WO2014054361A1 - Zinc oxide-based sintered compact, zinc oxide-based sputtering target consisting of this sintered compact, and zinc oxide-based thin film obtained by sputtering this target - Google Patents
Zinc oxide-based sintered compact, zinc oxide-based sputtering target consisting of this sintered compact, and zinc oxide-based thin film obtained by sputtering this target Download PDFInfo
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- WO2014054361A1 WO2014054361A1 PCT/JP2013/073482 JP2013073482W WO2014054361A1 WO 2014054361 A1 WO2014054361 A1 WO 2014054361A1 JP 2013073482 W JP2013073482 W JP 2013073482W WO 2014054361 A1 WO2014054361 A1 WO 2014054361A1
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- zinc oxide
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- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/453—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
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- C22C29/12—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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Definitions
- the present invention relates to a zinc oxide-based sintered body containing zinc oxide as a main component, a zinc oxide-based sputtering target composed of the sintered body, and a zinc oxide-based thin film obtained by sputtering the target.
- high-density recording optical disc technology which is a rewritable high-density optical information recording medium without requiring a magnetic head, has been developed and rapidly commercialized.
- CD-RW appeared in 1977 as a rewritable CD and is the most popular phase change optical disk at present.
- the CD-RW is rewritten about 1000 times.
- DVD-RW has been developed and commercialized for DVD use, but the layer structure of this disc is basically the same as or similar to CD-RW.
- the number of rewrites is about 1000 to 10,000. These are used to record, reproduce, and append information by causing optical changes such as transmittance and reflectance of the recording material by irradiating with a light beam. is there.
- a phase change optical disk used for CD-RW, DVD-RW, or the like is formed on both sides of a recording thin film layer such as Ag-In-Sb-Te system or Ge-Sb-Te system with a high level of ZnS / SiO 2 or the like. It has a four-layer structure sandwiched between protective layers of melting point dielectrics and further provided with a reflective film of silver, silver alloy, or aluminum alloy. In order to increase the number of repetitions, an interface layer is added between the memory layer and the protective layer as necessary.
- the reflective layer and the protective layer are required to have an optical function to increase the difference in reflectance between the amorphous portion and the crystalline portion of the recording layer, and also have a moisture resistance of the recording thin film and a function to prevent deformation due to heat.
- a function called thermal condition control is required (see Non-Patent Document 1).
- Patent Document 1 a single-sided dual-layer optical recording medium has been proposed in order to enable high-capacity and high-density recording.
- this Patent Document 1 there are a first information layer formed on the substrate 1 and a second information layer formed on the substrate 2 from the incident direction of the laser light, and these information layers are mutually connected via an intermediate layer. They are attached to face each other.
- the first information layer is composed of a recording layer and a first metal reflective layer
- the second information layer is a first protective layer
- It consists of a second protective layer, a recording layer, and a second metal reflective layer.
- layers such as a hard coat layer and a heat diffusion layer for protecting from scratches, dirt and the like may be arbitrarily formed.
- Various materials have been proposed for these protective layers, recording layers, reflective layers, and the like.
- the protective layer made of a high-melting-point dielectric is resistant to repeated thermal stresses caused by heating and cooling, and further prevents these thermal effects from affecting the reflective film and other parts. Thin, low reflectivity and toughness that does not change is required. In this sense, the dielectric protective layer has an important role.
- the recording layer, the reflective layer, the interference film layer, and the like also function in the optical recording medium such as the CD, DVD, Blu-ray (registered trademark) described above. Just as important is the argument.
- These thin films having a multilayer structure are usually formed by a sputtering method.
- a substrate composed of a positive electrode and a negative electrode is opposed to a target, and an electric field is generated by applying a high voltage between the substrate and the target in an inert gas atmosphere. Electrons that have been ionized and an inert gas collide to form a plasma. The cations in the plasma collide with the target (negative electrode) surface and knock out target constituent atoms, and the substrate that the ejected atoms face. This is based on the principle that a film is formed on the surface.
- a thin film of about 500 to 2000 mm is formed by sputtering using a ceramic target such as ZnS—SiO 2 .
- a ceramic target such as ZnS—SiO 2 .
- RF high frequency sputtering
- ZnS—SiO 2 is an insulating material, it requires an expensive RF power source, and since the ZnS—SiO 2 film contains sulfide, it corrodes the adjacent metal layer (especially Ag alloy reflective layer). In addition, there is a problem that it is not suitable for high-speed recording because of its low thermal conductivity.
- the inventors have developed a sputtering target using a homologous compound based on zinc oxide (see Patent Document 2) and a sputtering target based on tin oxide (see Patent Document 3). Although it has the same characteristics as ZnS—SiO 2 without being included, a material having high thermal conductivity has not been obtained. Further, the sintered body based on zinc oxide has a problem that it is easily cracked during the manufacturing process or sputtering.
- An object is to obtain a zinc oxide-based thin film having electrical conductivity and high thermal permeability, a zinc oxide-based sintered body suitable for manufacturing the thin film, and a zinc oxide-based sputtering target composed of the sintered body.
- the present inventors have intensively studied to solve the above problems, and as a result, by selecting a metal as a zinc oxide-based material and adding it to zinc oxide, the crystallinity is not improved by heating film formation. In both cases, it was found that an oxide thin film having a high thermal permeability can be obtained, and that a sintered body that is difficult to break during the manufacturing process or sputtering is obtained.
- the phonons and conduction electrons are responsible for heat conduction, but materials with high insulating properties such as alumina have almost no conduction electrons, so only phonons contribute.
- materials with high insulating properties such as alumina have almost no conduction electrons, so only phonons contribute.
- conduction through phonons is generally low.
- the present inventors pay attention to a zinc oxide-based thin film that is easily crystallized even by sputtering at room temperature.
- a dopant By adding a dopant, the conductive electrons are increased, and a metal having a higher thermal conductivity is added.
- a method of increasing the heat penetration rate (thermal conductivity) by adding was considered. Therefore, a metal having a thermal conductivity of 80 W / mK or more and a melting point higher than the sintering temperature of zinc oxide (about 1000 ° C.) is desirable.
- powder whose average particle size range is adjusted to 0.5 to 50 ⁇ m part or all of the added metal can be dispersed and retained uniformly as a metal in the sintered body.
- the residual confirmation of the added metal M is performed by a simple quantitative analysis of EPMA. Usually, the determination is made based on the presence of 95% by mass or more of the metal M and the amount of oxygen in the range of 3% by mass or less in the vicinity of the center of the metal M particles in the sintered body.
- Zinc oxide-based sintered body in which the concentration of metal M with respect to is adjusted to 0.05 to 25.0 atomic%.
- the n-type dopant is gallium (Ga), the zinc concentration based on the total number of atoms of zinc, Ga and oxygen is 1 to 7 atomic%. body.
- an appropriate concentration of a metal having a thermal conductivity of 80 W / mK or more and a melting point higher than the sintering temperature of zinc oxide (about 1000 ° C.) is added to a zinc oxide thin film to which an n-type dopant is added.
- This has the effect of dramatically increasing the heat permeability of the zinc oxide thin film, and enables high heat permeability with a transparent or translucent oxide. Thereby, it is possible to provide a thin film having a high thermal permeability that cannot be realized by a material system including a conventional zinc oxide system.
- a zinc oxide-based thin film forming sputtering target having a concentration of 0.05 to 25.0 atomic% is provided.
- gallium (Ga) can be used, and the concentration with respect to the total number of atoms of zinc, Ga and oxygen is preferably 1 to 7 atomic%.
- Aluminum (Al) or boron (B) can be used as the n-type dopant.
- the concentration with respect to the total number of atoms of zinc, Al and oxygen is 0.5 to 3.5 atomic%
- the B concentration with respect to the total number of atoms of zinc, B and oxygen is 0.5 to 5.5 atomic%.
- cobalt Co
- nickel Ni
- iron Fe
- copper Cu
- molybdenum Mo
- ruthenium Ru
- rhodium Rh
- tungsten W
- iridium Ir
- Au Gold
- an integrated sputtering target having the same composition as that of the zinc oxide-based thin film is formed, and by sputtering this, the components of the target are reflected in the resulting film, and almost the same component composition It is possible to form a zinc oxide-based thin film.
- the metal M powder having a melting point higher than about 1000 ° C. is adjusted so that the concentration of the metal M with respect to the zinc, n-type dopant, and all metal elements constituting the zinc oxide thin film is 0.05 to 25.0 atomic%.
- a method for producing a sputtering target for forming a zinc oxide-based thin film by weighing each raw material powder, mixing them, and then pressure sintering to form a sintered body.
- the n-type dopant is gallium (Ga), and oxidation is performed so that the Ga concentration with respect to the total number of atoms of zinc, Ga and oxygen is 1 to 7 atomic%.
- Ga gallium
- a mixture of gallium powder can be used.
- aluminum (Al) is used, and aluminum oxide powder is mixed so that the Al concentration is 0.5 to 3.5 atomic% with respect to the total number of atoms of zinc, Al and oxygen.
- boron oxide powder can be mixed using boron (B) so that the B concentration with respect to the total number of atoms of zinc, B, and oxygen is 0.5 to 5.5 atomic%.
- Carbon powder can be added in an amount of 10 to several thousand wtppm with respect to the total amount, but considering that it is used for oxide reduction during powder adjustment or sintering, the amount of residual carbon in the sintered body is 10%. Adjust to ⁇ 300 wtppm.
- the metal M cobalt (Co) powder, nickel (Ni) powder, iron (Fe) powder, copper (Cu) powder, molybdenum (Mo) powder, ruthenium (Ru) powder, rhodium (Rh) powder, tungsten (W )
- One or more powders selected from powder, iridium (Ir) powder, and gold (Au) powder can be used.
- the n-type dopant in the thin film of the present invention, by adding an n-type dopant to zinc oxide, electrons supplied from the dopant contribute to thermal conduction, so that the thermal conductivity increases.
- the n-type dopant at that time is a candidate.
- This is an element having a trivalent or tetravalent valence having a valence higher than that of zinc because it needs to enter the lattice position of zinc and emit electrons. From the viewpoint of the impurity level of the element, Ga and Al are most appropriate.
- the concentration with respect to the total number of atoms of zinc, Ga and oxygen is less than 1 atomic%, the concentration of electrons emitted from the dopant will not be sufficiently high. Few. However, if it exceeds 7 atomic%, it remains neutral without being ionized and does not emit electrons, but is present in zinc oxide and scatters phonons and conduction electrons, resulting in a low thermal permeability. Accordingly, an appropriate value of the Ga concentration as the n-type dopant is in the range of 1 to 7 atomic% with respect to the total number of zinc, Ga and oxygen atoms.
- the appropriate value of the Al concentration as the n-type dopant is in the range of 0.5 to 3.5 atomic%, and the appropriate value of the B concentration is in the range of 0.5 to 5.5 atomic%.
- Appropriate values for the content of these Ga, Al, and B n-type dopants have been confirmed by a number of experimental values.
- the metal M added to improve the thermal permeability is less than 0.05 atomic% with respect to the total number of atoms of zinc, n-type dopant and metal M constituting the zinc oxide thin film, If the thermal penetrability improvement effect decreases, conversely, if it exceeds 25.0 atomic%, penetration into the grain boundary also occurs, disturbing the crystallinity of zinc oxide and reducing the thermal permeability. I will invite you.
- the metal M to be added is different from zinc oxide in that it has conductivity but not transparency. Therefore, when it is added at a high concentration, the transmittance is reduced and the transparency is deteriorated. Therefore, the concentration of the metal M to be added is suitably in the range of 0.05 to 25.0 atomic% with respect to the total number of atoms of zinc, n-type dopant, and metal M constituting the zinc oxide thin film. The appropriate value of the content of the metal M to be added has been confirmed by many experiments.
- a physical vapor deposition method can be used to produce the zinc oxide-based thin film of the present invention.
- Physical vapor deposition methods include vapor deposition, reactive plasma vapor deposition, sputtering, and laser ablation.
- the sputtering method is suitable in that it is excellent in the above.
- the target in the sputtering method can be an integrated target, but the final composition of the film can be achieved by combining mosaic targets, or by sputtering each of zinc oxide, n-type dopant, and metal targets independently.
- the predetermined range can also be set.
- Example 1 Each raw material powder of zinc oxide having an average particle diameter of 5 ⁇ m, gallium oxide (Ga 2 O 3 ), and Cu as the additive metal M (average particle diameter of 10 ⁇ m) was 94.9: 5.0: 0.1 (wt%).
- the carbon powder having an average particle diameter of 1 ⁇ m was further added so as to be 150 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
- the resulting target had no problems such as cracking, and its components were analyzed.
- part of the carbon was reduced during sintering to 50 wtppm, and the concentration of metal M (Cu) with respect to all metal atoms was 0.1 atomic%.
- the Ga concentration based on the total number of atoms of zinc, Ga and oxygen was 2.2 atomic%.
- 95% by mass or more of metal M (Cu) is present near the center of the metal M (Cu) particles in the sintered body, and oxygen is 3% by mass or less. Residue was confirmed.
- a part of the target a sample of 10 mm ⁇ ⁇ 1 mmt, was processed and the thermal conductivity was measured by the laser flash method, which was 42 W / mK. Moreover, it was 500 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
- Example 2 Each raw material powder of zinc oxide having an average particle diameter of 5 ⁇ m, aluminum oxide (Al 2 O 3 ), and Co (average particle diameter of 10 ⁇ m) as an additive metal M was weighed to be 94: 1: 5 (wt%), Further, carbon powder having an average particle diameter of 1 ⁇ m was added to 500 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
- the resulting target had no problems such as cracking, and its components were analyzed.
- part of the carbon was reduced during sintering to 280 wtppm, and the concentration of metal M (Co) with respect to all metal atoms was 6.7 atomic%.
- the Al concentration with respect to the total number of atoms of zinc, Al, and oxygen was 0.8 atomic%.
- the additive metal M (Co) remained.
- Example 3 Each raw material powder of zinc oxide having an average particle diameter of 5 ⁇ m, gallium oxide (Ga 2 O 3 ), and Ni (average particle diameter of 10 ⁇ m) as the additive metal M was weighed so as to be 77: 4: 19 (wt%), Further, a carbon powder having an average particle diameter of 1 ⁇ m was added so as to be 100 wtppm with respect to the total amount, and mixed with a dry ball mill for about 10 hours.
- the resulting target has no problems such as cracking, and its components were analyzed.
- the carbon was 30 wtppm, the concentration of metal M (Ni) with respect to all metal atoms was 24.7 atomic%, and the total number of atoms of zinc, Ga and oxygen. The Ga concentration relative to was 2.1 atomic%.
- the residual additive metal M (Ni) was confirmed.
- Example 4 Each raw material powder of zinc oxide having an average particle diameter of 5 ⁇ m, boron oxide (B 2 O 3 ) and Co (average particle diameter of 10 ⁇ m) as an additive metal M was weighed so as to be 95: 2: 3 (wt%), Further, carbon powder having an average particle diameter of 1 ⁇ m was added to 150 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
- the resulting target had no problems such as cracking, and its components were analyzed.
- part of the carbon was reduced to 50 wtppm during sintering, and the concentration of metal M (Co) with respect to all metal atoms was 4.0 atomic%.
- the B concentration relative to the total number of atoms of zinc, B and oxygen was 2.3 atomic%.
- the additive metal M (Co) remained.
- the concentration of metal M with respect to all metal atoms was 0 atomic%
- the Al concentration with respect to the total number of atoms of zinc, Al, and oxygen was 0.8 atomic%.
- a part of the target a sample of 10 mm ⁇ ⁇ 1 mmt, was processed and the thermal conductivity was measured by the laser flash method. As a result, it was 40 W / mK, which was lower than that of the example. Moreover, it was 500 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
- the metal (M) defined in the present invention is added in a predetermined concentration range, so that the zinc oxide thin film The heat penetration rate could be improved.
- regulated by the claim of this application although an Example is not specifically shown, it confirmed that the effect similar to the said Example was exhibited.
- Examples 1 to 4 are based on experimental data of typical component compositions, but the same as Examples 1 to 4 within the range of the component compositions specified in the claims of the present application. A number of experiments have confirmed that the effect is obtained.
- an optical recording medium in which a transparent and high thermal permeability thin film that could not be realized by a conventional method can be realized by sputtering deposition of a zinc oxide-based target, It is very useful as a heat storage material for magnetic recording media and transparent conductors.
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Description
本発明は酸化亜鉛を主成分とする酸化亜鉛系焼結体、該焼結体からなる酸化亜鉛系スパッタリングターゲット及び該ターゲットをスパッタリングして得られた酸化亜鉛系薄膜に関する。 The present invention relates to a zinc oxide-based sintered body containing zinc oxide as a main component, a zinc oxide-based sputtering target composed of the sintered body, and a zinc oxide-based thin film obtained by sputtering the target.
近年、磁気ヘッドを必要とせずに書き換え可能な高密度光情報記録媒体である高密度記録光ディスク技術が開発され、急速に商品化されている。特に、CD-RWは、書き換え可能なCDとして1977年に登場し、現在、最も普及している相変化光ディスクである。このCD-RWの書き換え回数は1000回程度である。
また、DVD用としてDVD-RWが開発され商品化されているが、このディスクの層構造は基本的にCD-RWと同一又は類似するものである。この書き換え回数は1000~10000回程度である。
これらは、光ビームを照射することにより、記録材料の透過率、反射率などの光学的な変化を生じさせて、情報の記録、再生、追記を行うものであり、急速に普及した電子部品である。
In recent years, high-density recording optical disc technology, which is a rewritable high-density optical information recording medium without requiring a magnetic head, has been developed and rapidly commercialized. In particular, CD-RW appeared in 1977 as a rewritable CD and is the most popular phase change optical disk at present. The CD-RW is rewritten about 1000 times.
Also, DVD-RW has been developed and commercialized for DVD use, but the layer structure of this disc is basically the same as or similar to CD-RW. The number of rewrites is about 1000 to 10,000.
These are used to record, reproduce, and append information by causing optical changes such as transmittance and reflectance of the recording material by irradiating with a light beam. is there.
一般に、CD-RW又はDVD-RW等に使用される相変化光ディスクは、Ag-In-Sb-Te系又はGe-Sb-Te系等の記録薄膜層の両側を、ZnS・SiO2等の高融点誘電体の保護層で挟み、さらに銀若しくは銀合金又はアルミニウム合金反射膜を設けた四層構造となっている。また、繰返し回数を高めるために、必要に応じてメモリ層と保護層の間に界面層を加えることなどが行われている。
反射層と保護層は、記録層のアモルファス部と結晶部との反射率の差を増大させる光学的機能が要求されるほか、記録薄膜の耐湿性や熱による変形の防止機能、さらには記録の際の熱的条件制御という機能が要求される(非特許文献1参照)。
In general, a phase change optical disk used for CD-RW, DVD-RW, or the like is formed on both sides of a recording thin film layer such as Ag-In-Sb-Te system or Ge-Sb-Te system with a high level of ZnS / SiO 2 or the like. It has a four-layer structure sandwiched between protective layers of melting point dielectrics and further provided with a reflective film of silver, silver alloy, or aluminum alloy. In order to increase the number of repetitions, an interface layer is added between the memory layer and the protective layer as necessary.
The reflective layer and the protective layer are required to have an optical function to increase the difference in reflectance between the amorphous portion and the crystalline portion of the recording layer, and also have a moisture resistance of the recording thin film and a function to prevent deformation due to heat. A function called thermal condition control is required (see Non-Patent Document 1).
最近では、大容量、高密度の記録を可能とするために、片面2層光記録媒体が提案されている(特許文献1参照)。この特許文献1では、レーザー光の入射方向から、基板1上に形成された第一情報層と基板2上に形成された第二情報層があり、これらが中間層を介して互いに情報層が対向するように張り合わされている。
この場合、第一情報層は記録層と第1金属反射層からなり、第二情報層は第1保護層、
第2保護層、記録層、第2金属反射層から構成されている。この他に、傷、汚れ等から保護するハードコート層、熱拡散層等の層を任意に形成しても良いとされている。また、これらの保護層、記録層、反射層などに、多様な材料が提案されている。
Recently, a single-sided dual-layer optical recording medium has been proposed in order to enable high-capacity and high-density recording (see Patent Document 1). In this Patent Document 1, there are a first information layer formed on the substrate 1 and a second information layer formed on the substrate 2 from the incident direction of the laser light, and these information layers are mutually connected via an intermediate layer. They are attached to face each other.
In this case, the first information layer is composed of a recording layer and a first metal reflective layer, and the second information layer is a first protective layer,
It consists of a second protective layer, a recording layer, and a second metal reflective layer. In addition to this, layers such as a hard coat layer and a heat diffusion layer for protecting from scratches, dirt and the like may be arbitrarily formed. Various materials have been proposed for these protective layers, recording layers, reflective layers, and the like.
高融点誘電体からなる保護層は、昇温と冷却による熱の繰返しストレスに対して耐性をもち、さらにこれらの熱影響が反射膜や他の箇所に影響を及ぼさないようにし、かつそれ自体も薄く、低反射率でかつ変質しない強靭さが必要である。この意味において、誘電体保護層は重要な役割を有する。また、当然ではあるが、記録層、反射層、干渉膜層なども、上記に述べたCD、DVD、Blu-ray(登録商標)等の光記録媒体において、それぞれの機能を発揮する意味で、同様に重要であることは論を俟たない。 The protective layer made of a high-melting-point dielectric is resistant to repeated thermal stresses caused by heating and cooling, and further prevents these thermal effects from affecting the reflective film and other parts. Thin, low reflectivity and toughness that does not change is required. In this sense, the dielectric protective layer has an important role. Needless to say, the recording layer, the reflective layer, the interference film layer, and the like also function in the optical recording medium such as the CD, DVD, Blu-ray (registered trademark) described above. Just as important is the argument.
これらの多層構造の各薄膜は、通常スパッタリング法によって形成されている。このスパッタリング法は正の電極と負の電極とからなる基板とターゲットを対向させ、不活性ガス雰囲気下でこれらの基板とターゲットの間に高電圧を印加して電場を発生させるものであり、この時電離した電子と不活性ガスが衝突してプラズマが形成され、このプラズマ中の陽イオンがターゲット(負の電極)表面に衝突してターゲット構成原子を叩きだし、この飛び出した原子が対向する基板表面に付着して膜が形成されるという原理を用いたものである。 These thin films having a multilayer structure are usually formed by a sputtering method. In this sputtering method, a substrate composed of a positive electrode and a negative electrode is opposed to a target, and an electric field is generated by applying a high voltage between the substrate and the target in an inert gas atmosphere. Electrons that have been ionized and an inert gas collide to form a plasma. The cations in the plasma collide with the target (negative electrode) surface and knock out target constituent atoms, and the substrate that the ejected atoms face. This is based on the principle that a film is formed on the surface.
従来、上記保護層は可視光域での透過性や耐熱性等を要求されるため、ZnS-SiO2 等のセラミックスターゲットを用いてスパッタリングし、500~2000Å程度の薄膜が形成されている。これらの材料は、高周波スパッタリング(RF)装置、マグネトロンスパッタリング装置を使用して成膜される。
しかし、ZnS-SiO2は、絶縁性の材料であるため高価なRF電源を必要とし、尚且つZnS-SiO2膜は、硫化物を含むため隣接する金属層(特にAg合金反射層)を腐食する問題があり、更に熱伝導率が低いため高速記録に適さないという問題があった。
Conventionally, since the protective layer is required to have transparency in the visible light range, heat resistance, and the like, a thin film of about 500 to 2000 mm is formed by sputtering using a ceramic target such as ZnS—SiO 2 . These materials are formed using a high frequency sputtering (RF) apparatus or a magnetron sputtering apparatus.
However, since ZnS—SiO 2 is an insulating material, it requires an expensive RF power source, and since the ZnS—SiO 2 film contains sulfide, it corrodes the adjacent metal layer (especially Ag alloy reflective layer). In addition, there is a problem that it is not suitable for high-speed recording because of its low thermal conductivity.
発明者らは、酸化亜鉛をベースとするホモロガス化合物を利用したスパッタリングターゲット(特許文献2参照)や、酸化錫をベースとしたスパッタリングターゲット(特許文献3参照)を開発したが、これらは硫化物を含まずにZnS-SiO2と同等の特性を有するものの、熱伝導率が高いものは得られていない。また、酸化亜鉛をベースとする焼結体は、製造過程或いはスパッタ中に割れ易いという問題もあった。 The inventors have developed a sputtering target using a homologous compound based on zinc oxide (see Patent Document 2) and a sputtering target based on tin oxide (see Patent Document 3). Although it has the same characteristics as ZnS—SiO 2 without being included, a material having high thermal conductivity has not been obtained. Further, the sintered body based on zinc oxide has a problem that it is easily cracked during the manufacturing process or sputtering.
導電性を保有し、且つ熱浸透率が高い酸化亜鉛系薄膜、同薄膜の製造に適した酸化亜鉛系焼結体、該焼結体からなる酸化亜鉛系スパッタリングターゲットを得ることを目的とする。 An object is to obtain a zinc oxide-based thin film having electrical conductivity and high thermal permeability, a zinc oxide-based sintered body suitable for manufacturing the thin film, and a zinc oxide-based sputtering target composed of the sintered body.
本発明者らは上記課題を解決すべく鋭意研究を行い、その結果、酸化亜鉛をベースとした材料に金属を選択して酸化亜鉛へ添加することで、加熱成膜で結晶性を向上させずとも高い熱浸透率を持つ酸化物薄膜を得ることができ、尚且つ製造過程或いはスパッタ中に割れ難い焼結体を得るとの知見を得た。 The present inventors have intensively studied to solve the above problems, and as a result, by selecting a metal as a zinc oxide-based material and adding it to zinc oxide, the crystallinity is not improved by heating film formation. In both cases, it was found that an oxide thin film having a high thermal permeability can be obtained, and that a sintered body that is difficult to break during the manufacturing process or sputtering is obtained.
熱伝導はフォノン及び伝導電子が担うが、アルミナ等の絶縁性が高い材料は伝導電子がほとんど存在しないためフォノンのみが寄与する。また通常の常温によるスパッタリング成膜で得られる膜は結晶性が悪いため、フォノンを介した伝導も低くなるのが一般的である。 The phonons and conduction electrons are responsible for heat conduction, but materials with high insulating properties such as alumina have almost no conduction electrons, so only phonons contribute. In addition, since a film obtained by sputtering film formation at a normal temperature is poor in crystallinity, conduction through phonons is generally low.
このような状況の中、本発明者らは常温のスパッタでも結晶化し易い酸化亜鉛系の薄膜に注目し、更にドーパントを添加することで、伝導電子を増加し、更に熱伝導率の高い金属を添加して熱浸透率(熱伝導率)を高くする方法を考えた。そのため、熱伝導率が80W/mK以上の金属で且つ、酸化亜鉛の焼結温度(約1000℃)より融点が高い金属が望ましい。さらに、平均粒径範囲が0.5~50μmに調整された粉末を添加することで、添加金属の一部或いは全てを焼結体中に均一に金属として分散残留させることが出来、また微量のカーボン粉末を添加することで、添加金属表面の酸化層を還元除去し、また酸化亜鉛も若干還元される効果により焼結体のバルク抵抗率が低くなり、割れにくい焼結体となることが判った。
なお、添加金属Mの残留確認は、EPMAの簡易定量分析で行う。通常は、焼結体中の金属Mの粒子の中心付近で95質量%以上の金属Mの存在と酸素量が3質量%以下の範囲にあるか否かで判断する。
In such a situation, the present inventors pay attention to a zinc oxide-based thin film that is easily crystallized even by sputtering at room temperature. By adding a dopant, the conductive electrons are increased, and a metal having a higher thermal conductivity is added. A method of increasing the heat penetration rate (thermal conductivity) by adding was considered. Therefore, a metal having a thermal conductivity of 80 W / mK or more and a melting point higher than the sintering temperature of zinc oxide (about 1000 ° C.) is desirable. Furthermore, by adding powder whose average particle size range is adjusted to 0.5 to 50 μm, part or all of the added metal can be dispersed and retained uniformly as a metal in the sintered body. It was found that by adding carbon powder, the oxidized layer on the surface of the added metal was reduced and removed, and the zinc oxide was also slightly reduced, thereby lowering the bulk resistivity of the sintered body and making the sintered body resistant to cracking. It was.
In addition, the residual confirmation of the added metal M is performed by a simple quantitative analysis of EPMA. Usually, the determination is made based on the presence of 95% by mass or more of the metal M and the amount of oxygen in the range of 3% by mass or less in the vicinity of the center of the metal M particles in the sintered body.
本願は上記の知見に基づき、下記の発明を提供する。
1)酸化亜鉛(ZnO)を主成分とし、酸化亜鉛に対してn型ドーパントとなるガリウム(Ga)又はアルミニウム(Al)又はボロン(B)を含有すると共に、カーボンを10~300wtppm含有し、かつ、コバルト(Co)、ニッケル(Ni)、鉄(Fe)、銅(Cu)、モリブデン(Mo)、ルテニウム(Ru)、ロジウム(Rh)、タングステン(W)、イリジウム(Ir)、金(Au)から選択した金属元素Mの1種以上を含有し、金属Mは少なくとも一部或いは全て金属として焼結体中に残留し、酸化亜鉛系焼結体を構成する亜鉛とn型ドーパントと全金属元素に対する金属Mの濃度を0.05~25.0原子%に調整した酸化亜鉛系焼結体。
This application provides the following invention based on said knowledge.
1) containing zinc oxide (ZnO) as a main component, containing gallium (Ga), aluminum (Al) or boron (B) as an n-type dopant with respect to zinc oxide, containing 10 to 300 wtppm of carbon, and , Cobalt (Co), nickel (Ni), iron (Fe), copper (Cu), molybdenum (Mo), ruthenium (Ru), rhodium (Rh), tungsten (W), iridium (Ir), gold (Au) Containing at least one metal element M selected from the group consisting of zinc, n-type dopant, and all metal elements constituting the zinc oxide-based sintered body. Zinc oxide-based sintered body in which the concentration of metal M with respect to is adjusted to 0.05 to 25.0 atomic%.
2)n型ドーパントがガリウム(Ga)の場合は、亜鉛とGaと酸素の原子数の合計に対するGa濃度が1~7原子%であることを特徴とする上記1)記載の酸化亜鉛系焼結体。
3)n型ドーパントがアルミニウム(Al)の場合は、亜鉛とAlと酸素の原子数の合計に対するAl濃度が0.5~3.5原子%であることを特徴とする上記1)記載の酸化亜鉛系焼結体。
4)n型ドーパントがボロン(B)の場合は、亜鉛とBと酸素の原子数の合計に対するB濃度が0.5~5.5原子%であることを特徴とする上記1)記載の酸化亜鉛系焼結体。
2) When the n-type dopant is gallium (Ga), the zinc concentration based on the total number of atoms of zinc, Ga and oxygen is 1 to 7 atomic%. body.
3) The oxidation according to 1) above, wherein when the n-type dopant is aluminum (Al), the Al concentration relative to the total number of atoms of zinc, Al and oxygen is 0.5 to 3.5 atomic%. Zinc-based sintered body.
4) The oxidation according to 1) above, wherein when the n-type dopant is boron (B), the B concentration with respect to the total number of atoms of zinc, B and oxygen is 0.5 to 5.5 atomic%. Zinc-based sintered body.
5)金属Mの平均粒子径を1~10μmの範囲に調節することを特徴とする上記1)~4)のいずれか一項に記載の酸化亜鉛系焼結体。
6)上記1)~5)のいずれか一項に記載の酸化亜鉛系焼結体からなるスパッタリングターゲット。
7)上記6)記載の酸化亜鉛系焼結体からなるスパッタリングターゲットをスパッタリングして得られた薄膜。
8)膜の熱浸透率が1600(J/sec0.5m2K)以上であることを特徴とする上記7)記載の薄膜。
5) The zinc oxide-based sintered body according to any one of 1) to 4) above, wherein the average particle diameter of the metal M is adjusted to a range of 1 to 10 μm.
6) A sputtering target comprising the zinc oxide-based sintered body according to any one of 1) to 5) above.
7) A thin film obtained by sputtering a sputtering target comprising the zinc oxide-based sintered body described in 6) above.
8) The thin film according to 7) above, wherein the thermal permeability of the film is 1600 (J / sec 0.5 m 2 K) or more.
本発明はn型ドーパントを添加した酸化亜鉛系薄膜に対して、熱伝導率が80W/mK以上で、且つ酸化亜鉛の焼結温度(約1000°C)より融点が高い金属を適切濃度添加することで、酸化亜鉛系薄膜の熱浸透率を飛躍的に高めるという効果を有し、透明或いは半透明の酸化物で高熱浸透率を可能にするものである。
これによって、従来の酸化亜鉛系を含む材料系では実現できなかった高熱浸透率を有する薄膜を提供することができる。
In the present invention, an appropriate concentration of a metal having a thermal conductivity of 80 W / mK or more and a melting point higher than the sintering temperature of zinc oxide (about 1000 ° C.) is added to a zinc oxide thin film to which an n-type dopant is added. This has the effect of dramatically increasing the heat permeability of the zinc oxide thin film, and enables high heat permeability with a transparent or translucent oxide.
Thereby, it is possible to provide a thin film having a high thermal permeability that cannot be realized by a material system including a conventional zinc oxide system.
酸化亜鉛(ZnO)を主成分とする焼結体であって、酸化亜鉛に対してn型ドーパントとなる元素を含有すると共に、カーボンを焼結体総量に対して10~300wtppm含有し、熱伝導率が80W/mK以上で、酸化亜鉛の焼結温度(約1000°C)より融点が高い金属Mを含有し、酸化亜鉛系薄膜を構成する亜鉛とn型ドーパントと全金属元素に対する金属Mの濃度が0.05~25.0原子%である酸化亜鉛系薄膜形成用スパッタリングターゲットを提供する。 A sintered body containing zinc oxide (ZnO) as a main component, containing an element serving as an n-type dopant with respect to zinc oxide, and containing 10 to 300 wtppm of carbon with respect to the total amount of the sintered body. The rate of 80 W / mK or more, containing a metal M having a melting point higher than the sintering temperature of zinc oxide (about 1000 ° C.), the zinc constituting the zinc oxide thin film, the n-type dopant, and the metal M with respect to all metal elements A zinc oxide-based thin film forming sputtering target having a concentration of 0.05 to 25.0 atomic% is provided.
上記ターゲットのn型ドーパントとして、ガリウム(Ga)を使用することができ、亜鉛とGaと酸素の原子数の合計に対する濃度が1~7原子%とするのが好適である。また、n型ドーパントとしてアルミニウム(Al)やボロン(B)を使用することができる。
この場合、亜鉛とAlと酸素の原子数の合計に対する濃度が0.5~3.5原子%、亜鉛とBと酸素の原子数の合計に対するB濃度が0.5~5.5原子%とする。金属Mとしては、コバルト(Co)、ニッケル(Ni)、鉄(Fe)又は銅(Cu)、モリブデン(Mo)、ルテニウム(Ru)、ロジウム(Rh)、タングステン(W)、イリジウム(Ir)、金(Au)が好適であり、これらから選択した元素の1種以上を用いることができる。
酸化亜鉛系薄膜の形成に際しては、酸化亜鉛系薄膜の組成と同一組成の一体型スパッタリングターゲットを形成し、これをスパッタリングすることにより、ターゲットの成分が得られる膜に反映され、ほぼ同一の成分組成の酸化亜鉛系薄膜を形成することが可能である。
As the n-type dopant of the target, gallium (Ga) can be used, and the concentration with respect to the total number of atoms of zinc, Ga and oxygen is preferably 1 to 7 atomic%. Aluminum (Al) or boron (B) can be used as the n-type dopant.
In this case, the concentration with respect to the total number of atoms of zinc, Al and oxygen is 0.5 to 3.5 atomic%, and the B concentration with respect to the total number of atoms of zinc, B and oxygen is 0.5 to 5.5 atomic%. To do. As the metal M, cobalt (Co), nickel (Ni), iron (Fe) or copper (Cu), molybdenum (Mo), ruthenium (Ru), rhodium (Rh), tungsten (W), iridium (Ir), Gold (Au) is preferred, and one or more elements selected from these can be used.
When forming a zinc oxide-based thin film, an integrated sputtering target having the same composition as that of the zinc oxide-based thin film is formed, and by sputtering this, the components of the target are reflected in the resulting film, and almost the same component composition It is possible to form a zinc oxide-based thin film.
さらに、酸化亜鉛粉末と、酸化亜鉛に対してn型ドーパントとなる元素の酸化物粉末と、カーボン粉を10~300wtppm含有し、熱伝導率が80W/mK以上で、酸化亜鉛の焼結温度(約1000℃)より融点が高い金属Mの粉末とを、酸化亜鉛系薄膜を構成する亜鉛とn型ドーパントと全金属元素に対する金属Mの濃度が0.05~25.0原子%となるように、それぞれの原料粉末を秤量し、これらを混合した後、加圧焼結して焼結体とした酸化亜鉛系薄膜形成用スパッタリングターゲットの製造方法を提供する。 Further, it contains zinc oxide powder, oxide powder of an element that becomes an n-type dopant with respect to zinc oxide, and carbon powder in an amount of 10 to 300 wtppm, a thermal conductivity of 80 W / mK or more, and a zinc oxide sintering temperature ( The metal M powder having a melting point higher than about 1000 ° C. is adjusted so that the concentration of the metal M with respect to the zinc, n-type dopant, and all metal elements constituting the zinc oxide thin film is 0.05 to 25.0 atomic%. Provided is a method for producing a sputtering target for forming a zinc oxide-based thin film by weighing each raw material powder, mixing them, and then pressure sintering to form a sintered body.
この酸化亜鉛系薄膜形成用スパッタリングターゲットの製造方法において、n型ドーパントがガリウム(Ga)であって、亜鉛とGaと酸素の原子数の合計に対するGa濃度が1~7原子%となるように酸化ガリウム粉末を混合して用いることができる。
また、このn型ドーパントについては、アルミニウム(Al)を使用し亜鉛とAlと酸素の原子数の合計に対するAl濃度が0.5~3.5原子%となるように酸化アルミニウム粉末を混合することができる。同様に、ボロン(B)を使用し亜鉛とBと酸素の原子数の合計に対するB濃度が0.5~5.5原子%となるように酸化ボロン粉末を混合することもできる。
In this method of manufacturing a sputtering target for forming a zinc oxide-based thin film, the n-type dopant is gallium (Ga), and oxidation is performed so that the Ga concentration with respect to the total number of atoms of zinc, Ga and oxygen is 1 to 7 atomic%. A mixture of gallium powder can be used.
For this n-type dopant, aluminum (Al) is used, and aluminum oxide powder is mixed so that the Al concentration is 0.5 to 3.5 atomic% with respect to the total number of atoms of zinc, Al and oxygen. Can do. Similarly, boron oxide powder can be mixed using boron (B) so that the B concentration with respect to the total number of atoms of zinc, B, and oxygen is 0.5 to 5.5 atomic%.
カーボン粉は、総量に対して10~数千wtppm添加することができるが、粉末調整中或いは焼結中に酸化物の還元に使われることを考慮し、焼結体中の残留カーボン量は10~300wtppmになるように調整する。さらに、金属Mとしてコバルト(Co)粉、ニッケル(Ni)粉、鉄(Fe)粉、銅(Cu)粉、モリブデン(Mo)粉、ルテニウム(Ru)粉、ロジウム(Rh)粉、タングステン(W)粉、イリジウム(Ir)粉、金(Au)粉から選択した1種以上の粉末を用いることができる。 Carbon powder can be added in an amount of 10 to several thousand wtppm with respect to the total amount, but considering that it is used for oxide reduction during powder adjustment or sintering, the amount of residual carbon in the sintered body is 10%. Adjust to ˜300 wtppm. Further, as the metal M, cobalt (Co) powder, nickel (Ni) powder, iron (Fe) powder, copper (Cu) powder, molybdenum (Mo) powder, ruthenium (Ru) powder, rhodium (Rh) powder, tungsten (W ) One or more powders selected from powder, iridium (Ir) powder, and gold (Au) powder can be used.
本発明の薄膜は、酸化亜鉛にn型ドーパントを添加することで、ドーパントから供給される電子が熱伝導に寄与するため、熱伝導率が上がるが、その際のn型ドーパントとして、候補となるのは亜鉛の格子位置に入って、電子を放出する必要があるために、亜鉛より価数が大きい3価や4価の原子価を有する元素であるが、中でも電子放出のし易さやドーパントとなる元素の不純物準位の観点から、GaやAlが最も適切である。 In the thin film of the present invention, by adding an n-type dopant to zinc oxide, electrons supplied from the dopant contribute to thermal conduction, so that the thermal conductivity increases. However, the n-type dopant at that time is a candidate. This is an element having a trivalent or tetravalent valence having a valence higher than that of zinc because it needs to enter the lattice position of zinc and emit electrons. From the viewpoint of the impurity level of the element, Ga and Al are most appropriate.
Gaを用いた場合は、亜鉛とGaと酸素の原子数の合計に対する濃度が、1原子%未満であると、ドーパントから放出される電子濃度が充分に高くならないために、熱浸透率増加効果が少ない。しかし、7原子%を超えると、イオン化せずに中性のままで電子放出を行わずに酸化亜鉛中に存在して、フォノンや伝導電子を散乱するため、熱浸透率が低くなってしまう。従って、n型ドーパントとしてのGa濃度の適切値は、亜鉛とGaと酸素の原子数の合計に対して1~7原子%の範囲である。同様の理由により、n型ドーパントとしてのAl濃度の適切値は0.5~3.5原子%の範囲、B濃度の適切値は0.5~5.5原子%の範囲である。これらのGa、Al、Bのn型ドーパントの含有量の適正値は、いずれも多数の実験値により確認したものである。 When Ga is used, if the concentration with respect to the total number of atoms of zinc, Ga and oxygen is less than 1 atomic%, the concentration of electrons emitted from the dopant will not be sufficiently high. Few. However, if it exceeds 7 atomic%, it remains neutral without being ionized and does not emit electrons, but is present in zinc oxide and scatters phonons and conduction electrons, resulting in a low thermal permeability. Accordingly, an appropriate value of the Ga concentration as the n-type dopant is in the range of 1 to 7 atomic% with respect to the total number of zinc, Ga and oxygen atoms. For the same reason, the appropriate value of the Al concentration as the n-type dopant is in the range of 0.5 to 3.5 atomic%, and the appropriate value of the B concentration is in the range of 0.5 to 5.5 atomic%. Appropriate values for the content of these Ga, Al, and B n-type dopants have been confirmed by a number of experimental values.
また、熱浸透率を向上させるために添加する金属Mが、酸化亜鉛系薄膜を構成する亜鉛とn型ドーパントと金属Mの原子数の合計に対して、0.05原子%未満であると、熱浸透率向上効果が少なくなってしまい、逆に、25.0原子%を超えると、結晶粒界内部への侵入も起こってきて、酸化亜鉛の結晶性を乱して熱浸透率の低下を招いてしまう。 Further, when the metal M added to improve the thermal permeability is less than 0.05 atomic% with respect to the total number of atoms of zinc, n-type dopant and metal M constituting the zinc oxide thin film, If the thermal penetrability improvement effect decreases, conversely, if it exceeds 25.0 atomic%, penetration into the grain boundary also occurs, disturbing the crystallinity of zinc oxide and reducing the thermal permeability. I will invite you.
さらに、添加する金属Mは酸化亜鉛と異なり、導電性は有するものの透明性は有しないために、高濃度に添加すると透過率が減少してしまい、透明性が悪くなってしまう。従って、添加する金属Mの濃度は、酸化亜鉛系薄膜を構成する亜鉛とn型ドーパントと金属Mの原子数の合計に対して0.05~25.0原子%の範囲が適切である。この添加する金属Mの含有量の適正値は、多数の実験により確認したものである。 Further, the metal M to be added is different from zinc oxide in that it has conductivity but not transparency. Therefore, when it is added at a high concentration, the transmittance is reduced and the transparency is deteriorated. Therefore, the concentration of the metal M to be added is suitably in the range of 0.05 to 25.0 atomic% with respect to the total number of atoms of zinc, n-type dopant, and metal M constituting the zinc oxide thin film. The appropriate value of the content of the metal M to be added has been confirmed by many experiments.
本発明の酸化亜鉛系薄膜を作製するには、物理的蒸着法を用いることができる。物理的蒸着法には、蒸着法、反応性プラズマ蒸着法、スパッタ法、レーザーアブレーション法などがあるが、大面積に比較的均一成膜可能で、ターゲット組成と膜組成とのずれが少なく生産性に優れている点ではスパッタ法が適当である。
スパッタ法におけるターゲットは一体型のターゲットとすることができるが、モザイク状のターゲットを組み合わせることや、酸化亜鉛、n型ドーパント、金属のそれぞれのターゲットを独立配置してスパッタして膜組成を最終的に所定の範囲とすることもできる。
A physical vapor deposition method can be used to produce the zinc oxide-based thin film of the present invention. Physical vapor deposition methods include vapor deposition, reactive plasma vapor deposition, sputtering, and laser ablation. However, it is possible to form a relatively uniform film over a large area, and there is little deviation between the target composition and film composition. The sputtering method is suitable in that it is excellent in the above.
The target in the sputtering method can be an integrated target, but the final composition of the film can be achieved by combining mosaic targets, or by sputtering each of zinc oxide, n-type dopant, and metal targets independently. The predetermined range can also be set.
次に、実施例に基づいて本発明を説明する。以下に示す実施例は、理解を容易にするためのものであり、これらの実施例によって本発明を制限するものではない。すなわち、本発明の技術的思想に基づく変形及び他の実施例は、当然本発明に含まれる。 Next, the present invention will be described based on examples. The following examples are for ease of understanding, and the present invention is not limited by these examples. That is, modifications and other embodiments based on the technical idea of the present invention are naturally included in the present invention.
(実施例1)
平均粒径5μmの酸化亜鉛、酸化ガリウム(Ga2O3)及び添加金属MとしてCu(平均粒径10μm)の各原料粉末を、94.9:5.0:0.1(wt%)となるように秤量し、更に平均粒径1μmのカーボン粉末を、全量に対して150wtppmとなるように追加して乾式のボールミルで約10時間混合した。
(Example 1)
Each raw material powder of zinc oxide having an average particle diameter of 5 μm, gallium oxide (Ga 2 O 3 ), and Cu as the additive metal M (average particle diameter of 10 μm) was 94.9: 5.0: 0.1 (wt%). The carbon powder having an average particle diameter of 1 μm was further added so as to be 150 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
次に、直径170φmmのダイスに混合した原料分を1000g充填し、アルゴン(Ar)ガスをフローさせながら、室温から5°C/minで温度を上昇させ、1000°Cになった後、30分間そのまま保持してから、圧力を300kgf/cm2まで30分間かけて加圧した。
その後、1000°C、圧力300kgf/cm2の状態を2時間保持した後、炉の加熱を止め、圧力を300kgf/cm2~0kgf/cm2まで30分間かけて下げていった。炉から取り出したターゲットは直径152mm、厚み5mmの円盤状の形状に加工し、スパッタリングターゲットとした。
Next, 1000 g of the raw material mixed in a die having a diameter of 170 mm is filled, and while flowing argon (Ar) gas, the temperature is increased from room temperature at 5 ° C / min. After reaching 1000 ° C, 30 minutes After maintaining as it was, the pressure was increased to 300 kgf / cm 2 over 30 minutes.
Thereafter, 1000 ° C, after the state of the pressure 300 kgf / cm 2 and held for 2 hours, stop the heating of the furnace, it went down to a pressure over 300kgf / cm 2 ~ 0kgf / cm 2 to 30 minutes. The target taken out from the furnace was processed into a disk shape having a diameter of 152 mm and a thickness of 5 mm to obtain a sputtering target.
出来たターゲットは割れなどの問題も無く、その成分を分析したところ、カーボンは一部が焼結中に還元され50wtppmとなり、全金属原子に対する金属M(Cu)の濃度が0.1原子%、亜鉛とGaと酸素の原子数の合計に対するGa濃度が2.2原子%であった。又、焼結体中の金属M(Cu)の粒子の中心付近で95質量%以上の金属M(Cu)が存在し、酸素は3質量%以下となったので、添加金属M(Cu)の残留を確認した。
ターゲットの一部、10mmΦ×1mmtのサンプルを加工してレーザーフラッシュ法で熱伝導率を測定したところ、42W/mKであった。また、ターゲット表面の抵抗率を4端子法で測定したところ、500μΩ・cmであった。
The resulting target had no problems such as cracking, and its components were analyzed. As a result, part of the carbon was reduced during sintering to 50 wtppm, and the concentration of metal M (Cu) with respect to all metal atoms was 0.1 atomic%. The Ga concentration based on the total number of atoms of zinc, Ga and oxygen was 2.2 atomic%. In addition, 95% by mass or more of metal M (Cu) is present near the center of the metal M (Cu) particles in the sintered body, and oxygen is 3% by mass or less. Residue was confirmed.
A part of the target, a sample of 10 mmΦ × 1 mmt, was processed and the thermal conductivity was measured by the laser flash method, which was 42 W / mK. Moreover, it was 500 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
得られたターゲットを直径4インチ厚み0.7mmのコーニング#1737ガラスを基板として、Ar雰囲気0.5Pa、Ar流量50sccm、スパッタパワー500Wとして、膜厚が約1000nmとなるように成膜時間を調整してスパッタ成膜を行った。さらにそのサンプル上に、Moを同条件で100nm成膜した。得られた膜を10mm角程度に調整し、熱物性顕微鏡で熱浸透率を測定したところ、1700(J/s0.5m2K)であった。以上の結果を、表1に示す。 Using the obtained target of Corning # 1737 glass with a diameter of 4 inches and a thickness of 0.7 mm as a substrate, an Ar atmosphere of 0.5 Pa, an Ar flow rate of 50 sccm, and a sputtering power of 500 W, the film formation time was adjusted to be about 1000 nm. Then, sputter film formation was performed. Further, a 100 nm film of Mo was formed on the sample under the same conditions. The obtained film was adjusted to about 10 mm square, and the thermal permeability was measured with a thermophysical microscope. As a result, it was 1700 (J / s 0.5 m 2 K). The results are shown in Table 1.
(実施例2)
平均粒径5μmの酸化亜鉛、酸化アルミニウム(Al2O3)及び添加金属MとしてCo(平均粒径10μm)の各原料粉末を、94:1:5(wt%)となるように秤量し、更に平均粒径1μmのカーボン粉末を、全量に対して500wtppmとなるように追加して乾式のボールミルで約10時間混合した。
(Example 2)
Each raw material powder of zinc oxide having an average particle diameter of 5 μm, aluminum oxide (Al 2 O 3 ), and Co (average particle diameter of 10 μm) as an additive metal M was weighed to be 94: 1: 5 (wt%), Further, carbon powder having an average particle diameter of 1 μm was added to 500 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
次に、直径170φmmのダイスに混合した原料分を1000g充填し、アルゴン(Ar)ガスをフローさせながら、室温から5°C/minで温度を上昇させ、1000°Cになった後、30分間そのまま保持してから、圧力を300kgf/cm2まで30分間かけて加圧した。
その後、1000°C、圧力300kgf/cm2の状態を2時間保持した後、炉の加熱を止め、圧力を300kgf/cm2~0kgf/cm2まで30分間かけて下げていった。炉から取り出したターゲットは直径152mm、厚み5mmの円盤状の形状に加工し、スパッタリングターゲットとした。
Next, 1000 g of the raw material mixed in a die having a diameter of 170 mm is filled, and while flowing argon (Ar) gas, the temperature is increased from room temperature at 5 ° C / min. After reaching 1000 ° C, 30 minutes After maintaining as it was, the pressure was increased to 300 kgf / cm 2 over 30 minutes.
Thereafter, 1000 ° C, after the state of the pressure 300 kgf / cm 2 and held for 2 hours, stop the heating of the furnace, it went down to a pressure over 300kgf / cm 2 ~ 0kgf / cm 2 to 30 minutes. The target taken out from the furnace was processed into a disk shape having a diameter of 152 mm and a thickness of 5 mm to obtain a sputtering target.
出来たターゲットは割れなどの問題も無く、その成分を分析したところ、カーボンは一部が焼結中に還元され280wtppmとなり、全金属原子に対する金属M(Co)の濃度が6.7原子%、亜鉛とAlと酸素の原子数の合計に対するAl濃度が0.8原子%であった。実施例1同様に、添加金属M(Co)の残留を確認した。
ターゲットの一部、10mmΦ×1mmtのサンプルを加工してレーザーフラッシュ法で熱伝導率を測定したところ、45W/mKであった。また、ターゲット表面の抵抗率を4端子法で測定したところ、400μΩ・cmであった。
The resulting target had no problems such as cracking, and its components were analyzed. As a result, part of the carbon was reduced during sintering to 280 wtppm, and the concentration of metal M (Co) with respect to all metal atoms was 6.7 atomic%. The Al concentration with respect to the total number of atoms of zinc, Al, and oxygen was 0.8 atomic%. In the same manner as in Example 1, it was confirmed that the additive metal M (Co) remained.
A part of the target, a sample of 10 mmΦ × 1 mmt, was processed and the thermal conductivity was measured by a laser flash method, which was 45 W / mK. Moreover, it was 400 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
得られたターゲットを直径4インチ厚み0.7mmのコーニング#1737ガラスを基板として、Ar雰囲気0.5Pa、Ar流量50sccm、スパッタパワー500Wとして、膜厚が約1000nmとなるように成膜時間を調整してスパッタ成膜を行った。さらにそのサンプル上に、Moを同条件で100nm成膜した。得られた膜を10mm角程度に調整し、熱物性顕微鏡で熱浸透率を測定したところ、2000(J/s0.5m2K)であった。以上の結果を、表1に示す。 Using the obtained target of Corning # 1737 glass with a diameter of 4 inches and a thickness of 0.7 mm as a substrate, an Ar atmosphere of 0.5 Pa, an Ar flow rate of 50 sccm, and a sputtering power of 500 W, the film formation time was adjusted to be about 1000 nm. Then, sputter film formation was performed. Further, a 100 nm film of Mo was formed on the sample under the same conditions. The obtained film was adjusted to about 10 mm square, and the thermal permeability was measured with a thermophysical microscope. As a result, it was 2000 (J / s 0.5 m 2 K). The results are shown in Table 1.
(実施例3)
平均粒径5μmの酸化亜鉛、酸化ガリウム(Ga2O3)及び添加金属MとしてNi(平均粒径10μm)の各原料粉末を、77:4:19(wt%)となるように秤量し、更に平均粒径1μmのカーボン粉末を、全量に対して100wtppmとなるように追加して乾式のボールミルで約10時間混合した。
(Example 3)
Each raw material powder of zinc oxide having an average particle diameter of 5 μm, gallium oxide (Ga 2 O 3 ), and Ni (average particle diameter of 10 μm) as the additive metal M was weighed so as to be 77: 4: 19 (wt%), Further, a carbon powder having an average particle diameter of 1 μm was added so as to be 100 wtppm with respect to the total amount, and mixed with a dry ball mill for about 10 hours.
次に、直径170φmmのダイスに混合した原料分を1000g充填し、アルゴン(Ar)ガスをフローさせながら、室温から5°C/minで温度を上昇させ、1000°Cになった後、30分間そのまま保持してから、圧力を300kgf/cm2まで30分間かけて加圧した。
その後、1000°C、圧力300kgf/cm2の状態を2時間保持した後、炉の加熱を止め、圧力を300kgf/cm2~0kgf/cm2まで30分間かけて下げていった。炉から取り出したターゲットは直径152mm、厚み5mmの円盤状の形状に加工し、スパッタリングターゲットとした。
Next, 1000 g of the raw material mixed in a die having a diameter of 170 mm is filled, and while flowing argon (Ar) gas, the temperature is increased from room temperature at 5 ° C / min. After reaching 1000 ° C, 30 minutes After maintaining as it was, the pressure was increased to 300 kgf / cm 2 over 30 minutes.
Thereafter, 1000 ° C, after the state of the pressure 300 kgf / cm 2 and held for 2 hours, stop the heating of the furnace, it went down to a pressure over 300kgf / cm 2 ~ 0kgf / cm 2 to 30 minutes. The target taken out from the furnace was processed into a disk shape having a diameter of 152 mm and a thickness of 5 mm to obtain a sputtering target.
出来たターゲットは割れなどの問題も無く、その成分を分析したところ、カーボンは30wtppm、全金属原子に対する金属M(Ni)の濃度が24.7原子%、亜鉛とGaと酸素の原子数の合計に対するGa濃度が2.1原子%であった。実施例1同様に、添加金属M(Ni)の残留を確認した。
ターゲットの一部、10mmΦ×1mmtのサンプルを加工してレーザーフラッシュ法で熱伝導率を測定したところ、55W/mKであった。また、ターゲット表面の抵抗率を4端子法で測定したところ、200μΩ・cmであった。
The resulting target has no problems such as cracking, and its components were analyzed. The carbon was 30 wtppm, the concentration of metal M (Ni) with respect to all metal atoms was 24.7 atomic%, and the total number of atoms of zinc, Ga and oxygen. The Ga concentration relative to was 2.1 atomic%. As in Example 1, the residual additive metal M (Ni) was confirmed.
A part of the target, a sample of 10 mmΦ × 1 mmt, was processed and the thermal conductivity was measured by the laser flash method, which was 55 W / mK. Moreover, it was 200 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
得られたターゲットを直径4インチ厚み0.7mmのコーニング#1737ガラスを基板として、Ar雰囲気0.5Pa、Ar流量50sccm、スパッタパワー500Wとして、膜厚が約1000nmとなるように成膜時間を調整してスパッタ成膜を行った。さらにそのサンプル上に、Moを同条件で100nm成膜した。得られた膜を10mm角程度に調整し、熱物性顕微鏡で熱浸透率を測定したところ、2500(J/s0.5m2K)であった。以上の結果を、表1に示す。 Using the obtained target of Corning # 1737 glass with a diameter of 4 inches and a thickness of 0.7 mm as a substrate, an Ar atmosphere of 0.5 Pa, an Ar flow rate of 50 sccm, and a sputtering power of 500 W, the film formation time was adjusted to be about 1000 nm. Then, sputter film formation was performed. Further, a 100 nm film of Mo was formed on the sample under the same conditions. The obtained film was adjusted to about 10 mm square, and the thermal permeability was measured with a thermophysical microscope. As a result, it was 2500 (J / s 0.5 m 2 K). The results are shown in Table 1.
(実施例4)
平均粒径5μmの酸化亜鉛、酸化ボロン(B2O3)及び添加金属MとしてCo(平均粒径10μm)の各原料粉末を、95:2:3(wt%)となるように秤量し、更に平均粒径1μmのカーボン粉末を、全量に対して150wtppmとなるように追加して乾式のボールミルで約10時間混合した。
Example 4
Each raw material powder of zinc oxide having an average particle diameter of 5 μm, boron oxide (B 2 O 3 ) and Co (average particle diameter of 10 μm) as an additive metal M was weighed so as to be 95: 2: 3 (wt%), Further, carbon powder having an average particle diameter of 1 μm was added to 150 wtppm with respect to the total amount, and mixed for about 10 hours by a dry ball mill.
次に、直径170φmmのダイスに混合した原料分を1000g充填し、アルゴン(Ar)ガスをフローさせながら、室温から5°C/minで温度を上昇させ、1000°Cになった後、30分間そのまま保持してから、圧力を300kgf/cm2まで30分間かけて加圧した。
その後、1000°C、圧力300kgf/cm2の状態を2時間保持した後、炉の加熱を止め、圧力を300kgf/cm2~0kgf/cm2まで30分間かけて下げていった。炉から取り出したターゲットは直径152mm、厚み5mmの円盤状の形状に加工し、スパッタリングターゲットとした。
Next, 1000 g of the raw material mixed in a die having a diameter of 170 mm is filled, and while flowing argon (Ar) gas, the temperature is increased from room temperature at 5 ° C / min. After reaching 1000 ° C, 30 minutes After maintaining as it was, the pressure was increased to 300 kgf / cm 2 over 30 minutes.
Thereafter, 1000 ° C, after the state of the pressure 300 kgf / cm 2 and held for 2 hours, stop the heating of the furnace, it went down to a pressure over 300kgf / cm 2 ~ 0kgf / cm 2 to 30 minutes. The target taken out from the furnace was processed into a disk shape having a diameter of 152 mm and a thickness of 5 mm to obtain a sputtering target.
出来たターゲットは割れなどの問題も無く、その成分を分析したところ、カーボンは一部が焼結中に還元され50wtppmとなり、全金属原子に対する金属M(Co)の濃度が4.0原子%、亜鉛とBと酸素の原子数の合計に対するB濃度が2.3原子%であった。実施例1同様に、添加金属M(Co)の残留を確認した。
ターゲットの一部、10mmΦ×1mmtのサンプルを加工してレーザーフラッシュ法で熱伝導率を測定したところ、43W/mKであった。また、ターゲット表面の抵抗率を4端子法で測定したところ、600μΩ・cmであった。
The resulting target had no problems such as cracking, and its components were analyzed. As a result, part of the carbon was reduced to 50 wtppm during sintering, and the concentration of metal M (Co) with respect to all metal atoms was 4.0 atomic%. The B concentration relative to the total number of atoms of zinc, B and oxygen was 2.3 atomic%. In the same manner as in Example 1, it was confirmed that the additive metal M (Co) remained.
A part of the target, a 10 mmΦ × 1 mmt sample, was processed and the thermal conductivity was measured by the laser flash method, which was 43 W / mK. Moreover, it was 600 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
得られたターゲットを直径4インチ厚み0.7mmのコーニング#1737ガラスを基板として、Ar雰囲気0.5Pa、Ar流量50sccm、スパッタパワー500Wとして、膜厚が約1000nmとなるように成膜時間を調整してスパッタ成膜を行った。さらにそのサンプル上に、Moを同条件で100nm成膜した。得られた膜を10mm角程度に調整し、熱物性顕微鏡で熱浸透率を測定したところ、1900(J/s0.5m2K)であった。以上の結果を、表1に示す。 Using the obtained target of Corning # 1737 glass with a diameter of 4 inches and a thickness of 0.7 mm as a substrate, an Ar atmosphere of 0.5 Pa, an Ar flow rate of 50 sccm, and a sputtering power of 500 W, the film formation time was adjusted to be about 1000 nm. Then, sputter film formation was performed. Further, a 100 nm film of Mo was formed on the sample under the same conditions. The obtained film was adjusted to about 10 mm square, and the thermal permeability was measured with a thermophysical microscope. As a result, it was 1900 (J / s 0.5 m 2 K). The results are shown in Table 1.
(比較例1)
平均粒径5μmの酸化亜鉛と酸化アルミニウム(Al2O3)(平均粒径10μm)の各原料粉末を、99:1(wt%)となるように秤量し、乾式のボールミルで約10時間混合した。この場合、金属Mは添加しなかった。
(Comparative Example 1)
Each raw material powder of zinc oxide having an average particle size of 5 μm and aluminum oxide (Al 2 O 3 ) (average particle size of 10 μm) is weighed to 99: 1 (wt%) and mixed for about 10 hours in a dry ball mill. did. In this case, metal M was not added.
次に、直径170φmmのダイスに混合した原料分を1000g充填し、アルゴン(Ar)ガスをフローさせながら、室温から5°C/minで温度を上昇させ、1000°Cになった後、30分間そのまま保持してから、圧力を300kgf/cm2まで30分間かけて加圧した。
その後、1000°C、圧力300kgf/cm2の状態を2時間保持した後、炉の加熱を止め、圧力を300kgf/cm2~0kgf/cm2まで30分間かけて下げていった。炉から取り出したターゲットは直径152mm、厚み5mmの円盤状の形状に加工し、スパッタリングターゲットとした。
Next, 1000 g of the raw material mixed in a die having a diameter of 170 mm is filled, and while flowing argon (Ar) gas, the temperature is increased from room temperature at 5 ° C / min. After reaching 1000 ° C, 30 minutes After maintaining as it was, the pressure was increased to 300 kgf / cm 2 over 30 minutes.
Thereafter, 1000 ° C, after the state of the pressure 300 kgf / cm 2 and held for 2 hours, stop the heating of the furnace, it went down to a pressure over 300kgf / cm 2 ~ 0kgf / cm 2 to 30 minutes. The target taken out from the furnace was processed into a disk shape having a diameter of 152 mm and a thickness of 5 mm to obtain a sputtering target.
その成分を分析したところ、全金属原子に対する金属Mの濃度は0原子%、亜鉛とAlと酸素の原子数の合計に対するAl濃度が0.8原子%であった。
ターゲットの一部、10mmΦ×1mmtのサンプルを加工してレーザーフラッシュ法で熱伝導率を測定したところ、40W/mKであり、実施例に比べて低下した。また、ターゲット表面の抵抗率を4端子法で測定したところ、500μΩ・cmであった。
When the components were analyzed, the concentration of metal M with respect to all metal atoms was 0 atomic%, and the Al concentration with respect to the total number of atoms of zinc, Al, and oxygen was 0.8 atomic%.
A part of the target, a sample of 10 mmΦ × 1 mmt, was processed and the thermal conductivity was measured by the laser flash method. As a result, it was 40 W / mK, which was lower than that of the example. Moreover, it was 500 microhm * cm when the resistivity of the target surface was measured by the 4-terminal method.
得られたターゲットを直径4インチ厚み0.7mmのコーニング#1737ガラスを基板として、Ar雰囲気0.5Pa、Ar流量50sccm、スパッタパワー500Wとして、膜厚が約1000nmとなるように成膜時間を調整してスパッタ成膜を行った。さらにそのサンプル上に、Moを同条件で100nm成膜した。得られた膜を10mm角程度に調整し、熱物性顕微鏡で熱浸透率を測定したところ、1400(J/s0.5m2K)となり、実施例に比較して低下した。以上の結果を、表1に示す。 Using the obtained target of Corning # 1737 glass with a diameter of 4 inches and a thickness of 0.7 mm as a substrate, an Ar atmosphere of 0.5 Pa, an Ar flow rate of 50 sccm, and a sputtering power of 500 W, the film formation time was adjusted to be about 1000 nm. Then, sputter film formation was performed. Further, a 100 nm film of Mo was formed on the sample under the same conditions. When the obtained film was adjusted to about 10 mm square and the thermal permeability was measured with a thermophysical microscope, it was 1400 (J / s 0.5 m 2 K), which was lower than in the examples. The results are shown in Table 1.
以上に示したように、n型ドーパントがGaであってもAlであってもBであっても、本願発明で規定した金属(M)を所定濃度範囲添加することで、酸化亜鉛系薄膜の熱浸透率を向上することができた。これは、本願発明の大きな特徴の一つである。なお、本願の特許請求の範囲で規定する他の金属元素Mについては、特に実施例を示さないが、上記実施例と同様の効果を発揮することを確認した。
また、上記実施例1~4は、代表的な成分組成の実験データに基づくものであるが、本願の特許請求の範囲に規定する成分組成の範囲であれば、実施例1~4と同様の効果が得られることを、多数の実験で確認している。
As described above, regardless of whether the n-type dopant is Ga, Al, or B, the metal (M) defined in the present invention is added in a predetermined concentration range, so that the zinc oxide thin film The heat penetration rate could be improved. This is one of the major features of the present invention. In addition, about the other metal element M prescribed | regulated by the claim of this application, although an Example is not specifically shown, it confirmed that the effect similar to the said Example was exhibited.
In addition, Examples 1 to 4 are based on experimental data of typical component compositions, but the same as Examples 1 to 4 within the range of the component compositions specified in the claims of the present application. A number of experiments have confirmed that the effect is obtained.
上記で説明したように、本発明によれば、従来の方法では実現できなかった透明で高熱浸透率である薄膜を酸化亜鉛系ターゲットのスパッタ成膜によって実現可能とする点で、光記録媒体、磁気記録媒体、透明導電体のヒートシンク用材料として非常に有用である。 As described above, according to the present invention, an optical recording medium, in which a transparent and high thermal permeability thin film that could not be realized by a conventional method can be realized by sputtering deposition of a zinc oxide-based target, It is very useful as a heat storage material for magnetic recording media and transparent conductors.
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| KR1020147015476A KR101625773B1 (en) | 2012-10-02 | 2013-09-02 | Zinc oxide-based sintered compact, zinc oxide-based sputtering target consisting of this sintered compact, and zinc oxide-based thin film obtained by sputtering this target |
| JP2014519327A JP5847308B2 (en) | 2012-10-02 | 2013-09-02 | Zinc oxide-based sintered body, zinc oxide-based sputtering target comprising the sintered body, and zinc oxide-based thin film obtained by sputtering the target |
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| JP2000340033A (en) * | 1999-05-25 | 2000-12-08 | Idemitsu Kosan Co Ltd | Transparent conductive material, transparent conductive glass and transparent conductive film |
| WO2008023482A1 (en) * | 2006-08-24 | 2008-02-28 | Nippon Mining & Metals Co., Ltd. | Zinc oxide based transparent electric conductor, sputtering target for forming of the conductor and process for producing the target |
| JP2009167515A (en) * | 2008-01-15 | 2009-07-30 | Kanazawa Inst Of Technology | Sputtering target for manufacturing transparent conductive film and method for forming transparent conductive film |
| JP2009173962A (en) * | 2008-01-22 | 2009-08-06 | Sony Corp | Sputtering composite target and method for producing transparent conductive film using the same |
| JP2009263709A (en) * | 2008-04-24 | 2009-11-12 | Hitachi Ltd | Sputtering target for depositing zinc oxide thin film, and display device and solar cell having zinc oxide thin film obtained by using the target, |
| JP2009295545A (en) * | 2008-06-09 | 2009-12-17 | Kaneka Corp | Transparent conductive film and method for manufacturing the same |
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| DE60329638D1 (en) * | 2002-08-02 | 2009-11-19 | Idemitsu Kosan Co | Sputtering target, sintered body, conductive film formed therefrom, organic EL device and substrate used therefor |
| JP4817137B2 (en) * | 2002-09-09 | 2011-11-16 | Jx日鉱日石金属株式会社 | Sputtering target and optical recording medium |
| RU2376263C2 (en) * | 2005-06-28 | 2009-12-20 | Ниппон Майнинг Энд Металз Ко., Лтд. | Spattering target based on gallium oxide-zinc oxide, method of thin transparent conductive film production and thin transparent conductive film |
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| JP2000340033A (en) * | 1999-05-25 | 2000-12-08 | Idemitsu Kosan Co Ltd | Transparent conductive material, transparent conductive glass and transparent conductive film |
| WO2008023482A1 (en) * | 2006-08-24 | 2008-02-28 | Nippon Mining & Metals Co., Ltd. | Zinc oxide based transparent electric conductor, sputtering target for forming of the conductor and process for producing the target |
| JP2009167515A (en) * | 2008-01-15 | 2009-07-30 | Kanazawa Inst Of Technology | Sputtering target for manufacturing transparent conductive film and method for forming transparent conductive film |
| JP2009173962A (en) * | 2008-01-22 | 2009-08-06 | Sony Corp | Sputtering composite target and method for producing transparent conductive film using the same |
| JP2009263709A (en) * | 2008-04-24 | 2009-11-12 | Hitachi Ltd | Sputtering target for depositing zinc oxide thin film, and display device and solar cell having zinc oxide thin film obtained by using the target, |
| JP2009295545A (en) * | 2008-06-09 | 2009-12-17 | Kaneka Corp | Transparent conductive film and method for manufacturing the same |
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