WO2014007326A1 - Process for producing nafamostat mesylate - Google Patents
Process for producing nafamostat mesylate Download PDFInfo
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- WO2014007326A1 WO2014007326A1 PCT/JP2013/068360 JP2013068360W WO2014007326A1 WO 2014007326 A1 WO2014007326 A1 WO 2014007326A1 JP 2013068360 W JP2013068360 W JP 2013068360W WO 2014007326 A1 WO2014007326 A1 WO 2014007326A1
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- nafamostat
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C277/00—Preparation of guanidine or its derivatives, i.e. compounds containing the group, the singly-bound nitrogen atoms not being part of nitro or nitroso groups
- C07C277/06—Purification or separation of guanidine
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B2200/00—Indexing scheme relating to specific properties of organic compounds
- C07B2200/13—Crystalline forms, e.g. polymorphs
Definitions
- the present invention relates to a method for producing nafamostat mesylate.
- Nafamostat mesylate is an effective compound for preventing coagulation of perfused blood during extracorporeal circulation in patients with pancreatic diseases such as pancreatitis, generalized intravascular blood coagulation, hemorrhagic lesions or bleeding tendency.
- a sodium bicarbonate aqueous solution was added to a solution containing nafamostat to isolate nafamostat bicarbonate as a solid, and this nafamostat bicarbonate was mixed with methane.
- Patent Documents 1 and 2 There is known a production method through a step of adding sulfonic acid to induce formation into nafamostat mesylate.
- Non-patent Document 1 a method of converting to nafamostat mesylate by adding 10 equivalents of sodium methanesulfonate to nafamostat hydrochloride is also known (Non-patent Document 1).
- Non-Patent Document 1 Since degradation products such as acid and 6-amidino-2-naphthol are known to occur (Pharmaceutical Journal 105 (5), 512-516 (1985)), the problem of degradation of the purity of nafamostat due to degradation There was also. On the other hand, the method disclosed in Non-Patent Document 1 has a problem that quality deteriorates because sodium methanesulfonate is mixed. Further, it is known that crystallization of nafamostat mesylate from water alone results in a gel-like lump, which makes it difficult to separate nafamostat mesylate by filtration (Japanese Patent No. 3796481, JP2012-87099). . Therefore, the method disclosed in Non-Patent Document 1 is not suitable for mass production.
- the present invention has been made in view of the above-mentioned problems, and nafamostat mesylate without passing through nafamostat bicarbonate having poor filterability and stability and without being mixed with sodium mesylate.
- An object of the present invention is to provide a method of producing
- the present inventor has intensively studied a method for producing nafamostat mesylate, and as a result, nafamostat bicarbonate and nafamostat salt other than nafamostat mesylate are used as anion exchange resins.
- anion exchange resin whose anion is mesylate ion in the presence of a solvent
- nafamostat mesylate without passing through nafamostat bicarbonate and without being mixed with sodium mesylate Has been found to be able to be produced, and the present invention has been completed. That is, the present invention has the following configuration.
- nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent
- Salt exchange to mostat mesylate (3) a step of crystallizing the nafamostat mesylate obtained in step (2),
- a process for producing nafamostat mesylate comprising:
- nafamostat mesylate can be produced without going through nafamostat bicarbonate and without mixing sodium mesylate. Therefore, a highly pure nafamostat mesylate can be produced in a shorter time than before. It is also suitable for mass production. Moreover, when manufactured by a batch method, in addition to the above effects, the production amount of nafamostat mesilic acid per batch can be greatly increased, and therefore, it is more suitable for mass production. Moreover, since the amount of the solvent used in the anion exchange step and the amount of the solvent discarded after use can be greatly reduced, the influence on the environment can be kept low.
- Nafamostat mesylate is the generic name for 6′-amidino-2′-naphthyl 4-guanidinobenzoate dimethanesulfonate, represented by the following formula:
- the method for producing nafamostat mesylate of the present invention comprises (1) a step of preparing an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion, and (2) an anion obtained in step (1)
- an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion is used to salt-exchange nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate to nafamostat mesylate. Used for.
- an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion is used to salt-exchange nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate to nafamostat mesylate.
- mesylic acid methanesulfonic acid
- Examples of basic ion exchange resins include strong basic anion exchange resins having quaternary ammonium groups and weak basic anion exchange resins having primary to tertiary amino groups as functional groups.
- a strongly basic anion exchange resin is particularly preferable, and a reaction product of chloromethylated product and trimethylamine of copolymerization of styrenedivinylbenzene is more preferable.
- the replacement may be performed by a conventionally used method.
- mesylic acid methanesulfonic acid
- it can be substituted by a method such as adding methanesulfonic acid to a strong ionic exchange resin substituted with hydroxide ions.
- an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion hereinafter sometimes referred to as a mesylated anion exchange resin
- nafamostat bicarbonate nafamostat mesylate
- nafamostat salt other than the salt is contacted in the presence of a solvent to exchange the nafamostat salt with nafamostat mesylate.
- This salt exchange to nafamostat mesylate may be carried out by any method that can be assumed by those skilled in the art, for example, nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate, and mesylated anion.
- nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate and mesylated anion.
- Use a batch method in which an ion exchange resin is mixed in a reaction vessel in the presence of a solvent or a column method in which a solution containing nafamostat salt is passed through a column / resin tower packed with an anion exchange resin substituted with mesylate ions. Salt exchange.
- salt exchange is performed by mixing a mesylated anion exchange resin and a nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent.
- the batch method is not particularly limited as long as a mesyl-oxidized anion exchange resin is used.
- Salt exchange can be performed by mixing using a solvent such as 50 vol% acetone aqueous solution.
- Nafamostat salt concentration The molecular weight of nafamostat is 347.37, the molecular weight of nafamostat hydrochloride is 420.29, and the molecular weight of nafamostat mesylate is 539.58. Even though the amount of nafamostat molecule itself is the same, The mass (concentration) of nafamostat salt contained in the solution changes. Therefore, the Nafamostat salt concentration is defined as follows as a unified index.
- Nafamostat equivalent concentration of nafamostat salt When all the nafamostat salt dissolved in the solution containing the nafamostat salt and the solvent (the solution containing the nafamostat salt) is replaced with nafamostat (molecular weight: 347.37), the solution is dissolved in the solution. The ratio (% by mass) of the nafamostat.
- the concentration of the nafamostat salt in the solution containing the nafamostat salt is preferably 3% by mass to 10% by mass, more preferably 4% by mass to 9% by mass, and further preferably 5% by mass to 8% by mass. .
- nafamostat salts other than nafamostat mesylate have low solubility in water and solvents such as N, N-dimethylformamide (at most about 0.1 to 2% by mass), and the nafamostat salt is dissolved in the solvent. This requires a large amount of solvent.
- the salt exchange by the batch method is preferably performed with stirring under a temperature condition within a range of ⁇ 10 ° C. to 45 ° C., more preferably 0 ° C. to 40 ° C., and even more preferably 10 ° C. to 35 ° C.
- a temperature condition within a range of ⁇ 10 ° C. to 45 ° C., more preferably 0 ° C. to 40 ° C., and even more preferably 10 ° C. to 35 ° C.
- the stirring time in the batch method is not particularly limited as long as salt exchange is performed, and may be appropriately determined, but is preferably 1 minute to 1 week, more preferably 10 minutes to 1 day, and further preferably 30 minutes to 1 hour 30 minutes. It is. When the stirring time is within the above range, ion exchange is facilitated.
- the salt exchange step using an anion exchange resin may be performed using a column method in addition to the batch method.
- salt exchange is carried out by passing a solution containing mesilnafamostat salt other than nafamostat bicarbonate and nafamostat mesylate through a column / resin tower packed with mesylated anion exchange resin.
- the column method is not particularly limited as long as a column filled with mesyl-oxidized anion exchange resin is used.
- a glass column is filled with mesyl-oxidized strong basic ion-exchange resin and washed with a solvent such as 50 vol% acetone aqueous solution. And it can carry out by letting the solution which melt
- the salt exchange using the anion exchange resin may be performed only once, but is preferably repeated twice or more, more preferably three or more times.
- salt exchange can be repeated 1 to 10 times, preferably 2 to 8 times, more preferably 3 to 6 times.
- the ratio (mass%) of nafamostat mesylic acid in the total nafamostat salt contained after the salt exchange can be increased.
- the salt exchange is repeated twice or more, either the batch method or the column method may be used, or a combination of these may be used.
- at least the first salt exchange is performed by a batch method. More preferably, all salt exchange is performed by a batch method.
- a large amount of nafamostat salt can be dissolved in the solution, so that nafamostat mesylate can be obtained efficiently.
- the amount of solvent used during salt exchange and the amount of solvent discarded after use can be reduced.
- the form of the salt of nafamostat other than nafamostat bicarbonate and nafamostat mesylate used in the production method of the present invention is preferably a chemically acceptable salt of a strong acid or weak acid, more preferably a strong acid salt. is there.
- strong acid salts include hydrochloride, bromate, iodate, paratoluenesulfonate, and benzenesulfonate. Among these, hydrochloride (dihydrochloride) is preferable.
- Each of the above nafamostat salts may be a commercially available salt or may be produced by synthesis.
- nafamostat salt in the nafamostat salt-containing solution is preferably 0.5% by mass to 10% by mass.
- concentration of nafamostat salt in the nafamostat salt-containing solution is preferably 0.5% by mass to 10% by mass.
- the batch method is used, as described above, it is preferably 3% by mass to 10% by mass, more preferably 4% by mass to 9% by mass, and still more preferably 5% by mass to 8% by mass.
- the pH of the solution containing nafamostat bicarbonate other than nafamostat bicarbonate and nafamostat mesylate used in the salt exchange step is preferably in the range of 1 to 5, more preferably 1 to 3. Even more preferred is 5-2.5. Most preferably it is about pH2.
- the pH can be adjusted by adding an acid or a base to the solution.
- the pH is adjusted by adding acid, more preferably mesylic acid (methanesulfonic acid) to the solution.
- the solvent used in the salt exchange step is preferably water or a mixed solvent of a water-soluble solvent and water. More preferred is a mixed solvent of a water-soluble solvent and water.
- the water-soluble solvent include acetone, tetrahydrofuran (THF), 2-propanol, acetonitrile, and 2-butanol. Among these, acetone and THF are preferable. That is, the mixed solvent of the water-soluble solvent and water is preferably a mixed solvent of acetone and water or a mixed solvent of THF and water.
- the mixing ratio of the water-soluble solvent and water is preferably 1: 9 to 9: 1, more preferably 3: 7 to 7: 3, still more preferably Is 4: 6 to 6: 4 (volume ratio). If it is in the said range, the amount of solvent required for melt
- the amount of mesylated anion exchange resin used in the batch process is preferably 2 to 20 equivalents, more preferably 2.3 to nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate. Equivalent to 16 equivalents, more preferably 2.3 to 13 equivalents.
- nafamostat mesylate is crystallized from a solution containing nafamostat mesylate obtained through the salt exchange step.
- the crystallization step may be performed using the solution containing nafamostat mesylate obtained in the salt exchange step as it is, or may be performed after concentrating the solution under reduced pressure.
- nafamostat mesylate there is no particular limitation on the crystallization method of nafamostat mesylate, and it is possible to crystallize nafamostat mesylate using a generally known crystallization apparatus and method.
- a water-soluble solvent or a mixed solution of water and a water-soluble solvent is added to a solution containing nafamostat mesylate, and the crystals are precipitated by adding nafamostat mesylate as a seed crystal and stirring.
- nafamostat mesylate By separating and drying the crystals thus obtained, a highly pure nafamostat mesylate can be obtained.
- water-soluble solvent used in this case examples include THF, acetone, acetonitrile, 2-butanol, and 2-propanol.
- THF is preferably used.
- the content ratio after adding a mixture of water and a water-soluble solvent to a solution containing nafamostat mesylate is preferably 1: 1 to 1:50, and preferably 1: 3 to 1:15. More preferably, it is more preferably 1: 8 (water: water-soluble solvent (volume ratio)).
- the crude nafamostat mesylate can be crystallized by dissolving in water at high temperature and cooling (see, for example, Non-Patent Document 1, JP-A 2012-87099, etc.). be able to.).
- Example 1 ⁇ Column method> A glass column (inner diameter 0.8-0.9 cm, height 6 cm) was packed with 29.26 g of strong ionic exchange resin substituted with hydroxide ions (2.3 equivalents relative to the following Nafamostat hydrochloride). After washing with water, the solution was methanesulfonated through a solution obtained by diluting 18.5 ml of methanesulfonic acid with 288 ml of water, and washed with 160 ml of 50 vol% acetone aqueous solution.
- nafamostat hydrochloride net amount 8.0 g, HPLC purity: 99.8%
- the pH was adjusted to 2.0 by adding 3.8 ml of 0 mol / L methanesulfonic acid aqueous solution.
- the nafamostat solution was passed through the column and washed with 160 ml of 50 vol% acetone aqueous solution.
- Example 2 ⁇ Batch method> (Methanesulfonated resin preparation) After adding 220 ml of water to 133.14 g of strong basic ion exchange resin substituted with hydroxide ions (12 equivalents to the following nafamostat hydrochloride), 14.3 ml of methanesulfonic acid was added dropwise at 20 ° C. And stirred at 20 ° C. for 1 hour and 10 minutes. This resin was separated and washed, then suspended in 213 ml of 50 vol% acetone aqueous solution and stirred at 20 ° C. for 20 minutes. This resin was separated and washed to obtain 124.50 g of methanesulfonated resin.
- Example 3 ⁇ Batch method> (Methanesulfonated resin preparation) After adding 157 ml of water to 94.36 g of strongly basic ion exchange resin substituted with hydroxide ions (12 equivalents to the following nafamostat hydrochloride), 15.09 g of methanesulfonic acid was added dropwise at 25 ° C. , And stirred at 25 ° C. for 1 hour or longer. This resin was separated and washed, then suspended in 151 ml of 50 vol% THF aqueous solution and stirred at 25 ° C. for 10 minutes. This resin was separated and washed to obtain 87.38 g of methanesulfonated resin.
- the ion exchange resin was separated by filtration, and the resin was washed with 40 ml of 50 vol% THF aqueous solution.
- To the obtained filtrate 30.19 g of methane sulfonated resin was added. After this suspension was stirred at 25 ° C. for 1 hour or longer, the ion exchange resin was separated, and the resin was washed with 40 ml of 50 vol% THF aqueous solution. This process was repeated once more, and 140.27 g of the obtained filtrate was concentrated under reduced pressure to 23.3 g. After the completion of concentration, 3 ml of water and 20 ml of THF were added and cooled to 8 ° C.
- nafamostat mesylate After adding 0.05 g of nafamostat mesylate as a seed crystal to the cooled solution, the solution was stirred for 30 minutes, and further 200 ml of THF was added over 2.5 hours. After stirring for 3 hours, the precipitated crystals were filtered and dried with a Kiriyama funnel having an inner diameter of 40 mm over 30 minutes to obtain 6.03 g of nafamostat mesylate (HPLC purity: 99.9%, residual chloride ion: 0 .018%).
- the method of the present invention compared with the methods of Comparative Examples 1 and 2, the filtration time was short, and the purity of the obtained nafamostat mesylate was very high (Examples 1 to 3). Furthermore, when the batch method was used, the amount of solvent required to dissolve the nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate could be greatly reduced (Example 2). ⁇ 3). Therefore, the method for producing nafamostat mesylate of the present invention is superior to the conventional method, and is suitable for mass production of nafamostat.
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Description
本発明は、ナファモスタットメシル酸塩の製造方法に関する。 The present invention relates to a method for producing nafamostat mesylate.
ナファモスタットメシル酸塩は、膵炎などの膵臓疾患、汎発性血管内血液凝固症、出血性病変又は出血傾向を有する患者の血液体外循環時の灌流血液の凝固防止などに有効な化合物である。
これまで、ナファモスタットメシル酸塩を製造する方法として、ナファモスタットを含んだ溶液に、炭酸水素ナトリウム水溶液を添加して、ナファモスタット重炭酸塩を固体として単離し、このナファモスタット重炭酸塩にメタンスルホン酸を添加して、ナファモスタットメシル酸塩へと誘導する工程を介した製造方法が知られている(特許文献1,2)。
Nafamostat mesylate is an effective compound for preventing coagulation of perfused blood during extracorporeal circulation in patients with pancreatic diseases such as pancreatitis, generalized intravascular blood coagulation, hemorrhagic lesions or bleeding tendency.
Up to now, as a method for producing nafamostat mesylate, a sodium bicarbonate aqueous solution was added to a solution containing nafamostat to isolate nafamostat bicarbonate as a solid, and this nafamostat bicarbonate was mixed with methane. There is known a production method through a step of adding sulfonic acid to induce formation into nafamostat mesylate (Patent Documents 1 and 2).
また、別法として、ナファモスタット塩酸塩に、メタンスルホン酸ナトリウムを10当量加えることにより、ナファモスタットメシル酸塩に変換する方法も知られている(非特許文献1)。 Also, as another method, a method of converting to nafamostat mesylate by adding 10 equivalents of sodium methanesulfonate to nafamostat hydrochloride is also known (Non-patent Document 1).
しかしながら、本発明者らの研究の結果、特許文献1,2に開示された方法では、ナファモスタット重炭酸塩の結晶が細かいため、液切れが悪く、ろ過に時間を要し、大量生産には問題があることが判った。また、ナファモスタット重炭酸塩を取得するには、ナファモスタットを塩基性条件に晒す必要があるが、エステル化合物であるナファモスタットは中性、塩基性条件では速やかに加水分解し、4-グアニジノ安息香酸や6-アミジノー2-ナフトール等の分解物が生じることが知られているため(薬学雑誌105(5),512-516(1985))、分解によりナファモスタットの純度が低下してしまうという問題もあった。
一方、非特許文献1に開示された方法では、メタンスルホン酸ナトリウムが混入するため、品質劣化してしまうという問題があった。また、水単独からナファモスタットメシル酸塩を晶析すると、ゲル状塊となり、ナファモスタットメシル酸塩のろ過による分離が困難であることが知られている(特許3796481号、特開2012-87099)。したがって、非特許文献1に開示された方法は、大量製造には不向きであった。
However, as a result of the researches of the present inventors, in the methods disclosed in Patent Documents 1 and 2, since the crystals of nafamostat bicarbonate are fine, liquid drainage is poor and time is required for filtration. I found out there was a problem. In addition, in order to obtain nafamostat bicarbonate, it is necessary to expose nafamostat to basic conditions, but nafamostat, an ester compound, hydrolyzes quickly under neutral and basic conditions, and 4-guanidinobenzoic acid. Since degradation products such as acid and 6-amidino-2-naphthol are known to occur (Pharmaceutical Journal 105 (5), 512-516 (1985)), the problem of degradation of the purity of nafamostat due to degradation There was also.
On the other hand, the method disclosed in Non-Patent Document 1 has a problem that quality deteriorates because sodium methanesulfonate is mixed. Further, it is known that crystallization of nafamostat mesylate from water alone results in a gel-like lump, which makes it difficult to separate nafamostat mesylate by filtration (Japanese Patent No. 3796481, JP2012-87099). . Therefore, the method disclosed in Non-Patent Document 1 is not suitable for mass production.
本発明は、上記問題点に鑑みてなされたものであり、ろ過性及び安定性が悪いナファモスタット重炭酸塩を経由することなく、且つ、メシル酸ナトリウムが混入することなく、ナファモスタットメシル酸塩を製造する方法を提供することを目的とする。 The present invention has been made in view of the above-mentioned problems, and nafamostat mesylate without passing through nafamostat bicarbonate having poor filterability and stability and without being mixed with sodium mesylate. An object of the present invention is to provide a method of producing
本発明者は、上記の目的を達成すべく、ナファモスタットメシル酸塩の製造方法について鋭意検討した結果、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩を、陰イオン交換樹脂の陰イオンがメシル酸イオンである陰イオン交換樹脂と、溶媒存在下で接触させることにより、ナファモスタット重炭酸塩を経由することなく、且つ、メシル酸ナトリウムが混入することなく、ナファモスタットメシル酸塩を製造できることを見出し、本発明を完成させるに至った。
すなわち、本発明は、以下の構成を有する。
(1)陰イオン交換樹脂の陰イオンがメシル酸イオンである陰イオン交換樹脂を用意する工程、
(2)工程(1)で得られた陰イオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを溶媒存在下で接触させることにより、該ナファモスタット塩をナファモスタットメシル酸塩に塩交換する工程、
(3)工程(2)で得られたナファモスタットメシル酸塩を晶析する工程、
を含む、ナファモスタットメシル酸塩の製造方法。
In order to achieve the above-mentioned object, the present inventor has intensively studied a method for producing nafamostat mesylate, and as a result, nafamostat bicarbonate and nafamostat salt other than nafamostat mesylate are used as anion exchange resins. By contacting with an anion exchange resin whose anion is mesylate ion in the presence of a solvent, nafamostat mesylate without passing through nafamostat bicarbonate and without being mixed with sodium mesylate Has been found to be able to be produced, and the present invention has been completed.
That is, the present invention has the following configuration.
(1) preparing an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion;
(2) By contacting the anion exchange resin obtained in step (1) with a nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent, the nafamostat salt is converted to nafamostat salt. Salt exchange to mostat mesylate,
(3) a step of crystallizing the nafamostat mesylate obtained in step (2),
A process for producing nafamostat mesylate, comprising:
本発明によれば、ナファモスタット重炭酸塩を経由することなく、且つ、メシル酸ナトリウムが混入することなく、ナファモスタットメシル酸塩を製造することができる。
したがって、従来よりも短時間で、純度の高いナファモスタットメシル酸塩を製造することができる。また、大量生産にも適している。
また、バッチ法により製造した場合には、上記効果に加えて、1バッチあたりのナファモスタットメシル酸生成量を大幅に増やすことができるため、さらに大量生産に適している。また、陰イオン交換工程に使用する溶媒の量及び使用後に廃棄する溶媒の量を大幅に減らすことができるため、環境に与える影響を低く抑えることができる。
According to the present invention, nafamostat mesylate can be produced without going through nafamostat bicarbonate and without mixing sodium mesylate.
Therefore, a highly pure nafamostat mesylate can be produced in a shorter time than before. It is also suitable for mass production.
Moreover, when manufactured by a batch method, in addition to the above effects, the production amount of nafamostat mesilic acid per batch can be greatly increased, and therefore, it is more suitable for mass production. Moreover, since the amount of the solvent used in the anion exchange step and the amount of the solvent discarded after use can be greatly reduced, the influence on the environment can be kept low.
ナファモスタットメシル酸塩は、下記式で表される、6'-アミジノ-2'-ナフチル 4-グアニジノベンゾエート ジメタンスルホネートの一般名である。
Nafamostat mesylate is the generic name for 6′-amidino-2′-naphthyl 4-guanidinobenzoate dimethanesulfonate, represented by the following formula:
本発明のナファモスタットメシル酸塩の製造方法は、(1)陰イオン交換樹脂の陰イオンがメシル酸イオンである陰イオン交換樹脂を用意する工程、(2)工程(1)で得られた陰イオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを溶媒存在下で接触させることにより、該ナファモスタット塩をナファモスタットメシル酸塩に塩交換する工程、(3)工程(2)で得られたナファモスタットメシル酸塩を晶析する工程、を含む。 The method for producing nafamostat mesylate of the present invention comprises (1) a step of preparing an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion, and (2) an anion obtained in step (1) A step of salt exchange of the nafamostat salt with nafamostat mesylate by contacting an ion exchange resin with nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent; (3 ) Crystallizing the nafamostat mesylate obtained in step (2).
<<(1)陰イオン交換樹脂の調製工程>>
本発明では、陰イオン交換樹脂の陰イオンがメシル酸イオンである陰イオン交換樹脂を、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩をナファモスタットメシル酸塩に塩交換するために用いる。
陰イオン交換樹脂の種類に特に制限はないが、塩基性陰イオン交換樹脂の塩基性陰イオンをメシル酸(メタンスルホン酸)で置換したものが好ましく用いられる。
<< (1) Preparation Process of Anion Exchange Resin >>
In the present invention, an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion is used to salt-exchange nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate to nafamostat mesylate. Used for.
Although there is no restriction | limiting in particular in the kind of anion exchange resin, The thing which substituted the basic anion of basic anion exchange resin with mesylic acid (methanesulfonic acid) is used preferably.
塩基性イオン交換樹脂としては、四級アンモニウム基を持った強塩基性陰イオン交換樹脂や一~三級アミノ基を官能基として持つ弱塩基性陰イオン交換樹脂が挙げられる。これらの中でも、特に強塩基性陰イオン交換樹脂が好ましく、スチレンジビニルベンゼンの共重合のクロロメチル化物とトリメチルアミンの反応物がより好ましい。 Examples of basic ion exchange resins include strong basic anion exchange resins having quaternary ammonium groups and weak basic anion exchange resins having primary to tertiary amino groups as functional groups. Among these, a strongly basic anion exchange resin is particularly preferable, and a reaction product of chloromethylated product and trimethylamine of copolymerization of styrenedivinylbenzene is more preferable.
塩基性陰イオン交換樹脂の塩基性陰イオンをメシル酸(メタンスルホン酸)で置換する方法に特に制限はなく、従来用いられている方法により置換すればよい。例えば、水酸化物イオンで置換した強イオン性交換樹脂にメタンスルホン酸を加えるなどの方法により置換することが出来る。 There is no particular limitation on the method of replacing the basic anion of the basic anion exchange resin with mesylic acid (methanesulfonic acid), and the replacement may be performed by a conventionally used method. For example, it can be substituted by a method such as adding methanesulfonic acid to a strong ionic exchange resin substituted with hydroxide ions.
<<(2)塩交換工程>>
次に、陰イオン交換樹脂の陰イオンがメシル酸イオンである陰イオン交換樹脂(以下、メシル酸化した陰イオン交換樹脂と記載することがある。)と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを溶媒存在下で接触させることにより、該ナファモスタット塩をナファモスタットメシル酸塩に塩交換する。
このナファモスタットメシル酸への塩交換は、当業者が想定しうるいずれの方法を用いても良く、例えば、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩と、メシル酸化した陰イオン交換樹脂とを、溶媒存在下、反応容器内で混合するバッチ法や、メシル酸イオンで置換した陰イオン交換樹脂を詰めたカラム/樹脂塔にナファモスタット塩を含む溶液を通すカラム法を用いて塩交換することができる。
<< (2) Salt exchange process >>
Next, an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion (hereinafter sometimes referred to as a mesylated anion exchange resin), nafamostat bicarbonate and nafamostat mesylate The nafamostat salt other than the salt is contacted in the presence of a solvent to exchange the nafamostat salt with nafamostat mesylate.
This salt exchange to nafamostat mesylate may be carried out by any method that can be assumed by those skilled in the art, for example, nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate, and mesylated anion. Use a batch method in which an ion exchange resin is mixed in a reaction vessel in the presence of a solvent, or a column method in which a solution containing nafamostat salt is passed through a column / resin tower packed with an anion exchange resin substituted with mesylate ions. Salt exchange.
<バッチ法>
バッチ法では、メシル酸化した陰イオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを溶媒存在下で混合することにより塩交換を行う。
バッチ法としては、メシル酸化した陰イオン交換樹脂を用いる限り特に制限はなく、例えばメタンスルホン酸化した陰イオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを、 50vol%アセトン水溶液などの溶媒を用いて混合することにより塩交換を行うことが出来る。
<Batch method>
In the batch method, salt exchange is performed by mixing a mesylated anion exchange resin and a nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent.
The batch method is not particularly limited as long as a mesyl-oxidized anion exchange resin is used.For example, a methanesulfonate-oxidized anion exchange resin and a nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate, Salt exchange can be performed by mixing using a solvent such as 50 vol% acetone aqueous solution.
(ナファモスタット塩濃度)
ナファモスタットの分子量は347.37、ナファモスタット塩酸塩の分子量は420.29、ナファモスタットメシル酸塩の分子量は539.58であり、ナファモスタット分子自体の量は同じでも、塩形態の違いにより、溶液中に含まれるナファモスタット塩の質量(濃度)が変化する。そこで、統一した指標として、ナファモスタット塩濃度を以下のように定義する。
ナファモスタット塩のナファモスタット換算濃度:
ナファモスタット塩と溶媒とを含む溶液(ナファモスタット塩含有溶液)中に溶解しているナファモスタット塩を全てナファモスタット(分子量:347.37)に置き換えたときの、該溶液中に溶解している該ナファモスタットの割合(質量%)。
(Nafamostat salt concentration)
The molecular weight of nafamostat is 347.37, the molecular weight of nafamostat hydrochloride is 420.29, and the molecular weight of nafamostat mesylate is 539.58. Even though the amount of nafamostat molecule itself is the same, The mass (concentration) of nafamostat salt contained in the solution changes. Therefore, the Nafamostat salt concentration is defined as follows as a unified index.
Nafamostat equivalent concentration of nafamostat salt:
When all the nafamostat salt dissolved in the solution containing the nafamostat salt and the solvent (the solution containing the nafamostat salt) is replaced with nafamostat (molecular weight: 347.37), the solution is dissolved in the solution. The ratio (% by mass) of the nafamostat.
ナファモスタット塩含有溶液中のナファモスタット塩のナファモスタット換算濃度は、好ましくは3質量%~10質量%、より好ましくは4質量%~9質量%、更に好ましくは5質量%~8質量%である。
通常、ナファモスタットメシル酸塩以外のナファモスタット塩は、水やN,N-ジメチルホルムアミドなどの溶媒に対する溶解度が低く(せいぜい約0.1~2質量%)、該ナファモスタット塩を溶媒に溶解させるためには大量の溶媒が必要である。しかしながら、驚くべきことに、本発明者らの研究により、メシル酸化したイオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを、溶媒存在下、反応容器内で混ぜ合わせる場合には、ナファモスタット塩含有溶液中のナファモスタット塩の溶解性が格段に向上する。したがって、バッチ法を用いることにより、従来よりも高濃度のナファモスタット塩含有溶液を調製することができ、1バッチあたりのナファモスタットメシル酸生成量を大幅に増やすことができる。また、バッチ法を用いることにより、陰イオン交換工程に使用する溶媒の量及び使用後に廃棄する溶媒の量を大幅に減らすことができる。
The concentration of the nafamostat salt in the solution containing the nafamostat salt is preferably 3% by mass to 10% by mass, more preferably 4% by mass to 9% by mass, and further preferably 5% by mass to 8% by mass. .
Usually, nafamostat salts other than nafamostat mesylate have low solubility in water and solvents such as N, N-dimethylformamide (at most about 0.1 to 2% by mass), and the nafamostat salt is dissolved in the solvent. This requires a large amount of solvent. Surprisingly, however, the inventors' research has shown that mesyl-oxidized ion exchange resins and nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate in a reaction vessel in the presence of a solvent. In the case of mixing, the solubility of nafamostat salt in the solution containing nafamostat salt is greatly improved. Therefore, by using the batch method, a higher concentration of nafamostat salt-containing solution can be prepared than before, and the production amount of nafamostat mesylic acid per batch can be greatly increased. Further, by using the batch method, the amount of the solvent used in the anion exchange step and the amount of the solvent discarded after use can be greatly reduced.
(温度)
バッチ法による塩交換は、-10℃~45℃の範囲内の温度条件下で攪拌しながら行われることが好ましく、0℃~40℃がより好ましく、10℃~35℃がさらにより好ましい。上記範囲内の温度条件下で塩交換することにより、分解を防ぎ高純度のナファモスタットメシル酸塩を得ることが容易となる。
(temperature)
The salt exchange by the batch method is preferably performed with stirring under a temperature condition within a range of −10 ° C. to 45 ° C., more preferably 0 ° C. to 40 ° C., and even more preferably 10 ° C. to 35 ° C. By salt exchange under temperature conditions within the above range, it becomes easy to prevent decomposition and to obtain highly pure nafamostat mesylate.
(攪拌時間)
バッチ法における攪拌時間は、塩交換が行われる限り特に制限はなく、適宜決定すればよいが、好ましくは1分~1週間、より好ましくは10分から1日間、さらに好ましくは30分から1時間30分である。攪拌時間が上記範囲内であると、イオン交換することが容易となる。
(Agitation time)
The stirring time in the batch method is not particularly limited as long as salt exchange is performed, and may be appropriately determined, but is preferably 1 minute to 1 week, more preferably 10 minutes to 1 day, and further preferably 30 minutes to 1 hour 30 minutes. It is. When the stirring time is within the above range, ion exchange is facilitated.
<カラム法>
陰イオン交換樹脂を用いた塩交換工程は、上記バッチ法の他に、カラム法を用いて行ってもよい。カラム法では、メシル酸化した陰イオン交換樹脂を充填したカラム/樹脂塔に、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のメシルナファモスタット塩を含む溶液を通すことにより塩交換を行う。
カラム法としては、メシル酸化した陰イオン交換樹脂を充填したカラムを用いる限り特に制限はなく、例えばメシル酸化した強塩基性イオン交換樹脂をガラスカラムに充填し、50vol%アセトン水溶液などの溶媒で洗浄し、前記ナファモスタット塩を溶媒に溶解した溶液を上記カラムに通すことにより行うことが出来る。
<Column method>
The salt exchange step using an anion exchange resin may be performed using a column method in addition to the batch method. In the column method, salt exchange is carried out by passing a solution containing mesilnafamostat salt other than nafamostat bicarbonate and nafamostat mesylate through a column / resin tower packed with mesylated anion exchange resin.
The column method is not particularly limited as long as a column filled with mesyl-oxidized anion exchange resin is used. For example, a glass column is filled with mesyl-oxidized strong basic ion-exchange resin and washed with a solvent such as 50 vol% acetone aqueous solution. And it can carry out by letting the solution which melt | dissolved the said nafamostat salt in the solvent pass the said column.
<塩交換回数>
陰イオン交換樹脂を用いた塩交換は、1回だけでもよいが、2回以上繰り返すことが好ましく、3回以上繰り返すことがより好ましい。例として、1~10回、好ましくは2~8回、さらに好ましくは3~6回繰り返し塩交換することができる。塩交換を繰り返して行うことにより、塩交換後に含まれる全ナファモスタット塩中のナファモスタットメシル酸の割合(質量%)を高めることができる。
<Number of salt exchanges>
The salt exchange using the anion exchange resin may be performed only once, but is preferably repeated twice or more, more preferably three or more times. As an example, salt exchange can be repeated 1 to 10 times, preferably 2 to 8 times, more preferably 3 to 6 times. By repeating the salt exchange, the ratio (mass%) of nafamostat mesylic acid in the total nafamostat salt contained after the salt exchange can be increased.
塩交換を2回以上繰り返す場合、バッチ法及びカラム法のいずれかのみを用いてもよく、これらを組み合わせて用いてもよい。
好ましくは、少なくとも第1回目の塩交換をバッチ法により行う。更に好ましくは、全ての塩交換をバッチ法により行う。
少なくとも第1回目の塩交換をバッチ法により行うことにより、大量のナファモスタット塩を溶液に溶解させることができるため、効率良くナファモスタットメシル酸塩を得ることができる。また、塩交換中に使用する溶媒量及び使用後に廃棄する溶媒量を減らすことができる。
When the salt exchange is repeated twice or more, either the batch method or the column method may be used, or a combination of these may be used.
Preferably, at least the first salt exchange is performed by a batch method. More preferably, all salt exchange is performed by a batch method.
By performing at least the first salt exchange by a batch method, a large amount of nafamostat salt can be dissolved in the solution, so that nafamostat mesylate can be obtained efficiently. In addition, the amount of solvent used during salt exchange and the amount of solvent discarded after use can be reduced.
<ナファモスタット塩>
本発明の製造方法に用いるナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタットの塩の形態は、好ましくは化学的に許容される強酸又は弱酸の塩であり、より好ましくは強酸塩である。強酸塩としては、塩酸塩、臭素酸塩、ヨウ素酸塩、パラトルエンスルホン酸塩、ベンゼンスルホン酸塩が挙げられる。これらの中でも、塩酸塩(2塩酸塩)が好ましい。上記の各ナファモスタット塩は、市販のものを用いてもよく、合成により製造してもよい。合成する場合には、公知の方法のいずれを用いて製造してもよく、例えば、上記非特許文献1(Chem.Pharm.Bull.33(4).1470-1471(1985))に記載されている方法を参照することができる。
ナファモスタット塩含有溶液に含まれるナファモスタット塩のナファモスタット換算濃度は、好ましくは0.5質量%~10質量%である。また、バッチ法を用いる場合には、上記の通り、3質量%~10質量%が好ましく、4質量%~9質量%がより好ましく、5質量%~8質量%がさらにより好ましい。
<Nafamostat salt>
The form of the salt of nafamostat other than nafamostat bicarbonate and nafamostat mesylate used in the production method of the present invention is preferably a chemically acceptable salt of a strong acid or weak acid, more preferably a strong acid salt. is there. Examples of strong acid salts include hydrochloride, bromate, iodate, paratoluenesulfonate, and benzenesulfonate. Among these, hydrochloride (dihydrochloride) is preferable. Each of the above nafamostat salts may be a commercially available salt or may be produced by synthesis. In the case of synthesis, it may be produced by any known method, and is described in, for example, Non-Patent Document 1 (Chem. Pharm. Bull. 33 (4). 1470-1471 (1985)). You can see how it is.
The concentration of nafamostat salt in the nafamostat salt-containing solution is preferably 0.5% by mass to 10% by mass. When the batch method is used, as described above, it is preferably 3% by mass to 10% by mass, more preferably 4% by mass to 9% by mass, and still more preferably 5% by mass to 8% by mass.
<pH>
塩交換工程で用いられるナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩を含む溶液のpHは、1~5の範囲内であることが好ましく、1~3がより好ましく、1.5~2.5が更により好ましい。最も好ましくは約pH2である。pHを上記範囲内とすることにより、ナファモスタットの安定性(分解抑制)を向上させることができる。pHの調整は、酸や塩基を溶液に添加することによって行うことができる。好ましくは酸、より好ましくはメシル酸(メタンスルホン酸)を溶液に添加することによりpHを調整する。
<PH>
The pH of the solution containing nafamostat bicarbonate other than nafamostat bicarbonate and nafamostat mesylate used in the salt exchange step is preferably in the range of 1 to 5, more preferably 1 to 3. Even more preferred is 5-2.5. Most preferably it is about pH2. By setting the pH within the above range, it is possible to improve the stability (inhibition of decomposition) of the nafamostat. The pH can be adjusted by adding an acid or a base to the solution. Preferably the pH is adjusted by adding acid, more preferably mesylic acid (methanesulfonic acid) to the solution.
<溶媒>
塩交換工程で用いられる溶媒は、水、又は水溶性溶媒と水との混合溶媒であることが好ましい。より好ましくは水溶性溶媒と水との混合溶媒である。
水溶性溶媒としては、アセトン、テトラヒドロフラン(THF)、2-プロパノール、アセトニトリル、2-ブタノールが挙げられる。これらの中でも、アセトン、THFが好ましい。すなわち、水溶性溶媒と水との混合溶媒は、アセトンと水との混合溶媒、THFと水との混合溶媒であることが好ましい。
また、水溶性溶媒と水との混合溶媒を用いる場合には、水溶性溶媒と水の混合比は、好ましくは1:9~9:1、より好ましくは3:7~7:3、さらに好ましくは4:6~6:4(体積比)である。上記範囲内であれば、溶解に必要な溶媒量を少なくすることができる。
<Solvent>
The solvent used in the salt exchange step is preferably water or a mixed solvent of a water-soluble solvent and water. More preferred is a mixed solvent of a water-soluble solvent and water.
Examples of the water-soluble solvent include acetone, tetrahydrofuran (THF), 2-propanol, acetonitrile, and 2-butanol. Among these, acetone and THF are preferable. That is, the mixed solvent of the water-soluble solvent and water is preferably a mixed solvent of acetone and water or a mixed solvent of THF and water.
When a mixed solvent of a water-soluble solvent and water is used, the mixing ratio of the water-soluble solvent and water is preferably 1: 9 to 9: 1, more preferably 3: 7 to 7: 3, still more preferably Is 4: 6 to 6: 4 (volume ratio). If it is in the said range, the amount of solvent required for melt | dissolution can be decreased.
(陰イオン交換樹脂とナファモスタット塩の当量比)
バッチ法で用いられるメシル酸化した陰イオン交換樹脂の量は、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩に対して、好ましくは2当量~20当量、より好ましくは2.3当量~16当量、さらに好ましくは2.3当量~13当量である。前記陰イオン交換樹脂量を上記範囲とすることにより、ナファモスタット塩のメシル酸イオンへのイオン交換が容易となる。
(Equivalent ratio of anion exchange resin and nafamostat salt)
The amount of mesylated anion exchange resin used in the batch process is preferably 2 to 20 equivalents, more preferably 2.3 to nafamostat salts other than nafamostat bicarbonate and nafamostat mesylate. Equivalent to 16 equivalents, more preferably 2.3 to 13 equivalents. By setting the amount of the anion exchange resin in the above range, ion exchange of nafamostat salt to mesylate ion is facilitated.
<<(3)晶析工程>>
本発明のナファモスタットメシル酸塩の製造方法は、塩交換工程を介して得られたナファモスタットメシル酸塩を含む溶液から、ナファモスタットメシル酸塩を晶出させる。晶析工程は、塩交換工程で得られたナファモスタットメシル酸塩を含む溶液をそのまま用いて行ってもよく、該溶液を減圧して濃縮させた後に行ってもよい。
<< (3) Crystallization process >>
In the method for producing nafamostat mesylate according to the present invention, nafamostat mesylate is crystallized from a solution containing nafamostat mesylate obtained through the salt exchange step. The crystallization step may be performed using the solution containing nafamostat mesylate obtained in the salt exchange step as it is, or may be performed after concentrating the solution under reduced pressure.
ナファモスタットメシル酸塩の晶出方法には特に限定はなく、一般に知られる晶出装置及び方法を用いてナファモスタットメシル酸塩を晶出させることができる。
例えば、ナファモスタットメシル酸塩を含む溶液に水溶性溶媒もしくは水と水溶性溶媒の混合液を加え、これにナファモスタットメシル酸塩を種晶として加えて攪拌することにより、結晶を析出させる。これにより得られた結晶を分離、乾燥することにより、純度の高いナファモスタットメシル酸塩を得ることができる。
この場合に用いられる水溶性溶媒としては、THF、アセトン、アセトニトリル、2-ブタノール、2-プロパノールが挙げられる。これらの中でも、THFが好ましく用いられる。また、ナファモスタットメシル酸塩を含む溶液に水と水溶性溶媒の混合液を加えた後の含有量比は、1:1~1:50であることが好ましく、1:3~1:15であることがより好ましく、1:8であることがさらにより好ましい(水:水溶性溶媒(体積比))。
また、上記方法以外にも、粗ナファモスタットメシル酸塩を水に高温で溶解して、冷却することにより晶析することもできる(例えば、非特許文献1、特開2012-87099などを参照することができる。)。
There is no particular limitation on the crystallization method of nafamostat mesylate, and it is possible to crystallize nafamostat mesylate using a generally known crystallization apparatus and method.
For example, a water-soluble solvent or a mixed solution of water and a water-soluble solvent is added to a solution containing nafamostat mesylate, and the crystals are precipitated by adding nafamostat mesylate as a seed crystal and stirring. By separating and drying the crystals thus obtained, a highly pure nafamostat mesylate can be obtained.
Examples of the water-soluble solvent used in this case include THF, acetone, acetonitrile, 2-butanol, and 2-propanol. Among these, THF is preferably used. The content ratio after adding a mixture of water and a water-soluble solvent to a solution containing nafamostat mesylate is preferably 1: 1 to 1:50, and preferably 1: 3 to 1:15. More preferably, it is more preferably 1: 8 (water: water-soluble solvent (volume ratio)).
In addition to the above-described method, the crude nafamostat mesylate can be crystallized by dissolving in water at high temperature and cooling (see, for example, Non-Patent Document 1, JP-A 2012-87099, etc.). be able to.).
[実施例1]
<カラム法>
水酸化物イオンで置換した強イオン性交換樹脂29.26g(下記のナファモスタット塩酸塩に対して2.3当量)をガラスカラム(内径0.8―0.9cm、高さ6cm)に充填し、水で洗浄後、メタンスルホン酸18.5mlを水288mlで希釈した溶液を通して、メタンスルホン化し、50vol%アセトン水溶液160mlで洗浄した。
別途、ナファモスタット塩酸塩10.3g(正味量8.0g、HPLC純度:99.8%)に水200mlとアセトン200mlを加え、ナファモスタット換算濃度1.8%の溶液を調製した後、1.0mol/Lメタンスルホン酸水溶液3.8mlを加えてpH2.0とした。
このナファモスタット溶液を上記カラムに通し、50vol%アセトン水溶液160mlで洗浄した。ナファモスタットを含有しているフラクションのみを合わせ(341g)、この溶液に8℃で攪拌しながら、アセトン736mlを加えて種晶としてナファモスタットメシル酸塩を添加した。更に、アセトン1288mlと水16mlを加えた。析出した結晶を内径60mmの桐山ロートで20分かけてろ過、乾燥し、ナファモスタットメシル酸塩8.81gを得た(HPLC純度:99.9%、残塩化物イオン:0.007%)。
[Example 1]
<Column method>
A glass column (inner diameter 0.8-0.9 cm, height 6 cm) was packed with 29.26 g of strong ionic exchange resin substituted with hydroxide ions (2.3 equivalents relative to the following Nafamostat hydrochloride). After washing with water, the solution was methanesulfonated through a solution obtained by diluting 18.5 ml of methanesulfonic acid with 288 ml of water, and washed with 160 ml of 50 vol% acetone aqueous solution.
Separately, 200 ml of water and 200 ml of acetone were added to 10.3 g of nafamostat hydrochloride (net amount 8.0 g, HPLC purity: 99.8%) to prepare a solution having a concentration of 1.8% in terms of nafamostat. The pH was adjusted to 2.0 by adding 3.8 ml of 0 mol / L methanesulfonic acid aqueous solution.
The nafamostat solution was passed through the column and washed with 160 ml of 50 vol% acetone aqueous solution. Only the fraction containing nafamostat was combined (341 g), and 736 ml of acetone was added to this solution while stirring at 8 ° C., and nafamostat mesylate was added as a seed crystal. Further, 1288 ml of acetone and 16 ml of water were added. The precipitated crystals were filtered and dried with a Kiriyama funnel having an inner diameter of 60 mm over 20 minutes to obtain 8.81 g of nafamostat mesylate (HPLC purity: 99.9%, residual chloride ion: 0.007%).
[実施例2]
<バッチ法>
(メタンスルホン化樹脂調製)
水酸化物イオンで置換された強塩基性イオン交換樹脂133.14g(下記のナファモスタット塩酸塩に対して12当量)に水220mlを加えた後、20℃でメタンスルホン酸14.3mlを滴下し、20℃で1時間10分攪拌した。この樹脂を分離、洗浄後、50vol%アセトン水溶液213mlに懸濁し、20℃で20分攪拌した。この樹脂を分離、洗浄し、メタンスルホン化樹脂 124.50gを得た。
(イオン交換)
このメタンスルホン酸化樹脂 41.49gを50vol%アセトン水溶液105mlに投入後、ナファモスタット塩酸塩 8.31g(正味量7.00g)を投入した。メタンスルホン酸 0.18gを加えてpH2に調整した後、21℃で1時間11分攪拌した(溶液中のナファモスタット塩酸塩濃度6.8%(ナファモスタット換算濃度5.6%))。イオン交換樹脂をろ過により分離し、樹脂を50vol%アセトン水溶液35mlで洗浄した。得られたろ過液に、メタンスルホン酸化樹脂を41.49g投入した。この懸濁液を21℃で1時間攪拌後、イオン交換樹脂を分離し、樹脂を50vol%アセトン水溶液35mlで洗浄した。この工程をさらに1回繰り返して実施し、得られたろ過液178.69gを49.79gまで減圧濃縮した。濃縮終了後、水8.6mlとTHF99mlを加え、8℃に冷却した。冷却後の濃縮液にTHF124mlを加えた後、種晶として0.04gのナファモスタットメシル酸塩を加え、3時間攪拌した。THF 173mlを1時間6分かけて滴下し、さらに16時間攪拌した。析出した結晶を内径95mmの桐山ロートで7分かけてろ過、乾燥し、ナファモスタットメシル酸塩8.46gを得た(HPLC純度:99.9%、残塩化物イオン:0.012%)。
[Example 2]
<Batch method>
(Methanesulfonated resin preparation)
After adding 220 ml of water to 133.14 g of strong basic ion exchange resin substituted with hydroxide ions (12 equivalents to the following nafamostat hydrochloride), 14.3 ml of methanesulfonic acid was added dropwise at 20 ° C. And stirred at 20 ° C. for 1 hour and 10 minutes. This resin was separated and washed, then suspended in 213 ml of 50 vol% acetone aqueous solution and stirred at 20 ° C. for 20 minutes. This resin was separated and washed to obtain 124.50 g of methanesulfonated resin.
(Ion exchange)
After 41.49 g of this methane sulfonated resin was added to 105 ml of 50 vol% acetone aqueous solution, 8.31 g of nafamostat hydrochloride (net amount 7.00 g) was added. After adjusting the pH to 2 by adding 0.18 g of methanesulfonic acid, the mixture was stirred at 21 ° C. for 1 hour and 11 minutes (the concentration of nafamostat hydrochloride in the solution was 6.8% (concentration of nafamostat 5.6%)). The ion exchange resin was separated by filtration, and the resin was washed with 35 ml of 50 vol% acetone aqueous solution. 41.49 g of methane sulfonated resin was added to the obtained filtrate. After this suspension was stirred at 21 ° C. for 1 hour, the ion exchange resin was separated, and the resin was washed with 35 ml of a 50 vol% acetone aqueous solution. This process was repeated once more, and 178.69 g of the filtrate obtained was concentrated under reduced pressure to 49.79 g. After the completion of concentration, 8.6 ml of water and 99 ml of THF were added and cooled to 8 ° C. After adding 124 ml of THF to the concentrated liquid after cooling, 0.04 g of nafamostat mesylate was added as a seed crystal and stirred for 3 hours. 173 ml of THF was added dropwise over 1 hour and 6 minutes, and the mixture was further stirred for 16 hours. The precipitated crystals were filtered with a Kiriyama funnel having an inner diameter of 95 mm for 7 minutes and dried to obtain 8.46 g of nafamostat mesylate (HPLC purity: 99.9%, residual chloride ion: 0.012%).
[実施例3]
<バッチ法>
(メタンスルホン化樹脂調製)
水酸化物イオンで置換された強塩基性イオン交換樹脂94.36g(下記のナファモスタット塩酸塩に対して12当量)に水157mlを加えた後、25℃でメタンスルホン酸15.09gを滴下し、25℃で1時間以上攪拌した。この樹脂を分離、洗浄後、50vol%THF水溶液151mlに懸濁し、25℃で10分攪拌した。この樹脂を分離、洗浄し、メタンスルホン化樹脂 87.38gを得た。
(イオン交換)
このメタンスルホン酸化樹脂30.17gを50vol%THF水溶液50mlに投入後、ナファモスタット塩酸塩5.07g(正味量5.00g、HPLC純度:99.5%)を投入し、続いて5分攪拌後、10%メタンスルホン酸水溶液を数滴加えてpH2に調整した(溶液中のナファモスタット塩酸塩濃度9.6%(ナファモスタット換算濃度7.9%))。この懸濁液を25℃で1時間以上攪拌後、イオン交換樹脂をろ過により分離し、樹脂を50vol%THF水溶液40mlで洗浄した。得られたろ過液に、メタンスルホン酸化樹脂を30.19g投入した。この懸濁液を25℃で1時間以上攪拌後、イオン交換樹脂を分離し、樹脂を50vol%THF水溶液40mlで洗浄した。この工程をさらに1回繰り返して実施し、得られたろ過液140.27gを23.3gまで減圧濃縮した。濃縮終了後、水3mlとTHF20mlを加え、8℃に冷却した。冷却後の溶液にナファモスタットメシル酸塩を種晶として0.05gを添加後、30分攪拌し、さらにTHF200mlを2.5時間かけて追加した。3時間攪拌後、析出した結晶を内径40mmの桐山ロートで30分かけてろ過、乾燥し、ナファモスタットメシル酸塩6.03gを得た(HPLC純度:99.9%、残塩化物イオン:0.018%)。
[Example 3]
<Batch method>
(Methanesulfonated resin preparation)
After adding 157 ml of water to 94.36 g of strongly basic ion exchange resin substituted with hydroxide ions (12 equivalents to the following nafamostat hydrochloride), 15.09 g of methanesulfonic acid was added dropwise at 25 ° C. , And stirred at 25 ° C. for 1 hour or longer. This resin was separated and washed, then suspended in 151 ml of 50 vol% THF aqueous solution and stirred at 25 ° C. for 10 minutes. This resin was separated and washed to obtain 87.38 g of methanesulfonated resin.
(Ion exchange)
After adding 30.17 g of this methanesulfonated resin to 50 ml of 50 vol% THF aqueous solution, 5.07 g of nafamostat hydrochloride (net amount: 5.00 g, HPLC purity: 99.5%) was added, followed by stirring for 5 minutes. A few drops of 10% aqueous methanesulfonic acid was added to adjust the pH to 2 (the concentration of nafamostat hydrochloride in the solution was 9.6% (concentration of nafamostat 7.9%)). After this suspension was stirred at 25 ° C. for 1 hour or longer, the ion exchange resin was separated by filtration, and the resin was washed with 40 ml of 50 vol% THF aqueous solution. To the obtained filtrate, 30.19 g of methane sulfonated resin was added. After this suspension was stirred at 25 ° C. for 1 hour or longer, the ion exchange resin was separated, and the resin was washed with 40 ml of 50 vol% THF aqueous solution. This process was repeated once more, and 140.27 g of the obtained filtrate was concentrated under reduced pressure to 23.3 g. After the completion of concentration, 3 ml of water and 20 ml of THF were added and cooled to 8 ° C. After adding 0.05 g of nafamostat mesylate as a seed crystal to the cooled solution, the solution was stirred for 30 minutes, and further 200 ml of THF was added over 2.5 hours. After stirring for 3 hours, the precipitated crystals were filtered and dried with a Kiriyama funnel having an inner diameter of 40 mm over 30 minutes to obtain 6.03 g of nafamostat mesylate (HPLC purity: 99.9%, residual chloride ion: 0 .018%).
[比較例1]
(特許文献1に準じた製法)
ナファモスタット塩酸塩9.89g(正味量7.00g、HPLC純度:99.7%)を水700mlに加え、25℃で溶解した(ナファモスタット換算濃度0.8%)。この溶液に8.7%炭酸水素ナトリウム水溶液48.20gを加えて19時間40分攪拌した。析出した結晶を内径95mmの桐山ロートで50分かけてろ過し、室温で乾燥し、ナファモスタット重炭酸塩7.51gを得た。
このナファモスタット重炭酸塩7.51gをメタノール25mlに懸濁し、メタンスルホン酸4.26gを添加した。ジエチルエーテル50mlを添加し、さらに3時間20分攪拌後、析出した結晶をろ過、乾燥し、ナファモスタットメシル酸塩を8.73g得た(HPLC純度:98.3%)。
[Comparative Example 1]
(Production method according to Patent Document 1)
Nafamostat hydrochloride 9.89 g (net amount 7.00 g, HPLC purity: 99.7%) was added to 700 ml of water and dissolved at 25 ° C. (concentration of nafamostat 0.8%). To this solution, 48.20 g of an 8.7% aqueous sodium hydrogen carbonate solution was added and stirred for 19 hours and 40 minutes. The precipitated crystals were filtered with a Kiriyama funnel having an inner diameter of 95 mm over 50 minutes and dried at room temperature to obtain 7.51 g of nafamostat bicarbonate.
7.51 g of this nafamostat bicarbonate was suspended in 25 ml of methanol, and 4.26 g of methanesulfonic acid was added. After addition of 50 ml of diethyl ether and stirring for 3 hours and 20 minutes, the precipitated crystals were filtered and dried to obtain 8.73 g of nafamostat mesylate (HPLC purity: 98.3%).
(非特許文献1に準じた製法)
[比較例2]
メタンスルホン酸ナトリウム19.67gを水206mlに溶解し、pH4.4とした。この溶液にナファモスタット塩酸塩9.89g(正味量7.00g、HPLC純度:99.7%)を加え、25℃で19時間20分攪拌した。析出した固体を内径95mmの桐山ロートで24時間5分かけてろ過し、60℃で乾燥した。得られた固体に水35mlを加えて、70℃で30分攪拌し、溶解した。この溶液を冷却し、25℃で13時間40分攪拌した。析出した固体を内径95mmの桐山ロートで1時間10分かけてろ過し、まだ水を含んだ状態であったがこの状態で乾燥しナファモスタットメシル酸塩を9.68g得た(HPLC純度:99.6%、メタンスルホン酸ナトリウム含有量 18.6%)。
(Production method according to Non-Patent Document 1)
[Comparative Example 2]
19.67 g of sodium methanesulfonate was dissolved in 206 ml of water to adjust the pH to 4.4. To this solution was added 9.89 g of nafamostat hydrochloride (net amount 7.00 g, HPLC purity: 99.7%), and the mixture was stirred at 25 ° C. for 19 hours and 20 minutes. The precipitated solid was filtered with a Kiriyama funnel having an inner diameter of 95 mm over 24 hours and 5 minutes, and dried at 60 ° C. 35 ml of water was added to the obtained solid and stirred at 70 ° C. for 30 minutes to dissolve. The solution was cooled and stirred at 25 ° C. for 13 hours and 40 minutes. The precipitated solid was filtered through a Kiriyama funnel with an inner diameter of 95 mm for 1 hour and 10 minutes and still contained water, but dried in this state to obtain 9.68 g of nafamostat mesylate (HPLC purity: 99 .6%, sodium methanesulfonate content 18.6%).
<結果>
同サイズの桐山ロートを用いた実施例2と比較すると、比較例1の方法では、析出したナファモスタット重炭酸塩のろ過に時間がかかり、大量生産には不向きであることが判った。また、得られたナファモスタットメシル酸塩の純度も低かった。
比較例2の方法も同様に、析出したナファモスタットメシル酸塩をろ過するのに非常に時間がかかり、大量生産には不向きであることが判った。さらには、メタンスルホン酸ナトリウムの混入もみられた。
一方、本願発明の方法では、比較例1、2の方法に比べて、ろ過時間が短く、得られたナファモスタットメシル酸塩の純度も非常に高いものであった(実施例1~3)。さらに、バッチ法を用いた場合には、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩を溶解させるのに必要な溶媒の量を大幅に低減することができた(実施例2~3)。
したがって、本発明のナファモスタットメシル酸塩の製造方法は、従来の方法よりも優れており、ナファモスタットの大量生産に適したものである。
<Result>
Compared to Example 2 using the same size Kiriyama funnel, it was found that the method of Comparative Example 1 took time to filter the precipitated nafamostat bicarbonate, and was not suitable for mass production. Moreover, the purity of the obtained nafamostat mesylate was also low.
Similarly, in the method of Comparative Example 2, it was found that it took a very long time to filter the precipitated nafamostat mesylate, and it was not suitable for mass production. Furthermore, contamination with sodium methanesulfonate was also observed.
On the other hand, in the method of the present invention, compared with the methods of Comparative Examples 1 and 2, the filtration time was short, and the purity of the obtained nafamostat mesylate was very high (Examples 1 to 3). Furthermore, when the batch method was used, the amount of solvent required to dissolve the nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate could be greatly reduced (Example 2). ~ 3).
Therefore, the method for producing nafamostat mesylate of the present invention is superior to the conventional method, and is suitable for mass production of nafamostat.
Claims (10)
(2)工程(1)で得られた陰イオン交換樹脂と、ナファモスタット重炭酸塩及びナファモスタットメシル酸塩以外のナファモスタット塩とを溶媒存在下で接触させることにより、該ナファモスタット塩をナファモスタットメシル酸塩に塩交換する工程、
(3)工程(2)で得られたナファモスタットメシル酸塩を晶析する工程、
を含む、ナファモスタットメシル酸塩の製造方法。 (1) preparing an anion exchange resin in which the anion of the anion exchange resin is a mesylate ion;
(2) By contacting the anion exchange resin obtained in step (1) with a nafamostat salt other than nafamostat bicarbonate and nafamostat mesylate in the presence of a solvent, the nafamostat salt is converted to nafamostat salt. Salt exchange to mostat mesylate,
(3) a step of crystallizing the nafamostat mesylate obtained in step (2),
A process for producing nafamostat mesylate, comprising:
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113999145A (en) * | 2021-11-12 | 2022-02-01 | 开封明仁药业有限公司 | Synthetic method of nafamostat mesylate |
| JP2022109243A (en) * | 2021-01-14 | 2022-07-27 | デボン エルエス カンパニー,リミテッド | Co-crystal polymorph of nafamostat mesylate and its manufacturing method |
| WO2023144830A1 (en) | 2022-01-30 | 2023-08-03 | Yissum Research Development Company Of The Hebrew University Of Jerusalem Ltd. | Zika m protein blockers as anti-zika virus agents |
| CN118439976A (en) * | 2024-04-25 | 2024-08-06 | 南京海纳医药科技股份有限公司 | Nafamostat mesylate crystal form and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0672981A (en) * | 1992-06-01 | 1994-03-15 | Biogal Gyogyszergyar | Production of high-purity deferoxamine salt |
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| JPS5753454A (en) * | 1980-09-16 | 1982-03-30 | Torii Yakuhin Kk | Guanidinobenzoate and anticomplementary agent |
| JPS6133173A (en) * | 1984-07-25 | 1986-02-17 | Torii Yakuhin Kk | Amidine compound |
| JPS61286361A (en) * | 1985-06-14 | 1986-12-16 | Torii Yakuhin Kk | Amidine derivative |
| JP5649909B2 (en) * | 2010-10-21 | 2015-01-07 | 桂化学株式会社 | Nafamostat mesylate crystallization method |
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2013
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0672981A (en) * | 1992-06-01 | 1994-03-15 | Biogal Gyogyszergyar | Production of high-purity deferoxamine salt |
Non-Patent Citations (1)
| Title |
|---|
| AOYAMA T. ET AL.: "Synthesis and Structure- Activity Study of Protease Inhibitors. IV. Amidinonaphthols and Related Acyl Derivatives", CHEM. PHARM. BULL., vol. 33, no. 4, 1985, pages 1458 - 1471 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022109243A (en) * | 2021-01-14 | 2022-07-27 | デボン エルエス カンパニー,リミテッド | Co-crystal polymorph of nafamostat mesylate and its manufacturing method |
| CN113999145A (en) * | 2021-11-12 | 2022-02-01 | 开封明仁药业有限公司 | Synthetic method of nafamostat mesylate |
| CN113999145B (en) * | 2021-11-12 | 2023-02-03 | 开封明仁药业有限公司 | Synthetic method of nafamostat mesylate |
| WO2023144830A1 (en) | 2022-01-30 | 2023-08-03 | Yissum Research Development Company Of The Hebrew University Of Jerusalem Ltd. | Zika m protein blockers as anti-zika virus agents |
| CN118439976A (en) * | 2024-04-25 | 2024-08-06 | 南京海纳医药科技股份有限公司 | Nafamostat mesylate crystal form and preparation method thereof |
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| JP6252991B2 (en) | 2017-12-27 |
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