WO2015161796A1 - Shearing device and shearing equipment - Google Patents
Shearing device and shearing equipment Download PDFInfo
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- WO2015161796A1 WO2015161796A1 PCT/CN2015/077181 CN2015077181W WO2015161796A1 WO 2015161796 A1 WO2015161796 A1 WO 2015161796A1 CN 2015077181 W CN2015077181 W CN 2015077181W WO 2015161796 A1 WO2015161796 A1 WO 2015161796A1
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- Prior art keywords
- shearing
- shearing device
- linkage
- blade
- connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Definitions
- the present invention relates to a shearing device and a shearing device, and in particular to a shearing device for shearing a cable or a chain link or the like and a shearing device comprising the same.
- the cutting pliers is a shearing device specially used for cutting slender materials such as cables and links. It is a large-sized scissors and is designed by using the principle of "lever” and "inverse ratio of pressure to area".
- Cutting pliers are widely used in ports, electric power, steel, shipbuilding, petrochemical, mining, railway, construction, metallurgical and chemical, automobile manufacturing, plastic machinery, industrial control, highway, large-scale transportation, pipeline auxiliary, slope tunnel, well treatment Protection, marine assistance, offshore engineering, airport construction, bridges, aviation, aerospace, stadiums and other important industries as well as the mechanical equipment required for various infrastructure projects.
- the usual cutting pliers are equipped with high carbon steel tungsten alloy steel blades, which can quickly cut cables, links, etc., and are durable.
- the cutting pliers developed the ratcheting pliers from the traditional manual pliers, and hydraulic shearing pliers, electro-hydraulic shearing pliers and all-electric cutting pliers appeared one after another. Also, for the convenience of transportation and maintenance, a split type pliers has been developed which can be used with an independent drive source such as a hand pump, an electric pump or the like.
- the two split cutters currently widely used are hydraulic/pneumatic cutters and electric cutters.
- the hydraulic/pneumatic cutting pliers usually include a clamp on which the card slot, the link groove, the movable knife guiding groove and the static knife guiding groove are processed, and the hydraulic cylinder with the flange is stuck in the card slot, and the hydraulic cylinder body is There is a plunger, the left end of the movable blade is coupled with the right end of the plunger through the return disk, and then the hydraulic cylinder is inserted into the slot of the clamp through the flange thereof, and the movable blade is placed in the movable blade guiding groove of the clamp, stationary The blade is placed in the stationary blade guide slot of the clamp.
- the cut cable (or link) is placed in the cutting tank, and then the high pressure liquid/gas is injected into the cylinder. Under the action of the hydraulic pressure/gas pressure, the plunger pushes the movable blade to move, and cooperates with the stationary blade. Shear forces are formed to shear the cable/link.
- the electric cutting pliers uses a lithium battery as the power source. There are multiple sets of gears inside the machine. The multi-group gears rotate to drive the knife opening and closing. This electric cutting pliers can easily cut off large cables.
- the hydraulic pump/air pump may be overloaded, so that the blade continues to shear after the cable is cut, causing excessive shearing; there may be a force application during the shearing process. Balance, causing the blade to skew during the shearing process, and so on. These problems may cause the shear to fail to complete smoothly, or shorten the life of the cutting pliers.
- Another object of the present invention is to provide a shearing device capable of preventing an eccentric load from occurring.
- a shearing apparatus includes: a support device; an engagement device that connects the support device to a drive source; and a linkage device that is disposed on the support And operatively coupled to the engagement device; the shearing member supported on the support device and operatively coupled to the linkage; wherein the linkage includes: a first coupling member operatively coupled to the engagement device; Two second coupling members, the two second coupling members operatively connecting the first coupling member with the shearing member, wherein the lower portions of the two second coupling members each include a notch, and the second coupling member is coupled to the notch through the slot First coupling member.
- each second coupling The members each include: a laterally extending joint; a first connecting portion, the first connecting portion extending upward from one end of the engaging portion, the shearing member being pivotally coupled to the first connecting portion; and the second connecting portion and the third connecting portion a third connecting portion and a second connecting portion respectively extending downward from one end and the opposite end of the engaging portion, the notch being formed between the second connecting portion and the third connecting portion, the second connecting portion and the third connecting portion
- the portion is coupled to the first coupling member by fitting the slot with the first coupling member.
- a shearing device wherein the first coupling member includes a horizontal connection portion for connecting the engagement device and a vertical connection for connecting the second coupling member upwardly extending from a center of the horizontal connection portion And wherein the vertical connection is disposed in a respective slot of the two second coupling members and is pivotally coupled to the second connection and the third connection by a pin.
- the shearing device according to an aspect of the invention, wherein the two second coupling members are connected to the vertical connection in opposite directions such that the respective first connecting portions of the two second coupling members are located in a vertical connection On both sides of the department.
- a shearing device according to an aspect of the invention, wherein the horizontal connection portion of the first coupling member is circular, elliptical, rectangular or square.
- a shearing device according to one aspect of the invention, wherein a retaining portion is provided within the support device to define a maximum stroke of the linkage.
- a shearing device comprising: an inner space located at a lower portion of the supporting device, a part of the linking device is housed in the inner space, and the limiting portion is located at the top of the inner space; a portion formed at a bottom of the inner space, a portion of the engagement device being capable of acting on the linkage through the opening; a support portion disposed at an upper portion of the support device, the shearing member being pivotally mounted to the support portion.
- the shearing device according to one aspect of the invention, wherein the support device is a "U" shaped structure.
- a shearing apparatus wherein the engaging means includes: a connecting member having one end connected to the supporting means, the other end being connectable to the driving source; the transmission member being disposed in the connecting member, and Operatively connected to the linkage, driving The drive shaft of the source acts on the transmission member through the connecting member.
- the shearing device according to an aspect of the invention, wherein the engaging device further includes an elastic member that is disposed to be capable of transmitting a force between it and the transmission member, and the elastic member is disposed between the supporting device and the connecting member.
- a shearing device according to an aspect of the invention, wherein the elastic member abuts the lower end of the transmission member.
- a shearing device wherein an upper end of the transmission member is coupled to a recess in a lower side of the first coupling member of the linkage.
- a shearing device wherein the upper end of the transmission member is engaged with the recess of the first coupling member by a profiled spring, press fit, welding and/or bonding.
- a shearing device wherein the connecting member is a threaded joint for connecting a driving source, the transmission member is a sleeve for connecting the linkage, and the elastic member is sleeved outside the sleeve and A coil spring adjacent to the lower end of the sleeve.
- a shearing device including a first blade and a second blade, each of the first blade and the second blade having a first connection for connection with the support device and a second connection to the linkage.
- a shearing device wherein a top of one of the first blade and the second blade is provided with a guide block, and when the first blade and the second blade are closed, the top of the other blade is guided Piece.
- a shearing device according to an aspect of the invention, wherein the shearing device further comprises a housing member, the housing member being disposed outside the support device, and the top portion being formed with a notch for receiving the shearing member.
- a shearing device wherein the housing member includes a first half shell and a second half shell, the first half shell and the second half shell being respectively disposed on both sides of the support device, and by screws, A snap joint and/or a bond or the like is fixed to the support device.
- a shearing apparatus wherein the shearing device A shearing device according to the above aspect of the invention, and a driving source connectable to the shearing device to drive the shearing device are included.
- a shearing apparatus according to another aspect of the present invention, wherein the driving source is a hydraulic driving source, a pneumatic driving source, or an electric driving source.
- the present invention has the following technical effects:
- the linkage is operatively coupled to the shearing member and the drive source, the linkage comprising two second coupling members, each of the two coupling members comprising a mounting slot, the second coupling member
- the first coupling member is operatively coupled to the first coupling member by a mounting slot.
- the second coupling member In shearing, the second coupling member is subjected to a torque applied by the shearing member, thereby tending to rotate, since the notch of the lower portion of the second coupling member is fitted with the first coupling member and thereby with the first coupling member Connected, so that the notch can firmly hold the first coupling member, so that the second coupling member is not easily displaced and twisted in the lateral and lateral directions, whereby the occurrence of eccentric load can be effectively prevented.
- a limiting portion is provided in the supporting device, and the limiting portion can restrict the stroke of the interlocking device 300, thereby restricting the stroke of the driving source (for example, the driving shaft, the driving piston, and the like) of the driving source.
- the driving source for example, the driving shaft, the driving piston, and the like
- Figure 1a is an exploded perspective view of a shearing device in accordance with an embodiment of the present invention
- 1b and 1c are an assembled side cross-sectional view and a front cross-sectional view of a shearing device according to an embodiment of the present invention
- FIG. 2 is an assembled perspective view of a shearing device showing a state in which the shearing device is not closed, according to an embodiment of the present invention
- FIG. 3 is an assembled perspective view of a shearing device showing a state in which the shearing device is closed, in accordance with an embodiment of the present invention
- FIG. 4 is a perspective view of a support device in a shearing device according to an embodiment of the present invention.
- FIG. 5a and 5b are perspective views of a bracket of a linkage device in a shearing device according to an embodiment of the present invention, and FIG. 5c is a side view of the bracket;
- 6a and 6b are a perspective view and a side view of a link in a shearing device according to an embodiment of the present invention
- FIG. 7a and 7b are perspective views of a connecting member of a joining device in a shearing device according to an embodiment of the present invention
- Figure 8 is a side view and a perspective view of a transmission member of the engagement device in the shearing device according to an embodiment of the present invention.
- FIG. 9 is a perspective view of a gasket of an engagement device in a shearing device according to an embodiment of the present invention.
- Figure 10 is a perspective view of a spring for connecting a linkage and an engagement device in a shearing device in accordance with an embodiment of the present invention.
- FIG. 1a shows an exploded perspective view of the shearing device
- FIGS. 1b and 1c show an assembled side cross-sectional view and a front cross-sectional view of the shearing device, wherein the configuration of the shearing device can be clearly seen
- FIG. 2 shows An assembled perspective view of the shearing device in an unclosed state
- FIG. 3 shows an assembled perspective view of the shearing device in a closed state.
- the shearing device of this embodiment can be used not only for shearing cables, links, but also for shearing steel bars, metal strands, and any other elongated material.
- the configuration of the shearing device according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
- FIGS 1a to 1c clearly show the structure of the various components of the shearing device and the manner in which they are assembled.
- the shearing device is generally indicated at 10 and includes the following major components: support device 100, engagement device 200, linkage 300, and shearing member 400.
- the support device 100 serves as a basic support portion of the shearing device 10 for supporting and accommodating other components of the shearing device.
- the main function of the engaging device 200 is to connect the shearing device 10 to a driving source (not shown) to actuate the shearing device 10 by the driving force of the driving source.
- the linkage 300 is a transmission portion in the shearing device 10 that is operatively coupled to the engagement device 200 for transmitting driving force from the drive source to the shearing member 400.
- the joining device 200 is coupled to the lower portion of the supporting device 100, the linkage device 300 is disposed within the supporting device 100, and the shearing member 400 is supported on the upper portion of the supporting device 100 and is operable with the interlocking device 300.
- the ground connection is performed, whereby the shearing member 400 is connected to the engagement device 200 via the linkage device 300, and is further connected to the drive source, thereby realizing the transmission of the driving force from the drive source to the shearing member 400.
- a limiting portion 101 is provided within the support device 100 to define a maximum travel of the linkage 300.
- the designing principle of the limiting portion 101 is such that its setting position matches the shearing action of the shearing member 400, which is arranged to allow the shearing member 400 to complete the cutting at the end of the stroke of the linkage device 300, Or slightly excessively shearing, at which time the moving part of the linkage 300 contacts and abuts against the limiting portion 101.
- the limiting portion 101 is provided, when the moving member of the linkage 300 (for example, the bracket 301 described later) is in the branch When the inside of the receiving device 100 is moved (the moving member is disposed below the limiting portion 101, which will be described later in detail), the moving member will contact and abut against the limiting portion 101 after moving a certain distance, thereby stopping the movement. In this way, the driving stroke of the driving source can be restricted by limiting the stroke of the interlocking device 300, whereby the excessive loading of the driving source can be prevented to cause premature failure of the driving source. Under this principle, the specific position of the limiting portion 101 can be adjusted according to the specific size and configuration of the moving member of the linkage 300 and the shearing member 400 without departing from the scope of the present invention.
- the configuration of the interlocking device 300 of the shearing device 10 of the present embodiment will be described with continued reference to FIGS. 1a, 5a to 5c, and 6a and 6b.
- the linkage 300 in the shearing device of the present invention has an anti-offset construction and arrangement to prevent eccentric loading during shearing, resulting in shear failure or shear component 400 damage. This is described in detail below.
- the linkage 300 mainly includes a bracket (first coupling member) 301 and two links (second coupling members) 302, 312 that are coupled to the bracket 301 as shown in FIG. 1a.
- the bracket 301 is operatively coupled to the underlying engagement device 200 for receiving a driving force from the drive source through the engagement device 200.
- the links 302, 312 are coupled to the shearing member 400, whereby the bracket 301 and the shearing member 400 are operatively coupled to transmit the driving force to the shearing member 400 for the cutting operation.
- both links 302, 312 each include a slot (not shown in the following description 302e) through which the links 302, 312 are operatively coupled to the bracket 301, as shown in Figure 1a.
- Figure 1b shows.
- This particular structure and arrangement is effective in preventing eccentric loads from occurring.
- the eccentric load problem usually occurs during the shearing process.
- the sheared cable exerts a reaction force (torque) on the shearing device. This reaction force may cause the shearing device to occur. Offset, thereby causing the shearing device and the components connected thereto to twist. However, this can be avoided by the structural design of the present invention.
- the links 302, 312 are subjected to the torque applied by the shearing member 400, thereby tending to rotate. Since the connecting rods 302, 312 are coupled to the bracket 301 through the lower notch, the notch can firmly clamp the bracket 301, so that the links 302, 312 are not easily displaced and twisted in the lateral and lateral directions, thereby Effectively prevent eccentric loading from occurring.
- the structure of the links 302, 312 themselves will be described in more detail below.
- the structure of the bracket 301 is shown in more detail.
- the bracket 301 includes a horizontal connection portion 301a for connecting the lower engagement device 200 and a vertical connection portion 301b extending upward from the center of the horizontal connection portion 301a for connecting the link 302, 312.
- the specific manner of attachment of bracket 301 to engagement device 200 and links 302, 312 will be described in greater detail below.
- the link 302 has a laterally extending engagement portion 302a that is located centrally of the link 302 as a whole.
- the first connecting portion 302b extends upward from one end of the engaging portion 302a, and the shearing member 400 is pivotally coupled to the first connecting portion 302c (as shown in Fig. 1b).
- a third connecting portion 302d and a second connecting portion 302c are extended downward from the one end and the opposite end of the engaging portion 302a, and the notch 302e is formed in the second connecting portion 302c and the third connecting portion 302d.
- the notch 302c is fitted to the bracket 301, and the second connecting portion 302c and the third connecting portion 302d are connected to the bracket 301.
- a vertical connection portion 301b of the bracket 301 is disposed in the notch 302e and is pivotally coupled to the second connection portion 302c and the third connection portion 302d of the link 302 through the pin 303.
- the same is true for the link 312.
- a pin hole 301d is formed in the vertical connecting portion 301b of the bracket 301, and the first connecting portion 302b and the third connecting portion 302d of the link 302 are formed.
- a corresponding pin hole 302f is formed in the upper portion.
- the third connecting portion 302d is pressed against the deflection force.
- the side portion of the vertical connecting portion 301a can thereby further prevent the occurrence of deflection, and further improve the mounting stability and the anti-offset effect.
- the bracket 301 has an inverted "T” shaped cross section and the link 302 has an "h” shaped cross section.
- the blade of the shearing member 400 is disposed inside the first connecting portion of the links 302, 312 as shown in Fig. 1b.
- this design is more compact and on the other hand ensures a good connection.
- the two links 302, 312 are connected to the bracket 301 in opposite directions such that the respective first connecting portions of the links 302, 312 are located at two of the vertical connecting portions 301b of the bracket 301. On the side, this is also to ensure the balance of the force of the interlocking device 300 as a whole.
- the link 302 is designed to be "h" type only to realize one side of the link 302.
- the link 302 can take any other form as long as the design principles of the present invention are met.
- the connecting rod 302 can be designed as a simple cylindrical structure, which is formed with a notch below or above, and the upper notch is used to provide the shearing member 400, which can also achieve the technical effect of preventing the eccentric load, and has Relatively better stability.
- the bracket 301 can also have various designs, for example, for the horizontal connection portion 301a, it can adopt various shapes such as a circle, an ellipse, a rectangle, a square, or the like. Of course, in general, an axisymmetric shape is preferred in view of the eccentric load problem.
- the joining device 200 primarily includes a coupling component 201 and a transmission component 202 built therein.
- One end of the connecting member 201 is connected to the support device 100 in an assembled state, and the other end is connected to a drive source.
- the connecting member 201 is mainly used to connect the main body portion of the shearing device 10 with a driving source.
- the transmission member 202 provided in the connecting member 201 is connected to the linkage device 300, and the driving source (specifically, the driving shaft) acts on the transmission member 202 via the connecting member 201, thereby transmitting the driving force to the transmission member 202 through
- the associated linkage 300 is in turn transferred to the shearing member 400 for the shearing operation.
- the connecting member 201 also functions as an outer casing of the transmission member 202 at the same time.
- the connecting member 201 includes an upper connecting portion 201a for connecting the main body portion of the shearing device 10 (specifically, the supporting device 100), and a lower connecting portion 201b, the lower connecting portion 201b is used to connect the drive source below. Further, a through hole 201c is formed in the connecting member 201, and the transmission member 202 is disposed in the through hole 201c and is movable therein. At the same time, the through hole 201c is also sized such that the drive shaft of the drive source can pass therethrough.
- the upper connecting portion 201a may be fixedly coupled to the support device 100 by a tight fitting manner, and the lower connecting portion 201b is formed with a screw threadedly engaged with the driving source by a screw connection.
- any other suitable connection manner can be adopted.
- the upper connecting portion 201a is connected to the supporting device 100 by means of a snap connection, a screw connection, a bonding, a welding, etc., and the lower connecting portion 201b can be connected according to the connected driving source. Type to choose the appropriate connection method.
- the engagement device 200 can further include an elastic member 203,
- the elastic member 203 functions as an elastic returning means to automatically reset the linkage 300 after the cutting operation is completed.
- the resilient member 203 is configured to transmit a force between it and the transmission member 202 to enable the transmission member 202 to move. Since the transmission member 202 is coupled to the linkage 300 as described above, the elastic member 203 can thereby move the linkage 300 via the transmission member 202, thereby achieving elastic reset of the linkage 300.
- the elastic member 203 is disposed between the support device 100 and the connecting member 201.
- one end of the elastic member 203 is adjacent to the lower end of the transmission member 202, and the other end abuts against the lower side of the support member 100. Therefore, when the transmission member 202 is subjected to the action of the driving source (specifically, the driving shaft), the elastic member 203 moves accordingly, and since one end abuts against the supporting member 100, the elastic deformation occurs due to the pressure, thereby After the driving force is removed, the elastic restoring force of the elastic member 203 causes the transmission member 202 and the linkage 300 connected thereto to be reset.
- the driving source specifically, the driving shaft
- the connecting part 201 is embodied in the form of a threaded joint
- the transmission part 202 is embodied in the form of a sleeve
- the elastic part 203 is embodied in the form of a helical spring.
- the sleeve 202 is disposed within the threaded joint 201
- the coil spring 203 is sleeved outside the sleeve 202 and abuts the lower end of the sleeve 202.
- the coil spring 203 abuts the lower end of the sleeve 202 through the collar 204 and the washer 205.
- This connection facilitates the disassembly and assembly of the coil spring 203 and the sleeve 202.
- other connections are also possible, such as welding, bonding, and the like.
- FIG. 2 A view of the sleeve 203 is shown in FIG. It can be seen that both ends of the sleeve 203 are formed with annular grooves 202a and 202b.
- the lower end groove 202a is used to mount the collar 204 and the washer 205.
- the collar 204 is caught in the recess 202a, and the washer 205 is sleeved on the sleeve 202. Due to the blocking action of the collar 204, the washer 205 is held at the lower end of the sleeve 202, and the coil spring 203 can pass through the washer 205.
- the lower end of the sleeve 202 abuts.
- the upper end groove 202b is used to connect the linkage, specifically, the bracket 301.
- the lower side of the bracket 301 is formed with a recess 301c in which the upper end of the sleeve 202 can be disposed.
- the lower side of the bracket 301 is also formed with a card slot 301d.
- the profiled spring 304 has an intermediate section 304a and two side sections 304a which, when fixed, engage the sleeve in the sleeve 202 In the upper end recess 301c, the side sections 304a on both sides are caught in the card slot 310d on the lower side of the bracket 301, thereby achieving a fixed connection of the sleeve 202 to the bracket 301.
- the intermediate section 304a is formed with an arc corresponding to the annular recess 301c.
- the sleeve 202 may be adjacent to the bracket 301 by press fitting, welding, bonding, etc., which are all included in the scope of the present invention.
- any other form of connecting member and elastic member may be employed.
- the connecting member may be a rod member, and the elastic member may be surrounded. Any form of elastic member provided by the rod member, such as a sheet, strip, or other profiled elastic member, is also included within the scope of the present invention.
- the support device 100 includes an interior space 102 for receiving a portion of the linkage 300, and in particular, a portion of the bracket 301 of the linkage 300 is received within the interior space 102.
- a limiting portion 101 for restricting the stroke of the interlocking device 300 (specifically, the bracket 301) is disposed at the top of the internal space 102, thereby passing through the internal space 102 and the limiting portion 101.
- the stroke of the bracket 301 is defined.
- the lower portion of the support device 100 further includes an opening portion 103 which is formed at the bottom of the internal space 102 as shown in FIG.
- the support device 100 further includes a support portion 104 for mounting and supporting the shearing member 400.
- the shearing member 400 can be pivotally mounted to the support portion 104. In the illustrated embodiment, such a pivotal connection is achieved by a screw 403, which will be further explained below.
- the support device 100 having the above structure may preferably be formed in a "U"-shaped structure.
- the support device 100 can also be constructed in a non-open configuration, which can be specifically designed as desired.
- the shearing member 400 includes a first blade 405 and a second blade 406 that are cut by a closure of the first blade 405 and the second blade 406 to cut a cable or the like.
- each of the first blade 405 and the second blade 406 includes a support portion 104 for use with the support device 100.
- the first connection of the connection Taking the first blade 405 as an example, it includes a first connecting portion 401 that is pivotally mounted and supported on the support portion 104 by a screw 403 and a nut 408. To this end, the first connecting portion 401 and the supporting portion 104 are formed with corresponding mounting through holes. By pivotally supporting, the shearing member 400 is capable of pivotal movement relative to the support portion 104.
- the first blade 405 and the second blade 406 each include a second connection for connection to the links 302, 312 of the linkage 300. Still taking the first blade 405 as an example, it includes a second connecting portion 402 that is pivotally coupled to the link 302 of the linkage 300 by a pin 404. Similarly, the second connecting portion 402 and the connecting rod 302 are formed with corresponding mounting through holes.
- the top of the first blade 405 is provided with a guiding block 407.
- the top of the second blade 406 enters the guiding block 407, thereby preventing the cable from being cut due to the process.
- the reaction of the blade causes the blade to tilt.
- the inside of the first blade 405 and the second blade 406 are formed into a concave arc shape, when the first blade 405 and the second blade 406 are just joined, due to the inner concave
- the arcuate shape provides a space between the first blade 405 and the second blade 406 that is designed to just accommodate the cable therein without being cut into the cable.
- the cutting starts, while the tip end of the second blade 406 starts to enter the guiding block 407 at the top end of the first blade 405. In this way, the blade can be skewed in an efficient manner as the shearing proceeds.
- the shearing device 10 may further include a housing member 500 that may be used to protect the support device 100 and the shearing member 400.
- the housing member 500 is disposed outside the support device 100, and the top is formed with notches 503, 504 for receiving the first blade 405 and the second blade 406 of the shearing member 400.
- the slots 503, 504 can allow the first blade 405 and the second blade 406 to pivotally move therein.
- the housing member 500 includes a first half-shell 501 and a second half-shell 502 that are respectively disposed on both sides of the support device 100, and It is fixed to the support device 100 by screws 505.
- screws 505 screws
- other fixing methods can also be used, such as snap-on bonding, bonding, welding, welding, and the like.
- the housing member 500 can be made of any suitable material, plastic is relatively common, its quality is light, and it has a certain hardness. Degree, can play a certain protective effect.
- the shearing device 10 is connected to an external driving source (for example, a hydraulic pump, a gas pump, an electric motor, etc.).
- an external driving source for example, a hydraulic pump, a gas pump, an electric motor, etc.
- the cutting is required to open the drive source, and the drive shaft (not shown) of the drive source pushes the transmission member 202 upward, and the transmission member 202 in turn pushes the bracket 301 connected thereto upward.
- the lower end of the elastic member 203 is also moved upward by the transmission member 202. Since the upper end of the elastic member 203 abuts against the lower side of the support device 100, the elastic member 203 undergoes compression deformation.
- the connecting rod 302 connected thereto will perform a pivotal movement, and at the same time, the connected first blade 405 and the second blade 406 are driven relative to the support portion 104 of the supporting device 100 and the connecting rod 302. Pivoting movement. The pivotal movement of the first blade 405 and the second blade 406 are brought close to each other for shearing.
- the bracket 301 moves upward and abuts against the limiting portion 101, the bracket 301 will stop moving, and the driving source will also receive feedback to stop pushing the driving shaft to advance, thereby achieving excessive loading of the driving source.
- the shearing member 400 also completes the shearing operation, the cable is completely cut, and the shearing member 400 performs the cutting.
- the first blade 405 and the second blade 406 are completely closed. And the concave curved portions are completely staggered with each other.
- the cutting process is complete.
- the driving source will retract the driving shaft.
- the sleeve 202 is no longer subjected to the pressing force, the compressed elastic member 203 starts to recover, and the sleeve 202 is driven to move downward, and the sleeve 202 drives the upper end to be connected.
- the bracket 301 and the connecting rod 302 connected thereto move downward, and the link 302 also performs pivotal movement at the same time, and the downward movement and the pivoting movement of the link 302 cause the shearing member 400 to also reverse (open direction).
- the first blade 405 and the second blade 406 are separated from each other to be fully opened.
- the bracket 301 reaches the bottom of the internal space 102 of the support device 100, the downward movement is stopped, at which time the shearing member 400 is fully opened.
- a complete cutting operation process is completed.
- a shearing apparatus comprising a shearing device according to the present invention, and a corresponding external device capable of being coupled to the shearing device of the present invention to drive it Cutting operation.
- This shearing device is also included within the scope of the invention.
- the driving source may be a hydraulic driving source, a pneumatic driving source, or an electric driving source.
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Abstract
Description
本申请要求于2014年4月25日提交中国专利局、申请号分别为201410170901.5和201420208210.5的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims the priority of the Chinese Patent Application, filed on Apr. 25, 2014, which is hereby incorporated by reference.
本发明涉及一种剪切装置和剪切设备,具体地,涉及用于剪切缆线或链环等的剪切装置以及包括该剪切装置的剪切设备。The present invention relates to a shearing device and a shearing device, and in particular to a shearing device for shearing a cable or a chain link or the like and a shearing device comprising the same.
本部分的内容仅提供了与本公开相关的背景信息,其可能并不构成现有技术。The content of this section merely provides background information related to the present disclosure, which may not constitute prior art.
剪钳是一种专门用于剪切电缆、链环等细长材料的剪切装置,属于大型剪刀,利用“杠杆原理”及“压强与面积成反比”设计而成。剪钳广泛用于港口、电力、钢铁、造船、石油化工、矿山、铁路、建筑、冶金化工、汽车制造、塑料机械、工业控制、公路、大件运输、管道辅设、边坡隧道、井道治理防护、海上救助、海洋工程、机场建设、桥梁、航空、航天、场馆等重要行业以及各种基础建设工程所需的机械设备。通常的剪钳配备高碳钢钨合金钢刀片,能够迅速地剪断电缆、链环等,且坚固耐用。The cutting pliers is a shearing device specially used for cutting slender materials such as cables and links. It is a large-sized scissors and is designed by using the principle of "lever" and "inverse ratio of pressure to area". Cutting pliers are widely used in ports, electric power, steel, shipbuilding, petrochemical, mining, railway, construction, metallurgical and chemical, automobile manufacturing, plastic machinery, industrial control, highway, large-scale transportation, pipeline auxiliary, slope tunnel, well treatment Protection, marine assistance, offshore engineering, airport construction, bridges, aviation, aerospace, stadiums and other important industries as well as the mechanical equipment required for various infrastructure projects. The usual cutting pliers are equipped with high carbon steel tungsten alloy steel blades, which can quickly cut cables, links, etc., and are durable.
为加强剪钳的强度、方便性,剪钳从传统的手动剪钳发展出棘轮剪钳,陆续再出现液压剪钳、电动液压剪钳、全电动剪钳。并且,为了运输和维修的便利,还发展出了分体式剪钳,其可以与独立的驱动源一起使用,例如手动泵、电动泵等。目前广泛采用的两种分体式剪钳为液压式/气压式剪钳和电动剪钳。In order to strengthen the strength and convenience of the cutting pliers, the cutting pliers developed the ratcheting pliers from the traditional manual pliers, and hydraulic shearing pliers, electro-hydraulic shearing pliers and all-electric cutting pliers appeared one after another. Also, for the convenience of transportation and maintenance, a split type pliers has been developed which can be used with an independent drive source such as a hand pump, an electric pump or the like. The two split cutters currently widely used are hydraulic/pneumatic cutters and electric cutters.
液压式/气压式剪钳通常包括一个夹具,夹具上加工有卡槽、链环槽、动刀导向槽和静刀导向槽,卡槽内卡有带有凸缘的液压缸,液压缸体内有柱塞,活动刀片的左端通过回程盘与柱塞的右端相联接,然后将液压缸体通过其凸缘卡入夹具的卡槽内,将活动刀片放入夹具的活动刀片导向槽内,静止刀片放入夹具的静止刀片导向槽内。使用时, 先将被剪的电缆(或链环)放入剪切槽内,再向缸体内注入高压液体/气体,在液压力/气压力的作用下,柱塞推动活动刀片移动,与静止刀片配合形成剪切力将电缆/链环剪断。The hydraulic/pneumatic cutting pliers usually include a clamp on which the card slot, the link groove, the movable knife guiding groove and the static knife guiding groove are processed, and the hydraulic cylinder with the flange is stuck in the card slot, and the hydraulic cylinder body is There is a plunger, the left end of the movable blade is coupled with the right end of the plunger through the return disk, and then the hydraulic cylinder is inserted into the slot of the clamp through the flange thereof, and the movable blade is placed in the movable blade guiding groove of the clamp, stationary The blade is placed in the stationary blade guide slot of the clamp. when using it, Firstly, the cut cable (or link) is placed in the cutting tank, and then the high pressure liquid/gas is injected into the cylinder. Under the action of the hydraulic pressure/gas pressure, the plunger pushes the movable blade to move, and cooperates with the stationary blade. Shear forces are formed to shear the cable/link.
电动剪钳采用锂电池作为动力源,设备内部有多组齿轮,通过多组齿轮转动而带动刀口开合,这种电动剪钳能轻松切断大型电缆。The electric cutting pliers uses a lithium battery as the power source. There are multiple sets of gears inside the machine. The multi-group gears rotate to drive the knife opening and closing. This electric cutting pliers can easily cut off large cables.
申请人已经发现,目前的剪钳存在一些问题,比如液压泵/气泵可能会发生过载,使得刀片在电缆被剪断后仍继续剪切动作,造成过度剪切;剪切过程中可能存在施力不平衡,使得刀片在剪切过程中发生歪斜,等等。这些问题可能导致剪切无法顺利完成、或缩短剪钳的使用寿命等。Applicants have found that there are some problems with the current cutting pliers. For example, the hydraulic pump/air pump may be overloaded, so that the blade continues to shear after the cable is cut, causing excessive shearing; there may be a force application during the shearing process. Balance, causing the blade to skew during the shearing process, and so on. These problems may cause the shear to fail to complete smoothly, or shorten the life of the cutting pliers.
因此,需要设计一种新式的电缆剪钳,其能够克服至少一些上述现有技术中存在的问题。Therefore, there is a need to design a new type of cable cutter that overcomes at least some of the problems of the prior art described above.
发明内容Summary of the invention
本发明的一个目的是提供一种剪切装置,其能够防止过度剪切发生。It is an object of the present invention to provide a shearing device that prevents excessive shear from occurring.
本发明的另一个目的是提供一种剪切装置,其能够防止偏载发生。Another object of the present invention is to provide a shearing device capable of preventing an eccentric load from occurring.
本发明的又一个目的是提供一种剪切装置,其能够实现剪切装置与外接驱动源的快速接合。It is yet another object of the present invention to provide a shearing device that enables rapid engagement of the shearing device with an external drive source.
为了实现上述目的中的一个或多个,根据本发明的一个方面提供了一种剪切装置,其包括:支承装置;接合装置,其将支承装置与驱动源连接;联动装置,其设置在支承装置中并与接合装置操作性地连接;剪切部件,其支承在支承装置上并与联动装置操作性地连接;其中,联动装置包括:第一联接构件,其与接合装置操作性地相连;两个第二联接构件,两个第二联接构件将第一联接构件与剪切部件操作性地相连,其中两个第二联接构件的下部均包括槽口,第二联接构件通过槽口连接至第一联接构件。In order to achieve one or more of the above objects, according to one aspect of the present invention, a shearing apparatus includes: a support device; an engagement device that connects the support device to a drive source; and a linkage device that is disposed on the support And operatively coupled to the engagement device; the shearing member supported on the support device and operatively coupled to the linkage; wherein the linkage includes: a first coupling member operatively coupled to the engagement device; Two second coupling members, the two second coupling members operatively connecting the first coupling member with the shearing member, wherein the lower portions of the two second coupling members each include a notch, and the second coupling member is coupled to the notch through the slot First coupling member.
具体地,根据本发明一个方面的剪切装置,其中,每个第二联接 构件均包括:横向延伸的接合部;第一连接部,第一连接部从接合部的一端向上延伸,剪切部件枢转地连接在第一连接部上;以及第二连接部和第三连接部,第三连接部和第二连接部分别从接合部的一端和相对的另一端向下延伸,槽口形成在第二连接部与第三连接部之间,第二连接部和第三连接部通过槽口与第一联接构件的配装而与第一联接构件连接。Specifically, a shearing device according to an aspect of the invention, wherein each second coupling The members each include: a laterally extending joint; a first connecting portion, the first connecting portion extending upward from one end of the engaging portion, the shearing member being pivotally coupled to the first connecting portion; and the second connecting portion and the third connecting portion a third connecting portion and a second connecting portion respectively extending downward from one end and the opposite end of the engaging portion, the notch being formed between the second connecting portion and the third connecting portion, the second connecting portion and the third connecting portion The portion is coupled to the first coupling member by fitting the slot with the first coupling member.
具体地,根据本发明一个方面的剪切装置,其中,第一联接构件包括用于连接接合装置的水平连接部以及从水平连接部的中央向上延伸的用以连接第二联接构件的竖直连接部;并且其中,竖直连接部设置在两个第二联接构件各自的槽口中并且通过销轴与第二连接部和第三连接部枢转地连接。Specifically, a shearing device according to an aspect of the invention, wherein the first coupling member includes a horizontal connection portion for connecting the engagement device and a vertical connection for connecting the second coupling member upwardly extending from a center of the horizontal connection portion And wherein the vertical connection is disposed in a respective slot of the two second coupling members and is pivotally coupled to the second connection and the third connection by a pin.
具体地,根据本发明一个方面的剪切装置,其中,两个第二联接构件面朝相反的方向连接至竖直连接部,使得两个第二联接构件各自的第一连接部位于竖直连接部的两侧。Specifically, the shearing device according to an aspect of the invention, wherein the two second coupling members are connected to the vertical connection in opposite directions such that the respective first connecting portions of the two second coupling members are located in a vertical connection On both sides of the department.
具体地,根据本发明一个方面的剪切装置,其中,第一联接构件的水平连接部为圆形、椭圆形、矩形或方形。Specifically, a shearing device according to an aspect of the invention, wherein the horizontal connection portion of the first coupling member is circular, elliptical, rectangular or square.
具体地,根据本发明一个方面的剪切装置,其中,支承装置内设置有用以限定联动装置的最大行程的限位部。In particular, a shearing device according to one aspect of the invention, wherein a retaining portion is provided within the support device to define a maximum stroke of the linkage.
具体地,根据本发明一个方面的剪切装置,其中,支承装置包括:内部空间,其位于支承装置的下部,联动装置的一部分容置在内部空间中,限位部位于内部空间的顶部;开口部,其形成在内部空间的底部,接合装置的一部分能够穿过开口部作用于联动装置;支承部,支承部设置在支承装置的上部,剪切部件枢转地安装至支承部。Specifically, a shearing device according to an aspect of the present invention, wherein the supporting device comprises: an inner space located at a lower portion of the supporting device, a part of the linking device is housed in the inner space, and the limiting portion is located at the top of the inner space; a portion formed at a bottom of the inner space, a portion of the engagement device being capable of acting on the linkage through the opening; a support portion disposed at an upper portion of the support device, the shearing member being pivotally mounted to the support portion.
具体地,根据本发明一个方面的剪切装置,其中,支承装置为“U”形结构。Specifically, the shearing device according to one aspect of the invention, wherein the support device is a "U" shaped structure.
具体地,根据本发明一个方面的剪切装置,其中,接合装置包括:连接部件,其一端与支承装置相连,相对的另一端能够与驱动源相连;传动部件,其设置在连接部件中,并且与联动装置操作性地连接,驱动 源的驱动轴穿过连接部件作用于传动部件。Specifically, a shearing apparatus according to an aspect of the invention, wherein the engaging means includes: a connecting member having one end connected to the supporting means, the other end being connectable to the driving source; the transmission member being disposed in the connecting member, and Operatively connected to the linkage, driving The drive shaft of the source acts on the transmission member through the connecting member.
具体地,根据本发明一个方面的剪切装置,其中,接合装置还包括弹性部件,弹性部件设置成能够在其与传动部件之间传递力,并且弹性部件设置在支承装置与连接部件之间。Specifically, the shearing device according to an aspect of the invention, wherein the engaging device further includes an elastic member that is disposed to be capable of transmitting a force between it and the transmission member, and the elastic member is disposed between the supporting device and the connecting member.
具体地,根据本发明一个方面的剪切装置,其中,弹性部件与传动部件的下端邻接。Specifically, a shearing device according to an aspect of the invention, wherein the elastic member abuts the lower end of the transmission member.
具体地,根据本发明一个方面的剪切装置,其中,传动部件的上端连接在联动装置的第一联接构件下侧的凹口中。Specifically, a shearing device according to an aspect of the invention, wherein an upper end of the transmission member is coupled to a recess in a lower side of the first coupling member of the linkage.
具体地,根据本发明一个方面的剪切装置,其中,传动部件的上端通过异型弹簧、压配合、焊接和/或粘接与第一联接构件的凹口接合。In particular, a shearing device according to one aspect of the invention, wherein the upper end of the transmission member is engaged with the recess of the first coupling member by a profiled spring, press fit, welding and/or bonding.
具体地,根据本发明一个方面的剪切装置,其中,连接部件为用于连接驱动源的螺纹接头,传动部件为用于连接联动装置的套筒,弹性部件为套设在套筒外部并且与套筒的下端相邻接的螺旋弹簧。Specifically, a shearing device according to an aspect of the invention, wherein the connecting member is a threaded joint for connecting a driving source, the transmission member is a sleeve for connecting the linkage, and the elastic member is sleeved outside the sleeve and A coil spring adjacent to the lower end of the sleeve.
具体地,根据本发明一个方面的剪切装置,其中,剪切部件包括第一刀片和第二刀片,第一刀片和第二刀片均具有用于与支承装置连接的第一连接部以及用于与联动装置连接的第二连接部。Specifically, a shearing device according to an aspect of the invention, wherein the shearing member includes a first blade and a second blade, each of the first blade and the second blade having a first connection for connection with the support device and a second connection to the linkage.
具体地,根据本发明一个方面的剪切装置,其中,第一刀片和第二刀片中的一个刀片的顶部设置有导向块,当第一刀片与第二刀片闭合时另一个刀片的顶部进入导向块。Specifically, a shearing device according to an aspect of the invention, wherein a top of one of the first blade and the second blade is provided with a guide block, and when the first blade and the second blade are closed, the top of the other blade is guided Piece.
具体地,根据本发明一个方面的剪切装置,其中,剪切装置还包括壳体部件,壳体部件设置在支承装置外侧,并且顶部形成有用于容置剪切部件的槽口。Specifically, a shearing device according to an aspect of the invention, wherein the shearing device further comprises a housing member, the housing member being disposed outside the support device, and the top portion being formed with a notch for receiving the shearing member.
具体地,根据本发明一个方面的剪切装置,其中,壳体部件包括第一半壳和第二半壳,第一半壳和第二半壳分别设置在支承装置两侧,并通过螺钉、卡扣接合和/或粘接等固定至支承装置。Specifically, a shearing device according to an aspect of the invention, wherein the housing member includes a first half shell and a second half shell, the first half shell and the second half shell being respectively disposed on both sides of the support device, and by screws, A snap joint and/or a bond or the like is fixed to the support device.
根据本发明的另一个方面提供了一种剪切设备,其中,该剪切设 备包括根据本发明上述方面的剪切装置、以及能够与剪切装置连接以驱动剪切装置的驱动源。According to another aspect of the present invention, a shearing apparatus is provided, wherein the shearing device A shearing device according to the above aspect of the invention, and a driving source connectable to the shearing device to drive the shearing device are included.
具体地,根据本发明的另一个方面的剪切设备,其中,驱动源为液压驱动源、气压驱动源或电力驱动源。Specifically, a shearing apparatus according to another aspect of the present invention, wherein the driving source is a hydraulic driving source, a pneumatic driving source, or an electric driving source.
总体上,本发明具有以下技术效果:In general, the present invention has the following technical effects:
在本发明的剪切装置中,联动装置操作性地连接剪切部件和驱动源,该联动装置包括两个第二联接构件,这两个第二联接构件均包括安装槽口,第二联接构件通过安装槽口与第一联接构件配装在一起而与第一联接构件操作性地连接。在剪切中,第二联接构件受到剪切部件施加的转矩,从而倾向于发生转动,由于第二联接构件下部的槽口与第一联接构件配装在一起并由此与第一联接构件相连,因此槽口能够稳固地卡住第一联接构件,使得第二联接构件沿横向和侧向方向都不易错动和扭转,由此可以有效地防止偏载发生。In the shearing device of the present invention, the linkage is operatively coupled to the shearing member and the drive source, the linkage comprising two second coupling members, each of the two coupling members comprising a mounting slot, the second coupling member The first coupling member is operatively coupled to the first coupling member by a mounting slot. In shearing, the second coupling member is subjected to a torque applied by the shearing member, thereby tending to rotate, since the notch of the lower portion of the second coupling member is fitted with the first coupling member and thereby with the first coupling member Connected, so that the notch can firmly hold the first coupling member, so that the second coupling member is not easily displaced and twisted in the lateral and lateral directions, whereby the occurrence of eccentric load can be effectively prevented.
此外,在本发明的剪切装置中,支承装置内设置有限位部,该限位部能够限制联动装置300的行程,从而限制驱动源的驱动源(例如驱动轴、驱动活塞等)的行程,由此能够防止驱动源过度加载以避免驱动源过载而导致的密封部件损坏等问题,并且能防止剪切部件过度剪切以及由此导致的提早损坏问题。Further, in the shearing device of the present invention, a limiting portion is provided in the supporting device, and the limiting portion can restrict the stroke of the
本发明的剪切装置的其他特征和优点将在下文的描述中变得显而易见。Other features and advantages of the shearing device of the present invention will become apparent in the following description.
通过以下参照附图的描述,本发明的一个或几个实施方式的特征和优点将变得更加容易理解。附图构成本发明公开内容的一部分,其中示出的内容仅仅是说明性的,目的是用以示出并说明本发明的具体实例,而并非用于限制本发明的范围。在附图中,相同的部件使用相同的参考表示指示。附图中:The features and advantages of one or more embodiments of the present invention will become more <RTIgt; The drawings are a part of the disclosure of the present invention, and are intended to be illustrative and not to limit the scope of the invention. In the drawings, the same components are denoted by the same reference numerals. In the figure:
图1a是根据本发明实施方式的剪切装置的分解立体图; Figure 1a is an exploded perspective view of a shearing device in accordance with an embodiment of the present invention;
图1b、图1c是根据本发明实施方式的剪切装置的组装侧剖视图和正剖视图;1b and 1c are an assembled side cross-sectional view and a front cross-sectional view of a shearing device according to an embodiment of the present invention;
图2是根据本发明实施方式的剪切装置的组装立体图,其中示出了剪切装置未闭合的状态;2 is an assembled perspective view of a shearing device showing a state in which the shearing device is not closed, according to an embodiment of the present invention;
图3是根据本发明实施方式的剪切装置的组装立体图,其中示出了剪切装置闭合的状态;3 is an assembled perspective view of a shearing device showing a state in which the shearing device is closed, in accordance with an embodiment of the present invention;
图4是根据本发明实施方式的剪切装置中的支承装置的立体图;4 is a perspective view of a support device in a shearing device according to an embodiment of the present invention;
图5a、图5b是根据本发明实施方式的剪切装置中的联动装置的托架的立体图,图5c是该托架的侧视图;5a and 5b are perspective views of a bracket of a linkage device in a shearing device according to an embodiment of the present invention, and FIG. 5c is a side view of the bracket;
图6a、图6b是根据本发明实施方式的剪切装置中的连杆的立体图和侧视图;6a and 6b are a perspective view and a side view of a link in a shearing device according to an embodiment of the present invention;
图7a、图7b是根据本发明实施方式的剪切装置中的接合装置的连接部件的立体图;7a and 7b are perspective views of a connecting member of a joining device in a shearing device according to an embodiment of the present invention;
图8是根据本发明实施方式的剪切装置中的接合装置的传动部件的侧视图和立体图;以及Figure 8 is a side view and a perspective view of a transmission member of the engagement device in the shearing device according to an embodiment of the present invention;
图9是根据本发明实施方式的剪切装置中的接合装置的垫圈的立体图;以及9 is a perspective view of a gasket of an engagement device in a shearing device according to an embodiment of the present invention;
图10是根据本发明实施方式的剪切装置中用于连接联动装置和接合装置的弹簧的立体图。Figure 10 is a perspective view of a spring for connecting a linkage and an engagement device in a shearing device in accordance with an embodiment of the present invention.
下面对优选实施方式的描述仅仅是示范性的,而绝不是对本发明及其应用或用法的限制。在各个附图中采用相同的附图标记来表示相同的部件,因此相同部件的构造将不再重复描述。The following description of the preferred embodiments is merely exemplary and is in no way limiting The same reference numerals are used in the respective drawings to refer to the same components, and thus the construction of the same components will not be repeatedly described.
需要说明的,文中出现的方向性术语,比如“上方”、“上部”、“下方”、“下部”等都是相对于图中示出的方位来描述,而并非与本发明的剪切装置的实际使用方位一致。在实际使用中,剪切装置的方位会根据 操作而产生变化。It should be noted that directional terms such as "above", "upper", "lower", "lower" and the like appearing in the text are described with respect to the orientation shown in the drawings, and are not related to the shearing device of the present invention. The actual use of the orientation is the same. In actual use, the orientation of the shearing device will be based on The operation changes.
下面参照图1a至图10描述根据本发明的实施方式的剪切设备及其应用方式。A shearing apparatus and an application thereof according to an embodiment of the present invention will be described below with reference to Figs. 1a to 10 .
首先参照图1a、图1b、图1c、图2以及图3,其中使出了根据本发明一个实施方式的剪切装置。具体地,图1a示出了剪切装置的分解立体图,图1b和图1c示出了剪切装置的组装侧剖视图和正剖视图,其中可以清楚地看出该剪切装置的构造方式,图2示出未闭合状态的剪切装置的组装立体图,图3示出了闭合状态的剪切装置的组装立体图。Referring first to Figures 1a, 1b, 1c, 2 and 3, a shearing device in accordance with one embodiment of the present invention is illustrated. Specifically, FIG. 1a shows an exploded perspective view of the shearing device, and FIGS. 1b and 1c show an assembled side cross-sectional view and a front cross-sectional view of the shearing device, wherein the configuration of the shearing device can be clearly seen, FIG. 2 shows An assembled perspective view of the shearing device in an unclosed state, and FIG. 3 shows an assembled perspective view of the shearing device in a closed state.
该实施方式的剪切装置不仅可以用于剪切电缆、链环,还可以用来剪切钢筋、金属绞线以及任何其他细长形材料。下面参照附图对根据本发明实施方式的剪切装置的构造进行详细说明。The shearing device of this embodiment can be used not only for shearing cables, links, but also for shearing steel bars, metal strands, and any other elongated material. The configuration of the shearing device according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
图1a至图1c清楚地示出了剪切装置各个构成部分的结构及其组装方式。该剪切装置总体上以标号10指示,其包括以下几个主要构成部分:支承装置100、接合装置200、联动装置300和剪切部件400。支承装置100作为剪切装置10的基本支承部分,用于支承并容纳剪切装置的其他构成部件。接合装置200的主要作用是将剪切装置10与驱动源(未示出)相连,从而借助驱动源的驱动力来使剪切装置10动作。联动装置300是剪切装置10中的传动部分,其与接合装置200操作性地连接以用于将来自驱动源的驱动力传递至剪切部件400。从图1a至图1c、图2中可见,接合装置200连接在支承装置100的下部,联动装置300设置在支承装置100内,剪切部件400支承在支承装置100上部并且与联动装置300操作性地连接,由此,剪切部件400经由联动装置300与接合装置200相连,进而与驱动源相连,从而实现将驱动力从驱动源传递至剪切部件400。Figures 1a to 1c clearly show the structure of the various components of the shearing device and the manner in which they are assembled. The shearing device is generally indicated at 10 and includes the following major components:
特别地,参照图4,其中示出了根据本发明的支承装置100的具体结构。如图4中清楚地示出,支承装置100内设置有用以限定联动装置300的最大行程的限位部101。优选地,该限位部101的设计原则是使得其设置位置与剪切部件400的剪切动作相匹配,将该位置布置成允许剪切部件400在联动装置300的行程结束时完成剪切,或者稍微过度剪切,此时联动装置300的移动部件接触并抵靠限位部101。由于设置有限位部101,当联动装置300的移动部件(例如下文中描述的托架301)在支
承装置100内运动时(移动部件设置在限位部101的下方,将在下文详细说明),该移动部件运动一定距离后会接触并抵靠限位部101,从而停止运动。通过这种方式,能够通过限制联动装置300的行程来限制驱动源的驱动行程,由此可以防止驱动源过度加载而导致驱动源的过早损坏。在此原则下,限位部101的具体位置可以根据联动装置300的移动部件以及剪切部件400的具体尺寸和构型而进行调整,这并不脱离本发明的范围。In particular, referring to Figure 4, there is shown a specific structure of a
具体地,继续参照图1a、图5a至图5c以及图6a和图6b对本实施方式的剪切装置10的联动装置300的构造方式进行说明。特别地,本发明的剪切装置中的联动装置300具有防偏载的结构和布置方式,以便防止剪切过程中发生偏载,而导致剪切无法顺利完成或剪切部件400损坏。对此详细说明如下。Specifically, the configuration of the interlocking
该联动装置300主要包括托架(第一联接构件)301和两个连杆(第二联接构件)302、312,连杆302、312连接在托架301上,如图1a所示。托架301与下方的接合装置200操作性地相连,以用于通过接合装置200接收来自驱动源的驱动力。连杆302、312连接剪切部件400,由此将托架301和剪切部件400操作性地相连,从而将驱动力传递至剪切部件400,以进行剪切操作。The
特别地,两个连杆302、312均的下部均包括槽口(如下文所述的槽口302e),连杆302、312通过槽口302e操作性地连接至托架301,如图1a、图1b所示。这种特定结构和布置方式能够有效地防止偏载发生。偏载问题通常在剪切过程中发生,当驱动源驱动剪切装置动作时,被剪切的缆线会对剪切装置施加反作用力(转矩),这种反作用力可能导致剪切装置发生偏载,由此使得剪切装置以及与其连接的构件发生扭转。然而,通过本发明的结构设计可以避免这种情况。根据本发明,在剪切过程中,连杆302、312受到剪切部件400施加的转矩,从而倾向于发生转动。由于连杆302、312通过下部的槽口与托架301联接,槽口能够稳固地卡住托架301,使得连杆302、312沿横向和侧向方向都不易错动和扭转,由此可以有效地防止偏载发生。下文将结合连杆302、312自身的结构更详细的说明。In particular, the lower portions of both
参照图5a、图5b和图5c,其中更详细地示出了托架301的结构。
如图所示,托架301包括用于连接下方的接合装置200的水平连接部301a以及从水平连接部301a的中央向上延伸的竖直连接部301b,该竖直连接部301b用以连接连杆302、312。托架301与接合装置200以及连杆302、312的具体连接方式将在下文中更详细地说明。Referring to Figures 5a, 5b and 5c, the structure of the
参照图6a、图6b,其中详细示出了其中一个连杆302的结构,由于连杆312的结构与连杆302的结构完全相同,因此省略对其的具体描述。连杆302具有横向延伸的接合部302a,该接合部302a位于连杆302整体的中部位置。从接合302a的一端向上延伸出第一连接部302b,剪切部件400枢转地连接在第一连接部302c(如图1b所示)。并且,从接合部302a的上述一端和相对的另一端向下延伸出了第三连接部302d和第二连接部302c,上述的槽口302e就形成在第二连接部302c与第三连接部302d之间,将槽口302c与托架301配装,进而将第二连接部302c和第三连接部302d与托架301连接在一起。Referring to Figures 6a and 6b, the structure of one of the
托架301的竖直连接部301b设置在该槽口302e中并且通过销轴303与连杆302的第二连接部302c和第三连接部302d枢转地连接。对于连杆312也是同样的情况。具体地,如图5a、图5b、图6a、图6b所示,托架301的竖直连接部301b上形成有销轴孔301d,连杆302的第一连接部302b和第三连接部302d上形成有对应的销轴孔302f。由此,连杆302能够相对于托架301进行枢转运动。A
由于具有槽口302e以及位于其两侧的第二连接部302c和第三连接部302d,当连杆302受到外部偏转作用力时,第三连接部302d会在该偏转力的作用下压靠在竖直连接部301a的侧部,由此能够进一步防止偏转发生,并且进一步增进了安装稳定性以及提高防偏载效果,With the
优选地,如图5c和图6b所示,托架301具有倒“T”形截面,连杆302具有“h”形截面。在这种情况下,剪切部件400的刀片设置在连杆302、312的第一连接部的内侧,如图1b所示。这种设计一方面是结构更加紧凑,另一方面也能够保证良好的连接效果。并且,在这种情况相爱,两个连杆302、312面朝相反的方向连接至托架301,使得连杆302、312各自的第一连接部位于托架301的竖直连接部301b的两侧,这也是为了保证联动装置300整体的受力平衡。Preferably, as shown in Figures 5c and 6b, the
需要说明的是,连杆302设计成“h”型只是实现连杆302的一种方
式,只要满足本发明的设计原则,连杆302可以采用任何其他的形式。例如,连杆302可以设计为简单的柱形结构,其在下方或上方都形成有槽口,上方的槽口用于设置剪切部件400,其同样可以实现防止偏载的技术效果,并且具有相对更好的稳定性。此外,托架301也可以具有多种设计方式,例如,对于水平连接部301a,其可以采用多种形状,例如圆形、椭圆形、矩形或方形等。当然,通常地,考虑到偏载问题,轴对称的形状是优选的。It should be noted that the
进一步,参照图1a、图7a、图7b、图8、图9和图10来描述根据本发明的接合装置200。在图示的实施方式中,接合装置200主要包括连接部件201和内置于其中的传动部件202。连接部件201的一端在组装状态下与支承装置100相连,相对的另一端与驱动源相连。该连接部件201主要用于将剪切装置10的主体部分与驱动源连接。同时,设置在连接部件201中的传动部件202与联动装置300相连,驱动源(具体地,驱动轴)则经由连接部件201作用于传动部件202,从而将驱动力通过传动部件202传递至与之相连的联动装置300,并进而传递至剪切部件400,以进行剪切操作。如上所述的,由于传动部件202设置在连接部件201内,因此,连接部件201还同时起到传动部件202的外部罩壳的作用。Further, the joining
图7a、图7b中示出了连接部件201的一个实施方式。在该实例中,连接部件201包括上连接部201a和下连接部201b,其中,上连接部201a用于连接位于上方的剪切装置10的主体部分(具体地,支承装置100),下连接部201b用于连接下方的驱动源。并且,连接部件201中形成有通孔201c,传动部件202就设置在该通孔201c中并能够在其中运动。同时,该通孔201c的尺寸还设计成使得驱动源的驱动轴能够穿过。更具体地,在图示的实例中,上连接部201a可以通过紧配合方式与支承装置100固定地连接,下连接部201b上形成有螺纹,通过螺纹连接的方式与驱动源接合。当然,可以采用任何其他适合的连接方式,比如,上连接部201a通过卡扣连接、螺纹连接、粘接、焊接等方式与支承装置100相连,下连接部201b可以根据所连接的驱动源的接口类型来选用适当的连接方式。One embodiment of the connecting
再次参照图1a,优选地,接合装置200还可以包括弹性部件203,
该弹性部件203用作弹性复位装置,使得在剪切操作完成后能够自动地使联动装置300复位。具体地,弹性部件203设置成能够在其与传动部件202之间传递力,以便能够带动传动部件202运动。由于如上所述的,传动部件202与联动装置300相连,由此弹性部件203就能够经由传动部件202而带动联动装置300运动,从而实现联动装置300的弹性复位。并且,根据本发明,将弹性部件203设置在支承装置100与连接部件201之间,具体地,弹性部件203的一端与传动部件202的下端邻接,另一端抵靠支承部件100的下侧。由此,当传动部件202受到驱动源(具体地,驱动轴)的作用运动时,弹性部件203会随之运动,而由于一端抵靠支承部件100从而会受压发生弹性变形,由此,在驱动力消除后,弹性部件203的弹性回复力使得传动部件202以及与之相连的联动装置300复位。传动部件202以及弹性部件203的具体动作方式将在下文中更详细地说明。Referring again to FIG. 1a, preferably, the
在图1a所示的实施方式中,连接部件201构造为螺纹接头的形式,传动部件202构造为套筒的形式,弹性部件203构造为螺旋弹簧的形式。下文中为了简便,将以相同的标号表示实施上述部件的具体元件。在该实例中,套筒202设置在螺纹接头201内,螺旋弹簧203套设在套筒202外部并且与套筒202的下端邻接。具体地,如图所示,螺旋弹簧203通过卡圈204和垫圈205与套筒202的下端邻接。这种连接方式便于螺旋弹簧203与套筒202的拆装。当然,其他的连接方式也是可行的,比如焊接、粘接等。In the embodiment shown in FIG. 1 a , the connecting
图8中示出了套筒203的视图。可以看出,套筒203的两端都形成有环形凹槽202a和202b。下端的凹槽202a用来安装卡圈204和垫圈205。将卡圈204卡在凹槽202a中,并将垫圈205套设在套筒202上,由于卡圈204的阻挡作用,垫圈205会保持在套筒202下端,螺旋弹簧203则可以通过垫圈205与套筒202的下端邻接。上端的凹槽202b用来连接联动装置,具体地,连接托架301。如图5b所示,托架301的下侧形成有凹口301c,套筒202上端可以设置在该凹口301c中。同时托架301的下侧还形成有卡槽301d,在套筒202的上端设置在凹口301c中后,通过异型弹簧304将套筒202的上端在凹口301c中固定在位。图1a中示出了用于固联的异型弹簧304,如图中所示,异型弹簧304具有中间部段304a和两侧侧部段304a,在进行固定时,中间部段304a卡在套筒202
上端的凹口301c中,两侧的侧部段304a卡在托架301下侧的卡槽310d中,由此实现套筒202与托架301的固定连接。从图1a中可以看出,中间部段304a形成有与环形凹口301c对应的弧度。A view of the
当然,除了本实施方式中采用的通过异型弹簧304进行连接外,套筒202还可以采用压配合、焊接、粘接等方式与托架301邻接,这些都包含在本发明的保护范围内。此外,除了图中所示实施方式中所用的套筒202、螺旋弹簧203之外,还可以采用任何其他形式的连接部件和弹性部件,比如,连接部件可以为杆状件,弹性部件可以为围绕杆状件设置的任何形式的弹性件,比如片状、条状、或者其他异型弹性件,这些也同样都包含在本发明的范围内。Of course, in addition to the connection by the
下面,返回参照图4,对本发明实施方式的支承装置100的结构进行说明。在图4的实施方式中,支承装置100包括有用于容纳联动装置300的一部分的内部空间102,特别地,联动装置300的托架301部分容置在该内部空间102中。并且,如图4所示,用于限制联动装置300(具体地,托架301)的行程的限位部101设置于该内部空间102的顶部,由此,通过内部空间102和限位部101限定托架301的行程。支承装置100的下部还包括开口部103,如图4所示,该开口部103形成在内部空间102的底部,接合装置200的一部分(具体地,传动部件202)能够穿过该开口部103而作用于联动装置300,具体是作用于托架301。此外,支承装置100还包括用于安装并支承剪切部件400的支承部104,参照图1a、图2可见,剪切部件400可以枢转地安装至支承部104。在图示的实施方式中,通过螺钉403来实现这种枢转连接,这将在下文中进一步说明。Next, the structure of the
具有上述结构的支承装置100优选地可以形成为“U”形结构。当然,只要具备上述的基本构成部分,其他形式也是可行的。而且,除了图示的“U”形结构外,支承装置100也可以采用非开放式的结构,这可以根据需要进行具体设计选择。The
下面,参照图1a对根据本发明的剪切装置10的剪切部件400的构造进行说明。剪切部件400包括第一刀片405和第二刀片406,通过第一刀片405和第二刀片406的闭合来剪断电缆等。如图1a中所示,第一刀片405和第二刀片406各自均包括用来与支承装置100的支承部104
连接的第一连接部。以第一刀片405为例,其包括第一连接部401,该第一连接部401通过螺钉403和螺母408来枢转地安装并支承在支承部104上。为此,第一连接部401和支承部104上都形成有相应的安装通孔。通过枢转地支承,剪切部件400能够相对于支承部104进行枢转运动。Next, the configuration of the shearing
进而,继续参照图1a,第一刀片405和第二刀片406各自均包括用来与联动装置300的连杆302、312连接的第二连接部。仍以第一刀片405为例,其包括第二连接部402,该第二连接部402通过销轴404与联动装置300的连杆302枢转地连接。同样地,第二连接部402和连杆302上都形成有相应的安装通孔。Further, with continued reference to FIG. 1a, the
如图1a所示,第一刀片405的顶部设置有导向块407,当第一刀片405与第二刀片406闭合时,第二刀片406的顶部进入导向块407,从而防止由于剪切过程中电缆的反作用力而导致的刀片倾斜。需要说明的是,从图1a中可以看出,第一刀片405和第二刀片406内侧形成为凹入的弧形,在第一刀片405和第二刀片406刚刚对合时,由于内侧的凹入弧形使得第一刀片405与第二刀片406之间具有一定的空间,该空间设计为刚好能够将电缆容纳于其中而并不剪切到电缆。当第一刀片405和第二刀片406进一步彼此对合时,剪切开始进行,与此同时,第二刀片406的顶端开始进入第一刀片405顶端的导向块407中。以这种方式,在剪切进行时,能够有效方式刀片发生歪斜。As shown in FIG. 1a, the top of the
此外,如图1a中所示,根据本发明的剪切装置10还可以包括壳体部件500,该壳体部件500可以用来保护支承装置100和剪切部件400。具体地,壳体部件500设置在支承装置100外侧,并且顶部形成有用于容置剪切部件400的第一刀片405和第二刀片406的槽口503、504。该槽口503、504可以允许第一刀片405和第二刀片406在其中进行枢转运动。Furthermore, as shown in FIG. 1a, the
具体地,在图示的实施方式中,壳体部件500包括第一半壳501和第二半壳502,该第一半壳501和第二半壳502分别设置在支承装置100两侧,并且通过螺钉505固定至支承装置100。当然,也可以采用其他的固定方式,比如,卡扣接合、粘接、熔接、焊接等。壳体部件500可以采用任何适合的材料,塑料是比较常用的,其质量轻、具有一定的硬
度,能够起到一定保护效果。Specifically, in the illustrated embodiment, the
上面就是根据本发明的实施方式的剪切装置10的具体构造方式,下面将对其操作方式进行说明。The above is a specific configuration of the
在组装完成后,将剪切装置10连接至外接驱动源(比如,液压泵、气泵、电动机等)。需要进行剪切是,开启驱动源,驱动源的驱动轴(未示出)推动传动部件202向上运动,传动部件202进而推动与之相连的托架301向上运动。在此过程中,弹性部件203的下端也被传动部件202带动而向上运动,由于弹性部件203的上端抵靠支承装置100的下侧,因此,弹性部件203会发生压缩变形。同时,随着托架301向上运动,与之相连的连杆302会进行枢转运动,同时带动相连的第一刀片405和第二刀片406相对于支承装置100的支承部104以及连杆302进行枢转运动。第一刀片405和第二刀片406的枢转运动使得彼此相互靠近,以进行剪切。当托架301向上运动到达且顶靠限位部101时,托架301将停止运动,驱动源也随之接收反馈而停止推动驱动轴前进,从而实现驱动源的过度加载。此时,根据本发明的设计,剪切部件400也完成了剪切操作,电缆被完全剪断,剪切部件400完成剪切的装置可以参见图3,第一刀片405和第二刀片406完全闭合,且凹入的弧形部彼此完全交错。至此,剪切过程完成。剪切完成后,驱动源将收回驱动轴,此时套筒202不再受到推压力的作用,压缩的弹性元件203开始回复,并带动套筒202向下运动,套筒202则带动上端连接的托架301以及与之相连的连杆302向下运动,连杆302还同时进行枢转运动,连杆302的向下运动和枢转运动使得剪切部件400也进行反向(打开方向)的枢转运动,第一刀片405和第二刀片406彼此分离进而完全打开。当托架301到达支承装置100的内部空间102的底部时,停止向下运动,此时剪切部件400完全打开。由此,完成了一次完整的剪切操作过程。After the assembly is completed, the
此外,根据本发明,还提供了一种剪切设备,该剪切设备包括根据本发明的剪切装置、以及相应的外接设备,该外接设备能够与本发明的剪切装置连接以驱动其进行剪切操作。该剪切设备同样包含在本发明的范围内。Further, according to the present invention, there is also provided a shearing apparatus comprising a shearing device according to the present invention, and a corresponding external device capable of being coupled to the shearing device of the present invention to drive it Cutting operation. This shearing device is also included within the scope of the invention.
根据驱动方式,驱动源可以为液压驱动源、气压驱动源或电力驱动源等。 According to the driving method, the driving source may be a hydraulic driving source, a pneumatic driving source, or an electric driving source.
尽管在此已详细描述本发明的各种实施方式,但是应该理解本发明并不局限于这里详细描述和示出的具体实施方式,在不偏离本发明的实质和范围的情况下可由本领域的技术人员实现其它的变型和变体。所有这些变型和变体都落入本发明的范围内。而且,所有在此描述的构件都可以由其他技术性上等同的构件来代替。 Although the various embodiments of the present invention have been described in detail herein, it is understood that the invention The skilled person implements other variations and variants. All such variations and modifications are intended to fall within the scope of the invention. Moreover, all of the components described herein can be replaced by other technically equivalent components.
Claims (20)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420208210.5 | 2014-04-25 | ||
| CN201410170901.5A CN105013985B (en) | 2014-04-25 | 2014-04-25 | Shear and shearing equipment |
| CN201420208210.5U CN203900336U (en) | 2014-04-25 | 2014-04-25 | Shearing device and shearing equipment |
| CN201410170901.5 | 2014-04-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015161796A1 true WO2015161796A1 (en) | 2015-10-29 |
Family
ID=54331756
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2015/077181 Ceased WO2015161796A1 (en) | 2014-04-25 | 2015-04-22 | Shearing device and shearing equipment |
Country Status (1)
| Country | Link |
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| WO (1) | WO2015161796A1 (en) |
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| CN113751786A (en) * | 2021-09-24 | 2021-12-07 | 国网浙江省电力有限公司宁波供电公司 | A live small busbar shearing device with stress damper |
| CN115497767A (en) * | 2022-10-25 | 2022-12-20 | 宁波奥博汽车电器有限公司 | Processing technology and equipment for electromagnetic switch of automobile starter |
| CN117483603A (en) * | 2023-11-09 | 2024-02-02 | 福建大观电子科技有限公司 | Cable shearing robot and device thereof |
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