WO2015060403A1 - Method for connecting terminal - Google Patents
Method for connecting terminal Download PDFInfo
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- WO2015060403A1 WO2015060403A1 PCT/JP2014/078255 JP2014078255W WO2015060403A1 WO 2015060403 A1 WO2015060403 A1 WO 2015060403A1 JP 2014078255 W JP2014078255 W JP 2014078255W WO 2015060403 A1 WO2015060403 A1 WO 2015060403A1
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- WIPO (PCT)
- Prior art keywords
- terminal
- conductor
- crimping
- solder
- flat plate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/12—End pieces terminating in an eye, hook, or fork
Definitions
- the present invention relates to a terminal connection method.
- a litz wire formed by aggregating a plurality of insulated conductors having a conductor and an insulating film provided on the outer periphery of the conductor is known. According to this litz wire, it is possible to suppress an increase in AC resistance due to the skin effect in which the current concentrates on the conductor surface as the frequency of the current flowing through the conductor increases (see Patent Documents 1 to 3).
- Such an litz wire is provided with an insulating film on the outer periphery of each conductor, and thus cannot be electrically connected even if crimping is performed at a terminal crimping portion like a normal electric wire. For this reason, a technique is adopted in which a litz wire is inserted into a terminal sleeve or the like (crimp part), the sleeve is crimped and the sleeve and the litz wire are temporarily fixed, and immersed in a solder bath filled with a solder solution. .
- the terminal crimping portion and the litz wire are temporarily fixed in the solder bath, not only the crimping portion but also a predetermined target (for example, a bolt mounting portion of the terminal block)
- the fixed part to be electrically connected is also immersed in the solder bath. For this reason, for example, when the fixing portion is electrically connected to a predetermined target by bolting, there is a problem that the solder of the fixing portion is peeled off after bolting, the tightening is loosened, and the contact resistance is increased.
- the present invention solves such problems, and an object of the present invention is to provide a terminal connection method capable of suppressing an increase in contact resistance and reducing processing costs. .
- the terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
- a terminal connection method comprising: (2) A litz wire having a conductor portion formed by assembling a plurality of insulated conductors having a conductor and an insulating film provided on the outer periphery of the conductor, and a cylindrical shape in which the conductor portion is inserted and arranged and crimped
- a terminal connection method for electrical connection with a terminal having a crimping portion of The terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
- the conductor part of the electric wire (Litz wire) is inserted and arranged from the fixed part side of the crimping part in the first step, and immersed in the solder bath in the second step.
- the fixing part is not immersed in the solder solution, and the solder is attached to the fixing part while making electrical connection between the terminal and the electric wire (Litz wire). Can be prevented. For this reason, the problem that the solder adhering to the fixing portion is peeled off does not occur, and the masking process becomes unnecessary.
- the fixing portion is provided with a flat plate portion extending larger than a distance in the cylinder longitudinal direction of the crimping portion, and an electrical connection that is provided on the opposite side of the crimping portion across the flat plate portion and contacts the predetermined object.
- the electric connection portion is more distal than the crimp portion. It becomes easy to protrude in the direction. Thereby, it becomes the positional relationship of the electrical connection part and crimping
- FIG. 1 is a perspective view showing terminals and litz wires used in a terminal connection method according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view showing details of the litz wire shown in FIG.
- FIGS. 3A and 3B are first process diagrams showing a method of connecting terminals according to the present embodiment, FIG. 3A shows a side view, and FIG. 3B shows an upper surface. The figure is shown.
- FIG. 4 is a second process diagram illustrating the terminal connection method according to the present embodiment.
- FIG. 5A and FIG. 5B are third process diagrams showing a terminal connection method according to the present embodiment, FIG. 5A shows a side view, and FIG. 5B shows an upper surface. The figure is shown.
- FIG. 1 is a perspective view showing terminals and litz wires used in a terminal connection method according to an embodiment of the present invention.
- a terminal 10 shown in FIG. 1 is electrically connected to a litz wire 20 and is generally composed of a crimping part 11 and a fixing part 12.
- the crimping part 11 is comprised by the cylindrical metal member, and is a site
- the fixing part 12 is a flat metal member extending in the cylinder longitudinal direction from the cylinder end of the crimping part 11, and includes a flat plate part 12a and an electrical connection part 12b.
- the flat plate portion 12 a is a plate material that extends larger than the distance in the cylinder longitudinal direction of the crimping portion 11.
- the electrical connection portion 12b is a plate material provided on the opposite side of the crimping portion 11 with the flat plate portion 12a interposed therebetween.
- Bolt tightening holes 12c are formed in the electrical connection portion 12b. The hole 12c is fixed to the predetermined target by inserting a bolt together with the predetermined target and tightening, and thereby the electrical connection between the electrical connecting portion 12b and the predetermined target is performed.
- FIG. 2 is a cross-sectional view showing details of the litz wire 20 shown in FIG.
- the litz wire 20 is an insulated conductor strand (insulated conductor) 22 having a conductor strand (conductor) 22a and an enamel coating (insulating film) 22b provided on the outer periphery of the conductor strand 22a.
- a conductor portion 21 is formed by assembling a plurality of wires.
- the litz wire 20 includes a covering portion 23 made of an insulator on the outer periphery of the conductor portion 21.
- 3 to 5 are process diagrams showing a terminal connection method according to this embodiment.
- an operator or an apparatus hereinafter referred to as an operator or the like removes the covering portion 23 of the litz wire 20 shown in FIGS. Thereby, the conductor part 21 of the litz wire 20 is exposed.
- an operator or the like inserts and arranges the conductor portion 21 in the cylindrical crimp portion 11 (first step).
- the conductor part 21 is inserted into the crimping part 11 from the fixed part 12 side of the terminal 10 (FIG. 3A).
- the crimping part 11 is crimped, and the crimping part 11 and the conductor part 21 are in a temporarily fixed state held in a predetermined positional relationship (FIG. 3B).
- an operator or the like holds the conductor part 21 and the terminal 10 (crimp part 11) in a solder bath filled with the solder solution while keeping the positional relation between the conductor part 21 and the terminal 10 (crimp part 11). Immerse from the crimping part side 11 (second step). At this time, the operator or the like immerses the crimping portion 11 in the solder solution so that the fixing portion 12 is not immersed in the solder solution. As a result, solder does not adhere to the fixed portion 12.
- the enamel coating 22b is removed by the heat of the solder solution, and the terminal 10 and the litz wire 20 are electrically connected. And both of them are fixedly connected by solidification of the solder.
- the operator or the like bends the fixing portion 12 by 180 degrees (third step).
- the operator or the like bends the crimping portion 11 side of the flat plate portion 12a in the fixing portion 12 (specifically, the portion A is folded).
- the flat plate portion 12 a is longer than the longitudinal direction of the crimp portion 11.
- the electrical connection part 12b is the front end direction of the litz wire 20 rather than the crimping
- the operator or the like fixes the terminal 10 electrically connected to the litz wire 20 to the predetermined target and electrically connects the bolt 10 into the hole 12c of the electric connection portion 12b and the predetermined target hole and tightens the bolt. Connecting.
- the conductor portion 21 of the litz wire 20 is inserted and arranged from the fixing portion 12 side of the crimping portion 11 in the first step, and the solder in the second step.
- the crimping portion 11 is immersed in the solder solution, but the fixing portion 12 is not immersed in the solder solution and the terminal 10 and the litz wire 20 are electrically connected, and the fixing portion 12 is immersed. It is possible to prevent the solder from adhering to the surface. For this reason, the problem that the solder adhering to the fixing part 12 peels does not occur, and the masking process becomes unnecessary.
- fixed part 12 is bent in a 3rd process, when electrically connecting the fixing
- the crimping part 11 side of the flat plate part 12a is bent, so that when the flat plate part 12a is bent 180 °, the electrical connection part 12b is more likely to protrude in the tip direction of the litz wire 20 than the crimping part 11.
- the positional relationship between the electrical connection portion 12b and the crimping portion 11 is the same as that of the existing litz wire terminal, and the possibility of difficulty in attachment when attaching to a predetermined target can be reduced.
- the crimping portion 11 does not have to be cylindrical and may have another shape.
- the fixing portion 12 is not limited to be bent at 180 °, but may be bent at another angle such as 90 °, or may be bent in the horizontal direction if possible.
- the non-contact power supply method when used in the coil unit of the non-contact power supply device, may be an electromagnetic induction method or magnetic resonance. It may be a method.
- a terminal connection method for electrical connection with a terminal (10) having (11) The terminal (10) includes the crimping part (11), a flat plate-like fixing part (12) extending in the longitudinal direction of the cylinder from the cylindrical end of the crimping part (11) and electrically connected to a predetermined target.
- a terminal connection method comprising: [2] A conductor part (insulated conductor wire 22) having a conductor (22a) and an insulating film (enamel coating 22b) provided on the outer periphery of the conductor (22a). 21) and a terminal connection method for electrical connection between a litz wire (20) having 21) and a terminal (10) having a cylindrical crimping part (11) into which the conductor part (21) is inserted and arranged.
- the terminal (10) includes the crimping part (11), a flat plate-like fixing part (12) extending in the longitudinal direction of the cylinder from the cylindrical end of the crimping part (11) and electrically connected to a predetermined target.
- a first step of inserting and arranging the conductor portion (21) from the side of the fixing portion (12) of the crimping portion (11) with respect to the terminal (10) After the first step, the terminal (10) is moved to prevent the fixing portion (12) from being immersed in the solder liquid while maintaining the positional relationship between the conductor portion (21) and the crimping portion (11).
- a terminal connection method comprising: [3]
- the fixing portion (12) includes a flat plate portion (12a) extending larger than a distance in the cylinder longitudinal direction of the pressure bonding portion (11) and the pressure bonding portion (11) across the flat plate portion (12a). And an electrical connection part (12b) that is provided on the opposite side to contact the predetermined object,
- the terminal connection method according to [1] or [2], wherein the crimping part (11) side of the flat plate part (12a) is bent.
- the present invention it is possible to suppress the increase in contact resistance and reduce the processing cost.
- the present invention that exhibits this effect is useful for a terminal connection method.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
本発明は、端子の接続方法に関する。 The present invention relates to a terminal connection method.
従来、導体と導体の外周に設けられた絶縁皮膜とを有する絶縁導体を複数本集合して形成されたリッツ線が知られている。このリッツ線によれば、導体に流れる電流の周波数が増加するにつれて電流が導体表面に集中する表皮効果による交流抵抗の増加を抑えることができる(特許文献1~3参照)。 Conventionally, a litz wire formed by aggregating a plurality of insulated conductors having a conductor and an insulating film provided on the outer periphery of the conductor is known. According to this litz wire, it is possible to suppress an increase in AC resistance due to the skin effect in which the current concentrates on the conductor surface as the frequency of the current flowing through the conductor increases (see Patent Documents 1 to 3).
このようなリッツ線は、各導体の外周に絶縁皮膜が設けられていることから、通常の電線のように端子圧着部にて加締めを行ったとしても電気接続することができない。このため、端子のスリーブ等(圧着部)にリッツ線を挿入し、スリーブを加締めてスリーブとリッツ線とを仮固定した状態で、半田液で満たされる半田槽に浸す手法が採用されている。 Such an litz wire is provided with an insulating film on the outer periphery of each conductor, and thus cannot be electrically connected even if crimping is performed at a terminal crimping portion like a normal electric wire. For this reason, a technique is adopted in which a litz wire is inserted into a terminal sleeve or the like (crimp part), the sleeve is crimped and the sleeve and the litz wire are temporarily fixed, and immersed in a solder bath filled with a solder solution. .
しかし、従来の端子の接続方法では、端子圧着部とリッツ線とを仮固定した状態で半田槽に浸されるため、圧着部のみならず、所定の対象(例えば端子台のボルト取付部)に電気接続される固定部についても半田槽に浸されてしまう。このため、例えば固定部が所定の対象に対しボルト締めによって電気接続される場合、ボルト締め後に固定部の半田が剥離して締め付けが弛んでしまい、接触抵抗が増加してしまう問題があった。 However, in the conventional terminal connection method, since the terminal crimping portion and the litz wire are temporarily fixed in the solder bath, not only the crimping portion but also a predetermined target (for example, a bolt mounting portion of the terminal block) The fixed part to be electrically connected is also immersed in the solder bath. For this reason, for example, when the fixing portion is electrically connected to a predetermined target by bolting, there is a problem that the solder of the fixing portion is peeled off after bolting, the tightening is loosened, and the contact resistance is increased.
この問題に対して、固定部をマスキングすることにより、固定部に半田が付着しないようにしたとしても、この場合には、マスキング部材の加工費が掛かってしまう。 In response to this problem, even if the fixing portion is masked to prevent the solder from adhering to the fixing portion, in this case, the processing cost of the masking member is increased.
本発明は、このような課題を解決するものであり、その目的とするところは、接触抵抗の増加を抑えると共に、加工費の削減を図ることが可能な端子の接続方法を提供することにある。 The present invention solves such problems, and an object of the present invention is to provide a terminal connection method capable of suppressing an increase in contact resistance and reducing processing costs. .
本発明の上記目的は、下記の構成により達成される。
(1) 導体を複数本集合して形成された導体部を有する電線と、前記導体部が挿入配置されて圧着される筒状の圧着部を有する端子との電気接続を行う端子の接続方法であって、
前記端子は、前記圧着部と、当該圧着部の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部と、を有し、
前記端子に対して、前記圧着部の前記固定部側から前記導体部を挿入配置する第1工程と、
前記第1工程後、前記導体部と前記圧着部との位置関係を保持したまま、前記固定部を半田液に浸さないように、前記端子を前記圧着部側から半田液に浸す第2工程と、
前記第2工程により前記導体部と半田接続された前記端子の前記固定部を折り曲げる第3工程と、
を備える端子の接続方法。
(2) 導体と該導体の外周に設けられた絶縁皮膜とを有する絶縁導体を複数本集合して形成された導体部を有するリッツ線と、前記導体部が挿入配置されて圧着される筒状の圧着部を有する端子との電気接続を行う端子の接続方法であって、
前記端子は、前記圧着部と、当該圧着部の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部と、を有し、
前記端子に対して、前記圧着部の前記固定部側から前記導体部を挿入配置する第1工程と、
前記第1工程後、前記導体部と前記圧着部との位置関係を保持したまま、前記固定部を半田液に浸さないように、前記端子を前記圧着部側から半田液に浸す第2工程と、
前記第2工程により前記導体部と半田接続された前記端子の前記固定部を折り曲げる第3工程と、
を備える端子の接続方法。
The above object of the present invention can be achieved by the following constitution.
(1) A terminal connection method for performing electrical connection between an electric wire having a conductor portion formed by collecting a plurality of conductors and a terminal having a cylindrical crimp portion into which the conductor portion is inserted and arranged and crimped. There,
The terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
A first step of inserting and arranging the conductor portion from the fixed portion side of the crimping portion with respect to the terminal;
After the first step, the second step of immersing the terminal in the solder solution from the crimp portion side so as not to immerse the fixing portion in the solder solution while maintaining the positional relationship between the conductor portion and the crimp portion. ,
A third step of bending the fixed portion of the terminal solder-connected to the conductor portion in the second step;
A terminal connection method comprising:
(2) A litz wire having a conductor portion formed by assembling a plurality of insulated conductors having a conductor and an insulating film provided on the outer periphery of the conductor, and a cylindrical shape in which the conductor portion is inserted and arranged and crimped A terminal connection method for electrical connection with a terminal having a crimping portion of
The terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
A first step of inserting and arranging the conductor portion from the fixed portion side of the crimping portion with respect to the terminal;
After the first step, the second step of immersing the terminal in the solder solution from the crimp portion side so as not to immerse the fixing portion in the solder solution while maintaining the positional relationship between the conductor portion and the crimp portion. ,
A third step of bending the fixed portion of the terminal solder-connected to the conductor portion in the second step;
A terminal connection method comprising:
上記(1)又は(2)の端子の接続方法によれば、第1工程において圧着部の固定部側から電線(リッツ線)の導体部を挿入配置し、第2工程において半田槽に浸すため、圧着部については半田液に浸されるものの、固定部については半田液に浸されることなく、端子と電線(リッツ線)との電気接続を行いつつも、固定部への半田の付着を防止することができる。このため、固定部に付着した半田が剥離する問題が発生せず、マスキング加工についても不要となる。そして、第3工程において固定部を折り曲げることから、固定部を所定の対象に電気接続する際に電線(リッツ線)が邪魔になることを防止することができる。以上より、接触抵抗の増加を抑えると共に、加工費の削減を図ることが可能な端子の接続方法を提供することができる。 According to the terminal connection method of (1) or (2) above, the conductor part of the electric wire (Litz wire) is inserted and arranged from the fixed part side of the crimping part in the first step, and immersed in the solder bath in the second step. Although the crimping part is immersed in the solder solution, the fixing part is not immersed in the solder solution, and the solder is attached to the fixing part while making electrical connection between the terminal and the electric wire (Litz wire). Can be prevented. For this reason, the problem that the solder adhering to the fixing portion is peeled off does not occur, and the masking process becomes unnecessary. And since a fixing | fixed part is bent in a 3rd process, when electrically connecting a fixing | fixed part to a predetermined | prescribed object, it can prevent that an electric wire (Litz wire) becomes obstructive. As described above, it is possible to provide a terminal connection method capable of suppressing an increase in contact resistance and reducing the processing cost.
(3) 前記固定部は、前記圧着部の筒長手方向距離よりも大きく延在した平板部と、前記平板部を挟んで前記圧着部の反対側に設けられ前記所定の対象と接触する電気接続部とを有し、
前記第3工程では、前記平板部の前記圧着部側が折り曲げられる上記(1)又は(2)に記載の端子の接続方法。
(3) The fixing portion is provided with a flat plate portion extending larger than a distance in the cylinder longitudinal direction of the crimping portion, and an electrical connection that is provided on the opposite side of the crimping portion across the flat plate portion and contacts the predetermined object. And
In the third step, the terminal connection method according to the above (1) or (2), wherein the crimping portion side of the flat plate portion is bent.
上記(3)の端子の接続方法によれば、第3工程では平板部の圧着部側が折り曲げられるため、平板部を180°折り曲げた場合、電気接続部が圧着部よりも電線(リッツ線)先端方向に突出し易くなる。これにより、既存の電線(リッツ線)用の端子と同様の電気接続部と圧着部との位置関係となり、所定の対象への取り付けの際に取り付け難くなってしまう可能性を低減することができる。 According to the terminal connection method of (3) above, since the crimping portion side of the flat plate portion is bent in the third step, when the flat plate portion is bent 180 °, the electric connection portion is more distal than the crimp portion. It becomes easy to protrude in the direction. Thereby, it becomes the positional relationship of the electrical connection part and crimping | compression-bonding part similar to the terminal for existing electric wires (Litz wire), and it is possible to reduce the possibility of difficulty in attachment when attaching to a predetermined target. .
本発明によれば、接触抵抗の増加を抑えると共に、加工費の削減を図ることが可能な端子の接続方法を提供することができる。 According to the present invention, it is possible to provide a terminal connection method capable of suppressing an increase in contact resistance and reducing processing costs.
以下、本発明を実施形態に基づいて説明するが、本発明は以下の実施形態に限られるものではない。 Hereinafter, the present invention will be described based on embodiments, but the present invention is not limited to the following embodiments.
図1は、本発明の実施形態に係る端子の接続方法に用いられる端子及びリッツ線を示す斜視図である。図1に示す端子10は、リッツ線20と電気接続されるものであって、概略的に圧着部11と、固定部12とから構成されている。
FIG. 1 is a perspective view showing terminals and litz wires used in a terminal connection method according to an embodiment of the present invention. A
圧着部11は、筒形状の金属部材によって構成され、リッツ線20の導体部21が挿入配置される部位である。また、この圧着部11は、リッツ線20の導体部21が挿入されると加締められ圧着されることとなる。これにより、導体部21を有するリッツ線20と圧着部11を有する端子10とは所定の位置関係で保持された仮固定状態とされる。
The crimping
固定部12は、圧着部11の筒端部から筒長手方向に延在する平板状の金属部材であって、平板部12aと電気接続部12bとからなる。平板部12aは、圧着部11の筒長手方向距離よりも大きく延在した板材である。電気接続部12bは、平板部12aを挟んで圧着部11の反対側に設けられた板材である。この電気接続部12bには、ボルト締め用の穴部12cが形成されている。穴部12cは、所定の対象と共にボルトが挿入されて締められることにより、当該所定の対象と固定され、これにより、電気接続部12bと所定の対象との電気接続が行われることとなる。
The
図2は、図1に示したリッツ線20の詳細を示す断面図である。図2に示すように、リッツ線20は、導体素線(導体)22aと、導体素線22aの外周に設けられたエナメル被覆(絶縁皮膜)22bとを有する絶縁導体素線(絶縁導体)22を複数本集合して導体部21を形成したものである。また、本実施形態においてリッツ線20は、導体部21の外周に絶縁体からなる被覆部23を備えている。
FIG. 2 is a cross-sectional view showing details of the
次に、本実施形態に係る端子10の接続方法について説明する。図3~図5は、本実施形態に係る端子の接続方法を示す工程図である。まず、作業者又は装置(以下作業者等という)は、図1及び図2に示すリッツ線20の被覆部23を除去する。これにより、リッツ線20の導体部21を露出させる。
Next, a method for connecting the
次に、図3(a)及び図3(b)に示すように、作業者等は、筒形状の圧着部11に対して導体部21を挿入配置する(第1工程)。この際、導体部21は、端子10の固定部12側から圧着部11に挿入される(図3(a))。挿入後、圧着部11は加締められ、圧着部11と導体部21とは所定の位置関係で保持された仮固定状態とされる(図3(b))。
Next, as shown in FIGS. 3 (a) and 3 (b), an operator or the like inserts and arranges the
その後、図4に示すように、作業者等は、導体部21と端子10(圧着部11)とを位置関係を保持したまま、端子10の圧着部11を半田液で満たされる半田槽に、圧着部側11から浸す(第2工程)。この際、作業者等は、固定部12を半田液に浸さないように圧着部11を半田液に浸す。これにより、固定部12には半田が付着しないこととなる。
Thereafter, as shown in FIG. 4, an operator or the like holds the
また、この工程において、半田液の熱によってエナメル被覆22bは除去されることとなり、端子10とリッツ線20とが電気的に接続される。そして、半田の固化により両者は固定接続状態となる。
In this process, the
次いで、図5(a)及び図5(b)に示すように、作業者等は、固定部12を180°折り曲げる(第3工程)。この際、作業者等は、固定部12のうち平板部12aの圧着部11側を折り曲げる(具体的には符号A部分を折り曲げる)。ここで、平板部12aは圧着部11の筒長手方向よりも長尺となっている。このため、平板部12aの圧着部11側を180°折り曲げた場合、図5(a)及び図5(b)に示すように、電気接続部12bが圧着部11よりもリッツ線20の先端方向に突出する。これにより、電気接続部12bの所定の対象への取り付けの際にリッツ線20が邪魔とならないようにすることができる。
Next, as shown in FIGS. 5A and 5B, the operator or the like bends the fixing
その後、作業者等は、電気接続部12bの穴部12c及び所定の対象の穴部にボルトを挿入して締めることにより、リッツ線20と電気接続された端子10を所定の対象に固定且つ電気接続する。
After that, the operator or the like fixes the terminal 10 electrically connected to the
このようにして、第1実施形態に係る端子10の接続方法によれば、第1工程において圧着部11の固定部12側からリッツ線20の導体部21を挿入配置し、第2工程において半田槽に浸すため、圧着部11については半田液に浸されるものの、固定部12については半田液に浸されることなく、端子10とリッツ線20との電気接続を行いつつも、固定部12への半田の付着を防止することができる。このため、固定部12に付着した半田が剥離する問題が発生せず、マスキング加工についても不要となる。そして、第3工程において固定部12を折り曲げることから、固定部12を所定の対象に電気接続する際にリッツ線20が邪魔になることを防止することができる。以上より、接触抵抗の増加を抑えると共に、加工費の削減を図ることが可能な端子の接続方法を提供することができる。
Thus, according to the connection method of the terminal 10 according to the first embodiment, the
また、第3工程では平板部12aの圧着部11側が折り曲げられるため、平板部12aを180°折り曲げた場合、電気接続部12bが圧着部11よりもリッツ線20の先端方向に突出し易くなる。これにより、電気接続部12bと圧着部11との位置関係は、既存のリッツ線用の端子と同様となり、所定の対象への取り付けの際に取り付け難くなってしまう可能性を低減することができる。
Also, in the third step, the crimping
本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
例えば、本実施形態に係る接続用端子1において圧着部11は円筒状でなくともよく他の形状であってもよい。さらに、固定部12は180°に折り曲げられる場合に限らず、90°等の他の角度に折り曲げられてもよいし、可能であれば水平方向に折り曲げられてもよい。
For example, in the connection terminal 1 according to the present embodiment, the crimping
また、上記の如く端子10と接続されたリッツ線20については、非接触給電装置のコイルユニット内に使用される場合、非接触給電の方式は、電磁誘導方式であってもよいし、磁気共鳴方式であってもよい。
As for the
ここで、上述した本発明に係る端子の接続方法の実施形態の特徴をそれぞれ以下[1]~[3]に簡潔に纏めて列記する。 Here, the features of the embodiment of the terminal connection method according to the present invention described above are briefly summarized and listed in the following [1] to [3], respectively.
[1] 導体(22a)を複数本集合して形成された導体部(21)を有する電線(リッツ線20)と、前記導体部(21)が挿入配置されて圧着される筒状の圧着部(11)を有する端子(10)との電気接続を行う端子の接続方法であって、
前記端子(10)は、前記圧着部(11)と、当該圧着部(11)の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部(12)と、を有し、
前記端子(10)に対して、前記圧着部(11)の前記固定部(12)側から前記導体部(21)を挿入配置する第1工程と、
前記第1工程後、前記導体部(21)と前記圧着部(11)との位置関係を保持したまま、前記固定部(12)を半田液に浸さないように、前記端子(10)を前記圧着部(11)側から半田液に浸す第2工程と、
前記第2工程により前記導体部(21)と半田接続された前記端子(10)の前記固定部(12)を折り曲げる第3工程と、
を備える端子の接続方法。
[2] 導体(22a)と該導体(22a)の外周に設けられた絶縁皮膜(エナメル被覆22b)とを有する絶縁導体(絶縁導体素線22)を複数本集合して形成された導体部(21)を有するリッツ線(20)と、前記導体部(21)が挿入配置されて圧着される筒状の圧着部(11)を有する端子(10)との電気接続を行う端子の接続方法であって、
前記端子(10)は、前記圧着部(11)と、当該圧着部(11)の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部(12)と、を有し、 前記端子(10)に対して、前記圧着部(11)の前記固定部(12)側から前記導体部(21)を挿入配置する第1工程と、
前記第1工程後、前記導体部(21)と前記圧着部(11)との位置関係を保持したまま、前記固定部(12)を半田液に浸さないように、前記端子(10)を前記圧着部(11)側から半田液に浸す第2工程と、
前記第2工程により前記導体部(21)と半田接続された前記端子の前記固定部(12)を折り曲げる第3工程と、
を備える端子の接続方法。
[3] 前記固定部(12)は、前記圧着部(11)の筒長手方向距離よりも大きく延在した平板部(12a)と、前記平板部(12a)を挟んで前記圧着部(11)の反対側に設けられ前記所定の対象と接触する電気接続部(12b)とを有し、
前記第3工程では、前記平板部(12a)の前記圧着部(11)側が折り曲げられる
上記[1]又は[2]に記載の端子の接続方法。
[1] An electric wire (Litz wire 20) having a conductor portion (21) formed by assembling a plurality of conductors (22a), and a cylindrical crimp portion to which the conductor portion (21) is inserted and arranged to be crimped A terminal connection method for electrical connection with a terminal (10) having (11),
The terminal (10) includes the crimping part (11), a flat plate-like fixing part (12) extending in the longitudinal direction of the cylinder from the cylindrical end of the crimping part (11) and electrically connected to a predetermined target. Have
A first step of inserting and arranging the conductor part (21) from the fixing part (12) side of the crimping part (11) with respect to the terminal (10);
After the first step, the terminal (10) is moved to prevent the fixing portion (12) from being immersed in the solder liquid while maintaining the positional relationship between the conductor portion (21) and the crimping portion (11). A second step of immersing in the solder solution from the crimping part (11) side;
A third step of bending the fixing portion (12) of the terminal (10) solder-connected to the conductor portion (21) in the second step;
A terminal connection method comprising:
[2] A conductor part (insulated conductor wire 22) having a conductor (22a) and an insulating film (
The terminal (10) includes the crimping part (11), a flat plate-like fixing part (12) extending in the longitudinal direction of the cylinder from the cylindrical end of the crimping part (11) and electrically connected to a predetermined target. A first step of inserting and arranging the conductor portion (21) from the side of the fixing portion (12) of the crimping portion (11) with respect to the terminal (10),
After the first step, the terminal (10) is moved to prevent the fixing portion (12) from being immersed in the solder liquid while maintaining the positional relationship between the conductor portion (21) and the crimping portion (11). A second step of immersing in the solder solution from the crimping part (11) side;
A third step of bending the fixing portion (12) of the terminal solder-connected to the conductor portion (21) in the second step;
A terminal connection method comprising:
[3] The fixing portion (12) includes a flat plate portion (12a) extending larger than a distance in the cylinder longitudinal direction of the pressure bonding portion (11) and the pressure bonding portion (11) across the flat plate portion (12a). And an electrical connection part (12b) that is provided on the opposite side to contact the predetermined object,
In the third step, the terminal connection method according to [1] or [2], wherein the crimping part (11) side of the flat plate part (12a) is bent.
本出願は、2013年10月23日出願の日本特許出願(特願2013-219911)及び2014年10月21日出願の日本特許出願(特願2014-214184)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on a Japanese patent application filed on October 23, 2013 (Japanese Patent Application No. 2013-219911) and a Japanese patent application filed on October 21, 2014 (Japanese Patent Application 2014-214184). Incorporated herein by reference.
本発明によれば、接触抵抗の増加を抑えると共に、加工費の削減を図ることができるという効果を奏する。この効果を奏する本発明は、端子の接続方法に関して有用である。 According to the present invention, it is possible to suppress the increase in contact resistance and reduce the processing cost. The present invention that exhibits this effect is useful for a terminal connection method.
10…端子
11…圧着部
12…固定部
12a…平板部
12b…電気接続部
20…リッツ線
21…導体部
22…絶縁導体素線(絶縁導体)
22a…導体素線(導体)
22b…エナメル被覆(絶縁皮膜)
23…被覆部
DESCRIPTION OF
22a ... Conductor wire (conductor)
22b ... Enamel coating (insulating film)
23 ... covering part
Claims (3)
前記端子は、前記圧着部と、当該圧着部の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部と、を有し、
前記端子に対して、前記圧着部の前記固定部側から前記導体部を挿入配置する第1工程と、
前記第1工程後、前記導体部と前記圧着部との位置関係を保持したまま、前記固定部を半田液に浸さないように、前記端子を前記圧着部側から半田液に浸す第2工程と、
前記第2工程により前記導体部と半田接続された前記端子の前記固定部を折り曲げる第3工程と、
を備える端子の接続方法。 A terminal connection method for electrical connection between an electric wire having a conductor portion formed by assembling a plurality of conductors and a terminal having a cylindrical crimp portion to which the conductor portion is inserted and arranged and crimped,
The terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
A first step of inserting and arranging the conductor portion from the fixed portion side of the crimping portion with respect to the terminal;
After the first step, the second step of immersing the terminal in the solder solution from the crimp portion side so as not to immerse the fixing portion in the solder solution while maintaining the positional relationship between the conductor portion and the crimp portion. ,
A third step of bending the fixed portion of the terminal solder-connected to the conductor portion in the second step;
A terminal connection method comprising:
前記端子は、前記圧着部と、当該圧着部の筒端部から筒長手方向に延在し所定の対象に電気接続される平板状の固定部と、を有し、
前記端子に対して、前記圧着部の前記固定部側から前記導体部を挿入配置する第1工程と、
前記第1工程後、前記導体部と前記圧着部との位置関係を保持したまま、前記固定部を半田液に浸さないように、前記端子を前記圧着部側から半田液に浸す第2工程と、
前記第2工程により前記導体部と半田接続された前記端子の前記固定部を折り曲げる第3工程と、
を備える端子の接続方法。 A litz wire having a conductor portion formed by assembling a plurality of insulated conductors having a conductor and an insulating film provided on the outer periphery of the conductor, and a cylindrical crimp portion on which the conductor portion is inserted and arranged and crimped A terminal connection method for electrical connection with a terminal having
The terminal includes the pressure-bonding portion, and a flat plate-like fixing portion that extends in a tube longitudinal direction from the tube end portion of the pressure-bonding portion and is electrically connected to a predetermined target,
A first step of inserting and arranging the conductor portion from the fixed portion side of the crimping portion with respect to the terminal;
After the first step, the second step of immersing the terminal in the solder solution from the crimp portion side so as not to immerse the fixing portion in the solder solution while maintaining the positional relationship between the conductor portion and the crimp portion. ,
A third step of bending the fixed portion of the terminal solder-connected to the conductor portion in the second step;
A terminal connection method comprising:
前記第3工程では、前記平板部の前記圧着部側が折り曲げられる
請求項1又は2に記載の端子の接続方法。 The fixing portion includes a flat plate portion extending larger than a distance in the cylinder longitudinal direction of the crimping portion, and an electrical connection portion provided on the opposite side of the crimping portion across the flat plate portion and in contact with the predetermined target. Have
The terminal connection method according to claim 1, wherein, in the third step, the crimping portion side of the flat plate portion is bent.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013-219911 | 2013-10-23 | ||
| JP2013219911 | 2013-10-23 | ||
| JP2014-214184 | 2014-10-21 | ||
| JP2014214184A JP6232368B2 (en) | 2013-10-23 | 2014-10-21 | Terminal connection method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015060403A1 true WO2015060403A1 (en) | 2015-04-30 |
Family
ID=52992990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2014/078255 Ceased WO2015060403A1 (en) | 2013-10-23 | 2014-10-23 | Method for connecting terminal |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP6232368B2 (en) |
| WO (1) | WO2015060403A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5285387A (en) * | 1976-01-07 | 1977-07-15 | Hitachi Ltd | Terminal structure of enamel stranded-wire |
| JPS5667177A (en) * | 1979-11-07 | 1981-06-06 | Tokyo Shibaura Electric Co | Method of connecting terminal |
| JP2007005093A (en) * | 2005-06-22 | 2007-01-11 | Toyota Motor Corp | Conductor wire end bonding method |
| JP2010153069A (en) * | 2008-12-24 | 2010-07-08 | Sumitomo Electric Ind Ltd | Litz wire assembly |
-
2014
- 2014-10-21 JP JP2014214184A patent/JP6232368B2/en active Active
- 2014-10-23 WO PCT/JP2014/078255 patent/WO2015060403A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5285387A (en) * | 1976-01-07 | 1977-07-15 | Hitachi Ltd | Terminal structure of enamel stranded-wire |
| JPS5667177A (en) * | 1979-11-07 | 1981-06-06 | Tokyo Shibaura Electric Co | Method of connecting terminal |
| JP2007005093A (en) * | 2005-06-22 | 2007-01-11 | Toyota Motor Corp | Conductor wire end bonding method |
| JP2010153069A (en) * | 2008-12-24 | 2010-07-08 | Sumitomo Electric Ind Ltd | Litz wire assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6232368B2 (en) | 2017-11-15 |
| JP2015109265A (en) | 2015-06-11 |
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