented by US Pharmacia & Upjohn Corporation. It is significantly useful in treatment of infections of soft tissues, skin as well as pneumonia.
  • Linezolid chemically known as N-[[(5S)-3-[3-fluoro-4-(4-morpholinyl)phenyl]-2-oxo-5- oxazolidinyl]methyl]acetamide and represented by the following structure:
  • IN229267 discloses linezolid polymorphic form III and process for preparation thereof. I '267 is granted for process for preparation of polymorphic form III of Linezolid, however, the claim for polymorphic form III is refused under section 3(d) of IPA, 1970.
  • Linezolid polymorphic Form II and process for preparation thereof is disclosed in Indian patent application No. 623/MUMNP/2004, however, only process claims were granted and the claims for polymorphic form II was refused under section 3(d).
  • the present inventors have come up with a novel process starting from much basic and easily available starting material and at the same time involving much fewer operational steps.
  • the key reaction is an inventive process which involves an in- situ process for synthesis of linezolid starting from Phenyl amine compound of formula II to (S)-N-[3-[3-fluro-4-[4-morpholinyl]phenyl]-2-oxo-5-oxozolidinyl]methyl]phthalimide of formula III.
  • the instant process is cost-effective and industrially scalable. Summary of the invention
  • the present invention provides an in-situ process for preparation of Linezolid polymorphic Form II free from specified and unspecified pharmacopoeal impurities.
  • in-situ process for preparation of linezolid polymorphic Form II comprises: a) Condensing 3,4-Diflouronitrobenzene with Morpholine in ethyl acetate at room temperature followed by addition of a base, raising the temperature to 78-80°C followed by distillation of Ethyl Acetate to obtain compound of formula I;
  • Fig 1 depicts XRD data of the linezolid polymorphic Form II prepared according to example 8 which matches with the XRD described in 623/MUMNP/2004.
  • Fig 2 depicts DSC of linezolid polymorphic Form II prepared according to example 8.
  • Fig 3 depicts HPLC chromatogram of Linezolid finished product according to example
  • Fig 4 depicts HPLC chromatogram of Linezolid polymorphic Form II according to example 8. Detailed description of the invention:
  • the present invention describes an in-situ process for preparation of linezolid polymorphic Form II free from specified and unspecified pharmacopoeal impurities that is easier to carry on industrial scale.
  • the hydrogenation of compound of formula I using 5% Pd/C was conducted in methanol.
  • the catalytic hydrogenation process was carried out with hydrogen pressure (0.3 kg/cm2 — 2.0 kg/cm2) and temperature (28°-35°C) for a period of 2-4 hrs while monitoring reaction progress by TLC. After completion of reaction, the reaction mass was cooled, filtered to remove the catalyst, methanol was distilled out, water was added, cooled and filtered to get compound of formula II.
  • reaction of compound of formula II to compound III was carried in-situ, wherein compound II was reacted with R (-) Epichlorohydrin in Isopropyl alcohol at 80- 88°C and progress of reaction was monitored by TLC. After completion of reaction, IPA was distilled out and the reaction mass was treated with Potassium Phthalamide in DMF. After the completion of reaction, the reaction mass was quenched with ice water, extracted with MDC and back extracted with water. The MDC layer was partially distilled off to remove the traces of water azeotropically, and the reaction mass was reacted with carbonyl diimidazole to obtain compound III.
  • the carbonylation was undertaken in THF solvent. After completion of reaction, THF was recovered by distillation, the mass was treated with water and ethyl acetate, cooled and filtered the solids to isolate compound III.
  • the Crude Linezolid of formula IV was purified in methanol to get pure crystalline Linezolid in Polymorph Form-II. Accordingly, the solution of crude linezolid of formula (IV) in methanol was refluxed until dissolution followed by addition of active carbon. The mixture was further refluxed for about an hour at same temperature; the mass was filtered and concentrated by distillation. This was followed by seeding the mass under cooling with linezolid polymorphic form II to isolate the pure crystals of linezolid polymorphic Form II.
  • the present invention provides a process for synthesis of linezolid as provided in example below and further purification in methanol to obtain polymorphic Form II .
  • the polymorph Form II was characterized by XRD and DSC data that match with the XRD values disclosed in Indian patent application No. 623/MUMNP/2004.
  • the Linezolid polymorphic Form II obtained in the present process is substantially free of the specified pharmacopoeal impurities and unspecified impurities such as N-[3-chloro-2 (R)-hydroxypropyl]-3-fluoro-4-mo holinylaniline (D) and N-[3-Phthalimido-2(R)- hydroxy propoyl-3-fluoro-4-morpholinylaniline (E) as depicted in HPLC chromatogram.(fig 3 and fig 4 respectively).
  • the limits may vary with change in analytical instrument / lab / operating analyst / sensitivity of detection etc. and the total impurities do not exceed 0.5%.
  • the acceptance limit for any single impurity is Not More Than 0.5 % and for total impurities is Not More Than 1.0%
  • the specified and unspecified impurities in form of compounds A, B, C and additional impurities D and E are as follows:
  • Impurity A (R)-5-(Azidomethyl)-3-(3-fluoro-4-morpholinophenyl)oxazolidin-2-one
  • ImpurityB (S)-N- ⁇ [3-(3-Fluoro-4-mo ⁇ holinophenyl)-2-oxooxazolidin-5-yl]methyl ⁇ thio- acetamide.
  • Impurity C (S)-5-(Aminomethyl)-3-(3-fluoro-4-mo ⁇ holinophenyl)oxazolidin-2-one.
  • Impurity D N-[3-chloro-2 ( R)-hydroxypropyl]-3-fluoro-4-nK ⁇ holinylaniline
  • Impurity E N-[3-Phthalimide-2( R)-hydroxy propoyl-3fluoro-4-mo holinylaniline.
  • Linezolid polymorphic Form II obtained from the process of instant invention not only comply with the limit/absence of the specified and unspecified impurities A, B, C of USP's pending monograph but also is free of additional impurities such as D and E.
  • Example-I The process was carried out as in Example-I with reactants quantities as 3,4- Difluoronitrobenzene (220 gms), morpholine (142 gms) and triethylamine (43 gms). Yield of compound-I was observed to be 298 gms.
  • reaction mass was cooled to 20°-25°C, filtered to remove the catalyst and concentrated to remove methanol partially (580 ml - 630 ml) at 45°-52°C. Reaction mass turned into thick slurry. It was added with water (390 ml), stirred for half an hour, cooled to 20°-25°C, filtered, washed with cold water (120-150 ml), and finally dried at 60°-65°C in a tray drier to obtain compound-II (92 gms).
  • Example-3 The process was carried out as in Example-3, with adopting modifications as under: Compound-I (80 gms), methanol (900 ml), palladium-carbon catalyst (5%, 1.35 gm), hydrogen gas pressure (0.6 kg/cm 2 - 2.8 kg/cm 2 ). The reaction, was observed to be completed in 3.5 hrs and yield of compound-II was found to be 61.0 gms.
  • Catalytic hydrogenation process was performed in a similar way as described in Example- 3, and quantities of reactants as described in Example-4, but hydrogen pressure was restricted to 0.1 kg/cm 2 -0.2 kg/cm 2 .
  • the reaction was monitored by TLC for completion over a period of eight hours. Yield of compound-II was found to be 64 gms.
  • reaction mass was heated to reflux and was maintained for about 20-24 hrs at 80°- 88°C.
  • the progress of reaction was monitored by TLC at periodic intervals after 16 hrs.
  • Isopropanol was distilled out from the reaction mass after completion of the reaction and then ⁇ , ⁇ -dimethyl forrmamide (DMF) was gradually added (540 ml).
  • the reaction mass was cooled to 35°-38°C and stirred for 15-20 minutes.
  • Potassium phthalamide 222 gms
  • the reaction mass was maintained further at 35°-40°C for 15-20 minutes and then slowly heated to 94°-98°C with careful control on temperature. Heating was stopped and the temperature of reaction mass rose to 122°-130°C.
  • reaction progress was quickly monitored by TLC and reaction was completed in 15-30 minutes period.
  • Reaction mass was cooled to 45°-50° and then slowly poured in to a vessel containing ice (1.4 kg), water (3.8 lit) and methylene dichloride solvent (1.6 lit), with vigorous stirring. After 15-20 minutes of stirring, the organic layer was separated. The aqueous layer was extracted further with MDC (500 ml x 3 times). Combined MDC layer was repeatedly extracted with water (350 ml x 4 times), dried over anhydrous sodium sulphate, filtered and partially concentrated to remove water azeotropically. Fresh MDC was added equal to the quantity of solvent removed by distillation (approximately 600-700 ml). Moisture content of the reaction mass was observed to be 0.1%.
  • reaction mass was next cooled to 30°C and carbonyl diimidazole (146 gm) was added to it over a period of half an hour.
  • the reaction mass temperature was then raised to 35°-37°C and maintained for 20-26 hrs under monitoring by TLC. Reaction was completed in 22 hrs.
  • Water (290 ml) was added in the reaction mass and organic layer was separated. The organic layer was re-extracted with water (250 ml x 3 times), all aqueous layer pooled up and extracted with MDC (220 ml ⁇ 1), MDC extracts pooled up and dried over anhydrous sodium sulphate and filtered MDC extracts was then treated with active carbon (6 gms), filtered and concentrated to remove solvent in vacuo.
  • MDC extract was washed with water (0.45 lit ⁇ 2), dried over anhydrous sodium sulphate, filtered and concentrated partially to remove 0.8 lit MDC.
  • the reaction mass was cooled to 10°-12°C, and acetic anhydride (122 gms) was added in about an hour while maintaining the temperature at 10°-12°C. Reaction mass temperature was then raised to 28°-30°C and maintained for 2 hrs. Reaction completion was ascertained by TLC and solvent was distilled off completely. Two lots of IP A were added in succession (60 ml ⁇ 2) and the mass was stripped off to remove the solvent completely. Third lot of IPA (235 ml) was added followed by cooling the mass to 25°-30°C and then to 2°-5°C.
  • Linezolid (140 gms) obtained as above was added in a reaction flask containing methanol (1.4 lit) and heated under stirring to achieve slow reflux (68°-72°C). After dissolution, active carbon (7 gms) was added, reflux maintained for 1 hrs, and the mass was filtered hot followed by washing of suspended matter with methanol (100 ml). The clear filtrate was concentrated by distillation to remove approximately 50% of methanol. Resultant mass was slowly cooled to 35°C while adding linezolid polymorph form-II (4.2 gms), and finally to 24°-27°C.
  • Linezolid Purification of Linezolid
  • Process of purification was carried out as per the one described in example-8, and quantities of materials used as: Linezolid (91 gm), methanol (955 ml), active carbon (5.46 gms).
  • Linezolid polymorph form-II seed material (2.73 gms) and methanol for washing (25 ml 4 times).
  • Yield of purified linezolid 75.5 gms, HPLC purity above 99.5%).
  • MDC extract was washed with water (2.83 lit), dried over anhydrous sodium sulphate, filtered and concentrated partially to remove 0.8 lit MDC.
  • the reaction mass was cooled 10°-12°C, and acetic anhydride (132 gms) was added in about an hour while maintaining the temperature at 10°-12°C. Reaction mass temperature was then raised to 28°-30°C and maintained for 2 hrs. Reaction completion was ascertained by TLC and solvent was distilled off completely. Two lots of IPA were added in succession (60 ml ⁇ 2) and the mass was stripped off to remove the solvent completely. Third lot of IPA (235 ml) was added followed by cooling the mass to 25°-30°C and then to 2°-5°C.
  • reaction mass was heated to reflux and was maintained for about 20-24 hrs at 80°- 88°C.
  • the progress of reaction was monitored by TLC at periodic intervals after 16 hrs.
  • Isopropanol was distilled out from the reaction mass after completion of the reaction and then ⁇ , ⁇ -dimethyl formamide (DMF) was gradually added (540 ml).
  • the reaction mass was cooled to 35°-38°C.and stirred for 15-20 minutes.
  • Potassium phthalamide (222 gms) was next added over a period of 1.5 hours under moderate stirring.
  • the reaction mass was maintained further at 35°-40°C for 15-20 minutes and then slowly heated to 94°-98°C with careful control on temperature. Heating was stopped and the temperature of reaction mass rose to 122°-130°C.
  • reaction progress was quickly monitored by TLC and reaction was completed in 15-30 minutes period.
  • Reaction mass was cooled to 45°-50° and then slowly poured in to a vessel containing ice (1.4 kg), water (3.8 lit) and methylene dichloride solvent (1.6 lit), with vigorous stirring. After 15-20 minutes of stirring, the organic layer was separated. The aqueous layer was extracted further with MDC (500 ml x 3 times).
  • Aqueous layer was multiple extracted with MDC (430 ml 1, 215 ml x 3), all MDC extracts pooled up, washed with water (430 ml), dried over anhydrous sodium sulphate, filtered and partially concentrated to remove MDC (150 ml). Resultant solution was cooled to 10°-12°C, added with acetic anhydride (44 gms) over one hour and then stirred at 28°-30°C for 2.5 hrs to complete acetylation. MDC was distilled out and residue was added with two subsequent lots of IPA (40 ml x 2) followed by stripping to remove solvent at 50°-55°C.
  • Linezolid (45 gms) (Compound-IV) isolated in the example- 12 was purified by dissolving in methanol (450 ml), refluxing for 1 hrs with addition of active carbon (2.25 gm), hot filtration of solution, removing partial quantity of methanol (230 ml) by distillation, and gradual cooling to 25°-28°C while adding linezolid polymorph-II (1.35 gm).
  • the purified product was filtered, washed with cold methanol (20 ml ⁇ 3 times) and dried at 40°-45°C for 2 hrs and at 45°-55°C for 3-4 hrs (yield 35.5 gms, HPLC purity 100%, Assay 99.93%, SOR(-)9.69°, IR match value with working standard of linezolid polymorph-II 98.23%).

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Plural Heterocyclic Compounds (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)

Abstract

La présente invention se rapporte à un procédé in situ pour la préparation d'une forme polymorphe II de linézolide exempte d'impuretés.
PCT/IN2015/000020 2014-04-25 2015-01-14 Procédé de préparation de linézolide Ceased WO2015162622A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN1470/MUM/2014 2014-04-25
IN1470MU2014 2014-04-25

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WO2015162622A1 true WO2015162622A1 (fr) 2015-10-29

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090093422A1 (en) * 2006-10-23 2009-04-09 Roger Tung Oxazolidinone derivatives and methods of use
WO2009154754A2 (fr) * 2008-06-17 2009-12-23 Concert Pharmaceuticals, Inc. Synthèse de dérivés de morpholine deutérés

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090093422A1 (en) * 2006-10-23 2009-04-09 Roger Tung Oxazolidinone derivatives and methods of use
WO2009154754A2 (fr) * 2008-06-17 2009-12-23 Concert Pharmaceuticals, Inc. Synthèse de dérivés de morpholine deutérés

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