WO2014035126A1 - Method for manufacturing thioepoxy-based optical material - Google Patents
Method for manufacturing thioepoxy-based optical material Download PDFInfo
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- WO2014035126A1 WO2014035126A1 PCT/KR2013/007706 KR2013007706W WO2014035126A1 WO 2014035126 A1 WO2014035126 A1 WO 2014035126A1 KR 2013007706 W KR2013007706 W KR 2013007706W WO 2014035126 A1 WO2014035126 A1 WO 2014035126A1
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- optical material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3876—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/52—Polythioethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
Definitions
- the present invention relates to a method for producing a thioepoxy clock optical material, and more particularly, to a method for producing a high-quality optical material that is colorless, transparent, and free of deformation without high occurrence of stria and turbidity due to polymerization imbalance.
- Plastic optical lenses were introduced as a replacement for the high specific gravity and low impact of glass lenses.
- Representative examples thereof include polyethylene glycol bisallylcarbonate, polymethyl methacrylate, diallyl phthalate, and the like.
- optical lenses made of these polymers are excellent in physical properties such as moldability, dyeability, hard coat coating adhesion, impact resistance, etc., but the refractive index is about 1.50 (nD) and 1.55 (nD), resulting in a problem of thickening the lens. . Therefore, various attempts have been made to develop optical materials having high refractive indexes to reduce the thickness of lenses.
- Korean Patent No. 10-0681218 proposes a thioepoxy watch plastic lens.
- the thioepoxy lens has a high refractive index and an excellent property of having a high Abbe number, but also has a problem that the lens is fragile and poorly dyed.
- a method of copolymerizing these two kinds of resins that is, a method of copolymerizing a thioepoxy compound, a polythiol compound, and a polyisocyanate compound, is disclosed in Korean Patent Registration No. 10-0417985, Japanese Patent Laid-Open No. 11 -352302 et al.
- Both thioepoxy lenses and thioepoxy lenses copolymerizing thioepoxy and thiourethane often cause stria and turbidity due to polymerization imbalance when polymerizing the polymerizable composition, thereby degrading the quality of the lens. Since the occurrence of stria and turbidity degrade the quality of the lens, improvement has been required in the meantime. In addition, the production cost reduction has been a major concern in the recent lens field, the occurrence of striae, turbidity is a factor that increases the production cost by lowering the lens yield, the improvement is also urgently required in terms of production cost reduction.
- Patent Document 1 Republic of Korea Patent Registration 10-0681218
- Patent Document 2 Republic of Korea Patent Registration 10-0417985
- Patent Document 3 JP 11-352302 A
- stria and turbidity may occur due to polymerization imbalance.
- “Stria” refers to a phenomenon that is locally different from the surrounding normal refractive index due to a difference in composition.
- “Cloudy” means that when the resin composition for an optical lens is cured, turbidity appears in the optical lens due to polymerization heterogeneity. McLean and turbidity adversely affect the quality and performance of optical materials.
- the present invention is a method for producing a high quality thioepoxy optical material with a high yield without the occurrence of striae or turbidity using a polymerizable composition comprising a compound having at least one thioepoxy group The purpose is to provide.
- an optical material obtained by the above manufacturing method and an optical lens composed of the optical material are provided.
- the optical lens in particular comprises an spectacle lens or a polarizing lens.
- a colorless, transparent, and high-quality lens can be manufactured without a marrow or turbidity due to polymerization imbalance.
- the mold polymerization is carried out by maintaining the temperature in a specific range.
- die is performed in the temperature range of -5-20 degreeC. If the temperature is less than -5 °C, the polymerization reaction does not occur smoothly, the reaction time is long, and partial polymerization imbalance may occur. On the other hand, when the temperature exceeds 20 ° C, the curing speed of the resin is fast, and the reaction proceeds explosively due to the overheating reaction during polymerization, resulting in a gas accompanied by a severe smell, and the resin becomes black and cannot be used.
- a polymeric composition is mix
- the reaction should be performed at a low temperature, and the polymerization has been carried out at the lowest possible temperature.
- the composition and defoaming temperature of the composition had a significant correlation with the striae and turbidity of the final obtained lens.
- it is confirmed that a high quality lens without striae and turbidity is obtained by a smooth polymerization reaction when maintained at -5 to 15 ° C.
- Compounds having at least one thioepoxy group include, for example, bis (2,3-ethiothiopropyl) sulfide, bis (2,3-ethiothio) disulfide, 1,3-bis ( ⁇ -ethiothiopropylthio) cyclo Hexane, 1,4-bis ( ⁇ -epithiopropylthio) cyclohexane, 1,3-bis ( ⁇ -ethiothiopropylthiomethyl) cyclohexane, 1,4-bis ( ⁇ -ethiothiopropylthiomethyl) cyclo Hexane, bis [4- ( ⁇ -ethiothiopropylthio) cyclohexyl] methane, 2,2-bis [4- ( ⁇ -ethiothiopropylthio) cyclohexyl] propane, bis [4- ( ⁇ -ethiothiopropyl Episulfide compounds having an alicyclic skeleton such as
- halogen substituents such as chlorine substituents and bromine substituents, alkyl substituents, alkoxy substituents, nitro substituents and prepolymer-type modified compounds with polythiol may be used.
- the compound having at least one thioepoxy group preferably bis (2,3-ethiothiopropyl) sulfide, bis (2,3-ethiothio) disulfide, 1,3-bis ( ⁇ -ethiothiopropylthio) ) Cyclohexane, 1,4-bis ( ⁇ -ethiothiopropylthio) cyclohexane, 1,3-bis ( ⁇ -ethiothiopropylthiomethyl) cyclohexane, 1,4-bis ( ⁇ -ethiothiopropylthiomethyl ) Cyclohexane, 2,5-bis ( ⁇ -ethiothiopropylthiomethyl) -1,4-dithiane, 2,5-bis ( ⁇ -ethi
- the polymerizable composition may further include a polyisocyanate compound and a polythiol compound, and may be made of a thioepoxy clock optical material copolymerizing thioepoxy and thiourethane.
- the polyisocyanate compound is not particularly limited and a compound having at least one isocyanate and / or isothiocyanate group may be used.
- one or two or more kinds thereof may be mixed, and also halogen substituents such as chlorine substituents and bromine substituents, alkyl substituents and alkoxy substituents of these isocyanate compounds. And nitro substituents, prepolymer-modified products with polyhydric alcohols or thiols, carbodiimide-modified products, urea-modified products, biuret-modified or dimerized products, and trimerized reaction products.
- polyisocyanate compound Preferably, isophorone diisocyanate, hexamethylene diisocyanate, dicyclohexyl methane diisocyanate, bis (isocyanatomethyl) tricyclo [5,2,1,02,06] decane, bis ( At least one selected from isocyanatomethyl) bicyclo [2,2,1] is used.
- the said polythiol compound is not specifically limited, If it is a compound which has at least 1 or more thiol groups, 1 type (s) or 2 or more types can be mixed and used for it.
- 1 type (s) or 2 or more types can be mixed and used for it.
- the polymerization modified body obtained by prepolymerization with an isocyanate, a thioepoxy compound, a ethane compound, or the compound which has an unsaturated bond as a resin modifier to a polythiol compound can also be used.
- the polythiol compound preferably, at least one other polythiol compound may be mixed with bis (2-mercaptoethyl) sulfide or bis (2-mercaptoethyl) sulfide.
- the polymerizable composition may further include an olefin compound as a reactive resin modifier for the purpose of controlling impact resistance, specific gravity, monomer viscosity, etc., in order to improve optical properties of the copolymer optical resin (optical material).
- an olefin compound which can be added as a reactive resin modifier for example, benzyl acrylate, benzyl methacrylate, butoxyethyl acrylate, butoxymethyl methacrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxymethyl methacrylate, glycidyl acrylate, glycidyl methacrylate, phenoxy ethyl acrylate, phenoxy ethyl methacrylate, phenyl methacrylate, ethylene glycol Diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glyco
- the polymerizable composition of the present invention may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.
- a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, respectively.
- the internal mold release agent is preferably included at 0.001 to 10% by weight in the polymerizable composition.
- a phosphate ester compound is used as an internal mold release agent.
- the phosphate ester compound is prepared by adding 2-3 moles of alcohol compound to phosphorus pentoside (P 2 O 5 ), where various forms of phosphate ester compounds can be obtained, depending on the type of alcohol used.
- Typical examples include those in which ethylene oxide or propylene oxide is added to the aliphatic alcohol, or ethylene oxide or propylene oxide is added to the nonylphenol group.
- the phosphate ester compound added with ethylene oxide or propylene oxide is included as an internal mold release agent, an optical material having good release property and excellent quality can be obtained.
- the phosphate ester compound used as the internal mold release agent is preferably polyoxyethylene nonylphenol ether phosphate (5 wt% with 5 mol of ethylene oxide added, 80 wt% with 4 mol added, 10 wt with 3 mol added).
- polyoxyethylene nonylphenyl phosphate (9% added by 9 moles of ethylene oxide, 8 mole added by 8 moles of ethylene oxide, 7 mole added by ethylene oxide 10% by weight, 5% by weight of ethylene oxide added up to 5%), polyoxyethylenenonylphenol ether phosphate (3% by weight of 11 moles of ethylene oxide added, 80% by weight, 10 moles added, 9 moles added 5% by weight, 7% by weight 6% by weight, 6% by weight 6% by weight), polyoxyethylene nonylphenol ether phosphate (13% by weight of ethylene oxide 3% by weight, 12 moles by weight 80 Wt%, 11 mol added 8 wt%, 9 mol added 3 wt%, 4 mol Added 6% by weight), polyoxyethylene nonylphenol ether phosphate (added 17% by 17 mol of ethylene oxide, 79% by 16 mol added, 10% by weight 15 mol added, 14 mol added 4 weight%, 13
- the polymerizable composition is defoamed while maintaining a constant temperature condition and injected into a mold to obtain a thioepoxy optical material through mold polymerization.
- the polymerizable composition degassed under constant temperature conditions (-5 to 20 ° C.) is injected between polymerizing molds held by gaskets or tapes under the same temperature conditions and polymerized.
- Polymerization conditions are not limited because the conditions vary greatly depending on the polymerizable composition, the type and amount of the catalyst, the shape of the mold, and the like, but are carried out over a period of 1 to 50 hours at a temperature of about -50 to 130 ° C. In some cases, it is preferable to maintain or gradually raise the temperature in a temperature range of 10 to 130 ° C. and to cure in 1 to 48 hours.
- the optical material obtained by hardening may process annealing etc. as needed.
- Treatment temperature is normally performed between 50-130 degreeC, and it is preferable to carry out at 90-100 degreeC.
- a chain extender such as a chain extender, a crosslinking agent, a light stabilizer, a ultraviolet absorber, antioxidant, a coloring inhibitor, a useful dye, a filler, and an adhesive improvement agent.
- the catalyst used plays an important role. As the type of catalyst, known epoxy curing agents are mainly used, but strong amines violate the isocyanate reaction, so it is necessary to pay attention to its use.
- amine salts, phosphonium salts, phosphines, tertiary amines, Lewis acids, radical initiators, etc., which do not have an electron withdrawing group are mainly used, and the type and amount of catalysts are appropriately suited by those skilled in the art as necessary. You can choose.
- the optical material of the present invention can be obtained in a molded body having various shapes by changing the mold during casting polymerization, and can be used for various optical materials such as spectacle lenses, camera lenses, and light emitting diodes (LEDs).
- various optical materials such as spectacle lenses, camera lenses, and light emitting diodes (LEDs).
- LEDs light emitting diodes
- it is suitable as optical materials, such as an eyeglass lens, a camera lens, a light emitting diode, and an optical element.
- the lens made of the optical material of the present invention may be used by providing a coating layer on one or both surfaces as necessary.
- the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat film layer, an antifouling layer, and a water repellent layer.
- Each of these coating layers may be performed alone, or may be performed by multilayering a plurality of coating layers. When providing a coating layer on both surfaces, you may give the same coating layer to each surface, or may give a different coating layer.
- BEPS bis (2,3-ethiothio) sulfide
- 8-PENPP polyoxyethylene nonylphenyl phosphate, acidic phosphoric acid ester, as an internal release agent, containing 5% by weight of 9 mol of ethylene oxide, 80% by weight of 8 mol of ethylene oxide, and 7 mol of ethylene oxide 10 wt%, 5 wt% of ethylene oxide added up to 6 mole
- UV absorber HOPBT 1.5 g It mixed at 5 degreeC and set it as the homogeneous solution.
- Refractive index and Abbe number It was measured using an Abbe refractometer, a DR-M4 model of Atago.
- BEPS-1 bis (2,3-ethiothio) sulfide
- isophorone diisocyanate as an isocyanate compound
- bis (2-mercaptoethyl) as a thiol compound while maintaining the temperature at -10 ° C.
- the filtration was performed with a 1 ⁇ m PTFE filter, and injected into the mold made of a glass mold and a tape while maintaining -10 °C.
- This mold was charged into a polymerization oven, and gradually heated to 25 ° C to 130 ° C over 21 hours to polymerize. After the completion of the polymerization, the mold was removed from the oven, and the mold was released from the mold to obtain a lens. The obtained resin was further annealed at 130 ° C. for 4 hours. In this way, 100 lenses were prepared, and the stria and the turbidity were checked in the same manner as in Example 1, and the results are shown in Table 1 below.
- composition and the optical lens were prepared according to the composition shown in Table 1 in the same manner as in Comparative Example 1, and the physical properties were tested, and the results are shown in Table 1.
- BEPS bis (2,3-epithiopropyl) sulfide
- ETPDS 2,3-epoxypropyl (2,3-epoxypropyl (2,3-epithiopropyl) disulfide)
- IPDI isophorone diisocyanate
- BMES bis (2-mercaptoethyl) sulfide (bis (2-mercaptoethyl) sulfide)
- HOPBT 2- (2'-hydroxy-5'-t-octylphenyl) -2H-benzotriazole (2- (2'-hydroxy-5'-t-octylphenyl) -2H-benzotriazole)
- HTQA 1-hydroxy-4- (p-tolludine) -entroquinone (1-hydroxy-4- (p-toluidine) anthraquinone)
- the present invention it is possible to easily manufacture a thioepoxy optical material having excellent quality without striae and turbidity, and the thioepoxy optical material prepared according to the present invention can be widely used in various fields in place of existing optical materials.
- it can be used as a plastic glasses lens, a 3D polarizing lens equipped with a polarizing film on the spectacle lens, a camera lens, etc.
- optical such as recording media substrates, color filters and ultraviolet absorption filters used in prisms, optical fibers, optical disks, etc. Can be used in the product.
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Description
본 발명은 티오에폭시계 광학재료의 제조방법에 관한 것으로, 특히 중합불균형으로 인한 맥리나 백탁의 발생 없이 높은 수율로 무색 투명하고 변형이 없는 고품질의 광학재료를 제조하는 방법에 관한 것이다. The present invention relates to a method for producing a thioepoxy clock optical material, and more particularly, to a method for producing a high-quality optical material that is colorless, transparent, and free of deformation without high occurrence of stria and turbidity due to polymerization imbalance.
플라스틱 광학렌즈는 유리렌즈의 문제점인 높은 비중과 낮은 충격성을 보완한 대체품으로 소개되었다. 그 대표적인 것으로 폴리에틸렌글리콜 비스알릴카르보네이트, 폴리메틸메타아크릴레이트, 디알릴프탈레이트 등이 있다. 하지만, 이들 중합체로 제조된 광학렌즈는 주형성, 염색성, 하드코트피막 밀착성, 내충격성 등의 물성 면에서는 우수하나, 굴절률이 1.50(nD)과 1.55(nD) 정도로 낮아서 렌즈가 두꺼워지는 문제점이 있었다. 이에 렌즈의 두께를 줄이기 위해 굴절률이 높은 광학재료의 개발이 여러 가지로 시도되었다. Plastic optical lenses were introduced as a replacement for the high specific gravity and low impact of glass lenses. Representative examples thereof include polyethylene glycol bisallylcarbonate, polymethyl methacrylate, diallyl phthalate, and the like. However, optical lenses made of these polymers are excellent in physical properties such as moldability, dyeability, hard coat coating adhesion, impact resistance, etc., but the refractive index is about 1.50 (nD) and 1.55 (nD), resulting in a problem of thickening the lens. . Therefore, various attempts have been made to develop optical materials having high refractive indexes to reduce the thickness of lenses.
한국등록특허 10-0681218호에는 티오에폭시계 플라스틱 렌즈를 제안하고 있다. 티오에폭시계 렌즈는 고굴절률이면서도 고아베수를 갖는 우수한 성질이 있는 반면, 렌즈가 깨지기 쉽고 염색이 잘되지 않는다는 문제점도 있다. 이런 문제점을 해결하기 위해 이들 두 종류의 서로 다른 성질의 수지를 공중합 하는 방법, 즉 티오에폭시화합물과 폴리티올화합물 및 폴리이소시아네이트 화합물을 공중합하는 방법이 한국특허 등록 10-0417985호, 일본특허 공개 평11-352302 등에서 제안되었다.Korean Patent No. 10-0681218 proposes a thioepoxy watch plastic lens. The thioepoxy lens has a high refractive index and an excellent property of having a high Abbe number, but also has a problem that the lens is fragile and poorly dyed. In order to solve these problems, a method of copolymerizing these two kinds of resins, that is, a method of copolymerizing a thioepoxy compound, a polythiol compound, and a polyisocyanate compound, is disclosed in Korean Patent Registration No. 10-0417985, Japanese Patent Laid-Open No. 11 -352302 et al.
티오에폭시계 렌즈나, 티오에폭시와 티오우레탄을 공중합하는 티오에폭시계 렌즈 모두 중합성 조성물을 주형중합할 때에 중합불균형으로 인한 맥리나 백탁이 발생하여 렌즈의 품질을 저하시키는 경우가 종종 있다. 이러한 맥리나 백탁의 발생은 렌즈의 품질을 저하시키므로 그동안 개선이 요구되어 왔다. 또한 생산비 절감은 최근 렌즈분야의 주요 관심이 되고 있는데, 맥리, 백탁의 발생은 렌즈 수율을 낮춰 생산비를 상승시키는 요인이 되므로, 생산비 절감 측면에서도 그 개선이 절실히 요구되고 있다. Both thioepoxy lenses and thioepoxy lenses copolymerizing thioepoxy and thiourethane often cause stria and turbidity due to polymerization imbalance when polymerizing the polymerizable composition, thereby degrading the quality of the lens. Since the occurrence of stria and turbidity degrade the quality of the lens, improvement has been required in the meantime. In addition, the production cost reduction has been a major concern in the recent lens field, the occurrence of striae, turbidity is a factor that increases the production cost by lowering the lens yield, the improvement is also urgently required in terms of production cost reduction.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 대한민국 등록특허공보 10-0681218(Patent Document 1) Republic of Korea Patent Registration 10-0681218
(특허문헌 2) 대한민국 등록특허공보 10-0417985(Patent Document 2) Republic of Korea Patent Registration 10-0417985
(특허문헌 3) 일본 공개특허공보 평11-352302(Patent Document 3) JP 11-352302 A
티오에폭시계 광학재료 또는 티오에폭시와 티오우레탄을 공중합하는 티오에폭시계 광학재료 중에 중합불균형으로 인한 맥리, 백탁이 발생되는 경우가 있다. "맥리"란 조성의 차이 등으로 인해 주위의 정상 굴절율과 국소적으로 다르게 되는 현상을 말한다. "백탁"은 광학렌즈용 수지조성물을 경화시킬 때 중합불균일로 광학렌즈에 탁함이 나타는 것을 말한다. 맥리나 백탁은 광학재료의 품질과 성능에 나쁜 영향을 준다. In the thioepoxy optical material or the thioepoxy optical material in which thioepoxy and thiourethane are copolymerized, stria and turbidity may occur due to polymerization imbalance. "Stria" refers to a phenomenon that is locally different from the surrounding normal refractive index due to a difference in composition. "Cloudy" means that when the resin composition for an optical lens is cured, turbidity appears in the optical lens due to polymerization heterogeneity. McLean and turbidity adversely affect the quality and performance of optical materials.
본 발명자들은, 중합성 조성물을 배합하고 탈포 및 주입하는 과정에서의 온도가 최종적으로 얻어지는 렌즈의 맥리 및 백탁 발생에 중요한 상관관계를 갖는 것을 예기치 않게 알게 되었다. 즉, 중합성 조성물을 특정 온도에서 배합, 탈포하고 주형에 주입하여 중합할 경우 최종적으로 수득되는 렌즈에서 맥리 및 백탁이 거의 발생되지 않았다. 본 발명은 이점을 확인하고 완성한 것으로서, 본 발명은 한 개 이상의 티오에폭시기를 가진 화합물을 포함하는 중합성 조성물을 이용하여 맥리나 백탁의 발생 없이 높은 수율로 고품질의 티오에폭시계 광학재료를 제조하는 방법을 제공하는 것을 목적으로 한다.The inventors have unexpectedly found that the temperature in the process of blending, defoaming and injecting the polymerizable composition has a significant correlation with the occurrence of striae and haze of the resulting lens. That is, when the polymerizable composition was blended, defoamed at a specific temperature, and injected into a mold to polymerize, there was almost no stria and turbidity in the finally obtained lens. The present invention has been confirmed and completed, the present invention is a method for producing a high quality thioepoxy optical material with a high yield without the occurrence of striae or turbidity using a polymerizable composition comprising a compound having at least one thioepoxy group The purpose is to provide.
본 발명에서는,In the present invention,
한 개 이상의 티오에폭시기를 가진 화합물을 포함하는 중합성 조성물을 주형중합하는 광학재료의 제조방법에 있어서, 상기 중합성 조성물의 배합, 탈포, 주형에의 주입이 -5~20℃의 온도범위에서 이루어지는 것을 특징으로 하는 티오에폭시계 광학재료의 제조방법이 제공된다. In the method for producing an optical material for polymerizing a polymerizable composition comprising a compound having at least one thioepoxy group, the blending, defoaming, and injection of the polymerizable composition in the temperature range of -5 ~ 20 ℃ There is provided a method for producing a thioepoxy clock optical material.
또한, 본 발명에서는, 상기 제조방법으로 얻은 광학재료와 이 광학재료로 이루어진 광학렌즈가 제공된다. 상기 광학렌즈는 특히 안경렌즈 또는 편광렌즈를 포함한다. Further, in the present invention, an optical material obtained by the above manufacturing method and an optical lens composed of the optical material are provided. The optical lens in particular comprises an spectacle lens or a polarizing lens.
본 발명에서는, 중합성 조성물을 특정 온도범위에서 배합, 탈포, 주형 주입함으로써 중합불균형으로 인한 맥리나 백탁이 없는 무색투명하고 변형이 없는 고품질의 렌즈를 제조할 수 있으며, 수율 향상으로 생산비 또한 낮출 수 있다.In the present invention, by blending, defoaming, and molding the polymerizable composition in a specific temperature range, a colorless, transparent, and high-quality lens can be manufactured without a marrow or turbidity due to polymerization imbalance. have.
본 발명의 티오에폭시계 광학재료의 제조방법은, 한 개 이상의 티오에폭시기를 가진 화합물을 포함하는 중합성 조성물의 배합, 탈포, 주형주입 과정에서 온도를 특정 범위로 유지하여 주형중합한다. In the method for producing a thioepoxy clock optical material of the present invention, in the process of compounding, defoaming, and mold injection of a polymerizable composition comprising a compound having at least one thioepoxy group, the mold polymerization is carried out by maintaining the temperature in a specific range.
본 발명에서는 한 개 이상의 티오에폭시기를 가진 화합물을 포함하는 중합성 조성물을 배합하고, 탈포 및 주형에 주입하는 전 과정이 -5~20℃의 온도 범위에서 이루어진다. 온도가 -5℃ 미만일 경우 중합반응이 원활하게 일어나지 않아 반응시간이 길어지며 부분적으로 중합불균형이 발생할 수 있다. 반면, 20℃를 초과할 경우에는 수지의 경화속도가 빨라서 중합시 과열반응으로 반응이 폭발적으로 진행되어 심한 냄새가 동반되는 가스가 발생하고 수지가 검게 변해 사용할 수 없는 상태가 된다. 더욱 바람직하게는 -5~15℃의 온도 범위에서 중합성 조성물을 배합, 탈포, 주형 주입한다. 종래에는 낮은 온도에서 반응시켜야 한다는 인식만 있어, 가능한 낮은 온도에서 중합반응을 시켜왔다. 그러나 본 발명에서는 중합과정에서의 온도뿐만 아니라 조성물의 배합, 탈포 과정에서의 온도도 최종 수득되는 렌즈의 맥리 및 백탁에 중요한 상관관계가 있음을 처음으로 발견하였으며, 중합반응 시에 -5~20℃, 더욱 바람직하게는 -5~15℃를 유지할 경우 원활한 중합반응으로 맥리 및 백탁이 없는 고품질의 렌즈가 얻어지는 것을 확인한 것이다. 이러한 상관관계를 인지하지 못한 기존의 제조방법에서는 배합, 탈포 과정에서의 온도는 제어하지 않는 반면, 중합과정에서의 온도는 과도하게 낮게 제어했다. 본 발명에서는 티오에폭시계 중합성 조성물의 배합, 탈포, 주형 주입 과정에서의 온도를 적절한 범위로 제어하는 것을 통해 다른 공정조건이나 원료성분의 변화 없이도 맥리, 백탁을 억제하여 투명하고 변형이 없는 고품질의 아크릴계 광학재료를 용이하게 제조할 수 있다.In this invention, the whole process of mix | blending the polymeric composition containing the compound which has one or more thioepoxy group, and inject | pouring into a defoaming and a mold | die is performed in the temperature range of -5-20 degreeC. If the temperature is less than -5 ℃, the polymerization reaction does not occur smoothly, the reaction time is long, and partial polymerization imbalance may occur. On the other hand, when the temperature exceeds 20 ° C, the curing speed of the resin is fast, and the reaction proceeds explosively due to the overheating reaction during polymerization, resulting in a gas accompanied by a severe smell, and the resin becomes black and cannot be used. More preferably, a polymeric composition is mix | blended, defoaming, and mold injection in the temperature range of -5-15 degreeC. Conventionally, there is only recognition that the reaction should be performed at a low temperature, and the polymerization has been carried out at the lowest possible temperature. However, in the present invention, it was found for the first time that not only the temperature in the polymerization process but also the composition and defoaming temperature of the composition had a significant correlation with the striae and turbidity of the final obtained lens. , More preferably, it is confirmed that a high quality lens without striae and turbidity is obtained by a smooth polymerization reaction when maintained at -5 to 15 ° C. Conventional manufacturing methods that do not recognize this correlation do not control the temperature during blending and defoaming, while the temperature during polymerization is excessively low. In the present invention, by controlling the temperature during blending, defoaming, and mold injection process of the thioepoxy polymerizable composition in an appropriate range, it is possible to suppress striae and turbidity without changing other process conditions or raw material components, thereby providing transparent and high quality without deformation. Acrylic optical material can be manufactured easily.
상기 한 개 이상의 티오에폭시기를 가진 화합물은, 예컨대 비스(2,3-에피티오프로필)설파이드, 비스(2,3-에피티오프로필)디설파이드, 1,3-비스(β-에피티오프로필티오)시클로헥산, 1,4-비스(β-에피티오프로필티오)시클로헥산, 1,3-비스(β-에피티오프로필티오메틸)시클로헥산, 1,4-비스(β-에피티오프로필티오메틸)시클로헥산, 비스[4-(β-에피티오프로필티오)시클로헥실]메탄, 2,2-비스[4-(β-에피티오프로필티오)시클로헥실]프로판, 비스[4-(β-에피티오프로필티오)시클로헥실]설파이드 등의 지환족골격을 갖는 에피설파이드화합물; 1,3-비스(β-에피티오프로필티오메틸)벤젠, 1,4-비스(β-에피티오프로필티오메틸)벤젠, 비스[4-(β-에피티오프로필티오)페닐]메탄, 2,2-비스[4-(β-에피티오프로필티오)페닐]프로판, 비스[4-(β-에피티오프로필티오)페닐]설파이드, 비스[4-(β-에피티오프로필티오)페닐]디설파이드, 비스[4-(β-에피티오프로필티오)페닐]술핀, 4,4-비스(β-에피티오프로필티오)비페닐 등 방향족골격을 갖는 에피설파이드화합물; 2,5-비스(β-에피티오프로필티오메틸)-1,4-디티안, 2,5-비스(β-에피티오프로필티오에틸티오메틸)-1,4-디티안, 2,5-비스(β-에피티오프로필티오에틸)-1,4-디티안, 2,3,5-트리(β-에피티오프로필티오에틸)-1,4-디티안 등의 디티안사슬 골격을 갖는 에피설파이드화합물; 2-(2-β-에피티오프로필티오에틸티오)-1,3-비스(β-에피티오프로필티오)프로판, 1,2-비스[(2-β-에피티오프로필티오에틸)티오]-3-(β-에피티오프로필티오)프로판, 테트라키스(β-에피티오프로필티오메틸)메탄, 1,1,1-트리스(β-에피티오프로필티오메틸)프로판, 비스-(β-에피티오프로필)설파이드, 비스-(β-에피티오프로필)디설파이드 등의 지방족 골격을 갖는 에피설파이드화합물 등이 1종 이상 사용될 수 있다. 이외에도 에피술피드기를 가진 화합물의 염소 치환체, 브롬 치환체 등의 할로겐 치환체, 알킬 치환체, 알콕시 치환체, 니트로 치환체나 폴리티올과의 프리폴리머형 변성체 등도 사용될 수 있다. 상기 한 개 이상의 티오에폭시기를 가진 화합물로, 바람직하게는 비스(2,3-에피티오프로필)설파이드, 비스(2,3-에피티오프로필)디설파이드, 1,3-비스(β-에피티오프로필티오)시클로헥산, 1,4-비스(β-에피티오프로필티오)시클로헥산, 1,3-비스(β-에피티오프로필티오메틸)시클로헥산, 1,4-비스(β-에피티오프로필티오메틸)시클로헥산, 2,5-비스(β-에피티오프로필티오메틸)-1,4-디티안, 2,5-비스(β-에피티오프로필티오에틸티오메틸)-1,4-디티안, 2-(2-β-에피티오프로필티오에틸티오)-1,3-비스(β-에피티오프로필티오)프로판 중 1종 이상을 사용할 수 있다. Compounds having at least one thioepoxy group include, for example, bis (2,3-ethiothiopropyl) sulfide, bis (2,3-ethiothio) disulfide, 1,3-bis (β-ethiothiopropylthio) cyclo Hexane, 1,4-bis (β-epithiopropylthio) cyclohexane, 1,3-bis (β-ethiothiopropylthiomethyl) cyclohexane, 1,4-bis (β-ethiothiopropylthiomethyl) cyclo Hexane, bis [4- (β-ethiothiopropylthio) cyclohexyl] methane, 2,2-bis [4- (β-ethiothiopropylthio) cyclohexyl] propane, bis [4- (β-ethiothiopropyl Episulfide compounds having an alicyclic skeleton such as thio) cyclohexyl] sulfide; 1,3-bis (β-epithiopropylthiomethyl) benzene, 1,4-bis (β-ethiothiopropylthiomethyl) benzene, bis [4- (β-ethiothiopropylthio) phenyl] methane, 2, 2-bis [4- (β-epithiopropylthio) phenyl] propane, bis [4- (β-ethiothiopropylthio) phenyl] sulfide, bis [4- (β-ethiothiopropylthio) phenyl] disulfide, Episulfide compounds having an aromatic skeleton such as bis [4- (β-epithiopropylthio) phenyl] sulphine and 4,4-bis (β-epithiopropylthio) biphenyl; 2,5-bis (β-ethiothiopropylthiomethyl) -1,4-dithiane, 2,5-bis (β-ethiothiopropylthioethylthiomethyl) -1,4-dithiane, 2,5- Epi having a dithiane chain skeleton such as bis (β-ethiothiopropylthioethyl) -1,4-dithiane, 2,3,5-tri (β-ethiothiopropylthioethyl) -1,4-dithiane Sulfide compounds; 2- (2-β-epithiopropylthioethylthio) -1,3-bis (β-ethiothiopropylthio) propane, 1,2-bis [(2-β-ethiothiopropylthioethyl) thio]- 3- (β-epithiopropylthio) propane, tetrakis (β-ethiothiopropylthiomethyl) methane, 1,1,1-tris (β-ethiothiopropylthiomethyl) propane, bis- (β-ethiothio At least one episulfide compound having an aliphatic skeleton such as propyl) sulfide and bis- (β-ethiothiopropyl) disulfide may be used. In addition, halogen substituents such as chlorine substituents and bromine substituents, alkyl substituents, alkoxy substituents, nitro substituents and prepolymer-type modified compounds with polythiol may be used. The compound having at least one thioepoxy group, preferably bis (2,3-ethiothiopropyl) sulfide, bis (2,3-ethiothio) disulfide, 1,3-bis (β-ethiothiopropylthio) ) Cyclohexane, 1,4-bis (β-ethiothiopropylthio) cyclohexane, 1,3-bis (β-ethiothiopropylthiomethyl) cyclohexane, 1,4-bis (β-ethiothiopropylthiomethyl ) Cyclohexane, 2,5-bis (β-ethiothiopropylthiomethyl) -1,4-dithiane, 2,5-bis (β-ethiothiopropylthioethylthiomethyl) -1,4-dithiane, One or more of 2- (2-β-epithiopropylthioethylthio) -1,3-bis (β-ethiothiopropylthio) propane can be used.
상기 중합성 조성물은 폴리이소시아네이트화합물 및 폴리티올화합물을 더 포함하여, 티오에폭시와 티오우레탄을 공중합하는 티오에폭시계 광학재료로 제조될 수 있다. The polymerizable composition may further include a polyisocyanate compound and a polythiol compound, and may be made of a thioepoxy clock optical material copolymerizing thioepoxy and thiourethane.
상기 폴리이소시아네이트화합물은, 특별히 한정되지 않고 최소한 1개 이상의 이시아소네이트 및/또는 이소티오시아네이트 기를 가진 화합물이 사용될 수 있다. 예를 들어, 2,2-디메틸펜탄디이소시아네이트, 2,2,4-트리메틸헥산디이소시아네이트, 헥사메틸렌디이소시아네이트, 펜타메틸렌디이소시아네이트, 부텐디이소시아네이트, 1,3-부타디엔-1,4-디이소시아네이트, 2,4,4-트리메틸헥사메틸렌디이소시아네이트, 1,6,11-운데카트리이소시아네이트, 1,3,6-헥사메틸렌트리이소시아네이트, 1,8-디이소시아네이트-4-이소시아네이토메틸옥탄, 비스(이소시아네이토에틸)카보네이트, 비스(이소시아네이토에틸)에테르 등의 지방족 이소시아네이트 화합물; 이소포론디이소시아네이트, 1,2-비스(이소시아네이토메틸)시클로헥산, 1,3-비스(이소시아네이토메틸)시클로헥산, 1,4-비스(이소시아네이토메틸)시클로헥산, 디시클로헥실메탄디이소시아네이트, 시클로헥산디이소시아네이트, 메틸시클로헥산디이소시아네이트, 디시클로헥실디메틸메탄이소시아네이트, 2,2-디메틸디시클로헥실메탄이소시아네이트, 3.8-비스(이소시아나토메틸)트리시클로[5,2,1,02,06]데칸, 3.9-비스(이소시아나토메틸)트리시클로[5,2,1,02,06]데칸, 4.8-비스(이소시아나토메틸)트리시클로[5,2,1,02,06]데칸, 4.9-비스(이소시아나토메틸)트리시클로[5,2,1,02,06]데칸, 2,5-비스(이소시아나토메틸)비시클로[2,2,1], 2,6-비스(이소시아나토메틸)비시클로[2,2,1] 등의 지환족 이소시아네이트 화합물; 비스(이소시아네이토에틸)벤젠, 비스(이소시아네이토프로필)벤젠, 비스(이소시아네이토부틸)벤젠, 비스(이소시아네이토메틸)나프탈렌, 비스(이소시아네이토메틸)디페닐에테르, 페닐렌디이소시아네이트, 에틸페닐렌디이소시아네이트, 이소프로필페닐렌디이소시아네이트, 디메틸페닐렌디이소시아네이트, 디에틸페닐렌디이소시아네이트, 디이소프로필페닐렌디이소시아네이트, 트리메틸벤젠트리이소시아네이트, 벤젠트리이소시아네이트, 비페닐디이소시아네이트, 톨루이딘디이소시아네이트, 4,4-디페닐메탄디이소시아네이트, 3,3-디메틸디페닐메탄-4,4-디이소시아네이트, 비벤질-4,4-디이소시아네이트, 비스(이소시아네이토페닐)에틸렌, 3,3-디메톡시비페닐-4,4-디이소시아네이트, 헥사히드로벤젠디이소시아네이트, 헥사히드로디페닐메탄-4,4-디이소시아네이트 등의 방향족 이소시아네이트 화합물; 비스(이소시아네이토에틸)설파이드, 비스(이소시아네이토프로필)설파이드, 비스(이소시아네이토헥실)설파이드, 비스(이소시아네이토메틸)설파이드, 비스(이소시아네이토메틸)디설파이드, 비스(이소시아네이토프로필)디설파이드, 비스(이소시아네이토메틸티오)메탄, 비스(이소시아네이토에틸티오)메탄, 비스(이소시아네이토에틸티오)에탄, 비스(이소시아네이토메틸티오)에탄, 1,5-디이소시아네이토-2-이소시아네이토메틸- 3-티아펜탄 등의 함황 지방족 이소시아네이트 화합물; 디페닐설피드-2,4-디이소시아네이트, 디페닐설피드-4,4-디이소시아네이트, 3,3-디메톡시-4,4-디이소시아네이토디벤질티오에테르, 비스(4-이소시아네이토메틸벤젠)설피드, 4,4-메톡시벤젠티오에틸렌글리콜-3,3-디이소시아네이트, 디페닐디설피드-4,4-디이소시아네이트, 2,2-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메틸디페닐디설피드-6,6-디이소시아네이트, 4,4-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메톡시 디페닐디설피드-4,4-디이소시아네이트, 4,4-디메톡시디페닐디설피드-3,3-디이소시아네이트 등의 함황 방향족 이소시아네이트 화합물; 2,5-디이소시아네이토티오펜, 2,5-비스(이소시아네이토메틸)티오펜, 2,5-디이소시아네이토테트라히드로티오펜, 2,5-비스(이소시아네이토메틸)테트라히드로티오펜, 3,4-비스(이소시아네이토메틸)테트라히드로티오펜, 2,5-디이소시아네이토-1,4-디티안, 2,5-비스(이소시아네이토메틸)-1,4-디티안, 4,5-디이소시아네이토-1,3-디티오란, 4,5-비스(이소시아네이토메틸)-1,3-디티오란, 4,5-비스(이소시아네이토메틸)-2-메틸-1,3-디티오란 등의 함황 복소환 이소시아네이트 화합물을 1종 또는 2종 이상을 혼합할 수 있다. 이외에도 최소한 1개 이상의 이소네이트 및/또는 이소티오시아네이트 기를 가진 화합물이면 1종 또는 2종 이상을 혼합할 수 있으며, 또한 이들 이소시아네이트 화합물의 염소 치환체, 브롬 치환체 등의 할로겐 치환체, 알킬 치환체, 알콕시 치환체, 니트로 치환체나, 다가 알코올 혹은 티올과의 프리폴리머형 변성체, 카르보디이미드 변성체, 우레아 변성체, 뷰렛 변성체 혹은 다이머화, 트라이머화 반응 생성물 등도 사용할 수 있다. 폴리이소시아네이트화합물로, 바람직하게는, 이소포론디이소시아네이트, 헥사메틸렌디이소시아네이트, 디사이클로헥실메탄디이소시아네이트, 비스(이소시아나토메틸)트리시클로[5,2,1,02,06]데칸, 비스(이소시아나토메틸)비시클로[2,2,1] 중에서 선택된 1종 이상을 사용한다. The polyisocyanate compound is not particularly limited and a compound having at least one isocyanate and / or isothiocyanate group may be used. For example, 2,2-dimethylpentane diisocyanate, 2,2,4-trimethylhexane diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, butene diisocyanate, 1,3-butadiene-1,4-diisocyanate , 2,4,4-trimethylhexamethylene diisocyanate, 1,6,11-undectriisocyanate, 1,3,6-hexamethylenetriisocyanate, 1,8-diisocyanate-4-isocyanatomethyloctane, Aliphatic isocyanate compounds such as bis (isocyanatoethyl) carbonate and bis (isocyanatoethyl) ether; Isophorone diisocyanate, 1,2-bis (isocyanatomethyl) cyclohexane, 1,3-bis (isocyanatomethyl) cyclohexane, 1,4-bis (isocyanatomethyl) cyclohexane, Dicyclohexyl methane diisocyanate, cyclohexane diisocyanate, methylcyclohexane diisocyanate, dicyclohexyl dimethyl methane isocyanate, 2,2-dimethyldicyclohexyl methane isocyanate, 3.8-bis (isocyanatomethyl) tricyclo [5, 2,1,02,06] decane, 3.9-bis (isocyanatomethyl) tricyclo [5,2,1,02,06] decane, 4.8-bis (isocyanatomethyl) tricyclo [5,2, 1,02,06] decane, 4.9-bis (isocyanatomethyl) tricyclo [5,2,1,02,06] decane, 2,5-bis (isocyanatomethyl) bicyclo [2,2, Alicyclic isocyanate compounds such as 1] and 2,6-bis (isocyanatomethyl) bicyclo [2,2,1]; Bis (isocyanatoethyl) benzene, bis (isocyanatopropyl) benzene, bis (isocyanatobutyl) benzene, bis (isocyanatomethyl) naphthalene, bis (isocyanatomethyl) diphenyl Ether, phenylene diisocyanate, ethylphenylene diisocyanate, isopropylphenylene diisocyanate, dimethylphenylene diisocyanate, diethylphenylene diisocyanate, diisopropylphenylene diisocyanate, trimethylbenzenetriisocyanate, benzenetriisocyanate, biphenyl diisocyanate, toluidine Diisocyanate, 4,4-diphenylmethane diisocyanate, 3,3-dimethyldiphenylmethane-4,4-diisocyanate, bibenzyl-4,4-diisocyanate, bis (isocyanatophenyl) ethylene, 3 , 3-dimethoxybiphenyl-4,4-diisocyanate, hexahydrobenzenediisocyanate, hexahydrodiphenylmethane-4,4-diisocysi Aromatic diisocyanate compounds such as carbonate; Bis (isocyanatoethyl) sulfide, bis (isocyanatopropyl) sulfide, bis (isocyanatohexyl) sulfide, bis (isocyanatomethyl) sulfide, bis (isocyanatomethyl) disulfide, Bis (isocyanatopropyl) disulfide, bis (isocyanatomethylthio) methane, bis (isocyanatoethylthio) methane, bis (isocyanatoethylthio) ethane, bis (isocyanatomethyl Sulfur-containing aliphatic isocyanate compounds such as thio) ethane and 1,5-diisocyanato-2-isocyanatomethyl-3-thiapentane; Diphenylsulfide-2,4-diisocyanate, diphenylsulfide-4,4-diisocyanate, 3,3-dimethoxy-4,4-diisocyanatodibenzylthioether, bis (4-isocyane Itomethylbenzene) sulfide, 4,4-methoxybenzenethioethylene glycol-3,3-diisocyanate, diphenyldisulfide-4,4-diisocyanate, 2,2-dimethyldiphenyldisulfide-5,5 -Diisocyanate, 3,3-dimethyldiphenyldisulfide-5,5-diisocyanate, 3,3-dimethyldiphenyldisulfide-6,6-diisocyanate, 4,4-dimethyldiphenyldisulfide-5, Sulfur-containing aromatic isocyanate compounds such as 5-diisocyanate, 3,3-dimethoxy diphenyldisulfide-4,4-diisocyanate, 4,4-dimethoxydiphenyldisulfide-3,3-diisocyanate; 2,5-diisocyanatothiophene, 2,5-bis (isocyanatomethyl) thiophene, 2,5-diisocyanatotetrahydrothiophene, 2,5-bis (isocyanatomethyl) Tetrahydrothiophene, 3,4-bis (isocyanatomethyl) tetrahydrothiophene, 2,5-diisocyanato-1,4-dithiane, 2,5-bis (isocyanatomethyl) -1,4-dithiane, 4,5-diisocyanato-1,3-dithiorane, 4,5-bis (isocyanatomethyl) -1,3-dithiorane, 4,5-bis ( One or two or more sulfur-containing heterocyclic isocyanate compounds such as isocyanatomethyl) -2-methyl-1,3-dithiolane can be mixed. In addition, if it is a compound having at least one isonate and / or isothiocyanate group, one or two or more kinds thereof may be mixed, and also halogen substituents such as chlorine substituents and bromine substituents, alkyl substituents and alkoxy substituents of these isocyanate compounds. And nitro substituents, prepolymer-modified products with polyhydric alcohols or thiols, carbodiimide-modified products, urea-modified products, biuret-modified or dimerized products, and trimerized reaction products. As a polyisocyanate compound, Preferably, isophorone diisocyanate, hexamethylene diisocyanate, dicyclohexyl methane diisocyanate, bis (isocyanatomethyl) tricyclo [5,2,1,02,06] decane, bis ( At least one selected from isocyanatomethyl) bicyclo [2,2,1] is used.
상기 폴리티올화합물은, 특별히 한정되지 않고 최소한 1개 이상의 티올기를 가진 화합물이면 1종 또는 2종 이상을 혼합하여 사용할 수 있다. 예를 들어, 비스(2-메르캅토에틸)설파이드, 4-메르캅토메틸-1,8-디메르캅토-3,6-디티아옥탄, 2,3-비스(2-메르캅토에틸티오)프로판-1-티올, 2,2-비스(메르캅토메틸)-1,3-프로판디티올, 테트라키스(메르캅토메틸)메탄; 2-(2-메르캅토에틸티오)프로판-1,3-디티올, 2-(2,3-비스(2-메르캅토에틸티오)프로필티오)에탄티올, 비스(2,3-디메르캅토프로판닐)설파이드, 비스(2,3-디메르캅토프로판닐)디설파이드, 1,2-비스(2-메르캅토에틸티오)-3-메르캅토프로판, 1,2-비스(2-(2-메르캅토에틸티오)-3-메르캅토프로필티오)에탄, 비스(2-(2-메르캅토에틸티오)-3-메르캅토프로필)설피드, 2-(2-메르캅토에틸티오)-3-2-메르캅토-3-[3-메르캅토-2-(2-메르캅토에틸티오)-프로필티오]프로필티오-프로판-1-티올, 2,2-비스-(3-메르캅토-프로피오닐옥시메틸)-부틸 에스테르, 2-(2-메르캅토에틸티오)-3-(2-(2-[3-메르캅토-2-(2-메르캅토에틸티오)-프로필티오]에틸티오)에틸티오)프로판-1-티올, (4R,11S)-4,11-비스(메르캅토메틸)-3,6,9,12-테트라티아테트라데칸-1,14-디티올, (S)-3-((R-2,3-디메르캅토프로필)티오)프로판-1,2-디티올, (4R,14R)-4,14-비스(메르캅토메틸)-3,6,9,12,15-펜타티아헵탄-1,17-디티올,(S)-3-((R-3-메르캅토-2-((2-메르캅토에틸)티오)프로필)티오)프로필)티오)-2-((2-메르캅토에틸)티오)프로판-1-티올, 3,3'-디티오비스(프로판-1,2-디티올), (7R,11S)-7,11-비스(메르캅토메틸)-3,6,9,12,15-펜타티아헵타데칸-1,17-디티올, (7R,12S)-7,12-비스(메르캅토메틸)-3,6,9,10,13,16-헥사티아옥타데칸-1,18-디티올, 5,7-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 4,7-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 4,8-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 펜타에리트리톨 테트라키스(3-메르캅토프로피오네이트), 트라이메틸올프로판 트리스(3-메르캅토프로피오네이트), 펜타에트리톨테트라키스(2-메르캅토아세테이트), 비스펜타에리트리톨-에테르-헥사키스(3-메르캅토프로피오네이트), 1,1,3,3-테트라키스(메르캅토메틸티오)프로판, 1,1,2,2-테트라키스(메르캅토메틸티오)에탄, 4,6-비스(메르캅토메틸티오)-1,3-디티안 및 2-(2,2-비스(메르캅토디메틸티오)에틸)-1,3-디티안 등을 사용할 수 있다. 이외에도 1개 이상의 티올기를 가진 화합물이면 1종 또는 2종 이상을 혼합하여 사용해도 좋다. 또한 폴리티올화합물에 이소시아네이트나 티오에폭시 화합물, 티에탄 화합물 또는 수지개질제로 불포화 결합을 가진 화합물과의 예비중합에서 얻어진 중합 변성체도 사용이 가능하다. 폴리티올화합물로, 바람직하게는, 비스(2-메르캅토에틸)설파이드 또는 비스(2-메르캅토에틸)설파이드에 다른 폴리티올화합물을 1종 이상 혼합하여 사용할 수 있다. The said polythiol compound is not specifically limited, If it is a compound which has at least 1 or more thiol groups, 1 type (s) or 2 or more types can be mixed and used for it. For example, bis (2-mercaptoethyl) sulfide, 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 2,3-bis (2-mercaptoethylthio) propane -1-thiol, 2,2-bis (mercaptomethyl) -1,3-propanedithiol, tetrakis (mercaptomethyl) methane; 2- (2-mercaptoethylthio) propane-1,3-dithiol, 2- (2,3-bis (2-mercaptoethylthio) propylthio) ethanethiol, bis (2,3-dimercapto Propaneyl) sulfide, bis (2,3-dimercaptopropanyl) disulfide, 1,2-bis (2-mercaptoethylthio) -3-mercaptopropane, 1,2-bis (2- (2- Mercaptoethylthio) -3-mercaptopropylthio) ethane, bis (2- (2-mercaptoethylthio) -3-mercaptopropyl) sulfide, 2- (2-mercaptoethylthio) -3- 2-mercapto-3- [3-mercapto-2- (2-mercaptoethylthio) -propylthio] propylthio-propane-1-thiol, 2,2-bis- (3-mercapto-propionyl Oxymethyl) -butyl ester, 2- (2-mercaptoethylthio) -3- (2- (2- [3-mercapto-2- (2-mercaptoethylthio) -propylthio] ethylthio) ethyl Thio) propane-1-thiol, (4R, 11S) -4,11-bis (mercaptomethyl) -3,6,9,12-tetrathiatetradecane-1,14-dithiol, (S) -3 -((R-2,3-dimercaptopropyl) thio) propane-1,2-dithiol, (4R, 14 R) -4,14-bis (mercaptomethyl) -3,6,9,12,15-pentathiaheptan-1,17-dithiol, (S) -3-((R-3-mercapto- 2-((2-mercaptoethyl) thio) propyl) thio) propyl) thio) -2-((2-mercaptoethyl) thio) propane-1-thiol, 3,3'-dithiobis (propane-1 , 2-dithiol), (7R, 11S) -7,11-bis (mercaptomethyl) -3,6,9,12,15-pentathiaheptadecane-1,17-dithiol, (7R, 12S ) -7,12-bis (mercaptomethyl) -3,6,9,10,13,16-hexathiaoctadecane-1,18-dithiol, 5,7-dimercaptomethyl-1,11- Dimercapto-3,6,9-trithiaoundecan, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaoundecan, 4,8-dimercapto Methyl-1,11-dimercapto-3,6,9-trithiaoundecan, pentaerythritol tetrakis (3-mercaptopropionate), trimethylolpropane tris (3-mercaptopropionate) , Pentaerythritol tetrakis (2-mercaptoacetate), bis pentaerythritol-ether-hexakis (3-mercaptopropionate), 1, 1,3,3-tetrakis (mercaptomethylthio) propane, 1,1,2,2-tetrakis (mercaptomethylthio) ethane, 4,6-bis (mercaptomethylthio) -1,3- Dithiane and 2- (2,2-bis (mercaptodimethylthio) ethyl) -1,3-dithiane and the like can be used. In addition, if it is a compound which has one or more thiol groups, you may use 1 type (s) or 2 or more types in mixture. Furthermore, the polymerization modified body obtained by prepolymerization with an isocyanate, a thioepoxy compound, a ethane compound, or the compound which has an unsaturated bond as a resin modifier to a polythiol compound can also be used. As the polythiol compound, preferably, at least one other polythiol compound may be mixed with bis (2-mercaptoethyl) sulfide or bis (2-mercaptoethyl) sulfide.
상기 중합성 조성물은 공중합체 광학수지(광학재료)의 광학적인 물성을 향상시키기 위해, 내충격성, 비중 및 모노머 점도 등을 조절하는 목적으로 올레핀 화합물을 반응성 수지개질제로 더 포함할 수 있다. 반응성 수지개질제로서 첨가할 수 있는 올레핀 화합물로는, 예를 들어, 벤질아크릴레이트, 벤질메타크릴레이트, 부톡시에틸아크릴레이트, 부톡시메틸메타크릴레이트, 시클로헥실아크릴레이트, 시클로헥실메타크릴레이트, 2-히드록시에틸아크릴레이트, 2-히드록시메틸메타크릴레이트, 글리시딜아크릴레이트, 글리시딜메타크릴레이트, 페녹시 에틸아크릴레이트, 페녹시에틸메타크릴레이트, 페닐메타크릴레이트, 에틸렌글리콜 디아크릴레이트, 에틸렌글리콜디메타크릴레이트, 디에틸렌글리콜디아크릴레이트, 디에틸렌글리콜디메타크릴레이트, 트리에틸렌글리콜디아크릴레이트,트리에틸렌글리콜디메타크릴레이트, 테트라에틸렌글리콜디아크릴레이트, 테트라에틸렌글리콜디메타크릴레이트, 폴리에틸렌글리콜디아크릴레이트, 폴리에틸렌글리콜디메타크릴레이트, 네오펜틸글리콜디아크릴레이트, 네오펜틸글리콜디메타크릴레이트, 에틸렌글리콜 비스글리시딜아크릴레이트, 에틸렌글리콜비스글리시딜메타크릴레이트, 비스페놀 A 디아크릴레이트, 비스페놀 A 디메타크릴레이트, 2,2-비스(4-아크록시에톡시페닐)프로판, 2,2-비스(4-메타크록시에톡시페닐)프로판, 2,2-비스(4-아크록시디에톡시페닐)프로판, 2,2-비스(4-메타크록시디에톡시페닐)프로판, 비스페놀 F 디아크릴레이트, 비스페놀 F 디메타크릴레이트, 1,1-비스(4-아크록시에톡시페닐)메탄, 1,1-비스(4-메타크록시에톡시페닐)메탄, 1,1-비스(4-아크록시디에톡시페닐)메탄, 1,1-비스(4-메타크록시디에톡시페닐)메탄, 디메티롤트리시클로데칸디아크릴레이트, 트리메티롤프로판트리아크릴레이트, 트리메티롤프로판트리메타크릴레이트, 글리세롤디아크릴레이트, 글리세롤디메타크릴레이트, 펜타에리트리톨트리아크릴레이트, 펜타에리트리톨테트라크릴레이트, 펜타에리트리톨테트라메타크릴레이트, 메틸티오아크릴레이트, 메틸티오메타크릴레이트, 페닐티오아크릴레이트, 벤질티오메타크릴레이트, 크실리렌디티올디아크릴레이트, 크실리렌디티올디메타크릴레이트, 메르캅토에틸설피드디아크릴레이트, 메르캅토에틸설피드디메타크릴레이트 등의 (메타)아크릴레이트 화합물; 알릴글리시딜에테르, 디알릴프탈레이트, 디알릴테레프탈레이트, 디알릴이소프탈레이트, 디알릴카보네이트, 디에틸렌글리콜비스알릴카보네이트 등의 알릴 화합물; 그리고 스티렌, 클로로스티렌, 메틸스티렌, 브로모스티렌, 디브로모스티렌, 디비닐벤젠, 3,9-디비닐스피로비(메타-디옥산) 등의 비닐 화합물 등이 있다. 그러나 사용 가능한 화합물이 이들 예시 화합물로 제한되는 것은 아니다. 이들 올레핀 화합물은 단독, 또는 2종류 이상을 혼합하여 사용해도 좋다.The polymerizable composition may further include an olefin compound as a reactive resin modifier for the purpose of controlling impact resistance, specific gravity, monomer viscosity, etc., in order to improve optical properties of the copolymer optical resin (optical material). As an olefin compound which can be added as a reactive resin modifier, for example, benzyl acrylate, benzyl methacrylate, butoxyethyl acrylate, butoxymethyl methacrylate, cyclohexyl acrylate, cyclohexyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxymethyl methacrylate, glycidyl acrylate, glycidyl methacrylate, phenoxy ethyl acrylate, phenoxy ethyl methacrylate, phenyl methacrylate, ethylene glycol Diacrylate, ethylene glycol dimethacrylate, diethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol diacrylate, tetraethylene Glycol Dimethacrylate, Polyethylene Glycol Diacrylate, Polyethylene Glycol Di Tacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, ethylene glycol bisglycidyl acrylate, ethylene glycol bisglycidyl methacrylate, bisphenol A diacrylate, bisphenol A dimethacrylate , 2,2-bis (4-acryoxyethoxyphenyl) propane, 2,2-bis (4-methoxyethoxyphenyl) propane, 2,2-bis (4-acryoxyethoxyphenyl) propane, 2,2-bis (4-methoxydiethoxyphenyl) propane, bisphenol F diacrylate, bisphenol F dimethacrylate, 1,1-bis (4-acryoxyethoxyphenyl) methane, 1,1- Bis (4-methoxyethoxyphenyl) methane, 1,1-bis (4-acryldiethoxyphenyl) methane, 1,1-bis (4-methoxydiethoxyphenyl) methane, dimetholtricyclo Decanediacrylate, Trimetholpropane triacrylate, Trimetholpropane trimethacrylate, Glycerol diacryl Glycerol Dimethacrylate, Pentaerythritol Triacrylate, Pentaerythritol Tetraacrylate, Pentaerythritol Tetramethacrylate, Methylthioacrylate, Methylthiomethacrylate, Phenylthioacrylate, Benzylthiomethacrylate (Meth) acrylate compounds, such as a latex, xylene dithiol diacrylate, xylene dithiol dimethacrylate, mercaptoethyl sulfide diacrylate, and mercaptoethyl sulfide dimethacrylate; Allyl compounds such as allyl glycidyl ether, diallyl phthalate, diallyl terephthalate, diallyl isophthalate, diallyl carbonate, and diethylene glycol bisallyl carbonate; And vinyl compounds such as styrene, chlorostyrene, methyl styrene, bromostyrene, dibromostyrene, divinylbenzene, and 3,9-divinylspirobi (meth-dioxane). However, the compounds that can be used are not limited to these exemplary compounds. You may use these olefin compounds individually or in mixture of 2 or more types.
본 발명의 중합성 조성물은 이밖에 내부이형제, 열안정제, 자외선 흡수제, 유기염료, 무기안료, 착색방지제, 산화방지제, 광안정제, 촉매 등을 통상의 방법에 따라 더 포함할 수 있다. In addition, the polymerizable composition of the present invention may further include an internal mold release agent, a heat stabilizer, an ultraviolet absorber, an organic dye, an inorganic pigment, an anti-coloring agent, an antioxidant, a light stabilizer, a catalyst, and the like according to a conventional method.
내부 이형제로는 인산에스테르 화합물, 실리콘계 계면활성제, 불소계 계면활성제 등을 각각 단독으로 또는 2종 이상 함께 사용할 수 있다. 내부이형제는, 바람직하게는 중합성 조성물 중에 0.001~10 중량%로 포함된다. 바람직하게는 내부이형제로 인산에스테르화합물을 사용한다. 인산에스테르화합물은 포스포러스펜톡사이드(P2O5)에 2~3몰의 알코올 화합물을 부가하여 제조하는데, 이때 사용하는 알코올의 종류에 따라 여러 가지 형태의 인산에스테르화합물을 얻을 수 있다. 대표적인 것으로는 지방족 알콜에 에틸렌옥사이드 혹은 프로필렌 옥사이드가 부가되거나 노닐페놀기 등에 에틸렌 옥사이드 혹은 프로필렌 옥사이드가 부가된 종류들이 있다. 본 발명의 중합성 조성물에, 에틸렌 옥사이드 혹은 프로필렌 옥사이드가 부가된 인산에스테르화합물이 내부이형제로 포함될 경우, 이형성이 좋고 품질이 우수한 광학재료를 얻을 수 있어 바람직하였다. 내부이형제로 사용되는 인산에스테르 화합물은, 바람직하게는, 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드가 5몰 부가된 것 5중량%, 4몰 부가된 것 80중량%, 3몰 부가된 것 10중량%, 1몰 부가된 것 5중량%), 폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 11몰 부가된 것 3중량%, 10몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%), 폴리옥시에틸렌노닐페놀에테르포스페이트(에틸렌옥사이드 13몰 부가된 것 3중량%, 12몰 부가된 것 80중량%, 11몰 부가된 것 8중량%, 9몰 부가된 것 3중량%, 4몰 부가된 것 6중량%), 폴리옥시에틸렌 노닐페놀에테르포스페이트(에틸렌옥사이드가 17몰 부가된 것 3중량%, 16몰 부가된 것이 79중량%, 15몰 부가된 것 10중량%, 14몰 부가된 것 4중량%, 13몰 부가된 것 4중량%), 폴리옥시에틸렌노닐페놀에테르 포스페이트(에틸렌옥사이드가 21몰 부가된 것 5중량%, 20몰 부가된 것 78중량%, 19몰 부가된 것 7중량%, 18몰 부가된 것 6중량%, 17몰 부가된 것 4중량%) 및 젤렉유엔™(Zelec UN™)으로 구성된 군으로부터 선택되는 1종 혹은 2종 이상의 화합물이다. As an internal mold release agent, a phosphate ester compound, a silicone type surfactant, a fluorine type surfactant, etc. can be used individually or in combination of 2 or more types, respectively. The internal mold release agent is preferably included at 0.001 to 10% by weight in the polymerizable composition. Preferably, a phosphate ester compound is used as an internal mold release agent. The phosphate ester compound is prepared by adding 2-3 moles of alcohol compound to phosphorus pentoside (P 2 O 5 ), where various forms of phosphate ester compounds can be obtained, depending on the type of alcohol used. Typical examples include those in which ethylene oxide or propylene oxide is added to the aliphatic alcohol, or ethylene oxide or propylene oxide is added to the nonylphenol group. In the polymerizable composition of the present invention, when the phosphate ester compound added with ethylene oxide or propylene oxide is included as an internal mold release agent, an optical material having good release property and excellent quality can be obtained. The phosphate ester compound used as the internal mold release agent is preferably polyoxyethylene nonylphenol ether phosphate (5 wt% with 5 mol of ethylene oxide added, 80 wt% with 4 mol added, 10 wt with 3 mol added). %, 1 mole added 5% by weight), polyoxyethylene nonylphenyl phosphate (9% added by 9 moles of ethylene oxide, 8 mole added by 8 moles of ethylene oxide, 7 mole added by ethylene oxide 10% by weight, 5% by weight of ethylene oxide added up to 5%), polyoxyethylenenonylphenol ether phosphate (3% by weight of 11 moles of ethylene oxide added, 80% by weight, 10 moles added, 9 moles added 5% by weight, 7% by weight 6% by weight, 6% by weight 6% by weight), polyoxyethylene nonylphenol ether phosphate (13% by weight of ethylene oxide 3% by weight, 12 moles by weight 80 Wt%, 11 mol added 8 wt%, 9 mol added 3 wt%, 4 mol Added 6% by weight), polyoxyethylene nonylphenol ether phosphate (added 17% by 17 mol of ethylene oxide, 79% by 16 mol added, 10% by weight 15 mol added, 14 mol added 4 weight%, 13 mol added 4 weight%), polyoxyethylene nonylphenol ether phosphate (5 weight% with 21 mol ethylene oxide added, 78 weight% with 20 mol added, 19 mol added 7 Weight percent, 18 mol added 6 weight percent, 17 mol added 4 weight percent), and one or more compounds selected from the group consisting of Zelec UN ™.
본 발명에서는 상기 중합성 조성물을 일정한 온도 조건을 유지하면서 탈포하고 주형에 주입해 주형 중합을 통해 티오에폭시계 광학재료를 얻는다. 먼저 일정 온도 조건(-5~20℃) 하에 탈포 처리된 중합성 조성물을, 같은 온도 조건에서 개스켓 또는 테이프 등으로 유지된 성형 몰드 사이에 주입하여 중합한다. 중합조건은, 중합성 조성물, 촉매의 종류와 사용량, 몰드의 형상 등에 의해서 크게 조건이 달라지기 때문에 한정되는 것은 아니지만, 약 -50~130℃의 온도에서 1~50시간에 걸쳐 실시된다. 경우에 따라서는, 10~130℃의 온도범위에서 유지 또는 서서히 승온하여, 1~48 시간에서 경화시키는 것이 바람직하다. In the present invention, the polymerizable composition is defoamed while maintaining a constant temperature condition and injected into a mold to obtain a thioepoxy optical material through mold polymerization. First, the polymerizable composition degassed under constant temperature conditions (-5 to 20 ° C.) is injected between polymerizing molds held by gaskets or tapes under the same temperature conditions and polymerized. Polymerization conditions are not limited because the conditions vary greatly depending on the polymerizable composition, the type and amount of the catalyst, the shape of the mold, and the like, but are carried out over a period of 1 to 50 hours at a temperature of about -50 to 130 ° C. In some cases, it is preferable to maintain or gradually raise the temperature in a temperature range of 10 to 130 ° C. and to cure in 1 to 48 hours.
경화로 얻어진 광학재료는, 필요에 따라, 어닐링 등의 처리를 실시해도 좋다. 처리 온도는 통상 50~130℃의 사이에서 행해지며, 90~100℃에서 실시하는 것이 바람직하다.The optical material obtained by hardening may process annealing etc. as needed. Treatment temperature is normally performed between 50-130 degreeC, and it is preferable to carry out at 90-100 degreeC.
또한, 중합 시 목적에 따라 공지의 성형법과 마찬가지로 쇄연장제, 가교제, 광안정제, 자외선 흡수제, 산화방지제, 착색 방지제, 유용염료, 충전제, 밀착성 향상제 등의 여러 가지의 첨가제를 첨가해도 좋다. 사용되는 촉매가 중요한 역할을 하는데, 촉매의 종류로는 공지의 에폭시 경화제들이 주로 사용되나, 강한 아민류는 이소시아네이트 반응을 격렬하게 하므로 그 사용에 주의를 요한다. 본 발명에서는 주로 아민의산염류, 포스포늄염류, 포스핀류 및 전자흡인기를 지니지 않는 3차아민류, 루이스산류, 라디칼개시제 등이 주로 사용되며, 촉매의 종류와 양은 필요에 따라 통상의 기술자가 적절하게 선택할 수 있다.Moreover, according to the objective at the time of superposition | polymerization, you may add various additives, such as a chain extender, a crosslinking agent, a light stabilizer, a ultraviolet absorber, antioxidant, a coloring inhibitor, a useful dye, a filler, and an adhesive improvement agent. The catalyst used plays an important role. As the type of catalyst, known epoxy curing agents are mainly used, but strong amines violate the isocyanate reaction, so it is necessary to pay attention to its use. In the present invention, amine salts, phosphonium salts, phosphines, tertiary amines, Lewis acids, radical initiators, etc., which do not have an electron withdrawing group, are mainly used, and the type and amount of catalysts are appropriately suited by those skilled in the art as necessary. You can choose.
본 발명의 광학재료는, 주형 중합 시의 몰드를 바꾸는 것으로 여러 가지 형상의 성형체로 얻을 수 있어, 안경 렌즈, 카메라 렌즈, 발광다이오드(LED) 등의 각종 광학재료로 사용하는 것이 가능하다. 특히, 안경 렌즈, 카메라 렌즈, 발광다이오드 등의 광학재료, 광학소자로서 적합하다.The optical material of the present invention can be obtained in a molded body having various shapes by changing the mold during casting polymerization, and can be used for various optical materials such as spectacle lenses, camera lenses, and light emitting diodes (LEDs). In particular, it is suitable as optical materials, such as an eyeglass lens, a camera lens, a light emitting diode, and an optical element.
본 발명의 광학재료로 이루어진 렌즈는 필요에 따라, 단면 또는 양면에 코팅층을 실시하여 사용해도 좋다. 코팅층으로서는, 프라이머층, 하드코트층, 반사방지막층, 방담코트막층, 방오염층, 발수층 등을 들 수 있다. 이들 코팅층은 각각 단독으로 실시될 수도 있으며, 복수의 코팅층으로 다층화하여 실시될 수도 있다. 양면에 코팅층을 실시하는 경우, 각각의 면에 동일한 코팅층을 실시해도, 상이한 코팅층을 실시해도 좋다.The lens made of the optical material of the present invention may be used by providing a coating layer on one or both surfaces as necessary. Examples of the coating layer include a primer layer, a hard coat layer, an antireflection film layer, an antifogging coat film layer, an antifouling layer, and a water repellent layer. Each of these coating layers may be performed alone, or may be performed by multilayering a plurality of coating layers. When providing a coating layer on both surfaces, you may give the same coating layer to each surface, or may give a different coating layer.
[실시예]EXAMPLE
이하 구체적인 실시예를 통해 본 발명을 보다 상세히 설명한다. 그러나 이들 실시예는 오로지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 의해 한정되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to specific examples. However, these examples are only for illustrating the present invention in more detail, the scope of the present invention is not limited by these examples.
[실시예 1]Example 1
온도를 5℃로 유지하면서 티오에폭시화합물로 비스(2,3-에피티오프로필)설파이드(BEPS) 89g, 이소시아네이트화합물로 이소포론디이소시아네이트 5g, 티올화합물로 비스(2-메르캅토에틸)설파이드 6g, 내부이형제로 산성 인산에스테르인 8-PENPP{폴리옥시에틸렌노닐페닐포스페이트(에틸렌옥사이드가 9몰 부가된 것 5 중량%, 에틸렌옥사이드가 8몰 부가된 것 80 중량%, 에틸렌옥사이드가 7몰 부가된 것 10 중량%, 에틸렌옥사이드가 6몰 이하 부가된 것 5 중량%)} 0.15g, TBPB 0.2g, 트리페닐포스핀 0.1g, 유기염료 HTAQ(20ppm) 및 PRD(10ppm), 자외선 흡수제 HOPBT 1.5g을 5℃에서 혼합하여, 균일용액으로 했다. 이후 상기 범위로 온도를 유지하면서, 1μm PTFE 필터로 여과를 실시하고, 유리 몰드와 테이프로 이뤄진 몰드형에 5℃를 유지하면서 주입하였다. 이 몰드형를 중합 오븐에 투입, 25℃~130℃까지 21시간에 걸쳐 서서히 승온하여 중합하였다. 중합종료 후, 오븐으로부터 몰드형을 꺼냈고, 몰드형으로부터 이형하여 렌즈를 얻었다. 얻어진 수지를 130℃에서 4시간 더 어닐링처리를 실시했다. 이와 같이 하여 렌즈를 100매 제작하고, 아래와 같은 방법으로 맥리현상 및 백탁현상 등을 확인하여, 결과를 아래 표 1에 나타내었다.89 g of bis (2,3-ethiothio) sulfide (BEPS) as a thioepoxy compound, 5 g of isophorone diisocyanate as an isocyanate compound, 6 g of bis (2-mercaptoethyl) sulfide as a thiol compound, while maintaining the temperature at 5 ° C. 8-PENPP (polyoxyethylene nonylphenyl phosphate, acidic phosphoric acid ester, as an internal release agent, containing 5% by weight of 9 mol of ethylene oxide, 80% by weight of 8 mol of ethylene oxide, and 7 mol of ethylene oxide 10 wt%, 5 wt% of ethylene oxide added up to 6 mole)} 0.15 g, TBPB 0.2 g, triphenylphosphine 0.1 g, organic dyes HTAQ (20 ppm) and PRD (10 ppm), UV absorber HOPBT 1.5 g It mixed at 5 degreeC and set it as the homogeneous solution. Then, while maintaining the temperature in the above range, filtration with a 1μm PTFE filter was injected, while maintaining a 5 ℃ in a mold consisting of a glass mold and a tape. This mold was charged into a polymerization oven, and gradually heated to 25 ° C to 130 ° C over 21 hours to polymerize. After the completion of the polymerization, the mold was removed from the oven, and the mold was released from the mold to obtain a lens. The obtained resin was further annealed at 130 ° C. for 4 hours. In this way, 100 lenses were prepared, and the striae and turbidity were checked by the following method, and the results are shown in Table 1 below.
물성실험 및 평가방법Property test and evaluation method
이하의 물성 실험방법으로 제조된 광학렌즈의 물성을 측정하여 그 결과를 아래 표 1에 기록하였다.The physical properties of the optical lenses manufactured by the following physical property test methods were measured and the results are reported in Table 1 below.
1) 굴절률 및 아베수: Atago 사의 DR-M4 모델인 아베 굴절계를 사용하여 측정하였다.1) Refractive index and Abbe number: It was measured using an Abbe refractometer, a DR-M4 model of Atago.
2) 맥리: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 호상이 확인된 렌즈는 맥리가 있는 것으로 판정하여, 맥리 발생율을 산출하였다. 2) Streaks: 100 lenses were visually observed under a Mercury Arc Lamp, which is a USHIO USH-10D, and it was determined that a lens having a whistle had a stria, and a stria occurrence rate was calculated.
3) 백탁: 100매의 렌즈를 USHIO USH-10D인 수은 아크램프(Mercury Arc Lamp) 아래 육안으로 관찰하고, 탁함이 확인된 렌즈는 백탁이 있는 것으로 판정하고, 백탁 발생율을 산출하였다.3) Whitening: 100 lenses were visually observed under a Mercury Arc Lamp of USHIO USH-10D, and the lenses whose turbidity was confirmed were determined to have whitening, and the incidence of whitening was calculated.
[실시예 2-5]Example 2-5
실시예 1과 같은 방법으로 표 1에 기재된 조성에 따라 각각 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 결과를 표 1에 기재하였다.In the same manner as in Example 1, according to the composition shown in Table 1, the composition and the optical lens were prepared and tested for physical properties, respectively, and the results are shown in Table 1.
[비교예 1]Comparative Example 1
온도를 -10℃로 유지하면서 티오에폭시화합물로 비스(2,3-에피티오프로필)설파이드(BEPS-1) 89g, 이소시아네이트화합물로 이소포론디이소시아네이트 5g, 티올화합물로 비스(2-메르캅토에틸)설파이드 6g, 내부이형제로 산성 인산에스테르인 8-PENPP [폴리옥시에티렌노닐페놀에테르포스페이트(에틸렌옥사이드 9몰 부가된 것 3중량%, 8몰 부가된 것 80중량%, 9몰 부가된 것 5중량%, 7몰 부가된 것 6중량%, 6몰 부가된 것 6중량%)] 0.15g, TBPB 0.2g, 트리페닐포스핀 0.1g, 유기염료 HTAQ(20ppm) 및 PRD(10ppm), 자외선 흡수제 HOPBT 1.5g을 -10℃에서 혼합하여, 균일용액으로 했다. 이후 상기 범위로 온도를 유지하면서, 1μm PTFE 필터로 여과를 실시하고, 유리 몰드와 테이프로 이뤄진 몰드형에 -10℃를 유지하면서 주입하였다. 이 몰드형를 중합 오븐에 투입, 25℃~130℃까지 21시간에 걸쳐 서서히 승온하여 중합하였다. 중합종료 후, 오븐으로부터 몰드형을 꺼냈고, 몰드형으로부터 이형하여 렌즈를 얻었다. 얻어진 수지를 130℃에서 4시간 더 어닐링처리를 실시했다. 이와 같이 하여 렌즈를 100매 제작하고, 실시예 1과 같은 방법으로 맥리현상 및 백탁현상 등을 확인하여, 결과를 아래 표 1에 나타내었다.89 g of bis (2,3-ethiothio) sulfide (BEPS-1) as a thioepoxy compound, 5 g of isophorone diisocyanate as an isocyanate compound and a bis (2-mercaptoethyl) as a thiol compound while maintaining the temperature at -10 ° C. 6 g of sulfide, 8-PENPP [polyoxyethylenenonylphenol ether phosphate, acidic phosphate ester as an internal release agent (3% by weight of 9 mole of ethylene oxide, 80% by weight of 8 mole, 9 parts of mole added) %, 7 mole added 6% by weight, 6 mole added 6% by weight)] 0.15 g, TBPB 0.2 g, triphenylphosphine 0.1 g, organic dyes HTAQ (20 ppm) and PRD (10 ppm), UV absorber HOPBT 1.5g was mixed at -10 degreeC and it was set as the uniform solution. Then, while maintaining the temperature in the above range, the filtration was performed with a 1μm PTFE filter, and injected into the mold made of a glass mold and a tape while maintaining -10 ℃. This mold was charged into a polymerization oven, and gradually heated to 25 ° C to 130 ° C over 21 hours to polymerize. After the completion of the polymerization, the mold was removed from the oven, and the mold was released from the mold to obtain a lens. The obtained resin was further annealed at 130 ° C. for 4 hours. In this way, 100 lenses were prepared, and the stria and the turbidity were checked in the same manner as in Example 1, and the results are shown in Table 1 below.
[비교예 2]Comparative Example 2
비교예 1과 같은 방법으로 표 1에 기재된 조성에 따라 조성물 및 광학렌즈를 제조하고 물성을 실험하였으며, 그 결과를 표 1에 기재하였다.The composition and the optical lens were prepared according to the composition shown in Table 1 in the same manner as in Comparative Example 1, and the physical properties were tested, and the results are shown in Table 1.
표 1
[약어][Abbreviation]
BEPS: 비스(2,3-에피티오프로필)설파이드 (bis(2,3-epithiopropyl)sulfide)BEPS: bis (2,3-epithiopropyl) sulfide
ETPDS: 2,3-에폭시프로필(2,3-에피티오프로필)디설파이드 (2,3-epoxypropyl(2,3-epithiopropyl)disulfide)ETPDS: 2,3-epoxypropyl (2,3-epoxypropyl (2,3-epithiopropyl) disulfide)
IPDI: 이소포론디이소시아네이트 (isophorone diisocyanate)IPDI: isophorone diisocyanate
BMES: 비스(2-메르캅토에틸)설파이드 (bis(2-mercaptoethyl)sulfide)BMES: bis (2-mercaptoethyl) sulfide (bis (2-mercaptoethyl) sulfide)
HOPBT: 2-(2'-히드록시-5'-t-옥틸페닐)-2H-벤조트리아졸 (2-(2'-hydroxy-5'-t-octylphenyl)-2H-benzotriazole)HOPBT: 2- (2'-hydroxy-5'-t-octylphenyl) -2H-benzotriazole (2- (2'-hydroxy-5'-t-octylphenyl) -2H-benzotriazole)
TBPB: 테트라부틸포스포늄브로마이드 (tetrabutylphosphonium bromide)TBPB: tetrabutylphosphonium bromide
HTQA: 1-히드록시-4-(p-톨루딘)-엔트로퀴논 (1-hydroxy-4-(p-toluidine)anthraquinone)HTQA: 1-hydroxy-4- (p-tolludine) -entroquinone (1-hydroxy-4- (p-toluidine) anthraquinone)
PRD: 퍼리논 염료 (perinone dye)PRD: perinone dye
본 발명에 따르면 맥리, 백탁이 없는 품질이 우수한 티오에폭시계 광학재료를 용이하게 제조할 수 있으며, 본 발명에 따라 제조된 티오에폭시계 광학재료는 기존 광학재료를 대체하여 다양한 분야에서 널리 이용될 수 있다. 구체적으로 플라스틱 안경렌즈, 안경렌즈에 편광필름을 장착한 3D 편광렌즈, 카메라 렌즈 등으로 이용될 수 있으며, 이외에도 프리즘, 광섬유, 광디스크 등에 사용되는 기록 매체기판이나 착색필터와 자외선 흡수 필터 등의 다양한 광학제품에 이용될 수 있다. According to the present invention, it is possible to easily manufacture a thioepoxy optical material having excellent quality without striae and turbidity, and the thioepoxy optical material prepared according to the present invention can be widely used in various fields in place of existing optical materials. have. Specifically, it can be used as a plastic glasses lens, a 3D polarizing lens equipped with a polarizing film on the spectacle lens, a camera lens, etc. In addition to a variety of optical, such as recording media substrates, color filters and ultraviolet absorption filters used in prisms, optical fibers, optical disks, etc. Can be used in the product.
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| KR20040060966A (en) * | 2002-03-12 | 2004-07-06 | 미쓰이 가가쿠 가부시키가이샤 | Thioepoxy based polymerizable composition and method for production thereof |
| US20070149639A1 (en) * | 2002-07-08 | 2007-06-28 | Hiroshi Horikoshi | Polymerizable composition, optical material comprising the composition and method for producing the material |
| KR20080015186A (en) * | 2006-08-14 | 2008-02-19 | (주)지론테크놀러지 | Sulfide-phenol derivatives having a (thio) epoxy group, and resin compositions containing the same |
| KR20080053958A (en) * | 2001-04-06 | 2008-06-16 | 미츠비시 가스 가가쿠 가부시키가이샤 | Polymerization Modifier and Resin Composition |
| KR20090082719A (en) * | 2008-01-28 | 2009-07-31 | 주식회사 신대특수재료 | High Refractive Index Optical Resin Composition Comprising New Thioepoxy Compounds and Optical lens Using It |
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| JP4161411B2 (en) | 1998-06-10 | 2008-10-08 | セイコーエプソン株式会社 | Plastic lens manufacturing method and plastic lens |
| CA2337955C (en) | 2000-03-15 | 2006-07-25 | Hoya Corporation | Plastic lenses for spectacles |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20080053958A (en) * | 2001-04-06 | 2008-06-16 | 미츠비시 가스 가가쿠 가부시키가이샤 | Polymerization Modifier and Resin Composition |
| KR20040060966A (en) * | 2002-03-12 | 2004-07-06 | 미쓰이 가가쿠 가부시키가이샤 | Thioepoxy based polymerizable composition and method for production thereof |
| US20070149639A1 (en) * | 2002-07-08 | 2007-06-28 | Hiroshi Horikoshi | Polymerizable composition, optical material comprising the composition and method for producing the material |
| KR20080015186A (en) * | 2006-08-14 | 2008-02-19 | (주)지론테크놀러지 | Sulfide-phenol derivatives having a (thio) epoxy group, and resin compositions containing the same |
| KR20090082719A (en) * | 2008-01-28 | 2009-07-31 | 주식회사 신대특수재료 | High Refractive Index Optical Resin Composition Comprising New Thioepoxy Compounds and Optical lens Using It |
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| KR20190057237A (en) | 2019-05-28 |
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| KR20200085258A (en) | 2020-07-14 |
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