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WO2015026068A1 - Breathable waterproof fabric and method of manufacturing same - Google Patents

Breathable waterproof fabric and method of manufacturing same Download PDF

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Publication number
WO2015026068A1
WO2015026068A1 PCT/KR2014/006790 KR2014006790W WO2015026068A1 WO 2015026068 A1 WO2015026068 A1 WO 2015026068A1 KR 2014006790 W KR2014006790 W KR 2014006790W WO 2015026068 A1 WO2015026068 A1 WO 2015026068A1
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WO
WIPO (PCT)
Prior art keywords
hot melt
fabric
adhesive
substrate
moisture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2014/006790
Other languages
French (fr)
Korean (ko)
Inventor
석종수
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Amogreentech Co Ltd
Original Assignee
Amogreentech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020140093490A external-priority patent/KR20150101357A/en
Priority claimed from KR1020140093489A external-priority patent/KR101631252B1/en
Priority claimed from KR1020140093491A external-priority patent/KR20150108293A/en
Application filed by Amogreentech Co Ltd filed Critical Amogreentech Co Ltd
Publication of WO2015026068A1 publication Critical patent/WO2015026068A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/08Polyamides polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/06Polymers of vinyl compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • D06M17/04Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/10Polyurethanes polyurea
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing

Definitions

  • the present invention relates to a water-permeable waterproof fabric, and more particularly, to a water-permeable waterproof fabric and a method of manufacturing the same, which are formed by adhering a textile substrate and a porous substrate using a hot melt adhesive.
  • Moisture-proof waterproof fabric is a functional fabric with excellent moisture-permeable waterproofing that prevents sweat and prevents rain, and is applied for climbing and outdoor wear of outdoor clothes, sleeping bags, etc., and its application range is widened.
  • the moisture-permeable waterproof fabric prevents water from penetrating, while the sweat from the body becomes water vapor and is discharged to the outside, thereby providing comfort, and the garment made of the moisture-proof waterproof fabric is excellent in wearing comfort.
  • Watertight materials are classified into three materials: PTFE film, polyester film, and PU lamination.
  • Gore-Tex is the world's leading waterproofing market with PTFE film.However, new materials that can replace existing waterproofing materials are continuously developed. Is being tried.
  • Korean Patent Publication No. 10-1106679 discloses a polyurethane nanofiber web composed of polyurethane nanofibers having an average diameter of 1,000 nm or less, and some of the polyurethane nanofibers are moisture-curable polyurethane nanofibers, and a liquid adhesive is sprayed. Disclosed is a technique for manufacturing a moisture-permeable waterproof fabric by thermal compression with a sprayed fabric.
  • such fabric can reduce the shrinkage rate of the polyurethane nanofiber web at room temperature, thereby facilitating the adhesion process with the fabric.
  • the fabric by spraying the liquid adhesive, the fabric has a non-uniform coating distribution of the liquid adhesive in the fabric, so that the water vapor transmission efficiency is improved. It is not uniform, there is a problem that the liquid adhesive penetrates the fabric to hinder the moisture permeation.
  • the present invention has been made in view of the problems of the prior art, and its object is to provide a moisture-permeable waterproof fabric and a method of manufacturing the same that can improve the adhesion between the fabric substrate and the porous substrate using a solid hot melt adhesive.
  • Another object of the present invention is to provide a moisture-permeable waterproof fabric and a method for manufacturing the same, which can reduce the weight of the fabric by bonding the lightweight porous substrate to the fabric substrate with a solid hot melt adhesive.
  • Another object of the present invention is to provide a moisture-permeable waterproof fabric and a method for manufacturing the same, which increase the area for performing the moisture-permeable function, thereby improving the moisture-permeable efficiency.
  • Another object of the present invention is to form an adhesive to bond the fabric substrate and the porous substrate in a solid pattern or web to perform an environmentally friendly process, and the phenomenon of yellowing, staining, bleaching or warping of moisture-permeable waterproof fabrics
  • the present invention provides a moisture-permeable waterproof fabric and a method of manufacturing the same.
  • Another object of the present invention is to interpose a hot melt web adhesive having a plurality of pores between the first fabric substrate and the porous substrate, and laminated a second fabric substrate formed with a solid hot melt adhesive powder or hot melt web adhesive on the porous substrate,
  • a moisture-permeable waterproof fabric by heat bonding, to improve the adhesive strength of the first fabric substrate and the porous substrate, and to increase the moisture-permeable waterproof efficiency and at the same time to provide a moisture-proof waterproof fabric and a method for manufacturing the same.
  • a waterproof fabric for waterproofing according to an embodiment of the present invention, a fabric substrate; Hot melt adhesive laminated on the fabric substrate; And a porous substrate adhered to the fabric substrate by the hot melt adhesive.
  • the hot melt adhesive may be a hot melt web adhesive or a hot melt powder adhesive having a plurality of pores formed by accumulation of heat-adhesive fibers.
  • the waterproof fabric is a first fabric substrate; A porous substrate adhered to the first fabric substrate by a hot melt web adhesive; And a second fabric substrate adhered to the porous substrate by hot melt powder adhesive or hot melt web adhesive.
  • a method for producing a moisture-permeable waterproof fabric for achieving another object of the present invention, the step of feeding the laminated structure of the fabric substrate, the solid hot melt web adhesive and the porous substrate with a calender roll to which heat is applied; Melting the solid hot melt web adhesive by heat applied from the calender roll and adhering to the fabric substrate and the porous substrate; And cooling the solid-state hot melt web adhesive adhered to the fabric substrate and the porous substrate by cold wind applied from a cooling fan.
  • the fabric substrate and the porous substrate by heat-bonding the fabric substrate and the porous substrate with a solid-state hot melt adhesive to implement a moisture-permeable waterproof fabric, by reducing the bonded area of the fabric substrate and the porous substrate, by increasing the area performing a relatively moisture-permeable function, moisture permeation efficiency And the waterproof efficiency can be improved, and the water vapor transmission efficiency can be made uniform.
  • the low-weight nanofibers are accumulated and the lightweight substrate is adhered to the fabric substrate using a solid hot melt adhesive powder or a hot melt web adhesive, thereby reducing the weight of the fabric.
  • thermoplastic hot melt adhesive by applying a colorless, tasteless, odorless thermoplastic hot melt adhesive to implement the fabric, it is harmless to the human body and excellent in breathability, pollution-free, non-toxic, solvent-free environmentally friendly process can be performed.
  • the fabric substrate and the porous substrate by bonding the fabric substrate and the porous substrate with a solid hot melt adhesive, it is possible to prevent yellowing, contamination, bleaching or warping of the moisture-permeable waterproof fabric, and to improve the adhesion between the fabric substrate and the porous substrate.
  • the hot melt web adhesive is interposed between the first fabric substrate and the porous substrate, and the solid hot melt adhesive powder or the second fabric substrate on which the hot melt web adhesive is formed is laminated on the porous substrate, followed by a hot melt web adhesive and a solid hot melt adhesive powder.
  • 1a and 1b is a conceptual cross-sectional view for explaining a method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention
  • FIG. 2 is a conceptual partial plan view for explaining a solid hot melt adhesive pattern coated on a textile substrate according to a first embodiment of the present invention
  • FIG. 3 is a conceptual cross-sectional view for explaining a solid hot melt adhesive coated on a textile substrate according to a first embodiment of the present invention
  • FIG. 4 is a photograph of a fabric substrate coated with a solid hot melt adhesive according to a first embodiment of the present invention
  • FIG. 5 is a schematic structural diagram of an apparatus for forming a solid hot melt adhesive pattern on a textile substrate according to the first embodiment of the present invention
  • FIG. 6 is a schematic configuration diagram of an electrospinning apparatus for manufacturing a nanofiber web according to a first embodiment of the present invention
  • FIGS. 7A to 7C are conceptual cross-sectional views for explaining a first modification of the method for manufacturing a waterproof moisture-permeable fabric according to the first embodiment of the present invention.
  • FIG. 8 is a conceptual cross-sectional view for explaining a second modification of the method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention
  • 9A and 9B are conceptual views illustrating a method of forming an adhesive on a nanofiber web in a method of manufacturing a waterproof moisture permeable fabric according to a first embodiment of the present invention
  • FIG. 10 is a conceptual cross-sectional view for explaining a third modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention
  • FIG. 11 is a conceptual cross-sectional view of a moisture-permeable waterproof fabric according to a second embodiment of the present invention.
  • FIG. 12 is a schematic partial view for explaining a hot melt web adhesive applied to a moisture-permeable waterproof fabric according to a second embodiment of the present invention.
  • FIG. 13 is a flow chart of a method for manufacturing a moisture-permeable waterproof fabric according to a second embodiment of the present invention.
  • FIG. 14 is a conceptual diagram for explaining a process of calendering a laminated structure according to a second embodiment of the present invention.
  • FIG. 15 is a block diagram of a calender roll type device for bonding a textile substrate and a porous substrate with a solid hot melt web adhesive according to the present invention
  • 16 is a block diagram of a flat panel laminating type device for bonding a textile substrate and a porous substrate with a solid hot melt web adhesive according to the present invention
  • 17A to 17C are conceptual cross-sectional views for explaining a modification of the manufacturing method of the moisture-permeable waterproof fabric according to the second embodiment of the present invention.
  • 19a to 19c is a conceptual cross-sectional view for explaining a method for manufacturing a waterproof moisture-permeable fabric according to a third embodiment of the present invention.
  • 20a to 20c is a conceptual cross-sectional view for explaining a method for manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention
  • 21 and 22 are test reports showing the results of evaluating the water pressure and moisture permeability of the moisture-permeable waterproof fabric according to the third embodiment of the present invention.
  • the moisture-permeable fabric is realized, thereby adhering the textile substrate to the porous substrate. It is possible to improve the moisture permeation efficiency by reducing the reduced area and increasing the area for performing the relative moisture permeation function.
  • the solid-state hot melt adhesive may use a hot melt web having a plurality of pores formed by accumulating hot melt powder or heat-adhesive fibers applied to the fabrics of the first to third embodiments described below.
  • the porous substrate may be applied to one of nanofiber webs, nonwoven fabrics, and laminated structures thereof having a plurality of pores formed by accumulation of nanofibers.
  • the fabric substrate includes all materials for manufacturing casual clothes, sports clothes and the like with fabric such as fabric.
  • the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention forms a solid hot melt adhesive pattern 110 on a fabric base 100 such as fabric. (FIG. 1A). Thereafter, the nanofiber web 200 having the microporous structure accumulated and formed by the nanofiber made of a polymer material is thermally bonded to the fabric substrate 100 using the solid-state hot melt adhesive pattern 110 (FIG. 1b)
  • the solid-state hot melt adhesive pattern 110 as shown in Figure 2 and 3, it is preferable to implement a dot-type pattern consisting of the solid-state hot melt powder adhesive which is spaced apart from each other on the fabric substrate 100. At this time, after the solid hot melt adhesive is coated on the fabric base 100 in a pattern shape and cooled, the solid hot melt adhesive pattern 110 is formed.
  • the solid-state hot melt adhesive pattern for bonding is located only in the local region of the fabric substrate and the nanofiber web to adhere the fabric substrate and the nanofiber web.
  • the moisture permeation efficiency can be improved by reducing the surface area to increase the area performing the moisture permeation function.
  • the solid hot melt adhesive pattern 110 may be one of thermoplastic, urethane, polyamide, polyethylene, E.V.A., polyester, and P.V.C. systems.
  • the nanofiber web 200 is formed by electrospinning a spinning solution in which a polymer material and a solvent are mixed to form nanofibers and stacking the nanofibers.
  • the electrospinning method applied to the present invention may be any one of general electrospinning, air electrospinning (AES), centrifugal electrospinning, and flash-electrospinning. It is also possible to use.
  • polymer material used in the present invention electrospinning is possible, and examples thereof include hydrophilic polymers and hydrophobic polymers, and these polymers may be used alone or in combination of two or more thereof.
  • the polymer material usable in the present invention is not particularly limited as long as it can be dissolved in an organic solvent for electrospinning and can form nanofibers by electrospinning.
  • PVdF polyvinylidene fluoride
  • polymer materials that can be used include polyamide, polyimide, polyamideimide, poly (meth-phenylene isophthalamide), polysulfone, polyetherketone, polyetherimide, polyethylene terephthalate and polytrimethylene terephthalate.
  • Aromatic polyesters such as polyethylene naphthalate, and the like, polyphosphazenes such as polytetrafluoroethylene, polydiphenoxyphosphazene, poly ⁇ bis [2- (2-methoxyethoxy) phosphazene], polyurethane and Polyurethane copolymers including polyetherurethane, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, and the like.
  • PVdF polyvinylidene fluoride
  • PS polyester sulfone
  • PAN polyacrylonitrile
  • TPU thermoplastic polyurethane
  • the polymers usable in the present invention are not particularly limited to thermoplastic and thermosetting polymers capable of electrospinning.
  • the polymer material is preferably 5 to 22.5 wt%.
  • the content of the polymer material is less than 5% by weight, it is difficult to form a fibrous shape, and even if particles are formed or spun, rather than spinning due to spraying, spraying is not performed. ) Is formed a lot, and the volatilization of the solvent is not made well, the nanofiber web is melted during the calendering process of the web, the pore (pore) clogging occurs. In addition, when the content of the polymer material exceeds 22.5% by weight, the viscosity rises, so that solidification occurs at the surface of the solution, which makes it difficult to spin for a long time.
  • the solvent mixed with the high molecular material may use a monocomponent solvent such as dimethylformamide (DMF), but in the case of using the bicomponent solvent, boiling point (BP) It is preferable to use a two-component solvent mixed with a high and a low point).
  • a monocomponent solvent such as dimethylformamide (DMF)
  • BP boiling point
  • the two-component mixed solvent according to the present invention is preferably used by mixing a high boiling point solvent and a low boiling point solvent in a weight ratio of 7: 3 to 9: 1.
  • the high boiling point solvent is less than 7, there is a problem that the polymer is not completely dissolved, and when it exceeds 9, the low boiling point solvent is too small to volatilize the solvent from the spun fibers so that the formation of a web is smooth. The problem does not occur.
  • the two-component mixed solvent is, for example, DMAc (N, N-dimethylacetoamide: BP-165 ° C.) as a high boiling point solvent and acetone (acetone: BP-56) as a low boiling point solvent.
  • °C can be used in a 9: 1 ratio by weight
  • NMP N-methylpyrrolidone: BP-202 ⁇ 204 °C
  • THF Teerahydrofuran: BP-67 °C
  • the mixing ratio between the two-component mixed solvent and the entire polymeric material is preferably set to about 8: 2 by weight.
  • a nanofiber web formed in multiple layers is obtained, and a thermal compression process, for example, calendering is performed.
  • calendering is performed at about 70-190 ° C. at high temperature and high pressure so that the pore size of the nanofiber web is 0.8 ⁇ m or less.
  • the accumulation amount of nanofibers is set in the range of 5gsm to 10gsm, especially less than 5gsm in the 2.5 layer, preferably 2gsm to 3gsm, so that light weight nanofibers are accumulated and lightened.
  • the hot melt adhesive pattern region 110a in contact with the fabric substrate 100 by heat applied while passing through a heating tunnel described below is formed. It is melted and soaked into the fabric substrate (100). Then, when the hot melt adhesive is cooled after passing through the heating tunnel, the hot melt adhesive pattern is in a solid state, and the hot melt adhesive pattern region 110a in contact with the fabric substrate 100 penetrates inside the fabric substrate 100. The adhesive strength between the solid state hot melt adhesive pattern 110 and the fabric substrate 100 is excellent.
  • the hot melt adhesive in the solid state is applied to the textile substrate in the form of a micro dot, thereby improving the adhesion with the nanofiber web.
  • thermoplastic hot melt adhesive by applying a colorless, tasteless, odorless thermoplastic hot melt adhesive, it is harmless to the human body and excellent in breathability, and can be carried out an environmentally friendly process without pollution, non-toxic, solvent-free.
  • FIG. 5 is a schematic structural diagram of an apparatus for forming a solid-state hot melt adhesive pattern on a textile substrate according to the first embodiment of the present invention.
  • the apparatus for forming a solid hot melt adhesive pattern on the fabric substrate is a heating roll (310,311), coating roll 320, supply nozzle 330, heating tunnel 350, cooling roll (361, 362), guide The rolls 371, 372, 373, 374 and the take-up rolls 380 are configured.
  • the heating rolls 310 and 311 increase the temperature of the fabric substrate 100 before the hot melt adhesive is coated so that the coating of the hot melt powder adhesive is smoothly performed on the coating roll 320.
  • the coating roll 320 is formed with a plurality of gravure coating holes (not shown) spaced apart from each other on the roll surface, the hot melt powder adhesive injected from the supply nozzle 330 is inserted into the gravure coating hole is seated. At this time, when the fabric substrate 100 is rolled on the coating roll 320, the hot melt powder adhesive seated in the gravure coating hole is transferred to the fabric substrate 100 is coated.
  • the coating roll 320 may also perform coating of the hot melt powder adhesive while heated to a predetermined temperature.
  • the size of the hot melt powder adhesive is preferably 1 ⁇ m-100 ⁇ m, more preferably 20 ⁇ m-30 ⁇ m.
  • the size of the gravure coating hole is designed to be larger than the size of the hot melt powder adhesive so that the hot melt powder adhesive can be seated well in the gravure coating hole.
  • the hot melt powder adhesive may be designed to be seated in the gravure coating hole in a one-to-one correspondence with the gravure coating hole.
  • the heating tunnel 350 passes through the hot melt powder adhesive coated fabric substrate 100 in order to improve the adhesive strength of the hot melt powder adhesive and the fabric substrate 100.
  • Through-holes are formed in the center of the cooling rolls 361 and 362, and when the fabric substrate 100 is rolled on the cooling rolls 361 and 362 by cooling water flowing through the through holes, the hot melt powder coated on the fabric substrate 100 Allow the adhesive to cool to a solid state.
  • Guide rolls 371, 372, 373 and 374 guide the fabric substrate 100 to be flattened, and the fabric substrate 100 is wound on the take-up roll 380.
  • the fabric substrate 100 is supplied to the heating rolls 310,311 and heated, and then the hot melt powder adhesive is patterned on the coating roll 320 It is coated on the fabric substrate 100 in the shape.
  • a plurality of gravure coating holes are formed in the coating roll 320, and the hot melt powder adhesive injected from the supply nozzle 330 is inserted into the gravure coating holes.
  • the fabric substrate 100 is supplied to the coating roll 320, the hot melt powder adhesive inserted into the gravure coating hole is transferred to the fabric substrate 100 while the coating roll 320 is rolled and coated.
  • the hot melt powder adhesive coated fabric substrate 100 is then passed through a heating tunnel 350 to increase the adhesive strength of the hot melt powder adhesive adhered to the fabric substrate 100.
  • the fabric substrate 100 passing through the heating tunnel 350 is rolled onto the cooling rolls 361 and 362 to cool the hot melt powder adhesive passing through the heating tunnel 350 to change to a solid state. That is, the hot melt powder adhesive is cooled to a solid state in the cooling rolls 361 and 362, and a solid state hot melt adhesive pattern is formed on the fabric substrate 100.
  • the fabric substrate 100 is wound on the take-up roll 380 via guide rolls 371, 372, 373, 374.
  • FIG. 6 is a schematic configuration diagram of an electrospinning apparatus for manufacturing a nanofiber web according to a first embodiment of the present invention.
  • a mixing tank (10) in which a spinning solution in which a polymer material and a solvent are mixed is stored, and a high voltage generator is connected to the mixing tank (10) to connect the nanofiber web (70).
  • the mixing tank 10 includes a stirrer 11 using a mixing motor 12 using a pneumatic pressure as a driving source to uniformly mix the spinning solution and maintain the spinning solution at a constant viscosity.
  • the air is sprayed for each of the plurality of spinning nozzles (21, 22, 23) to collect and accumulate the nanofibers, it is possible to manufacture a highly rigid nanofiber web, spinning problems that can occur while flying nanofibers Decreases.
  • the collector 50 may be a conveyor for automatically transferring the transfer sheet so that the nanofiber web 70 is formed on the transfer sheet (not shown), and a transfer sheet wound with a paper transfer sheet in front of the collector 50.
  • a roll (not shown) is disposed to supply the transfer sheet to the upper surface of the collector 50.
  • a pressure roll (not shown) may be provided at the rear of the collector 50 to planarize the surface by pressing (calendering) the nanofiber web 70.
  • the nanofibers are prevented from re-melting by the residual solvent and also the amount of residual solvent It can be adjusted appropriately.
  • the transfer sheet may be, for example, a polyolefin-based film such as nonwoven fabric, PE, PP, or the like made of a polymer material which is not dissolved by a solvent contained therein when spinning paper or a mixed spinning solution.
  • a polyolefin-based film such as nonwoven fabric, PE, PP, or the like made of a polymer material which is not dissolved by a solvent contained therein when spinning paper or a mixed spinning solution.
  • the process sheet speed can be greatly increased by providing sufficient tensile strength when using the transfer sheet described above. have.
  • the transceiver sheet is then removed before thermally bonding the porous nanofiber web and the fabric substrate.
  • FIG. 7A to 7C are conceptual cross-sectional views for explaining a first modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention
  • FIG. 8 is a moisture-permeable waterproof according to the first embodiment of the present invention. It is conceptual sectional drawing for demonstrating the 2nd modification of the method of manufacturing a fabric.
  • the first modification of the method for manufacturing the moisture-permeable waterproof fabric according to the first embodiment of the present invention forms a water-soluble acrylic layer 105 on the fabric substrate 100 (FIG. 7A).
  • a solid hot melt adhesive pattern 110 is formed on the water-soluble acrylic layer 105 (FIG. 7B).
  • the nanofiber web 200 accumulated by the nanofiber made of a high molecular material and having a microporous structure is thermally bonded to the fabric substrate 100 (FIG. 7C).
  • Such a water-soluble acrylic layer 105 may be formed on all or part of one surface of the fabric substrate 100, when the water-soluble acrylic layer 105 is formed on a portion of one surface of the fabric substrate 100, a solid hot melt adhesive pattern ( It may be formed in the same pattern shape as 110. At this time, the pattern size of the water-soluble acrylic layer 105 is formed larger than the solid-state hot melt adhesive pattern 110 so that the solid-state hot melt adhesive pattern 110 is not adhered to the fabric base 100, the pattern of the water-soluble acrylic layer 105 It can be designed to bond.
  • the water-soluble acrylic layer 105 is interposed between the solid-state hot melt adhesive pattern 110 and the fabric substrate 100, and the water-soluble acrylic layer 105 is the solid-state hot melt. Since the adhesive strength between the adhesive pattern 110 and the fabric substrate 100 is high, it is possible to prevent the solid-state hot melt adhesive pattern 110 from peeling off due to an external force.
  • FIG. 8 is a second modification of the method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention.
  • the nanofibrous adhesive is electrospun onto the nanofiber web 200 or nanobeads
  • the type adhesive is electrosprayed to thermally bond the solid hot melt adhesive pattern 110 and the nanofibrous adhesive or nanobead adhesive 120 between the nanofiber web 200 and the fabric substrate 100.
  • the nanofiber-like adhesive, or nano-bead-type adhesive 120 is between the solid hot melt adhesive pattern 110, that is, the nano-fiber web 200 and the fabric substrate 100 that does not exist the solid hot melt adhesive pattern 110 It is preferably located in the area between.
  • the process of forming the solid-state hot melt adhesive pattern 110 on the fabric substrate 100 and the process of forming the nano-fiber adhesive or nano-bead adhesive 120 on the nanofiber web 200 is made separately, such a separate process
  • nanofibrous adhesive or nano-bead adhesive 120 may be overlapped with the solid-state hot melt adhesive pattern (110).
  • a spinning solution or a spraying solution in which an adhesive and a solvent are mixed is manufactured, and the spraying solution is sprayed to the spraying nozzle 25 as shown in FIG. 9A by using the electrospinning apparatus of FIG. 6 described above.
  • the adhesive 121 is bonded to the nanofiber web 200 and the nanofibrous adhesive 122 is adhered to the nanofiber web 200 by spraying the spinning solution with the spinning nozzle 26 as shown in FIG. 9B.
  • the adhesive may be one of an epoxy resin, an acrylic resin, a urethane resin, a silicone resin, a phenol resin and a rubber-based adhesive.
  • the nanofibrous adhesive or nano bead adhesive is between the nanofiber web 200 and the textile substrate 100.
  • the adhesive strength between the nanofiber web 200 and the textile substrate 100 is improved.
  • FIG. 10 is a conceptual cross-sectional view for explaining a third modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention.
  • the manufacturing method of the third modified example of the present invention includes a fabric substrate 100, a solid hot melt adhesive pattern 110, a nanofiber web 200, a top coating layer 250, and a printing pattern layer 270.
  • the 2.5-layer fabric is laminated sequentially.
  • the top coating layer (on the nanofiber web 200 of the moisture-permeable waterproof fabric of FIG. 1b manufactured in the first embodiment) 250).
  • the top coating layer 250 is formed by attaching a hydrophilic PU in the form of a film or by coating a thin film.
  • the thickness of the top coating layer is 5 ⁇ m to 10 ⁇ m, and the reason for forming the top coating layer is to print the uppermost printing pattern in a subsequent process. To get up.
  • the nanofiber web to 5gsm, preferably 2gsm-3gsm weight, it is possible to reduce the manufacturing cost.
  • the printed pattern layer 270 is formed on the top coating layer 250 by gravure printing or the like.
  • FIG 11 is a conceptual cross-sectional view of a moisture-permeable waterproof fabric according to a second embodiment of the present invention
  • Figure 12 is a schematic view for explaining a hot melt web adhesive applied to the moisture-proof waterproof fabric according to a second embodiment of the present invention. .
  • the moisture-permeable waterproof fabric according to the second embodiment of the present invention is a fabric base 1100; A hot melt web adhesive 1110 adhered to the fabric substrate 1100 and having a plurality of pores; And a porous substrate 1120 attached to the hot melt web adhesive 1110 and having a plurality of pores.
  • the hot melt web adhesive 1110 is in the form of a web having a plurality of pores 1112 in which fibers 1111 made of a hot melt material are accumulated, as shown in FIG. 12, and has a solid sheet shape.
  • the hot melt web adhesive 1110 may be made of one of polyamide-based, polyester-based, polyurethane-based, polyolefin-based, polyolefine-based, and E.V.A (Ethylene Vinyl Acetate) -based materials.
  • the melting point of the hot melt web adhesive 1110 is preferably 150 ° C. or less, and the melt index is 5 to 500 cm 3/10 min.
  • the melt index is 5 cm 3/10 min or less, the adhesive strength of the hot melt web adhesive 1110, the fabric substrate 1100, and the porous substrate 1120 is lowered, and when the melt index is 500 cm 3/10 min or more, the melted hot melt web adhesive 1110 ) Penetrates into the fabric substrate 1100 and the porous substrate 1120 to lower the water pressure.
  • the fabric substrate 1100 and the porous substrate 1120 are heated with the hot melt web adhesive 1110. It is to realize the waterproof fabric by adhering.
  • the moisture-permeable waterproof fabric according to the present invention includes the pores of the hot melt web adhesive 1110 and the pores of the porous substrate 1120, so that the air permeability can be excellent and the moisture permeability and waterproof efficiency can be improved.
  • the pores of the porous substrate 1120 substantially perform the moisture permeation and waterproofing function, and should have an appropriate size for performing the moisture permeation and waterproofing function, and the pores of the hot melt web adhesive 1110 may be porous substrate 1120. Moisture escaped through the pores should have a size enough to pass through smoothly.
  • the pores of the hot melt web adhesive 1110 may be larger than the pores of the porous substrate 1120.
  • the pore size of the hot melt web adhesive 1110 is 100 to 10000 ⁇ m, and the pore size of the porous substrate 1120 is preferably 0.8 ⁇ m or less.
  • the hot melt web adhesive 1110 is melted to participate in the adhesion.
  • the moisture permeability can be reduced, so that the pore size of the hot melt web adhesive 1110 is the pore of the melted hot melt material. Since it should have a size that does not close the, it is preferable to set larger than the pores of the porous substrate 1120.
  • the diameter of the fiber of the hot melt web adhesive 1110 is 10 to 100 ⁇ m
  • the diameter of the nanofiber of the porous substrate 1120 is preferably 0.5 to 1.5 ⁇ m
  • the accumulation amount of the fiber of the hot melt web adhesive 1110 is 10 ⁇ m. ⁇ 20 gsm
  • the accumulation amount of the porous substrate 1120 is preferably less than 5 gsm.
  • the sheeted hot melt web adhesive is adhered to the fabric substrate and the porous substrate, and the adhesion area is increased to improve the adhesive strength with the fabric substrate and the porous substrate, thereby preventing the porous substrate from being peeled from the fabric substrate. You can prevent it.
  • a hot melt web adhesive is interposed between a fabric substrate and a porous substrate to implement a laminated structure (S100). Thereafter, the laminated structure is calendered and thermally bonded (S110).
  • the step 'S110' is to heat-bond the fabric substrate and the porous substrate by melting the hot melt web adhesive.
  • the porous substrate may use one of nanofiber webs, nonwoven fabrics, and laminated structures thereof having a plurality of pores integrated by nanofibers.
  • a calendering process is performed while the stacked structure 1200 passes between the rollers 1251 and 1252 to which heat is applied.
  • the heat applied from the rollers 1125 and 1252 melts the hot melt web adhesive interposed between the laminated substrate and the porous substrate, and the hot melt material melted from the hot melt web adhesive adheres to the textile substrate and the porous substrate, respectively. do.
  • the laminated structure 1200 passes through the rollers 1125 and 1252, since the laminated structure 1200 is instantaneously applied with heat from the rollers 1251 and 1252, the fabric substrate and the porosity of the laminated structure 1200.
  • the hot melt web adhesive regions in contact with each of the substrates are melted, and the melted hot melt web adhesive regions are bonded to each of the fabric substrate and the porous substrate as the laminated structure 1200 passes through the rollers 1251 and 1252 and then cools.
  • the hot melt web adhesive region located at the interface with each of the fabric substrate and the porous substrate melts and participates in the bonding process, and the inner region of the hot melt web adhesive becomes unmelted and does not participate in the bonding process.
  • the molten hot melt penetrates into a predetermined area of the surface of the fabric substrate, further increasing the adhesive strength of the hot melt web adhesive and the fabric substrate, and the hot melt web adhesive and the porous substrate, thereby preventing the moisture-permeable waterproof fabric of the present invention from peeling off. It is possible to improve the reliability.
  • the adhesion of the fabric substrate and the porous substrate can be improved.
  • FIG. 15 is a schematic diagram of a calender roll type device for bonding a fabric substrate and a porous substrate with a solid hot melt web adhesive according to the present invention
  • FIG. 16 is a method for bonding the fabric substrate and the porous substrate with a solid hot melt web adhesive according to the present invention. It is a device block diagram of the flat panel laminating type.
  • the process of melting the hot melt web adhesive interposed between the fabric substrate and the porous substrate to bond the fabric substrate and the porous substrate is performed in a calender roll type device as shown in FIG. 15 or a flat laminating type device as shown in FIG. can do.
  • a process using a calender roll type apparatus includes a fabric bar 1201a, a solid hot melt web adhesive 1202a, and a porous substrate 1203a wound on the first to third feed rolls 1201, 1202, 1203. (1211, 1222, 1223) and the driving rolls (1231, 1232) are laminated by feeding to the calender rolls (1253a, 1253b) to which heat is applied.
  • the solid hot melt web adhesive 1202a is melted by the heat applied from the calender rolls 1253a and 1253b, and then, by the cold air applied from the cooling fan 1270 while being rolled onto the driving rolls 1261, 1262 and 1263.
  • the melted solid hot melt web adhesive 1202a is cooled and bonded to the fabric substrate 1201a and the porous substrate 1203a, and then wound on the winding roll 1280.
  • the solid hot melt web adhesive 1202a when the solid hot melt web adhesive 1202a is melted, it contacts and penetrates the surfaces of the fabric substrate 1201a and the porous substrate 1203a, and the solid hot melt web adhesive 1202a to which the cold air is applied is cooled to melt and fabricated.
  • the solid-state hot melt web adhesive 1202a interposed between the textile substrate 1201a and the porous substrate 1203a is porous with the textile substrate 1201a by melting and cooling.
  • the substrate 1203a can be bonded.
  • a flat heating and cooling device 1295 is used.
  • the fabric substrate 1291a wound on the fourth to sixth feed rolls 1291, 1292 and 1293, The solid hot melt web adhesive 1292a and the porous substrate 1293a are fed into the heating and cooling tunnel 1295a of the heating and cooling device 1295.
  • the fabric substrate 1291a, the solid hot melt web adhesive 1292a, and the porous substrate 1293a are fed into the heating and cooling tunnel 1295a in a stacked state.
  • the heater 1295b, the pressing roll 1295c, and the cooler 1295d are sequentially arranged in the heating and cooling tunnel 1295a from the inlet to the outlet.
  • the fabric substrate laminated by the conveyor belt 1294 ( 1291a), solid hot melt web adhesive 1292a, and porous substrate 1293a pass through heating and cooling tunnel 1295a.
  • the heat of the heater 1295b located at the inlet region of the heating and cooling tunnel 1295a first melts the solid-state hot melt web adhesive 1292a, and is then disposed in the central region of the heating and cooling tunnel 1295a.
  • the solid-state hot melt web adhesive 1292a is formed into the fabric substrate 1291a and the porous structure. It adhere
  • the textile substrate 1291a and the porous substrate 1293a are wound with the moisture-permeable waterproof fabric 1296 of the present invention bonded to the solid hot melt web adhesive 1292a.
  • the process proceeds from the left direction to the right direction
  • the process proceeds from the right direction to the left direction.
  • a modification of the method of manufacturing a moisture-permeable waterproof fabric according to the second embodiment of the present invention is performed by electrospinning the spinning solution to the carrier member 1300 in the spinning nozzle 1020 to form a nanofiber 1121a.
  • a nanofiber web 1120 FIG. 17A.
  • the carrier member 1300 may be applied to a release paper, a nonwoven fabric, a fabric, or the like, and the carrier member 1300 may serve as a base substrate for handling of the nanofiber web 1120 or may be applied to external physical forces. To be used to perform other additional functions such as protecting the nanofiber web 1120.
  • the hot melt web adhesive 1110 and the fabric substrate 1100 are laminated on the nano fiber web 1120, and calendered to thermally bond the nano fiber web 1120 and the fabric substrate 1100 with the hot melt web adhesive 1110.
  • Calendering is performed by passing a structure in which the carrier member 1300, the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100 are stacked through the rollers 1251 and 1252.
  • each of the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100 formed by being electrospun on the carrier member 1300 is fed between the rollers 1251 and 1252, and thus the rollers 1125 and 1252. May be stacked between the layers) to perform the calendaring process.
  • the carrier member 1300 is separated from the nanofiber web 1120 so that the moisture-permeable waterproof fabric composed of the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100.
  • the carrier member 1300 when the carrier member 1300 is a release paper, the carrier member 1300 is preferably separated from the nanofiber web 1120, and when the carrier member 1300 is a nonwoven fabric or a fabric, the process of detaching from the nanofiber web 1120 is not performed. It may not.
  • the water-permeable waterproof fabric according to the third embodiment of the present invention is the first fabric substrate 100; A hot melt web 110 bonded to the first fabric base 100 and having a plurality of pores; A porous substrate 120 having one surface bonded to the hot melt web adhesive 110 and having a plurality of pores; A solid hot melt adhesive powder 131 adhered to the other surface of the porous substrate 120; And a second fabric base 130 on which the solid hot melt adhesive powder 131 is formed.
  • a hot melt web adhesive may be used instead of the solid hot melt adhesive powder 131.
  • the weave density of the second fabric base 130 is preferably lower than the weave density of the first fabric base 100. That is, when the moisture-permeable waterproof fabric is manufactured as a garment, the first fabric base 100 is exposed to the outside and directly affects the appearance state of the garment. Therefore, the first fabric base 100 should have a relatively high density weave state and the second fabric base ( 130 is only to have a limited function for protecting the porous substrate 120 in close proximity to the human body, it is preferable to have a relatively low density weaving state in order to reduce manufacturing costs. For this reason, the second fabric substrate 130 may be referred to as back paper.
  • the hot melt web adhesive 110 and the porous substrate 120 have pores, and the solid hot melt adhesive powder 131 is interposed, It is possible to improve breathability and to improve moisture permeability and waterproofing efficiency.
  • the solid-state hot melt adhesive powder for bonding is located only in the local region of the fabric substrate and the porous substrate, and thus the second fabric substrate. And by reducing the bonded area of the porous substrate to increase the area performing the moisture permeable function, it is possible to improve the moisture-permeable efficiency.
  • 19A to 19C are conceptual cross-sectional views for explaining a method of manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention.
  • a method of manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention may first include a hot melt web adhesive 110 interposed between the first fabric substrate 100 and the porous substrate 120. Then, the hot melt web adhesive 110 is melted to thermally bond the first fabric substrate 100 and the porous substrate 120 (FIG. 19A). Next, a solid hot melt adhesive powder 131 is formed on the second fabric base 130 (FIG. 19B). Thereafter, the solid hot melt adhesive powder 131 is melted, and the porous substrate 120 is thermally bonded to the second fabric substrate 130 (FIG. 19C).
  • melting the hot melt web adhesive 110 by setting melting points of the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 differently.
  • the solid hot melt adhesive powder 131 is melted to thermally bond the porous substrate 120 to the second fabric substrate 130.
  • the hot melt web adhesive 110 heat-bonding the first fabric substrate 100 and the porous substrate 120 is not melted, hot melt
  • the melting point of the web adhesive 110 is preferably higher than the melting point of the solid hot melt adhesive powder 131.
  • the process of thermally bonding the first textile substrate 100 and the porous substrate 120 is performed at a higher temperature than the process of thermally bonding the porous substrate 120 to the second textile substrate 130.
  • 20A to 20C are conceptual cross-sectional views for explaining a modification of the method for manufacturing a water-permeable waterproof fabric according to a third embodiment of the present invention.
  • a modified example of a method of manufacturing a moisture-permeable waterproof fabric having improved adhesive strength according to a third embodiment of the present invention is to form a solid hot melt adhesive powder 131 on the second fabric base 130.
  • FIG. 20A the porous substrate 120, the hot melt web adhesive 110, and the first fabric substrate 100 are sequentially stacked on the second fabric substrate 130 on which the solid state hot melt adhesive powder 131 is formed.
  • FIG. 20B the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are melted to open the first fabric substrate 100 and the porous substrate 120, and the porous substrate 120 and the second fabric substrate 130.
  • a bonding process is performed (FIG. 20C).
  • the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are preferably melted at the same time, and the melting point of the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 is preferably the same.
  • Laminated structure 150 is fed between the rollers 251 and 252, and the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are melted by the heat applied from the rollers 251 and 252 to form the first fabric substrate ( 100) and the porous substrate 120, and the porous substrate 120 and the second fabric substrate 130 is preferably heat-bonded.
  • 21 and 22 are test reports showing the results of evaluating the water pressure and moisture permeability of the moisture-permeable waterproof fabric according to the third embodiment of the present invention.
  • the first moisture-permeable waterproof fabric sample (test report # 1) according to the third embodiment of the present invention, which is to evaluate the water pressure and moisture permeability, prepares 5 gsm of PVDF nanofiber webs by electrospinning, and the nanofiber webs are 50 10 gsm polyamide hot melt web adhesive was applied to a denier dewspo fabric (first fabric substrate) by applying 120 ° C. using a heat calendar roll, and then 20 denier tricot fabrics. (Secondary fabric base material) was prepared by applying 120 ° C. to a nanofiber web using a 10 gsm polyamide hot melt web adhesive.
  • test report # 2 is prepared in the same manner as the first moisture-permeable waterproof fabric sample (test report # 1) described above, and the adhesive temperature is 130 °C It was prepared by changing to.
  • the polyamide hot melt web adhesive used was a product having a melting temperature of 110 °C, melt index 30 cm 3/10 min.
  • test report # 1 The first moisture-permeable waterproof fabric sample (test report # 1) and the second moisture-permeable waterproof fabric sample (test report # 2) prepared as described above were subjected to water pressure using ISO811: 1981, low water pressure method to check the water resistance and water vapor permeability. Increased to 60 cmH 2 O / min.
  • the moisture permeability was measured by JIS L 1099: 2012, A-1 method, the area of the moisture permeation cup is 0.00283 m2, the height of the moisture permeation cup is 25mm, the moisture absorbent is CALCIUM CHLORIDE (CaCl2), the temperature is 40 ⁇ 2 °C, It was carried out at 90 ⁇ 5%.
  • both the first moisture-permeable waterproof fabric sample (test certificate # 1) and the second moisture-permeable waterproof fabric sample (test certificate # 2) have excellent water pressure and moisture permeability. It can be seen that it is proved that the moisture-permeable waterproof fabric of the present invention has superior characteristics than the conventional fabric.
  • the present invention provides a moisture-permeable waterproof fabric that can improve the adhesion between the fabric substrate and the porous substrate using a solid hot melt adhesive, and improve the moisture permeability.

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  • Laminated Bodies (AREA)

Abstract

The present invention relates to a breathable waterproof fabric and a method of manufacturing the same. The breathable waterproof fabric comprises: a fabric base material; a solid hot melt adhesive stacked on the fabric base material and having passages through which air circulates; and a porous material adhered on the solid hot melt adhesive and having a plurality of air holes.

Description

투습방수 원단 및 그의 제조 방법Water-permeable waterproof fabric and manufacturing method thereof

본 발명은 투습방수 원단에 관한 것으로, 더욱 상세하게는, 핫멜트 접착제를 이용하여 직물기재와 다공성 기재를 접착하여 구성한 투습방수 원단 및 그의 제조 방법에 관한 것이다.The present invention relates to a water-permeable waterproof fabric, and more particularly, to a water-permeable waterproof fabric and a method of manufacturing the same, which are formed by adhering a textile substrate and a porous substrate using a hot melt adhesive.

최근, 건강과 레저 활동에 대한 관심이 증가되고 있어 기능성 소재는 다양한 분야에 적용되고 있다. 특히, 투습방수기능을 갖춘 소재는 고급화 및 웰빙 붐을 타고 투습기능이 더욱 강조되고 있다.Recently, interest in health and leisure activities has increased, and functional materials have been applied to various fields. In particular, the material with the moisture-permeable waterproof function has been emphasized more and more moisture permeability riding the boom.

투습방수 원단은 땀을 배출해주고, 비를 막아주는 투습방수성이 우수한 기능성 원단으로, 등산복, 야외 외출복, 침낭 등의 등산 및 일상생활의 아웃도어용으로 적용되고, 그 활용 범위가 넓어지고 있다.Moisture-proof waterproof fabric is a functional fabric with excellent moisture-permeable waterproofing that prevents sweat and prevents rain, and is applied for climbing and outdoor wear of outdoor clothes, sleeping bags, etc., and its application range is widened.

투습방수 원단은 물은 침투하지 못하게 하면서 몸에서 나는 땀은 수증기로 되어 바깥으로 배출시킴으로서 쾌적성을 부여하게 되어, 투습방수 원단으로 만들어진 의류는 착용감이 우수하다.The moisture-permeable waterproof fabric prevents water from penetrating, while the sweat from the body becomes water vapor and is discharged to the outside, thereby providing comfort, and the garment made of the moisture-proof waterproof fabric is excellent in wearing comfort.

방수 소재는 PTFE 필름, 폴리에스터 필름, PU 라미네이션 등 3가지 소재로 분류되고, 고어텍스는 PTFE 필름으로 현재 전세계 투습방수 시장을 리드하고 있으나, 현존 투습방수 소재를 대체할 수 있는 새로운 소재 개발이 지속적으로 시도되고 있다.Watertight materials are classified into three materials: PTFE film, polyester film, and PU lamination. Gore-Tex is the world's leading waterproofing market with PTFE film.However, new materials that can replace existing waterproofing materials are continuously developed. Is being tried.

한국 등록특허공보 제10-1106679호에는 평균직경이 1,000㎚ 이하인 폴리우레탄 나노 섬유들로 구성되고, 폴리우레탄 나노 섬유 중 일부가 습기경화형 폴리우레탄 나노 섬유인 폴리우레탄 나노 섬유 웹을, 액상 접착제가 스프레이(Spray)된 원단과 열압착하여 투습방수 원단을 제조하는 기술이 개시되어 있다. Korean Patent Publication No. 10-1106679 discloses a polyurethane nanofiber web composed of polyurethane nanofibers having an average diameter of 1,000 nm or less, and some of the polyurethane nanofibers are moisture-curable polyurethane nanofibers, and a liquid adhesive is sprayed. Disclosed is a technique for manufacturing a moisture-permeable waterproof fabric by thermal compression with a sprayed fabric.

그러나, 이러한 원단은, 상온에서 폴리우레탄 나노 섬유 웹의 수축율을 낮춰 원단과의 접착 공정을 용이하게 할 수 있으나, 액상 접착제를 스프레이함으로써, 원단에서 액상 접착제의 불균일한 도포 분포를 갖게되어 투습 효율이 균일하지 못하고, 액상 접착제가 원단에 스며들게 되어 투습을 방해하는 문제점이 있다. However, such fabric can reduce the shrinkage rate of the polyurethane nanofiber web at room temperature, thereby facilitating the adhesion process with the fabric. However, by spraying the liquid adhesive, the fabric has a non-uniform coating distribution of the liquid adhesive in the fabric, so that the water vapor transmission efficiency is improved. It is not uniform, there is a problem that the liquid adhesive penetrates the fabric to hinder the moisture permeation.

본 발명은 종래기술의 문제점을 감안하여 안출된 것으로, 그 목적은 고상 핫멜트 접착제를 이용하여 직물 기재와 다공성 기재의 접착력을 향상시킬 수 있는 투습방수 원단 및 그의 제조 방법을 제공하는 데 있다.The present invention has been made in view of the problems of the prior art, and its object is to provide a moisture-permeable waterproof fabric and a method of manufacturing the same that can improve the adhesion between the fabric substrate and the porous substrate using a solid hot melt adhesive.

본 발명의 다른 목적은 경량화된 다공성 기재를 고상 핫멜트 접착제로 직물 기재에 접착시켜, 원단의 중량을 감소시킬 수 있는 투습방수 원단 및 그의 제조 방법을 제공하는 데 있다.Another object of the present invention is to provide a moisture-permeable waterproof fabric and a method for manufacturing the same, which can reduce the weight of the fabric by bonding the lightweight porous substrate to the fabric substrate with a solid hot melt adhesive.

본 발명의 다른 목적은 투습 기능을 수행하는 면적을 증가시켜, 투습 효율을 향상시킬 수 있는 투습방수 원단 및 그의 제조 방법을 제공하는 데 있다.Another object of the present invention is to provide a moisture-permeable waterproof fabric and a method for manufacturing the same, which increase the area for performing the moisture-permeable function, thereby improving the moisture-permeable efficiency.

본 발명의 또 다른 목적은 직물 기재와 다공성 기재를 접착시키는 접착제를 고체 상태의 패턴 또는 웹으로 형성하여 친환경적인 공정을 수행할 수 있으며, 투습방수 원단의 황변, 오염, 표백이나 뒤틀림등의 현상을 방지할 수 있는 투습방수 원단 및 그의 제조 방법을 제공하는 데 있다.Another object of the present invention is to form an adhesive to bond the fabric substrate and the porous substrate in a solid pattern or web to perform an environmentally friendly process, and the phenomenon of yellowing, staining, bleaching or warping of moisture-permeable waterproof fabrics The present invention provides a moisture-permeable waterproof fabric and a method of manufacturing the same.

본 발명의 또 다른 목적은 제1 직물기재와 다공성 기재 사이에 다수의 기공을 갖는 핫멜트 웹 접착제를 개재시키고, 다공성 기재에 고상 핫멜트 접착제 파우더 또는 핫멜트 웹 접착제가 형성된 제2 직물기재를 적층시킨 다음, 열접착하여 투습방수 원단을 구현함으로써, 제1 직물기재와 다공성 기재의 접착 강도를 향상시키고, 투습 방수 효율을 증가시킴과 동시에 투습 효율을 균일화시킬 수 있는 투습방수 원단 및 그의 제조 방법을 제공하는 데 있다.Another object of the present invention is to interpose a hot melt web adhesive having a plurality of pores between the first fabric substrate and the porous substrate, and laminated a second fabric substrate formed with a solid hot melt adhesive powder or hot melt web adhesive on the porous substrate, By providing a moisture-permeable waterproof fabric by heat bonding, to improve the adhesive strength of the first fabric substrate and the porous substrate, and to increase the moisture-permeable waterproof efficiency and at the same time to provide a moisture-proof waterproof fabric and a method for manufacturing the same. have.

상술된 목적을 달성하기 위한, 본 발명의 일 실시예에 의한 투습방수 원단은, 직물 기재; 상기 직물 기재에 적층된 핫멜트(Hot melt) 접착제; 및 상기 핫멜트 접착제에 의해 상기 직물 기재와 접착된 다공성 기재;를 포함하는 것을 특징으로 한다.In order to achieve the above object, a waterproof fabric for waterproofing according to an embodiment of the present invention, a fabric substrate; Hot melt adhesive laminated on the fabric substrate; And a porous substrate adhered to the fabric substrate by the hot melt adhesive.

상기 핫멜트 접착제는 열접착이 가능한 섬유가 축적되어 형성된 다수의 기공을 갖는 핫 멜트 웹 접착제 또는 핫 멜트 파우더 접착제일 수 있다.The hot melt adhesive may be a hot melt web adhesive or a hot melt powder adhesive having a plurality of pores formed by accumulation of heat-adhesive fibers.

또, 본 발명의 다른 실시예에 의하면 투습방수 원단은, 제1 직물기재; 상기 제1 직물기재에 핫멜트 웹 접착제에 의해 접착된 다공성 기재; 및 상기 다공성 기재에 핫멜트 파우더 접착제 또는 핫멜트 웹 접착제에 의해 접착된 제2 직물기재;를 포함하는 것을 특징으로 한다.In addition, according to another embodiment of the present invention, the waterproof fabric is a first fabric substrate; A porous substrate adhered to the first fabric substrate by a hot melt web adhesive; And a second fabric substrate adhered to the porous substrate by hot melt powder adhesive or hot melt web adhesive.

한편, 본 발명의 다른 목적을 달성하기 위한 투습방수 원단의 제조 방법은, 직물 기재, 고상 핫멜트 웹 접착제 및 다공성 기재의 적층 구조를 열이 인가되는 캘린더 롤로 피딩시키는 단계; 상기 캘린더 롤에서 인가된 열에 의하여 상기 고상 핫멜트 웹 접착제를 융해시켜 상기 직물 기재와 상기 다공성 기재에 접착시키는 단계; 및 냉각팬에서 인가되는 냉풍에 의해 상기 직물 기재와 상기 다공성 기재에 접착된 상기 고상 핫멜트 웹 접착제를 냉각시키는 단계;를 포함하는 것을 특징으로 한다.On the other hand, a method for producing a moisture-permeable waterproof fabric for achieving another object of the present invention, the step of feeding the laminated structure of the fabric substrate, the solid hot melt web adhesive and the porous substrate with a calender roll to which heat is applied; Melting the solid hot melt web adhesive by heat applied from the calender roll and adhering to the fabric substrate and the porous substrate; And cooling the solid-state hot melt web adhesive adhered to the fabric substrate and the porous substrate by cold wind applied from a cooling fan.

본 발명에서는 고상 핫멜트 접착제로 직물 기재 및 다공성 기재를 열 접착하여 투습방수 원단을 구현함으로써, 직물 기재와 다공성 기재의 접착된 면적을 감소시키고, 상대적으로 투습 기능을 수행하는 면적을 증가시켜, 투습 효율 및 방수 효율을 향상시킬 수 있고, 투습 효율을 균일화시킬 수 있다.In the present invention, by heat-bonding the fabric substrate and the porous substrate with a solid-state hot melt adhesive to implement a moisture-permeable waterproof fabric, by reducing the bonded area of the fabric substrate and the porous substrate, by increasing the area performing a relatively moisture-permeable function, moisture permeation efficiency And the waterproof efficiency can be improved, and the water vapor transmission efficiency can be made uniform.

본 발명에서는 저중량의 나노 섬유가 축적되어 경량화된 다공성 기재를 고상 핫멜트 접착제 파우더 또는 핫멜트 웹 접착제로 직물 기재에 접착시켜, 원단의 중량을 감소시킬 수 있다.In the present invention, the low-weight nanofibers are accumulated and the lightweight substrate is adhered to the fabric substrate using a solid hot melt adhesive powder or a hot melt web adhesive, thereby reducing the weight of the fabric.

본 발명에서는 무색, 무미, 무취의 열가소성의 핫멜트 접착제를 적용하여 원단을 구현함으로써, 인체에 무해하며 통기성을 우수하게 하고, 무공해, 무독성, 솔벤트 성분이 없는 친환경적인 공정을 수행할 수 있다.In the present invention, by applying a colorless, tasteless, odorless thermoplastic hot melt adhesive to implement the fabric, it is harmless to the human body and excellent in breathability, pollution-free, non-toxic, solvent-free environmentally friendly process can be performed.

본 발명에서는 고상 핫멜트 접착제로 직물 기재와 다공성 기재를 접착시킴으로써, 투습방수 원단의 황변, 오염, 표백이나 뒤틀림등의 현상을 방지하고, 직물 기재와 다공성 기재의 접착력을 우수하게 할 수 있다.In the present invention, by bonding the fabric substrate and the porous substrate with a solid hot melt adhesive, it is possible to prevent yellowing, contamination, bleaching or warping of the moisture-permeable waterproof fabric, and to improve the adhesion between the fabric substrate and the porous substrate.

본 발명에서는 핫멜트 웹 접착제를 제1 직물기재와 다공성 기재 사이에 개재시키고, 고상 핫멜트 접착제 파우더 또는 핫멜트 웹 접착제가 형성된 제2 직물기재를 다공성 기재에 적층한 후, 핫멜트 웹 접착제 및 고상 핫멜트 접착제 파우더로 제1 직물기재와 다공성 기재, 및 다공성 기재와 제2 직물기재를 열 접착하여 투습방수 원단을 구현함으로써, 투습 효율 및 방수 효율을 향상시킬 수 있고, 투습 효율을 균일화시킬 수 있는 잇점이 있다.In the present invention, the hot melt web adhesive is interposed between the first fabric substrate and the porous substrate, and the solid hot melt adhesive powder or the second fabric substrate on which the hot melt web adhesive is formed is laminated on the porous substrate, followed by a hot melt web adhesive and a solid hot melt adhesive powder. By heat-bonding the first fabric substrate and the porous substrate, and the porous substrate and the second fabric substrate to implement a water-permeable waterproof fabric, it is possible to improve the water vapor transmission efficiency and waterproof efficiency, and to make the water vapor efficiency uniform.

도 1a와 도 1b는 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법을 설명하기 위한 개념적인 단면도, 1a and 1b is a conceptual cross-sectional view for explaining a method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention,

도 2는 본 발명의 제1실시예에 따라 직물 기재에 코팅된 고상 핫멜트(Hot melt)형 접착제 패턴을 설명하기 위한 개념적인 일부 평면도, 2 is a conceptual partial plan view for explaining a solid hot melt adhesive pattern coated on a textile substrate according to a first embodiment of the present invention;

도 3은 본 발명의 제1실시예에 따라 직물 기재에 코팅된 고상 핫멜트 접착제를 설명하기 위한 개념적인 단면도, 3 is a conceptual cross-sectional view for explaining a solid hot melt adhesive coated on a textile substrate according to a first embodiment of the present invention;

도 4는 본 발명의 제1실시예에 따라 고상 핫멜트 접착제가 코팅된 직물 기재를 촬영한 사진, 4 is a photograph of a fabric substrate coated with a solid hot melt adhesive according to a first embodiment of the present invention;

도 5는 본 발명의 제1실시예에 따라 직물 기재에 고상 핫멜트 접착제 패턴을 형성하기 위한 장치의 개략적인 구성도,5 is a schematic structural diagram of an apparatus for forming a solid hot melt adhesive pattern on a textile substrate according to the first embodiment of the present invention;

도 6은 본 발명의 제1실시예에 따라 나노 섬유 웹을 제조하기 위한 전기방사장치의 개략적인 구성도,6 is a schematic configuration diagram of an electrospinning apparatus for manufacturing a nanofiber web according to a first embodiment of the present invention;

도 7a 내지 도 7c는 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제1변형례를 설명하기 위한 개념적인 단면도, 7A to 7C are conceptual cross-sectional views for explaining a first modification of the method for manufacturing a waterproof moisture-permeable fabric according to the first embodiment of the present invention;

도 8은 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제2변형례를 설명하기 위한 개념적인 단면도, 8 is a conceptual cross-sectional view for explaining a second modification of the method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention;

도 9a와 도 9b는 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법에서 나노 섬유 웹에 접착제를 형성하는 방법을 설명하기 위한 개념적인 도면,9A and 9B are conceptual views illustrating a method of forming an adhesive on a nanofiber web in a method of manufacturing a waterproof moisture permeable fabric according to a first embodiment of the present invention;

도 10은 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제3변형례를 설명하기 위한 개념적인 단면도,10 is a conceptual cross-sectional view for explaining a third modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention;

도 11은 본 발명의 제2실시예에 따른 투습방수 원단의 개념적인 단면도, 11 is a conceptual cross-sectional view of a moisture-permeable waterproof fabric according to a second embodiment of the present invention;

도 12는 본 발명의 제2실시예에 따른 투습방수 원단에 적용된 핫멜트 웹 접착제를 설명하기 위한 모식적인 일부 도면, 12 is a schematic partial view for explaining a hot melt web adhesive applied to a moisture-permeable waterproof fabric according to a second embodiment of the present invention;

도 13은 본 발명의 제2실시예에 따른 투습방수 원단을 제조하는 방법의 흐름도, 13 is a flow chart of a method for manufacturing a moisture-permeable waterproof fabric according to a second embodiment of the present invention;

도 14는 본 발명의 제2실시예에 따라 적층 구조를 캘린더링하는 공정을 설명하기 위한 개념적인 도면,14 is a conceptual diagram for explaining a process of calendering a laminated structure according to a second embodiment of the present invention;

도 15는 본 발명에 따라 직물 기재 및 다공성 기재를 고상 핫멜트 웹 접착제로 접착시키기 위한 캘린더 롤 타입의 장치 구성도, 15 is a block diagram of a calender roll type device for bonding a textile substrate and a porous substrate with a solid hot melt web adhesive according to the present invention;

도 16은 본 발명에 따라 직물 기재 및 다공성 기재를 고상 핫멜트 웹 접착제로 접착시키기 위한 평판 라미네이팅 타입의 장치 구성도,16 is a block diagram of a flat panel laminating type device for bonding a textile substrate and a porous substrate with a solid hot melt web adhesive according to the present invention;

도 17a 내지 도 17c는 본 발명의 제2실시예에 따른 투습방수 원단의 제조 방법의 변형례를 설명하기 위한 개념적인 단면도,17A to 17C are conceptual cross-sectional views for explaining a modification of the manufacturing method of the moisture-permeable waterproof fabric according to the second embodiment of the present invention;

도 18은 본 발명의 제3실시예에 따른 접착강도를 향상시킬 수 있는 투습방수 원단의 개념적인 단면도, 18 is a conceptual cross-sectional view of a waterproof waterproof fabric capable of improving the adhesive strength according to the third embodiment of the present invention;

도 19a 내지 도 19c는 본 발명의 제3실시예에 따른 투습방수 원단을 제조하는 방법을 설명하기 위한 개념적인 단면도, 19a to 19c is a conceptual cross-sectional view for explaining a method for manufacturing a waterproof moisture-permeable fabric according to a third embodiment of the present invention,

도 20a 내지 도 20c는 본 발명의 제3실시예에 따른 투습방수 원단을 제조하는 방법을 설명하기 위한 개념적인 단면도,20a to 20c is a conceptual cross-sectional view for explaining a method for manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention,

도 21 및 도 22는 본 발명의 제3실시예에 따른 투습방수 원단의 내수압과 투습도 평가 결과를 나타낸 시험 성적서이다.21 and 22 are test reports showing the results of evaluating the water pressure and moisture permeability of the moisture-permeable waterproof fabric according to the third embodiment of the present invention.

이하, 첨부된 도면들을 참조하여 본 발명의 실시를 위한 구체적인 내용을 설명하도록 한다.Hereinafter, with reference to the accompanying drawings will be described in detail for the practice of the present invention.

본 발명에서는 공기가 유통하는 통로를 갖는 고체 상태(이하 '고상'이라 칭함)의 핫멜트(Hot melt) 접착제로 직물 기재와 다공성 기재를 접착하여 투습방수 원단을 구현함으로써, 직물 기재와 다공성 기재의 접착된 면적을 감소시키고, 상대적으로 투습 기능을 수행하는 면적을 증가시켜, 투습 효율을 향상시킬 수 있다.In the present invention, by adhering the fabric substrate and the porous substrate with a hot melt adhesive in a solid state (hereinafter referred to as a 'solid state') having an air passage, the moisture-permeable fabric is realized, thereby adhering the textile substrate to the porous substrate. It is possible to improve the moisture permeation efficiency by reducing the reduced area and increasing the area for performing the relative moisture permeation function.

여기서, 고상 핫멜트 접착제는 후술된 제1 내지 제3실시예의 원단에 적용된 핫 멜트 파우더 또는 열접착이 가능한 섬유가 축적되어 형성된 다수의 기공을 갖는 핫 멜트 웹을 사용할 수 있다.Here, the solid-state hot melt adhesive may use a hot melt web having a plurality of pores formed by accumulating hot melt powder or heat-adhesive fibers applied to the fabrics of the first to third embodiments described below.

그리고, 다공성 기재는 나노 섬유가 축적되어 형성된 다수의 기공을 갖는 나노 섬유 웹, 부직포 및 이들의 적층 구조 중 하나로 적용할 수 있다.The porous substrate may be applied to one of nanofiber webs, nonwoven fabrics, and laminated structures thereof having a plurality of pores formed by accumulation of nanofibers.

직물 기재는 페브릭(fabric)과 같은 원단으로 캐쥬얼복, 스포츠복 등을 제조하기 위한 모든 소재를 포함한다.The fabric substrate includes all materials for manufacturing casual clothes, sports clothes and the like with fabric such as fabric.

도 1a와 도 1b를 참고하면, 본 발명의 제1실시예에 따른 투습방수 원단의 제조 방법은 페브릭(fabric)과 같은 직물 기재(100)에 고상 핫멜트(Hot melt) 접착제 패턴(110)을 형성한다(도 1a). 그 후, 고분자 물질로 이루어진 나노 섬유에 의해 축적되어 형성된 미세 다기공 구조를 구비하는 나노 섬유 웹(200)을 고상 핫멜트 접착제 패턴(110)을 이용하여, 직물 기재(100)에 열 접착한다(도 1b)1A and 1B, the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention forms a solid hot melt adhesive pattern 110 on a fabric base 100 such as fabric. (FIG. 1A). Thereafter, the nanofiber web 200 having the microporous structure accumulated and formed by the nanofiber made of a polymer material is thermally bonded to the fabric substrate 100 using the solid-state hot melt adhesive pattern 110 (FIG. 1b)

여기서, 고상 핫멜트 접착제 패턴(110)은 도 2 및 도 3에 도시된 바와 같이, 직물 기재(100)에 상호 이격되어 있는 고상 핫멜트 파우더 접착제로 이루어진 도트형 패턴으로 구현하는 것이 바람직하다. 이때, 고상 핫멜트 접착제를 직물 기재(100)에 패턴 형상으로 코팅한 후 냉각시키면, 고상 핫멜트 접착제 패턴(110)이 형성된다.Here, the solid-state hot melt adhesive pattern 110, as shown in Figure 2 and 3, it is preferable to implement a dot-type pattern consisting of the solid-state hot melt powder adhesive which is spaced apart from each other on the fabric substrate 100. At this time, after the solid hot melt adhesive is coated on the fabric base 100 in a pattern shape and cooled, the solid hot melt adhesive pattern 110 is formed.

이와 같이, 본 발명에서는 고상 핫멜트 접착제 패턴으로 직물 기재에 나노 섬유 웹을 열 접착함으로써, 직물 기재와 나노 섬유 웹의 국부적인 영역에만 접착용 고상 핫멜트 접착제 패턴이 위치되어 직물 기재와 나노 섬유 웹의 접착된 면적을 감소시켜 투습 기능을 수행하는 면적을 증가시킴으로써, 투습 효율을 향상시킬 수 있다.Thus, in the present invention, by heat-bonding the nanofiber web to the fabric substrate with a solid hot melt adhesive pattern, the solid-state hot melt adhesive pattern for bonding is located only in the local region of the fabric substrate and the nanofiber web to adhere the fabric substrate and the nanofiber web The moisture permeation efficiency can be improved by reducing the surface area to increase the area performing the moisture permeation function.

한편, 종래 기술에서는 직물 기재에 액상 접착제를 스프레이한 후, 나노 섬유 웹을 열롤로 가열 및 압착하여 접착시키는 경우, 스프레이된 액상 접착제의 분포도가 불균일하고, 국부적인 영역에 집중적으로 액상 접착제가 도포되어, 원단의 특정 영역의 투습 효율이 상대적으로 저하되는 등 투습 효율이 균일하지 못하고, 스프레이된 액상 접착제가 직물 기재 대부분 영역에 스며들어, 투습을 방해하는 문제점이 있었으나, 본 발명에서는 이의 문제점을 해결하는 기술적 특징이 있는 것이다.On the other hand, in the prior art, when the liquid adhesive is sprayed onto the fabric substrate, and then the nanofiber web is heated and pressed with a hot roll to bond, the distribution of the sprayed liquid adhesive is uneven, and the liquid adhesive is applied to the localized area. The moisture permeation efficiency of the specific area of the fabric is relatively low, and the moisture permeation efficiency is not uniform, and the sprayed liquid adhesive penetrates most areas of the fabric substrate, thereby preventing moisture permeation. However, the present invention solves the problem. There are technical features.

고상 핫멜트 접착제 패턴(110)은 열가소성으로 우레탄(urethane)계, 폴리아미드(Polyamide)계, 폴리에틸렌(polyethylene)계, E.V.A.계, 폴리에스테르(polyester)계, P.V.C.계 중 하나를 사용할 수 있다.The solid hot melt adhesive pattern 110 may be one of thermoplastic, urethane, polyamide, polyethylene, E.V.A., polyester, and P.V.C. systems.

그리고, 나노 섬유 웹(200)은 고분자물질과 용매가 혼합된 방사 용액을 전기방사하여 나노 섬유를 만들고, 이 나노 섬유를 적층시켜 형성한다.The nanofiber web 200 is formed by electrospinning a spinning solution in which a polymer material and a solvent are mixed to form nanofibers and stacking the nanofibers.

여기에서, 본 발명에 적용되는 전기 방사 방법은 일반적인 전기방사(electrospinning), 에어 전기방사(AES: Air-Electrospinning), 원심전기방사(centrifugal electrospinning), 플래쉬 전기방사(flash-electrospinning) 중 어느 하나를 사용하는 것도 가능하다. Here, the electrospinning method applied to the present invention may be any one of general electrospinning, air electrospinning (AES), centrifugal electrospinning, and flash-electrospinning. It is also possible to use.

본 발명에서 사용되는 고분자물질은 전기방사가 가능한 것으로 예를 들면, 친수성 고분자와 소수성 고분자 등을 들 수 있으며, 이러한 고분자들을 1종 또는 2종 이상을 혼합하여 사용할 수 있다. As the polymer material used in the present invention, electrospinning is possible, and examples thereof include hydrophilic polymers and hydrophobic polymers, and these polymers may be used alone or in combination of two or more thereof.

본 발명에서 사용 가능한 고분자물질로는 전기방사를 위해 유기용매에 용해될 수 있고, 전기방사에 의해 나노 섬유를 형성할 수 있는 수지이면 특별히 제한되지 않는다. 예를 들어, 폴리비닐리덴 플루오라이드(PVdF), 폴리(비닐리덴플루오라이드-코-헥사플루오로프로필렌), 퍼풀루오로폴리머, 폴리비닐클로라이드, 폴리비닐리덴 클로라이드 또는 이들의 공중합체, 폴리에틸렌글리콜 디알킬에테르 및 폴리에틸렌글리콜 디알킬에스터를 포함하는 폴리에틸렌글리콜 유도체, 폴리(옥시메틸렌-올리 고-옥시에틸렌), 폴리에틸렌옥사이드 및 폴리프로필렌옥사이드를 포함하는 폴리옥사이드, 폴리비닐아세테이트, 폴리(비닐피롤리돈-비닐아세테이트), 폴리스티렌 및 폴리스티렌 아크릴로니트릴 공중합체, 폴리아크릴로니트릴(PAN), 폴리아크릴로니트릴 메틸메타크릴레이트 공중합체를 포함하는 폴리아크릴로니트릴 공중합체, 폴리메틸메타크릴레이트, 폴리메틸메타크릴레이트 공중합체 또는 이들의 혼합물을 들 수 있다. The polymer material usable in the present invention is not particularly limited as long as it can be dissolved in an organic solvent for electrospinning and can form nanofibers by electrospinning. For example, polyvinylidene fluoride (PVdF), poly (vinylidene fluoride-co-hexafluoropropylene), perfuluropolymer, polyvinylchloride, polyvinylidene chloride or copolymers thereof, polyethylene glycol di Polyethylene glycol derivatives including alkyl ethers and polyethylene glycol dialkyl esters, poly (oxymethylene-oligo-oxyethylene), polyoxides including polyethylene oxide and polypropylene oxide, polyvinylacetate, poly (vinylpyrrolidone- Vinyl acetate), polystyrene and polystyrene acrylonitrile copolymers, polyacrylonitrile (PAN), polyacrylonitrile copolymers including polyacrylonitrile methyl methacrylate copolymers, polymethyl methacrylate, polymethyl methacrylate Acrylate copolymers or mixtures thereof.

또한, 사용 가능한 고분자물질로는 폴리아마이드, 폴리이미드, 폴리아마이드이미드, 폴리(메타-페닐렌 이소프탈아미이드), 폴리설폰, 폴리에테르케톤, 폴리에테르이미드, 폴리에틸렌텔레프탈레이트, 폴리트리메틸렌텔레프탈레이트, 폴리에틸렌 나프탈레이트 등과 같은 방향족 폴리에스터, 폴리테트라플루오로에틸렌, 폴리디페녹시포스파젠, 폴리{비스[2-(2-메톡시에톡시)포스파젠]} 같은 폴리포스파젠류, 폴리우레탄 및 폴리에테르우레탄을 포함하는 폴리우레탄공중합체, 셀룰로오스 아세테이트, 셀룰로오스 아세테이트 부틸레이트, 셀룰로오스 아세테이트 프로피오네이트 등이 있다. In addition, the polymer materials that can be used include polyamide, polyimide, polyamideimide, poly (meth-phenylene isophthalamide), polysulfone, polyetherketone, polyetherimide, polyethylene terephthalate and polytrimethylene terephthalate. , Aromatic polyesters such as polyethylene naphthalate, and the like, polyphosphazenes such as polytetrafluoroethylene, polydiphenoxyphosphazene, poly {bis [2- (2-methoxyethoxy) phosphazene], polyurethane and Polyurethane copolymers including polyetherurethane, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, and the like.

상기 고분자물질 중에서 PAN, 폴리비닐리덴 플루오라이드(PVdF), 폴리에스테르 설폰(PES: Polyester Sulfone), 폴리스티렌(PS)를 단독으로 사용하거나, 폴리비닐리덴 플루오라이드(PVdF)와 폴리아크릴로니트릴(PAN)을 혼합하거나, PVdF와 PES, PVdF와 열가소성 폴리우레탄(TPU: Thermoplastic Polyurethane)을 혼합하여 사용할 수 있다. Among the polymer materials, PAN, polyvinylidene fluoride (PVdF), polyester sulfone (PES: Polyester Sulfone) and polystyrene (PS) may be used alone, or polyvinylidene fluoride (PVdF) and polyacrylonitrile (PAN). ) Or a mixture of PVdF and PES, PVdF and thermoplastic polyurethane (TPU).

따라서, 본 발명에서 사용 가능한 고분자는 전기방사가 가능한 열가소성 및 열경화성 고분자로 특별히 제한되지 않는다. Therefore, the polymers usable in the present invention are not particularly limited to thermoplastic and thermosetting polymers capable of electrospinning.

방사용액 제조시에 고분자물질은 5~22.5중량%가 바람직하다. In preparing the spinning solution, the polymer material is preferably 5 to 22.5 wt%.

여기서 고분자 물질의 함량이 5중량% 미만의 경우 섬유상의 형성이 곤란하며, 방사(spinning)가 이루어지지 못하고 분사(Spray)가 되어서 섬유가 아닌 파티클(particle)이 형성되거나 방사가 이루어진다 하더라도 비드(bead)가 많이 형성되며, 용매의 휘발이 잘 이루어지지 않아서 웹의 캘린더 공정시 나노 섬유 웹이 녹아서 기공(pore)이 막히는 현상이 발생하게 된다. 또한, 고분자 물질의 함량이 22.5중량% 초과할 경우 점도가 상승하여 용액 표면에서 고화가 일어나 장시간 방사가 곤란하며, 섬유직경이 증가하여 마이크로미터 이하 크기의 섬유상을 만들 수 없다.Here, if the content of the polymer material is less than 5% by weight, it is difficult to form a fibrous shape, and even if particles are formed or spun, rather than spinning due to spraying, spraying is not performed. ) Is formed a lot, and the volatilization of the solvent is not made well, the nanofiber web is melted during the calendering process of the web, the pore (pore) clogging occurs. In addition, when the content of the polymer material exceeds 22.5% by weight, the viscosity rises, so that solidification occurs at the surface of the solution, which makes it difficult to spin for a long time.

방사용액을 준비하기 위하여 고분자 물질과 혼합되는 용매는 단성분계 용매, 예를 들면, 다이메틸포름아마이드(DMF: dimethylformamide)를 사용하는 것도 가능하나, 2성분계 용매를 사용하는 경우는 비등점(BP: boiling point)이 높은 것과 낮은 것을 혼합한 2성분계 용매를 사용하는 것이 바람직하다. In order to prepare the spinning solution, the solvent mixed with the high molecular material may use a monocomponent solvent such as dimethylformamide (DMF), but in the case of using the bicomponent solvent, boiling point (BP) It is preferable to use a two-component solvent mixed with a high and a low point).

본 발명에 따른 2성분계 혼합용매는 고비등점 용매와 저비등점 용매를 중량비로 7:3 내지 9:1 범위로 혼합하여 사용하는 것이 바람직하다. 고비등점 용매가 7 미만이 되는 경우 고분자가 완전 용해되지 못하는 문제가 있고, 9를 초과하는 경우 저비등점 용매가 너무 적어 방사된 섬유로부터 용매의 휘발이 잘 이루어지지 못하여 웹(web)의 형성이 원활하지 못하는 문제가 발생한다.The two-component mixed solvent according to the present invention is preferably used by mixing a high boiling point solvent and a low boiling point solvent in a weight ratio of 7: 3 to 9: 1. When the high boiling point solvent is less than 7, there is a problem that the polymer is not completely dissolved, and when it exceeds 9, the low boiling point solvent is too small to volatilize the solvent from the spun fibers so that the formation of a web is smooth. The problem does not occur.

만약, 비등점이 높은 용매(solvent)만 사용하는 경우 방사(spinning)가 이루어지지 못하고 분사(Spray)가 되어서 섬유가 아닌 파티클(particle)이 형성되거나 방사가 이루어진다 하더라도 비드(bead)가 많이 형성되며, 용매의 휘발이 잘 이루어지지 않아서 웹의 라미네이션 공정시에 부분적으로 용융이 일어나 기공(pore)이 막히는 현상이 발생하게 된다.If only a solvent having a high boiling point is used, spinning is not performed and spray is formed, even though particles are formed instead of fibers, or even if spinning occurs, a lot of beads are formed. Due to the poor volatilization of the solvent, partial melting occurs during the lamination process of the web, thereby causing a phenomenon in which pores are blocked.

또한, 비등점이 낮은 용매만 사용시에는 용매의 휘발이 매우 빠르게 일어나기 때문에 방사노즐의 니들(needle)에 잔 섬유(fiber)들이 많이 생성되어 방사 트러블의 원인으로 작용하게 된다. In addition, when only a low boiling point solvent is used, volatilization of the solvent occurs very quickly, and thus, many fibers are generated on the needle of the spinning nozzle, which causes the spinning trouble.

본 발명에서는 고분자 물질이 각각 PES와 PVdF인 경우 2성분계 혼합용매는 예를 들어, 고비등점 용매로서 DMAc(N,N-Dimethylacetoamide: BP-165℃)와 저비등점 용매로서 아세톤(acetone: BP-56℃)을 중량비로 9:1로 혼합하여 사용할 수 있고, 또한 고분자 물질이 각각 PEI와 PVdF인 경우 NMP(N-methylpyrrolidone: BP-202~204℃)와 THF(Terahydrofuran: BP-67℃)을 중량비로 9:1로 혼합하여 사용할 수 있다. In the present invention, when the polymer material is PES and PVdF, respectively, the two-component mixed solvent is, for example, DMAc (N, N-dimethylacetoamide: BP-165 ° C.) as a high boiling point solvent and acetone (acetone: BP-56) as a low boiling point solvent. ℃) can be used in a 9: 1 ratio by weight, and when the polymer material is PEI and PVdF, respectively, NMP (N-methylpyrrolidone: BP-202 ~ 204 ℃) and THF (Terahydrofuran: BP-67 ℃) are used. Can be mixed to 9: 1.

이 경우, 2성분계 혼합용매와 전체 고분자 물질 사이의 혼합비율은 중량비로 약 8:2로 설정되는 것이 바람직하다. In this case, the mixing ratio between the two-component mixed solvent and the entire polymeric material is preferably set to about 8: 2 by weight.

상기한 고분자 물질과 용매를 혼합한 방사용액을 멀티-홀 방사팩을 이용하여 전기방사한 후, 다층으로 형성된 나노 섬유 웹을 얻고 열 압착 공정 예를 들면, 캘린더링을 수행한다. After the electrospinning of the spinning solution in which the polymer material and the solvent are mixed using a multi-hole spinning pack, a nanofiber web formed in multiple layers is obtained, and a thermal compression process, for example, calendering is performed.

여기서, 캘린더링은 고온 고압으로 대략 70~190℃로 수행하여 나노 섬유 웹의 기공사이즈가 0.8㎛ 이하가 되도록 한다. Here, calendering is performed at about 70-190 ° C. at high temperature and high pressure so that the pore size of the nanofiber web is 0.8 μm or less.

본 발명에서는 나노 섬유 웹을 형성할 때, 나노 섬유의 축적량을 5gsm 내지10gsm, 특히 2.5 레이어에서는 5gsm 미만, 바람직하게는 2gsm 내지 3gsm 범위로 설정하여 저중량의 나노 섬유가 축적되어 경량화된 나노 섬유 웹을 형성하고, 경량화된 나노 섬유 웹을 고상 핫멜트 접착제 패턴으로 직물 기재에 접착시킴으로써, 투습방수 원단의 중량 및 제조 비용을 감소시킬 수 있다.In the present invention, when the nanofiber web is formed, the accumulation amount of nanofibers is set in the range of 5gsm to 10gsm, especially less than 5gsm in the 2.5 layer, preferably 2gsm to 3gsm, so that light weight nanofibers are accumulated and lightened. By forming and adhering the lightweight nanofiber web to the fabric substrate in a solid hot melt adhesive pattern, the weight and manufacturing cost of the moisture-permeable waterproof fabric can be reduced.

도 4를 참고하면, 핫멜트 접착제 패턴이 직물 기재(100)에 코팅된 후, 후술된 히팅 터널(heating tunnel)을 통과하면서 인가된 열에 의해 직물 기재(100)에 접한 핫멜트 접착제 패턴 영역(110a)이 융해되어 직물 기재(100)에 스며들게 된다. 그 다음, 히팅 터널을 통과시킨 후 핫멜트 접착제를 냉각시키면, 핫멜트 접착제 패턴은 고체 상태가 되고, 직물 기재(100)에 접한 핫멜트 접착제 패턴 영역(110a)은 직물 기재(100)의 내측에 침투되어 있어, 고상 핫멜트 접착제 패턴(110)과 직물 기재(100)의 접착 강도가 우수하게 된다.Referring to FIG. 4, after the hot melt adhesive pattern is coated on the fabric substrate 100, the hot melt adhesive pattern region 110a in contact with the fabric substrate 100 by heat applied while passing through a heating tunnel described below is formed. It is melted and soaked into the fabric substrate (100). Then, when the hot melt adhesive is cooled after passing through the heating tunnel, the hot melt adhesive pattern is in a solid state, and the hot melt adhesive pattern region 110a in contact with the fabric substrate 100 penetrates inside the fabric substrate 100. The adhesive strength between the solid state hot melt adhesive pattern 110 and the fabric substrate 100 is excellent.

전술된 바와 같이, 본 발명에서는 고체 상태의 핫멜트 접착제가 마이크로 도트 형태로 직물 기재에 도포되어 있어, 나노 섬유 웹과의 접착력을 향상시킬 수 있다. As described above, in the present invention, the hot melt adhesive in the solid state is applied to the textile substrate in the form of a micro dot, thereby improving the adhesion with the nanofiber web.

또한, 본 발명에서는 무색, 무미, 무취의 열가소성의 핫멜트 접착제를 적용하여, 인체에 무해하며 통기성을 우수하게 하고, 무공해, 무독성, 솔벤트 성분이 없는 친환경적인 공정을 수행할 수 있다.In addition, in the present invention by applying a colorless, tasteless, odorless thermoplastic hot melt adhesive, it is harmless to the human body and excellent in breathability, and can be carried out an environmentally friendly process without pollution, non-toxic, solvent-free.

더불어, 본 발명에서는 패턴 형상의 고상 핫멜트 접착제로 직물 기재와 나노 섬유 웹을 접착시킴으로써, 황변, 오염, 표백이나 뒤틀림등의 현상이 발생하지 않는 장점이 있다.In addition, in the present invention, by adhering the fabric substrate and the nanofiber web with the patterned solid hot melt adhesive, there is an advantage that the phenomenon such as yellowing, contamination, bleaching or warping does not occur.

도 5는 본 발명의 제1실시예에 따라 직물 기재에 고상 핫멜트 접착제 패턴을 형성하기 위한 장치의 개략적인 구성도이다.5 is a schematic structural diagram of an apparatus for forming a solid-state hot melt adhesive pattern on a textile substrate according to the first embodiment of the present invention.

도 5를 참고하면, 직물 기재에 고상 핫멜트 접착제 패턴을 형성하기 위한 장치는 히팅롤(310,311), 코팅롤(320), 공급 노즐(330), 히팅 터널(350), 냉각롤(361,362), 가이드롤(371,372,373,374), 권취롤(380)을 포함하여 구성된다.Referring to Figure 5, the apparatus for forming a solid hot melt adhesive pattern on the fabric substrate is a heating roll (310,311), coating roll 320, supply nozzle 330, heating tunnel 350, cooling roll (361, 362), guide The rolls 371, 372, 373, 374 and the take-up rolls 380 are configured.

히팅롤(310,311)은 코팅롤(320)에서 핫멜트 파우더 접착제의 코팅이 원활하게 이루어지도록, 핫멜트 접착제가 코팅되기 전(前)에 직물 기재(100)의 온도를 높인다. The heating rolls 310 and 311 increase the temperature of the fabric substrate 100 before the hot melt adhesive is coated so that the coating of the hot melt powder adhesive is smoothly performed on the coating roll 320.

코팅롤(320)에는 롤면에 상호 이격되어 있는 그라비아 코팅용 홀(미도시)이 다수 형성되어 있고, 이 그라비아 코팅용 홀에는 공급 노즐(330)에서 분사된 핫멜트 파우더 접착제가 삽입되어 안착된다. 이때, 코팅롤(320)에 직물 기재(100)가 롤링되면, 그라비아 코팅용 홀에 안착된 핫멜트 파우더 접착제는 직물 기재(100)에 전사되어 코팅된다. 코팅롤(320)도 소정 온도로 가열된 상태에서 핫멜트 파우더 접착제의 코팅을 수행할 수 있다. 여기서, 핫멜트 파우더 접착제의 크기는 1㎛ - 100㎛가 바람직하며, 더 바람직하게는 20㎛ - 30㎛이다. 그리고, 핫멜트 파우더 접착제가 그라비아 코팅용 홀에 잘 안착될 수 있도록, 그라비아 코팅용 홀의 크기는 핫멜트 파우더 접착제의 크기보다 크게 설계한다. 또한, 핫멜트 파우더 접착제는 그라비아 코팅용 홀과 일대일 대응하여 그라비아 코팅용 홀에 안착되어 있도록 설계될 수 있다.The coating roll 320 is formed with a plurality of gravure coating holes (not shown) spaced apart from each other on the roll surface, the hot melt powder adhesive injected from the supply nozzle 330 is inserted into the gravure coating hole is seated. At this time, when the fabric substrate 100 is rolled on the coating roll 320, the hot melt powder adhesive seated in the gravure coating hole is transferred to the fabric substrate 100 is coated. The coating roll 320 may also perform coating of the hot melt powder adhesive while heated to a predetermined temperature. Here, the size of the hot melt powder adhesive is preferably 1 μm-100 μm, more preferably 20 μm-30 μm. And, the size of the gravure coating hole is designed to be larger than the size of the hot melt powder adhesive so that the hot melt powder adhesive can be seated well in the gravure coating hole. In addition, the hot melt powder adhesive may be designed to be seated in the gravure coating hole in a one-to-one correspondence with the gravure coating hole.

히팅 터널(350)은 핫멜트 파우더 접착제와 직물 기재(100)의 접착 강도를 향상시키기 위하여, 핫멜트 파우더 접착제가 코팅된 직물 기재(100)를 통과시킨다.The heating tunnel 350 passes through the hot melt powder adhesive coated fabric substrate 100 in order to improve the adhesive strength of the hot melt powder adhesive and the fabric substrate 100.

냉각롤(361,362)은 중심에 관통홀이 형성되어 있고, 이 관통홀에 냉각수를 흐르게 하여, 냉각롤(361,362)에 직물 기재(100)가 롤링될 때, 직물 기재(100)에 코팅된 핫멜트 파우더 접착제가 냉각되어 고체 상태가 되도록 한다.Through-holes are formed in the center of the cooling rolls 361 and 362, and when the fabric substrate 100 is rolled on the cooling rolls 361 and 362 by cooling water flowing through the through holes, the hot melt powder coated on the fabric substrate 100 Allow the adhesive to cool to a solid state.

가이드롤(371,372,373,374)은 직물 기재(100)가 평탄화되도록 가이드하고, 권취롤(380)에서 직물 기재(100)는 권취된다.Guide rolls 371, 372, 373 and 374 guide the fabric substrate 100 to be flattened, and the fabric substrate 100 is wound on the take-up roll 380.

따라서, 직물 기재에 고상 핫멜트 접착제 패턴을 형성하기 위한 장치의 동작을 살펴보면, 먼저, 직물 기재(100)가 히팅롤(310,311)로 공급되어 가열된 후, 코팅롤(320)에서 핫멜트 파우더 접착제가 패턴 형상으로 직물 기재(100)에 코팅된다. 이때, 코팅롤(320)에는 그라비아 코팅용 홀이 다수 형성되어 있고, 이 그라비아 코팅용 홀에는 공급 노즐(330)에서 분사된 핫멜트 파우더 접착제가 삽입된다. Therefore, referring to the operation of the apparatus for forming a solid hot melt adhesive pattern on the fabric substrate, first, the fabric substrate 100 is supplied to the heating rolls 310,311 and heated, and then the hot melt powder adhesive is patterned on the coating roll 320 It is coated on the fabric substrate 100 in the shape. In this case, a plurality of gravure coating holes are formed in the coating roll 320, and the hot melt powder adhesive injected from the supply nozzle 330 is inserted into the gravure coating holes.

이때, 코팅롤(320)로 직물 기재(100)가 공급되고, 그라비아 코팅 홀에 삽입되어 있는 핫멜트 파우더 접착제는 코팅롤(320)이 롤링되면서 직물 기재(100)에 전사되어 코팅된다. 이어서, 핫멜트 파우더 접착제가 코팅된 직물 기재(100)를 히팅 터널(350)에 통과시켜, 직물 기재(100)에 접착된 핫멜트 파우더 접착제의 접착 강도를 증가시킨다. 그 다음, 히팅 터널(350)을 통과한 직물 기재(100)를 냉각롤(361,362)에 롤링시켜, 상기 히팅 터널(350)을 통과한 핫멜트 파우더 접착제를 냉각시킴으로, 고체 상태로 변화시킨다. 즉, 냉각롤(361,362)에서 핫멜트 파우더 접착제는 냉각되어 고체 상태가 되어, 직물 기재(100)에는 고상 핫멜트 접착제 패턴이 형성되는 것이다. 이후, 직물 기재(100)는 가이드롤(371,372,373,374)을 거쳐 권취롤(380)에서 권취된다.At this time, the fabric substrate 100 is supplied to the coating roll 320, the hot melt powder adhesive inserted into the gravure coating hole is transferred to the fabric substrate 100 while the coating roll 320 is rolled and coated. The hot melt powder adhesive coated fabric substrate 100 is then passed through a heating tunnel 350 to increase the adhesive strength of the hot melt powder adhesive adhered to the fabric substrate 100. Next, the fabric substrate 100 passing through the heating tunnel 350 is rolled onto the cooling rolls 361 and 362 to cool the hot melt powder adhesive passing through the heating tunnel 350 to change to a solid state. That is, the hot melt powder adhesive is cooled to a solid state in the cooling rolls 361 and 362, and a solid state hot melt adhesive pattern is formed on the fabric substrate 100. Thereafter, the fabric substrate 100 is wound on the take-up roll 380 via guide rolls 371, 372, 373, 374.

도 6은 본 발명의 제1실시예에 따라 나노 섬유 웹을 제조하기 위한 전기방사장치의 개략적인 구성도이다.6 is a schematic configuration diagram of an electrospinning apparatus for manufacturing a nanofiber web according to a first embodiment of the present invention.

본 발명의 전기방사 장치는 고분자 물질과 용매가 혼합된 방사 용액이 저장되는 믹싱 탱크(Mixing Tank)(10)와, 고전압 발생기가 연결되고 믹싱 탱크(10)와 연결되어 나노 섬유 웹(70)을 형성하는 다수의 방사노즐(21,22,23)과, 다수의 방사노즐(21,22,23)의 하측에 배치되어 나노 섬유 웹(70)이 순차적으로 적층되는 콜렉터(50)를 포함한다.In the electrospinning apparatus of the present invention, a mixing tank (10) in which a spinning solution in which a polymer material and a solvent are mixed is stored, and a high voltage generator is connected to the mixing tank (10) to connect the nanofiber web (70). A plurality of spinning nozzles 21, 22 and 23 to be formed, and a collector 50 is disposed below the plurality of spinning nozzles 21, 22 and 23 so that the nanofiber web 70 is sequentially stacked.

믹싱 탱크(10)에는 방사 용액을 균일하게 섞어주고 방사 용액이 일정 점도를 유지하도록 하는 공압을 이용한 믹싱 모터(12)를 구동원으로 사용하는 교반기(11)가 내장된다.The mixing tank 10 includes a stirrer 11 using a mixing motor 12 using a pneumatic pressure as a driving source to uniformly mix the spinning solution and maintain the spinning solution at a constant viscosity.

본 발명에서는 다수의 방사노즐(21,22,23)마다 에어 분사시켜 나노 섬유를 에어가 포집하고 축적시킴으로써, 강성이 높은 나노 섬유 웹을 제조할 수 있고, 나노 섬유가 날아다니면서 발생할 수 있는 방사 트러블을 감소시킨다.In the present invention, the air is sprayed for each of the plurality of spinning nozzles (21, 22, 23) to collect and accumulate the nanofibers, it is possible to manufacture a highly rigid nanofiber web, spinning problems that can occur while flying nanofibers Decreases.

콜렉터(50)와 다수의 방사노즐(21,22,23) 사이에는 90~120Kv의 고전압 정전기력이 인가됨에 따라 나노 섬유(30)가 방사되어 콜렉터에 나노 섬유(30)가 포집되어 나노 섬유 웹(70)을 형성한다. 콜렉터(50)는 트랜스퍼 시트(미도시) 상부에 나노 섬유 웹(70)이 형성되도록 트랜스퍼 시트를 자동으로 이송시키는 컨베이어가 사용될 수 있으며, 콜렉터(50)의 전방에는 종이 트랜스퍼 시트가 감겨진 트랜스퍼 시트 롤(미도시)이 배치되어 콜렉터(50)의 상면으로 트랜스퍼 시트를 공급해준다. 그리고, 콜렉터(50)의 후방에는 나노 섬유 웹(70)을 가압(캘린더링)하여 표면을 평탄화시킬 수 있는 가압롤(미도시)이 구비될 수 있다. As the high voltage electrostatic force of 90 to 120 Kv is applied between the collector 50 and the plurality of spinning nozzles 21, 22, and 23, the nanofibers 30 are radiated, and the nanofibers 30 are collected on the collectors to form a nanofiber web ( 70). The collector 50 may be a conveyor for automatically transferring the transfer sheet so that the nanofiber web 70 is formed on the transfer sheet (not shown), and a transfer sheet wound with a paper transfer sheet in front of the collector 50. A roll (not shown) is disposed to supply the transfer sheet to the upper surface of the collector 50. In addition, a pressure roll (not shown) may be provided at the rear of the collector 50 to planarize the surface by pressing (calendering) the nanofiber web 70.

그러므로, 본 발명에서는 트랜스퍼 시트를 사용하여 나노 섬유를 방사함으로써, 다공성 나노 섬유 웹에 함유된 잔류 용제(solvent)를 흡수함으로써 나노 섬유가 잔류용제에 의해 다시 녹는 현상을 막아주고 또한 잔류용제의 양을 적절하게 조절할 수 있게 된다.Therefore, in the present invention, by spinning the nanofibers using a transfer sheet, by absorbing the residual solvent contained in the porous nanofiber web, the nanofibers are prevented from re-melting by the residual solvent and also the amount of residual solvent It can be adjusted appropriately.

상기 트랜스퍼 시트는 예를 들어, 종이, 또는 혼합방사용액의 방사시에 이에 포함된 용매에 의해 용해가 이루어지지 않는 고분자 재료로 이루어진 부직포, PE, PP 등의 폴리올레핀계 필름을 사용할 수 있다. 다공성 나노 섬유 웹 자체만으로 이루어진 경우 인장강도가 낮아서 높은 이송속도를 가지고 이송되면서 건조 공정, 캘린더링 공정 및 권선 공정이 이루어지는 것이 어렵다.The transfer sheet may be, for example, a polyolefin-based film such as nonwoven fabric, PE, PP, or the like made of a polymer material which is not dissolved by a solvent contained therein when spinning paper or a mixed spinning solution. In the case of the porous nanofiber web itself, it is difficult to carry out the drying process, the calendering process, and the winding process while having a high conveying speed due to low tensile strength.

더욱이, 다공성 나노 섬유 웹을 제조한 후, 직물 기재와의 열 접착 공정을 높은 이송속도를 가지고 연속적으로 실행되기 어려우나 상기한 트랜스퍼 시트를 이용하는 경우 충분한 인장강도를 제공함에 따라 공정처리 속도를 크게 높일 수 있다. 그리고, 다공성 나노 섬유 웹과 직물 기재를 열 접착하기 전에 트랜시퍼 시트를 제거한다.Furthermore, after fabricating the porous nanofiber web, it is difficult to carry out the thermal bonding process with the fabric substrate continuously at a high feed rate, but the process sheet speed can be greatly increased by providing sufficient tensile strength when using the transfer sheet described above. have. The transceiver sheet is then removed before thermally bonding the porous nanofiber web and the fabric substrate.

또한, 다공성 나노 섬유 웹만을 사용하는 경우 정전기로 인하여 타 물체에 들러붙는 현상이 발생하여 작업성이 떨어지게 되나 트랜스퍼 시트를 이용하는 경우 이러한 문제를 해결할 수 있다. 상기 트랜스퍼 시트는 직물 기재와의 열 접착 공정을 거친 후, 박리되어 제거된다.In addition, when only the porous nanofiber web is used, the phenomenon of sticking to other objects occurs due to static electricity, resulting in poor workability, but when the transfer sheet is used, this problem can be solved. The transfer sheet is subjected to a heat adhesion process with the fabric substrate, and then peeled off and removed.

또한, 본 발명에서는 저중량의 다공성 나노 섬유 웹을 직물 기재와 열 접착시킴으로써, 원단의 투습방수 효과를 향상시킬 수 있을 뿐만 아니라, 경량화된 원단을 구현할 수 있다.In addition, in the present invention, by heat-bonding the low-weight porous nanofiber web with the fabric substrate, not only can improve the waterproof waterproof effect of the fabric, it is also possible to implement a lightweight fabric.

도 7a 내지 도 7c는 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제1변형례를 설명하기 위한 개념적인 단면도이고, 도 8은 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제2변형례를 설명하기 위한 개념적인 단면도이다.7A to 7C are conceptual cross-sectional views for explaining a first modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention, and FIG. 8 is a moisture-permeable waterproof according to the first embodiment of the present invention. It is conceptual sectional drawing for demonstrating the 2nd modification of the method of manufacturing a fabric.

도 7a 내지 도 7c를 참고하면, 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제1변형례는 직물 기재(100)에 수용성 아크릴층(105)을 형성하고(도 7a), 그 수용성 아크릴층(105)에 고상 핫멜트 접착제 패턴(110)을 형성한다(도 7b). 이어서, 고분자 물질로 이루어진 나노 섬유에 의해 축적되어 미세 다기공 구조를 구비하는 나노 섬유 웹(200)을 직물 기재(100)에 열 접착한다(도 7c).7A to 7C, the first modification of the method for manufacturing the moisture-permeable waterproof fabric according to the first embodiment of the present invention forms a water-soluble acrylic layer 105 on the fabric substrate 100 (FIG. 7A). A solid hot melt adhesive pattern 110 is formed on the water-soluble acrylic layer 105 (FIG. 7B). Subsequently, the nanofiber web 200 accumulated by the nanofiber made of a high molecular material and having a microporous structure is thermally bonded to the fabric substrate 100 (FIG. 7C).

이와 같은 수용성 아크릴층(105)은 직물 기재(100)의 일면 전체 또는 일부 에 형성할 수 있으며, 직물 기재(100)의 일면 일부에 수용성 아크릴층(105)을 형성하는 경우, 고상 핫멜트 접착제 패턴(110)과 동일한 패턴 형상으로 형성할 수 있다. 이때, 수용성 아크릴층(105)의 패턴 크기는 고상 핫멜트 접착제 패턴(110) 보다 크게 형성하여 고상 핫멜트 접착제 패턴(110)이 직물 기재(100)에 접착되지 않고, 수용성 아크릴층(105)의 패턴에 접착되도록 설계할 수 있다. Such a water-soluble acrylic layer 105 may be formed on all or part of one surface of the fabric substrate 100, when the water-soluble acrylic layer 105 is formed on a portion of one surface of the fabric substrate 100, a solid hot melt adhesive pattern ( It may be formed in the same pattern shape as 110. At this time, the pattern size of the water-soluble acrylic layer 105 is formed larger than the solid-state hot melt adhesive pattern 110 so that the solid-state hot melt adhesive pattern 110 is not adhered to the fabric base 100, the pattern of the water-soluble acrylic layer 105 It can be designed to bond.

본 발명의 제1변형례에 따라 제조된 투습방수 원단은 고상 핫멜트 접착제 패턴(110)과 직물 기재(100) 사이에 수용성 아크릴층(105)이 개재되어 있으며, 수용성 아크릴층(105)은 고상 핫멜트 접착제 패턴(110) 및 직물 기재(100)와의 접착 강도가 높기 때문에, 외력에 의한 고상 핫멜트 접착제 패턴(110)이 박리되는 것을 방지할 수 있다.In the moisture-permeable waterproof fabric manufactured according to the first modification of the present invention, the water-soluble acrylic layer 105 is interposed between the solid-state hot melt adhesive pattern 110 and the fabric substrate 100, and the water-soluble acrylic layer 105 is the solid-state hot melt. Since the adhesive strength between the adhesive pattern 110 and the fabric substrate 100 is high, it is possible to prevent the solid-state hot melt adhesive pattern 110 from peeling off due to an external force.

도 8을 참고하면, 도 8은 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제2변형례는 나노 섬유 웹(200)에 나노 섬유형 접착제를 전기 방사하거나, 또는 나노 비드형 접착제를 전기 분사하여, 나노 섬유 웹(200)과 직물 기재(100) 사이에 고상 핫멜트 접착제 패턴(110)과 나노 섬유형 접착제 또는 나노 비드형 접착제(120)를 개재하여 열 접착시키는 것이다. 여기서, 나노 섬유형 접착제, 또는 나노 비드형 접착제(120)는 고상 핫멜트 접착제 패턴(110) 사이, 즉, 고상 핫멜트 접착제 패턴(110)이 존재하지 않는 나노 섬유 웹(200)과 직물 기재(100) 사이 영역에 위치되는 것이 바람직하다. 직물 기재(100)에 고상 핫멜트 접착제 패턴(110)을 형성하는 공정과 나노 섬유 웹(200)에 나노 섬유형 접착제 또는 나노 비드형 접착제(120)를 형성하는 공정이 개별적으로 이루어짐으로써, 이러한 개별 공정에 의해 나노 섬유형 접착제 또는 나노 비드형 접착제(120)는 고상 핫멜트 접착제 패턴(110)과 중첩될 수도 있다.Referring to FIG. 8, FIG. 8 is a second modification of the method for manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention. The nanofibrous adhesive is electrospun onto the nanofiber web 200 or nanobeads The type adhesive is electrosprayed to thermally bond the solid hot melt adhesive pattern 110 and the nanofibrous adhesive or nanobead adhesive 120 between the nanofiber web 200 and the fabric substrate 100. Here, the nanofiber-like adhesive, or nano-bead-type adhesive 120 is between the solid hot melt adhesive pattern 110, that is, the nano-fiber web 200 and the fabric substrate 100 that does not exist the solid hot melt adhesive pattern 110 It is preferably located in the area between. The process of forming the solid-state hot melt adhesive pattern 110 on the fabric substrate 100 and the process of forming the nano-fiber adhesive or nano-bead adhesive 120 on the nanofiber web 200 is made separately, such a separate process By nanofibrous adhesive or nano-bead adhesive 120 may be overlapped with the solid-state hot melt adhesive pattern (110).

또한, 본 발명에서는 접착제 및 용매를 혼합한 방사 용액 또는 분사 용액을 제조하고, 전술된 도 6의 전기 방사 장치를 이용하여, 도 9a와 같은 분사 노즐(25)로 분사 용액을 분사하여 나노 비드형 접착제(121)를 나노 섬유 웹(200)에 접착시키고, 도 9b에 도시된 바와 같은 방사 노즐(26)로 방사 용액을 분사하여 나노 섬유형 접착제(122)를 나노 섬유 웹(200)에 접착시키는 것이다.In addition, in the present invention, a spinning solution or a spraying solution in which an adhesive and a solvent are mixed is manufactured, and the spraying solution is sprayed to the spraying nozzle 25 as shown in FIG. 9A by using the electrospinning apparatus of FIG. 6 described above. The adhesive 121 is bonded to the nanofiber web 200 and the nanofibrous adhesive 122 is adhered to the nanofiber web 200 by spraying the spinning solution with the spinning nozzle 26 as shown in FIG. 9B. will be.

여기서, 접착제는 에폭시 수지, 아크릴 수지, 우레탄 수지, 실리콘 수지, 페놀 수지와 러버(rubber)계 접착제 중 하나를 사용할 수 있다.Here, the adhesive may be one of an epoxy resin, an acrylic resin, a urethane resin, a silicone resin, a phenol resin and a rubber-based adhesive.

나노 섬유 웹(200)과 직물 기재(100)가 고상 핫멜트 접착제 패턴(110)에 의해 접착될 때, 나노 섬유형 접착제 또는 나노 비드형 접착제는 나노 섬유 웹(200)과 직물 기재(100) 사이에 개재되어 접착됨으로써, 나노 섬유 웹(200)과 직물 기재(100)의 접착 강도는 향상된다.When the nanofiber web 200 and the fabric substrate 100 are bonded by the solid hot melt adhesive pattern 110, the nanofibrous adhesive or nano bead adhesive is between the nanofiber web 200 and the textile substrate 100. By being interposed and bonded, the adhesive strength between the nanofiber web 200 and the textile substrate 100 is improved.

도 10은 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제3변형례를 설명하기 위한 개념적인 단면도이다.10 is a conceptual cross-sectional view for explaining a third modification of the method of manufacturing a moisture-permeable waterproof fabric according to the first embodiment of the present invention.

도 10을 참고하면, 본 발명의 제3변형례의 제조 방법은 직물기재(100), 고상 핫멜트 접착제 패턴(110), 나노 섬유 웹(200), 탑코팅층(250)과 인쇄패턴층(270)이 순차적으로 적층되어 있는 2.5 레이어 원단을 제조하는 것이다.Referring to FIG. 10, the manufacturing method of the third modified example of the present invention includes a fabric substrate 100, a solid hot melt adhesive pattern 110, a nanofiber web 200, a top coating layer 250, and a printing pattern layer 270. The 2.5-layer fabric is laminated sequentially.

즉, 본 발명의 제1실시예에 따른 투습방수 원단을 제조하는 방법의 제3변형례는 먼저, 제1실시예에서 제조된 도 1b의 투습방수 원단의 나노 섬유 웹(200)에 탑코팅층(250)을 형성한다. 탑코팅층(250)은 친수성 PU를 필름 형태로 부착하거나 박막코팅을 하여 형성하는 것이며, 두께는 5㎛-10㎛이며, 이 탑코팅층을 형성하는 이유는 후속공정에서 최상층의 인쇄패턴이 잘 인쇄되도록(잘 올라가도록) 하기 위함이다. 이때, 나노 섬유 웹을 5gsm, 바람직하게는 2gsm-3gsm 중량으로 형성함으로써, 제조 비용을 절감할 수 있다. 그후, 탑코팅층(250)에 그라비아 인쇄 등의 방법으로 인쇄패턴층(270)을 형성한다.That is, the third modification of the method for manufacturing the moisture-permeable waterproof fabric according to the first embodiment of the present invention, first, the top coating layer (on the nanofiber web 200 of the moisture-permeable waterproof fabric of FIG. 1b manufactured in the first embodiment) 250). The top coating layer 250 is formed by attaching a hydrophilic PU in the form of a film or by coating a thin film. The thickness of the top coating layer is 5 μm to 10 μm, and the reason for forming the top coating layer is to print the uppermost printing pattern in a subsequent process. To get up. At this time, by forming the nanofiber web to 5gsm, preferably 2gsm-3gsm weight, it is possible to reduce the manufacturing cost. Thereafter, the printed pattern layer 270 is formed on the top coating layer 250 by gravure printing or the like.

도 11은 본 발명의 제2실시예에 따른 투습방수 원단의 개념적인 단면도이고, 도 12는 본 발명의 제2실시예에 따른 투습방수 원단에 적용된 핫멜트 웹 접착제를 설명하기 위한 모식적인 일부 도면이다.11 is a conceptual cross-sectional view of a moisture-permeable waterproof fabric according to a second embodiment of the present invention, Figure 12 is a schematic view for explaining a hot melt web adhesive applied to the moisture-proof waterproof fabric according to a second embodiment of the present invention. .

도 11을 참고하면, 본 발명의 제2실시예에 따른 투습방수 원단은 직물 기재(1100); 상기 직물 기재(1100)에 접착되어 있고, 다수의 기공을 갖는 핫멜트 웹 접착제(1110); 및 상기 핫멜트 웹 접착제(1110)에 접착되어 있고, 다수의 기공을 구비하는 다공성 기재(1120);를 포함한다.Referring to Figure 11, the moisture-permeable waterproof fabric according to the second embodiment of the present invention is a fabric base 1100; A hot melt web adhesive 1110 adhered to the fabric substrate 1100 and having a plurality of pores; And a porous substrate 1120 attached to the hot melt web adhesive 1110 and having a plurality of pores.

여기서, 핫멜트 웹 접착제(1110)는 도 12에 도시된 바와 같이, 핫멜트 물질로 이루어진 섬유(1111)가 축적되어진 다수의 기공(1112)을 갖는 웹 형태이며, 고체 상태의 시트 형상을 갖는다.Here, the hot melt web adhesive 1110 is in the form of a web having a plurality of pores 1112 in which fibers 1111 made of a hot melt material are accumulated, as shown in FIG. 12, and has a solid sheet shape.

핫멜트 웹 접착제(1110)는 폴리아마이드(Polyamide)계, 폴리에스터(Polyester)계, 폴리우레탄(Polyurethane)계, 폴리올레핀(Polyolefine)계 및 E.V.A(Ethylene Vinyl Acetate)계 중 하나의 소재로 이루어질 수 있다.The hot melt web adhesive 1110 may be made of one of polyamide-based, polyester-based, polyurethane-based, polyolefin-based, polyolefine-based, and E.V.A (Ethylene Vinyl Acetate) -based materials.

그리고, 핫멜트 웹 접착제(1110)의 녹는점(melting point)은 150℃ 이하인 것이 바람직하고, 용융 지수(melt index)는 5 ~ 500㎤/10min인 것이 바람직하다.The melting point of the hot melt web adhesive 1110 is preferably 150 ° C. or less, and the melt index is 5 to 500 cm 3/10 min.

즉, 용융 지수가 5㎤/10min 이하인 경우는 핫멜트 웹 접착제(1110)와 직물 기재(1100) 및 다공성 기재(1120)의 접착력이 저하되고, 500㎤/10min 이상인 경우는 용융된 핫멜트 웹 접착제(1110)가 직물 기재(1100) 및 다공성 기재(1120)에 침투해서 내수압이 저하된다.That is, when the melt index is 5 cm 3/10 min or less, the adhesive strength of the hot melt web adhesive 1110, the fabric substrate 1100, and the porous substrate 1120 is lowered, and when the melt index is 500 cm 3/10 min or more, the melted hot melt web adhesive 1110 ) Penetrates into the fabric substrate 1100 and the porous substrate 1120 to lower the water pressure.

이와 같이, 본 발명에서는 핫멜트 웹 접착제(1110)를 직물 기재(1100)와 다공성 기재(1120) 사이에 개재시킨 후, 직물 기재(1100)와 다공성 기재(1120)를 핫멜트 웹 접착제(1110)로 열 접착하여 투습방수 원단을 구현하는 것이다.As described above, in the present invention, after the hot melt web adhesive 1110 is interposed between the fabric substrate 1100 and the porous substrate 1120, the fabric substrate 1100 and the porous substrate 1120 are heated with the hot melt web adhesive 1110. It is to realize the waterproof fabric by adhering.

그러므로, 본 발명에 따른 투습방수 원단은 핫멜트 웹 접착제(1110)의 기공 및 다공성 기재(1120)의 기공을 구비하고 있으므로, 통기성을 우수하게 할 수 있고 투습 효율 및 방수 효율을 향상시킬 수 있다.Therefore, the moisture-permeable waterproof fabric according to the present invention includes the pores of the hot melt web adhesive 1110 and the pores of the porous substrate 1120, so that the air permeability can be excellent and the moisture permeability and waterproof efficiency can be improved.

여기에서, 다공성 기재(1120)의 기공은 투습 및 방수 기능을 실질적으로 수행하는 것으로, 투습 및 방수 기능을 수행하기 위한 적절한 크기를 가져야 하고, 핫멜트 웹 접착제(1110)의 기공은 다공성 기재(1120)의 기공을 통하여 빠져나온 습기가 원활하게 통과시킬 정도의 크기를 가져야 한다.Here, the pores of the porous substrate 1120 substantially perform the moisture permeation and waterproofing function, and should have an appropriate size for performing the moisture permeation and waterproofing function, and the pores of the hot melt web adhesive 1110 may be porous substrate 1120. Moisture escaped through the pores should have a size enough to pass through smoothly.

이때, 핫멜트 웹 접착제(1110)의 기공은 다공성 기재(1120)의 기공보다 큰 것이 바람직하다. 여기서, 핫멜트 웹 접착제(1110)의 기공의 크기는 100 ~ 10000㎛이고, 다공성 기재(1120)의 기공의 크기는 0.8㎛ 이하인 것이 바람직하다.In this case, the pores of the hot melt web adhesive 1110 may be larger than the pores of the porous substrate 1120. Here, the pore size of the hot melt web adhesive 1110 is 100 to 10000 μm, and the pore size of the porous substrate 1120 is preferably 0.8 μm or less.

즉, 핫멜트 웹 접착제(1110)는 융해되어 접착에 참여하게 되는데, 융해된 핫멜트 물질이 기공을 폐쇄시키면 투습기능이 저하될 수 있으므로, 핫멜트 웹 접착제(1110)의 기공 크기는 융해된 핫멜트 물질이 기공을 폐쇄시키지 않을 정도의 크기를 가져야 하기에, 다공성 기재(1120)의 기공보다 크게 설정하는 것이 좋다.That is, the hot melt web adhesive 1110 is melted to participate in the adhesion. When the melted hot melt material closes the pores, the moisture permeability can be reduced, so that the pore size of the hot melt web adhesive 1110 is the pore of the melted hot melt material. Since it should have a size that does not close the, it is preferable to set larger than the pores of the porous substrate 1120.

그리고, 핫멜트 웹 접착제(1110)의 섬유 직경은 10 ~ 100㎛이고, 다공성 기재(1120)의 나노 섬유의 직경은 0.5 ~ 1.5㎛인 것이 바람직하며, 핫멜트 웹 접착제(1110)의 섬유의 축적량은 10 ~ 20gsm이고, 다공성 기재(1120)의 축적량은 5gsm 미만인 것이 바람직하다.In addition, the diameter of the fiber of the hot melt web adhesive 1110 is 10 to 100 μm, the diameter of the nanofiber of the porous substrate 1120 is preferably 0.5 to 1.5 μm, and the accumulation amount of the fiber of the hot melt web adhesive 1110 is 10 μm. ˜20 gsm, and the accumulation amount of the porous substrate 1120 is preferably less than 5 gsm.

이와 같이, 본 발명에서는 시트화된 핫멜트 웹 접착제를 직물 기재 및 다공성 기재에 접착시켜, 접착 면적을 증가시켜 직물 기재 및 다공성 기재와의 접착 강도를 향상시킴으로써, 직물 기재로부터 다공성 기재가 박리되는 현상을 방지할 수 있다.As such, in the present invention, the sheeted hot melt web adhesive is adhered to the fabric substrate and the porous substrate, and the adhesion area is increased to improve the adhesive strength with the fabric substrate and the porous substrate, thereby preventing the porous substrate from being peeled from the fabric substrate. You can prevent it.

도 13을 참고하면, 본 발명의 제2실시예에 따른 투습방수 원단의 제조 방법은 먼저, 핫멜트 웹 접착제를 직물 기재와 다공성 기재 사이에 개재시켜 적층 구조를 구현한다(S100). 그 후, 상기 적층 구조를 캘린더링하여 열접착시킨다(S110).Referring to FIG. 13, in the method of manufacturing a moisture-permeable waterproof fabric according to a second embodiment of the present invention, a hot melt web adhesive is interposed between a fabric substrate and a porous substrate to implement a laminated structure (S100). Thereafter, the laminated structure is calendered and thermally bonded (S110).

즉, 상기 'S110'단계는 핫멜트 웹 접착제를 융해시켜 직물 기재와 다공성 기재를 열접착시키는 것이다.That is, the step 'S110' is to heat-bond the fabric substrate and the porous substrate by melting the hot melt web adhesive.

여기서, 다공성 기재는 나노 섬유에 의해 집적되어 다수의 기공을 갖는 나노 섬유 웹, 부직포 및 이들의 적층 구조 중 하나를 사용할 수 있다.Here, the porous substrate may use one of nanofiber webs, nonwoven fabrics, and laminated structures thereof having a plurality of pores integrated by nanofibers.

그리고, 상기 'S110'단계는 도 14에 도시된 바와 같이, 열이 인가되는 롤러(1251,1252) 사이를 적층 구조(1200)가 통과하면서 캘린더링 공정이 수행된다.In operation S110, as shown in FIG. 14, a calendering process is performed while the stacked structure 1200 passes between the rollers 1251 and 1252 to which heat is applied.

여기서, 롤러(1251,1252)에서 인가된 열이 적층 구조를 이루는 직물 기재와 다공성 기재 사이에 개재된 핫멜트 웹 접착제를 융해시키고, 핫멜트 웹 접착제에서 융해된 핫멜트 물질은 직물 기재와 다공성 기재에 각각 접착된다.Here, the heat applied from the rollers 1125 and 1252 melts the hot melt web adhesive interposed between the laminated substrate and the porous substrate, and the hot melt material melted from the hot melt web adhesive adheres to the textile substrate and the porous substrate, respectively. do.

이때, 적층 구조(1200)가 롤러(1251,1252)를 통과할 때, 적층 구조(1200)는 롤러(1251,1252)로부터 열을 순간적으로 인가받기 때문에, 적층 구조(1200)의 직물 기재 및 다공성 기재 각각에 접해있는 핫멜트 웹 접착제 영역이 녹게 되고, 적층 구조(1200)가 롤러(1251,1252)를 통과한 후 냉각되면서 녹은 핫멜트 웹 접착제 영역은 직물 기재 및 다공성 기재 각각에 접착된다.At this time, when the laminated structure 1200 passes through the rollers 1125 and 1252, since the laminated structure 1200 is instantaneously applied with heat from the rollers 1251 and 1252, the fabric substrate and the porosity of the laminated structure 1200. The hot melt web adhesive regions in contact with each of the substrates are melted, and the melted hot melt web adhesive regions are bonded to each of the fabric substrate and the porous substrate as the laminated structure 1200 passes through the rollers 1251 and 1252 and then cools.

여기에서, 직물 기재 및 다공성 기재 각각과 경계면에 위치된 핫멜트 웹 접착제 영역은 녹아 접착 공정에 참여하고, 핫멜트 웹 접착제의 내측 영역은 녹지 않은 형태가 되어 접착 공정에 참여하지 않는다. Here, the hot melt web adhesive region located at the interface with each of the fabric substrate and the porous substrate melts and participates in the bonding process, and the inner region of the hot melt web adhesive becomes unmelted and does not participate in the bonding process.

이와 같이, 융해된 핫멜트는 직물 기재 표면의 소정 영역으로 침투되어, 핫멜트 웹 접착제와 직물 기재, 및 핫멜트 웹 접착제와 다공성 기재의 접착 강도를 더 증가시켜, 본 발명의 투습방수 원단이 박리되는 것을 방지할 수 있어 신뢰성을 향상시킬 수 있는 것이다.As such, the molten hot melt penetrates into a predetermined area of the surface of the fabric substrate, further increasing the adhesive strength of the hot melt web adhesive and the fabric substrate, and the hot melt web adhesive and the porous substrate, thereby preventing the moisture-permeable waterproof fabric of the present invention from peeling off. It is possible to improve the reliability.

전술된 바와 같이, 본 발명에서는 핫멜트 웹 접착제로 직물 기재 및 다공성 기재을 접착시켜 접착 면적을 증가시킴으로써, 직물 기재 및 다공성 기재의 접착력을 향상시킬 수 있다. As described above, in the present invention, by adhering the fabric substrate and the porous substrate with a hot melt web adhesive to increase the adhesion area, the adhesion of the fabric substrate and the porous substrate can be improved.

도 15는 본 발명에 따라 직물 기재 및 다공성 기재를 고상 핫멜트 웹 접착제로 접착시키기 위한 캘린더 롤 타입의 장치 구성도이고, 도 16은 본 발명에 따라 직물 기재 및 다공성 기재를 고상 핫멜트 웹 접착제로 접착시키기 위한 평판 라미네이팅 타입의 장치 구성도이다.FIG. 15 is a schematic diagram of a calender roll type device for bonding a fabric substrate and a porous substrate with a solid hot melt web adhesive according to the present invention, and FIG. 16 is a method for bonding the fabric substrate and the porous substrate with a solid hot melt web adhesive according to the present invention. It is a device block diagram of the flat panel laminating type.

본 발명에서는, 직물 기재와 다공성 기재 사이에 개재된 핫멜트 웹 접착제를 융해시켜 직물 기재와 다공성 기재를 접착시키는 공정을 도 15와 같은 캘린더 롤 타입의 장치 또는 도 16과 같은 평판 라미네이팅 타입의 장치에서 수행할 수 있다.In the present invention, the process of melting the hot melt web adhesive interposed between the fabric substrate and the porous substrate to bond the fabric substrate and the porous substrate is performed in a calender roll type device as shown in FIG. 15 or a flat laminating type device as shown in FIG. can do.

즉, 캘린더 롤 타입의 장치를 이용한 공정은 제1 내지 제3 공급롤(1201,1202,1203)에 권취된 직물 기재(1201a), 고상 핫멜트 웹 접착제(1202a) 및 다공성 기재(1203a)를 가이드 바(1211,1222,1223) 및 구동 롤(1231,1232)에 의해 적층하여 열이 인가되는 캘린더 롤(1253a,1253b)로 피딩(feeding)시킨다. That is, a process using a calender roll type apparatus includes a fabric bar 1201a, a solid hot melt web adhesive 1202a, and a porous substrate 1203a wound on the first to third feed rolls 1201, 1202, 1203. (1211, 1222, 1223) and the driving rolls (1231, 1232) are laminated by feeding to the calender rolls (1253a, 1253b) to which heat is applied.

그 후, 캘린더 롤(1253a,1253b)에서 인가된 열에 의하여 고상 핫멜트 웹 접착제(1202a)를 융해시킨 다음, 구동 롤(1261,1262,1263)에 롤링되면서 냉각팬(1270)에서 인가되는 냉풍에 의해 융해된 고상 핫멜트 웹 접착제(1202a)를 냉각시켜 직물 기재(1201a)와 다공성 기재(1203a)에 접착시킨 후, 권취롤(1280)에서 권취하는 공정을 수행한다. Thereafter, the solid hot melt web adhesive 1202a is melted by the heat applied from the calender rolls 1253a and 1253b, and then, by the cold air applied from the cooling fan 1270 while being rolled onto the driving rolls 1261, 1262 and 1263. The melted solid hot melt web adhesive 1202a is cooled and bonded to the fabric substrate 1201a and the porous substrate 1203a, and then wound on the winding roll 1280.

여기서, 고상 핫멜트 웹 접착제(1202a)가 융해되면 직물 기재(1201a)와 다공성 기재(1203a)의 표면에 접촉 및 침투하고, 냉풍이 인가된 고상 핫멜트 웹 접착제(1202a)는 융해된 상태로 냉각되어 직물 기재(1201a)와 다공성 기재(1203a)의 표면에 고착됨으로, 직물 기재(1201a)와 다공성 기재(1203a) 사이에 개재된 고상 핫멜트 웹 접착제(1202a)는 융해 및 냉각으로 직물 기재(1201a)와 다공성 기재(1203a)를 접착시킬 수 있는 것이다. Here, when the solid hot melt web adhesive 1202a is melted, it contacts and penetrates the surfaces of the fabric substrate 1201a and the porous substrate 1203a, and the solid hot melt web adhesive 1202a to which the cold air is applied is cooled to melt and fabricated. By being adhered to the surface of the substrate 1201a and the porous substrate 1203a, the solid-state hot melt web adhesive 1202a interposed between the textile substrate 1201a and the porous substrate 1203a is porous with the textile substrate 1201a by melting and cooling. The substrate 1203a can be bonded.

그리고, 평판 라미네이팅 타입의 장치에서의 공정은 평판 형상의 히팅 및 쿨링 장치(1295)를 이용하는 것으로, 먼저, 제4 내지 제6 공급롤(1291,1292,1293)에 권취된 직물 기재(1291a), 고상 핫멜트 웹 접착제(1292a) 및 다공성 기재(1293a)를 히팅 및 쿨링 장치(1295)의 히팅 및 쿨링 터널(1295a)로 피딩시킨다. 이때, 직물 기재(1291a), 고상 핫멜트 웹 접착제(1292a) 및 다공성 기재(1293a)는 적층된 상태로 히팅 및 쿨링 터널(1295a)로 피딩된다.In the flat laminating type device, a flat heating and cooling device 1295 is used. First, the fabric substrate 1291a wound on the fourth to sixth feed rolls 1291, 1292 and 1293, The solid hot melt web adhesive 1292a and the porous substrate 1293a are fed into the heating and cooling tunnel 1295a of the heating and cooling device 1295. At this time, the fabric substrate 1291a, the solid hot melt web adhesive 1292a, and the porous substrate 1293a are fed into the heating and cooling tunnel 1295a in a stacked state.

한편, 히팅 및 쿨링 터널(1295a)에는 입구에서 출구까지 히터(1295b), 압착롤(1295c) 및 쿨러(1295d)가 순차적으로 배치되어 있다.On the other hand, the heater 1295b, the pressing roll 1295c, and the cooler 1295d are sequentially arranged in the heating and cooling tunnel 1295a from the inlet to the outlet.

그러므로, 직물 기재(1291a), 고상 핫멜트 웹 접착제(1292a) 및 다공성 기재(1293a)의 적층 구조가 히팅 및 쿨링 터널(1295a)을 통과되면, 용융, 압착 및 냉각 공정이 수행되어 직물 기재(1291a) 및 다공성 기재(1293a)는 고상 핫멜트 웹 접착제(1292a)에 의해 접착된다.Therefore, when the laminated structure of the fabric substrate 1291a, the solid hot melt web adhesive 1292a, and the porous substrate 1293a passes through the heating and cooling tunnel 1295a, a melting, pressing, and cooling process is performed to fabric the substrate substrate 1291a. And porous substrate 1293a is adhered by solid hot melt web adhesive 1292a.

즉, 히팅 및 쿨링 터널(1295a)의 입구로, 적층된 직물 기재(1291a), 고상 핫멜트 웹 접착제(1292a) 및 다공성 기재(1293a)를 피딩시키면, 컨베이어 벨트(1294)에 의해 적층된 직물 기재(1291a), 고상 핫멜트 웹 접착제(1292a) 및 다공성 기재(1293a)가 히팅 및 쿨링 터널(1295a)을 통과하게 된다. 이때, 먼저 히팅 및 쿨링 터널(1295a)의 입구 영역에 위치된 히터(1295b)의 열은 고상 핫멜트 웹 접착제(1292a)를 용융시키고, 그 후, 히팅 및 쿨링 터널(1295a)의 중심 영역에 배치된 압착롤(1295c)로 적층 구조를 라미네이팅하고, 히팅 및 쿨링 터널(1295a)의 출구 영역에 설치된 쿨러(1295d)로 적층 구조를 냉각시킴으로써, 고상 핫멜트 웹 접착제(1292a)를 직물 기재(1291a) 및 다공성 기재(1293a)에 접착시킨다.That is, by feeding the laminated fabric substrate 1291a, the solid hot melt web adhesive 1292a and the porous substrate 1293a into the inlet of the heating and cooling tunnel 1295a, the fabric substrate laminated by the conveyor belt 1294 ( 1291a), solid hot melt web adhesive 1292a, and porous substrate 1293a pass through heating and cooling tunnel 1295a. At this time, the heat of the heater 1295b located at the inlet region of the heating and cooling tunnel 1295a first melts the solid-state hot melt web adhesive 1292a, and is then disposed in the central region of the heating and cooling tunnel 1295a. By laminating the laminated structure with the pressing roll 1295c and cooling the laminated structure with the cooler 1295d installed in the exit area of the heating and cooling tunnel 1295a, the solid-state hot melt web adhesive 1292a is formed into the fabric substrate 1291a and the porous structure. It adhere | attaches to the base material 1293a.

이어서, 히팅 및 쿨링 터널(1295a)에서 직물 기재(1291a) 및 다공성 기재(1293a)는 고상 핫멜트 웹 접착제(1292a)로 접착된 본 발명의 투습 방수 원단(1296)은 권취된다. Subsequently, in the heating and cooling tunnel 1295a, the textile substrate 1291a and the porous substrate 1293a are wound with the moisture-permeable waterproof fabric 1296 of the present invention bonded to the solid hot melt web adhesive 1292a.

참고로, 도 15의 캘린더 롤 타입의 장치에서는 좌측 방향에서 우측 방향으로 공정이 진행되고, 도 16의 평판 라미네이팅 타입의 장치에서는 우측 방향에서 좌측 방향으로 공정이 진행된다.For reference, in the calender roll type apparatus of FIG. 15, the process proceeds from the left direction to the right direction, and in the flat plate laminating type apparatus of FIG. 16, the process proceeds from the right direction to the left direction.

도 17a 내지 도 17c를 참고하면, 본 발명의 제2실시예에 따른 투습방수 원단의 제조 방법의 변형례는 방사노즐(1020)에서 방사용액을 캐리어 부재(1300)로 전기방사하여 나노 섬유(1121a)로 이루어진 나노 섬유 웹(1120)을 형성한다(도 17a). Referring to FIGS. 17A to 17C, a modification of the method of manufacturing a moisture-permeable waterproof fabric according to the second embodiment of the present invention is performed by electrospinning the spinning solution to the carrier member 1300 in the spinning nozzle 1020 to form a nanofiber 1121a. To form a nanofiber web 1120 (FIG. 17A).

여기에서, 캐리어 부재(1300)는 이형지, 부직포, 원단 등으로 적용할 수 있으며, 캐리어 부재(1300)는 나노 섬유 웹(1120)의 취급성을 위한 베이스 기재로의 기능 또는 외부의 물리적인 힘에 의해 나노 섬유 웹(1120)를 보호하는 기능 등 다른 부가적인 기능을 수행하기 위하여 사용된다.Herein, the carrier member 1300 may be applied to a release paper, a nonwoven fabric, a fabric, or the like, and the carrier member 1300 may serve as a base substrate for handling of the nanofiber web 1120 or may be applied to external physical forces. To be used to perform other additional functions such as protecting the nanofiber web 1120.

그후, 나노 섬유 웹(1120)에 핫멜트 웹 접착제(1110) 및 직물 기재(1100)를 적층하고, 캘린더링하여 핫멜트 웹 접착제(1110)로 나노 섬유 웹(1120)과 직물 기재(1100)를 열접착시킨다(도 17b). 캘린더링은 캐리어 부재(1300), 나노 섬유 웹(1120), 핫멜트 웹 접착제(1110) 및 직물 기재(1100)가 적층된 구조를 롤러(1251,1252)에 통과시켜 수행하는 것이다.Thereafter, the hot melt web adhesive 1110 and the fabric substrate 1100 are laminated on the nano fiber web 1120, and calendered to thermally bond the nano fiber web 1120 and the fabric substrate 1100 with the hot melt web adhesive 1110. (FIG. 17B). Calendering is performed by passing a structure in which the carrier member 1300, the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100 are stacked through the rollers 1251 and 1252.

이때, 캐리어 부재(1300)에 전기방사되어 형성된 나노 섬유 웹(1120), 핫멜트 웹 접착제(1110) 및 직물 기재(1100) 각각은 롤러(1251,1252) 사이로 피딩(feeding)되어 롤러(1251,1252) 사이에서 적층되어 캘린더링 공정을 수행할 수도 있다.In this case, each of the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100 formed by being electrospun on the carrier member 1300 is fed between the rollers 1251 and 1252, and thus the rollers 1125 and 1252. May be stacked between the layers) to perform the calendaring process.

이어서, 도 17c에 도시된 바와 같이, 캐리어 부재(1300)을 나노 섬유 웹(1120)으로부터 이탈시켜, 나노 섬유 웹(1120), 핫멜트 웹 접착제(1110) 및 직물 기재(1100)로 이루어진 투습방수 원단의 제조를 완료한다. Subsequently, as shown in FIG. 17C, the carrier member 1300 is separated from the nanofiber web 1120 so that the moisture-permeable waterproof fabric composed of the nanofiber web 1120, the hot melt web adhesive 1110, and the fabric substrate 1100. Complete the manufacture of

이때, 캐리어 부재(1300)가 이형지인 경우, 나노 섬유 웹(1120)으로부터 이탈시키는 것이 바람직하고, 캐리어 부재(1300)가 부직포 또는 원단인 경우, 나노 섬유 웹(1120)으로부터 이탈시키는 공정을 수행하지 않을 수도 있다.In this case, when the carrier member 1300 is a release paper, the carrier member 1300 is preferably separated from the nanofiber web 1120, and when the carrier member 1300 is a nonwoven fabric or a fabric, the process of detaching from the nanofiber web 1120 is not performed. It may not.

도 18을 참조하면, 본 발명의 제3실시예에 따른 투습방수 원단은 제1 직물기재(100); 상기 제1 직물기재(100)에 접착되어 있고, 다수의 기공을 갖는 핫멜트(Hot melt) 웹(110); 상기 핫멜트 웹 접착제(110)에 일면이 접착되어 있고, 다수의 기공을 구비하는 다공성 기재(120); 상기 다공성 기재(120)의 타면에 접착된 고상 핫멜트 접착제 파우더(131); 및 상기 고상 핫멜트 접착제 파우더(131)가 형성된 제2 직물기재(130);를 포함한다. 여기서, 고상 핫멜트 접착제 파우더(131) 대신에 핫멜트 웹 접착제를 사용할 수 있다.Referring to Figure 18, the water-permeable waterproof fabric according to the third embodiment of the present invention is the first fabric substrate 100; A hot melt web 110 bonded to the first fabric base 100 and having a plurality of pores; A porous substrate 120 having one surface bonded to the hot melt web adhesive 110 and having a plurality of pores; A solid hot melt adhesive powder 131 adhered to the other surface of the porous substrate 120; And a second fabric base 130 on which the solid hot melt adhesive powder 131 is formed. Here, a hot melt web adhesive may be used instead of the solid hot melt adhesive powder 131.

제2 직물기재(130)의 직조 밀도는 제1 직물기재(100)의 직조 밀도보다 상대적은 낮은 것이 바람직하다. 즉, 투습방수 원단이 의복으로 제품화된 경우, 제1 직물기재(100)는 외부에 노출되어 의복의 외관 상태에 직접적인 영향을 주는 것이므로 상대적으로 높은 밀도의 직조 상태를 가져야 하고, 제2 직물기재(130)는 인체에 근접되어 다공성 기재(120)를 보호하기 위한 제한된 기능만을 갖고 있으면 됨으로, 제조 경비를 감소시키기 위하여 상대적으로 낮은 밀도의 직조 상태를 갖는 것이 좋다. 이러한 이유로, 제2 직물기재(130)는 백(back)지로 지칭될 수 있다.The weave density of the second fabric base 130 is preferably lower than the weave density of the first fabric base 100. That is, when the moisture-permeable waterproof fabric is manufactured as a garment, the first fabric base 100 is exposed to the outside and directly affects the appearance state of the garment. Therefore, the first fabric base 100 should have a relatively high density weave state and the second fabric base ( 130 is only to have a limited function for protecting the porous substrate 120 in close proximity to the human body, it is preferable to have a relatively low density weaving state in order to reduce manufacturing costs. For this reason, the second fabric substrate 130 may be referred to as back paper.

따라서, 본 발명의 제3실시예에 따른 투습방수 원단은 핫멜트 웹 접착제(110) 및 다공성 기재(120)가 기공을 구비하고 있고, 고상 핫멜트(Hot melt) 접착제 파우더(131)가 개재되어 있으므로, 통기성을 우수하게 할 수 있고 투습 효율 및 방수 효율을 향상시킬 수 있다.Therefore, in the moisture-permeable waterproof fabric according to the third embodiment of the present invention, since the hot melt web adhesive 110 and the porous substrate 120 have pores, and the solid hot melt adhesive powder 131 is interposed, It is possible to improve breathability and to improve moisture permeability and waterproofing efficiency.

따라서, 본 발명의 제3실시예에서는 고상 핫멜트 접착제 파우더로 제2 직물 기재에 다공성 기재를 열 접착함으로써, 직물 기재와 다공성 기재의 국부적인 영역에만 접착용 고상 핫멜트 접착제 파우더가 위치되어 제2 직물기재와 다공성 기재의 접착된 면적을 감소시키게 되어 투습 기능을 수행하는 면적을 증가시킴으로써, 투습 효율을 향상시킬 수 있다.Therefore, in the third embodiment of the present invention, by heat-bonding the porous substrate to the second fabric substrate with the solid-state hot melt adhesive powder, the solid-state hot melt adhesive powder for bonding is located only in the local region of the fabric substrate and the porous substrate, and thus the second fabric substrate. And by reducing the bonded area of the porous substrate to increase the area performing the moisture permeable function, it is possible to improve the moisture-permeable efficiency.

도 19a 내지 도 19c는 본 발명의 제3실시예에 따른 투습방수 원단을 제조하는 방법을 설명하기 위한 개념적인 단면도이다.19A to 19C are conceptual cross-sectional views for explaining a method of manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention.

도 19a 내지 도 19c를 참조하면, 본 발명의 제3실시예에 따른 투습방수 원단의 제조 방법은 먼저, 핫멜트 웹 접착제(110)를 제1 직물기재(100)와 다공성 기재(120) 사이에 개재시키고, 핫멜트 웹 접착제(110)를 융해시켜 제1 직물기재(100)와 다공성 기재(120)를 열접착시킨다(도 19a). 그 다음, 제2 직물기재(130)에 고상 핫멜트 접착제 파우더(131)를 형성한다(도 19b). 그 후, 고상 핫멜트 접착제 파우더(131)을 융해시켜, 다공성 기재(120)를 제2 직물기재(130)에 열 접착한다(도 19c).19A to 19C, a method of manufacturing a moisture-permeable waterproof fabric according to a third embodiment of the present invention may first include a hot melt web adhesive 110 interposed between the first fabric substrate 100 and the porous substrate 120. Then, the hot melt web adhesive 110 is melted to thermally bond the first fabric substrate 100 and the porous substrate 120 (FIG. 19A). Next, a solid hot melt adhesive powder 131 is formed on the second fabric base 130 (FIG. 19B). Thereafter, the solid hot melt adhesive powder 131 is melted, and the porous substrate 120 is thermally bonded to the second fabric substrate 130 (FIG. 19C).

이와 같이, 본 발명의 제3실시예에 따른 투습방수 원단의 제조 방법에서는 핫멜트 웹 접착제(110) 및 고상 핫멜트 접착제 파우더(131)의 융점을 상이하게 설정하는 것으로, 핫멜트 웹 접착제(110)를 융해시켜 제1 직물기재(100)와 다공성 기재(120)를 열접착시킨 다음, 고상 핫멜트 접착제 파우더(131)를 융해시켜 다공성 기재(120)를 제2 직물기재(130)에 열 접착시키는 것이다.As described above, in the method of manufacturing a moisture-permeable waterproof fabric according to the third embodiment of the present invention, melting the hot melt web adhesive 110 by setting melting points of the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 differently. After the first fabric substrate 100 and the porous substrate 120 is thermally bonded, the solid hot melt adhesive powder 131 is melted to thermally bond the porous substrate 120 to the second fabric substrate 130.

이때, 다공성 기재(120)를 제2 직물기재(130)에 열 접착시키는 공정에서 제1 직물기재(100)와 다공성 기재(120)를 열접착시킨 핫멜트 웹 접착제(110)가 융해되지 않도록, 핫멜트 웹 접착제(110)의 융점은 고상 핫멜트 접착제 파우더(131)의 융점보다 높은 것이 바람직하다.At this time, in the process of thermally bonding the porous substrate 120 to the second fabric substrate 130, the hot melt web adhesive 110 heat-bonding the first fabric substrate 100 and the porous substrate 120 is not melted, hot melt The melting point of the web adhesive 110 is preferably higher than the melting point of the solid hot melt adhesive powder 131.

즉, 제1 직물기재(100)와 다공성 기재(120)를 열접착시키는 공정은 다공성 기재(120)를 제2 직물기재(130)에 열 접착시키는 공정보다 높은 온도에서 수행하는 것이다.That is, the process of thermally bonding the first textile substrate 100 and the porous substrate 120 is performed at a higher temperature than the process of thermally bonding the porous substrate 120 to the second textile substrate 130.

도 20a 내지 도 20c는 본 발명의 제3실시예에 따른 투습방수 원단을 제조하는 방법의 변형례를 설명하기 위한 개념적인 단면도이다.20A to 20C are conceptual cross-sectional views for explaining a modification of the method for manufacturing a water-permeable waterproof fabric according to a third embodiment of the present invention.

도 20a 내지 도 20c를 참조하면, 본 발명의 제3실시예에 따른 접착강도를 향상시킨 투습방수 원단의 제조 방법의 변형례는 제2 직물기재(130)에 고상 핫멜트 접착제 파우더(131)를 형성한다(도 20a). 이어서, 고상 핫멜트 접착제 파우더(131)가 형성된 제2 직물기재(130)에 다공성 기재(120), 핫멜트 웹 접착제(110) 및 제1 직물기재(100)를 순차적으로 적층한다(도 20b). 그 후, 핫멜트 웹 접착제(110) 및 고상 핫멜트 접착제 파우더(131)를 융해시켜 제1 직물기재(100)와 다공성 기재(120), 및 다공성 기재(120)와 제2 직물기재(130)를 열접착시키는 공정을 수행하는 것이다(도 20c).20A to 20C, a modified example of a method of manufacturing a moisture-permeable waterproof fabric having improved adhesive strength according to a third embodiment of the present invention is to form a solid hot melt adhesive powder 131 on the second fabric base 130. (FIG. 20A). Subsequently, the porous substrate 120, the hot melt web adhesive 110, and the first fabric substrate 100 are sequentially stacked on the second fabric substrate 130 on which the solid state hot melt adhesive powder 131 is formed (FIG. 20B). Thereafter, the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are melted to open the first fabric substrate 100 and the porous substrate 120, and the porous substrate 120 and the second fabric substrate 130. A bonding process is performed (FIG. 20C).

여기서, 핫멜트 웹 접착제(110) 및 고상 핫멜트 접착제 파우더(131)는 동시에 융해시키는 것이 바람직하고, 핫멜트 웹 접착제(110) 및 고상 핫멜트 접착제 파우더(131)의 융점은 동일한 것이 바람직하다.Here, the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are preferably melted at the same time, and the melting point of the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 is preferably the same.

여기서, 열접착시키는 공정은 도 20c에 도시된 바와 같이, 제1 직물기재(100), 핫멜트 웹 접착제(110), 다공성 기재(120), 고상 핫멜트 접착제 파우더(131) 및 제2 직물기재(130)가 적층된 구조(150)를 롤러(251,252) 사이로 피딩(feeding)시키고, 롤러(251,252)에서 인가된 열로 핫멜트 웹 접착제(110) 및 고상 핫멜트 접착제 파우더(131)를 융해시켜 제1 직물기재(100)와 다공성 기재(120), 및 다공성 기재(120) 및 제2 직물기재(130)를 열접착시키는 것이 바람직하다.Here, the thermal bonding process, as shown in Figure 20c, the first fabric substrate 100, hot melt web adhesive 110, porous substrate 120, solid hot melt adhesive powder 131 and the second fabric substrate 130 ) Laminated structure 150 is fed between the rollers 251 and 252, and the hot melt web adhesive 110 and the solid hot melt adhesive powder 131 are melted by the heat applied from the rollers 251 and 252 to form the first fabric substrate ( 100) and the porous substrate 120, and the porous substrate 120 and the second fabric substrate 130 is preferably heat-bonded.

도 21 및 도 22는 본 발명의 제3실시예에 따른 투습방수 원단의 내수압과 투습도 평가 결과를 나타낸 시험 성적서이다.21 and 22 are test reports showing the results of evaluating the water pressure and moisture permeability of the moisture-permeable waterproof fabric according to the third embodiment of the present invention.

먼저, 내수압과 투습도 평가를 수행할 본 발명의 제3실시예에 따른 제1투습방수 원단 샘플(시험 성적서 #1)은 전기방사로 5gsm의 PVDF 나노 섬유 웹을 제조하고, 이 나노 섬유 웹을 50 데니어 듀스포(denier dewspo) 원단(제1 직물기재)에 10gsm의 폴리아미드(polyamide) 핫멜트 웹 접착제를 열캘린더 롤을 사용하여 120℃를 인가하여 접착한 후, 20 데니어 트리코트(denier tricot) 원단(제2 직물기재)을 그 나노 섬유 웹에 10gsm의 폴리아미드(polyamide) 핫멜트 웹 접착제를 사용하여 120℃를 인가하여 접착하여 제조하였다.First, the first moisture-permeable waterproof fabric sample (test report # 1) according to the third embodiment of the present invention, which is to evaluate the water pressure and moisture permeability, prepares 5 gsm of PVDF nanofiber webs by electrospinning, and the nanofiber webs are 50 10 gsm polyamide hot melt web adhesive was applied to a denier dewspo fabric (first fabric substrate) by applying 120 ° C. using a heat calendar roll, and then 20 denier tricot fabrics. (Secondary fabric base material) was prepared by applying 120 ° C. to a nanofiber web using a 10 gsm polyamide hot melt web adhesive.

그리고, 본 발명의 제3실시예에 따른 제2투습 방수 원단 샘플(시험 성적서 #2)은 전술된 제1투습 방수 원단 샘플(시험 성적서 #1)과 동일한 방법으로 제조하고, 접착 온도를 130℃로 변경하여 제조하였다.Then, the second moisture-permeable waterproof fabric sample (test report # 2) according to the third embodiment of the present invention is prepared in the same manner as the first moisture-permeable waterproof fabric sample (test report # 1) described above, and the adhesive temperature is 130 ℃ It was prepared by changing to.

이때, 사용된 폴리아미드 핫멜트 웹 접착제는 용융온도 110℃, 용융지수 30㎤/10min인 제품을 사용하였다.At this time, the polyamide hot melt web adhesive used was a product having a melting temperature of 110 ℃, melt index 30 cm 3/10 min.

이와 같이 제조된 제1투습방수 원단 샘플(시험 성적서 #1) 및 제2투습 방수 원단 샘플(시험 성적서 #2)은 방수도와 투습도를 체크하기 위해 내수압은 ISO811 : 1981, 저수압법으로 실시하였고 수압은 6OcmH2O/분으로 증가시켰다.The first moisture-permeable waterproof fabric sample (test report # 1) and the second moisture-permeable waterproof fabric sample (test report # 2) prepared as described above were subjected to water pressure using ISO811: 1981, low water pressure method to check the water resistance and water vapor permeability. Increased to 60 cmH 2 O / min.

또한, 투습도는 JIS L 1099 : 2012, A-1법으로 측정하였으며 이때 투습컵의 면적은 0.00283 ㎡, 투습컵의 높이는 25mm, 흡습제는 CALCIUM CHLORIDE( CaCl₂), 온도는 40±2℃, 상대습도는 90±5%로 실시하였다. In addition, the moisture permeability was measured by JIS L 1099: 2012, A-1 method, the area of the moisture permeation cup is 0.00283 ㎡, the height of the moisture permeation cup is 25mm, the moisture absorbent is CALCIUM CHLORIDE (CaCl2), the temperature is 40 ± 2 ℃, It was carried out at 90 ± 5%.

FITI(Friend of Industry Technology Information) 시험연구원에서의 시험성적서의 평가결과, 제1투습방수 원단 샘플(시험 성적서 #1) 및 제2투습 방수 원단 샘플(시험 성적서 #2)은 모두 우수한 내수압과 투습도를 나타내었고, 이는 본 발명의 투습 방수 원단이 기존의 원단보다도 탁월한 특성을 가지고 있다는 것이 증명된 것을 알 수 있다.As a result of evaluation of the test report by the FITI (Friend of Industry Technology Information) tester, both the first moisture-permeable waterproof fabric sample (test certificate # 1) and the second moisture-permeable waterproof fabric sample (test certificate # 2) have excellent water pressure and moisture permeability. It can be seen that it is proved that the moisture-permeable waterproof fabric of the present invention has superior characteristics than the conventional fabric.

이상에서는 본 발명을 특정의 바람직한 실시예를 예를 들어 도시하고 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위 내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변경과 수정이 가능할 것이다.In the above, the present invention has been illustrated and described with reference to specific preferred embodiments, but the present invention is not limited to the above-described embodiments, and the present invention is not limited to the spirit of the present invention. Various changes and modifications will be possible by those who have the same.

본 발명은 고상 핫멜트 접착제를 이용하여 직물 기재와 다공성 기재의 접착력을 향상시키고, 투습 효율을 향상시킬 수 있는 투습방수 원단을 제공한다.The present invention provides a moisture-permeable waterproof fabric that can improve the adhesion between the fabric substrate and the porous substrate using a solid hot melt adhesive, and improve the moisture permeability.

Claims (20)

직물 기재;Textile substrates; 상기 직물 기재에 적층된 핫멜트(Hot melt) 접착제; 및 Hot melt adhesive laminated on the fabric substrate; And 상기 핫멜트 접착제에 의해 상기 직물 기재와 접착된 다공성 기재;를 포함하는 투습방수 원단.And a porous substrate adhered to the fabric substrate by the hot melt adhesive. 제1항에 있어서, The method of claim 1, 상기 핫멜트 접착제는 열접착이 가능한 섬유가 축적되어 형성된 다수의 기공을 갖는 핫 멜트 웹 접착제 또는 핫 멜트 파우더 접착제인 투습방수 원단.The hot melt adhesive is moisture-permeable waterproof fabric is a hot melt web adhesive or hot melt powder adhesive having a plurality of pores formed by the accumulation of heat-bondable fibers. 제1 직물기재; A first textile substrate; 상기 제1 직물기재에 핫멜트 웹 접착제에 의해 접착된 다공성 기재; 및A porous substrate adhered to the first fabric substrate by a hot melt web adhesive; And 상기 다공성 기재에 핫멜트 파우더 접착제 또는 핫멜트 웹 접착제에 의해 접착된 제2 직물기재;를 포함하는 투습방수 원단.And a second fabric substrate adhered to the porous substrate by hot melt powder adhesive or hot melt web adhesive. 제2항 또는 제3항에 있어서, The method according to claim 2 or 3, 상기 핫멜트 파우더 접착제의 크기는 1㎛ - 100㎛인 투습방수 원단.The hot melt powder adhesive has a size of 1㎛-100㎛ breathable waterproof fabric. 제2항 또는 제3항에 있어서, The method according to claim 2 or 3, 상기 핫멜트 파우더 접착제는 우레탄(urethane)계, 폴리아미드(Polyamide)계, 폴리에틸렌(polyethylene)계, E.V.A.계, 폴리에스테르(polyester)계, P.V.C.계 중 하나의 소재로 이루어진 투습방수 원단.The hot melt powder adhesive is a moisture-permeable waterproof fabric made of one of urethane, polyamide, polyethylene, E.V.A., polyester, and P.V.C. materials. 제2항 또는 제3항에 있어서, The method according to claim 2 or 3, 상기 핫멜트 웹 접착제의 섬유의 직경은 10 ~ 100㎛인 투습방수 원단.The diameter of the fiber of the hot melt web adhesive waterproof fabric 10 ~ 100㎛. 제2항 또는 제3항에 있어서, The method according to claim 2 or 3, 상기 핫멜트 웹 접착제의 섬유의 축적량은 10 ~ 20gsm인 투습방수 원단.The moisture accumulation of the fiber of the hot melt web adhesive is 10 ~ 20gsm. 제2항 또는 제3항에 있어서, 상기 핫멜트 웹 접착제의 기공은 상기 다공성 기재의 기공보다 큰 투습방수 원단.The moisture-permeable waterproof fabric according to claim 2 or 3, wherein the pores of the hot melt web adhesive are larger than the pores of the porous substrate. 제2항 또는 제3항에 있어서, 상기 핫멜트 웹 접착제의 기공의 크기는 100 ~ 10000㎛인 투습방수 원단.The moisture-permeable waterproof fabric according to claim 2 or 3, wherein the pores of the hot melt web adhesive have a size of 100 to 10000 µm. 제2항 또는 제3항에 있어서, 상기 핫멜트 웹 접착제는 폴리아마이드(Polyamide)계, 폴리에스터(Polyester)계, 폴리우레탄(Polyurethane)계, 폴리올레핀(Polyolefine)계 및 E.V.A(Ethylene Vinyl Acetate)계 중 하나의 소재로 이루어진 투습방수 원단.According to claim 2 or 3, wherein the hot melt web adhesive is a polyamide-based, polyester (polyester), polyurethane (polyurethane), polyolefin (polyolefine) and EVA (Ethylene Vinyl Acetate) of the Moisture-proof waterproof fabric made of one material. 제2항 또는 제3항에 있어서, 상기 핫멜트 웹 접착제의 녹는점(melting point)은 150℃ 이하인 투습방수 원단.The moisture-permeable waterproof fabric of claim 2 or 3, wherein a melting point of the hot melt web adhesive is 150 ° C. or less. 제3항에 있어서, 상기 핫멜트 웹 접착제의 용융 지수(melt index)는 5 ~ 500㎤/10min인 투습방수 원단.The moisture-permeable waterproof fabric of claim 3, wherein a melt index of the hot melt web adhesive is 5 to 500 cm 3/10 min. 제1항 또는 제3항에 있어서, The method according to claim 1 or 3, 상기 다공성 기재는 나노 섬유가 축적되어 형성된 다수의 기공을 갖는 나노 섬유 웹, 부직포 및 이들의 적층 구조 중 하나인 투습방수 원단.The porous substrate is a moisture-permeable waterproof fabric is one of the nanofiber web, nonwoven fabric and a laminated structure thereof having a plurality of pores formed by the accumulation of nanofibers. 제13항에 있어서, 상기 나노 섬유 웹의 기공의 크기는 0.8㎛ 이하인 투습방수 원단.The water-permeable waterproof fabric of claim 13, wherein the pores of the nanofiber web have a size of 0.8 μm or less. 제13항에 있어서, 상기 나노 섬유의 축적량은 5gsm 미만인 투습방수 원단.The moisture-permeable waterproof fabric of claim 13, wherein the accumulation amount of the nanofibers is less than 5 gsm. 제1항 또는 제3항에 있어서, The method according to claim 1 or 3, 상기 직물 기재에 접한 고상 핫멜트 접착제 영역은, 상기 직물 기재의 내측에 침투되어 있는 투습방수 원단.The solid hot melt adhesive region in contact with the fabric base material is permeable to the inside of the fabric base material. 제1항 또는 제3항에 있어서, The method according to claim 1 or 3, 상기 직물 기재와 상기 고상 핫멜트 접착제 사이에 개재된 수용성 아크릴층을 더 포함하는 투습방수 원단.Water-permeable waterproof fabric further comprising a water-soluble acrylic layer interposed between the fabric substrate and the solid hot melt adhesive. 제1항에 있어서, The method of claim 1, 상기 다공성 기재에 친수성 PU를 박막 코팅하여 형성된 탑코팅층; 및 A top coating layer formed by coating a hydrophilic PU on the porous substrate; And 상기 탑코팅층에 인쇄된 인쇄패턴층;을 더 포함하는 투습방수 원단.Water-permeable waterproof fabric further comprising; printed pattern layer printed on the top coating layer. 직물 기재, 고상 핫멜트 웹 및 다공성 기재의 적층 구조를 열이 인가되는 캘린더 롤로 피딩시키는 단계;Feeding the laminated structure of the fabric substrate, the solid hot melt web and the porous substrate into a calender roll to which heat is applied; 상기 캘린더 롤에서 인가된 열에 의하여 상기 고상 핫멜트 웹을 융해시켜 상기 직물 기재와 상기 다공성 기재에 접착시키는 단계; 및Melting the solid hot melt web by heat applied from the calender roll and adhering the fabric substrate to the porous substrate; And 냉각팬에서 인가되는 냉풍에 의해 상기 직물 기재와 상기 다공성 기재에 접착된 상기 고상 핫멜트 웹을 냉각시키는 단계;를 포함하는 투습방수 원단의 제조 방법.And cooling the solid hot melt web adhered to the fabric substrate and the porous substrate by cold wind applied from a cooling fan. 입구에서 출구까지 히터, 압착롤 및 쿨러가 순차적으로 배치되어 있는 히팅 및 쿨링 터널이 설치된 히팅 및 쿨링 장치를 준비하는 단계;Preparing a heating and cooling device provided with a heating and cooling tunnel in which a heater, a pressing roll, and a cooler are sequentially arranged from an inlet to an outlet; 직물 기재, 고상 핫멜트 웹 및 다공성 기재의 적층 구조를 상기 히팅 및 쿨링 터널의 입구로 피딩시키는 단계;Feeding the laminated structure of the fabric substrate, the solid hot melt web and the porous substrate to the inlet of the heating and cooling tunnel; 상기 히터의 열로 상기 고상 핫멜트 웹을 용융시키는 단계;Melting the solid hot melt web with heat of the heater; 상기 압착롤로 상기 적층 구조를 라미네이팅하는 단계; 및Laminating the laminated structure with the pressing roll; And 상기 쿨러로 상기 적층 구조를 냉각시키는 단계;를 포함하는 투습방수 원단의 제조 방법.Cooling the laminated structure with the cooler; Method of manufacturing a moisture-permeable waterproof fabric comprising a.
PCT/KR2014/006790 2013-08-19 2014-07-25 Breathable waterproof fabric and method of manufacturing same Ceased WO2015026068A1 (en)

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