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WO2014122330A1 - Method for the production of decorative textile panel and resulting product - Google Patents

Method for the production of decorative textile panel and resulting product Download PDF

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Publication number
WO2014122330A1
WO2014122330A1 PCT/ES2013/070062 ES2013070062W WO2014122330A1 WO 2014122330 A1 WO2014122330 A1 WO 2014122330A1 ES 2013070062 W ES2013070062 W ES 2013070062W WO 2014122330 A1 WO2014122330 A1 WO 2014122330A1
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WO
WIPO (PCT)
Prior art keywords
textile
mold
piece
resin
polyurethane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/ES2013/070062
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Spanish (es)
French (fr)
Inventor
Jose Juan LEVA CANDELA
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Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PCT/ES2013/070062 priority Critical patent/WO2014122330A1/en
Publication of WO2014122330A1 publication Critical patent/WO2014122330A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0453Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings

Definitions

  • the main object of the present invention is a method of manufacturing a textile decorative panel and the product thus obtained, of the type used as surface coating, and which is essentially characterized by comprising a mixture of polyol and isocionate together with a waterproof textile element.
  • the application WO201 1 131804 describing a manufacturing process of polyurethane foam pieces with textile coating, the procedure being that the polyurethane pieces with textile coating are manufactured by an open mold, in whose interior space liquid polyurethane is poured having previously placed a textile laminar body that will be joined by a main portion thereof over an area of adhesion of the external surface of the foam body of polyurethane; characterized in that in an initial phase, prior to the pouring of the liquid polyurethane inside the open mold, the main portion of the textile laminar body covers only a front surface of the open mold bottom, front surface incorporated in a mobile part of the open mobile, being such movable part in this initial phase displaced with respect to the rest of the open mold, while in a later phase, the movable part is mobilized to place it in its final position in accordance with the rest of the open mold to proceed later to the pouring of the liquid polyurethane , the rest of the textile laminar body being located outside the inner space of the open mold.
  • US Patent US3506600 details a process for continuously preparing a layer of polyurethane foam on the inside of a textile-type support, from the combination of polyols and isocyanate in certain proportions and reaction conditions.
  • Spanish patent ES2247956 describes a manufacturing system for cladding plates and resulting plates, of the type used for various decorative uses in funerary art, cladding under construction for both exteriors and interiors, furniture, and the like, characterized by a manufacturing in mold, with three sequential phases of execution clearly differentiated and consisting of a first phase of deposit in the mold of a resin layer with mineral loading, followed by a second phase of injection of a plastic or thermoplastic with or without loads, to end with a final finishing phase.
  • documents ES1058248U and ES2146513 describe a technology of similar scope used in a wide number of sectors, ranging from the manufacture of construction panels to the manufacture of carpets, car seats or mattresses, that is, whenever it is desired to have a layer of polyurethane on a support.
  • the technical problem solved by the present invention is to achieve a decorative and surface coating element, with a textile face, from the treatment of said textile element to ensure that once the polyurethane is poured, it does not transfer, and that in turn, adhere to it.
  • object of the present invention is characterized in that at first a materialized mold made preferably of silicone is materialized, on which a piece of textile material is placed waterproof, where the exposed face is directly in contact with the mold, and a variable amount of a mixture of polyol and isacionate is deposited along its extension, to achieve a sturdy and stony finish.
  • the textile decorative panel recommended here, it is possible to create a surface covering whose finishes will vary depending on the fabric used, both in texture and in a visual way, granting multiple possibilities and resources at the time of its use as surface coating.
  • FIG. 1 shows a view of the textile material being deposited in the mold, as part of the manufacturing process of a textile decorative panel, object of the present invention.
  • FIG. 2 shows a view of the mixture of polyol and isocyanate on the textile material.
  • FIG. 3 shows a view of the coating deposited on the polyol and isocyanate mixture.
  • FIG. 4 shows a view of the press, exerting pressure on the assembly.
  • FIG. 5 shows a view of the textile decorative panel, already finished.
  • a preferred embodiment of the invention is shown in the attached figures. More specifically, the manufacturing process of a textile decorative panel and product thus obtained, object of the present invention is characterized in that at first a materialized mold (1) preferably made of silicone is produced, where a copy of the shapes is made and diverse figures that want to be implemented in the final result, such as rhombus lines, imitation wood, etc. later this mold (1) is placed in a press (5).
  • a materialized mold (1) preferably made of silicone is produced, where a copy of the shapes is made and diverse figures that want to be implemented in the final result, such as rhombus lines, imitation wood, etc.
  • the water-based resins will be of a different nature depending on the type of panel to be manufactured, and will range from acrylic resins, encompassing in this category pure acrylic resins, styrenic acrylic resins, acrylonitrile acrylic resins and vinyl acrylic resins; to polyurethane resins, encompassing these to aliphatic polyurethanes, aromatic polyurethanes and polycarbonate-based polyurethanes and being able to use mixtures of both.
  • the formulation in each case is linked to the composition of the fabric to be laminated, its thickness and physical structure, as well as the type of mold with which it has to be manufactured, that is, each fabric and each panel require a specific laminate for proper operation.
  • the piece of waterproofed textile material (2) is placed on the open mold (1) so that it is embedded in the drawing of the model. And where, in turn, the exposed face (2a) of the textile (2) is placed directly in contact with the mold (1), and a variable amount of one is deposited along its extension (2b) polyol and isacionate mixture (3), to achieve a sturdy and stony finish. Then, inside the mold (1) with the textile piece (2) a self-adhesive foam (4) is placed on its back (2b), as a cover of the mold (1), having Keep in mind that the part of the non-adhesive foam is the one that will be in contact with the mixture in order to achieve its fixation. In a second non-limiting practical embodiment, the coating (4) will be paper.
  • the press (5) is closed for setting, pressure is applied by means of a press (5) for an approximate time of twenty-five minutes, to assemble the product, then the piece is demoulded, obtaining the final product.

Landscapes

  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to a method for the production of a decorative textile panel and to the resulting product, comprising steps of: i) obtaining an open mould (1) made from silicone; ii) placing a part made from an impermeable textile material (2) on the mould (1), such that the visible face (2a) is directly in contact with the mould (1); iii), on the rear face (2b), depositing a variable quantity of a mixture of polyol and isocyanate (3) along the length thereof, against which a facing (4) is applied; iv) closing the press (5) and applying pressure; v) removing the part from the mould. The method is characterised in that vi) the textile material part (2) undergoes a waterproofing process using aqueous resins that are disposed on the textile (2), forming a layer on the reverse side of the textile part (2) of between approximately 25 gr/m2 and 450 gr/m2

Description

PROCEDIMIENTO DE FABRICACIÓN DE UN PANEL DECORATIVO TEXTIL. Y MANUFACTURING PROCEDURE OF A TEXTILE DECORATIVE PANEL. Y

PRODUCTO ASÍ OBTENIDO PRODUCT SO OBTAINED

El objeto principal de la presente invención es un procedimiento de fabricación de un panel decorativo textil y el producto así obtenido, del tipo de los empleados como revestimiento de superficies, y que está caracterizado esencialmente por comprender una mezcla de poliol y de isocionato junto con un elemento textil impermeable. The main object of the present invention is a method of manufacturing a textile decorative panel and the product thus obtained, of the type used as surface coating, and which is essentially characterized by comprising a mixture of polyol and isocionate together with a waterproof textile element.

ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION

En la actualidad son conocidas una multitud de soluciones para el revestimiento de superficies, en el ámbito de la construcción, que van por ejemplo desde el empleo de baldosas hasta el empleo de paneles prefabricados de diversos materiales que imitan acabados como la piedra, madera, etc. At present, a multitude of solutions for surface coating are known, in the field of construction, ranging from the use of tiles to the use of prefabricated panels of various materials that mimic finishes such as stone, wood, etc. .

Ejemplo de esto es la patente española ES 2 199 071 del mismo solicitante, que describe un panel de poliuretano prefabricado, de los destinados a ser utilizados como aislamientos y su incorporación, tanto en exteriores como en interiores, caracterizado por estar constituido a partir de una mezcla de poliol y de isocianato, que se introduce en el interior de un molde revestido interiormente con óxidos de hierro y morteros para puntas cerámicas, efectuándose la aplicación con un pincel, y posteriormente incorporar sobre los óxidos de hierro y morteros, una pintura denominada "barrier coat" aplicable como desmoldeador, introduciéndose en el molde la mezcla de poliol e isocianato. An example of this is the Spanish patent ES 2 199 071 of the same applicant, which describes a prefabricated polyurethane panel, of those intended to be used as insulations and their incorporation, both outdoors and indoors, characterized by being constituted from a mixture of polyol and isocyanate, which is introduced inside a mold coated internally with iron oxides and mortars for ceramic tips, applying with a brush, and subsequently incorporating on the iron oxides and mortars, a paint called " barrier coat "applicable as a release agent, the mixture of polyol and isocyanate being introduced into the mold.

El solicitante, también conoce de la existencia de la patente americana US2004201 130 que describe un método para fabricar un panel decorativo de poliuretano a partir de un molde de silicona sobre el que se deposita una mezcla de poliol e isocianato, a continuación se sitúa un papel y se presiona con una prensa. The applicant also knows of the existence of the US patent US2004201 130 which describes a method for manufacturing a polyurethane decorative panel from a silicone mold on which a mixture of polyol and isocyanate is deposited, then a paper is placed and it is pressed with a press.

La solicitud WO201 1 131804 que describe un procedimiento de fabricación de piezas de espuma de poliuretano con recubrimiento textil, siendo el procedimiento de los que las piezas de poliuretano con recubrimiento textil se fabrican mediante un molde abierto, en cuyo espacio interior se vierte poliuretano líquido habiendo colocado previamente un cuerpo laminar textil que se unirá por una porción principal del mismo sobre una zona de adherencia de la superficie externa del cuerpo de espuma de poliuretano; caracterizado porque en una fase inicial, previamente al vertido del poliuretano líquido en el interior del molde abierto, la porción principal del cuerpo laminar textil cubre solamente una superficie frontal del fondo del molde abierto, superficie frontal incorporada en una parte móvil del móvil abierto, estando tal parte móvil en esta fase inicial desplazada con respecto al resto del molde abierto, mientras que en una fase posterior, la parte móvil se moviliza para situarla en su posición definitiva en concordancia con el resto del molde abierto para proceder después al vertido del poliuretano líquido, estando situado el resto del cuerpo laminar textil por fuera del espacio interior del molde abierto. Si bien es cierto, que dicho documento habla de piezas de poliuretano (como por ejemplo, asientos para vehículos, etc.), y no de elementos decorativos, como los de la invención aquí preconizada. The application WO201 1 131804 describing a manufacturing process of polyurethane foam pieces with textile coating, the procedure being that the polyurethane pieces with textile coating are manufactured by an open mold, in whose interior space liquid polyurethane is poured having previously placed a textile laminar body that will be joined by a main portion thereof over an area of adhesion of the external surface of the foam body of polyurethane; characterized in that in an initial phase, prior to the pouring of the liquid polyurethane inside the open mold, the main portion of the textile laminar body covers only a front surface of the open mold bottom, front surface incorporated in a mobile part of the open mobile, being such movable part in this initial phase displaced with respect to the rest of the open mold, while in a later phase, the movable part is mobilized to place it in its final position in accordance with the rest of the open mold to proceed later to the pouring of the liquid polyurethane , the rest of the textile laminar body being located outside the inner space of the open mold. Although it is true, that this document speaks of polyurethane parts (such as, for example, seats for vehicles, etc.), and not of decorative elements, such as those of the invention recommended herein.

La patente americana US3506600 detalla un proceso para preparar en continuo una capa de espuma de poliuretano sobre la parte interior de un soporte de tipo textil, a partir de la combinación de polioles e isocianato en unas determinadas proporciones y condiciones de reacción. US Patent US3506600 details a process for continuously preparing a layer of polyurethane foam on the inside of a textile-type support, from the combination of polyols and isocyanate in certain proportions and reaction conditions.

La patente española ES2247956 describe un sistema de fabricación de placas de revestimiento y placas resultantes, del tipo de las empleadas para usos varios decorativos en arte funerario, revestimientos en construcción tanto para exteriores como para interiores, mobiliario, y similares, caracterizado por una fabricación en molde, con tres fases secuenciales de ejecución claramente diferenciadas y consistentes en una primera fase de depósito en el molde de una capa de resina con carga de minerales, a la que sigue una segunda fase de inyección de un plástico o termoplástico con o sin cargas, para terminar con una fase de acabado final. Spanish patent ES2247956 describes a manufacturing system for cladding plates and resulting plates, of the type used for various decorative uses in funerary art, cladding under construction for both exteriors and interiors, furniture, and the like, characterized by a manufacturing in mold, with three sequential phases of execution clearly differentiated and consisting of a first phase of deposit in the mold of a resin layer with mineral loading, followed by a second phase of injection of a plastic or thermoplastic with or without loads, to end with a final finishing phase.

Finalmente los documentos ES1058248U y ES2146513 describen una tecnología de ámbito similar utilizada en un amplio número de sectores, que van desde la fabricación de paneles para construcción a la manufactura de alfombras, asientos de coche o colchones, es decir, siempre que se desea disponer de una capa de poliuretano sobre un soporte. Finally, documents ES1058248U and ES2146513 describe a technology of similar scope used in a wide number of sectors, ranging from the manufacture of construction panels to the manufacture of carpets, car seats or mattresses, that is, whenever it is desired to have a layer of polyurethane on a support.

Ninguno de los documentos descritos, o conocidos en el estado de la técnica, describe un elemento o panel decorativo textil, que trate previamente el tejido para que una vez que se vierta el poliuretano sobre él, y se haga presión mediante una prensa, el poliuretano no sobrepase el tejido, ya que al proceder al desmoldeo, el poliuretano quedaría por fuera del propio tejido, no obteniendo el resultado y/o producto optimizado que resulta de la presente invención. DESCRIPCIÓN DE LA INVENCIÓN None of the documents described, or known in the state of the art, describe a textile decorative element or panel, which previously treats the fabric so that once the polyurethane is poured on it, and pressure is pressed by means of a press, the Polyurethane does not exceed the fabric, since when demolding, the polyurethane would be outside the fabric itself, not obtaining the result and / or optimized product resulting from the present invention. DESCRIPTION OF THE INVENTION

El problema técnico que resuelve la presente invención es conseguir un elemento decorativo y de revestimiento para superficies, con una cara vista de carácter textil, a partir del tratamiento de dicho elemento textil para conseguir que una vez se vierta el poliuretano, éste no lo traspase, y que a su vez, se adhiera a él. Para ello, el procedimiento de fabricación de un panel decorativo textil y el producto así obtenido, objeto de la presente invención está caracterizado porque en un primer momento se materializa un molde abierto fabricado preferentemente en silicona, sobre el que se sitúa una pieza de material textil impermeable, en donde la cara vista se sitúa directamente en contacto con el molde, y sobre su cara posterior se deposita a lo largo de su extensión una cantidad variable de una mezcla de poliol e isacionato, para conseguir un acabado robusto y pétreo. The technical problem solved by the present invention is to achieve a decorative and surface coating element, with a textile face, from the treatment of said textile element to ensure that once the polyurethane is poured, it does not transfer, and that in turn, adhere to it. For this, the manufacturing process of a textile decorative panel and the product thus obtained, object of the present invention is characterized in that at first a materialized mold made preferably of silicone is materialized, on which a piece of textile material is placed waterproof, where the exposed face is directly in contact with the mold, and a variable amount of a mixture of polyol and isacionate is deposited along its extension, to achieve a sturdy and stony finish.

Gracias al panel decorativo textil aquí preconizado, se consigue crear un revestimiento de superficies cuyos acabados serán variables dependiendo del tejido empleado, tanto en textura como de forma visual, otorgando múltiples posibilidades y recursos a la hora de su empleo como revestimiento de superficies. Thanks to the textile decorative panel recommended here, it is possible to create a surface covering whose finishes will vary depending on the fabric used, both in texture and in a visual way, granting multiple possibilities and resources at the time of its use as surface coating.

A lo largo de la descripción y las reivindicaciones, la palabra "comprende" y sus variantes no pretender excluir otras características técnicas, aditivos, componentes o pasos. Para los expertos en la materia, otros objetos, ventajas y características de la invención se desprenderán en parte de la descripción y en parte de la práctica de la invención. Los siguientes ejemplos y dibujos proporcionan a modo de ilustración, y no se pretende que sean limitativos de la presente invención. Además, la presente invención cubre todas las posibles combinaciones de realizaciones particulares y preferidas aquí indicadas. Throughout the description and the claims, the word "comprises" and its variants are not intended to exclude other technical characteristics, additives, components or steps. For those skilled in the art, other objects, advantages and features of the invention will be derived partly from the description and partly from the practice of the invention. The following examples and drawings provide by way of illustration, and are not intended to be limiting of the present invention. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein.

BREVE DESCRIPCIÓN DE LAS FIGURAS A continuación se pasa a describir de manera muy breve una serie de dibujos que ayudan a comprender mejor la invención y que se relacionan expresamente con una realización de dicha invención que se presenta como un ejemplo no limitativo de ésta. BRIEF DESCRIPTION OF THE FIGURES Next, a series of drawings that help to better understand the invention and that expressly relate to an invention are described very briefly. embodiment of said invention presented as a non-limiting example thereof.

FIG. 1 muestra una vista del material textil siendo depositado en el molde, como parte del procedimiento de fabricación de un panel decorativo textil, objeto de la presente invención. FIG. 1 shows a view of the textile material being deposited in the mold, as part of the manufacturing process of a textile decorative panel, object of the present invention.

FIG. 2 muestra una vista de la mezcla de poliol e isocionato sobre el material textil. FIG. 2 shows a view of the mixture of polyol and isocyanate on the textile material.

FIG. 3 muestra una vista del revestimiento depositado sobre la mezcla de poliol e isocionato. FIG. 3 shows a view of the coating deposited on the polyol and isocyanate mixture.

FIG. 4 muestra una vista de la prensa, ejerciendo presión sobre el conjunto. FIG. 5 muestra una vista del panel decorativo textil, ya acabado. FIG. 4 shows a view of the press, exerting pressure on the assembly. FIG. 5 shows a view of the textile decorative panel, already finished.

REALIZACIÓN PREFERENTE DE LA INVENCIÓN PREFERRED EMBODIMENT OF THE INVENTION

En las figuras adjuntas se muestra una realización preferida de la invención. Más concretamente el procedimiento de fabricación de un panel decorativo textil y producto así obtenido, objeto de la presente invención está caracterizado porque en un primer momento se materializa un molde abierto (1 ) fabricado preferentemente en silicona, en donde se realiza una copia de las formas y figuras diversas que quieran implementarse en el resultado final, como por ejemplo, líneas rombos, imitación de madera, etc. posteriormente este molde (1 ) se coloca en una prensa (5). A preferred embodiment of the invention is shown in the attached figures. More specifically, the manufacturing process of a textile decorative panel and product thus obtained, object of the present invention is characterized in that at first a materialized mold (1) preferably made of silicone is produced, where a copy of the shapes is made and diverse figures that want to be implemented in the final result, such as rhombus lines, imitation wood, etc. later this mold (1) is placed in a press (5).

De forma paralela, tenemos una pieza de material textil (2), a la que se le realiza un proceso de impermeabilización mediante resinas de base acuosa que serán dispuestas sobre el textil (2) mediante un fleje/cilindro de goma o bien mediante la estampación de resina por proceso rotativo; formando una capa en el reverso de la pieza textil (2) de aproximadamente entre 25 gr/m2 y 450 gr/m2. In parallel, we have a piece of textile material (2), to which a waterproofing process is carried out by means of water-based resins that will be placed on the textile (2) by means of a rubber strap / cylinder or by stamping of resin by rotary process; forming a layer on the back of the textile piece (2) of approximately between 25 gr / m 2 and 450 gr / m 2 .

Una vez realizado este proceso, se consigue un tejido apropiado, con un peso aproximado de entre 50 gr/m2 y 750 gr/m2, para obtener un panel decorativo con terminación textil que se adapte a las diversas formas de la pieza a fabricar, asegurando la perfecta fijación del soporte en toda la superficie. Las resinas de base acuosa serán de naturaleza distinta dependiendo del tipo de panel a fabricar, y abarcarán desde las resinas acrílicas, englobando en esta categoría a las resinas acrílicas puras, las resinas acrílicas estirénicas, resinas acrílicas acrilonitriladas y las resinas acrílicas vinílicas; a las resinas de poliuretano, englobando estas a poliuretanos alifáticos, poliuretanos aromáticos y poliuretanos en base policarbonato y pudiendo usar mezclas de ambas. Once this process has been carried out, an appropriate fabric is obtained, with an approximate weight of between 50 gr / m 2 and 750 gr / m 2 , to obtain a decorative panel with textile finishing that adapts to the different shapes of the piece to be manufactured , ensuring the perfect fixation of the support on the entire surface. The water-based resins will be of a different nature depending on the type of panel to be manufactured, and will range from acrylic resins, encompassing in this category pure acrylic resins, styrenic acrylic resins, acrylonitrile acrylic resins and vinyl acrylic resins; to polyurethane resins, encompassing these to aliphatic polyurethanes, aromatic polyurethanes and polycarbonate-based polyurethanes and being able to use mixtures of both.

La formulación en cada caso, va ligada a la composición del tejido a laminar, de su grosor y estructura física, así como, al tipo de molde con el que se tenga que fabricar, es decir, cada tejido y cada panel requieren un laminado específico para su correcto funcionamiento. The formulation in each case, is linked to the composition of the fabric to be laminated, its thickness and physical structure, as well as the type of mold with which it has to be manufactured, that is, each fabric and each panel require a specific laminate for proper operation.

Posteriormente se sitúa la pieza de material textil (2) impermeabilizada, sobre el molde abierto (1 ) de forma que se incruste en el dibujo del modelo. Y donde a su vez, la cara vista (2a) del textil (2) se sitúa directamente en contacto con el molde (1 ), y sobre su cara posterior (2b) se deposita a lo largo de su extensión una cantidad variable de una mezcla de poliol e isacionato (3), para conseguir un acabado robusto y pétreo. A continuación, dentro del molde (1 ) con la pieza textil (2) se coloca un revestimiento (4) tipo foam autoadhesivo (espuma autoadhesiva), por su cara posterior (2b), a modo de tapa del molde (1 ), teniendo en cuenta que la parte del foam no adhesiva es la que estará en contacto con la mezcla para así conseguir su fijación. En una segunda realización práctica no limitativa, el revestimiento (4) será papel. Subsequently, the piece of waterproofed textile material (2) is placed on the open mold (1) so that it is embedded in the drawing of the model. And where, in turn, the exposed face (2a) of the textile (2) is placed directly in contact with the mold (1), and a variable amount of one is deposited along its extension (2b) polyol and isacionate mixture (3), to achieve a sturdy and stony finish. Then, inside the mold (1) with the textile piece (2) a self-adhesive foam (4) is placed on its back (2b), as a cover of the mold (1), having Keep in mind that the part of the non-adhesive foam is the one that will be in contact with the mixture in order to achieve its fixation. In a second non-limiting practical embodiment, the coating (4) will be paper.

Se procede al cierre de la prensa (5) para su fraguado, se aplica presión mediante una prensa (5) durante un tiempo aproximado de veinticinco minutos, para ensamblar el producto, a continuación se desmoldea la pieza, obteniendo el producto definitivo. The press (5) is closed for setting, pressure is applied by means of a press (5) for an approximate time of twenty-five minutes, to assemble the product, then the piece is demoulded, obtaining the final product.

Claims

REIVINDICACIONES 1 . Procedimiento de fabricación de un panel decorativo textil del tipo de los empleados en el ámbito decorativo que comprende las etapas en donde i) se materializa un molde abierto (1 ) fabricado en silicona, ii) sobre el molde (1 ) se sitúa una pieza de material textil (2) impermeable, en donde la cara vista (2a) se sitúa directamente en contacto con el molde (1 ), y en donde sobre su cara posterior (2b), iii) se deposita a lo largo de su extensión una cantidad variable de una mezcla de poliol e isacionato (3) sobre la que se aplica un revestimiento (4); iv) se cierra la prensa (5) y se aplica presión para ensamblar el producto; y en donde finalmente, v) se desmoldea la pieza caracterizado porque vi) la pieza de material textil (2) sufre un proceso de impermeabilización mediante resinas de base acuosa que serán dispuestas sobre el textil (2) mediante un fleje/cilindro de goma o bien mediante la estampación de resina por proceso rotativo; formando una capa en el reverso de la pieza textil (2) de aproximadamente entre 25 gr/m2 y 450 gr/m2, y donde una vez realizado este proceso, se consigue un tejido (2) apropiado, con un peso aproximado de entre 50 gr/m2 y 750 gr/m2. one . Method of manufacturing a textile decorative panel of the type used in the decorative field comprising the stages in which i) an open mold (1) made of silicone, ii) materializes on the mold (1) a piece of waterproof textile material (2), where the exposed face (2a) is directly in contact with the mold (1), and where on its rear face (2b), iii) an amount is deposited along its length variable of a mixture of polyol and isacionate (3) on which a coating (4) is applied; iv) the press (5) is closed and pressure is applied to assemble the product; and where finally, v) the piece characterized is demolished because vi) the piece of textile material (2) undergoes a waterproofing process by means of water-based resins that will be arranged on the textile (2) by means of a rubber strap / cylinder or either by resin stamping by rotary process; forming a layer on the back of the textile piece (2) of approximately between 25 gr / m 2 and 450 gr / m 2 , and where once this process is done, an appropriate fabric (2) is achieved, with an approximate weight of between 50 gr / m 2 and 750 gr / m 2 . 2. Procedimiento de acuerdo con la reivindicación 1 en donde la resina empleada es una resina acrílica. 2. Method according to claim 1 wherein the resin employed is an acrylic resin. 3. Procedimiento de acuerdo con la reivindicación 1 en donde la resina empleada es una resina de poliuretano. 3. Method according to claim 1 wherein the resin employed is a polyurethane resin. 4. Procedimiento de acuerdo con cualquiera de las reivindicaciones 1 a 3 en donde la resina empleada es una mezcla de resina acrílica y de poliuretano. 4. Process according to any one of claims 1 to 3 wherein the resin employed is a mixture of acrylic resin and polyurethane. 5. Procedimiento de acuerdo con cualquiera de las reivindicaciones 1 a 4 donde el revestimiento (4) es foam autoadhesivo. 5. Method according to any of claims 1 to 4 wherein the coating (4) is self-adhesive foam. 6. Procedimiento de acuerdo con cualquiera de las reivindicaciones 1 a 4 donde el revestimiento (4) es papel. 6. Method according to any of claims 1 to 4 wherein the coating (4) is paper. 7. Panel decorativo textil caracterizado por estar fabricado de acuerdo con el procedimiento según cualquiera de las reivindicaciones 1 -6. 7. Textile decorative panel characterized by being manufactured according to the method according to any one of claims 1-6.
PCT/ES2013/070062 2013-02-05 2013-02-05 Method for the production of decorative textile panel and resulting product Ceased WO2014122330A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2248208A (en) * 1990-09-27 1992-04-01 Patrick Mitchell Reinforced translucent panel
GB2293137A (en) * 1994-09-14 1996-03-20 Welwyn Lighting Designs Ltd Decorative laminate material
US5514458A (en) * 1991-12-13 1996-05-07 Konrad Hornschuch Ag Large-size panel of thermoplastic synthetic resin for automotive vehicle interior, and process for the production thereof
GB2351043A (en) * 1999-05-05 2000-12-20 Mary Thorpe A decorative element eg a panel, comprising a fabric embedded in a transparent solid plastics
ES2380658A1 (en) * 2010-10-19 2012-05-17 Jose Juan Leva Candela Improvements introduced in the invention patent p200201691 by "prefabricated polyurethane panel". (Machine-translation by Google Translate, not legally binding)
DE102011080300A1 (en) * 2011-08-02 2013-02-07 Surface Technologies Gmbh & Co. Kg Method of making a decorated wall, ceiling or floor panel

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2248208A (en) * 1990-09-27 1992-04-01 Patrick Mitchell Reinforced translucent panel
US5514458A (en) * 1991-12-13 1996-05-07 Konrad Hornschuch Ag Large-size panel of thermoplastic synthetic resin for automotive vehicle interior, and process for the production thereof
GB2293137A (en) * 1994-09-14 1996-03-20 Welwyn Lighting Designs Ltd Decorative laminate material
GB2351043A (en) * 1999-05-05 2000-12-20 Mary Thorpe A decorative element eg a panel, comprising a fabric embedded in a transparent solid plastics
ES2380658A1 (en) * 2010-10-19 2012-05-17 Jose Juan Leva Candela Improvements introduced in the invention patent p200201691 by "prefabricated polyurethane panel". (Machine-translation by Google Translate, not legally binding)
DE102011080300A1 (en) * 2011-08-02 2013-02-07 Surface Technologies Gmbh & Co. Kg Method of making a decorated wall, ceiling or floor panel

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DATABASE WPI Derwent World Patents Index; AN 2013-B78726 *

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