WO2014038189A1 - Refrigerator - Google Patents
Refrigerator Download PDFInfo
- Publication number
- WO2014038189A1 WO2014038189A1 PCT/JP2013/005219 JP2013005219W WO2014038189A1 WO 2014038189 A1 WO2014038189 A1 WO 2014038189A1 JP 2013005219 W JP2013005219 W JP 2013005219W WO 2014038189 A1 WO2014038189 A1 WO 2014038189A1
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- WO
- WIPO (PCT)
- Prior art keywords
- front plate
- transparent front
- resin film
- refrigerator
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/02—Doors; Covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/18—Aesthetic features
Definitions
- the present invention relates to a refrigerator, and more particularly to a refrigerator door configuration.
- this kind of refrigerator is provided with a refrigerator room, a freezer room, a vegetable room, etc. in a refrigerator body having heat insulation properties, and these refrigerator rooms, freezer rooms, vegetable rooms, etc. can be opened and closed by doors.
- the door includes a front plate that is a front surface of the refrigerator body, an inner box frame that is an inner surface of a refrigerator compartment, a freezer compartment, a vegetable compartment, and the like, and a frame that integrally connects the front plate and the inner box frame. . Furthermore, the door has urethane filled and foamed in a space formed by the front plate, the inner box frame, and the frame, and has heat insulation as in the refrigerator main body.
- the front plate of the door greatly affects the appearance of the refrigerator, that is, the design, and the finish greatly affects the quality of the entire refrigerator.
- FIG. 17 shows a main part of a door of a conventional refrigerator, and the door 101 forms a front plate 104 with a colored glass plate 103 in which a colored layer 102 such as a pattern is formed by silk printing.
- Foam urethane 107 is filled and foamed between the front plate 104, the inner box frame 105, and the frame body 106.
- the front plate 104 adds depth to the color of the color, and the texture is increased. In comparison, there is an advantage that the design is improved.
- this conventional door 101 is provided with a front plate insertion portion 108 in the frame body 106, and the front plate 104 is fitted in the front plate insertion portion 108. For this reason, this front board insertion part 108 exposed to the front surface periphery of the colored glass plate 103, and the subject that the design property improved using the colored glass plate 103 for the front board 104 was impaired.
- the front plate insertion portion 108 of the frame body 106 was abolished and the end portion of the colored glass plate 103 was exposed as it was, and a life acceleration test was performed. .
- the colored layer 102 formed by silk printing or the like on the colored glass plate 103 has a variation in adhesive strength with the colored glass plate 103. For this reason, it has also been found that the adhesive state between the colored layer 102 and the colored glass plate 103 deteriorates due to thermal shrinkage or aging of the urethane foam 107, and the colored layer 102 may be peeled off from the colored glass plate 103 together with the urethane foam 107.
- the present invention has been made in view of the above points, and can guarantee the adhesive strength of a transparent front plate such as a glass plate over a long period of time, and enhances the designability and keeps the high designability as it is.
- a refrigerator with a door is provided.
- the present invention includes an inner box frame positioned inside the refrigerator main body with the door closed, and a transparent front plate with a colored layer disposed on an edge frame of the inner box frame so as to cover the inner box frame. It is made of urethane foam filled and foamed in a space formed by the transparent front plate and the inner box frame.
- the transparent front plate is bonded and held to urethane foam, and the outer peripheral portion of the transparent front plate is bonded to the edge frame of the inner box frame with double-sided tape.
- the design can be made without any loss and the entire surface can be made to have a clean appearance with a flat feeling.
- dust, dust or the like does not adhere to the boundary between the transparent front plate insertion portion and the transparent front plate, and this does not stand out linearly. Therefore, the initial high designability can be maintained as it is over a long period of time.
- FIG. 1 is an external perspective view of the refrigerator according to the first embodiment of the present invention.
- FIG. 2 is a sectional view of the refrigerator in the first embodiment of the present invention.
- FIG. 3 is a perspective view of the door of the refrigerator according to the first embodiment of the present invention.
- FIG. 4 is an exploded perspective view of the door of the refrigerator in the first embodiment of the present invention.
- 5 is a cross-sectional view taken along the line 5-5 in FIG. 6 is a cross-sectional view taken along the line 6-6 in FIG.
- FIG. 7 is an explanatory diagram for explaining how to apply the double-sided tape to the edge frame of the refrigerator according to the first embodiment of the present invention.
- FIG. 8 is an enlarged cross-sectional view showing a door end portion of the refrigerator in the first embodiment of the present invention.
- FIG. 9 is a cross-sectional view including an enlarged view of a main part of a refrigerator door in the second embodiment of the present invention.
- FIG. 10 is sectional drawing of the door containing the principal part expanded sectional view of the refrigerator in the 3rd Embodiment of this invention.
- FIG. 11 is sectional drawing of the door containing the principal part expanded sectional view of the refrigerator in the 4th Embodiment of this invention.
- FIG. 12 is a schematic diagram for explaining a laminated state from the transparent front plate of the refrigerator door to the urethane foam in the fifth embodiment of the present invention.
- FIG. 13 is a schematic diagram explaining the lamination
- FIG. 14 is an explanatory diagram for explaining the state of tape application to the edge frame of the refrigerator in the sixth embodiment of the present invention.
- FIG. 15 is an expanded sectional view which shows the door edge part of the refrigerator in the 6th Embodiment of this invention.
- FIG. 16 is a schematic diagram explaining the lamination
- FIG. 17 is a sectional view of a door in a conventional refrigerator.
- FIG. 1 is an external perspective view of a refrigerator in the first embodiment of the present invention
- FIG. 2 is a sectional view of the refrigerator in the first embodiment of the present invention
- FIG. 3 is in the first embodiment of the present invention.
- It is a perspective view of the door of a refrigerator.
- 4 is an exploded perspective view of the door of the refrigerator according to the first embodiment of the present invention
- FIG. 5 is a sectional view taken along line 5-5 of FIG. 3 including an enlarged view of main parts
- FIG. It is sectional drawing.
- FIG. 7 is explanatory drawing explaining how to stick the double-sided tape to the edge frame of the refrigerator in the 1st Embodiment of this invention
- FIG. 8 is the door edge part of the refrigerator in the 1st Embodiment of this invention.
- the refrigerator body 1 includes a metal (for example, iron plate) outer box 2 that opens forward, an inner box 3 that is made of hard resin (for example, ABS), an outer box 2, and an inner box 3. It consists of the hard foaming urethane 4 foam-filled between.
- the refrigerator main body 1 is located inside the refrigerator compartment 5, the switching chamber 6 located below the refrigerator compartment 5, the ice making chamber 7 juxtaposed to the switching chamber 6, and the switching chamber 6 and the lower part of the ice making chamber 7. It has a freezer compartment 8 and a vegetable compartment 9 located below the freezer compartment 8. Further, the front surface of the refrigerator compartment 5 is closed freely by, for example, a double door 10 and the switching chamber 6, the ice making room 7, the freezing room 8, and the vegetable room 9 have front-side doors 11, 12, 13. , 14 can be freely opened and closed.
- the cooling chamber 16 is provided in the back surface of the refrigerator main body 1, and it has the cooler 17 which produces
- each of the doors 10 to 14, like the refrigerator main body 1, is foamed and filled with hard urethane to give heat insulation, and the front surface thereof is made of a transparent front plate such as a glass plate in order to further improve the design. It is configured.
- the doors 11 to 14 other than the door 10 have the same configuration.
- the inner box frame 23 is located inside the refrigerator main body 1 with the door 10 closed, and is made of, for example, ABS resin.
- An edge frame 24 made of ABS resin is coupled and fixed to the peripheral end surface of the inner box frame 23.
- a transparent front plate 25 such as a glass plate is laminated on the edge frame 24 so as to cover the inner box frame 23.
- the transparent front plate 25 is formed of a glossy tempered glass plate.
- the transparent front plate 25 has a resin film 27 attached to its inner surface via an adhesive 26 so as to cope with the peeling caused by the colored layer.
- a colored layer 28 made of a metallic pattern such as a hairline is formed.
- the transparent front plate 25 comprised with the glass plate turns into a glass plate with a colored layer.
- the resin film 27 is made of polyethylene terephthalate having high transparency and high mechanical strength.
- the white colored layer 28 is formed on the side opposite to the transparent front plate 25, and the gray colored layer 28 is transparent. It is formed on the front plate 25 side.
- FIG. 5 shows a case where the colored layer 28 is formed on the side surface opposite to the transparent front plate 25.
- a hard foamed urethane 29 filled and foamed is provided in a space formed between the surface of the transparent front plate 25 on the resin film 27 side and the inner box frame 23 to which the edge frame 24 is bonded and fixed.
- the urethane foam 29 is bonded to the resin film 27 on the inner surface of the transparent front plate 25 together with the inner box frame 23 and the edge frame 24, and the transparent front plate 25 is bonded and held via the resin film 27.
- the foaming density of the urethane foam 29 is set higher in the outer peripheral portion than in the central portion of the transparent front plate 25.
- edge frame 24 of the inner box frame 23 and the outer peripheral portion of the transparent front plate 25 are bonded via a double-sided tape 30.
- the transparent front plate 25 is bonded and held to the urethane foam 29 and is also bonded and held to the edge frame 24 by the double-sided tape 30.
- the double-sided tape 30 includes a horizontal tape portion 30 a located along the upper and lower horizontal edges of the transparent front plate 25 and a vertical tape portion 30 b located along the left and right edges of the transparent front plate 25.
- the horizontal tape part 30a is located on the full width of the transparent front plate 25, and is affixed to the edge frame 24 in such a manner that the long side face of the horizontal tape part 30a abuts the short side face of the vertical tape part 30b.
- the tape bonding surface of the edge frame 24 includes a flat portion 24a located on the outer edge side of the edge frame, and a plurality of grooves 24b located on the inner edge side of the edge frame and opened to the inner edge side of the edge frame.
- the double-sided tape 30 is attached to the edge frame 24 so as to straddle both the flat portion 24a and the groove 24b.
- the double-sided tape 30 has a tape inner edge 30 c that protrudes beyond the inner edge 24 e of the edge frame 24 to a bonding surface between the urethane foam 29 and the resin film 27, and the urethane foam 29 and the resin film 27. Located between and.
- edge frame 24 of the inner box frame 23 does not have the colored transparent front plate insertion portion as described in the conventional example, and the transparent front plate 25 has an outer peripheral edge as shown in FIGS.
- the configuration is such that it is positioned slightly inside the end surface 24 c of the frame 24.
- the edge frame 24 of the inner box frame 23 projects forward from the front surface of the transparent front plate 25 to the portion located on the lower end surface of the transparent front plate 25.
- a transparent front plate support piece 24d that is in contact with the lower end surface of the transparent front plate is provided so as not to have a size, and the weight of the transparent front plate 25 is supported.
- the refrigerator door 10 has the transparent front plate 25 bonded and held with urethane foam 29 and the outer peripheral portion of the transparent front plate 25 is bonded to the edge frame 24 of the inner box frame 23 with the double-sided tape 30.
- the transparent front plate 25 is bonded to the edge frame 24 via the double-sided tape 30 in addition to the bonding to the urethane foam 29. Therefore, the transparent front plate 25 with the colored layer to which the resin film 27 is attached is strongly bonded and held to both the urethane foam 29 and the edge frame 24, and the adhesive strength of the transparent front plate 25 over a long period of time. Maintenance can be ensured.
- the double-sided tape 30 adheres the outer peripheral portion of the transparent front plate 25 to the edge frame 24 of the inner box frame 23, it prevents water applied to the door from entering the door inward from the door end. It also becomes. Therefore, it is possible to reliably prevent the peeling of the foamed urethane 29 and the transparent front plate 25 due to the intrusion of water, and it is possible to reliably guarantee the adhesion of the transparent front plate 25 over a long period of time.
- the temperature difference between the inside and outside of the refrigerator is large, and the edge of the transparent front plate 25 of the door is affected by condensation and severe temperature change due to the cold air from the inside when the door is opened and closed.
- the door may be subjected to a violent impact during opening and closing, or the door including the transparent front plate 25 may overflow with water or juice when the stored items are put in and out. If the end of the transparent front plate 25 does not have a transparent front plate insertion portion that covers the end of the transparent front plate depending on the usage environment / actual condition peculiar to the refrigerator, water or the like that is applied to the end of the door enters the door inward.
- the environment is easy to enter and easily peeled off from the urethane foam 29.
- the transparent front plate 25 serving as the door end and the edge frame 24 of the inner box frame 23 are bonded by the double-sided tape 30.
- the double-sided tape 30 reliably prevents intrusion of water or the like into the door from between the transparent front plate 25 and the edge frame 24. Therefore, it can be prevented that water or the like enters the door inward from the door end portion and adhesion peeling between the transparent front plate 25 and the urethane foam 29 occurs. Adhesive strength can be maintained and guaranteed.
- the double-sided tape 30 has a configuration in which the short side surface of the vertical tape portion 30b is abutted against the long side surface of the horizontal tape portion 30a disposed along the upper and lower horizontal edges of the transparent front plate 25. That is, even when water is applied to the door end, the upper portion of the door that easily intrudes inward due to gravity is positioned so that the horizontal tape portion 30a of the double-sided tape 30 is continuous throughout its entire length. . Therefore, it is possible to reliably prevent water from entering the inside of the door, and it is possible to further improve the reliability of the adhesive holding of the transparent front plate 25.
- the tape bonding surface of the edge frame 24 of the inner box frame 23 includes a flat portion 24a located on the outer edge side of the edge frame, and a plurality of grooves 24b located on the inner edge side of the edge frame and opened to the inner edge side of the edge frame. ing.
- the double-sided tape that bonds the outer peripheral portion of the transparent front plate 25 and the edge frame 24 of the inner box frame 23 has the tape inner edge 30c beyond the inner edge 24e of the edge frame 24 and the urethane foam 29 and the resin film 27. It protrudes to the adhesive surface.
- the double-faced tape 30 is positioned between the urethane foam 29 and the resin film 27, it is possible to prevent the resin film 27 from being peeled off or torn at the inner edge 24e of the edge frame 24. it can.
- the peeling force concentrates on the inner edge 24e of the edge frame 24 due to the thermal shrinkage, and the resin film 27 is easily peeled or torn at this portion.
- the double-sided tape 30 is positioned so as to straddle the inner edge 24e of the edge frame 24, it has been confirmed from the experimental results that the peeling of the resin film 27 can be prevented. There are various reasons for this, but one of them is presumed to ease concentration of the peeling force due to thermal shrinkage of the urethane foam 29.
- the resin film 27 can be prevented from being peeled off or torn at the inner edge 24e of the edge frame 24 of the urethane foam 29, the reliability of the adhesive holding of the transparent front plate 25 can be further improved, and the design can be improved. It can also be prevented from lowering.
- the colored layer 28 made of a metallic pattern such as a hairline is positioned inside the transparent layer made of the transparent front plate 25 and the resin film 27. For this reason, depth is added to the coloring color, and the design is greatly improved as compared with the pre-painting plate made of metal or resin.
- the colored layer 28 since the colored layer 28 is formed on the resin film 27, it can be formed by a roller or the like. A fine pattern such as a hairline line that cannot be obtained by silk printing of a colored layer directly on the transparent front plate 25 can be formed with the configuration of the present embodiment. The sex can be greatly improved.
- the colored layer 28 can be formed by a roller or the like, the adhesion strength to the resin film 27 can be controlled and the resin can be used even if the adhesive state deteriorates due to thermal shrinkage or aging of the urethane foam 29. It is possible to reliably prevent the film 27 from peeling off.
- the resin film 27 when the resin film 27 is positioned between the transparent front plate 25 and the urethane foam 29 and the transparent front plate 25 and the urethane foam 29 are bonded by the adhesive force of the urethane foam 29 and the adhesive 26, the following An effect is obtained. That is, it is possible to prevent the colored layer 28 from being peeled off from the resin film 27 and the transparent front plate 25 from being peeled off from the urethane foam 29 due to this peeling. Therefore, maintenance of the adhesive strength of the transparent front plate 25 with the resin film 27 can be ensured for a longer period of time.
- the foaming density of the urethane foam 29 is made higher in the outer peripheral portion than in the central portion of the transparent front plate 25, so that the adhesive force of the foamed urethane 29 is that of the outer peripheral portion of the transparent front plate 25. Is stronger. Thereby, maintenance of the adhesive force between the resin film 27 of the transparent front plate 25 and the urethane foam 29 can be more reliably ensured over a long period of time.
- the refrigerator is easily peeled off from the urethane foam 29 if the end of the transparent front plate 25 does not have a transparent front plate insertion portion that covers the end of the transparent front plate 25 depending on the use environment and actual condition peculiar to the refrigerator. It has become.
- the foamed density of the urethane foam 29 is high in the outer peripheral portion of the transparent front plate 25. That is, the outer peripheral portion of the transparent front plate 25 is bonded to a very finely foamed urethane skin layer, and the adhesive density between the urethane foam 29 and the resin film 27 of the transparent front plate 25 is high and strong. It has become. Therefore, even when used for a long time, the adhesion between the resin film 27 of the transparent front plate 25 and the urethane foam 29 is ensured, and the maintenance of the adhesive strength of the transparent front plate 25 with the resin film 27 is ensured for a long time. Can do.
- the adhesive strength is set to 1.0 g / cm 2 or more, preferably 2.6 g / cm 2 or more, so that the resin can surely be obtained even when the adhesive strength is deteriorated due to secular change such as thermal shrinkage of the urethane foam 29.
- the adhesive strength between the film 27 and the urethane foam 29 can be ensured.
- maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- the method for measuring the adhesive strength is based on “JIS K 6850 (Adhesive—Tensile Shear Adhesive Tensile Shear Bond Strength Test Method)”, which is a standard method for measuring the overlapping shear bond strength of an adhesive.
- the resin film 27 is formed of a polyethylene terephthalate film. Since this polyethylene terephthalate has high mechanical strength, the resin film 27 itself is torn due to the secular change accompanying the thermal shrinkage of the foamed urethane 29, and the peeling of the adhesion of the resin film 27 to the foamed urethane 29 from this torn part over time. It can be prevented from progressing.
- the door 10 can eliminate the transparent front plate insertion portion that covers the peripheral edge portion of the conventional transparent front plate 25 by ensuring the maintenance of the adhesive strength. Therefore, since there is no transparent front plate insertion portion, the design is not impaired, and a clean appearance with a flat feeling on the entire surface can be achieved. In addition, since there is no transparent front plate insertion portion, dust, dust, and the like that have adhered and accumulated at the boundary between the transparent front plate insertion portion and the transparent front plate 25 as in traffic jams are eliminated. Therefore, the initial high designability can be maintained as it is over a long period of time.
- a portion of the edge frame 24 of the inner box frame 23 that is located on the lower end surface of the transparent front plate 25 is formed on the lower surface of the transparent front plate without jumping forward from the front surface of the transparent front plate 25.
- a transparent front plate support piece 24d in contact therewith is located.
- the transparent front plate support piece 24d of the edge frame 24 of the inner box frame 23 does not protrude from the front surface of the transparent front plate 25, the transparent front plate support piece 24d is not seen from the front surface of the door like the transparent front plate insertion portion.
- the flatness of the entire surface can be kept good.
- the outer peripheral edge of the transparent front plate 25 is located inside the end surface 24 c of the edge frame 24, so that the outer peripheral edge of the transparent front plate 25 is the end surface of the edge frame 24. 24c will protect. Therefore, for example, it is possible to prevent the outer peripheral edge of the transparent front plate 25 from hitting something and cracking when the door 10 is transported on the production line or when the door 10 is replaced at the user's house.
- the transparent front plate 25 even if some external force is applied to the transparent front plate 25 and it may be broken, the fragments of the transparent front plate 25 are adhered to the resin film 27 to prevent scattering.
- FIG. 9 is a cross-sectional view of a refrigerator door in the second embodiment of the present invention.
- the adhesive force between the resin film 27 of the transparent front plate 25 and the urethane foam 29 is further enhanced.
- an easy adhesion layer 32 is formed on the surface of the resin film 27 on the foamed urethane 29 side, and the resin film 27 is bonded to the foamed urethane 29 through the easy adhesion layer 32.
- the easy adhesion layer 32 can be formed by subjecting the surface of the resin film 27 to corona treatment or plasma treatment, or applying a polyester resin or acrylic resin.
- the skin layer of the urethane foam 29 and the resin film 27 are adhered. Since both surfaces of the skin layer of the foamed urethane 29 and the resin film 27 are smooth, there is a risk that they will be peeled off at once when they are peeled off. In particular, when the foaming density of the urethane foam 29 on the outer peripheral portion of the transparent front plate 25 is increased and the adhesive surface is used as a skin layer, the peeling may spread on the outer peripheral portion of the transparent front plate 25.
- the adhesive strength between the resin film 27 and the urethane foam 29 is increased by forming the easy-adhesion layer 32 on the adhesive surface of the resin film 27 with the urethane foam 29 as in the present embodiment. Therefore, it is possible to prevent the peeling of the urethane urethane 29 skin layer and the resin film 27 from spreading. Therefore, maintenance of the adhesive strength between the resin film 27 on the inner surface of the transparent front plate 25 and the urethane foam 29 can be ensured over a long period of time.
- the adhesive strength of the easy-adhesive layer 32 compensates for the fact that the urethane foaming density is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced, and the adhesive strength between the urethane foam 29 and the resin film 27 is increased. It can be made more reliable. As a result, maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- the polyester constituting this polyester-based adhesive has a solubility parameter (hereinafter referred to as SP value) of 10 to 11 of the SP value of urethane and 11 of the SP value of polyethylene terephthalate which is a resin film material. .3 is close. Therefore, the adhesive force between the resin film 27 and the urethane foam 29 becomes stronger, and the adhesion strength maintenance is extremely high.
- a polyester-based (also acrylic-based) resin is a urethane-modified resin film in which —OH groups are reacted with isocyanate at the terminal.
- the urethane foam is an isocyanate cured polyether polyol. Therefore, although the basic resin skeleton is different, the reaction content is the same, so that the adhesive strength is improved. Therefore, maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- the transparent front plate 25 may be replaced with a transparent resin plate, which makes it possible to further ensure the adhesive strength by reducing the weight, and to reduce the cost.
- a resin film 27 with a colored layer is attached to the transparent front plate 25 to obtain a transparent front plate 25 with a colored layer.
- the colored layer 28 of the resin film 27 may be on the transparent front plate 25 side as already described.
- a urethane binder or a vapor deposition layer may be used as the easy adhesion layer 32 used for improving the adhesive strength between the resin film 27 and the urethane foam 29.
- a vapor-deposited layer and / or a urethane binder may be further interposed between the easy-adhesion layer 32 and the urethane foam 29, and the adhesive strength and the design of the colored layer can be improved by using them as necessary. .
- FIG. 10 is a cross-sectional view including an enlarged view of a main part of the door 10 of the refrigerator according to the third embodiment of the present invention.
- the refrigerator in the present embodiment further enhances the adhesive force between the resin film 27 of the transparent front plate 25 made of the glass plate of the door 10 and the urethane foam 29.
- the adhesive 26a is applied also to the surface of the resin film 27 on the urethane foam side, and urethane is filled and foamed from above the adhesive 26a so that the resin film 27 and the urethane foam 29 are interposed via the adhesive 26a. And glue.
- the adhesive strength at the central portion of the transparent front plate 25 where the foaming density of urethane is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced can be improved. That is, the adhesive force by the adhesive 26a compensates for the fact that the urethane foam density is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced. With this configuration, the adhesive strength between the urethane foam 29 and the resin film 27 can be more reliably ensured, and the maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- the adhesive strength between the resin film 27 and the urethane foam 29 is increased by interposing the adhesive 26a on the contact surface of the resin film 27 with the urethane foam 29 as in the present embodiment. Therefore, it is possible to prevent the peeling of the urethane urethane 29 skin layer and the resin film 27 from spreading.
- the urethane or polyester constituting this urethane-based or polyester-based adhesive has a solubility parameter (hereinafter referred to as SP value) of 10 to 11 for the urethane SP value.
- SP value solubility parameter
- This SP value is close to 11.3 of the SP value of polyethylene terephthalate which is a resin film material. Therefore, the adhesive force between the resin film 27 and the urethane foam 29 becomes stronger, and the adhesion strength maintenance is extremely high.
- a polyester-based (also acrylic-based) resin is a urethane-modified resin film in which —OH groups are reacted with isocyanate at the terminal.
- the urethane foam is an isocyanate cured polyether polyol. Therefore, although the basic resin skeleton is different, the reaction content is the same, so that the adhesive strength is improved. Therefore, maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- a transparent front plate support piece 24 d is provided in a portion of the edge frame 24 of the inner box frame 23 that is located on the lower end surface of the transparent front plate 25.
- the transparent front plate support piece 24d has a size that does not substantially protrude forward from the front surface of the transparent front plate 25.
- the transparent front plate support piece 24d is below the transparent front plate 25 with a protrusion margin of 2 mm or less forward from the front surface of the edge frame 24. It contacts the end face and supports the weight of the transparent front plate 25.
- the weight of the transparent front plate 25 is supported by the transparent front plate support piece 24d of the edge frame 24 of the inner box frame 23. Therefore, even if the peeling of the transparent front plate 25 may partially occur due to the deterioration of the adhesive force of the transparent front plate 25 by the urethane foam 29, an abnormal situation such as the transparent front plate 25 dropping is not possible. It can be surely prevented. Further, since the transparent front plate support piece 24d of the edge frame 24 of the inner box frame 23 does not protrude from the front surface of the transparent front plate 25, the transparent front plate support piece 24d is not seen from the front surface of the door like the transparent front plate insertion portion. In addition, the flatness of the entire surface can be kept good.
- the transparent front plate 25 has a resin film 27 attached via an adhesive 26, and a colored layer 28 made of a metallic pattern such as a picture pattern, such as a hairline, on the resin film 27. Is formed. Thereby, the transparent front plate 25 becomes a transparent front plate with a colored layer.
- the resin film 27 is made of polyethylene terephthalate having high transparency and high mechanical strength, and the colored layer 28 is formed on the side opposite to the transparent front plate 25 in the white type, and the transparent front plate 25 side in the gray type. Is formed. In FIG. 10, the case where it forms in the opposite side to the transparent front board 25 is shown.
- the adhesive 26a is provided on the urethane foam 29 side of the resin film 27, and the transparent front plate 25 and the inner box are provided as in the first and second embodiments of the present invention.
- a double-sided tape is not provided for bonding the edge frame 24 of the frame 23.
- a double-sided tape 30 is provided for bonding the transparent front plate 25 and the edge frame 24 of the inner box frame 23 as shown in FIG. Also good.
- the refrigerator in the present embodiment forms an easy adhesion layer 32 a on the foamed urethane side surface of the resin film 27 in the configuration of the door 10, and the resin film is interposed through the easy adhesion layer 32 a. 27 is bonded to urethane foam 29.
- the easy-adhesion layer 32a is formed by subjecting the surface of the resin film 27 to corona treatment or plasma treatment, or applying a urethane-based adhesive or a polyester-based or acrylic-based adhesive. In the present embodiment, a polyester adhesive is applied.
- the easy adhesion layer 32a is formed on the surface of the resin film 27 that is in contact with the foamed urethane 29, so that the adhesive strength between the resin film 27 and the foamed urethane 29 is higher. Therefore, the peeling of the resin film 27 from the foamed urethane 29, and hence the transparent front plate 25, can be more reliably prevented, and the maintenance of the adhesive strength of the transparent front plate 25 with the resin film 27 can be ensured over a long period of time. Can do.
- the adhesive strength becomes strong. That is, the polyester constituting the polyester-based adhesive has a solubility parameter (hereinafter referred to as SP value) of 10 to 11 of the SP value of urethane and 11. of the SP value of polyethylene terephthalate which is a resin film material. Close to 3. Therefore, the adhesive force between the resin film 27 and the urethane foam 29 becomes strong.
- SP value solubility parameter
- a polyester-based (also acrylic-based) resin is a urethane-modified resin film in which —OH groups are reacted with isocyanate at the terminal.
- the urethane foam is an isocyanate cured polyether polyol. Therefore, although the basic resin skeleton is different, the reaction content is the same, so that the adhesive strength is improved. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate 25 even during long-term use.
- the skin layer of the foamed urethane 29 and the resin film 27 are adhered. Since both surfaces of the skin layer of the foamed urethane 29 and the resin film 27 are smooth, there is a risk that they will be peeled off at once when they are peeled off.
- the foaming density of the urethane foam 29 on the outer peripheral portion of the transparent front plate 25 is increased and the adhesive surface is used as a skin layer, the peeling may spread on the outer peripheral portion of the transparent front plate 25.
- the adhesive strength between the resin film 27 and the urethane foam 29 is high. Become. Therefore, it is possible to prevent the peeling of the urethane urethane 29 skin layer and the resin film 27 from spreading. Therefore, maintenance of the adhesive strength between the resin film 27 on the inner surface of the transparent front plate 25 and the urethane foam 29 can be ensured over a long period of time.
- the adhesive strength of the easy-adhesive layer 32a compensates for the fact that the urethane foam density is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced, and the adhesive strength between the urethane foam 29 and the resin film 27 is increased. It can be made more reliable. As a result, maintenance of the adhesive strength of the transparent front plate 25 can be ensured over a long period of time.
- an easy-adhesion layer 32a is provided on the foamed urethane 29 side of the resin film 27, and the transparent front plate 25 and the inner side are provided as in the first and second embodiments of the present invention.
- a double-sided tape is not provided for bonding the edge frame 24 of the box frame 23.
- a double-sided tape 30 is provided for bonding the transparent front plate 25 and the edge frame 24 of the inner box frame 23 as shown in FIG. Also good.
- FIG. 12 is a schematic diagram showing components of the refrigerator door in the present embodiment.
- the transparent front plate 25 constituting the refrigerator door in the present embodiment has a resin film 27 attached to the inner surface of the transparent front plate 25 via an adhesive 26 in order to cope with peeling caused by the colored layer.
- the resin film 27 has a colored layer 28 a on the surface on the transparent front plate 25 side and a hairline 28 b on the surface on the urethane foam 29 side opposite to the transparent front plate 25.
- the transparent front plate 25 becomes a colored transparent front plate with a hairline.
- the outer peripheral portion of the resin film 27 attached to the inner surface of the transparent front plate 25 via an adhesive 26 and the edge frame of the inner box frame are bonded via a double-sided tape 30.
- the oxidation adjuvant 31 which consists of titanium oxide etc. is added.
- the transparent front plate 25 is strongly bonded and held to the foamed urethane 29 and is also bonded and held to the edge frame by the double-sided tape 30.
- the double-sided tape 30 that improves the adhesive strength of the transparent front plate 25 has a relatively weak adhesive force to the resin film 27. For this reason, when the release paper of the double-sided tape 30 is peeled off as it is, the double-sided tape 30 itself may be peeled off from the resin film 27 and the workability may be lowered.
- the oxidation aid 31 is added to the surface of the resin film 27 to which the double-sided tape 30 is bonded, the adhesion between the double-sided tape 30 and the resin film 27 is a strong one accompanied by hydrogen bonding. It becomes. Therefore, it is possible to prevent the double-sided tape 30 itself from being peeled off from the resin film 27 when the release paper of the double-sided tape 30 is peeled off, and it is possible to eliminate the decrease in workability and improve the productivity.
- FIG. 13 is a schematic diagram showing components of a refrigerator door in the present embodiment.
- the transparent front plate 25 constituting the refrigerator door in the present embodiment has a resin film 27 attached to the inner surface of the transparent front plate 25 via an adhesive 26 in order to cope with peeling caused by the colored layer.
- the resin film 27 has a colored layer 28 a on the surface on the transparent front plate 25 side and a hairline 28 b on the surface on the urethane foam 29 side opposite to the transparent front plate 25.
- the transparent front plate 25 becomes a colored transparent front plate with a hairline.
- the outer peripheral portion of the transparent front plate 25 is bonded via a double-sided tape 30.
- the transparent front plate 25 is bonded and held to the urethane foam 29 and is also bonded and held to the edge frame 24 of the inner box frame 23 by the double-sided tape 30.
- the double-sided tape 30 includes a horizontal tape portion 30 a positioned along the upper and lower horizontal edges of the transparent front plate 25 and a vertical tape portion 30 b positioned along the left and right edges of the transparent front plate 25. .
- the horizontal tape portion 30a is located almost fully in the lateral width of the transparent front plate 25, and the resin film 27 shown in FIG. 13 in which the hair line 28b is formed in such a manner that the long side surface of the horizontal tape portion 30a abuts the short side surface of the vertical tape portion 30b. It is pasted on.
- the double-sided tape 30 has a tape inner edge 30 c that protrudes beyond the inner edge 24 e of the edge frame 24 to an adhesive surface between the urethane foam 29 near the center and the resin film 27.
- the structure is located between the resin film 27 and the resin film 27.
- a reinforcing layer 33 is provided between the double-sided tape 30 and the resin film 27 as shown in FIG.
- This reinforcing layer 33 suppresses local uneven load of foaming pressure applied to the resin film 27 from the urethane foam 29 through the tape inner edge 30 c of the double-sided tape 30.
- the reinforcing layer 33 is made of polyethylene terephthalate, which is a transparent resin film and has high transparency and high mechanical strength.
- the reinforcing layer 33 is provided on the surface of the foamed urethane 29 side of the resin film 27 subjected to the hairline processing.
- the double-sided tape 30 is projected to the adhesive surface between the urethane foam 29 and the resin film 27.
- the foaming pressure of the urethane foam 29 is locally applied to the resin film 27 via the tape inner edge 30 c of the double-sided tape 30.
- the local uneven load causes a flaw that crosses the hair line 28b along the tape inner edge 30c of the double-sided tape 30. This is considered to be caused by the fact that this portion is deformed (the groove depth of the hair line 28b is changed) due to a local offset load applied to the tape inner edge 30c located across the hair line 28b and the reflection of light is different.
- the reinforcing layer 33 is provided between the tape inner edge 30c of the double-sided tape 30 that receives a local uneven load and the resin film 27, the reinforcing layer 33 is formed by the foaming pressure. Relaxing and suppressing local unbalanced load from As a result, the deformation that occurs along the tape inner edge 30c of the hair line 28b does not occur, and it is possible to prevent the occurrence of flaws that cross the hair line 28b.
- the present embodiment can solve the problem of lack of designability caused by providing the double-sided tape 30 and improving the adhesive strength of the transparent front plate 25, and can secure a good design.
- FIG. 16 is a schematic diagram showing components of a refrigerator door in the present embodiment.
- the adhesive force between the resin film 27 of the transparent front plate 25 and the urethane foam 29 is further enhanced.
- an easy-adhesion layer 32 is formed on the surface of the resin film 27 on the urethane foam side, and the urethane film 29 is adhered via the easy-adhesion layer 32.
- the easy adhesion layer 32 can be formed by subjecting the surface of the resin film 27 to corona treatment or plasma treatment, or applying a polyester resin or acrylic resin.
- the adhesive strength between the resin film 27 and the urethane foam 29 is increased by forming the easy-adhesion layer 32 on the adhesive surface of the resin film 27 with the urethane foam 29 as in the present embodiment. Thereby, the spread of peeling between the skin layer of the urethane foam 29 and the resin film 27 can be prevented. Therefore, the adhesive strength between the resin film 27 on the inner surface of the transparent front plate 25 and the urethane foam 29 can be maintained and secured over a long period of time.
- this easy-adhesion layer 32 is made of an adhesive, and when it is dried and cured, it becomes a high-strength layer. It will also prevent the generation of crossing lines.
- the easy-adhesion layer 32 improves the adhesive strength even at the central portion of the transparent front plate 25 where the foaming density of urethane is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced. That is, the adhesive strength of the easy-adhesion layer 32 compensates for the fact that the foaming density of urethane is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced. In addition, the adhesive strength between the urethane foam 29 and the resin film 27 can be made more reliable, and as a result, the adhesive strength of the transparent front plate 25 can be maintained and guaranteed over a long period of time.
- the easy-adhesion layer 32 is composed of an adhesive, when it is dried and cured, it becomes a high-strength layer, and the cured easy-adhesion layer 32 becomes an additional reinforcing layer as shown in FIG. Thereby, generation
- the present invention includes a refrigerator body having a heat insulating property and a door, and the door covers the inner box frame positioned inside the refrigerator body with the door closed, and the inner box frame.
- the transparent front plate is also adhered and held to the edge frame of the inner box frame via the double-sided tape, so that the transparent front plate is more firmly adhered and held. And even if water splashes on the door edge, this water is blocked from entering inward by the double-sided tape that bonds the transparent front plate and the edge of the inner box frame. And prevent peeling of the adhesive and the transparent front plate. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
- the transparent front plate has a colored layer in terms of design, it can have a deep appearance and the design is improved. Furthermore, by eliminating the transparent front plate insertion part that covers the peripheral edge of the transparent front plate as in the past, the transparent front plate insertion part does not impair the design, so the whole surface has a flat appearance and a clean appearance. can do. Further, since there is no transparent front plate insertion portion, dust, dust, and the like deposited and deposited on the boundary portion between the transparent front plate insertion portion and the transparent front plate as in the prior art are eliminated. Therefore, the initial high designability can be maintained as it is over a long period of time.
- a transparent front plate with a colored layer may be formed by attaching a resin film having a colored layer such as a pattern to the inner surface of the transparent front plate with an adhesive.
- the colored layer is formed on the resin film, the colored layer can be formed by a roller or the like, the adhesive strength to the resin film can be ensured, and the resin film can be reliably prevented from peeling off. .
- the resin film is interposed between the transparent front plate and the urethane foam, the colored layer is peeled off from the film and the peeling of the transparent front plate from the urethane foam caused by this peeling can be prevented. . Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
- the transparent front plate is a glass plate and may break for some reason, the glass piece is adhered to the resin film to prevent scattering, and safety is also improved.
- a fine pattern such as a hairline that could not be expressed by the method of printing a pattern directly on the transparent front plate is also formed. And can significantly improve the design.
- the present invention provides a double-sided tape that bonds the transparent front plate and the edge frame of the inner box frame to the horizontal tape portion arranged along the upper and lower horizontal edge portions of the transparent front plate and the left and right edge portions of the transparent front plate.
- You may comprise from the perpendicular
- the double-sided tape is placed over the entire length of the door at the top of the door where water easily enters inward. Can be reliably prevented, and the reliability of the adhesion and retention of the transparent front plate can be improved.
- the present invention may be provided such that the inner edge of the double-sided tape protrudes beyond the inner edge of the edge frame to the adhesive surface between the urethane foam and the resin film.
- the tape outer edge of the double-sided tape may be provided within a range of 5 mm from the outer edge of the transparent front plate.
- the transparent front plate is a glass plate and its end portion may break for some reason, the fragments are adhered to the double-sided tape to prevent scattering. Safety at the time can be improved.
- the tape bonding surface of the edge frame of the inner box frame includes a flat portion located on the outer edge side of the edge frame and a plurality of grooves located on the inner edge side of the edge frame and opened to the inner edge side of the edge frame. It's okay.
- the double-sided tape when the double-sided tape is affixed to the edge frame of the inner box frame, bubbles that are likely to be generated between the double-sided tape and the edge frame escape from the plurality of grooves. Therefore, it is possible to reliably bond the double-sided tape without bubbles, and the adhesive strength of the transparent front plate can be further improved.
- the foam density of the outer peripheral portion of the transparent front plate of urethane foam may be higher than the foam density of the central portion.
- the film outer peripheral portion of the transparent front plate is bonded to the skin layer having a high foaming density of urethane foam, and the adhesive density is high and strong. Therefore, even when used for a long period of time, the adhesion between the resin film of the transparent front plate and the urethane foam is maintained, and the maintenance of the adhesive strength of the transparent front plate with a film can be ensured over a long period of time.
- this invention is good also as a structure which has the adhesive strength of a resin film and foaming urethane at least 1.0 g / cm ⁇ 2 > or more.
- the adhesive strength between the resin film and the urethane foam can be reliably ensured, and the adhesive strength of the transparent front plate can be maintained and ensured over a long period of time.
- the present invention provides a resin film and urethane foam by interposing an adhesive on the surface of the foamed urethane side of the resin film formed with a colored layer attached to the inner box frame side of the transparent front plate via an adhesive. May be glued.
- the resin film may be a polyethylene terephthalate film
- the adhesive for bonding with urethane foam may be a urethane adhesive or a polyester adhesive
- polyethylene terephthalate Since polyethylene terephthalate has high mechanical strength, the resin film itself does not break due to aging due to thermal contraction of urethane foam. Moreover, since polyethylene terephthalate, urethane, and polyester have similar solubility parameters, the adhesive strength between them becomes strong, and the guarantee of maintaining the adhesive strength can be further improved.
- the present invention provides a transparent front plate support piece that is in contact with the lower end surface of the transparent front plate without jumping forward from the front surface of the transparent front plate to a portion located on the lower end surface of the transparent front plate, of the edge frame of the inner box frame. May be provided.
- the transparent front plate to be supported on its weight by the transparent front plate support piece of the inner box frame, so that abnormal situations such as falling of the transparent front plate can be reliably prevented. Further, since the transparent front plate support piece does not protrude from the front surface of the transparent front plate, the design and the flatness of the entire surface can be maintained.
- a chromium vapor deposition layer may be formed on the resin film.
- an easy adhesion layer may be formed on the surface of the resin film on the urethane foam side.
- the easy adhesion layer formed on the surface of the resin film on the urethane foam side provides a strong adhesive strength between the resin film and the urethane foam, and prevents the resin film and the urethane foam from peeling off. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
- an oxidation aid may be added to the surface of the colored resin film to which the double-sided tape is bonded.
- the double-sided tape provided to improve the adhesive strength has a relatively weak adhesive force to the resin film, so that when the release paper of the double-sided tape is peeled off, the double-sided tape may be peeled off from the resin film, and workability is lowered.
- an oxidizing aid to the surface of the resin film to which the double-sided tape is bonded, the adhesion between the double-sided tape and the resin film becomes strong with hydrogen bonding. Therefore, it is possible to prevent the double-sided tape itself from being peeled off from the resin film when the release paper of the double-sided tape is peeled off, thereby eliminating the deterioration of workability and improving the productivity.
- the present invention performs a hairline process on the resin film and provides a reinforcing layer that suppresses local uneven load applied to the resin film from the foamed urethane through the inner edge of the double-sided tape on the surface of the resin film on the urethane foam side. Good.
- Foaming of foamed urethane applied to the resin film via the inner edge of the double-sided tape protruding to the adhesive surface between the foamed urethane and the resin film by providing a reinforcing layer on the foamed urethane side surface of the resin film that has undergone hairline processing Suppresses local uneven load due to pressure. Further, it is possible to suppress the occurrence of flaws that may occur across the hairline along the inner edge of the double-sided tape due to local uneven load, and to maintain the hairline in a clean state.
- the reinforcing layer may be disposed between the resin film and the double-sided tape.
- the reinforcing layer may be disposed between the double-sided tape and the urethane foam.
- the foaming pressure itself applied to the inner edge of the double-sided tape can be reduced, and the hair line can be prevented from being scratched.
- the reinforcing layer may be formed of a transparent resin film, and the reinforcing layer can be easily formed only by laying the transparent resin film.
- the present invention may be constituted by a hardened layer of an adhesive having a reinforcing layer applied to the inner surface of the resin film.
- a reinforcing layer can be formed by applying an adhesive to the resin film and curing it.
- the present invention can adhere and hold the transparent front plate of the door over a long period of time, enhance the designability, and maintain the high designability as it is, and can be used as a general purpose or commercial refrigerator or wine cooler. Is also widely applicable.
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Abstract
Description
本発明は冷蔵庫に関し、特に冷蔵庫の扉構成に関するものである。 The present invention relates to a refrigerator, and more particularly to a refrigerator door configuration.
一般にこの種の冷蔵庫は、断熱性を有する冷蔵庫本体内に冷蔵室、冷凍室、野菜室等を設け、これら冷蔵室、冷凍室、野菜室等は扉によって開閉可能に構成してある。 Generally, this kind of refrigerator is provided with a refrigerator room, a freezer room, a vegetable room, etc. in a refrigerator body having heat insulation properties, and these refrigerator rooms, freezer rooms, vegetable rooms, etc. can be opened and closed by doors.
この扉は、冷蔵庫本体の前面となる前板と、冷蔵室、冷凍室、野菜室等の内面となる内箱フレームと、これら前板と内箱フレームとを一体に連結する枠体とを有する。さらに、扉は前板、内箱フレーム、枠体で形成される空間に充填発泡させたウレタンを有し、冷蔵庫本体と同様断熱性を備えている。 The door includes a front plate that is a front surface of the refrigerator body, an inner box frame that is an inner surface of a refrigerator compartment, a freezer compartment, a vegetable compartment, and the like, and a frame that integrally connects the front plate and the inner box frame. . Furthermore, the door has urethane filled and foamed in a space formed by the front plate, the inner box frame, and the frame, and has heat insulation as in the refrigerator main body.
このような冷蔵庫にあって、その扉の前板は冷蔵庫全体の見栄え、すなわち意匠に大きな影響を与え、その仕上がりは冷蔵庫全体の品位を大きく左右する。 In such a refrigerator, the front plate of the door greatly affects the appearance of the refrigerator, that is, the design, and the finish greatly affects the quality of the entire refrigerator.
そこでこの扉の意匠性を向上させるべく扉の前板をガラス板で構成したものが見られる(例えば、特許文献1参照)。 Therefore, there is a structure in which the front plate of the door is made of a glass plate in order to improve the design of the door (for example, see Patent Document 1).
図17は従来の冷蔵庫の扉の要部を示し、その扉101は模様等の着色層102をシルク印刷によって形成した着色ガラス板103で前板104を構成している。前板104と内箱フレーム105と枠体106との間には発泡ウレタン107が充填発泡されている。
FIG. 17 shows a main part of a door of a conventional refrigerator, and the
この構成によれば、着色層102の手前に着色ガラス板103の透明層が位置するため、前板104は着色の色に深みが加わって質感が増し、金属製あるいは樹脂製の塗装前板に比べるとその意匠性が向上するという利点がある。
According to this configuration, since the transparent layer of the
しかしながら、この従来の扉101は枠体106に前板挿入部108を設け、この前板挿入部108に前板104をはめ込んでいる。このため、この前板挿入部108が着色ガラス板103の前面周囲に露出し、前板104に着色ガラス板103を用いて向上させた意匠性を損なうという課題があった。
However, this
また、この前板挿入部108の縁部と着色ガラス板103との境界部にはごく微細な誇りや塵埃等が付着堆積していき、この微細なほこりや塵埃等は拭きとろうとしても完全にふき取ることができない。そのため、前板挿入部108の縁部に沿ってほこりや塵埃が線状に見え始めるようになる。このほこりや塵埃は着色ガラス板103の着色が白色系であれば短期間の使用で目立ちはじめ、使用期間が長くなるにつれて大きく目立つようになり、冷蔵庫の美観を大きく損ねる。
In addition, very fine pride and dust are deposited on the boundary between the edge portion of the front
そこで従来、このような課題を解決すべく、枠体106の前板挿入部108を廃止して、着色ガラス板103の端部をそのまま露出状態としたものを試作し、寿命加速試験を行った。
Therefore, conventionally, in order to solve such problems, the front
その結果、扉101の端面に水等が掛かった場合、この水が扉101の端面の前板104と枠体106との接触面から内方へ侵入し、この水によって前板104と発泡ウレタン107との接着力が経年変化する。そして発泡ウレタン107と前板104の接着が一部で剥がれ、その剥がれが次第に全体に広がっていく。このように、着色ガラス板103を有する前板104と発泡ウレタン107との間の接着強度を長期間に亘って保証することは困難であることが判明した。
As a result, when water or the like is applied to the end surface of the
また、着色ガラス板103にシルク印刷等で形成した着色層102は着色ガラス板103との接着強度にばらつきがある。そのため、発泡ウレタン107の熱収縮や経年変化等で着色層102と着色ガラス板103の接着状態が劣化し、着色層102が発泡ウレタン107とともに着色ガラス板103から剥がれることがあることも判明した。
Further, the
本発明はこのような点に鑑みてなしたもので、ガラス板等の透明前板の接着強度を長期間に亘って保障でき、かつ、意匠性を高め、その高い意匠性をそのまま維持し続けることができる扉付の冷蔵庫を提供する。 The present invention has been made in view of the above points, and can guarantee the adhesive strength of a transparent front plate such as a glass plate over a long period of time, and enhances the designability and keeps the high designability as it is. A refrigerator with a door is provided.
本発明は、扉が、扉を閉じた状態で冷蔵庫本体の内側に位置する内箱フレームと、内箱フレームを覆うようにその内箱フレームの縁枠に配置した着色層付きの透明前板と、透明前板と内箱フレームとで形成される空間に充填発泡させた発泡ウレタンとからなる。また、透明前板を発泡ウレタンに接着保持させるとともに、透明前板の外周部を内箱フレームの縁枠に両面テープによって接着する。 The present invention includes an inner box frame positioned inside the refrigerator main body with the door closed, and a transparent front plate with a colored layer disposed on an edge frame of the inner box frame so as to cover the inner box frame. It is made of urethane foam filled and foamed in a space formed by the transparent front plate and the inner box frame. In addition, the transparent front plate is bonded and held to urethane foam, and the outer peripheral portion of the transparent front plate is bonded to the edge frame of the inner box frame with double-sided tape.
これにより、ガラス板はウレタンとの接着に加え、両面テープを介して内箱フレームの縁枠とも接着してその接着力が加わった形で保持されるから、より強固に接着保持される。そして、扉端部に水が掛かってもこの水は透明前板と内箱フレームの縁部とを接着している両面テープによって内方への侵入を阻止されるから、水の侵入による発泡ウレタンと透明前板との接着剥がれも確実に防止できる。よって、長期間に亘って透明前板の接着強度の維持を保証することができる。 This allows the glass plate to be bonded and held more firmly because it adheres to the edge frame of the inner box frame via double-sided tape in addition to being bonded to urethane, and the adhesive force is applied. And even if water splashes on the door edge, this water is blocked from entering inward by the double-sided tape that bonds the transparent front plate and the edge of the inner box frame. It is possible to reliably prevent adhesion peeling between the transparent front plate and the transparent front plate. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
また、意匠的には透明前板の周縁部を覆う透明前板挿入部を廃止することができるから、意匠性を損なうことがなく、全面フラット感のあるすっきりとした外観にすることができる。加えて、透明前板挿入部と透明前板との間の境界部にほこりや塵埃等が付着堆積してこれが線状に目立ってくることもない。よって、長期間に亘って初期の高い意匠性をそのまま維持することができる。 In addition, since the transparent front plate insertion portion covering the peripheral edge of the transparent front plate can be abolished in terms of design, the design can be made without any loss and the entire surface can be made to have a clean appearance with a flat feeling. In addition, dust, dust or the like does not adhere to the boundary between the transparent front plate insertion portion and the transparent front plate, and this does not stand out linearly. Therefore, the initial high designability can be maintained as it is over a long period of time.
以下、本発明の第1の実施の形態について、図面を参照しながら説明する。なお、この第1の実施の形態では着色層が原因となる剥がれにも対応した構成を例にして説明するが、これによって本発明が限定されるものではない。 Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. In the first embodiment, the configuration corresponding to the peeling caused by the colored layer will be described as an example. However, the present invention is not limited to this.
(第1の実施の形態)
図1は本発明の第1の実施の形態における冷蔵庫の外観斜視図、図2は本発明の第1の実施の形態における冷蔵庫の断面図、図3は本発明の第1の実施の形態における冷蔵庫の扉の斜視図である。また、図4は本発明の第1の実施の形態における冷蔵庫の扉の分解斜視図、図5は要部拡大図を含む図3の5-5断面図、図6は図3の6-6断面図である。また、図7は本発明の第1の実施の形態における冷蔵庫の縁枠への両面テープの貼り方を説明する説明図、図8は本発明の第1の実施の形態における冷蔵庫の扉端部を示す拡大断面図である。
(First embodiment)
1 is an external perspective view of a refrigerator in the first embodiment of the present invention, FIG. 2 is a sectional view of the refrigerator in the first embodiment of the present invention, and FIG. 3 is in the first embodiment of the present invention. It is a perspective view of the door of a refrigerator. 4 is an exploded perspective view of the door of the refrigerator according to the first embodiment of the present invention, FIG. 5 is a sectional view taken along line 5-5 of FIG. 3 including an enlarged view of main parts, and FIG. It is sectional drawing. Moreover, FIG. 7 is explanatory drawing explaining how to stick the double-sided tape to the edge frame of the refrigerator in the 1st Embodiment of this invention, FIG. 8 is the door edge part of the refrigerator in the 1st Embodiment of this invention. FIG.
図1、図2において、冷蔵庫本体1は、前方に開口する金属製(例えば鉄板)の外箱2と、硬質樹脂製(例えばABS)の内箱3と、これら外箱2と内箱3との間に発泡充填した硬質の発泡ウレタン4からなる。上記冷蔵庫本体1はその内部に、冷蔵室5と、冷蔵室5の下に位置する切替室6及び切替室6に並設した製氷室7と、切替室6及び製氷室7の下部に位置する冷凍室8と、冷凍室8の下部に位置する野菜室9とを有する。また、冷蔵室5の前面は、例えば観音開き式の扉10により開閉自由に閉塞し、切替室6及び製氷室7と冷凍室8と野菜室9の前面部は引き出し式の扉11,12,13,14によって開閉自由に閉塞してある。
1 and 2, the
冷蔵庫本体1の背面には冷却室16が設けてあり、冷気を生成する冷却器17と、冷気を各室に供給する送風ファン18とを有する。また、冷蔵庫本体1の本体天面奥部には圧縮機19が設けてある。この圧縮機19と、コンデンサ(図示せず)と、放熱用の放熱パイプ20と、キャピラリーチューブ21と、冷却器17とを順次環状に接続してなる冷凍サイクルに冷媒を封入し、冷却運転を行うように構成してある。
The cooling
ここで、扉10~14の各々は冷蔵庫本体1と同様、硬質のウレタンを発泡充填して断熱性を持たせてあり、更に意匠性を向上させるべくその前面をガラス板等の透明前板で構成してある。
Here, each of the
以下、扉10を例にしてその構成について図3~図8を用いて説明する。なお、扉10以外の扉11~14も同様の構成である。
Hereinafter, the structure of the
図3~図8において、内箱フレーム23は扉10を閉じた状態で冷蔵庫本体1の内側に位置し、例えばABS樹脂で形成している。この内箱フレーム23の周端面には、ABS樹脂で形成した縁枠24を結合固定している。ガラス板等の透明前板25は内箱フレーム23を覆うようにその縁枠24に積層配置している。本実施の形態では透明前板25は光沢のある強化ガラス板で形成している。
3 to 8, the
この透明前板25は着色層が原因となる剥がれにも対応すべく図5に示すように、その内面に接着剤26を介して樹脂フィルム27を貼り付け、この樹脂フィルム27に絵模様、例えばヘアーラインのような金属調模様からなる着色層28が形成してある。これによって、ガラス板で構成した透明前板25は、あたかも着色層付きのガラス板となる。樹脂フィルム27は本実施の形態では透明性が高く機械的強度の高いポリエチレンテレフタレートを用い、ホワイト系の着色層28では透明前板25とは反対側面に形成し、グレー系の着色層28では透明前板25側に形成する。図5では着色層28を透明前板25とは反対側面に形成した場合を示している。
As shown in FIG. 5, the transparent
透明前板25の樹脂フィルム27側の面と縁枠24を結合固定した内箱フレーム23との間に形成される空間には充填発泡させた硬質の発泡ウレタン29が設けられている。発泡ウレタン29は内箱フレーム23及び縁枠24とともに透明前板25内面の樹脂フィルム27に接着し、樹脂フィルム27を介して透明前板25を接着保持する。
In a space formed between the surface of the transparent
ここで、発泡ウレタン29はその発泡密度を透明前板25の中央部分より外周部分の方を高く設定してある。
Here, the foaming density of the
また、内箱フレーム23の縁枠24と透明前板25の外周部とは両面テープ30を介して接着してある。これによって、透明前板25は発泡ウレタン29に接着保持されるとともに両面テープ30によって縁枠24にも接着保持されることになる。
Also, the
両面テープ30は図7に示すように、透明前板25の上下水平縁部に沿って位置する水平テープ部30aと透明前板25の左右縁部に沿って位置する垂直テープ部30bとからなる。水平テープ部30aは透明前板25の横幅ほぼいっぱいに位置し、その長辺側面に垂直テープ部30bの短辺側面を突き当てるよう配置した形で縁枠24に貼り付けてある。
As shown in FIG. 7, the double-
また、縁枠24のテープ接着面は、縁枠外縁側に位置する平坦部24aと、縁枠内縁側に位置していて縁枠内縁側に開放した複数の溝24bと、を備えた構成としてあり、両面テープ30は平坦部24aと溝24bの両方にまたがるように縁枠24に貼り付けてある。
The tape bonding surface of the
更に、両面テープ30は、図8に示すようにテープ内縁端30cが縁枠24の内縁端24eを超えて発泡ウレタン29と樹脂フィルム27との接着面まで突出し、この発泡ウレタン29と樹脂フィルム27との間に位置する。
Further, as shown in FIG. 8, the double-
また、内箱フレーム23の縁枠24は従来例で説明したような着色透明前板挿入部を有しておらず、透明前板25はその外周縁が図6、図8に示すように縁枠24の端面24cより若干内側に位置させただけの構成としてある。
Further, the
加えて本実施の形態では、図5に示すように内箱フレーム23の縁枠24のうち、透明前板25の下端面に位置する部分には、透明前板25の前面から前方に飛び出すことのない程度の寸法で透明前板下端面に接する透明前板支持片24dを設け、透明前板25の重量を支えるように構成してある。
In addition, in this embodiment, as shown in FIG. 5, the
この構成において、この冷蔵庫の扉10は、透明前板25を発泡ウレタン29で接着保持するとともに、透明前板25の外周部を両面テープ30によって内箱フレーム23の縁枠24に接着している。この構成により、透明前板25は発泡ウレタン29との接着に加え両面テープ30を介して縁枠24にも接着されることになる。よって、樹脂フィルム27を貼り付けた着色層付きの透明前板25は発泡ウレタン29と縁枠24の両方に強力に接着保持されることになり、長期間に亘って透明前板25の接着強度を維持保障することができる。
In this configuration, the
加えて、両面テープ30は透明前板25の外周部を内箱フレーム23の縁枠24に接着しているから、扉にかかる水が扉端部から扉内方へ侵入するのを防止することにもなる。よって、この水の侵入による発泡ウレタン29と透明前板25との接着剥がれを確実に防止することができ、透明前板25の接着保持を長期間に亘って確実に保証することができる。
In addition, since the double-
すなわち、冷蔵庫は内部と外部で温度差が激しく、扉の開閉時に内部からの冷気によって扉の透明前板25端部は結露や激しい温度変化の影響を受ける。また、使用者の使い方によっては、開閉時に激しい衝撃を扉に与えたり、収納物の出し入れ時に透明前板25を含む扉に水や汁を溢したりする使用実態となる。そして、このような冷蔵庫特有の使用環境・実態によって透明前板25の端部は透明前板端部を覆う透明前板挿入部が無いと、扉端部に掛かった水等が扉内方へ侵入しやすく発泡ウレタン29から剥がれやすい環境となっている。
That is, the temperature difference between the inside and outside of the refrigerator is large, and the edge of the transparent
このような環境下において、本実施の形態における冷蔵庫では、扉端部となる透明前板25と内箱フレーム23の縁枠24との間を両面テープ30によって接着している。この構成により、透明前板25と縁枠24との間から扉内方への水等の侵入を両面テープ30が確実に防止する。よって、扉端部から水等が扉内方へ侵入して透明前板25と発泡ウレタン29との接着剥がれが生じるのを防止でき、長期間に亘って透明前板25と発泡ウレタン29との接着強度を保ち保証することができる。
In such an environment, in the refrigerator in the present embodiment, the transparent
特に両面テープ30は、透明前板25の上下水平縁部に沿って配置した水平テープ部30aの長辺側面に垂直テープ部30bの短辺側面を突き当てるよう配置した構成としている。すなわち、扉端部に水が掛かってもその水のうち、特に重力によって内方へと侵入しやすい扉上部は両面テープ30の水平テープ部30aがその全長に亘って切れ目なく位置することになる。そのため、扉内方への水の侵入を確実に防止することができ、透明前板25の接着保持の信頼性を更に高めることができる。また、内箱フレーム23の縁枠24のテープ接着面は、縁枠外縁側に位置する平坦部24aと、縁枠内縁側に位置していて縁枠内縁側に開放した複数の溝24bとを備えている。この構成により、両面テープ30を内箱フレーム23の縁枠24に貼り付ける際、両面テープ30と縁枠24との間に生じやすい気泡が複数の溝24bから円滑に抜けていく。そのため、気泡のない確実な両面テープ30の接着が可能となって、より透明前板25の接着強度を向上させることができる。
In particular, the double-
加えて、上記透明前板25の外周部と内箱フレーム23の縁枠24とを接着する両面テープは、テープ内縁端30cが縁枠24の内縁端24eを超えて発泡ウレタン29と樹脂フィルム27との接着面まで突出している。発泡ウレタン29と樹脂フィルム27との間に両面テープ30が位置する構成とすることにより、発泡ウレタン29の、縁枠24の内縁端24e部分での樹脂フィルム27の剥がれや裂けを防止することができる。
In addition, the double-sided tape that bonds the outer peripheral portion of the transparent
発泡ウレタン29が熱収縮を起こすと、その熱収縮により引き剥がし力が縁枠24の内縁端24eに集中するような形となり、この部分で樹脂フィルム27が剥がれたり裂けたりしやすくなる。しかし、この縁枠24の内縁端24eをまたがるように両面テープ30を位置させると、実験結果では樹脂フィルム27の剥がれを防止できることが確認できた。その理由は種々考えられるが、その一つとしては、発泡ウレタン29の熱収縮による引き剥がし力の集中を緩和するためと推測される。これによって発泡ウレタン29の縁枠24の内縁端24e部分での樹脂フィルム27の剥がれや裂けを防止することができ、透明前板25の接着保持の信頼性をより一段と高め、かつ、意匠性が低下することも防止できる。
When the
一方、本実施の形態における冷蔵庫では、ヘアーラインのような金属調模様からなる着色層28が透明前板25及び樹脂フィルム27からなる透明層の内側に位置する。このため、着色の色に深みが加わり、その意匠性が金属製あるいは樹脂製の塗装前板に比べると大きく向上する。特に本実施の形態では着色層28は樹脂フィルム27に形成しているので、ローラ等によって形成することができる。透明前板25に直接着色層をシルク印刷するものでは不良率が高くて実質的には得られなかったようなヘアーラインライン等の精細な模様も本実施の形態の構成では形成できて、その意匠性を格段に向上させることができる。
On the other hand, in the refrigerator in the present embodiment, the
あわせて着色層28はローラ等によって形成することができるので、樹脂フィルム27に対する接着強度を管理保障することができ、発泡ウレタン29の熱収縮や経年変化等による接着状態の劣化が生じても樹脂フィルム27に対し剥がれることを確実に防止できる。
In addition, since the
これにより、樹脂フィルム27を透明前板25と発泡ウレタン29との間に位置させて、透明前板25と発泡ウレタン29を発泡ウレタン29及び接着剤26の接着力によって接着させたとき、次の効果が得られる。すねわち、着色層28が樹脂フィルム27から剥がれてこの剥がれに起因して透明前板25が発泡ウレタン29から剥離するのを防止することができる。よって、更に長期間に亘って樹脂フィルム27付き透明前板25の接着強度の維持を保証することができる。
Thus, when the
更に本実施の形態では、発泡ウレタン29の発泡密度を透明前板25の中央部分より外周部分の方が高くなるようにすることにより、発泡ウレタン29の接着力は透明前板25の外周部分のほうが強くなる。これにより、透明前板25の樹脂フィルム27と発泡ウレタン29との接着力の維持を長期間に亘ってより確実に保証することができる。
Further, in the present embodiment, the foaming density of the
すなわち、既述した通り、冷蔵庫は冷蔵庫特有の使用環境・実態によって透明前板25の端部は透明前板25の端部を覆う透明前板挿入部が無いと、発泡ウレタン29から剥がれやすい環境となっている。
That is, as described above, the refrigerator is easily peeled off from the
これに対応して本実施の形態では、透明前板25の外周部は発泡ウレタン29の発泡密度が高い。すなわち透明前板25の外周部は、ごく微細に発泡しているウレタンスキン層との接着となっていて、発泡ウレタン29と透明前板25の樹脂フィルム27との接着密度は高く強固なものとなっている。よって、長期間の使用に際しても透明前板25の樹脂フィルム27と発泡ウレタン29との接着は確保され、長期間に亘って樹脂フィルム27付きの透明前板25の接着強度の維持を保証することができる。
Correspondingly, in the present embodiment, the foamed density of the
この透明前板25と発泡ウレタン29との接着力についての寿命加速試験を行った。その結果、その接着力は1.0g/cm2以上、好ましくは2.6g/cm2以上とすることにより、発泡ウレタン29の熱収縮等の経年変化による接着力劣化があっても確実に樹脂フィルム27と発泡ウレタン29との接着強度を保証することができる。ひいては透明前板25の接着強度の維持を長期間に亘って保証することができる。
A life acceleration test for the adhesive force between the transparent
上記接着力の測定方法は、接着剤の重ね合わせせん断接着強さの標準的な測定方法である「JIS K 6850(接着剤-剛性被着材の引張せん断 接着強さ試験方法)」に基づく。 The method for measuring the adhesive strength is based on “JIS K 6850 (Adhesive—Tensile Shear Adhesive Tensile Shear Bond Strength Test Method)”, which is a standard method for measuring the overlapping shear bond strength of an adhesive.
また本実施の形態では樹脂フィルム27をポリエチレンテレフタレートフィルムで形成している。このポリエチレンテレフタレートは機械的強度が高いので、樹脂フィルム27自体が発泡ウレタン29の熱収縮に伴う経年変化で破れ、この破れた部分から樹脂フィルム27の発泡ウレタン29への接着の剥離が経年的に進行するのを防止できる。
In this embodiment, the
一方、この扉10は、上記接着強度の維持を保証することによって従来の透明前板25の周縁部を覆う透明前板挿入部等を廃止することができる。そのため、透明前板挿入部が無いので意匠性を損なうことがなく、全面フラット感のあるすっきりとした外観にすることができる。また、透明前板挿入部が無いため、渋滞のように透明前板挿入部と透明前板25との間の境界部に付着堆積していたほこりや塵埃等が無くなる。そのため、長期間に亘って初期の高い意匠性をそのまま維持することができる。
On the other hand, the
更に本実施の形態では、内箱フレーム23の縁枠24のうち、透明前板25の下端面に位置する部分には、透明前板25の前面から前方に飛び出すことなく透明前板下端面に接する透明前板支持片24dが位置している。この構成により、透明前板25はその重量を内箱フレーム23の縁枠24の透明前板支持片24dによって支持されることになる。よって、万が一、発泡ウレタン29による透明前板25の接着力の劣化によって透明前板25の剥がれが部分的に生じるようなことがあったとしても、透明前板25が落下する等の異常事態は確実に防止できる。また、内箱フレーム23の縁枠24の透明前板支持片24dは、透明前板25の前面より飛び出すことがないので、透明前板挿入部のように扉前面から見えることもなく、意匠性及び全面フラット感は良好なまま維持できる。
Further, in the present embodiment, a portion of the
特に本実施の形態では、図6に示すように、透明前板25の外周縁が縁枠24の端面24cより内側に位置することから、この透明前板25の外周縁を縁枠24の端面24cが保護することになる。よって、例えば生産ラインでの扉10の搬送時やユーザ宅における扉10交換サービス時に透明前板25の外周縁が何らかの物に当たって割れたりするようなことを防止することもできる。
In particular, in the present embodiment, as shown in FIG. 6, the outer peripheral edge of the transparent
また、仮に透明前板25に何らかの外力が加わって万が一割れることがあっても、この透明前板25の破片は樹脂フィルム27に接着していて飛散が防止される。
In addition, even if some external force is applied to the transparent
(第2の実施の形態)
図9は本発明の第2の実施の形態における冷蔵庫の扉の断面図である。この実施の形態は透明前板25の樹脂フィルム27と発泡ウレタン29との接着力を更に高めたものである。
(Second Embodiment)
FIG. 9 is a cross-sectional view of a refrigerator door in the second embodiment of the present invention. In this embodiment, the adhesive force between the
すなわち、樹脂フィルム27の発泡ウレタン29側の面に易接着層32を形成し、この易接着層32を介して樹脂フィルム27を発泡ウレタン29と接着した構成としてある。
That is, an
易接着層32は樹脂フィルム27の表面をコロナ処理やプラズマ処理を施したり、ポリエステル系樹脂やアクリル樹脂を塗布したりして、形成することができる。
The
樹脂フィルム27と発泡ウレタン29との接着面はミクロ的に見ると発泡ウレタン29のスキン層と樹脂フィルム27とが接着している。このような発泡ウレタン29のスキン層と樹脂フィルム27とはその双方の表面が滑面となっているため、剥がれかけると一気に剥がれてしまう危険性がある。特に、透明前板25の外周部分の発泡ウレタン29の発泡密度を高めてその接着面をスキン層とした場合、透明前板25の外周部分で剥がれが広がってしまう恐れがある。
When the adhesion surface of the
しかしながら、本実施の形態のように樹脂フィルム27の発泡ウレタン29との密着面に易接着層32を形成することにより、樹脂フィルム27と発泡ウレタン29との接着強度が高いものとなる。そのため、発泡ウレタン29のスキン層と樹脂フィルム27との剥がれの広がりを防止できる。よって、透明前板25の内面の樹脂フィルム27と発泡ウレタン29との接着強度の維持を長期間に亘って保証することができる。
However, the adhesive strength between the
また、発泡ウレタン29の発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する透明前板25の中央部分でも、易接着層32の形成により、その接着強度を向上させることができる。すなわち、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する分を、この易接着層32による接着力が補い、発泡ウレタン29と樹脂フィルム27との接着強度をより確実なものとすることができる。ひいては透明前板25の接着強度の維持を長期間に亘って保証することができる。
In addition, the adhesive strength of the central portion of the transparent
特に易接着層32をポリエステル系の接着剤を塗布して形成すると以下のようになる。すなわち、このポリエステル系の接着剤を構成するポリエステルは、その溶解性パラメータ(以下、SP値と称す)が、ウレタンのSP値の10~11及び樹脂フィルムの材料であるポリエチレンテレフタレートのSP値の11.3と近い。そのため、樹脂フィルム27と発泡ウレタン29の接着力はより強固なものとなり、その接着強度維持はきわめて高いものとなる。換言するとポリエステル系(アクリル系も同様)樹脂は末端に-OH基をイソシアネートで反応させていて、ウレタン変成樹脂膜となっている。一方、ウレタン発泡材はポリエーテルポリオールのイソシアネート硬化である。このことから、基本の樹脂骨格は異なるものの反応内容は同じであるため、接着強度が向上する。よって、透明前板25の接着強度の維持を長期間に亘って保証することができる。
Particularly when the easy-
以上、本発明の主な実施の形態を説明したが、上記実施の形態は本発明を実施するうえでの一例として示したものであり、本発明の目的を達成する範囲内で種々構成を変更することは可能である。 As mentioned above, although main embodiment of this invention was described, the said embodiment was shown as an example in implementing this invention, and various structures are changed within the range which achieves the objective of this invention. It is possible to do.
例えば、透明前板25を透明樹脂板に置き換えても良く、これによって軽量化による接着強度の更なる保障が可能となり、加えて低コスト化を図ることができる。また、透明前板25に着色層付きの樹脂フィルム27を貼り付けて着色層付きの透明前板25としたが、これは樹脂フィルム27を廃止して透明前板25に直接着色層を形成することにより着色層付き透明前板25としても良い。
For example, the transparent
更に、樹脂フィルム27の着色層28はすでに述べている通り透明前板25の側であっても良い。また、樹脂フィルム27と発泡ウレタン29との接着強度を向上させるために用いる易接着層32してウレタンバインダー或いは蒸着層を用いても良い。或いは易接着層32と発泡ウレタン29との間に更に蒸着層或いはウレタンバインダー或いはその双方を介在させても良く、必要に応じて用いることによって接着強度や着色層の意匠性を向上させることができる。
Furthermore, the
(第3の実施の形態)
以下、本発明の第3の実施の形態における冷蔵庫について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。
(Third embodiment)
Hereinafter, the refrigerator in the 3rd Embodiment of this invention is demonstrated, referring drawings. Note that the present invention is not limited to the present embodiment.
また、本発明の第1の実施の形態における冷蔵庫と同様の構成については、同一の符号を付して説明を省略する。 Also, the same components as those in the refrigerator according to the first embodiment of the present invention are denoted by the same reference numerals and description thereof is omitted.
図10は本発明の第3の実施の形態における冷蔵庫の扉10の要部拡大図を含めた断面図である。本実施の形態における冷蔵庫は扉10のガラス板等からなる透明前板25の樹脂フィルム27と発泡ウレタン29との接着力を更に高めたものである。
FIG. 10 is a cross-sectional view including an enlarged view of a main part of the
すなわち、樹脂フィルム27の発泡ウレタン側の面にも接着剤26aを塗布しておき、この接着剤26aの上からウレタンを充填発泡させて、樹脂フィルム27と発泡ウレタン29とを接着剤26aを介して接着する。
That is, the adhesive 26a is applied also to the surface of the
これにより、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する透明前板25の中央部分での接着強度も向上させることができる。すなわち、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する分を、この接着剤26aによる接着力で補う。この構成により、発泡ウレタン29と樹脂フィルム27との接着強度をより確実に確保することができ、透明前板25の接着強度の維持を長期間に亘って保証することができる。
Thereby, the adhesive strength at the central portion of the transparent
また、樹脂フィルム27と発泡ウレタン29との接着面はミクロ的に見ると発泡ウレタン29のスキン層と樹脂フィルム27とが接着している。このような発泡ウレタン29のスキン層と樹脂フィルム27とはその双方の表面が滑面となっているため、剥がれかけると一気に剥がれてしまう危険性がある。特に、透明前板25の外周部分の発泡密度を高めてその接着面を発泡ウレタン29のスキン層とした場合にあっては透明前板25の外周部分で剥がれが広がってしまう恐れがある。
Further, when the microscopic surface of the adhesive surface between the
しかしながら、本実施の形態のように樹脂フィルム27の発泡ウレタン29との密着面に接着剤26aを介在させることにより、樹脂フィルム27と発泡ウレタン29との接着強度が高いものとなる。そのため、発泡ウレタン29のスキン層と樹脂フィルム27との剥がれの広がりを防止できる。
However, the adhesive strength between the
特に本実施の形態で例示したように接着剤26aとしてウレタン系接着剤またはポリエステル系の接着剤を用いると以下のようになる。すなわち、このウレタン系またはポリエステル系の接着剤を構成するウレタンまたはポリエステルは、その溶解性パラメータ(以下、SP値と称す)が、ウレタンのSP値が10~11である。このSP値は、樹脂フィルムの材料であるポリエチレンテレフタレートのSP値の11.3と近い。そのため、樹脂フィルム27と発泡ウレタン29の接着力はより強固なものとなり、その接着強度維持はきわめて高いものとなる。換言するとポリエステル系(アクリル系も同様)樹脂は末端に-OH基をイソシアネートで反応させていて、ウレタン変成樹脂膜となっている。一方、ウレタン発泡材はポリエーテルポリオールのイソシアネート硬化である。このことから、基本の樹脂骨格は異なるものの反応内容は同じであるため、接着強度が向上する。よって、透明前板25の接着強度の維持を長期間に亘って保証することができる。
Particularly, as exemplified in the present embodiment, when a urethane adhesive or a polyester adhesive is used as the adhesive 26a, the following is obtained. That is, the urethane or polyester constituting this urethane-based or polyester-based adhesive has a solubility parameter (hereinafter referred to as SP value) of 10 to 11 for the urethane SP value. This SP value is close to 11.3 of the SP value of polyethylene terephthalate which is a resin film material. Therefore, the adhesive force between the
加えて本実施の形態では、内箱フレーム23の縁枠24のうち、透明前板25の下端面に位置する部分に透明前板支持片24dを設けている。透明前板支持片24dは、透明前板25の前面から前方に略飛び出すことのない程度の寸法であって、縁枠24の前面から前方に2mm以内の飛び出し代にて透明前板25の下端面に接し、透明前板25の重量を支えている。
In addition, in the present embodiment, a transparent front
この構成により、透明前板25はその重量を内箱フレーム23の縁枠24の透明前板支持片24dによって支持されることになる。よって、万が一、発泡ウレタン29による透明前板25の接着力の劣化によって透明前板25の剥がれが部分的に生じるようなことがあったとしても、透明前板25が落下する等の異常事態は確実に防止できる。また、内箱フレーム23の縁枠24の透明前板支持片24dは、透明前板25の前面より飛び出すことがないので、透明前板挿入部のように扉前面から見えることもなく、意匠性及び全面フラット感は良好なまま維持できる。
With this configuration, the weight of the transparent
また、本実施の形態では、透明前板25は、接着剤26を介して樹脂フィルム27が貼り付けてあり、この樹脂フィルム27に絵模様、例えばヘアーラインのような金属調模様からなる着色層28が形成してある。これによって、透明前板25は、あたかも着色層付きの透明前板となる。樹脂フィルム27は本実施の形態では透明性が高く機械的強度の高いポリエチレンテレフタレートを用い、着色層28はホワイト系では透明前板25とは反対側面に形成し、グレー系では透明前板25側に形成してある。図10では透明前板25とは反対側面に形成した場合を示している。
In the present embodiment, the transparent
なお、ヘアーラインを立体的に強調する場合には、透明前板25側に形成した着色層とは反対側の樹脂フィルム27の表面に凹凸状の溝を設けて立体形状のヘアーラインを形成し、その表面にクロム蒸着層を形成する。これにより、意匠性を向上できるとともに、蒸着層の材料をクロムとすることで、フィルムと蒸着層の端面を起点とする蒸着層の錆発生を防止でき、模様の耐久性を向上させる効果がある。
In addition, when emphasizing the hairline three-dimensionally, an uneven groove is provided on the surface of the
なお、本実施の形態における冷蔵庫では、樹脂フィルム27の発泡ウレタン29側に接着剤26aを設けており、本発明の第1および第2の実施の形態のように、透明前板25と内箱フレーム23の縁枠24の接着のために両面テープを設けていない。しかし、本発明の第1および第2の実施の形態と同じように、透明前板25と内箱フレーム23の縁枠24の接着のために図9に示すように、両面テープ30を設けても良い。
In the refrigerator in the present embodiment, the adhesive 26a is provided on the
(第4の実施の形態)
以下、本発明の第4の実施の形態における冷蔵庫について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。
(Fourth embodiment)
Hereinafter, the refrigerator in the 4th Embodiment of this invention is demonstrated, referring drawings. Note that the present invention is not limited to the present embodiment.
また、本発明の第1および第3の実施の形態における冷蔵庫と同様の構成については、同一の符号を付して説明を省略する。 Also, the same components as those in the refrigerators according to the first and third embodiments of the present invention are denoted by the same reference numerals and description thereof is omitted.
本実施の形態における冷蔵庫は、図11に示すように、扉10の構成において、樹脂フィルム27の発泡ウレタン側の面には易接着層32aを形成し、この易接着層32aを介して樹脂フィルム27を発泡ウレタン29と接着する。この易接着層32aは樹脂フィルム27の表面をコロナ処理やプラズマ処理を施したり、ウレタン系接着剤またはポリエステル系やアクリル系接着剤を塗布したりして、形成する。本実施の形態ではポリエステル系接着剤を塗布して構成してある。
As shown in FIG. 11, the refrigerator in the present embodiment forms an
本実施の形態においては、樹脂フィルム27の発泡ウレタン29との密着面に易接着層32aを形成していることにより、樹脂フィルム27と発泡ウレタン29との接着強度がより高いものとなる。そのため、発泡ウレタン29からの樹脂フィルム27、ひいては透明前板25の剥離をより確実に防止することができ、長期間に亘って樹脂フィルム27付き透明前板25の接着強度の維持を保証することができる。
In the present embodiment, the
特に本実施の形態で例示したように、樹脂フィルム27としてポリエチレンテレフタレートを用い、かつ、易接着層32aをウレタン系接着剤またはポリエステル系の接着剤とすると、その接着強度は強力なものとなる。すなわち、ポリエステル系の接着剤を構成するポリエステルは、その溶解性パラメータ(以下、SP値と称す)が、ウレタンのSP値の10~11及び樹脂フィルムの材料であるポリエチレンテレフタレートのSP値の11.3と近い。そのため、樹脂フィルム27と発泡ウレタン29の接着力は強固なものとなるのである。換言するとポリエステル系(アクリル系も同様)樹脂は末端に-OH基をイソシアネートで反応させていて、ウレタン変成樹脂膜となっている。一方、ウレタン発泡材はポリエーテルポリオールのイソシアネート硬化である。このことから、基本の樹脂骨格は異なるものの反応内容は同じであるため、接着強度が向上する。よって、長期間の使用に際しても透明前板25の接着強度の維持を保証することができる。
Particularly, as exemplified in the present embodiment, when polyethylene terephthalate is used as the
また、樹脂フィルム27と発泡ウレタン29との接着面はミクロ的に見ると発泡ウレタン29のスキン層と樹脂フィルム27とが接着している。このような発泡ウレタン29のスキン層と樹脂フィルム27とはその双方の表面が滑面となっているため、剥がれかけると一気に剥がれてしまう危険性がある。特に、透明前板25の外周部分の発泡ウレタン29の発泡密度を高めてその接着面をスキン層とした場合、透明前板25の外周部分で剥がれが広がってしまう恐れがある。
Further, when the microscopic surface of the adhesive surface between the
しかしながら、本実施の形態では前に述べたように樹脂フィルム27の発泡ウレタン29との密着面に易接着層32aを形成することにより、樹脂フィルム27と発泡ウレタン29との接着強度が高いものとなる。そのため、発泡ウレタン29のスキン層と樹脂フィルム27との剥がれの広がりを防止できる。よって、透明前板25の内面の樹脂フィルム27と発泡ウレタン29との接着強度の維持を長期間に亘って保証することができる。
However, in this embodiment, as described above, by forming the easy-
また、発泡ウレタン29の発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する透明前板25の中央部分でも、易接着層32aの形成により、その接着強度を向上させることができる。すなわち、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する分を、この易接着層32aによる接着力が補い、発泡ウレタン29と樹脂フィルム27との接着強度をより確実なものとすることができる。ひいては透明前板25の接着強度の維持を長期間に亘って保証することができる。
In addition, the adhesive strength of the central portion of the transparent
なお、本実施の形態における冷蔵庫では、樹脂フィルム27の発泡ウレタン29側に易接着層32aを設けており、本発明の第1および第2の実施の形態のように、透明前板25と内箱フレーム23の縁枠24の接着のために両面テープを設けていない。しかし、本発明の第1および第2の実施の形態と同じように、透明前板25と内箱フレーム23の縁枠24の接着のために図9に示すように、両面テープ30を設けても良い。
In the refrigerator according to the present embodiment, an easy-
(第5の実施の形態)
以下、本発明の第5の実施の形態における冷蔵庫について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。
(Fifth embodiment)
Hereinafter, the refrigerator in the 5th Embodiment of this invention is demonstrated, referring drawings. Note that the present invention is not limited to the present embodiment.
また、本発明の第1および第3の実施の形態における冷蔵庫と同様の構成については、同一の符号を付して説明を省略する。 Also, the same components as those in the refrigerators according to the first and third embodiments of the present invention are denoted by the same reference numerals and description thereof is omitted.
図12は、本実施の形態における冷蔵庫の扉の構成要素を示す模式図である。 FIG. 12 is a schematic diagram showing components of the refrigerator door in the present embodiment.
本実施の形態における冷蔵庫の扉を構成する透明前板25は着色層が原因となる剥がれにも対応すべくその内面に接着剤26を介して樹脂フィルム27を貼り付けている。この樹脂フィルム27は透明前板25側の面に着色層28a、透明前板25と反対側の発泡ウレタン29側の面にヘアーライン28bが形成してある。これによって、透明前板25は、あたかもヘアーライン付の着色透明前板となる。なお、ヘアーライン28bを形成しない白色系着色層とする場合は、透明前板25とは反対側の面に着色層28aを形成してもよい。
The transparent
また、透明前板25の内面に接着剤26を介して装着した樹脂フィルム27の外周部と、内箱フレームの縁枠は両面テープ30を介して接着してある。そして、樹脂フィルム27の外周部には両面テープ30との接着力を強化するために、酸化チタン等からなる酸化助剤31が添加してある。これによって、透明前板25は発泡ウレタン29に強力に接着保持されるとともに両面テープ30によって縁枠にも接着保持されることになる。
Further, the outer peripheral portion of the
透明前板25の接着強度を向上する両面テープ30は樹脂フィルム27に対する接着力が比較的弱い。そのため、そのままでは両面テープ30の剥離紙を剥がす時に両面テープ30自体が樹脂フィルム27から剥がれてしまうことがあり作業性が低下する恐れがある。しかしながら、本実施の形態では、両面テープ30を接着する樹脂フィルム27の表面に、酸化助剤31を添加してあるから、両面テープ30と樹脂フィルム27との接着は水素結合を伴う強力なものとなる。そのため、両面テープ30の剥離紙を剥がす時に両面テープ30自体が樹脂フィルム27から剥がれてしまうことを防止でき、作業性の低下を解消して生産性を向上させることができる。
The double-
(第6の実施の形態)
以下、本発明の第6の実施の形態における冷蔵庫について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。
(Sixth embodiment)
Hereinafter, the refrigerator in the 6th Embodiment of this invention is demonstrated, referring drawings. Note that the present invention is not limited to the present embodiment.
また、本発明の第1および第3の実施の形態における冷蔵庫と同様の構成については、同一の符号を付して説明を省略する。 Also, the same components as those in the refrigerators according to the first and third embodiments of the present invention are denoted by the same reference numerals and description thereof is omitted.
図13は、本実施の形態における冷蔵庫の扉の構成要素を示す模式図である。 FIG. 13 is a schematic diagram showing components of a refrigerator door in the present embodiment.
本実施の形態における冷蔵庫の扉を構成する透明前板25は着色層が原因となる剥がれにも対応すべくその内面に接着剤26を介して樹脂フィルム27を貼り付けている。この樹脂フィルム27は透明前板25側の面に着色層28a、透明前板25と反対側の発泡ウレタン29側の面にヘアーライン28bが形成してある。これによって、透明前板25は、あたかもヘアーライン付き着色透明前板となる。
The transparent
また、透明前板25の外周部とは両面テープ30を介して接着してある。これによって、透明前板25は発泡ウレタン29に接着保持されるとともに両面テープ30によって内箱フレーム23の縁枠24にも接着保持されることになる。
Also, the outer peripheral portion of the transparent
両面テープ30は図14に示すように、透明前板25の上下水平縁部に沿って位置する水平テープ部30aと透明前板25の左右縁部に沿って位置する垂直テープ部30bとからなる。水平テープ部30aは透明前板25の横幅ほぼいっぱいに位置し、その長辺側面に垂直テープ部30bの短辺側面を突き当てるよう配置した形でヘアーライン28bを形成した図13に示す樹脂フィルム27に貼り付けてある。
As shown in FIG. 14, the double-
また、両面テープ30は、図15に示すようにテープ内縁端30cが縁枠24の内縁端24eを超えて中央部寄りの発泡ウレタン29と樹脂フィルム27との接着面まで突出し、発泡ウレタン29と樹脂フィルム27との間に位置する構成としてある。
Further, as shown in FIG. 15, the double-
さらに、両面テープ30と樹脂フィルム27との間には図13に示すように補強層33が設けてある。この補強層33は、発泡ウレタン29から両面テープ30のテープ内縁端30cを介して樹脂フィルム27に加わる発泡圧の局所偏荷重を抑制する。そして補強層33は、透明樹脂フィルムである透明性が高く機械的強度の高いポリエチレンテレフタレートを用いて構成している。
Furthermore, a reinforcing
本実施の形態では、ヘアーライン加工を施した樹脂フィルム27の発泡ウレタン29側の面に補強層33を設けている。この構成により、発泡ウレタン29と樹脂フィルム27との接着面まで突出している両面テープ30のテープ内縁端30cを介して樹脂フィルム27に加わる発泡ウレタン29の発泡圧による局所偏荷重を抑制する。そして、その局所偏荷重によって両面テープ30のテープ内縁端30cに沿ってヘアーライン28bを横切るように生じる恐れのある線傷の発生を抑制しヘアーライン28bをきれいな状態のまま維持することができる。
In this embodiment, the reinforcing
すなわち、両面テープ30を発泡ウレタン29と樹脂フィルム27との接着面まで突出させている。これにより、発泡ウレタン29の発泡圧が両面テープ30のテープ内縁端30cを介して樹脂フィルム27に局所的に加わる。そして、この局所偏荷重により両面テープ30のテープ内縁端30cに沿ってヘアーライン28bを横切るような線傷が生じる。これはヘアーライン28bを横切るように位置するテープ内縁端30cに加わる局所偏荷重によりこの部分が変形(ヘアーライン28bの溝の深さが変わる)して光の反射が異なることによって生じると思われる。
That is, the double-
しかしながら、本実施の形態では、局所偏荷重を受ける両面テープ30のテープ内縁端30cと樹脂フィルム27との間に補強層33が設けてあるから、この補強層33が発泡圧によるテープ内縁端30cからの局所偏荷重を緩和抑制する。その結果、ヘアーライン28bのテープ内縁端30cに沿って生じる変形は発生しなくなり、ヘアーライン28bを横切る線傷の発生を防止できる。
However, in this embodiment, since the reinforcing
したがって、本実施の形態は、両面テープ30を設けて透明前板25の接着強度を向上させたことによって生じる意匠性欠如の課題を解決して良好な意匠を確保することができる。
Therefore, the present embodiment can solve the problem of lack of designability caused by providing the double-
(第7の実施の形態)
以下、本発明の第7の実施の形態における冷蔵庫について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。
(Seventh embodiment)
Hereinafter, the refrigerator in the 7th Embodiment of this invention is demonstrated, referring drawings. Note that the present invention is not limited to the present embodiment.
また、本発明の第1、第3および第6の実施の形態における冷蔵庫と同様の構成については、同一の符号を付して説明を省略する。 Also, the same components as those in the refrigerators according to the first, third, and sixth embodiments of the present invention are denoted by the same reference numerals and description thereof is omitted.
図16は、本実施の形態における冷蔵庫の扉の構成要素を示す模式図である。 FIG. 16 is a schematic diagram showing components of a refrigerator door in the present embodiment.
この第7の実施の形態は透明前板25の樹脂フィルム27と発泡ウレタン29との接着力を更に高めたものである。
In the seventh embodiment, the adhesive force between the
すなわち、樹脂フィルム27の発泡ウレタン側の面に易接着層32を形成し、この易接着層32を介して発泡ウレタン29と接着した構成としてある。
That is, an easy-
易接着層32は樹脂フィルム27の表面をコロナ処理やプラズマ処理を施したり、ポリエステル系樹脂やアクリル樹脂を塗布したりして、形成することができる。
The
樹脂フィルム27と発泡ウレタン29との接着面はミクロ的に見ると発泡ウレタン29のスキン層と樹脂フィルム27とが接着している。このような発泡ウレタン29のスキン層と樹脂フィルム27とはその双方の表面が滑面となっているため、剥がれかけると一気に剥がれてしまう危険性がある。特に、透明前板25の外周部分の発泡密度を高めてその接着面を発泡ウレタン29のスキン層とした場合にあっては透明前板25の外周部分で剥がれが広がってしまう恐れがある。
When the adhesion surface of the
しかしながら、本実施の形態のように樹脂フィルム27の発泡ウレタン29との密着面に易接着層32を形成することにより、樹脂フィルム27と発泡ウレタン29との接着強度が高いものとなる。これにより、発泡ウレタン29のスキン層と樹脂フィルム27との剥がれの広がりを防止できる。よって、透明前板25の内面の樹脂フィルム27と発泡ウレタン29との接着強度を長期間に亘って維持保障することができる。
However, the adhesive strength between the
また、この易接着層32は接着剤で構成し、これが乾燥硬化すると強度の高い層となり、この硬化した易接着層32が補強層となって、両面テープ30のテープ内縁端30cによるヘアーライン28bを横切る線の発生を防止することにもなる。
Further, this easy-
また、易接着層32はウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する透明前板25の中央部分でもその接着強度を向上させることになる。すなわち、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する分を、この易接着層32による接着力で補う。そして、発泡ウレタン29と樹脂フィルム27との接着強度をより確実なものとすることができ、ひいては透明前板25の接着強度を長期間に亘って維持保障することができる。
Further, the easy-
また、易接着層32を接着剤で構成した場合、これが乾燥硬化すると強度の高い層となり、この硬化した易接着層32が図14で示すように追加の補強層となる。このことにより、両面テープ30のテープ内縁端30cによるヘアーライン28bを横切る線の発生をより確実に防止することができる。
Further, when the easy-
以上説明したように、本発明は、断熱性を有する冷蔵庫本体と扉とを備え、扉が、扉を閉じた状態で冷蔵庫本体の内側に位置する内箱フレームと、内箱フレームを覆うようにその内箱フレームの縁枠に配置した着色層付きの透明前板と、透明前板と内箱フレームとで形成される空間に充填発泡させた発泡ウレタンとを備える。また、透明前板は発泡ウレタンに接着保持させるとともに、透明前板の外周部を内箱フレームの縁枠に両面テープによって接着する。 As described above, the present invention includes a refrigerator body having a heat insulating property and a door, and the door covers the inner box frame positioned inside the refrigerator body with the door closed, and the inner box frame. A transparent front plate with a colored layer disposed on an edge frame of the inner box frame, and urethane foam filled and foamed in a space formed by the transparent front plate and the inner box frame. Further, the transparent front plate is bonded and held to the urethane foam, and the outer peripheral portion of the transparent front plate is bonded to the edge frame of the inner box frame with a double-sided tape.
これにより、まず透明前板はウレタンとの接着に加え、両面テープを介して内箱フレームの縁枠とも接着して保持されるから、より強固に接着保持されることになる。そして、扉端部に水が掛かってもこの水は透明前板と内箱フレームの縁部とを接着している両面テープによって内方への侵入を阻止されるから、水の侵入による発泡ウレタンと透明前板との接着剥がれを確実に防止する。よって、長期間に亘って透明前板の接着強度の維持を保証することができる。 Thereby, first, in addition to the adhesive with urethane, the transparent front plate is also adhered and held to the edge frame of the inner box frame via the double-sided tape, so that the transparent front plate is more firmly adhered and held. And even if water splashes on the door edge, this water is blocked from entering inward by the double-sided tape that bonds the transparent front plate and the edge of the inner box frame. And prevent peeling of the adhesive and the transparent front plate. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
また、意匠的には透明前板が着色層を有しているから、深みある外観とすることができて意匠性が向上する。更に従来のように、透明前板の周縁部を覆う透明前板挿入部を廃止することにより、透明前板挿入部で意匠性を損なうことがないので、全面フラット感のあるすっきりとした外観にすることができる。更に透明前板挿入部が無いため、従来のように透明前板挿入部と透明前板との間の境界部に付着堆積していたほこりや塵埃等が無くなる。よって、長期間に亘って初期の高い意匠性をそのまま維持することができる。 Also, since the transparent front plate has a colored layer in terms of design, it can have a deep appearance and the design is improved. Furthermore, by eliminating the transparent front plate insertion part that covers the peripheral edge of the transparent front plate as in the past, the transparent front plate insertion part does not impair the design, so the whole surface has a flat appearance and a clean appearance. can do. Further, since there is no transparent front plate insertion portion, dust, dust, and the like deposited and deposited on the boundary portion between the transparent front plate insertion portion and the transparent front plate as in the prior art are eliminated. Therefore, the initial high designability can be maintained as it is over a long period of time.
また、本発明は、模様等の着色層を形成した樹脂フィルムを透明前板の内面に接着剤を介して貼り付けて着色層付きの透明前板を形成してよい。 In the present invention, a transparent front plate with a colored layer may be formed by attaching a resin film having a colored layer such as a pattern to the inner surface of the transparent front plate with an adhesive.
これにより、着色層は樹脂フィルムに形成しているのでその着色層はローラ等によって形成することができ、樹脂フィルムに対する接着強度を保証することができて、樹脂フィルムが剥がれることを確実に防止できる。これにより、樹脂フィルムを透明前板と発泡ウレタンとの間に介在させたとき、着色層がフィルムから剥がれてこの剥がれに起因して生じる透明前板の発泡ウレタンからの剥離を防止することができる。よって、長期間に亘って透明前板の接着強度の維持を保証することができる。 Thereby, since the colored layer is formed on the resin film, the colored layer can be formed by a roller or the like, the adhesive strength to the resin film can be ensured, and the resin film can be reliably prevented from peeling off. . Thereby, when the resin film is interposed between the transparent front plate and the urethane foam, the colored layer is peeled off from the film and the peeling of the transparent front plate from the urethane foam caused by this peeling can be prevented. . Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
しかも、透明前板がガラス板であって何らかの原因で割れるようなことがあっても、このガラス片は樹脂フィルムに接着していて飛散を防止されることになり、安全性も向上する。 Moreover, even if the transparent front plate is a glass plate and may break for some reason, the glass piece is adhered to the resin film to prevent scattering, and safety is also improved.
また、意匠的には透明前板内側の樹脂フィルムに模様等の着色層を形成するので、透明前板へ直接模様を印刷形成する方法では表現できなかったようなヘアーライン等の精細な模様も形成できて、その意匠性を格段に向上させることができる。 In addition, since a colored layer such as a pattern is formed on the resin film inside the transparent front plate in terms of design, a fine pattern such as a hairline that could not be expressed by the method of printing a pattern directly on the transparent front plate is also formed. And can significantly improve the design.
また、本発明は、透明前板と内箱フレームの縁枠とを接着する両面テープを、透明前板の上下水平縁部に沿って配置した水平テープ部と同透明前板の左右縁部に沿って配置した垂直テープ部とから構成してよい。さらに、この両面テープの水平テープ部の長辺側面に垂直テープ部の短辺側面を突き当てるよう配置する。 Further, the present invention provides a double-sided tape that bonds the transparent front plate and the edge frame of the inner box frame to the horizontal tape portion arranged along the upper and lower horizontal edge portions of the transparent front plate and the left and right edge portions of the transparent front plate. You may comprise from the perpendicular | vertical tape part arrange | positioned along. Furthermore, it arrange | positions so that the short side surface of a perpendicular | vertical tape part may abut on the long side surface of the horizontal tape part of this double-sided tape.
これにより、扉端部に水が掛かっても、特に水が内方へ侵入しやすい扉上部に両面テープがその全長に亘って切れ目なく配されていることから、扉内方への水の侵入を確実に防止でき、透明前板の接着保持の信頼性を高めることができる。 As a result, even if the door edge is splashed with water, the double-sided tape is placed over the entire length of the door at the top of the door where water easily enters inward. Can be reliably prevented, and the reliability of the adhesion and retention of the transparent front plate can be improved.
また、本発明は、両面テープのテープ内縁端が縁枠の内縁端を超えて発泡ウレタンと樹脂フィルムとの接着面まで突出するように設けてよい。 Further, the present invention may be provided such that the inner edge of the double-sided tape protrudes beyond the inner edge of the edge frame to the adhesive surface between the urethane foam and the resin film.
これにより、発泡ウレタンが熱収縮を起こしてもその熱収縮による引き剥がし力によって発泡ウレタンの縁枠内縁端部分での樹脂フィルムの剥がれや裂けを防止することができる。そして透明前板の接着保持の信頼性を高めることができるとともに意匠性も良好な状態に維持できる。 Thus, even if the urethane foam undergoes thermal shrinkage, it is possible to prevent the resin film from being peeled off or torn at the inner edge portion of the foam urethane edge due to the peeling force caused by the thermal shrinkage. And the reliability of adhesion holding | maintenance of a transparent front board can be improved, and designability can also be maintained in a favorable state.
また、本発明は、両面テープのテープ外縁端を透明前板の外縁端から5mm以内の範囲に位置するように設けてよい。 In the present invention, the tape outer edge of the double-sided tape may be provided within a range of 5 mm from the outer edge of the transparent front plate.
これにより、透明前板がガラス板であって何らかの原因でその端部が万が一割れるようなことがあっても、その破片は両面テープに接着していて飛散を防止されることになり、万が一のときの安全性を向上させることができる。 As a result, even if the transparent front plate is a glass plate and its end portion may break for some reason, the fragments are adhered to the double-sided tape to prevent scattering. Safety at the time can be improved.
また、本発明は、内箱フレームの縁枠のテープ接着面は、縁枠外縁側に位置する平坦部と、縁枠内縁側に位置していて縁枠内縁側に開放した複数の溝とを備えてよい。 Further, according to the present invention, the tape bonding surface of the edge frame of the inner box frame includes a flat portion located on the outer edge side of the edge frame and a plurality of grooves located on the inner edge side of the edge frame and opened to the inner edge side of the edge frame. It's okay.
これにより、両面テープを内箱フレームの縁枠に貼り付ける際、両面テープと縁枠との間に生じやすい気泡が複数の溝から抜けていく。そのため、気泡のない確実な両面テープの接着が可能となって、より透明前板の接着強度を向上させることができる。 Thus, when the double-sided tape is affixed to the edge frame of the inner box frame, bubbles that are likely to be generated between the double-sided tape and the edge frame escape from the plurality of grooves. Therefore, it is possible to reliably bond the double-sided tape without bubbles, and the adhesive strength of the transparent front plate can be further improved.
また、本発明は、発泡ウレタンの透明前板外周部分の発泡密度を、中央部分の発泡密度より高くしてよい。 In the present invention, the foam density of the outer peripheral portion of the transparent front plate of urethane foam may be higher than the foam density of the central portion.
これにより、透明前板のフィルム外周部分は発泡ウレタンの発泡密度が高いスキン層と接着することになり、その接着密度が高く強固なものとなる。そのため、長期間の使用に際しても透明前板の樹脂フィルムと発泡ウレタンとの接着は維持され、長期間に亘ってフィルム付き透明前板の接着強度の維持を保証することができる。 Thus, the film outer peripheral portion of the transparent front plate is bonded to the skin layer having a high foaming density of urethane foam, and the adhesive density is high and strong. Therefore, even when used for a long period of time, the adhesion between the resin film of the transparent front plate and the urethane foam is maintained, and the maintenance of the adhesive strength of the transparent front plate with a film can be ensured over a long period of time.
また、本発明は、樹脂フィルムと発泡ウレタンとの接着強度を少なくとも1.0g/cm2以上有する構成としてよい。 Moreover, this invention is good also as a structure which has the adhesive strength of a resin film and foaming urethane at least 1.0 g / cm < 2 > or more.
これにより、発泡ウレタンが熱収縮を起こしても確実に樹脂フィルムと発泡ウレタンとの接着強度を保障することができ、透明前板の接着強度を長期間に亘って維持保障することができる。 Thereby, even if the urethane foam undergoes thermal shrinkage, the adhesive strength between the resin film and the urethane foam can be reliably ensured, and the adhesive strength of the transparent front plate can be maintained and ensured over a long period of time.
また、本発明は、透明前板の内箱フレーム側に接着剤を介して貼り付けた着色層を形成した樹脂フィルムの発泡ウレタン側の面も接着剤を介在させて樹脂フィルムと発泡ウレタンとを接着してよい。 In addition, the present invention provides a resin film and urethane foam by interposing an adhesive on the surface of the foamed urethane side of the resin film formed with a colored layer attached to the inner box frame side of the transparent front plate via an adhesive. May be glued.
これにより、樹脂フィルムと発泡ウレタンとの接着強度が強化される。ウレタンの発泡によって発泡ウレタンと樹脂フィルムとの実質接着面積が減少する分この接着剤による接着力で接着強度をより確実に確保し、透明前板の接着強度を長期間に亘って維持保障することができる。 This strengthens the adhesive strength between the resin film and urethane foam. By securing the adhesive strength with this adhesive, the adhesive strength of the transparent front plate can be maintained and guaranteed over a long period of time, as the actual adhesive area between the urethane foam and the resin film decreases due to the foaming of urethane. Can do.
また、本発明は、樹脂フィルムをポリエチレンテレフタレートフィルムとし、発泡ウレタンと接着させる接着剤をウレタン系接着剤またはポリエステル系接着剤としてよい。 Further, in the present invention, the resin film may be a polyethylene terephthalate film, and the adhesive for bonding with urethane foam may be a urethane adhesive or a polyester adhesive.
ポリエチレンテレフタレートは機械的強度が高いので、樹脂フィルム自体が発泡ウレタンの熱収縮に伴う経年変化で破れる様なことがない。しかもポリエチレンテレフタレートとウレタン及びポリエステルとはその溶解パラメータが近いので、これら相互間の接着力は強固なものとなり、その接着強度維持の保証を更に向上させることができる。 Since polyethylene terephthalate has high mechanical strength, the resin film itself does not break due to aging due to thermal contraction of urethane foam. Moreover, since polyethylene terephthalate, urethane, and polyester have similar solubility parameters, the adhesive strength between them becomes strong, and the guarantee of maintaining the adhesive strength can be further improved.
また、本発明は、内箱フレームの縁枠のうち、透明前板の下端面に位置する部分に透明前板の前面から前方に飛び出すことなく透明前板下端面に接する透明前板支持片を設けてよい。 Further, the present invention provides a transparent front plate support piece that is in contact with the lower end surface of the transparent front plate without jumping forward from the front surface of the transparent front plate to a portion located on the lower end surface of the transparent front plate, of the edge frame of the inner box frame. May be provided.
これにより、透明前板は内箱フレームの透明前板支持片によってその重量を支持されるので、透明前板の落下等の異常事態を確実に防止できる。さらに、透明前板支持片は透明前板の前面より飛び出すことがないので、意匠性及び全面フラット感は良好なまま維持できる。 This allows the transparent front plate to be supported on its weight by the transparent front plate support piece of the inner box frame, so that abnormal situations such as falling of the transparent front plate can be reliably prevented. Further, since the transparent front plate support piece does not protrude from the front surface of the transparent front plate, the design and the flatness of the entire surface can be maintained.
また、本発明は、樹脂フィルムにクロム蒸着層を形成してよい。 In the present invention, a chromium vapor deposition layer may be formed on the resin film.
これにより、樹脂フィルムと蒸着層の端面を起点とする蒸着層の錆発生を防止することができる。 Thereby, rust generation of the vapor deposition layer starting from the end face of the resin film and the vapor deposition layer can be prevented.
また、本発明は、樹脂フィルムの発泡ウレタン側の面に易接着層を形成してよい。 In the present invention, an easy adhesion layer may be formed on the surface of the resin film on the urethane foam side.
樹脂フィルムの発泡ウレタン側の面に形成した易接着層により、樹脂フィルムと発泡ウレタンとの接着強度が強固なものとなり、樹脂フィルムと発泡ウレタンとの剥がれを防止することができる。よって、長期間に亘って透明前板の接着強度の維持を保証することができる。 The easy adhesion layer formed on the surface of the resin film on the urethane foam side provides a strong adhesive strength between the resin film and the urethane foam, and prevents the resin film and the urethane foam from peeling off. Therefore, it is possible to ensure the maintenance of the adhesive strength of the transparent front plate over a long period of time.
また、本発明は、両面テープを接着する着色樹脂フィルムの表面に酸化助剤を添加してよい。 In the present invention, an oxidation aid may be added to the surface of the colored resin film to which the double-sided tape is bonded.
接着強度を向上させるために設けた両面テープは樹脂フィルムに対する接着力が比較的弱くてそのままでは両面テープの剥離紙を剥がす時に両面テープが樹脂フィルムから剥がれてしまうことがあり作業性が低下する。しかし、両面テープを接着する樹脂フィルムの表面には酸化助剤を添加することにより、両面テープと樹脂フィルムとの接着は水素結合を伴う強力なものとなる。そのため、両面テープの剥離紙を剥がす時に両面テープ自体が樹脂フィルムから剥がれてしまうことを防止でき、作業性の低下を解消し、生産性を向上させる。 The double-sided tape provided to improve the adhesive strength has a relatively weak adhesive force to the resin film, so that when the release paper of the double-sided tape is peeled off, the double-sided tape may be peeled off from the resin film, and workability is lowered. However, by adding an oxidizing aid to the surface of the resin film to which the double-sided tape is bonded, the adhesion between the double-sided tape and the resin film becomes strong with hydrogen bonding. Therefore, it is possible to prevent the double-sided tape itself from being peeled off from the resin film when the release paper of the double-sided tape is peeled off, thereby eliminating the deterioration of workability and improving the productivity.
また、本発明は、樹脂フィルムにヘアーライン加工を施すとともに、樹脂フィルムの発泡ウレタン側の面に発泡ウレタンから両面テープの内縁端を介して樹脂フィルムに加わる局所偏荷重を抑制する補強層を設けてよい。 In addition, the present invention performs a hairline process on the resin film and provides a reinforcing layer that suppresses local uneven load applied to the resin film from the foamed urethane through the inner edge of the double-sided tape on the surface of the resin film on the urethane foam side. Good.
ヘアーライン加工を施した樹脂フィルムの発泡ウレタン側の面に補強層を設けることにより、発泡ウレタンと樹脂フィルムとの接着面まで突出している両面テープの内縁端を介して樹脂フィルムに加わる発泡ウレタンの発泡圧による局所偏荷重を抑制する。さらに、局所偏荷重により両面テープの内縁端に沿ってヘアーラインを横切るように生じる恐れのある線傷の発生を抑制しヘアーラインをきれいな状態のまま維持することができる。 Foaming of foamed urethane applied to the resin film via the inner edge of the double-sided tape protruding to the adhesive surface between the foamed urethane and the resin film by providing a reinforcing layer on the foamed urethane side surface of the resin film that has undergone hairline processing Suppresses local uneven load due to pressure. Further, it is possible to suppress the occurrence of flaws that may occur across the hairline along the inner edge of the double-sided tape due to local uneven load, and to maintain the hairline in a clean state.
また、本発明は、補強層を樹脂フィルムと両面テープとの間に配置してよい。これにより両面テープの内縁端から直接樹脂フィルムに局所偏荷重が加わるのを抑制することができるので、ヘアーラインの線傷を効果的に防止することができる。 In the present invention, the reinforcing layer may be disposed between the resin film and the double-sided tape. Thereby, since it can suppress that a local unbalanced load is directly applied to a resin film from the inner edge end of a double-sided tape, the hairline can be effectively prevented from being damaged.
また、本発明は、補強層を両面テープと発泡ウレタンとの間に配置してよい。これにより両面テープの内縁端に加わる発泡圧力そのものを低減することができ、ヘアーラインの線傷を防止することができる。 In the present invention, the reinforcing layer may be disposed between the double-sided tape and the urethane foam. Thereby, the foaming pressure itself applied to the inner edge of the double-sided tape can be reduced, and the hair line can be prevented from being scratched.
また、本発明は、補強層を透明樹脂フィルムで構成してよく、その透明樹脂フィルムを敷設するだけで簡単に補強層を形成することができる。 In the present invention, the reinforcing layer may be formed of a transparent resin film, and the reinforcing layer can be easily formed only by laying the transparent resin film.
また、本発明は、補強層を樹脂フィルムの内面に施した接着剤の硬化層で構成してよい。これにより樹脂フィルムに接着剤を塗布しこれを硬化させれば補強層を形成することができる。 Further, the present invention may be constituted by a hardened layer of an adhesive having a reinforcing layer applied to the inner surface of the resin film. Thus, a reinforcing layer can be formed by applying an adhesive to the resin film and curing it.
以上のように本発明は、扉の透明前板を長期間に亘って接着保持できるとともに、意匠性を高め、その高い意匠性をそのまま維持でき、一般用はもちろん業務用の冷蔵庫やワインクーラーにも幅広く適用できる。 As described above, the present invention can adhere and hold the transparent front plate of the door over a long period of time, enhance the designability, and maintain the high designability as it is, and can be used as a general purpose or commercial refrigerator or wine cooler. Is also widely applicable.
1 冷蔵庫本体
2 外箱
3 内箱
4,29 発泡ウレタン
5 冷蔵室
6 切替室
7 製氷室
8 冷凍室
9 野菜室
10,11,12,13,14 扉
16 冷却室
17 冷却器
18 送風ファン
19 圧縮機
20 放熱パイプ
21 キャピラリーチューブ
23 内箱フレーム
24 縁枠
24a 平坦部
24b 溝
24c 端面
24d 透明前板支持片
24e 内縁端
25 透明前板
26,26a 接着剤
27 樹脂フィルム
28,28a 着色層
30 両面テープ
30a 水平テープ部
30b 垂直テープ部
30c テープ内縁端
32,32a 易接着層
33 補強層
101 扉
102 着色層
103 着色ガラス板
104 前板
105 内箱フレーム
106 枠体
107 発泡ウレタン
108 前板挿入部
DESCRIPTION OF
Claims (20)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201380047055.1A CN104620066B (en) | 2012-09-10 | 2013-09-04 | Freezer |
| EP13834782.8A EP2894423B1 (en) | 2012-09-10 | 2013-09-04 | Refrigerator |
Applications Claiming Priority (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012-198238 | 2012-09-10 | ||
| JP2012-198239 | 2012-09-10 | ||
| JP2012198237A JP6167277B2 (en) | 2012-09-10 | 2012-09-10 | refrigerator |
| JP2012-198237 | 2012-09-10 | ||
| JP2012198239A JP6236619B2 (en) | 2012-09-10 | 2012-09-10 | refrigerator |
| JP2012198238A JP5532092B2 (en) | 2012-09-10 | 2012-09-10 | refrigerator |
| JP2013119503A JP6089213B2 (en) | 2013-06-06 | 2013-06-06 | refrigerator |
| JP2013-119502 | 2013-06-06 | ||
| JP2013-119503 | 2013-06-06 | ||
| JP2013119502A JP6043961B2 (en) | 2013-06-06 | 2013-06-06 | refrigerator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014038189A1 true WO2014038189A1 (en) | 2014-03-13 |
Family
ID=50236818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2013/005219 Ceased WO2014038189A1 (en) | 2012-09-10 | 2013-09-04 | Refrigerator |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2894423B1 (en) |
| CN (1) | CN104620066B (en) |
| WO (1) | WO2014038189A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016017730A (en) * | 2014-07-11 | 2016-02-01 | 三菱電機株式会社 | refrigerator |
| EP4621329A3 (en) * | 2020-05-28 | 2025-10-29 | LG Electronics Inc. | Refrigerator |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6761936B2 (en) * | 2016-06-27 | 2020-09-30 | パナソニックIpマネジメント株式会社 | refrigerator |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05322436A (en) * | 1992-05-26 | 1993-12-07 | Matsushita Refrig Co Ltd | Heat insulating door |
| JPH09100443A (en) * | 1995-10-05 | 1997-04-15 | Nissan Motor Co Ltd | Automotive coating composition |
| JP2004278891A (en) * | 2003-03-14 | 2004-10-07 | Matsushita Electric Ind Co Ltd | Method of manufacturing insulated door and refrigerator |
| US20100031580A1 (en) * | 2008-08-05 | 2010-02-11 | Samsung Electronics Co., Ltd. | Door of refrigerator and method for manufacturing the same |
| JP2010060190A (en) * | 2008-09-03 | 2010-03-18 | Hitachi Appliances Inc | Refrigerator |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000171148A (en) * | 1998-12-08 | 2000-06-23 | Hitachi Ltd | Cooling device |
| KR100402604B1 (en) * | 2001-09-07 | 2003-10-17 | 주식회사 엘지이아이 | An external decorating member of door for Refrigerator |
| KR20110042786A (en) * | 2009-10-20 | 2011-04-27 | 삼성전자주식회사 | Method of manufacturing refrigerators and freezers |
-
2013
- 2013-09-04 WO PCT/JP2013/005219 patent/WO2014038189A1/en not_active Ceased
- 2013-09-04 EP EP13834782.8A patent/EP2894423B1/en not_active Not-in-force
- 2013-09-04 CN CN201380047055.1A patent/CN104620066B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05322436A (en) * | 1992-05-26 | 1993-12-07 | Matsushita Refrig Co Ltd | Heat insulating door |
| JPH09100443A (en) * | 1995-10-05 | 1997-04-15 | Nissan Motor Co Ltd | Automotive coating composition |
| JP2004278891A (en) * | 2003-03-14 | 2004-10-07 | Matsushita Electric Ind Co Ltd | Method of manufacturing insulated door and refrigerator |
| US20100031580A1 (en) * | 2008-08-05 | 2010-02-11 | Samsung Electronics Co., Ltd. | Door of refrigerator and method for manufacturing the same |
| JP2010060190A (en) * | 2008-09-03 | 2010-03-18 | Hitachi Appliances Inc | Refrigerator |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016017730A (en) * | 2014-07-11 | 2016-02-01 | 三菱電機株式会社 | refrigerator |
| EP4621329A3 (en) * | 2020-05-28 | 2025-10-29 | LG Electronics Inc. | Refrigerator |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2894423A1 (en) | 2015-07-15 |
| CN104620066A (en) | 2015-05-13 |
| EP2894423B1 (en) | 2017-11-29 |
| EP2894423A4 (en) | 2016-04-27 |
| CN104620066B (en) | 2016-08-24 |
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