WO2014007224A1 - Glass production method and chemically strengthened glass - Google Patents
Glass production method and chemically strengthened glass Download PDFInfo
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- WO2014007224A1 WO2014007224A1 PCT/JP2013/068070 JP2013068070W WO2014007224A1 WO 2014007224 A1 WO2014007224 A1 WO 2014007224A1 JP 2013068070 W JP2013068070 W JP 2013068070W WO 2014007224 A1 WO2014007224 A1 WO 2014007224A1
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- Prior art keywords
- glass
- chemical strengthening
- strengthening treatment
- cooling
- color tone
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/02—Compositions for glass with special properties for coloured glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
Definitions
- the present invention relates to a chemically tempered glass used for an electronic device, for example, a casing or a decorative product such as a communication device or an information device that can be carried and used, and a method for producing the glass.
- Cases and decorations for electronic devices such as mobile phones are selected and used from materials such as resin and metal in consideration of various factors such as decorativeness, scratch resistance, workability, and cost. Yes.
- Patent Document 1 In recent years, attempts have been made to use glass that has not been conventionally used as a material of a casing (see Patent Document 1). According to Patent Document 1, in an electronic device such as a mobile phone, it is said that a unique decoration effect with a sense of transparency can be exhibited by forming the casing body from glass.
- casings and decorations of electronic devices that can be used with a mobile phone or the like are required to have high strength in consideration of damage due to drop impact during use and contact scratches due to long-term use.
- a method of forming a compressive stress layer on the glass surface is generally known.
- Typical methods for forming a compressive stress layer on the glass surface include an air cooling strengthening method (physical strengthening method) and a chemical strengthening method (ion exchange strengthening method).
- the air cooling strengthening method (physical strengthening method) is a method in which the glass plate surface heated to the vicinity of the softening point is rapidly cooled by air cooling or the like.
- the chemical strengthening method (ion exchange strengthening method) is a method in which alkali metal ions (typically Li ions and Na ions) having a small ion radius existing on the glass plate surface are obtained by ion exchange at a temperature below the glass transition point.
- a method of exchanging with alkali ions having a larger ionic radius typically, Na ions or K ions for Li ions and K ions for Na ions).
- the glass used for the housing is usually used with a thickness of 2 mm or less.
- the air cooling strengthening method when applied to a thin glass plate, it is difficult to form a compressive stress layer because it is difficult to secure a temperature difference between the surface and the inside. For this reason, the target high-strength characteristic cannot be obtained in the glass after the tempering treatment.
- the air cooling strengthening method there is a great concern that the flatness of the glass plate is impaired due to variations in the cooling temperature.
- the flatness will be impaired, and the texture that is the object of the present invention may be impaired. From these points, the glass plate is preferably strengthened by the latter chemical strengthening method.
- the color tone is one of the most important designs.
- the glass used for the housing is required to faithfully reproduce the color tone based on the data obtained through marketing activities and the color tone determined by the designer.
- the present inventors have chemically strengthened glass containing a coloring component in order to increase the mechanical strength of the glass.
- a coloring component in order to increase the mechanical strength of the glass.
- the cooling rate in the temperature range from the chemical strengthening treatment temperature to 300 ° C. after the chemical strengthening treatment We found a new problem that surface compressive stress changes.
- an object of the present invention is to provide a glass manufacturing method having high strength and a desired color tone, and chemically strengthened glass.
- the inventor suppresses a decrease in surface compressive stress by controlling a cooling rate in a specific temperature range after the chemical strengthening treatment when chemically strengthening the glass containing the coloring component.
- the glass manufacturing method of the present invention is characterized by cooling a temperature range from a chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or higher after chemically strengthening the glass containing a coloring component.
- the glass production method of the present invention is characterized by cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 200 ° C./min or higher after chemically strengthening the glass containing the coloring component. To do.
- the manufacturing method of the glass of this invention is the said before the chemical strengthening process of the glass containing a coloring component, and after cooling the temperature range from a chemical strengthening process temperature to 300 degreeC with the cooling rate of 30 degree-C / min or more.
- the cooling is performed at a temperature within the range of (A-150) ° C. to (A-50) ° C. after the cooling. Glass is heat-treated.
- the method for producing the glass of the present invention includes the following formula (I): chromaticity a * of reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) and chemical strengthening
- ⁇ a * which is expressed by the following formula (II)
- formula (II) before chemical strengthening treatment by the L * a * b * color system (F2 light source) a chromaticity b * of the reflected light, chemical strengthening treatment, if the difference between the chromaticity b * after cooling and after the heat treatment the reflected light is [Delta] b *, and color tone change amount represented by the following formula (III) is 0 .6 or less.
- the glass manufacturing method of the present invention is characterized in that the glass after the heat treatment has a reduction rate of the surface compressive stress of less than 25% as compared with the glass before the heat treatment.
- the method of manufacturing the glass of the present invention as a coloring component of glass, Fe 2 O 3, Co 3 O 4, NiO, CuO, TiO 2, MnO, Cr 2 O 3, V 2 O 5, Bi 2 O 3 And at least one component selected from the group consisting of Se and 0.1 to 7% in terms of mole percentage based on oxide.
- the glass production method of the present invention as a glass, is expressed in terms of a molar percentage based on oxide, and SiO 2 is 55 to 80%, Al 2 O 3 is 0 to 16%, B 2 O 3 is 0 to 12%.
- the chemical strengthening treatment is performed so that the surface compressive stress layer on the surface of the glass obtained by the glass manufacturing method of the present invention has a depth of 5 ⁇ m or more and the surface compressive stress layer has a surface compressive stress of 300 MPa or more. It is characterized by performing.
- the chemically strengthened glass of the present invention is characterized by being produced by the above-described manufacturing method.
- the chemically strengthened glass of the present invention is used for an exterior member.
- a glass having high strength can be produced. Moreover, the glass containing a coloring component with little change of the color tone before and behind a chemical strengthening process can be produced.
- the glass manufacturing method of the present invention comprises a step of cooling a temperature range from a chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or higher after chemically strengthening the glass containing a coloring component.
- the glass that has been cooled at a rate of less than 30 ° C./min after the chemical strengthening treatment has a surface compressive stress on the surface of the glass formed by the chemical strengthening treatment, compared with a glass that has been cooled at a cooling rate of 30 ° C./min or more. Low and the mechanical strength of the glass is inferior.
- a preferable cooling rate is 50 ° C./min or more, more preferably 100 ° C./min or more, further preferably 200 ° C./min or more, and particularly preferably 300 ° C./min or more.
- the chemical strengthening treatment temperature indicates the treatment temperature of the molten salt (chemical strengthening treatment liquid) during the chemical strengthening treatment of the glass.
- the glass is immersed in the molten salt in a state where the molten salt is heated to about 400 ° C. to 550 ° C. and held for a certain period of time.
- alkali metal ions typically, Li ions and Na ions
- alkali metal ions typically, Li ions and Na ions
- alkali metal ions typically, Li ions and Na ions
- alkali metal ions typically, Li ions and Na ions
- It is Na ion or K ion for Li ion, and K ion for Na ion).
- the glass after the chemical strengthening treatment is taken out from the molten salt and cooled to room temperature.
- the coloring component contained in the glass is a component typically called a transition metal element. These coloring components have a plurality of valences. For this reason, the colored components contained in the glass are the same element and have different valences, and they coexist with them in equilibrium. Some of these coloring components have a plurality of coordination numbers. Therefore, like the valence, the colored components contained in the glass are the same element and have different coordination numbers, and coexist with them in equilibrium.
- the “glass containing a coloring component” in the present invention contains 0.01 mol% or more of the coloring component in the glass. Moreover, when it contains several types of coloring components in glass, it means that the total amount of these coloring components contains 0.01 mol% or more.
- the difference in the color tone of the glass due to the difference in the valence and coordination number of the coloring components is, for example, as follows.
- the iron component the glass exhibits a light blue color if the valence balance is greater than Fe 2+ , and the glass exhibits a pink to light yellow color if it is greater than Fe 3+ .
- the valence is Fe 3+ and the coordination number equilibrium is 6-coordinate, the glass exhibits pink to pale yellow, and if it has 4-coordination, the glass exhibits yellowish brown color.
- the cobalt component has a valence of Co 2+ , and if the coordination number equilibrium is 6-coordinate, the glass exhibits red to pink to purple, and if it has 4-coordination, the glass exhibits blue.
- the nickel component has a valence of Ni 2+ , and the glass exhibits a yellow color if the coordination number equilibrium is 6-coordinate, and if it is 4-coordinate, the glass exhibits a reddish purple color. If the valence balance is more than Cu + , the glass will be colorless, and if the copper component is more than Cu 2+ , the glass will be blue.
- the glass exhibits a bluish purple to blue color. If the valence is from Ti 4+ , the glass exhibits a colorless color.
- Manganese component if coordination number six coordinating valence Mn 2+ glass exhibits a light orange, glass exhibits a colorless if coordination number is 4 coordinating valence Mn 2+, atoms If the valence is Mn 3+ and the coordination number is 4-coordinate, the glass exhibits a reddish purple color. If the valence is from Cr 3+ , the glass will exhibit a green color, and if it is from Cr 6+ , the glass will exhibit a yellow color. As for the vanadium component, the glass exhibits a green color when the valence is from V 3+ , the glass exhibits a blue color from V 4+ , and the glass exhibits a colorless to yellow color from V 5+ .
- the glass manufacturing method of the present invention further includes the steps of the following two embodiments with respect to the color tone change of the glass containing such a coloring component.
- FIG. 1 is a schematic flow diagram of a glass manufacturing method according to the first embodiment. That is, a glass containing a coloring component is prepared, and the color tone change amount of the glass before and after the chemical strengthening treatment and after cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or more.
- the step of measuring the amount of change in color tone of the glass containing the coloring component before chemical strengthening treatment and after cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or more, This is a process for obtaining data on how the color tone of the glass changes before and after the chemical strengthening treatment.
- glass color tone change data is accumulated when parameters such as the mother composition of glass, types and combinations of coloring components, and content are changed. Since this step is for obtaining an expected change in the color tone of the glass used when determining the glass composition described later, it is not always necessary to perform this step every time the glass is produced. That is, if there is already obtained glass color change data, it can be omitted by using them.
- the cooling rate in this step is preferably the cooling rate when the glass is taken out from the molten salt after the chemical strengthening treatment and cooled without using a forced cooling means in a room temperature atmosphere. In this case, the cooling rate is 300 ° C./min to 500 ° C./min.
- the process of obtaining the expected change in the color tone of the glass due to the chemical strengthening treatment and cooling based on the color tone change amount is the change in the color tone of the glass containing the coloring component when the chemical strengthening treatment and cooling based on the above steps are performed. This is the process of predicting what will happen. This is based on a plurality of data obtained in the step of measuring the color tone change amount of the glass, and predicts a color tone before chemical strengthening treatment for finally obtaining a glass having a desired color tone. This largely depends on the mother composition of the glass (for example, alkali metal component or alkaline earth metal component) and the type, combination, and content of the coloring component, and is often used in the process of measuring the color tone change amount of the glass.
- the mother composition of the glass for example, alkali metal component or alkaline earth metal component
- the type, combination, and content of the coloring component is often used in the process of measuring the color tone change amount of the glass.
- the color tone change amount data is obtained, a more accurate predicted change amount can be obtained.
- the step is substantially performed even if this step is not performed every time the glass is manufactured. be able to.
- the step of compounding a glass raw material so as to have a glass composition determined based on a desired color tone and an expected change amount, and then melting and molding the obtained molten glass is a glass obtained after chemical strengthening treatment that is finally obtained.
- the color tone before the chemical strengthening treatment is determined using the desired color tone and the expected change amount obtained by the step of obtaining the expected change amount of the color tone of the glass so that the color tone is similar to the desired color tone.
- glass composition such as a mother composition of glass and the kind of color component, a combination, content, is determined.
- a glass raw material is prepared so as to have this glass composition, and then the glass raw material is melted, and the obtained molten glass is formed into a desired shape.
- the glass may be cut, polished, etc. and processed into an appropriate shape.
- the coloring component contained in the glass composition determined in this step is the same type and the same combination as the coloring component contained in the glass used in the step of measuring the color change amount. This differs in the tendency of color tone change before and after the chemical strengthening treatment depending on the coloring component of the glass. For this reason, it is possible to improve the accuracy of the expected change amount by using the same kind and the same combination of the coloring components, and thus it is possible to obtain chemically strengthened glass close to the desired color tone.
- the step of chemically strengthening the formed glass is a step of chemically strengthening the glass formed by the previous step.
- the chemical strengthening treatment can use an appropriate method described later.
- the process of cooling the chemically strengthened glass is a process of taking out the glass from the molten salt and cooling it after the chemical strengthening process.
- the compressive stress and color tone of the glass surface are different depending on the cooling condition of the glass after the chemical strengthening treatment. Therefore, in this step, it is preferable to cool at the same cooling rate as the cooling rate employed in the step of measuring the color tone change amount of the glass.
- the cooling rate affects the color tone of the glass as described above. Therefore, the cooling rate in this step may be cooled at a cooling rate different from the cooling rate employed in the step of measuring the color tone change amount of the glass for the purpose of adjusting the color tone.
- the glass manufacturing method according to the first embodiment can provide chemically tempered glass having a desired color tone without reducing the surface compressive stress of the glass after chemical tempering treatment by providing the above steps.
- the temperature is within the range of (A-150) ° C. to (A-50) ° C. above the chemical strengthening treatment temperature A.
- a step of heat-treating at a temperature it is possible to obtain a glass containing a coloring component with little change in color tone before and after the chemical strengthening treatment. That is, the color tone of the glass containing the coloring component subjected to the chemical strengthening treatment and cooling is changed as compared with that before the chemical strengthening treatment.
- heat-treating such glass it is possible to return to the color tone of the glass before chemical strengthening treatment, and a chemically strengthened glass having a desired color tone can be obtained.
- the glass manufacturing method according to the second embodiment is to restore the color tone of the glass before the chemical strengthening treatment by heat-treating the glass after the chemical strengthening treatment. Therefore, the glass adjusted so that the glass before a chemical strengthening process may become a desired color tone is used.
- “after the glass is cooled after the chemical strengthening treatment” means that, when the heat treatment is performed, the temperature of the glass is equal to or lower than the heat treatment temperature. That is, in the glass manufacturing method according to the second embodiment, the chemical strengthening treatment is performed, the glass is cooled to a temperature equal to or lower than the heat treatment temperature, and then the temperature is lower than the chemical strengthening treatment temperature
- a ( A-150) means a step of performing a heat treatment at a temperature within the range of (A-50) ° C.
- the glass is cooled to a temperature between room temperature and the heat treatment temperature, the glass is cooled even if the glass temperature is 300 ° C. or higher.
- the glass can be heat-treated by raising or maintaining the glass temperature from the state.
- the temperature of the heat treatment is higher than the temperature 50 ° C. lower than the chemical strengthening treatment temperature A, it is not preferable because the surface compression stress of the glass is relaxed in a short time.
- the temperature is lower than the temperature 150 ° C. lower than the chemical strengthening treatment temperature A, it takes time to restore the color tone of the glass, and the productivity deteriorates. The longer the heat treatment time, the larger the amount of change in the color tone of the glass, and the color tone can be restored. At the same time, the surface compression stress of the glass is relaxed. Therefore, when the temperature of the heat treatment is high, it is preferable to perform the treatment in a short time.
- the heat treatment time is preferably 10 minutes to 5 hours, more preferably 20 minutes to 3 hours, and most preferably 30 minutes to 2 hours.
- the reason why the color tone of the glass returns to the color tone before the chemical strengthening treatment by the heat treatment is considered to be due to a phenomenon opposite to the mechanism of the change in the color tone of the glass. That is, in the glass containing the coloring component, the equilibrium state of the valence and coordination number of the coloring component in the glass changed in the chemical strengthening treatment and cooling is restored to the equilibrium state before the chemical strengthening treatment by the heat treatment. The color tone of the tempered glass returns to the color tone before the chemical strengthening treatment.
- the return of the color tone of the glass by the heat treatment is preferably in the following range. That is, the chromaticity a * of reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) represented by the following formula (I), and reflection after chemical strengthening treatment, cooling and heat treatment
- the difference from the light chromaticity a * is ⁇ a *
- the amount of change in color tone represented by the following formula (III) is 0.6 or less.
- ⁇ a * a * value (before chemical strengthening treatment) ⁇ a * value (chemical strengthening treatment, after cooling and after heat treatment)
- ⁇ b * b * value (before chemical strengthening treatment) ⁇ b * value (after chemical strengthening treatment, after cooling and after heat treatment)
- II ⁇ (( ⁇ a * ) 2 + ( ⁇ b * ) 2 )
- III By setting the color tone change amount to 0.6 or less, it is difficult to visually distinguish the color tone difference, and it can be determined that there is almost no color tone change.
- the color change amount is more preferably 0.5 or less, and still more preferably 0.4 or less.
- the a * b * can be defined using the L * a * b * color system standardized by the CIE (International Lighting Commission). Note that a * b * uses an F2 light source. ⁇ a * and ⁇ b * are determined by the following method. Using a spectrocolorimeter (for example, Color i7 manufactured by X-Rite Co., Ltd.), the reflection chromaticity of the F2 light source of each glass is measured, and ⁇ a * and ⁇ b * are calculated using the measurement results. The measurement is performed by placing a white resin plate on the back side of the glass (that is, the back side of the surface irradiated with light from the light source).
- a white resin plate for example, Color i7 manufactured by X-Rite Co., Ltd.
- the glass manufacturing method according to the second embodiment has a reduction rate of the surface compressive stress of the glass after the heat treatment of less than 25% as compared with the glass subjected to the chemical strengthening treatment and the cooling (that is, the glass before the heat treatment). It is preferable that By doing in this way, while suppressing the color tone change of glass, the reduction
- the reduction rate of the surface compressive stress of the glass after the heat treatment is preferably less than 20%, more preferably less than 15%, and even more preferably less than 10%.
- the chemical strengthening treatment can be performed, for example, by immersing the glass in a molten salt at 400 ° C. to 550 ° C. for about 1 to 20 hours.
- the molten salt used in the chemical strengthening treatment is not particularly limited, for example, molten salt of potassium nitrate (KNO 3) is preferably used. Other, it may also be used molten salt of a mixture of a molten salt or potassium nitrate sodium nitrate (NaNO 3) (KNO 3) and sodium nitrate (NaNO 3).
- the chemical strengthening treatment is a step of forming a surface compressive stress layer on the surface of the glass.
- the depth of the surface compressive stress layer formed on the surface of the glass (hereinafter, the depth of the surface compressive stress layer is also simply referred to as “DOL”) is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, and even more preferably. Is subjected to chemical strengthening treatment so as to be 20 ⁇ m or more, particularly preferably 30 ⁇ m or more.
- the DOL is preferably set to 70 ⁇ m or less.
- the surface compressive stress (CS) formed on the glass surface is 300 MPa or more. More preferably, the chemical strengthening treatment is performed so that the pressure is 500 MPa or more, more preferably 700 MPa or more, and particularly preferably 900 MPa or more.
- the mechanical strength of chemically strengthened glass increases as CS increases. On the other hand, if the CS becomes too high, the internal tensile stress may become extremely high, so the CS is preferably 1200 MPa or less.
- the glass composition in the manufacturing method of the glass of this invention is demonstrated.
- a glass composition in the glass manufacturing method of the present invention as a coloring component in glass, Fe 2 O 3 , Co 3 O 4 , NiO, CuO, TiO 2 , MnO, Cr 2 O 3 , V 2 O 5 , BI It is preferable that at least one component selected from the group consisting of 2 O 3 and Se is contained in an amount of 0.1 to 7% in terms of mole percentage on the basis of oxide.
- the coloring component in the glass it is possible to produce a glass having a color tone with high design properties. When a plurality of the coloring components are contained, it means that the total amount is 0.1 to 7%.
- coloring components may contain any of these if the total content is 0.1 to 7%, but each content is less than 0.01% The effect as a coloring component cannot be sufficiently obtained. Preferably it is 0.1% or more, More preferably, it is 0.2% or more. Moreover, if each content exceeds 6%, glass will become unstable and devitrification will occur. Preferably it is 5% or less, More preferably, it is 4% or less.
- the coloring components in the glass are expressed in terms of a molar percentage based on oxides, 0 to 6% of Fe 2 O 3 , 0 to 6% of Co 3 O 4 , 0 to 6% of NiO, 0 to 6% of CuO, TiO 2 0-6%, MnO 0-6%, Cr 2 O 3 0-6%, V 2 O 5 0-6%, BI 2 O 3 0-6%, Se 0-6 % Is preferably contained.
- content of a coloring component shows conversion content when each component which exists in glass shall exist as a displayed oxide.
- “containing 0 to 6% of Fe 2 O 3 ” means that the Fe content in the case where all of the Fe present in the glass is present in the form of Fe 2 O 3 , that is, Fe 2 of Fe. This means that the content in terms of O 3 is 0 to 6%.
- the equivalent content is also shown.
- the color tone of the glass in the manufacturing method of the glass of this invention is not limited, For example, when producing the glass which exhibits black, it is preferable to use the following coloring components.
- Fe 2 O 3 is contained in a combination of 1.5 to 6% and Co 3 O 4 in a combination of 0.1 to 1% as a coloring component in the glass.
- the glass can absorb the light in the visible region on the average while sufficiently absorbing the light in the visible region with a wavelength of 380 nm to 780 nm.
- combinations of the coloring components other than those described above are as follows: Fe 2 O 3 is 0.01 to 4%, Co 3 O 4 is 0.2 to 3%, NiO 1.5-6%, Fe 2 O 3 1.5-6%, NiO 0.1-1%, Fe 2 O 3 0.01-4%, Co 3 O 4 0.05-2%, NiO 0.05-2%, Cr 2 O 3 0.05-2% in combination, Fe 2 O 3 0.01-4%, Co 3 O 4 0.05 ⁇ 2%, NiO 0.05 ⁇ 2%, MnO 0.05 ⁇ 2% in combination, Co 3 O 4 0.01 ⁇ 0.2%, NiO 0.05 ⁇ 1%, TiO 2 the combination of 0.01 ⁇ 3%, Co 3 O 4 0.01 to 0.2% of NiO 0.05 ⁇ 1% of TiO 2 0.01 ⁇ %, And a combination of from 0.01 to 3% CuO.
- the coloring components in the glass it is possible to obtain a glass that transmits a specific wavelength of ultraviolet light or infrared light while sufficiently absorbing light in the visible range of wavelength 380 nm to 780 nm.
- a glass containing a combination of the aforementioned Fe 2 O 3 , Co 3 O 4 , NiO, MnO, Cr 2 O 3 , and V 2 O 5 as a coloring component ultraviolet light having a wavelength of 300 nm to 380 nm
- Infrared light having a wavelength of 800 nm to 950 nm can be transmitted.
- infrared light having a wavelength of 800 nm to 950 nm can be transmitted.
- infrared light having a wavelength of 800 nm to 950 nm is used in an infrared communication device used for data communication of a mobile phone or a portable game device. Therefore, by combining the combination of the aforementioned coloring components and imparting infrared light transmission characteristics to the glass, for example, when glass is applied to a casing, an opening for an infrared communication device is provided in the casing. Can be applied without.
- 0.005 to 2% of at least one component selected from the group consisting of CeO 2 , Er 2 O 3 and Nd 2 O 3 is contained as a component for adjusting the color tone of the glass May be.
- the conversion content mole percentage display of an oxide basis
- the wavelength in the visible region A difference in light absorption characteristics within the region can be reduced, and a glass having a so-called jet black black color tone without exhibiting brown or blue can be obtained. Moreover, it can suppress that glass becomes unstable and devitrification arises by making content of the component which adjusts the color tone of said glass into 2% or less.
- the total content of the components for adjusting the color tone of the glass is more preferably 0.01 to 1.8%, and still more preferably 0.1 to 1.5%.
- SiO 2 is 55 to 80%
- Al 2 O 3 is 0 to 16%
- B 2 O 3 is expressed in terms of mole percentage based on the following oxides. 0-12%, Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 0-15%, ⁇ RO (R is Mg, Ca, Sr, Ba , Zn) containing 0 to 18% and ZrO 2 containing 0 to 1%.
- composition of the glass other than the coloring component of the glass for chemical strengthening of the present invention will be described using the mole percentage display content unless otherwise specified.
- SiO 2 is a component constituting the skeleton of glass and essential. If it is less than 55%, the stability as glass will deteriorate, or the weather resistance will deteriorate. Preferably it is 60% or more. More preferably, it is 65% or more. If SiO 2 exceeds 80%, the viscosity of the glass increases and the meltability decreases significantly. Preferably it is 75% or less, typically 70% or less.
- Al 2 O 3 is a component that improves the weather resistance and chemical strengthening properties of the glass, and is not essential, but can be contained as necessary. When Al 2 O 3 is contained, if it is less than 3%, the weather resistance is lowered. Preferably it is 4% or more, typically 5% or more. If Al 2 O 3 exceeds 16%, the viscosity of the glass becomes high and uniform melting becomes difficult. Preferably it is 14% or less, typically 12% or less. In the case where high CS is formed on the surface of the glass by chemical strengthening treatment, Al 2 O 3 is preferably 5 to 15% (but not including 5%). Further, in the case of increasing the meltability of the glass and producing it at low cost, Al 2 O 3 is preferably 0 to 5% (in this case, including 5%).
- B 2 O 3 is a component that improves the weather resistance of the glass, and is not essential, but can be contained as necessary. When B 2 O 3 is contained, if it is less than 4%, a significant effect may not be obtained for improving weather resistance. Preferably it is 5% or more, and typically 6% or more. If B 2 O 3 exceeds 12%, striae due to volatilization may occur and the yield may decrease. Preferably it is 11% or less, typically 10% or less.
- Na 2 O is a component that improves the meltability of the glass, and is essential because a surface compressive stress layer is formed by ion exchange. If it is less than 5%, the meltability is poor, and it becomes difficult to form a desired surface compressive stress layer by ion exchange. Preferably it is 7% or more, typically 8% or more. When Na 2 O exceeds 20%, the weather resistance decreases. Preferably it is 18% or less, typically 16% or less.
- K 2 O is a component that improves the meltability of the glass, and has the effect of increasing the ion exchange rate in chemical strengthening, but is not essential, but is a preferable component.
- it contains K 2 O, if it is less than 0.01%, there is a possibility that a significant effect cannot be obtained for improving the melting property, or a significant effect cannot be obtained for improving the ion exchange rate. Typically, it is 0.3% or more.
- K 2 O exceeds 8%, the weather resistance decreases. Preferably it is 6% or less, typically 5% or less.
- RO (R represents Mg, Ca, Sr, Ba, Zn) is a component that improves the meltability of the glass, and although it is not essential, it can contain any one or more as required. In that case, if the total RO content ⁇ RO (R represents Mg, Ca, Sr, Ba, Zn) is less than 1%, the meltability may decrease. Preferably it is 3% or more, typically 5% or more. When ⁇ RO (R represents Mg, Ca, Sr, Ba, Zn) exceeds 18%, the weather resistance decreases. It is preferably 15% or less, more preferably 13% or less, and typically 11% or less.
- MgO is a component that improves the meltability of the glass, and although it is not essential, it can be contained if necessary. When it contains MgO, if it is less than 3%, there is a possibility that a significant effect cannot be obtained for improving the meltability. Typically 4% or more. When MgO exceeds 15%, the weather resistance decreases. Preferably it is 13% or less, typically 12% or less.
- CaO is a component that improves the meltability of the glass, and although it is not essential, it can be contained if necessary. When CaO is contained, if it is less than 0.01%, a significant effect for improving the meltability cannot be obtained. Typically, it is 0.1% or more. If CaO exceeds 15%, the chemical strengthening properties are lowered. Preferably it is 13% or less, typically 12% or less. When it is desired to enhance the chemical strengthening properties of the glass, it is preferable that the glass is not substantially contained. When high CS is formed on the glass surface by the chemical strengthening treatment, CaO is preferably 0 to 5% (however, 5% is not included). Further, in the case of increasing the meltability of the glass and producing it at low cost, CaO is preferably 5 to 15% (in this case, including 5%).
- SrO is a component for improving the meltability, and is not essential, but can be contained as necessary. When it contains SrO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained for improving the meltability. Preferably it is 3% or more, and typically 6% or more. If SrO exceeds 15%, the weather resistance and chemical strengthening properties may be lowered. Preferably it is 12% or less, typically 9% or less.
- BaO is a component for improving the meltability, and although not essential, it can be contained if necessary. When it contains BaO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained with respect to improvement in meltability. Preferably it is 3% or more, and typically 6% or more. If BaO exceeds 15%, the weather resistance and chemical strengthening properties may be reduced. Preferably it is 12% or less, typically 9% or less.
- ZnO is a component for improving the meltability, and is not essential, but can be contained as necessary. When it contains ZnO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained with respect to improvement in meltability. Preferably it is 3% or more, and typically 6% or more. If ZnO exceeds 15%, the weather resistance may be lowered. Preferably it is 12% or less, typically 9% or less.
- ZrO 2 is a component that increases the ion exchange rate and is not essential, but may be contained in a range of less than 1%. If the ZrO 2 content exceeds 1%, the meltability may be deteriorated and remain in the glass as an unmelted product. Typically no ZrO 2 is contained.
- the following components may be introduced into the glass composition.
- SO 3 is a component that acts as a fining agent, and although it is not essential, it can be contained if necessary. Fining effect expected in the case of less than 0.005% containing SO 3 can not be obtained. Preferably it is 0.01% or more, More preferably, it is 0.02% or more. 0.03% or more is most preferable. On the other hand, if it exceeds 0.5%, it becomes a generation source of bubbles, and there is a possibility that the glass melts slowly or the number of bubbles increases. Preferably it is 0.3% or less, More preferably, it is 0.2% or less. 0.1% or less is most preferable.
- SnO 2 is a component that acts as a fining agent, and although it is not essential, it can be contained as necessary. When SnO 2 is contained, if it is less than 0.005%, the expected clarification action cannot be obtained. Preferably it is 0.01% or more, More preferably, it is 0.05% or more. On the other hand, if it exceeds 1%, it becomes a generation source of bubbles, and there is a possibility that the glass melts slowly or the number of bubbles increases. Preferably it is 0.8% or less, More preferably, it is 0.5% or less. Most preferred is 0.3% or less.
- Li 2 O is a component for improving the meltability, and is not essential, but can be contained as necessary.
- Li 2 O is contained, if it is less than 1%, there is a possibility that a significant effect cannot be obtained for improving the meltability.
- it is 3% or more, and typically 6% or more. If Li 2 O exceeds 15%, the weather resistance may decrease. Preferably it is 10% or less, typically 8% or less.
- SiO 2 is 55 to 80% and Al 2 O 3 is 5 to 16% (however, 5%) in the molar percentage display based on the following oxides together with the above coloring components.
- SiO 2 is 55 to 80% and Al 2 O 3 is 0 to 5% (however, 5% in terms of the mole percentage based on the following oxide)
- B 2 O 3 0-12%, Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 5-15% (but 5%
- ⁇ RO R represents Mg, Ca, Sr, Ba, Zn
- ZrO 2 0 to 1%
- the method for producing the glass of the present invention is not particularly limited.
- various glass raw materials are prepared in an appropriate amount, heated and melted, and then homogenized by defoaming, stirring, etc., and plate-like by a well-known downdraw method, press method, or the like. Or the like, or cast to form a desired shape. And after slow cooling, it cut
- the glass once molded into a lump is reheated to soften the glass and then press-molded to obtain a desired shape. The glass thus obtained is chemically strengthened. Then, the chemically strengthened glass is cooled at the cooling rate to obtain chemically strengthened glass.
- the chemically strengthened glass of the present invention can increase the mechanical strength of the glass by chemical strengthening treatment. Moreover, since there is little change in the color tone of the glass before and after the chemical strengthening treatment, a glass with a desired color tone can be easily obtained. Therefore, it can be suitably used for applications requiring glass having high strength, scratch resistance, and design, for example, portable communication devices and housings for information devices.
- Example 1 is an Example
- Examples 2 and 3 are Comparative Examples
- oxides, hydroxides, carbonates, nitrates, etc. are generally used so as to have the compositions shown below.
- the glass raw materials that were used were appropriately selected and weighed so as to be 100 ml as glass.
- SO 3 is the remaining SO 3 remaining in the glass after the addition of bow nitrate (Na 2 SO 4 ) to the glass raw material and decomposition of the bow nitrate, and is a calculated value.
- bow nitrate Na 2 SO 4
- the glass composition is expressed in terms of mole percentage in terms of oxide, SiO 2 63.1%, Na 2 O 12.3%, K 2 O 3.9%, MgO 10.3%, Al 2 O 3 7.9% , TiO 2 0.3%, ZrO 2 0.4%, CoO 0.05%, NiO 0.7%, CuO 1.0%, and SO 3 0.1%.
- this raw material mixture is put into a platinum crucible, put into a 1500-1600 ° C. resistance heating electric furnace, the raw material is melted off in about 0.5 hours, melted for 1 hour, defoamed,
- the glass block was obtained by pouring into a mold having a length of about 50 mm, a width of about 100 mm, and a height of about 20 mm preheated to 300 ° C. and slowly cooled at a rate of about 1 ° C./min.
- the glass block was cut and ground to a size of 40 mm ⁇ 40 mm and a thickness of 0.8 mm, and finally both surfaces were polished to a mirror surface to obtain a plate-like glass.
- the obtained plate-like glass was subjected to a chemical strengthening treatment and then cooled under the following cooling conditions. And the cooled glass was wash
- the chemical strengthening treatment was performed by immersing the glass in a molten salt composed of KNO 3 (98%) and NaNO 3 (2%) at 425 ° C. for 6 hours, respectively.
- the glass after the chemical strengthening treatment was cooled at 1 ° C./min, 3 ° C./min, and 400 ° C./min. Note that, under the cooling rate conditions of 1 ° C./min and 3 ° C./min, the glass was placed in a batch-type electric furnace and cooled after the chemical strengthening treatment.
- the glass was taken out from the molten salt and cooled in a room temperature atmosphere.
- cooling of the glass after a chemical strengthening process was performed on the said conditions until the glass became room temperature from the temperature of the molten salt at the time of a chemical strengthening process.
- the glass of the example provides a chemically strengthened glass having a higher surface compressive stress and higher mechanical strength than the glasses of the comparative examples.
- the expected change amount was examined from the obtained color tone change amount. From the desired color and the expected variation, the aforementioned case based on the glass composition described above, the coloring component a * is negative direction, b * is applied in the positive direction, for example, the content of Co 3 O 4 and NiO
- the glass composition was determined by increasing the amount of the glass composition. Next, glass raw materials were prepared and melted so as to have the determined glass composition, and the molten glass was formed into a plate-like glass. And glass was chemically strengthened. The chemically strengthened glass was cooled from the chemical strengthening treatment temperature to room temperature under the same cooling conditions (400 ° C./min) as in the step of measuring the color tone change amount of the glass to obtain chemically strengthened glass.
- the example corresponding to the first embodiment can provide a chemically strengthened glass having high mechanical strength and a desired color tone.
- This chemically strengthened glass was heat treated under the conditions shown in Table 2 as Examples 4 to 10. And for each glass, the color tone before chemical strengthening treatment, the color tone after chemical strengthening treatment / cooling, the color tone after heat treatment, the amount of color tone change before and after chemical strengthening treatment, the amount of color tone change by heat treatment (before and after chemical strengthening treatment and Change amount).
- the color tone measurement method is the same as that described above.
- the heat treatment was performed by placing glass in a batch type electric furnace and performing treatment at a predetermined temperature and a predetermined time. The evaluation results are shown in Table 2.
- the amount of change between the color tone of the glass before chemical strengthening treatment and the color tone of the glass after heat treatment becomes 0.35 or less, and chemical strengthening of the desired color tone It can be seen that glass is obtained.
- the reduction rate (CS reduction rate) of the surface compressive stress by heat processing is less than 25%, and it turns out that the chemically strengthened glass which performed heat processing is equipped with high mechanical strength. From Table 2, the relationship between the heat treatment conditions and the color tone change amount is higher when the heat treatment temperature is higher and the heat treatment time is longer, and the color tone change amount is larger and can be closer to the color tone of the glass before chemical strengthening treatment.
- the relationship between the heat treatment conditions and the CS reduction rate is such that the higher the heat treatment temperature and the longer the heat treatment time, the greater the CS reduction rate.
- the heat treatment conditions shown in the examples of the second embodiment are examples, and the heat treatment conditions are determined in consideration of the glass composition, the glass color change amount, the CS reduction rate, the productivity, and the like.
- “I / X” shown in the column of the color tone change rate in Table 2 is an abbreviation for chemical strengthening treatment (Ion Exchange).
- “before and after I / X” refers to the amount of change in color tone between the color tone before chemical strengthening treatment (A) and the color tone after chemical strengthening treatment (including cooling) (B).
- After heat treatment refers to the amount of change in color tone between the color tone (A) before chemical strengthening treatment and the color tone (C) after chemical strengthening treatment, cooling and heat treatment.
- Operation panel for AV equipment, OA equipment, etc. door of the same product, operation button, operation knob, decorative panel arranged around the rectangular display surface of image display panel such as digital photo frame, TV, etc. It can utilize suitably for what is called an exterior member for electronic devices, such as a decorative article and a glass housing
- an exterior member for electronic devices such as a decorative article and a glass housing
- casing for electronic devices can also be used for interior parts for automobiles, members such as furniture, and building materials used outdoors and indoors.
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Description
本発明は、電子機器、例えば携帯して使用可能な通信機器や情報機器等の筐体や装飾品に用いられる化学強化ガラスおよびガラスの製造方法に関する。 The present invention relates to a chemically tempered glass used for an electronic device, for example, a casing or a decorative product such as a communication device or an information device that can be carried and used, and a method for producing the glass.
携帯電話等の電子機器の筐体や装飾品は、装飾性、耐傷性、加工性、コスト等の様々な要因を考慮し、樹脂、金属等の素材から適宜のものが選択され、用いられている。 Cases and decorations for electronic devices such as mobile phones are selected and used from materials such as resin and metal in consideration of various factors such as decorativeness, scratch resistance, workability, and cost. Yes.
近年、筐体の素材として、従来は用いられていなかったガラスを用いる試みがされている(特許文献1参照)。特許文献1によれば、携帯電話等の電子機器において、筐体本体をガラスで形成することにより、透明感のある独特の装飾効果を発揮することができるとされている。 In recent years, attempts have been made to use glass that has not been conventionally used as a material of a casing (see Patent Document 1). According to Patent Document 1, in an electronic device such as a mobile phone, it is said that a unique decoration effect with a sense of transparency can be exhibited by forming the casing body from glass.
他方、携帯電話等の携帯して使用可能な電子機器の筐体や装飾品は、使用時の落下衝撃による破損や長期間の使用による接触傷を考慮し、高い強度が求められる。 On the other hand, casings and decorations of electronic devices that can be used with a mobile phone or the like are required to have high strength in consideration of damage due to drop impact during use and contact scratches due to long-term use.
ガラスの強度を高める方法として、ガラス表面に圧縮応力層を形成させる手法が一般的に知られている。ガラス表面に圧縮応力層を形成させる手法としては、風冷強化法(物理強化法)と、化学強化法(イオン交換強化法)が代表的である。風冷強化法(物理強化法)は、軟化点付近まで加熱したガラス板表面を風冷などにより急速に冷却して行う手法である。また、化学強化法(イオン交換強化法)は、ガラス転移点以下の温度で、イオン交換により、ガラス板表面に存在するイオン半径が小さいアルカリ金属イオン(典型的にはLiイオン、Naイオン)を、イオン半径のより大きいアルカリイオン(典型的にはLiイオンに対してはNaイオンまたはKイオンであり、Naイオンに対してはKイオンである。)に交換する手法である。 As a method for increasing the strength of glass, a method of forming a compressive stress layer on the glass surface is generally known. Typical methods for forming a compressive stress layer on the glass surface include an air cooling strengthening method (physical strengthening method) and a chemical strengthening method (ion exchange strengthening method). The air cooling strengthening method (physical strengthening method) is a method in which the glass plate surface heated to the vicinity of the softening point is rapidly cooled by air cooling or the like. In addition, the chemical strengthening method (ion exchange strengthening method) is a method in which alkali metal ions (typically Li ions and Na ions) having a small ion radius existing on the glass plate surface are obtained by ion exchange at a temperature below the glass transition point. , A method of exchanging with alkali ions having a larger ionic radius (typically, Na ions or K ions for Li ions and K ions for Na ions).
例えば、上記筐体に用いられるガラスは、通常2mm以下の厚さで使用されることが多い。このように、厚みの薄いガラス板に対して風冷強化法を適用すると、表面と内部の温度差を確保しにくいため、圧縮応力層を形成することが困難である。このため、強化処理後のガラスにおいて、目的の高強度という特性を得ることができない。
また、風冷強化法では、冷却温度のばらつきにより、ガラス板の平面性を損なう懸念が大きい。特に厚みの薄いガラス板については、平面性が損なわれる懸念が大きく、本発明の目的である質感が損なわれる可能性がある。これらの点から、ガラス板は、後者の化学強化法によって強化することが好ましい。
For example, the glass used for the housing is usually used with a thickness of 2 mm or less. Thus, when the air cooling strengthening method is applied to a thin glass plate, it is difficult to form a compressive stress layer because it is difficult to secure a temperature difference between the surface and the inside. For this reason, the target high-strength characteristic cannot be obtained in the glass after the tempering treatment.
Further, in the air cooling strengthening method, there is a great concern that the flatness of the glass plate is impaired due to variations in the cooling temperature. In particular, for thin glass plates, there is a great concern that the flatness will be impaired, and the texture that is the object of the present invention may be impaired. From these points, the glass plate is preferably strengthened by the latter chemical strengthening method.
携帯電話等の電子機器の筐体や装飾品は、消費者の嗜好の多様性を反映し、様々な意匠表現が求められる。意匠表現の中でも色調は、特に重要なもののひとつである。前記筐体に用いられるガラスは、マーケティング活動で得られたデータに基づく色調やデザイナーが決定した色調を忠実に再現することが求められる。 -Cases and ornaments of electronic devices such as mobile phones are required to have various design expressions reflecting the diversity of consumer preferences. The color tone is one of the most important designs. The glass used for the housing is required to faithfully reproduce the color tone based on the data obtained through marketing activities and the color tone determined by the designer.
しかしながら、本発明者らは、ガラスの機械的強度を高めるため、着色成分を含有するガラスを化学強化処理したところ、化学強化処理後の化学強化処理温度から300℃までの温度域における冷却速度によって表面圧縮応力が変化する、という新規な課題を見出した。 However, the present inventors have chemically strengthened glass containing a coloring component in order to increase the mechanical strength of the glass. Depending on the cooling rate in the temperature range from the chemical strengthening treatment temperature to 300 ° C. after the chemical strengthening treatment. We found a new problem that surface compressive stress changes.
そこで、本発明は、強度が高く、所望の色調が得られるガラスの製造方法、および化学強化ガラスの提供を目的とする。 Therefore, an object of the present invention is to provide a glass manufacturing method having high strength and a desired color tone, and chemically strengthened glass.
本発明者は、種々の検討を行った結果、着色成分を含有するガラスを化学強化処理する際、化学強化処理後の特定温度域における冷却速度を制御することで表面圧縮応力の低下を抑制することができることを見出した。
すなわち、本発明のガラスの製造方法は、着色成分を含有するガラスを化学強化処理後、化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却することを特徴とする。
また、本発明のガラスの製造方法は、着色成分を含有するガラスを化学強化処理後、化学強化処理温度から300℃までの温度域を200℃/分以上の冷却速度で冷却することを特徴とする。
As a result of various studies, the inventor suppresses a decrease in surface compressive stress by controlling a cooling rate in a specific temperature range after the chemical strengthening treatment when chemically strengthening the glass containing the coloring component. I found that I can do it.
That is, the glass manufacturing method of the present invention is characterized by cooling a temperature range from a chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or higher after chemically strengthening the glass containing a coloring component. To do.
In addition, the glass production method of the present invention is characterized by cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 200 ° C./min or higher after chemically strengthening the glass containing the coloring component. To do.
また、本発明のガラスの製造方法は、着色成分を含有するガラスの化学強化処理前と化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却した後との前記ガラスの色調変化量を測定する工程と、前記色調変化量に基づき化学強化処理および冷却に起因するガラスの色調の予想変化量を求める工程と、所望の色調と前記予想変化量とに基づき決定されたガラス組成となるようガラス原料を調合・溶融し、得られた溶融ガラスを成形する工程と、前記成形したガラスを化学強化処理する工程と、前記化学強化処理したガラスを冷却速度で冷却する工程とを備えることを特徴とする。 Moreover, the manufacturing method of the glass of this invention is the said before the chemical strengthening process of the glass containing a coloring component, and after cooling the temperature range from a chemical strengthening process temperature to 300 degreeC with the cooling rate of 30 degree-C / min or more. A step of measuring the amount of change in the color tone of the glass, a step of obtaining an expected amount of change in the color tone of the glass due to the chemical strengthening treatment and the cooling based on the amount of change in the color tone, and a desired color tone and the amount of the expected change. Preparing and melting glass raw materials so as to obtain a glass composition, forming the obtained molten glass, chemically strengthening the molded glass, and cooling the chemically strengthened glass at a cooling rate It is characterized by providing.
また、本発明のガラスの製造方法は、前記化学強化処理における化学強化処理温度をAとした場合、前記冷却後に、(A-150)℃~(A-50)℃の範囲内の温度で前記ガラスを熱処理することを特徴とする。 Further, in the glass manufacturing method of the present invention, when the chemical strengthening treatment temperature in the chemical strengthening treatment is A, the cooling is performed at a temperature within the range of (A-150) ° C. to (A-50) ° C. after the cooling. Glass is heat-treated.
また、本発明のガラスの製造方法は、下記式(I)で示される、L*a*b*表色系(F2光源)による化学強化処理前の反射光の色度a*と、化学強化処理、冷却後および熱処理後の反射光の色度a*との差をΔa*、下記式(II)で示される、L*a*b*表色系(F2光源)による化学強化処理前の反射光の色度b*と、化学強化処理、冷却後および熱処理後の反射光の色度b*との差をΔb*、とした場合、下記式(III)で示される色調変化量が0.6以下であることを特徴とする。
Δa*=a*値(化学強化処理前)-a*値(化学強化処理、冷却後および熱処理後)・・(I)
Δb*=b*値(化学強化処理前)-b*値(化学強化処理、冷却後および熱処理後)・・(II)
√((Δa*)2+(Δb*)2)・・(III)
また、本発明のガラスの製造方法は、熱処理後のガラスは、熱処理前のガラスと比較し、前記表面圧縮応力の低下率が25%未満であることを特徴とする。
In addition, the method for producing the glass of the present invention includes the following formula (I): chromaticity a * of reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) and chemical strengthening The difference from the chromaticity a * of the reflected light after treatment, cooling and heat treatment is Δa * , which is expressed by the following formula (II), before chemical strengthening treatment by the L * a * b * color system (F2 light source) a chromaticity b * of the reflected light, chemical strengthening treatment, if the difference between the chromaticity b * after cooling and after the heat treatment the reflected light is [Delta] b *, and color tone change amount represented by the following formula (III) is 0 .6 or less.
Δa * = a * value (before chemical strengthening treatment) −a * value (chemical strengthening treatment, after cooling and after heat treatment) (I)
Δb * = b * value (before chemical strengthening treatment) −b * value (chemical strengthening treatment, after cooling and after heat treatment) (II)
√ ((Δa * ) 2 + (Δb * ) 2 ) · (III)
The glass manufacturing method of the present invention is characterized in that the glass after the heat treatment has a reduction rate of the surface compressive stress of less than 25% as compared with the glass before the heat treatment.
また、本発明のガラスの製造方法は、ガラスの着色成分として、Fe2O3、Co3O4、NiO、CuO、TiO2、MnO、Cr2O3、V2O5、Bi2O3、およびSeからなる群より選択された少なくとも1成分を、酸化物基準のモル百分率表示で、0.1~7%含有することを特徴とする。 Further, the method of manufacturing the glass of the present invention, as a coloring component of glass, Fe 2 O 3, Co 3 O 4, NiO, CuO, TiO 2, MnO, Cr 2 O 3, V 2 O 5, Bi 2 O 3 And at least one component selected from the group consisting of Se and 0.1 to 7% in terms of mole percentage based on oxide.
また、本発明のガラスの製造方法は、ガラスとして、酸化物基準のモル百分率表示で、SiO2を55~80%、Al2O3を0~16%、B2O3を0~12%、Na2Oを5~20%、K2Oを0~8%、MgOを0~15%、CaOを0~15%、ΣRO(Rは、Mg、Ca、Sr、Ba、およびZnのいずれかであり、ΣROは、含まれるROの合量を示す。以下、本明細書において、同様とする。)を0~18%、ZrO2を0~1%、着色成分(Fe2O3、Co3O4、NiO、CuO、TiO2、MnO、Cr2O3、V2O5、Bi2O3、およびSeからなる群より選択された少なくとも1成分)を0.1~7%含有するように、ガラス原料を調合した後、ガラス原料を溶融し、得られた溶融ガラスをガラスに成形することを特徴とする。 In addition, the glass production method of the present invention, as a glass, is expressed in terms of a molar percentage based on oxide, and SiO 2 is 55 to 80%, Al 2 O 3 is 0 to 16%, B 2 O 3 is 0 to 12%. , Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 0-15%, ΣRO (R is any of Mg, Ca, Sr, Ba and Zn ΣRO represents the total amount of RO contained in the specification, hereinafter the same shall apply) 0 to 18%, ZrO 2 0 to 1%, coloring components (Fe 2 O 3 , 0.1 to 7% of at least one component selected from the group consisting of Co 3 O 4 , NiO, CuO, TiO 2 , MnO, Cr 2 O 3 , V 2 O 5 , Bi 2 O 3 , and Se) After preparing the glass raw material, melt the glass raw material and The scan characterized by forming the glass.
また、上記した本発明のガラスの製造方法により得られるガラスの表面の表面圧縮応力層の深さが5μm以上であり、当該表面圧縮応力層の表面圧縮応力が300MPa以上となるように化学強化処理を行なうことを特徴とする。 Further, the chemical strengthening treatment is performed so that the surface compressive stress layer on the surface of the glass obtained by the glass manufacturing method of the present invention has a depth of 5 μm or more and the surface compressive stress layer has a surface compressive stress of 300 MPa or more. It is characterized by performing.
本発明の化学強化ガラスは、上記の製造方法によって作製されてなることを特徴とする。 The chemically strengthened glass of the present invention is characterized by being produced by the above-described manufacturing method.
また、本発明の化学強化ガラスは、外装部材に用いることを特徴とする。 Further, the chemically strengthened glass of the present invention is used for an exterior member.
本発明によれば、強度が高いガラスを作製することができる。また、化学強化処理前後の色調の変化が少ない着色成分を含有するガラスを作製することができる。 According to the present invention, a glass having high strength can be produced. Moreover, the glass containing a coloring component with little change of the color tone before and behind a chemical strengthening process can be produced.
本発明のガラスの製造方法は、着色成分を含有するガラスを化学強化処理後、化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却する工程を備える。化学強化処理後に前記温度域を30℃/分未満で冷却速度したガラスは、30℃/分以上の冷却速度で冷却したガラスと比較し、化学強化処理にて形成したガラス表面の表面圧縮応力が低く、ガラスの機械的強度が劣る。これは、ガラスを化学強化処理後、前記温度域を30℃/分未満で冷却速度すると、冷却中にガラスを構成する原子の網目構造が変化し、化学強化処理にて成形されたガラス表面の圧縮応力が緩和されるために起こると考えられる。好ましい冷却速度は、50℃/分以上であり、より好ましくは100℃/分以上、更に好ましくは200℃/分以上、特に好ましくは300℃/分以上である。 The glass manufacturing method of the present invention comprises a step of cooling a temperature range from a chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or higher after chemically strengthening the glass containing a coloring component. The glass that has been cooled at a rate of less than 30 ° C./min after the chemical strengthening treatment has a surface compressive stress on the surface of the glass formed by the chemical strengthening treatment, compared with a glass that has been cooled at a cooling rate of 30 ° C./min or more. Low and the mechanical strength of the glass is inferior. This is because, after the glass is chemically strengthened, when the cooling rate is less than 30 ° C./min, the network structure of atoms constituting the glass changes during cooling, and the glass surface formed by the chemical strengthening treatment This is thought to occur because the compressive stress is relaxed. A preferable cooling rate is 50 ° C./min or more, more preferably 100 ° C./min or more, further preferably 200 ° C./min or more, and particularly preferably 300 ° C./min or more.
化学強化処理温度とは、ガラスの化学強化処理時における溶融塩(化学強化処理液)の処理温度を示す。通常、ガラスの化学強化処理は、溶融塩を400℃~550℃程度に加熱した状態で、溶融塩中にガラスを浸漬し、一定時間保持する。このようにすることで、ガラス表面に存在するアルカリ金属イオン(典型的には、Liイオン、Naイオン)を、溶融塩中の前記アルカリ金属イオンよりイオン半径の大きいアルカリ金属イオン(典型的にはLiイオンに対してはNaイオンまたはKイオンであり、Naイオンに対してはKイオンである。)に交換する。一定時間保持後、化学強化処理が終わったガラスは、溶融塩から取り出し、室温まで冷却する。ここで、ガラスを溶融塩から取り出した後、化学強化処理温度から300℃までの温度域の冷却速度を所定速度以上に制御することが、ガラスの機械的強度の低下を抑制する上で重要である。 The chemical strengthening treatment temperature indicates the treatment temperature of the molten salt (chemical strengthening treatment liquid) during the chemical strengthening treatment of the glass. Usually, in the chemical strengthening treatment of glass, the glass is immersed in the molten salt in a state where the molten salt is heated to about 400 ° C. to 550 ° C. and held for a certain period of time. By doing so, alkali metal ions (typically, Li ions and Na ions) present on the glass surface are converted into alkali metal ions (typically, having a larger ion radius than the alkali metal ions in the molten salt). It is Na ion or K ion for Li ion, and K ion for Na ion). After holding for a certain period of time, the glass after the chemical strengthening treatment is taken out from the molten salt and cooled to room temperature. Here, after taking out the glass from the molten salt, it is important to control the cooling rate in the temperature range from the chemical strengthening treatment temperature to 300 ° C. to a predetermined rate or more in order to suppress the decrease in the mechanical strength of the glass. is there.
ここで、化学強化処理後のガラスの冷却速度を30℃/分以上に制御すると、化学強化処理前後で、ガラスの色調に変化が生じるという問題がある。このガラスの色調変化が生じる理由は、以下のメカニズムによるものと考えられる。
ガラスに含有する着色成分は、典型的に遷移金属元素と呼ばれる成分である。これら着色成分は、複数の原子価を持つ。そのため、ガラス中に含有する着色成分は同一元素であって原子価が異なったものが存在し、それらの間に平衡をもって共存している。また、これら着色成分は、複数の配位数を持つものがある。そのため、原子価と同様に、ガラス中に含有する着色成分は同一元素であって配位数が異なったものが存在し、それらの間に平衡をもって共存している。これら着色成分は、ガラス中に存在する状態、つまり前述した原子価の平衡や配位数の平衡によって呈するガラスの色調が異なる。
なお、本発明における「着色成分を含有するガラス」とは、前記着色成分をガラス中に0.01mol%以上含有するものである。また、複数の種類の着色成分をガラス中に含有する場合は、それら着色成分の合計量が0.01mol%以上含有することを意味する。
Here, if the cooling rate of the glass after the chemical strengthening treatment is controlled to 30 ° C./min or more, there is a problem that the color tone of the glass changes before and after the chemical strengthening treatment. The reason why the color tone of the glass is changed is considered to be due to the following mechanism.
The coloring component contained in the glass is a component typically called a transition metal element. These coloring components have a plurality of valences. For this reason, the colored components contained in the glass are the same element and have different valences, and they coexist with them in equilibrium. Some of these coloring components have a plurality of coordination numbers. Therefore, like the valence, the colored components contained in the glass are the same element and have different coordination numbers, and coexist with them in equilibrium. These colored components are different in the color tone of the glass present depending on the state existing in the glass, that is, the valence balance and the coordination number equilibrium described above.
In addition, the “glass containing a coloring component” in the present invention contains 0.01 mol% or more of the coloring component in the glass. Moreover, when it contains several types of coloring components in glass, it means that the total amount of these coloring components contains 0.01 mol% or more.
着色成分の原子価や配位数の相違によるガラスの色調の違いは、例えば以下のとおりである。
鉄成分は、原子価の平衡がFe2+よりであればガラスは淡青色を呈し、Fe3+よりであればガラスはピンク~淡黄を呈する。また、原子価がFe3+であって、配位数の平衡が6配位よりであればガラスはピンク~淡黄を呈し、4配位よりであればガラスは黄褐色を呈する。
コバルト成分は、原子価がCo2+であって、配位数の平衡が6配位よりであればガラスは赤~ピンク~紫色を呈し、4配位よりであればガラスは青色を呈する。
ニッケル成分は、原子価がNi2+であって、配位数の平衡が6配位よりであればガラスは黄色を呈し、4配位よりであればガラスは赤紫色を呈する。
銅成分は、原子価の平衡がCu+よりであればガラスは無色を呈し、Cu2+よりであればガラスは青色を呈する。
The difference in the color tone of the glass due to the difference in the valence and coordination number of the coloring components is, for example, as follows.
As for the iron component, the glass exhibits a light blue color if the valence balance is greater than Fe 2+ , and the glass exhibits a pink to light yellow color if it is greater than Fe 3+ . If the valence is Fe 3+ and the coordination number equilibrium is 6-coordinate, the glass exhibits pink to pale yellow, and if it has 4-coordination, the glass exhibits yellowish brown color.
The cobalt component has a valence of Co 2+ , and if the coordination number equilibrium is 6-coordinate, the glass exhibits red to pink to purple, and if it has 4-coordination, the glass exhibits blue.
The nickel component has a valence of Ni 2+ , and the glass exhibits a yellow color if the coordination number equilibrium is 6-coordinate, and if it is 4-coordinate, the glass exhibits a reddish purple color.
If the valence balance is more than Cu + , the glass will be colorless, and if the copper component is more than Cu 2+ , the glass will be blue.
チタン成分は、原子価がTi3+よりであればガラスは青紫色~青色を呈し、Ti4+よりであればガラスは無色を呈する。
マンガン成分は、原子価がMn2+で配位数が6配位であればガラスは淡橙を呈し、原子価がMn2+で配位数が4配位であればガラスは無色を呈し、原子価がMn3+で配位数が4配位であれば、ガラスは赤紫色を呈する。
クロム成分は、原子価がCr3+よりであればガラスは緑色を呈し、Cr6+よりであればガラスは黄色を呈する。
バナジウム成分は、原子価がV3+よりであればガラスは緑色を呈し、V4+よりであればガラスは青色を呈し、V5+よりであればガラスは無色~黄色を呈する。
As for the titanium component, if the valence is from Ti 3+ , the glass exhibits a bluish purple to blue color. If the valence is from Ti 4+ , the glass exhibits a colorless color.
Manganese component, if coordination number six coordinating valence Mn 2+ glass exhibits a light orange, glass exhibits a colorless if coordination number is 4 coordinating valence Mn 2+, atoms If the valence is Mn 3+ and the coordination number is 4-coordinate, the glass exhibits a reddish purple color.
If the valence is from Cr 3+ , the glass will exhibit a green color, and if it is from Cr 6+ , the glass will exhibit a yellow color.
As for the vanadium component, the glass exhibits a green color when the valence is from V 3+ , the glass exhibits a blue color from V 4+ , and the glass exhibits a colorless to yellow color from V 5+ .
本発明のガラスの製造方法は、このような着色成分を含有するガラスの色調変化に対して、以下に述べる2つの実施形態の工程をさらに備える。 The glass manufacturing method of the present invention further includes the steps of the following two embodiments with respect to the color tone change of the glass containing such a coloring component.
(第1の実施形態)
図1は、第1の実施形態に係るガラスの製造方法の概略フロー図である。すなわち、着色成分を含有するガラスを用意し、化学強化処理前と化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却した後との前記ガラスの色調変化量を測定する工程と、前記色調変化量に基づき化学強化処理および冷却に起因するガラスの色調の予想変化量を求める工程と、所望の色調と前記予想変化量とに基づき決定されたガラス組成となるようガラス原料を調合し、溶融し、得られた溶融ガラスを成形する工程と、前記成形したガラスを化学強化処理する工程と、前記化学強化処理したガラスを冷却する工程とを備える。
(First embodiment)
FIG. 1 is a schematic flow diagram of a glass manufacturing method according to the first embodiment. That is, a glass containing a coloring component is prepared, and the color tone change amount of the glass before and after the chemical strengthening treatment and after cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or more. A step of measuring, a step of obtaining an expected change in the color tone of the glass due to the chemical strengthening treatment and the cooling based on the amount of change in the color tone, and a glass composition determined based on the desired color tone and the expected amount of change. It comprises a step of preparing and melting a glass raw material and molding the obtained molten glass, a step of chemically strengthening the molded glass, and a step of cooling the chemically strengthened glass.
第1の実施形態に係るガラスの製造方法の各工程について説明する。 Each step of the glass manufacturing method according to the first embodiment will be described.
着色成分を含有するガラスの化学強化処理前と化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却した後との前記ガラスの色調変化量を測定する工程は、化学強化処理の前後でガラスの色調がどのように変化するかのデータを得るための工程である。この工程は、ガラスの母組成や着色成分の種類や組み合わせ、含有量等のパラメータを変えた際のガラスの色調変化量データを蓄積する。この工程は、後述するガラス組成を決定する際に用いられる、ガラスの色調の予想変化量を求めるためのものであるため、必ずしもガラスを製造する毎に行う必要はない。つまり、既に得られたガラスの色調変化量データがある場合は、それらを用いることで省略することができる。 The step of measuring the amount of change in color tone of the glass containing the coloring component before chemical strengthening treatment and after cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or more, This is a process for obtaining data on how the color tone of the glass changes before and after the chemical strengthening treatment. In this step, glass color tone change data is accumulated when parameters such as the mother composition of glass, types and combinations of coloring components, and content are changed. Since this step is for obtaining an expected change in the color tone of the glass used when determining the glass composition described later, it is not always necessary to perform this step every time the glass is produced. That is, if there is already obtained glass color change data, it can be omitted by using them.
ガラスの色調変化量は、例えば、CIE(国際照明委員会)により規格化されたL*a*b*表色系を用いることができる。この場合、L*、a*、b*の各変化量を色調変化量としてデータ化する。なお、その他の表色系を用いてもよい。この工程における冷却速度は、化学強化処理後に溶融塩からガラスを取り出し、室温雰囲気で強制的な冷却手段を用いることなく冷却した場合の冷却速度であることが好ましい。この場合の冷却速度は300℃/分~500℃/分である。 For the color tone change amount of the glass, for example, an L * a * b * color system standardized by CIE (International Commission on Illumination) can be used. In this case, each change amount of L * , a * , and b * is converted into data as a color tone change amount. Other color systems may be used. The cooling rate in this step is preferably the cooling rate when the glass is taken out from the molten salt after the chemical strengthening treatment and cooled without using a forced cooling means in a room temperature atmosphere. In this case, the cooling rate is 300 ° C./min to 500 ° C./min.
色調変化量に基づき化学強化処理および冷却に起因するガラスの色調の予想変化量を求める工程は、前記工程に基づく化学強化処理および冷却を行った際に着色成分を含有するガラスの色調変化がどのようになるのかを予想する工程である。これは、前記ガラスの色調変化量を測定する工程で得た複数のデータを元に、最終的に所望の色調のガラスを得るための化学強化処理前の色調を予想するものである。これは、ガラスの母組成(例えば、アルカリ金属成分やアルカリ土類金属成分)や着色成分の種類、組み合わせ、含有量に大きく依存するものであり、前記ガラスの色調変化量を測定する工程で多くの色調変化量データが得られれば、より精度の高い予想変化量を求めることができる。なお、前述の工程と同様に、この工程で得られたガラスの予想変化量データを使用する場合は、この工程をガラスを製造する毎に行わなくても、実質的に行っているものと見なすことができる。 The process of obtaining the expected change in the color tone of the glass due to the chemical strengthening treatment and cooling based on the color tone change amount is the change in the color tone of the glass containing the coloring component when the chemical strengthening treatment and cooling based on the above steps are performed. This is the process of predicting what will happen. This is based on a plurality of data obtained in the step of measuring the color tone change amount of the glass, and predicts a color tone before chemical strengthening treatment for finally obtaining a glass having a desired color tone. This largely depends on the mother composition of the glass (for example, alkali metal component or alkaline earth metal component) and the type, combination, and content of the coloring component, and is often used in the process of measuring the color tone change amount of the glass. If the color tone change amount data is obtained, a more accurate predicted change amount can be obtained. As in the previous step, when using the expected change data of the glass obtained in this step, it is considered that the step is substantially performed even if this step is not performed every time the glass is manufactured. be able to.
所望の色調と予想変化量とに基づき決定されたガラス組成となるようガラス原料を調合し、次いで溶融し、得られた溶融ガラスを成形する工程は、最終的に得られる化学強化処理後のガラスの色調が所望の色調と類似するよう、前記所望の色調とガラスの色調の予想変化量を求める工程により得られた予想変化量とを用いて化学強化処理前の色調を決定する。そして決定した色調に基づき、ガラスの母組成や着色成分の種類、組み合わせ、含有量等のガラス組成を決定する。次いで、このガラス組成となるようガラス原料を調合し、その後このガラス原料を溶融し、そして得られた溶融ガラスを所望の形状に成形する。また、ガラスを切断、研磨等を行い、適宜の形状に加工してもよい。なお、この工程にて決定されるガラス組成に含有される着色成分は、色調変化量を測定する工程にて用いたガラスに含有する着色成分と同一の種類および同一の組合せであることが好ましい。これは、ガラスの着色成分によって化学強化処理前後の色調変化の傾向が相違する。そのため、着色成分を同一の種類および同一の組合せとすることで予想変化量の精度を高めることができ、これにより求める色調に近い化学強化ガラスを得ることが可能となるためである。 The step of compounding a glass raw material so as to have a glass composition determined based on a desired color tone and an expected change amount, and then melting and molding the obtained molten glass is a glass obtained after chemical strengthening treatment that is finally obtained. The color tone before the chemical strengthening treatment is determined using the desired color tone and the expected change amount obtained by the step of obtaining the expected change amount of the color tone of the glass so that the color tone is similar to the desired color tone. And based on the determined color tone, glass composition, such as a mother composition of glass and the kind of color component, a combination, content, is determined. Next, a glass raw material is prepared so as to have this glass composition, and then the glass raw material is melted, and the obtained molten glass is formed into a desired shape. Further, the glass may be cut, polished, etc. and processed into an appropriate shape. In addition, it is preferable that the coloring component contained in the glass composition determined in this step is the same type and the same combination as the coloring component contained in the glass used in the step of measuring the color change amount. This differs in the tendency of color tone change before and after the chemical strengthening treatment depending on the coloring component of the glass. For this reason, it is possible to improve the accuracy of the expected change amount by using the same kind and the same combination of the coloring components, and thus it is possible to obtain chemically strengthened glass close to the desired color tone.
成形したガラスを化学強化処理する工程は、前の工程によって成形したガラスを化学強化処理する工程である。化学強化処理は後述する適宜の方法を用いることが可能である。 The step of chemically strengthening the formed glass is a step of chemically strengthening the glass formed by the previous step. The chemical strengthening treatment can use an appropriate method described later.
化学強化処理したガラスを冷却する工程は、化学強化処理後に溶融塩からガラスを取り出し、冷却する工程である。先にも述べたとおり、化学強化処理後のガラスの冷却条件によって、ガラス表面の圧縮応力や色調が相違する。そのため、この工程では前記ガラスの色調変化量を測定する工程において採用された冷却速度と同一の冷却速度で冷却することが好ましい。このようにすることで、前記予想変化量の精度を高め、最終的に目論見とおりの色調のガラスを得ることができる。また、冷却速度は、前述のとおりガラスの色調に影響を及ぼす。そのため、この工程における冷却速度は、色調を調整する目的で前記ガラスの色調変化量を測定する工程において採用された冷却速度と相違する冷却速度で冷却してもよい。 The process of cooling the chemically strengthened glass is a process of taking out the glass from the molten salt and cooling it after the chemical strengthening process. As described above, the compressive stress and color tone of the glass surface are different depending on the cooling condition of the glass after the chemical strengthening treatment. Therefore, in this step, it is preferable to cool at the same cooling rate as the cooling rate employed in the step of measuring the color tone change amount of the glass. By doing in this way, the precision of the said expected variation | change_quantity can be improved and the glass of the color tone as expected can be obtained finally. Further, the cooling rate affects the color tone of the glass as described above. Therefore, the cooling rate in this step may be cooled at a cooling rate different from the cooling rate employed in the step of measuring the color tone change amount of the glass for the purpose of adjusting the color tone.
第1の実施形態に係るガラスの製造方法は、以上の工程を備えることで、化学強化処理後のガラスの表面圧縮応力を低下させることなく、所望の色調の化学強化ガラスを得ることができる。 The glass manufacturing method according to the first embodiment can provide chemically tempered glass having a desired color tone without reducing the surface compressive stress of the glass after chemical tempering treatment by providing the above steps.
(第2の実施形態)
第2の実施形態に係るガラスの製造方法を以下に説明する。
第2の実施形態に係るガラスの製造方法は、着色成分を含有するガラスを化学強化処理後、化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却する。次いで前記化学強化処理における化学強化処理温度をAとした場合に(A-150)℃~(A-50)℃の範囲内の温度で前記ガラスを熱処理する工程を備える。前述のとおり、着色成分を含有するガラスを化学強化処理後、化学強化処理温度から300℃までの温度域を30℃/分以上の冷却速度で冷却することで、化学強化処理によって形成されたガラスの表面圧縮応力を低下させることなく、機械的強度の高いガラスを得ることができる。ここで、上記冷却速度で着色成分を含有するガラスを冷却すると、化学強化処理前後でガラスの色調が変化するという問題がある。
(Second Embodiment)
A method for manufacturing glass according to the second embodiment will be described below.
In the glass manufacturing method according to the second embodiment, after chemically strengthening the glass containing the coloring component, the temperature range from the chemical strengthening temperature to 300 ° C. is cooled at a cooling rate of 30 ° C./min or more. Next, a step of heat-treating the glass at a temperature within the range of (A-150) ° C. to (A-50) ° C. when the chemical strengthening treatment temperature in the chemical strengthening treatment is A is provided. As described above, after chemically strengthening the glass containing the coloring component, the glass formed by the chemical strengthening treatment by cooling the temperature range from the chemical strengthening treatment temperature to 300 ° C. at a cooling rate of 30 ° C./min or more. A glass having high mechanical strength can be obtained without reducing the surface compressive stress. Here, when the glass containing a coloring component is cooled at the cooling rate, there is a problem that the color tone of the glass changes before and after the chemical strengthening treatment.
そのため、第2の実施形態に係るガラスの製造方法においては、化学強化処理を行い冷却した後、前記化学強化処理温度Aよりも(A-150)℃~(A-50)℃の範囲内の温度で熱処理する工程をさらに備えることで、化学強化処理前後の色調の変化の少ない着色成分を含有するガラスを得ることができる。すなわち、化学強化処理および冷却を行った着色成分を含有するガラスは、化学強化処理前と比較し、ガラスの色調が変化している。このようなガラスに対し、前記熱処理することで、化学強化処理前のガラスの色調に戻すことが可能であり、所望の色調の化学強化ガラスを得ることができる。
第2の実施形態に係るガラスの製造方法は、化学強化処理後のガラスを熱処理することにより化学強化処理前のガラスの色調に戻すものである。そのため、化学強化処理前のガラスが所望の色調となるよう調整されたガラスを用いる。
なお、本発明における「化学強化処理後にガラスを冷却した後」とは、熱処理を行う場合は、ガラスの温度が熱処理温度以下の状態となることをいうものである。つまり、第2の実施形態に係るガラスの製造方法においては、化学強化処理を行い、ガラスを熱処理温度以下の温度となる状態まで冷却した後、前記化学強化処理温度Aよりも低い温度である(A-150)℃~(A-50)℃の範囲内の温度で熱処理する工程を備えることを意味する。そのため、化学強化処理した後、常温から前記熱処理温度までの間の温度にガラスが降温した状態であれば、ガラスの温度が300℃以上であってもガラスが冷却しているものであり、この状態からガラスの温度を昇温もしくは保持して熱処理をすることができる。
Therefore, in the glass manufacturing method according to the second embodiment, after chemical strengthening treatment and cooling, the temperature is within the range of (A-150) ° C. to (A-50) ° C. above the chemical strengthening treatment temperature A. By further including a step of heat-treating at a temperature, it is possible to obtain a glass containing a coloring component with little change in color tone before and after the chemical strengthening treatment. That is, the color tone of the glass containing the coloring component subjected to the chemical strengthening treatment and cooling is changed as compared with that before the chemical strengthening treatment. By heat-treating such glass, it is possible to return to the color tone of the glass before chemical strengthening treatment, and a chemically strengthened glass having a desired color tone can be obtained.
The glass manufacturing method according to the second embodiment is to restore the color tone of the glass before the chemical strengthening treatment by heat-treating the glass after the chemical strengthening treatment. Therefore, the glass adjusted so that the glass before a chemical strengthening process may become a desired color tone is used.
In the present invention, “after the glass is cooled after the chemical strengthening treatment” means that, when the heat treatment is performed, the temperature of the glass is equal to or lower than the heat treatment temperature. That is, in the glass manufacturing method according to the second embodiment, the chemical strengthening treatment is performed, the glass is cooled to a temperature equal to or lower than the heat treatment temperature, and then the temperature is lower than the chemical strengthening treatment temperature A ( A-150) means a step of performing a heat treatment at a temperature within the range of (A-50) ° C. to (A-50) ° C. Therefore, after the chemical strengthening treatment, if the glass is cooled to a temperature between room temperature and the heat treatment temperature, the glass is cooled even if the glass temperature is 300 ° C. or higher. The glass can be heat-treated by raising or maintaining the glass temperature from the state.
熱処理の温度は、化学強化処理温度Aから50℃低い温度よりも高いと、ガラスの表面圧縮応力の緩和が短時間で起こるため好ましくない。また、化学強化処理温度Aから150℃低い温度よりもさらに低いと、ガラスの色調を戻すのに時間を要し、生産性が悪化する。
熱処理の時間は、長いほどガラスの色調変化量が大きくなり、色調を戻すことが可能であるが、同時にガラスの表面圧縮応力の緩和が起こる。そのため、前記熱処理の温度が高い場合は、短時間で処理することが好ましい。熱処理の時間は、好ましくは10分~5時間であり、より好ましくは20分~3時間であり、もっとも好ましくは30分~2時間である。
If the temperature of the heat treatment is higher than the temperature 50 ° C. lower than the chemical strengthening treatment temperature A, it is not preferable because the surface compression stress of the glass is relaxed in a short time. On the other hand, if the temperature is lower than the temperature 150 ° C. lower than the chemical strengthening treatment temperature A, it takes time to restore the color tone of the glass, and the productivity deteriorates.
The longer the heat treatment time, the larger the amount of change in the color tone of the glass, and the color tone can be restored. At the same time, the surface compression stress of the glass is relaxed. Therefore, when the temperature of the heat treatment is high, it is preferable to perform the treatment in a short time. The heat treatment time is preferably 10 minutes to 5 hours, more preferably 20 minutes to 3 hours, and most preferably 30 minutes to 2 hours.
前記熱処理でガラスの色調が化学強化処理前の色調に戻る理由は、前述のガラスの色調が変化するメカニズムと逆の現象が起きているものと考えられる。すなわち、着色成分を含有するガラスにおいて、化学強化処理および冷却において変化したガラス中の着色成分の原子価や配位数の平衡状態が、熱処理によって化学強化処理前の平衡状態に戻ることで、化学強化ガラスの色調が化学強化処理前の色調に戻る。 The reason why the color tone of the glass returns to the color tone before the chemical strengthening treatment by the heat treatment is considered to be due to a phenomenon opposite to the mechanism of the change in the color tone of the glass. That is, in the glass containing the coloring component, the equilibrium state of the valence and coordination number of the coloring component in the glass changed in the chemical strengthening treatment and cooling is restored to the equilibrium state before the chemical strengthening treatment by the heat treatment. The color tone of the tempered glass returns to the color tone before the chemical strengthening treatment.
熱処理によるガラスの色調の戻りは、以下の範囲であることが好ましい。すなわち、 下記式(I)で示される、L*a*b*表色系(F2光源)による化学強化処理前の反射光の色度a*と、化学強化処理、冷却後および熱処理後の反射光の色度a*との差をΔa*、下記式(II)で示される、L*a*b*表色系(F2光源)による化学強化処理前の反射光の色度b*と、化学強化処理、冷却後および熱処理後の反射光の色度b*との差をΔb*、とした場合、下記式(III)で示される色調変化量が0.6以下であることが好ましい。これにより、化学強化処理前のガラスの反射色調と熱処理後のガラスの反射色調との相違を小さくすることができる。
Δa*=a*値(化学強化処理前)-a*値(化学強化処理、冷却後および熱処理後)・・・(I)
Δb*=b*値(化学強化処理前)-b*値(化学強化処理、冷却後および熱処理後)・・・(II)
√((Δa*)2+(Δb*)2) ・・・(III)
前記色調変化量を0.6以下とすることで、目視において色調の相違を識別し難く、色調変化がほとんどないと判断することができる。前記色調変化量は、0.5以下がより好ましく、0.4以下が更に好ましい。
The return of the color tone of the glass by the heat treatment is preferably in the following range. That is, the chromaticity a * of reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) represented by the following formula (I), and reflection after chemical strengthening treatment, cooling and heat treatment The difference from the light chromaticity a * is Δa * , the chromaticity b * of the reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) represented by the following formula (II), When the difference from the chromaticity b * of the reflected light after chemical strengthening treatment, cooling and heat treatment is Δb * , it is preferable that the amount of change in color tone represented by the following formula (III) is 0.6 or less. Thereby, the difference between the reflection color tone of the glass before the chemical strengthening treatment and the reflection color tone of the glass after the heat treatment can be reduced.
Δa * = a * value (before chemical strengthening treatment) −a * value (chemical strengthening treatment, after cooling and after heat treatment) (I)
Δb * = b * value (before chemical strengthening treatment) −b * value (after chemical strengthening treatment, after cooling and after heat treatment) (II)
√ ((Δa * ) 2 + (Δb * ) 2 ) (III)
By setting the color tone change amount to 0.6 or less, it is difficult to visually distinguish the color tone difference, and it can be determined that there is almost no color tone change. The color change amount is more preferably 0.5 or less, and still more preferably 0.4 or less.
上記a*b*は、CIE(国際照明委員会)により規格化されたL*a*b*表色系を用いて定義することができる。なお、a*b*は、F2光源を用いたものである。
Δa*およびΔb*は以下の方法で求める。分光色測計(例えば、エックスライト社製、Color i7)を用いて、各ガラスのF2光源の反射色度をそれぞれ測定し、測定結果を用いてΔa*およびΔb*を算出する。なお、ガラスの裏面側(すなわち、光源からの光が照射される面の裏面)には、白色の樹脂板を置いて測定を行う。
The a * b * can be defined using the L * a * b * color system standardized by the CIE (International Lighting Commission). Note that a * b * uses an F2 light source.
Δa * and Δb * are determined by the following method. Using a spectrocolorimeter (for example, Color i7 manufactured by X-Rite Co., Ltd.), the reflection chromaticity of the F2 light source of each glass is measured, and Δa * and Δb * are calculated using the measurement results. The measurement is performed by placing a white resin plate on the back side of the glass (that is, the back side of the surface irradiated with light from the light source).
前述のとおり、熱処理を行うことで化学強化処理前後のガラスの色調変化を抑制することができるが、他方で化学強化処理にて形成された表面圧縮応力を緩和するおそれがある。そのため、第2の実施形態に係るガラスの製造方法は、化学強化処理および冷却を行ったガラス(つまり熱処理前のガラス)と比較し、熱処理後のガラスの表面圧縮応力の低下率が25%未満であることが好ましい。このようにすることで、ガラスの色調変化を抑制しつつ、化学強化ガラスの表面圧縮応力(以下、表面圧縮応力を単に「CS」とも称する。)低下を一定レベルに抑え、実用に供する機械的強度の高いガラスを得ることができる。熱処理後のガラスの表面圧縮応力の低下率は、好ましくは20%未満、より好ましくは15%未満、さらに好ましくは10%未満である。 As described above, the color tone change of the glass before and after the chemical strengthening treatment can be suppressed by performing the heat treatment, but on the other hand, the surface compressive stress formed by the chemical strengthening treatment may be relaxed. Therefore, the glass manufacturing method according to the second embodiment has a reduction rate of the surface compressive stress of the glass after the heat treatment of less than 25% as compared with the glass subjected to the chemical strengthening treatment and the cooling (that is, the glass before the heat treatment). It is preferable that By doing in this way, while suppressing the color tone change of glass, the reduction | decrease of the surface compressive stress (henceforth a surface compressive stress is also only called "CS") of chemically strengthened glass is suppressed to a fixed level, and it uses for practical use. High strength glass can be obtained. The reduction rate of the surface compressive stress of the glass after the heat treatment is preferably less than 20%, more preferably less than 15%, and even more preferably less than 10%.
以下、第1および第2の実施形態に共通の工程について説明する。
化学強化処理は、例えば、400℃~550℃の溶融塩中にガラスを1~20時間程度浸漬することで行うことができる。化学強化処理に用いる溶融塩としては、カリウムイオンもしくはナトリウムイオンを含むものであれば、特に限定されないが、例えば硝酸カリウム(KNO3)の溶融塩が好適に用いられる。その他、硝酸ナトリウム(NaNO3)の溶融塩や硝酸カリウム(KNO3)と硝酸ナトリウム(NaNO3)とを混合した溶融塩を用いてもよい。
Hereinafter, steps common to the first and second embodiments will be described.
The chemical strengthening treatment can be performed, for example, by immersing the glass in a molten salt at 400 ° C. to 550 ° C. for about 1 to 20 hours. The molten salt used in the chemical strengthening treatment, as long as it contains potassium ions or sodium ions, is not particularly limited, for example, molten salt of potassium nitrate (KNO 3) is preferably used. Other, it may also be used molten salt of a mixture of a molten salt or potassium nitrate sodium nitrate (NaNO 3) (KNO 3) and sodium nitrate (NaNO 3).
本発明のガラスの製造方法において、化学強化処理は、ガラスの表面に表面圧縮応力層を形成する工程である。また、ガラスの表面に形成される表面圧縮応力層の深さ(以下、表面圧縮応力層の深さを単に「DOL」とも称する。)は、好ましくは5μm以上、より好ましくは10μm以上、更に好ましくは20μm以上、特に好ましくは30μm以上となるように化学強化処理を行う。化学強化ガラスを外装部材に用いる場合、ガラスの表面に接触傷がつく確率が高く、ガラスの機械的強度が低下することがある。そこで、DOLを大きくすれば、化学強化ガラスの表面に傷がついても、割れ難くなる。一方、化学強化処理後にガラスを切断加工しやすくするために、DOLを70μm以下とすることが好ましい。 In the glass manufacturing method of the present invention, the chemical strengthening treatment is a step of forming a surface compressive stress layer on the surface of the glass. The depth of the surface compressive stress layer formed on the surface of the glass (hereinafter, the depth of the surface compressive stress layer is also simply referred to as “DOL”) is preferably 5 μm or more, more preferably 10 μm or more, and even more preferably. Is subjected to chemical strengthening treatment so as to be 20 μm or more, particularly preferably 30 μm or more. When chemically strengthened glass is used for an exterior member, there is a high probability that contact damage will occur on the surface of the glass, and the mechanical strength of the glass may decrease. Therefore, if the DOL is increased, even if the surface of the chemically strengthened glass is scratched, it becomes difficult to break. On the other hand, in order to make it easy to cut the glass after the chemical strengthening treatment, the DOL is preferably set to 70 μm or less.
本発明のガラスの製造方法において、ガラス表面に形成される表面圧縮応力(CS)が、300MPa以上となるように化学強化処理することが好ましい。より好ましくは、500MPa以上、更に好ましくは700MPa以上、特に好ましくは900MPa以上となるように化学強化処理する。CSが高くなることで化学強化ガラスの機械的強度が高くなる。一方、CSが高くなりすぎると内部の引張応力が極端に高くなるおそれがあるため、CSは1200MPa以下とすることが好ましい。 In the glass manufacturing method of the present invention, it is preferable to perform chemical strengthening treatment so that the surface compressive stress (CS) formed on the glass surface is 300 MPa or more. More preferably, the chemical strengthening treatment is performed so that the pressure is 500 MPa or more, more preferably 700 MPa or more, and particularly preferably 900 MPa or more. The mechanical strength of chemically strengthened glass increases as CS increases. On the other hand, if the CS becomes too high, the internal tensile stress may become extremely high, so the CS is preferably 1200 MPa or less.
次いで、本発明のガラスの製造方法におけるガラス組成について説明する。
本発明のガラスの製造方法におけるガラス組成として、ガラス中に、着色成分として、Fe2O3、Co3O4、NiO、CuO、TiO2、MnO、Cr2O3、V2O5、BI2O3、およびSeからなる群より選択された少なくとも1成分を、酸化物基準のモル百分率表示で、0.1~7%含有することが好ましい。ガラス中に前記着色成分を含有することで、意匠性の高い色調を備えるガラスを作製することができる。なお、前記着色成分を複数種類含有する場合は、それらの合計量が0.1~7%含有することを意味するものである。
Subsequently, the glass composition in the manufacturing method of the glass of this invention is demonstrated.
As a glass composition in the glass manufacturing method of the present invention, as a coloring component in glass, Fe 2 O 3 , Co 3 O 4 , NiO, CuO, TiO 2 , MnO, Cr 2 O 3 , V 2 O 5 , BI It is preferable that at least one component selected from the group consisting of 2 O 3 and Se is contained in an amount of 0.1 to 7% in terms of mole percentage on the basis of oxide. By including the coloring component in the glass, it is possible to produce a glass having a color tone with high design properties. When a plurality of the coloring components are contained, it means that the total amount is 0.1 to 7%.
これらの着色成分は、その合計の含有量が0.1~7%であれば、これらのうちのいずれかを含有していればよいが、各々の含有量としては、0.01%未満では、着色成分としての効果を十分に得られない。好ましくは0.1%以上、より好ましくは0.2%以上である。また、各々の含有量が6%超では、ガラスが不安定となり失透を生じる。好ましくは5%以下、より好ましくは4%以下である。 These coloring components may contain any of these if the total content is 0.1 to 7%, but each content is less than 0.01% The effect as a coloring component cannot be sufficiently obtained. Preferably it is 0.1% or more, More preferably, it is 0.2% or more. Moreover, if each content exceeds 6%, glass will become unstable and devitrification will occur. Preferably it is 5% or less, More preferably, it is 4% or less.
ガラス中の着色成分は、酸化物基準のモル百分率表示で、Fe2O3を0~6%、Co3O4を0~6%、NiOを0~6%、CuOを0~6%、TiO2を0~6%、MnOを0~6%、Cr2O3を0~6%、V2O5を0~6%、BI2O3を0~6%、Seを0~6%、含有することが好ましい。また、ガラスにおいて、所望の色調を表現するためには、Fe2O3、Co3O4、NiO、CuO、TiO2、MnO、Cr2O3、V2O5、Bi2O3、およびSeからなる群より選ばれる成分を複数組み合わせて用いることが好ましい。なお、それぞれの含有量が6%超であるとガラスが不安定となるおそれがある。 The coloring components in the glass are expressed in terms of a molar percentage based on oxides, 0 to 6% of Fe 2 O 3 , 0 to 6% of Co 3 O 4 , 0 to 6% of NiO, 0 to 6% of CuO, TiO 2 0-6%, MnO 0-6%, Cr 2 O 3 0-6%, V 2 O 5 0-6%, BI 2 O 3 0-6%, Se 0-6 % Is preferably contained. Moreover, in order to express a desired color tone in glass, Fe 2 O 3 , Co 3 O 4 , NiO, CuO, TiO 2 , MnO, Cr 2 O 3 , V 2 O 5 , Bi 2 O 3 , and It is preferable to use a combination of a plurality of components selected from the group consisting of Se. In addition, there exists a possibility that glass may become unstable that each content exceeds 6%.
なお、本明細書において、着色成分の含有量は、ガラス中に存在する各成分が、表示された酸化物として存在するものとした場合の換算含有量を示す。例えば「Fe2O3を0~6%含有する」とは、ガラス中に存在するFeが、すべてFe2O3の形で存在するものとした場合のFe含有量、すなわち、FeのFe2O3換算含有量が0~6%であることを意味するものである。その他の着色成分に関しても、同様に換算含有量を示すものである。 In addition, in this specification, content of a coloring component shows conversion content when each component which exists in glass shall exist as a displayed oxide. For example, “containing 0 to 6% of Fe 2 O 3 ” means that the Fe content in the case where all of the Fe present in the glass is present in the form of Fe 2 O 3 , that is, Fe 2 of Fe. This means that the content in terms of O 3 is 0 to 6%. Regarding other coloring components, the equivalent content is also shown.
本発明のガラスの製造方法におけるガラスの色調は限定されるものではないが、例えば黒色を呈するガラスを作製する場合は、以下の着色成分を用いることが好ましい。下記に詳述する着色成分以外のガラスにおいて、ガラス中の着色成分として、Fe2O3を1.5~6%、およびCo3O4を0.1~1%の組み合わせで含有することで、波長380nm~780nmの可視域の光を十分に吸収しつつ、平均的に可視域の光を吸収するガラスとすることができる。つまり、黒色を呈するガラスを得ようとする場合、着色成分の種類や配合量により、波長380nm~780nmの可視域において、吸収特性が低い波長域が存在することに起因して、褐色や青色を呈した黒色となることがある。これに対し、前述の着色成分とすることで、いわゆる漆黒を表現することができる。 Although the color tone of the glass in the manufacturing method of the glass of this invention is not limited, For example, when producing the glass which exhibits black, it is preferable to use the following coloring components. In a glass other than the coloring components described in detail below, Fe 2 O 3 is contained in a combination of 1.5 to 6% and Co 3 O 4 in a combination of 0.1 to 1% as a coloring component in the glass. The glass can absorb the light in the visible region on the average while sufficiently absorbing the light in the visible region with a wavelength of 380 nm to 780 nm. In other words, when trying to obtain a glass exhibiting a black color, the brown and blue colors are reduced due to the presence of a wavelength region having a low absorption characteristic in the visible wavelength range of 380 nm to 780 nm, depending on the type and amount of the coloring component. May be black. On the other hand, what is called jet black can be expressed by setting it as the above-mentioned coloring component.
このような光吸収特性が得られるものとして、着色成分の上記以外の配合量の組み合わせとしては、Fe2O3を0.01~4%、Co3O4を0.2~3%、NiOを1.5~6%の組み合わせ、Fe2O3を1.5~6%、NiOを0.1~1%の組み合わせ、Fe2O3を0.01~4%、Co3O4を0.05~2%、NiOを0.05~2%、Cr2O3を0.05~2%の組み合わせ、Fe2O3を0.01~4%、Co3O4を0.05~2%、NiOを0.05~2%、MnOを0.05~2%の組み合わせ、Co3O4を0.01~0.2%、NiOを0.05~1%、TiO2を0.01~3%の組み合わせ、Co3O4を0.01~0.2%、NiOを0.05~1%、TiO2を0.01~3%、CuOを0.01~3%の組み合わせが挙げられる。 In order to obtain such light absorption characteristics, combinations of the coloring components other than those described above are as follows: Fe 2 O 3 is 0.01 to 4%, Co 3 O 4 is 0.2 to 3%, NiO 1.5-6%, Fe 2 O 3 1.5-6%, NiO 0.1-1%, Fe 2 O 3 0.01-4%, Co 3 O 4 0.05-2%, NiO 0.05-2%, Cr 2 O 3 0.05-2% in combination, Fe 2 O 3 0.01-4%, Co 3 O 4 0.05 ~ 2%, NiO 0.05 ~ 2%, MnO 0.05 ~ 2% in combination, Co 3 O 4 0.01 ~ 0.2%, NiO 0.05 ~ 1%, TiO 2 the combination of 0.01 ~ 3%, Co 3 O 4 0.01 to 0.2% of NiO 0.05 ~ 1% of TiO 2 0.01 ~ %, And a combination of from 0.01 to 3% CuO.
また、ガラス中の着色成分を組み合わせることで、波長380nm~780nmの可視域の光を十分に吸収しつつ、紫外光や赤外光の特定波長を透過するガラスとすることができる。例えば、着色成分として、前述のFe2O3、Co3O4、NiO、MnO、Cr2O3、およびV2O5の組み合わせを含有したガラスとすることで、波長300nm~380nmの紫外光および波長800nm~950nmの赤外光を透過させることができる。また、着色成分として、前述のFe2O3、およびCo3O4の組み合わせを含有したガラスとすることで、波長800nm~950nmの赤外光を透過させることができる。例えば、携帯電話や携帯型ゲーム機器のデータ通信に用いられる赤外線通信装置は、波長800nm~950nmの赤外光が利用されている。そのため、前述の着色成分の組み合わせを配合してガラスに赤外光透過特性を付与することで、例えば、ガラスを筐体用途に適用する際に、赤外線通信装置用の開口部を筐体に設けることなく適用することができる。 Further, by combining the coloring components in the glass, it is possible to obtain a glass that transmits a specific wavelength of ultraviolet light or infrared light while sufficiently absorbing light in the visible range of wavelength 380 nm to 780 nm. For example, by using a glass containing a combination of the aforementioned Fe 2 O 3 , Co 3 O 4 , NiO, MnO, Cr 2 O 3 , and V 2 O 5 as a coloring component, ultraviolet light having a wavelength of 300 nm to 380 nm Infrared light having a wavelength of 800 nm to 950 nm can be transmitted. Further, by using a glass containing a combination of the above-described Fe 2 O 3 and Co 3 O 4 as a coloring component, infrared light having a wavelength of 800 nm to 950 nm can be transmitted. For example, infrared light having a wavelength of 800 nm to 950 nm is used in an infrared communication device used for data communication of a mobile phone or a portable game device. Therefore, by combining the combination of the aforementioned coloring components and imparting infrared light transmission characteristics to the glass, for example, when glass is applied to a casing, an opening for an infrared communication device is provided in the casing. Can be applied without.
また、前述した着色成分以外に、ガラスの色調を調整する成分として、CeO2、Er2O3、およびNd2O3からなる群より選択される少なくとも1成分を、0.005~2%含有してもよい。ガラスの色調を調整する成分についても、着色成分と同様に換算含有量(酸化物基準のモル百分率表示)を示すものである。 In addition to the above-described coloring components, 0.005 to 2% of at least one component selected from the group consisting of CeO 2 , Er 2 O 3 and Nd 2 O 3 is contained as a component for adjusting the color tone of the glass May be. About the component which adjusts the color tone of glass, the conversion content (mole percentage display of an oxide basis) is shown like a coloring component.
ガラスの色調を調整する成分として、CeO2、Er2O3、およびNd2O3からなる群より選択される少なくとも1成分を、合計で0.005%以上含有することで、可視域の波長域内での光の吸収特性の差異を低減でき、褐色や青色を呈することのない、いわゆる漆黒の黒の色調を有するガラスを得ることができる。また、上記のガラスの色調を調整する成分の含有量を2%以下とすることで、ガラスが不安定となり失透を生じるのを抑制することができる。上記のガラスの色調を調整する成分の合計の含有量は、より好ましくは0.01~1.8%であり、さらに好ましくは0.1~1.5%である。 By containing at least one component selected from the group consisting of CeO 2 , Er 2 O 3 , and Nd 2 O 3 as a component for adjusting the color tone of glass in a total of 0.005% or more, the wavelength in the visible region A difference in light absorption characteristics within the region can be reduced, and a glass having a so-called jet black black color tone without exhibiting brown or blue can be obtained. Moreover, it can suppress that glass becomes unstable and devitrification arises by making content of the component which adjusts the color tone of said glass into 2% or less. The total content of the components for adjusting the color tone of the glass is more preferably 0.01 to 1.8%, and still more preferably 0.1 to 1.5%.
本発明のガラスの製造方法におけるガラスとしては、上記の着色成分とともに、下記酸化物基準のモル百分率表示で、SiO2を55~80%、Al2O3を0~16%、B2O3を0~12%、Na2Oを5~20%、K2Oを0~8%、MgOを0~15%、CaOを0~15%、ΣRO(Rは、Mg、Ca、Sr、Ba、Zn)を0~18%、ZrO2を0~1%含有するものが挙げられる。 As the glass in the method for producing glass of the present invention, together with the above-described coloring components, SiO 2 is 55 to 80%, Al 2 O 3 is 0 to 16%, and B 2 O 3 is expressed in terms of mole percentage based on the following oxides. 0-12%, Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 0-15%, ΣRO (R is Mg, Ca, Sr, Ba , Zn) containing 0 to 18% and ZrO 2 containing 0 to 1%.
以下、本発明の化学強化用ガラスの着色成分以外のガラスの組成について、特に断らない限りモル百分率表示含有量を用いて説明する。 Hereinafter, the composition of the glass other than the coloring component of the glass for chemical strengthening of the present invention will be described using the mole percentage display content unless otherwise specified.
SiO2はガラスの骨格を構成する成分であり必須である。55%未満ではガラスとしての安定性が低下する、または耐候性が低下する。好ましくは60%以上である。より好ましくは65%以上である。SiO2が80%超ではガラスの粘性が増大し溶融性が著しく低下する。好ましくは75%以下、典型的には70%以下である。 SiO 2 is a component constituting the skeleton of glass and essential. If it is less than 55%, the stability as glass will deteriorate, or the weather resistance will deteriorate. Preferably it is 60% or more. More preferably, it is 65% or more. If SiO 2 exceeds 80%, the viscosity of the glass increases and the meltability decreases significantly. Preferably it is 75% or less, typically 70% or less.
Al2O3はガラスの耐候性および化学強化特性を向上させる成分であり、必須ではないが必要に応じて含有することができる。Al2O3を含有する場合、3%未満では耐候性が低下する。好ましくは4%以上、典型的には5%以上である。
Al2O3が16%超ではガラスの粘性が高くなり均質な溶融が困難になる。好ましくは14%以下、典型的には12%以下である。
化学強化処理によりガラスの表面に高いCSを形成する場合は、Al2O3は5~15%(ただし、5%を含まない)とすることが好ましい。また、ガラスの溶融性を高め、安価に製造する場合は、Al2O3は0~5%(この場合は、5%を含む)とすることが好ましい。
Al 2 O 3 is a component that improves the weather resistance and chemical strengthening properties of the glass, and is not essential, but can be contained as necessary. When Al 2 O 3 is contained, if it is less than 3%, the weather resistance is lowered. Preferably it is 4% or more, typically 5% or more.
If Al 2 O 3 exceeds 16%, the viscosity of the glass becomes high and uniform melting becomes difficult. Preferably it is 14% or less, typically 12% or less.
In the case where high CS is formed on the surface of the glass by chemical strengthening treatment, Al 2 O 3 is preferably 5 to 15% (but not including 5%). Further, in the case of increasing the meltability of the glass and producing it at low cost, Al 2 O 3 is preferably 0 to 5% (in this case, including 5%).
B2O3はガラスの耐候性を向上させる成分であり、必須ではないが必要に応じて含有することができる。B2O3を含有する場合、4%未満では耐候性向上について有意な効果が得られないおそれがある。好ましくは5%以上であり、典型的には6%以上である。
B2O3が12%超では揮散による脈理が発生し、歩留まりが低下するおそれがある。好ましくは11%以下、典型的には10%以下である。
B 2 O 3 is a component that improves the weather resistance of the glass, and is not essential, but can be contained as necessary. When B 2 O 3 is contained, if it is less than 4%, a significant effect may not be obtained for improving weather resistance. Preferably it is 5% or more, and typically 6% or more.
If B 2 O 3 exceeds 12%, striae due to volatilization may occur and the yield may decrease. Preferably it is 11% or less, typically 10% or less.
Na2Oはガラスの溶融性を向上させる成分であり、またイオン交換により表面圧縮応力層を形成させるため、必須である。5%未満では溶融性が悪く、またイオン交換により所望の表面圧縮応力層を形成することが困難となる。好ましくは7%以上、典型的には8%以上である。
Na2Oが20%超では耐候性が低下する。好ましくは18%以下、典型的には16%以下である。
Na 2 O is a component that improves the meltability of the glass, and is essential because a surface compressive stress layer is formed by ion exchange. If it is less than 5%, the meltability is poor, and it becomes difficult to form a desired surface compressive stress layer by ion exchange. Preferably it is 7% or more, typically 8% or more.
When Na 2 O exceeds 20%, the weather resistance decreases. Preferably it is 18% or less, typically 16% or less.
K2Oはガラスの溶融性を向上させる成分であるとともに、化学強化におけるイオン交換速度を大きくする作用があるため、必須ではないが含有することが好ましい成分である。K2Oを含有する場合、0.01%未満では溶融性向上について有意な効果が得られない、またはイオン交換速度向上について有意な効果が得られないおそれがある。典型的には0.3%以上である。K2Oが8%超では耐候性が低下する。好ましくは6%以下、典型的には5%以下である。 K 2 O is a component that improves the meltability of the glass, and has the effect of increasing the ion exchange rate in chemical strengthening, but is not essential, but is a preferable component. When it contains K 2 O, if it is less than 0.01%, there is a possibility that a significant effect cannot be obtained for improving the melting property, or a significant effect cannot be obtained for improving the ion exchange rate. Typically, it is 0.3% or more. When K 2 O exceeds 8%, the weather resistance decreases. Preferably it is 6% or less, typically 5% or less.
RO(Rは、Mg、Ca、Sr、Ba、Znを表す)はガラスの溶融性を向上させる成分であり、必須ではないが必要に応じていずれか1種以上を含有することができる。その場合ROの含有量の合計ΣRO(Rは、Mg、Ca、Sr、Ba、Znを表す)が1%未満では溶融性が低下するおそれがある。好ましくは3%以上、典型的には5%以上である。ΣRO(Rは、Mg、Ca、Sr、Ba、Znを表す)が18%超では耐候性が低下する。好ましくは15%以下、より好ましくは13%以下、典型的には11%以下である。 RO (R represents Mg, Ca, Sr, Ba, Zn) is a component that improves the meltability of the glass, and although it is not essential, it can contain any one or more as required. In that case, if the total RO content ΣRO (R represents Mg, Ca, Sr, Ba, Zn) is less than 1%, the meltability may decrease. Preferably it is 3% or more, typically 5% or more. When ΣRO (R represents Mg, Ca, Sr, Ba, Zn) exceeds 18%, the weather resistance decreases. It is preferably 15% or less, more preferably 13% or less, and typically 11% or less.
MgOはガラスの溶融性を向上させる成分であり、必須ではないが必要に応じて含有することができる。MgOを含有する場合、3%未満では溶融性向上について有意な効果が得られないおそれがある。典型的には4%以上である。MgOが15%超では耐候性が低下する。好ましくは13%以下、典型的には12%以下である。 MgO is a component that improves the meltability of the glass, and although it is not essential, it can be contained if necessary. When it contains MgO, if it is less than 3%, there is a possibility that a significant effect cannot be obtained for improving the meltability. Typically 4% or more. When MgO exceeds 15%, the weather resistance decreases. Preferably it is 13% or less, typically 12% or less.
CaOはガラスの溶融性を向上させる成分であり、必須ではないが必要に応じて含有することができる。CaOを含有する場合、0.01%未満では溶融性向上について有意な効果が得られない。典型的には0.1%以上である。CaOが15%超では化学強化特性が低下する。好ましくは13%以下、典型的には12%以下である。ガラスの化学強化特性を高めたい場合は、実質的に含有しないことが好ましい。
化学強化処理によりガラスの表面に高いCSを形成する場合は、CaOは0~5%(ただし、5%を含まない)とすることが好ましい。また、ガラスの溶融性を高め、安価に製造する場合は、CaOは5~15%(この場合は、5%を含む)とすることが好ましい。
CaO is a component that improves the meltability of the glass, and although it is not essential, it can be contained if necessary. When CaO is contained, if it is less than 0.01%, a significant effect for improving the meltability cannot be obtained. Typically, it is 0.1% or more. If CaO exceeds 15%, the chemical strengthening properties are lowered. Preferably it is 13% or less, typically 12% or less. When it is desired to enhance the chemical strengthening properties of the glass, it is preferable that the glass is not substantially contained.
When high CS is formed on the glass surface by the chemical strengthening treatment, CaO is preferably 0 to 5% (however, 5% is not included). Further, in the case of increasing the meltability of the glass and producing it at low cost, CaO is preferably 5 to 15% (in this case, including 5%).
SrOは溶融性を向上させるための成分であり、必須ではないが必要に応じて含有することができる。SrOを含有する場合、1%未満では溶融性向上について有意な効果が得られないおそれがある。好ましくは3%以上であり、典型的には6%以上である。SrOが15%超では耐候性や化学強化特性が低下するおそれがある。好ましくは12%以下、典型的には9%以下である。 SrO is a component for improving the meltability, and is not essential, but can be contained as necessary. When it contains SrO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained for improving the meltability. Preferably it is 3% or more, and typically 6% or more. If SrO exceeds 15%, the weather resistance and chemical strengthening properties may be lowered. Preferably it is 12% or less, typically 9% or less.
BaOは溶融性を向上させるための成分であり、必須ではないが必要に応じて含有することができる。BaOを含有する場合、1%未満では溶融性向上について有意な効果が得られないおそれがある。好ましくは3%以上であり、典型的には6%以上である。BaOが15%超では耐候性や化学強化特性が低下するおそれがある。好ましくは12%以下、典型的には9%以下である。 BaO is a component for improving the meltability, and although not essential, it can be contained if necessary. When it contains BaO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained with respect to improvement in meltability. Preferably it is 3% or more, and typically 6% or more. If BaO exceeds 15%, the weather resistance and chemical strengthening properties may be reduced. Preferably it is 12% or less, typically 9% or less.
ZnOは溶融性を向上させるための成分であり、必須ではないが必要に応じて含有することができる。ZnOを含有する場合、1%未満では溶融性向上について有意な効果が得られないおそれがある。好ましくは3%以上であり、典型的には6%以上である。ZnOが15%超では耐候性が低下するおそれがある。好ましくは12%以下、典型的には9%以下である。 ZnO is a component for improving the meltability, and is not essential, but can be contained as necessary. When it contains ZnO, if it is less than 1%, there is a possibility that a significant effect cannot be obtained with respect to improvement in meltability. Preferably it is 3% or more, and typically 6% or more. If ZnO exceeds 15%, the weather resistance may be lowered. Preferably it is 12% or less, typically 9% or less.
ZrO2はイオン交換速度を大きくする成分であり、必須ではないが1%未満の範囲で含有してもよい。ZrO2が1%超では溶融性が悪化して未溶融物としてガラス中に残る場合が起こるおそれがある。典型的にはZrO2は含有しない。 ZrO 2 is a component that increases the ion exchange rate and is not essential, but may be contained in a range of less than 1%. If the ZrO 2 content exceeds 1%, the meltability may be deteriorated and remain in the glass as an unmelted product. Typically no ZrO 2 is contained.
上記成分以外にも下記の成分をガラス組成中に導入してもよい。 In addition to the above components, the following components may be introduced into the glass composition.
SO3は清澄剤として作用する成分であり、必須ではないが必要に応じて含有することができる。SO3を含有する場合0.005%未満では期待する清澄作用が得られない。好ましくは0.01%以上、より好ましくは0.02%以上である。0.03%以上がもっとも好ましい。また0.5%超では逆に泡の発生源となり、ガラスの溶け落ちが遅くなったり、泡個数が増加するおそれがある。好ましくは0.3%以下、より好ましくは0.2%以下である。0.1%以下がもっとも好ましい。 SO 3 is a component that acts as a fining agent, and although it is not essential, it can be contained if necessary. Fining effect expected in the case of less than 0.005% containing SO 3 can not be obtained. Preferably it is 0.01% or more, More preferably, it is 0.02% or more. 0.03% or more is most preferable. On the other hand, if it exceeds 0.5%, it becomes a generation source of bubbles, and there is a possibility that the glass melts slowly or the number of bubbles increases. Preferably it is 0.3% or less, More preferably, it is 0.2% or less. 0.1% or less is most preferable.
SnO2は清澄剤として作用する成分であり、必須ではないが必要に応じて含有することができる。SnO2を含有する場合、0.005%未満では期待する清澄作用が得られない。好ましくは0.01%以上、より好ましくは0.05%以上である。また1%超では逆に泡の発生源となり、ガラスの溶け落ちが遅くなったり、泡個数が増加するおそれがある。好ましくは0.8%以下、より好ましくは0.5%以下である。0.3%以下がもっとも好ましい。 SnO 2 is a component that acts as a fining agent, and although it is not essential, it can be contained as necessary. When SnO 2 is contained, if it is less than 0.005%, the expected clarification action cannot be obtained. Preferably it is 0.01% or more, More preferably, it is 0.05% or more. On the other hand, if it exceeds 1%, it becomes a generation source of bubbles, and there is a possibility that the glass melts slowly or the number of bubbles increases. Preferably it is 0.8% or less, More preferably, it is 0.5% or less. Most preferred is 0.3% or less.
Li2Oは溶融性を向上させるための成分であり、必須ではないが必要に応じて含有することができる。Li2Oを含有する場合、1%未満では溶融性向上について有意な効果が得られないおそれがある。好ましくは3%以上であり、典型的には6%以上である。Li2Oが15%超では耐候性が低下するおそれがある。好ましくは10%以下、典型的には8%以下である。 Li 2 O is a component for improving the meltability, and is not essential, but can be contained as necessary. When Li 2 O is contained, if it is less than 1%, there is a possibility that a significant effect cannot be obtained for improving the meltability. Preferably it is 3% or more, and typically 6% or more. If Li 2 O exceeds 15%, the weather resistance may decrease. Preferably it is 10% or less, typically 8% or less.
本発明のガラスの製造方法におけるガラスとしては、上記の着色成分とともに、下記酸化物基準のモル百分率表示で、SiO2を55~80%、Al2O3を5~16%(ただし、5%を含まない)、B2O3を0~12%、Na2Oを5~20%、K2Oを0~8%、MgOを0~15%、CaOを0~5%(ただし、5%を含まない)、ΣRO(Rは、Mg、Ca、Sr、Ba、Znを表す)を0~18%、ZrO2を0~1%含有するものが好ましい。このようなガラスとすることで、化学強化処理によって高いCSをガラス表面に形成することが可能となり、機械的強度が高い化学強化ガラスを得ることができる。 As the glass in the method for producing glass of the present invention, SiO 2 is 55 to 80% and Al 2 O 3 is 5 to 16% (however, 5%) in the molar percentage display based on the following oxides together with the above coloring components. B 2 O 3 0-12%, Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 0-5% (but 5%). %), ΣRO (R represents Mg, Ca, Sr, Ba, Zn) 0 to 18% and ZrO 2 0 to 1% are preferable. By setting it as such glass, it becomes possible to form high CS on the glass surface by a chemical strengthening process, and chemically strengthened glass with high mechanical strength can be obtained.
本発明のガラスの製造方法におけるガラスとしては、上記の着色成分とともに、下記酸化物基準のモル百分率表示で、SiO2を55~80%、Al2O3を0~5%(ただし、5%を含む)、B2O3を0~12%、Na2Oを5~20%、K2Oを0~8%、MgOを0~15%、CaOを5~15%(ただし、5%を含む)、ΣRO(Rは、Mg、Ca、Sr、Ba、Znを表す)を0~18%、ZrO2を0~1%含有するものが好ましい。このようなガラスとすることで、安価でガラスを溶融成形することが可能となる。 As the glass in the method for producing glass of the present invention, in addition to the above-mentioned coloring components, SiO 2 is 55 to 80% and Al 2 O 3 is 0 to 5% (however, 5% in terms of the mole percentage based on the following oxide) B 2 O 3 0-12%, Na 2 O 5-20%, K 2 O 0-8%, MgO 0-15%, CaO 5-15% (but 5% And ΣRO (R represents Mg, Ca, Sr, Ba, Zn) 0 to 18% and ZrO 2 0 to 1% are preferable. By using such a glass, it becomes possible to melt-mold the glass at a low cost.
本発明のガラスの製造方法は特に限定されないが、例えば種々のガラス原料を適量調合し、加熱し溶融した後、脱泡、撹拌などにより均質化し、周知のダウンドロー法、プレス法などによって板状等に成形するか、またはキャストして所望の形状に成形する。そして、徐冷後所望のサイズに切断し、必要に応じ研磨加工を施す。または、一旦塊状に成形したガラスを再加熱してガラスを軟化させてからプレス成形し、所望の形状を得る。このようにして得られたガラスを化学強化処理する。そして、化学強化処理したガラスを上記冷却速度で冷却し、化学強化ガラスを得る。 The method for producing the glass of the present invention is not particularly limited. For example, various glass raw materials are prepared in an appropriate amount, heated and melted, and then homogenized by defoaming, stirring, etc., and plate-like by a well-known downdraw method, press method, or the like. Or the like, or cast to form a desired shape. And after slow cooling, it cut | disconnects to a desired size and performs a grinding | polishing process as needed. Alternatively, the glass once molded into a lump is reheated to soften the glass and then press-molded to obtain a desired shape. The glass thus obtained is chemically strengthened. Then, the chemically strengthened glass is cooled at the cooling rate to obtain chemically strengthened glass.
本発明の化学強化ガラスは、化学強化処理によってガラスの機械的強度を高くすることができる。また、化学強化処理前後のガラスの色調変化が少ないため、所望の色調のガラスを容易に得ることができる。そのため、高い強度、耐キズ性、意匠性に優れたガラスが求められる用途、例えば携帯型の通信機器や情報機器の筐体等に好適に用いることができる。 The chemically strengthened glass of the present invention can increase the mechanical strength of the glass by chemical strengthening treatment. Moreover, since there is little change in the color tone of the glass before and after the chemical strengthening treatment, a glass with a desired color tone can be easily obtained. Therefore, it can be suitably used for applications requiring glass having high strength, scratch resistance, and design, for example, portable communication devices and housings for information devices.
以上、本発明のガラスの製造方法について一例を挙げて説明したが、本発明の趣旨に反しない限度において、また必要に応じて適宜構成を変更することができる。 As mentioned above, although an example was given and demonstrated about the manufacturing method of the glass of this invention, in the limit which is not contrary to the meaning of this invention, a structure can be changed suitably as needed.
以下、本発明の実施例に基づいて詳細に説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, although it demonstrates in detail based on the Example of this invention, this invention is not limited only to these Examples.
本発明の実施例および比較例に用いたガラスについて説明する。
表1の例1~3(例1は実施例、例2及び例3は比較例)について、以下に示す組成になるように、酸化物、水酸化物、炭酸塩、硝酸塩等一般に使用されているガラス原料を適宜選択し、ガラスとして100mlとなるように秤量した。なお、SO3は、ガラス原料にボウ硝(Na2SO4)を添加し、ボウ硝分解後にガラス中に残る残存SO3であり、計算値である。
ガラス組成は、酸化物換算のモル百分率表示で、SiO2 63.1%、Na2O 12.3%、K2O 3.9%、MgO 10.3%、Al2O3 7.9%、TiO2 0.3%、ZrO2 0.4%、CoO 0.05%、NiO 0.7%、CuO 1.0%、及びSO3 0.1%を含有する。
The glass used for the Example and comparative example of this invention is demonstrated.
For Examples 1 to 3 in Table 1 (Example 1 is an Example, Examples 2 and 3 are Comparative Examples), oxides, hydroxides, carbonates, nitrates, etc. are generally used so as to have the compositions shown below. The glass raw materials that were used were appropriately selected and weighed so as to be 100 ml as glass. Note that SO 3 is the remaining SO 3 remaining in the glass after the addition of bow nitrate (Na 2 SO 4 ) to the glass raw material and decomposition of the bow nitrate, and is a calculated value.
The glass composition is expressed in terms of mole percentage in terms of oxide, SiO 2 63.1%, Na 2 O 12.3%, K 2 O 3.9%, MgO 10.3%, Al 2 O 3 7.9% , TiO 2 0.3%, ZrO 2 0.4%, CoO 0.05%, NiO 0.7%, CuO 1.0%, and SO 3 0.1%.
ついで、この原料混合物を白金製るつぼに入れ、1500~1600℃の抵抗加熱式電気炉に投入し、約0.5時間で原料が溶け落ちた後、1時間溶融し、脱泡した後、およそ300℃に予熱した縦約50mm×横約100mm×高さ約20mmの型材に流し込み、約1℃/分の速度で徐冷し、ガラスブロックを得た。このガラスブロックからサイズが40mm×40mm、厚みが0.8mmになるように切断、研削し、最後に両面を鏡面に研磨加工し、板状のガラスを得た。 Next, this raw material mixture is put into a platinum crucible, put into a 1500-1600 ° C. resistance heating electric furnace, the raw material is melted off in about 0.5 hours, melted for 1 hour, defoamed, The glass block was obtained by pouring into a mold having a length of about 50 mm, a width of about 100 mm, and a height of about 20 mm preheated to 300 ° C. and slowly cooled at a rate of about 1 ° C./min. The glass block was cut and ground to a size of 40 mm × 40 mm and a thickness of 0.8 mm, and finally both surfaces were polished to a mirror surface to obtain a plate-like glass.
得られた板状のガラスについて、化学強化処理を行い、次いで以下に示す冷却条件にて冷却を行った。そして、冷却を行ったガラスを洗浄し、化学強化ガラスを得た。
化学強化処理は、それぞれガラスを425℃のKNO3(98%)とNaNO3(2%)とからなる溶融塩に6時間浸漬し、化学強化処理した。
化学強化処理後のガラスの冷却は、1℃/分、3℃/分、400℃/分の各条件にて降温した。なお、1℃/分、3℃/分の冷却速度条件では、化学強化処理後、ガラスをバッチ式の電気炉内に入れて冷却した。また、400℃/分の冷却速度条件では、化学強化処理後、ガラスを溶融塩から取り出し室温雰囲気で冷却した。なお、化学強化処理後のガラスの冷却は、化学強化処理時の溶融塩の温度からガラスが室温になるまで前記条件にて行った。
The obtained plate-like glass was subjected to a chemical strengthening treatment and then cooled under the following cooling conditions. And the cooled glass was wash | cleaned and the chemically strengthened glass was obtained.
The chemical strengthening treatment was performed by immersing the glass in a molten salt composed of KNO 3 (98%) and NaNO 3 (2%) at 425 ° C. for 6 hours, respectively.
The glass after the chemical strengthening treatment was cooled at 1 ° C./min, 3 ° C./min, and 400 ° C./min. Note that, under the cooling rate conditions of 1 ° C./min and 3 ° C./min, the glass was placed in a batch-type electric furnace and cooled after the chemical strengthening treatment. Moreover, under the cooling rate condition of 400 ° C./min, after the chemical strengthening treatment, the glass was taken out from the molten salt and cooled in a room temperature atmosphere. In addition, cooling of the glass after a chemical strengthening process was performed on the said conditions until the glass became room temperature from the temperature of the molten salt at the time of a chemical strengthening process.
実施例、比較例の各ガラスの色調は、CIEにより規格化されたL*a*b*表色系のF2光源による反射光の色度を測定した。また、化学強化処理前後の色調変化量は、化学強化処理前後の色調変化(Δa*およびΔb*)を求め、それらから色調変化量√((Δa*)2+(Δb*)2)を算出した。L*a*b*表色系のF2光源による反射光の色度測定は、分光色測計(エックスライト社製、Color i7)を用いて、各ガラスのF2光源の反射色度をそれぞれ測定した。なお、ガラスの裏面側(すなわち、光源からの光が照射される面の裏面)には、白色の樹脂板を置いて測定を行った。 As the color tone of each glass of Examples and Comparative Examples, the chromaticity of reflected light from an F2 light source of L * a * b * color system standardized by CIE was measured. Further, the color tone change amount before and after the chemical strengthening process is obtained as the color tone change (Δa * and Δb * ) before and after the chemical strengthening process, and the color tone change amount √ ((Δa * ) 2 + (Δb * ) 2 ) is calculated therefrom . did. L * a * b * Color measurement of reflected light with color system F2 light source is performed by measuring the reflected chromaticity of each glass F2 light source using a spectrocolorimeter (X-Rite, Color i7). did. The measurement was performed by placing a white resin plate on the back side of the glass (that is, the back side of the surface irradiated with light from the light source).
これらの各ガラスについて、表面圧縮応力の低下率(CS低下率)を確認した。
ガラスのCS低下率は、([400℃/分の表面圧縮応力]-[1℃/分もしくは3℃/分の表面圧縮応力])/[400℃/分の表面圧縮応力]の式を用いた。
評価結果を表1に示す。
About each of these glass, the decreasing rate (CS decreasing rate) of the surface compressive stress was confirmed.
For the CS reduction rate of glass, use the formula of [[surface compressive stress of 400 ° C./min]−[surface compressive stress of 1 ° C./min or 3 ° C./min]]/[surface compressive stress of 400 ° C./min]. It was.
The evaluation results are shown in Table 1.
表1に示すとおり、実施例のガラスは、比較例の各ガラスと比較しガラスの表面圧縮応力が高く、機械的強度の高い化学強化ガラスが得られることがわかる。 As shown in Table 1, it can be seen that the glass of the example provides a chemically strengthened glass having a higher surface compressive stress and higher mechanical strength than the glasses of the comparative examples.
前述の第1の実施形態に対応する実施例について説明する。
L*a*b*表色系(F2光源)による反射光の色調が、L*:26.50、a*:-0.25、b*:-2.80である化学強化ガラスを得る場合について述べる。
まず、前述のガラス組成からなるガラスを用いて、化学強化処理前のガラスの色調を測定したところ、L*:26.41、a*:-0.73、b*:-2.20であった。次いで、このガラスを化学強化処理し、化学強化処理後から300℃までの温度域を400℃/分の冷却条件にて冷却を行った。そして、冷却を行ったガラスを洗浄し、化学強化ガラスを得た。なお、化学強化処理は、ガラスを450℃のKNO3(99%)とNaNO3(1%)の溶融塩を用い、6時間、ガラスを溶融塩中に浸漬した。得られた化学強化ガラスの色調を測定したところ、L*:26.47、a*:-0.31、b*:-3.71であった。得られた化学強化処理前後の色調から、このガラスの色調変化量は、ΔL*:-0.06、Δa*:+0.42、Δb*:-0.97であることがわかった。
An example corresponding to the first embodiment will be described.
When obtaining chemically strengthened glass whose color tone of reflected light by the L * a * b * color system (F2 light source) is L * : 26.50, a * : -0.25, b * : -2.80 Is described.
First, using the glass having the glass composition described above, the color tone of the glass before the chemical strengthening treatment was measured and found to be L * : 26.41, a * : −0.73, b * : −2.20. It was. Next, this glass was chemically strengthened, and the temperature range from after chemical strengthening to 300 ° C. was cooled under cooling conditions of 400 ° C./min. And the cooled glass was wash | cleaned and the chemically strengthened glass was obtained. In the chemical strengthening treatment, molten glass of KNO 3 (99%) and NaNO 3 (1%) at 450 ° C. was used, and the glass was immersed in the molten salt for 6 hours. The color tone of the resulting chemical tempered glass was measured, L *: 26.47, a * : -0.31, b *: was -3.71. From the obtained chemical strengthening treatment before and after the color, the color tone variation of the glass, ΔL *: -0.06, Δa * : + 0.42, Δb *: was found to be -0.97.
得られた色調変化量から予想変化量を検討した。予想変化量と前記所望の色調から、前述のガラス組成をベースとする場合、a*がマイナス方向、b*がプラス方向に作用する着色成分、例えば、Co3O4およびNiOの含有量を前述のガラス組成に対して増量することでガラス組成を決定した。
次いで、決定したガラス組成となるようガラス原料を調合、溶融し、溶融ガラスを板状のガラスに成形した。そして、ガラスを化学強化処理した。化学強化処理したガラスを、ガラスの色調変化量を測定する工程と同一の冷却条件(400℃/分)で化学強化処理温度から室温まで冷却し、化学強化ガラスを得た。得られた化学強化ガラスの色調を測定したところ、当初目標とした色調とほぼ同一の色調の化学強化ガラスであった。
以上より、第1の実施形態に対応する実施例により、機械的強度が高く、所望の色調の化学強化ガラスが得られることがわかる。
The expected change amount was examined from the obtained color tone change amount. From the desired color and the expected variation, the aforementioned case based on the glass composition described above, the coloring component a * is negative direction, b * is applied in the positive direction, for example, the content of Co 3 O 4 and NiO The glass composition was determined by increasing the amount of the glass composition.
Next, glass raw materials were prepared and melted so as to have the determined glass composition, and the molten glass was formed into a plate-like glass. And glass was chemically strengthened. The chemically strengthened glass was cooled from the chemical strengthening treatment temperature to room temperature under the same cooling conditions (400 ° C./min) as in the step of measuring the color tone change amount of the glass to obtain chemically strengthened glass. When the color tone of the obtained chemically strengthened glass was measured, it was a chemically strengthened glass having a color tone substantially the same as the initial target color tone.
From the above, it can be seen that the example corresponding to the first embodiment can provide a chemically strengthened glass having high mechanical strength and a desired color tone.
次いで、前述の第2の実施形態に対応する実施例について説明する。
例1~3と同様のガラスを用い、同様の方法にて板状のガラスを得た。得られたガラスについて、化学強化処理を行い、次いで400℃/分の冷却条件にて冷却を行った。そして、冷却を行ったガラスを洗浄し、化学強化ガラスを得た。
化学強化処理は、それぞれのガラスを450℃のKNO3(99%)とNaNO3(1%)とからなる溶融塩に2時間浸漬した。
Next, examples corresponding to the second embodiment will be described.
Using the same glass as in Examples 1 to 3, a plate-like glass was obtained by the same method. The obtained glass was subjected to a chemical strengthening treatment and then cooled under cooling conditions of 400 ° C./min. And the cooled glass was wash | cleaned and the chemically strengthened glass was obtained.
In the chemical strengthening treatment, each glass was immersed in a molten salt composed of KNO 3 (99%) and NaNO 3 (1%) at 450 ° C. for 2 hours.
この化学強化ガラスについて、例4~10として、表2に示す条件で熱処理を行った。そして、各ガラスについて、化学強化処理前の色調、化学強化処理・冷却後の色調、熱処理後の色調、化学強化処理前後の色調変化量、熱処理による色調変化量(化学強化処理前と熱処理後との変化量)を確認した。色調の測定方法は、前述の方法と同様である。熱処理は、バッチ式の電気炉内にガラスを配置し、所定温度および所定時間にて処理を行った。
評価結果を表2に示す。
This chemically strengthened glass was heat treated under the conditions shown in Table 2 as Examples 4 to 10. And for each glass, the color tone before chemical strengthening treatment, the color tone after chemical strengthening treatment / cooling, the color tone after heat treatment, the amount of color tone change before and after chemical strengthening treatment, the amount of color tone change by heat treatment (before and after chemical strengthening treatment and Change amount). The color tone measurement method is the same as that described above. The heat treatment was performed by placing glass in a batch type electric furnace and performing treatment at a predetermined temperature and a predetermined time.
The evaluation results are shown in Table 2.
表2に示すとおり、化学強化処理・冷却後に熱処理を行うことで、化学強化処理前のガラスの色調と熱処理後のガラスの色調との変化量は0.35以下となり、所望の色調の化学強化ガラスが得られることがわかる。また、熱処理による表面圧縮応力の低下率(CS低下率)が25%未満であり、熱処理を行った化学強化ガラスは高い機械的強度を備えていることがわかる。
表2から、熱処理条件と色調変化量との関係は、熱処理温度が高く、熱処理時間が長い方が色調変化量が大きく、より化学強化処理前のガラスの色調に近づけることができる。他方、熱処理条件とCS低下率との関係は、熱処理温度が高く、熱処理時間が長い方がCS低下率が大きい。上記第2の実施形態の実施例に示す熱処理条件は一例であり、ガラス組成、ガラスの色調変化量、CS低下率、生産性等を考慮して熱処理条件は決定されるものである。なお、表2の色調変化率の欄で示されている「I/X」は、化学強化処理(Ion Exchange)の略である。表2において、「I/X前後」とは、化学強化処理前の色調(A)と化学強化処理(冷却を含む)後の色調(B)の色調変化量をいい、「I/X前と熱処理後」とは、化学強化処理前の色調(A)と化学強化処理・冷却・熱処理後の色調(C)との色調変化量をいう。
As shown in Table 2, by performing heat treatment after chemical strengthening treatment / cooling, the amount of change between the color tone of the glass before chemical strengthening treatment and the color tone of the glass after heat treatment becomes 0.35 or less, and chemical strengthening of the desired color tone It can be seen that glass is obtained. Moreover, the reduction rate (CS reduction rate) of the surface compressive stress by heat processing is less than 25%, and it turns out that the chemically strengthened glass which performed heat processing is equipped with high mechanical strength.
From Table 2, the relationship between the heat treatment conditions and the color tone change amount is higher when the heat treatment temperature is higher and the heat treatment time is longer, and the color tone change amount is larger and can be closer to the color tone of the glass before chemical strengthening treatment. On the other hand, the relationship between the heat treatment conditions and the CS reduction rate is such that the higher the heat treatment temperature and the longer the heat treatment time, the greater the CS reduction rate. The heat treatment conditions shown in the examples of the second embodiment are examples, and the heat treatment conditions are determined in consideration of the glass composition, the glass color change amount, the CS reduction rate, the productivity, and the like. In addition, “I / X” shown in the column of the color tone change rate in Table 2 is an abbreviation for chemical strengthening treatment (Ion Exchange). In Table 2, “before and after I / X” refers to the amount of change in color tone between the color tone before chemical strengthening treatment (A) and the color tone after chemical strengthening treatment (including cooling) (B). “After heat treatment” refers to the amount of change in color tone between the color tone (A) before chemical strengthening treatment and the color tone (C) after chemical strengthening treatment, cooling and heat treatment.
AV機器やOA機器等の操作パネル、同製品の開閉扉、操作ボタン、操作つまみ、またはデジタル・フォト・フレームやTVなどの画像表示パネルの矩形状の表示面の周囲に配置される装飾パネル等の装飾品や電子機器用のガラス筐体など、いわゆる電子機器用の外装部材に好適に利用できる。また、自動車用内装部材、家具等の部材、屋外や屋内で用いられる建材等にも利用できる。
なお、2012年7月3日に出願された日本特許出願2012-149861号の明細書、特許請求の範囲、図面および要約書の全内容をここに引用し、本発明の開示として取り入れるものである。
Operation panel for AV equipment, OA equipment, etc., door of the same product, operation button, operation knob, decorative panel arranged around the rectangular display surface of image display panel such as digital photo frame, TV, etc. It can utilize suitably for what is called an exterior member for electronic devices, such as a decorative article and a glass housing | casing for electronic devices. It can also be used for interior parts for automobiles, members such as furniture, and building materials used outdoors and indoors.
The entire contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2012-149861 filed on July 3, 2012 are incorporated herein as the disclosure of the present invention. .
Claims (11)
Δa*=a*値(化学強化処理前)-a*値(化学強化処理、冷却後および熱処理後)・・・(I)
Δb*=b*値(化学強化処理前)-b*値(化学強化処理、冷却後および熱処理後)・・・(II)
√((Δa*)2+(Δb*)2) ・・・(III) The chromaticity a * of the reflected light before chemical strengthening treatment by the L * a * b * color system (F2 light source) represented by the following formula (I), and the reflected light after chemical strengthening treatment, cooling and heat treatment The difference from the chromaticity a * is Δa * , the chromaticity b * of the reflected light before the chemical strengthening treatment by the L * a * b * color system (F2 light source) represented by the following formula (II), and the chemical strengthening When the difference from the chromaticity b * of the reflected light after treatment, cooling and heat treatment is Δb * , the color tone change amount represented by the following formula (III) is 0.6 or less. Item 5. A method for producing glass according to Item 4.
Δa * = a * value (before chemical strengthening treatment) −a * value (chemical strengthening treatment, after cooling and after heat treatment) (I)
Δb * = b * value (before chemical strengthening treatment) −b * value (after chemical strengthening treatment, after cooling and after heat treatment) (II)
√ ((Δa * ) 2 + (Δb * ) 2 ) (III)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014523740A JPWO2014007224A1 (en) | 2012-07-03 | 2013-07-01 | Glass manufacturing method, chemically strengthened glass |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2012149861 | 2012-07-03 | ||
| JP2012-149861 | 2012-07-03 |
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| JP (1) | JPWO2014007224A1 (en) |
| TW (1) | TW201412653A (en) |
| WO (1) | WO2014007224A1 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011084456A (en) * | 2009-09-18 | 2011-04-28 | Asahi Glass Co Ltd | Glass and chemically toughened glass |
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2013
- 2013-07-01 WO PCT/JP2013/068070 patent/WO2014007224A1/en not_active Ceased
- 2013-07-01 JP JP2014523740A patent/JPWO2014007224A1/en active Pending
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011084456A (en) * | 2009-09-18 | 2011-04-28 | Asahi Glass Co Ltd | Glass and chemically toughened glass |
Non-Patent Citations (1)
| Title |
|---|
| SATOSHI YAMAMOTO: "Chemical Strengthened Glass by Alkali Ion-Exchange Method", NEW GLASS, vol. 23, no. 3, 2008, pages 32 - 38 * |
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| JPWO2014007224A1 (en) | 2016-06-02 |
| TW201412653A (en) | 2014-04-01 |
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