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WO2015054929A1 - 一种循环流化床半干法联合脱硫脱硝脱汞装置及方法 - Google Patents

一种循环流化床半干法联合脱硫脱硝脱汞装置及方法 Download PDF

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Publication number
WO2015054929A1
WO2015054929A1 PCT/CN2013/085773 CN2013085773W WO2015054929A1 WO 2015054929 A1 WO2015054929 A1 WO 2015054929A1 CN 2013085773 W CN2013085773 W CN 2013085773W WO 2015054929 A1 WO2015054929 A1 WO 2015054929A1
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Prior art keywords
fluidized bed
circulating fluidized
flue gas
flue
reaction tower
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English (en)
French (fr)
Inventor
朱廷钰
徐文青
叶猛
赵瑞壮
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BEIJING ZSTC ENVIRONMENTAL ENGINEERING CO LTD
Institute of Process Engineering of CAS
Original Assignee
BEIJING ZSTC ENVIRONMENTAL ENGINEERING CO LTD
Institute of Process Engineering of CAS
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Priority to US14/892,150 priority Critical patent/US9656206B2/en
Priority to JP2016524430A priority patent/JP6171096B2/ja
Publication of WO2015054929A1 publication Critical patent/WO2015054929A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/346Controlling the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/60Simultaneously removing sulfur oxides and nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/64Heavy metals or compounds thereof, e.g. mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/10Oxidants
    • B01D2251/104Ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/40Alkaline earth metal or magnesium compounds
    • B01D2251/404Alkaline earth metal or magnesium compounds of calcium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/302Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/60Heavy metals or heavy metal compounds
    • B01D2257/602Mercury or mercury compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • B01D2258/0291Flue gases from waste incineration plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/501Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
    • B01D53/504Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/80Semi-solid phase processes, i.e. by using slurries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Definitions

  • Circulating fluidized bed semi-dry method combined desulfurization denitration and mercury removal device and method
  • the invention belongs to the field of flue gas purification, and particularly relates to a circulating fluidized bed semi-dry method combined desulfurization denitration and mercury removal device and method.
  • BACKGROUND OF THE INVENTION The flue gas of coal-fired industrial boilers has the characteristics of coexistence of various pollutants such as S0 2 , NO ⁇ ⁇ B Hg , and in the current flue gas control technology of coal-fired industrial boilers, desulfurization, denitrification and mercury removal are often more Completed in a separate system, the hierarchical processing not only covers a large area, the system is complex, but also the equipment investment and operating costs are high. Therefore, the development of a variety of pollutant joint control technology is urgently needed.
  • the treatment technology of existing boiler flue gas is as follows:
  • CN 101306322A and CN 101310836A disclose a preparation method and a process for absorbing and bubbling integrated desulfurization, denitrification and dehydration, and a preparation of an absorbing liquid.
  • the technical proposal is that the flue gas is distributed through a bubbling jet pipe and then bulged into the absorption tower.
  • the absorption slurry the purpose of simultaneously removing various pollutants is achieved by gas-liquid contact, and the main component of the absorption liquid is a limestone slurry to which a strong oxidant is added.
  • CN 101310834A discloses a gas-liquid contact fractional oxidation desulfurization, denitrification and demercuration process, the technical proposal of which is to carry out first-stage desulfurization by lime/limestone-gypsum wet method, and to use the oxidant aqueous solution in gas-liquid contact manner to the first stage.
  • the removed S0 2 and NO ⁇ B Hg are oxidatively dissolved to achieve second-stage desulfurization, denitrification/de-mercury removal.
  • CN 102091517A proposes an integrated simultaneous desulfurization denitrification and mercury removal absorption liquid, a preparation method thereof and application thereof, and the technical proposal thereof is to use an existing wet desulfurization facility to improve the existing alkaline desulfurization absorption liquid, and to use a nitrogenous reducing agent.
  • NO ⁇ ⁇ B Hgo CN 102078761A proposes a comprehensive flue gas desulfurization, mercury removal and denitration process and device, the technical scheme is that the flue gas first enters the ammonia reactor Reacts with the sprayed ammonia solution to remove some nitrogen oxides, mercury and sulfur oxides, and then enters the absorption tower for re-reaction, using dust ash and alkali The liquid absorbs the remaining sulfur oxides and heavy metal mercury, achieving a combined removal of various pollutants.
  • CN 1923337A discloses a device for simultaneously removing ozone pollutants of boiler flue gas and a method thereof, and the technical proposal thereof is to spray ozone into a boiler flue, and send the ozone-treated boiler flue gas to the lye washing tower.
  • the washing is carried out while absorbing sulfur oxides, nitrogen oxides and mercury in the flue gas, and the mercury is fixed by adding a material such as 3 ⁇ 4S in the liquid storage tank.
  • the above-mentioned wet combined removal requires the need for a pulping system, the system is complicated; the second release of the oxidized mercury in the wet desulfurization tower.
  • CN 1962034A discloses a method and a device for simultaneous desulfurization, denitrification and demercuration of boiler flue gas, and the technical proposal thereof is to inject an oxygen-rich high-activity absorbent composed of fly ash, slaked lime and additives in a circulating fluidized bed reactor. At the same time, various pollutants such as S0 2 and NO ⁇ B Hg are removed.
  • CN 102500226A proposes a dry flue gas desulfurization, denitrification and dehydration integrated device and method, the technical proposal of which is to add an absorbent, an oxidizing additive, a circulating ash to a digestive humidifier, and spray it into a reaction tower, S0 in the flue gas. 2, NO x, and reacting with a corresponding Hg adsorption, so that the flue gas purification.
  • the above-mentioned dry method combined with the removal of hydrazine uses a method of adding a liquid phase or a solid phase oxidant to the reaction system. Since it is a gas-liquid, gas-solid heterogeneous reaction, there is a problem that the contact reaction efficiency is not high and a complicated injection system needs to be added.
  • CN 101337153A discloses a method and a device for ultrasonic integrated desulfurization, denitrification and demercuration, the technical proposal of which is a strong oxidizing hydroxyl radical released when a cavitation effect is generated in a reaction liquid by using ultrasonic waves in a bubbling bed reactor.
  • the base reacts with S0 2 and NO ⁇ B Hg in the flue gas to achieve the removal purpose.
  • CN 102614776A proposes a device and a method for microwave-induced catalytic combined desulfurization, denitrification and demercuration, the technical proposal of which is that each flue gas passes through a reaction chamber in a reactor using a single-mode microwave source as a heat source, and S0 2 and NO in the flue gas.
  • ⁇ B Hg oxidation occurs in the catalyst reduction reaction chamber and generating an inert substance or substance removed easily achieve S0 2, NO x removal and combination Hg.
  • the above-mentioned induction technique is combined to remove active radicals generated by high pressure discharge, etc. Method, there are high cost and unstable methods.
  • CN 102527205A proposes a method and a system for simultaneous desulfurization, denitrification and demercuration of flue gas based on catalytic oxidation, the technical proposal of which is to arrange a catalytic reactor in the flue before the absorber, under the action of the catalyst in the catalytic reactor, NO and Hg . It reacts with 0 2 in the flue gas to form N0 2 and Hg 2+ , and the oxidized flue gas is introduced into the absorber containing the absorption liquid to achieve the simultaneous absorption of S0 2 , N0 2 and Hg 2+ .
  • the above-mentioned combined catalytic removal method has the problems of poor hydrothermal stability of the catalyst and susceptibility to sulfur poisoning.
  • the circulating fluidized bed semi-dry removal technology For the combined removal of various pollutants from coal-fired boiler flue gas, the circulating fluidized bed semi-dry removal technology has the advantages of short process flow, small footprint, good economy and high efficiency, and is generally suitable for various small sites in China. Renovate the project, save costs, and get the enthusiasm of relevant industries or enterprises. From a technical point of view, the circulating fluidized bed semi-dry flue gas desulfurization technology is quite mature. On this basis, the joint desulfurization, denitrification and demercuration technology is developed to realize the combined removal of flue gas and multiple pollutants, and the technology upgrade is realized at home and abroad. The development trend.
  • the object of the present invention is to provide a circulating fluidized bed semi-dry combined desulfurization, denitration and mercury removal device and method for the deficiencies of the prior art.
  • One of the objects of the present invention is to provide a circulating fluidized bed semi-dry method combined with a desulfurization denitration and mercury removal device, the device comprising a flue and a circulating fluidized bed reaction tower connected in sequence, a flue and a circulating fluidized bed reaction tower A bottom inlet connection; the flue is also connected to an ozone generating device.
  • the boiler flue gas to be treated After the boiler flue gas to be treated enters the flue, it is oxidized by the ozone gas generated by the ozone generating device, and NO and HgO in the flue gas are oxidized in the flue to a high-valence NO ⁇ B Hg 2+ , and the oxidized flue gas passes.
  • the bottom of the circulating fluidized bed reaction column is introduced into the circulating fluidized bed reaction column, and the Ca-based absorbent is in the atomized water. Under the action, the S0 2 in the flue gas and the high-valence NO ⁇ ⁇ B Hg 2+ were reacted and removed.
  • the upper outlet of the circulating fluidized bed reaction column is connected to the cyclone separator, and the first outlet of the cyclone separation hopper is connected to the return port of the circulating fluidized bed reaction column.
  • the cyclone separator functions to separate the reacted Ca-based absorbent from the flue gas and return it to the circulating fluidized bed reaction column through the return port to continue to participate in the reaction.
  • the upper outlet of the circulating fluidized bed reaction column is tangentially connected to the cyclone.
  • a tangential connection means that the cyclone inlet is a tangential structure.
  • the first outlet of the cyclone separation hopper is connected to the circulating fluidized bed reaction column return port through an air chute.
  • the cyclone separator is connected to the dust remover, and the second outlet of the cyclone separator hopper and the dust separator separation hopper are simultaneously communicated with the ash silo.
  • the dust collector removes the dust from the flue gas stream and discharges it into the atmosphere.
  • the purge gas outlet of the precipitator is connected to the chimney.
  • An ozone distributor is disposed at the junction of the ozone generating device and the flue.
  • the ozone distributor can evenly distribute the ozone generated by the ozone generator in the flue, maximizing the oxidation efficiency and reducing the ozone loss.
  • the bottom of the circulating fluidized bed reaction tower is a venturi structure, and the venturi expansion section is provided with a feed port, a return port and a water spray nozzle; the spray nozzle is installed in the downstream direction of the flue gas.
  • the absorbent cartridge is connected to the feed port by a screw conveyor.
  • Another object of the present invention is to provide a method for removing multi-contaminants by the above-mentioned circulating fluidized bed semi-dry combined desulfurization and denitration mercury removal device, the method comprising the following steps:
  • the high state of the NO x present invention mainly refers to N0 2 and N 2 0 5, it depends on the ratio between the amount of ozone injected.
  • the Ca-based absorbent is separated by a cyclone and returned to the reaction tower through an air chute to achieve multiple cycles, and the flue gas is discharged into the atmosphere after being removed by dust removal.
  • Step 1) Controlling the molar ratio of nitrogen oxides injected into the ozone to the flue gas is 0.5 ⁇ 2.5, for example, 0.51-2.49, 0.7-2.23, 0.86-2.1, 0.99-1.97, 1.2 ⁇ 1.75, 1.35 ⁇ 1.5, etc. .
  • the reaction time is preferably not less than 0.5 s, and for example, 0.6 s, 1.5 s, 3 s, 5 s, 10 s, or the like can be selected.
  • Step 2 The Ca-based absorbent is added in a ratio of Ca/(S+N) molar ratio of 1.1 to 2.0.
  • the molar ratio may be selected from 1.11 to 1.96, 1.3 to 1.8, 1.42-1.67, 1.53, and the like.
  • the invention can control the content of sulfur oxides, nitrogen oxides and mercury in the flue gas after treatment by adjusting the addition amount of the Ca-based absorbent; adjust the water spray amount according to the temperature of the flue gas at the outlet of the circulating fluidized bed reaction tower, and ensure the tower The internal temperature is maintained above the dew point of the flue gas; the pressure difference between the inlet and outlet of the circulating fluidized bed reaction column is controlled by adjusting the amount of circulating recirculation.
  • the present invention has the following beneficial effects:
  • Figure 1 is a process flow diagram of the present invention.
  • 1-ozone generating device 2-flue; 3-inlet fluidized bed reaction tower bottom inlet; 4-venturi expansion section; 5-feed port; 6-return port; 7-spray nozzle; 8-cycle fluidized bed reaction column; 9-cycle fluidized bed reaction column upper outlet; 10-screw conveyor; 11-absorbent bin; 12-cyclone separator; 13-cyclone separator hopper; 14-air slant Groove; 15-first outlet; 16-second outlet; 17-dust collector; 18-dust separator separation hopper; 19-purification gas outlet; 20-ash warehouse;
  • a circulating fluidized bed semi-dry method combined with a desulfurization denitration and mercury removal device the device comprises a flue 2 and a circulating fluidized bed reaction tower 8 connected in series, and the flue 2 is connected with the bottom inlet 3 of the circulating fluidized bed reaction tower; The flue 2 is also connected to the ozone generating device 1.
  • a method for removing multi-contaminants by the above-mentioned circulating fluidized bed semi-dry method combined with desulfurization denitration and mercury removal device comprising the following steps:
  • Step 1) Control the molar ratio of nitrogen oxides injected into the ozone to the flue gas at 0.5; the reaction time is not lower than
  • the Ca-based absorbent is added in a ratio of Ca/(S+N) molar ratio of 1.1.
  • a circulating fluidized bed semi-dry method combined with a desulfurization denitration and mercury removal device the device comprises a flue 2, a circulating fluidized bed reaction tower 8, a cyclone 12 and a precipitator 17, a flue 2 and a circulating stream
  • the bottom inlet 3 of the chemical reaction column is connected; the flue 2 is also connected to the ozone generating device 1.
  • An ozone distributor is disposed between the ozone generating device 1 and the flue 2.
  • the upper outlet 9 of the circulating fluidized bed reaction column is tangentially connected to the cyclone 12, and the first outlet 15 of the cyclone separation hopper 13 is connected to the circulating fluidized bed reaction column return port 6 through the air chute 14.
  • the cyclone separator 12 is connected to the dust remover 17, and the second outlet 16 of the cyclone separator hopper 13 communicates with the dust hopper 20 at the same time; the purge gas outlet 19 of the dust collector 17 is connected to the chimney 21 .
  • the bottom of the circulating fluidized bed reaction column 8 is a venturi structure, and the venturi expansion section 4 is provided with a feed port 5, a return port 6 and a water spray nozzle ⁇ a water spray nozzle 7 is installed in the downstream direction of the flue gas.
  • the absorbent cartridge 1 1 is connected to the feed port 5 by a screw conveyor 10.
  • the Ca-based absorbent is separated by the cyclone 12 and returned to the reaction tower through the air chute 14 to realize a plurality of cycles, and the flue gas is discharged into the atmosphere through the dust remover 17 to remove the dust.
  • Step 1) Controlling the molar ratio of nitrogen oxides in the sprayed ozone to the flue gas at 2.5; the reaction time is not less than 0.5so.
  • Step 2) Adding the Ca-based absorbent according to Ca/(S+N) moles Added in proportion to 2.0.
  • the present invention illustrates the detailed structural features of the present invention and the method for removing contaminants by the above embodiments, but the present invention is not limited to the above detailed structural features and the method for removing contaminants, that is, does not mean that the present invention must It can be implemented by relying on the detailed structural features described above and the method of removing contaminants. It will be apparent to those skilled in the art that any modifications of the present invention, equivalent substitutions of the selected components of the present invention, and the addition of the components, the selection of the specific means, and the like, are all within the scope of the present invention.

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Abstract

一种循环流化床半干法联合脱硫脱硝脱汞的装置及方法。该装置包括依次连接的烟道(2)及循环流化床反应塔(8),烟道(2)与循环流化床反应塔(8)底部进口连接;烟道(2)还连接有臭氧发生装置(1)。通过臭氧分布器(1)向烟道(2)中喷入臭氧,氧化后的烟气送入循环流化床反应塔(8),烟气中的SO2、高价态NOx和Hg2+在反应塔(8)中与Ca基吸收剂在雾化水的作用下进行反应脱除。

Description

说 明 书 一种循环流化床半干法联合脱硫脱硝脱汞装置及方法 技术领域
本发明属于烟气净化领域, 具体涉及一种循环流化床半干法联合脱硫脱硝 脱汞装置及方法。 背景技术 燃煤工业锅炉烟气存在 S02、 NO^^B Hg等多种污染物并存的排放特点, 而 目前的燃煤工业锅炉烟气控制技术中, 脱硫、 脱硝和脱汞往往是在多个独立系 统中完成, 分级处理不仅占地面积大, 系统复杂, 而且设备投资与运行费用较 高。 因此多种污染物联合控制技术开发迫切需要。 现有锅炉烟气的处理技术如下:
( 1 )反应塔内湿法联合脱硫脱硝脱汞。 CN 101306322A和 CN 101310836A 公开了一种用于喷射鼓泡法一体化协同脱硫脱硝脱汞装置与工艺及吸收液的制 备, 其技术方案是烟气经鼓泡喷射管分配后鼓入位于吸收塔中的吸收浆液中, 通过气液接触达到同时脱除各种污染物的目的, 吸收液主要成分为加入强氧化 剂的石灰石浆液。 CN 101310834A公开了一种气液接触分级氧化法脱硫脱硝脱 汞工艺, 其技术方案是釆用石灰 /石灰石-石膏湿法进行第一级脱硫, 使用氧化 剂水溶液以气液接触方式对第一级未脱除的 S02、 NO^^B Hg进行氧化溶解, 实 现第二级脱硫、 脱硝 /脱汞。 CN 102091517A提出了一体化同时脱硫脱硝脱汞吸 收液及其制备方法和应用, 其技术方案是利用现有湿法脱硫设施, 通过对现有 碱性脱硫吸收液的改进, 釆用含氮还原剂 +添加剂的混合吸收液洗涤脱除烟气 中的 S02、 NO^^B Hgo CN 102078761A提出了一种综合烟气脱硫脱汞脱硝工艺 及装置, 其技术方案是烟气首先进入氨反应器内与喷出的氨液进行反应, 脱除 部分氮氧化物、 汞及硫氧化物, 然后进入吸收塔内再次反应, 利用除尘灰及碱 液吸收剩余的硫氧化物及重金属汞, 实现了多种污染物的联合脱除。 CN 1923337A公开了一种锅炉烟气多种污染物臭氧氧化同时脱除装置及其方法, 其 技术方案是在锅炉烟道上喷入臭氧, 将经过臭氧处理后的锅炉烟气送入碱液洗 涤塔中进行洗涤, 同时吸收烟气中的硫氧化物、 氮氧化物及汞等物质, 并在储 液槽中加入 ¾S 等物质对汞进行固定。 上述湿法联合脱除均存在需要制浆系 统, 系统复杂; 氧化态汞在湿法脱硫塔内二次释放等问题。
(2)反应塔内干法联合脱硫脱硝脱汞。 CN 1962034A公开了一种锅炉烟气 同时脱硫脱硝脱汞的方法及装置, 其技术方案是在循环流化床反应器中喷入由 粉煤灰、 消石灰和添加剂组成的富氧高活性吸收剂, 同时脱除 S02、 NO^^B Hg 等多种污染物。 CN 102500226A提出了一种干式烟气脱硫脱硝脱汞一体化装置 及方法, 其技术方案是向消化增湿器内加入吸收剂、 氧化性添加剂、 循环灰, 喷入反应塔, 烟气中 S02、 NOx和 Hg 与相应物质反应吸附, 使得烟气得到净 化。 上述干法联合脱除釆用向反应体系加入液相、 固相氧化剂的方法, 由于是 气液、 气固非均相反应, 存在接触反应效率不高、 需要新增复杂喷射系统等问 题。
(3 )基于诱导技术反应塔内联合脱硫脱硝脱汞。 CN 101337153A公开了一 种超声波一体化脱硫脱硝脱汞的方法及装置, 其技术方案是在鼓泡床反应器内 利用超声波在反应液中产生空化效应时释放出的具有强氧化性的羟基自由基与 烟气中 S02、 NO^^B Hg发生反应达到脱除目的。 CN 102614776A提出了一种微 波诱导催化联合脱硫脱硝脱汞的装置与方法, 其技术方案是烟气通过釆用单模 微波源作为热源的反应器内的各反应腔, 烟气中 S02、 NO^^B Hg在腔内催化剂 作用下发生氧化还原反应并生成惰性物质或易脱除的物质, 实现 S02、 NOx和 Hg的联合脱除。 上述基于诱导技术联合脱除釆用高压放电等产生活性自由基的 方法, 存在成本高、 不稳定的方法。
(4)基于催化氧化联合脱硫脱硝脱汞。 CN 102527205A提出了一种基于催 化氧化的烟气同时脱硫脱硝脱汞的方法与系统, 其技术方案是在吸收器前的烟 道中设置催化反应器, 在催化反应器中催化剂作用下, NO和 Hg。与烟气中 02 反应生成 N02和 Hg2+, 氧化后的烟气通入装有吸收液的吸收器中, 达到同时吸 收 S02、 N02和 Hg2+的目的。 上述基于催化氧化方法联合脱除存在催化剂水热 稳定性差、 易发生硫中毒降低效率的问题。
针对燃煤锅炉烟气多种污染物的联合脱除, 循环流化床半干法脱除技术具 有工艺流程短、 占地小、 经济性好及效率高等优点, 普遍适合我国各种场地狭 小的改造项目, 节约成本, 得到相关行业或企业的热切关注。 从技术角度来 看, 循环流化床半干法烟气脱硫技术已相当成熟, 在此基础上开发联合脱硫脱 硝脱汞技术, 实现烟气多污染物联合脱除, 实现技术升级, 是国内外的发展趋 势。
发明内容
本发明的目的在于针对现有技术的不足, 提供一种循环流化床半干法联合 脱硫脱硝脱汞装置及方法。
为达此目的, 本发明釆用以下技术方案:
本发明的目的之一在于提供一种循环流化床半干法联合脱硫脱硝脱汞装 置, 所述装置包括依次连接的烟道及循环流化床反应塔, 烟道与循环流化床反 应塔底部进口连接; 所述烟道还连接有臭氧发生装置。
待处理锅炉烟气进入烟道后, 被臭氧发生装置产生的臭氧气体所氧化, 烟 气中的 NO和 HgO在烟道中被氧化为高价态 NO^^B Hg2+, 氧化后的烟气通过循 环流化床反应塔底部进口进入循环流化床反应塔内, 由 Ca基吸收剂在雾化水的 作用下对烟气中的 S02、 高价态 NO^^B Hg2+进行反应脱除。
所述循环流化床反应塔上部出口与旋风分离器连接, 旋风分离器分离料斗 的第一出口与循环流化床反应塔回料口连接。 旋风分离器的作用是将反应后的 Ca基吸收剂与烟气分离后, 通过回料口返回循环流化床反应塔内, 继续参与反 应。 所述循环流化床反应塔上部出口与旋风分离器切向连接。 切向连接是指旋 风分离器进口为切向结构。
所述旋风分离器分离料斗的第一出口通过空气斜槽与循环流化床反应塔回 料口连接。
所述旋风分离器与除尘器连接, 旋风分离器分离料斗的第二出口与除尘器 分离料斗同时与灰仓相通。 除尘器将烟气流中的粉尘进一歩去除后排入大气 中。 所述除尘器的净化气体出口与烟囱相连。
所述臭氧发生装置与烟道连接部位布置臭氧分布器。 臭氧分布器能够使臭 氧发生装置产生的臭氧均匀分布于烟道内, 最大程度地提高氧化效率, 减少臭 氧损失。
所述循环流化床反应塔底部为文丘里结构, 文丘里扩张段设置有进料口、 回料口及喷水喷嘴; 喷水喷嘴依烟气顺流方向安装。
吸收剂仓通过螺旋输送器连入进料口。
本发明的目的之二在于提供一种由上述的循环流化床半干法联合脱硫脱硝 脱汞装置进行多污染物脱除的方法, 所述方法包括以下歩骤:
1 ) 向烟道中喷入臭氧, 烟气中的 NO和 HgO在烟道中被氧化为高价态 NOx 禾口 Hg2+;
2 ) 氧化后的烟气送入循环流化床反应塔, 烟气中的 S02、 高价态 NOx和 Hg2+在反应塔中与 Ca基吸收剂在雾化水的作用下进行反应脱除。 本发明所述的高价态 NOx主要是指 N02和 N205, 两者的比例主要取决于喷 入的臭氧量。
反应后的 Ca基吸收剂经旋风分离器分离后通过空气斜槽返入反应塔实现多 次循环, 烟气经过除尘器进一歩除去粉尘后排入大气。
歩骤 1 ) 控制喷入臭氧与烟气中氮氧化物的摩尔比在 0.5〜2.5, 例如可选择 0.51-2.49, 0.7-2.23 , 0.86-2.1 , 0.99-1.97, 1.2〜1.75, 1.35〜1.5等。 反应时间优 选不低于 0.5s, 例如可选择 0.6s, 1.5s, 3s, 5s, 10s等。
歩骤 2) 所述 Ca基吸收剂按照 Ca/(S+N)摩尔比 1.1〜2.0的比例加入。 所述 摩尔比可选择 1.11〜1.96, 1.3〜1.8, 1.42-1.67, 1.53等。
本发明可以通过调节 Ca基吸收剂的加入量, 控制处理后烟气中的硫氧化 物、 氮氧化物和汞含量; 根据循环流化床反应塔出口烟气温度来调节喷水量, 保证塔内温度保持在烟气露点以上; 通过调节循环回料量, 控制循环流化床反 应塔进出口压差。
与已有技术方案相比, 本发明具有以下有益效果:
1 ) 系统简单、 占地面积小, 投资和运行费用较低。
2) 在臭氧的作用下, 不易被吸收剂吸收的 NO和 HgO在烟道中被氧化为高 价态 NO^^B Hg2+, 可与硫氧化物一起在后续循环流化床半干法脱除过程中同时 反应, 不需要再配置独立的脱硝和脱汞装置。
3 )反应塔出口与旋风分离器切向连接, 实现了吸收剂的塔外循环, 提高了 吸收剂的利用效率。
4) 对 S02、 NO和 HgQ都具有较高的脱除效率。 烟气循环流化床半干法脱 硫技术脱硫效率可达 95%以上, 烟气中的 NO和 HgO与 03接触快速得到氧化, 在一定工艺条件下, 脱硝效率可达 70%以上, 脱汞效率可达 90%以上。 附图说明
图 1是本发明的工艺流程图。
图中: 1-臭氧发生装置; 2-烟道; 3-循环流化床反应塔底部进口; 4-文丘里 扩张段; 5-进料口; 6-回料口; 7-喷水喷嘴; 8-循环流化床反应塔; 9-循环流化 床反应塔上部出口; 10-螺旋输送器; 11-吸收剂仓; 12-旋风分离器; 13-旋风分 离器分离料斗; 14-空气斜槽; 15-第一出口; 16-第二出口; 17-除尘器; 18-除 尘器分离料斗; 19-净化气体出口; 20-灰仓; 21-烟囱。
下面对本发明进一歩详细说明。 但下述的实例仅仅是本发明的简易例子, 并不代表或限制本发明的权利保护范围, 本发明的保护范围以权利要求书为 准。
具体实施方式
下面结合附图并通过具体实施方式来进一歩说明本发明的技术方案。
为更好地说明本发明, 便于理解本发明的技术方案, 本发明的典型但非限 制性的实施例如下:
实施例 1
一种循环流化床半干法联合脱硫脱硝脱汞装置, 所述装置包括依次连接的 烟道 2及循环流化床反应塔 8, 烟道 2与循环流化床反应塔底部进口 3连接; 所 述烟道 2还连接有臭氧发生装置 1。
一种由上述的循环流化床半干法联合脱硫脱硝脱汞装置进行多污染物脱除 的方法, 所述方法包括以下歩骤:
1 )向烟道 2中喷入臭氧, 烟气中的 NO和 HgO在烟道中被氧化为高价态 NOx 禾口 Hg2+;
2) 氧化后的烟气送入循环流化床反应塔 8, 烟气中的 S02、 高价态 NO^^B Hg2+在反应塔中与 Ca基吸收剂在雾化水的作用下进行反应脱除。
歩骤 1 ) 控制喷入臭氧与烟气中氮氧化物的摩尔比在 0.5 ; 反应时间不低于
0.5s o 歩骤 2 ) 所述 Ca基吸收剂按照 Ca/(S+N)摩尔比 1. 1的比例加入。
通过调节 Ca基吸收剂的加入量, 控制处理后烟气中的硫氧化物、 氮氧化物 和汞含量; 根据循环流化床反应塔 8 出口烟气温度来调节喷水量, 保证塔内温 度保持在烟气露点以上; 通过调节循环回料量, 控制循环流化床反应塔 8进出 口压差。
实施例 2
一种循环流化床半干法联合脱硫脱硝脱汞装置, 所述装置包括依次连接的 烟道 2、 循环流化床反应塔 8、 旋风分离器 12及除尘器 17, 烟道 2与循环流化 床反应塔底部进口 3连接; 所述烟道 2还连接有臭氧发生装置 1。 所述臭氧发生 装置 1与烟道 2之间布置臭氧分布器。
所述循环流化床反应塔上部出口 9与旋风分离器 12切向连接, 旋风分离器 分离料斗 13的第一出口 15通过空气斜槽 14与循环流化床反应塔回料口 6连 接。
所述旋风分离器 12与除尘器 17连接, 旋风分离器分离料斗 13的第二出口 16与除尘器分离料斗 18同时与灰仓 20相通; 所述除尘器 17的净化气体出口 19与烟囱 21相连。
所述循环流化床反应塔 8底部为文丘里结构, 文丘里扩张段 4设置有进料 口 5、 回料口 6及喷水喷嘴 Ί 喷水喷嘴 7依烟气顺流方向安装。 吸收剂仓 1 1 通过螺旋输送器 10连入进料口 5。
一种由上述的循环流化床半干法联合脱硫脱硝脱汞装置进行多污染物脱除 1 )向烟道 2中喷入臭氧, 烟气中的 NO和 HgO在烟道中被氧化为高价态 NOx 禾口 Hg2+;
2) 氧化后的烟气送入循环流化床反应塔 8, 烟气中的 S02、 高价态 NO^^B Hg2+在反应塔中与 Ca基吸收剂在雾化水的作用下进行反应脱除。
3 ) 反应后的 Ca基吸收剂经旋风分离器 12分离后通过空气斜槽 14返入反 应塔实现多次循环, 烟气经过除尘器 17进一歩除去粉尘后排入大气。
歩骤 1 ) 控制喷入臭氧与烟气中氮氧化物的摩尔比在 2.5; 反应时间不低于 0.5so 歩骤 2)所述 Ca基吸收剂的添加量按照 Ca/(S+N)摩尔比 2.0的比例加入。
通过调节 Ca基吸收剂的加入量, 控制处理后烟气中的硫氧化物、 氮氧化物 和汞含量; 根据循环流化床反应塔 8 出口烟气温度来调节喷水量, 保证塔内温 度保持在烟气露点以上; 通过调节循环回料量, 控制循环流化床反应塔 8进出 口压差。
申请人声明, 本发明通过上述实施例来说明本发明的详细结构特征以及污 染物脱除方法, 但本发明并不局限于上述详细结构特征以及污染物脱除方法, 即不意味着本发明必须依赖上述详细结构特征以及污染物脱除方法才能实施。 所属技术领域的技术人员应该明了, 对本发明的任何改进, 对本发明所选用部 件的等效替换以及辅助部件的增加、 具体方式的选择等, 均落在本发明的保护 范围和公开范围之内。
以上详细描述了本发明的优选实施方式, 但是, 本发明并不限于上述实施 方式中的具体细节, 在本发明的技术构思范围内, 可以对本发明的技术方案进 行多种简单变型, 这些简单变型均属于本发明的保护范围。
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合, 为了避免不必要的重 本发明对各种可能的组合方式不再另行说明。 此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要其不

Claims

权 利 要 求 书
1、 一种循环流化床半干法联合脱硫脱硝脱汞装置, 其特征在于, 所述装 置包括依次连接的烟道(2)及循环流化床反应塔 (8) , 烟道(2) 与循环流化 床反应塔底部进口 (3 ) 连接; 所述烟道 (2) 还连接有臭氧发生装置 (1 ) 。
2、 如权利要求 1 所述的装置, 其特征在于, 所述循环流化床反应塔上部 出口(9)与旋风分离器(12)连接, 旋风分离器分离料斗(13 )的第一出口(15) 与循环流化床反应塔回料口 (6) 连接; 优选地, 所述循环流化床反应塔上部出口 (9)与旋风分离器(12)切向连 接;
优选地, 所述旋风分离器分离料斗 (13 ) 的第一出口 (15 ) 通过空气斜槽 ( 14) 与循环流化床反应塔回料口 (6) 连接。
3、 如权利要求 2所述的装置, 其特征在于, 所述旋风分离器(12)与除尘 器 (17) 连接, 旋风分离器分离料斗 (13 ) 的第二出口 (16) 与除尘器分离料 斗 (18) 同时与灰仓 (20) 相通; 优选地, 所述除尘器 (17) 的净化气体出口 (19) 与烟囱 (21 ) 相连。
4、 如权利要求 1-3之一所述的装置, 其特征在于, 所述臭氧发生装置(1 ) 与烟道 (2) 连接部位布置臭氧分布器。
5、 如权利要求 1-4之一所述的装置, 其特征在于, 所述循环流化床反应塔
(8)底部为文丘里结构, 文丘里扩张段 (4) 设置有进料口 (5 ) 、 回料口 (6) 及喷水喷嘴 (7) ; 喷水喷嘴 (7) 依烟气顺流方向安装。
6、 如权利要求 5所述的装置, 其特征在于, 吸收剂仓(11 )通过螺旋输送 器 (10) 连入进料口 (5 ) 。
7、 一种由权利要求 1-6任一项所述的循环流化床半干法联合脱硫脱硝脱汞 装置进行多污染物脱除的方法, 其特征在于, 所述方法包括以下歩骤: 1 ) 向烟道 (2) 中喷入臭氧, 烟气中的 NO和 HgO在烟道中被氧化为高价 态 NO B Hg2+;
2)氧化后的烟气送入循环流化床反应塔(8), 烟气中的 S02、 高价态 NOx 和 Hg2+在反应塔中与 Ca基吸收剂在雾化水的作用下进行反应脱除。
8、 如权利要求 7所述的方法, 其特征在于, 反应后的 Ca基吸收剂经旋风 分离器 (12) 分离后通过空气斜槽 (14) 返入反应塔实现多次循环, 烟气经过 除尘器 (17) 进一歩除去粉尘后排入大气。
9、 如权利要求 7或 8所述的方法, 其特征在于, 歩骤 1 ) 控制喷入臭氧与 烟气中氮氧化物摩尔比在 0.5〜2.5; 反应时间优选不低于 0.5s;
优选地, 歩骤 2) 所述 Ca基吸收剂按照 Ca/(S+N)摩尔比 1.1〜2.0的比例加 入。
10、 如权利要求 7-9之一所述的方法, 其特征在于, 通过调节 Ca基吸收剂 的加入量, 控制处理后烟气中的硫氧化物、 氮氧化物和汞含量;
优选地, 根据循环流化床反应塔(8)出口烟气温度来调节喷水量, 保证塔 内温度保持在烟气露点以上;
优选地, 通过调节循环回料量, 控制循环流化床反应塔(8)进出口压差。
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