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WO2015055883A1 - Panneau structurel modulaire et son procédé de fabrication - Google Patents

Panneau structurel modulaire et son procédé de fabrication Download PDF

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Publication number
WO2015055883A1
WO2015055883A1 PCT/ES2014/070785 ES2014070785W WO2015055883A1 WO 2015055883 A1 WO2015055883 A1 WO 2015055883A1 ES 2014070785 W ES2014070785 W ES 2014070785W WO 2015055883 A1 WO2015055883 A1 WO 2015055883A1
Authority
WO
WIPO (PCT)
Prior art keywords
manufacture
construction body
modular construction
high strength
monolithic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/ES2014/070785
Other languages
English (en)
Spanish (es)
Inventor
Patrick Alain Perrodo
Sandra Isabel Rodriguez Checa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of WO2015055883A1 publication Critical patent/WO2015055883A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
    • E04C2/365—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels by honeycomb structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54—Yield strength; Tensile strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Definitions

  • the present invention relates in general to a high-strength modular construction that provides significant advantages and characteristics of novelty with respect to existing means of similar purposes, as well as its manufacturing process.
  • the invention proposes a system for the construction of structures, walls and floors, consisting essentially of a building body, comprising at least one intermediate structure having a shape adapted to create a strong core provided as a support and a plate essentially constituted by a combination of cementitious material or the like which includes a plurality of particles and at least one tensioning element, which is connected to the wider visible surfaces of the structure by means of an adherent element or agent.
  • Document P201131028 refers to a prefabricated panel, prefabricated wall obtained by said panel and modular wall obtained by a plurality of prefabricated walls characterized by constituted by a prefabricated panel (1), prefabricated wall obtained by said panel (1) and modular wall obtained by a plurality of prefabricated walls.
  • the prefabricated panel (1) is suitable for configuring part of the exterior façade of a building comprising a front side view (2) that is part of the final facade of the building and four edges, two sides (3a, 3b), one upper (3c) and another lower one (3d). Said edges are an extension of the front view face (2). As the edges and the front view face are a single piece you get a rigid and sturdy prefabricated panel.
  • the prefabricated wall comprises the prefabricated panel (1) and an interior wall, and the modular wall comprises a plurality of prefabricated walls.
  • Modular high resistance modular body essentially comprises a modular body having an essential shape of a general parallelepiped arrangement having an upper face, a lower face and a profile and according to the invention is characterized in that:
  • Said body has a first portion, which includes an internal structure capable of creating a resistant core provided as a support that is constituted by the union of mono-piece elements having an essentially tubular shape formed on an essentially cellular basis, which are connected by the sides to form a solid body in the form of a mesh, composed of a base material essentially of vegetable origin; cellulose, wood or similar, treated with a fireproofing agent that impregnates or includes in the composite and a second portion constituted by at least one plate having an exterior face and an interior one that is connected to the surface face of the structure, by means of of an adherent element and is essentially composed of a combination of cementitious material that includes plurality of plastic particles intended to close the porosities and give a greater hardness to the mixture and at least one element that has the form of mesh or grid that is stretched over the base of the plate intended to give homogeneity to the compound, once the mixture has set.
  • the internal structure has several conduits arranged to allow the passage of wiring pipes or the like.
  • connecting elements that connect one construction body to another, adapted for joining floor, walls, ceilings or other structures.
  • Another additional advantage is achieved because it is envisaged to coat the plate with other construction materials, such as stone, brick, wood or the like. Still and according to the invention it is advantageous to add to the composition of the plates, carbon fiber or other similar material, to obtain a resultant armored body.
  • Figure 1 shows a general view of the modular high-strength construction body (1) in perspective.
  • Figure 2 shows a perspective view of the internal structure (2).
  • Figure 3 shows a perspective view of the plate (3).
  • Figure 4 shows a profile view of the modular high-strength construction body (1) arranged on a base joining element (8).
  • the high-strength modular construction body (1) essentially has a first interior portion, constituted by an internal structure (2) that is adapted and a second portion consisting essentially of at least one plate (3) which is connected to the anterior and posterior surface of the internal structure (2), by means of an adherent and fire-retardant agent (6).
  • the plates (3) which are essentially composed of a combination of cementitious material that includes plurality of plastic particles (4) to close the porosities and give a greater hardness to the mixture and at least one element in the form of mesh or grid (5) which is tensioned on the base of the plate to give homogeneity to the compound once the mixture has set.
  • the combined cementitious material which includes plastic particles (4)
  • the internal structure (2) that has a general geometric mesh shape formed by the union of plurality of tubular elements with alveolar base that is raised prismatically, which has at least one channel (7) for conduction and is arranged composed of a base material essentially of vegetable origin; cellulose, wood or similar, which is impregnated with a material flame retardant, on the front face of the plate (3), so that the wider surface face of the internal structure (2), is connected on its entire surface to the adherent flame retardant agent (6).
  • the system uses the same base element for the production of solid structures, for walls, floors and roofs, together with the precise components and accessories of the system.
  • the structure of the system is composed of 2 essential parts:
  • honeycomb structure giving the structure its width, stability and isolation of hexagonal alveolar cells.
  • a panel of this high-strength construction consists of 2 laminar plates glued by both parts of the honeycomb structure in the direction of the largest surface. Said honeycomb cells are filled with solid or expandable compound to achieve exceptional insulating properties.
  • the structure is composed of high performance micro cement:
  • the quantities per m3: (1000X1000X1 OOOmrn) would total 2131 kgs.
  • the materials that compose it are:
  • 2.1.5- fiberglass powder allows to create multidirectional cohesion within the mixture, adding resistance by interlacing sets of particles and redirecting and distributing stresses and compressions within the structure.
  • the part intended to receive the gluing with the cells is slightly undulated with minimal relief in order to increase the adhesive coverage surface.
  • the strength of the monolithic plate without the fiber cloth reaches maximum direct resistance before rupture of 240MPa in compression on flat surface on both sides by crushing the structure (rupture of the internal cohesion).
  • the strength of the monolithic plate without fiber cloth reaches maximum direct tensile strength (horizontal component) of 6MPa (Rupture of internal cohesion).
  • the strength of the monolithic plate without fiber cloth reaches maximum direct resistance to tensile bending up to 30MPa (Rupture of internal cohesion).
  • Non-combustible material expansion value: 1, 1.10 ⁇ 6 m / ° C.
  • Non-combustible material compressive strength nominal value greater than 250MPa.
  • 3.5- Mixing adhesive element to join the monolithic part with the alveolar part with epoxy resin or similar, a hardening additive, silicate powder and other additives anti UV (ultraviolet rays), anti retraction and flame retardants.
  • demoulding products are applied at the bottom so that the plate is quickly uncoupled from the mold without breaking.
  • the mold or frame is intended to receive the mesh and grid of fiberglass and carbon fiber in their prestressed positions on the four sides.
  • the fiber mesh or screen is previously impregnated with epoxy resin to harden the structure and just before receiving the micro cement compound.
  • micro cement compound is mixed as described in section 2.1.
  • 4.5- Compound is mixed with cement, clay, ground quartz, silica fume, powdered glass fiber, water composition and super plasticizer.
  • Insulating component and alveolar structure are Insulating component and alveolar structure:
  • Each monolithic plate receives an impregnation of epoxy resin.
  • Each alveolar block receives on its upper side and its lower side the monolithic plates or panels for their internal faces for the gluing of the whole.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

L'invention concerne un panneau structurel modulaire constitué de plaques monolithiques entre lesquelles se trouve un noyau de structure alvéolaire de type nid d'abeille. Les plaques monolithiques sont fabriquées en un matériau cimentaire qui comprend des particules plastiques et une maille ou treillis tendu. Le noyau est fabriqué en matière cellulosique, de type végétale. Les éléments sont reliés entre eux au moyen d'un adhésif ignifuge. La composition des plaques renferme du microciment, de l'argile, du quartz, de la fumée de silice, de la fibre de verre, de la résine époxy, de la fibre de carbone et de l'eau. Le noyau est traité simultanément avec des résines hydrofuges et ignifuges. L'agent adhérent peut comprendre de la résine époxy, un additif durcisseur, de la poudre de silicate et des additifs anti ultraviolets, antirétraction et ignifuges. La fabrication se réalise dans un moule. Les panneaux sont reliés entre eux au moyen d'éléments de connexion fabriqués avec le même matériau que les plaques.
PCT/ES2014/070785 2013-10-17 2014-10-17 Panneau structurel modulaire et son procédé de fabrication Ceased WO2015055883A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ES201300869U ES1093805Y (es) 2013-10-17 2013-10-17 Cuerpo constructivo modular de alta resistencia
ESU201300869 2013-10-17

Publications (1)

Publication Number Publication Date
WO2015055883A1 true WO2015055883A1 (fr) 2015-04-23

Family

ID=49547465

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/ES2014/070785 Ceased WO2015055883A1 (fr) 2013-10-17 2014-10-17 Panneau structurel modulaire et son procédé de fabrication

Country Status (2)

Country Link
ES (1) ES1093805Y (fr)
WO (1) WO2015055883A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU170087U1 (ru) * 2016-11-29 2017-04-13 Федеральное государственное бюджетное образовательное учреждение высшего образования "Казанский национальный исследовательский технический университет им. А.Н. Туполева-КАИ" (КНИТУ-КАИ) Усиленная панель интегрального типа из композиционного материала

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108790209A (zh) * 2017-04-28 2018-11-13 深圳光启高等理工研究院 吸波结构件及其制作方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3106503A (en) * 1955-03-31 1963-10-08 Boardman M Randall Method of making honeycomb structural panels
GB989639A (en) * 1962-01-20 1965-04-22 Moeller Hans Guenter Improvements in or relating to methods and apparatus for continuously coating panels
US4150175A (en) * 1976-03-22 1979-04-17 Huettemann Erik W Building panel and method of construction thereof
US5966896A (en) * 1998-01-16 1999-10-19 Tylman; Vincent R. Cast honeycomb panel system
WO2001081267A2 (fr) * 2000-04-20 2001-11-01 Aerock, Inc. Elements de construction structuraux prefabriques utilisant une matiere composite a base de cendres et de fibres haute resistance et legere et procede de fabrication correspondant

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3106503A (en) * 1955-03-31 1963-10-08 Boardman M Randall Method of making honeycomb structural panels
GB989639A (en) * 1962-01-20 1965-04-22 Moeller Hans Guenter Improvements in or relating to methods and apparatus for continuously coating panels
US4150175A (en) * 1976-03-22 1979-04-17 Huettemann Erik W Building panel and method of construction thereof
US5966896A (en) * 1998-01-16 1999-10-19 Tylman; Vincent R. Cast honeycomb panel system
WO2001081267A2 (fr) * 2000-04-20 2001-11-01 Aerock, Inc. Elements de construction structuraux prefabriques utilisant une matiere composite a base de cendres et de fibres haute resistance et legere et procede de fabrication correspondant

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU170087U1 (ru) * 2016-11-29 2017-04-13 Федеральное государственное бюджетное образовательное учреждение высшего образования "Казанский национальный исследовательский технический университет им. А.Н. Туполева-КАИ" (КНИТУ-КАИ) Усиленная панель интегрального типа из композиционного материала

Also Published As

Publication number Publication date
ES1093805Y (es) 2014-06-18
ES1093805U (es) 2013-11-25

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