WO2014208112A1 - Glass that can be chemically strengthened - Google Patents
Glass that can be chemically strengthened Download PDFInfo
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- WO2014208112A1 WO2014208112A1 PCT/JP2014/051326 JP2014051326W WO2014208112A1 WO 2014208112 A1 WO2014208112 A1 WO 2014208112A1 JP 2014051326 W JP2014051326 W JP 2014051326W WO 2014208112 A1 WO2014208112 A1 WO 2014208112A1
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- Prior art keywords
- glass
- chemical strengthening
- compressive stress
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
Definitions
- the present invention relates to a glass for chemical strengthening. More specifically, the present invention relates to a glass for chemical strengthening, a glass plate for chemical strengthening made of the glass, and a cover glass formed by subjecting the glass plate to a chemical strengthening treatment.
- glass Since glass is excellent in surface smoothness and surface strength, it is suitable for a display substrate (cover glass, touch panel, etc.), an information recording medium substrate (magnetic disk substrate, etc.) and the like. However, glass has a drawback that it is easily cracked or cracked. As a countermeasure, application of compressive stress to the surface by rapid cooling or ion exchange, so-called strengthening treatment is known. Among the strengthening treatments, the chemical strengthening treatment by ion exchange is suitable for the strengthening treatment of a thin glass plate.
- Patent Document 1 proposes a glass composition for the purpose of imparting a large degree of strengthening by a chemical strengthening process involving ion exchange.
- Patent Document 2 proposes a glass composition range aimed at obtaining sufficient strength by chemical strengthening at a relatively low temperature for a short time.
- the surface compressive stress layer depth is developed to exceed 20 ⁇ m, and the surface compressive stress is less than 600 MPa.
- the thickness of the compressive stress layer is larger than 20 ⁇ m, the glass plate is liable to be damaged at the time of processing such as cutting, drilling and etching after chemical strengthening.
- the surface compressive stress is only less than 600 MPa, it is difficult to obtain sufficient strength.
- the thing described in Patent Document 3 has the same problem.
- a surface compressive stress layer depth of about 150 ⁇ m is realized by chemical strengthening in a short time of 4 hours, but a glass of 1 mm or less like a cover glass.
- a glass of 1 mm or less like a cover glass.
- the depth of the surface compressive stress layer is deep, fragments are shattered when the glass plate breaks, which is extremely dangerous.
- achieve the surface compressive-stress layer depth below about 20 micrometers it is necessary to shorten processing time, and it can be estimated that sufficient surface compressive stress cannot be obtained.
- the present invention has been made in view of such circumstances, and an object thereof is to obtain a high surface compressive stress by a relatively thin surface compressive stress layer formed by chemical strengthening at a relatively low temperature for a short time.
- the object is to provide a glass having a composition, a glass plate made of the glass, and a cover glass formed by subjecting the glass plate to a chemical strengthening treatment.
- the glass for chemical strengthening of the present invention is expressed in terms of mol%, SiO 2 : 55 to 70%, Al 2 O 3 : 2 to 5%, B 2 O 3 : 0 to 5% ( However, 5% is not included.), Na 2 O: 10 to 20%, K 2 O: 0 to 2%, MgO: 1 to 5%, CaO: 0 to 6%, MgO + CaO: 1 to 8%, SrO : 0 ⁇ 3%, BaO: 0 ⁇ 3%, ZnO: 0 ⁇ 3%, TiO 2: 0.5 ⁇ 5%, ZrO 2: 0.5 ⁇ 7%, Sb 2 O 3: 0 ⁇ 0.5 %, CeO 2 : 0 to 0.5%, and Li 2 O is not contained. Further, the content of Na 2 O is more preferably 15 to 20 mol%.
- “%” means “mol%”.
- the glass plate for chemical strengthening according to the present invention is characterized by comprising the above glass for chemical strengthening. It is preferable that the glass transition point Tg of the glass plate for chemical strengthening is 500 degreeC or more. Further, the glass plate for chemical strengthening is preferably formed by melting the glass raw material and then molded by a pressing method. The molded body obtained by the molding by the pressing method is gradually cooled to room temperature. It is more preferable that the substrate is cooled and then cut and polished while leaving a desired portion.
- the chemically strengthened cover glass of the present invention is a cover glass that has been chemically strengthened by immersing the glass plate in a molten salt containing potassium nitrate at a temperature of 400 ° C. or less for 3 hours or less, and the thickness of the compression stress layer on the glass surface. Is 5 to 15 ⁇ m, and the surface compressive stress is 600 MPa or more. Preferably, the thickness of the compressive stress layer on the glass surface is 5 to 10 ⁇ m, and the surface compressive stress is 800 MPa or more.
- a relatively thin surface compressive stress layer formed by a relatively low temperature and short time chemical strengthening treatment can provide a high surface compressive stress. Can be achieved.
- a glass for chemical strengthening according to the present invention a glass plate for chemical strengthening made of the glass, and a cover glass formed by subjecting the glass plate to chemical strengthening will be described.
- a strict balance of components is required.
- the glass for chemical strengthening according to the present invention is expressed in mol%, SiO 2 : 55 to 70%, Al 2 O 3 : 2 to 5%, B 2 O 3 : 0 to 5% (however, 5% is not included) ), Na 2 O: 10 to 20%, K 2 O: 0 to 2%, MgO: 1 to 5%, CaO: 0 to 6%, MgO + CaO: 1 to 8%, SrO: 0 to 3%, BaO : 0 to 3%, ZnO: 0 to 3%, TiO 2 : 0.5 to 5%, ZrO 2 : 0.5 to 7%, Sb 2 O 3 : 0 to 0.5%, CeO 2 : 0 to 0.5% is contained, and Li 2 O is not contained.
- a chemically strengthened glass plate for chemical strengthening is subjected to a chemical strengthening treatment, a chemically strengthened glass plate (for example, a chemically strengthened cover glass) is obtained.
- “%” means “mol%” unless otherwise
- non-bridging oxygen in the glass in order to obtain a higher surface compressive stress in a relatively thin surface compressive stress layer under the target chemical strengthening conditions.
- SiO 2 that is a glass-forming oxide is replaced with Al 2 O 3 that is an intermediate oxide
- Al 2 O 3 functions as a network-forming oxide for glass, and non-crosslinked oxygen is reduced.
- Non-bridging oxygen has a higher negative charge density than bridging oxygen and has the effect of attracting alkali ions more strongly. Therefore, alkali ions are easier to move in glass that does not contain non-bridging oxygen. That is, ion exchange is easy to proceed.
- the smaller the amount of non-crosslinked oxygen the stronger the network skeleton of the glass, the less the stress relaxation, and the greater the compressive stress. Such a phenomenon is also known in the case of MgO which is an intermediate oxide.
- the present inventor dares to limit the use of Al 2 O 3 that is an intermediate oxide to a small amount, and also uses MgO, TiO 2 , and ZrO 2 that are also intermediate oxides in a certain range at the same time to facilitate ion exchange.
- MgO, TiO 2 , and ZrO 2 that are also intermediate oxides in a certain range at the same time to facilitate ion exchange.
- K 2 O, CaO, SrO, BaO, ZnO, and B 2 O 3 that are known to inhibit ion exchange to a certain range, the ion exchange becomes dense. It was found that there was a region where it happened and led to the invention.
- SiO 2 , Al 2 O 3 and Na 2 O are limited to predetermined amounts, and MgO, ZrO 2 and TiO 2 are simultaneously present in a certain amount, and K 2 O, CaO, SrO, BaO, ZnO, B
- 2 O 3 By limiting 2 O 3 to a certain amount or less, the present inventors have found that the thickness of the compressive stress layer can be suppressed thin by chemical strengthening at a relatively low temperature and in a short time, and sufficient strength can be obtained.
- the glass raw material is melted and then molded into a desired shape by a pressing method, or one or more surfaces are molded into a desired shape by a pressing method, and then the rest It is preferable to form five or less surfaces by grinding / polishing.
- the molded body obtained by molding by the press method may be gradually cooled and cooled to room temperature, and then cut and polished while leaving a desired portion.
- a chemically strengthened glass plate (for example, a chemically strengthened cover glass) is obtained.
- the ion exchange treatment can be performed, for example, by immersing a glass plate in molten potassium nitrate at 400 ° C. or lower for 1 to 3 hours.
- a part of potassium nitrate may be replaced with sodium nitrate.
- the thickness of the glass plate for chemical strengthening according to the present invention is preferably 1.2 mm or less. Since the thinner the glass plate is, the lighter it can be, the thickness is more preferably 1.0 mm or less, still more preferably 0.8 mm or less, and most preferably 0.5 mm or less.
- the glass plate for chemical strengthening according to the present invention preferably has a glass transition point Tg of 500 ° C. or higher.
- Tg glass transition point
- the linear expansion coefficient ⁇ at 100 to 300 ° C. is preferably 80 to 120 ⁇ 10 ⁇ 7 / ° C., and preferably 85 to 110 ⁇ 10 ⁇ 7 / ° C. More preferably, it is 90 to 105 ⁇ 10 ⁇ 7 / ° C. If the linear expansion coefficient ⁇ of the glass is in the above range, the glass shrinkage during press molding can be corrected by the mold shape, and a desired shape can be easily obtained. Moreover, even if a mold having a larger linear expansion coefficient ⁇ than that of glass is used, it is possible to suppress breakage, breakage, and the like of the glass due to a difference in material expansion due to a temperature change during cooling after pressing.
- SiO 2 is a main component constituting glass and an essential component. If the amount is less than 55%, the chemical durability of the glass deteriorates. In order to maintain the glass transition point Tg at 500 ° C. or higher, the SiO 2 content is preferably 55% or higher. On the other hand, when SiO 2 exceeds 70%, the viscosity of the glass at a high temperature at the time of melting becomes high and defoaming becomes difficult. Therefore, the SiO 2 content is in the range of 55% to 70%, preferably in the range of 58% to 65%, more preferably in the range of 58% to 64%, and still more preferably in the range of 60% to 64%. .
- Na 2 O is an essential component that improves the strength of the glass by being replaced with other cations such as K ions in the molten salt. If the amount is less than 10%, ion exchange is insufficient and a sufficient effect cannot be obtained. On the other hand, if it exceeds 20%, the linear expansion coefficient ⁇ of the glass becomes too large and the heat resistance is lowered. Therefore, the content of Na 2 O is in the range of 10% to 20%. In particular, if the amount of Na 2 O used is as large as 15% to 20%, it is advantageous to complete the ion exchange from Na ions to K ions with high density near the surface layer and to keep the shallow compressive stress layer. . Therefore, the Na 2 O content is more preferably 15 to 20%.
- Al 2 O 3 which is an intermediate oxide, is a component that increases the glass transition temperature Tg and greatly affects chemical strengthening. It also acts as a network forming oxide and has the effect of promoting ion exchange. If it is less than 2%, the effect is not sufficient, and if it exceeds 5%, other intermediate oxides MgO, TiO 2 and ZrO 2 become difficult to function as network-forming oxides. Therefore, the content of Al 2 O 3 is in the range of 2 to 5%, and more preferably in the range of 3 to 5%.
- ZrO 2 has the effect of increasing the glass transition temperature Tg and mainly increasing the surface compressive stress. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 0.5%, the effect is not sufficient, and if it exceeds 7%, it tends to remain undissolved in the glass at the time of melting. Therefore, it is in the range of 0.5% to 7%, more preferably in the range of 1.5% to 6%, and still more preferably in the range of 2.5% to 5%.
- TiO 2 has the effect of increasing the glass transition temperature Tg and mainly increasing the compressive stress on the surface. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 0.5%, the effect is not sufficient, and if it exceeds 5%, the glass tends to be colored. Therefore, it is in the range of 0.5 to 5%, more preferably in the range of 1 to 4%, and still more preferably in the range of 2 to 4%.
- the total content of ZrO 2 and TiO 2 is preferably in the range of 2.5 to 10%, and more preferably 4.0 to 10%. Further, when Na 2 O is 15 to 20%, the total content of ZrO 2 and TiO 2 is preferably 2.5 to 6.6%. This facilitates the glass transition temperature Tg to be less than 590 ° C. When the glass product is formed by press molding, the mold temperature is set in the vicinity of the glass transition temperature Tg. Therefore, when the glass transition temperature Tg is 590 ° C. or higher, the mold life is shortened.
- MgO improves the meltability by lowering the high temperature viscosity of the glass. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 1%, the effect is not sufficient, and if it exceeds 5%, it tends to be a network-modified oxide, which may inhibit ion exchange. Therefore, it is in the range of 1 to 5%, and more preferably in the range of 2 to 4%.
- the total content of MgO, TiO 2 and ZrO 2 in the glass component is preferably 0.9 to 7, more preferably 1.4 to 4.5. preferable.
- CaO lowers the high-temperature viscosity of the glass and improves its meltability, but has the effect of inhibiting ion exchange and reducing the compressive stress on the surface. If it exceeds 6%, the glass tends to devitrify. Therefore, it is in the range of 0 to 6%, more preferably in the range of 1 to 5%, and even more preferably in the range of 1.5 to 4%.
- the meltability of the glass deteriorates, and if it exceeds 8%, the inhibition of ion exchange increases, and the surface compression stress is increased to 600 Mpa or more in ion exchange at a low temperature and in a short time. It becomes difficult. Therefore, it is in the range of 1 to 8%, and more preferably in the range of 2 to 7%.
- SrO and BaO have the effect of making glass difficult to devitrify, but BaO is a deleterious substance, and SrO has properties similar to BaO. It is more preferably 1% or less, still more preferably 0.5% or less, and most preferably not contained.
- B 2 O 3 acts to lower the liquidus temperature and high temperature viscosity of the glass and improve the meltability. Moreover, although there exists an effect
- K 2 O is a component that improves the meltability of the glass, but has the effect of increasing the thickness of the compressive stress layer on the surface and the effect of reducing the compressive stress on the surface. If it exceeds 2%, it becomes difficult to keep the surface compressive stress layer thickness in a shallow state of less than 20 ⁇ m. Therefore, the use is 2% or less. 1.5% or less is more preferable, and 1.0% or less is still more preferable.
- ZnO improves the meltability of the glass at high temperatures, but when introduced into glass containing ZrO 2 or MgO, the glass tends to devitrify, so it is 0 to 3%, more preferably 0 to 1%. Most preferably not.
- ⁇ is, B and content 2 O 3, Na 2 O and K 2 ratio of the total content of O B 2 O 3 / (Na 2 O + K 2 O)
- the value of is preferably 0.11 to 0.27.
- Li 2 O dissolves into the molten salt as lithium ions during chemical strengthening and inhibits the necessary ion exchange reaction between sodium ions and potassium ions. For this reason, stable chemical strengthening becomes difficult. Moreover, since the effect
- Sb 2 O 3 and CeO 2 can be used as a defoaming agent, but the effect is sufficient at 0.5% or less. Therefore, each is 0 to 0.5%. Preferably it is 0.05 to 0.5%.
- the other defoaming agent one or more kinds selected from the group of known SO 3 , chloride and SnO 2 may be selected and used in the range of 0.001 to 3%. Of these defoamers, Sb 2 O 3 is most preferred. CeO 2 tends to be colored yellow, and Sb 2 O 3 is preferably used when colorless glass is required. In addition, SnO 2 has a remarkable effect as a defoaming agent at a high temperature of 1550 ° C.
- Chloride has a high reactivity with platinum, and when platinum is used for the melting tank, the melting tank is easily damaged.
- SO 3 When SO 3 is used as a defoaming agent, it dissolves as SO 2 in the glass. Therefore, when the glass flows out, the platinum nozzle is energized, and foaming easily occurs.
- a high surface compressive stress can be obtained by a relatively thin surface compressive stress layer formed by chemical strengthening treatment at a relatively low temperature and in a short time. Therefore, a chemically strengthened glass plate having high strength and capable of efficient production can be realized.
- the chemically strengthened glass plate according to the present invention can be suitably used as a display substrate (cover glass, touch panel, etc.), an information recording medium substrate (magnetic disk substrate, etc.) and the like.
- Comparative Example 1 has a composition obtained by converting Example 1 (weight% notation) described in Patent Document 1 into mol% notation, and Comparative Example 2 shows Example D1 (mol% notation) described in Patent Document 2. ) Composition.
- Comparative Example 3 has the composition of Trial Example 61 (mol% notation) described in Patent Document 3, and Comparative Example 4 uses Example 8 (wt% notation) described in Patent Document 4 in mol% notation. The composition is converted.
- Examples 1 to 42 shown in Tables 1 to 8 and Comparative Examples 1 to 4 shown in Table 9 were produced as follows. First, commonly used glass materials such as oxides, hydroxides, carbonates and nitrates are selected so that the glass compositions (mol%) shown in Tables 1 to 9 are obtained, so that the glass becomes 1 kg. Weighed and mixed. Next, it is put into a platinum crucible, put into an electric furnace at 1400-1600 ° C., melted for 3-5 hours, homogenized by defoaming and stirring, poured into a mold, and gradually cooled at a temperature near the glass transition temperature. And a glass block was obtained.
- commonly used glass materials such as oxides, hydroxides, carbonates and nitrates are selected so that the glass compositions (mol%) shown in Tables 1 to 9 are obtained, so that the glass becomes 1 kg. Weighed and mixed. Next, it is put into a platinum crucible, put into an electric furnace at 1400-1600 ° C., melted for 3-5
- thermomechanical analyzer “TMA / SS6000” manufactured by Seiko Instruments Inc. It was measured. Tables 1 to 9 also show the measurement results. In Examples 28 to 30, the thickness of the compressive stress layer was 15 ⁇ m to 20 ⁇ m, and in Examples 31 to 42, the strengthening conditions were changed.
- Examples 1 to 30 show that the thickness of the compressive stress layer is less than 20 ⁇ m, but the surface compressive stress exceeds 600 MPa and exhibits high strength.
- the glass of Comparative Example 1 shown in Table 9 has a compressive stress layer thickness of 14 ⁇ m and is relatively shallow, but the surface compressive stress is a little as small as 316 MPa, and a large strength cannot be obtained. Since the amount of the intermediate oxide Al 2 O 3 is large, the intermediate oxide of MgO and ZrO 2 is less likely to act as a network-forming oxide, and the amount of CaO that inhibits ion exchange is slightly high at 7%, so that ion exchange is easy. It seems that the environment was not reached.
- Example 31 to 42 as shown in Tables 7 to 8, the thickness of the compressive stress layer does not advance even when the strengthening conditions are changed, and the surface compressive stress is 600 MPa while the thickness of the compressive stress layer is kept below 20 ⁇ m. It can be seen that the strength exceeds the maximum.
- the thickness of the compressive stress layer proceeds to 90 ⁇ m, the surface compressive stress is as small as 500 MPa, and a large strength cannot be obtained. It is presumed that the compressive stress layer has become thicker than necessary because it contains a Li 2 O component.
- the glass of Comparative Example 3 has a small amount of Al 2 O 3 in the intermediate oxide of 1% and does not contain the TiO 2 and ZrO 2 components in the intermediate oxide, so that it does not lead to an environment in which ion exchange is easy, and surface compression. It is estimated that the thickness of the stress layer was as deep as 29.0 ⁇ m and the compressive stress was 262 MP.
- the glass of Comparative Example 4 has a large amount of Al 2 O 3 of 8.5%, it does not work well as a network-forming oxide of MgO, TiO 2 , and ZrO 2 contained therein, and changes from Na ions to K ions. It is estimated that the thickness of the compressive stress layer was slightly shallow at 4.3 and the surface compressive stress was as small as 544 MPa under the chemical strengthening conditions of 400 ° C. ⁇ 3 hours.
- the thickness of the compressive stress layer exceeds 20 ⁇ m, cracks are likely to occur from the surface when a part of the cover glass is cut or drilled after chemical strengthening, so the thickness of the compressive stress layer is preferably less than 20 ⁇ m. 15 ⁇ m or less is more preferable, and 10 ⁇ m or less is more preferable. If the thickness of the surface compressive stress layer is shallower than 5 ⁇ m, if the glass surface is scratched, the glass tends to break and it becomes difficult to obtain a sufficient surface compressive stress value. Further, when the surface compressive stress is less than 600 MPa, sufficient strength of the cover glass cannot be obtained, so 600 MPa or more is preferable, 800 MPa or more is more preferable, and 1000 MPa or more is even more preferable.
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Abstract
Description
本発明は化学強化用ガラスに関するものである。更に詳しくは、化学強化用ガラス、そのガラスから成る化学強化用ガラス板、そのガラス板に化学強化処理を施して成るカバーガラスに関するものである。 The present invention relates to a glass for chemical strengthening. More specifically, the present invention relates to a glass for chemical strengthening, a glass plate for chemical strengthening made of the glass, and a cover glass formed by subjecting the glass plate to a chemical strengthening treatment.
ガラスは、表面平滑性や表面強度に優れているため、ディスプレイ用基板(カバーガラス,タッチパネル等),情報記録媒体用基板(磁気ディスク基板等)等に適している。しかし、ガラスには割れやクラックが生じやすいという欠点がある。その対策として、急冷やイオン交換による表面への圧縮応力の付与、いわゆる強化処理が知られている。強化処理のなかでもイオン交換による化学強化処理は、薄いガラス板の強化処理に適している。 Since glass is excellent in surface smoothness and surface strength, it is suitable for a display substrate (cover glass, touch panel, etc.), an information recording medium substrate (magnetic disk substrate, etc.) and the like. However, glass has a drawback that it is easily cracked or cracked. As a countermeasure, application of compressive stress to the surface by rapid cooling or ion exchange, so-called strengthening treatment is known. Among the strengthening treatments, the chemical strengthening treatment by ion exchange is suitable for the strengthening treatment of a thin glass plate.
化学強化用ガラスとしては、特許文献1~5等で提案されているものが挙げられる。例えば特許文献1には、イオン交換を伴う化学強化処理により、大きい強化度を付与することを目的としたガラス組成が提案されている。特許文献2には、比較的低温で短時間の化学強化により、十分な強度を得ることを目的としたガラス組成範囲が提案されている。 Examples of the chemically strengthened glass include those proposed in Patent Documents 1 to 5 and the like. For example, Patent Document 1 proposes a glass composition for the purpose of imparting a large degree of strengthening by a chemical strengthening process involving ion exchange. Patent Document 2 proposes a glass composition range aimed at obtaining sufficient strength by chemical strengthening at a relatively low temperature for a short time.
特許文献1に開示されている組成のガラス板を、実際に400℃の硝酸カリウムの溶融塩中に3時間浸漬させて化学強化処理したところ、表面圧縮応力層の深さは14μmに止まっていたが、表面圧縮応力は316MPaと小さいものであった。したがって、特許文献1に開示されているガラス組成では、十分な強度を得ることは困難である。なお、特許文献4に記載のものにも同様の問題がある。 When the glass plate having the composition disclosed in Patent Document 1 was immersed in a molten salt of potassium nitrate at 400 ° C. for 3 hours and chemically strengthened, the depth of the surface compressive stress layer was only 14 μm. The surface compressive stress was as small as 316 MPa. Therefore, with the glass composition disclosed in Patent Document 1, it is difficult to obtain sufficient strength. In addition, the thing described in Patent Document 4 has the same problem.
特許文献2に開示されているガラス組成・化学強化処理条件では、表面圧縮応力層深さが20μmを超えて発達し、表面圧縮応力が600MPa未満となっている。圧縮応力層の厚みが20μmよりも大きいと、化学強化後、切断,穴空け,エッチング等の加工時にガラス板が破損しやすくなる。また、表面圧縮応力が600MPa未満でしかないため、十分な強度を得ることは困難である。なお、特許文献3に記載のものにも同様の問題がある。 In the glass composition / chemical strengthening treatment conditions disclosed in Patent Document 2, the surface compressive stress layer depth is developed to exceed 20 μm, and the surface compressive stress is less than 600 MPa. When the thickness of the compressive stress layer is larger than 20 μm, the glass plate is liable to be damaged at the time of processing such as cutting, drilling and etching after chemical strengthening. Moreover, since the surface compressive stress is only less than 600 MPa, it is difficult to obtain sufficient strength. In addition, the thing described in Patent Document 3 has the same problem.
特許文献5に開示されているガラス組成・化学強化処理条件では4時間という短時間の化学強化で概ね150μmもの表面圧縮応力層深さを実現しているが、カバーガラスのような1mm以下のガラス板の場合には、表面圧縮応力層深さが深いために、ガラス板が破損する際に破片が粉々になってしまい、非常に危険である。また、20μm程度以下の表面圧縮応力層深さを実現するためには、処理時間を短縮する必要があり、十分な表面圧縮応力が得られないことが推測できる。 Under the glass composition and chemical strengthening treatment conditions disclosed in Patent Document 5, a surface compressive stress layer depth of about 150 μm is realized by chemical strengthening in a short time of 4 hours, but a glass of 1 mm or less like a cover glass. In the case of a plate, since the depth of the surface compressive stress layer is deep, fragments are shattered when the glass plate breaks, which is extremely dangerous. Moreover, in order to implement | achieve the surface compressive-stress layer depth below about 20 micrometers, it is necessary to shorten processing time, and it can be estimated that sufficient surface compressive stress cannot be obtained.
本発明はこのような状況に鑑みてなされたものであって、その目的は、比較的低温かつ短時間の化学強化で形成される比較的薄い表面圧縮応力層により、高い表面圧縮応力が得られる組成のガラス、そのガラスから成るガラス板、そのガラス板に化学強化処理を施して成るカバーガラスを提供することにある。 The present invention has been made in view of such circumstances, and an object thereof is to obtain a high surface compressive stress by a relatively thin surface compressive stress layer formed by chemical strengthening at a relatively low temperature for a short time. The object is to provide a glass having a composition, a glass plate made of the glass, and a cover glass formed by subjecting the glass plate to a chemical strengthening treatment.
上記目的を達成するために、本発明の化学強化用ガラスは、モル%表示で、SiO2:55~70%、Al2O3:2~5%、B2O3:0~5%(ただし、5%は含まない。)、Na2O:10~20%、K2O:0~2%、MgO:1~5%、CaO:0~6%、MgO+CaO:1~8%、SrO:0~3%、BaO:0~3%、ZnO:0~3%、TiO2:0.5~5%、ZrO2:0.5~7%、Sb2O3:0~0.5%、CeO2:0~0.5%、を含有し、Li2Oを含有しないことを特徴とする。また、Na2Oの含有量は15~20モル%であることが更に好ましい。以下、特に断りのない限り「%」は「モル%」を意味するものとする。 In order to achieve the above object, the glass for chemical strengthening of the present invention is expressed in terms of mol%, SiO 2 : 55 to 70%, Al 2 O 3 : 2 to 5%, B 2 O 3 : 0 to 5% ( However, 5% is not included.), Na 2 O: 10 to 20%, K 2 O: 0 to 2%, MgO: 1 to 5%, CaO: 0 to 6%, MgO + CaO: 1 to 8%, SrO : 0 ~ 3%, BaO: 0 ~ 3%, ZnO: 0 ~ 3%, TiO 2: 0.5 ~ 5%, ZrO 2: 0.5 ~ 7%, Sb 2 O 3: 0 ~ 0.5 %, CeO 2 : 0 to 0.5%, and Li 2 O is not contained. Further, the content of Na 2 O is more preferably 15 to 20 mol%. Hereinafter, unless otherwise specified, “%” means “mol%”.
本発明の化学強化用ガラス板は、上記化学強化用ガラスから成ることを特徴とする。化学強化用ガラス板のガラス転移点Tgは500℃以上であることが好ましい。また、化学強化用ガラス板は、前記ガラスの原料を溶融した後、プレス法で成形して成るものであることが好ましく、前記プレス法での成形により得られた成形体を徐冷して室温に冷却した後、所望の部分を残して切断及び研磨加工を施して成るものであることが更に好ましい。 The glass plate for chemical strengthening according to the present invention is characterized by comprising the above glass for chemical strengthening. It is preferable that the glass transition point Tg of the glass plate for chemical strengthening is 500 degreeC or more. Further, the glass plate for chemical strengthening is preferably formed by melting the glass raw material and then molded by a pressing method. The molded body obtained by the molding by the pressing method is gradually cooled to room temperature. It is more preferable that the substrate is cooled and then cut and polished while leaving a desired portion.
本発明の化学強化カバーガラスは、上記ガラス板を温度400℃以下の硝酸カリウムを含む溶融塩に3時間以下浸漬することにより化学強化処理されたカバーガラスであって、ガラス表面の圧縮応力層の厚みが5~15μmであり、表面圧縮応力が600MPa以上であることを特徴とする。好ましくは、ガラス表面の圧縮応力層の厚みが5~10μmであり、表面圧縮応力が800MPa以上である。 The chemically strengthened cover glass of the present invention is a cover glass that has been chemically strengthened by immersing the glass plate in a molten salt containing potassium nitrate at a temperature of 400 ° C. or less for 3 hours or less, and the thickness of the compression stress layer on the glass surface. Is 5 to 15 μm, and the surface compressive stress is 600 MPa or more. Preferably, the thickness of the compressive stress layer on the glass surface is 5 to 10 μm, and the surface compressive stress is 800 MPa or more.
本発明によれば、比較的低温かつ短時間の化学強化処理でも、それにより形成される比較的薄い表面圧縮応力層により高い表面圧縮応力が得られるので、カバーガラスの強度向上を効率的かつ十分に達成することができる。 According to the present invention, a relatively thin surface compressive stress layer formed by a relatively low temperature and short time chemical strengthening treatment can provide a high surface compressive stress. Can be achieved.
以下、本発明に係る化学強化用ガラス、そのガラスから成る化学強化用ガラス板、そのガラス板に化学強化処理を施して成るカバーガラスを説明する。比較的低温かつ短時間の化学強化で形成される比較的薄い表面圧縮応力層により、高い表面圧縮応力が得られる組成のガラスを実現するためには、厳格な成分バランスが必要である。本発明に係る化学強化用ガラスは、モル%表示で、SiO2:55~70%、Al2O3:2~5%、B2O3:0~5%(ただし、5%は含まない。)、Na2O:10~20%、K2O:0~2%、MgO:1~5%、CaO:0~6%、MgO+CaO:1~8%、SrO:0~3%、BaO:0~3%、ZnO:0~3%、TiO2:0.5~5%、ZrO2:0.5~7%、Sb2O3:0~0.5%、CeO2:0~0.5%、を含有し、Li2Oを含有しないことを特徴としている。このガラスから成る化学強化用ガラス板に化学強化処理を施すと、化学強化ガラス板(例えば、化学強化カバーガラス)が得られる。なお、以下の説明において「%」は特に断りのない限り「モル%」を意味するものとする。 Hereinafter, a glass for chemical strengthening according to the present invention, a glass plate for chemical strengthening made of the glass, and a cover glass formed by subjecting the glass plate to chemical strengthening will be described. In order to realize a glass having a composition capable of obtaining a high surface compressive stress by a relatively thin surface compressive stress layer formed by chemical strengthening at a relatively low temperature for a short time, a strict balance of components is required. The glass for chemical strengthening according to the present invention is expressed in mol%, SiO 2 : 55 to 70%, Al 2 O 3 : 2 to 5%, B 2 O 3 : 0 to 5% (however, 5% is not included) ), Na 2 O: 10 to 20%, K 2 O: 0 to 2%, MgO: 1 to 5%, CaO: 0 to 6%, MgO + CaO: 1 to 8%, SrO: 0 to 3%, BaO : 0 to 3%, ZnO: 0 to 3%, TiO 2 : 0.5 to 5%, ZrO 2 : 0.5 to 7%, Sb 2 O 3 : 0 to 0.5%, CeO 2 : 0 to 0.5% is contained, and Li 2 O is not contained. When a chemically strengthened glass plate for chemical strengthening is subjected to a chemical strengthening treatment, a chemically strengthened glass plate (for example, a chemically strengthened cover glass) is obtained. In the following description, “%” means “mol%” unless otherwise specified.
本発明では、目的の化学強化条件で比較的薄い表面圧縮応力層により高い表面圧縮応力を得るために、ガラス中の非架橋酸素の作用に注目した。通常、ガラス形成酸化物であるSiO2を中間酸化物のAl2O3に置換していくと、Al2O3はガラスの網目形成酸化物として働き、非架橋酸素が減少する。非架橋酸素は架橋酸素より負の電荷密度が高く、アルカリイオンをより強く引き付ける作用がある。よってアルカリイオンは非架橋酸素を含まないガラス中の方が動きやすい。つまり、イオン交換が進みやすい。一方、ガラスの網目骨格は非架橋酸素が少ないほど強く、応力緩和を起こしにくく、大きな圧縮応力を得られる。このような現象は、中間酸化物であるMgOの場合にも知られている。 In the present invention, attention has been paid to the action of non-bridging oxygen in the glass in order to obtain a higher surface compressive stress in a relatively thin surface compressive stress layer under the target chemical strengthening conditions. Normally, when SiO 2 that is a glass-forming oxide is replaced with Al 2 O 3 that is an intermediate oxide, Al 2 O 3 functions as a network-forming oxide for glass, and non-crosslinked oxygen is reduced. Non-bridging oxygen has a higher negative charge density than bridging oxygen and has the effect of attracting alkali ions more strongly. Therefore, alkali ions are easier to move in glass that does not contain non-bridging oxygen. That is, ion exchange is easy to proceed. On the other hand, the smaller the amount of non-crosslinked oxygen, the stronger the network skeleton of the glass, the less the stress relaxation, and the greater the compressive stress. Such a phenomenon is also known in the case of MgO which is an intermediate oxide.
本発明者は、中間酸化物であるAl2O3をあえて少量使用に限定し、同じく中間酸化物であるMgO,TiO2,ZrO2を同時に一定の範囲で使用することでイオン交換し易い環境を整え、かつ、イオン交換を阻害することが知られているK2O,CaO,SrO,BaO,ZnO,B2O3の使用を一定の範囲に制限することで、イオン交換が高密度で起こる領域があることを見出し発明に至った。また、SiO2,Al2O3,Na2Oを所定の量に限定し、MgOとZrO2とTiO2を同時に一定の量で存在させ、K2O,CaO,SrO,BaO,ZnO,B2O3を一定量以下に制限することで、比較的低温かつ短時間の化学強化で圧縮応力層の厚みが薄く抑えられ、十分な強度が得られることを見出し本発明に至った。 The present inventor dares to limit the use of Al 2 O 3 that is an intermediate oxide to a small amount, and also uses MgO, TiO 2 , and ZrO 2 that are also intermediate oxides in a certain range at the same time to facilitate ion exchange. By restricting the use of K 2 O, CaO, SrO, BaO, ZnO, and B 2 O 3 that are known to inhibit ion exchange to a certain range, the ion exchange becomes dense. It was found that there was a region where it happened and led to the invention. Further, SiO 2 , Al 2 O 3 and Na 2 O are limited to predetermined amounts, and MgO, ZrO 2 and TiO 2 are simultaneously present in a certain amount, and K 2 O, CaO, SrO, BaO, ZnO, B By limiting 2 O 3 to a certain amount or less, the present inventors have found that the thickness of the compressive stress layer can be suppressed thin by chemical strengthening at a relatively low temperature and in a short time, and sufficient strength can be obtained.
本発明に係る化学強化用ガラス板を製造するには、ガラス原料を熔融した後、プレス法により所望の形状に成型するか、又は1面以上をプレス法により所望の形状に成型した後、残りの5面以下を研削・研磨加工により形成するのが好ましい。また、プレス法での成形により得られた成形体を徐冷して室温に冷却した後、所望の部分を残して切断及び研磨加工を施してもよい。 In order to manufacture the glass sheet for chemical strengthening according to the present invention, the glass raw material is melted and then molded into a desired shape by a pressing method, or one or more surfaces are molded into a desired shape by a pressing method, and then the rest It is preferable to form five or less surfaces by grinding / polishing. Alternatively, the molded body obtained by molding by the press method may be gradually cooled and cooled to room temperature, and then cut and polished while leaving a desired portion.
上記のような方法で所望の形状にした後、化学強化処理としてイオン交換処理を行うと、化学強化ガラス板(例えば、化学強化カバーガラス)が得られる。イオン交換処理は、例えば、400℃以下の硝酸カリウムの溶融塩中にガラス板を1~3時間浸漬することによって行うことができる。浸漬液として硝酸カリウムの一部を硝酸ナトリウムに置き換えてもよい。また、イオン交換後にガラス板の一部分に、切断,研削,エッチング等を施してもよい。 When the ion exchange treatment is performed as the chemical strengthening treatment after the desired shape is obtained by the above method, a chemically strengthened glass plate (for example, a chemically strengthened cover glass) is obtained. The ion exchange treatment can be performed, for example, by immersing a glass plate in molten potassium nitrate at 400 ° C. or lower for 1 to 3 hours. As the immersion liquid, a part of potassium nitrate may be replaced with sodium nitrate. Moreover, you may perform a cutting | disconnection, grinding, an etching, etc. to a part of glass plate after ion exchange.
本発明に係る化学強化用ガラス板の厚みは1.2mm以下が好ましい。ガラス板の厚みが薄いほど軽量化できるため、1.0mm以下がより好ましく、0.8mm以下が更に好ましく、0.5mm以下が最も好ましい。 The thickness of the glass plate for chemical strengthening according to the present invention is preferably 1.2 mm or less. Since the thinner the glass plate is, the lighter it can be, the thickness is more preferably 1.0 mm or less, still more preferably 0.8 mm or less, and most preferably 0.5 mm or less.
本発明に係る化学強化用ガラス板は、ガラス転移点Tgが500℃以上であることが好ましい。ガラス転移点Tgが高いとイオン交換中に応力緩和が起こりにくくなるため、高い表面圧縮応力を得ることが容易になる。 The glass plate for chemical strengthening according to the present invention preferably has a glass transition point Tg of 500 ° C. or higher. When the glass transition point Tg is high, stress relaxation is less likely to occur during ion exchange, so that it is easy to obtain a high surface compressive stress.
本発明に係る化学強化用ガラス板は、100~300℃の線膨張係数αが、80~120×10-7/℃であることが好ましく、85~110×10-7/℃であることがより好ましく、90~105×10-7/℃であることが更に好ましい。ガラスの線膨張係数αを上記範囲とすれば、プレス成形時のガラスの引けを金型形状により修正でき、所望の形状が得やすくなる。また、ガラスより線膨張係数αの大きい金型を使用しても、プレス後の冷却時の温度変化による材料の膨張差に起因するガラスの割れ,破損等を抑制することができる。 In the glass sheet for chemical strengthening according to the present invention, the linear expansion coefficient α at 100 to 300 ° C. is preferably 80 to 120 × 10 −7 / ° C., and preferably 85 to 110 × 10 −7 / ° C. More preferably, it is 90 to 105 × 10 −7 / ° C. If the linear expansion coefficient α of the glass is in the above range, the glass shrinkage during press molding can be corrected by the mold shape, and a desired shape can be easily obtained. Moreover, even if a mold having a larger linear expansion coefficient α than that of glass is used, it is possible to suppress breakage, breakage, and the like of the glass due to a difference in material expansion due to a temperature change during cooling after pressing.
次に、本発明に係る化学強化用ガラスにおける各成分の組成範囲(モル%表記)について、前記のように限定した理由等を説明する。 Next, the reason for limiting the composition range (notation of mol%) of each component in the chemically strengthened glass according to the present invention as described above will be described.
SiO2は、ガラスを構成する主要成分であり必須成分である。その量が55%未満では、ガラスの化学的耐久性が悪化する。また、ガラス転移点Tgを500℃以上に維持するために、SiO2の含有量は55%以上であることが好ましい。一方、SiO2が70%を超えると、溶融時の高温でのガラスの粘性が高くなり、脱泡が困難となる。このため、SiO2の含有量は55%~70%の範囲であり、58%~65%の範囲が好ましく、58%~64%の範囲がより好ましく、60%~64%の範囲が更に好ましい。 SiO 2 is a main component constituting glass and an essential component. If the amount is less than 55%, the chemical durability of the glass deteriorates. In order to maintain the glass transition point Tg at 500 ° C. or higher, the SiO 2 content is preferably 55% or higher. On the other hand, when SiO 2 exceeds 70%, the viscosity of the glass at a high temperature at the time of melting becomes high and defoaming becomes difficult. Therefore, the SiO 2 content is in the range of 55% to 70%, preferably in the range of 58% to 65%, more preferably in the range of 58% to 64%, and still more preferably in the range of 60% to 64%. .
Na2Oは、溶融塩中でKイオン等の他の陽イオンと置換されることにより、ガラスの強度を向上させる必須成分である。その量が10%未満では、イオン交換が不足し十分な効果が得られない。一方、20%を超えるとガラスの線膨張係数αが大きくなり過ぎて、耐熱性が低下する。よって、Na2Oの含有量は10%~20%の範囲である。特に、Na2Oの量を15%~20%と多く用いれば、NaイオンからKイオンへのイオン交換を表層付近で高密度に完結させ、浅い圧縮応力層のままに止めるのに有利である。したがって、Na2Oの含有量は15~20%であることが更に好ましい。 Na 2 O is an essential component that improves the strength of the glass by being replaced with other cations such as K ions in the molten salt. If the amount is less than 10%, ion exchange is insufficient and a sufficient effect cannot be obtained. On the other hand, if it exceeds 20%, the linear expansion coefficient α of the glass becomes too large and the heat resistance is lowered. Therefore, the content of Na 2 O is in the range of 10% to 20%. In particular, if the amount of Na 2 O used is as large as 15% to 20%, it is advantageous to complete the ion exchange from Na ions to K ions with high density near the surface layer and to keep the shallow compressive stress layer. . Therefore, the Na 2 O content is more preferably 15 to 20%.
中間酸化物であるAl2O3は、ガラス転移温度Tgを高め、化学強化に大きな影響を及ぼす成分である。また、網目形成酸化物として働き、イオン交換を促進する作用がある。2%未満ではその効果が十分でなく、5%を超えると他の中間酸化物であるMgO,TiO2,ZrO2が網目形成酸化物として働きにくくなる。したがって、Al2O3の含有量は2~5%の範囲であり、3~5%の範囲がより好ましい。 Al 2 O 3 , which is an intermediate oxide, is a component that increases the glass transition temperature Tg and greatly affects chemical strengthening. It also acts as a network forming oxide and has the effect of promoting ion exchange. If it is less than 2%, the effect is not sufficient, and if it exceeds 5%, other intermediate oxides MgO, TiO 2 and ZrO 2 become difficult to function as network-forming oxides. Therefore, the content of Al 2 O 3 is in the range of 2 to 5%, and more preferably in the range of 3 to 5%.
ZrO2は、ガラス転移温度Tgを高め、主に表面の圧縮応力を大きくする効果がある。また、網目形成酸化物として働き、イオン交換を促進する作用もある。0.5%未満ではその効果が十分でなく、7%を超えると溶融時にガラスに未溶として残りやすくなる。したがって、0.5%~7%の範囲であり、1.5%~6%の範囲がより好ましく、2.5%~5%の範囲が更に好ましい。 ZrO 2 has the effect of increasing the glass transition temperature Tg and mainly increasing the surface compressive stress. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 0.5%, the effect is not sufficient, and if it exceeds 7%, it tends to remain undissolved in the glass at the time of melting. Therefore, it is in the range of 0.5% to 7%, more preferably in the range of 1.5% to 6%, and still more preferably in the range of 2.5% to 5%.
TiO2は、ガラス転移温度Tgを高め、主に表面の圧縮応力を大きくする効果がある。また、網目形成酸化物として働き、イオン交換を促進する作用もある。0.5%未満ではその効果が十分でなく、5%を超えるとガラスが着色しやすくなる。したがって、0.5~5%の範囲であり、1~4%の範囲がより好ましく、2~4%の範囲が更に好ましい。 TiO 2 has the effect of increasing the glass transition temperature Tg and mainly increasing the compressive stress on the surface. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 0.5%, the effect is not sufficient, and if it exceeds 5%, the glass tends to be colored. Therefore, it is in the range of 0.5 to 5%, more preferably in the range of 1 to 4%, and still more preferably in the range of 2 to 4%.
ZrO2とTiO2との合計含有量は、2.5~10%の範囲が好ましく、4.0~10%であることが更に好ましい。また、Na2Oが15~20%の時ZrO2とTiO2との合計含有量は2.5~6.6%であることが好ましい。これによりガラス転移温度Tgを590℃未満にすることが容易となる。ガラス製品をプレス成型により形成する場合に、金型温度はガラス転移温度Tg付近に設定するため、ガラス転移温度Tgが590℃以上になると金型寿命が短くなる。 The total content of ZrO 2 and TiO 2 is preferably in the range of 2.5 to 10%, and more preferably 4.0 to 10%. Further, when Na 2 O is 15 to 20%, the total content of ZrO 2 and TiO 2 is preferably 2.5 to 6.6%. This facilitates the glass transition temperature Tg to be less than 590 ° C. When the glass product is formed by press molding, the mold temperature is set in the vicinity of the glass transition temperature Tg. Therefore, when the glass transition temperature Tg is 590 ° C. or higher, the mold life is shortened.
MgOは、ガラスの高温粘度を下げて溶融性を良くする。また、網目形成酸化物として働き、イオン交換を促進する作用もある。1%未満ではその効果が十分でなく、5%を超えると網目修飾酸化物になりやすく、イオン交換を阻害するおそれがある。したがって、1~5%の範囲であり、2~4%の範囲がより好ましい。 MgO improves the meltability by lowering the high temperature viscosity of the glass. It also acts as a network-forming oxide and has the effect of promoting ion exchange. If it is less than 1%, the effect is not sufficient, and if it exceeds 5%, it tends to be a network-modified oxide, which may inhibit ion exchange. Therefore, it is in the range of 1 to 5%, and more preferably in the range of 2 to 4%.
中間酸化物であるAl2O3とZrO2とTiO2、及びMgOを同時に使用することで、比較的低温かつ短時間の化学強化でのイオン交換を高密度で起こり易くする環境が整う。中間酸化物としてAl2O3とZrO2とTiO2とMgOを共存させることにより、網目形成の偏りが小さくなり、ばらつきの少ない網目が形成されると考えられる。そのため、より効率的に非架橋酸素が減少し、イオン交換し易い環境が整ったものと考えられる。さらに、ばらつきの少ない網目が形成されるため、イオン交換が深く進行するのを抑制しているものと考えられる。短時間でのイオン交換を高密度で促進して圧縮応力値を大きくするとともに、イオン交換が深く進行するのを抑制するために、ガラス成分中の、MgOとTiO2とZrO2との合計含有量と、Al2O3の含有量との比(MgO+TiO2+ZrO2)/Al2O3の値が0.9~7であることが好ましく、1.4~4.5であることが更に好ましい。 By simultaneously using Al 2 O 3 , ZrO 2 , TiO 2 , and MgO, which are intermediate oxides, an environment that facilitates ion exchange at a relatively low temperature and short time for chemical strengthening at a high density is prepared. By allowing Al 2 O 3 , ZrO 2 , TiO 2, and MgO to coexist as intermediate oxides, it is considered that the network formation bias is reduced and a network with less variation is formed. Therefore, it is considered that the environment in which non-bridging oxygen is reduced more efficiently and ion exchange is easy is prepared. Furthermore, since a network with little variation is formed, it is considered that ion exchange is prevented from proceeding deeply. In order to accelerate ion exchange in a short time and increase the compressive stress value, and to suppress deep ion exchange, the total content of MgO, TiO 2 and ZrO 2 in the glass component The ratio of the amount and the content of Al 2 O 3 (MgO + TiO 2 + ZrO 2 ) / Al 2 O 3 is preferably 0.9 to 7, more preferably 1.4 to 4.5. preferable.
CaOは、ガラスの高温粘度を下げて溶融性を良くするが、イオン交換を阻害し、表面の圧縮応力を低下させる作用がある。6%を超えると、ガラスが失透しやすくなる。したがって、0~6%の範囲であり、1~5%の範囲がより好ましく、1.5~4%の範囲がより好ましい。 CaO lowers the high-temperature viscosity of the glass and improves its meltability, but has the effect of inhibiting ion exchange and reducing the compressive stress on the surface. If it exceeds 6%, the glass tends to devitrify. Therefore, it is in the range of 0 to 6%, more preferably in the range of 1 to 5%, and even more preferably in the range of 1.5 to 4%.
MgOとCaOの合量が1%未満ではガラスの溶融性が悪くなり、また8%を超えるとイオン交換の阻害が大きくなり、低温かつ短時間でのイオン交換では表面圧縮応力を600Mpa以上にするのが困難になる。したがって、1~8%の範囲であり、2~7%の範囲がより好ましい。 If the total amount of MgO and CaO is less than 1%, the meltability of the glass deteriorates, and if it exceeds 8%, the inhibition of ion exchange increases, and the surface compression stress is increased to 600 Mpa or more in ion exchange at a low temperature and in a short time. It becomes difficult. Therefore, it is in the range of 1 to 8%, and more preferably in the range of 2 to 7%.
SrOとBaOはガラスを失透し難くする作用があるが、BaOは劇物であり、SrOはBaOに類似した性質があるので、それぞれ3%以下の使用に止める。1%以下がより好ましく、0.5%以下が更に好ましく、含有しないのが最も好ましい。 SrO and BaO have the effect of making glass difficult to devitrify, but BaO is a deleterious substance, and SrO has properties similar to BaO. It is more preferably 1% or less, still more preferably 0.5% or less, and most preferably not contained.
B2O3は、ガラスの液相温度,高温粘度を下げ、溶融性を良くする作用がある。また、圧縮応力層の厚みを薄くさせる作用があるが、表面の圧縮応力を低下させる作用もある。このような観点から、0~5%(ただし、5%は含まない。)の範囲であり、2~5%がより好ましく、2~3%が更に好ましい。 B 2 O 3 acts to lower the liquidus temperature and high temperature viscosity of the glass and improve the meltability. Moreover, although there exists an effect | action which makes the thickness of a compressive-stress layer thin, it also has the effect | action which reduces the compressive stress of a surface. From such a viewpoint, it is in the range of 0 to 5% (however, 5% is not included), more preferably 2 to 5%, still more preferably 2 to 3%.
K2Oは、ガラスの溶融性を向上させる成分であるが、表面の圧縮応力層厚みを深くする作用があり、また表面の圧縮応力を低下させる作用がある。2%を超えると、表面圧縮応力層厚みを20μm未満の浅い状態に保つのが困難となる。したがって、2%以下の使用である。1.5%以下がより好ましく、1.0%以下が更に好ましい。 K 2 O is a component that improves the meltability of the glass, but has the effect of increasing the thickness of the compressive stress layer on the surface and the effect of reducing the compressive stress on the surface. If it exceeds 2%, it becomes difficult to keep the surface compressive stress layer thickness in a shallow state of less than 20 μm. Therefore, the use is 2% or less. 1.5% or less is more preferable, and 1.0% or less is still more preferable.
ZnOはガラスの高温での溶融性を良くするが、ZrO2やMgOを含んだガラスに導入するとガラスが失透しやすくなるので、0~3%であり、0~1%がより好ましく、含有しないのが最も好ましい。 ZnO improves the meltability of the glass at high temperatures, but when introduced into glass containing ZrO 2 or MgO, the glass tends to devitrify, so it is 0 to 3%, more preferably 0 to 1%. Most preferably not.
以上の観点から、ガラスの溶融性を良くするとともに、比較的浅い圧縮応力層深さで大きな圧縮応力を実現するためには、K2OとCaOとSrOとBaOとZnOとB2O3との合計含有量が10%未満であることが好ましい。 From the above viewpoint, in order to improve the meltability of the glass and realize a large compressive stress at a relatively shallow compressive stress layer depth, K 2 O, CaO, SrO, BaO, ZnO, B 2 O 3 and The total content of is preferably less than 10%.
また、好ましい線膨張係数αを実現するためには、B2O3の含有量と、Na2OとK2Oとの合計含有量との比B2O3/(Na2O+K2O)の値が0.11~0.27であることが好ましい。 In order to realize the preferred linear expansion coefficient α is, B and content 2 O 3, Na 2 O and K 2 ratio of the total content of O B 2 O 3 / (Na 2 O + K 2 O) The value of is preferably 0.11 to 0.27.
Li2Oは化学強化中に溶融塩にリチウムイオンとして溶け出し、必要とするナトリウムイオンとカリウムイオンのイオン交換反応を阻害する。このため、安定した化学強化が困難となる。また、必要以上に表面圧縮応力層の厚みを大きくする作用が大きいので、本発明では不含有としている。 Li 2 O dissolves into the molten salt as lithium ions during chemical strengthening and inhibits the necessary ion exchange reaction between sodium ions and potassium ions. For this reason, stable chemical strengthening becomes difficult. Moreover, since the effect | action which enlarges the thickness of a surface compressive-stress layer more than necessary is large, it is not contained in this invention.
Sb2O3やCeO2は脱泡剤として使用できるが、0.5%以下でその効果は十分である。したがって、それぞれ0~0.5%である。好ましくは0.05~0.5%である。その他の脱泡剤として、公知であるSO3,塩化物,SnO2の群から1種以上選択し、0.001~3%の範囲で使用してもよい。これらの脱泡剤の中ではSb2O3が最も好ましい。CeO2は黄色に着色しやすく、無色のガラスが要求される場合にはSb2O3の使用が好ましい。また、SnO2は1550℃以上の高温時に脱泡剤としての効果が顕著になるが、高温時にはアルカリ成分が揮発しやすく組成が変化してしまう虞がある。塩化物は白金との反応性が大きく、熔融槽に白金を用いた場合、熔融槽の損傷が発生しやすくなる。SO3は脱泡剤として用いるとガラス中にSO2として溶解するため、ガラスが流出する際、白金ノズルを通電することになり、発泡が起こりやすくなる。 Sb 2 O 3 and CeO 2 can be used as a defoaming agent, but the effect is sufficient at 0.5% or less. Therefore, each is 0 to 0.5%. Preferably it is 0.05 to 0.5%. As the other defoaming agent, one or more kinds selected from the group of known SO 3 , chloride and SnO 2 may be selected and used in the range of 0.001 to 3%. Of these defoamers, Sb 2 O 3 is most preferred. CeO 2 tends to be colored yellow, and Sb 2 O 3 is preferably used when colorless glass is required. In addition, SnO 2 has a remarkable effect as a defoaming agent at a high temperature of 1550 ° C. or higher, but the alkali component tends to volatilize at a high temperature and the composition may change. Chloride has a high reactivity with platinum, and when platinum is used for the melting tank, the melting tank is easily damaged. When SO 3 is used as a defoaming agent, it dissolves as SO 2 in the glass. Therefore, when the glass flows out, the platinum nozzle is energized, and foaming easily occurs.
本発明に係る化学強化用ガラス板によれば、比較的低温かつ短時間の化学強化処理でも、それにより形成される比較的薄い表面圧縮応力層により高い表面圧縮応力が得られる。したがって、高い強度を有し、かつ、効率的な製造が可能な化学強化ガラス板を実現することができる。そして、本発明に係る化学強化ガラス板は、ディスプレイ用基板(カバーガラス,タッチパネル等),情報記録媒体用基板(磁気ディスク基板等)等として好適に用いることができる。 According to the glass plate for chemical strengthening according to the present invention, a high surface compressive stress can be obtained by a relatively thin surface compressive stress layer formed by chemical strengthening treatment at a relatively low temperature and in a short time. Therefore, a chemically strengthened glass plate having high strength and capable of efficient production can be realized. The chemically strengthened glass plate according to the present invention can be suitably used as a display substrate (cover glass, touch panel, etc.), an information recording medium substrate (magnetic disk substrate, etc.) and the like.
以下、本発明を実施した化学強化用ガラスの構成等を、実施例1~42及び比較例1~4を挙げて更に具体的に説明する。なお、比較例1は前記特許文献1記載の実施例1(重量%表記)をモル%表記に換算した組成になっており、比較例2は前記特許文献2記載の実施例D1(モル%表記)の組成になっている。また、比較例3は前記特許文献3記載の試作例61(モル%表記)の組成になっており、比較例4は前記特許文献4記載の実施例8(wt%表記)をモル%表記に換算した組成になっている。 Hereinafter, the structure and the like of the chemically strengthened glass according to the present invention will be described more specifically with reference to Examples 1 to 42 and Comparative Examples 1 to 4. Comparative Example 1 has a composition obtained by converting Example 1 (weight% notation) described in Patent Document 1 into mol% notation, and Comparative Example 2 shows Example D1 (mol% notation) described in Patent Document 2. ) Composition. Comparative Example 3 has the composition of Trial Example 61 (mol% notation) described in Patent Document 3, and Comparative Example 4 uses Example 8 (wt% notation) described in Patent Document 4 in mol% notation. The composition is converted.
表1~8に示す実施例1~42と表9に示す比較例1~4を、次のように作製した。まず、表1~9に示すガラス組成(モル%)となるように、酸化物,水酸化物,炭酸塩,硝酸塩等、一般に使用されているガラス原料を選択し、ガラスとして1kgとなるように秤量した後混合した。ついで、白金坩堝に入れて、1400~1600℃の電気炉に投入し、3~5時間溶融し、脱泡・撹拌により均質化した後、金型に流し込みガラス転移温度付近での温度で徐冷し、ガラスブロックを得た。このガラスブロックを切断・研削後、両面を鏡面に研磨して、厚み0.90mm,幅40mm,長さ40mmの形状のガラス板を得た。このガラス板を360~400℃のKNO3塩に2~3時間浸漬した後、洗浄し、乾燥後、表面圧縮応力(単位:MPa)と圧縮応力層の厚み(単位:μm)を、折原製作所製 FSM-6000LEにて測定した。ガラス転移温度Tg及びガラス屈伏点At及び100~300℃間の線膨張係数αは、セイコーインスツルメンツ社製の熱機械的分析装置「TMA/SS6000」を用いて、毎分10℃の昇温条件で測定した。表1~9に、測定結果を合わせて示す。なお、実施例28~30は圧縮応力層の厚みを15μm~20μmとしたものであり、実施例31~42は強化条件を変更したものである。 Examples 1 to 42 shown in Tables 1 to 8 and Comparative Examples 1 to 4 shown in Table 9 were produced as follows. First, commonly used glass materials such as oxides, hydroxides, carbonates and nitrates are selected so that the glass compositions (mol%) shown in Tables 1 to 9 are obtained, so that the glass becomes 1 kg. Weighed and mixed. Next, it is put into a platinum crucible, put into an electric furnace at 1400-1600 ° C., melted for 3-5 hours, homogenized by defoaming and stirring, poured into a mold, and gradually cooled at a temperature near the glass transition temperature. And a glass block was obtained. After this glass block was cut and ground, both surfaces were polished to a mirror surface to obtain a glass plate having a thickness of 0.90 mm, a width of 40 mm, and a length of 40 mm. This glass plate is dipped in KNO 3 salt at 360 to 400 ° C. for 2 to 3 hours, washed and dried, and the surface compressive stress (unit: MPa) and the thickness of the compressive stress layer (unit: μm) are determined according to Orihara Seisakusho. Measured with FSM-6000LE manufactured The glass transition temperature Tg, the glass yield point At, and the linear expansion coefficient α between 100 and 300 ° C. were measured under a temperature rising condition of 10 ° C. per minute using a thermomechanical analyzer “TMA / SS6000” manufactured by Seiko Instruments Inc. It was measured. Tables 1 to 9 also show the measurement results. In Examples 28 to 30, the thickness of the compressive stress layer was 15 μm to 20 μm, and in Examples 31 to 42, the strengthening conditions were changed.
実施例1~30は、表1~6に示すように、圧縮応力層の厚みが20μm未満でありながら、表面圧縮応力が600MPaを超えていて大きな強度を示すことが分かる。これに対し表9に示す比較例1のガラスは、圧縮応力層の厚みが14μmで比較的浅いが、表面圧縮応力が316MPaとやや小さく、大きな強度が得られない。中間酸化物であるAl2O3の量が多いためMgO,ZrO2の中間酸化物が網目形成酸化物として働きにくく、またイオン交換を阻害するCaOも7%とやや多いため、イオン交換し易い環境に至らなかったと考えられる。実施例31~42は、表7~8に示すように、強化条件の変更によっても圧縮応力層の厚みが進行せず、圧縮応力層の厚みが20μm未満を保ちながらも表面圧縮応力が600MPaを超えており、大きな強度を示すことがわかる。 As shown in Tables 1 to 6, Examples 1 to 30 show that the thickness of the compressive stress layer is less than 20 μm, but the surface compressive stress exceeds 600 MPa and exhibits high strength. On the other hand, the glass of Comparative Example 1 shown in Table 9 has a compressive stress layer thickness of 14 μm and is relatively shallow, but the surface compressive stress is a little as small as 316 MPa, and a large strength cannot be obtained. Since the amount of the intermediate oxide Al 2 O 3 is large, the intermediate oxide of MgO and ZrO 2 is less likely to act as a network-forming oxide, and the amount of CaO that inhibits ion exchange is slightly high at 7%, so that ion exchange is easy. It seems that the environment was not reached. In Examples 31 to 42, as shown in Tables 7 to 8, the thickness of the compressive stress layer does not advance even when the strengthening conditions are changed, and the surface compressive stress is 600 MPa while the thickness of the compressive stress layer is kept below 20 μm. It can be seen that the strength exceeds the maximum.
比較例2のガラスは、圧縮応力層の厚みが90μmにまで進行し、表面圧縮応力が500MPaとやや小さく、大きな強度が得られない。Li2O成分を含有しているため必要以上に圧縮応力層の厚みが厚くなったと推測される。比較例3のガラスは、中間酸化物のAl2O3量が1%と少なく、また中間酸化物のTiO2,ZrO2成分を含んでいないため、イオン交換し易い環境に至らず、表面圧縮応力層の厚みが29.0μmと深く、圧縮応力が262MPになったと推測される。比較例4のガラスは、Al2O3の量が8.5%と多いため、含まれているMgO,TiO2,ZrO2の網目形成酸化物としての働きが悪く、NaイオンからKイオンへのイオン交換が進みにくくなり、400℃×3時間の化学強化条件では圧縮応力層の厚みが4.3とやや浅く、表面圧縮応力は544MPaと小さくなったと推定される。 In the glass of Comparative Example 2, the thickness of the compressive stress layer proceeds to 90 μm, the surface compressive stress is as small as 500 MPa, and a large strength cannot be obtained. It is presumed that the compressive stress layer has become thicker than necessary because it contains a Li 2 O component. The glass of Comparative Example 3 has a small amount of Al 2 O 3 in the intermediate oxide of 1% and does not contain the TiO 2 and ZrO 2 components in the intermediate oxide, so that it does not lead to an environment in which ion exchange is easy, and surface compression. It is estimated that the thickness of the stress layer was as deep as 29.0 μm and the compressive stress was 262 MP. Since the glass of Comparative Example 4 has a large amount of Al 2 O 3 of 8.5%, it does not work well as a network-forming oxide of MgO, TiO 2 , and ZrO 2 contained therein, and changes from Na ions to K ions. It is estimated that the thickness of the compressive stress layer was slightly shallow at 4.3 and the surface compressive stress was as small as 544 MPa under the chemical strengthening conditions of 400 ° C. × 3 hours.
圧縮応力層の厚みが20μmを超えると、化学強化後にカバーガラスの一部を切断,穴あけ等の加工を行うとき、表面から割れが発生し易くなるので、圧縮応力層の厚みは20μm未満が好ましく、15μm以下が更に好ましく、10μm以下が更に好ましい。表面圧縮応力層の厚みが5μmより浅いとガラス表面に傷がついた場合、ガラスが割れ易くなり、また十分な表面圧縮応力値を得るのが困難となる。また、表面圧縮応力は600MPa未満ではカバーガラスの十分な強度が得られないため、600MPa以上が好ましく、800MPa以上がより好ましく1000MPa以上が更に好ましい。 If the thickness of the compressive stress layer exceeds 20 μm, cracks are likely to occur from the surface when a part of the cover glass is cut or drilled after chemical strengthening, so the thickness of the compressive stress layer is preferably less than 20 μm. 15 μm or less is more preferable, and 10 μm or less is more preferable. If the thickness of the surface compressive stress layer is shallower than 5 μm, if the glass surface is scratched, the glass tends to break and it becomes difficult to obtain a sufficient surface compressive stress value. Further, when the surface compressive stress is less than 600 MPa, sufficient strength of the cover glass cannot be obtained, so 600 MPa or more is preferable, 800 MPa or more is more preferable, and 1000 MPa or more is even more preferable.
Claims (13)
SiO2:55~70%、
Al2O3:2~5%、
B2O3:0~5%(ただし、5%は含まない。)、
Na2O:10~20%、
K2O:0~2%、
MgO:1~5%、
CaO:0~6%、
MgO+CaO:1~8%、
SrO:0~3%、
BaO:0~3%、
ZnO:0~3%、
TiO2:0.5~5%、
ZrO2:0.5~7%、
Sb2O3:0~0.5%、
CeO2:0~0.5%、
を含有し、Li2Oを含有しない化学強化用ガラス。 In mol%
SiO 2 : 55 to 70%,
Al 2 O 3 : 2 to 5%,
B 2 O 3 : 0 to 5% (excluding 5%),
Na 2 O: 10-20%,
K 2 O: 0 to 2%,
MgO: 1-5%
CaO: 0-6%,
MgO + CaO: 1-8%,
SrO: 0 to 3%,
BaO: 0 to 3%,
ZnO: 0 to 3%,
TiO 2 : 0.5 to 5%,
ZrO 2 : 0.5-7%
Sb 2 O 3 : 0 to 0.5%
CeO 2 : 0 to 0.5%
Chemical strengthening glass containing no Li 2 O.
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Cited By (2)
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|---|---|---|---|---|
| KR20170118923A (en) * | 2015-02-26 | 2017-10-25 | 코닝 인코포레이티드 | Ion exchangeable soft glass for three-dimensional shape |
| CN113620596A (en) * | 2021-08-31 | 2021-11-09 | 甘肃光轩高端装备产业有限公司 | Flexible glass and preparation method and equipment thereof |
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|---|---|---|---|---|
| JP2010254549A (en) * | 2009-04-02 | 2010-11-11 | Asahi Glass Co Ltd | Glass for information recording medium substrate, glass substrate for information recording medium and magnetic disk |
| JP2011084456A (en) * | 2009-09-18 | 2011-04-28 | Asahi Glass Co Ltd | Glass and chemically toughened glass |
| JP2011201711A (en) * | 2010-03-24 | 2011-10-13 | Hoya Corp | Display cover glass and display |
| JP2013071878A (en) * | 2011-09-29 | 2013-04-22 | Central Glass Co Ltd | Antibacterial glass, and method for manufacturing the same |
-
2014
- 2014-01-23 WO PCT/JP2014/051326 patent/WO2014208112A1/en not_active Ceased
- 2014-01-23 JP JP2015523874A patent/JP6022687B2/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010254549A (en) * | 2009-04-02 | 2010-11-11 | Asahi Glass Co Ltd | Glass for information recording medium substrate, glass substrate for information recording medium and magnetic disk |
| JP2011084456A (en) * | 2009-09-18 | 2011-04-28 | Asahi Glass Co Ltd | Glass and chemically toughened glass |
| JP2011201711A (en) * | 2010-03-24 | 2011-10-13 | Hoya Corp | Display cover glass and display |
| JP2013071878A (en) * | 2011-09-29 | 2013-04-22 | Central Glass Co Ltd | Antibacterial glass, and method for manufacturing the same |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170118923A (en) * | 2015-02-26 | 2017-10-25 | 코닝 인코포레이티드 | Ion exchangeable soft glass for three-dimensional shape |
| JP2018510113A (en) * | 2015-02-26 | 2018-04-12 | コーニング インコーポレイテッド | Ion-exchangeable soft glass for three-dimensional shapes |
| US10407339B2 (en) * | 2015-02-26 | 2019-09-10 | Corning Incorporated | Ion exchangeable soft glasses for three-dimensional shapes |
| KR102562798B1 (en) * | 2015-02-26 | 2023-08-02 | 코닝 인코포레이티드 | Ion-exchangeable soft glass for three-dimensional shapes |
| CN113620596A (en) * | 2021-08-31 | 2021-11-09 | 甘肃光轩高端装备产业有限公司 | Flexible glass and preparation method and equipment thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP6022687B2 (en) | 2016-11-09 |
| JPWO2014208112A1 (en) | 2017-02-23 |
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