WO2015058526A1 - Two-channel stacking system of container loader - Google Patents
Two-channel stacking system of container loader Download PDFInfo
- Publication number
- WO2015058526A1 WO2015058526A1 PCT/CN2014/078862 CN2014078862W WO2015058526A1 WO 2015058526 A1 WO2015058526 A1 WO 2015058526A1 CN 2014078862 W CN2014078862 W CN 2014078862W WO 2015058526 A1 WO2015058526 A1 WO 2015058526A1
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- WO
- WIPO (PCT)
- Prior art keywords
- baffle
- guide
- jacking
- stacking
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/302—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices added articles being lifted to substantially stationary grippers or holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
- B65B35/52—Stacking one article, or group of articles, upon another before packaging building-up the stack from the bottom
Definitions
- the invention relates to a stacking machine stacking mechanism, in particular to a boxing machine double channel stacking system. Background technique
- the cartoning machine is a kind of equipment for semi-automatic or automatic loading of unpackaged products or small-package products into transport packaging.
- the working principle is to load the products into the box according to a certain arrangement and quantity ( ⁇ fi carton, plastic) Box, tray), and close or seal the opening of the box.
- ⁇ fi carton, plastic Box, tray In the automatic packaging assembly line, it is the core of the whole line system operation, and its working efficiency directly affects the efficiency of the entire assembly line.
- the stacking mechanism of the boxing machine at home and abroad is a single-chamber stack, which includes a pair of stacked ribs, and a stack of bottom brackets with a return spring is disposed at a lower portion of the stack ribs, and a center below the stack ribs Set a top lift plate.
- the working principle is as follows: After the product is input, after the position is detected by the electric eye, the jacking plate is pushed up into the stacking area, and the bottom supporting block of the stack is retracted under the force of the force. After the product is in place, the jacking plate is lowered. The bottom support block of the stack is rebounded by the restoring force of the spring, and the product is placed on the bottom support block of the stack.
- the disadvantages of this mechanism are: Since the jacking plate is raised up to slightly higher than the bottom bracket of the stack, and the product is suitable for different heights, the height of the bottom bracket of the stack is higher. Thus, for thinner products, the jacking plate must be raised to this height each time, which inevitably prolongs the time of a single stack, affecting the packing speed of the product, which in turn limits the speed of the previous line.
- the present invention proposes a two-channel stacking system for a cartoner with a wide range of applications and a fast stacking speed.
- the technical solution adopted by the present invention is a double-channel stacking system of a boxing machine, and the innovations are as follows: including a rack, a stacking mechanism at the upper end of the rack, and a jacking mechanism built in the rack;
- a stacking mechanism mounted on the upper end of the frame, comprising a pair of first and second baffles arranged in parallel and perpendicular to each other, and a stacking area is formed between the first baffle and the second baffle;
- the lower end of the stacking area is a feeding end, and a pair of horizontally arranged feeding guides are mounted on the inner side of the first baffle and the second baffle at the feeding end; and a feed limit stop rod is arranged at the end of the feeding guide;
- the middle portion of the stacking area has a one-way support assembly, including a main pallet and a reset assembly A.
- the middle of the first baffle and the second baffle is provided with a horizontal support groove A, and the main pallet is arranged on the support In the slot A, the lower end of the main pallet is directly or indirectly hinged with the first baffle and the second baffle;
- the reset assembly A is mounted on the back of the first baffle and the second baffle, and pushes the main pallet to the first block
- the inner side of the plate and the second baffle protrudes from the support groove A;
- the middle portion of the stacking region has at least one intermediate buffer mechanism located below the one-way support assembly, including the buffer plate, the reset assembly B and the action cylinder, the first block
- the middle of the plate and the second baffle are horizontally The support tray B, the buffer tray is disposed in the support groove B, and the lower end of the buffer tray is directly or indirectly hinged with the first baffle and the second baffle;
- the reset assembly B
- a jacking mechanism for pushing the articles at the lower end of the stacking region upwardly along the stacking area of the stacking mechanism to form a stack, the jacking mechanism having a jacking drive mechanism with an adjustable top lift.
- the method further includes a baffle width adjusting mechanism for driving the second baffle to move toward the first baffle, wherein the baffle width adjusting mechanism comprises a horizontal linear guide A, a screw nut pair A, a guide post guide assembly A, The sprocket drive assembly and the adjustment handle A, the horizontal linear guide A is mounted on the inner side wall of the upper end of the frame, and the two ends of the second baffle are fixedly connected with the sliders of the horizontal linear guides A on both sides; the lead screw of the lead screw nut A And the guide column of the guide pillar guide assembly A is horizontally disposed, the screw rod front end of the screw nut pair A is connected and fixed to the back surface of the second baffle, the nut of the screw nut pair A is mounted on the frame, and the guide post guide assembly A The front end of the guide post is fixedly connected to the back surface of the second baffle, and the guide sleeve of the guide bush guide assembly A is fixed on the frame; the nut of the lead screw nut A is driven
- the method further includes a feed limit adjustment mechanism for pushing the feed limit stop to move along the extending direction of the feed rail;
- the feed limit adjustment mechanism includes installing the guide post B, the slider B, the screw B,
- the bevel gear assembly, the adjusting transmission rod, the adjusting handle B, the pair of guiding columns B and the screw rod B are all disposed in the frame along the extending direction of the feeding guide rail, and the guiding column B and the screw rod B both pass through the sliding block B, the sliding block B is slidably engaged with the guide column B, the slider B is screwed with the screw B, and the slider B is fixedly connected with the feed limit lever;
- the adjustment handle B drives the screw B to rotate by adjusting the transmission rod and the bevel gear assembly.
- the reset component A includes a reset swing lever A, a limit block A, a reset swing lever mount A and a return spring A
- the reset swing lever A is L-shaped, and the upper end thereof is fixedly connected with the back surface of the main pallet, and the lower end
- the pin A is connected to the reset pendulum mount A, and the reset whip mount A is fixed to the back of the first baffle and the second baffle;
- the limit block A is C-shaped, which serves as the upper periphery of the reset pendulum A
- the limit position is installed on the back surface of the first baffle and the second baffle; and a return spring A for pressing the main plate to the inner side of the first baffle and the second baffle is disposed between the reset swing lever A and the limit block A.
- the reset component B includes a reset swing lever B, a limit block B, a reset swing lever mount B and a return spring B.
- the reset swing lever B is L-shaped, and the upper end thereof is fixedly connected with the back surface of the buffer tray, and the lower end
- the pin B is connected to the reset swing lever mount B, and the reset swing mount B is fixed to the back surface of the first shutter and the second shutter;
- the limit block B is C-shaped, which serves as the upper periphery of the reset swing lever B.
- the limit position is installed on the back surface of the first baffle and the second baffle; and a return spring B for pressing the buffer plate toward the inner side of the first baffle and the second baffle is disposed between the reset swing lever B and the limit block B.
- the upper part of the stacking mechanism has a self-weighting pressing for pressing the uppermost stack of articles Component.
- the self-weighting pressing assembly comprises an upper pressing plate, a guiding rod, a guiding rod mounting plate and a sliding block, and a pair of horizontal arrangements are arranged on the inner side of the first baffle and the second baffle and are located in the one-way bearing An upper pressing plate above the supporting assembly; a pair of vertical guiding rods are respectively disposed on the back sides of the first baffle and the second baffle, and both ends of the guiding rod are fixed to the first baffle and the second baffle by the guiding rod mounting plate
- the back side of the first baffle and the second baffle have a waist groove corresponding to the guide bar; the guide bar is slidably connected to the slider, and the slider is connected to the upper platen through the waist groove.
- the jacking mechanism comprises a jacking mounting plate, a jacking plate, a jacking plate and a jacking drive mechanism.
- the jacking plate is mounted on the inner side of the frame, and the jacking plate has or is mounted vertically.
- a vertical lifting guide plate in the direction, a vertical linear guide rail is mounted on the lifting guide plate, and the slider of the vertical linear guide rail is fixedly connected with the jacking push plate through a connecting block; the jacking push plate can be driven by the jacking drive mechanism
- the vertical linear guide moves in the extending direction; the jacking drive mechanism adopts a synchronous belt drive structure driven by a servo motor.
- the method further includes a jacking position adjusting mechanism that changes the jacking position in the horizontal direction;
- the jacking position adjusting mechanism includes a horizontal linear guide c, a screw nut pair c, an adjusting handle c, and a screw nut pair c
- the lead screw and the horizontal linear guide C are arranged parallel to each other and installed in the frame, and the slider of the horizontal linear guide c is fixedly connected with the jacking mounting plate of the jacking mechanism; the nut of the screw nut pair c is fixedly connected with the jacking mounting plate , the outer end of the screw rod of the screw nut pair c is provided with an adjustment handle c.
- the component By adding at least one intermediate transition intermediate buffer mechanism, the component is opened or closed correspondingly according to the size of the product, thereby reducing the rising height of the jacking plate and improving the stacking efficiency; the device can meet different size products. Packing requirements, and does not affect the speed of the entire line.
- the adjustment mechanism such as the baffle width adjustment mechanism, the feed limit adjustment mechanism, the jacking position adjustment mechanism, and the jacking drive mechanism that can be adjusted with the top lift degree are adjusted accordingly, and the structure is reasonable and the adjustment is convenient.
- the changeover time of different products is very short, and an operator can complete the product change line in just 15 minutes.
- FIG. 1 is a schematic structural view of a two-channel stacking system of a cartoning machine of the present invention.
- FIG. 2 is a schematic view showing another structure of the two-channel stacking system of the cartoning machine of the present invention.
- Figure 3 is a schematic view showing the structure of the frame and the stacking mechanism of the present invention.
- FIG. 4 is a schematic structural view of a one-way support assembly and an intermediate buffer mechanism according to the present invention.
- FIG. 5 is a schematic structural view of a self-weight type pressing assembly according to the present invention.
- Figure 6 is a schematic view showing the structure of the jacking mechanism and the jacking position adjusting mechanism in the present invention.
- Figure 7 is a schematic view showing the structure of the baffle width adjusting mechanism of the present invention.
- Figure 8 is a schematic view showing the structure of the feed limit adjusting mechanism of the present invention.
- Fig. 9 is a schematic view showing the working principle of a large-sized stack of articles using the double-channel stacking mechanism of the cartoning machine of the present invention.
- Fig. 10 is a schematic view showing the operation of a stack of small-sized articles using the double-channel stacking mechanism of the cartoning machine of the present invention.
- the present invention discloses a double-channel stacking system structure of a cartoning machine, including a frame 1, a stacking mechanism 2, a jacking mechanism 3, a baffle width adjusting mechanism 4, and a feed limit adjusting mechanism 5. , jacking position adjustment mechanism 6.
- the stacking mechanism 2 is installed at the upper end of the frame 1.
- the rack 1 is provided with a jacking mechanism 3 for lifting the articles to be stacked up into the stacking mechanism 2; the baffle width adjusting mechanism 4 is installed at the upper portion of the rack 1 for The stack item width of the stacking mechanism 2 is adjusted.
- the feed limit adjustment mechanism 5 is installed in the frame 1 for adjusting the horizontal initial position after the stack of articles enters the stacking mechanism 2; the jacking position adjusting mechanism 6 is installed between the frame 1 and the jacking mechanism 3, The position of the jacking is changed in the horizontal direction.
- the rack mainly includes a pair of symmetrically disposed left fixing plates 11 and right fixing plates 12, and connecting plates 13 connecting the left fixing plates 11 and the right fixing plates 12.
- the stacking mechanism 2 is mounted on the upper end of the frame 1, and includes a pair of first baffles 21 and second baffles 22 arranged parallel to each other and vertically, and a stack is formed between the first baffle 21 and the second baffle 22 Heap area.
- the lower end of the stacking area is a feeding end, and a pair of horizontally disposed feeding guides 23 are mounted on the inner side of the first baffle 21 and the second baffle 22 at the feeding end; the feeding limit is set at the end of the feeding guide 23
- the stopper rod 24 as shown in FIG. 4, the middle portion of the stacking region has a one-way support assembly 7, including a main pallet 71 and a reset assembly A, and the middle portions of the first flap 21 and the second flap 22 are horizontally opened.
- the main pallet 71 In the direction of the support groove A, the main pallet 71 is disposed in the support groove A, and the lower end of the main pallet 71 is directly or indirectly hinged with the first flap 21 and the second flap 22; the reset assembly A is installed in the first block The back surface of the plate 21 and the second baffle 22, and push the main plate 71 to the inside of the first baffle 21 and the second baffle 22 protruding from the support groove A;
- the reset assembly A includes a reset swing lever A73, a limit block A74, a reset swing lever mount A75, and a return spring A76.
- the reset swing lever A73 has an L shape, and the upper end thereof and the main pallet 71 The back side is fixedly connected, the lower end is connected to the reset swing rod mount A75 through the pin A77, and the reset swing rod mount A75 is fixed on the back surface of the first baffle 21 and the second baffle 22; the limit block A74 is C-shaped.
- the middle portion of the stacking region has at least one intermediate buffer mechanism 8 located below the one-way support assembly 7, including a buffer tray 81, a reset assembly B and an actuating cylinder 82, the central portion of the first flap 21 and the second flap 22 being open
- There is a horizontal support groove B the buffer plate 81 is disposed in the support groove B, and the lower end of the buffer plate 81 is directly or indirectly hinged with the first baffle 21 and the second baffle 22;
- the reset component B is installed at the a back surface of the baffle 21 and the second baffle 22, and pushes the buffer plate 81 to protrude from the inner side of the first baffle 21 and the second baffle 2; further, in the first baffle 21 and The back surface of the second baffle 22 is also mounted with an actuating cylinder 82 for driving the buffer plate to retract into the support groove B;
- the reset component B includes a reset swing lever B83, a limit block B84, a reset swing lever mount B85 and a return spring B86.
- the reset swing lever B83 has an L shape, and the upper end thereof is fixedly connected to the back surface of the buffer tray 81, and the lower end passes through the pin shaft B87 and The reset swing rod mount B85 is connected, and the reset swing rod mount B85 is fixed on the back surface of the first baffle 21 and the second baffle 22; the limit block B84 is C-shaped, which is installed as the upper peripheral limit of the reset swing lever B83.
- a return spring for pressing the buffer plate 81 against the inside of the first baffle 21 and the second baffle 22 is disposed between the reset swing lever B83 and the limit block B84. B86.
- the upper part of the stacking mechanism 2 has a self-weight pressing assembly 9 for pressing the uppermost stack of articles, and is used to prevent the product from jumping when the speed is too fast during the stacking.
- the self-weight type pressing assembly 9 includes an upper pressing plate 91, a guide rod 92, a guide rod mounting plate 93, and a slider 94, and a pair of inner side faces of the first flap 21 and the second flap 22 are provided.
- An upper pressing plate 91 disposed horizontally above the one-way receiving assembly 7; a pair of vertical guiding rods 92 are respectively disposed on the back sides of the first baffle 21 and the second baffle 22, and both ends of the guiding rod 92 pass through the guiding rod
- the mounting plate 93 is fixed to the back surface of the first baffle 21 and the second baffle 22, and has a waist groove 95 corresponding to the guiding rod 93 on the first baffle 21 and the second baffle 22;
- the slide slider 94 is slidably coupled to the upper press plate 91 through the waist groove 95.
- a cushion 96 is provided at the lower end of the guide bar 92 to prevent the sudden damage of the article below the upper platen 91 from being suddenly dropped to cause the impact damage slider 94 and the guide bar mounting plate 93.
- a jacking mechanism 3 for pushing the articles at the lower end of the stacking area upwardly along the stacking area of the stacking mechanism 2 realizes stacking, and the jacking mechanism 3 has a top height adjustable top. Li drive mechanism.
- the jacking mechanism 3 includes a jacking mounting plate 31, a jacking plate 32, a jacking plate 33, and a jacking drive mechanism.
- the jacking mounting plate 31 is mounted on the inside of the left fixing plate 11 or the right fixing plate 12 of the frame 1.
- the jacking mounting plate 31 has or is mounted with a vertical lifting guide plate 33, and the jacking guide plate 33 is mounted vertically.
- the slider of the vertical linear guide 34 is fixedly connected to the jacking plate 32 by a connecting block; the jacking plate 32 can be driven by the jacking drive mechanism to move along the extending direction of the vertical linear guide 34;
- the jacking drive mechanism employs a timing belt drive 36 structure driven by a servo motor 35.
- a baffle width adjusting mechanism 4 for driving the second baffle to move toward the first baffle; pushing the feed limit stop along the feed
- the feed limit adjustment mechanism 5 that moves in the direction in which the guide rail extends; the lift position adjustment mechanism 6 that changes the lift position in the horizontal direction.
- the fence width adjusting mechanism 4 includes a horizontal linear guide A, a screw nut pair A41, a guide bush guide assembly A42, a sprocket drive assembly 43, and an adjustment handle A44, and the horizontal linear guide A is mounted on the frame 1.
- the upper end inner side wall, the two ends of the second baffle 21 are fixedly connected with the sliders of the horizontal linear guides A on both sides; the lead screw of the lead screw nut pair A41 and the guide post of the guide post guide sleeve assembly A42 are horizontally disposed, the screw nut
- the front end of the lead screw of the sub-A41 is fixedly connected to the back surface of the second baffle 21, and the nut of the lead screw nut pair A41 is mounted on the frame 1.
- the front end of the guide post of the guide post guide assembly A42 is connected and fixed to the back surface of the second baffle 21,
- the guide bush of the guide bush guide assembly A42 is fixed to the connecting plate 13 of the frame 1; the nut of the screw nut pair A41 is driven to rotate by the adjusting handle A44 through the sprocket drive assembly 43.
- the feed limit adjustment mechanism 5 includes a mounting guide post B51, a slider B52, a lead screw B53, a bevel gear assembly 54, an adjustment transmission lever 55, an adjustment handle B56, a pair of guide posts B51 and a screw B53. All are disposed in the frame 1 along the extending direction of the feeding guide 23, the guiding column B51 and the screw B53 are both passed through the slider B52, the sliding block B52 is slidably engaged with the guiding column B51, and the sliding block B52 is screwed with the screw B53, sliding The block B52 is fixedly coupled to the feed limit stop 24; the adjustment handle B56 drives the lead screw B53 to rotate by adjusting the transmission rod 55 and the bevel gear assembly 54.
- the jacking position adjusting mechanism 6 includes a horizontal linear guide C61, a screw nut pair C62, and an adjusting handle C63.
- the lead screw of the screw nut pair C62 and the horizontal linear guide C61 are arranged in parallel with each other and mounted on the frame 1.
- the slider of the horizontal linear guide C61 is connected and fixed to the jacking mounting plate 31 of the jacking mechanism 3; the nut of the screw nut pair C62 is fixedly connected with the jacking mounting plate 31, and the outer end of the screw nut of the screw nut pair C62 is mounted. Adjust the handle C63.
- the screw is driven by rotating the adjustment handle B56, and then by adjusting the transmission rod 55 and the bevel gear assembly 54.
- the slider B52 moves in the extending direction of the feeding guide 23 by the guide post B51, thereby changing the distance from the front end of the feeding guide 23, thereby realizing the position adjustment of the articles on the feeding guide 23.
- the lead screw driving nut of the screw nut pair C62 and the jacking mounting plate 31 are moved in the horizontal direction under the guidance of the horizontal linear guide C61, so that the jacking plate 32 on the jacking mounting plate 31 continues to be maintained.
- the jacking plate 32 on the jacking mounting plate 31 continues to be maintained.
- the intermediate buffer mechanism when the large product P1 is produced, the intermediate buffer mechanism is not required, so the intermediate action cylinder acts and compresses the return spring, so that the product P1 directly passes through the buffer tray, and the intermediate buffer mechanism does not function.
- the jacking action is pushed to push the P1 product to the main pallet.
- the upward pressing force pushes the main pallet, and the main pallet compresses the return spring, around The upper fixing pin is oscillated.
- the spring returns to the elastic force, and the jacking plate is lowered.
- the P1 product is placed at the main pallet, and then the cycle is actuated to realize the stacking of three P1 products.
- the intermediate buffer mechanism needs to be operated, and the intermediate-acting cylinder does not operate, and the cushioning plate is extended by the elastic force of the return spring.
- the jacking action is pushed to push the P2 product to the buffer tray.
- the upward pressing force pushes the buffer tray, and the buffer tray compresses the spring, and is fixed around the small plate.
- the pin is oscillated.
- the P2 product passes the buffer plate, the spring returns to the elastic force, and the jacking plate is lowered.
- the P2 product is placed at the buffer plate, and then the cycle action is performed to realize the stacking of four P2 products.
- the top pusher pushes up the four P2 products to the main pallet before stacking the fifth P2 product. Then, repeat the previous action to achieve a stack of six P2 products.
- the time for the 6-layer P2 product is: 6* (2S/V)
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
Description
一种装箱机双通道叠堆系统 技术领域 Double-channel stacking system for boxing machine
本发明涉及一种装箱机叠堆机构, 特别涉及一种装箱机双通道叠堆系统。 背景技术 The invention relates to a stacking machine stacking mechanism, in particular to a boxing machine double channel stacking system. Background technique
装箱机是一种将无包装的产品或者小包装的产品半自动或者自动装入运 输包装的一种设备,其工作原理是将产品按一定排列方式和定量装入箱中(≤fi 纸箱、 塑料箱、 托盘), 并把箱的开口部分闭合或封牢。其在自动包装流水线中, 是整线系统运行的核心, 其工作效率直接影响整条流水线的效率。 The cartoning machine is a kind of equipment for semi-automatic or automatic loading of unpackaged products or small-package products into transport packaging. The working principle is to load the products into the box according to a certain arrangement and quantity (≤fi carton, plastic) Box, tray), and close or seal the opening of the box. In the automatic packaging assembly line, it is the core of the whole line system operation, and its working efficiency directly affects the efficiency of the entire assembly line.
目前国内外装箱机的叠堆机构都是单腔叠堆, 其包括一对叠堆挡边, 叠堆 挡边的下部设置一对带复位弹簧的叠堆底部托块,叠堆挡边下方中心设置一顶升 推板。 其工作原理是: 产品输入后, 通过电眼检测到位后, 顶升推板向上推入叠 堆区域, 叠堆底部托块在受力的情况下回缩, 待产品到位后, 顶升推板下降, 叠 堆底部托块在弹簧的恢复力的作用下, 回弹, 产品就架在了叠堆底部托块上。 At present, the stacking mechanism of the boxing machine at home and abroad is a single-chamber stack, which includes a pair of stacked ribs, and a stack of bottom brackets with a return spring is disposed at a lower portion of the stack ribs, and a center below the stack ribs Set a top lift plate. The working principle is as follows: After the product is input, after the position is detected by the electric eye, the jacking plate is pushed up into the stacking area, and the bottom supporting block of the stack is retracted under the force of the force. After the product is in place, the jacking plate is lowered. The bottom support block of the stack is rebounded by the restoring force of the spring, and the product is placed on the bottom support block of the stack.
该机构的缺点在于: 由于顶升推板每次均上行到略高于叠堆底部托块, 而为 适用于不同高度的产品, 叠堆底部托块的高度较高。 这样, 对于较薄产品, 顶升 推板每次也必须保持上升到该高度,无形中延长了单次叠堆的时间, 影响产品的 装箱速度, 进而就会制约前道生产线的速度。 The disadvantages of this mechanism are: Since the jacking plate is raised up to slightly higher than the bottom bracket of the stack, and the product is suitable for different heights, the height of the bottom bracket of the stack is higher. Thus, for thinner products, the jacking plate must be raised to this height each time, which inevitably prolongs the time of a single stack, affecting the packing speed of the product, which in turn limits the speed of the previous line.
发明内容 Summary of the invention
发明目的: 本发明提出一种适用范围广且叠堆速度快的装箱机双通道叠堆 系统。 OBJECT OF THE INVENTION: The present invention proposes a two-channel stacking system for a cartoner with a wide range of applications and a fast stacking speed.
技术方案: 本发明采用的技术方案为一种装箱机双通道叠堆系统, 其创新 点在于: 包括一机架, 机架上端安装叠堆机构, 机架内置顶升机构; Technical Solution: The technical solution adopted by the present invention is a double-channel stacking system of a boxing machine, and the innovations are as follows: including a rack, a stacking mechanism at the upper end of the rack, and a jacking mechanism built in the rack;
一叠堆机构, 安装在机架的上端, 包括一对相互平行且垂直设置的第一挡 板和第二挡板, 第一挡板与第二挡板之间形成一个叠堆区域; a stacking mechanism, mounted on the upper end of the frame, comprising a pair of first and second baffles arranged in parallel and perpendicular to each other, and a stacking area is formed between the first baffle and the second baffle;
叠堆区域的下端为进料端, 在进料端的第一挡板和第二挡板内侧面上安装 有一对水平设置的进料导轨; 进料导轨的末端设置进料限位挡杆; The lower end of the stacking area is a feeding end, and a pair of horizontally arranged feeding guides are mounted on the inner side of the first baffle and the second baffle at the feeding end; and a feed limit stop rod is arranged at the end of the feeding guide;
叠堆区域的中部具有一个单向承托组件, 包括主托板和复位组件 A, 第一 挡板和第二挡板的中部开有水平方向的承托槽 A, 主托板设置在承托槽 A内, 主 托板的下端与第一挡板和第二挡板直接或间接铰接;复位组件 A安装在第一挡板 和第二挡板的背面, 并推动主托板向第一挡板和第二挡板的内侧伸出承托槽 A; 叠堆区域的中部具有至少一个位于单向承托组件下方的中间缓冲机构, 包 括缓冲托板、复位组件 B和动作气缸,第一挡板和第二挡板的中部开有水平方向 的承托槽 B, 缓冲托板设置在承托槽 B内, 缓冲托板的下端与第一挡板和第二挡 板直接或间接铰接; 复位组件 B安装在第一挡板和第二挡板的背面, 并推动缓冲 托板向第一挡板和第二挡板的内侧伸出承托槽 B; 另外, 在第一挡板和第二挡板 的背面还安装有驱动缓冲托板缩回承托槽 B内的动作气缸; The middle portion of the stacking area has a one-way support assembly, including a main pallet and a reset assembly A. The middle of the first baffle and the second baffle is provided with a horizontal support groove A, and the main pallet is arranged on the support In the slot A, the lower end of the main pallet is directly or indirectly hinged with the first baffle and the second baffle; the reset assembly A is mounted on the back of the first baffle and the second baffle, and pushes the main pallet to the first block The inner side of the plate and the second baffle protrudes from the support groove A; the middle portion of the stacking region has at least one intermediate buffer mechanism located below the one-way support assembly, including the buffer plate, the reset assembly B and the action cylinder, the first block The middle of the plate and the second baffle are horizontally The support tray B, the buffer tray is disposed in the support groove B, and the lower end of the buffer tray is directly or indirectly hinged with the first baffle and the second baffle; the reset assembly B is installed in the first baffle and the second block a back surface of the plate, and pushing the buffer plate to extend the support groove B toward the inner side of the first baffle and the second baffle; in addition, a driving buffer plate is further mounted on the back of the first baffle and the second baffle Retrieving the action cylinder in the bracket B;
一顶升机构, 用于推动叠堆区域下端的物品沿叠堆机构的叠堆区域向上移 动实现叠堆, 该顶升机构具有一个顶升高度可调整的顶升驱动机构。 A jacking mechanism for pushing the articles at the lower end of the stacking region upwardly along the stacking area of the stacking mechanism to form a stack, the jacking mechanism having a jacking drive mechanism with an adjustable top lift.
优选的, 还包括驱动第二挡板向第一挡板移动的挡板宽度调节机构, 所述 的挡板宽度调节机构包括水平直线导轨 A、 丝杆螺母副 A、 导柱导套组件 A、 链 轮传动组件和调节手柄 A, 水平直线导轨 A安装在机架的上端内侧壁, 第二挡板 的两端与两侧水平直线导轨 A的滑块连接固定;丝杆螺母副 A的丝杆以及导柱导 套组件 A的导柱水平设置, 丝杆螺母副 A的丝杆前端与第二挡板背面连接固定, 丝杆螺母副 A的螺母安装在机架上,导柱导套组件 A的导柱前端与第二挡板背面 连接固定, 导柱导套组件 A的导套固定在机架上; 丝杆螺母副 A的螺母由调节手 柄 A通过链轮传动组件驱动转动。 Preferably, the method further includes a baffle width adjusting mechanism for driving the second baffle to move toward the first baffle, wherein the baffle width adjusting mechanism comprises a horizontal linear guide A, a screw nut pair A, a guide post guide assembly A, The sprocket drive assembly and the adjustment handle A, the horizontal linear guide A is mounted on the inner side wall of the upper end of the frame, and the two ends of the second baffle are fixedly connected with the sliders of the horizontal linear guides A on both sides; the lead screw of the lead screw nut A And the guide column of the guide pillar guide assembly A is horizontally disposed, the screw rod front end of the screw nut pair A is connected and fixed to the back surface of the second baffle, the nut of the screw nut pair A is mounted on the frame, and the guide post guide assembly A The front end of the guide post is fixedly connected to the back surface of the second baffle, and the guide sleeve of the guide bush guide assembly A is fixed on the frame; the nut of the lead screw nut A is driven to rotate by the adjustment handle A through the sprocket drive assembly.
优选的, 还包括推动进料限位挡杆沿进料导轨延伸方向移动的进料限位调 节机构; 所述的进料限位调节机构包括安装导柱 B、 滑块 B、 丝杆 B、 伞齿轮组 件、 调节传动杆、 调节手柄 B, 一对导柱 B与丝杆 B均沿进料导轨延伸方向设置 在机架内, 导柱 B与丝杆 B均穿过滑块 B, 滑块 B与导柱 B滑动配合, 滑块 B与 丝杆 B螺纹连接,滑块 B与进料限位挡杆连接固定; 调节手柄 B通过调节传动杆 和伞齿轮组件驱动丝杆 B转动。 Preferably, the method further includes a feed limit adjustment mechanism for pushing the feed limit stop to move along the extending direction of the feed rail; the feed limit adjustment mechanism includes installing the guide post B, the slider B, the screw B, The bevel gear assembly, the adjusting transmission rod, the adjusting handle B, the pair of guiding columns B and the screw rod B are all disposed in the frame along the extending direction of the feeding guide rail, and the guiding column B and the screw rod B both pass through the sliding block B, the sliding block B is slidably engaged with the guide column B, the slider B is screwed with the screw B, and the slider B is fixedly connected with the feed limit lever; the adjustment handle B drives the screw B to rotate by adjusting the transmission rod and the bevel gear assembly.
优选的, 所述的复位组件 A包括复位摆杆 A、 限位块 A、 复位摆杆安装座 A和复位弹簧 A, 复位摆杆 A为 L形, 其上端与主托板背面连接固定, 下端通 过销轴 A与复位摆杆安装座 A连接, 复位摆杆安装座 A固定在第一挡板和第二 挡板的背面; 限位块 A为 C形,其作为复位摆杆 A的上部外围限位安装在第一挡 板和第二挡板的背面;在复位摆杆 A与限位块 A之间设置将主托板压向第一挡板、 第二挡板内侧的复位弹簧 A。 Preferably, the reset component A includes a reset swing lever A, a limit block A, a reset swing lever mount A and a return spring A, and the reset swing lever A is L-shaped, and the upper end thereof is fixedly connected with the back surface of the main pallet, and the lower end The pin A is connected to the reset pendulum mount A, and the reset whip mount A is fixed to the back of the first baffle and the second baffle; the limit block A is C-shaped, which serves as the upper periphery of the reset pendulum A The limit position is installed on the back surface of the first baffle and the second baffle; and a return spring A for pressing the main plate to the inner side of the first baffle and the second baffle is disposed between the reset swing lever A and the limit block A.
优选的, 所述的复位组件 B包括复位摆杆 B、 限位块 B、 复位摆杆安装座 B和复位弹簧 B, 复位摆杆 B为 L形, 其上端与缓冲托板背面连接固定, 下端 通过销轴 B与复位摆杆安装座 B连接, 复位摆杆安装座 B固定在第一挡板和第 二挡板的背面; 限位块 B为 C形,其作为复位摆杆 B的上部外围限位安装在第一 挡板和第二挡板的背面;在复位摆杆 B与限位块 B之间设置将缓冲托板压向第一 挡板、 第二挡板内侧的复位弹簧 B。 Preferably, the reset component B includes a reset swing lever B, a limit block B, a reset swing lever mount B and a return spring B. The reset swing lever B is L-shaped, and the upper end thereof is fixedly connected with the back surface of the buffer tray, and the lower end The pin B is connected to the reset swing lever mount B, and the reset swing mount B is fixed to the back surface of the first shutter and the second shutter; the limit block B is C-shaped, which serves as the upper periphery of the reset swing lever B. The limit position is installed on the back surface of the first baffle and the second baffle; and a return spring B for pressing the buffer plate toward the inner side of the first baffle and the second baffle is disposed between the reset swing lever B and the limit block B.
优选的, 所述的叠堆机构上部具有一个压住最上面叠堆物品的自重式下压 组件。 Preferably, the upper part of the stacking mechanism has a self-weighting pressing for pressing the uppermost stack of articles Component.
优选的, 所述的自重式下压组件, 包括上压板、 导向杆、 导向杆安装板和 滑块,在第一挡板和第二挡板的内侧面设置有一对水平设置且位于单向承托组件 上方的上压板; 在第一挡板和第二挡板的背面分别设置有一对垂直方向的导向 杆, 导向杆的两端通过导向杆安装板固定在第一挡板和第二挡板的背面, 并在第 一挡板和第二挡板上开有与导向杆对应的腰形槽; 导向杆上滑动连接滑块, 滑块 穿过腰形槽与上压板连接固定。 Preferably, the self-weighting pressing assembly comprises an upper pressing plate, a guiding rod, a guiding rod mounting plate and a sliding block, and a pair of horizontal arrangements are arranged on the inner side of the first baffle and the second baffle and are located in the one-way bearing An upper pressing plate above the supporting assembly; a pair of vertical guiding rods are respectively disposed on the back sides of the first baffle and the second baffle, and both ends of the guiding rod are fixed to the first baffle and the second baffle by the guiding rod mounting plate The back side of the first baffle and the second baffle have a waist groove corresponding to the guide bar; the guide bar is slidably connected to the slider, and the slider is connected to the upper platen through the waist groove.
优选的, 所述的顶升机构包括顶升安装板、 顶升推板、 顶升导向板、 顶升 驱动机构,顶升安装板安装在机架的内侧,顶升安装板具有或安装一个垂直方向 的顶升导向板, 顶升导向板上安装垂直方向的垂直直线导轨, 该垂直直线导轨 的滑块通过连接块与顶升推板连接固定;该顶升推板可由顶升驱动机构驱动沿垂 直直线导轨延伸方向移动;所述的顶升驱动机构采用伺服电机驱动的同步带传动 结构。 Preferably, the jacking mechanism comprises a jacking mounting plate, a jacking plate, a jacking plate and a jacking drive mechanism. The jacking plate is mounted on the inner side of the frame, and the jacking plate has or is mounted vertically. a vertical lifting guide plate in the direction, a vertical linear guide rail is mounted on the lifting guide plate, and the slider of the vertical linear guide rail is fixedly connected with the jacking push plate through a connecting block; the jacking push plate can be driven by the jacking drive mechanism The vertical linear guide moves in the extending direction; the jacking drive mechanism adopts a synchronous belt drive structure driven by a servo motor.
优选的, 还包括在水平方向上改变顶升位置的顶升位置调节机构; 所述的 顶升位置调节机构包括水平直线导轨 c、 丝杆螺母副 c、 调节手柄 c, 丝杆螺 母副 c的丝杆与水平直线导轨 C相互平行设置并安装在机架内, 水平直线导轨 c 的滑块与顶升机构的顶升安装板连接固定;丝杆螺母副 c的螺母与顶升安装板连 接固定, 丝杆螺母副 c的丝杆外端安装调节手柄 c。 Preferably, the method further includes a jacking position adjusting mechanism that changes the jacking position in the horizontal direction; the jacking position adjusting mechanism includes a horizontal linear guide c, a screw nut pair c, an adjusting handle c, and a screw nut pair c The lead screw and the horizontal linear guide C are arranged parallel to each other and installed in the frame, and the slider of the horizontal linear guide c is fixedly connected with the jacking mounting plate of the jacking mechanism; the nut of the screw nut pair c is fixedly connected with the jacking mounting plate , the outer end of the screw rod of the screw nut pair c is provided with an adjustment handle c.
有益效果: 通过增加至少一个中间过渡的中间缓冲机构,根据产品的尺寸相 应的开启或关闭该组件, 进而降低顶升推板的上升高度, 提高叠堆效率; 使得该 设备可以满足不同尺寸的产品装箱要求, 而且不影响整条线的速度。 Advantageous Effects: By adding at least one intermediate transition intermediate buffer mechanism, the component is opened or closed correspondingly according to the size of the product, thereby reducing the rising height of the jacking plate and improving the stacking efficiency; the device can meet different size products. Packing requirements, and does not affect the speed of the entire line.
生产线更换产品时, 通过挡板宽度调节机构、进料限位调节机构、顶升位置 调节机构等调节机构并配合顶升高度可调整的顶升驱动机构进行相应的调整,结 构合理, 调节方便, 使得不同产品的换线时间很短, 一个操作人员只需 15分钟, 就可以完成产品的换线。 When the production line is replaced, the adjustment mechanism such as the baffle width adjustment mechanism, the feed limit adjustment mechanism, the jacking position adjustment mechanism, and the jacking drive mechanism that can be adjusted with the top lift degree are adjusted accordingly, and the structure is reasonable and the adjustment is convenient. The changeover time of different products is very short, and an operator can complete the product change line in just 15 minutes.
附图说明 DRAWINGS
图 1为本发明装箱机双通道叠堆系统结构示意图。 1 is a schematic structural view of a two-channel stacking system of a cartoning machine of the present invention.
图 2为本发明装箱机双通道叠堆系统另一视角结构示意图。 2 is a schematic view showing another structure of the two-channel stacking system of the cartoning machine of the present invention.
图 3为本发明中机架与叠堆机构结构示意图。 Figure 3 is a schematic view showing the structure of the frame and the stacking mechanism of the present invention.
图 4为本发明中单向承托组件、 中间缓冲机构结构示意图。 4 is a schematic structural view of a one-way support assembly and an intermediate buffer mechanism according to the present invention.
图 5为本发明中自重式下压组件结构示意图。 FIG. 5 is a schematic structural view of a self-weight type pressing assembly according to the present invention.
图 6为本发明中顶升机构与顶升位置调节机构结构示意图。 Figure 6 is a schematic view showing the structure of the jacking mechanism and the jacking position adjusting mechanism in the present invention.
图 7为本发明中挡板宽度调节机构结构示意图。 图 8为本发明中进料限位调节机构结构示意图。 Figure 7 is a schematic view showing the structure of the baffle width adjusting mechanism of the present invention. Figure 8 is a schematic view showing the structure of the feed limit adjusting mechanism of the present invention.
图 9 为采用本发明装箱机双通道叠堆机构进行大尺寸物品叠堆的工作原理 图。 Fig. 9 is a schematic view showing the working principle of a large-sized stack of articles using the double-channel stacking mechanism of the cartoning machine of the present invention.
图 10为采用本发明装箱机双通道叠堆机构进行小尺寸物品叠堆的工作原理 图。 Fig. 10 is a schematic view showing the operation of a stack of small-sized articles using the double-channel stacking mechanism of the cartoning machine of the present invention.
具体实施方式 detailed description
下面结合附图和具体实施例, 进一步阐明本发明, 应理解这些实施例仅用于 说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员 对本发明的各种等同形式的修改均落于本申请所附权利要求所限定的范围。 The invention will be further clarified with reference to the drawings and specific embodiments, which are to be construed as illustrative only and not to limit the scope of the invention. Modifications of equivalents are intended to fall within the scope of the appended claims.
请参阅图 1, 本发明揭示了一种装箱机双通道叠堆系统结构, 包括机架 1、 叠堆机构 2、 顶升机构 3、 挡板宽度调节机构 4、 进料限位调节机构 5、 顶升位置 调节机构 6。 Referring to FIG. 1, the present invention discloses a double-channel stacking system structure of a cartoning machine, including a frame 1, a stacking mechanism 2, a jacking mechanism 3, a baffle width adjusting mechanism 4, and a feed limit adjusting mechanism 5. , jacking position adjustment mechanism 6.
机架 1上端安装叠堆机构 2, 机架 1内设置将待叠堆物品向上顶升进入叠堆 机构 2内的顶升机构 3; 挡板宽度调节机构 4安装在机架 1的上部用于调节叠堆 机构 2的叠堆物品宽度。进料限位调节机构 5安装在机架 1内用于调节叠堆物品 进入叠堆机构 2后的水平初始位置;顶升位置调节机构 6安装在机架 1与顶升机 构 3之间, 用于在水平方向上改变顶升位置。 The stacking mechanism 2 is installed at the upper end of the frame 1. The rack 1 is provided with a jacking mechanism 3 for lifting the articles to be stacked up into the stacking mechanism 2; the baffle width adjusting mechanism 4 is installed at the upper portion of the rack 1 for The stack item width of the stacking mechanism 2 is adjusted. The feed limit adjustment mechanism 5 is installed in the frame 1 for adjusting the horizontal initial position after the stack of articles enters the stacking mechanism 2; the jacking position adjusting mechanism 6 is installed between the frame 1 and the jacking mechanism 3, The position of the jacking is changed in the horizontal direction.
具体的: 如图 2、 3所示, Specific: As shown in Figure 2, 3,
机架, 机架主要包括一对对称设置的左固定板 11和右固定板 12, 以及连接 左固定板 11和右固定板 12的连接板 13。 The rack mainly includes a pair of symmetrically disposed left fixing plates 11 and right fixing plates 12, and connecting plates 13 connecting the left fixing plates 11 and the right fixing plates 12.
叠堆机构 2, 安装在机架 1 的上端, 包括一对相互平行且垂直设置的第一 挡板 21和第二挡板 22, 第一挡板 21与第二挡板 22之间形成一个叠堆区域。 The stacking mechanism 2 is mounted on the upper end of the frame 1, and includes a pair of first baffles 21 and second baffles 22 arranged parallel to each other and vertically, and a stack is formed between the first baffle 21 and the second baffle 22 Heap area.
叠堆区域的下端为进料端, 在进料端的第一挡板 21和第二挡板 22内侧面 上安装有一对水平设置的进料导轨 23;进料导轨 23的末端设置进料限位挡杆 24; 如图 4所示, 叠堆区域的中部具有一个单向承托组件 7, 包括主托板 71和 复位组件 A, 第一挡板 21和第二挡板 22的中部开有水平方向的承托槽 A, 主托 板 71设置在承托槽 A内, 主托板 71的下端直接或间接与第一挡板 21和第二挡 板 22铰接; 复位组件 A安装在第一挡板 21和第二挡板 22的背面, 并推动主托 板 71向第一挡板 21和第二挡板 22的内侧伸出承托槽 A; The lower end of the stacking area is a feeding end, and a pair of horizontally disposed feeding guides 23 are mounted on the inner side of the first baffle 21 and the second baffle 22 at the feeding end; the feeding limit is set at the end of the feeding guide 23 The stopper rod 24; as shown in FIG. 4, the middle portion of the stacking region has a one-way support assembly 7, including a main pallet 71 and a reset assembly A, and the middle portions of the first flap 21 and the second flap 22 are horizontally opened. In the direction of the support groove A, the main pallet 71 is disposed in the support groove A, and the lower end of the main pallet 71 is directly or indirectly hinged with the first flap 21 and the second flap 22; the reset assembly A is installed in the first block The back surface of the plate 21 and the second baffle 22, and push the main plate 71 to the inside of the first baffle 21 and the second baffle 22 protruding from the support groove A;
作为本发明中更具体的实施方式: 复位组件 A包括复位摆杆 A73、 限位块 A74、 复位摆杆安装座 A75和复位弹簧 A76, 复位摆杆 A73为 L形, 其上端与 主托板 71背面连接固定, 下端通过销轴 A77与复位摆杆安装座 A75连接, 复位 摆杆安装座 A75固定在第一挡板 21和第二挡板 22的背面; 限位块 A74为 C形, 其作为复位摆杆 A73的上部外围限位安装在第一挡板 21和第二挡板 22的背面; 在复位摆杆 A73与限位块 A74之间设置将主托板 71压向第一挡板 21、第二挡板 22内侧的复位弹簧 A76。 As a more specific embodiment of the present invention: the reset assembly A includes a reset swing lever A73, a limit block A74, a reset swing lever mount A75, and a return spring A76. The reset swing lever A73 has an L shape, and the upper end thereof and the main pallet 71 The back side is fixedly connected, the lower end is connected to the reset swing rod mount A75 through the pin A77, and the reset swing rod mount A75 is fixed on the back surface of the first baffle 21 and the second baffle 22; the limit block A74 is C-shaped. It is mounted on the back surface of the first baffle 21 and the second baffle 22 as the upper peripheral limit of the reset swing lever A73; and the main pallet 71 is pressed to the first block between the reset swing lever A73 and the limit block A74. The plate 21 and the return spring A76 on the inner side of the second baffle 22.
叠堆区域的中部具有至少一个位于单向承托组件 7下方的中间缓冲机构 8, 包括缓冲托板 81、 复位组件 B和动作气缸 82, 第一挡板 21和第二挡板 22的中 部开有水平方向的承托槽 B, 缓冲托板 81设置在承托槽 B内, 缓冲托板 81的下 端与第一挡板 21和第二挡板 22直接或间接铰接; 复位组件 B安装在第一挡板 21和第二挡板 22的背面, 并推动缓冲托板 81向第一挡板 21和第二挡板 2的内 侧伸出承托槽 B; 另外, 在第一挡板 21和第二挡板 22的背面还安装有驱动缓冲 托板缩回承托槽 B内的动作气缸 82; The middle portion of the stacking region has at least one intermediate buffer mechanism 8 located below the one-way support assembly 7, including a buffer tray 81, a reset assembly B and an actuating cylinder 82, the central portion of the first flap 21 and the second flap 22 being open There is a horizontal support groove B, the buffer plate 81 is disposed in the support groove B, and the lower end of the buffer plate 81 is directly or indirectly hinged with the first baffle 21 and the second baffle 22; the reset component B is installed at the a back surface of the baffle 21 and the second baffle 22, and pushes the buffer plate 81 to protrude from the inner side of the first baffle 21 and the second baffle 2; further, in the first baffle 21 and The back surface of the second baffle 22 is also mounted with an actuating cylinder 82 for driving the buffer plate to retract into the support groove B;
复位组件 B包括复位摆杆 B83、 限位块 B84、 复位摆杆安装座 B85和复位 弹簧 B86, 复位摆杆 B83为 L形, 其上端与缓冲托板 81背面连接固定, 下端通 过销轴 B87与复位摆杆安装座 B85连接, 复位摆杆安装座 B85固定在第一挡板 21和第二挡板 22的背面; 限位块 B84为 C形, 其作为复位摆杆 B83的上部外围 限位安装在第一挡板 21和第二挡板 22的背面; 在复位摆杆 B83与限位块 B84 之间设置将缓冲托板 81压向第一挡板 21、 第二挡板 22内侧的复位弹簧 B86。 The reset component B includes a reset swing lever B83, a limit block B84, a reset swing lever mount B85 and a return spring B86. The reset swing lever B83 has an L shape, and the upper end thereof is fixedly connected to the back surface of the buffer tray 81, and the lower end passes through the pin shaft B87 and The reset swing rod mount B85 is connected, and the reset swing rod mount B85 is fixed on the back surface of the first baffle 21 and the second baffle 22; the limit block B84 is C-shaped, which is installed as the upper peripheral limit of the reset swing lever B83. On the back surface of the first baffle 21 and the second baffle 22; a return spring for pressing the buffer plate 81 against the inside of the first baffle 21 and the second baffle 22 is disposed between the reset swing lever B83 and the limit block B84. B86.
叠堆机构 2上部具有一个压住最上面叠堆物品的自重式下压组件 9, 用于 防止在叠堆的时候, 速度过快时产品出现跳动的现象。 The upper part of the stacking mechanism 2 has a self-weight pressing assembly 9 for pressing the uppermost stack of articles, and is used to prevent the product from jumping when the speed is too fast during the stacking.
如图 5所示, 自重式下压组件 9, 包括上压板 91、 导向杆 92、 导向杆安装 板 93和滑块 94, 在第一挡板 21和第二挡板 22的内侧面设置有一对水平设置且 位于单向承托组件 7上方的上压板 91 ; 在第一挡板 21和第二挡板 22的背面分 别设置有一对垂直方向的导向杆 92, 导向杆 92的两端通过导向杆安装板 93固 定在第一挡板 21和第二挡板 22的背面,并在第一挡板 21和第二挡板 22上开有 与导向杆 93对应的腰形槽 95; 导向杆 92上滑动连接滑块 94,滑块 94穿过腰形 槽 95与上压板 91连接固定。 As shown in FIG. 5, the self-weight type pressing assembly 9 includes an upper pressing plate 91, a guide rod 92, a guide rod mounting plate 93, and a slider 94, and a pair of inner side faces of the first flap 21 and the second flap 22 are provided. An upper pressing plate 91 disposed horizontally above the one-way receiving assembly 7; a pair of vertical guiding rods 92 are respectively disposed on the back sides of the first baffle 21 and the second baffle 22, and both ends of the guiding rod 92 pass through the guiding rod The mounting plate 93 is fixed to the back surface of the first baffle 21 and the second baffle 22, and has a waist groove 95 corresponding to the guiding rod 93 on the first baffle 21 and the second baffle 22; The slide slider 94 is slidably coupled to the upper press plate 91 through the waist groove 95.
另外, 在导向杆 92的下端套装缓冲垫 96, 以避免上压板 91下方的物品被 移走后突然快速下降造成撞击损伤滑块 94和导向杆安装板 93。 Further, a cushion 96 is provided at the lower end of the guide bar 92 to prevent the sudden damage of the article below the upper platen 91 from being suddenly dropped to cause the impact damage slider 94 and the guide bar mounting plate 93.
如图 6所示, 一顶升机构 3, 用于推动叠堆区域下端的物品沿叠堆机构 2 的叠堆区域向上移动实现叠堆,该顶升机构 3具有一个顶升高度可调整的顶升驱 动机构。 As shown in FIG. 6, a jacking mechanism 3 for pushing the articles at the lower end of the stacking area upwardly along the stacking area of the stacking mechanism 2 realizes stacking, and the jacking mechanism 3 has a top height adjustable top. Li drive mechanism.
顶升机构 3包括顶升安装板 31、 顶升推板 32、 顶升导向板 33、 顶升驱动 机构, 顶升安装板 31安装在机架 1的左固定板 11或右固定板 12内侧, 顶升安 装板 31具有或安装一个垂直方向的顶升导向板 33, 顶升导向板 33上安装垂直 方向的垂直直线导轨 34, 该垂直直线导轨 34的滑块通过连接块与顶升推板 32 连接固定;该顶升推板 32可由顶升驱动机构驱动沿垂直直线导轨 34延伸方向移 动; 本实施例中, 顶升驱动机构采用伺服电机 35驱动的同步带传动 36结构。 The jacking mechanism 3 includes a jacking mounting plate 31, a jacking plate 32, a jacking plate 33, and a jacking drive mechanism. The jacking mounting plate 31 is mounted on the inside of the left fixing plate 11 or the right fixing plate 12 of the frame 1. The jacking mounting plate 31 has or is mounted with a vertical lifting guide plate 33, and the jacking guide plate 33 is mounted vertically. a vertical linear guide 34 of the direction, the slider of the vertical linear guide 34 is fixedly connected to the jacking plate 32 by a connecting block; the jacking plate 32 can be driven by the jacking drive mechanism to move along the extending direction of the vertical linear guide 34; In the example, the jacking drive mechanism employs a timing belt drive 36 structure driven by a servo motor 35.
为提高本叠堆系统的适用范围, 作为本发明更具体的实施方案: 还包括驱 动第二挡板向第一挡板移动的挡板宽度调节机构 4; 推动进料限位挡杆沿进料导 轨延伸方向移动的进料限位调节机构 5 ; 在水平方向上改变顶升位置的顶升位置 调节机构 6。 In order to improve the applicability of the present stack system, as a more specific embodiment of the present invention: further comprising a baffle width adjusting mechanism 4 for driving the second baffle to move toward the first baffle; pushing the feed limit stop along the feed The feed limit adjustment mechanism 5 that moves in the direction in which the guide rail extends; the lift position adjustment mechanism 6 that changes the lift position in the horizontal direction.
如图 7所示, 挡板宽度调节机构 4包括水平直线导轨 A、 丝杆螺母副 A41、 导柱导套组件 A42、链轮传动组件 43和调节手柄 A44,水平直线导轨 A安装在机 架 1的上端内侧壁,第二挡板 21的两端与两侧水平直线导轨 A的滑块连接固定; 丝杆螺母副 A41的丝杆以及导柱导套组件 A42的导柱水平设置, 丝杆螺母副 A41 的丝杆前端与第二挡板 21背面连接固定, 丝杆螺母副 A41的螺母安装在机架 1 上, 导柱导套组件 A42的导柱前端与第二挡板 21背面连接固定, 导柱导套组件 A42的导套固定在机架 1的连接板 13上;丝杆螺母副 A41的螺母由调节手柄 A44 通过链轮传动组件 43驱动转动。 As shown in FIG. 7, the fence width adjusting mechanism 4 includes a horizontal linear guide A, a screw nut pair A41, a guide bush guide assembly A42, a sprocket drive assembly 43, and an adjustment handle A44, and the horizontal linear guide A is mounted on the frame 1. The upper end inner side wall, the two ends of the second baffle 21 are fixedly connected with the sliders of the horizontal linear guides A on both sides; the lead screw of the lead screw nut pair A41 and the guide post of the guide post guide sleeve assembly A42 are horizontally disposed, the screw nut The front end of the lead screw of the sub-A41 is fixedly connected to the back surface of the second baffle 21, and the nut of the lead screw nut pair A41 is mounted on the frame 1. The front end of the guide post of the guide post guide assembly A42 is connected and fixed to the back surface of the second baffle 21, The guide bush of the guide bush guide assembly A42 is fixed to the connecting plate 13 of the frame 1; the nut of the screw nut pair A41 is driven to rotate by the adjusting handle A44 through the sprocket drive assembly 43.
如图 8所示, 进料限位调节机构 5包括安装导柱 B51、 滑块 B52、 丝杆 B53、 伞齿轮组件 54、 调节传动杆 55、 调节手柄 B56, 一对导柱 B51与丝杆 B53均沿 进料导轨 23延伸方向设置在机架 1内, 导柱 B51与丝杆 B53均穿过滑块 B52, 滑块 B52与导柱 B51滑动配合,滑块 B52与丝杆 B53螺纹连接,滑块 B52与进料 限位挡杆 24连接固定; 调节手柄 B56通过调节传动杆 55和伞齿轮组件 54驱动 丝杆 B53转动。 As shown in FIG. 8, the feed limit adjustment mechanism 5 includes a mounting guide post B51, a slider B52, a lead screw B53, a bevel gear assembly 54, an adjustment transmission lever 55, an adjustment handle B56, a pair of guide posts B51 and a screw B53. All are disposed in the frame 1 along the extending direction of the feeding guide 23, the guiding column B51 and the screw B53 are both passed through the slider B52, the sliding block B52 is slidably engaged with the guiding column B51, and the sliding block B52 is screwed with the screw B53, sliding The block B52 is fixedly coupled to the feed limit stop 24; the adjustment handle B56 drives the lead screw B53 to rotate by adjusting the transmission rod 55 and the bevel gear assembly 54.
如图 6所示, 顶升位置调节机构 6包括水平直线导轨 C61、 丝杆螺母副 C62、 调节手柄 C63, 丝杆螺母副 C62的丝杆与水平直线导轨 C61相互平行设置 并安装在机架 1内, 水平直线导轨 C61的滑块与顶升机构 3的顶升安装板 31连 接固定; 丝杆螺母副 C62的螺母与顶升安装板 31连接固定, 丝杆螺母副 C62的 丝杆外端安装调节手柄 C63。 As shown in FIG. 6, the jacking position adjusting mechanism 6 includes a horizontal linear guide C61, a screw nut pair C62, and an adjusting handle C63. The lead screw of the screw nut pair C62 and the horizontal linear guide C61 are arranged in parallel with each other and mounted on the frame 1. The slider of the horizontal linear guide C61 is connected and fixed to the jacking mounting plate 31 of the jacking mechanism 3; the nut of the screw nut pair C62 is fixedly connected with the jacking mounting plate 31, and the outer end of the screw nut of the screw nut pair C62 is mounted. Adjust the handle C63.
工作原理如下: The working principle is as follows:
挡板宽度调节原理: Principle of baffle width adjustment:
通过转动调节手柄 A44进而驱动丝杆螺母副 A41的螺母转动, 使得丝杆螺母 副 A41的丝杆在导柱导套组件 A42的约束导向下沿水平方向驱动第二挡板向第一 挡板移动, 进而实现第二挡板、 第一挡板之间宽度的调节。 Rotating the adjusting handle A44 to drive the nut of the screw nut pair A41 to rotate, so that the screw of the screw nut pair A41 drives the second baffle to move to the first baffle in the horizontal direction under the constraining guidance of the guide bushing sleeve assembly A42. And further adjusting the width between the second baffle and the first baffle.
进料限位调节原理; Feed limit adjustment principle;
通过旋转调节手柄 B56, 进而通过调节传动杆 55和伞齿轮组件 54驱动丝杆 B53转动, 滑块 B52在导柱 B51的作用下沿进料导轨 23延伸方向移动, 进而改 变与进料导轨 23前端的距离, 实现对进料导轨 23上的物品进行位置调整。 The screw is driven by rotating the adjustment handle B56, and then by adjusting the transmission rod 55 and the bevel gear assembly 54. When the B53 rotates, the slider B52 moves in the extending direction of the feeding guide 23 by the guide post B51, thereby changing the distance from the front end of the feeding guide 23, thereby realizing the position adjustment of the articles on the feeding guide 23.
顶升位置调节原理: Lifting position adjustment principle:
通过旋转调节手柄 C63, 丝杆螺母副 C62的丝杆带动螺母与顶升安装板 31 在水平直线导轨 C61的导向下沿水平方向移动, 使得顶升安装板 31上的顶升推 板 32继续保持在第一挡板 21和第二挡板 22的中心。 By rotating the adjustment handle C63, the lead screw driving nut of the screw nut pair C62 and the jacking mounting plate 31 are moved in the horizontal direction under the guidance of the horizontal linear guide C61, so that the jacking plate 32 on the jacking mounting plate 31 continues to be maintained. At the center of the first flap 21 and the second flap 22.
整体工作原理: The overall working principle:
如图 9所示, 生产大产品 P1时, 无需采用中间缓冲机构, 因此中间动作汽 缸动作, 压缩复位弹簧, 使得产品 P1直接通过缓冲托板, 中间缓冲机构不起作 用。 As shown in Fig. 9, when the large product P1 is produced, the intermediate buffer mechanism is not required, so the intermediate action cylinder acts and compresses the return spring, so that the product P1 directly passes through the buffer tray, and the intermediate buffer mechanism does not function.
当 P1产品到位后, 顶升推板动作, 把 P1产品推到主托板, 当 P1产品接触 到主托板后, 向上的挤压力推动主托板, 主托板压缩复位弹簧, 绕着上固定销做 摆动, 当 P1产品过了主托板后, 弹簧恢复弹力, 同时顶升推板下降, P1产品架 在主托板处, 然后循环动作, 实现 3个 P1产品的叠堆。 When the P1 product is in place, the jacking action is pushed to push the P1 product to the main pallet. When the P1 product contacts the main pallet, the upward pressing force pushes the main pallet, and the main pallet compresses the return spring, around The upper fixing pin is oscillated. When the P1 product passes the main pallet, the spring returns to the elastic force, and the jacking plate is lowered. The P1 product is placed at the main pallet, and then the cycle is actuated to realize the stacking of three P1 products.
如图 10所示, 当生产小尺寸 P2时, 中间缓冲机构需要动作, 中间动作汽缸 不动作, 利用复位弹簧的弹力使得缓冲托板伸出来。 As shown in Fig. 10, when the small-sized P2 is produced, the intermediate buffer mechanism needs to be operated, and the intermediate-acting cylinder does not operate, and the cushioning plate is extended by the elastic force of the return spring.
当 P2产品到位后, 顶升推板动作, 把 P2产品推到缓冲托板, 当 P2产品接 触到缓冲托板, 向上的挤压力推动缓冲托板, 缓冲托板压缩弹簧, 绕着小固定销 做摆动, 当 P2产品过了缓冲托板, 弹簧恢复弹力, 同时顶升推板下降, P2产品 架在缓冲托板处, 然后循环动作, 实现 4个 P2产品的叠堆。 起到中间过渡的作 用, 由于 S2的距离只能放置 4个 P2产品的叠堆, 所以在叠堆第 5个 P2产品之 前, 顶升推板把 4个 P2的产品推升至主托板处, 然后在重复前面的动作, 实现 6个 P2产品的叠堆。 When the P2 product is in place, the jacking action is pushed to push the P2 product to the buffer tray. When the P2 product contacts the buffer tray, the upward pressing force pushes the buffer tray, and the buffer tray compresses the spring, and is fixed around the small plate. The pin is oscillated. When the P2 product passes the buffer plate, the spring returns to the elastic force, and the jacking plate is lowered. The P2 product is placed at the buffer plate, and then the cycle action is performed to realize the stacking of four P2 products. As a middle transition, since the distance of S2 can only be placed on a stack of four P2 products, the top pusher pushes up the four P2 products to the main pallet before stacking the fifth P2 product. Then, repeat the previous action to achieve a stack of six P2 products.
叠堆时间对比: Stacking time comparison:
P1 P2产品, P1码 3层, P2码 6层, 行程 S, 中间缓冲的位置 S1=2/5S, 推 板运动速度: V; P1 P2 product, P1 code 3 layers, P2 code 6 layers, stroke S, intermediate buffer position S1=2/5S, push plate movement speed: V;
P1: 码垛一层的时间: 2S/V=T,总时间: 3*(2S/V)=6S/V P1: Time of palletizing: 2S/V=T, total time: 3*(2S/V)=6S/V
P2: 2S 1/V+2S 1/V+2S 1/V+2S/V+2S 1/V+ 2S/V=8S 1/V+4S/V P2: 2S 1/V+2S 1/V+2S 1/V+2S/V+2S 1/V+ 2S/V=8S 1/V+4S/V
当: S 1=1/4S 时,码 3层 PI的产品的时间和码 6层的 P2的产品的时间一样, 都是 6S/V.这样就不会影响产品的装箱速度。如果 S 1/4S,码垛 6层 P2的时间少 于码垛 3层 P1的时间。 When: S 1=1/4S, the time of the product of the 3-layer PI is the same as the time of the product of the P2 of the 6-layer code, which is 6S/V. This will not affect the packing speed of the product. If S 1/4S, the time of P6 is less than the time of P3.
但是如果不采用中间过渡缓冲区的话,码 6层 P2的产品的时间为: 6* (2S/V) However, if the intermediate transition buffer is not used, the time for the 6-layer P2 product is: 6* (2S/V)
=12S/V.远远大于 P1产品的叠堆时间 6S/V, 这样就会影响整个装箱的速度。 =12S/V. is much larger than the stacking time of P1 products 6S/V, which will affect the speed of the entire box.
Claims
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310500401.9A CN103523272B (en) | 2013-10-23 | 2013-10-23 | Box filler double-channel stacking system |
| CN201310500401.9 | 2013-10-23 |
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| WO2015058526A1 true WO2015058526A1 (en) | 2015-04-30 |
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| PCT/CN2014/078862 Ceased WO2015058526A1 (en) | 2013-10-23 | 2014-05-30 | Two-channel stacking system of container loader |
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| CN103523272B (en) * | 2013-10-23 | 2014-12-10 | 南通通用机械制造有限公司 | Box filler double-channel stacking system |
| CN106697408A (en) * | 2016-12-22 | 2017-05-24 | 广州市富尔菱自动化系统有限公司 | Automatic stacking and shaping mechanism |
| CN107042185A (en) * | 2017-06-06 | 2017-08-15 | 科威嘉粉末涂料(天津)股份有限公司 | Automatically the automatic spraying production line rotated |
| CN108190109A (en) * | 2018-01-24 | 2018-06-22 | 南通通机股份有限公司 | A kind of novel double-channel sunk type for perfumed soap vanning stacks mechanism |
| CN109367881A (en) * | 2018-09-05 | 2019-02-22 | 合肥哈工龙延智能装备有限公司 | A kind of carton automatic box folding mechanism |
| CN109178453B (en) * | 2018-09-18 | 2021-04-27 | 佛山市搬得易机器人科技有限公司 | A flywheel sorting robot |
| CN111619854B (en) * | 2020-05-29 | 2022-03-22 | 广州市赛康尼机械设备有限公司 | Stacking and boxing structure |
| CN111731578B (en) * | 2020-05-29 | 2022-05-24 | 广州市赛康尼机械设备有限公司 | Open package integrated system |
| CN116238757A (en) * | 2023-03-27 | 2023-06-09 | 东富龙包装技术(上海)有限公司 | Quick overturning and positioning device for package |
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| JPS58100025A (en) * | 1981-12-03 | 1983-06-14 | Oshikiri Kikai Seisakusho:Kk | Stacker and unstacker of case |
| CN2529848Y (en) * | 2002-02-05 | 2003-01-08 | 良将制鞋机械有限公司 | shoe box stacking device |
| US20030192289A1 (en) * | 2001-02-09 | 2003-10-16 | Wilhelm Lohrey | Method and device for stacking and packing infusion bags |
| EP2072430A1 (en) * | 2007-12-20 | 2009-06-24 | Müller Martini Holding AG | Packet gripper for a palletising device and method for palletising packets |
| CN101537933A (en) * | 2009-04-21 | 2009-09-23 | 佛山市华南精密制造技术研究开发院 | Method and device for tile piling |
| CN103523272A (en) * | 2013-10-23 | 2014-01-22 | 南通通用机械制造有限公司 | Box filler double-channel stacking system |
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| JP2005082304A (en) * | 2003-09-08 | 2005-03-31 | Fuji Yusoki Kogyo Co Ltd | Feed conveyor |
| US7156607B2 (en) * | 2003-10-07 | 2007-01-02 | Douglas Machine, Inc. | Carton stacking apparatus and method |
| JP2006001598A (en) * | 2004-06-17 | 2006-01-05 | Toyo Jidoki Co Ltd | Empty bag group storage tray, tray transport container, empty bag group transport method, empty bag group supply method, and empty bag group supply system |
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- 2013-10-23 CN CN201310500401.9A patent/CN103523272B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58100025A (en) * | 1981-12-03 | 1983-06-14 | Oshikiri Kikai Seisakusho:Kk | Stacker and unstacker of case |
| US20030192289A1 (en) * | 2001-02-09 | 2003-10-16 | Wilhelm Lohrey | Method and device for stacking and packing infusion bags |
| CN2529848Y (en) * | 2002-02-05 | 2003-01-08 | 良将制鞋机械有限公司 | shoe box stacking device |
| EP2072430A1 (en) * | 2007-12-20 | 2009-06-24 | Müller Martini Holding AG | Packet gripper for a palletising device and method for palletising packets |
| CN101537933A (en) * | 2009-04-21 | 2009-09-23 | 佛山市华南精密制造技术研究开发院 | Method and device for tile piling |
| CN103523272A (en) * | 2013-10-23 | 2014-01-22 | 南通通用机械制造有限公司 | Box filler double-channel stacking system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103523272A (en) | 2014-01-22 |
| CN103523272B (en) | 2014-12-10 |
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