WO2014048159A1 - Mortar and mortar grinder - Google Patents
Mortar and mortar grinder Download PDFInfo
- Publication number
- WO2014048159A1 WO2014048159A1 PCT/CN2013/079009 CN2013079009W WO2014048159A1 WO 2014048159 A1 WO2014048159 A1 WO 2014048159A1 CN 2013079009 W CN2013079009 W CN 2013079009W WO 2014048159 A1 WO2014048159 A1 WO 2014048159A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mortar
- hammer
- bowl
- shaft
- grinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/08—Pestle and mortar
Definitions
- the present invention relates to improvements in mortars and grinders, and more particularly to a mortar and pestle grinder. Background technique
- the mortar is a common container for grinding solid materials in experiments, including carcasses and mashes (or tamper) for grinding solid materials or for mixing powdery solids.
- the specifications are expressed by the size of the caliber.
- Commonly used porcelain products, mortars also have glass, agate, alumina, iron products, these mortars are used for a long time, easy to break, resulting in impurities in the material.
- the mortars commonly used on the market today are usually hand-grinded, and because the bottom of the carcass is flat, the contact between the carcass and the hammer is not tight enough, usually the point between the point on the hammer and the inner surface of the carcass. In contact with the surface, the contact area between the carcass and the tamper is small, and the material needs to be ground for a long time to achieve the desired effect, and the grinding efficiency is low.
- the grinder is a kind of pulverizer, which is a machine for pulverizing a large-sized solid raw material to a required size.
- the existing grinder usually has one or more pulverizing cavities, and the pulverizing cavity is large, and a large amount of material is ground and pulverized.
- the present invention provides a mortar and pestle.
- Grinding machine, the shape and structure of the mortar provided by the invention are ingenious, high in grinding efficiency, time-saving and labor-saving, suitable for grinding solid powder or slurry, and high-purity corundum material is used in the mortar
- the grinding process does not produce impurities or deteriorates, and does not contaminate the material;
- the mortar provided by the invention can be used for manual grinding, mainly for mechanical grinding.
- the jaw type grinding machine provided by the invention can meet the requirements of fine grinding and pulverizing, has high grinding efficiency and fine particle size.
- the present invention adopts the following technical solutions:
- a mortar comprising a body and a hammer, the hammer comprising a hammer head and a hammer handle, the bottom surface of the hammer head being hemispherical;
- the body comprising a body wall and an annular track, a middle portion of the body is provided with a protrusion, and the annular track is formed between the inner surface of the body wall and the outer surface of the protrusion;
- the bottom of the circular track is a downwardly concave curved surface, and the cross section of the curved surface is Semi-circular, the semi-circular surface of the bottom of the track cooperates with the semi-circular surface of the bottom surface of the hammer.
- the annular track is a circular orbit.
- the lower half of the spherical hammer of the hammer is matched with the semicircular bottom shape of the circular orbit.
- the diamond grinding is used to obtain a high-precision spherical hammer head and a semi-circular curved surface at the bottom of the circular orbit.
- the lower half of the hammer and the semicircular surface of the bottom of the circular orbit are in the grinding process. Filled with material, the lower half of the hammer head is fully abrasive.
- the radius of the semicircular cross section of the bottom of the annular track is R 2
- the radius of the spherical hammer head is R ranging from 0.01 to 0.5 mm.
- the difference between RJ-RJ is 0.01 mm, 0.05 mm, 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, and 0.5 mm.
- R2-Rf0. l-0.5mm is 0.01 mm, 0.05 mm, 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, and 0.5 mm.
- the protrusions in the middle of the carcass avoid the concentration of material in the middle of the carcass during the grinding process, which affects the grinding efficiency.
- the curved cross section of the bottom of the circular orbit is semi-circular, such that the bottom of the circular orbit is matched with the half spherical surface of the spherical hammer, which increases the internal surface of the hammer and the crucible during the grinding process. The chance of contact.
- the gap between the curved surface and the spherical hammer head is small, which further improves the probability of contact between the hammer and the inner surface of the crucible.
- the curved surface at the bottom of the carcass increases the contact area between the hammer and the carcass, thereby increasing the grinding area and improving the grinding efficiency.
- the curved surface of the bottom of the circular orbit is filled with the material in the gap between the spherical hammer, and the contact area between the hammer and the body is larger, and the grinding area is larger, and the grinding efficiency is higher.
- the difference from 1 ⁇ can be determined according to the requirements to be achieved by the particle size of the ground material. The smaller the particle size of the ground material, the smaller the difference from 1 ⁇ .
- the circular track has a U-shaped cross section.
- the protrusion is cylindrical, the outer surface of the bottom of the protrusion is a smooth curved surface, and the inner surface of the bottom of the body wall is a smooth curved surface, and the two curved surfaces are connected to form the circular orbit bottom.
- the protrusion is cylindrical, and the cylindrical protrusion is equal to the height of the body wall.
- the mortar includes a mortise body and a hammer
- the tamper includes a hammer head and a hammer shank
- the hammer head is a spherical hammer head
- the bottom surface of the hammer head is hemispherical
- the body includes a body wall, the middle portion of the body is provided with a protrusion, the protrusion is a cylindrical protrusion, and the outer surface of the bottom of the protrusion is a smooth curved surface
- the inner surface of the bottom of the body wall is a smooth curved surface, and an annular track is formed between the inner surface of the body wall and the outer surface of the protrusion
- the bottom of the circular track is a downwardly curved surface
- the circular track is circular
- a track having a curved cross section at the bottom of the toroidal track is semicircular such that a bottom of the toroidal track is fitted to a half of a spherical
- the radius of the semicircular cross section of the bottom of the annular track is R 2
- the radius of the spherical hammer head is 0.01-0.5 mm.
- the cylindrical protrusion is equal in height to the body wall.
- the body and the hammer are made of a wear resistant material.
- Wear-resistant materials include high-purity corundum (also known as wear-resistant ceramics), silicon carbide, and wear-resistant steel.
- the material of the corpus callosum and the tamper is corundum, and the corundum is high-purity corundum; the content of A1 2 0 3 in the corundum is 86-100%.
- the content of A1 2 0 3 in the corundum is 90%, 95%, 98%, 99%, and most preferably, the content of A1 2 0 3 in the corundum is 99% or more.
- the present invention also provides a jaw type grinder comprising a power transmission mechanism and the above-mentioned mortar; the power transmission mechanism drives the hammer handle of the hammer; and the hammer head performs circular motion in the crucible body At the same time, it also rotates.
- the grinding method of the hammer's revolution and the rotation at the same time improves the grinding efficiency of the mortar.
- the grinding machine further includes: a grinding shaft, a boring shaft, a ring gear, a rolling arm, a pinion shaft, a pinion gear, an elastic connector, a mortar, a adjusting base, a bottom plate, a column;
- the mortar includes a body and a hammer, the hammer includes a hammer handle and a hammer head, The hammer head is located in the crucible body, the crucible body is fixed on the adjusting seat; the column supports and fixes the crucible body, and the toothed ring is mounted on the lower surface of the crucible shaft;
- the power transmission mechanism Including a speed reducer, the speed reducer is mounted above the shaft body; the output end of the speed reducer is connected to the mortar shaft, the mortar shaft passes through the shaft body and the ring gear, and the connection body a rolling arm; a pinion shaft is mounted on the rolling arm, the pinion is mounted on an upper end of the pinion shaft, and external teeth of
- the height of the adjusting seat is adjusted to place the hammer in the body; the reducer drives the grinding shaft to rotate, the grinding shaft drives the roller arm to rotate, the rolling arm drives the pinion shaft to rotate, and the pinion shaft drives the wheel.
- the hammer makes a circular motion in the mortar.
- the pinion gear at the upper end of the pinion shaft rolls in the ring gear, causing the pinion shaft to rotate, and the pinion shaft drives the hammer to rotate, thereby causing the hammer to perform circular motion in the body. At the same time, it also rotates.
- the pinion shaft and the hammer handle are connected by an elastic connector.
- the elastic connector prevents the hammer head from colliding with the inner surface of the cymbal.
- the grinder further includes a hammer sleeve, one end of the hammer sleeve is sleeved on the hammer handle, and the other end is connected to the pinion shaft through an elastic connector.
- the ring gear is mounted to the ram shaft via a sprocket flange.
- the upper part of the adjusting seat is provided with a clip and a top nut, and the lower part is provided with a wrench and a lock nut; the clip and the top nut are used for fixing the body, and the wrench and the lock nut are used for adjusting Adjust the height of the seat.
- roller arm is in the shape of a disc, and 1-6 pinion shafts are mounted on the circumference of the disc shape; or the mill arm is a straight arm, and one end of the straight arm is respectively installed with a small arm Gear shaft.
- the hammer sleeve is bonded to the hammer by an adhesive.
- the grinder includes legs for supporting the bottom plate.
- the grinder further includes a hood and a hood door, the hood is mounted on the bottom plate, and one side of the hood is provided with an opening; the reducer is mounted above the hood; the hood is used to cover the grinder Other components;
- the hood door is installed at the opening of the hood to facilitate opening and closing, to isolate the mortar from the outside space to prevent foreign matter from entering the raft. Contaminant material in the body.
- the rake grinding machine combines the mortar and the grinding machine, improves the grinding efficiency of the manual mortar, and enables the grinding machine to be used for grinding small portions, base to trace amount. materials.
- the roller arm drives the pinion shaft to perform circular motion, and the pinion shaft rotates, thereby driving the hammer to rotate while doing circular motion, so that the material is fully ground and improved.
- the grinding efficiency of the mortar Moreover, the shape and the structure of the mortar provided by the invention are ingenious, and the cooperation between the body and the hammer is precise, so that the contact between the hammer and the material is changed from the contact mode of the original point and the surface to the contact mode of the surface and the surface.
- the area used for grinding between the tamper and the material is increased, which can meet the requirements of fine grinding and pulverizing, thereby improving the grinding efficiency, saving time and labor, and the fineness of the ground solid powder reaches 1-50 ⁇ , or even more. High fineness.
- the mortar is made of wear-resistant material, the grinding process does not produce impurities, and does not pollute the processed material; wet or dry grinding, or low-temperature grinding, the grinding material does not deteriorate due to high temperature;
- the ⁇ -type grinder is available for ultra-high purity grinding with high grinding efficiency, finer grinding and higher yield.
- FIG. 1 is a schematic structural view of a jaw grinding machine provided by the present invention
- Figure 2 is a cross-sectional view showing the ⁇ - ⁇ of the jaw grinding machine shown in Figure 1;
- Figure 3 is a perspective view showing the three-dimensional structure of the jaw type grinding machine shown in Figure 1;
- Figure 4 is a top plan view of the rake mill shown in Figure 1;
- Figure 5 is a perspective view showing the structure of the boring shaft of the jaw grinding machine provided by the present invention.
- Figure 6 is a longitudinal sectional view of the boring shaft body shown in Figure 5;
- FIG. 7 is a schematic perspective structural view of a toothed ring of a jaw grinder provided by the present invention.
- Figure 8 is a perspective view showing the structure of a mill arm of a jaw grinder according to the present invention.
- Figure 9 is a longitudinal sectional view of the roller arm shown in Figure 8.
- Figure 10 is a perspective view showing the structure of a pinion shaft of a jaw type grinding machine provided by the present invention
- Figure 11 is a perspective view showing the elastic connector of the jaw type grinding machine of the present invention
- Figure 12 is a schematic sectional view showing the elastic connector of Figure 11;
- Figure 13 is a perspective view showing the structure of a hammer holder of a jaw type grinding machine provided by the present invention.
- Figure 14 is a longitudinal sectional view of the hammer sleeve shown in Figure 13;
- Figure 15 is a perspective view showing the structure of the carcass of the mortar provided by the present invention.
- Figure 16 is a schematic top plan view of the body shown in Figure 15;
- Figure 17 is a cross-sectional view of the A-A of the body shown in Figure 15;
- Figure 18 is a longitudinal cross-sectional view showing another body of the mortar provided by the present invention.
- Figure 19 is a perspective view showing the structure of the clip of the jaw type grinding machine provided by the present invention.
- 20 is a schematic perspective structural view of an adjustment seat of a jaw type grinding machine provided by the present invention.
- Figure 21 is a schematic structural view of a mortar shaft of a jaw grinder provided by the present invention.
- Figure 22 is a perspective view showing the structure of the tamper of the mortar provided by the present invention.
- Figure 23 is a front elevational view of the tamper shown in Figure 22;
- Figure 24 is a perspective view showing the structure of a leg of a jaw grinding machine provided by the present invention.
- Figure 25 is a perspective view showing the structure of a hood of a rake mill according to the present invention.
- 26 is a schematic perspective structural view of a hood door of a jaw grinder provided by the present invention.
- Figure 27 is a perspective view showing the structure of a pinion gear of a jaw type grinding machine provided by the present invention.
- Figure 28 is an enlarged view of a portion indicated by X of the jaw grinding machine shown in Figure 2;
- Figure 29 is an enlarged view of a portion indicated by Y of the rake mill shown in Figure 2 .
- 1 is the reducer
- 2 is the ⁇ shaft
- 3 is the hex bolt
- 4 is the gear ring
- 5 is the roller arm
- 6 is the pinion shaft
- 7 is the elastic connector
- 8 is the column
- 9 is the hammer sleeve 10 is the body
- 11 is the top nut
- 12 is the clip
- 13 is the adjustment seat
- 14 is the wrench
- 15 is the lock nut
- 16 is the mortar shaft
- 17 is the upper shaft of the shaft
- 18 is the bearing
- 19 is a toothed disc flange
- 20 is a gasket
- 21 is a hammer
- 22 is a bottom plate
- 23 is a small gasket
- 24 is a leg
- 25 is a hand wheel
- 26 is a hood
- 27 is a hood door
- 28 is
- the pinion 101 is a protrusion
- 102 is a circular orbit
- 103 is a body wall
- 211 is a
- the bottom plate 22 is used to support the adjustment seat 13 and the column 8;
- the mortar includes a body 10 and a hammer 21, as shown in FIG. 23,
- the hammer 21 includes a hammer handle. 212 and the hammer head 211, the body 10 is fixed on the adjusting seat 13, the upper part of the adjusting seat 13 is provided with a clip 12 and a top nut 11, and the lower part is provided with a wrench 14 and a lock nut 15;
- the clip 12 and the top nut 11 are used to fix the body 10, and the wrench 14 and the lock nut 15 are used to adjust the height of the adjustment seat 13.
- the A end of the ram shaft 2 is mounted with a speed reducer 1 whose B and D ends are fixed to the column 8 by hexagon bolts 3, and the ring gear 4 is mounted on the yoke body 2 via a spur flange 19
- the speed reducer 1 is mounted above the shaft body 2; the output end of the speed reducer 1 is connected to the A end of the mortar shaft 16, and the mortar shaft 16 passes through the a through hole between the A end and the C end of the cymbal body 2 and a ring gear 4, the B end of the mortar shaft 16 is connected to the through hole A of the pulsator arm 5; the through hole of the pulverizing arm 5
- a pinion shaft 6 is mounted on the B and the through hole C, and the pinion 28 is mounted at the A end of the pinion shaft 6, as shown in FIG.
- the teeth of the pinion shaft 6 are connected to the hammer shank 212 of the tamper 21 via an elastic connector 7, and the grinder further includes a hammer sleeve 9 and an A end sleeve of the hammer sleeve 9 On the hammer shank 212, the B end is connected to the B end of the pinion shaft 6 via an elastic connector 7.
- the speed reducer 1 drives the grinding shaft 16 to rotate, the grinding shaft 16 drives the roller arm 5 to rotate, and the rolling arm 5 drives the small
- the gear shaft 6 rotates, the pinion shaft 6 drives the tamper 21 to make a circular motion, and at the same time, the pinion 28 at the upper end of the pinion shaft 6 rolls in the ring gear 4, causing the pinion shaft 6 to rotate, and the pinion shaft 6 drives the tamper 21 Rotation, so that the hammer head rotates while performing a circular motion in the crucible body.
- the present invention provides a boring body 2 of a jaw grinder, and a shaft end of the ram shaft 2 is mounted with a speed reducer 1 , and B and D ends thereof are fixed by the hexagon bolt 3 Column 8, on the
- the ring gear 4 is mounted on the C-end of the shaft body 2 via a toothed disc flange 19.
- the ring gear 4 of the jaw mill of the present invention is mounted on the C end of the shaft body 2 via a toothed disc flange 19.
- the mill arm 5 of the rake mill of the present invention is a straight arm, and the A end of the mill arm 5 is provided with a through hole (the tube is called a through hole A ), and the B end is provided with The through hole (the barrel is called the through hole B) and the C end are provided with a through hole (the tube called the through hole C), and the through hole A is connected to the B end of the mortar shaft 16; as shown in FIGS. 10 to 12, and FIG.
- the A end of the pinion shaft 6 passes through the through hole B and the through hole C, and is located above the swing arm 5; the pin end 28 of the pinion shaft 6 is mounted with the pinion 28, B end It is connected to the elastic connector 7.
- the A end of the hammer holder 9 of the rake mill of the present invention is placed on the hammer handle 212, and the B end is connected to the elastic connector 7.
- the mortar provided by the present invention includes a cartridge 10 and a tamper 21, as shown in Figs. 15 to 18, the body of the jaw grinder provided by the present invention.
- 10 includes a body wall 103, a protrusion 101 is formed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a bottom of the circular track 102
- the curved surface is a semicircular cross section having a radius of R 2 .
- the tamper 21 includes a hammer 211 and a hammer shank 212, the hammer 211 being spherical, and the spherical radius is .
- the bottom curved surface of the circular orbital track 102 has a semicircular cross section, and the radius of the semicircular shape is R 2 .
- the circular orbital track 102 has a U-shaped cross section.
- the bottom of the U shape is semicircular, and the radius of the semicircle is R 2 .
- the cylindrical protrusion 101 is equal in height to the body wall 103, and the bottom of the circular track 102 has a semicircular cross section.
- the protrusion 101 is cylindrical, the bottom of the circular orbital track 102 has a semicircular cross section, and the inner surface of the bottom portion is outside the hammerhead 210.
- the surface shape is adapted.
- the radius of the spherical hammer head is R l the radius of the curved surface at the bottom of the circular orbital track R 2 , R 2 -R! ranges from 0.1 to 0.5 mm.
- the clip 12 of the jaw grinder of the present invention is used with the jack nut 11 for fixing the cartridge 10.
- the adjusting seat 13 of the jaw grinder of the present invention is used to support and fix the body 10.
- the mortar shaft 16 of the jaw grinding machine of the present invention has an A end connected to the output end of the speed reducer 1 and a B end connected to the mill arm 5.
- the legs 24 of the jaw grinder of the present invention are used to support the bottom plate.
- the hood of the rake mill of the present invention is provided with an opening on one side thereof, and a hood door 27 is attached to the opening; the hood 26 and the hood door 27 are used to cover the hood Describe the research.
- the present invention provides a pinion 28 of a jaw grinder which is mounted on the A end of the pinion shaft 6 and whose external teeth mesh with the internal teeth of the ring gear 4.
- the A end of the reduction gear 1 and the ram shaft 2 are connected by a flange upper flange 17, and a bearing 18 is disposed between the mortar shaft 16 and the A end of the cymbal body 2.
- a bearing is disposed between the mortar shaft 16 and the C end of the cymbal body 2.
- the spacer 20 is disposed at the bottom of the B end of the mortar shaft 16, and the mortar shaft 16 is sealed in the through hole A of the mill arm 5.
- the spacer 23 is disposed between the adjustment seat 13 and the hand wheel 25.
- the invention provides a mortar made of corundum with a purity higher than 90% (the material of the mortar is not limited to corundum, and other wear-resistant materials such as silicon carbide, wear-resistant steel, etc.) may also be used.
- the mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 211 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a cross section of the bottom of the circular track 102 is downwardly recessed.
- the curved surface is semicircular; the curved surface is adapted to an outer surface shape of the hammer head 211; the radius of the hammer head 211 is R l
- the radius of the semicircular bottom of the circular orbital track 102 is R 2 , Rs - RfO mnu , when the spherical hammer head 211 is ground in the circular orbital track 102, the inner surface of the bottom of the circular orbital track 102 and the hammerhead
- the gap between the lower half of the 211 sphere is filled with material.
- the above mortar is bulky and can be used to grind 50 grams of material.
- the present invention provides a mortar made of a wear resistant material.
- the mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 211 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101. A cross section of the bottom of the circular track 102 is downwardly recessed.
- a semicircular curved surface is adapted to the shape of the outer surface of the hammerhead 211; the radius of the hammerhead 211 is R l , and the radius of the semicircular bottom of the circular orbital track 102 is R 2 , Rs- RfO.Olmma
- a material is filled between the inner surface of the bottom of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211.
- the present invention provides a mortar made of ceramic.
- the mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 111 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a cross section of the bottom of the circular track 102 is downwardly recessed.
- the material of the mortar provided by the above Examples 1-3 has a particle size of less than 50 ⁇ m, and the material of the mortar is a corundum having good abrasion resistance, and no impurities or contaminants are generated.
- the mortar is used for cryogenic grinding, It is not denatured by high temperatures.
- the present invention provides a jaw type grinder as described above, wherein the mortar is made of corundum having a purity of 99%.
- the spherical hammer 211 is ground in the circular orbital track 102, the gap between the semicircular inner surface of the bottom of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211 is filled with material.
- the above mortar is bulky and can be used to grind 50 grams of material.
- the present invention provides a jaw type grinder as described above, wherein the mortar is made of a wear resistant ceramic.
- the radius of the hammer head 211 is R l .
- the radius of the semicircular bottom of the circular orbital track 102 is R 2 , RrRfO.Olmmo.
- the spherical hammer head 211 is ground in the circular orbital track 102, the circular orbital track
- the gap between the semicircular inner surface of the bottom of the 102 and the lower half of the spherical surface of the hammer 211 is filled with material.
- the above mortar is bulky and can be used to grind 50 grams of material.
- the present invention provides a jaw type grinder as described above, wherein the mortar is made of corundum having a purity of 99%.
- the radius of the hammerhead 211 is R.
- a hand mortar comprising a body and a tamper, the body comprising a body wall, wherein the middle portion of the file has a protrusion, and a majority of the area of the bottom between the protrusion and the body wall is planar.
- An jaw type grinder comprising a mortar, the mortar having a shape similar to that of the mortar provided in Embodiment 1, when the spherical hammer is moved in the circular orbit, the inner surface of the bottom of the circular orbit and the The gap between the lower half of the hammer head is 1 mm.
- the calcium carbonate was ground using a jaw mill provided in Examples 4-6 of the present invention, and the results of the polishing are shown in Table 2.
- the grinding mortar provided by the present invention has high grinding efficiency, and more than 85% of the ground products have a particle size of 1-50 ⁇ , and the yield is high.
- the grinds provided in Comparative Examples 1 and 2 have low grinding efficiency.
- the material of less than 50 ⁇ is the percentage of the total weight of the material.
- Example 4 50 g more than 150 ⁇ 52% 86%
- Example 5 50 g more than 150 ⁇ 55% 88%
- Example 6 50 g greater than 150 ⁇ 53% 87% From the data of Table 2, the rake mill provided by the present invention has higher grinding efficiency than the existing manual mortar and mobile grinder, and the rake grinder of the present application can perform fine grinding. Grinding a small amount or a small amount of material; more than 85% of the milled product can reach a particle size of 1-50 ⁇ , and a material having a particle size of less than 50 ⁇ has a higher yield.
- the material of the mortar in the present application is made of a wear-resistant material, impurities are not mixed in the material, and low-temperature grinding can be performed, and the material is not denatured due to high temperature.
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Description
一种研钵及钵式研磨机 Research mortar and pestle grinder
技术领域 Technical field
本发明涉及研钵及研磨机的改进, 具体涉及一种研钵及钵式研磨机。 背景技术 The present invention relates to improvements in mortars and grinders, and more particularly to a mortar and pestle grinder. Background technique
研钵是实验中研碎固体材料的常用容器, 包括钵体和钵杵(或称钵锤), 用于研磨固体物质或进行粉末状固体的混和, 其规格用口径的大小表示。 常 用的为瓷制品, 研钵也有玻璃、 玛瑙、 氧化铝、 铁的制品, 这些研钵使用过 久, 容易破损, 使得物料中产生杂质。 The mortar is a common container for grinding solid materials in experiments, including carcasses and mashes (or tamper) for grinding solid materials or for mixing powdery solids. The specifications are expressed by the size of the caliber. Commonly used porcelain products, mortars also have glass, agate, alumina, iron products, these mortars are used for a long time, easy to break, resulting in impurities in the material.
目前市场上常用的研钵, 通常是手工研钵, 并且, 由于钵体底部较平坦, 使钵体与钵锤接触不够紧密, 通常是钵锤上的一点与钵体的内表面之间的点 和面的接触, 钵体与钵锤的接触面积较小, 物料要研磨很长时间才能达到预 期效果, 研磨效率低。 The mortars commonly used on the market today are usually hand-grinded, and because the bottom of the carcass is flat, the contact between the carcass and the hammer is not tight enough, usually the point between the point on the hammer and the inner surface of the carcass. In contact with the surface, the contact area between the carcass and the tamper is small, and the material needs to be ground for a long time to achieve the desired effect, and the grinding efficiency is low.
研磨机是粉碎机的一种, 是将大尺寸的固体原料粉碎至要求尺寸的机械, 现有研磨机通常是有一至多个粉碎腔体, 粉碎腔体较大, 进行大份量物料研 磨粉碎, 而用于研磨小份量物料的研磨机很少, 而且也很难达到高精度的粉 碎要求, 并且由于材质都是金属等, 常会出现杂质并污染物料, 或由于研磨 过程中产生的热量, 导致研磨的物料变质。 发明内容 The grinder is a kind of pulverizer, which is a machine for pulverizing a large-sized solid raw material to a required size. The existing grinder usually has one or more pulverizing cavities, and the pulverizing cavity is large, and a large amount of material is ground and pulverized. There are few grinding machines for grinding small amounts of materials, and it is difficult to achieve high-precision pulverization requirements. Since the materials are all metal, etc., impurities and contaminants are often present, or the heat generated during the grinding process causes grinding. The material has deteriorated. Summary of the invention
为了解决现有手工研钵研磨效率低, 劳动强度大, 研磨过程产生杂质, 精细研磨度不够, 成品率很低的缺陷, 并且达到超高纯度研磨的要求, 本发 明提供一种研钵及钵式研磨机, 本发明提供的研钵形状和构造巧妙, 研磨效 率高, 省时省力, 适用于研磨固体粉末或浆料, 且研钵采用高纯度的刚玉材 料, 研磨过程不会产生杂质或发生变质, 不会污染物料; 本发明提供的研钵 可以用于手工研磨, 主要用于机械研磨。 本发明提供的钵式研磨机能够达到 精细研磨粉碎的要求, 研磨效率高, 粒度细。 In order to solve the problems of low efficiency of labor, high labor intensity, high impurity in the grinding process, insufficient fine grinding degree, low yield, and high ultra-high purity grinding, the present invention provides a mortar and pestle. Grinding machine, the shape and structure of the mortar provided by the invention are ingenious, high in grinding efficiency, time-saving and labor-saving, suitable for grinding solid powder or slurry, and high-purity corundum material is used in the mortar The grinding process does not produce impurities or deteriorates, and does not contaminate the material; the mortar provided by the invention can be used for manual grinding, mainly for mechanical grinding. The jaw type grinding machine provided by the invention can meet the requirements of fine grinding and pulverizing, has high grinding efficiency and fine particle size.
为了解决上述技术问题, 本发明采用下述技术方案: In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种研钵, 所述研钵包括钵体和钵锤, 所述钵锤包括锤头和锤柄, 所述 锤头的底面为半球形; 所述钵体包括钵体壁和环形轨道, 所述钵体中部设有 突起, 所述钵体壁内表面与所述突起外表面之间形成所述环形轨道; 所述圓 环形轨道的底部为向下凹陷的曲面, 所述曲面的横截面为半圓形, 该轨道底 部半圓面与锤头底面的半圓面配合。 a mortar comprising a body and a hammer, the hammer comprising a hammer head and a hammer handle, the bottom surface of the hammer head being hemispherical; the body comprising a body wall and an annular track, a middle portion of the body is provided with a protrusion, and the annular track is formed between the inner surface of the body wall and the outer surface of the protrusion; the bottom of the circular track is a downwardly concave curved surface, and the cross section of the curved surface is Semi-circular, the semi-circular surface of the bottom of the track cooperates with the semi-circular surface of the bottom surface of the hammer.
优选的, 所述环形轨道为圓环形轨道。 Preferably, the annular track is a circular orbit.
上述钵锤的球形锤头的下半个球面与所述圓环形轨道的半圓形底部形状 相配合。 制备过程中利用金刚砂研磨, 制得高精密配合的球形锤头和圓环形 轨道底部的半圓形曲面, 在研磨过程中, 锤头的下半个球面与圓环形轨道的 底部的半圓形曲面之间填充满物料, 锤头的下半个球面全起到了研磨作用。 The lower half of the spherical hammer of the hammer is matched with the semicircular bottom shape of the circular orbit. In the preparation process, the diamond grinding is used to obtain a high-precision spherical hammer head and a semi-circular curved surface at the bottom of the circular orbit. During the grinding process, the lower half of the hammer and the semicircular surface of the bottom of the circular orbit are in the grinding process. Filled with material, the lower half of the hammer head is fully abrasive.
进一步的, 所述环形轨道底部的横截面的半圓形的半径为 R2, 所述球形 锤头的半径为 R 的范围为 0.01-0.5mm。 RJ-RJ的差为 0.01mm、 0.05mm, 0.1mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm。 优选的, R2-Rf0. l-0.5mm。 Further, the radius of the semicircular cross section of the bottom of the annular track is R 2 , and the radius of the spherical hammer head is R ranging from 0.01 to 0.5 mm. The difference between RJ-RJ is 0.01 mm, 0.05 mm, 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, and 0.5 mm. Preferably, R2-Rf0. l-0.5mm.
钵体中部的突起可避免在研磨过程中, 物料集中在钵体的中部, 影响研 磨效率。 所述圓环形轨道的底部的曲面横截面为半圓形, 使得所述圓环形轨 道的底部与所述球形锤头的半个球面相适配, 增大了研磨过程中钵锤与钵体 内表面的接触几率。 所述曲面与所述球形锤头的间隙较小, 进一步提高了钵 锤与钵体内表面的接触几率。 因此, 钵体底部的曲面增大了钵锤与钵体的接 触面积, 进而增大了研磨面积, 提高了研磨效率。 研磨过程中所述圓环形轨 道的底部的曲面与所述球形锤头的间隙内填充物料, 钵锤与钵体的接触面积 越大, 研磨面积越大, 研磨效率越高。 可根据研磨的物料的粒径要达到的要 求, 来确定 与1^的差。 研磨后的物料的粒径越小, 与1^的差越小。 优选的, 所述环形轨道的横截面为 U形。 The protrusions in the middle of the carcass avoid the concentration of material in the middle of the carcass during the grinding process, which affects the grinding efficiency. The curved cross section of the bottom of the circular orbit is semi-circular, such that the bottom of the circular orbit is matched with the half spherical surface of the spherical hammer, which increases the internal surface of the hammer and the crucible during the grinding process. The chance of contact. The gap between the curved surface and the spherical hammer head is small, which further improves the probability of contact between the hammer and the inner surface of the crucible. Therefore, the curved surface at the bottom of the carcass increases the contact area between the hammer and the carcass, thereby increasing the grinding area and improving the grinding efficiency. During the grinding process, the curved surface of the bottom of the circular orbit is filled with the material in the gap between the spherical hammer, and the contact area between the hammer and the body is larger, and the grinding area is larger, and the grinding efficiency is higher. The difference from 1^ can be determined according to the requirements to be achieved by the particle size of the ground material. The smaller the particle size of the ground material, the smaller the difference from 1^. Preferably, the circular track has a U-shaped cross section.
进一步的, 所述突起为圓柱形, 所述突起的底部的外表面为平滑的曲面, 所述钵体壁的底部的内表面为平滑的曲面, 两个曲面相连接形成所述圓环形 轨道的底部。 优选的, 所述突起为圓柱形, 所述圓柱形突起与钵体壁等高。 Further, the protrusion is cylindrical, the outer surface of the bottom of the protrusion is a smooth curved surface, and the inner surface of the bottom of the body wall is a smooth curved surface, and the two curved surfaces are connected to form the circular orbit bottom. Preferably, the protrusion is cylindrical, and the cylindrical protrusion is equal to the height of the body wall.
本发明提供的上述研钵, 还可采用下述方式进行描述: 所述研钵包括钵 体和钵锤, 所述钵锤包括锤头和锤柄; 所述锤头为球形锤头, 所述锤头的底 面为半球形; 所述钵体包括钵体壁, 所述钵体中部设有突起, 所述突起为圓 柱形突起, 所述突起的底部的外表面为平滑的曲面, 所述钵体壁的底部的内 表面为平滑的曲面, 所述钵体壁内表面与所述突起外表面之间形成环形轨道; 所述环形轨道的底部为向下 陷的曲面, 所述环形轨道为圓环形轨道, 所述 圓环形轨道的底部的曲面横截面为半圓形, 使得所述圓环形轨道的底部与所 述球形锤头的半个球面相适配。 优选的, 所述环形轨道底部的横截面的半圓 形的半径为 R2, 所述球形锤头的半径为 的差为 0.01-0.5mm。 优选 的, 所述圓柱形突起与钵体壁等高。 The above research provided by the present invention can also be described in the following manner: The mortar includes a mortise body and a hammer, the tamper includes a hammer head and a hammer shank; the hammer head is a spherical hammer head, The bottom surface of the hammer head is hemispherical; the body includes a body wall, the middle portion of the body is provided with a protrusion, the protrusion is a cylindrical protrusion, and the outer surface of the bottom of the protrusion is a smooth curved surface, The inner surface of the bottom of the body wall is a smooth curved surface, and an annular track is formed between the inner surface of the body wall and the outer surface of the protrusion; the bottom of the circular track is a downwardly curved surface, and the circular track is circular A track having a curved cross section at the bottom of the toroidal track is semicircular such that a bottom of the toroidal track is fitted to a half of a spherical surface of the spherical hammer. Preferably, the radius of the semicircular cross section of the bottom of the annular track is R 2 , and the radius of the spherical hammer head is 0.01-0.5 mm. Preferably, the cylindrical protrusion is equal in height to the body wall.
所述钵体和钵锤由耐磨材料制成。 耐磨材料包括高纯度刚玉 (又称耐磨 陶瓷)、 碳化硅、 耐磨钢等。 The body and the hammer are made of a wear resistant material. Wear-resistant materials include high-purity corundum (also known as wear-resistant ceramics), silicon carbide, and wear-resistant steel.
进一步的, 所述钵体和钵锤的材料为刚玉, 所述刚玉为高纯度刚玉; 所 述刚玉中 A1203的含量为 86-100%。优选的,所述刚玉中 A1203的含量为 90%、 95%、 98%、 99%, 最优选的, 所述刚玉中 A1203的含量为 99%以上。 Further, the material of the corpus callosum and the tamper is corundum, and the corundum is high-purity corundum; the content of A1 2 0 3 in the corundum is 86-100%. Preferably, the content of A1 2 0 3 in the corundum is 90%, 95%, 98%, 99%, and most preferably, the content of A1 2 0 3 in the corundum is 99% or more.
本发明还提供一种钵式研磨机, 所述研磨机包括动力传动机构和上述的 研钵; 所述动力传动机构带动所述钵锤的锤柄; 使得所述锤头在钵体内进行 圓周运动的同时还进行自转。 该锤头的公转同时自转的研磨方式, 提高了研 钵的研磨效率。 The present invention also provides a jaw type grinder comprising a power transmission mechanism and the above-mentioned mortar; the power transmission mechanism drives the hammer handle of the hammer; and the hammer head performs circular motion in the crucible body At the same time, it also rotates. The grinding method of the hammer's revolution and the rotation at the same time improves the grinding efficiency of the mortar.
进一步的, 所述研磨机还包括, 研钵轴, 钵轴体, 齿环, 碾杆臂, 小齿 轮轴, 小齿轮, 弹性连接器, 研钵, 调整座, 底板, 立柱; 所述底板用来支 撑调整座和立柱; 所述研钵包括钵体和钵锤, 所述钵锤包括锤柄和锤头, 所 述锤头位于所述钵体内, 所述钵体固定在所述调整座上; 所述立柱支撑固定 所述钵轴体, 所述钵轴体的下面安装所述齿环; 所述动力传动机构包括减速 机, 所述减速机安装在所述钵轴体的上方; 所述减速机的输出端连接所述研 钵轴, 所述研钵轴穿过所述钵轴体和齿环, 连接所述碾杆臂; 所述碾杆臂上 安装小齿轮轴, 所述小齿轮轴上端安装所述小齿轮, 该小齿轮的外齿与所述 齿环的内齿相啮合; 所述小齿轮轴的下端连接所述钵锤的锤柄; Further, the grinding machine further includes: a grinding shaft, a boring shaft, a ring gear, a rolling arm, a pinion shaft, a pinion gear, an elastic connector, a mortar, a adjusting base, a bottom plate, a column; To support the adjustment seat and the column; the mortar includes a body and a hammer, the hammer includes a hammer handle and a hammer head, The hammer head is located in the crucible body, the crucible body is fixed on the adjusting seat; the column supports and fixes the crucible body, and the toothed ring is mounted on the lower surface of the crucible shaft; the power transmission mechanism Including a speed reducer, the speed reducer is mounted above the shaft body; the output end of the speed reducer is connected to the mortar shaft, the mortar shaft passes through the shaft body and the ring gear, and the connection body a rolling arm; a pinion shaft is mounted on the rolling arm, the pinion is mounted on an upper end of the pinion shaft, and external teeth of the pinion mesh with internal teeth of the ring gear; a lower end connecting the hammer handle of the hammer;
研磨物料时, 通过调节调整座的高度, 使钵锤置于钵体内; 减速机带动 研钵轴旋转, 研钵轴带动碾杆臂旋转, 碾杆臂带动小齿轮轴旋转, 小齿轮轴 带动钵锤在研钵内做圓周运动, 同时, 小齿轮轴上端的小齿轮在齿环内滚动, 带动小齿轮轴自转, 小齿轮轴带动钵锤自转, 从而使所述锤头在钵体内进行 圓周运动的同时还进行自转。 When grinding the material, the height of the adjusting seat is adjusted to place the hammer in the body; the reducer drives the grinding shaft to rotate, the grinding shaft drives the roller arm to rotate, the rolling arm drives the pinion shaft to rotate, and the pinion shaft drives the wheel. The hammer makes a circular motion in the mortar. At the same time, the pinion gear at the upper end of the pinion shaft rolls in the ring gear, causing the pinion shaft to rotate, and the pinion shaft drives the hammer to rotate, thereby causing the hammer to perform circular motion in the body. At the same time, it also rotates.
进一步的, 所述小齿轮轴与锤柄通过弹性连接器相连接。 弹性连接器可 避免锤头与钵体内表面硬碰硬的撞击。 Further, the pinion shaft and the hammer handle are connected by an elastic connector. The elastic connector prevents the hammer head from colliding with the inner surface of the cymbal.
进一步的, 所述研磨机还包括钵锤套, 所述钵锤套的一端套在锤柄上, 另一端通过弹性连接器与小齿轮轴相连接。 所述齿环通过齿盘法兰安装在所 述钵轴体上。 Further, the grinder further includes a hammer sleeve, one end of the hammer sleeve is sleeved on the hammer handle, and the other end is connected to the pinion shaft through an elastic connector. The ring gear is mounted to the ram shaft via a sprocket flange.
进一步的, 所述调整座上部设置有夹片和顶紧螺母, 下部设置有扳手和 锁紧螺母; 所述夹片和顶紧螺母用来固定钵体, 所述扳手和锁紧螺母用来调 整调整座的高度。 Further, the upper part of the adjusting seat is provided with a clip and a top nut, and the lower part is provided with a wrench and a lock nut; the clip and the top nut are used for fixing the body, and the wrench and the lock nut are used for adjusting Adjust the height of the seat.
进一步的, 所述碾杆臂为圓盘形, 圓盘形的圓周处安装 1-6个小齿轮轴; 或者, 所述碾杆臂为直臂, 直臂的两端分别安装有 1个小齿轮轴。 Further, the roller arm is in the shape of a disc, and 1-6 pinion shafts are mounted on the circumference of the disc shape; or the mill arm is a straight arm, and one end of the straight arm is respectively installed with a small arm Gear shaft.
进一步的, 所述钵锤套通过胶粘剂与钵锤粘结在一起。 Further, the hammer sleeve is bonded to the hammer by an adhesive.
所述研磨机包括支腿, 用来支撑底板。 所述研磨机还包括机罩和机罩门, 机罩安装在底板上, 该机罩的一个侧面设置有开口; 所述减速机安装在机罩 的上方; 机罩用来罩住研磨机的其它部件; 机罩门安装在机罩的开口处, 便 于打开和关闭, 用来使研钵与外界空间隔离开, 以避免外界的杂质进入到钵 体中污染物料。 The grinder includes legs for supporting the bottom plate. The grinder further includes a hood and a hood door, the hood is mounted on the bottom plate, and one side of the hood is provided with an opening; the reducer is mounted above the hood; the hood is used to cover the grinder Other components; The hood door is installed at the opening of the hood to facilitate opening and closing, to isolate the mortar from the outside space to prevent foreign matter from entering the raft. Contaminant material in the body.
与现有研磨机相比, 本发明提供的钵式研磨机将研钵与研磨机结合到一 起, 提高了手工研钵的研磨效率, 并且, 使研磨机可用于研磨小份量、 基至 微量的物料。 本发明提供的钵式研磨机中, 碾杆臂带动小齿轮轴做圓周运动 的同时, 小齿轮轴进行自转, 从而带动钵锤在做圓周运动的同时, 进行自转, 使物料进行充分研磨, 提高了研钵的研磨效率。 而且, 本发明提供的研钵形 状和构造巧妙, 钵体与钵锤之间的配合精准, 使钵锤与物料之间的接触由原 来点和面的接触方式变为面和面的接触方式, 使钵锤与物料之间用来研磨的 面积增大, 能够达到精细研磨粉碎的要求, 进而提高了研磨效率, 省时省力, 并且, 研磨出的固体粉末的细度达到 1-50μηι, 甚至更高细度。 并且, 研钵采 用耐磨材料, 研磨过程不会产生杂质, 不会污染加工的材料; 还可采用湿法 或干法研磨, 或进行低温研磨, 研磨物料不会因高温而发生变质; 本发明提 供的钵式研磨机可实现超高纯度研磨, 并具有较高的研磨效率、 较精细的研 磨度, 较高的成品率。 附图说明 Compared with the existing grinding machine, the rake grinding machine provided by the invention combines the mortar and the grinding machine, improves the grinding efficiency of the manual mortar, and enables the grinding machine to be used for grinding small portions, base to trace amount. materials. In the jaw type grinding machine provided by the invention, the roller arm drives the pinion shaft to perform circular motion, and the pinion shaft rotates, thereby driving the hammer to rotate while doing circular motion, so that the material is fully ground and improved. The grinding efficiency of the mortar. Moreover, the shape and the structure of the mortar provided by the invention are ingenious, and the cooperation between the body and the hammer is precise, so that the contact between the hammer and the material is changed from the contact mode of the original point and the surface to the contact mode of the surface and the surface. The area used for grinding between the tamper and the material is increased, which can meet the requirements of fine grinding and pulverizing, thereby improving the grinding efficiency, saving time and labor, and the fineness of the ground solid powder reaches 1-50 μηι, or even more. High fineness. Moreover, the mortar is made of wear-resistant material, the grinding process does not produce impurities, and does not pollute the processed material; wet or dry grinding, or low-temperature grinding, the grinding material does not deteriorate due to high temperature; The 钵-type grinder is available for ultra-high purity grinding with high grinding efficiency, finer grinding and higher yield. DRAWINGS
图 1为本发明提供的钵式研磨机的结构示意图; 1 is a schematic structural view of a jaw grinding machine provided by the present invention;
图 2为图 1所示的钵式研磨机的 Α-Α剖面示意图; Figure 2 is a cross-sectional view showing the Α-Α of the jaw grinding machine shown in Figure 1;
图 3为图 1所示的钵式研磨机的立体结构示意图; Figure 3 is a perspective view showing the three-dimensional structure of the jaw type grinding machine shown in Figure 1;
图 4为图 1所示的钵式研磨机的俯视示意图; Figure 4 is a top plan view of the rake mill shown in Figure 1;
图 5为本发明提供的钵式研磨机的钵轴体的立体结构示意图; Figure 5 is a perspective view showing the structure of the boring shaft of the jaw grinding machine provided by the present invention;
图 6为图 5所示的钵轴体的纵向剖面示意图; Figure 6 is a longitudinal sectional view of the boring shaft body shown in Figure 5;
图 7为本发明提供的钵式研磨机的齿环的立体结构示意图; 7 is a schematic perspective structural view of a toothed ring of a jaw grinder provided by the present invention;
图 8为本发明提供的钵式研磨机的碾杆臂的立体结构示意图; Figure 8 is a perspective view showing the structure of a mill arm of a jaw grinder according to the present invention;
图 9为图 8所示的碾杆臂的纵向剖面示意图; Figure 9 is a longitudinal sectional view of the roller arm shown in Figure 8;
图 10为本发明提供的钵式研磨机的小齿轮轴的立体结构示意图; 图 11为本发明提供的钵式研磨机的弹性连接器的立体结构示意图; 图 12为图 11所示的弹性连接器的剖面结构示意图; Figure 10 is a perspective view showing the structure of a pinion shaft of a jaw type grinding machine provided by the present invention; Figure 11 is a perspective view showing the elastic connector of the jaw type grinding machine of the present invention; Figure 12 is a schematic sectional view showing the elastic connector of Figure 11;
图 13为本发明提供的钵式研磨机的钵锤套的立体结构示意图; Figure 13 is a perspective view showing the structure of a hammer holder of a jaw type grinding machine provided by the present invention;
图 14为图 13所示的钵锤套的纵向剖面示意图; Figure 14 is a longitudinal sectional view of the hammer sleeve shown in Figure 13;
图 15为本发明提供的研钵的钵体的立体结构示意图; Figure 15 is a perspective view showing the structure of the carcass of the mortar provided by the present invention;
图 16为图 15所示的钵体俯视结构示意图; Figure 16 is a schematic top plan view of the body shown in Figure 15;
图 17为图 15所示的钵体的 A-A剖面示意图; Figure 17 is a cross-sectional view of the A-A of the body shown in Figure 15;
图 18为本发明提供的研钵的另一种钵体的纵向剖面示意图; Figure 18 is a longitudinal cross-sectional view showing another body of the mortar provided by the present invention;
图 19为本发明提供的钵式研磨机的夹片的立体结构示意图; Figure 19 is a perspective view showing the structure of the clip of the jaw type grinding machine provided by the present invention;
图 20为本发明提供的钵式研磨机的调整座的立体结构示意图; 20 is a schematic perspective structural view of an adjustment seat of a jaw type grinding machine provided by the present invention;
图 21为本发明提供的钵式研磨机的研钵轴的结构示意图; Figure 21 is a schematic structural view of a mortar shaft of a jaw grinder provided by the present invention;
图 22为本发明提供的研钵的钵锤的立体结构示意图; Figure 22 is a perspective view showing the structure of the tamper of the mortar provided by the present invention;
图 23为图 22所示的钵锤的主视图; Figure 23 is a front elevational view of the tamper shown in Figure 22;
图 24为本发明提供的钵式研磨机的支腿的立体结构示意图; Figure 24 is a perspective view showing the structure of a leg of a jaw grinding machine provided by the present invention;
图 25为本发明提供的钵式研磨机的机罩的立体结构示意图; Figure 25 is a perspective view showing the structure of a hood of a rake mill according to the present invention;
图 26为本发明提供的钵式研磨机的机罩门的立体结构示意图; 26 is a schematic perspective structural view of a hood door of a jaw grinder provided by the present invention;
图 27为本发明提供的钵式研磨机的小齿轮的立体结构示意图; Figure 27 is a perspective view showing the structure of a pinion gear of a jaw type grinding machine provided by the present invention;
图 28为图 2所示的钵式研磨机的 X所指部分的放大图; Figure 28 is an enlarged view of a portion indicated by X of the jaw grinding machine shown in Figure 2;
图 29为图 2所示的钵式研磨机的 Y所指部分的放大图。 Figure 29 is an enlarged view of a portion indicated by Y of the rake mill shown in Figure 2 .
其中, 1为减速机, 2为钵轴体, 3为六角螺栓, 4为齿环, 5为碾杆臂, 6为小齿轮轴, 7为弹性连接器, 8为立柱, 9为钵锤套, 10为钵体, 11为顶 紧螺母, 12为夹片, 13为调整座, 14为扳手, 15为锁紧螺母, 16为研钵轴, 17为钵轴上法兰, 18为轴承, 19为齿盘法兰, 20为垫片, 21为钵锤, 22为 底板, 23为小垫片, 24为支腿, 25为手轮, 26为机罩, 27为机罩门, 28为 小齿轮, 101为突起, 102为圓环形轨道, 103为钵体壁, 211为锤头, 212为 锤柄。 具体实施方式 Among them, 1 is the reducer, 2 is the 钵 shaft, 3 is the hex bolt, 4 is the gear ring, 5 is the roller arm, 6 is the pinion shaft, 7 is the elastic connector, 8 is the column, 9 is the hammer sleeve 10 is the body, 11 is the top nut, 12 is the clip, 13 is the adjustment seat, 14 is the wrench, 15 is the lock nut, 16 is the mortar shaft, 17 is the upper shaft of the shaft, 18 is the bearing, 19 is a toothed disc flange, 20 is a gasket, 21 is a hammer, 22 is a bottom plate, 23 is a small gasket, 24 is a leg, 25 is a hand wheel, 26 is a hood, 27 is a hood door, 28 is The pinion, 101 is a protrusion, 102 is a circular orbit, 103 is a body wall, 211 is a hammer, and 212 is a hammer handle. detailed description
如图 1至图 27所示,本发明提供的钵式研磨机包括减速机 1 ,研钵轴 16, 钵轴体 2 , 齿环 4, 碾杆臂 5 , 小齿轮轴 6, 小齿轮 28 , 弹性连接器 7, 研钵, 调整座 13 , 底板 22 , 立柱 8。 As shown in FIG. 1 to FIG. 27, the jaw grinding machine provided by the present invention comprises a speed reducer 1, a mortar shaft 16, a shaft body 2, a ring gear 4, a mill arm 5, a pinion shaft 6, and a pinion gear 28. Elastic connector 7, mortar, adjustment seat 13, bottom plate 22, column 8.
如图 1至图 4所示, 所述底板 22用来支撑调整座 13和立柱 8; 所述研钵 包括钵体 10和钵锤 21 ,如图 23所示,所述钵锤 21包括锤柄 212和锤头 211 , 所述钵体 10固定在所述调整座 13上, 所述调整座 13上部设置有夹片 12和 顶紧螺母 11 , 下部设置有扳手 14和锁紧螺母 15; 所述夹片 12和顶紧螺母 11 用来固定钵体 10, 所述扳手 14和锁紧螺母 15用来调整调整座 13的高度。 As shown in FIGS. 1 to 4, the bottom plate 22 is used to support the adjustment seat 13 and the column 8; the mortar includes a body 10 and a hammer 21, as shown in FIG. 23, the hammer 21 includes a hammer handle. 212 and the hammer head 211, the body 10 is fixed on the adjusting seat 13, the upper part of the adjusting seat 13 is provided with a clip 12 and a top nut 11, and the lower part is provided with a wrench 14 and a lock nut 15; The clip 12 and the top nut 11 are used to fix the body 10, and the wrench 14 and the lock nut 15 are used to adjust the height of the adjustment seat 13.
所述钵轴体 2的 A端安装减速机 1 , 其 B和 D端通过六角螺栓 3固定在 所述立柱 8上, 所述齿环 4通过齿盘法兰 19安装在所述钵轴体 2的 C端上; 所述减速机 1安装在所述钵轴体 2的上方; 所述减速机 1的输出端连接所述 研钵轴 16的 A端, 所述研钵轴 16穿过所述钵轴体 2的 A端和 C端之间的通 孔和齿环 4, 研钵轴 16的 B端与所述碾杆臂 5的通孔 A相连接; 所述碾杆臂 5的通孔 B和通孔 C上安装有小齿轮轴 6, 所述小齿轮轴 6的 A端安装所述 小齿轮 28 , 如图 29所示, 该小齿轮 28的外齿与所述齿环 4的内齿相啮合; 所述小齿轮轴 6的 B端与钵锤 21的锤柄 212通过弹性连接器 7相连接,所述 研磨机还包括钵锤套 9 ,所述钵锤套 9的 A端套在锤柄 212上, B端通过弹性 连接器 7与小齿轮轴 6的 B端相连接。 The A end of the ram shaft 2 is mounted with a speed reducer 1 whose B and D ends are fixed to the column 8 by hexagon bolts 3, and the ring gear 4 is mounted on the yoke body 2 via a spur flange 19 The speed reducer 1 is mounted above the shaft body 2; the output end of the speed reducer 1 is connected to the A end of the mortar shaft 16, and the mortar shaft 16 passes through the a through hole between the A end and the C end of the cymbal body 2 and a ring gear 4, the B end of the mortar shaft 16 is connected to the through hole A of the pulsator arm 5; the through hole of the pulverizing arm 5 A pinion shaft 6 is mounted on the B and the through hole C, and the pinion 28 is mounted at the A end of the pinion shaft 6, as shown in FIG. 29, the outer teeth of the pinion 28 and the inside of the ring gear 4 The teeth of the pinion shaft 6 are connected to the hammer shank 212 of the tamper 21 via an elastic connector 7, and the grinder further includes a hammer sleeve 9 and an A end sleeve of the hammer sleeve 9 On the hammer shank 212, the B end is connected to the B end of the pinion shaft 6 via an elastic connector 7.
研磨物料时, 通过调节调整座 13的高度, 使钵锤 21置于钵体 10内; 减 速机 1带动研钵轴 16旋转, 研钵轴 16带动碾杆臂 5旋转, 碾杆臂 5带动小 齿轮轴 6旋转, 小齿轮轴 6带动钵锤 21做圓周运动, 同时, 小齿轮轴 6上端 的小齿轮 28在齿环 4内滚动, 带动小齿轮轴 6自转, 小齿轮轴 6带动钵锤 21 自转, 从而使所述锤头在钵体内进行圓周运动的同时进行自转。 When the material is ground, the height of the adjusting seat 13 is adjusted to place the hammer 21 in the body 10; the speed reducer 1 drives the grinding shaft 16 to rotate, the grinding shaft 16 drives the roller arm 5 to rotate, and the rolling arm 5 drives the small The gear shaft 6 rotates, the pinion shaft 6 drives the tamper 21 to make a circular motion, and at the same time, the pinion 28 at the upper end of the pinion shaft 6 rolls in the ring gear 4, causing the pinion shaft 6 to rotate, and the pinion shaft 6 drives the tamper 21 Rotation, so that the hammer head rotates while performing a circular motion in the crucible body.
如图 5至图 6所示, 本发明提供的钵式研磨机的钵轴体 2 , 所述钵轴体 2 的 A端安装减速机 1 , 其 B和 D端通过六角螺栓 3固定在所述立柱 8上, 所 述齿环 4通过齿盘法兰 19安装在所述钵轴体 2的 C端上。 As shown in FIG. 5 to FIG. 6 , the present invention provides a boring body 2 of a jaw grinder, and a shaft end of the ram shaft 2 is mounted with a speed reducer 1 , and B and D ends thereof are fixed by the hexagon bolt 3 Column 8, on the The ring gear 4 is mounted on the C-end of the shaft body 2 via a toothed disc flange 19.
如图 2、 图 7和图 29所示, 本发明提供的钵式研磨机的齿环 4通过齿盘 法兰 19安装在所述钵轴体 2的 C端上。 As shown in Figs. 2, 7 and 29, the ring gear 4 of the jaw mill of the present invention is mounted on the C end of the shaft body 2 via a toothed disc flange 19.
如图 8至图 9所示, 本发明提供的钵式研磨机的碾杆臂 5为直臂, 碾杆 臂 5上的 A端设置有通孔(筒称通孔 A )、 B端设置有通孔(筒称通孔 B )和 C端设置有通孔(筒称通孔 C ), 所述通孔 A与研钵轴 16的 B端相连接; 如 图 10至图 12, 及图 27所示, 所述小齿轮轴 6的 A端穿过所述通孔 B和通孔 C, 位于碾杆臂 5的上方; 所述小齿轮轴 6的 A端安装所述小齿轮 28 , B端 与弹性连接器 7相连接。 As shown in FIG. 8 to FIG. 9 , the mill arm 5 of the rake mill of the present invention is a straight arm, and the A end of the mill arm 5 is provided with a through hole (the tube is called a through hole A ), and the B end is provided with The through hole (the barrel is called the through hole B) and the C end are provided with a through hole (the tube called the through hole C), and the through hole A is connected to the B end of the mortar shaft 16; as shown in FIGS. 10 to 12, and FIG. As shown, the A end of the pinion shaft 6 passes through the through hole B and the through hole C, and is located above the swing arm 5; the pin end 28 of the pinion shaft 6 is mounted with the pinion 28, B end It is connected to the elastic connector 7.
如图 13和图 14所示所示, 本发明提供的钵式研磨机的钵锤套 9的 A端 套在锤柄 212上, B端与弹性连接器 7相连接。 As shown in Figs. 13 and 14, the A end of the hammer holder 9 of the rake mill of the present invention is placed on the hammer handle 212, and the B end is connected to the elastic connector 7.
如图 15至图 18, 图 22, 图 23所示, 本发明提供的研钵包括钵体 10和 钵锤 21 , 如图 15至图 18所示, 本发明提供的钵式研磨机的钵体 10包括钵体 壁 103 , 所述钵体 10中部设有突起 101 , 所述钵体壁 103 内表面与所述突起 101外表面之间形成一个圓环形轨道 102, 所述圓环形轨道 102的底部为向下 凹陷的曲面, 所述曲面的横截面为半圓形, 所述半圓形的半径为 R2。 As shown in Fig. 15 to Fig. 18, Fig. 22, and Fig. 23, the mortar provided by the present invention includes a cartridge 10 and a tamper 21, as shown in Figs. 15 to 18, the body of the jaw grinder provided by the present invention. 10 includes a body wall 103, a protrusion 101 is formed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a bottom of the circular track 102 The curved surface is a semicircular cross section having a radius of R 2 .
如图 22和 23所示,所述钵锤 21包括锤头 211和锤柄 212,所述锤头 211 为球形, 所述球形半径为 。 As shown in Figures 22 and 23, the tamper 21 includes a hammer 211 and a hammer shank 212, the hammer 211 being spherical, and the spherical radius is .
如图 16和图 17所示, 所述圓环形轨道 102的底部曲面的横截面为半圓 形, 所述半圓形的半径为 R2。 As shown in FIGS. 16 and 17, the bottom curved surface of the circular orbital track 102 has a semicircular cross section, and the radius of the semicircular shape is R 2 .
如图 17所示, 所述圓环形轨道 102的横截面为 U形。 所述 U形的底部 为半圓形, 所述半圓形的半径为 R2。 所述圓柱形突起 101与钵体壁 103等高, 所述圓环形轨道 102底部的横截面为半圓形。 As shown in FIG. 17, the circular orbital track 102 has a U-shaped cross section. The bottom of the U shape is semicircular, and the radius of the semicircle is R 2 . The cylindrical protrusion 101 is equal in height to the body wall 103, and the bottom of the circular track 102 has a semicircular cross section.
如图 18, 图 11和图 23所示, 所述突起 101为圓柱形, 所述圓环形轨道 102的底部的横截面为半圓形,所述底部的内表面与所述锤头 210的外表面形 状相适应。 所述球形锤头的半径为 Rl 所述圓环形轨道的底部的曲面的半径 为 R2, R2-R!的范围为 0.1-0.5mm。 As shown in FIG. 18, FIG. 11 and FIG. 23, the protrusion 101 is cylindrical, the bottom of the circular orbital track 102 has a semicircular cross section, and the inner surface of the bottom portion is outside the hammerhead 210. The surface shape is adapted. The radius of the spherical hammer head is R l the radius of the curved surface at the bottom of the circular orbital track R 2 , R 2 -R! ranges from 0.1 to 0.5 mm.
如图 19所示, 本发明提供的钵式研磨机的夹片 12, 与顶紧螺母 11一起 使用, 用来固定钵体 10。 As shown in Fig. 19, the clip 12 of the jaw grinder of the present invention is used with the jack nut 11 for fixing the cartridge 10.
如图 20所示, 本发明提供的钵式研磨机的调整座 13用来支撑固定所述 钵体 10。 As shown in Fig. 20, the adjusting seat 13 of the jaw grinder of the present invention is used to support and fix the body 10.
如图 21所示, 本发明提供的钵式研磨机的研钵轴 16, 其 A端与减速机 1 的输出端相连接, B端与碾杆臂 5的相连接。 As shown in Fig. 21, the mortar shaft 16 of the jaw grinding machine of the present invention has an A end connected to the output end of the speed reducer 1 and a B end connected to the mill arm 5.
如图 24所示, 本发明提供的钵式研磨机的支腿 24用来支撑所述底板。 如图 25和 26所示, 本发明提供的钵式研磨机的机罩 26的一侧设置有开 口, 该开口处安装机罩门 27; 所述机罩 26和机罩门 27用来遮盖所述研钵。 As shown in Figure 24, the legs 24 of the jaw grinder of the present invention are used to support the bottom plate. As shown in Figures 25 and 26, the hood of the rake mill of the present invention is provided with an opening on one side thereof, and a hood door 27 is attached to the opening; the hood 26 and the hood door 27 are used to cover the hood Describe the research.
如图 27所示, 本发明提供的钵式研磨机的小齿轮 28, 其安装在所述小齿 轮轴 6的 A端上, 其外齿与所述齿环 4的内齿相啮合。 As shown in Fig. 27, the present invention provides a pinion 28 of a jaw grinder which is mounted on the A end of the pinion shaft 6 and whose external teeth mesh with the internal teeth of the ring gear 4.
如图 2和图 28、 图 29所示, 减速机 1和钵轴体 2的 A端通过钵轴上法 兰 17连接, 研钵轴 16与钵轴体 2的 A端之间设置有轴承 18, 研钵轴 16与 钵轴体 2的 C端之间设置有轴承。 As shown in FIGS. 2 and 28 and 29, the A end of the reduction gear 1 and the ram shaft 2 are connected by a flange upper flange 17, and a bearing 18 is disposed between the mortar shaft 16 and the A end of the cymbal body 2. A bearing is disposed between the mortar shaft 16 and the C end of the cymbal body 2.
如图 29所示, 垫片 20设置在研钵轴 16的 B端的底部, 将研钵轴 16密 封在碾杆臂 5的通孔 A内。 As shown in Fig. 29, the spacer 20 is disposed at the bottom of the B end of the mortar shaft 16, and the mortar shaft 16 is sealed in the through hole A of the mill arm 5.
如图 2所示, 垫片 23设置在调整座 13和手轮 25之间。 As shown in Fig. 2, the spacer 23 is disposed between the adjustment seat 13 and the hand wheel 25.
实施例 1 Example 1
本发明提供一种研钵, 由纯度高于 90%的刚玉制成(研钵的材质不限于 刚玉, 也可采用其它的耐磨材料, 如碳化硅、 耐磨钢等)。 本发明提供的研钵 包括钵体 10和钵锤 21 , 所述钵锤 21包括锤头 211和锤柄 212, 所述锤头 211 为球形;所述钵体 10包括钵体壁 103 ,所述钵体 10中部设有圓柱形突起 101 , 所述钵体壁 103内表面与所述突起 101外表面之间形成一个圓环形轨道 102, 所述圓环形轨道 102 的底部的截面为向下凹陷的曲面, 该曲面为半圓形; 所 述曲面与所述锤头 211的外表面形状相适应; 所述锤头 211的半径为 Rl 所 述圓环形轨道 102的半圓形底部的半径为 R2, Rs-RfO mnu 当球形锤头 211 在所述圓环形轨道 102 内进行研磨时, 圓环形轨道 102底部的内表面与所述 锤头 211 的下半个球面之间的间隙内填充物料。 上述研钵体积较大, 可用于 研磨 50克物料。 The invention provides a mortar made of corundum with a purity higher than 90% (the material of the mortar is not limited to corundum, and other wear-resistant materials such as silicon carbide, wear-resistant steel, etc.) may also be used. The mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 211 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a cross section of the bottom of the circular track 102 is downwardly recessed. a curved surface, the curved surface is semicircular; the curved surface is adapted to an outer surface shape of the hammer head 211; the radius of the hammer head 211 is R l The radius of the semicircular bottom of the circular orbital track 102 is R 2 , Rs - RfO mnu , when the spherical hammer head 211 is ground in the circular orbital track 102, the inner surface of the bottom of the circular orbital track 102 and the hammerhead The gap between the lower half of the 211 sphere is filled with material. The above mortar is bulky and can be used to grind 50 grams of material.
实施例 2 Example 2
本发明提供一种研钵, 由耐磨材料制成。 本发明提供的研钵包括钵体 10 和钵锤 21 , 所述钵锤 21包括锤头 211和锤柄 212, 所述锤头 211为球形; 所 述钵体 10包括钵体壁 103 , 所述钵体 10中部设有圓柱形突起 101 , 所述钵体 壁 103内表面与所述突起 101外表面之间形成一个圓环形轨道 102,所述圓环 形轨道 102的底部的截面为向下凹陷的半圓形曲面;所述曲面与所述锤头 211 的外表面形状相适应; 所述锤头 211的半径为 Rl 所述圓环形轨道 102的半 圓形底部的半径为 R2, Rs-RfO.Olmma当球形锤头 211在所述圓环形轨道 102 内进行研磨时, 圓环形轨道 102底部的内表面与所述锤头 211 的下半个球面 之间填充物料。 The present invention provides a mortar made of a wear resistant material. The mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 211 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101. A cross section of the bottom of the circular track 102 is downwardly recessed. a semicircular curved surface; the curved surface is adapted to the shape of the outer surface of the hammerhead 211; the radius of the hammerhead 211 is R l , and the radius of the semicircular bottom of the circular orbital track 102 is R 2 , Rs- RfO.Olmma When the spherical hammer 211 is ground in the circular orbital track 102, a material is filled between the inner surface of the bottom of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211.
实施例 3 Example 3
本发明提供一种研钵, 由陶瓷制成。 本发明提供的研钵包括钵体 10和钵 锤 21 , 所述钵锤 21包括锤头 111和锤柄 212, 所述锤头 211为球形; 所述钵 体 10包括钵体壁 103 ,所述钵体 10中部设有圓柱形突起 101 ,所述钵体壁 103 内表面与所述突起 101外表面之间形成一个圓环形轨道 102,所述圓环形轨道 102的底部的截面为向下凹陷的半圓形曲面;所述曲面与所述锤头 211的外表 面形状相适应; 所述锤头 211的半径为 Rl 所述圓环形轨道 102的半圓形底 部的半径为 R2, - =0.2111111。 当球形锤头 211在所述圓环形轨道 102内进行 研磨时, 圓环形轨道 102底部的内表面与所述锤头 211 的下半个球面之间的 间隙内填充物料。 The present invention provides a mortar made of ceramic. The mortar provided by the present invention includes a body 10 and a hammer 21, the hammer 21 includes a hammer head 111 and a hammer handle 212, the hammer head 211 is spherical; the body 10 includes a body wall 103, A cylindrical protrusion 101 is disposed in a middle portion of the body 10, and an annular track 102 is formed between an inner surface of the body wall 103 and an outer surface of the protrusion 101, and a cross section of the bottom of the circular track 102 is downwardly recessed. a semicircular curved surface; the curved surface is adapted to the shape of the outer surface of the hammerhead 211; the radius of the hammerhead 211 is R l , and the radius of the semicircular bottom of the circular orbital track 102 is R 2 , - = 0.2111111. When the spherical hammer 211 is ground in the circular orbital track 102, the gap between the inner surface of the bottom portion of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211 is filled with material.
上述实施例 1-3提供的研钵研磨出的物料粒径小于 50μηι, 且研钵的材质 为耐磨性较好的刚玉, 不会产生杂质、 污染物料。 该研钵用于低温研磨, 物 料不会因高温而变性。 The material of the mortar provided by the above Examples 1-3 has a particle size of less than 50 μm, and the material of the mortar is a corundum having good abrasion resistance, and no impurities or contaminants are generated. The mortar is used for cryogenic grinding, It is not denatured by high temperatures.
利用本发明实施例 1-3提供的研钵和对比例 1、 2提供的研钵研磨同一种 物料, 例如碳酸 4弓粉末, 研磨结果如表 1所示。 The same materials, such as carbonic acid 4 bow powder, were ground using the mortar provided in Examples 1-3 of the present invention and Comparative Examples 1, 2, and the results of the grinding were as shown in Table 1.
实施例 4 Example 4
本发明提供一种如上所述的钵式研磨机, 其中, 研钵由纯度 99%的刚玉 制成。 所述锤头 211的半径为 Rl 所述圓环形轨道 102的半圓形底部的半径 为 R2 , - =0.5111111。 当球形锤头 211在所述圓环形轨道 102内进行研磨时, 圓环形轨道 102底部的半圓形内表面与所述锤头 211 的下半个球面之间的间 隙内填充物料。 上述研钵体积较大, 可用于研磨 50克物料。 The present invention provides a jaw type grinder as described above, wherein the mortar is made of corundum having a purity of 99%. The radius of the hammer head 211 is R l and the radius of the semicircular bottom of the circular orbital track 102 is R 2 , - = 0.5111111. When the spherical hammer 211 is ground in the circular orbital track 102, the gap between the semicircular inner surface of the bottom of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211 is filled with material. The above mortar is bulky and can be used to grind 50 grams of material.
实施例 5 Example 5
本发明提供一种如上所述的钵式研磨机, 其中, 研钵由耐磨陶瓷制成。 所述锤头 211的半径为 Rl 所述圓环形轨道 102的半圓形底部的半径为 R2, RrRfO.Olmmo 当球形锤头 211在所述圓环形轨道 102内进行研磨时, 圓环 形轨道 102底部的半圓形内表面与所述锤头 211 的下半个球面之间的间隙内 填充物料。 上述研钵体积较大, 可用于研磨 50克物料。 The present invention provides a jaw type grinder as described above, wherein the mortar is made of a wear resistant ceramic. The radius of the hammer head 211 is R l . The radius of the semicircular bottom of the circular orbital track 102 is R 2 , RrRfO.Olmmo. When the spherical hammer head 211 is ground in the circular orbital track 102, the circular orbital track The gap between the semicircular inner surface of the bottom of the 102 and the lower half of the spherical surface of the hammer 211 is filled with material. The above mortar is bulky and can be used to grind 50 grams of material.
实施例 6 Example 6
本发明提供一种如上所述的钵式研磨机, 其中, 研钵由纯度 99%的刚玉 制成。 所述锤头 211的半径为 R 所述圓环形轨道 102的半圓形底部的半径 为 R2 , - =0.2111111。 当球形锤头 211在所述圓环形轨道 102内进行研磨时, 圓环形轨道 102底部的内表面与所述锤头 211 的下半个球面之间的间隙内填 充物料。 The present invention provides a jaw type grinder as described above, wherein the mortar is made of corundum having a purity of 99%. The radius of the hammerhead 211 is R. The radius of the semicircular bottom of the circular orbital track 102 is R 2 , - = 0.2111111. When the spherical hammer 211 is ground in the circular orbital track 102, the gap between the inner surface of the bottom portion of the circular orbital track 102 and the lower half of the spherical surface of the hammer bit 211 is filled with material.
对比例 1 Comparative example 1
一种手工研钵, 所述研钵包括钵体和钵锤, 钵体包括钵体壁, 其中, 钵 的中部有突起, 所述突起与钵体壁之间的底部的大部分面积为平面。 使用该 研钵研磨材料, 钵体与钵锤接触面积小, 材料研磨时间长, 研磨效率低, 耗 时费力。 对比例 2 A hand mortar, the mortar comprising a body and a tamper, the body comprising a body wall, wherein the middle portion of the file has a protrusion, and a majority of the area of the bottom between the protrusion and the body wall is planar. By using the mortar abrasive material, the contact area between the body and the hammer is small, the material is polished for a long time, the grinding efficiency is low, and it takes time and effort. Comparative example 2
一种钵式研磨机, 包括研钵, 所述研钵形状与实施例 1提供的研钵相似, 当球形锤头在所述圓环形轨道内运动时, 圓环形轨道底部的内表面与所述锤 头的下半个球面之间的间隙为 lmm。 使用该研钵研磨材料, 由于钵体与钵锤 接触不够紧密, 使材料研磨时间变长, 研磨效率低。 An jaw type grinder comprising a mortar, the mortar having a shape similar to that of the mortar provided in Embodiment 1, when the spherical hammer is moved in the circular orbit, the inner surface of the bottom of the circular orbit and the The gap between the lower half of the hammer head is 1 mm. By using the mortar abrasive material, since the contact between the carcass and the tamper is not tight enough, the material grinding time is prolonged and the polishing efficiency is low.
利用本发明实施例 4-6提供的钵式研磨机研磨碳酸钙, 研磨结果如表 2 所示。 The calcium carbonate was ground using a jaw mill provided in Examples 4-6 of the present invention, and the results of the polishing are shown in Table 2.
表 1 实施例 1至 3与对比例 1、 2的研磨效果数据 Table 1 Abrasive effect data of Examples 1 to 3 and Comparative Examples 1, 2
由表 1 的数据得出, 本发明提供的研钵的研磨效率较高, 研磨出的产品 中 85%以上的粒径可达到 1-50μηι, 成品率高。 而对比例 1、 2提供的研钵, 研磨效率低。 It is concluded from the data of Table 1 that the grinding mortar provided by the present invention has high grinding efficiency, and more than 85% of the ground products have a particle size of 1-50 μηι, and the yield is high. The grinds provided in Comparative Examples 1 and 2 have low grinding efficiency.
表 2 实施例 4至 6的研磨效果数据 Table 2 Grinding effect data of Examples 4 to 6
研磨前物 研磨前 90% 研磨 10分种后, 粒径 研磨 20分钟后,粒径 料的重量 的物料粒径 小于 50μηι 的物料占 小于 50μηι的物料占 物料总重的百分比 物料总重的百分比 Pre-grinding material 90% after grinding After grinding for 10 minutes, after grinding for 20 minutes, the weight of the material of the particle size is less than 50μηι. The material of less than 50μηι is the percentage of the total weight of the material.
实施例 4 50克 大于 150μηι 52% 86% Example 4 50 g more than 150μηι 52% 86%
实施例 5 50克 大于 150μηι 55% 88% Example 5 50 g more than 150μηι 55% 88%
实施例 6 50克 大于 150μηι 53% 87% 由表 2 的数据得出, 与现有的手工研钵和机动研磨机相比, 本发明提供 的钵式研磨机的研磨效率较高, 且, 本申请的钵式研磨机可进行精细研磨, 研磨少量或微量的物料; 研磨出的产品中 85%以上的粒径可达到 1-50μηι, 粒 径低于 50μηι的物料的成品率较高。 另外, 由于本申请中的研钵的材料采用耐 磨材料, 不会使物料中混入杂质, 可进行低温研磨, 物料不会因高温发生变 性。 Example 6 50 g greater than 150 μηι 53% 87% From the data of Table 2, the rake mill provided by the present invention has higher grinding efficiency than the existing manual mortar and mobile grinder, and the rake grinder of the present application can perform fine grinding. Grinding a small amount or a small amount of material; more than 85% of the milled product can reach a particle size of 1-50μηι, and a material having a particle size of less than 50μηι has a higher yield. In addition, since the material of the mortar in the present application is made of a wear-resistant material, impurities are not mixed in the material, and low-temperature grinding can be performed, and the material is not denatured due to high temperature.
以上所述, 仅为本发明的较佳实施例而已, 并非用于限定本发明的保护 范围。 凡是根据本发明内容所做的均等变化与修饰, 均涵盖在本发明的专利 范围内。 The above is only the preferred embodiment of the present invention and is not intended to limit the scope of the present invention. All changes and modifications made in accordance with the teachings of the present invention are encompassed within the scope of the invention.
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210367942.4 | 2012-09-28 | ||
| CN201210367777.2 | 2012-09-28 | ||
| CN201210367942.4A CN103691532B (en) | 2012-09-28 | 2012-09-28 | A kind of alms bowl formula grinder |
| CN201210367777.2A CN103691531B (en) | 2012-09-28 | 2012-09-28 | A kind of mortar |
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| Publication Number | Publication Date |
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| WO2014048159A1 true WO2014048159A1 (en) | 2014-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2013/079009 Ceased WO2014048159A1 (en) | 2012-09-28 | 2013-07-08 | Mortar and mortar grinder |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007106773A1 (en) * | 2006-03-10 | 2007-09-20 | Biomass Conversions Llc | Disruptor system for dry cellulosic materials |
| CN101074150A (en) * | 2006-05-20 | 2007-11-21 | 卓石荣 | Economical cement grain mill |
| CN201058300Y (en) * | 2007-06-29 | 2008-05-14 | 孙科 | Complex grinding roll and grinding ring device |
| DE102007022370A1 (en) * | 2007-05-07 | 2008-11-13 | Gribov, Iouri, Dr. | Centrifugal roll milling machine with immovable grinding media |
| CN101703952B (en) * | 2009-01-11 | 2011-04-27 | 李正峰 | Hammer of hammer crusher |
-
2013
- 2013-07-08 WO PCT/CN2013/079009 patent/WO2014048159A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007106773A1 (en) * | 2006-03-10 | 2007-09-20 | Biomass Conversions Llc | Disruptor system for dry cellulosic materials |
| CN101074150A (en) * | 2006-05-20 | 2007-11-21 | 卓石荣 | Economical cement grain mill |
| DE102007022370A1 (en) * | 2007-05-07 | 2008-11-13 | Gribov, Iouri, Dr. | Centrifugal roll milling machine with immovable grinding media |
| CN201058300Y (en) * | 2007-06-29 | 2008-05-14 | 孙科 | Complex grinding roll and grinding ring device |
| CN101703952B (en) * | 2009-01-11 | 2011-04-27 | 李正峰 | Hammer of hammer crusher |
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