WO2015012186A1 - カーボンナノチューブ複合体、半導体素子およびそれを用いたセンサ - Google Patents
カーボンナノチューブ複合体、半導体素子およびそれを用いたセンサ Download PDFInfo
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- H10K10/484—Insulated gate field-effect transistors [IGFETs] characterised by the channel regions
- H10K10/488—Insulated gate field-effect transistors [IGFETs] characterised by the channel regions the channel region comprising a layer of composite material having interpenetrating or embedded materials, e.g. a mixture of donor and acceptor moieties, that form a bulk heterojunction
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Definitions
- the present invention relates to a carbon nanotube composite applicable to a sensor such as a biosensor, a semiconductor element, and a sensor using the same.
- FETs field effect transistors
- CNT carbon nanotubes
- SDS sodium dodecyl sulfate
- JP 2007-108160 A Japanese Patent Laid-Open No. 2005-229017 JP 2005-79342 A
- Non-Patent Document 1 the application target is limited to a specific oligonucleotide having affinity for CNT.
- the insulating dispersant deteriorates the electrical characteristics of the CNT, and it is difficult to obtain sufficient detection sensitivity.
- the present invention is a carbon nanotube composite, a semiconductor device, and a device that can be produced by a simple coating process at a low cost, can be applied to a wide variety of sensing target materials, and provide high detection sensitivity. Is to provide a sensor.
- the present invention has the following configuration. That is, a carbon nanotube composite in which an organic substance is attached to at least a part of the surface, wherein at least a part of the carbon nanotube composite is a hydroxyl group, a carboxy group, an amino group, a mercapto group, a sulfo group, a phosphonic acid group, A carbon nanotube composite containing at least one functional group selected from the group consisting of organic salts or inorganic salts, formyl groups, maleimide groups and succinimide groups.
- the present invention also includes a substrate, a first electrode, a second electrode, and a semiconductor layer, wherein the first electrode is disposed at a distance from the second electrode, and the semiconductor layer includes the first electrode and the first electrode. It is a semiconductor element arrange
- the present invention is a sensor containing the semiconductor element.
- the present invention it is possible to provide a sensor that can be manufactured by a simple coating process at low cost and has high sensing characteristics.
- Schematic sectional view showing a semiconductor element which is one embodiment of the present invention Schematic sectional view showing a semiconductor element which is one embodiment of the present invention
- the graph which shows the electric current value which flows between 1st electrode and 2nd electrode when streptavidin, BSA, and IgE are added to the semiconductor layer of the semiconductor element shown in one Example of this invention.
- the graph which shows the electric current value which flows between 1st electrode and 2nd electrode when streptavidin, BSA, and IgE are added to the semiconductor layer of the semiconductor element shown in one Example of this invention.
- the graph which shows the electric current value which flows between 1st electrode and 2nd electrode when IgE, BSA, and avidin are added to the semiconductor layer of the semiconductor element shown in one Example of this invention.
- the carbon nanotube (hereinafter referred to as CNT) composite of the present invention has an organic substance attached to at least a part of the surface, and at least a part of the CNT composite is a hydroxyl group, a carboxy group, an amino group, a mercapto group, a sulfo group. And at least one functional group selected from the group consisting of a group, a phosphonic acid group, an organic or inorganic salt thereof, a formyl group, a maleimide group, and a succinimide group.
- the state in which the organic substance is attached to at least a part of the surface of the CNT means a state in which the organic substance covers a part or all of the surface of the CNT.
- the organic matter can cover CNT because of the hydrophobic interaction, or when the organic matter has a conjugated structure, the interaction occurs due to the overlap of ⁇ electron clouds derived from the conjugated system structure of the organic matter and CNT. It is guessed.
- the CNT is coated with an organic substance, the reflected color of the CNT approaches the color of the conjugated polymer from the color of the uncoated CNT, so it can be determined whether or not the CNT is coated.
- the presence of deposits and the weight ratio of deposits to CNTs can be identified by elemental analysis such as X-ray photoelectron spectroscopy (XPS).
- the CNT composite of the present invention by attaching an organic substance to at least a part of the surface of the CNT, it becomes possible to uniformly disperse the CNT in the solution without impairing the high electrical characteristics possessed by the CNT. Further, a uniformly dispersed CNT film can be formed from a solution in which CNTs are uniformly dispersed by a coating method. Thereby, a high semiconductor characteristic is realizable.
- the method of adhering organic substances to CNTs is (I) a method of adding and mixing CNTs in a molten organic substance, (II) a method of dissolving organic substances in a solvent, and adding and mixing CNTs therein (III ) Preliminarily disperse CNTs with ultrasonic waves in advance, add organic matter to the mixture, and mix (IV) Add organic matter and CNT into the solvent, irradiate this mixed system with ultrasonic waves, etc. Is mentioned. In the present invention, any method may be used, and any method may be combined.
- the organic substance is not particularly limited, but specifically, polyvinyl alcohol, celluloses such as 89 carboxymethyl cellulose, polyalkylene glycols such as polyethylene glycol, acrylic resins such as polyhydroxymethyl methacrylate, poly- Examples thereof include conjugated polymers such as 3-hexylthiophene, polycyclic aromatic compounds such as anthracene derivatives and pyrene derivatives, and long-chain alkyl organic salts such as sodium dodecyl sulfate and sodium cholate. From the viewpoint of interaction with CNTs, those having a hydrophobic group such as an alkyl group or an aromatic hydrocarbon group or those having a conjugated structure are preferred, and conjugated polymers are particularly preferred. If it is a conjugated polymer, the effect of uniformly dispersing CNT in the solution and the effect of high semiconductor properties are further improved without impairing the high electrical properties possessed by the CNTs.
- the CNT composite of the present invention comprises at least a part thereof a hydroxyl group, a carboxy group, an amino group, a mercapto group, a sulfo group, a phosphonic acid group, an organic salt or an inorganic salt thereof, a formyl group, a maleimide group, and a succinimide group.
- the sensing target substance can be easily detected. More specifically, these functional groups interact with sensing substances such as chemical bonds, hydrogen bonds, ionic bonds, coordinate bonds, electrostatic interactions, oxidation / reduction reactions, etc. The characteristic changes and can be detected as an electrical signal.
- the amino group, maleimide group, and succinimide group may or may not have a substituent.
- substituents include an alkyl group, and this substituent is further substituted. May be.
- the organic salt in the functional group is not particularly limited.
- ammonium salts such as tetramethylammonium salt
- pyridinium salts such as N-methylpyridinium salt
- carboxylic acid salts such as imidazolium salt and acetate
- examples include sulfonates and phosphonates.
- the inorganic salt in the functional group is not particularly limited, but alkali metal salts such as carbonates and sodium salts, alkaline earth metal salts such as magnesium salts, and transition metal ions such as copper, zinc and iron. And salts consisting of boron compounds such as tetrafluoroborate, sulfates, phosphates, hydrochlorides, nitrates, and the like.
- a form having a functional group in a part of the organic substance adhering to the surface of the CNT may be used, or another compound different from the above organic substance may adhere to the surface of the CNT. Further, a form having the functional group in a part of the compound may be used.
- Examples of other compounds having the above functional group include stearylamine, laurylamine, hexylamine, 1,6-diaminohexane, diethylene glycol bis (3-aminopropyl) ether, isophoronediamine, 2-ethylhexylamine, stearic acid, Lauric acid, sodium dodecyl sulfate, Tween 20, 1-pyrenecarboxylic acid, 1-aminopyrene, 1-hexabenzocoronenecarboxylic acid, 1-aminohexabenzocoronene, 1-hexabenzocoronenebutanecarboxylic acid, 1-pyrenebutanecarboxylic acid, 4- (pyren-1-yl) butan-1-amine, 4- (pyren-1-yl) butan-1-ol, 4- (pyren-1-yl) butane-1-thiol, 4- (hexabenzo Coronen-1-yl) butan-1-amine, 4- (
- conjugated polymer in the present invention, as a conjugated polymer that is a preferable example of an organic substance attached to at least a part of the CNT surface, a polythiophene polymer, a polypyrrole polymer, a polyaniline polymer, a polyacetylene polymer, a poly-p- Examples thereof include phenylene polymers and poly-p-phenylene vinylene polymers, but are not particularly limited.
- the polymer those in which single monomer units are arranged are preferably used, but those obtained by block copolymerization or random copolymerization of different monomer units are also used. Further, graft-polymerized products can also be used.
- a polythiophene polymer that is easily attached to CNT and easily forms a CNT composite is particularly preferably used.
- a preferred molecular weight is 800 to 100,000 in terms of number average molecular weight.
- the polymer need not necessarily have a high molecular weight, and may be an oligomer composed of a linear conjugated system.
- the conjugated polymer contains a side chain, and at least a part of the side chain is a hydroxyl group, a carboxy group, an amino group, a mercapto group, a sulfo group, a phosphonic acid group, an organic salt or an inorganic salt thereof, a formyl group. It preferably contains at least one functional group selected from the group consisting of a maleimide group and a succinimide group. Furthermore, the other compound having the functional group may adhere to at least a part of the CNT surface.
- the side chain in the present invention refers to a chain containing at least one carbon atom connected by substitution with an atom constituting the main chain of the conjugated polymer.
- the term “containing a functional group in a side chain” means that the functional group is included at the end of the side chain, or that the functional group is branched from the side chain and includes the functional group.
- a chain is a chain in which two or more atoms are connected in series. At this time, one of the elements contained in the functional group can be included in the elements constituting the chain. Thus, for example, when a group represented by CH 2 —COOH is linked to the main chain, this is a side chain containing a carboxy group.
- This side chain preferably contains an alkylene group in at least a part of the chain.
- the alkylene group may be directly bonded to the atoms constituting the conjugated polymer that is the main chain, or may be bonded via an ether bond, an ester bond, or the like.
- the alkylene group is, for example, methylene group, ethylene group, n-propylene group, isopropylene group, n-butylene group, sec-butylene group, tert-butylene group, cyclopropylene group, cyclohexylene group, norbornylene group, etc.
- the divalent saturated aliphatic hydrocarbon group which may or may not have a substituent.
- the additional substituent is not particularly limited, and examples thereof include an alkyl group, an alkoxy group such as a methoxy group and an ethoxy group, and these further have a substituent. May be.
- carbon number of an alkylene group is not specifically limited, 1 or more and 20 or less are preferable from the point of availability or cost, More preferably, it is 1 or more and 8 or less.
- conjugated polymer having the functional group in the side chain include the following structures. Note that n in each structure represents the number of repetitions and is in the range of 2 to 1000. Further, the conjugated polymer may be a single polymer of each structure or a copolymer. Moreover, the copolymer of each structure and the structure which does not have a side chain may be sufficient.
- the conjugated polymer used in the present invention can be synthesized by a known method.
- a method of linking thiophene and a thiophene derivative in which an alkyl group having a carboxy group at the end is introduced into the side chain a halogenated thiophene derivative and thiophene boronic acid or thiophene boronic acid ester are used as palladium catalysts.
- a method of coupling a halogenated thiophene derivative and a thiophene Grignard reagent under a nickel or palladium catalyst are examples of synthesize monomers.
- thiophene when thiophene is linked to another unit having a functional group introduced, it can be coupled in the same manner using a halogenated unit.
- a conjugated polymer can be obtained by introducing a polymerizable substituent at the terminal of the monomer thus obtained and allowing the polymerization to proceed under a palladium catalyst or a nickel catalyst.
- the conjugated polymer used in the present invention preferably removes impurities such as raw materials and by-products used in the synthesis process.
- impurities such as raw materials and by-products used in the synthesis process.
- silica gel columnography, Soxhlet extraction, filtration, ion exchange, A chelate method or the like can be used. Two or more of these methods may be combined.
- CNT As the CNT, a single-layer CNT in which one carbon film (graphene sheet) is wound in a cylindrical shape, a two-layer CNT in which two graphene sheets are wound in a concentric shape, and a plurality of graphene sheets are concentric in shape Any of the multi-walled CNTs wound around may be used, but single-walled CNTs are preferably used in order to obtain high semiconductor characteristics.
- CNT can be obtained by an arc discharge method, a chemical vapor deposition method (CVD method), a laser ablation method, or the like.
- the CNT contains 80% by weight or more of the semiconductor CNT. More preferably, it contains 95% by weight or more of semiconducting CNTs.
- a known method can be used as a method for obtaining a semiconductor-type 80% by weight or more CNT. For example, a method of ultracentrifugation in the presence of a density gradient agent, a method of selectively attaching a specific compound to the surface of a semiconductor-type or metal-type CNT, and separating using a difference in solubility, a difference in electrical properties And a method of separation by electrophoresis or the like.
- Examples of the method for measuring the content of the semiconductor CNT include a method of calculating from the absorption area ratio of the visible-near infrared absorption spectrum and a method of calculating from the intensity ratio of the Raman spectrum.
- the length of the CNT is preferably shorter than the distance between the first electrode and the second electrode in the applied semiconductor element or sensor.
- the average length of CNT depends on the channel length, it is preferably 2 ⁇ m or less, more preferably 1 ⁇ m or less.
- the average length of CNT refers to the average length of 20 CNTs picked up randomly.
- 20 CNTs are randomly picked up from images obtained with an atomic force microscope, a scanning electron microscope, a transmission electron microscope, etc., and the average value of their lengths The method of obtaining is mentioned.
- CNTs are distributed in length and may contain CNTs that are longer than between the electrodes. Therefore, it is preferable to add a step of making the CNTs shorter than the distance between the electrodes. For example, a method of cutting into short fibers by acid treatment with nitric acid, sulfuric acid or the like, ultrasonic treatment, or freeze pulverization is effective. Further, it is more preferable to use separation by a filter in view of improving purity.
- the diameter of the CNT is not particularly limited, but is preferably 1 nm or more and 100 nm or less, and more preferably 50 nm or less.
- a step of uniformly dispersing CNT in a solvent and filtering the dispersion with a filter By obtaining CNT smaller than the filter pore diameter from the filtrate, CNT shorter than between the electrodes can be obtained efficiently.
- a membrane filter is preferably used as the filter.
- the pore size of the filter used for the filtration may be smaller than the channel length, and is preferably 0.5 to 10 ⁇ m.
- CNT Other methods for shortening CNT include acid treatment, freeze pulverization treatment, and the like.
- the semiconductor element of the present invention includes a substrate, a first electrode, a second electrode, and a semiconductor layer, the first electrode is disposed at a distance from the second electrode, and the semiconductor layer is connected to the first electrode. It arrange
- the semiconductor element further includes a third electrode and an insulating layer, and the third electrode is electrically connected to the first electrode, the second electrode, and the semiconductor layer by the insulating layer. Insulated and arranged.
- FIG. 1 and 2 are schematic cross-sectional views showing examples of the semiconductor element of the present invention.
- a first electrode 2 and a second electrode 3 are formed on a substrate 1, and a semiconductor layer 4 is disposed between the first electrode 2 and the second electrode 3.
- a third electrode 5 and an insulating layer 6 are formed on a substrate 1, and a first electrode 2 and a second electrode 3 are formed between the first electrode 2 and the second electrode 3.
- the semiconductor layer 4 containing the CNT composite of the present invention is disposed on the surface.
- the first electrode 2, the second electrode 3, and the third electrode 5 correspond to the source electrode, the drain electrode, and the gate electrode, respectively
- the insulating layer 6 corresponds to the gate insulating layer. .
- Examples of the material used for the substrate 1 include inorganic materials such as silicon wafers, glass and alumina sintered bodies, and organic materials such as polyimide, polyester, polycarbonate, polysulfone, polyethersulfone, polyethylene, polyphenylene sulfide, and polyparaxylene. It is done.
- inorganic materials such as silicon wafers, glass and alumina sintered bodies
- organic materials such as polyimide, polyester, polycarbonate, polysulfone, polyethersulfone, polyethylene, polyphenylene sulfide, and polyparaxylene. It is done.
- Examples of materials used for the first electrode 2, the second electrode 3, and the third electrode 5 include conductive metal oxides such as tin oxide, indium oxide, and indium tin oxide (ITO), or platinum, gold, silver, and copper. , Iron, tin, zinc, aluminum, indium, chromium, lithium, sodium, potassium, cesium, calcium, magnesium, palladium, molybdenum, metals such as amorphous silicon and polysilicon and their alloys, copper iodide, copper sulfide, etc.
- conductive metal oxides such as tin oxide, indium oxide, and indium tin oxide (ITO), or platinum, gold, silver, and copper.
- ITO indium tin oxide
- Examples include, but are not limited to, inorganic conductive materials, polythiophene, polypyrrole, polyaniline, organic conductive materials such as a complex of polyethylenedioxythiophene and polystyrenesulfonic acid, and nanocarbon materials such as carbon nanotubes and graphene. . These electrode materials may be used alone, or a plurality of materials may be laminated or mixed.
- the first electrode 2 and the second electrode 3 are preferably selected from gold, platinum, palladium, an organic conductive substance, and a nanocarbon material from the viewpoint of stability to an aqueous solution in contact with the sensor.
- Examples of the material used for the insulating layer 6 include inorganic materials such as silicon oxide and alumina, organic polymer materials such as polyimide, polyvinyl alcohol, polyvinyl chloride, polyethylene terephthalate, polyvinylidene fluoride, polysiloxane, and polyvinylphenol (PVP). Alternatively, a mixture of inorganic material powder and organic polymer material can be used.
- inorganic materials such as silicon oxide and alumina
- organic polymer materials such as polyimide, polyvinyl alcohol, polyvinyl chloride, polyethylene terephthalate, polyvinylidene fluoride, polysiloxane, and polyvinylphenol (PVP).
- PVP polyvinylphenol
- a mixture of inorganic material powder and organic polymer material can be used.
- the film thickness of the insulating layer 6 is preferably 10 nm or more and 5 ⁇ m or less. More preferably, they are 50 nm or more and 3 micrometers or less, More preferably, they are 100 nm or more and 1 micrometer or less.
- the film thickness can be measured by an atomic force microscope or an ellipsometry method.
- the semiconductor layer 4 contains the CNT composite of the present invention.
- the semiconductor layer 4 may further contain an organic semiconductor or an insulating material as long as the electrical characteristics of the CNT composite are not impaired.
- the film thickness of the semiconductor layer 4 is preferably 1 nm or more and 100 nm or less. By being within this range, it is possible to sufficiently extract changes in electrical characteristics due to interaction with the sensing target substance as electrical signals. More preferably, they are 1 nm or more and 50 nm or less, More preferably, they are 1 nm or more and 20 nm or less.
- a coating method is used from the viewpoint of manufacturing cost and adaptation to a large area.
- a spin coating method, a blade coating method, a slit die coating method, a screen printing method, a bar coater method, a mold method, a printing transfer method, a dip pulling method, an ink jet method, etc. can be preferably used, and the coating thickness control
- the coating method can be selected according to the properties of the coating film to be obtained, such as the orientation control.
- the formed coating film may be annealed in the air, under reduced pressure, or in an inert gas atmosphere (in a nitrogen or argon atmosphere).
- the current flowing between the source electrode and the drain electrode can be controlled by changing the gate voltage.
- the mobility of the FET can be calculated using the following equation (a).
- ⁇ ( ⁇ Id / ⁇ Vg) L ⁇ D / (W ⁇ ⁇ r ⁇ ⁇ ⁇ Vsd) (a)
- Id is the current between the source and drain
- Vsd is the voltage between the source and the drain
- Vg is the thickness of the gate voltage
- D is the insulating layer
- L is the channel length
- W is the channel width
- epsilon r is the relative dielectric gate insulating layer
- the ratio, ⁇ is the vacuum dielectric constant (8.85 ⁇ 10 ⁇ 12 F / m).
- the on / off ratio can be obtained from the ratio between the maximum value of Id and the minimum value of Id.
- This sensor has a substance that selectively interacts with a sensing target substance in a semiconductor layer.
- a sensor including a semiconductor element formed as shown in FIG. 1 has a first electrode and a second electrode when a sensing target substance or a solution, gas, or solid containing the substance is disposed in the vicinity of the semiconductor layer 4.
- the current value or electric resistance value flowing between them changes. By measuring the change, the sensing target substance can be detected.
- the senor including the semiconductor element formed as shown in FIG. 2 also includes the first electrode 2 and the second electrode 2 when the sensing target substance or a solution, gas, or solid containing the sensing target substance is disposed in the vicinity of the semiconductor layer 4.
- the value of the current flowing between the electrodes 3, that is, the semiconductor layer 4 changes. By measuring the change, the sensing target substance can be detected.
- the value of the current flowing through the semiconductor layer 4 can be controlled by the voltage of the third electrode 5. Accordingly, when the value of the current flowing between the first electrode 2 and the second electrode 3 when the voltage of the third electrode 5 is changed is measured, a two-dimensional graph (IV graph) is obtained.
- the sensing target substance may be detected using some or all of the characteristic values, or the sensing target substance may be detected using a ratio between the maximum current and the minimum current, that is, an on / off ratio. Furthermore, known electrical characteristics obtained from a semiconductor element, such as resistance value, impedance, mutual conductance, and capacitance, may be used.
- the sensing target substance may be used alone, or may be mixed with other substances or solvents.
- the sensing target substance or a solution, gas, or solid containing the substance to be sensed is disposed in the vicinity of the semiconductor layer 4.
- the electrical characteristics of the semiconductor layer 4 change due to the interaction between the semiconductor layer 4 and the sensing target substance, and this is detected as a change in any one of the electrical signals described above.
- the sensor of the present invention preferably contains a biological substance that selectively interacts with a sensing target substance, and the biological substance is fixed to a semiconductor layer containing the CNT complex.
- the biological substance is not particularly limited as long as it can selectively interact with the sensing target substance, and any substance can be used.
- enzyme antigen, antibody, hapten, hapten antibody, peptide, oligopeptide, polypeptide (protein), hormone, nucleic acid, oligonucleotide, biotin, biotinylated protein, avidin, streptavidin, sugar, oligosaccharide,
- saccharides such as polysaccharides, low molecular compounds, high molecular compounds, inorganic substances and complexes thereof, viruses, bacteria, cells, living tissues, and substances constituting them.
- the method for immobilizing the biological substance to the semiconductor layer is not particularly limited, but the functional group contained in the biological substance and the CNT complex, that is, hydroxyl group, carboxy group, amino group, mercapto group, sulfo group. It is preferable to utilize a reaction or interaction with at least one functional group selected from the group consisting of a group, a phosphonic acid group, an organic salt or an inorganic salt thereof, a formyl group, a maleimide group and a succinimide group.
- a group a phosphonic acid group, an organic salt or an inorganic salt thereof, a formyl group, a maleimide group and a succinimide group.
- a carboxy group, an aldehyde group, and a succinimide group are exemplified.
- a thiol group a maleimide group and the like can be mentioned.
- the carboxy group and the amino group can easily use the reaction or interaction with the biological substance, and can easily fix the biological substance to the semiconductor layer. Therefore, it is preferable that the functional group contained in at least a part of the CNT complex is a carboxy group and an amino group.
- reaction or interaction examples include chemical bond, hydrogen bond, ionic bond, coordination bond, electrostatic force, van der Waals force, etc., but are not particularly limited. What is necessary is just to select suitably according to a structure. Moreover, you may fix
- a linker such as terephthalic acid may be used between the functional group and the biological substance.
- the solution containing a biological substance was dripped on the semiconductor layer containing a CNT complex, and the biological substance was fixed, applying heating, cooling, vibration, etc. as needed. Then, the process etc. which remove an excess component by washing
- the substance to be sensed by the sensor of the present invention is not particularly limited, and examples thereof include enzymes, antigens, antibodies, haptens, peptides, oligopeptides, polypeptides (proteins), hormones, nucleic acids, oligonucleotides, sugars, oligosaccharides, and polysaccharides. And saccharides such as, low molecular compounds, inorganic substances and complexes thereof, viruses, bacteria, cells, living tissues and substances constituting these.
- the low molecular compound is not particularly limited, and examples thereof include a gaseous compound at normal temperature and normal pressure such as ammonia and methane emitted from a living body and a solid compound such as uric acid.
- examples of the combination of the functional group / biological substance / sensing target substance contained in the CNT complex include carboxy group / glucose oxidase / ⁇ -D-glucose, carboxy group / T-PSA-mAb ( Monoclonal antibody for prostate specific antigen) / PSA (prostate specific antigen), carboxy group / hCG-mAb (human chorionic gonadotropin antibody) / hCG (human chorionic gonadotropin), carboxy group / population oligonucleotide / IgE (immune) Globulin E), carboxy group / diisopropylcarbodiimide / IgE, carboxy group / amino group terminal RNA / HIV-1 (human immunodeficiency virus), carboxy group / natriuretic peptide receptor / BNP (brain natriuretic peptide), amino group / RNA / HIV 1, amino group / biotin /
- IgE aptamer / IgE Combinations of biotin / avidin, stop preavidin / biotin, natriuretic peptide receptor / BNP (brain natriuretic peptide) and the like can be mentioned.
- the manufacturing method of the sensor containing the semiconductor element shown in FIG. 1 is shown.
- the sensor manufacturing method includes a step of forming a semiconductor layer by applying and drying a CNT composite on a substrate.
- the manufacturing method is not limited to the following.
- the first electrode 2 and the second electrode 3 are formed on the substrate 1.
- the forming method include known methods such as metal deposition, spin coating method, blade coating method, slit die coating method, screen printing method, bar coater method, mold method, printing transfer method, immersion pulling method, and ink jet method. It is also possible to directly form a pattern using a mask or the like, or to apply a resist on a substrate, expose and develop the resist film in a desired pattern, and then pattern the gate electrode by etching. .
- the semiconductor layer 4 is formed by the above forming method. Then, a biological substance that selectively interacts with the sensing target substance is fixed to the semiconductor layer by the method described above.
- the formation of the semiconductor layer and the fixation of the biological substance may be performed separately or collectively.
- the method of forming a semiconductor layer using the CNT complex in which the biological substance is contained beforehand is mentioned, for example.
- the manufacturing method of the sensor containing the semiconductor element shown in FIG. 2 includes the step of first forming the third electrode 5 and the insulating layer 6 on the substrate 1 with respect to the manufacturing method of the sensor containing the semiconductor element shown in FIG. Is.
- the sensor of the present invention can be used for various sensors such as thin film field effect transistors, switching elements, gas sensors, ion sensors, enzyme sensors, immunosensors, DNA sensors, myocardial markers, and hormone sensors.
- sensors such as thin film field effect transistors, switching elements, gas sensors, ion sensors, enzyme sensors, immunosensors, DNA sensors, myocardial markers, and hormone sensors.
- carboxy group / glucose oxidase / ⁇ -D-glucose and the like can be mentioned.
- myocardial markers include carboxy group / natriuretic peptide receptor / BNP (brain natriuretic peptide).
- CNT1 manufactured by CNI
- CNT2 manufactured by Meijo Nanocarbon Co., Ltd.
- CNT2 manufactured by Meijo Nanocarbon Co., Ltd.
- NMP N-methylpyrrolidone
- PBS phosphate buffered saline
- BSA bovine serum albumin
- IgE immunoglobulin E
- THF tetrahydrofuran
- o-DCB o-dichlorobenzene
- DMF dimethylformamide
- DMSO dimethyl sulfoxide
- SDS sodium dodecyl sulfate.
- Example 1 (1) Synthesis of Conjugated Polymer (19) 6.48 g of iron (III) chloride was dissolved in 30 ml of chloroform, and a solution of 1.56 g of 3-thiophenemethylacetate in 20 ml of chloroform was added dropwise with stirring under a nitrogen stream. . After cooling to 0 ° C. and stirring for 24 hours, it was poured into 1 l of methanol. The precipitate was collected and washed with methanol and pure. 0.5 g of the obtained solid was added to 50 ml of 2.0 M aqueous sodium hydroxide solution, and the mixture was stirred at 100 ° C. for 24 hours. The precipitate obtained by neutralizing with dilute hydrochloric acid was washed with pure water, and vacuum dried at room temperature for 24 hours to obtain the conjugated polymer (19).
- a semiconductor solution for forming a semiconductor layer was prepared.
- the CNT dispersion A was filtered using a membrane filter (pore size 10 ⁇ m, diameter 25 mm, Omnipore membrane manufactured by Millipore) to remove a CNT composite having a length of 10 ⁇ m or more.
- 45 ml of NMP was added to 5 ml of the obtained filtrate to obtain semiconductor solution A (CNT complex concentration 0.01 g / l with respect to the solvent).
- the internal temperature was raised to 90 ° C., and a component mainly composed of methanol produced as a by-product was distilled off.
- the bath was heated at 130 ° C. for 2.0 hours, the internal temperature was raised to 118 ° C., and a component mainly composed of water and propylene glycol monobutyl ether was distilled off, and then cooled to room temperature, and the solid content concentration was 26.0.
- a weight percent polymer solution A was obtained.
- polymer solution A 50 g of the obtained polymer solution A was weighed, mixed with 16.6 g of propylene glycol monobutyl ether (boiling point 170 ° C.), stirred at room temperature for 2 hours, and polymer solution B (solid content concentration 19.5 wt%) was obtained. Obtained.
- a third electrode 5 was formed on a glass substrate 1 (film thickness 0.7 mm) by vacuum evaporation of 5 nm of chromium and 50 nm of gold through a mask by a resistance heating method.
- the polymer solution B prepared by the method described in (3) above is spin-coated (800 rpm ⁇ 20 seconds) on the glass substrate on which the third electrode is formed, heat-treated at 120 ° C. for 5 minutes, and then insulated again.
- the material solution A was spin-coated (800 rpm ⁇ 20 seconds), and heat-treated at 200 ° C. for 30 minutes in a nitrogen stream to form an insulating layer 6 having a thickness of 400 nm.
- gold is vacuum-deposited to a thickness of 50 nm by a resistance heating method, and a photoresist (trade name “LC100-10cP”, manufactured by Rohm and Haas Co., Ltd.) is applied thereon by spin coating ( 1000 rpm ⁇ 20 seconds) and dried by heating at 100 ° C. for 10 times.
- a photoresist trade name “LC100-10cP”, manufactured by Rohm and Haas Co., Ltd.
- the prepared photoresist film was subjected to pattern exposure through a mask using a parallel light mask aligner (PLA-501F manufactured by Canon Inc.) and then using an automatic developing device (AD-2000 manufactured by Takizawa Sangyo Co., Ltd.). It was developed with ELM-D (trade name, manufactured by Mitsubishi Gas Chemical Co., Ltd.), which is an aqueous 2.38 wt% tetramethylammonium hydroxide solution, for 70 seconds, and then washed with water for 30 seconds. Thereafter, the substrate was etched with AURUM-302 (trade name, manufactured by Kanto Chemical Co., Inc.) for 5 minutes, and then washed with water for 30 seconds.
- AURUM-302 trade name, manufactured by Kanto Chemical Co., Inc.
- the resist is peeled off by immersing it in AZ Remover 100 (trade name, manufactured by AZ Electronic Materials Co., Ltd.) for 5 minutes, washed with water for 30 seconds, and then heated and dried at 120 ° C. for 20 minutes to form the first electrode 2 and the second electrode. Two electrodes 3 were formed.
- AZ Remover 100 trade name, manufactured by AZ Electronic Materials Co., Ltd.
- the width (channel width) of both electrodes was 100 ⁇ m, and the distance (channel length) between both electrodes was 10 ⁇ m.
- 400 pl of the semiconductor solution A produced by the method described in (2) above is dropped onto the substrate on which the electrode is formed using an inkjet apparatus (manufactured by Cluster Technology Co., Ltd.) to form the semiconductor layer 4 on the hot plate. Then, heat treatment was performed at 150 ° C. for 30 minutes under a nitrogen stream to obtain a semiconductor element.
- the measurement was performed in the atmosphere (temperature 20 ° C., humidity 35%) using a semiconductor characteristic evaluation system 4200-SCS type (manufactured by Keithley Instruments Co., Ltd.).
- Example 2 A sensor of another mode was produced in the same manner as in Example 1 except that the third electrode 5 and the insulating layer 6 were not formed.
- the sensor was installed in a measurement box in which the atmosphere could be adjusted, and the value of current flowing between the first electrode 2 and the second electrode 3 was first measured in the atmosphere. Next, when ammonia gas was introduced into the box so as to have a concentration of 20 ppm and the current value was measured after standing for 5 minutes, it was confirmed that it changed greatly to 0.7 ⁇ A and functioned as a sensor.
- Example 3 A semiconductor element was fabricated in the same manner as in Example 1 except that CNT2 was used instead of CNT1. Next, the semiconductor layer 4 of the manufactured semiconductor element is immersed in 100 ⁇ l of 0.01M PBS (pH 7.2, manufactured by Wako Pure Chemical Industries, Ltd.), and the value of the current flowing between the first electrode 2 and the second electrode 3 is measured. did. The voltage between the first electrode and the second electrode (Vsd) was ⁇ 0.2 V and measured in the atmosphere (temperature 20 ° C., humidity 35%).
- Vsd The voltage between the first electrode and the second electrode
- Example 4 (1) Synthesis of Conjugated Polymer (30) 81.6 mg of 3-thiopheneacetic acid (manufactured by Wako Pure Chemical Industries, Ltd.) and 93.6 mg of 3-hexylthiophene (manufactured by Tokyo Chemical Industry Co., Ltd.) Dissolve in 7 ml of Kojun Pharmaceutical Co., Ltd., and add 0.92 g of iron (III) chloride (manufactured by Wako Pure Chemical Industries) 6 ml solution of nitromethane (manufactured by Wako Pure Chemical Industries, Ltd.) under a nitrogen stream. The solution was added dropwise with stirring.
- a semiconductor solution for forming a semiconductor layer was prepared.
- the CNT dispersion A was filtered using a membrane filter (pore size 10 ⁇ m, diameter 25 mm, Omnipore membrane manufactured by Millipore) to remove a CNT composite having a length of 10 ⁇ m or more.
- 3 ml of THF was added to 1 ml of the obtained filtrate to obtain a semiconductor solution B (CNT complex concentration with respect to the solvent: 0.03 g / l).
- a semiconductor layer 4 was formed in the same manner as in Example 1 (4) except that the semiconductor solution B was used instead of the semiconductor solution A.
- the semiconductor solution B was used instead of the semiconductor solution A.
- 6.3 mg of N-hydroxysuccinimide (manufactured by Wako Pure Chemical Industries, Ltd.) was dissolved in 10 mL of THF to obtain a THF solution A.
- 0.1 mL of N, N′-diisopropylcarbodiimide manufactured by Wako Pure Chemical Industries, Ltd.
- the semiconductor layer 4 was immersed in the THF solution B for 1 hour.
- the semiconductor layer 4 was sufficiently rinsed with THF and pure water, and then immersed in a PBS solution of 12 ⁇ L / mg IgE aptamer (D17.4EXT, manufactured by Fasmac Co., Ltd.) overnight. Thereafter, the semiconductor layer 4 was sufficiently rinsed with PBS and pure water to obtain a semiconductor element in which the IgE aptamer was fixed to the semiconductor layer 4.
- Example 5 (1) Synthesis of Conjugated Polymer (4) 10.3 g of 3-bromothiophene (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in 160 mL of hexane (manufactured by Wako Pure Chemical Industries, Ltd.), and n-butyllithium ( 43.3 mL of Tokyo Chemical Industry Co., Ltd. was added dropwise with stirring at ⁇ 40 ° C. under a nitrogen stream. After 10 minutes, 10 mL of THF was added and the mixture was stirred for 1 hour and then brought to ⁇ 10 ° C.
- a semiconductor solution for forming a semiconductor layer was prepared.
- the CNT dispersion C was filtered using a membrane filter (pore size 10 ⁇ m, diameter 25 mm, Omnipore membrane manufactured by Millipore) to remove a CNT composite having a length of 10 ⁇ m or more. 4 ml of THF was added to 1 ml of the obtained filtrate to obtain a semiconductor solution C (CNT complex concentration 0.03 g / l with respect to the solvent).
- a semiconductor layer 4 was formed in the same manner as in Example 2 except that the semiconductor solution C was used instead of the semiconductor solution A. Next, the semiconductor layer 4 was soaked in a solution of 0.9 mg of 0.01 M PBS in biotin N-hydroxysulfosuccinimide ester (manufactured by Dojin Chemical Laboratories) overnight. Thereafter, the semiconductor layer 4 was sufficiently rinsed with pure water to obtain a semiconductor element in which biotin was fixed to the semiconductor layer 4.
- Example 6 (1) Preparation of semiconductor solution Poly (3-hexylthiophene) (P3HT) (manufactured by Aldrich Co., Ltd.) 2.0 mg of CNT1 was added to 2.0 mg of chloroform solution, and an ultrasonic homogenizer (Tokyo Rika Instrument Co., Ltd.) was cooled with ice. Using a VCX-500 manufactured by Co., Ltd., ultrasonically stirred for 4 hours at an output of 20% to obtain a CNT dispersion D (CNT complex concentration of 0.96 g / l with respect to the solvent).
- P3HT 3-hexylthiophene
- a semiconductor solution for forming a semiconductor layer was prepared.
- the CNT dispersion D was filtered using a membrane filter (pore size: 10 ⁇ m, diameter: 25 mm, Omnipore membrane manufactured by Millipore) to remove a CNT composite having a length of 10 ⁇ m or more.
- o-DCB manufactured by Wako Pure Chemical Industries, Ltd.
- chloroform as a low boiling point solvent was distilled off using a rotary evaporator, and the solvent was replaced with o-DCB.
- CNT dispersion E was obtained.
- 3 mL of o-DCB was added to 1 ml of the CNT dispersion E to obtain a semiconductor solution D (CNT complex concentration 0.03 g / l with respect to the solvent).
- a semiconductor layer 4 was formed in the same manner as in Example 2 except that the semiconductor solution D was used instead of the semiconductor solution A. Next, the semiconductor layer 4 was immersed in a 6.3 mg DMF (manufactured by Wako Pure Chemical Industries, Ltd.) 1.0 mL solution of pyrenebutanoic acid succinimide ester (anaspec Co., Ltd.) for 1 hour. Thereafter, the semiconductor layer 4 was sufficiently rinsed with DMF and DMSO (manufactured by Wako Pure Chemical Industries, Ltd.).
- the semiconductor layer 4 was immersed in a 1.0 mL solution of DMSO in 10 ⁇ L of diethylene glycol bis (3-aminopropyl) ether (manufactured by Tokyo Chemical Industry Co., Ltd.) overnight. Thereafter, the semiconductor layer 4 was sufficiently rinsed with DMSO and pure water. Next, the semiconductor layer 4 was immersed overnight in a solution of 0.9 mg of biotin N-hydroxysulfosuccinimide ester in 0.01 mL of PBS. Thereafter, the semiconductor layer 4 was sufficiently rinsed with pure water to obtain a semiconductor element in which biotin was fixed to the semiconductor layer 4.
- Example 7 Example except that stearylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used in place of pyrenebutanoic acid succinimide ester and ethanol (manufactured by Wako Pure Chemical Industries, Ltd.) was used instead of DMF in the production of the semiconductor element.
- stearylamine manufactured by Tokyo Chemical Industry Co., Ltd.
- ethanol manufactured by Wako Pure Chemical Industries, Ltd.
- Measurement was performed in the same manner as in Example 3 in order to evaluate the semiconductor element produced above as a sensor. 4 minutes after the start of measurement, 20 ⁇ l of IgE in 0.1 M PBS solution, 9 minutes later in 20 ⁇ l of 0.1 M PBS solution in BSA, and 14 minutes later in 0.01 M PBS soaked in 20 ⁇ l of 0.1 M PBS solution in avidin in semiconductor layer 4 Added. Only when avidin was added, the current value decreased by 0.05 uA, confirming that it functions as a sensor that can specifically detect avidin.
- Example 8 (1) Production of Semiconductor Element A semiconductor layer 4 was formed in the same manner as in Example 6. Next, the semiconductor layer 4 was immersed overnight in a 1.0 mL 0.01 M PBS solution of 0.9 mg of biotin N-hydroxysulfosuccinimide ester. Thereafter, the semiconductor layer 4 was sufficiently rinsed with pure water to obtain a semiconductor element in which biotin was immobilized on the semiconductor layer 4.
- Example 9 Preparation of semiconductor solution Add 1.5 mg of CNT1 and 1.5 mg of SDS to 30 ml of water and use an ultrasonic homogenizer (VCX-500, manufactured by Tokyo Rika Kikai Co., Ltd.) with ice cooling to output 3 at 250 W. Ultrasonic stirring was performed for a period of time to obtain CNT dispersion F (CNT complex concentration of 0.05 g / l with respect to the solvent). The obtained CNT dispersion F was centrifuged at 21000 G for 30 minutes using a centrifuge (Hitachi Koki Co., Ltd. CT15E), and 80% of the supernatant was taken out to obtain a semiconductor solution E.
- VCX-500 ultrasonic homogenizer
- Comparative Example 1 (1) Production of Semiconductor Element A semiconductor layer 4 was formed in the same manner as in Example 2 except that the semiconductor solution D was used in place of the semiconductor solution A to obtain a semiconductor element.
- Comparative Example 2 (1) Preparation of semiconductor solution 1 g of CNT1 and 50 mL of chloroform were added and dispersed for 1 hour using an ultrasonic cleaner. Furthermore, 5 mL of this dispersion was fractionated, diluted to 100 mL, and further dispersed for 1 hour using an ultrasonic cleaner to obtain CNT dispersion G. The obtained CNT dispersion G was filtered using a membrane filter (pore size 10 ⁇ m, diameter 25 mm, Omnipore membrane manufactured by Millipore) to remove CNTs having a length of 10 ⁇ m or more to obtain a semiconductor solution F. Part CNT remained agglomerated.
- a membrane filter pore size 10 ⁇ m, diameter 25 mm, Omnipore membrane manufactured by Millipore
- the CNT composite, semiconductor element and sensor using the same of the present invention can be applied to a wide variety of sensing such as chemical analysis, physical analysis, and biological analysis, and are particularly preferably used as medical sensors and biosensors. .
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Abstract
Description
CNTの表面の少なくとも一部に有機物が付着した状態とは、CNTの表面の一部、あるいは全部を有機物が被覆した状態を意味する。有機物がCNTを被覆できるのは、疎水性相互作用によるものや、有機物が共役構造を有する場合には、有機物とCNTそれぞれの共役系構造に由来するπ電子雲が重なることによって相互作用が生じるためと推測される。CNTが有機物で被覆されると、CNTの反射色が被覆されていないCNTの色から共役系重合体の色に近づくため、被覆されているか否かが判断できる。定量的にはX線光電子分光(XPS)などの元素分析によって、付着物の存在とCNTに対する付着物の重量比を同定することができる。
本発明のCNT複合体は、その少なくとも一部にヒドロキシル基、カルボキシ基、アミノ基、メルカプト基、スルホ基、ホスホン酸基、それらの有機塩もしくは無機塩、ホルミル基、マレイミド基およびスクシンイミド基からなる群より選ばれる少なくとも一つの官能基を含有することにより、センシング対象物質を検出しやすくなる。より詳しくは、これらの官能基がセンシング対象物質と化学結合、水素結合、イオン結合、配位結合、静電相互作用、酸化・還元反応等の相互作用することによって、近傍に存在するCNTの電気的特性が変化し、それを電気信号として検出することが可能となる。
本発明において、CNT表面の少なくとも一部に付着する有機物の好ましい一例である共役系重合体としては、ポリチオフェン系重合体、ポリピロール系重合体、ポリアニリン系重合体、ポリアセチレン系重合体、ポリ-p-フェニレン系重合体、ポリ-p-フェニレンビニレン系重合体などが挙げられるが、特に限定されない。上記重合体は単一のモノマーユニットが並んだものが好ましく用いられるが、異なるモノマーユニットをブロック共重合したもの、ランダム共重合したものも用いられる。また、グラフト重合したものも用いることができる。上記重合体の中でも本発明においては、CNTへの付着が容易であり、CNT複合体を形成しやすいポリチオフェン系重合体が特に好ましく使用される。好ましい分子量は数平均分子量で800~100,000である。また、上記重合体は必ずしも高分子量である必要はなく、直鎖状共役系からなるオリゴマーであってもよい。
CNTとしては、1枚の炭素膜(グラフェン・シート)が円筒状に巻かれた単層CNT、2枚のグラフェン・シートが同心円状に巻かれた2層CNT、複数のグラフェン・シートが同心円状に巻かれた多層CNTのいずれを用いてもよいが、高い半導体特性を得るためには単層CNTを用いるのが好ましい。CNTは、アーク放電法、化学気相成長法(CVD法)、レーザー・アブレーション法等により得ることができる。
次に、本発明のCNT複合体を含有する半導体素子について説明する。本発明の半導体素子は、基板、第1電極、第2電極および半導体層を含有し、前記第1電極は、前記第2電極と間隔をあけて配置され、前記半導体層は前記第1電極と前記第2電極の間に配置され、前記半導体層が本発明のCNT複合体を含有する。また、別の態様としては、上記半導体素子がさらに第3電極および絶縁層を含有し、前記第3電極は前記絶縁層により、前記第1電極、前記第2電極および前記半導体層と電気的に絶縁されて配置されている。
ただしIdはソース・ドレイン間の電流、Vsdはソース・ドレイン間の電圧、Vgはゲート電圧、Dは絶縁層の厚み、Lはチャネル長、Wはチャネル幅、εrはゲート絶縁層の比誘電率、εは真空の誘電率(8.85×10-12F/m)である。
次に、本発明の半導体素子を含有するセンサについて説明する。このセンサは、半導体層にセンシング対象物質と選択的に相互作用する物質を有する。
本発明のセンサはセンシング対象物質と選択的に相互作用する生体関連物質を含有し、前記生体関連物質が前記CNT複合体を含有する半導体層に固定されていることが好ましい。生体関連物質としては、センシング対象物質と選択的に相互作用できるものであれば特に限定されず、任意の物質を用いることができる。具体的には、酵素、抗原、抗体、ハプテン、ハプテン抗体、ペプチド、オリゴペプチド、ポリペプチド(タンパク質)、ホルモン、核酸、オリゴヌクレオチド、ビオチン、ビオチン化タンパク、アビジン、ストレプトアビジン、糖、オリゴ糖、多糖などの糖類、低分子化合物、高分子化合物、無機物質およびこれらの複合体、ウイルス、細菌、細胞、生体組織およびこれらを構成する物質などが挙げられる。
図1に示す半導体素子を含有するセンサの製造方法を示す。このセンサの製造方法は、CNT複合体を基板上に塗布および乾燥して半導体層を形成する工程を含む。なお、製造方法は下記に限定されるものではない。
CNT1:CNI社製、単層CNT、純度95%
CNT2:名城ナノカーボン社製、単層CNT、純度95%。
NMP:N-メチルピロリドン
PBS:リン酸塩緩衝生理食塩水
BSA:牛血清アルブミン
IgE:免疫グロブリンE
THF:テトラヒドロフラン
o-DCB:o-ジクロロベンゼン
DMF:ジメチルホルムアミド
DMSO:ジメチルスルホキシド
SDS:ドデシル硫酸ナトリウム。
(1)共役系重合体(19)の合成
塩化鉄(III)6.48gをクロロホルム30mlに溶解し、3-チオフェンメチルアセテート1.56gのクロロホルム20ml溶液を、窒素気流下、攪拌しながら滴下した。0℃まで冷却して24時間攪拌した後、1lのメタノール中に注ぎいれた。沈殿を採取し、メタノールと純粋で洗浄した。得られた固体0.5gを2.0M水酸化ナトリウム水溶液50mlに加え、100℃で24時間攪拌した。希塩酸を加え中和して得られた沈殿物を純水で洗浄し、室温で24時間真空乾燥することにより、上記共役系重合体(19)を得た。
CNT1を1.5mgと、上記共役系重合体(19)1.5mgを15mlのNMP中に加え、氷冷しながら超音波ホモジナイザー(東京理化器械(株)製VCX-500)を用いて出力250Wで30分間超音波撹拌し、CNT分散液A(溶媒に対するCNT複合体濃度0.1g/l)を得た。
メチルトリメトキシシラン61.29g(0.45モル)、β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン12.31g(0.05モル)、およびフェニルトリメトキシシラン99.15g(0.5モル)をプロピレングリコールモノブチルエーテル(沸点170℃)203.36gに溶解し、これに、水54.90g、リン酸0.864gを撹拌しながら加えた。得られた溶液をバス温105℃で2時間加熱し、内温を90℃まで上げて、主として副生するメタノールからなる成分を留出せしめた。次いでバス温130℃で2.0時間加熱し、内温を118℃まで上げて、主として水とプロピレングリコールモノブチルエーテルからなる成分を留出せしめた後、室温まで冷却し、固形分濃度26.0重量%のポリマー溶液Aを得た。
図2に示す半導体素子を作製した。ガラス製の基板1(膜厚0.7mm)上に、抵抗加熱法により、マスクを通してクロムを5nmおよび金を50nm真空蒸着し、第3電極5を形成した。次に上記(3)に記載の方法で作製したポリマー溶液Bを上記第3電極が形成されたガラス基板上にスピンコート塗布(800rpm×20秒)し、120℃で5分間熱処理後、再度絶縁材料溶液Aをスピンコート塗布(800rpm×20秒)し、窒素気流下200℃で30分間熱処理することによって、膜厚400nmの絶縁層6を形成した。 次に、抵抗加熱法により、金を膜厚50nmになるように真空蒸着し、その上にフォトレジスト(商品名「LC100-10cP」、ローム・アンド・ハース(株)製)をスピンコート塗布(1000rpm×20秒)し、100℃で10加熱乾燥した。
上記で作製した半導体素子をセンサとして評価するために、雰囲気が調整可能な測定ボックス内に設置した。まず大気中(気温20℃、湿度35%)でFET特性を測定したところ、移動度は0.35cm2/V・sec、オンオフ比は2.5E+6であった。次に、ボックス内にアンモニアガスを濃度が20ppmになるように導入し、5分静置後に半導体素子の特性を測定したところ、移動度は0.23cm2/V・sec、オンオフ比は1.7E+6と大きく変化し、センサとして機能することが確認された。
第3電極5および絶縁層6を形成しなかったこと以外は実施例1と同様にして別の態様のセンサを作製した。雰囲気が調整可能な測定ボックス内に前記センサを設置し、まず大気中で第1電極2と第2電極3の間に流れる電流値を測定したところ、1.2μAであった。次に、ボックス内にアンモニアガスを濃度が20ppmになるように導入し、5分静置後に電流値を測定したところ、0.7μAと大きく変化し、センサとして機能することが確認された。
CNT1の代わりにCNT2を用いたこと以外は実施例1と同様にして半導体素子を作製した。次に作製した半導体素子の半導体層4を0.01M PBS(pH7.2、和光純薬工業(株) 製)100μlに浸し、第1電極2と第2電極3の間に流れる電流値を測定した。第1電極・第2電極間電圧(Vsd)=-0.2V、大気中(気温20℃、湿度35%)、で測定した。測定開始から2分後にストレプトアビジン(和光純薬工業(株) 製)の0.01M PBS溶液20μl、7分後にBSA(アルドリッチ(株)製)の0.01M PBS溶液20μl、12分後にIgE(ヤマサ(株)製)の0.01M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。その結果を図3に示す。前記ストレプトアビジン、BSA、IgEの添加で電流値が大きく変化しており、センサとして機能することが確認された。
(1)共役系重合体(30)の合成
3-チオフェン酢酸(和光純薬工業(株)製)81.6mg、3-ヘキシルチオフェン(東京化成工業(株)製)93.6mgをクロロホルム(和光純薬工業(株)製)7mlに溶解し、塩化鉄(III)(和光純薬工業(株)製)0.92gのニトロメタン(和光純薬工業(株)製)6ml溶液を、窒素気流下、攪拌しながら滴下した。室温で3時間攪拌した後、20mlのメタノール(和光純薬工業(株)製)を注ぎいれた。沈殿を採取し、メタノールで洗浄した。得られた固体を60℃で2時間真空乾燥することにより、上記共役系重合体を得た。
上記共役系重合体2.0mgのTHF(和光純薬工業(株)製)10ml溶液にCNT2を1.0mgを加え、氷冷しながら超音波ホモジナイザー(東京理化器械(株)製VCX-500)を用いて出力20%で4時間超音波撹拌し、CNT分散液B(溶媒に対するCNT複合体濃度0.1g/l)を得た。
半導体溶液Aの代わりに、半導体溶液Bを用いたこと以外は、実施例1(4)と同様にして半導体層4を形成した。次にN-ヒドロキシスクシンイミド(和光純薬工業(株)製) 6.3mgをTHF10mLに溶解しTHF溶液Aを得た。次いでN,N`-ジイソプロピルカルボジイミド(和光純薬工業(株)製)0.1mLをTHF5mLに溶解し、内0.6mLをTHF溶液Aに加えTHF溶液Bを得た。THF溶液Bに半導体層4を1時間浸した。その後、半導体層4をTHF及び純水で十分にすすいだ後、12μL/mg IgEアプタマー(D17.4EXT、ファスマック(株)製)のPBS溶液に終夜浸した。その後、半導体層4をPBS及び純水で十分にすすぎ、半導体層4にIgEアプタマーを固定した半導体素子を得た。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にストレプトアビジンの0.01M PBS溶液20μl、9分後にBSAの0.01M PBS溶液20μl、14分後にIgEの0.01M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。その結果を図4に示す。IgE添加のときのみ電流値が大きく変化しており、IgEを特異的に検出できるセンサとして機能することが確認された。
(1)共役系重合体(4)の合成
3-ブロモチオフェン(東京化成工業(株)製)10.3gをヘキサン(和光純薬工業(株)製)160mLに溶解し、n―ブチルリチウム(東京化成工業(株)製)43.3mLを、窒素気流下、-40℃で攪拌しながら滴下した。10分後THF10mLを加えて1時間攪拌した後、-10℃にした。ジブロモブタン(東京化成工業(株)製)20.9mLを攪拌しながら滴下した後、室温にした。2時間攪拌した後、水100mLを加え、ジエチルエーテル(和光純薬工業(株)製)で抽出した。硫酸マグネシウム(和光純薬工業(株)製)で乾燥した後、溶媒を留去し、シリカゲルカラムクロマトグラフィーにより精製した。溶媒を留去することにより、3-(2-ブロモブチル)チオフェン8.5gを得た。
上記共役系重合体(4)2.0mgのTHF10ml溶液にCNT2を1.0mg加え、氷冷しながら超音波ホモジナイザー(東京理化器械(株)製VCX-500)を用いて出力20%で4時間超音波撹拌し、CNT分散液C(溶媒に対するCNT複合体濃度0.89g/l)を得た。
半導体溶液Aの代わりに、半導体溶液Cを用いたこと以外は、実施例2と同様にして半導体層4を形成した。次にビオチンN-ヒドロキシスルホスクシンイミドエステル(同人化学研究所(株)製)0.9mgの0.01M PBS1mL溶液に半導体層4を終夜浸した。その後、半導体層4を純水で十分にすすぎ、半導体層4にビオチンを固定した半導体素子を得た。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にIgEの0.01M PBS溶液20μl、9分後にBSAの0.01M PBS溶液20μl、14分後にアビジンの0.01M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。その結果を図5に示す。アビジン添加のときのみ電流値が大きく変化しており、アビジンを特異的に検出できるセンサとして機能することが確認された。
(1)半導体溶液の作製
ポリ(3-ヘキシルチオフェン)(P3HT)(アルドリッチ(株)製)2.0mgのクロロホルム10ml溶液にCNT1を1.0mg加え、氷冷しながら超音波ホモジナイザー(東京理化器械(株)製VCX-500)を用いて出力20%で4時間超音波撹拌し、CNT分散液D(溶媒に対するCNT複合体濃度0.96g/l)を得た。
半導体溶液Aの代わりに、半導体溶液Dを用いたこと以外は、実施例2と同様にして半導体層4を形成した。次にピレンブタン酸スクシンイミドエステル(アナスペック(株)製) 6.3mgのDMF(和光純薬工業(株)製)1.0mL溶液に半導体層4を1時間浸した。その後、半導体層4をDMF及びDMSO(和光純薬工業(株)製)で十分にすすいだ。次にジエチレングリコールビス(3-アミノプロピル)エーテル(東京化成工業(株)製)10μLのDMSO1.0mL溶液に半導体層4を終夜浸した。その後、半導体層4をDMSO及び純水で十分すすいだ。次にビオチンN-ヒドロキシスルホスクシンイミドエステル0.9mgの0.01M PBS1.0mL溶液に半導体層4を終夜浸した。その後、半導体層4を純水で十分にすすぎ、半導体層4にビオチンを固定した半導体素子を得た。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にIgEの0.1M PBS溶液20μl、9分後にBSAの0.1M PBS溶液20μl、14分後にアビジンの0.1M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。アビジン添加のときのみ電流値が0.04uA低下し、アビジンを特異的に検出できるセンサとして機能することが確認された。
半導体素子作製時にピレンブタン酸スクシンイミドエステルの代わりに、ステアリルアミン(東京化成工業(株)製)を用い、DMFの代わりに、エタノール(和光純薬工業(株)製)を用いたこと以外は実施例6と同様にして半導体素子を作製した。
(1)半導体素子の作製
実施例6と同様にして半導体層4を形成した。次にビオチンN-ヒドロキシスルホスクシンイミドエステル0.9mgの0.01MPBS1.0mL溶液に半導体層4を終夜浸した。その後、半導体層4を純水で十分にすすぎ、半導体層4にビオチンを固定化した半導体素子を得た。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にIgEの0.1M PBS溶液20μl、9分後にBSAの0.1M PBS溶液20μl、14分後にアビジンの0.1M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。アビジン添加のときのみ電流値が0.05uA低下し、アビジンを特異的に検出できるセンサとして機能することが確認された。
(1)半導体溶液の作製
CNT1を1.5mgと、SDS1.5mgを30mlの水中に加え、氷冷しながら超音波ホモジナイザー(東京理化器械(株)製VCX-500)を用いて出力250Wで3時間超音波撹拌し、CNT分散液F(溶媒に対するCNT複合体濃度0.05g/l)を得た。得られたCNT分散液Fを遠心分離機(日立工機(株)製CT15E)を用いて、21000Gで30分間遠心分離し、上澄みの80%を取り出すことにより半導体溶液Eを得た。
半導体溶液Aの代わりに半導体溶液Eを用いたこと以外は、実施例2と同様にして半導体層4を形成した。次に実施例6(2)同様にして、半導体層4にビオチンを固定化した半導体素子を得た。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にIgEの0.1MPBS溶液20μl、9分後にBSAの0.1M PBS溶液20μl、14分後にアビジンの0.1M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。アビジン添加のときのみ電流値が0.02uA低下し、アビジンを特異的に検出できるセンサとして機能することが確認された。
(1)半導体素子の作製
半導体溶液Aの代わりに半導体溶液Dを用いたこと以外は、実施例2と同様にして半導体層4を形成し、半導体素子とした。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行った。測定開始から4分後にIgEの0.1M PBS溶液20μl、9分後にBSAの0.1M PBS溶液20μl、14分後にアビジンの0.1M PBS溶液20μlを半導体層4に浸した0.01M PBSに添加した。いずれの場合も電流値の変化は確認できず、センサとして機能しなかった。
(1)半導体溶液の作製
CNT1を1gと、クロロホルム50mL加え、超音波洗浄機を用いて1時間分散した。さらにこの分散液5mLを分取し100mLに希釈してさらに超音波洗浄機を用いて1時間分散しCNT分散液Gを得た。得られたCNT分散液Gをメンブレンフィルター(孔径10μm、直径25mm、ミリポア社製オムニポアメンブレン)を用いて濾過を行い、長さ10μm以上のCNTを除去し、半導体溶液Fを得たが、一部CNTが凝集したままであった。
半導体溶液Aの代わりに半導体溶液Fを用いたこと以外は、実施例2と同様にして半導体層4を形成し、半導体素子とした。
上記で作製した半導体素子をセンサとして評価するため実施例3と同様にして測定を行ったが、第1電極2と第2電極3間の電流値を測定できなかった。
2 第1電極
3 第2電極
4 半導体層
5 第3電極
6 絶縁層
Claims (12)
- 表面の少なくとも一部に有機物が付着したカーボンナノチューブ複合体であって、前記カーボンナノチューブ複合体の少なくとも一部にヒドロキシル基、カルボキシ基、アミノ基、メルカプト基、スルホ基、ホスホン酸基、それらの有機塩もしくは無機塩、ホルミル基、マレイミド基およびスクシンイミド基からなる群より選ばれる少なくとも一つの官能基を含有するカーボンナノチューブ複合体。
- 前記有機物の一部に前記官能基を有する請求項1記載のカーボンナノチューブ複合体。
- 前記カーボンナノチューブの表面に前記有機物とは異なる他の化合物が付着しており、該化合物の一部に前記官能基を有する請求項1記載のカーボンナノチューブ複合体。
- 前記有機物が共役系重合体である請求項1~3のいずれか記載のカーボンナノチューブ複合体。
- 前記有機物が側鎖を含有する共役系重合体であり、前記側鎖の少なくとも一部に前記官能基を含有する請求項1または2記載のカーボンナノチューブ複合体。
- 前記側鎖の少なくとも一部にアルキレン基を含有する請求項5記載のカーボンナノチューブ複合体。
- 基板、第1電極、第2電極および半導体層を含有し、前記第1電極は、前記第2電極と間隔をあけて配置され、前記半導体層は前記第1電極と前記第2電極の間に配置され、前記半導体層が請求項1から6いずれか記載のカーボンナノチューブ複合体を含有する半導体素子。
- さらに第3電極および絶縁層を含有し、前記第3電極は前記絶縁層により、前記第1電極、前記第2電極および前記半導体層と電気的に絶縁されて配置された請求項7記載の半導体素子。
- 少なくとも基板、第1電極、第2電極および半導体層を含有し、前記第1電極は、前記第2電極と間隔をあけて配置され、前記半導体層は前記第1電極と前記第2電極の間に配置された半導体素子の製造方法であって、請求項1から6いずれか記載のカーボンナノチューブ複合体を塗布することにより前記半導体層を形成する工程を含む半導体素子の製造方法。
- 請求項7または8記載の半導体素子を含有するセンサ。
- センシング対象物質と選択的に相互作用する生体関連物質を含有し、前記生体関連物質が前記カーボンナノチューブ複合体を含有する半導体層に固定されている請求項10記載のセンサ。
- 請求項7または8記載の半導体素子を含有するセンサの製造方法であって、請求項7または8記載の半導体素子の半導体層に、センシング対象物質と選択的に相互作用する生体関連物質を固定する工程を含むセンサの製造方法。
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| US14/907,103 US20160155948A1 (en) | 2013-07-25 | 2014-07-17 | Carbon nanotube composite, semiconductor device, and sensor using same |
| CN201480041646.2A CN105408245A (zh) | 2013-07-25 | 2014-07-17 | 碳纳米管复合体、半导体元件和使用其的传感器 |
| KR1020167001671A KR20160033118A (ko) | 2013-07-25 | 2014-07-17 | 카본 나노 튜브 복합체, 반도체 소자 및 그것을 사용한 센서 |
| EP14830152.6A EP3026014A4 (en) | 2013-07-25 | 2014-07-17 | Carbon nanotube composite, semiconductor device, and sensor using same |
| US15/587,996 US20170244041A1 (en) | 2013-07-25 | 2017-05-05 | Carbon nanotube composite, semiconductor device, and sensor using same |
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| US15/587,996 Continuation US20170244041A1 (en) | 2013-07-25 | 2017-05-05 | Carbon nanotube composite, semiconductor device, and sensor using same |
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| EP (1) | EP3026014A4 (ja) |
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| JP2018117120A (ja) * | 2017-01-20 | 2018-07-26 | ツィンファ ユニバーシティ | 薄膜トランジスタ |
| JP2018117121A (ja) * | 2017-01-20 | 2018-07-26 | ツィンファ ユニバーシティ | 薄膜トランジスタ |
| JP6683296B1 (ja) * | 2018-09-25 | 2020-04-15 | 東レ株式会社 | カーボンナノチューブ複合体およびそれを用いた分散液、半導体素子およびその製造方法、ならびに半導体素子を用いた無線通信装置および商品タグ |
| KR20210033319A (ko) * | 2019-09-18 | 2021-03-26 | 한국과학기술연구원 | 질화붕소나노튜브-나노카본 복합소재를 구비하는 가스센서 및 이의 제조방법 |
| KR102285088B1 (ko) * | 2019-09-18 | 2021-08-04 | 한국과학기술연구원 | 질화붕소나노튜브-나노카본 복합소재를 구비하는 가스센서 및 이의 제조방법 |
| JP2023042090A (ja) * | 2021-09-14 | 2023-03-27 | 東レ株式会社 | ガスセンサ |
| JP7711515B2 (ja) | 2021-09-14 | 2025-07-23 | 東レ株式会社 | ガスセンサ |
| WO2024024926A1 (ja) * | 2022-07-29 | 2024-02-01 | 国立大学法人 東京大学 | トランジスタ型重金属イオンセンサ |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3026014A1 (en) | 2016-06-01 |
| TW201505961A (zh) | 2015-02-16 |
| EP3026014A4 (en) | 2017-03-29 |
| US20160155948A1 (en) | 2016-06-02 |
| KR20160033118A (ko) | 2016-03-25 |
| US20170244041A1 (en) | 2017-08-24 |
| CN105408245A (zh) | 2016-03-16 |
| JPWO2015012186A1 (ja) | 2017-03-02 |
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