WO2015158170A1 - In-situ decoupling based gas/solid reaction analyzing device and analyzing method - Google Patents
In-situ decoupling based gas/solid reaction analyzing device and analyzing method Download PDFInfo
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- WO2015158170A1 WO2015158170A1 PCT/CN2015/070576 CN2015070576W WO2015158170A1 WO 2015158170 A1 WO2015158170 A1 WO 2015158170A1 CN 2015070576 W CN2015070576 W CN 2015070576W WO 2015158170 A1 WO2015158170 A1 WO 2015158170A1
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/22—Fuels; Explosives
- G01N33/222—Solid fuels, e.g. coal
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- the invention relates to an analysis device and an analysis method, in particular to a gas-solid reaction analysis device and an analysis method based on in-situ decoupling.
- High temperature (400 ⁇ 1800 ° C) gas-solid reaction exists in a large number of industrial practice, especially the high temperature conversion reaction of solid carbon-based fuel. Efficient use of energy and low pollution emissions require finer control of the process of high temperature gas-solids reactions.
- the study of high temperature gas-solid reaction kinetics and reaction mechanism is an extremely important topic in the field of energy and chemical industry.
- the high temperature gas-solid reaction process is usually extremely complicated and is affected by complex factors such as temperature, pressure, reaction atmosphere, heat transfer, mass transfer, catalytic effect, physical and chemical structure of the reactants, and intrinsic reaction characteristics. Among them, obtaining the intrinsic reaction characteristics of the reactants is a key research topic.
- the high temperature gas-solid reaction of specific particle reactants is affected by reaction temperature, reaction atmosphere and flow field, and each factor may become the primary controlling factor of the reaction process. Studying the intrinsic response characteristics requires weakening the effects of extrinsic factors, while studying the effects of each factor requires correspondingly weakening the influence of other factors.
- the reaction of high temperature gas-solid reaction, especially solid carbon-based fuel, is phased.
- the reaction of each stage in actual industrial equipment is usually tightly coupled or decoupled into multiple stages according to the control of temperature, atmosphere and flow field.
- Traditional experimental methods usually carry out research on the reaction of a certain stage, which leads to the overall deviation of the coupling conditions between the various stages in the experimental study due to the introduction of temperature and the ex situ treatment of the atmosphere.
- pulverized coal combustion couples two distinct processes of pulverized coal pyrolysis and coke combustion.
- Traditional experiments usually analyze pyrolysis separately, while combustion is studied by pyrolysis and analysis of coke combustion.
- the huge difference between this process and the tightly coupled pyrolysis and combustion process is that the coke is introduced into the pyrolysis to generate coke cooling treatment, and the re-analysis to produce coke combustion introduces coke reheating treatment, which cools the coke.
- the ex-situ treatment of reheating will affect the physicochemical properties of coke, leading to the intrinsic reactivity shifting in the industrial reality, and the experimental analysis results are inaccurate.
- thermogravimetric analysis is widely used in the analysis of gas-solid reactions, and its outstanding advantage is the high precision of weightless weighing.
- the disadvantages are as follows: 1.
- the heating rate of the sample in the thermogravimetric is usually 0-300 ° C / min, which is much lower than the actual industry up to 10 4 ⁇ 10 6 ° C /
- the heating rate of s because the heating rate seriously affects the pyrolysis process, so the reaction process produces a qualitative difference compared with the actual industry; 2.
- the measurement principle of thermogravimetry is accurate weighing and weight loss, this measurement principle limits the thermogravimetry The sample cannot be directly purged with a strong and large gas flow.
- thermogravimetric weight loss data cannot be used to analyze the formation mechanism of polluting gases; When the thermogravimetry is combined with other gas analyzers, the gas flow rate is too small, the flow path is complicated, and the backmixing is serious, so that the detection result cannot represent the actual reaction gas release sequence and thus cannot be better.
- the invention solves the problem that the existing analysis device and method can not analyze the multi-stage high temperature gas-solid reaction well, and further proposes a gas-solid reaction analysis device and an analysis method based on in-situ decoupling.
- the principle of in-situ decoupling analysis of the multi-stage high temperature gas-solid reaction of the present invention is to decouple the reaction of the carbon-based fuel into a plurality of in-situ reaction stages using temperature changes and atmosphere changes, using an approximately flat flow reactor and an in-line gas detector. Information on the reaction process is obtained to achieve in-situ decoupling analysis of carbon-based fuel reactions.
- a fluidized bed reactor or a fixed bed reactor is used to rapidly feed a carbon-based fuel sample into a reactor at a high temperature state using an instantaneous feeder under an inert gas flow or a supply of a weakly reactive gas stream.
- the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; the in-situ coke particles are programmed to be changed by the atmosphere switching procedure and the reaction temperature control program. Atmosphere and temperature to initiate a new reaction phase or to stop the current reaction process, carbon-based combustion
- the reaction of the feed is divided into several in-situ reaction stages due to temperature and atmospheric process control.
- the fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process.
- the core of the above-mentioned in-situ decoupling analysis of multi-stage high temperature gas-solid reaction is to control the atmosphere and reaction temperature of the reaction zone.
- the temperature change of the technical route 1 is to set the cooling medium channel in the electric heating furnace.
- the temperature change of the second route is to set a plurality of temperature zones in the electric heating furnace to widen the range of temperature change rate by moving the reactor in different temperature zones.
- the device of the present invention comprises a gas distribution system, a reactor, an electric heating furnace, a transient feeder, a thermocouple temperature controller and a gas detector, a gas detector and an outlet of the reactor.
- the reactor is installed in the electric heating furnace, the outer side wall of the reactor forms a furnace cavity with the inner side wall of the electric heating furnace, the material outlet of the instantaneous feeder is connected to the reactor, and the temperature measuring part of the thermoelectric thermostat is set in the reaction In the reaction zone of the device;
- a cooling medium passage is arranged in the electric heating furnace, and the cooling medium enhances the heat dissipation of the electric heating furnace through the cooling medium passage, thereby rapidly reducing the reactor temperature when the heating element is not working;
- the gas distribution system passes the switching valve group and The inlet ports of the reactor are connected, and the switching valve group sequentially supplies 1 to 5 channels of gas from the gas distribution device to the reactor in sequence.
- the device of the invention comprises a gas distribution system, a reactor, an electric heating furnace, a instantaneous feeder, a thermocouple temperature controller, a gas detector, a movement control machine, a material outlet connection reactor of the instantaneous feeder, and thermocouple control
- the temperature measuring portion of the thermostat is disposed in the reaction zone of the reactor, the gas detector is connected to the gas outlet of the reactor, and the electric heating furnace is provided with 2 to 4 independent control temperature heating zones in the vertical direction; the mobile control mechanism is connected to the electricity.
- the reactor is installed in the electric heating furnace, and a gap is left between the outer side wall of the reactor and the inner side wall of the electric heating furnace, so that the movement control mechanism can drive the electric heating furnace to move in the vertical direction relative to the reactor,
- the rapid adjustment of the temperature in the reactor is realized;
- the gas distribution system is connected to the inlet of the reactor through the switching valve group, and the switching valve group sequentially supplies 1 to 5 air flows from the gas distribution device to the reactor in sequence.
- Step 1 Pre-set the analysis program and set the analysis system
- Step two heating the reactor to the starting point temperature of the pyrolysis section temperature program
- Step 3 The sample is quickly fed into the high temperature reactor that has passed into the pyrolysis atmosphere through the instantaneous feeder, and rapid pyrolysis is started, and the pyrolysis section temperature program and the pyrolysis atmosphere control program start to work, and the sample pyrolysis generates coke. ;
- Step four reducing the temperature of the reactor to a temperature set by the program
- Step 5 switching the atmosphere of the reactor to the atmosphere of the coke reaction, and the coke is subjected to an isothermal reaction until the reaction ends;
- Step 6 After the coke reaction is finished, adjust the operation and setting of the analysis system;
- Step 7 Set the same pyrolysis section procedure, multiple levels of coke reaction temperature, and then repeat steps 1 through 6;
- Step 8 Process and analyze the obtained data of the gas composition and concentration of the reactor outlet as a function of time.
- the invention has the beneficial effects that the invention adopts instantaneous feeding to rapidly pyrolyze the particles, and the reaction process and the generated coke are closer to the actual industrial device; the analysis device, the atmosphere fast switching program and the pyrolysis temperature program according to the invention are adopted.
- the pyrolysis atmosphere procedure can make the in-situ coke generated by the rapid pyrolysis of the solid carbon-based fuel to be burned or gasified under the condition of maintaining the in-situ reaction, thereby avoiding the conventional pyrolysis of the coke by the conventional analysis method.
- the in-situ reactivity analysis of the carbon-based fuel rapid pyrolysis coke is realized by the influence of reactivity; the reactant of the invention is directly and strongly purged by the gas flow, and the heat and mass transfer of the reactant particles is strengthened, thereby making the reaction Reliable in the reactive power control zone, making the analytical reactivity and calculated reaction kinetic parameters more accurate. Therefore, the invention can continuously analyze the multi-stage high temperature gas-solid reaction in situ; and can realize the analysis of the rapid pyrolysis of the solid carbon-based fuel and the non-diffusion control reaction of the in-situ coke.
- FIG. 1 is a structural view of the present invention when a reactor is a fluidized bed, and a cooling medium passage is provided in the electric heating furnace
- FIG. 2 is a structural view of the present invention when the reactor is a fixed bed and a cooling medium passage is provided in the electric heating furnace.
- Figure 3 is a schematic view of the structure of the present invention when the reactor is a fluidized bed, and the lower end of the electric heating furnace is provided with a movement control mechanism
- Figure 4 is a structure of the present invention when the reactor is a fixed bed and the lower end of the electric heating furnace is provided with a movement control mechanism
- FIG. 5 is a schematic diagram of temperature and atmosphere timing control to assist in explaining the principles of the present invention.
- a gas-solid reaction analysis device based on in-situ decoupling includes a gas distribution system 1 , a reactor 3 , and an electric heating furnace. 4.
- the instantaneous feeder 6, the thermocouple temperature controller 7 and the gas detector 8, the gas detector 8 is connected to the gas outlet of the reactor 3, and the reactor 3 is installed in the electric heating furnace 4, and the outer side wall of the reactor 3
- the furnace cavity 9 is formed with the inner side wall of the electric heating furnace 4, and the material outlet of the instantaneous feeder 6 is connected to the reactor 3, and the temperature measuring portion of the thermoelectric thermostat 7 is disposed in the reaction zone of the reactor 3, and the electric heating furnace 4
- a cooling medium passage 5 is provided therein, and the gas distribution system 1 is connected to the intake port of the reactor 3 through the switching valve group 2.
- the key to realize the in-situ decoupling in this embodiment is to control the heating power of the heating element in the electric heating furnace 4 and the program to control the working state of the cooling medium in the cooling medium passage 5, thereby controlling the reaction temperature of the reactor 3, and the cooling medium passage.
- the cooling medium such as water
- the switching valve group 2 program is used to control the reaction atmosphere of the reactor 3
- the switching valve group 2 is composed of a through solenoid valve, and the opening and closing of the electromagnetic valve is controlled by the program.
- Step 1 Pre-set the analysis program and set the analysis system
- Step 2 heating the reactor 3 to the starting temperature of the pyrolysis section temperature program
- Step 3 The sample is quickly fed into the high temperature reactor 3 that has passed into the pyrolysis atmosphere through the instantaneous feeder 6, and rapid pyrolysis is started, and the pyrolysis section temperature program and the pyrolysis atmosphere control program start to work, and the sample pyrolysis Producing coke;
- Step four reducing the temperature of the reactor 3 to a temperature set by the program
- Step 5 switching the atmosphere of the reactor 3 to the atmosphere of the coke reaction, and the coke is subjected to an isothermal reaction until the reaction ends;
- Step 6 After the coke reaction is finished, adjust the operation and setting of the analysis system;
- Step 7 Set the same pyrolysis section procedure, multiple levels of coke reaction temperature, and then repeat steps 1 through 6;
- Step 8 Process and analyze the obtained data of the gas composition and the concentration change of the outlet of the reactor 3 with time.
- the pyrolysis section temperature program in step three and the temperature lowering procedure in step four are realized by joint control of the heating power of the electric heating furnace 4 and the flow rate of the cooling medium in the cooling medium passage 5.
- the difference between the coke reaction temperature in the fifth step and the temperature at the end of the pyrolysis stage temperature program in the third step is -800 ° C to 0 ° C. This ensures that the reactivity of the coke does not decrease significantly due to the reheating.
- the data processing can be selected by integrating the gas composition concentration versus time curve to obtain the reaction conversion rate of the coke.
- the formula is:
- X represents the conversion of coke
- C i represents the concentration of the gas component detected on the outlet of reactor 3
- u represents the set gas flow
- t 0 represents the start time of the coke reaction
- t e represents the time at which the coke reaction ends.
- the kinetic parameters can be calculated by the theory of thermal analysis kinetics.
- the reaction parameters of different expression forms can be obtained according to the concentration of gas components detected on the coke, and the gas release can be further followed. Information and laws further analyze the gas-solid reaction mechanism of each reaction process.
- the reactor may be a fluidized bed reactor
- the reactor 3 is installed vertically, and the gas flow flows from bottom to top into the reactor 3, and the inner diameter of the reaction section of the fluidized bed reactor is 20 mm, and the fluidized bed is The height of the reactor was 350 mm.
- About 4 g of Al 2 O 3 particles having an average particle diameter of about 200 ⁇ m were placed in the reaction section of the fluidized bed reactor, and the bed height of the fluidized reaction zone in the reactor 3 was about 20 mm.
- a fluidized bed reactor or a fixed bed reactor uses a transient feeder to rapidly feed a carbon-based fuel sample into a high temperature state under an inert gas flow or a weakly reactive gas flow state.
- the device can simulate the rapid temperature pyrolysis process in the actual industrial device; the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; the program is changed programmatically through the atmosphere switching program and the reaction temperature control program.
- the atmosphere and temperature of the coke particles thereby initiating a new reaction stage or stopping the current reaction process, the reaction of the carbon-based fuel is divided into several in-situ reaction stages due to temperature and atmospheric process control.
- the fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process. Therefore, the present invention can perform multi-step analysis in situ decoupling High temperature gas-solid reaction.
- Embodiment 2 The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 .
- the furnace cavity 9 of the gas-solid reaction analysis device based on the in-situ decoupling according to the embodiment is provided with a cooling gas passage and an outlet. Cooling gas passage.
- the cooling air passage and the cooling air passage are disposed in the furnace cavity 9, and the normal temperature gas, such as CO 2 and N 2 , is introduced into the furnace through the temperature control program of the electric heating furnace 4 through the cooling air passage.
- the chamber 9 accelerates the temperature drop rate of the reactor 3 and the inner side wall of the furnace by purging the gas.
- Embodiment 3 The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 .
- the inner sidewall of the electric heating furnace 4 based on the gas-solid reaction analysis device based on the in-situ decoupling of the present embodiment is based on metal.
- the gold-plated reflecting surface, the heating element of the electric heating furnace 4 is disposed in the furnace cavity 9 between the outer side wall of the reactor 3 and the inner side wall of the electric heating furnace 4.
- the metal-based gold-plated reflective surface has an emissivity of less than 0.06, which can effectively reflect infrared rays, thereby enhancing the heat preservation of the electric heating furnace, so that the furnace temperature can be raised to above 1300 ° C;
- the cooling medium in the cooling medium passage 5 works, so that the temperature of the inner side wall of the electric heating furnace 4 is low, for example, 80 ° C, the total heat storage of the furnace is less; when the heating power of the heating element is low or zero, due to the strong heat conduction of the metal,
- the cooling medium in the cooling medium passage 5 can quickly cool the furnace cavity 9; in summary, the embodiment can adjust the furnace temperature to a temperature of 400 ° C / min to -1000 ° C / min (final temperature ⁇ 500 ° C) range.
- Other compositions and connection relationships are the same as those of the specific embodiment one or two.
- Embodiment 4 The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 .
- the reactor 3 of the gas-solid reaction analysis device based on the in-situ decoupling according to the embodiment is a fixed bed reactor, and the fixing is performed.
- the total height of the bed reactor is 340 mm, and the inner diameter of the reaction section is 12 mm.
- a porous gas flow distribution plate is disposed in the middle of the reaction section, and 0.5 g of Al 2 O 3 particles having an average particle diameter of about 100 ⁇ m are disposed on the porous gas flow distribution plate.
- the gas stream is fed into the reactor from the upper part of the reactor, and a pulse gas stream having a peak absolute pressure of about 0.25 MPa is used, and about 5 mg of the sample is quickly supplied to the reactor 3 through the instantaneous feeder 6, and the sample is blown to the Al 2 O 3 particles by the gas stream.
- the sample layer is ⁇ 1 mm high.
- the gas line velocity can be increased under the purge condition of the same gas flow rate, and the heat and mass transfer on the surface of the sample can be enhanced to ensure that the reaction tends to react to the power control zone.
- Other compositions and connection relationships are the same as in the third embodiment.
- Embodiment 5 The present embodiment is described with reference to FIG. 3 to FIG. 5.
- a gas-solid reaction analysis device based on in-situ decoupling according to the present embodiment includes a gas distribution system 1, a reactor 3, an electric heating furnace 4, and an instantaneous The feeder 6, the thermocouple temperature controller 7, the gas detector 8, the material outlet of the instantaneous feeder 6 is connected to the reactor 3, and the temperature measuring portion of the thermocouple temperature controller 7 is disposed in the reaction zone of the reactor 3.
- the gas detector 8 is connected to the gas outlet of the reactor 3, characterized in that the electric heating furnace 4 is provided with 2 to 4 independent control temperature heating zones in the vertical direction; the mobile control mechanism 10 is connected to the electric heating furnace 4; the reactor 3 Installed in the electric heating furnace 4, and a gap is left between the outer side wall of the reactor 3 and the inner side wall of the electric heating furnace 4; the gas distribution system 1 is connected to the intake port of the reactor 3 through the switching valve group 2.
- the key to realize the in-situ decoupling of the embodiment is that a plurality of heating zones of independent control temperature are arranged in the vertical direction of the electric heating furnace 4, and the temperature of each heating zone is different, and the electric heating furnace 4 is relatively driven by the driving of the movement control mechanism 10.
- the reactor 3 is moved to realize rapid adjustment of the reaction temperature in the reactor 3; the program is used to control the heating power of the heating element in the electric heating furnace 4 and the program controls the temperature region where the reactor is located in the electric heating furnace 4, and then the program is controlled.
- the reaction temperature of the reactor 3; the reaction atmosphere of the reactor 3 is controlled by the switching valve group 2 program, and the switching valve group 2 is composed of a through solenoid valve, and the opening and closing of each solenoid valve is controlled by the on/off signal of the program to control the flow of the airflow. , thereby controlling the reaction atmosphere in the reactor 3; decoupling the reaction of the solid carbon-based fuel into 1 to 5 reaction stages by jointly controlling the reaction temperature and the change of the reaction atmosphere; detecting the reaction in the whole process by using the gas detector 8 Data on the composition of the gas and the concentration as a function of time.
- Step 1 Pre-set the analysis program and set the analysis system
- Step 2 heating the reactor 3 to the starting temperature of the pyrolysis section temperature program
- Step 3 The sample is quickly fed into the high temperature reactor 3 that has passed into the pyrolysis atmosphere through the instantaneous feeder 6, and rapid pyrolysis is started, and the pyrolysis section temperature program and the pyrolysis atmosphere control program start to work, and the sample pyrolysis Producing coke;
- Step four reducing the temperature of the reactor 3 to a temperature set by the program
- Step 5 switching the atmosphere of the reactor 3 to the atmosphere of the coke reaction, and the coke is subjected to an isothermal reaction until the reaction ends;
- Step 6 After the coke reaction is finished, adjust the operation and setting of the analysis system;
- Step 7 Set the same pyrolysis section procedure, multiple levels of coke reaction temperature, and repeat step one. To step six;
- Step 8 Process and analyze the obtained data of the gas composition and the concentration change of the outlet of the reactor 3 with time.
- the pyrolysis section temperature program in step three and the temperature lowering procedure in step four are achieved by the combined control of the heating power of the electric heating furnace 4 and the different reaction zones of the reactor 3.
- the difference between the coke reaction temperature in the fifth step and the temperature at the end of the pyrolysis stage temperature program in the third step is -800 ° C to 0 ° C. This ensures that the reactivity of the coke does not decrease significantly due to the reheating.
- the data processing can be selected by integrating the gas composition concentration versus time curve to obtain the reaction conversion rate of the coke.
- the formula is:
- X represents the conversion of coke
- C i represents the concentration of the gas component detected on the outlet of reactor 3
- u represents the set gas flow
- t 0 represents the start time of the coke reaction
- t e represents the time at which the coke reaction ends.
- the kinetic parameters can be calculated by the theory of thermal analysis kinetics.
- the reaction parameters of different expression forms can be obtained according to the concentration of gas components detected on the coke, and the gas release can be further followed. Information and laws further analyze the gas-solid reaction mechanism of each reaction process.
- the temperature of different temperature zones in the electric heating furnace 4 is set to be sequentially lowered from bottom to top, that is, the highest heating temperature region is set at the bottom, and the lowest heating temperature region is set at The top portion; the gas flow passage of the reactor 3 is integrally provided in a "U" shape, installed vertically, and the inlet and outlet ports of the reactor 3 are disposed at the top of the reactor 3.
- the reactor may be a fluidized bed reactor, the reactor 3 is installed vertically, the inner diameter of the fluidized bed reactor is 20 mm, the height of the fluidized bed reactor is 500 mm, and the porous gas distribution is arranged on the upstream side of the gas flow. board.
- About 4 g of Al 2 O 3 particles having an average particle diameter of about 200 ⁇ m were placed in the reaction section of the fluidized bed reactor, and the bed height of the fluidized reaction zone in the reactor 3 was about 20 mm.
- a fluidized bed reactor or a fixed bed reactor uses a transient feeder to rapidly feed a carbon-based fuel sample into a high temperature state under an inert gas flow or a weakly reactive gas flow state.
- the rapid heating pyrolysis process in the actual industrial device can be simulated; the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; through the atmosphere switching procedure and the reaction temperature control Procedures to programmatically change the atmosphere and temperature of the in-situ coke particles to initiate a new reaction phase or to stop the current reaction process.
- the carbon-based fuel reaction is divided into several in-situ reaction stages due to temperature and atmospheric process control.
- the fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process. Therefore, the present invention can analyze the multi-stage high temperature gas-solid reaction in situ by decoupling.
- Embodiment 6 The present embodiment is described with reference to FIG. 3 to FIG. 5.
- the reactor 3 of the gas-solid reaction analysis device based on the in-situ decoupling according to the embodiment is a fixed bed reactor, and the fixed bed reactor
- the total height is 500 mm
- the inner diameter of the reaction section is 12 mm
- a porous gas distribution plate is disposed on the downstream side of the gas flow.
- 1 g of Al 2 O 3 particles having an average particle diameter of about 200 m were laid on the porous gas flow distribution plate, and a gas stream was supplied from the upper portion of the reactor to the reactor, and a pulse gas flow having a peak absolute pressure of about 0.1 MPa was used to pass about 10 mg of the sample through the transient.
- the feeder 6 is quickly fed into the reactor 3, and the sample is blown onto the Al 2 O 3 particle layer by a gas stream, and the sample layer is ⁇ 1 mm high.
- the gas line velocity can be increased under the purge condition of the same gas flow rate, and the heat and mass transfer on the surface of the sample can be enhanced to ensure that the reaction tends to react to the power control zone.
- Other compositions and connection relationships are the same as in the third embodiment.
- Other compositions and connection relationships are the same as in the fifth embodiment.
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Abstract
Description
本发明涉及一种分析装置及分析方法,具体涉及一种基于原位解耦的气固反应分析装置及分析方法。The invention relates to an analysis device and an analysis method, in particular to a gas-solid reaction analysis device and an analysis method based on in-situ decoupling.
高温(400~1800℃)气固反应大量存在于工业实际中,尤其是固体碳基燃料的高温转化反应。能源的高效利用和低污染排放要求对于高温气固反应的过程进行更精细的控制。高温气固反应动力学及反应机理的研究是能源、化工领域极其重要的课题。High temperature (400 ~ 1800 ° C) gas-solid reaction exists in a large number of industrial practice, especially the high temperature conversion reaction of solid carbon-based fuel. Efficient use of energy and low pollution emissions require finer control of the process of high temperature gas-solids reactions. The study of high temperature gas-solid reaction kinetics and reaction mechanism is an extremely important topic in the field of energy and chemical industry.
高温气固反应过程通常极其复杂,受温度、压力、反应气氛、传热、传质、催化效应、反应物的理化结构、本征反应特性等复杂因素的共同影响。其中,获得反应物本征反应特性是重点的研究课题。而具体颗粒反应物的高温气固反应受反应温度、反应气氛、流场的影响,每一个因素均可能成为反应进程的首要控制因素。研究本征反应特性需要弱化非本征因素的影响,而研究每一个因素的影响则需要相应地弱化其它因素的影响。The high temperature gas-solid reaction process is usually extremely complicated and is affected by complex factors such as temperature, pressure, reaction atmosphere, heat transfer, mass transfer, catalytic effect, physical and chemical structure of the reactants, and intrinsic reaction characteristics. Among them, obtaining the intrinsic reaction characteristics of the reactants is a key research topic. The high temperature gas-solid reaction of specific particle reactants is affected by reaction temperature, reaction atmosphere and flow field, and each factor may become the primary controlling factor of the reaction process. Studying the intrinsic response characteristics requires weakening the effects of extrinsic factors, while studying the effects of each factor requires correspondingly weakening the influence of other factors.
高温气固反应,特别是固体碳基燃料的反应具有阶段性,实际工业装置中各个阶段的反应通常是紧密耦合或者根据温度、气氛、流场的控制被解耦为多个阶段。传统的实验方法通常针对某一个阶段的反应开展研究,导致实验研究中各个阶段之间的耦合条件由于引入温度、气氛的非原位处理而整体上严重偏离工业实际。The reaction of high temperature gas-solid reaction, especially solid carbon-based fuel, is phased. The reaction of each stage in actual industrial equipment is usually tightly coupled or decoupled into multiple stages according to the control of temperature, atmosphere and flow field. Traditional experimental methods usually carry out research on the reaction of a certain stage, which leads to the overall deviation of the coupling conditions between the various stages in the experimental study due to the introduction of temperature and the ex situ treatment of the atmosphere.
例如,煤粉燃烧耦合了煤粉热解和焦炭燃烧两个截然不同的过程。传统的实验通常单独分析热解,而研究燃烧则是通过热解制焦,再分析焦炭的燃烧。这个过程相对于紧密耦合的热解和燃烧过程的巨大差异是,制焦引入了热解生成焦的降温处理,且再分析制得焦炭的燃烧则引入了焦炭的再次升温处理,这种焦炭降温、再升温的非原位处理会影响焦炭的物理化学性质,导致本征反应性偏移工业实际,从而实验分析出的结果不准确。 For example, pulverized coal combustion couples two distinct processes of pulverized coal pyrolysis and coke combustion. Traditional experiments usually analyze pyrolysis separately, while combustion is studied by pyrolysis and analysis of coke combustion. The huge difference between this process and the tightly coupled pyrolysis and combustion process is that the coke is introduced into the pyrolysis to generate coke cooling treatment, and the re-analysis to produce coke combustion introduces coke reheating treatment, which cools the coke. The ex-situ treatment of reheating will affect the physicochemical properties of coke, leading to the intrinsic reactivity shifting in the industrial reality, and the experimental analysis results are inaccurate.
热重分析法被广泛应用于气固反应的分析,其突出的优点是失重称量精度高。但在分析固体碳基燃料的高温气固反应时,其缺点是:1.热重中样品的升温速率通常为0~300℃/min,远低于实际工业中高达104~106℃/s的升温速率,由于升温速率严重影响热解过程,从而反应过程与实际工业相比产生了质的差异;2.热重的测量原理的是精确称量失重,这种测量原理限制了热重中不能采用较强、较大的气流直接吹扫样品,样品的传热传质极其容易成为反应的控制因素,从而掩盖了样品的本征反应特性,导致分析结果不可信;3.热重分析多阶段反应时,原位样品气氛切换缓慢而可控性差,非原位样品引入降温、再升温的热处理,导致结果不准确;4.热重失重数据无法用于分析污染性气体的生成机理;而热重与其他气体分析仪联用时,由于气流量太小、流道复杂从而返混严重,导致检测结果无法代表实际反应的气体释放序列从而无法较好分析涉及气体生成的详细反应机理。探索一种可连续原位分析高温气固反应,特别是固体碳基燃料高温热转化反应的方法和仪器,分析样品的本征反应特性,以及本征反应特性与反应温度、反应气氛、流场可控耦合影响下样品反应过程的机理具有极重要的应用价值。Thermogravimetric analysis is widely used in the analysis of gas-solid reactions, and its outstanding advantage is the high precision of weightless weighing. However, when analyzing the high temperature gas-solid reaction of solid carbon-based fuel, the disadvantages are as follows: 1. The heating rate of the sample in the thermogravimetric is usually 0-300 ° C / min, which is much lower than the actual industry up to 10 4 ~ 10 6 ° C / The heating rate of s, because the heating rate seriously affects the pyrolysis process, so the reaction process produces a qualitative difference compared with the actual industry; 2. The measurement principle of thermogravimetry is accurate weighing and weight loss, this measurement principle limits the thermogravimetry The sample cannot be directly purged with a strong and large gas flow. The heat and mass transfer of the sample is extremely easy to become the control factor of the reaction, thus concealing the intrinsic reaction characteristics of the sample, resulting in unreliable analysis results. 3. Thermogravimetric analysis In the multi-stage reaction, the in-situ sample atmosphere is switched slowly and the controllability is poor. The non-in-situ sample is introduced into the heat treatment of cooling and reheating, resulting in inaccurate results. 4. The thermogravimetric weight loss data cannot be used to analyze the formation mechanism of polluting gases; When the thermogravimetry is combined with other gas analyzers, the gas flow rate is too small, the flow path is complicated, and the backmixing is serious, so that the detection result cannot represent the actual reaction gas release sequence and thus cannot be better. Analyze the detailed reaction mechanism involved in gas generation. Exploring a method and apparatus for continuous in-situ analysis of high temperature gas-solid reaction, especially high temperature thermal conversion reaction of solid carbon-based fuel, analyzing the intrinsic reaction characteristics of the sample, as well as the intrinsic reaction characteristics and reaction temperature, reaction atmosphere and flow field The mechanism of sample reaction process under the influence of controllable coupling has extremely important application value.
本发明为解决现有分析装置及方法不能较好地分析多阶段高温气固反应的问题,进而提出一种基于原位解耦的气固反应分析装置及分析方法。The invention solves the problem that the existing analysis device and method can not analyze the multi-stage high temperature gas-solid reaction well, and further proposes a gas-solid reaction analysis device and an analysis method based on in-situ decoupling.
问题的解决方案Problem solution
本发明原位解耦分析多阶段高温气固反应的原理是使用温度变化和气氛变化将碳基燃料的反应解耦为多个原位反应阶段,使用近似平推流反应器和在线气体检测器获得反应过程的信息,实现碳基燃料反应的原位解耦分析。具体地:流化床反应器或固定床反应器在惰性气流或弱反应性气流的供入状态下,使用瞬时进料器将碳基燃料样品快速送入处于的高温状态的反应器中,来模拟实际工业装置中的快速升温热解过程;碳基燃料样品快速升温热解,进而生成具有原位反应性的焦炭;通过气氛切换程序和反应温度控制程序,来程序地改变原位焦炭颗粒的气氛和温度,从而启动新反应阶段或者停止当前反应进程,碳基燃
料的反应因温度和气氛的程序控制被分成若干个原位反应阶段。流化床反应器或固定床反应器采用近似平推流的气体流通状态,采用气体检测器检测和记录反应全过程中反应器尾部生成气体的组分、浓度随时间变化的数据,从而分析原位反应过程。实现上述原位解耦分析多阶段高温气固反应的技术核心是对反应区进行气氛和反应温度的程序控制。本发明在提出前述分析测试原理的基础上,为了适应不同样品反应过程对气氛和反应温度变化控制的要求,提出两种技术路线:技术路线一的温度变化是在电加热炉中设置冷却介质通道,来拓宽温度变化速率的范围;技术路线二的温度变化是在电加热炉中设置多个温度区域,通过反应器在不同温度区域的移动,来拓宽温度变化速率的范围。The principle of in-situ decoupling analysis of the multi-stage high temperature gas-solid reaction of the present invention is to decouple the reaction of the carbon-based fuel into a plurality of in-situ reaction stages using temperature changes and atmosphere changes, using an approximately flat flow reactor and an in-line gas detector. Information on the reaction process is obtained to achieve in-situ decoupling analysis of carbon-based fuel reactions. Specifically: a fluidized bed reactor or a fixed bed reactor is used to rapidly feed a carbon-based fuel sample into a reactor at a high temperature state using an instantaneous feeder under an inert gas flow or a supply of a weakly reactive gas stream. Simulating the rapid temperature pyrolysis process in actual industrial plants; the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; the in-situ coke particles are programmed to be changed by the atmosphere switching procedure and the reaction temperature control program. Atmosphere and temperature to initiate a new reaction phase or to stop the current reaction process, carbon-based combustion
The reaction of the feed is divided into several in-situ reaction stages due to temperature and atmospheric process control. The fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process. The core of the above-mentioned in-situ decoupling analysis of multi-stage high temperature gas-solid reaction is to control the atmosphere and reaction temperature of the reaction zone. Based on the above analysis and testing principle, in order to adapt to the requirements of different sample reaction processes for the control of atmosphere and reaction temperature change, two technical routes are proposed: the temperature change of the
本发明采取的基本技术方案是:本发明所述装置包括配气系统、反应器、电加热炉、瞬时给料器、热电偶控温器和气体检测器,气体检测器与反应器的出气口连接,反应器安装在电加热炉内,反应器的外侧壁与电加热炉的内侧壁形成炉膛空腔,瞬时给料器的物料出口连接反应器,热电温控器的测温部分设置在反应器的反应区内;电加热炉内设有冷却介质通道,冷却介质通过冷却介质通道强化电加热炉的散热,从而在发热元件不工作时快速降低反应器温度;配气系统通过切换阀组与反应器的进气口连接,切换阀组将来自配气装置的1~5路气流依次选择性地供入反应器。The basic technical solution adopted by the present invention is that the device of the present invention comprises a gas distribution system, a reactor, an electric heating furnace, a transient feeder, a thermocouple temperature controller and a gas detector, a gas detector and an outlet of the reactor. Connected, the reactor is installed in the electric heating furnace, the outer side wall of the reactor forms a furnace cavity with the inner side wall of the electric heating furnace, the material outlet of the instantaneous feeder is connected to the reactor, and the temperature measuring part of the thermoelectric thermostat is set in the reaction In the reaction zone of the device; a cooling medium passage is arranged in the electric heating furnace, and the cooling medium enhances the heat dissipation of the electric heating furnace through the cooling medium passage, thereby rapidly reducing the reactor temperature when the heating element is not working; the gas distribution system passes the switching valve group and The inlet ports of the reactor are connected, and the switching valve group sequentially supplies 1 to 5 channels of gas from the gas distribution device to the reactor in sequence.
本发明所述装置包括配气系统、反应器、电加热炉、瞬时给料器、热电偶控温器、气体检测器、移动控制机,瞬时给料器的物料出口连接反应器,热电偶控温器的测温部分设置在反应器的反应区内,气体检测器与反应器的出气口连接,电加热炉在竖直方向设置2~4个独立控制温度的加热区间;移动控制机构连接电加热炉;反应器安装在电加热炉内,且反应器的外侧壁与电加热炉的内侧壁之间留有间隙,从而移动控制机构可驱动电加热炉在竖直方向相对于反应器移动,实现反应器内温度的快速调节;配气系统通过切换阀组与反应器的进气口连接,切换阀组将来自配气装置的1~5路气流依次选择性地供入反应器。The device of the invention comprises a gas distribution system, a reactor, an electric heating furnace, a instantaneous feeder, a thermocouple temperature controller, a gas detector, a movement control machine, a material outlet connection reactor of the instantaneous feeder, and thermocouple control The temperature measuring portion of the thermostat is disposed in the reaction zone of the reactor, the gas detector is connected to the gas outlet of the reactor, and the electric heating furnace is provided with 2 to 4 independent control temperature heating zones in the vertical direction; the mobile control mechanism is connected to the electricity. a heating furnace; the reactor is installed in the electric heating furnace, and a gap is left between the outer side wall of the reactor and the inner side wall of the electric heating furnace, so that the movement control mechanism can drive the electric heating furnace to move in the vertical direction relative to the reactor, The rapid adjustment of the temperature in the reactor is realized; the gas distribution system is connected to the inlet of the reactor through the switching valve group, and the switching valve group sequentially supplies 1 to 5 air flows from the gas distribution device to the reactor in sequence.
本发明所述分析方法的具体步骤如下:The specific steps of the analysis method of the present invention are as follows:
步骤一、预设分析程序并对分析系统进行设置;Step 1: Pre-set the analysis program and set the analysis system;
步骤二、加热反应器至热解段温度程序的起点温度; Step two, heating the reactor to the starting point temperature of the pyrolysis section temperature program;
步骤三、将样品通过瞬时给料器快速给入已经通入热解气氛的高温反应器内,开始快速热解,同时热解段温度程序和热解气氛控制程序开始工作,样品热解生成焦炭;Step 3: The sample is quickly fed into the high temperature reactor that has passed into the pyrolysis atmosphere through the instantaneous feeder, and rapid pyrolysis is started, and the pyrolysis section temperature program and the pyrolysis atmosphere control program start to work, and the sample pyrolysis generates coke. ;
步骤四、将反应器的温度降低至程序设置的温度;Step four, reducing the temperature of the reactor to a temperature set by the program;
步骤五、切换反应器气氛至焦炭反应的气氛,焦炭发生等温反应,直至反应结束;Step 5: switching the atmosphere of the reactor to the atmosphere of the coke reaction, and the coke is subjected to an isothermal reaction until the reaction ends;
步骤六、焦炭反应结束后,对分析系统进行调整操作和设置;
步骤七、设置相同的热解段程序、多个水平的焦炭反应温度,然后重复步骤一至步骤六;
步骤八、对获得的反应器出口气体组分和浓度随时间变化的数据进行处理和分析。
本发明的有益效果是:本发明采用瞬时进料使颗粒发生快速热解,反应过程和生成的焦炭更接近实际工业装置;采用本发明所述的分析装置、气氛快速切换程序、热解温度程序、热解气氛程序可使固体碳基燃料快速热解生成的原位焦在保持原位反应的条件下进行燃烧或者气化反应,避免了传统分析方法快速热解焦炭的非原位热处理对焦炭反应性的影响,实现了碳基燃料快速热解焦炭的原位反应性分析;本发明反应物受气流迎面而直接、强烈地吹扫,强化了反应物颗粒的传热传质,从而使反应可靠的处于反应动力控制区,使得分析的反应性和求算的反应动力学参数更加准确。因此,本发明可连续原位分析多阶段高温气固反应;可以实现固体碳基燃料快速热解、原位焦炭非扩散控制反应的分析。The invention has the beneficial effects that the invention adopts instantaneous feeding to rapidly pyrolyze the particles, and the reaction process and the generated coke are closer to the actual industrial device; the analysis device, the atmosphere fast switching program and the pyrolysis temperature program according to the invention are adopted. The pyrolysis atmosphere procedure can make the in-situ coke generated by the rapid pyrolysis of the solid carbon-based fuel to be burned or gasified under the condition of maintaining the in-situ reaction, thereby avoiding the conventional pyrolysis of the coke by the conventional analysis method. The in-situ reactivity analysis of the carbon-based fuel rapid pyrolysis coke is realized by the influence of reactivity; the reactant of the invention is directly and strongly purged by the gas flow, and the heat and mass transfer of the reactant particles is strengthened, thereby making the reaction Reliable in the reactive power control zone, making the analytical reactivity and calculated reaction kinetic parameters more accurate. Therefore, the invention can continuously analyze the multi-stage high temperature gas-solid reaction in situ; and can realize the analysis of the rapid pyrolysis of the solid carbon-based fuel and the non-diffusion control reaction of the in-situ coke.
对附图的简要说明Brief description of the drawing
图1是反应器为流化床、电加热炉内设有冷却介质通道时本发明的结构图;图2是反应器为固定床、电加热炉内设有冷却介质通道时本发明的结构图;图3是反应器为流化床、电加热炉下端设有移动控制机构时本发明的结构示意图;图4是反应器为固定床、电加热炉下端设有移动控制机构时本发明的结构示意图;图5是辅助说明本发明原理的温度、气氛时序控制示意图。 1 is a structural view of the present invention when a reactor is a fluidized bed, and a cooling medium passage is provided in the electric heating furnace; and FIG. 2 is a structural view of the present invention when the reactor is a fixed bed and a cooling medium passage is provided in the electric heating furnace. Figure 3 is a schematic view of the structure of the present invention when the reactor is a fluidized bed, and the lower end of the electric heating furnace is provided with a movement control mechanism; Figure 4 is a structure of the present invention when the reactor is a fixed bed and the lower end of the electric heating furnace is provided with a movement control mechanism; FIG. 5 is a schematic diagram of temperature and atmosphere timing control to assist in explaining the principles of the present invention.
发明实施例Invention embodiment
具体实施方式一:结合图1、图2和图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置包括配气系统1、反应器3、电加热炉4、瞬时给料器6、热电偶控温器7和气体检测器8,气体检测器8与反应器3的出气口连接,反应器3安装在电加热炉4内,反应器3的外侧壁与电加热炉4的内侧壁形成炉膛空腔9,瞬时给料器6的物料出口连接反应器3,热电温控器7的测温部分设置在反应器3的反应区内,电加热炉4内设有冷却介质通道5,配气系统1通过切换阀组2与反应器3的进气口连接。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 . A gas-solid reaction analysis device based on in-situ decoupling according to the present embodiment includes a
本实施方式实现原位解耦的关键是采用程序控制电加热炉4内发热元件的发热功率和程序控制冷却介质通道5内冷却介质的工作状态,进而控制反应器3的反应温度,冷却介质通道5内按设定程序流通冷却介质,如水;采用切换阀组2程序控制反应器3的反应气氛,切换阀组2由直通电磁阀组成,通过程序的通断电信号控制每一个电磁阀的开合,从而控制气流流向;通过联合控制反应温度和反应气氛的变化,将固体碳基燃料的反应解耦为1~5个反应阶段;采用气体检测器8检测反应全过程中反应生成气体的组分、浓度随时间变化的数据。The key to realize the in-situ decoupling in this embodiment is to control the heating power of the heating element in the
本实施方式分析固体碳基燃料的反应有如下步骤:The present embodiment analyzes the reaction of a solid carbon-based fuel by the following steps:
步骤一、预设分析程序并对分析系统进行设置;Step 1: Pre-set the analysis program and set the analysis system;
步骤二、加热反应器3至热解段温度程序的起点温度;
步骤三、将样品通过瞬时给料器6快速给入已经通入热解气氛的高温反应器3内,开始快速热解,同时热解段温度程序和热解气氛控制程序开始工作,样品热解生成焦炭;Step 3: The sample is quickly fed into the
步骤四、将反应器3的温度降低至程序设置的温度;Step four, reducing the temperature of the
步骤五、切换反应器3气氛至焦炭反应的气氛,焦炭发生等温反应,直至反应结束;Step 5: switching the atmosphere of the
步骤六、焦炭反应结束后,对分析系统进行调整操作和设置;
步骤七、设置相同的热解段程序、多个水平的焦炭反应温度,然后重复步骤一至步骤六;
步骤八、对获得的反应器3出口气体组分和浓度随时间变化的数据进行处理和分析。
步骤三中的热解段温度程序和步骤四中的降温程序通过电加热炉4加热功率与冷却介质通道5中冷却介质流量的联合控制实现。The pyrolysis section temperature program in step three and the temperature lowering procedure in step four are realized by joint control of the heating power of the
步骤五中焦炭反应温度与步骤三中热解段温度程序结束时的温度之差为-800℃~0℃。以此来保证焦炭的反应性不会因为再升温而发生明显的降低。The difference between the coke reaction temperature in the fifth step and the temperature at the end of the pyrolysis stage temperature program in the third step is -800 ° C to 0 ° C. This ensures that the reactivity of the coke does not decrease significantly due to the reheating.
步骤八中数据处理可以选择采用对气体组分浓度随时间变化曲线进行积分运算,来求得焦炭的反应转化率,公式为:In the eighth step, the data processing can be selected by integrating the gas composition concentration versus time curve to obtain the reaction conversion rate of the coke. The formula is:
,,
其中,X表示焦炭的转化率,Ci表示反应器3出口在线检测到的气体组分浓度,u表示设置的气流量,t0表示焦炭反应的起始时间,te表示焦炭反应结束的时间,根据焦炭的转化率可选择采用热分析动力学理论求算动力学参数,同时可根据焦炭在线检测到的气体组分浓度处理得到不同表达形式的反应性参数,并且可进一步跟进气体释放的信息和规律进一步分析各个反应子过程的气固反应机理。Where X represents the conversion of coke, C i represents the concentration of the gas component detected on the outlet of
本实施例中反应器可为流化床反应器,反应器3竖直安装,气流由下而上流入反应器3,所述流化床反应器反应段的内径为20mm,所述流化床反应器的高度为350mm。将约4g平均粒径约为200μm的Al2O3颗粒放入所述流化床反应器的反应段内,反应器3内流化反应区的床层高度约为20mm。In this embodiment, the reactor may be a fluidized bed reactor, the
本实施方式的技术效果:流化床反应器或固定床反应器在惰性气流或弱反应性气流的供入状态下,使用瞬时进料器将碳基燃料样品快速送入处于的高温状态的反应器中,可模拟实际工业装置中的快速升温热解过程;碳基燃料样品快速升温热解,进而生成具有原位反应性的焦炭;通过气氛切换程序和反应温度控制程序,来程序地改变原位焦炭颗粒的气氛和温度,从而启动新反应阶段或者停止当前反应进程,碳基燃料的反应因温度和气氛的程序控制被分成若干个原位反应阶段。流化床反应器或固定床反应器采用近似平推流的气体流通状态,采用气体检测器检测和记录反应全过程中反应器尾部生成气体的组分、浓度随时间变化的数据,从而分析原位反应过程。因此,本发明可原位解耦分析多阶 段高温气固反应。Technical effect of the present embodiment: a fluidized bed reactor or a fixed bed reactor uses a transient feeder to rapidly feed a carbon-based fuel sample into a high temperature state under an inert gas flow or a weakly reactive gas flow state. In the device, it can simulate the rapid temperature pyrolysis process in the actual industrial device; the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; the program is changed programmatically through the atmosphere switching program and the reaction temperature control program. The atmosphere and temperature of the coke particles, thereby initiating a new reaction stage or stopping the current reaction process, the reaction of the carbon-based fuel is divided into several in-situ reaction stages due to temperature and atmospheric process control. The fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process. Therefore, the present invention can perform multi-step analysis in situ decoupling High temperature gas-solid reaction.
具体实施方式二:结合图1、图2和图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置的炉膛空腔9设有进冷却气通道和出冷却气通道。Embodiment 2: The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 . The
本实施方式是在炉膛空腔9中设置进冷却气通道和出冷却气通道,通过进冷却气通道将常温气体,如CO2、N2,按电加热炉4的温控程序通入炉膛空腔9,通过气体的吹扫来加快反应器3和炉膛内侧壁的降温速率,本实施方式可拓宽装置的分析条件的参数范围。其它组成及连接关系与具体实施方式一相同。In the embodiment, the cooling air passage and the cooling air passage are disposed in the
具体实施方式三:结合图1、图2和图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置的电加热炉4的内侧壁是以金属为基底的镀金反射面,电加热炉4的发热元件设置在反应器3的外侧壁与电加热炉4的内侧壁之间的炉膛空腔9中。Embodiment 3: The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 . The inner sidewall of the
本实施方式中以金属为基底的镀金反射面具有小于0.06的发射率,可有效地反射红外射线,从而增强电加热炉的保温,使得炉膛温度最高可以升至1300℃以上;另外一方面,由于冷却介质通道5中的冷却介质工作,使得电加热炉4的内侧壁温度较低,如80℃,炉膛的总蓄热较少;加热元件加热功率较低或者为零时,由于金属导热强,冷却介质通道5中的冷却介质可对炉膛空腔9进行快速降温;综上,本实施方式可使炉膛温度的调节速率达到400℃/min至-1000℃/min(终温≥500℃)的范围。其它组成及连接关系与具体实施方式一或二相同。In the embodiment, the metal-based gold-plated reflective surface has an emissivity of less than 0.06, which can effectively reflect infrared rays, thereby enhancing the heat preservation of the electric heating furnace, so that the furnace temperature can be raised to above 1300 ° C; on the other hand, The cooling medium in the cooling
具体实施方式四:结合图1、图2和图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置的反应器3为固定床反应器,所述固定床反应器的总高度为340mm,反应段的内径为12mm,反应段中部设置一多孔气流分布板,所述多孔气流分布板上铺设0.5g平均粒径约为100μm的Al2O3颗粒,气流自反应器上部供入反应器,使用峰值绝压约为0.25Mpa的脉冲气流,将约5mg样品通过瞬时给料器6快速供入反应器3,样品被气流吹附在Al2O3颗粒层上,样品层高≤1mm。本实施方式通过使用小管径的固定床反应器,可在相同气流量的吹扫条件下增大气体线速,增强样品表面的传热传质,保证反应趋于反应动力控制区。其它组成及连接关系与具体实施方式三相同。
Embodiment 4: The present embodiment is described with reference to FIG. 1 , FIG. 2 and FIG. 5 . The
具体实施方式五:结合图3~图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置包括配气系统1、反应器3、电加热炉4、瞬时给料器6、热电偶控温器7、气体检测器8,瞬时给料器6的物料出口连接反应器3,热电偶控温器7的测温部分设置在反应器3的反应区内,气体检测器8与反应器3的出气口连接,其特征在于:电加热炉4在竖直方向设置2~4个独立控制温度的加热区间;移动控制机构10连接电加热炉4;反应器3安装在电加热炉4内,且反应器3的外侧壁与电加热炉4的内侧壁之间留有间隙;配气系统1通过切换阀组2与反应器3的进气口连接。Embodiment 5: The present embodiment is described with reference to FIG. 3 to FIG. 5. A gas-solid reaction analysis device based on in-situ decoupling according to the present embodiment includes a
本实施方式实现原位解耦的关键是在电加热炉4竖直方向设置多个独立控制温度的加热区间,每个加热区间温度不同,通过移动控制机构10的驱动,使电加热炉4相对于反应器3移动,从而实现反应器3内反应温度的快速调节;采用程序控制电加热炉4内发热元件的发热功率和程序控制反应器在电加热炉4所处的温度区域,进而程序控制反应器3的反应温度;采用切换阀组2程序控制反应器3的反应气氛,切换阀组2由直通电磁阀组成,通过程序的通断电信号控制每一个电磁阀的开合,控制气流流向,从而控制反应器3内的反应气氛;通过联合控制反应温度和反应气氛的变化,将固体碳基燃料的反应解耦为1~5个反应阶段;采用气体检测器8检测反应全过程中反应生成气体的组分、浓度随时间变化的数据。The key to realize the in-situ decoupling of the embodiment is that a plurality of heating zones of independent control temperature are arranged in the vertical direction of the
本实施方式分析固体碳基燃料的反应有如下步骤:The present embodiment analyzes the reaction of a solid carbon-based fuel by the following steps:
步骤一、预设分析程序并对分析系统进行设置;Step 1: Pre-set the analysis program and set the analysis system;
步骤二、加热反应器3至热解段温度程序的起点温度;
步骤三、将样品通过瞬时给料器6快速给入已经通入热解气氛的高温反应器3内,开始快速热解,同时热解段温度程序和热解气氛控制程序开始工作,样品热解生成焦炭;Step 3: The sample is quickly fed into the
步骤四、将反应器3的温度降低至程序设置的温度;Step four, reducing the temperature of the
步骤五、切换反应器3气氛至焦炭反应的气氛,焦炭发生等温反应,直至反应结束;Step 5: switching the atmosphere of the
步骤六、焦炭反应结束后,对分析系统进行调整操作和设置;
步骤七、设置相同的热解段程序、多个水平的焦炭反应温度,然后重复步骤一
至步骤六;
步骤八、对获得的反应器3出口气体组分和浓度随时间变化的数据进行处理和分析。
步骤三中的热解段温度程序和步骤四中的降温程序通过电加热炉4加热功率与反应器3位于不同反应区域的联合控制实现。The pyrolysis section temperature program in step three and the temperature lowering procedure in step four are achieved by the combined control of the heating power of the
步骤五中焦炭反应温度与步骤三中热解段温度程序结束时的温度之差为-800℃~0℃。以此来保证焦炭的反应性不会因为再升温而发生明显的降低。The difference between the coke reaction temperature in the fifth step and the temperature at the end of the pyrolysis stage temperature program in the third step is -800 ° C to 0 ° C. This ensures that the reactivity of the coke does not decrease significantly due to the reheating.
步骤八中数据处理可以选择采用对气体组分浓度随时间变化曲线进行积分运算,来求得焦炭的反应转化率,公式为:In the eighth step, the data processing can be selected by integrating the gas composition concentration versus time curve to obtain the reaction conversion rate of the coke. The formula is:
,,
其中,X表示焦炭的转化率,Ci表示反应器3出口在线检测到的气体组分浓度,u表示设置的气流量,t0表示焦炭反应的起始时间,te表示焦炭反应结束的时间,根据焦炭的转化率可选择采用热分析动力学理论求算动力学参数,同时可根据焦炭在线检测到的气体组分浓度处理得到不同表达形式的反应性参数,并且可进一步跟进气体释放的信息和规律进一步分析各个反应子过程的气固反应机理。Where X represents the conversion of coke, C i represents the concentration of the gas component detected on the outlet of
本实施方式为了避免电加热炉4不同区间温度的相互影响,电加热炉4内的不同温度区间的温度设置为由下至上依次降低,即最高加热温区域设置在底部,最低加热温区设置在顶部;反应器3的气流通道整体上设置为“U”形,竖直安装,反应器3的进气口和出气口设置在反应器3的顶部。In this embodiment, in order to avoid the mutual influence of the temperature of different sections of the
本实施例中反应器可为流化床反应器,反应器3竖直安装,流化床反应器的内径为20mm,所述流化床反应器的高度为500mm;气流上行侧设置多孔气体分布板。将约4g平均粒径约为200μm的Al2O3颗粒放入所述流化床反应器的反应段内,反应器3内流化反应区的床层高度约为20mm。In this embodiment, the reactor may be a fluidized bed reactor, the
本实施方式的技术效果:流化床反应器或固定床反应器在惰性气流或弱反应性气流的供入状态下,使用瞬时进料器将碳基燃料样品快速送入处于的高温状态的反应器中,可模拟实际工业装置中的快速升温热解过程;碳基燃料样品快速升温热解,进而生成具有原位反应性的焦炭;通过气氛切换程序和反应温度控 制程序,来程序地改变原位焦炭颗粒的气氛和温度,从而启动新反应阶段或者停止当前反应进程,碳基燃料的反应因温度和气氛的程序控制被分成若干个原位反应阶段。流化床反应器或固定床反应器采用近似平推流的气体流通状态,采用气体检测器检测和记录反应全过程中反应器尾部生成气体的组分、浓度随时间变化的数据,从而分析原位反应过程。因此,本发明可原位解耦分析多阶段高温气固反应。Technical effect of the present embodiment: a fluidized bed reactor or a fixed bed reactor uses a transient feeder to rapidly feed a carbon-based fuel sample into a high temperature state under an inert gas flow or a weakly reactive gas flow state. In the device, the rapid heating pyrolysis process in the actual industrial device can be simulated; the carbon-based fuel sample is rapidly heated and pyrolyzed to generate coke with in-situ reactivity; through the atmosphere switching procedure and the reaction temperature control Procedures to programmatically change the atmosphere and temperature of the in-situ coke particles to initiate a new reaction phase or to stop the current reaction process. The carbon-based fuel reaction is divided into several in-situ reaction stages due to temperature and atmospheric process control. The fluidized bed reactor or the fixed bed reactor adopts the gas flow state of the approximately flat flow, and the gas detector is used to detect and record the data of the composition and concentration of the gas generated at the tail of the reactor in the whole process of the reaction, thereby analyzing the original The reaction process. Therefore, the present invention can analyze the multi-stage high temperature gas-solid reaction in situ by decoupling.
具体实施方式六:结合图3~图5说明本实施方式,本实施方式所述一种基于原位解耦的气固反应分析装置的反应器3为固定床反应器,所述固定床反应器的总高度为500mm,反应段的内径为12mm,气流下行侧设置多孔气体分布板。所述多孔气流分布板上铺设1g平均粒径约为200m的Al2O3颗粒,气流自反应器上部供入反应器,使用峰值绝压约为0.1Mpa的脉冲气流,将约10mg样品通过瞬时给料器6快速供入反应器3,样品被气流吹附在Al2O3颗粒层上,样品层高≤1mm。本实施方式通过使用小管径的固定床反应器,可在相同气流量的吹扫条件下增大气体线速,增强样品表面的传热传质,保证反应趋于反应动力控制区。其它组成及连接关系与具体实施方式三相同。其它组成及连接关系与具体实施方式五相同。
Embodiment 6: The present embodiment is described with reference to FIG. 3 to FIG. 5. The
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