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WO2014097389A1 - Machine de montage de composants - Google Patents

Machine de montage de composants Download PDF

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Publication number
WO2014097389A1
WO2014097389A1 PCT/JP2012/082781 JP2012082781W WO2014097389A1 WO 2014097389 A1 WO2014097389 A1 WO 2014097389A1 JP 2012082781 W JP2012082781 W JP 2012082781W WO 2014097389 A1 WO2014097389 A1 WO 2014097389A1
Authority
WO
WIPO (PCT)
Prior art keywords
feeder
feeders
slots
component
slot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2012/082781
Other languages
English (en)
Japanese (ja)
Inventor
山本　泰之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Corp
Original Assignee
Fuji Machine Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Machine Manufacturing Co Ltd filed Critical Fuji Machine Manufacturing Co Ltd
Priority to PCT/JP2012/082781 priority Critical patent/WO2014097389A1/fr
Priority to JP2014552784A priority patent/JPWO2014097389A1/ja
Publication of WO2014097389A1 publication Critical patent/WO2014097389A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H05K13/0417—Feeding with belts or tapes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08—Monitoring manufacture of assemblages
    • H05K13/085—Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08—Monitoring manufacture of assemblages
    • H05K13/086—Supply management, e.g. supply of components or of substrates

Definitions

  • the present invention relates to a component mounter having a function of instructing an operator of an empty slot for setting a feeder.
  • Patent Document 1 Japanese Patent No. 4425529
  • the same parts as other feeders are provided in an empty slot of a feeder set base of the component mounting machine.
  • switch to a spare feeder that supplies the same component as that component feeder and mount the component. There is something that has been continued.
  • the spare feeder can be set in any empty slot of the feeder set base. However, when the worker sets the spare feeder in any empty slot, the following problems occur.
  • the feeder width varies depending on the size of the component to be supplied (the width of the component supply tape), and there is a wide feeder having a feeder width larger than one slot pitch in addition to a narrow feeder in which the feeder width fits within one slot pitch.
  • the number of slots occupied by the plurality of feeders varies depending on the arrangement order of the feeders.
  • FIG. 5 shows the number of occupied slots where the width of the feeders adjacent to the left and right is W8 (8 mm), W12 (12 mm), and W44 (44 mm).
  • W8 8 mm
  • W12 (12 mm)
  • W44 44 mm
  • the width of the feeder on the left is W8
  • the feeder on the right When the width of W8 is W8, the number of occupied slots is 1P (1 slot pitch), and when the width of the feeder on the right is W12, the number of occupied slots is 2P (2 slots) and the width of the feeder on the right is When is W44, the number of occupied slots is 3P (3 slot pitch).
  • the occupied slot number is 2P
  • the occupied slot number is 2P
  • the number of occupied slots is 4P
  • the width of the feeder on the left is W44
  • the width of the feeder on the right is W8
  • the number of occupied slots is 4P
  • the width of the feeder on the right is W12
  • the number of occupied slots is 4P
  • the width of the feeder on the right is W44
  • the number of occupied slots is 5P.
  • the feeder arrangement order must be set so that the number of slots occupied by the plurality of feeders to be set is minimized.
  • the operator arbitrarily determines the feeder arrangement order, so the number of occupied slots is not necessarily minimized. For this reason, the number of feeders that can be set on one feeder set base may be reduced depending on the order in which the feeders are arbitrarily determined by the operator, so that the feeder array can be improved to improve production efficiency and work efficiency. It was difficult to optimize the order.
  • the problem to be solved by the present invention is to provide a component mounting machine capable of optimizing the feeder arrangement order so that the number of feeders that can be set on one feeder set base can be increased.
  • the present invention provides a feeder set base provided with a plurality of slots in which a plurality of feeders are set side by side, and a component supplied from the feeder set in the slot of the feeder set base.
  • the number of slots occupied by the plurality of feeders is the number of slots of the plurality of feeders.
  • the component mounting machine includes instruction means for instructing an operator to set a feeder in an empty slot of the feeder set base, and the instruction means includes a plurality of feeders in the empty slot of the feeder set base.
  • the number of slots occupied by the plurality of feeders is In display and / or audio empty slots to set each feeder so that small is obtained so as to instruct the operator.
  • the feeder arrangement order can be optimized, and one feeder set The number of feeders that can be set on the stand can be increased, and production efficiency and work efficiency can be improved.
  • a component mounting machine configured to move a component sucked by a suction nozzle from its suction position to an imaging position, pick up an image with an imaging device, recognize the image of the component, and then mount the component on a circuit board.
  • a combination of feeder arrangement orders that minimizes the number of slots occupied by the plurality of feeders is selected, and In the combination of feeder arrangement orders, it is preferable to indicate an empty slot for setting each feeder so that the moving distance or moving time of the suction nozzle from the suction position to the imaging position is the shortest. In this way, since the moving distance or moving time of the suction nozzle from the suction position to the imaging position is minimized, the cycle time can be shortened and the productivity can be improved.
  • a plurality of feeders are provided in empty slots of the feeder set base.
  • a combination of feeder arrangement orders that minimizes the number of slots occupied by the plurality of feeders is selected, and among the combinations of feeder arrangement orders, from the suction position to the mounting position of the circuit board
  • the operator may be instructed of an empty slot for setting each feeder so that the moving distance or moving time of the suction nozzle is minimized. In this way, since the moving distance or moving time of the suction nozzle from the suction position to the mounting position is minimized, the cycle time can be shortened and the productivity can be improved.
  • one of the multiple feeders set in the slot of the feeder set base runs out of parts, it is configured to switch to a spare feeder that supplies the same parts as the parts that have run out of parts and to continue mounting the parts.
  • the present invention is applied to the mounted component mounter, it is instructed to set a plurality of spare feeders that supply the same components as the plurality of feeders having a short time until the components run out in empty slots of the feeder set base.
  • the operator may be instructed of an empty slot for setting each spare feeder so that the number of slots occupied by the plurality of spare feeders is minimized. In this way, the arrangement order of a plurality of spare feeders can be optimized, the number of spare feeders that can be set on one feeder set base can be increased, and production efficiency and work efficiency can be improved.
  • an instruction of an empty slot for setting a feeder when displayed, it may be displayed on any display device as long as the display device is installed in a place where an operator can see and check, for example, a component You may display on any of the display apparatus of the host computer which manages production of a mounting line, the display apparatus of a component mounting machine, the display screen of the portable terminal which an operator carries.
  • a display unit for displaying an empty slot for instructing to set a feeder may be provided on the feeder set base. In this way, it becomes easy for the operator to know the empty slot for setting the feeder, and an operation mistake for setting the feeder in the wrong slot different from the instruction can be prevented.
  • FIG. 1 is a perspective view of a component mounting system showing an embodiment of the present invention.
  • FIG. 2 is a perspective view of a feeder set base of the mounting machine module.
  • FIG. 3 is a plan view for explaining the feeder arrangement of the mounting machine module and the positional relationship between the imaging device and the circuit board.
  • FIG. 4 is a flowchart showing the flow of processing of the spare feeder arrangement order instruction program.
  • FIG. 5 is a diagram showing an example of the feeder mounting table.
  • a plurality of mounting machine modules 12 are arranged on the base table 11 of the module type component mounting system so as to be replaceable and adjacent to each other in the circuit board transport direction (X direction).
  • Each mounting machine module 12 was adsorbed on a main body bed 13 by a feeder set base 21 (see FIGS. 2 and 3) for setting the feeder 14, a conveyor 15 for conveying the circuit board 10, and an adsorption nozzle (not shown).
  • An image pickup device 16 (parts camera) for picking up images of a component is mounted and mounted with a mounting head 17 holding one or more suction nozzles, an image pickup device (mark camera) for picking up a reference position mark on the circuit board 10, and the like. ing.
  • the mounting head 17 is moved in the XY direction by an XY moving mechanism (not shown), and performs a component suction operation and a component mounting operation.
  • a display device 19 such as a liquid crystal display or a CRT and an operation unit 20 such as operation keys are provided on the front surface of the upper frame 18.
  • Each mounting machine module 12 transports the circuit board 10 transported from the upstream mounting machine module 12 to a predetermined position by the conveyor 15, and clamps and positions the circuit board 10 with a clamp mechanism (not shown).
  • the parts supplied by the feeder 14 are sucked by the suction nozzle of the mounting head 17, moved from the suction position to the imaging position, imaged by the imaging device 16, and the parts are image-recognized, and then on the conveyor 15.
  • the image recognition of the component is performed to determine the component suction posture and the presence / absence of the component, or to measure the shift amount of the component suction position to correct the mounting position.
  • the upper surface of the feeder set base 21 is provided with a plurality of inverted T-groove slots 22 having a predetermined pitch for vertically supporting the plurality of feeders 14.
  • a guide rail (not shown) having an inverted T-shaped cross section provided in the slot 22 into the slot 22 from the front side
  • the feeder 14 is supported on the feeder set base 21 in a vertically placed state, and provided on the feeder 14.
  • the clamp member (not shown) fitted into the clamp groove 23 of the feeder set base 21 and presses the feeder 14 in the insertion direction (connector 24 side of the feeder set base 21) to perform clamping.
  • a slot number display unit 25 (display unit) for displaying the slot number and an empty slot 22 for setting the feeder 14 are instructed to the operator.
  • a set instruction lamp 26 is provided. In place of the set instruction lamp 26, an illumination light source is provided inside the slot number display section 25 of each slot 22 to illuminate the slot number display section 25 of the slot 22 instructing the setting of the feeder 14, thereby providing a feeder. The operator may be instructed to the empty slot 22 in which 14 is set.
  • FIG. 3 shows a state where a plurality of feeders 14 are set on the feeder set base 21, and S1 to S18 indicate slot numbers.
  • the feeder 14 is set in the slot 22 of S1 to S9, and the slot 22 of S10 to S18 is an empty slot.
  • the arrangement sequence of the feeders 14 set in the slots 22 of S1 to S9 is designated by a production job (production program).
  • spare feeders for supplying the same parts as the feeders 14 set in the slots 22 (S1 to S9 in FIG. 3) of the feeder set base 21 are set in the empty slots 22 (S10 to S18 in FIG. 3).
  • the control device (not shown) of the mounting machine module 12 has a short time until the parts of the feeder 14 set in the slot 22 of the feeder set base 21 run out.
  • 14 functions as an instruction means for instructing the operator by display and / or voice so as to set a spare feeder that supplies the same parts as the spare slot 14 of the feeder set base 21.
  • the operator arbitrarily determines the order of arranging the spare feeders. Is not necessarily minimized. For this reason, the number of spare feeders that can be set on one feeder set base 21 may be reduced depending on the order in which spare feeders are arbitrarily determined by the operator, thereby improving production efficiency and work efficiency. As such, it is difficult to optimize the order of the spare feeders.
  • the control device of the mounting machine module 12 sets a plurality of spare feeders in the empty slot 22 of the feeder set base 21 by executing the spare feeder arrangement order instruction program of FIG.
  • a combination that minimizes the number of slots occupied by the plurality of spare feeders is selected, and the moving distance (or movement) of the suction nozzle from the component suction position to the mounting position of the circuit board 10 in the combination is selected.
  • It functions as an instruction means for displaying the empty slot 22 for setting a plurality of spare feeders and instructing the operator by voice.
  • the processing flow of the spare feeder arrangement order instruction program of FIG. 4 will be described.
  • the spare feeder arrangement order instructing program in FIG. 4 is in a state in which a plurality of empty slots 22 (S10 to S18 in FIG. 3) for setting a predetermined number of spare feeders exist in the slots 22 of the feeder set base 21. It is executed automatically or manually by the operator.
  • this program is started, first, in step 101, a predetermined number (a plurality) of feeders 14 having a short time until parts run out are selected from the set feeders 14.
  • step 102 the number of occupied slots for setting the predetermined number of spare feeders is determined by the arrangement order of the predetermined number of spare feeders that supply the same parts as the predetermined number of feeders 14 having a short time until the parts run out. Determine whether it changes.
  • step 103 the combination of the arrangement order of spare feeders with the smallest number of occupied slots is referred to the feeder mounting table in FIG. And select.
  • step 104 the moving distance (or moving time) of the suction nozzle from the picking position of the component to the mounting position of the circuit board 10 is the shortest among the combinations of the selected order of the spare feeders selected.
  • the arrangement order of a predetermined number of spare feeders is selected.
  • step 106 the number (position) of the empty slot 22 in which the spare feeder is set is displayed and / or instructed by voice.
  • the display may be displayed on any display device as long as it is installed in a place that can be seen and checked by the operator.
  • the host computer that manages the production of the modular component mounting system May be displayed on any of the display device (not shown), the display device 19 of the mounting machine module 12, the display screen of a portable terminal carried by the worker, and the like.
  • the set instruction lamp 26 of the slot number display section 25 of each slot 22 may be turned on to instruct the number of the empty slot 22 in which the spare feeder is set.
  • step 102 determines whether the number of occupied slots does not change according to the arrangement order of the predetermined number of spare feeders. If it is determined in step 102 described above that the number of occupied slots does not change according to the arrangement order of the predetermined number of spare feeders, the process proceeds to step 105, and the suction nozzles from the component suction position to the mounting position of the circuit board 10 The arrangement order of a predetermined number of spare feeders with the shortest moving distance (or moving time) is selected. Thereafter, the process proceeds to step 106, where the number (position) of the empty slot 22 in which the spare feeder is set is displayed and / or instructed by voice.
  • the empty slot 22 for setting a plurality of spare feeders is displayed and / or instructed to the operator by voice so that the number of slots occupied by the plurality of spare feeders is minimized.
  • the arrangement order of spare feeders can be optimized, the number of spare feeders that can be set on one feeder set base 21 can be increased, and production efficiency and work efficiency can be improved.
  • the spare feeder when instructing to set a plurality of spare feeders in the empty slot 22 of the feeder set base 21, the spare feeder that minimizes the number of slots occupied by the plurality of spare feeders is used.
  • An empty slot that selects a combination of arrangement orders and sets a plurality of spare feeders so that the movement distance (or movement time) of the adsorption nozzle from the component adsorption position to the imaging position is the shortest among the arrangement order combinations. Since 22 is instructed to the operator, the cycle time can be shortened and the productivity can be improved.
  • the arrangement order of the feeders 14 (S1 to S9 in FIG. 3) to be used first is specified by the production job, and the arrangement order of the spare feeders is determined so that the number of occupied slots is minimized.
  • the arrangement order of the feeders 14 (S1 to S9 in FIG. 3) to be used first may be determined so that the number of occupied slots is minimized.
  • a combination of feeder arrangement orders that minimizes the number of slots occupied by the plurality of feeders 14 is selected, and the feeder arrangement The operator may be instructed of an empty slot 22 in which each feeder 14 is set so that the moving distance (or moving time) of the suction nozzle from the suction position to the imaging position is the shortest in the combination of orders.
  • the present invention may be applied to a component mounting machine in which a mounting head that holds a suction nozzle holds an imaging device that captures an image of a component sucked by the suction nozzle. In this configuration, since the imaging device is held by the mounting head, it is possible to image the component sucked by the suction nozzle without moving the mounting head to the imaging position.
  • the present invention when instructing to set a plurality of feeders in empty slots of the feeder set base, the number of slots occupied by the plurality of feeders is minimized.
  • the slot may be instructed to the worker. In this way, since the moving distance or moving time of the suction nozzle from the suction position to the mounting position is minimized, the cycle time can be shortened and the productivity can be improved.
  • the present invention is not limited to the above-described embodiments.
  • the configuration of the mounter module 12 (component mounter) may be changed as appropriate, and various changes may be made without departing from the scope of the invention. Needless to say, this can be done.
  • SYMBOLS 10 Circuit board, 12 ... Mounting machine module (component mounting machine), 14 ... Feeder, 16 ... Imaging device, 17 ... Mounting head, 19 ... Display device, 21 ... Feeder set stand, 22 ... Slot, 23 ... Clamp groove, 24 ... Connector, 25 ... Slot number display section (display section), 26 ... Set instruction lamp

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

Des distributeurs auxiliaires, fournissant les mêmes composants que ceux fournis par des distributeurs (14) mis en place dans des fentes (22) S1-S9 d'un socle de mise en place de distributeurs (21) d'une machine de montage de composants (21) sont mis en place dans des fentes inoccupées (22) S10-S18. De cette façon, si l'un quelconque des distributeurs vient à manquer de composants, il est fait appel à un distributeur auxiliaire pour poursuivre le montage des composants. Une instruction sur la mise en place d'une pluralité de distributeurs auxiliaires dans des fentes inoccupées (22) du socle de mise en place de distributeurs (21) comporte la sélection d'une combinaison réduisant au minimum le nombre de fentes occupées par la pluralité de distributeurs auxiliaires. Un opérateur reçoit, sous forme visuelle et/ou sonore, une instruction sur l'utilisation de fentes inoccupées (22) pour la mise en place de la pluralité de distributeurs auxiliaires de la combinaison sélectionnée, de manière à réduire au minimum la distance parcourue ou le temps mis par une buse d'aspiration pour passer d'une position d'aspiration d'un composant à une position de montage sur une carte imprimée.
PCT/JP2012/082781 2012-12-18 2012-12-18 Machine de montage de composants Ceased WO2014097389A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/JP2012/082781 WO2014097389A1 (fr) 2012-12-18 2012-12-18 Machine de montage de composants
JP2014552784A JPWO2014097389A1 (ja) 2012-12-18 2012-12-18 部品実装機

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2012/082781 WO2014097389A1 (fr) 2012-12-18 2012-12-18 Machine de montage de composants

Publications (1)

Publication Number Publication Date
WO2014097389A1 true WO2014097389A1 (fr) 2014-06-26

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PCT/JP2012/082781 Ceased WO2014097389A1 (fr) 2012-12-18 2012-12-18 Machine de montage de composants

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JP (1) JPWO2014097389A1 (fr)
WO (1) WO2014097389A1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170006901A (ko) * 2015-07-10 2017-01-18 한화테크윈 주식회사 부품 실장 방법, 그리고 이에 적용되는 장치
JP2018010997A (ja) * 2016-07-15 2018-01-18 富士機械製造株式会社 実装管理装置
JP2018186109A (ja) * 2017-04-24 2018-11-22 Juki株式会社 フィーダ及び実装装置
US10743446B2 (en) 2014-11-17 2020-08-11 Fuji Corporation Component tape feeder with reel displacing mechanism
CN112166657A (zh) * 2018-05-31 2021-01-01 株式会社富士 元件安装线

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6488373B2 (ja) * 2015-05-12 2019-03-20 株式会社Ｆｕｊｉ 実装管理装置
CN112166660B (zh) * 2018-05-31 2022-02-15 株式会社富士 元件安装系统以及元件供给单元的配置指示方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03293800A (ja) * 1990-04-11 1991-12-25 Matsushita Electric Ind Co Ltd 電子部品実装方法及び装置
JP2004172500A (ja) * 2002-11-21 2004-06-17 Fuji Mach Mfg Co Ltd 電子回路部品装着システム
JP2005216945A (ja) * 2004-01-27 2005-08-11 Yamaha Motor Co Ltd フィーダ配置設定方法および同装置
JP2005347347A (ja) * 2004-05-31 2005-12-15 Yamaha Motor Co Ltd 実装機
JP2009212373A (ja) * 2008-03-05 2009-09-17 Yamaha Motor Co Ltd 部品装着装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03293800A (ja) * 1990-04-11 1991-12-25 Matsushita Electric Ind Co Ltd 電子部品実装方法及び装置
JP2004172500A (ja) * 2002-11-21 2004-06-17 Fuji Mach Mfg Co Ltd 電子回路部品装着システム
JP2005216945A (ja) * 2004-01-27 2005-08-11 Yamaha Motor Co Ltd フィーダ配置設定方法および同装置
JP2005347347A (ja) * 2004-05-31 2005-12-15 Yamaha Motor Co Ltd 実装機
JP2009212373A (ja) * 2008-03-05 2009-09-17 Yamaha Motor Co Ltd 部品装着装置

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10743446B2 (en) 2014-11-17 2020-08-11 Fuji Corporation Component tape feeder with reel displacing mechanism
KR20170006901A (ko) * 2015-07-10 2017-01-18 한화테크윈 주식회사 부품 실장 방법, 그리고 이에 적용되는 장치
KR102177332B1 (ko) * 2015-07-10 2020-11-10 한화정밀기계 주식회사 부품 실장 방법, 그리고 이에 적용되는 장치
JP2018010997A (ja) * 2016-07-15 2018-01-18 富士機械製造株式会社 実装管理装置
JP2018186109A (ja) * 2017-04-24 2018-11-22 Juki株式会社 フィーダ及び実装装置
CN112166657A (zh) * 2018-05-31 2021-01-01 株式会社富士 元件安装线

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